TW201418024A - Polyester film - Google Patents

Polyester film Download PDF

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Publication number
TW201418024A
TW201418024A TW102131327A TW102131327A TW201418024A TW 201418024 A TW201418024 A TW 201418024A TW 102131327 A TW102131327 A TW 102131327A TW 102131327 A TW102131327 A TW 102131327A TW 201418024 A TW201418024 A TW 201418024A
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water
polyester
polyester film
weight
dispersible
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TW102131327A
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Chinese (zh)
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TWI505934B (en
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Mi-So Lim
Eun-Hye Cho
Sang-Hyun Baek
Si-Min Kim
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Kolon Inc
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Priority claimed from KR1020120096104A external-priority patent/KR102027426B1/en
Priority claimed from KR1020120109028A external-priority patent/KR102005473B1/en
Application filed by Kolon Inc filed Critical Kolon Inc
Publication of TW201418024A publication Critical patent/TW201418024A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Paints Or Removers (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

Provided is a polyester film for shielding an oligomer through a primer layer, and more particularly, an oligomer blocking polyester film capable of blocking the oligomer from migrating and having a low haze changing rate to thereby be used as an optical use.

Description

聚酯薄膜 Polyester film

本發明係關於一種聚酯薄膜,更特別地,係關於一種能夠阻擋寡聚合物遷移並具有一低霧度變化率的寡聚合物阻擋聚酯薄膜。 This invention relates to a polyester film, and more particularly to an oligopolymer barrier polyester film capable of blocking migration of oligopolymers and having a low haze change rate.

光學薄膜,係一種用作顯示器的光學元件的薄膜,通常用作液晶顯示器(LCD)背光單元(BLU)的光學材料或者做為保護例如LCD、電漿顯示面板(PDP)、觸摸面板等各種顯示器的表面的光學元件。 An optical film, which is a film used as an optical element of a display, is generally used as an optical material of a liquid crystal display (LCD) backlight unit (BLU) or as a protection for various displays such as an LCD, a plasma display panel (PDP), a touch panel, and the like. The optical components of the surface.

該光學膜需要優異的透明度和可見性,並以具有優良機械和電學性能的雙軸向拉伸聚酯薄膜作為基膜。 The optical film requires excellent transparency and visibility, and a biaxially stretched polyester film having excellent mechanical and electrical properties as a base film.

在該雙軸向拉伸聚酯薄膜中,由於表面硬度較低且耐磨損性或耐劃傷性不足,當該薄膜用作各種顯示器的光學元件時,由於與物體摩擦或接觸,表面損傷易於發生。因此,為了防止該破壞,係層壓硬塗層在薄膜表面上,並且以底漆層作為夾層,以提高聚酯薄膜(即基膜)與硬塗層之間的緊密黏附。 In the biaxially stretched polyester film, since the surface hardness is low and abrasion resistance or scratch resistance is insufficient, when the film is used as an optical element of various displays, surface damage is caused by friction or contact with an object. Easy to happen. Therefore, in order to prevent this damage, a hard coat layer is laminated on the surface of the film, and a primer layer is used as an interlayer to improve the adhesion between the polyester film (i.e., the base film) and the hard coat layer.

在用於顯示器的聚酯薄膜中,有許多與寡聚合物相關的品質問題。例如,在聚酯薄膜的後處理製程中,於稜鏡塗佈或擴散塗佈之後固化製程過程中加熱時,該寡聚合物會在聚酯薄膜中移動,造成白化現象,使其表面變白,如第1圖所示。此外,如第2圖所示,在製造該聚酯薄膜之後切割製程中使用的菱形圖案輥的壓力也會形成菱形圖案,產生所謂菱形標誌現象。 Among the polyester films used in displays, there are many quality problems associated with oligopolymers. For example, in a post-treatment process of a polyester film, when heated during a curing process after ruthenium coating or diffusion coating, the oligopolymer moves in the polyester film, causing whitening and whitening its surface. As shown in Figure 1. Further, as shown in Fig. 2, the pressure of the diamond-shaped pattern roll used in the cutting process after the production of the polyester film also forms a diamond-shaped pattern, resulting in a so-called diamond-shaped mark phenomenon.

在產生如上所述的白化現象和菱形標誌現象的情況中,薄膜 捲可能被該等製程污染,而使終產品的光學性能下降。 In the case of the phenomenon of whitening and diamond marking as described above, the film The roll may be contaminated by such processes, causing the optical properties of the final product to decrease.

為了防止該聚酯薄膜中寡聚合物移動,已進行在聚合該聚酯薄膜時減少寡聚合物含量的嘗試,但是仍難以完全阻止該寡聚合物。 In order to prevent the movement of the oligomer in the polyester film, attempts have been made to reduce the content of the oligomer in the polymerization of the polyester film, but it is still difficult to completely prevent the oligomer.

此外,為了在聚酯薄膜上形成一層壓薄膜用以控制寡聚合物的滲漏,在日本專利特開公開第2007-253511(2007年12月4日)中已公開一種在其至少一表面上具有層壓薄膜的聚酯薄膜,該層壓聚酯薄膜中,在加熱該薄膜至150℃,60分鐘之後,沉澱在該層壓膜上的寡聚合物顆粒的平均面積為10μm2或更小,且寡聚合物顆粒的數量在100μm×100μm的視野內為100或更少。雖然上述的發明旨在控制寡聚合物的滲漏,但卻不能完全阻擋寡聚合物的滲漏。 Further, in order to form a laminate film on a polyester film for controlling leakage of an oligopolymer, a method has been disclosed on at least one surface thereof in Japanese Patent Laid-Open Publication No. 2007-253511 (December 4, 2007) A polyester film having a laminate film in which the average area of the oligo polymer particles deposited on the laminate film after heating the film to 150 ° C for 60 minutes is 10 μm 2 or less And the number of oligopolymer particles is 100 or less in a field of view of 100 μm × 100 μm. Although the above invention is intended to control the leakage of the oligomeric polymer, it does not completely block the leakage of the oligomeric polymer.

本發明的目的在於提供一種能夠完全阻擋寡聚合物滲漏的聚酯薄膜。 It is an object of the present invention to provide a polyester film which is capable of completely blocking the leakage of an oligopolymer.

本發明的另一目的在於提供一種聚酯薄膜,該聚酯薄膜能夠抑制在進行熱處理過程時由於寡聚合物的表面滲漏而導致的霧度增加,並具有0.1%或更小的霧度變化率。 Another object of the present invention is to provide a polyester film capable of suppressing an increase in haze due to surface leakage of an oligomeric polymer during heat treatment, and having a haze change of 0.1% or less. rate.

為了實現該等目的,本發明人進行研究並發現,通過利用具有寡聚合物阻擋性能的特定水分散性樹脂組成物作為一組成物來形成一底漆層可阻擋寡聚合物的滲漏,並因此,可製造相對於現有技術加熱之後霧度變化率明顯較低的聚酯薄膜,從而完成本發明。 In order to achieve the above objects, the inventors conducted research and found that by using a specific water-dispersible resin composition having an oligopolymer barrier property as a composition to form a primer layer, the leakage of the oligopolymer can be blocked, and Therefore, the polyester film having a significantly lower haze change rate after heating than the prior art can be manufactured, thereby completing the present invention.

此外,具有特定結構的交聯劑用於該水分散性樹脂組成物中,從而可進一步提高該寡聚合物阻擋性能,並且可增加塗佈層強度,進而提高耐劃傷性和耐溶劑性。因此,可減少進行後處理過程時產生的表面缺陷。同時,本發明人發現由於通過利用具有一特定結構的交聯劑,可進一步增加反應速率,可增加由於薄膜形成過程的特性產生的交聯劑的低反應轉化率,可克服由於該底漆層中的未反應且殘餘的交聯劑而導致的底漆層的霧度增加和性能惡化,並且由於交聯度增加而具有一改進的寡聚合物 阻擋性能的聚酯薄膜,從而完成本發明。 Further, a crosslinking agent having a specific structure is used in the water-dispersible resin composition, whereby the barrier property of the oligomer can be further improved, and the strength of the coating layer can be increased, thereby improving scratch resistance and solvent resistance. Therefore, surface defects generated during the post-treatment process can be reduced. Meanwhile, the inventors have found that since the reaction rate can be further increased by using a crosslinking agent having a specific structure, the low reaction conversion rate of the crosslinking agent due to the characteristics of the film formation process can be increased, and the primer layer can be overcome. Increased haze and deterioration of properties of the primer layer caused by unreacted and residual cross-linking agent, and improved oligopolymer due to increased degree of cross-linking The polyester film which blocks the properties, thereby completing the present invention.

在一方面,本發明之一種聚酯薄膜包括一聚酯基膜;以及一底漆層,該底漆層係藉由在該聚酯基膜的一表面上或兩表面上塗敷一具有一寡聚合物阻擋性能的水分散性樹脂組成物來形成,其中在將它置於150℃下保持60分鐘後,根據下述方程式1,霧度變化率(△H)為0.1%或更小。 In one aspect, a polyester film of the present invention comprises a polyester base film; and a primer layer coated on the surface of the polyester base film or on both surfaces A polymer-blocking property of a water-dispersible resin composition was formed in which, after holding it at 150 ° C for 60 minutes, the haze change rate (ΔH) was 0.1% or less according to the following Equation 1.

[方程式1] △H(%)=Hf-Hi [Equation 1] △H(%)=H f -H i

(在方程式1中,Hf為在150℃下保持60分鐘後薄膜的霧度(%),以及Hi為加熱之前薄膜的霧度。) (In Equation 1, H f is the haze (%) of the film after holding at 150 ° C for 60 minutes, and H i is the haze of the film before heating.)

該底漆層具有60℃或更大的Tg,30%或更小的膨脹係數,95%或更大的膠體分率以及1.3至1.4的密度。 The primer layer has a Tg of 60 ° C or more, a coefficient of expansion of 30% or less, a colloid fraction of 95% or more, and a density of 1.3 to 1.4.

在將該聚酯薄膜於150℃下加熱60分鐘後,該薄膜表面上沉澱的寡聚合物顆粒的數量為10或更少(每10000μm2),以及其面積平均為20μm2或更小(每10000μm2)。 After the polyester film was heated at 150 ° C for 60 minutes, the amount of the oligomeric polymer particles precipitated on the surface of the film was 10 or less (per 10,000 μm 2 ), and the area thereof was 20 μm 2 or less on average (per 10000 μm 2 ).

該水分散性樹脂組成物可包括一由含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂,以及一水分散性聚酯基樹脂用以作為黏合劑樹脂。 The water-dispersible resin composition may include an acrylic resin copolymerized with a glycidyl group-containing radically polymerizable unsaturated monomer, and a water-dispersible polyester-based resin as a binder resin.

在該水分散性樹脂組成物中,該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂與該水分散性聚酯基樹脂的固體含量重量比(A:B)可為20~80:80~20重量%。 In the water-dispersible resin composition, the solid content weight ratio (A:B) of the glycidyl group-containing radically polymerizable unsaturated monomer copolymerized acrylic resin to the water-dispersible polyester-based resin may be 20~ 80: 80~20% by weight.

該水分散性樹脂組成物可包括該黏合劑樹脂和水以具有0.5至10重量%的固體含量。 The water-dispersible resin composition may include the binder resin and water to have a solid content of 0.5 to 10% by weight.

該水分散性樹脂組成物可進一步包括0.1至0.5重量%之基於矽氧烷的潤濕劑。 The water-dispersible resin composition may further include 0.1 to 0.5% by weight of a decane-based wetting agent.

該水分散性聚酯基樹脂可為包括磺酸鹼金屬鹽的二羧酸成分的共聚物。 The water-dispersible polyester-based resin may be a copolymer of a dicarboxylic acid component including an alkali metal sulfonate.

基於總二醇成分,該水分散性聚酯基樹脂可包含20至80莫耳%含量的二甘醇。 The water-dispersible polyester-based resin may contain diethylene glycol in an amount of 20 to 80 mol% based on the total diol component.

