TW201410716A - Fluorine-containing polymer and method for producing same - Google Patents

Fluorine-containing polymer and method for producing same Download PDF

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TW201410716A
TW201410716A TW102118240A TW102118240A TW201410716A TW 201410716 A TW201410716 A TW 201410716A TW 102118240 A TW102118240 A TW 102118240A TW 102118240 A TW102118240 A TW 102118240A TW 201410716 A TW201410716 A TW 201410716A
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fluorine
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fluoropolymer
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Yoshito Tanaka
Kengo Ito
Jun Miki
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Daikin Ind Ltd
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    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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    • C09D129/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
    • C09D129/02Homopolymers or copolymers of unsaturated alcohols
    • C09D129/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • C09D5/1662Synthetic film-forming substance
    • C09D5/1668Vinyl-type polymers

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Abstract

The purpose of the present invention is to provide a novel fluorine-containing polymer which can be easily cured, while having solvent resistance, gas barrier properties, transparency and heat resistance. The present invention is a fluorine-containing polymer which is characterized by comprising a polymerization unit based on a fluorine-containing monomer, and as optional polymerization units, a polymerization unit based on vinyl alcohol and a polymerization unit represented by general formula (1). -CH2-CH(-O-(L)l-Rb)- (1) (In the formula, Rb represents an organic group having at least one hydrolyzable metal alkoxide; L represents a divalent organic group; and l is 0 or 1.)

Description

含氟聚合物及其製造方法 Fluoropolymer and method of producing the same

本發明係關於含氟聚合物及其製造方法。 This invention relates to fluoropolymers and methods for their manufacture.

聚乙烯基醇或乙烯-乙烯基醇共聚物係顯示出親水性,並具有難以使氧、氮等氣體透過,且對燃料障壁性亦優之特性。 The polyvinyl alcohol or the ethylene-vinyl alcohol copolymer exhibits hydrophilicity, and has a property that it is difficult to permeate a gas such as oxygen or nitrogen, and is excellent in fuel barrier properties.

專利文獻1中,係提案有一含氟共聚物膜,其係在耐水性優異的共聚物膜方面,由四氟乙烯與乙酸乙烯基酯所成的共聚物或將上述共聚物中所含之乙酸酯基的至少一部份皂化所得之共聚物所構成,且上述共聚物中所含之四氟乙烯含有率為1~70莫耳%。 Patent Document 1 proposes a fluorinated copolymer film which is a copolymer of tetrafluoroethylene and vinyl acetate or a B contained in the copolymer in terms of a copolymer film excellent in water resistance. A copolymer obtained by saponification of at least a portion of an acid ester group, and the tetrafluoroethylene content of the copolymer is from 1 to 70 mol%.

因專利文獻1所提案之共聚物,被指出在生產性及耐熱性上表現不佳,且發生因著色導致品質降低,而在專利文獻2中,乃提案有使含氟烯烴,與乙烯基醇之羥基的氫原子被以可去保護之保護基所取代的乙烯基醚共聚合後,藉由以去保護反應將保護基取代為氫原子後使羥基產生,來製造含氟烯烴/乙烯基醇共聚物之方法來作為其解決手段。 The copolymer proposed in the patent document 1 is indicated to be inferior in productivity and heat resistance, and the quality is lowered due to coloring. In Patent Document 2, a fluorine-containing olefin and a vinyl alcohol are proposed. After the hydrogen atom of the hydroxyl group is copolymerized with a vinyl ether substituted with a deprotectable protecting group, a fluorine-containing olefin/vinyl alcohol is produced by substituting a protective group for a hydrogen atom by a deprotection reaction to produce a hydroxyl group. The method of copolymer is used as a solution.

又,專利文獻3中,係有於含氟烯烴/乙烯基酯共聚物中以酯交換反應來導入水解性金屬烷氧化物之提案。 Further, in Patent Document 3, a proposal is made to introduce a hydrolyzable metal alkoxide by a transesterification reaction in a fluorine-containing olefin/vinyl ester copolymer.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

[專利文獻1]日本特開平5-261256號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 5-261256

[專利文獻2]國際公開第2011/126056號冊 [Patent Document 2] International Publication No. 2011/126056

[專利文獻3]日本特開2008-81547號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2008-81547

專利文獻2中揭示的含氟烯烴/乙烯基醇共聚物,並不存在適合硬化反應之硬化部位,無法輕易地使其硬化。又,專利文獻3中揭示的,於含氟烯烴/乙烯基酯共聚物中以酯交換反應導入水解性金屬烷氧化物所成的共聚物,因藉由酯交換反應所導入的部分其水解性高之故,並不能說具實用性,而有更加改善的餘地。 The fluorine-containing olefin/vinyl alcohol copolymer disclosed in Patent Document 2 does not have a hardened portion suitable for the curing reaction, and cannot be easily hardened. Further, as disclosed in Patent Document 3, a copolymer obtained by introducing a hydrolyzable metal alkoxide into a fluorine-containing olefin/vinyl ester copolymer by a transesterification reaction has a hydrolyzability due to a portion introduced by a transesterification reaction. High, it can not be said to be practical, but there is room for improvement.

本發明係提供一種具耐溶劑性、氣體障壁性、透明性及耐熱性且可輕易地使其硬化之新穎的含氟聚合物。 The present invention provides a novel fluoropolymer which has solvent resistance, gas barrier properties, transparency and heat resistance and can be easily hardened.

本發明又可提供一種新穎的含氟聚合物之製造方法,其係可簡便地製造具耐溶劑性、氣體障壁性、透明性及耐熱性並可輕易地使其硬化之聚合物,且可輕易地 調整所得聚合物具有的硬化部位之量。 The invention further provides a novel method for producing a fluoropolymer, which can easily produce a polymer which is solvent-resistant, gas barrier, transparent and heat-resistant and can be easily hardened, and can be easily used. Ground The amount of the hardened portion of the obtained polymer was adjusted.

本發明係一種含氟聚合物,其特徵係含有基於含氟單體之聚合單位、作為任意聚合單位之基於乙烯基醇之聚合單位、及一般式(1)所示之聚合單位-CH2-CH(-O-(L)l-Rb)- (1) The present invention is a fluoropolymer characterized by containing a polymerization unit based on a fluorine-containing monomer, a polymerization unit based on a vinyl alcohol as an arbitrary polymerization unit, and a polymerization unit represented by the general formula (1) -CH 2 - CH(-O-(L) l -R b )- (1)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基。L係2價之有機基。l係0或1)。 (wherein R b is an organic group having at least one hydrolyzable metal alkoxide; L is a divalent organic group; l is 0 or 1).

Rb係以下述一般式(2)所示之基者為佳。 R b is preferably a base represented by the following general formula (2).

-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (2) -R 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (2)

(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)。 (In the formula, the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same or different, and is an alkyl group, an alkoxyalkyl group, or an aryl group, a system 1 An integer of ~3, an integer of b to 0~4, a+b=2~5, d is 0 or 1, e is 0 or 1, d+e=1, f is an integer of 0~10, g is 0 An integer of ~3, an integer of h system 0~3, at least one of g+h=1~3, b, e, and h is 1 or more).

L係以一般式(3)所示之有機基者為佳。 The L system is preferably an organic group represented by the general formula (3).

-(C=O)s-(N-H)p- (3) -(C=O) s -(NH) p - (3)

(式中,s係0或1、p係0或1) (where s is 0 or 1, p is 0 or 1)

L係以單鍵者為佳。 It is preferred that the L system is a single bond.

基於含氟單體之聚合單位、基於乙烯基醇之聚合單位及一般式(1)所示之聚合單位的莫耳比係以(30~70)/(0~69)/(1~70)者為佳。 The molar ratio based on the polymerization unit of the fluorine-containing monomer, the polymerization unit based on the vinyl alcohol, and the polymerization unit represented by the general formula (1) is (30 to 70) / (0 to 69) / (1 to 70) It is better.

本發明係製造上述含氟聚合物用之製造方法,其特徵係包含下述步驟之製造方法:使含氟單體與乙烯基酯單體共聚而得含氟單體/乙烯基酯共聚物之步驟、藉由將前述含氟單體/乙烯基酯共聚物水解而得含氟單體/乙烯基醇共聚物之步驟、及藉由使前述含氟單體/乙烯基醇共聚物與一般式(4):O=C=N-Rb (4) The present invention relates to a process for producing the above fluoropolymer, which comprises a process for producing a fluoromonomer/vinyl ester copolymer by copolymerizing a fluoromonomer with a vinyl ester monomer. a step of obtaining a fluoromonomer/vinyl alcohol copolymer by hydrolyzing the fluoromonomer/vinyl ester copolymer, and by using the fluoromonomer/vinyl alcohol copolymer and the general formula (4): O=C=NR b (4)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)所示之化合物反應而得含氟聚合物之步驟。 A step of reacting a compound represented by the formula (wherein R b is an organic group having at least one hydrolyzable metal alkoxide) to obtain a fluorine-containing polymer.

本發明亦為製造上述含氟聚合物用之製造方法,其特徵係包含下述步驟之製造方法:使含氟單體與乙烯基酯單體共聚而得含氟單體/乙烯基酯共聚物之步驟、藉由將前述含氟單體/乙烯基酯共聚物水解而得含氟單體/乙烯基醇共聚物之步驟、藉由使前述含氟單體/乙烯基醇共聚物與一般式(6): Xb-Rc (6) The present invention is also a process for producing the above fluoropolymer, characterized by comprising the steps of: copolymerizing a fluoromonomer with a vinyl ester monomer to obtain a fluoromonomer/vinyl ester copolymer a step of obtaining a fluoromonomer/vinyl alcohol copolymer by hydrolyzing the fluoromonomer/vinyl ester copolymer, by using the fluoromonomer/vinyl alcohol copolymer and the general formula (6): X b -R c (6)

(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基)所示之化合物反應而得含烯烴之含氟聚合物的步驟、及藉由使前述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷氫化矽烷化反應,且使用三氯矽烷時,進一步使其與脂肪族醇進行烷氧化反應而得含有水解性金屬烷氧化物之含氟聚合物的步驟。 a step of reacting a compound represented by (wherein X b is Cl, Br or I, R c is an organic group having at least one olefin) to obtain an olefin-containing fluoropolymer, and by using the aforementioned olefin-containing compound The fluoropolymer is reacted with trichloromethane or trialkoxydecane hydroformylation, and when trichloromethane is used, it is further subjected to alkoxylation with an aliphatic alcohol to obtain a fluorine-containing polymerization containing a hydrolyzable metal alkoxide. The steps of the object.

本發明亦為製造上述含氟聚合物用之製造方法,其特徵係包含下述步驟之製造方法:使含氟單體與一般式(8):CH2=CH-OR (8) The present invention is also a process for producing the above fluoropolymer, which comprises the following steps: a method for producing a fluorine-containing monomer and a general formula (8): CH 2 =CH-OR (8)

(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟、藉由將前述含氟單體/乙烯基醚共聚物去保護而得含氟單體/乙烯基醇共聚物之步驟、及藉由使前述含氟單體/乙烯基醇共聚物與一般式(4):O=C=N-Rb (4) a step of copolymerizing a vinyl ether monomer represented by the formula (wherein R is a protecting group for conversion to a vinyl alcohol by a deprotection reaction) to obtain a fluorine-containing monomer/vinyl ether copolymer, by the aforementioned a step of deprotecting a fluorine-containing monomer/vinyl ether copolymer to obtain a fluorine-containing monomer/vinyl alcohol copolymer, and by using the above-mentioned fluorine-containing monomer/vinyl alcohol copolymer with a general formula (4): O =C=NR b (4)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)所示之化合物反應而得含氟聚合物之步驟。 A step of reacting a compound represented by the formula (wherein R b is an organic group having at least one hydrolyzable metal alkoxide) to obtain a fluorine-containing polymer.

本發明亦為製造上述含氟聚合物用之製造方 法,其特徵係包含下述步驟之製造方法:使含氟單體與一般式(8):CH2=CH-OR (8) The present invention is also a process for producing the above fluoropolymer, which comprises the following steps: a method for producing a fluorine-containing monomer and a general formula (8): CH 2 =CH-OR (8)

(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟、藉由將前述含氟單體/乙烯基醚共聚物去保護而得含氟單體/乙烯基醇共聚物之步驟、藉由使前述含氟單體/乙烯基醇共聚物與一般式(6):Xb-Rc (6) a step of copolymerizing a vinyl ether monomer represented by the formula (wherein R is a protecting group for conversion to a vinyl alcohol by a deprotection reaction) to obtain a fluorine-containing monomer/vinyl ether copolymer, by the aforementioned The step of deprotecting the fluoromonomer/vinyl ether copolymer to obtain a fluoromonomer/vinyl alcohol copolymer by using the above fluoromonomer/vinyl alcohol copolymer with the general formula (6): X b -R c (6)

(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基)所示之化合物反應而得含烯烴之含氟聚合物的步驟、及藉由使前述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷氫化矽烷化反應,且使用三氯矽烷時,進一步使其與脂肪族醇進行烷氧化反應而得含有水解性金屬烷氧化物之含氟聚合物的步驟。 a step of reacting a compound represented by (wherein X b is Cl, Br or I, R c is an organic group having at least one olefin) to obtain an olefin-containing fluoropolymer, and by using the aforementioned olefin-containing compound The fluoropolymer is reacted with trichloromethane or trialkoxydecane hydroformylation, and when trichloromethane is used, it is further subjected to alkoxylation with an aliphatic alcohol to obtain a fluorine-containing polymerization containing a hydrolyzable metal alkoxide. The steps of the object.

一般式(4)所示之化合物係以下述一般式(5):O=C=N-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (5) The compound represented by the general formula (4) is represented by the following general formula (5): O = C = NR 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f - R 11 d ( OR 12 ) e (5)

(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或 芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)所示之化合物者為佳。 (In the formula, the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same or different, and is an alkyl group, an alkoxyalkyl group, or an aryl group, a system 1 An integer of ~3, an integer of b to 0~4, a+b=2~5, d is 0 or 1, e is 0 or 1, d+e=1, f is an integer of 0~10, g is 0 Preferably, an integer of ~3, an integer of h to 0 to 3, a compound of at least one of g+h=1 to 3, b, e, and h is preferably 1 or more.

一般式(6)所示之化合物係以下述一般式(7):Xb-R13-(R14-CH=CH2)c (7) The compound represented by the general formula (6) is represented by the following general formula (7): X b -R 13 -(R 14 -CH=CH 2 ) c (7)

(式中,Xb係Cl、Br或I、R13可相同或相異,係碳數1~20之(c+1)價之烴基、R14可相同或相異,係-O-、-O-C(=O)-、單鍵、c係1~10之整數)所示之化合物者為佳。 (wherein X b is Cl, Br or I, R 13 may be the same or different, and is a hydrocarbon group having a carbon number of 1 to 20 (c+1), and R 14 may be the same or different, and is -O-, Preferably, the compound represented by -OC(=O)-, a single bond, and the c-number is an integer of 1 to 10).

本發明亦為含上述含氟聚合物之硬化性組成物。 The present invention is also a curable composition containing the above fluoropolymer.

本發明之硬化性組成物係以塗佈劑或防污劑者為佳。 The curable composition of the present invention is preferably a coating agent or an antifouling agent.

本發明亦為一硬化物,其特徵係將上述之硬化性組成物硬化而得。 The present invention is also a cured product characterized by curing the above-mentioned curable composition.

本發明之含氟聚合物係容易使其硬化。可藉由使本發明之含氟聚合物硬化而得之硬化物,具有耐溶劑性、氣體障壁性、透明性及耐熱性。 The fluoropolymer of the present invention is easily cured. The cured product obtained by curing the fluoropolymer of the present invention has solvent resistance, gas barrier properties, transparency, and heat resistance.

本發明之製造方法係可簡便地製造具有耐溶劑性、氣 體障壁性、透明性及耐熱性且容易使其硬化之含氟聚合物,亦能輕易地調整所得共聚物具有的硬化部位之量。 The manufacturing method of the present invention can be easily produced to have solvent resistance and gas The fluoropolymer which is barrier-like, transparent, and heat-resistant and which is easily hardened can also easily adjust the amount of the hardened portion of the obtained copolymer.

〔用以實施發明之形態〕 [Formation for implementing the invention]

以下,具體地說明本發明。 Hereinafter, the present invention will be specifically described.

本發明之含氟聚合物,其特徵係含有基於含氟單體之聚合單位、基於作為任意聚合單位的乙烯基醇之聚合單位、及一般式(1)所示之聚合單位。 The fluoropolymer of the present invention is characterized by comprising a polymerization unit based on a fluorine-containing monomer, a polymerization unit based on a vinyl alcohol as an arbitrary polymerization unit, and a polymerization unit represented by the general formula (1).

上述含氟單體,係具有氟原子之單體。 The above fluorine-containing monomer is a monomer having a fluorine atom.

