TW201410101A - Flexible manufacturing system of full automatic printing machine - Google Patents
Flexible manufacturing system of full automatic printing machine Download PDFInfo
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Abstract
Description
本發明所提供的全自動印刷機彈性製造系統，主要是應用於提昇IC電路板的錫膏印刷產能與品質技術上。 The automatic printing machine elastic manufacturing system provided by the invention is mainly applied to improve the solder paste printing capacity and quality technology of the IC circuit board.
按，目前業界所採用的IC電路板錫膏印刷製程大約分為：半自動印刷機與全自動印刷機；其中： 半自動印刷機以托盤基板儲放多枚IC電路板，採用人工定位，一次印刷；其優點為：機台成本低、產能速度快。其缺點為：品質難掌控、不能線上作業、人員需求增加、較難作數值化管理、需碰觸IC電路板、整體作業空間需求較大。 According to the current IC chip solder paste printing process used in the industry is roughly divided into: semi-automatic printing presses and fully automatic printing presses; The semi-automatic printing machine stores a plurality of IC circuit boards on the tray substrate, and adopts manual positioning and one-time printing; the advantages are as follows: the machine has low cost and high productivity. The shortcomings are: the quality is difficult to control, the online operation is not possible, the personnel demand is increased, the numerical management is difficult, the IC circuit board needs to be touched, and the overall working space is in great demand.
全自動印刷機又分為單機全自動印刷機與多機全自動印刷機。 The automatic printing machine is divided into a single automatic printing machine and a multi-machine automatic printing machine.
單機全自動印刷機以前托盤基板進料，影像感測器(CCD)對位完後一次印刷，再由後托盤基板出料。其優點為：托盤基板內每一枚IC電路板各別對位，故品質易掌控、人員可多工作業、所需空間較小、可線上作業、可數值化管理。其缺點為：目前此種機台購於國外成本高、產能較半自動印刷機慢些。 The single-machine automatic printing machine previously feeds the tray substrate, and the image sensor (CCD) is printed once after the alignment, and then the rear tray substrate is discharged. The advantage is that each IC circuit board in the tray substrate is aligned, so the quality is easy to control, the personnel can work more, the required space is small, the line can be operated online, and the numerical management can be performed. The disadvantage is that the current purchase of such a machine is high in foreign countries, and the production capacity is slower than that of a semi-automatic printing machine.
多機全自動印刷機則係在印刷設備前放置一台併板機，故所須空間較大，托盤基板上須覆蓋一層黏膠而增加人工貼合製程，故易產生品質之可變因素增加，人員操作機台熟悉度須較高、機台購於國外成本貴很多。而且只要其 中有一台印刷機故障損壞，其他的印刷機就無法作業，而影響整個印刷系統，為其既存尚待克服解決的問題與缺失。 The multi-machine automatic printing machine is to place a parallel machine in front of the printing equipment, so the space required is large, and the tray substrate must be covered with a layer of adhesive to increase the manual bonding process, so the variable quality factor is easy to increase. The familiarity of the personnel operating machine must be high, and the cost of purchasing the machine abroad is much more expensive. And as long as it One of the printing presses is damaged, and the other printing presses are unable to operate, which affects the entire printing system, and it still has problems and problems that need to be solved.
本發明人目前從事相關產品的製造、設計，累積多年的實務經驗與心得，針對上述傳統習用的半自動印刷機、單機全自動印刷機與多機全自動印刷機所既存的問題與缺失，積極地投入創新與改良的精神，所完成的全自動印刷機彈性製造系統。 The inventor is currently engaged in the manufacture and design of related products, and accumulated many years of practical experience and experience. In view of the existing problems and lack of the conventional semi-automatic printing machine, single-machine automatic printing machine and multi-machine automatic printing machine, the inventors actively Investing in the spirit of innovation and improvement, the fully automated printing machine elastic manufacturing system.