基於總酸成分,該水分散性聚酯基樹脂可包含6至20莫耳%含量的磺酸鹼金屬鹽化合物。 The water-dispersible polyester-based resin may contain an alkali metal sulfonate compound in an amount of 6 to 20 mol% based on the total acid component.

基於總單體成分,該丙烯酸樹脂可含有20至80莫耳%含量之含縮水甘油基的自由基聚合不飽和單體作為一共聚單體。 The acrylic resin may contain, as a comonomer, a glycidyl group-containing radically polymerizable unsaturated monomer in an amount of 20 to 80 mol% based on the total monomer component.

該水分散性樹脂組成物可進一步包括由化學式1和2表示的化合物的任一個或其混合物。 The water-dispersible resin composition may further include any one of the compounds represented by Chemical Formulas 1 and 2 or a mixture thereof.

(在化學式1中,A1或A3分別為化學鍵或選自(C1-C10)亞烷基,以及R1至R3分別選自氫和(C1-C10)烷基。) (In Chemical Formula 1, A 1 or A 3 is a chemical bond or a (C1-C10) alkylene group, respectively, and R 1 to R 3 are each independently selected from hydrogen and (C1-C10) alkyl.)

(在化學式2中,A1至A3分別為(C1-C10)亞烷基以及B為一阻斷劑。) (In Chemical Formula 2, A 1 to A 3 are each a (C1-C10) alkylene group and B is a blocking agent.)

由化學式1和2表示的化合物的任一個或其混合物的含量可為0.1至10重量%。 The content of any one of the compounds represented by Chemical Formulas 1 and 2 or a mixture thereof may be from 0.1 to 10% by weight.

化學式1的化合物可為下述化合物。 The compound of Chemical Formula 1 may be the following compound.

該聚酯基薄膜可為一聚對苯二甲酸乙二酯薄膜。 The polyester base film may be a polyethylene terephthalate film.

該聚酯基薄膜可具有25至250μm的厚度。 The polyester-based film may have a thickness of 25 to 250 μm.

該底漆層可具有20至200nm的乾燥塗層厚度。 The primer layer may have a dry coating thickness of 20 to 200 nm.

在該聚酯薄膜的製造過程期間,該水分散性樹脂組成物可藉由線上(in-line)方式來塗敷。 The water-dispersible resin composition can be applied in an in-line manner during the production process of the polyester film.

如上所述的聚酯薄膜可為一種用於顯示器的薄膜。 The polyester film as described above may be a film for a display.

根據本發明的聚酯薄膜可具有適用於光學薄膜的光學性能,阻擋寡聚合物滲漏,並防止霧度增加。 The polyester film according to the present invention can have optical properties suitable for an optical film, block oligopolymer leakage, and prevent an increase in haze.

10‧‧‧聚酯基膜 10‧‧‧ polyester base film

20‧‧‧第一底漆層 20‧‧‧First primer layer

30‧‧‧第二底漆層 30‧‧‧Second primer layer

第1圖為顯示寡聚合物滲漏的聚酯薄膜的白化現象的照片;第2圖為顯示寡聚合物滲漏的聚酯薄膜的菱形標記現象的照片;第3圖顯示了根據本發明第一方面的聚酯薄膜的橫截面;以及第4圖顯示了根據本發明第二方面的聚酯薄膜的橫截面。 Fig. 1 is a photograph showing the whitening phenomenon of a polyester film in which an oligopolymer leaks; Fig. 2 is a photograph showing a rhombic marking phenomenon of a polyester film in which an oligopolymer leaks; and Fig. 3 shows a photograph according to the present invention. A cross section of the polyester film on the one hand; and Fig. 4 shows a cross section of the polyester film according to the second aspect of the invention.

以下,將詳細描述本發明的結構。 Hereinafter, the structure of the present invention will be described in detail.

本發明的一方面係關於一種聚酯薄膜,該聚酯薄膜包括聚酯基膜10以及底漆層20,該底漆層20在該聚酯基膜10的一個表面上,如第3圖所示,其中在將它置於150℃下保持60分鐘後,根據下述方程式1,霧度變化率(△H)為0.1%或更小。 One aspect of the invention relates to a polyester film comprising a polyester base film 10 and a primer layer 20 on a surface of the polyester base film 10, as shown in Fig. 3. It is shown that, after holding it at 150 ° C for 60 minutes, the haze change rate (ΔH) was 0.1% or less according to the following Equation 1.

[方程式1]△H(%)=Hf-Hi [Equation 1] △H(%)=H f -H i

(在方程式1中,Hf為在150℃下保持60分鐘之後薄膜的霧度(%),以及Hi為加熱之前薄膜的霧度。) (In Equation 1, H f is the haze (%) of the film after holding at 150 ° C for 60 minutes, and Hi is the haze of the film before heating.)

本發明的第二方面係關於一種聚酯薄膜,該聚酯薄膜包括聚酯基膜10以及第一和第二底漆層20和30,該等第一和第二底漆層20和30在該聚酯基膜10的兩個表面上,其中在將它置於150℃下保持60分鐘之後,根據下述方程式1,霧度變化率(△H)為0.1%或更小。 A second aspect of the invention relates to a polyester film comprising a polyester base film 10 and first and second primer layers 20 and 30, the first and second primer layers 20 and 30 being On both surfaces of the polyester base film 10, after maintaining it at 150 ° C for 60 minutes, the haze change rate (ΔH) was 0.1% or less according to the following Equation 1.

[方程式1]△H(%)=Hf-Hi [Equation 1] △H(%)=H f -H i

(在方程式1中,Hf為在150℃下保持60分鐘之後薄膜的霧度(%),以及Hi為加熱之前薄膜的霧度。) (In Equation 1, H f is the haze (%) of the film after holding at 150 ° C for 60 minutes, and H i is the haze of the film before heating.)

在根據本發明的聚酯薄膜中,通過應用具有寡聚合物阻擋性能的水分散性樹脂組成物形成底漆層。本發明通過發現使用特定樹脂作為具有寡聚合物阻擋性能的水分散性樹脂組成物可顯著提高寡聚合物阻擋性能來完成,使得加熱之後霧度變化率明顯改善為0.1%或更小,更佳地,0至0.1%,從而完成本發明。此外,通過發現根據本發明的由化學式1和化學式2表示的化合物的任一個或混合物,進一步包括在水分散性樹脂組成物中來完成本發明,霧度的變化率可進一步改善為0.05%或更小,更佳地,0至0.05%, In the polyester film according to the present invention, a primer layer is formed by applying a water-dispersible resin composition having an oligomer polymer barrier property. The present invention is accomplished by finding that the use of a specific resin as a water-dispersible resin composition having an oligopolymer barrier property can significantly improve the barrier property of the oligomer, so that the haze change rate after heating is remarkably improved to 0.1% or less, more preferably Ground, 0 to 0.1%, thereby completing the present invention. Further, by finding any one or a mixture of the compounds represented by Chemical Formula 1 and Chemical Formula 2 according to the present invention, further including the water-dispersible resin composition to complete the present invention, the rate of change in haze can be further improved to 0.05% or Smaller, better, 0 to 0.05%,

此外,在本發明的第一和第二方面中,該底漆層可具有69℃或更大的Tg,30%或更小的膨脹係數,95%或更大的膠體分率以及1.3至1.4的密度。 Further, in the first and second aspects of the invention, the primer layer may have a Tg of 69 ° C or more, a coefficient of expansion of 30% or less, a colloid fraction of 95% or more, and a range of 1.3 to 1.4. Density.

再者,在本發明的第一和第二方面中,該聚酯薄膜可滿足下述物理性質。在於150℃下加熱60分鐘之後,該薄膜表面上沉澱的寡聚合物顆粒的數量為10(每10000μm2),並且該寡聚合物顆粒的面積平均為20μm2(每10000μm2)。可以確認的是,在薄膜中寡聚合物的遷移度在上述範圍內的情況中,未顯示菱形標記現象和白化現象。 Further, in the first and second aspects of the invention, the polyester film can satisfy the following physical properties. After heating at 150 ° C for 60 minutes, the number of oligopolymer particles precipitated on the surface of the film was 10 (per 10,000 μm 2 ), and the area of the oligo polymer particles was 20 μm 2 (per 10,000 μm 2 ) on average. It was confirmed that in the case where the mobility of the oligomer in the film was within the above range, the rhombic marking phenomenon and the whitening phenomenon were not exhibited.

也就是說,在該底漆層滿足下述物理性質:Tg為60℃或更大、膨脹係數為30%或更小、膠體分率為95%或更大以及密度為1.3或更大的範圍內,於150℃下加熱60分鐘之後,該薄膜表面上沉澱的寡聚合物顆粒的數量可為10或更少(每10000μm2)以及該等寡聚合物顆粒的平均粒徑可為20μm2或更少(每10000μm2)。 That is, the primer layer satisfies the following physical properties: a Tg of 60 ° C or more, a coefficient of expansion of 30% or less, a colloid fraction of 95% or more, and a density of 1.3 or more. The amount of the oligomeric polymer particles precipitated on the surface of the film may be 10 or less (per 10,000 μm 2 ) and the average particle diameter of the oligomer particles may be 20 μm 2 or after heating at 150 ° C for 60 minutes. Less (every 10,000 μm 2 ).

詳細地,可以確認的是,在該底漆層滿足下述物理性質:Tg為60℃或更大(更具體地,60或更大且不限制上限)、膨脹係數為30%或更小(更具體地,0至30%)、膠體分率為95%或更大(更具體地,95至100%)以及密度為1.3或更大(更具體地,1.3至1.4)的範圍內,於150℃下加熱60分鐘之後,塗層的結構緊湊性和底漆層的移動性下降,從而即使施加熱和壓力,該聚酯薄膜中存在的寡聚合物也不會遷移到表面。 In detail, it can be confirmed that the primer layer satisfies the following physical properties: Tg is 60 ° C or more (more specifically, 60 or more and no upper limit is limited), and the expansion coefficient is 30% or less ( More specifically, 0 to 30%), a colloid fraction of 95% or more (more specifically, 95 to 100%), and a density of 1.3 or more (more specifically, 1.3 to 1.4), After heating at 150 ° C for 60 minutes, the structural compactness of the coating and the mobility of the primer layer are lowered, so that the oligopolymer present in the polyester film does not migrate to the surface even if heat and pressure are applied.

在根據本發明的聚酯薄膜中,通過應用具有寡聚合物阻擋性能的水分散性樹脂組成物來形成該底漆層。 In the polyester film according to the present invention, the primer layer is formed by applying a water-dispersible resin composition having an oligomeric polymer barrier property.

在一方面,以該水分散性樹脂組成物用於形成該底漆層時,可使用包括含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂和水分散性聚酯基樹脂的水分散性樹脂組成物。 In one aspect, when the water-dispersible resin composition is used to form the primer layer, water comprising an acrylic resin copolymerized with a glycidyl group-containing radically polymerizable unsaturated monomer and a water-dispersible polyester-based resin may be used. A dispersible resin composition.

在一方面,在該水分散性樹脂組成物中,含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比可為20~80:80~20重量%。更佳地,重量比可為40~60:60~40重量%。在該水分散性聚酯基樹脂B的固體含量小於20重量%並且該含縮水甘油基 的自由基聚合不飽和單體共聚的丙烯酸樹脂A的固體含量大於80重量%的情況中,隨著乳化液的粒徑增加,在線上塗佈時可產生污染,並與該聚酯基膜的黏合和透明度下降。此外,在該水分散性聚酯基樹脂B的固體含量大於80重量%且該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A的固體含量小於20重量%的情況中,難以充分執行寡聚合物阻擋效果。 In one aspect, in the water-dispersible resin composition, the solid content weight ratio of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer to the water-dispersible polyester-based resin B may be 20 to 80. : 80~20% by weight. More preferably, the weight ratio may be 40 to 60: 60 to 40% by weight. The solid content of the water-dispersible polyester-based resin B is less than 20% by weight and the glycidyl group is contained In the case where the solid content of the radical polymerizable unsaturated monomer copolymerized acrylic resin A is more than 80% by weight, as the particle diameter of the emulsion increases, contamination may occur on the in-line coating, and with the polyester base film Adhesion and transparency are reduced. Further, in the case where the solid content of the water-dispersible polyester-based resin B is more than 80% by weight and the solid content of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer is less than 20% by weight, it is difficult The oligopolymer blocking effect is fully performed.