上述含氟單體方面,係以由四氟乙烯[TFE]、氟化亞乙烯[VdF]、氯三氟乙烯[CTFE]、氟化乙烯、六氟丙烯[HFP]、六氟異丁烯、CH2=CZ1(CF2)n1Z2(式中,Z1為H、F或Cl、Z2為H、F或Cl、n1係1~10之整數)所示之單體、CF2=CF-ORf1(式中,Rf1表示碳數1~8之全氟烷基)所示之全氟(烷基乙烯基醚)[PAVE]、及CF2=CF-OCH2-Rf2(式中,Rf2係碳數1~5之全氟烷基)所示之烷基全氟乙烯基醚衍生物所成之群選出的至少1種之含氟單體為佳。 The above fluorine-containing monomer is derived from tetrafluoroethylene [TFE], vinylidene fluoride [VdF], chlorotrifluoroethylene [CTFE], fluorinated ethylene, hexafluoropropylene [HFP], hexafluoroisobutylene, CH 2 =CZ 1 (CF 2 ) n1 Z 2 (wherein Z 1 is H, F or Cl, Z 2 is H, F or Cl, n1 is an integer from 1 to 10), CF 2 =CF -ORf 1 (wherein Rf 1 represents a perfluoroalkyl group having 1 to 8 carbon atoms), and perfluoro(alkyl vinyl ether) [PAVE], and CF 2 =CF-OCH 2 -Rf 2 In the above, at least one fluorine-containing monomer selected from the group consisting of an alkyl perfluorovinyl ether derivative represented by Rf 2 is a perfluoroalkyl group having 1 to 5 carbon atoms is preferred.

CH2=CZ1(CF2)n1Z2所示之單體方面,可舉出CH2=CFCF3、CH2=CHCF3、CH2=CFCHF2、CH2=CClCF3等。 Examples of the monomer represented by CH 2 =CZ 1 (CF 2 ) n1 Z 2 include CH 2 =CFCF 3 , CH 2 =CHCF 3 , CH 2 =CFCHF 2 , CH 2 =CClCF 3 and the like.

上述PAVE方面,可舉出全氟(甲基乙烯基醚)[PMVE]、全氟(乙基乙烯基醚)[PEVE]、全氟(丙基乙烯基醚)[PPVE]、全氟(丁基乙烯基醚)等,其中, 係以PMVE、PEVE或PPVE更佳。 Examples of the PAVE include perfluoro(methyl vinyl ether) [PMVE], perfluoro(ethyl vinyl ether) [PEVE], perfluoro(propyl vinyl ether) [PPVE], and perfluoro(butyl). Vinyl ether), etc. It is better to use PMVE, PEVE or PPVE.

上述烷基全氟乙烯基醚衍生物方面,係以Rf2為碳數1~3之全氟烷基者佳、CF2=CF-OCH2-CF2CF3更佳。 The alkyl perfluorovinyl ether derivative is preferably a perfluoroalkyl group having Rf 2 as a carbon number of 1 to 3 and CF 2 =CF-OCH 2 -CF 2 CF 3 .

上述含氟單體方面,係以TFE及CTFE及HFP所成之群選出的至少1種更佳、TFE又更佳。 In terms of the above fluorine-containing monomer, at least one selected from the group consisting of TFE, CTFE and HFP is more preferable, and TFE is more preferable.

本發明之含氟聚合物係含下述一般式(1):-CH2-CH(-O-(L)l-Rb)- (1) The fluoropolymer of the present invention contains the following general formula (1): -CH 2 -CH(-O-(L) l -R b )- (1)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基、L係2價之有機基、l係0或1)所示之聚合單位。本發明之含氟聚合物係具有水解性金屬烷氧化物之聚合物作為硬化部位,且硬化部位的數目在製造含氟聚合物時係可輕易地調整。 (In the formula, R b is a polymerization unit represented by at least one organic group of a hydrolyzable metal alkoxide, an L-based divalent organic group, or a l-form 0 or 1). The fluoropolymer of the present invention is a polymer having a hydrolyzable metal alkoxide as a hardened portion, and the number of hardened portions can be easily adjusted in the production of a fluoropolymer.

此外,Rb係可具有1個水解性金屬烷氧化物,亦可具有2個以上。 Further, the R b system may have one hydrolyzable metal alkoxide, and may have two or more.

又,一般式(1)所示之聚合單位係基於一般式:CH2=CH-O-(L)l-Rb Further, the polymerization unit represented by the general formula (1) is based on the general formula: CH 2 =CH-O-(L) l -R b

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基、L係2價之有機基、l係0或1。)所示之單體的聚合單位。 (wherein R b is a polymerization unit of a monomer having at least one organic group of a hydrolyzable metal alkoxide, an L-based divalent organic group, or a 1-based 0 or 1).

L係下述一般式(3):-(C=O)s-(N-H)p- (3) L is the following general formula (3): -(C=O) s -(NH) p - (3)

(式中,s係0或1、p係0或1)所示之有機基者為 佳。一般式(3)中之s及p任一者為1時,一般式(1)之Rb乃是透過胺基甲酸酯鍵結而與含氟聚合物之主鏈鍵結,當s為1且p為0時,Rb係透過酯鍵結而與含氟聚合物之主鏈鍵結,s及p任一者為0時,L表示單鍵、Rb乃透過醚鍵結而與含氟聚合物之主鏈鍵結。 The organic group represented by the formula (where s is 0 or 1, p is 0 or 1) is preferred. When s and p in the general formula (3) are 1, the R b of the general formula (1) is bonded to the main chain of the fluoropolymer through the urethane bond, when s is 1 and when p is 0, R b is bonded to the main chain of the fluoropolymer through ester bonding, and when either s or p is 0, L represents a single bond, and R b is an ether bond. The backbone of the fluoropolymer is bonded.

Rb係以下述一般式(2):-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (2) R b is represented by the following general formula (2): -R 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (2)

(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)所示之基者為佳。 (In the formula, the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same or different, and is an alkyl group, an alkoxyalkyl group, or an aryl group, a system 1 An integer of ~3, an integer of b to 0~4, a+b=2~5, d is 0 or 1, e is 0 or 1, d+e=1, f is an integer of 0~10, g is 0 An integer of ~3, an integer of h to 0 to 3, a base of at least one of g+h=1 to 3, b, e, and h is preferably 1 or more.

一般式(2)中,M所示之金屬方面,可舉例如由矽(Si)、鈦(Ti)、鋁(Al)、鋯(Zr)、錫(Sn)、鐵(Fe)、鈉(Na)、鎂(Mg)、磷(P)、硫(S)、鉀(K)、鈣(Ca)、鈧(Sc)、釩(V)、鉻(Cr)、錳(Mn)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zn)、鎵(Ga)、鍺(Ge)、砷(As)、硒(Se)、銣(Rb)、鍶(Sr)、釔(Y)、鈮(Nb)、鉬(Mo)、鎘(Cd)、銦(In)、銻(Sb)、碲(Te)、銫(Cs)、鋇(Ba)、鑭(La)、鉿(Hf)、鉭(Ta)、鎢(W)、水銀(Hg)、鉈(Tl)、鉛(Pb)、 鉍(Bi)、鋰(Li)、鈹(Be)、硼(B)、鈰(Ce)、鐠(Pr)、釹(Nd)、鉕(Pm)、釤(Sm)、銪(Eu)、釓(Gd)、鋱(Tb)、鏑(Dy)、鈥(Ho)、鉺(Er)、銩(Tm)、鐿(Yb)及鎦(Lu)所成之群選出的至少1種。 In the general formula (2), the metal represented by M may, for example, be cerium (Si), titanium (Ti), aluminum (Al), zirconium (Zr), tin (Sn), iron (Fe), or sodium ( Na), magnesium (Mg), phosphorus (P), sulfur (S), potassium (K), calcium (Ca), strontium (Sc), vanadium (V), chromium (Cr), manganese (Mn), cobalt ( Co), nickel (Ni), copper (Cu), zinc (Zn), gallium (Ga), germanium (Ge), arsenic (As), selenium (Se), antimony (Rb), antimony (Sr), antimony ( Y), niobium (Nb), molybdenum (Mo), cadmium (Cd), indium (In), antimony (Sb), tellurium (Te), antimony (Cs), barium (Ba), barium (La), barium ( Hf), tantalum (Ta), tungsten (W), mercury (Hg), tantalum (Tl), lead (Pb), Bi (Bi), lithium (Li), beryllium (Be), boron (B), antimony (Ce), antimony (Pr), antimony (Nd), antimony (Pm), antimony (Sm), antimony (Eu), At least one selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.

上述M方面,此等之中,更以矽(Si)、鈦(Ti)、鋁(Al)、鋯(Zr)、錫(Sn)、鐵(Fe)為佳。 In the above M aspect, among these, bismuth (Si), titanium (Ti), aluminum (Al), zirconium (Zr), tin (Sn), and iron (Fe) are more preferable.

一般式(2)中,R11中之「碳數1~20之烴基」方面,係以碳數1~20之伸烷基為佳、碳數1~10之伸烷基更佳。該伸烷基可為直鏈狀,亦可為分支鏈狀。 In the general formula (2), the "hydrocarbon group having 1 to 20 carbon atoms" in R 11 is preferably an alkylene group having 1 to 20 carbon atoms and an alkylene group having 1 to 10 carbon atoms. The alkylene group may be linear or branched.

一般式(2)中,R12中之「烷基」方面,可舉例如碳數1~12之直鏈狀、分支鏈狀或環狀之烷基。如此之烷基方面,可舉例如甲基、乙基、n-丙基、異丙基、n-丁基、sec-丁基、異丁基、tert-丁基、戊基、環戊基、己基、環己基、辛基、環癸基等。 In the general formula (2), the "alkyl group" in R 12 may, for example, be a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms. Examples of such an alkyl group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a cyclopentyl group, and the like. Hexyl, cyclohexyl, octyl, cyclodecyl and the like.

又,R12中之「烷氧基烷基」方面,可舉例如碳數2~12之烷氧基烷基。R12中之「芳基」方面,可舉例如碳數6~12之芳基。 Further, the "alkoxyalkyl group" in R 12 may, for example, be an alkoxyalkyl group having 2 to 12 carbon atoms. The "aryl group" in R 12 may, for example, be an aryl group having 6 to 12 carbon atoms.

一般式(2)中,所含烷氧基之數目係以1~12者為佳、1~4者更佳。 In the general formula (2), the number of alkoxy groups to be contained is preferably from 1 to 12, more preferably from 1 to 4.

一般式(2)中,f係以0~4之整數者為佳。 In the general formula (2), f is preferably an integer of 0 to 4.

Rb之「至少具有1個水解性金屬烷氧化物之有機基」,即使在一般式(2)所示基之中,例如,可為 下述一般式(2-1):-R11 kM(OR12)j (2-1) The "organic group having at least one hydrolyzable metal alkoxide" of R b , even in the group represented by the general formula (2), may be, for example, the following general formula (2-1): -R 11 k M(OR 12 ) j (2-1)

(式中,j係2~5之整數、k係1或2、j+k=3~6之整數、R11及R12係與一般式(2)相同)所示之基。 (wherein j is an integer of 2 to 5, k is 1 or 2, j+k is an integer of 3 to 6, and R 11 and R 12 are the same as those of the general formula (2)).

一般式(2-1)中,j係以3或4者為佳、k係以1者為佳。 In the general formula (2-1), j is preferably 3 or 4, and k is preferably one.

Rb之「至少具有1個水解性金屬烷氧化物之有機基」的較佳例方面,可舉例如下述一般式(2-2):-(CnH2n)-Si-(OR12)3 (2-2) Preferred examples of the "organic group having at least one hydrolyzable metal alkoxide" of R b include, for example, the following general formula (2-2): -(C n H 2n )-Si-(OR 12 ) 3 (2-2)

(式中,n係1~10之整數、R12係與一般式(2)相同)所示之基。 (wherein, n is an integer of 1 to 10, and R 12 is the same as the general formula (2)).

Rb所示之有機基方面,此等之中,更具體而言,可舉例如下述一般式: In terms of the organic group represented by R b , among these, more specifically, for example, the following general formula:

所示之有機基。 The organic group shown.

本發明之含氟聚合物,係以基於含氟單體之聚合單位、基於乙烯基醇之聚合單位及一般式(1)所示之聚合單位的莫耳比(基於含氟單體之聚合單位)/(基於乙烯基醇之聚合單位)/(一般式(1)所示之聚合單位)為(30~70)/(0~69)/(1~70)者為佳。 The fluoropolymer of the present invention is a molar ratio based on a polymerization unit of a fluorine-containing monomer, a polymerization unit based on a vinyl alcohol, and a polymerization unit represented by the general formula (1) (a polymerization unit based on a fluorine-containing monomer) ) / (based on the polymerization unit of vinyl alcohol) / (the polymerization unit represented by the general formula (1)) is preferably (30 to 70) / (0 to 69) / (1 to 70).

更佳為(30~70)/(1~69)/(1~69)。 More preferably (30~70)/(1~69)/(1~69).

本發明之含氟聚合物,除了上述3種聚合單位之外,亦可為包含基於乙烯基酯單體或乙烯基醚單體之聚合單位者。本發明之含氟聚合物,係以基於含氟單體之聚合單位、基於乙烯基醇之聚合單位、一般式(1)所示之聚合單位、及基於乙烯基酯單體或乙烯基醚單體之聚合單位的莫耳比(基於含氟單體之聚合單位)/(基於乙烯基醇之聚合單位)/(一般式(1)所示之聚合單位)/(基於乙烯基酯單體或乙烯基醚單體之聚合單位)為(30~70)/(0~69)/(1~70)/(0~69)者為佳、(30~70)/(0~65)/(5~70)/(0~65)者更佳。 The fluoropolymer of the present invention may be a polymerization unit containing a vinyl ester monomer or a vinyl ether monomer in addition to the above three polymerization units. The fluoropolymer of the present invention is a polymerization unit based on a fluorine-containing monomer, a polymerization unit based on a vinyl alcohol, a polymerization unit represented by the general formula (1), and a vinyl ester-based monomer or a vinyl ether-based single Mohr ratio of the polymerization unit of the body (polymerization unit based on fluorine-containing monomer) / (polymerization unit based on vinyl alcohol) / (polymerization unit represented by general formula (1)) / (based on vinyl ester monomer or The polymerization unit of vinyl ether monomer is preferably (30~70)/(0~69)/(1~70)/(0~69), (30~70)/(0~65)/( 5~70)/(0~65) is better.

再更佳為(30~70)/(1~65)/(5~69)/(0~65)。 More preferably (30~70)/(1~65)/(5~69)/(0~65).

特別佳為(30~70)/(1~65)/(5~68)/(1~65)。 Especially good (30~70)/(1~65)/(5~68)/(1~65).

乙烯基酯單體方面,可舉出乙酸乙烯基酯、叔碳酸乙烯基酯、月桂酸乙烯基酯、硬脂酸乙烯基酯、環己基羧酸乙烯基酯等。乙烯基酯單體方面,係以乙酸乙烯基酯、硬脂酸乙烯基酯為佳。 Examples of the vinyl ester monomer include vinyl acetate, vinyl versatate, vinyl laurate, vinyl stearate, and vinyl cyclohexyl carboxylic acid. In terms of the vinyl ester monomer, vinyl acetate or vinyl stearate is preferred.

更佳為乙酸乙烯基酯。 More preferred is vinyl acetate.

乙烯基醚單體方面,t-丁基乙烯基醚、1,1-二甲基丙基乙烯基醚、甲氧基甲基乙烯基醚、四氫呋喃基乙烯基醚、四氫哌喃基乙烯基醚、羥基三甲基矽烷、或羥基二甲基苯基矽烷等。 In terms of vinyl ether monomer, t-butyl vinyl ether, 1,1-dimethylpropyl vinyl ether, methoxymethyl vinyl ether, tetrahydrofuranyl vinyl ether, tetrahydropyranyl vinyl Ether, hydroxytrimethylnonane, or hydroxydimethylphenyl decane.

乙烯基醚單體方面,t-丁基乙烯基醚為佳。 In terms of vinyl ether monomer, t-butyl vinyl ether is preferred.

此等乙烯基醚單體可單獨使用1種,亦可併用2種以上。 These vinyl ether monomers may be used alone or in combination of two or more.

本發明之含氟聚合物亦可為包含基於含氟單體與可共聚合之其他單體的聚合單位者。上述基於其他單體之聚合單位係基於不含氟原子之單體的聚合單位(惟,排除基於乙烯基醇之聚合單位、基於一般式(1)所示之聚合單位及基於乙烯基酯單體之聚合單位)。 The fluoropolymer of the present invention may also be a polymerization unit comprising a fluoromonomer and another monomer copolymerizable. The above-mentioned polymerization unit based on other monomers is based on a polymerization unit of a monomer having no fluorine atom (except that a polymerization unit based on a vinyl alcohol, a polymerization unit represented by the general formula (1), and a vinyl ester-based monomer are excluded. Unit of polymerization).

上述其他單體方面,可舉例如以由乙烯、丙烯、1-丁烯、2-丁烯、氯化乙烯、氯化亞乙烯、含羥基之乙烯基醚單體、及不飽和羧酸所成之群選出的至少1種之非含氟之乙烯性單體為佳。含羥基之乙烯基醚單體方面,可舉出4-羥基丁基乙烯基醚、2-羥基乙基乙烯基醚等。 The other monomer may be, for example, ethylene, propylene, 1-butene, 2-butene, ethylene chloride, vinyl chloride, a hydroxyl group-containing vinyl ether monomer, and an unsaturated carboxylic acid. It is preferred that at least one non-fluorine-containing ethylenic monomer selected from the group is preferred. Examples of the hydroxyl group-containing vinyl ether monomer include 4-hydroxybutyl vinyl ether and 2-hydroxyethyl vinyl ether.

本發明之含氟聚合物,重量平均分子量係以1000~300萬者為佳、5000~100萬者更佳、10000~60萬者又更佳。 The fluoropolymer of the present invention has a weight average molecular weight of preferably from 1,000 to 3,000,000, more preferably from 5,000 to 1,000,000, and even more preferably from 10,000 to 600,000.