本發明解決問題所應用的技術手段以及對照先前技術的功效係在於：多組印刷機的前面與後面都設有一組入料暫存暨暫存機構，該入料暫存暨暫存機構包括一個入料暫存區與一個暫存區，當其中一組或多組印刷機故障損壞而無法作業時，其他組的印刷機仍然可以藉由前面入料暫存暨暫存機構的入料暫存區將未完成印刷的電路板輸入至所屬的印刷機繼續印刷電路板，已完成印刷的電路板仍然可以存放至後面入料暫存暨暫存機構的暫存區，不會因為一組或多組印刷機的故障損壞而影響整個印刷系統，而且相較於統習用的多機全自動印刷機，本發明的成本大幅降低、且產能增加，亦無需作托盤覆蓋黏賿，售後服務將更易提供，具有功效上的增進，為其主要目的達成者。 The technical means applied by the present invention to solve the problem and the efficacy of the prior art are as follows: a plurality of sets of printing machines are provided with a set of loading temporary storage and temporary storage mechanisms in front and behind, and the feeding temporary storage and temporary storage mechanism includes a In the temporary storage area and a temporary storage area, when one or more sets of printing presses are damaged and cannot be operated, the printing machines of other groups can still be temporarily stored by the pre-stocking temporary storage and temporary storage institutions. The zone inputs the unfinished printed circuit board to the associated printing press to continue the printed circuit board, and the printed circuit board can still be stored in the temporary storage area of the later loading temporary storage and temporary storage mechanism, not because of one or more The failure of the group printing machine affects the entire printing system, and the cost of the invention is greatly reduced and the production capacity is increased compared with the multi-machine automatic printing machine used for the whole process, and the tray covering adhesive is not required, and the after-sales service will be easier. Provided, with an increase in efficacy, reaching its primary purpose.
為使專精熟悉此項技藝之人仕業者易於深入瞭解本發明的裝置內容以及所能達成的功能效益，茲列舉一具體實 施例，並配合圖式詳細介紹說明如下：一種全自動印刷機彈性製造系統，敬請參閱第一圖所示：係本發明實施例一之配置示意圖。與第二、三圖所示：係本發明實施例一動作流程之方塊示意圖一、二。主要在於：第一組印刷機10與第二組印刷機10′之前設有第一組入料暫存暨暫存機構20與第二組入料暫存暨暫存機構20′，並於該第二組印刷機20′之後設置第三組入料暫存暨暫存機構20〞；其中：該第一組印刷機10與第二組印刷機10′係負責印刷電路板；該第一組入料暫存暨暫存機構20與第二組入料暫存暨暫存機構20′以及第三組入料暫存暨暫存機構20〞包括一個入料暫存區與一個暫存區，入料暫存區係負責暫存未完成印刷的電路板，並由入料暫存區將未完成印刷的電路板輸送至上述該第一組印刷機10與第二組印刷機10′進行印刷作業，暫存區則係負責存放已完成印刷的電路板者。 In order to make it easier for those who are familiar with the art to understand the content of the device of the present invention and the functional benefits that can be achieved, The embodiment and the detailed description of the drawings are as follows: A fully automatic printing machine elastic manufacturing system, please refer to the first figure: a schematic diagram of the configuration of the first embodiment of the present invention. 2 and 3 are block diagrams 1 and 2 of the action flow of the first embodiment of the present invention. Mainly: the first group of printing machines 10 and the second group of printing machines 10' are provided with a first group of temporary storage and temporary storage mechanism 20 and a second group of temporary storage and temporary storage mechanisms 20', and After the second group of printers 20', a third group of temporary storage and temporary storage mechanisms 20A is disposed; wherein: the first group of printers 10 and the second group of printers 10' are responsible for the printed circuit board; the first group The material temporary storage and temporary storage institution 20 and the second group of temporary storage and temporary storage institutions 20' and the third group of temporary storage and temporary storage institutions 20 include a feeding temporary storage area and a temporary storage area, The feeding temporary storage area is responsible for temporarily storing the unfinished printed circuit board, and transporting the unprinted circuit board to the first group printing machine 10 and the second group printing machine 10' by the feeding temporary storage area for printing In the operation, the temporary storage area is responsible for storing the printed circuit board.