根據本發明的水分散性樹脂組成物,可以藉由將該水分散性聚酯基樹脂B的水分散液與該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A的乳化液相互混合來製備,並且可以藉由單獨聚合該水分散性聚酯基樹脂B的水分散液中含縮水甘油基的自由基聚合不飽和單體或共聚自由基聚合不飽和單體和含縮水甘油基的自由基聚合不飽和單體來製備。在該情況下,可使用表面活性劑和聚合引發劑。可無限制使用任意表面活性劑和任意聚合引發劑,只要它們通常用於乳化液聚合即可。作為該表面活性劑的具體實施例,可使用陰離子表面活性劑、非離子表面活性劑或非反應性表面活性劑,並且這些表面活性劑可以一起使用。作為聚合引發劑,其為一自由基聚合引發劑,可使用過氧化物類引發劑或氮化合物如偶氮二異丁腈等。 According to the water-dispersible resin composition of the present invention, an emulsion of the acrylic resin A copolymerized with the aqueous dispersion of the water-dispersible polyester-based resin B and the glycidyl group-containing radically polymerizable unsaturated monomer can be used. Prepared by mixing with each other, and the glycidyl group-containing radically polymerizable unsaturated monomer or copolymerized radically polymerizable unsaturated monomer and glycidol-containing monomer in the aqueous dispersion of the water-dispersible polyester-based resin B can be polymerized alone. The radically polymerized unsaturated monomer is prepared. In this case, a surfactant and a polymerization initiator can be used. Any surfactant and any polymerization initiator can be used without limitation as long as they are generally used for emulsion polymerization. As a specific example of the surfactant, an anionic surfactant, a nonionic surfactant or a non-reactive surfactant may be used, and these surfactants may be used together. As the polymerization initiator, it is a radical polymerization initiator, and a peroxide initiator or a nitrogen compound such as azobisisobutyronitrile or the like can be used.

根據需要,根據本發明的水分散性樹脂組成物可進一步包括一消泡劑、一潤濕劑、一紫外線吸收劑以及一防腐劑等。 The water-dispersible resin composition according to the present invention may further comprise an antifoaming agent, a wetting agent, a UV absorber, a preservative, and the like, as needed.

較佳地,包括任一選自由下述化學式1或2表示的化合物或其混合物作為交聯劑,從而可進一步增加反應速率,並且該底漆層可在低溫下形成,進而可完全阻擋在形成該底漆層之後因為加熱而漏出的寡聚合物。 Preferably, any one selected from the compounds represented by the following Chemical Formula 1 or 2 or a mixture thereof is used as a crosslinking agent, whereby the reaction rate can be further increased, and the primer layer can be formed at a low temperature, thereby completely blocking formation. The oligopolymer that leaks out of the primer layer after heating.

(在化學式1中,A1或A3分別為化學鍵或選自(C1-C10)亞烷基,以及R1至R3分別選自氫和(C1-C10)烷基。) (In Chemical Formula 1, A 1 or A 3 is a chemical bond or a (C1-C10) alkylene group, respectively, and R 1 to R 3 are each independently selected from hydrogen and (C1-C10) alkyl.)

(在化學式2中,A1至A3分別為(C1-C10)亞烷基以及B為一阻斷劑。) (In Chemical Formula 2, A 1 to A 3 are each a (C1-C10) alkylene group and B is a blocking agent.)

化學式1的化合物具有120至140℃的反應溫度,更具體地約為130℃同時增加反應速率,從而在進行聚酯薄膜的薄膜形成製程時,反應開始於預熱區。因此,該化合物與該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A的縮水甘油基反應,從而形成具有更緊湊結構的底漆塗層。 The compound of Chemical Formula 1 has a reaction temperature of from 120 to 140 ° C, more specifically about 130 ° C while increasing the reaction rate, so that the reaction starts in the preheating zone during the film formation process of the polyester film. Therefore, the compound reacts with the glycidyl group of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer, thereby forming a primer coating layer having a more compact structure.

因此,在使用化學式1的化合物的情況中,在進行薄膜形成製程時,由於可於線上應用製程中進行,並因此在形成該薄膜之後不需要額外塗敷該底漆層的製程,使該製程可簡化。此外,由於該塗層的厚度可通過線上製程後的拉伸而均勻形成,因此可製造具有優良光學性能的聚酯薄膜。 Therefore, in the case of using the compound of Chemical Formula 1, the process of performing the film formation process is carried out in an in-line application process, and thus the process of additionally applying the primer layer is not required after the film is formed, so that the process is performed. Can be simplified. Further, since the thickness of the coating layer can be uniformly formed by stretching after the on-line process, a polyester film having excellent optical properties can be produced.

作為化學式1的化合物的更具體實施例,可使用由化學式3表示的化合物。 As a more specific example of the compound of Chemical Formula 1, a compound represented by Chemical Formula 3 can be used.

[化學式3] [Chemical Formula 3]

由於化學式2的化合物以水分散狀態存在,在塗敷於該薄膜上之後,該化合物與預熱區內的水反應,從而轉化為胺,然後此胺與異氰酸酯反應以進行自反應或者與該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A的縮水甘油基反應,從而可形成具有更緊湊結構的底漆層。 Since the compound of Chemical Formula 2 exists in a water-dispersed state, after being applied to the film, the compound reacts with water in the preheating zone to be converted into an amine, and then the amine reacts with the isocyanate to carry out self-reaction or The glycidyl group of the radically polymerizable unsaturated monomer copolymerized acrylic resin A reacts with a glycidyl group to form a primer layer having a more compact structure.

詳細地,在化學式2中,A1至A3可分別為(C4-C5)亞烷基,以及B可為吡唑基阻斷劑,更具體地,可為3,5-二甲基吡唑。 In detail, in Chemical Formula 2, A 1 to A 3 may be a (C 4 -C 5 ) alkylene group, respectively, and B may be a pyrazolyl blocking agent, and more specifically, may be 3,5-dimethylpyridyl Oxazole.

作為化學式2的化合物的更具體實施例,可為由化學式4表示的化合物。 As a more specific example of the compound of Chemical Formula 2, it may be a compound represented by Chemical Formula 4.

在該水分散性樹脂組成物中化學式1和2的化合物的含量較佳地可為0.1至10重量%,更佳地為0.5至2重量%。在該含量小於0.1重量%的情況中,化合物的作用微不足道,以及在該含量大於10重量%的情況中,該 塗層過脆,從而在製造該聚酯薄膜時會在該底漆層的表面發生斷裂。 The content of the compound of Chemical Formulas 1 and 2 in the water-dispersible resin composition may preferably be from 0.1 to 10% by weight, more preferably from 0.5 to 2% by weight. In the case where the content is less than 0.1% by weight, the effect of the compound is negligible, and in the case where the content is more than 10% by weight, The coating is too brittle so that cracking occurs on the surface of the primer layer when the polyester film is produced.

在進一步包括化學式1和2的化合物的情況中,可提供一種聚酯薄膜,其於150℃下保持60分鐘之後霧度變化率(△H)為0.05%或更小,更具體地,為0至0.05%,並且可進一步改進耐劃傷性和耐溶劑性。 In the case of further including the compounds of Chemical Formulas 1 and 2, a polyester film which is maintained at 150 ° C for 60 minutes has a haze change rate (ΔH) of 0.05% or less, more specifically, 0. Up to 0.05%, and scratch resistance and solvent resistance can be further improved.

在本發明的水分散性樹脂組成物中,該水分散性聚酯基樹脂B可為包括磺酸鹼金屬鹽化合物的二羧酸成分和包括二甘醇的二醇成分的共聚物。 In the water-dispersible resin composition of the present invention, the water-dispersible polyester-based resin B may be a copolymer of a dicarboxylic acid component including an alkali metal sulfonate compound and a diol component including diethylene glycol.

更詳細地,作為該二羧酸成分,可使用芳香二羧酸和磺酸鹼金屬鹽化合物,其中該磺酸鹼金屬鹽化合物基於總酸成分可含有6至20莫耳%的含量。 In more detail, as the dicarboxylic acid component, an aromatic dicarboxylic acid and an alkali metal sulfonate compound can be used, wherein the alkali metal sulfonate compound may contain a content of 6 to 20 mol% based on the total acid component.

作為該二羧酸成分,可使用芳香二羧酸,例如:酞酸、對苯二甲酸、二甲基對苯二甲酸、異酞酸、二甲基異酞酸、2,5-二甲基對苯二甲酸、2,6-萘二羧酸、聯苯二羧酸等相似化合物;或脂肪族二羧酸,例如:己二酸、癸二酸等相似化合物;或者脂環二羧酸例如環己烷二羧酸等相似化合物。 As the dicarboxylic acid component, an aromatic dicarboxylic acid such as citric acid, terephthalic acid, dimethyl terephthalic acid, isophthalic acid, dimethyl isononanoic acid, 2,5-dimethyl group can be used. a similar compound such as terephthalic acid, 2,6-naphthalenedicarboxylic acid, biphenyldicarboxylic acid; or an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or the like; or an alicyclic dicarboxylic acid such as A similar compound such as cyclohexanedicarboxylic acid.

作為磺酸鹼金屬鹽化合物的具體實施例,可使用磺酸對苯二甲酸、5-磺基異酞酸、4-磺基異酞酸、4-磺基萘二甲酸、2,7-二羧酸的鹼金屬鹽等,並且其含量較佳可為6至20莫耳%。在該含量小於6莫耳%的情況中,該樹脂在水中的分散時間可能增加,並且分散性可能下降,並且該含量大於20莫耳%時,耐水性可能降低。 As a specific example of the alkali metal sulfonate compound, sulfonic acid terephthalic acid, 5-sulfoisophthalic acid, 4-sulfoisophthalic acid, 4-sulfonaphthalene dicarboxylic acid, 2,7-di can be used. An alkali metal salt of a carboxylic acid or the like, and its content is preferably from 6 to 20 mol%. In the case where the content is less than 6 mol%, the dispersion time of the resin in water may increase, and the dispersibility may decrease, and when the content is more than 20 mol%, the water resistance may be lowered.

作為二醇成分,可使用二甘醇、具有2至8個碳原子的脂肪族二醇或具有6至12個碳原子的脂環族二醇等。作為具體實施例,可使用乙二醇、1,3-丙二醇、1,2-丙二醇、新戊二醇、1,4-丁二醇、1,4-環己烷二甲醇、1,3-環己烷二甲醇、1,2-環己烷二甲醇、1,6-己二醇、對二甲苯二醇、三甘醇等相似化合物。在該情況下,較佳的是,二甘醇的含量基於總二醇成分為20至80莫耳%。 As the diol component, diethylene glycol, an aliphatic diol having 2 to 8 carbon atoms or an alicyclic diol having 6 to 12 carbon atoms or the like can be used. As a specific example, ethylene glycol, 1,3-propanediol, 1,2-propanediol, neopentyl glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, and 1,3- can be used. A similar compound such as cyclohexanedimethanol, 1,2-cyclohexanedimethanol, 1,6-hexanediol, p-xylenediol, triethylene glycol or the like. In this case, it is preferred that the diethylene glycol content is from 20 to 80 mol% based on the total diol component.

該水分散性聚酯基樹脂B可具有1000至50000的數均分子 量,較佳地為2000至30000。在數均分子量小於1000的情況中,寡聚合物阻斷作用不足,以及數均分子量大於50000時,該水分散性聚酯基樹脂B的分散困難。 The water-dispersible polyester-based resin B may have a number average molecular weight of 1,000 to 50,000 The amount is preferably from 2,000 to 30,000. In the case where the number average molecular weight is less than 1,000, the oligopolymer blocking action is insufficient, and when the number average molecular weight is more than 50,000, the dispersion of the water-dispersible polyester-based resin B is difficult.