第一製造方法 First manufacturing method

本發明之含氟聚合物,係可藉由包含下述步驟之製造方法而得以較佳地製造:使含氟單體與乙烯基酯單體共聚 而得含氟單體/乙烯基酯共聚物之步驟、藉由將上述含氟單體/乙烯基酯共聚物水解而得含氟單體/乙烯基醇共聚物之步驟,以及藉由使上述含氟單體/乙烯基醇共聚物與一般式(4):O=C=N-Rb (4) The fluoropolymer of the present invention can be preferably produced by a production process comprising the steps of copolymerizing a fluoromonomer with a vinyl ester monomer to obtain a fluoromonomer/vinyl ester copolymer. a step of obtaining a fluorine-containing monomer/vinyl alcohol copolymer by hydrolyzing the above fluorine-containing monomer/vinyl ester copolymer, and by using the above fluorine-containing monomer/vinyl alcohol copolymer with a general Formula (4): O=C=NR b (4)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)所示之化合物反應而得含氟聚合物之步驟。將此製造方法稱為本發明之第一製造方法。 A step of reacting a compound represented by the formula (wherein R b is an organic group having at least one hydrolyzable metal alkoxide) to obtain a fluorine-containing polymer. This manufacturing method is referred to as the first manufacturing method of the present invention.

使含氟單體與乙烯基酯單體共聚之方法以及將含氟單體/乙烯基酯共聚物水解之方法,從過往既已習知,本發明中亦可進行以往公知的方法。藉由水解含氟單體/乙烯基酯共聚物,乙酸酯基被轉換為羥基,並得到含氟單體/乙烯基醇共聚物。 A method of copolymerizing a fluorine-containing monomer with a vinyl ester monomer and a method of hydrolyzing a fluorine-containing monomer/vinyl ester copolymer have been known from the past, and a conventionally known method can also be carried out in the present invention. By hydrolyzing the fluorine-containing monomer/vinyl ester copolymer, the acetate group is converted into a hydroxyl group, and a fluorine-containing monomer/vinyl alcohol copolymer is obtained.

使含氟單體與乙烯基酯單體共聚所得之含氟單體/乙烯基酯共聚物,係以含氟單體與乙烯基酯單體之莫耳比(含氟單體)/(乙烯基酯單體)為(30~70)/(70~30)者為佳、(40~60)/(60~40)者更佳。藉由莫耳比落在上述範圍內,且皂化度落在後述範圍內,係可製造各聚合單位的莫耳比落在上述範圍中之含氟聚合物。 The fluorine-containing monomer/vinyl ester copolymer obtained by copolymerizing a fluorine-containing monomer and a vinyl ester monomer is a molar ratio of a fluorine-containing monomer to a vinyl ester monomer (fluorinated monomer) / (ethylene) The base ester monomer is preferably (30~70)/(70~30), and more preferably (40~60)/(60~40). When the molar ratio falls within the above range and the degree of saponification falls within the range described later, a fluoropolymer having a molar ratio of each of the polymerization units falling within the above range can be produced.

含氟單體/乙烯基酯共聚物之水解,係以使皂化度成1~100%來進行者為佳、成30~100%來進行者更佳。 The hydrolysis of the fluorine-containing monomer/vinyl ester copolymer is preferably carried out so that the degree of saponification is from 1 to 100%, preferably from 30 to 100%.

上述皂化度係以1H-NMR,藉由定量皂化前後之2.1ppm附近來自乙醯基(CH3C(=O)-)之質子的積分值 與2.2~2.7ppm來自主鏈亞甲基(-CH2-CH-)之質子的積分值,得以適用。 The above saponification degree is 1 H-NMR, and the integral value of protons derived from ethyl hydrazino (CH 3 C(=O)-) in the vicinity of 2.1 ppm before and after saponification is quantitatively determined from 2.2 to 2.7 ppm from the main chain methylene group ( The integral value of the proton of -CH 2 -CH-) is applicable.

1H-NMR:VARIAN公司製之GEMINI-300 1 H-NMR: GEMINI-300 manufactured by VARIAN

乙烯基酯單體係不含氟原子。乙烯基酯單體方面,可舉出乙酸乙烯基酯、叔碳酸乙烯基酯、月桂酸乙烯基酯、硬脂酸乙烯基酯、環己基羧酸乙烯基酯等。乙烯基酯單體方面,係以乙酸乙烯基酯、硬脂酸乙烯基為佳。 The vinyl ester single system does not contain fluorine atoms. Examples of the vinyl ester monomer include vinyl acetate, vinyl versatate, vinyl laurate, vinyl stearate, and vinyl cyclohexyl carboxylic acid. In terms of the vinyl ester monomer, vinyl acetate or vinyl stearate is preferred.

更佳為乙酸乙烯基酯。 More preferred is vinyl acetate.

於得到含氟聚合物之步驟中,使用的一般式(4)所示之化合物方面係以下述一般式(5):O=C=N-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (5) In the step of obtaining a fluoropolymer, the compound represented by the general formula (4) used is represented by the following general formula (5): O = C = NR 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (5)

(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)所示之化合物者為佳。 (In the formula, the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same or different, and is an alkyl group, an alkoxyalkyl group, or an aryl group, a system 1 An integer of ~3, an integer of b to 0~4, a+b=2~5, d is 0 or 1, e is 0 or 1, d+e=1, f is an integer of 0~10, g is 0 Preferably, an integer of ~3, an integer of h to 0 to 3, a compound of at least one of g+h=1 to 3, b, e, and h is preferably 1 or more.

一般式(4)所示之化合物方面,其中,係以下述一般式(5-1):O=C=N-(CH2)a1-Si(OR12)3 (5-1) In the aspect of the compound represented by the general formula (4), the following general formula (5-1) is used: O=C=N-(CH 2 ) a1 -Si(OR 12 ) 3 (5-1)

(式中,a1係1~10之整數、R12係與一般式(5)中之R12相同)所示之化合物更佳。 (Wherein, A1-based integer of 1 to 10, the same as (5) in the general formula R 12 R 12 lines) of the compound represented by the better.

一般式(4)所示之化合物方面,此等之中具體的化合物,例如,係以下述化學式:O=C=N-(CH2)3-Si(OCH2CH3)3 In the case of the compound represented by the general formula (4), the specific compound among these is, for example, the following chemical formula: O=C=N-(CH 2 ) 3 -Si(OCH 2 CH 3 ) 3

O=C=N-(CH2)3-Si(OCH3)3 O=C=N-(CH 2 ) 3 -Si(OCH 3 ) 3

O=C=N-(CH2)2-Si(OCH2CH3)3 O=C=N-(CH 2 ) 2 -Si(OCH 2 CH 3 ) 3

O=C=N-(CH2)2-Si(OCH3)3 O=C=N-(CH 2 ) 2 -Si(OCH 3 ) 3

O=C=N-(CH2)-Si(OCH2CH3)3 O=C=N-(CH 2 )-Si(OCH 2 CH 3 ) 3

O=C=N-(CH2)-Si(OCH3)3所示之化合物又更佳。 The compound represented by O=C=N-(CH 2 )-Si(OCH 3 ) 3 is more preferably.

本發明之第一製造方法中,一般式(4)所示之化合物的使用量,乃依上述含氟單體/乙烯基醇共聚物所具有之分子內的羥基數而異,例如,對1個羥基而言,若可使用足以使1個一般式(4)所示之化合物反應的量即可。 In the first production method of the present invention, the amount of the compound represented by the general formula (4) varies depending on the number of hydroxyl groups in the molecule of the fluorine-containing monomer/vinyl alcohol copolymer, for example, one. In the case of a hydroxyl group, an amount sufficient to react a compound represented by the general formula (4) can be used.

一般式(4)所示之化合物的使用量,通常,對上述含氟單體/乙烯基醇共聚物所具有之分子內的羥基1莫耳而言,若使用0.5~100莫耳即可,較佳係使用0.67~10莫耳、更佳係使用0.83~2莫耳。 The amount of the compound represented by the general formula (4) is usually 0.5 to 100 moles per mole of the hydroxyl group 1 mole of the fluorine-containing monomer/vinyl alcohol copolymer. Preferably, 0.67 to 10 m is used, and more preferably 0.83 to 2 m.

本發明之第一製造方法中,含氟單體/乙烯基醇共聚物所具有之分子內的羥基與一般式(4)所示之化合物所具有之異氰酸酯基進行胺基甲酸酯化反應(付加反應)而形成胺基甲酸酯鍵結。另一方面,一般式(4)所示之化合物中存在的水解性金屬烷氧化物實質上未反應,而成為本發明之含氟聚合物的硬化部位。 In the first production method of the present invention, the intramolecular hydroxyl group of the fluorine-containing monomer/vinyl alcohol copolymer is subjected to a urethanization reaction with an isocyanate group of a compound represented by the general formula (4) ( The addition reaction) forms a urethane bond. On the other hand, the hydrolyzable metal alkoxide present in the compound represented by the general formula (4) is substantially unreacted, and is a cured portion of the fluoropolymer of the present invention.

藉由本發明之第一製造方法所得之含氟聚合 物中,若存在未反應的OH基時,上述未反應的OH基乃作用為本發明之含氟聚合物的相溶性及溶解性提昇部位。 Fluorine polymerization obtained by the first manufacturing method of the present invention In the case where an unreacted OH group is present, the unreacted OH group acts as a site for improving the compatibility and solubility of the fluoropolymer of the present invention.

上述胺基甲酸酯化反應,乃藉由混合含氟單體/乙烯基醇共聚物與一般式(4)所示之化合物或加熱混合物以輕易地來進行。 The above urethanization reaction is easily carried out by mixing a fluorine-containing monomer/vinyl alcohol copolymer with a compound represented by the general formula (4) or heating a mixture.

上述胺基甲酸酯化反應的加熱溫度(反應溫度)通常為5~90℃左右、較佳為10~90℃左右、更佳為20~80℃左右。 The heating temperature (reaction temperature) of the above urethanization reaction is usually about 5 to 90 ° C, preferably about 10 to 90 ° C, more preferably about 20 to 80 ° C.

本發明之第一製造方法中,亦可於觸媒的存在下使含氟單體/乙烯基醇共聚物及一般式(4)所示之化合物反應。上述觸媒方面,並無特別限制,若可使用以往習知用於胺基甲酸酯化反應者即可,市售品可輕易地取得。 In the first production method of the present invention, the fluorine-containing monomer/vinyl alcohol copolymer and the compound represented by the general formula (4) may be reacted in the presence of a catalyst. The above-mentioned catalyst is not particularly limited, and a commercially available product can be easily obtained if it is conventionally used for a urethanation reaction.

上述觸媒方面,可舉例如四乙基鈦酸酯、四丁基鈦酸酯等之有機鈦系化合物、辛基酸錫、二丁基錫氧化物、二丁基錫二月桂酸酯等之有機錫系化合物、二氯化錫、二溴化錫等之鹵素系二價錫等。此等之中,更以有機錫系化合物為佳。 Examples of the catalyst include organotitanium compounds such as tetraethyl titanate and tetrabutyl titanate, and organotin compounds such as tin octylate, dibutyltin oxide, and dibutyltin dilaurate. A halogen-based divalent tin such as tin dichloride or tin dibromide. Among these, organotin compounds are preferred.

上述觸媒方面,亦可舉出胺系觸媒。乙醇胺、N-甲基乙醇胺、三乙醇胺、N,N-二甲基乙醇胺、n-丁基胺、二乙基胺、三乙烯二胺、三乙基胺、四亞甲基二胺、環己基胺等,其中更以三乙烯二胺或三乙基胺為佳、三乙基胺更佳。 As the catalyst, an amine-based catalyst can also be mentioned. Ethanolamine, N-methylethanolamine, triethanolamine, N,N-dimethylethanolamine, n-butylamine, diethylamine, triethylenediamine, triethylamine, tetramethylenediamine, cyclohexyl The amine or the like is preferably triethylenediamine or triethylamine, more preferably triethylamine.

本發明之第一製造方法中,藉由使用觸媒, 而得以於更短時間進行胺基甲酸酯化反應,得到目的之含氟聚合物。 In the first manufacturing method of the present invention, by using a catalyst, The urethanation reaction can be carried out in a shorter period of time to obtain the desired fluoropolymer.

胺基甲酸酯化反應中使用之觸媒的使用量,並無特別限制,係可適當地調整,例如,對一般式(4)所示之化合物100質量份而言,通常為0.00001~3質量份左右、較佳為0.0001~1質量份左右。 The amount of the catalyst to be used in the urethanation reaction is not particularly limited and may be appropriately adjusted. For example, for 100 parts by mass of the compound represented by the general formula (4), it is usually 0.00001 to 3 It is about 0.0001 to 1 part by mass, preferably about 0.0001 to 1 part by mass.

本發明之第一製造方法中,係可進一步使用溶媒。溶媒方面,以不妨礙胺基甲酸酯化反應的進行之溶媒即可,可使用一般所用之以往習知的溶媒。 In the first production method of the present invention, a solvent can be further used. In the case of the solvent, a solvent which does not interfere with the progress of the urethanization reaction may be used, and a conventionally known solvent which is generally used may be used.

溶媒方面,可使用例如甲基異丁基酮(MIBK)、甲基乙基酮(MEK)等之酮系溶媒;乙酸乙基酯、乙酸丁基酯等之酯系溶媒;THF等之醚系溶媒、HCFC225(CF3CF2CHCl2/CClF2CF2CHClF混合物)等之氟系之溶媒、N,N-二甲基甲醯胺(DMF)等之醯胺系溶媒等。具有OH基之醇系的溶媒,因會妨礙胺基甲酸酯化反應的進行而不佳。又,即使系內有水,因胺基甲酸酯化反應的進行會被妨礙,各溶媒係以使用前脫水者更佳。 As the solvent, for example, a ketone solvent such as methyl isobutyl ketone (MIBK) or methyl ethyl ketone (MEK); an ester solvent such as ethyl acetate or butyl acetate; and an ether system such as THF can be used. A solvent such as a solvent, a fluorine-based solvent such as HCFC225 (CF 3 CF 2 CHCl 2 /CClF 2 CF 2 CHClF mixture) or a guanamine-based solvent such as N,N-dimethylformamide (DMF). An alcohol-based solvent having an OH group is disadvantageous in that it hinders the progress of the urethanization reaction. Further, even if water is present in the system, the progress of the urethanization reaction is hindered, and it is more preferable that each solvent is dehydrated before use.

再者,本發明之第一製造方法中,可視需要而添加其他成分。其他成分方面,可舉例如抗氧化劑、調平劑、無機填料、有機填料等。 Further, in the first production method of the present invention, other components may be added as needed. Examples of other components include an antioxidant, a leveling agent, an inorganic filler, and an organic filler.

使用抗氧化劑時,對一般式(4)所示之化合物100質量份而言,使用量係以0.01~10質量份者為佳、0.1~2質量份者更佳。再更佳為0.5~1質量份。 When the antioxidant is used, it is preferably used in an amount of 0.01 to 10 parts by mass, preferably 0.1 to 2 parts by mass, based on 100 parts by mass of the compound represented by the general formula (4). More preferably, it is 0.5 to 1 part by mass.

第二製造方法 Second manufacturing method

本發明之含氟聚合物,又可以藉由包含下述步驟之製造方法來製造:使含氟單體與乙烯基酯單體共聚而得含氟單體/乙烯基酯共聚物之步驟、藉由將上述含氟單體/乙烯基酯共聚物水解而得含氟單體/乙烯基醇共聚物之步驟、藉由使上述含氟單體/乙烯基醇共聚物與一般式(6):Xb-Rc (6) The fluoropolymer of the present invention can be produced by a production method comprising the steps of: copolymerizing a fluoromonomer with a vinyl ester monomer to obtain a fluoromonomer/vinyl ester copolymer, and borrowing a step of obtaining a fluorine-containing monomer/vinyl alcohol copolymer by hydrolyzing the above fluorine-containing monomer/vinyl ester copolymer, and by using the above fluorine-containing monomer/vinyl alcohol copolymer with the general formula (6): X b -R c (6)

(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基)所示之化合物反應而得含烯烴之含氟聚合物的步驟,以及使上述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷進行氫化矽烷化反應,使用三氯矽烷時,進一步使其與脂肪族醇進行烷氧化反應而得含有水解性金屬烷氧化物之含氟聚合物的步驟。將此製造方法稱為本發明之第二製造方法。 a step of reacting a compound represented by (wherein X b is Cl, Br or I, R c is an organic group having at least one olefin) to obtain an olefin-containing fluoropolymer, and the above-mentioned olefin-containing fluorine-containing compound The polymer is subjected to a hydrogenation oximation reaction with trichloromethane or a trialkoxy decane, and when trichloromethane is used, it is further subjected to alkoxylation with an aliphatic alcohol to obtain a fluoropolymer containing a hydrolyzable metal alkoxide. step. This manufacturing method is referred to as the second manufacturing method of the present invention.

使含氟單體與乙烯基酯單體共聚之方法,以及將含氟單體/乙烯基酯共聚物水解之方法,係可使用於第一製造方法中詳述之方法。 The method of copolymerizing a fluorine-containing monomer with a vinyl ester monomer, and the method of hydrolyzing the fluorine-containing monomer/vinyl ester copolymer, can be used in the method detailed in the first production method.