上述本發明所提供之全自動印刷機彈性製造系統，敬請參閱第四圖所示：係本發明實施例二之配置示意圖。與第五、六圖所示：係本發明實施例二動作流程之方塊示意圖一、二。主要在於：第一組印刷機10與第二組印刷機10′以及第三組印刷機10〞之前設有第一組入料暫存暨暫存機構20與第二組入料暫存暨暫存機構20′以及第三組入料暫存暨暫存機構20〞，並於該第三組印刷機 20〞之後設置出料機構30；其中：該第一組印刷機10與第二組印刷機10′以及第三組印刷機10〞係負責印刷電路板；該第一組入料暫存暨暫存機構20與第二組入料暫存暨暫存機構20′以及第三組入料暫存暨暫存機構20〞包括一個入料區與一個暫存區，入料區係負責將未完成印刷的電路板輸送至上述該第一組印刷機10與第二組印刷機10′以及第三組印刷機10〞進行印刷作業，暫存區則係負責存放已完成印刷的電路板；該出料機構30係負責將第三組印刷機10〞完成印刷的電路板輸出者。 The automatic printing machine elastic manufacturing system provided by the present invention is shown in the fourth figure, which is a schematic diagram of the configuration of the second embodiment of the present invention. And FIG. 5 and FIG. 6 are block diagrams 1 and 2 of the action flow of the second embodiment of the present invention. Mainly: the first group of printing machines 10 and the second group of printing machines 10' and the third group of printing machines 10 are provided with a first group of temporary storage and temporary storage mechanism 20 and a second group of temporary storage and temporary storage Depository 20' and a third set of temporary storage and temporary storage mechanisms 20〞, and in the third group of printing presses After 20 〞, the discharging mechanism 30 is set; wherein: the first group of printing machines 10 and the second group of printing machines 10' and the third group of printing machines 10 are responsible for the printed circuit board; the first group of materials is temporarily stored and temporarily The storage mechanism 20 and the second group of temporary storage and temporary storage mechanism 20' and the third group of temporary storage and temporary storage institutions 20 include a feeding area and a temporary storage area, and the receiving area is responsible for the unfinished area. The printed circuit board is transported to the first group of printers 10 and the second group of printers 10' and the third group of printers 10 for printing operations, and the temporary storage area is responsible for storing the printed circuit boards; The material mechanism 30 is responsible for the board output of the third group of printers 10 that complete the printing.
藉由本發明所提供的全自動印刷機彈性製造系統，在實際操作應用上：敬請參閱第七圖所示：係本發明實施例一第一組印刷機故障時第二組印刷機動作流程之方塊示意圖。當第一組印刷機10故障損壞而無法作業時，第二組印刷機10′仍然可以藉由第二組入料暫存暨暫存機構20′的入料暫存區負責將未完成印刷的電路板輸送至第二組印刷機10′繼續進行電路板印刷作業，已完成印刷的電路板則輸送至第三組入料暫存暨暫存機構20〞的暫存區存放，不會因為第一組印刷機10的故障損壞而影響整個印刷系統，導致整個印刷作業完全停擺。 The automatic printing machine elastic manufacturing system provided by the present invention, in practical application: please refer to the seventh figure: the first group of printing machine failures in the first embodiment of the present invention Block diagram. When the first group of printing presses 10 is damaged and cannot be operated, the second group of printing presses 10' can still be responsible for unfinished printing by the feeding temporary storage area of the second group of temporary storage and temporary storage mechanisms 20'. The circuit board is transported to the second group of printing presses 10' to continue the circuit board printing operation, and the printed circuit board is transported to the temporary storage area of the third group of the temporary storage and temporary storage mechanism 20〞, not because of the first The failure of a group of printers 10 damages the entire printing system, causing the entire printing job to completely shut down.
敬請參閱第八圖所示：係本發明實施例二第一組印刷機故障時第二、三組印刷機動作流程之方塊示意圖。當第 一組印刷機10故障損壞而無法作業時，第二組印刷機10′與第三組印刷機10〞仍然可以藉由第二組入料暫存暨暫存機構20′與第三組入料暫存暨暫存機構20〞的入料暫存區負責將未完成印刷的電路板輸送至第二組印刷機10′與第三組印刷機10〞繼續進行電路板印刷作業，第二組印刷機10′已完成印刷的電路板則輸送至第三組入料暫存暨暫存機構20〞的暫存區存放，第三組印刷機10〞已完成印刷的電路板則由出料機構30輸出，不會因為第一組印刷機10的故障損壞而影響整個印刷系統，導致整個印刷作業完全停擺。 Please refer to the eighth figure, which is a block diagram showing the operation flow of the second and third groups of printing presses when the first group of printing presses in the second embodiment of the present invention is faulty. When When a group of printers 10 is damaged and cannot be operated, the second group of printers 10' and the third group of printers 10 can still be fed by the second group of temporary storage and temporary storage mechanisms 20' and the third group. The temporary storage area of the temporary storage and temporary storage mechanism 20 is responsible for conveying the unprinted circuit board to the second group printing machine 10' and the third group printing machine 10, continuing the circuit board printing operation, and the second group printing The printed circuit board of the machine 10' is sent to the temporary storage area of the third group of temporary storage and temporary storage mechanisms 20, and the third group of printing machines 10 is completed by the discharging mechanism 30. The output does not affect the entire printing system due to failure of the first set of printing presses 10, resulting in a complete shutdown of the entire printing job.