作為該水分散性聚酯基樹脂B,可藉由將該聚酯基樹脂均勻分散於水中或含有含水溶劑的水中,同時加熱至50到90℃,而製備水分散性材料。在如上述製備的水分散性材料中,其固體含量較佳為30重量%,更佳地為10至30重量%。作為該含水溶劑,可使用醇類如甲醇、乙醇、丙醇等,或多元醇如乙二醇、丙二醇、二甘醇、二丙二醇、丙三醇等相似化合物。 As the water-dispersible polyester-based resin B, a water-dispersible material can be prepared by uniformly dispersing the polyester-based resin in water or water containing an aqueous solvent while heating to 50 to 90 °C. In the water-dispersible material prepared as described above, the solid content thereof is preferably 30% by weight, more preferably 10 to 30% by weight. As the aqueous solvent, an alcohol such as methanol, ethanol, propanol or the like, or a similar compound such as ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol or glycerin can be used.

接著,將描述該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A。 Next, the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer will be described.

該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A為含縮水甘油基的自由基聚合不飽和單體的均聚物,或者含縮水甘油基的自由基聚合不飽和單體與該含縮水甘油基的自由基聚合不飽和單體共聚的另一個自由基聚合不飽和單體的共聚體。 The acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer is a homopolymer of a glycidyl group-containing radically polymerizable unsaturated monomer, or a glycidyl group-containing radical polymerizable unsaturated monomer and An interpolymer of another radically polymerizable unsaturated monomer copolymerized with a glycidyl group-containing radically polymerizable unsaturated monomer.

該丙烯酸樹脂可含有含縮水甘油基的自由基聚合不飽和單體作為共聚單體,基於總單體成分具有20至80莫耳%的含量。由於該含縮水甘油基的自由基聚合不飽和單體可通過交聯反應改進該底漆層的塗層強度並增加交聯密度,可阻擋寡聚合物的滲漏。作為具體實施例,可使用丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、縮水甘油醚如烯丙基縮水甘油醚等相似化合物。 The acrylic resin may contain a glycidyl group-containing radically polymerizable unsaturated monomer as a comonomer, and has a content of 20 to 80 mol% based on the total monomer component. Since the glycidyl group-containing radically polymerizable unsaturated monomer can improve the coating strength of the primer layer and increase the crosslinking density by a crosslinking reaction, leakage of the oligopolymer can be blocked. As a specific example, a similar compound such as glycidyl acrylate, glycidyl methacrylate, glycidyl ether such as allyl glycidyl ether or the like can be used.

與含縮水甘油基的自由基聚合不飽和單體共聚的自由基聚合不飽和單體的實施例可包括乙烯酯、不飽和羧酸酯、不飽和羧酸醯胺、不飽和腈、不飽和羧酸、烯丙基化合物、含氮乙烯基單體、烴基乙烯基單體、乙烯基矽烷化合物等相似化合物。作為乙烯酯,可使用丙酸乙烯酯、硬脂酸乙烯酯、氯乙烯等相似化合物。作為不飽和羧酸酯,可使用丙烯酸甲酯、丙烯酸乙脂、丙烯酸丁脂、丙烯酸2-乙基己酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、馬來酸單丁酯、馬來酸辛酯、富馬酸單丁酯、甲基丙烯酸羥乙酯、丙烯酸羥乙酯、甲基丙烯酸羥丙酯、丙烯酸羥丙酯等相似化合物。 作為不飽和羧酸醯胺,可使用丙烯醯胺、甲基丙烯醯胺、羥甲基丙烯醯胺、丁氧基甲基丙烯醯胺等。作為不飽和腈,可使用丙烯腈等。作為不飽和羧酸,可使用丙烯酸、甲基丙烯酸、馬來酸、富馬酸、衣康酸、馬來酸酯、富馬酸酯、衣康酸酯等。作為烯丙基化合物,可使用乙酸烯丙酯、甲基丙烯酸烯丙酯、丙烯酸烯丙酯、衣康酸烯丙酯、衣康酸二烯丙酯等相似化合物。作為含氮乙烯基單體,可使用乙烯基吡啶、乙烯基咪唑等相似化合物。作為烴基乙烯基單體,可使用乙烯、丙烯、己烷、辛烯、苯乙烯、乙烯基甲苯、丁二烯等相似化合物。作為乙烯基矽烷化合物,可使用二甲基乙烯基甲氧基矽烷、二甲基乙烯基乙氧基矽烷、甲基乙烯基二甲氧基矽烷、甲基乙烯基二乙氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基二甲氧基矽烷等相似化合物。 Examples of the radically polymerizable unsaturated monomer copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer may include a vinyl ester, an unsaturated carboxylic acid ester, an unsaturated carboxylic acid decylamine, an unsaturated nitrile, and an unsaturated carboxylic acid. A similar compound such as an acid, an allyl compound, a nitrogen-containing vinyl monomer, a hydrocarbyl vinyl monomer, a vinyl decane compound or the like. As the vinyl ester, a similar compound such as vinyl propionate, vinyl stearate or vinyl chloride can be used. As the unsaturated carboxylic acid ester, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, ethyl methacrylate, butyl methacrylate, monobutyl maleate, and Malay can be used. Similar compounds such as octyl octanoate, monobutyl fumarate, hydroxyethyl methacrylate, hydroxyethyl acrylate, hydroxypropyl methacrylate, hydroxypropyl acrylate, and the like. As the unsaturated carboxylic acid amide, acrylamide, methacrylamide, methylol acrylamide, butoxymethyl acrylamide, or the like can be used. As the unsaturated nitrile, acrylonitrile or the like can be used. As the unsaturated carboxylic acid, acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, maleic acid ester, fumaric acid ester, itaconic acid ester or the like can be used. As the allyl compound, a similar compound such as allyl acetate, allyl methacrylate, allyl acrylate, allyl itaconate, diallyl itaconate or the like can be used. As the nitrogen-containing vinyl monomer, a similar compound such as vinyl pyridine or vinyl imidazole can be used. As the hydrocarbon-based vinyl monomer, a similar compound such as ethylene, propylene, hexane, octene, styrene, vinyl toluene, butadiene or the like can be used. As the vinyl decane compound, dimethylvinyl methoxy decane, dimethyl vinyl ethoxy decane, methyl vinyl dimethoxy decane, methyl vinyl diethoxy decane, γ- can be used. A similar compound such as methacryloxypropyltrimethoxydecane or γ-methylpropenyloxypropyldimethoxydecane.

本發明的水分散性樹脂組成物可為具有0.5至10重量%的總固體含量的水分散性或水溶性組成物,以及在該水分散性樹脂組成物中,含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂和水分散性聚酯基樹脂可含有0.5至10重量%的固體含量,該潤濕劑可含有0.1至0.5重量%的含量,以及具有100至200nm平均粒徑的二氧化矽可含有0.1至1.0重量%的含量。鑒於調整塗層厚度,較佳的固體含量在0.5至10重量%的範圍內。 The water-dispersible resin composition of the present invention may be a water-dispersible or water-soluble composition having a total solid content of 0.5 to 10% by weight, and a glycidyl group-containing radical polymerization in the water-dispersible resin composition. The unsaturated monomer-copolymerized acrylic resin and the water-dispersible polyester-based resin may have a solid content of 0.5 to 10% by weight, the wetting agent may have a content of 0.1 to 0.5% by weight, and have an average particle diameter of 100 to 200 nm. The cerium oxide may contain a content of 0.1 to 1.0% by weight. In view of adjusting the thickness of the coating, a preferred solid content is in the range of 0.5 to 10% by weight.

該潤濕劑係用於改進塗佈性能。作為具體實施例,可使用改性之基於矽氧烷的潤濕劑如Q2-5212(Dow Corning)、TEGO WET 250(ENBODIC)、BYK 348(BYK CHEMIE)等,但是本發明不限於此。較佳的是該潤濕劑以0.1至0.5重量%的含量使用。在該範圍內,可實現塗佈性能的期望改進。 This wetting agent is used to improve coating properties. As a specific example, a modified decane-based wetting agent such as Q2-5212 (Dow Corning), TEGO WET 250 (ENBODIC), BYK 348 (BYK CHEMIE), or the like can be used, but the present invention is not limited thereto. Preferably, the wetting agent is used in an amount of from 0.1 to 0.5% by weight. Within this range, a desired improvement in coating properties can be achieved.

具有50至1000nm平均粒徑的二氧化矽係用於改進薄膜纏繞性能,可使用ACESOL系列(Acehitech)、NYACOL系列(Nano Technologies)、球形漿系列(JGC C&C)等,但是本發明不限於此。二氧化矽的含量較佳可為0.1至1.0重量%。 The cerium oxide having an average particle diameter of 50 to 1000 nm is used for improving the film winding property, and an ACESOL series (Acehitech), a NYACOL series (Nano Technologies), a spherical pulp series (JGC C&C), or the like can be used, but the present invention is not limited thereto. The content of cerium oxide is preferably from 0.1 to 1.0% by weight.

在本發明的一方面,該聚酯基膜可為聚對苯二甲酸乙二酯薄膜。該聚酯基膜可具有25至250μm的厚度。 In one aspect of the invention, the polyester base film can be a polyethylene terephthalate film. The polyester base film may have a thickness of 25 to 250 μm.

在本發明中,該底漆層可具有20至200nm的乾塗層厚度。在該乾塗層厚度小於20nm的情況中,不能充分實現寡聚合物阻擋性能,而當乾塗層厚度大於200nm的情況中,塗層汙染可能發生,極有可能產生纏繞薄膜之後底漆層相互黏合一起的阻擋現象。 In the present invention, the primer layer may have a dry coating thickness of 20 to 200 nm. In the case where the dry coating thickness is less than 20 nm, the oligopolymer barrier property cannot be sufficiently achieved, and in the case where the dry coating thickness is more than 200 nm, coating contamination may occur, and it is highly probable that the primer layer is intertwined after the film is wound. The blocking phenomenon of bonding together.

在本發明中,在聚酯薄膜的製造過程期間通過線上應用法塗敷水分散性樹脂組成物。也就是說,在製造聚酯基膜時,在拉伸過程之前或初級和二次拉伸過程之間,藉由線上應用法塗敷水分散樹脂組成物,並且在拉伸和熱定型過程期間加熱水使其蒸發,從而形成底漆層。本發明並不限制該應用方法,只要該方法在本領域已知即可。 In the present invention, the water-dispersible resin composition is applied by an in-line application method during the production process of the polyester film. That is, in the production of the polyester base film, the water-dispersed resin composition is applied by an in-line application method before the stretching process or between the primary and secondary stretching processes, and during the stretching and heat setting process. The water is heated to evaporate to form a primer layer. The present invention is not limited to the application method as long as the method is known in the art.

根據本發明聚酯薄膜的上部分,可提供一硬塗層、一黏合層、一光擴散層、一氧化銦錫(ITO)層等,以及即使在形成這些功能塗層之後加熱的狀況下,可阻擋寡聚合物的滲漏,從而可保持光學性能。因此,根據本發明的聚酯薄膜可適於作光學薄膜。 According to the upper portion of the polyester film of the present invention, a hard coat layer, an adhesive layer, a light diffusion layer, an indium tin oxide (ITO) layer, or the like can be provided, and even in the case of heating after forming the functional coating layer, Leakage of the oligopolymer can be blocked to maintain optical properties. Therefore, the polyester film according to the present invention can be suitably used as an optical film.

以下,為了更詳細描述本發明,將提供實施例。然而,本發明不限於下述實施例。 Hereinafter, in order to describe the present invention in more detail, embodiments will be provided. However, the invention is not limited to the embodiments described below.

以下,通過下述測量方法測量物理性質。 Hereinafter, physical properties were measured by the following measurement methods.

1)底漆層的乾塗層厚度 1) Dry coating thickness of the primer layer

在整片塗有塗料組成物的薄膜中,在垂直於機器方向的方向(TD)以1m的間隔標示5點,並且利用掃描電子顯微鏡(SEM,Hitachi S-4300)測量其橫截面。此外,該標示部分以50000x放大,測量該部分內30個點處的厚度,並計算其平均值。 In the entire film coated with the coating composition, 5 points were marked at intervals of 1 m in a direction perpendicular to the machine direction (TD), and the cross section thereof was measured by a scanning electron microscope (SEM, Hitachi S-4300). Further, the marked portion was enlarged at 50000x, the thickness at 30 points in the portion was measured, and the average value was calculated.