乙烯基酯單體係不含氟原子。乙烯基酯單體方面,可舉出乙酸乙烯基酯、叔碳酸乙烯基酯、月桂酸乙烯基酯、硬脂酸乙烯基酯、環己基羧酸乙烯基酯等。乙烯基酯單體方面,係以乙酸乙烯基酯、硬脂酸乙烯基為佳。 The vinyl ester single system does not contain fluorine atoms. Examples of the vinyl ester monomer include vinyl acetate, vinyl versatate, vinyl laurate, vinyl stearate, and vinyl cyclohexyl carboxylic acid. In terms of the vinyl ester monomer, vinyl acetate or vinyl stearate is preferred.

更佳為乙酸乙烯基酯。 More preferred is vinyl acetate.

一般式(6)中,Rc係「至少具有1個烯烴之有機基」。 In the general formula (6), R c is "an organic group having at least one olefin".

一般式(6)所示之化合物係以下述一般式(7):Xb-R13-(R14-CH=CH2)c (7) The compound represented by the general formula (6) is represented by the following general formula (7): X b -R 13 -(R 14 -CH=CH 2 ) c (7)

(式中,Xb係Cl、Br或I、R13可相同或相異,係碳數1~20之(c+1)價之烴基、R14可相同或相異,係-O-、-O-C(=O)-、單鍵、c係1~10之整數)所示之化合物者為佳。 (wherein X b is Cl, Br or I, R 13 may be the same or different, and is a hydrocarbon group having a carbon number of 1 to 20 (c+1), and R 14 may be the same or different, and is -O-, Preferably, the compound represented by -OC(=O)-, a single bond, and the c-number is an integer of 1 to 10).

上述一般式(7)中,Xb若從容易控制反應的觀點來看,係以Br者為佳。 In the above general formula (7), X b is preferably Br if it is easy to control the reaction.

一般式(6)所示之化合物方面,其中係以下述一般式(7-1):X-(CH2)m-CH=CH2 (7-1) In the aspect of the compound represented by the general formula (6), the following general formula (7-1): X-(CH 2 ) m -CH=CH 2 (7-1)

(式中,X係Cl、Br或I、m係1~10之整數)所示之化合物更佳。 The compound represented by the formula (X-type Cl, Br or I, m is an integer of 1 to 10) is more preferable.

一般式(6)所示之化合物方面,此等之中,具體的化合物上,例如以下述化學式:Br-CH2CH=CH2 In the case of the compound represented by the general formula (6), among the specific compounds, for example, the following chemical formula: Br-CH 2 CH=CH 2

Cl-CH2CH=CH2 Cl-CH 2 CH=CH 2

I-CH2CH=CH2 I-CH 2 CH=CH 2

所示之化合物為佳、下述化學式:Br-CH2CH=CH2 The compound shown is preferred, the following chemical formula: Br-CH 2 CH=CH 2

Cl-CH2CH=CH2 Cl-CH 2 CH=CH 2

所示之化合物更佳。 The compounds shown are preferred.

本發明之第二製造方法中,含氟單體/乙烯基醇共聚物所具有的羥基會與一般式(6)所示之化合物的Xb-基行醚化反應而形成醚鍵結。另一方面,一般式(6)所示之化合物中存在的烯烴實質上並未反應,而是成為之後氫化矽烷化反應的反應點,且最終成為水解性金屬烷氧化物之導入點,係為本發明之含氟聚合物的硬化部位。 In the second production method of the present invention, the hydroxyl group of the fluorine-containing monomer/vinyl alcohol copolymer undergoes etherification reaction with the X b - group of the compound represented by the general formula (6) to form an ether bond. On the other hand, the olefin which is present in the compound represented by the general formula (6) is not substantially reacted, but becomes a reaction point of the subsequent hydrogenation reaction, and finally becomes a point of introduction of the hydrolyzable metal alkoxide. The hardened portion of the fluoropolymer of the present invention.

以本發明之第二製造方法所得之含氟聚合物中,若存在未反應的OH基時,上述未反應的OH基係可作用為本發明之含氟聚合物的相溶性及溶解性提昇部位。 In the fluoropolymer obtained by the second production method of the present invention, when an unreacted OH group is present, the unreacted OH group acts as a compatibility and solubility improving portion of the fluoropolymer of the present invention. .

上述醚化反應係可藉由使上述含氟單體/乙烯基醇共聚物於鹼條件下與一般式(6)所示之化合物反應來實施。較佳為於pH為8~12之條件下實施。對上述含氟單體/乙烯基醇共聚物所具有之分子內的羥基1莫耳而言,係以使用一般式(6)所示之化合物1.0~1.1莫耳者為佳。上述醚化反應係可於室溫至溶媒迴流的溫度下實施1~24小時。溶媒方面,可使用苯、甲苯等之芳香族烴、四氫呋喃、N,N-二甲基甲醯胺、二甲基亞碸等。 The above etherification reaction can be carried out by reacting the above fluorine-containing monomer/vinyl alcohol copolymer with a compound represented by the general formula (6) under basic conditions. It is preferably carried out under the conditions of pH 8-12. The hydroxyl group 1 mole in the molecule of the above fluorine-containing monomer/vinyl alcohol copolymer is preferably 1.0 to 1.1 moles of the compound represented by the general formula (6). The above etherification reaction can be carried out at a temperature from room temperature to reflux of the solvent for 1 to 24 hours. As the solvent, an aromatic hydrocarbon such as benzene or toluene, tetrahydrofuran, N,N-dimethylformamide or dimethylhydrazine can be used.

第二製造方法中,藉由使上述含氟單體/乙烯基醇共聚物與一般式(6)所示之化合物反應而得含烯烴之含氟聚合物後,為了獲得水解性金屬烷氧化物,繼續使三氯矽烷或三烷氧基矽烷與上述含烯烴之含氟聚合物的烯烴進行氫化矽烷化反應,使用三氯矽烷時,接著藉由使其與脂肪族醇進行烷氧化反應,而可獲得目的之含水解性金屬烷氧化物之含氟共聚物。若將此過程之一例以化學反應 式表示的話,可顯示如下述式。 In the second production method, after the fluoromonomer/vinyl alcohol copolymer is reacted with a compound represented by the general formula (6) to obtain an olefin-containing fluoropolymer, in order to obtain a hydrolyzable metal alkoxide And continuing to hydrogenate the chlorobenzene or the trialkoxy decane with the olefin-containing fluoropolymer olefin, and using trichloromethane, followed by alkoxylation with the aliphatic alcohol. A fluorine-containing copolymer containing a hydrolyzable metal alkoxide for the purpose can be obtained. If one of the processes is chemically reacted When expressed by the formula, the following formula can be displayed.

式中,x、y係聚合單位之重複數。Xb、R13、R14及c係與一般式(7)相同。 In the formula, x and y are the number of repetitions of the polymerization unit. X b , R 13 , R 14 and c are the same as the general formula (7).

上述三烷氧基矽烷方面,可舉例如三甲氧基矽烷、三乙氧基矽烷、三丙氧基矽烷等。其中係以三甲氧基矽烷、三乙氧基矽烷為佳。使用此等之三烷氧基矽烷時,相較於使用三氯矽烷時,雖有可縮短一個步驟之優點,但另一方面,於前段之醚化反應使用的鹼殘存時,因有被水解的情況,必須要脫鹼步驟。脫鹼步驟可使用一般 的離子交換樹脂等來進行。 The above-mentioned trialkoxy decane may, for example, be trimethoxy decane, triethoxy decane or tripropoxy decane. Among them, trimethoxydecane and triethoxydecane are preferred. When such a trialkoxy decane is used, although the advantage of one step can be shortened compared with the case of using chloroformane, on the other hand, when the base used in the etherification reaction of the preceding stage remains, it is hydrolyzed. In the case of a de-alkali step. The alkali removal step can be used in general The ion exchange resin or the like is carried out.

上述氫化矽烷化反應係可藉由使上述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷反應來實施。對上述含烯烴之含氟聚合物所具有之分子內的烯烴1莫耳而言,係以使用三氯矽烷或三烷氧基矽烷1.05~10莫耳者為佳。 The above hydrogenation sulfonation reaction can be carried out by reacting the above olefin-containing fluoropolymer with trichloromethane or trialkoxy decane. The olefin 1 mole in the molecule of the olefin-containing fluoropolymer is preferably 1.05 to 10 moles using trichlorodecane or trialkoxy decane.

上述脂肪族醇方面,可舉例如碳數為1~12之醇等。從反應性的觀點來看,3級醇佳、2級醇甚至是1級醇更佳。又,碳數較佳為1~4、更佳為1或2。該等例方面,可舉出甲醇或乙醇。 The aliphatic alcohol may, for example, be an alcohol having 1 to 12 carbon atoms. From the viewpoint of reactivity, a preferred tertiary alcohol, a secondary alcohol or even a tertiary alcohol is preferred. Further, the carbon number is preferably from 1 to 4, more preferably 1 or 2. Examples of such examples include methanol or ethanol.

上述烷氧化反應係可藉由使以上述與三氯矽烷之氫化矽烷化反應所得之聚合物與脂肪族醇反應來實施。此外,即使是使上述氫化矽烷化反應與三烷氧基矽烷進行時,亦可實施上述烷氧化反應,而此時,以與三烷氧基矽烷之氫化矽烷化反應所得之水解性金屬烷氧化物之烷氧化物部分的碳鏈長可變更。 The alkoxylation reaction can be carried out by reacting the polymer obtained by the above-described hydrogenation reaction with trichlorosilane with a fatty alcohol. Further, even when the above hydrogenation oximation reaction is carried out with a trialkoxysilane, the alkoxylation reaction can be carried out, and at this time, the hydrolyzable metal alkane obtained by the hydrazine alkylation reaction with a trialkoxysilane is hydrogenated. The carbon chain length of the alkoxide portion of the substance can be changed.

上述烷氧化反應中之脂肪族醇的使用量方面,相對於以上述氫化矽烷化反應所得之聚合物有的分子內矽烷基1莫耳,係以使用脂肪族醇1~2莫耳者為佳。 The amount of the aliphatic alcohol used in the alkoxylation reaction is preferably in the range of the intramolecular decyl group 1 mole of the polymer obtained by the above alkylation reaction, preferably using an aliphatic alcohol of 1 to 2 moles. .

上述烷氧化反應中,溶媒方面,係以使用二乙基醚、甲苯、四氫呋喃、乙腈等之非質子性溶媒為佳。或溶媒方面,亦可僅只使用用為後述之觸媒的第3級胺。 In the alkoxylation reaction, an aprotic solvent such as diethyl ether, toluene, tetrahydrofuran or acetonitrile is preferably used as the solvent. In the case of a solvent, it is also possible to use only the third-order amine which is used as a catalyst to be described later.

又,上述烷氧化反應中,可使用觸媒,該觸媒方面,係以第3級胺為佳。第3級胺之例方面,可舉出三乙基 胺、吡啶、三-n-丁基胺、二-n-丁基辛基胺、三-n-戊基胺、三-n-己基胺及三-n-辛基胺等。 Further, in the alkoxylation reaction, a catalyst may be used, and in the case of the catalyst, a third-order amine is preferred. Examples of the third-order amine include triethyl Amine, pyridine, tri-n-butylamine, di-n-butyloctylamine, tri-n-pentylamine, tri-n-hexylamine, tri-n-octylamine, and the like.

上述觸媒的使用量方面,為了使反應更有效率地進行,對矽烷基1莫耳而言,係以使用觸媒1~2莫耳者為佳。反應溫度若於溶媒之沸點以下則無問題,但以40~70℃之範圍下進行為佳。或是使其於溶媒之沸點下迴流者為佳。 In order to increase the amount of the above-mentioned catalyst, in order to carry out the reaction more efficiently, it is preferable to use a catalyst of 1 to 2 moles for the alkylene group. The reaction temperature is not less than the boiling point of the solvent, but it is preferably carried out in the range of 40 to 70 °C. It is preferred to reflux it at the boiling point of the solvent.

第三之製造方法 Third manufacturing method

本發明之含氟聚合物,又可藉由包含下述步驟之製造方法來較佳地製造:使含氟單體與一般式(8):CH2=CH-OR (8) The fluoropolymer of the present invention can be further preferably produced by a production process comprising the steps of: formulating a fluoromonomer with a general formula (8): CH 2 =CH-OR (8)

(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟、藉由使上述含氟單體/乙烯基醚共聚物予以去保護而得含氟單體/乙烯基醇共聚物之步驟,以及藉由使上述含氟單體/乙烯基醇共聚物與一般式(4):O=C=N-Rb (4) a step of obtaining a fluoromonomer/vinyl ether copolymer by copolymerizing a vinyl ether monomer represented by R (a protecting group which can be converted into a vinyl alcohol by a deprotection reaction), by using the above The step of deprotecting the fluoromonomer/vinyl ether copolymer to obtain a fluoromonomer/vinyl alcohol copolymer, and by reacting the above fluoromonomer/vinyl alcohol copolymer with the general formula (4): O=C=NR b (4)

(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)所示之化合物反應而得含氟聚合物之步驟。稱此製造方法為本發明之第三之製造方法。 A step of reacting a compound represented by the formula (wherein R b is an organic group having at least one hydrolyzable metal alkoxide) to obtain a fluorine-containing polymer. This manufacturing method is referred to as the third manufacturing method of the present invention.

使含氟單體與乙烯基醚單體共聚之方法,以及將含氟單體/乙烯基醚共聚物予以去保護之方法,自過 去以來既為所知,本發明中亦可以過去公知的方法來進行。藉由使含氟單體/乙烯基醚共聚物進行去保護反應,-OR會轉換為羥基,可獲得含氟單體/乙烯基醇共聚物。 A method of copolymerizing a fluorine-containing monomer with a vinyl ether monomer, and a method of deprotecting a fluorine-containing monomer/vinyl ether copolymer It is known from the past, and the present invention can also be carried out by a conventionally known method. By subjecting the fluorine-containing monomer/vinyl ether copolymer to a deprotection reaction, -OR is converted into a hydroxyl group, and a fluorine-containing monomer/vinyl alcohol copolymer can be obtained.

使含氟單體與乙烯基醚單體共聚所得之含氟單體/乙烯基醚共聚物,係以含氟單體與乙烯基醚單體之莫耳比(含氟單體)/(乙烯基醚單體)為(40~60)/(60~40)者為佳、(45~55)/(55~45)者更佳。藉由使莫耳比落在上述範圍內,且去保護度落在後述範圍內,係可製造各聚合單位的莫耳比落在上述範圍之含氟聚合物。 The fluorine-containing monomer/vinyl ether copolymer obtained by copolymerizing a fluorine-containing monomer and a vinyl ether monomer is a molar ratio of a fluorine-containing monomer to a vinyl ether monomer (fluorinated monomer) / (ethylene) The base ether monomer is preferably (40 to 60) / (60 to 40), and more preferably (45 to 55) / (55 to 45). By setting the molar ratio within the above range and the degree of deprotection falling within the range described later, it is possible to produce a fluoropolymer having a molar ratio of each of the polymerization units falling within the above range.

含氟單體/乙烯基醚共聚物之去保護,以去保護度為1~100%來進行者為佳、30~100%來進行者更佳。 The deprotection of the fluorine-containing monomer/vinyl ether copolymer is preferably carried out with a degree of deprotection of from 1 to 100%, preferably from 30 to 100%.

上述去保護度,係可藉由1H-NMR,以定量於去保護反應的前後之來自1.0~1.3ppm附近的第三丁基(-C(CH3)3)之質子的積分值,與來自2.2~2.7ppm之主鏈亞甲基(-CH2-CH-)之質子的積分值來測定。 The above degree of deprotection can be quantified by 1 H-NMR to quantify the integral value of the proton from the third butyl group (-C(CH 3 ) 3 ) in the vicinity of 1.0 to 1.3 ppm before and after the deprotection reaction. The integral value of the proton from 2.2 to 2.7 ppm of the main chain methylene group (-CH 2 -CH-) was measured.

1H-NMR:VARIAN公司製之GEMINI-300 1 H-NMR: GEMINI-300 manufactured by VARIAN

一般式(8)中之R方面,若為可去保護者,則無特別限制,但以-CR1R2R3(R1、R2及R3各自獨立地為碳數1~3之烷基)、碳數1~6之烷氧基甲基、四氫呋喃基、四氫吡喃基或三烷基矽烷基(-Si(R4)3、R4係以碳數1~6之烷基或芳基)為佳、-CR1R2R3更佳。乙烯基醚單體方面,從取得之容易度來看,係以第三丁基乙烯基醚(t-丁基乙烯基醚)為佳。 The R aspect of the general formula (8) is not particularly limited as long as it is deprotectable, but -CR 1 R 2 R 3 (R 1 , R 2 and R 3 are each independently a carbon number of 1 to 3). Alkyl), alkoxymethyl group having 1 to 6 carbon atoms, tetrahydrofuranyl group, tetrahydropyranyl group or trialkyldecyl group (-Si(R 4 ) 3 , R 4 is an alkane having 1 to 6 carbon atoms More preferably, -CR 1 R 2 R 3 is preferred. In terms of the ease of obtaining the vinyl ether monomer, a third butyl vinyl ether (t-butyl vinyl ether) is preferred.

一般式(4)所示之化合物的較佳種類、較佳添加量等,可適用第一製造方法中詳述之內容。 The preferred type, preferred addition amount, and the like of the compound represented by the general formula (4) can be applied to the details of the first production method.