綜合上述所陳之本發明，係在提供一種全自動印刷機彈性製造系統，經過本發明人實際製作完成以及反覆操作測試之後，證實的確可以達到本發明所預期的功能效益，同時又為目前坊間尚無見聞之「首先創作」，具有「產業上的利用價值」，誠然已經符合發明專利之成立要義，爰依專利法之規定，向 鈞局提出發明專利之申請。 In view of the above-mentioned invention, an automatic printing machine elastic manufacturing system is provided. After the actual production and repeated operation tests of the present inventors, it is confirmed that the functional benefits expected by the present invention can be achieved, and at the same time, There is no such thing as "first creation" and "industrial use value". It is true that it has already met the founding principle of the invention patent and applied for an invention patent to the bureau in accordance with the provisions of the Patent Law.
10‧‧‧第一組印刷機 10‧‧‧The first group of printing presses
10′‧‧‧第二組印刷機 10′‧‧‧Second group of printing presses
10〞‧‧‧第三組印刷機 10〞‧‧‧The third group of printing presses
20‧‧‧第一組入料及暫存機構 20‧‧‧First group of materials and temporary storage institutions
20′‧‧‧第二組入料及暫存機構 20′‧‧‧Second group of feeding and temporary storage institutions
20〞‧‧‧第三組入料及暫存機構 20〞‧‧‧The third group of materials and temporary storage institutions
30‧‧‧出料機構 30‧‧‧Distribution agency
第一圖：係本發明實施例一之配置示意圖。 The first figure is a schematic diagram of the configuration of the first embodiment of the present invention.
第二圖：係本發明實施例一動作流程之方塊示意圖一。 The second figure is a block diagram 1 of the action flow of the first embodiment of the present invention.
第三圖：係本發明實施例一動作流程之方塊示意圖二。 The third figure is a block diagram 2 of the action flow of the first embodiment of the present invention.
第四圖：係本發明實施例二之配置示意圖。 The fourth figure is a schematic diagram of the configuration of the second embodiment of the present invention.
第五圖：係本發明實施例二動作流程之方塊示意圖一。 The fifth figure is a block diagram 1 of the action flow of the second embodiment of the present invention.
第六圖：係本發明實施例二動作流程之方塊示意圖二。 Figure 6 is a block diagram 2 of the action flow of the second embodiment of the present invention.
第七圖：係本發明實施例一第一組印刷機故障時第二組 印刷機動作流程之方塊示意圖。 Figure 7 is a second group of the first group of printing presses in the first embodiment of the present invention. A block diagram of the printing machine's action flow.
第八圖：係本發明實施例二第一組印刷機故障時第二、三組印刷機動作流程之方塊示意圖。 Figure 8 is a block diagram showing the operation flow of the second and third groups of printing presses when the first group of printing presses in the second embodiment of the present invention is faulty.
10‧‧‧第一組印刷機 10‧‧‧The first group of printing presses
10′‧‧‧第二組印刷機 10′‧‧‧Second group of printing presses
20‧‧‧第一組入料及暫存機構 20‧‧‧First group of materials and temporary storage institutions
20′‧‧‧第二組入料及暫存機構 20′‧‧‧Second group of feeding and temporary storage institutions
20〞‧‧‧第三組入料及暫存機構 20〞‧‧‧The third group of materials and temporary storage institutions
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| TW101130753A TW201410101A (en) | 2012-08-24 | 2012-08-24 | Flexible manufacturing system of full automatic printing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101130753A TW201410101A (en) | 2012-08-24 | 2012-08-24 | Flexible manufacturing system of full automatic printing machine |
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| TW201410101A true TW201410101A (en) | 2014-03-01 |
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| JP3329863B2 (en) * | 1992-12-09 | 2002-09-30 | 松下電工株式会社 | Color mixing method |
| WO1996036921A1 (en) * | 1995-05-19 | 1996-11-21 | 3Com Corporation | Method and apparatus for linking computer aided design databases with a numerical control machine database |
| JP2001326238A (en) * | 2000-05-17 | 2001-11-22 | Toshiba Corp | Semiconductor device and its manufacturing method, resin-sealed die, and semiconductor-manufacturing system |
| DE102006028816B4 (en) * | 2006-06-21 | 2008-05-15 | Hansatronic Gmbh | Method for clocked, continuous production of double-sided overmolded flexible printed circuit boards |
| KR100882261B1 (en) * | 2007-07-25 | 2009-02-06 | 삼성전기주식회사 | Manufacturing method and system of printed circuit board |
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