2)霧度變化率(△H) 2) Haze change rate (△H)

在形成該底漆層之後, After forming the primer layer,

(1)在形成雙面底漆層時 (1) When forming a double-sided primer layer

測量加熱之前薄膜的霧度以及於150℃下保持60分鐘之後薄膜的霧度,並通過下述方程式1計算變化率。 The haze of the film before heating and the haze of the film after maintaining at 150 ° C for 60 minutes were measured, and the rate of change was calculated by the following Equation 1.

(2)在形成單面底漆層時 (2) When forming a single-sided primer layer

於底漆層形成表面相對的表面進行電暈處理,然後利用Mayer Bar #4塗敷硬塗溶液(AIKA Corp.,Z-711),並於80℃下乾燥2分鐘,接著通過紫外照射200mj/cm2,從而在該表面上形成硬塗層。 The surface opposite to the surface of the primer layer was subjected to corona treatment, and then a hard coating solution (AIKA Corp., Z-711) was applied using Mayer Bar #4, and dried at 80 ° C for 2 minutes, followed by ultraviolet irradiation at 200 mj / Cm 2 to form a hard coat layer on the surface.

測量加熱之前薄膜的霧度以及於150℃下保持60分鐘之後薄膜的霧度,並通過下述方程式1計算變化率。 The haze of the film before heating and the haze of the film after maintaining at 150 ° C for 60 minutes were measured, and the rate of change was calculated by the following Equation 1.

[方程式1]△H(%)=Hf-Hi [Equation 1] △H(%)=H f -H i

(在方程式1中,Hf為於150℃下保持60分鐘之後薄膜的霧度(%),以及Hi為加熱之前薄膜的霧度。) (In Equation 1, H f is the haze (%) of the film after holding at 150 ° C for 60 minutes, and H i is the haze of the film before heating.)

3)加熱之後寡聚合物顆粒的平均面積 3) Average area of oligopolymer particles after heating

在將聚酯薄膜切割成100mm×100mm大小,並置於烘箱中於150℃下老化60分鐘之後,在利用500x放大倍率的顯微鏡(Leica,DM 2500M)的反射模式觀察老化的聚酯薄膜時,該寡聚合物顆粒之所觀察到的面積為27000μm2。在上述面積上進行表面觀察10次,記錄10次表面觀察的寡聚合物顆粒的最短長度和最長長度,從而計算10000μm2的面積內遷移的寡聚合物的平均面積。 After the polyester film was cut into a size of 100 mm × 100 mm and aged in an oven at 150 ° C for 60 minutes, when the aged polyester film was observed using a reflection mode of a microscope (Leica, DM 2500M) of 500x magnification, The area observed for the oligomeric polymer particles was 27,000 μm 2 . Surface observation was performed 10 times on the above area, and the shortest length and the longest length of the surface-observed oligopolymer particles were recorded 10 times, thereby calculating the average area of the oligopolymers migrated in the area of 10000 μm 2 .

寡聚合物的面積=(寡聚合物顆粒的最短長度×寡聚合物顆粒的最長長度) Area of oligo polymer = (shortest length of oligo polymer particles × longest length of oligo polymer particles)

每單位面積(10000μm2)內寡聚合物的面積=遷移的寡聚合物的面積總和/2.7 Area of oligopolymer per unit area (10000 μm 2 ) = total area of migrated oligopolymer / 2.7

寡聚合物的面積,觀察10次後取平均值。 The area of the oligopolymer was averaged after 10 observations.

4)加熱之後寡聚合物顆粒的數量 4) The number of oligopolymer particles after heating

在將聚酯薄膜切割成100mm×100mm大小,並置於烘箱中於150℃下老化60分鐘之後,在利用500x放大倍率的顯微鏡(Leica,DM 2500M)的反射模式觀察該老化的聚酯薄膜時,該寡聚合物顆粒之所觀察到 的面積為27000μm2。在上述面積上進行表面觀察10次,計算通過進行表面觀察10次而得到的寡聚合物顆粒的數量的平均值。 After the polyester film was cut into a size of 100 mm × 100 mm and aged in an oven at 150 ° C for 60 minutes, when the aged polyester film was observed in a reflection mode using a microscope of 500x magnification (Leica, DM 2500M), The area observed for the oligo polymer particles was 27,000 μm 2 . The surface was observed 10 times on the above area, and the average value of the number of oligo polymer particles obtained by performing surface observation 10 times was calculated.

每單位面積(10000μm2)內寡聚合物的數量=(每一次觀察的寡聚合物的數量/2.7) Number of oligopolymers per unit area (10000 μm 2 ) = (number of oligopolymers per observation / 2.7)

寡聚合物的數量,觀察10次後取平均值。 The number of oligopolymers was averaged after 10 observations.

5)膨脹係數、膠體分率和玻璃化轉變溫度(Tg)測量 5) Measurement of expansion coefficient, colloid fraction and glass transition temperature (Tg)

將15g實施例和對比實施例中製備的水分散性樹脂組成物置於一圓形容器(具有直徑80mm和高度15mm)中,並於80℃下乾燥24小時,再於120℃下乾燥3小時,接著於180℃下老化1小時。從產物中收集1g乾燥的塗層,然後測量Tg。此外,將該乾燥的塗層浸於50g蒸餾水中並置於70℃下保持24小時。取出該塗層並測量其膨脹係數。將該塗層於120℃下乾燥3小時,測量其重量,從而計算膠體分率。 15 g of the water-dispersible resin composition prepared in the examples and the comparative examples were placed in a circular container (having a diameter of 80 mm and a height of 15 mm), dried at 80 ° C for 24 hours, and then dried at 120 ° C for 3 hours. It was then aged at 180 ° C for 1 hour. 1 g of the dried coating was collected from the product and then the Tg was measured. Further, the dried coating was immersed in 50 g of distilled water and kept at 70 ° C for 24 hours. The coating was taken out and its coefficient of expansion was measured. The coating was dried at 120 ° C for 3 hours, and the weight was measured to calculate the colloid fraction.

膨脹係數: Coefficient of expansion:

在將該乾燥的塗層(約1g)浸於蒸餾水(50g)中並於70℃下保持24小時之後,取出該塗層並記錄其膨脹係數。 After the dried coating (about 1 g) was immersed in distilled water (50 g) and kept at 70 ° C for 24 hours, the coating was taken out and the coefficient of expansion was recorded.

膨脹係數=(保持之後的重量-初始重量)/初始重量×100 Expansion coefficient = (weight after holding - initial weight) / initial weight × 100

膠體分率: Colloid fraction:

將該保持的塗層於120℃下乾燥3小時,並然後記錄其重量。 The held coating was dried at 120 ° C for 3 hours and then the weight was recorded.

膠體分率=(乾燥之後的重量-初始重量)×100 Colloid fraction = (weight after drying - initial weight) × 100

Tg測量 Tg measurement

利用具有二次運行模式的差示掃描量熱法(DSC,PerkinElmer DSC7)測量Tg。在下述條件下利用PerkinElmer DSC7對10至11mg乾燥的塗層進行Tg測量。 The Tg was measured using differential scanning calorimetry (DSC, PerkinElmer DSC7) with a secondary mode of operation. Ten to 11 mg of the dried coating was subjected to Tg measurement using PerkinElmer DSC7 under the following conditions.

第一次運行=溫度以200℃/min的速率從0℃升至200℃,溫度於200℃下維持一保持時間(3分鐘), 溫度以200℃/min的速率從200℃降至-40℃,然後於溫度-40℃下維持一保持時間(5分鐘)。 First run = temperature is raised from 0 ° C to 200 ° C at a rate of 200 ° C / min, and the temperature is maintained at 200 ° C for a hold time (3 minutes), The temperature was lowered from 200 ° C to -40 ° C at a rate of 200 ° C / min, and then maintained at a temperature of -40 ° C for a hold time (5 minutes).

第二次運行=在溫度以20℃/min的速率從-40℃升至200℃的條件下進行Tg測量。 Second run = Tg measurement was carried out under conditions where the temperature was raised from -40 ° C to 200 ° C at a rate of 20 ° C/min.

[實施例1] [Example 1]

1)水分散性樹脂組成物1的製備 1) Preparation of water-dispersible resin composition 1

將16重量%的KLX-007黏合劑(TAKAMATSU公司,日本,具有25%固體含量的水分散性樹脂組成物)、0.3重量%的基於矽酮的潤濕劑(道康寧公司,聚酯-矽氧烷共聚物,Q2-5212)以及0.3重量%的膠體二氧化矽顆粒(具有140nm的平均粒徑)加入水中並攪拌2小時,從而獲得具有4.6重量%之總固體含量的水分散性樹脂組成物1。 16% by weight of KLX-007 adhesive (TAKAMATSU, Japan, 25% solids water-dispersible resin composition), 0.3% by weight of anthrone-based wetting agent (Dow Corning, polyester-oxygen) An alkane copolymer, Q2-5212) and 0.3% by weight of colloidal cerium oxide particles (having an average particle diameter of 140 nm) were added to water and stirred for 2 hours, thereby obtaining a water-dispersible resin composition having a total solid content of 4.6% by weight. 1.

在該KLX-007黏合劑中,含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比(A:B)為50:50。 In the KLX-007 binder, the solid content weight ratio (A:B) of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer and the water-dispersible polyester-based resin B was 50:50.

該丙烯酸樹脂含有含縮水甘油基的自由基聚合不飽和單體作為共聚單體,基於總單體成分具有50莫耳%的含量。 The acrylic resin contains a glycidyl group-containing radically polymerizable unsaturated monomer as a comonomer, and has a content of 50 mol% based on the total monomer component.

該水分散性聚酯基樹脂含有二甘醇(基於總二醇成分具有50莫耳%的含量)以及磺酸鹼金屬鹽化合物(基於總酸成分具有10莫耳%的含量)。 The water-dispersible polyester-based resin contains diethylene glycol (having a content of 50 mol% based on the total diol component) and an alkali metal sulfonate compound (content of 10 mol% based on the total acid component).

2)製造寡聚合物阻擋聚酯薄膜 2) Manufacture of oligomeric polymer barrier polyester film

將脫水聚對苯二甲酸乙二酯切片置於擠出機中並熔融擠出之後,快速冷卻並利用具有20℃的表面溫度的鑄造滾輪硬化,從而製造具有2000μm厚度的聚對苯二甲酸乙二酯片。將所製造的聚對苯二甲酸乙二酯片於80℃下,在機器方向(MD)上拉伸3.5倍並冷卻至室溫。接著,通過棒塗法將所製備的水分散性樹脂組成物1塗在該片的兩側上,溫度以1℃/sec的速率升至110至150℃,將該塗片通過預熱和乾燥在橫向方向(TD)上拉伸 3.5倍。然後,在235℃下在5級拉幅機中進行熱處理,該熱處理的薄膜在機器和橫向方向上被鬆弛10%以於200℃熱定形,從而製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。 After the dehydrated polyethylene terephthalate chips were placed in an extruder and melt extruded, they were rapidly cooled and hardened by a casting roller having a surface temperature of 20 ° C to produce polyethylene terephthalate having a thickness of 2000 μm. Diester tablets. The produced polyethylene terephthalate sheet was stretched 3.5 times in the machine direction (MD) at 80 ° C and cooled to room temperature. Next, the prepared water-dispersible resin composition 1 was applied to both sides of the sheet by a bar coating method, and the temperature was raised to 110 to 150 ° C at a rate of 1 ° C/sec, and the smear was passed through preheating and drying. Stretching in the transverse direction (TD) 3.5 times. Then, heat treatment was carried out in a 5-stage tenter at 235 ° C, and the heat-treated film was loosened by 10% in the machine direction and the transverse direction to be heat-set at 200 ° C, thereby producing a coating on both sides thereof and having a thickness of 188 μm. Biaxially stretched film.