第四之製造方法 Fourth manufacturing method

本發明之含氟聚合物,又可藉由包含下述步驟之製造方法來製造,使含氟單體與一般式(8):CH2=CH-OR (8) The fluoropolymer of the present invention can be produced by a production method comprising the following steps, and the fluoromonomer and the general formula (8): CH 2 =CH-OR (8)

(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟、藉由使上述含氟單體/乙烯基醚共聚物予以去保護而得含氟單體/乙烯基醇共聚物之步驟、藉由使上述含氟單體/乙烯基醇共聚物與一般式(6):Xb-Rc (6) a step of obtaining a fluoromonomer/vinyl ether copolymer by copolymerizing a vinyl ether monomer represented by R (a protecting group which can be converted into a vinyl alcohol by a deprotection reaction), by using the above The step of deprotecting the fluoromonomer/vinyl ether copolymer to obtain a fluoromonomer/vinyl alcohol copolymer by using the above fluoromonomer/vinyl alcohol copolymer with the general formula (6): X b -R c (6)

(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基)所示之化合物反應而得含烯烴之含氟聚合物的步驟,以及使上述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷進行氫化矽烷化反應,使用三氯矽烷時,更進一步藉由使其與脂肪族醇進行烷氧化反應而得含水解性金屬烷氧化物之含氟聚合物之步驟。稱此製造方法為本發明之第四之製造方法。 a step of reacting a compound represented by (wherein X b is Cl, Br or I, R c is an organic group having at least one olefin) to obtain an olefin-containing fluoropolymer, and the above-mentioned olefin-containing fluorine-containing compound The polymer is subjected to a hydrogenation oximation reaction with trichloromethane or a trialkoxy decane, and when trichloromethane is used, a fluorine-containing metal alkoxide-containing fluorine is further obtained by alkoxylation with an aliphatic alcohol. The step of the polymer. This manufacturing method is referred to as the fourth manufacturing method of the present invention.

使含氟單體與乙烯基醚單體共聚之方法,以及將含氟單體/乙烯基醚共聚物予以去保護之方法,可使用第三之製造方法中詳述之方法。 The method of copolymerizing a fluorine-containing monomer with a vinyl ether monomer, and the method of deprotecting a fluorine-containing monomer/vinyl ether copolymer can be carried out by the method detailed in the third manufacturing method.

一般式(6)所示之化合物的較佳種類、較佳添加量等可適用第二製造方法中詳述之內容。一般式(8)所示之乙烯基醚單體的較佳種類、較佳添加量等,可適用第三之製造方法中詳述之內容。 The preferred type, preferred addition amount, and the like of the compound represented by the general formula (6) can be applied to the details of the second production method. The preferred type, preferred addition amount, and the like of the vinyl ether monomer represented by the general formula (8) can be applied to the details of the third production method.

硬化性組成物及硬化物 Hardening composition and hardened material

含本發明之含氟聚合物的硬化性組成物亦為本發明之一。 The curable composition containing the fluoropolymer of the present invention is also one of the inventions.

本發明之硬化性組成物的態樣方面,可舉例如使用溶劑之態樣。可藉由使本發明之硬化性組成物溶解或分散於溶劑中,塗佈於各種基材上並形成塗膜,再於塗膜形成後,藉由加熱以更具效率地硬化,得到硬化被膜之點為佳。 The aspect of the curable composition of the present invention may be, for example, a solvent. The curable film can be obtained by dissolving or dispersing the curable composition of the present invention in a solvent, applying it to various substrates to form a coating film, and then forming a coating film, and then curing it more efficiently by heating. The point is better.

溶劑方面,可舉例如全氟己烷、全氟甲基環己烷、全氟-1,3-二甲基環己烷、HCFC225等之含氟有機溶劑;碳數1~8之一元的醇或乙二醇、丙三醇等之多元醇等之醇類;甲基異丁基酮(MIBK)等之酮類;酯類、氟除外之鹵素化烴類等。此等之中,因可輕易地溶解含氟聚合物及容易取得,而以HCFC225、醇類、酮類為佳。醇類中係以碳數1~4之一元的醇更佳、異丙醇又更佳。 Examples of the solvent include fluorine-containing organic solvents such as perfluorohexane, perfluoromethylcyclohexane, perfluoro-1,3-dimethylcyclohexane, and HCFC225; and alcohols having a carbon number of 1 to 8 Or an alcohol such as a glycol such as ethylene glycol or glycerin; a ketone such as methyl isobutyl ketone (MIBK); a halogenated hydrocarbon other than an ester or fluorine; Among these, HCFC225, alcohols, and ketones are preferred because the fluoropolymer can be easily dissolved and easily obtained. Among the alcohols, an alcohol having a carbon number of 1 to 4 is more preferable, and an isopropanol is more preferable.

本發明之硬化性組成物亦可含矽烷化合物。 The curable composition of the present invention may also contain a decane compound.

上述矽烷化合物方面,可舉例如下述一般式(9):Si(ORl)4 (9) In the above decane compound, for example, the following general formula (9): Si(OR l ) 4 (9)

(式中,Rl表示脂肪族烴基,而其碳數並無特別限 制)所示之矽的烷氧化物化合物、一般式(9)所示之化合物的部分水解縮合生成物等。 (wherein R l represents an aliphatic hydrocarbon group, and the carbon number thereof is not particularly limited), the alkoxide compound represented by the oxime, the partial hydrolysis condensation product of the compound represented by the general formula (9), and the like.

矽烷化合物方面,其中,從容易取得之點來看,係以四乙氧基矽烷為佳。 As for the decane compound, among them, tetraethoxy decane is preferred from the viewpoint of easy availability.

本發明之硬化性組成物,係以包含本發明之含氟聚合物以外的其他含有水解性金屬烷氧化物之化合物(矽烷耦合劑)為佳。 The curable composition of the present invention is preferably a compound (a decane coupling agent) containing a hydrolyzable metal alkoxide other than the fluoropolymer of the present invention.

上述矽烷耦合劑方面,係以下述一般式(10):ESi(RII)3-rDr (10) In the above decane coupling agent, the following general formula (10) is used: ESi(R II ) 3-r D r (10)

(式中,E係可與高分子等有機化合物反應之有機殘基、D係鹵素原子或烷氧基、RII係烷基、r係1~3之整數)所示之矽烷系化合物為佳。 (In the formula, the decane-based compound represented by the organic residue of the E-based organic compound, the D-based halogen atom or the alkoxy group, the R II- based alkyl group, and the r-based 1-3 integer) is preferably. .

上述矽烷耦合劑方面,具體而言,可舉出四烷氧基矽烷類(例如,四甲氧基矽烷、四乙氧基矽烷、四丙氧基矽烷、四異丙氧基矽烷、四丁氧基矽烷等)、三烷氧基矽烷類(例如,甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三丙氧基矽烷、甲基三丁氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、n-丙基三甲氧基矽烷、n-丙基三乙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-巰基丙基三甲氧基矽烷、3-巰基丙基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、3,4-環氧基環己基乙基三甲氧基矽烷、3,4-環氧基環己基乙基三甲氧 基矽烷等)等。又,亦可使用此等矽烷耦合劑之中的1種類或是將2種類以上之混合物縮合者。此等係可作用為硬化性組成物之交聯劑,並賦予硬化物之強度的提昇或耐熱性的提昇。 Specific examples of the above decane coupling agent include tetraalkoxy decanes (for example, tetramethoxy decane, tetraethoxy decane, tetrapropoxy decane, tetraisopropoxy decane, tetrabutoxy). a decane or the like, a trialkoxy decane (for example, methyltrimethoxydecane, methyltriethoxydecane, methyltripropoxydecane, methyltributoxydecane, ethyltrimethoxy) Decane, ethyltriethoxydecane, n-propyltrimethoxydecane, n-propyltriethoxydecane, isopropyltrimethoxydecane, isopropyltriethoxydecane,vinyltrimethoxy Base decane, vinyl triethoxy decane, 3-glycidoxy propyl trimethoxy decane, 3-glycidoxy propyl triethoxy decane, 3-mercaptopropyl trimethoxy decane, 3-mercaptopropyltriethoxydecane, phenyltrimethoxydecane, phenyltriethoxydecane, 3,4-epoxycyclohexylethyltrimethoxydecane, 3,4-epoxy ring Hexylethyltrimethoxy Based on decane, etc.). Further, one type of these decane coupling agents or a mixture of two or more types may be used. These may act as a crosslinking agent for the curable composition and impart an increase in strength or heat resistance of the cured product.

其中較佳者,可舉出四甲氧基矽烷、甲基三甲氧基矽烷、苯基三甲氧基矽烷、四乙氧基矽烷、甲基三乙氧基矽烷、苯基三乙氧基矽烷及、此等之縮合物。 Preferred among them, tetramethoxy decane, methyl trimethoxy decane, phenyl trimethoxy decane, tetraethoxy decane, methyl triethoxy decane, phenyl triethoxy decane, and , such condensates.

上述矽烷耦合劑在本發明之硬化性組成物中的摻合量方面,對本發明之含氟聚合物100質量%而言,係可於0~99質量%之範圍進行調整。 The blending amount of the decane coupling agent in the curable composition of the present invention can be adjusted in the range of 0 to 99% by mass based on 100% by mass of the fluoropolymer of the present invention.

本發明之硬化性組成物,亦可視需要而含有填料作為構成成分。上述填料方面,可舉例如金屬氧化物、金屬、聚合物、礦物等,此等可單獨使用1種,亦可併用2種以上。填料乃是用於由本發明之硬化性組成物所得之硬化膜的機能提昇及機能賦予。具體的機能方面,可舉出表面硬度、防阻塞性、耐熱性、障壁性、導電性、抗靜電性、電磁波吸收、抗紫外線、強韌化、耐衝撃性、低熱線膨脹等。 The curable composition of the present invention may contain a filler as a constituent component as needed. For the above-mentioned filler, for example, a metal oxide, a metal, a polymer, a mineral, or the like may be used. These may be used alone or in combination of two or more. The filler is a function of functioning and functioning of the cured film obtained from the curable composition of the present invention. Specific functions include surface hardness, anti-blocking property, heat resistance, barrier properties, electrical conductivity, antistatic property, electromagnetic wave absorption, ultraviolet ray resistance, toughening resistance, impact resistance, and low heat line expansion.

上述金屬氧化物方面,可舉出氧化矽、氧化鈦、氧化鋯、氧化鋅、氧化錫、氧化銦、氧化鋁、氧化銻、氧化鈰、氧化鎂、氧化鐵、錫摻雜氧化銦(ITO)、銻摻雜氧化錫、氟摻雜氧化錫等。 Examples of the metal oxide include cerium oxide, titanium oxide, zirconium oxide, zinc oxide, tin oxide, indium oxide, aluminum oxide, cerium oxide, cerium oxide, magnesium oxide, iron oxide, and tin-doped indium oxide (ITO). , antimony doped tin oxide, fluorine doped tin oxide, and the like.

上述金屬方面,可舉出金、銀、銅、鋁、鎳、鐵、鋅、不鏽鋼等。 Examples of the metal include gold, silver, copper, aluminum, nickel, iron, zinc, stainless steel, and the like.

上述聚合物方面,氟樹脂、液晶聚合物、丙烯酸樹脂、苯乙烯樹脂、聚胺基甲酸酯樹脂、環氧樹脂、聚碳酸酯樹脂、三聚氰胺樹脂、聚烯烴樹脂、橡膠等。 Examples of the polymer include a fluororesin, a liquid crystal polymer, an acrylic resin, a styrene resin, a polyurethane resin, an epoxy resin, a polycarbonate resin, a melamine resin, a polyolefin resin, a rubber, and the like.

上述礦物方面,可舉出蒙脫石、滑石、雲母、水鋁礦、高嶺土、膨潤石、金蛭石、蛭石、絹雲母等之黏土礦物。其他係可舉出碳纖維、碳黑、乙炔黑、科琴黑、奈米碳管等之碳化合物;氫氧化鋁、氫氧化鎂等之金屬氫氧化物;玻璃纖維、玻璃珠、玻璃片、玻璃氣球等之各種玻璃;等。 Examples of the minerals include clay minerals such as montmorillonite, talc, mica, gibbsite, kaolin, bentonite, chert, vermiculite, and sericite. Other examples include carbon compounds such as carbon fibers, carbon black, acetylene black, ketjen black, and carbon nanotubes; metal hydroxides such as aluminum hydroxide and magnesium hydroxide; glass fibers, glass beads, glass sheets, and glass. Various glasses such as balloons; etc.

上述填料之規模方面,並無特別限制,例如可使用1nm~10μm左右之規模者,又可為球狀、針狀、板狀、纖維狀、氣球狀、中空狀等之任一形狀。上述聚合物係可使用粉末、交聯粒子及珠等。 The size of the above-mentioned filler is not particularly limited. For example, it may be any one of a spherical shape, a needle shape, a plate shape, a fiber shape, a balloon shape, a hollow shape, or the like, in a size of about 1 nm to 10 μm. As the above polymer, a powder, crosslinked particles, beads, or the like can be used.

又,填料可直接使用粉體,亦可使用分散於如溶膠(sol)或膠質(colloid)之溶媒者。 Further, the filler may be used as it is, or it may be used as a solvent dispersed in a sol or a colloid.

上述填料方面,再以使分散性或界面親和性提昇為目的下,亦可使用以耦合劑等經表面處理之填料。 In the above-mentioned filler, for the purpose of improving the dispersibility or the interface affinity, a surface-treated filler such as a coupling agent may be used.

本發明之硬化性組成物,於上述成分以外,在不損及本發明效果的範圍下,亦可含有其他成分。該其他成分方面,可舉例如硬度調整劑、增量劑、離型劑、表面處理劑、難燃劑、抗菌劑、調平劑、消泡劑、搖變劑、熱安定劑、光安定劑、紫外線吸收劑、著色劑、耦合劑、金屬烷氧化物等。 The curable composition of the present invention may contain other components in addition to the above components insofar as the effects of the present invention are not impaired. Examples of the other component include a hardness adjuster, a bulking agent, a release agent, a surface treatment agent, a flame retardant, an antibacterial agent, a leveling agent, an antifoaming agent, a shaker, a heat stabilizer, and a light stabilizer. , UV absorbers, colorants, coupling agents, metal alkoxides, etc.

本發明之硬化性組成物,並非是藉由從上述 第一~第四之任一製造方法中實施獲得本發明之含氟聚合物之步驟的系中再沈澱含氟聚合物來予以純化,而是可直接加入作為交聯劑之矽烷耦合劑、填料、硬度調整劑、增量劑或其他添加劑,並配合最終的態樣以適當地加入溶劑調整黏度來予以調製。 The curable composition of the present invention is not by the above In any one of the first to fourth manufacturing methods, the step of obtaining the fluoropolymer of the present invention is carried out by reprecipitating the fluoropolymer to be purified, and the decane coupling agent and the filler as a crosslinking agent may be directly added. , hardness modifier, extender or other additives, and in combination with the final state to adjust the viscosity by adding solvent to adjust.

本發明之硬化性組成物的硬化,基本上是藉由溶膠-凝膠反應、水解接著縮合反應來使硬化進行。溶膠-凝膠硬化反應雖可以公知的反應條件來進行,但也可以例如下述之方法來進行。 The hardening of the curable composition of the present invention is basically carried out by a sol-gel reaction, a hydrolysis followed by a condensation reaction. The sol-gel hardening reaction can be carried out under known reaction conditions, but it can also be carried out, for example, by the following method.

首先,將含溶劑的本發明之硬化性組成物流入容器後,加熱而使溶劑的餾去與溶膠-凝膠硬化進行。接著,進一步昇溫以完全地餾去溶劑,並藉由使其溶膠-凝膠硬化,可得所期望的摻混硬化物。該溶劑的餾去及溶膠-凝膠硬化步驟中,為了控制因溶劑等之揮發分急遽地飛散所導致的發泡或硬化收縮,係以經過如上述之二階段以上的階段來進行者為佳。以二階段使其硬化時,第一階段為了使該硬化物之表面黏性消失之程度而部分地硬化、乾燥,通常以20~150℃左右1分~2小時左右之條件者為佳。第二階段係以130℃~280℃左右、較佳為200℃以上且未達250℃,加熱1分~6小時左右,完全地去除殘存溶劑,同時使烷氧基矽烷基之脫醇縮合反應完了。如此所得之硬化物(硬化膜),會因複合化之效果而具有耐熱性、機械特性、耐藥品性、耐水性、耐久性優異之特徵。 First, the solvent-containing curable composition of the present invention is poured into a container, and then heated to carry out distillation of the solvent and sol-gel hardening. Next, the temperature is further raised to completely distill off the solvent, and by hardening the sol-gel, the desired blended hardened material can be obtained. In the distillation of the solvent and the sol-gel hardening step, it is preferred to carry out the foaming or hardening shrinkage caused by the rapid scattering of the volatile matter of the solvent or the like, and it is preferable to carry out the stage of the above two stages or more. . When it is hardened in two stages, the first stage is partially hardened and dried in order to remove the surface viscosity of the cured product, and it is usually preferably about 20 to 150 ° C for about 1 minute to 2 hours. The second stage is about 130 ° C ~ 280 ° C, preferably 200 ° C or more and less than 250 ° C, heating for 1 minute ~ 6 hours, completely remove the residual solvent, while the alkoxy decyl alcohol decoholization condensation reaction It’s over. The cured product (cured film) thus obtained is characterized by excellent heat resistance, mechanical properties, chemical resistance, water resistance, and durability due to the effect of the composite.