由該組成物製成的底漆層的乾燥塗層厚度為80nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表1中。 The dried coating layer of the primer layer made of this composition had a thickness of 80 nm. The physical properties of the polyester film obtained as described above are shown in Table 1 below.

[實施例2] [Embodiment 2]

1)水分散性樹脂組成物2的製備 1) Preparation of water-dispersible resin composition 2

將16重量%的KLX-007黏合劑(TAKAMATSU公司,日本,具有25%固體含量的水分散性樹脂組成物)、0.4重量%的下述化學式3的化合物(基於該黏合劑的固體含量為10重量份)、0.3重量%的基於矽酮的潤濕劑(道康寧公司,聚酯-矽氧烷共聚物,Q2-5212)以及0.3重量%的膠體二氧化矽顆粒(具有140nm的平均粒徑)加入水中並攪拌2小時,從而獲得具有4.6重量%的總固體含量的水分散性樹脂組成物2。 16% by weight of KLX-007 binder (TAKAMATSU Co., Ltd., Japan, having a water-dispersible resin composition of 25% solid content), 0.4% by weight of a compound of the following Chemical Formula 3 (based on the solid content of the binder of 10) Parts by weight), 0.3% by weight of an anthrone-based wetting agent (Dow Corning, polyester-aluminoxane copolymer, Q2-5212) and 0.3% by weight of colloidal cerium oxide particles (having an average particle diameter of 140 nm) It was added to water and stirred for 2 hours, thereby obtaining a water-dispersible resin composition 2 having a total solid content of 4.6% by weight.

2)製造寡聚合物阻擋聚酯薄膜 2) Manufacture of oligomeric polymer barrier polyester film

將將脫水聚對苯二甲酸乙二酯切片置於擠出機中並熔融擠出之後,快速冷卻並利用具有20℃的表面溫度的鑄造滾輪硬化,從而製造具有2000μm厚度的聚對苯二甲酸乙二酯片。將所製造的聚對苯二甲酸乙二酯片於80℃下在機器方向(MD)上拉伸3.5倍並冷卻至室溫。接著,通過棒塗法將所製備的水分散性樹脂組成物2塗在該片的兩側上,溫度以1℃/sec的速率升至110至150℃,將該塗片通過預熱和乾燥在橫向方向(TD)上拉伸3.5倍。然後,在235℃下在5級拉幅機中進行熱處理,該熱處理的薄膜在機 器和橫向方向上被鬆弛10%以於200℃熱定形,從而製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。 The dehydrated polyethylene terephthalate pellet was placed in an extruder and melt extruded, rapidly cooled and hardened using a casting roller having a surface temperature of 20 ° C to produce a polyethylene terephthalate having a thickness of 2000 μm. Ethylene glycol tablets. The produced polyethylene terephthalate sheet was stretched 3.5 times in the machine direction (MD) at 80 ° C and cooled to room temperature. Next, the prepared water-dispersible resin composition 2 was applied to both sides of the sheet by a bar coating method, and the temperature was raised to 110 to 150 ° C at a rate of 1 ° C/sec, and the smear was passed through preheating and drying. Stretched 3.5 times in the transverse direction (TD). Then, heat treatment was carried out in a 5-stage tenter at 235 ° C, and the heat-treated film was on-machine. The device and the transverse direction were relaxed by 10% to be heat-set at 200 ° C to produce a biaxially stretched film coated on both sides thereof and having a thickness of 188 μm.

由該組成物製成的底漆層的乾燥塗層厚度為86nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表1中。 The dried coating layer of the primer layer made of this composition had a thickness of 86 nm. The physical properties of the polyester film obtained as described above are shown in Table 1 below.

[實施例3至6] [Examples 3 to 6]

以與實施例1相同的方法製造薄膜,除了如下述表1改變黏合劑樹脂的種類和含量以及交聯劑的含量之外。 A film was produced in the same manner as in Example 1 except that the kind and content of the binder resin and the content of the crosslinking agent were changed as shown in Table 1 below.

在該KLX-008黏合劑(TAKAMATSU公司,日本)中,含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比(A:B)為50:50。 In the KLX-008 adhesive (TAKAMATSU, Japan), the solid content weight ratio of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer to the water-dispersible polyester-based resin B (A: B) ) is 50:50.

該丙烯酸樹脂含有含縮水甘油基的自由基聚合不飽和單體作為共聚單體,基於總單體成分具有40莫耳%的含量,以及該水分散性聚酯基樹脂含有二甘醇(基於總二醇成分具有50莫耳%的含量)以及磺酸鹼金屬鹽化合物(基於總酸成分具有10莫耳%的含量)。 The acrylic resin contains a glycidyl group-containing radically polymerizable unsaturated monomer as a comonomer, has a content of 40 mol% based on the total monomer component, and the water-dispersible polyester-based resin contains diethylene glycol (based on total The diol component has a content of 50 mol%) and an alkali metal sulfonate compound (content of 10 mol% based on the total acid component).

在該KLX-030黏合劑(TAKAMATSU公司,日本)中,含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比(A:B)為50:50。 In the KLX-030 adhesive (TAKAMATSU, Japan), the solid content weight ratio of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer to the water-dispersible polyester-based resin B (A: B) ) is 50:50.

該丙烯酸樹脂含有含縮水甘油基的自由基聚合不飽和單體作為共聚單體,基於總單體成分具有50莫耳%的含量,以及該水分散性聚酯基樹脂含有二甘醇(基於總二醇成分具有40莫耳%的含量)以及磺酸鹼金屬鹽化合物(基於總酸成分具有15莫耳%的含量)。 The acrylic resin contains a glycidyl group-containing radically polymerizable unsaturated monomer as a comonomer, has a content of 50 mol% based on the total monomer component, and the water-dispersible polyester-based resin contains diethylene glycol (based on total The diol component has a content of 40 mol%) and an alkali metal sulfonate compound (content of 15 mol% based on the total acid component).

[對比實施例1] [Comparative Example 1]

將9.1重量%的P-3208黏合劑(具有44%固體含量的水分散性樹脂組成物)、0.3重量%的基於矽酮的潤濕劑(道康寧公司,聚酯-矽氧烷共 聚物,Q2-5212)以及0.3重量%的膠體二氧化矽顆粒(具有140nm的平均粒徑)加入水中並攪拌2小時,從而獲得具有4.6重量%之總固體含量的水分散性樹脂組成物。 9.1% by weight of P-3208 binder (having a 44% solids content of water-dispersible resin composition), 0.3% by weight of an oxime-based wetting agent (Dow Corning, polyester-oxime) The polymer, Q2-5212) and 0.3% by weight of colloidal cerium oxide particles (having an average particle diameter of 140 nm) were added to water and stirred for 2 hours, thereby obtaining a water-dispersible resin composition having a total solid content of 4.6% by weight.

該P3208黏合劑(Rohm & Haas公司製備的產品)為一種含有40重量%的甲基丙烯酸甲酯、40重量%的丙烯酸乙脂和20重量%的三聚氰胺的黏合劑。 The P3208 adhesive (product of Rohm & Haas Co., Ltd.) was a binder containing 40% by weight of methyl methacrylate, 40% by weight of ethyl acrylate and 20% by weight of melamine.

[對比實施例2] [Comparative Example 2]

將20重量%的H-3黏合劑(具有20%固體含量的水分散性樹脂組成物)、0.3重量%的基於矽酮的潤濕劑(道康寧公司,聚酯-矽氧烷共聚物,Q2-5212)以及0.3重量%的膠體二氧化矽顆粒(具有140nm的平均粒徑)加入水中並攪拌2小時,從而獲得具有4.6重量%之總固體含量的水分散性樹脂組成物。 20% by weight of H-3 binder (water-dispersible resin composition with 20% solids content), 0.3% by weight of fluorenone-based wetting agent (Dow Corning, polyester-aluminoxane copolymer, Q2) -5212) and 0.3% by weight of colloidal cerium oxide particles (having an average particle diameter of 140 nm) were added to water and stirred for 2 hours, thereby obtaining a water-dispersible resin composition having a total solid content of 4.6% by weight.

該H-3黏合劑(Daichi Kogyo Seiyaku公司製備的產品)為一種水性聚氨酯黏合劑,該水性聚氨酯黏合劑通過將9重量%的聚酯基多元醇(具有1000的重均分子量的聚己二酸乙二醇酯二元醇)、10重量%的六亞甲基二異氰酸酯、1重量%的具有離子基團的反應性乳化劑(Asahi Denka,Adecaria Soap,聚氧乙烯基烯丙基壬基苯縮水甘油醚的磺酸酯(SETM))和80重量%的水相互反應而製備並具有20重量%的固體含量。 The H-3 adhesive (a product prepared by Daichi Kogyo Seiyaku Co., Ltd.) is an aqueous polyurethane adhesive by passing 9% by weight of a polyester-based polyol (polyadipate having a weight average molecular weight of 1,000) Ethylene glycol ester diol), 10% by weight of hexamethylene diisocyanate, 1% by weight of reactive emulsifier with ionic groups (Asahi Denka, Adecaria Soap, polyoxyethylene allyl decyl benzene The glycidyl ether sulfonate (SETM) and 80% by weight of water were prepared by reacting with each other and had a solid content of 20% by weight.

[對比實施例3] [Comparative Example 3]

將16重量%的Z-561黏合劑(具有25%固體含量的水分散性樹脂組成物)、0.4重量%的下述化學式2的化合物(基於該黏合劑的固體含量為10重量份)、0.3重量%的基於矽酮的潤濕劑(道康寧公司,聚酯-矽氧烷共聚物,Q2-5212)以及0.3重量%的膠體二氧化矽顆粒(具有140nm的平均粒徑)加入水中並攪拌2小時,從而獲得具有4.6重量%之總固體含量的水分散性樹脂組成物。 16% by weight of a Z-561 binder (having a water-dispersible resin composition having a solid content of 25%), 0.4% by weight of a compound of the following Chemical Formula 2 (based on a solid content of the binder of 10 parts by weight), 0.3 % by weight of an anthrone-based wetting agent (Dow Corning, polyester-aluminoxane copolymer, Q2-5212) and 0.3% by weight of colloidal cerium oxide particles (having an average particle diameter of 140 nm) were added to water and stirred 2 After hours, a water-dispersible resin composition having a total solid content of 4.6% by weight was obtained.

該Z-561黏合劑(Goo Chemical公司製備的產品)為一種水性聚酯黏合劑,該水性聚酯黏合劑具有25重量%的固體含量並通過將2,6-萘 二羧酸40mol(26莫耳%)、2,5-二羧基苯磺酸鈉5mol(3.3莫耳%)、二甲基苯二甲酸5mol(3.3莫耳%)以及以1:1的比例混合乙二醇和1,4-丁二醇而得到的混合物100mol(66.66莫耳%)共聚反應而製備。 The Z-561 adhesive (product of Goo Chemical Co., Ltd.) is an aqueous polyester adhesive having a solid content of 25% by weight and passing 2,6-naphthalene 40 mol (26 mol%) of dicarboxylic acid, 5 mol (3.3 mol%) of sodium 2,5-dicarboxybenzenesulfonate, 5 mol (3.3 mol%) of dimethylphthalic acid, and mixed in a ratio of 1:1 A mixture of ethylene glycol and 1,4-butanediol was prepared by copolymerization of 100 mol (66.66 mol%).

如表1所示,可以瞭解的是,在根據本發明的實施例1至6中,霧度變化率明顯較低(0.1%或更小),並且可以確認的是,由於使用交聯劑,可進一步減小霧度變化率並且寡聚合物的面積和數量也明顯減小。 As shown in Table 1, it can be understood that in Examples 1 to 6 according to the present invention, the haze change rate is remarkably low (0.1% or less), and it can be confirmed that, due to the use of the crosslinking agent, The haze change rate can be further reduced and the area and number of oligopolymers are also significantly reduced.

[實施例7] [Embodiment 7]

1)水分散性樹脂組成物3的製備 1) Preparation of Water-Dispersible Resin Composition 3

作為黏合劑,使用一種黏合劑,其中含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比(A:B)為40:60。 As the binder, a binder is used in which the solid content weight ratio (A:B) of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer and the water-dispersible polyester-based resin B is 40:60. .

使用通過共聚60莫耳%的丙烯酸縮水甘油酯和40莫耳%的丙酸乙烯酯而製備並具有35000的重均分子量的丙烯酸樹脂A。 An acrylic resin A prepared by copolymerizing 60 mol% of glycidyl acrylate and 40 mol% of vinyl propionate and having a weight average molecular weight of 35,000 was used.

使用水分散性聚酯基樹脂B,其為一種利用磺酸對苯二甲酸(15莫耳%)和對苯二甲酸(85莫耳%)的酸成分(基於50莫耳%的二甘醇(50莫耳%)的二醇成分具有50莫耳%的含量)和乙二醇(50莫耳%)聚合的樹脂,具有14000的重均分子量。 A water-dispersible polyester-based resin B using an acid component using sulfonic acid terephthalic acid (15 mol%) and terephthalic acid (85 mol%) (based on 50 mol% of diethylene glycol) (50 mol%) of the diol component has a content of 50 mol%) and ethylene glycol (50 mol%) polymerized resin having a weight average molecular weight of 14,000.

將0.5重量%(作為固體含量)的黏合劑及0.3重量%之基於矽氧烷的潤濕劑(BYK 348,BYK CHEMTE公司)加入水中並攪拌2小時,從而製備具有0.8重量%的總固體含量的水分散性樹脂組成物3。 0.5% by weight (as solid content) of a binder and 0.3% by weight of a decane-based wetting agent (BYK 348, BYK CHEMTE) were added to water and stirred for 2 hours to prepare a total solid content of 0.8% by weight. Water-dispersible resin composition 3.

利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

2)製造寡聚合物阻擋聚酯薄膜 2) Manufacture of oligomeric polymer barrier polyester film

將脫水聚對苯二甲酸乙二酯切片置於擠出機中並熔融擠出之後,快速冷卻並利用具有20℃的表面溫度的鑄造滾輪硬化,從而製造具有2000μm厚度的聚對苯二甲酸乙二酯片。將所製造的聚對苯二甲酸乙二酯片於75℃下,在機器方向(MD)上拉伸3.5倍並冷卻至室溫。接著,通過棒塗法將所製備的水分散性樹脂組成物3塗在該片的兩側上,溫度以1℃/sec的速率升至110至150℃,接著將該塗片通過預熱和乾燥在橫向方向(TD)上拉伸3.5倍。然後,在235℃下在5級拉幅機中進行熱處理,該熱處理的薄膜在機器和橫向方向上被鬆弛10%以於200℃熱定形,從而製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。 After the dehydrated polyethylene terephthalate chips were placed in an extruder and melt extruded, they were rapidly cooled and hardened by a casting roller having a surface temperature of 20 ° C to produce polyethylene terephthalate having a thickness of 2000 μm. Diester tablets. The produced polyethylene terephthalate sheet was stretched 3.5 times in the machine direction (MD) at 75 ° C and cooled to room temperature. Next, the prepared water-dispersible resin composition 3 was applied to both sides of the sheet by a bar coating method, and the temperature was raised to 110 to 150 ° C at a rate of 1 ° C/sec, and then the smear was passed through preheating and Drying was stretched 3.5 times in the transverse direction (TD). Then, heat treatment was carried out in a 5-stage tenter at 235 ° C, and the heat-treated film was loosened by 10% in the machine direction and the transverse direction to be heat-set at 200 ° C, thereby producing a coating on both sides thereof and having a thickness of 188 μm. Biaxially stretched film.

由該組成物製成的底漆層的乾燥塗層厚度為20nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 The dried coating layer of the primer layer made of this composition had a thickness of 20 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[實施例8] [Embodiment 8]

使用與實施例7相同的黏合劑,將2重量%(固體含量)的黏合劑、0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)以及0.4重量%的化學式4的異氰酸酯基硬化劑加入水中並攪拌2小時,從而製備具有2.7重量%的總固體含量的水分散性樹脂組成物4。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於 下述表2中。 Using the same adhesive as in Example 7, 2% by weight (solid content) of the binder, 0.3% by weight of the anthrone-based wetting agent (BYK 348, BYK CHEMTE), and 0.4% by weight of the isocyanate of Chemical Formula 4 The base hardener was added to water and stirred for 2 hours to prepare a water-dispersible resin composition 4 having a total solid content of 2.7% by weight. The above-mentioned expansion coefficient, colloid fraction, and Tg were measured using the prepared water-dispersible resin composition, and the results were shown in Table 2 below.

利用與實施例7相同的方法,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為50nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 A biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced in the same manner as in Example 7. The dried coating layer of the primer layer made of this composition had a thickness of 50 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[實施例9] [Embodiment 9]

使用與實施例7相同的黏合劑,將2重量%(固體含量)的黏合劑、0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)以及1重量%的化學式4的異氰酸酯基硬化劑加入水中並攪拌2小時,從而製備具有3.3重量%的總固體含量的水分散性樹脂組成物5。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 Using the same adhesive as in Example 7, 2% by weight (solid content) of the binder, 0.3% by weight of the oxime-based wetting agent (BYK 348, BYK CHEMTE), and 1% by weight of the isocyanate of Chemical Formula 4 The base hardener was added to water and stirred for 2 hours, thereby preparing a water-dispersible resin composition 5 having a total solid content of 3.3% by weight. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為80nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 A biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced by the same method as in Example 7. The dried coating layer of the primer layer made of this composition had a thickness of 80 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[實施例10] [Embodiment 10]

1)水分散性樹脂組成物6的製備 1) Preparation of water-dispersible resin composition 6

作為黏合劑,使用一種黏合劑,其中含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂A與水分散性聚酯基樹脂B的固體含量重量比(A:B)為70:30。 As the binder, a binder is used in which the solid content weight ratio (A:B) of the acrylic resin A copolymerized with the glycidyl group-containing radically polymerizable unsaturated monomer and the water-dispersible polyester-based resin B is 70:30. .

使用通過共聚60莫耳%的丙烯酸縮水甘油酯和40莫耳%的丙酸乙烯酯而製備並具有30000的重均分子量的丙烯酸樹脂A。 An acrylic resin A prepared by copolymerizing 60 mol% of glycidyl acrylate and 40 mol% of vinyl propionate and having a weight average molecular weight of 30,000 was used.

使用水分散性聚酯基樹脂B,其為一種利用磺酸對苯二甲酸(15莫耳%)和對苯二甲酸(85莫耳%)的酸成分(基於50莫耳%的二甘醇(50莫耳%)的二醇成分具有50莫耳%的含量)和乙二醇(50莫耳%)聚合的樹脂,具有12000的重均分子量。 A water-dispersible polyester-based resin B using an acid component using sulfonic acid terephthalic acid (15 mol%) and terephthalic acid (85 mol%) (based on 50 mol% of diethylene glycol) (50 mol%) of the diol component has a content of 50 mol%) and ethylene glycol (50 mol%) polymerized resin having a weight average molecular weight of 12,000.

將5重量%(作為固體含量)的黏合劑及0.3重量%的基於矽氧烷的潤濕劑(BYK 348,BYK CHEMTE公司)加入水中並攪拌2小時,從而製備具有5.3重量%的總固體含量的水分散性樹脂組成物6。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 5% by weight (as a solid content) of a binder and 0.3% by weight of a decane-based wetting agent (BYK 348, BYK CHEMTE) were added to water and stirred for 2 hours to prepare a total solid content of 5.3% by weight. Water-dispersible resin composition 6. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,利用所製造的水分散性樹脂組成物6,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為110nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 A biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced by the same method as in Example 7 using the produced water-dispersible resin composition 6. The dried coating layer of the primer layer made of this composition had a thickness of 110 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[實施例11] [Example 11]

使用與實施例10相同的黏合劑,將5重量%(固體含量)的黏合劑、0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)以及0.5重量%的化學式4的異氰酸酯基硬化劑加入水中並攪拌2小時,從而製備具有5.8重量%的總固體含量的水分散性樹脂組成物7。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 Using the same adhesive as in Example 10, 5% by weight (solid content) of a binder, 0.3% by weight of an anthrone-based wetting agent (BYK 348, BYK CHEMTE), and 0.5% by weight of an isocyanate of Chemical Formula 4 The base hardener was added to water and stirred for 2 hours to prepare a water-dispersible resin composition 7 having a total solid content of 5.8% by weight. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,利用所製造的水分散性樹脂組 成物7,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為105nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 The water-dispersible resin group produced was used in the same manner as in Example 7. The product 7, a biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced. The dried coating layer of the primer layer made of this composition had a thickness of 105 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[實施例12] [Embodiment 12]

使用與實施例7相同的黏合劑,將2重量%(固體含量)的黏合劑、0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)以及0.5重量%的化學式3的化合物加入水中並攪拌2小時,從而製備具有2.8重量%的總固體含量的水分散性樹脂組成物8。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 Using the same adhesive as in Example 7, 2% by weight (solid content) of the binder, 0.3% by weight of an anthrone-based wetting agent (BYK 348, BYK CHEMTE), and 0.5% by weight of the compound of Chemical Formula 3 It was added to water and stirred for 2 hours to prepare a water-dispersible resin composition 8 having a total solid content of 2.8% by weight. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,利用所製備的水分散性樹脂組成物8,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為80nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 A biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced by the same method as in Example 7 using the prepared water-dispersible resin composition 8. The dried coating layer of the primer layer made of this composition had a thickness of 80 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[對比實施例5] [Comparative Example 5]

作為該黏合劑,使用黏合劑(P3208,Rohm & Haas公司),該黏合劑含有40重量%的甲基丙烯酸甲酯、40重量%的丙烯酸乙脂和20重量%的三聚氰胺。 As the binder, a binder (P3208, Rohm & Haas Co., Ltd.) containing 40% by weight of methyl methacrylate, 40% by weight of ethyl acrylate and 20% by weight of melamine was used.

將2重量%(固體含量)的黏合劑和0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)加入水中並攪拌2小時,從而製備具有2.3重量%的總固體含量的水分散性樹脂組成物9。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下 述表2中。 2% by weight (solid content) of a binder and 0.3% by weight of an anthrone-based wetting agent (BYK 348, BYK CHEMTE) were added to water and stirred for 2 hours to prepare water having a total solid content of 2.3% by weight. Dispersible resin composition 9. The above-mentioned expansion coefficient, colloid fraction, and Tg were measured using the prepared water-dispersible resin composition, and the results are shown below. Table 2 below.

通過與實施例1相同的方法,利用所製備的水分散性樹脂組成物9,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為80nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 A biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced by the same method as in Example 1 using the prepared water-dispersible resin composition 9. The dried coating layer of the primer layer made of this composition had a thickness of 80 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[對比實施例6] [Comparative Example 6]

將9重量%的聚酯基多元醇(具有1000的重均分子量的聚己二酸乙二醇酯二元醇)、10重量%的六亞甲基二異氰酸酯、1重量%的具有離子基團的反應性乳化劑(Asahi Denka,Adecaria Soap,聚氧乙烯基烯丙基壬基苯縮水甘油醚的磺酸酯(SETM))和80重量%的水相互反應製備具有20重量%之固體含量的水性聚氨酯黏合劑。 9 wt% polyester-based polyol (polyethylene adipate glycol having a weight average molecular weight of 1000), 10 wt% of hexamethylene diisocyanate, 1 wt% of having ionic groups a reactive emulsifier (Asahi Denka, Adecaria Soap, polyoxyethylene allyl phenyl diglycidyl ether sulfonate (SETM)) and 80% by weight of water are reacted with each other to prepare a solid content of 20% by weight. Waterborne polyurethane adhesive.