本發明之硬化性組成物雖因其用途而異,例 如,對封止等之用途而言,因於30℃之黏度,若黏性過低則液滴多,相反地則操作性會降低,係以1mPa.s以上為佳,從薄膜形成性佳之觀點來看,係以5mPa.s以上更佳,從硬化時硬化收縮小之觀點來看,係以10mPa.s以上再更佳。又,從操作性佳之觀點來看,20000mPa.s以下為佳,從成形加工時的細部到硬化性組成物之觀點來看,以5000mPa.s以下更佳,從形成薄膜時的調平(表面平滑)性佳之觀點來看,2000mPa.s以下再更佳。 The curable composition of the present invention varies depending on its use, and examples thereof For example, for the use of sealing, etc., due to the viscosity at 30 ° C, if the viscosity is too low, there are many droplets, and on the contrary, the operability is lowered, which is 1 mPa. The above is better, from the viewpoint of good film formation, it is 5mPa. s or more is better, from the viewpoint of hardening and shrinkage at the time of hardening, it is 10 mPa. More is better than s. Also, from the point of view of good operability, 20000 mPa. The following is preferable, from the viewpoint of the forming process to the hardening composition, at 5000 mPa. s is more preferable, from the viewpoint of leveling (smooth surface smoothness) when forming a film, 2000 mPa. s is better than below.

將本發明之硬化性組成物硬化,形成硬化膜而可利用於各種用途。形成膜之方法方面,可視用途而採用適切的公知之方法。例如需要控制膜厚時,係可採用輥塗法、凹版塗佈法、微凹版塗佈法、淋塗法、棒塗法、噴霧塗佈法、狹縫式塗佈法、旋塗法、浸漬塗佈法等。 The curable composition of the present invention is cured to form a cured film, and can be used in various applications. In terms of the method of forming the film, a suitable and well-known method can be employed for the purpose of use. For example, when it is necessary to control the film thickness, a roll coating method, a gravure coating method, a micro gravure coating method, a shower coating method, a bar coating method, a spray coating method, a slit coating method, a spin coating method, or a dipping method may be employed. Coating method, etc.

本發明之硬化性組成物雖可用於膜形成,但特別可用作為各種成形品之成形材料。成形方法方面,押出成形、射出成形、壓縮成形、吹塑成形、轉注成形、光造形、奈米壓印、真空成形等。 Although the curable composition of the present invention can be used for film formation, it is particularly useful as a molding material for various molded articles. Examples of the molding method include extrusion molding, injection molding, compression molding, blow molding, transfer molding, light molding, nanoimprinting, and vacuum molding.

本發明之硬化性組成物的用途方面,可用作例如封止構件、光學構件、光電子攝影管、各種感應器、抗反射膜的材料。又,由本發明之硬化性組成物所得之硬化物因透明性優異之故,適合利用作為形成光學構件之光學材料。其他,亦可使用作為電子半導體用的封止構件用材料、耐水耐濕性接著劑、光學零件或元件用的接著劑、塗料。 The use of the curable composition of the present invention can be used as a material such as a sealing member, an optical member, a photoelectron tube, various inductors, and an antireflection film. Moreover, since the cured product obtained from the curable composition of the present invention is excellent in transparency, it is suitably used as an optical material for forming an optical member. Others may be used as a material for a sealing member for an electronic semiconductor, a water- and moisture-resistant adhesive, an adhesive for an optical component or a component, or a coating material.

本發明之硬化物之使用形態方面,可例示如發光二極體(LED)、EL元件、非線形光學元件等之發光元件或如CCD、CMOS、PD之受光元件等的光機能元件之包裝(封入)、實裝等。又,亦可舉出深紫外線顯微鏡的鏡片等之光學構件用封止構件(或填充材)等。 In the form of use of the cured product of the present invention, a light-emitting element such as a light-emitting diode (LED), an EL element, or a nonlinear optical element, or a light-emitting element such as a CCD, CMOS, or PD light-receiving element may be exemplified (enclosed) ), installation, etc. Further, a sealing member (or a filler) for an optical member such as a lens of a deep ultraviolet microscope may be used.

本發明之硬化物因透明性優異,適用為光學元件用的封止材料。經封止之光學元件可使用於各種場所。光學元件方面,並無特別限定,可舉例如發光二極體(LED)、EL元件、非線形光學元件等之發光元件,或是如CCD或CMOS、PD之受光元件等,此外還有高位制動燈或儀表板、行動電話之背光、各種電氣製品之遙控器裝置的光源等之發光元件;相機的自動對焦、CD/DVD用光拾取用受光元件等。 The cured product of the present invention is excellent in transparency and is suitable as a sealing material for optical elements. The sealed optical element can be used in a variety of locations. The optical element is not particularly limited, and examples thereof include a light-emitting element such as a light-emitting diode (LED), an EL element, and a nonlinear optical element, or a light-receiving element such as a CCD, a CMOS or a PD, and a high-position brake lamp. Or a light-emitting element such as an instrument panel, a backlight for a mobile phone, a light source of a remote control device for various electrical products, an autofocus for a camera, a light-receiving element for optical pickup for CD/DVD, and the like.

本發明之硬化性組成物乃適用於形成光學構件之材料。本發明之硬化性組成物因含有氟,所得之硬化物可成為低折射率之光學構件,可用為例如光傳送用媒體。本發明之硬化性組成物,特別可用於核材為石英或是光學玻璃之塑膠護面材料、光學纖維之護面材料、核材為塑膠之全塑膠光學纖維之護面材料、抗反射塗佈材料、鏡片材料、光導波路材料、三稜鏡材料、光學窗材料、光記憶碟片材料、非線形型光元件材料、全像光學材料、光微影材料、發光元件之封止材料等。 The curable composition of the present invention is suitable for forming a material for an optical member. The curable composition of the present invention contains fluorine, and the obtained cured product can be an optical member having a low refractive index, and can be used, for example, as a medium for optical transmission. The curable composition of the present invention can be especially used for a plastic facing material of quartz or optical glass, a protective material for optical fibers, a protective material for all plastic optical fibers of a plastic material, and an anti-reflective coating. Materials, lens materials, optical waveguide materials, triterpenoid materials, optical window materials, optical memory disc materials, non-linear optical element materials, holographic optical materials, photolithographic materials, sealing materials for light-emitting elements, and the like.

又,亦可使用作為光裝置用的材料。光裝置方面,已知有光導波路、OADM、光轉換器、濾光器、光 連接器、合分波器等之機能元件及光配線等之光實裝,係形成此等之裝置有用的材料。更含有各種機能性化合物(非線形光學材料、螢光發光性之機能性色素、光折射材料等),亦適用於調節器、波長變換元件、光增幅器等之光裝置用的機能元件。感應器用途方面,特別是具有光學感應器或壓力感應器等之感度提昇或者是因撥水撥油特性所導致的感應器之保護等效果。 Further, a material for an optical device can also be used. In terms of optical devices, optical waveguides, OADMs, optical converters, filters, and light are known. Optical components such as connectors, multiplexers, and optical components, etc., are useful materials for forming such devices. It also contains various functional compounds (non-linear optical materials, fluorescent functional dyes, photorefractive materials, etc.), and is also suitable for functional devices for optical devices such as regulators, wavelength conversion elements, and optical amplifiers. In terms of the use of the sensor, in particular, the sensitivity of the optical sensor or the pressure sensor is improved or the protection of the sensor due to the water-repellent property.

使上述硬化性組成物硬化所得之硬化物,在透明性優異之點上,係適合利用為光學構件。本發明之硬化物係以光線透過率為80%以上者為佳。更佳為85%以上、再更佳為90%以上。硬化物之光線透過率可使用分光光度計(日立製作所公司製U-4100),並以波長550nm來測定。本發明之硬化物不只是透明性優異,又如上述所言,因在作為封止構件上亦為發揮特別性能者,特別適用為光學元件用的封止構件。 The cured product obtained by curing the curable composition is suitably used as an optical member in terms of excellent transparency. The cured product of the present invention preferably has a light transmittance of 80% or more. More preferably, it is 85% or more, and even more preferably 90% or more. The light transmittance of the cured product can be measured by a spectrophotometer (U-4100, manufactured by Hitachi, Ltd.) at a wavelength of 550 nm. The cured product of the present invention is not only excellent in transparency, but also has a special performance as a sealing member, and is particularly suitable as a sealing member for an optical element.

此外,本發明之硬化性組成物係因與玻璃或金屬等之密著性優,亦適用為玻璃或金屬表面等之塗佈劑或防污劑等。意即,作為塗佈劑或防污劑之硬化性組成物亦為本發明之較佳實施形態之一。 Further, the curable composition of the present invention is excellent in adhesion to glass or metal, and is also applicable to a coating agent such as a glass or a metal surface, an antifouling agent, or the like. That is, the curable composition as a coating agent or an antifouling agent is also one of the preferred embodiments of the present invention.

使用本發明之硬化性組成物作為塗佈劑或防污劑等時,係可採用將本發明之硬化性組成物塗佈於基材表面之方法。上述塗佈方法方面,可舉例如刷毛塗裝、噴霧塗裝、旋轉塗裝、浸漬塗裝、輥塗塗裝、凹版塗裝、簾流塗裝等。 When the curable composition of the present invention is used as a coating agent or an antifouling agent, a method of applying the curable composition of the present invention to the surface of a substrate can be employed. Examples of the coating method include brush coating, spray coating, spin coating, dip coating, roll coating, gravure coating, curtain coating, and the like.

上述基材方面,可舉例如領帶夾、項鍊、耳環等之裝飾品;自來水管、銅管樂器、木管樂器、高爾夫球具、門把、啞鈴、刀刃等之金屬或鍍敷製品;絕緣體、磁磚、衛生陶器、餐具、屋簷瓦等之陶瓷材料;墓石、棋石、大理石等之石材;壁紙、窗紙、書籍、海報、照片等之紙製品;皮夾、靴子、皮包、錶帶、棒球用手套等之皮革製品;風扇的葉片、微波爐的門、冷藏庫的表面等之家電製品;影印機的接觸玻璃、OHP主體的鏡面、OHP薄片、鍵盤、電話機、事務機等之事務關連用品;玻璃杯、餐具櫥的門、鏡、窗玻璃、電燈的燈罩、枝形吊燈等之家庭用品;櫥窗、電話亭、水槽的玻璃等之建築材料;車輛玻璃、車體的塗裝面等之車輛零件;鏡框、蛙鏡的玻璃、護目鏡、安全帽、時鐘的文字盤之覆蓋玻璃等之配件;柏青哥彈珠台的玻璃、撲克牌、麻將牌等之遊樂器;家具、鋼琴等之塗裝面等。 Examples of the substrate include decorations such as tie clips, necklaces, and earrings; metal or plated products such as water pipes, brass instruments, woodwind instruments, golf clubs, door handles, dumbbells, and blades; and insulators and tiles. Ceramic materials such as sanitary ware, tableware, roof tiles, stone materials such as tombstones, chess stones, marble, etc.; paper products such as wallpapers, window papers, books, posters, photographs, etc.; wallets, boots, purses, straps, baseball Leather products such as gloves; fan blades, microwave oven doors, surface of refrigerators, etc.; contact glass for photocopiers, mirrors for OHP bodies, OHP sheets, keyboards, telephones, office machines, etc.; Household items such as cups, cupboards, mirrors, windowpanes, lampshades, chandeliers, etc.; building materials for windows, telephone booths, glass for sinks, vehicle parts such as vehicle glass and painted surface of vehicle body; Frames, glass of frog mirrors, goggles, hard hats, accessories for cover glass of clocks, etc.; glass of Pachinko pinball, playing cards, mahjong tiles, etc. Game console; furniture, pianos, etc. painted surfaces and so on.

[實施例] [Examples]

接著,舉出合成例及實施例來說明本發明,但本發明並不受限於該合成例及實施例。 Next, the present invention will be described by way of Synthesis Examples and Examples, but the present invention is not limited to the Synthesis Examples and Examples.

本說明書所採用的測定法,整理如下。 The measurement methods used in this specification are organized as follows.

(1)含氟量 (1) Fluorine content

藉由氧燒瓶燃焼法燃燒試料10mg,使分解氣體吸收 於脫離子水20ml中,以氟選擇電極法(氟離子計、ORION公司製901型)測定吸收液中之氟離子濃度而求得(質量%)。 The sample was burned by an oxygen flask to burn 10 mg of the sample to absorb the decomposition gas. In 20 ml of deionized water, the fluorine ion concentration in the absorption liquid was measured by a fluorine selective electrode method (fluoride ion meter, model 901 manufactured by ORION Co., Ltd.) to determine (% by mass).

(2)19F-NMR測定 (2) 19 F-NMR measurement

NMR測定裝置:VARIAN公司製GEMINI-300 NMR measuring device: GEMINI-300 manufactured by VARIAN

19F-NMR測定條件:376MHz(三氯氟甲烷=0ppm) 19 F-NMR measurement conditions: 376 MHz (trichlorofluoromethane = 0 ppm)

(3)1H-NMR測定 (3) 1 H-NMR measurement

NMR測定裝置:VARIAN公司製GEMINI-300 NMR measuring device: GEMINI-300 manufactured by VARIAN

1H-NMR測定條件:400MHz(四甲基矽烷=0ppm) 1 H-NMR measurement conditions: 400 MHz (tetramethyl decane = 0 ppm)

(4)分子量及分子量分布 (4) Molecular weight and molecular weight distribution

藉由膠體滲透層析(GPC),使用TOSOH(股)製的GPC HLC-8020、Shodex公司製的管柱(GPC KF-801 1支、GPC KF-802 1支、GPC KF-806M 2支直列接續),從使作為溶媒之四氫呋喃(THF)以流速1ml/分流動所測得的數據,算出重量平均分子量(Mw)、數平均分子量(Mn)。 By colloidal permeation chromatography (GPC), GPC HLC-8020 manufactured by TOSOH Co., Ltd., pipe column manufactured by Shodex Co., Ltd. (GPC KF-801 1 GPC KF-802 1 GPC KF-806 M 2 inline column) Next, the weight average molecular weight (Mw) and the number average molecular weight (Mn) were calculated from the data obtained by flowing tetrahydrofuran (THF) as a solvent at a flow rate of 1 ml/min.

(5)玻璃轉移溫度(Tg) (5) Glass transition temperature (Tg)

使用DSC(差示掃描熱量計:SEIKO公司製、RTG220),使自-50℃至200℃為止的溫度範圍以10℃/分之條件昇溫(首輪)-降溫-昇溫(第二輪),取第二輪中 之吸熱曲線的中間點為Tg(℃)。 Using a DSC (differential scanning calorimeter: manufactured by SEIKO Co., Ltd., RTG220), the temperature range from -50 ° C to 200 ° C was raised at 10 ° C / min (first round) - cooling - warming (second round), In the second round The intermediate point of the endothermic curve is Tg (°C).

(6)融點(Tm) (6) Melting point (Tm)

使用DSC(差示掃描熱量計:SEIKO公司製、RTG220),以10℃/分之條件昇溫時,取對應於其融解熱曲線中之極大值的溫度為Tm(℃)。 When the temperature was raised at 10 ° C /min using DSC (differential scanning calorimeter: manufactured by SEIKO Co., Ltd., RTG220), the temperature corresponding to the maximum value in the heat of fusion curve was taken as Tm (° C.).

(7)IR分析 (7) IR analysis

以Perkin Elmer公司製傅立葉變換紅外線分光光度計1760X於室溫下測定。 The measurement was carried out at room temperature using a Fourier transform infrared spectrophotometer 1760X manufactured by Perkin Elmer.

合成例1 Synthesis Example 1

於3L不鏽鋼製高壓反應器中置入作為溶媒之乙酸丁基酯1200g與作為乙烯基酯單體之乙酸乙烯基酯140g,加入作為聚合起始劑之全丁基PV(製品名、日油股份公司製)7.2g,將凸緣旋緊,真空取代高壓反應器,封入作為氟烯烴氣體之200g四氟乙烯,置入60℃的振動式恆溫槽開始反應。由聚合壓力下降來確認氣體單體之消耗,振動6小時後停止,吹除殘存氣體來結束反應。 1200 g of butyl acetate as a solvent and 140 g of vinyl acetate as a vinyl ester monomer were placed in a 3 L stainless steel high-pressure reactor, and per-butyl PV (product name, Nippon Oil Co., Ltd.) as a polymerization initiator was added. The company made 7.2 g, screwed the flange, replaced the high-pressure reactor with a vacuum, sealed 200 g of tetrafluoroethylene as a fluoroolefin gas, and placed the reactor at 60 ° C to start the reaction. The consumption of the gas monomer was confirmed by the decrease in the polymerization pressure, and the vibration was stopped after 6 hours, and the residual gas was blown off to terminate the reaction.

反應結束後,使聚合物溶液再沈澱於大量的甲醇溶液中,進行聚合物之純化,得到聚合物A1。 After completion of the reaction, the polymer solution was reprecipitated in a large amount of methanol solution to purify the polymer to obtain a polymer A1.

聚合物A1之組成係從氟的元素分析所求,使氟烯烴與乙烯基酯的交互率從1H-NMR來計算,使重量平均分子量(Mw)及分子量分布(Mw/Mn)從GPC求得。 又從DSC來測定玻璃轉移溫度。將結果顯示於表2。 The composition of the polymer A1 is determined by elemental analysis of fluorine, and the interaction ratio of the fluoroolefin to the vinyl ester is calculated from 1 H-NMR, and the weight average molecular weight (Mw) and molecular weight distribution (Mw/Mn) are determined from GPC. Got it. The glass transition temperature was also determined from DSC. The results are shown in Table 2.