將4重量%(固體含量)的黏合劑和0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)加入水中並攪拌2小時,從而製備具有4.3重量%的總固體含量的水分散性樹脂組成物10。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 4% by weight (solid content) of a binder and 0.3% by weight of an anthrone-based wetting agent (BYK 348, BYK CHEMTE) were added to water and stirred for 2 hours to prepare water having a total solid content of 4.3% by weight. Dispersed resin composition 10. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,利用所製備的水分散性樹脂組成物10,製造一塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為80nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 By the same procedure as in Example 7, using the prepared water-dispersible resin composition 10, a biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced. The dried coating layer of the primer layer made of this composition had a thickness of 80 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

[對比實施例7] [Comparative Example 7]

在無溶劑情況下,將2,6-萘二羧酸40mol(26莫耳%)、2,5-二羧基苯磺酸鈉5mol(3.3莫耳%)、二甲基苯二甲酸5mol(3.3莫耳%)以及以1:1的比例混合乙二醇和1,4-丁二醇而得到的混合物100mol(66.66莫耳%)相互混合並置於反應器中,將溫度以1℃/min的速率從170℃增至250℃進行酯化反應,同時移除副產物水或甲醇。接著,通過將該反應器內壓力降至1mmHg同時升溫至260℃,進行縮聚反應同時回收副產物二醇,從而製 備具有0.4固有黏度的聚酯樹脂。 In the absence of solvent, 40 mol (26 mol%) of 2,6-naphthalenedicarboxylic acid, 5 mol (3.3 mol%) of sodium 2,5-dicarboxybenzenesulfonate, and 5 mol of dimethylphthalic acid (3.3) Mol %) and a mixture of ethylene glycol and 1,4-butanediol in a ratio of 1:1, 100 mol (66.66 mol%) were mixed with each other and placed in a reactor at a rate of 1 ° C/min. The esterification reaction was carried out from 170 ° C to 250 ° C while removing by-product water or methanol. Next, by reducing the pressure in the reactor to 1 mmHg while raising the temperature to 260 ° C, a polycondensation reaction is carried out while recovering by-product diol. A polyester resin having an inherent viscosity of 0.4 is provided.

將75重量%的水加入25重量%的所製備的聚酯樹脂中並乳化,從而製備具有25重量%的固體含量的水性聚酯黏合劑。 75% by weight of water was added to 25% by weight of the prepared polyester resin and emulsified to prepare an aqueous polyester binder having a solid content of 25% by weight.

將4重量%(固體含量)的黏合劑和0.3重量%的基於矽酮的潤濕劑(BYK 348,BYK CHEMTE公司)加入水中並攪拌2小時,從而製備具有4.3重量%的總固體含量的水分散性樹脂組成物11。利用所製備的水分散性樹脂組成物測量上述膨脹係數、膠體分率和Tg,並且該等結果顯示於下述表2中。 4% by weight (solid content) of a binder and 0.3% by weight of an anthrone-based wetting agent (BYK 348, BYK CHEMTE) were added to water and stirred for 2 hours to prepare water having a total solid content of 4.3% by weight. Dispersible resin composition 11. The above expansion coefficient, colloid fraction and Tg were measured using the prepared water-dispersible resin composition, and the results are shown in Table 2 below.

通過與實施例7相同的方法,利用所製備的水分散性樹脂組成物11,製造塗在其兩側上且具有188μm厚度的雙軸向拉伸薄膜。由該組成物製成的底漆層的乾燥塗層厚度為70nm。如上所述得到的聚酯薄膜的物理性質顯示於下述表3中。 By the same procedure as in Example 7, using the prepared water-dispersible resin composition 11, a biaxially stretched film coated on both sides thereof and having a thickness of 188 μm was produced. The dried coating layer of the primer layer made of this composition had a thickness of 70 nm. The physical properties of the polyester film obtained as described above are shown in Table 3 below.

如表2和表3所示,可以瞭解的是,當底漆層的Tg為60℃或更大時,膨脹係數為30%或更小,膠體分率為95%或更大,以及密度為1.3至1.4,寡聚合物顆粒的數量為10或更小(每10000μm2)及其平均面積大小為20μm2或更小(每10000μm2)。 As shown in Table 2 and Table 3, it can be understood that when the Tg of the primer layer is 60 ° C or more, the expansion coefficient is 30% or less, the colloid fraction is 95% or more, and the density is From 1.3 to 1.4, the number of oligopolymer particles is 10 or less (per 10,000 μm 2 ) and its average area size is 20 μm 2 or less (per 10,000 μm 2 ).

此外,可以瞭解的是,霧度變化率為0.1%或更小。 Further, it can be understood that the haze change rate is 0.1% or less.

10‧‧‧聚酯基膜 10‧‧‧ polyester base film

20‧‧‧第一底漆層 20‧‧‧First primer layer

Claims (19)

一種聚酯薄膜,包含:一聚酯基膜;以及一底漆層,係藉由在該聚酯基膜的一表面上或兩表面上塗敷一具有一寡聚合物阻擋性能的水分散性樹脂組成物來形成;其中,將該聚酯薄膜置於150℃下60分鐘後,根據下述方程式1,霧度變化率(△H)為0.1%或更小;[方程式1]△H(%)=Hf-Hi其中,Hf為在150℃下保持60分鐘後薄膜的霧度(%),而Hi為加熱前薄膜的霧度。 A polyester film comprising: a polyester base film; and a primer layer by applying a water-dispersible resin having an oligopolymer barrier property on one surface or both surfaces of the polyester base film The composition is formed; wherein, after the polyester film is placed at 150 ° C for 60 minutes, the haze change rate (ΔH) is 0.1% or less according to the following Equation 1; [Equation 1] ΔH (%) = H f - H i where H f is the haze (%) of the film after holding at 150 ° C for 60 minutes, and H i is the haze of the film before heating. 依據申請專利範圍第1項所述的聚酯薄膜,其中,該底漆層具有60℃或更大的Tg,30%或更小的膨脹係數,95%或更大的膠體分率以及1.3至1.4的密度。 The polyester film according to claim 1, wherein the primer layer has a Tg of 60 ° C or more, a coefficient of expansion of 30% or less, a colloid fraction of 95% or more, and 1.3 to The density of 1.4. 依據申請專利範圍第1項所述的聚酯薄膜,其中,在150℃下加熱60分鐘後,該薄膜表面上沉澱的寡聚合物顆粒的數量於每10000μm2中為10或更少,以及其平均面積於每10000μm2中為20μm2或更小。 The polyester film according to claim 1, wherein the amount of the oligomeric polymer particles precipitated on the surface of the film is 10 or less per 10000 μm 2 after heating at 150 ° C for 60 minutes, and 10000μm 2 average area as per 20μm 2 or less. 依據申請專利範圍第1項所述的聚酯薄膜,其中,該水分散性樹脂組成物包括一由含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂,以及一水分散性聚酯基樹脂,用以作為黏合劑樹脂。 The polyester film according to claim 1, wherein the water-dispersible resin composition comprises an acrylic resin copolymerized with a glycidyl group-containing radically polymerizable unsaturated monomer, and a water-dispersible polyester. A base resin used as a binder resin. 依據申請專利範圍第4項所述的聚酯薄膜,其中,在該水分散性樹脂組成物中,該含縮水甘油基的自由基聚合不飽和單體共聚的丙烯酸樹脂與該水分散性聚酯基樹脂的固體含量重量比為20~80:80~20重量%。 The polyester film according to claim 4, wherein the glycidyl group-containing radically polymerizable unsaturated monomer copolymerized acrylic resin and the water-dispersible polyester are contained in the water-dispersible resin composition. The solid content of the base resin is from 20 to 80:80 to 20% by weight. 依據申請專利範圍第4項所述的聚酯薄膜,其中,該水分散性樹脂組成物包括該黏合劑樹脂和水,以具有0.5至10重量%的固體含量。 The polyester film according to claim 4, wherein the water-dispersible resin composition comprises the binder resin and water to have a solid content of 0.5 to 10% by weight. 依據申請專利範圍第4項所述的聚酯薄膜,其中,該水分散性樹脂組成物進一步包括0.1至0.5重量%之基於矽氧烷的潤濕劑。 The polyester film according to claim 4, wherein the water-dispersible resin composition further comprises 0.1 to 0.5% by weight of a decane-based wetting agent. 依據申請專利範圍第4項所述的聚酯薄膜,其中,該水分散性聚酯基樹脂為一包括磺酸鹼金屬鹽化合物的二羧酸成分和包括二甘醇的二醇成分的共聚物。 The polyester film according to claim 4, wherein the water-dispersible polyester-based resin is a copolymer of a dicarboxylic acid component including an alkali metal sulfonate compound and a diol component including diethylene glycol. . 依據申請專利範圍第4項所述的聚酯薄膜,其中,基於總二醇成分,該水分散性聚酯基樹脂包含20至80莫耳%含量的二甘醇。 The polyester film according to claim 4, wherein the water-dispersible polyester-based resin contains diethylene glycol in an amount of 20 to 80 mol% based on the total diol component. 依據申請專利範圍第4項所述的聚酯薄膜,其中,基於總酸成分,該水分散性聚酯基樹脂包含6至20莫耳%含量的磺酸鹼金屬鹽化合物。 The polyester film according to claim 4, wherein the water-dispersible polyester-based resin contains an alkali metal sulfonate compound in an amount of 6 to 20 mol% based on the total acid component. 依據申請專利範圍第4項所述的聚酯薄膜,其中,基於總單體成分,該丙烯酸樹脂含有20至80莫耳%含量之含縮水甘油基的自由基聚合不飽和單體作為一共聚單體。 The polyester film according to claim 4, wherein the acrylic resin contains a glycidyl group-containing radically polymerizable unsaturated monomer in an amount of 20 to 80 mol% based on the total monomer component as a copolymer body. 依據申請專利範圍第4項所述的聚酯薄膜,其中,該水分散性樹脂組成物進一步包括由化學式1和化學式2表示的化合物的任一個或其混合物; 在化學式1中,A1或A3分別為化學鍵或選自(C1-C10)亞烷基,以及R1至R3分別選自氫和(C1-C10)烷基;[化學式2] 在化學式2中,A1至A3分別為(C1-C10)亞烷基,B為一阻斷劑。 The polyester film according to claim 4, wherein the water-dispersible resin composition further comprises any one of the compounds represented by Chemical Formula 1 and Chemical Formula 2 or a mixture thereof; In Chemical Formula 1, A 1 or A 3 is a chemical bond or a (C1-C10) alkylene group, respectively, and R 1 to R 3 are each independently selected from hydrogen and (C1-C10)alkyl; [Chemical Formula 2] In Chemical Formula 2, A 1 to A 3 are each a (C1-C10) alkylene group, and B is a blocking agent. 依據申請專利範圍第12項所述的聚酯薄膜,其中,由化學式1和化學式2表示的化合物的任一個或其混合物的含量為0.1至10重量%。 The polyester film according to claim 12, wherein the content of any one of the compounds represented by Chemical Formula 1 and Chemical Formula 2 or a mixture thereof is from 0.1 to 10% by weight. 依據申請專利範圍第12項所述的聚酯薄膜,其中,化學式1的化合物為下述化合物: The polyester film according to claim 12, wherein the compound of Chemical Formula 1 is the following compound: 依據申請專利範圍第1項所述的聚酯薄膜,其中,該聚酯基薄膜為聚對苯二甲酸乙二酯薄膜。 The polyester film according to claim 1, wherein the polyester-based film is a polyethylene terephthalate film. 依據申請專利範圍第1項所述的聚酯薄膜,其中,該聚酯基薄膜具有25至250μm的厚度。 The polyester film according to claim 1, wherein the polyester-based film has a thickness of from 25 to 250 μm. 依據申請專利範圍第1項所述的聚酯薄膜,其中,該底漆層具有20至200nm的乾燥塗層厚度。 The polyester film according to claim 1, wherein the primer layer has a dry coating thickness of 20 to 200 nm. 依據申請專利範圍第1項所述的聚酯薄膜,其中,在該聚酯薄膜的製造過程中,該水分散性樹脂組成物係藉由線上(in-line)方式來塗敷。 The polyester film according to claim 1, wherein the water-dispersible resin composition is applied in an in-line manner during the production of the polyester film. 依據申請專利範圍第1項至第18項中任一項所述的聚酯薄膜,係一種用於顯示器的薄膜。 The polyester film according to any one of claims 1 to 18, which is a film for a display.
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