合成例2 Synthesis Example 2

除了改變單體之置入比、規模、反應時間等之外,其餘係與合成例1同樣地實施而得聚合物A2。將反應條件列於表1,所得之聚合物的物性彙整於表2。 The polymer A2 was obtained in the same manner as in Synthesis Example 1 except that the monomer implantation ratio, the scale, the reaction time, and the like were changed. The reaction conditions are shown in Table 1, and the physical properties of the obtained polymer were summarized in Table 2.

合成例3 Synthesis Example 3

於3L不鏽鋼製高壓反應器中,置入純水1000g、乙酸乙烯基酯23.2g、NEOCAL P(二辛基磺琥珀酸鈉之76.4質量%異丙基醇溶液:第一工業製藥(股)製),經氮取代,並加入四氟乙烯37g,將槽內昇溫至80℃為止。之後,加入四氟乙烯30g。此時槽內的壓力為0.809MPa。於其中,攪拌下加入過硫酸銨(APS)之1質量%水溶液22g,開始反應。於反應開始時,開始追加乙酸乙烯基酯,花費6小時追加283g乙酸乙烯基酯。反應中以使乙酸乙烯基酯/四氟乙烯之比率為一定,使用電磁閥以連續地供給四氟乙烯。攪拌速度為500rpm。 In a 3L stainless steel high-pressure reactor, 1000 g of pure water, 23.2 g of vinyl acetate, and NEOCAL P (76.4% by mass of sodium octylsulfosuccinate) in isopropyl alcohol solution: First Industrial Pharmaceutical Co., Ltd. After replacing with nitrogen, 37 g of tetrafluoroethylene was added, and the temperature in the tank was raised to 80 °C. Thereafter, 30 g of tetrafluoroethylene was added. At this time, the pressure in the tank was 0.809 MPa. Thereto, 22 g of a 1% by mass aqueous solution of ammonium persulfate (APS) was added under stirring to start the reaction. At the beginning of the reaction, vinyl acetate was added, and 283 g of vinyl acetate was added over 6 hours. In the reaction, a ratio of vinyl acetate/tetrafluoroethylene was made constant, and a solenoid valve was used to continuously supply tetrafluoroethylene. The stirring speed was 500 rpm.

具體而言,當四氟乙烯被消耗而使槽內為0.800MPa時,自動開啟電磁閥來供給四氟乙烯,當為0.775MPa時則自動地關閉電磁閥停止四氟乙烯之供給,以如此的循環來控制四氟乙烯之供給與壓力,邊配合四氟乙烯的消耗量來追加乙酸乙烯基酯。 Specifically, when tetrafluoroethylene is consumed to make the inside of the tank 0.800 MPa, the electromagnetic valve is automatically opened to supply tetrafluoroethylene, and when it is 0.775 MPa, the electromagnetic valve is automatically closed to stop the supply of tetrafluoroethylene, so that The cycle is used to control the supply and pressure of tetrafluoroethylene, and vinyl acetate is added in combination with the consumption of tetrafluoroethylene.

自反應開始6小時後,停止四氟乙烯與乙酸 乙烯基酯之供給。之後使其反應1小時後,將槽內回復到常溫常壓而停止聚合,得到乙酸乙烯基酯/四氟乙烯共聚物之乳劑1661g(固形分濃度38.5質量%)。 Stopping tetrafluoroethylene and acetic acid 6 hours after the start of the reaction The supply of vinyl esters. After the reaction was carried out for 1 hour, the inside of the vessel was returned to normal temperature and normal pressure to terminate the polymerization, and 1661 g of a vinyl acetate/tetrafluoroethylene copolymer emulsion (solid content concentration: 38.5 mass%) was obtained.

所得之乙酸乙烯基酯/四氟乙烯共聚物之玻璃轉移溫度係40℃、粒子徑係116nm。將反應條件列於表1,所得之聚合物的物性彙整於表2。 The glass transition temperature of the obtained vinyl acetate/tetrafluoroethylene copolymer was 40 ° C and the particle diameter was 116 nm. The reaction conditions are shown in Table 1, and the physical properties of the obtained polymer were summarized in Table 2.

合成例4 Synthesis Example 4

於300mL不鏽鋼製高壓反應器中置入乙酸丁基酯溶媒50g與硬脂酸乙烯基單體10g,加入作為聚合起始劑之全丁基PV(製品名、日油股份公司製)0.4g,將凸緣旋緊,真空取代高壓反應器,封入作為氟烯烴氣體之8.0g四氟乙烯,接著封入2.6g六氟丙烯,並置入60℃的振動式恆溫槽開始反應。由聚合壓力下降來確認氣體單體之消耗,15小時停止震動,吹除殘存氣體來結束反應。 Into a 300 mL stainless steel high-pressure reactor, 50 g of a butyl acetate solvent and 10 g of a vinyl stearate monomer were placed, and 0.4 g of per-butyl PV (product name, manufactured by Nippon Oil Co., Ltd.) as a polymerization initiator was added. The flange was screwed, the high pressure reactor was replaced by a vacuum, 8.0 g of tetrafluoroethylene as a fluoroolefin gas was sealed, and then 2.6 g of hexafluoropropylene was sealed, and the reaction was started by placing it in a vibrating thermostat at 60 °C. The consumption of the gas monomer was confirmed by the decrease in the polymerization pressure, the vibration was stopped for 15 hours, and the residual gas was blown off to terminate the reaction.

反應結束後,使聚合物溶液再沈澱於大量的甲醇溶液中,進行聚合物之純化,得到聚合物A4。 After completion of the reaction, the polymer solution was reprecipitated in a large amount of methanol solution to purify the polymer to obtain a polymer A4.

除了測定融點來取代玻璃轉移溫度之外,其餘係進行與合成例1同樣的分析。將結果顯示於表2。 The same analysis as in Synthesis Example 1 was carried out except that the melting point was measured instead of the glass transition temperature. The results are shown in Table 2.

合成例5~7 Synthesis Example 5~7

除了改變單體之種類及置入比、規模、反應時間等之外,其餘係與合成例1同樣地實施而得聚合物A5、B1、B2。將反應條件列於表1,所得之聚合物的物性彙整於表 2。 Polymers A5, B1, and B2 were obtained in the same manner as in Synthesis Example 1, except that the type of the monomer, the implantation ratio, the scale, and the reaction time were changed. The reaction conditions are listed in Table 1, and the physical properties of the obtained polymer are summarized in the table. 2.

合成例8 Synthesis Example 8

於300mL不鏽鋼製高壓反應器中置入t-丁醇150.0g與t-丁基乙烯基醚26.7g、碳酸鉀0.48g,加入作為聚合起始劑之全丁基PV的70%異辛烷溶液0.46g,將凸緣旋緊,真空取代高壓反應器,封入作為氟烯烴氣體之四氟乙烯(TFE)26.7g,置入60℃的振動式恆溫槽開始反應。由聚合壓力下降來確認氣體單體之消耗,3小時停止震動,吹除殘存氣體來結束反應。 Into a 300 mL stainless steel high-pressure reactor, 150.0 g of t-butanol, 26.7 g of t-butyl vinyl ether, and 0.48 g of potassium carbonate were added, and a 70% isooctane solution of per-butyl PV as a polymerization initiator was added. 0.46 g, the flange was screwed, the high pressure reactor was replaced by a vacuum, and 26.7 g of tetrafluoroethylene (TFE) as a fluoroolefin gas was sealed, and the reaction was started by placing it in a vibrating thermostat at 60 °C. The consumption of the gas monomer was confirmed by the decrease in the polymerization pressure, the vibration was stopped for 3 hours, and the residual gas was blown off to terminate the reaction.

反應結束後,使聚合物溶液再沈澱於大量的甲醇溶液中,進行聚合物之純化,得到聚合物C1。 After completion of the reaction, the polymer solution was reprecipitated in a large amount of methanol solution to purify the polymer to obtain a polymer C1.

將反應條件列於表1,所得之聚合物的物性彙整於表2。 The reaction conditions are shown in Table 1, and the physical properties of the obtained polymer were summarized in Table 2.

合成例9(皂化 不均一系) Synthesis Example 9 (saponification heterogeneous system)

將4g合成例2所得之TFE/乙酸乙烯基酯聚合物A2置入136g之MeOH溶媒中攪拌,加入觸媒量之NaOH粒(約0.4g)緩慢地使其反應,持續攪拌至聚合物均一地溶解為止。反應的同時,溶液會變黃著色,3天常溫下攪拌的結果,因聚合物均一地溶解而停止了反應。以蒸發器濃縮反應液,滴入水中使聚合物再沈澱而予以純化。以1N的HCl洗淨後,以離子交換水充分地洗淨,將再沈澱的聚合物真空過濾,以乾燥機在80℃使其乾燥2hr。藉由IR,從羰基波峰的相對強度計算水解率(皂化度),其結果可得幾乎100%的TFE/乙烯基醇聚合物A2-100。 4 g of the TFE/vinyl acetate polymer A2 obtained in Synthesis Example 2 was placed in 136 g of a MeOH solvent and stirred, and a catalyst amount of NaOH pellets (about 0.4 g) was added thereto to slowly react, and stirring was continued until the polymer was uniformly Soaked up. At the same time as the reaction, the solution turned yellow and colored, and as a result of stirring at room temperature for 3 days, the reaction was stopped because the polymer was uniformly dissolved. The reaction liquid was concentrated by an evaporator, and the mixture was poured into water to reprecipitate the polymer to be purified. After washing with 1 N HCl, the mixture was sufficiently washed with ion-exchanged water, and the reprecipitated polymer was vacuum-filtered, and dried in a dryer at 80 ° C for 2 hr. The hydrolysis rate (saponification degree) was calculated from the relative intensity of the carbonyl peak by IR, and as a result, almost 100% of TFE/vinyl alcohol polymer A2-100 was obtained.

合成例10(皂化 均一系) Synthesis Example 10 (saponification uniformity)

使10g合成例1所得之TFE/乙酸乙烯基酯聚合物A1均一地溶解於THF溶媒中使濃度為10質量%。之後,添加0.6N的NaOH溶液使成聚合物中的乙酸乙烯基酯當量,30分後使聚合物於大量水中再沈澱。以1N的HCl洗淨後,以離子交換水充分地洗淨,將再沈澱的聚合物真空過濾,以乾燥機在80℃使其乾燥2hr。藉由IR,從羰基波峰的相對強度計算水解率(皂化度),其結果可得34%之TFE/乙烯基醇/乙酸乙烯基酯聚合物A1-34。 10 g of the TFE/vinyl acetate polymer A1 obtained in Synthesis Example 1 was uniformly dissolved in a THF solvent to have a concentration of 10% by mass. Thereafter, a 0.6 N NaOH solution was added to make a vinyl acetate equivalent in the polymer, and after 30 minutes, the polymer was reprecipitated in a large amount of water. After washing with 1 N HCl, the mixture was sufficiently washed with ion-exchanged water, and the reprecipitated polymer was vacuum-filtered, and dried in a dryer at 80 ° C for 2 hr. The hydrolysis rate (saponification degree) was calculated from the relative intensity of the carbonyl peak by IR, and as a result, 34% of TFE/vinyl alcohol/vinyl acetate polymer A1-34 was obtained.

合成例11~13(皂化 均一系) Synthesis Examples 11 to 13 (saponification uniformity)

藉由改變合成例10之皂化時間,得到TFE/乙烯基醇/乙酸乙烯基酯聚合物之A1-45、A1-86、A1-96。將皂化時間及皂化度彙整於表3。 By changing the saponification time of Synthesis Example 10, A1-45, A1-86, and A1-96 of a TFE/vinyl alcohol/vinyl acetate polymer were obtained. The saponification time and the degree of saponification were summarized in Table 3.

合成例14~18(皂化 均一系) Synthesis Examples 14 to 18 (saponification uniformity)

除了使合成例10之皂化時間為1天,並使用合成例3~7所得之聚合物的外,其餘係與合成例10同樣地實施,得到皂化聚合物。將結果彙整於表3。 The saponified polymer was obtained in the same manner as in Synthesis Example 10 except that the saponification time of Synthesis Example 10 was one day and the polymers obtained in Synthesis Examples 3 to 7 were used. The results are summarized in Table 3.

合成例19(去保護步驟) Synthesis Example 19 (deprotection step)

於100mL茄形燒瓶中置入合成例8所得之TFE/t-丁基乙烯基醚聚合物C1(TFE/t-丁基乙烯基醚=48/52(莫耳比))2.63g、1,4-二氧陸圜1.2ml、4N HCl水溶液50ml,在80℃加熱攪拌。2小時後,停止加熱並放置冷卻,將析出的聚合物以純水洗淨3次。使聚合物溶解於四氫呋喃(THF)中,於乙醇/水(50/50體積%)之溶液中再沈澱,並使其真空乾燥。藉由1H-NMR來定量去保護反應前後來自1.0~1.3ppm附近的第三丁基(-C(CH3)3)之質子的積分值與來自2.2~2.7ppm之主鏈亞甲基(-CH2-CH-)之質子的積分值,計算去保護度的結果顯示,得到97%之TFE/乙烯基醇/t-丁基乙烯基醚聚合物C1-97。將結果彙整於表3。 The TFE/t-butyl vinyl ether polymer C1 (TFE/t-butyl vinyl ether = 48/52 (mole ratio)) obtained in Synthesis Example 8 was placed in a 100 mL eggplant-shaped flask, 2.63 g, 1, 1.2 ml of 4-dioxanthine and 50 ml of a 4N aqueous HCl solution were stirred and heated at 80 °C. After 2 hours, the heating was stopped and left to cool, and the precipitated polymer was washed 3 times with pure water. The polymer was dissolved in tetrahydrofuran (THF), reprecipitated in a solution of ethanol/water (50/50% by volume), and dried under vacuum. The integral value of the proton from the third butyl group (-C(CH 3 ) 3 ) in the vicinity of 1.0 to 1.3 ppm and the main chain methylene group from 2.2 to 2.7 ppm before and after the deprotection reaction were quantified by 1 H-NMR ( The integral value of the proton of -CH 2 -CH-), and the result of calculating the degree of deprotection showed that 97% of TFE/vinyl alcohol/t-butyl vinyl ether polymer C1-97 was obtained. The results are summarized in Table 3.

實施例1 Example 1

將1.5g之聚合物A1-96均一地溶解於20g之N,N-二甲基甲醯胺(DMF)溶媒中。添加3-異氰酸酯丙基三乙氧基矽烷((C2H5O)3SiC3H6NCO)(KBE-9007)0.59g(相當於聚合物中OH基10莫耳%變性量)以及作為觸媒之二丁基錫二月桂酸酯42μL後,於室溫下攪拌24小時。 1.5 g of polymer A1-96 was uniformly dissolved in 20 g of N,N-dimethylformamide (DMF) solvent. Add 3-isocyanate propyl triethoxy decane ((C 2 H 5 O) 3 SiC 3 H 6 NCO) (KBE-9007) 0.59 g (corresponding to 10 mM % denaturation of OH groups in the polymer) and as After 42 μL of the catalyst dibutyltin dilaurate, it was stirred at room temperature for 24 hours.

由IR的分析結果,可顯著地得知聚合物之OH基大幅地減少,且新觀測到胺基甲酸酯鍵結(N-H與C=O)之波峰。稱此聚合物為A1-96-KBE20。 From the analysis results of IR, it was found that the OH group of the polymer was greatly reduced, and the peak of the urethane bond (N-H and C=O) was newly observed. This polymer is referred to as A1-96-KBE20.

實施例2~11 Example 2~11

除了使用表4中記載之聚合物的外,其餘係與實施例1同樣地實施,使其與3-異氰酸酯丙基三乙氧基矽烷反應。將摻合比彙整於表4。實施此等之聚合物的IR分析的結果可知,聚合物之OH基大幅地減少,並可新觀測到胺基甲酸酯鍵結(N-H與C=O)之波峰。各聚合物之簡稱亦顯示於表4。 The reaction was carried out in the same manner as in Example 1 except that the polymer described in Table 4 was used, and it was reacted with 3-isocyanatepropyltriethoxysilane. The blend ratios are summarized in Table 4. As a result of performing IR analysis of these polymers, it was found that the OH group of the polymer was greatly reduced, and the peak of the urethane bond (N-H and C=O) was newly observed. Abbreviations for each polymer are also shown in Table 4.

實施例12 Example 12

使1.5g之聚合物A1-96均一地溶解於15g之THF溶媒中。之後,加入氫氧化鈉0.4g,均一溶解後,自滴下漏 斗將烯丙基溴化物0.54g於室溫滴下,室溫下攪拌13小時。將所得之反應溶液再沈於水中後並使其真空乾燥後,使其溶解於重DMSO溶液且以H-NMR分析的結果,確認了烯丙基。自NMR所計算的烯丙基之導入量係100mol%。所得之聚合物係0.8g、產率為53%。 1.5 g of polymer A1-96 was uniformly dissolved in 15 g of THF solvent. After that, 0.4 g of sodium hydroxide was added, and after it was uniformly dissolved, it leaked from the drip. 0.54 g of allyl bromide was added dropwise at room temperature, and stirred at room temperature for 13 hours. After the obtained reaction solution was further submerged in water and dried under vacuum, it was dissolved in a DMSO solution and analyzed by H-NMR to confirm the allyl group. The amount of introduction of the allyl group calculated from NMR was 100 mol%. The obtained polymer was 0.8 g, and the yield was 53%.

若將此過程以化學反應式表示的話,可表示如下述式。 If this process is represented by a chemical reaction formula, it can be expressed as follows.

將聚合物A1-96與所得之聚合物以19F-NMR、1H-NMR分析、IR分析調查的結果,上述式中,各自為m:n:p=43:55:2、m:a:p=43:55:2之聚合物。 The polymer A1-96 and the obtained polymer were analyzed by 19 F-NMR, 1 H-NMR analysis, and IR analysis, and in the above formula, each was m:n:p=43:55:2, m:a : p=43:55:2 polymer.

接著,於所得之聚合物0.5g中加入THF5g,在室溫使其溶解。於其中,加入1,3-二乙烯基-1,1,3,3-四甲基二矽氧烷白金錯合物0.1ml、三氯矽烷0.54g(0.004mol),在室溫攪拌24小時,進行氫化矽烷化反應。藉由IR(紅外線吸收分析)以Si-H上特有的吸收(2130cm-1)消失來確認反應的完成。再加入乙醇0.65g(0.014mol)、吡啶1.2g,攪拌24小時。將所得之溶液再沈澱純化,得到聚合物0.2g(產率:40%)。 Next, 5 g of THF was added to 0.5 g of the obtained polymer, and it was dissolved at room temperature. 0.1 ml of 1,3-divinyl-1,1,3,3-tetramethyldioxane platinum complex and 0.54 g (0.004 mol) of trichloromethane were added thereto, and stirred at room temperature for 24 hours. , hydrogenation oximation reaction. The completion of the reaction was confirmed by IR (infrared absorption analysis) with the disappearance of the specific absorption (2130 cm -1 ) on Si-H. Further, 0.65 g (0.014 mol) of ethanol and 1.2 g of pyridine were added, and the mixture was stirred for 24 hours. The obtained solution was reprecipitated and purified to obtain 0.2 g of a polymer (yield: 40%).

將此聚合物以19F-NMR、1H-NMR分析、IR分析調查的結果,係為下述式中m:a:p=43:55:2之聚合物。 The polymer was analyzed by 19 F-NMR, 1 H-NMR analysis and IR analysis as a polymer of m:a:p=43:55:2 in the following formula.

實施例13 Example 13 硬化性組成物之製作 Production of hardenable composition

於MIBK中使1.1g實施例1合成的A1-96-KBE20溶解而成濃度10質量%。接著,於矽晶圓上利用旋轉塗佈機以300rpm.5秒、3000rpm.25秒之條件旋塗後,於加熱 台上以250℃、5分鐘之條件加熱製膜。評價製膜後的塗膜物性。將結果彙整於表5。製膜後的外觀係以目視進行評價。評價結果以○(均一)、△(混濁)、×(白濁)表示。耐溶劑性係將乙酸丁基酯溶液滴1滴於塗膜上,1分後以拭鏡紙擦拭,以目視來評價外觀。評價結果係以○(無變化)、△(一部分變化)、×(剝離)表示。耐熱性係將製膜後的矽晶圓置入100℃之電氣爐中,100小時後以目視來評價外觀。評價結果係以○(無變化)、△(一部分變化)、×(剝離)表示。製膜後的折射率之值係以橢圓偏光計進行測定。 1.1 g of the A1-96-KBE20 synthesized in Example 1 was dissolved in MIBK to a concentration of 10% by mass. Next, a spin coater was used on the wafer at 300 rpm. 5 seconds, 3000rpm. After 25 seconds of spin coating, heating The film was heated on a table at 250 ° C for 5 minutes. The physical properties of the coating film after film formation were evaluated. The results are summarized in Table 5. The appearance after film formation was evaluated by visual observation. The evaluation results are represented by ○ (homogeneous), Δ (turbidity), and × (white turbidity). Solvent Resistance A drop of butyl acetate solution was applied to the coating film, and after 1 minute, it was wiped with a mirror paper to visually evaluate the appearance. The evaluation results are indicated by ○ (no change), Δ (partial change), and × (peel). Heat resistance The enamel wafer after film formation was placed in an electric furnace at 100 ° C, and the appearance was visually evaluated after 100 hours. The evaluation results are indicated by ○ (no change), Δ (partial change), and × (peel). The value of the refractive index after film formation was measured by an ellipsometer.

實施例14、15 Examples 14, 15

與實施例13同樣地製作硬化性組成物,並評價塗膜物性。將使用的聚合物之種類、量以及評價結果顯示於表5。 A curable composition was produced in the same manner as in Example 13, and the physical properties of the coating film were evaluated. The types, amounts, and evaluation results of the polymers to be used are shown in Table 5.

比較例1、2 Comparative example 1, 2

使用聚合物之A1(比較例1)以及A1-96(比較例2),與實施例13同樣地製作硬化性組成物,評價塗膜物性。評價結果顯示於表5。 Using the polymer A1 (Comparative Example 1) and A1-96 (Comparative Example 2), a curable composition was produced in the same manner as in Example 13, and the coating film properties were evaluated. The evaluation results are shown in Table 5.

Claims (16)

一種含氟聚合物,其係含有基於含氟單體之聚合單位、作為任意聚合單位之基於乙烯基醇之聚合單位,以及一般式(1)所示之聚合單位:-CH2-CH(-O-(L)l-Rb)- (1)(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基,L係2價之有機基,l係0或1)。 A fluoropolymer comprising a polymerization unit based on a fluorine-containing monomer, a vinyl alcohol-based polymerization unit as an arbitrary polymerization unit, and a polymerization unit represented by the general formula (1): -CH 2 -CH (- O-(L) l -R b )- (1) (wherein R b is an organic group having at least one hydrolyzable metal alkoxide, L is a divalent organic group, and l is 0 or 1). 如請求項1之含氟聚合物,其中,Rb係下述一般式(2)所示之基:-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (2)(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)。 The fluoropolymer according to claim 1, wherein R b is a group represented by the following general formula (2): -R 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (2) (wherein the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms; R 12 may be the same or different, and is an alkyl group; Alkoxyalkyl or aryl, a-line 1-3 integer, b-system 0-4 integer, a+b=2~5, d-system 0 or 1, e-system 0 or 1, d+e= 1. f is an integer from 0 to 10, g is an integer from 0 to 3, h is an integer from 0 to 3, g + h = 1 to 3, and at least one of b, e, and h is 1 or more. 如請求項1或2之含氟聚合物,其中,L係一般式(3)所示之有機基:-(C=O)s-(N-H)p- (3)(式中,s係0或1、p係0或1)。 The fluoropolymer according to claim 1 or 2, wherein L is an organic group represented by the general formula (3): -(C=O) s -(NH) p - (3) (wherein s is 0 Or 1, p is 0 or 1). 如請求項1、2或3之含氟聚合物,其中,L係單 鍵。 A fluoropolymer as claimed in claim 1, 2 or 3, wherein the L is a single key. 如請求項1、2、3或4之含氟聚合物,其中,基於含氟單體之聚合單位、基於乙烯基醇之聚合單位及一般式(1)所示之聚合單位的莫耳比係(30~70)/(0~69)/(1~70)。 The fluoropolymer according to claim 1, 2, 3 or 4, wherein the molar ratio based on the polymerization unit of the fluorine-containing monomer, the polymerization unit based on the vinyl alcohol, and the polymerization unit represented by the general formula (1) (30~70)/(0~69)/(1~70). 一種製造方法,其係製造如請求項1、2、3、4或5之含氟聚合物用之製造方法,其特徵係包含下述步驟:使含氟單體與乙烯基酯單體共聚而得含氟單體/乙烯基酯共聚物之步驟、藉由將前述含氟單體/乙烯酯共聚物水解而得含氟單體/乙烯醇共聚物之步驟,以及藉由使前述含氟單體/乙烯基醇共聚物與一般式(4)所示之化合物反應而得含氟聚合物之步驟:O=C=N-Rb (4)(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)。 A manufacturing method for producing a fluoropolymer according to claim 1, 2, 3, 4 or 5, characterized by comprising the step of copolymerizing a fluoromonomer with a vinyl ester monomer a step of obtaining a fluorine-containing monomer/vinyl ester copolymer, a step of obtaining a fluorine-containing monomer/vinyl alcohol copolymer by hydrolyzing the fluorine-containing monomer/vinyl ester copolymer, and by subjecting the fluorine-containing monomer a step of reacting a body/vinyl alcohol copolymer with a compound represented by the general formula (4) to obtain a fluoropolymer: O = C = NR b (4) (wherein R b has at least one hydrolyzable metal The organic group of the alkoxide). 如請求項6之製造方法,其中,一般式(4)所示之化合物係下述一般式(5)所示之化合物:O=C=N-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (5)(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d 係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)。 The production method according to claim 6, wherein the compound represented by the general formula (4) is a compound represented by the following general formula (5): O = C = NR 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (5) (wherein the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same Or different, an alkyl group, an alkoxyalkyl group, or an aryl group, an integer of a to 1 to 3, an integer of b to 0 to 4, a+b=2 to 5, d system 0 or 1, e system 0 or 1, d + e = 1, f is an integer from 0 to 10, g is an integer from 0 to 3, h is an integer from 0 to 3, g + h = 1 to 3, b, e, and h are at least 1 Those are more than 1). 一種製造方法,其係製造如請求項1、2、3、4或5之含氟聚合物用之製造方法,其特徵係包含下述步驟:使含氟單體與乙烯基酯單體共聚而得含氟單體/乙烯基酯共聚物之步驟、藉由將前述含氟單體/乙烯基酯共聚物水解而得含氟單體/乙烯基醇共聚物之步驟、藉由使前述含氟單體/乙烯基醇共聚物與一般式(6)所示之化合物反應而得含烯烴之含氟聚合物的步驟:Xb-Rc (6)(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基),以及藉由使前述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷氫化矽烷化反應,且使用三氯矽烷時,進一步使其與脂肪族醇進行烷氧化反應而得含有水解性金屬烷氧化物之含氟聚合物的步驟。 A manufacturing method for producing a fluoropolymer according to claim 1, 2, 3, 4 or 5, characterized by comprising the step of copolymerizing a fluoromonomer with a vinyl ester monomer a step of obtaining a fluorine-containing monomer/vinyl ester copolymer, a step of obtaining a fluorine-containing monomer/vinyl alcohol copolymer by hydrolyzing the fluorine-containing monomer/vinyl ester copolymer, by subjecting the fluorine-containing monomer a step of reacting a monomer/vinyl alcohol copolymer with a compound represented by the general formula (6) to obtain an olefin-containing fluoropolymer: X b -R c (6) (wherein X b is Cl, Br or I, R c is an organic group having at least one olefin), and further by alkylating the olefin-containing fluoropolymer with trichlorodecane or trialkoxy decane, and using trichloromethane, further The step of alkoxylation with an aliphatic alcohol to obtain a fluoropolymer containing a hydrolyzable metal alkoxide is carried out. 如請求項8之製造方法,其中,一般式(6)所示之化合物係下述一般式(7)所示之化合物:Xb-R13-(R14-CH=CH2)c (7)(式中,Xb係Cl、Br或I、R13可相同或相異,係碳數1~20之(c+1)價之烴基、R14可相同或相異,係-O- 、-O-C(=O)-、單鍵、c係1~10之整數)。 The production method of claim 8, wherein the compound represented by the general formula (6) is a compound represented by the following general formula (7): X b -R 13 -(R 14 -CH=CH 2 ) c (7) (wherein X b is Cl, Br or I, R 13 may be the same or different, and is a hydrocarbon group having a carbon number of 1 to 20 (c+1), and R 14 may be the same or different, and is -O- , -OC(=O)-, single bond, c is an integer from 1 to 10). 一種製造方法,其係製造如請求項1、2、3、4或5之含氟聚合物用之製造方法,其特徵係包含下述步驟:使含氟單體與一般式(8)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟:CH2=CH-OR (8)(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)、藉由將前述含氟單體/乙烯基醚共聚物去保護而得含氟單體/乙烯基醇共聚物之步驟,以及藉由使前述含氟單體/乙烯基醇共聚物與一般式(4)所示之化合物反應而得含氟聚合物之步驟:O=C=N-Rb (4)(式中,Rb係至少具有1個水解性金屬烷氧化物之有機基)。 A manufacturing method for producing a fluoropolymer according to claim 1, 2, 3, 4 or 5, characterized by comprising the steps of: fluorinating a monomer and formula (8) The step of copolymerizing a vinyl ether monomer to obtain a fluorine-containing monomer/vinyl ether copolymer: CH 2 =CH-OR (8) (wherein R can be converted into a vinyl alcohol by a deprotection reaction a protecting group), a step of obtaining a fluorine-containing monomer/vinyl alcohol copolymer by deprotecting the aforementioned fluorine-containing monomer/vinyl ether copolymer, and by subjecting the aforementioned fluorine-containing monomer/vinyl alcohol copolymer a step of reacting a compound represented by the general formula (4) to obtain a fluoropolymer: O = C = NR b (4) (wherein R b is an organic group having at least one hydrolyzable metal alkoxide) . 如請求項10之製造方法,其中,一般式(4)所示之化合物係下述一般式(5)所示之化合物:O=C=N-R11 a(R12O)bM{O-MR11 g(OR12)h}f-R11 d(OR12)e (5)(式中,M係金屬、R11可相同或相異,係碳數1~20之烴基、R12可相同或相異,係烷基、烷氧基烷基、或芳基、a係1~3之整數、b係0~4之整數、a+b=2~5、d 係0或1、e係0或1、d+e=1、f係0~10之整數、g係0~3之整數、h係0~3之整數、g+h=1~3、b、e及h之至少1者係1以上)。 The method of claim 10, wherein the compound represented by the general formula (4) is a compound represented by the following general formula (5): O=C=NR 11 a (R 12 O) b M{O-MR 11 g (OR 12 ) h } f -R 11 d (OR 12 ) e (5) (wherein the M-based metal and R 11 may be the same or different, and are a hydrocarbon group having 1 to 20 carbon atoms, and R 12 may be the same Or different, an alkyl group, an alkoxyalkyl group, or an aryl group, an integer of a to 1 to 3, an integer of b to 0 to 4, a+b=2 to 5, d system 0 or 1, e system 0 or 1, d + e = 1, f is an integer from 0 to 10, g is an integer from 0 to 3, h is an integer from 0 to 3, g + h = 1 to 3, b, e, and h are at least 1 Those are more than 1). 一種製造方法,其係製造如請求項1、2、3、4或5之含氟聚合物用之製造方法,其特徵係包含下述步驟:使含氟單體與一般式(8)所示之乙烯基醚單體共聚而得含氟單體/乙烯基醚共聚物之步驟:CH2=CH-OR (8)(式中,R係可藉由去保護反應而轉換成乙烯基醇之保護基)、藉由將前述含氟單體/乙烯基醚共聚物去保護而得含氟單體/乙烯基醇共聚物之步驟、藉由使前述含氟單體/乙烯基醇共聚物與一般式(6)所示之化合物反應而得含烯烴之含氟聚合物的步驟:Xb-Rc (6)(式中,Xb係Cl、Br或I、Rc係至少具有1個烯烴之有機基),以及藉由使前述含烯烴之含氟聚合物與三氯矽烷或三烷氧基矽烷氫化矽烷化反應,且使用三氯矽烷時,進一步使其與脂肪族醇進行烷氧化反應而得含有水解性金屬烷氧化物之含氟聚合物的步驟。 A manufacturing method for producing a fluoropolymer according to claim 1, 2, 3, 4 or 5, characterized by comprising the steps of: fluorinating a monomer and formula (8) The step of copolymerizing a vinyl ether monomer to obtain a fluorine-containing monomer/vinyl ether copolymer: CH 2 =CH-OR (8) (wherein R can be converted into a vinyl alcohol by a deprotection reaction a protecting group), wherein the fluoromonomer/vinyl alcohol copolymer is obtained by deprotecting the fluoromonomer/vinyl ether copolymer, by using the fluoromonomer/vinyl alcohol copolymer The step of reacting a compound represented by the formula (6) to obtain an olefin-containing fluoropolymer: X b -R c (6) (wherein the X b system Cl, Br or I, R c system has at least one An organic group of an olefin, and further alkoxylation of the olefin-containing fluoropolymer with a trichloro decane or a trialkoxy decane, and using trichloromethane The reaction is carried out to obtain a fluoropolymer containing a hydrolyzable metal alkoxide. 如請求項12之製造方法,其中,一般式(6)所 示之化合物係下述一般式(7)所示之化合物:Xb-R13-(R14-CH=CH2)c (7)(式中,Xb係Cl、Br或I、R13可相同或相異,係碳數1~20之(c+1)價之烴基、R14可相同或相異,係-O-、-O-C(=O)-、單鍵、c係1~10之整數)。 The method of claim 12, wherein the compound represented by the general formula (6) is a compound represented by the following general formula (7): X b -R 13 -(R 14 -CH=CH 2 ) c (7) (wherein X b is Cl, Br or I, R 13 may be the same or different, and is a hydrocarbon group having a carbon number of 1 to 20 (c+1), and R 14 may be the same or different, and is -O- , -OC(=O)-, single bond, c is an integer from 1 to 10). 一種硬化性組成物,其係包含如請求項1、2、3、4或5之含氟聚合物。 A hardenable composition comprising the fluoropolymer of claim 1, 2, 3, 4 or 5. 如請求項14之硬化性組成物,其係塗佈劑或防污劑。 A sclerosing composition according to claim 14, which is a coating agent or an antifouling agent. 一種硬化物,其係使如請求項14之硬化性組成物硬化所得者。 A cured product obtained by hardening a hardenable composition as claimed in claim 14.
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