TW201409717A - TFT substrate and fabrication method thereof, display - Google Patents
TFT substrate and fabrication method thereof, display Download PDFInfo
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本發明有關於一種平面顯示器技術,特別是有關於一種可有效避免在進行雷射處理時而導致基板損毀之薄膜電晶體基板與其製造方法。 The present invention relates to a flat panel display technology, and more particularly to a thin film transistor substrate and a method of fabricating the same that can effectively prevent damage to a substrate when performing laser processing.
近年來,主動式陣列平面顯示器的需求快速的增加,例如主動式陣列有機發光裝置(AMOLED)顯示器。主動式陣列有機發光裝置通常利用薄膜電晶體作為畫素及驅動電路的開關元件,而其可依據主動層所使用的材料分為非晶矽(a-Si)及多晶矽薄膜電晶體。相較於非晶矽薄膜電晶體,多晶矽薄膜電晶體具有高載子遷移率及高驅動電路集積度及低漏電流的優勢而常用於高速操作的產品。因此,低溫多晶矽(low temperature polysilicon,以下簡稱LTPS)成為平面顯示器技術的一種新的應用。LTPS可藉由簡單的IC製程形成之,並將驅動電路整合於具有畫素的基板上,降低了製造成本。 In recent years, the demand for active array flat panel displays has increased rapidly, such as active array organic light emitting devices (AMOLED) displays. The active array organic light-emitting device generally uses a thin film transistor as a switching element of a pixel and a driving circuit, and can be classified into an amorphous germanium (a-Si) and a polycrystalline germanium thin film transistor according to materials used in the active layer. Compared with amorphous germanium thin film transistors, polycrystalline germanium thin film transistors have the advantages of high carrier mobility, high drive circuit accumulation and low leakage current, and are often used for high speed operation. Therefore, low temperature polysilicon (LTPS) has become a new application of flat panel display technology. LTPS can be formed by a simple IC process and integrates the driver circuit on a pixel-based substrate, reducing manufacturing costs.
此外,通常需於高溫(例如,600℃)下進行LTPS薄膜電晶體的一些製程,例如,氫化(hydrogenation)、除氫(dehydrogenation)、摻雜活化(dopant activation)或雷射退火(Laser Annealing)等過程。一般低溫多晶矽製程大多利用雷射退火技術,將雷射作為熱源以將非晶矽結構轉換為多晶矽結構。且依據現行雷射熱處理製程,將會超出基板所能承受的臨界點,例如350℃,而導致基板損毀。 In addition, some processes of LTPS thin film transistors are generally required at high temperatures (for example, 600 ° C), for example, hydrogenation, dehydrogenation, dopant activation, or laser annealing (Laser Annealing). And so on. Generally, the low-temperature polysilicon process mostly utilizes laser annealing technology, and the laser is used as a heat source to convert the amorphous germanium structure into a polycrystalline germanium structure. And according to the current laser heat treatment process, it will exceed the critical point that the substrate can withstand, for example, 350 ° C, resulting in damage to the substrate.
鑑於傳統的裝置並無法有效的解決進行雷射處理而導致基板損毀,因此,需要提出一種新穎的技術以經濟且有效的方式,以解決上述問題。 In view of the fact that conventional devices are not effective in solving laser damage caused by laser processing, it is necessary to propose a novel technique to solve the above problems in an economical and effective manner.
鑑於上述,本發明實施例的目的之一在於提出一種薄膜電晶體基板與其製造方法以及顯示器,用以解決進行雷射處理而導致基板損毀之問題。 In view of the above, one of the objects of the embodiments of the present invention is to provide a thin film transistor substrate, a method for fabricating the same, and a display for solving the problem of laser damage caused by laser processing.
本發明實施例的目的之一在於提出一種薄膜電晶體基板與其製造方法,其設置保護層於基板之一側,進而防止雷射損毀基板。 One of the objects of the embodiments of the present invention is to provide a thin film transistor substrate and a method of fabricating the same, which is provided with a protective layer on one side of the substrate to prevent the laser from damaging the substrate.
在一實施例中,本發明提供一種薄膜電晶體基板,適用於一顯示器,包括:一第一基板;一保護層,形成於該第一基板之一側,該保護層整面覆蓋該第一基板,其中該保護層為具有吸收光或反射光特性之材質;以及一緩衝層,形成於該保護層之上。 In one embodiment, the present invention provides a thin film transistor substrate, which is suitable for a display, comprising: a first substrate; a protective layer formed on one side of the first substrate, the protective layer covering the first surface a substrate, wherein the protective layer is a material having characteristics of absorbing light or reflecting light; and a buffer layer formed on the protective layer.
在一實施例中,本發明提供一種薄膜電晶體基板之製造方法,適用於一顯示器,包括:提供一第一基板;於該第一基板之一側形成一保護層,該保護層整面覆蓋該第一基板,其中該保護層為具有吸收光或反射光特性之材質;以及於該保護層之上形成一緩衝層。 In one embodiment, the present invention provides a method for fabricating a thin film transistor substrate, which is suitable for use in a display, comprising: providing a first substrate; forming a protective layer on one side of the first substrate, the protective layer covering the entire surface The first substrate, wherein the protective layer is a material having absorption or reflected light characteristics; and a buffer layer is formed on the protective layer.
本發明亦提供一種顯示器,包括一如上所述之薄膜電晶體基板;一第二基板,與該薄膜電晶體基板相對設置;以及一顯示介質,設置於該薄膜電晶體基板與該第二基板之間。 The present invention also provides a display comprising a thin film transistor substrate as described above; a second substrate disposed opposite the thin film transistor substrate; and a display medium disposed on the thin film transistor substrate and the second substrate between.
為使 貴審查委員能對本發明之特徵、目的及功能有更進一步的認知與瞭解,下文特將本發明之裝置的相關細部結構以及設計的理念原由進行說明,以使得 審查委員可以了解本揭露之特點,詳細說明陳述如下:圖1A顯示根據本發明一實施例之一薄膜電晶體的製造方法,且該製造方法適用於一顯示器,且該顯示器可為一有機發光顯示器。如圖1A所示,提供一第一基板101,並於該第一基板101之一側整面設置一保護層102,接著於該保護層102之上再覆蓋一緩衝層103,並於該緩衝層103上設置一第一主動層104與一第二主動層105。此外,前述之第一基板101可為一軟性基板,材質可為聚對苯二甲酸乙酯(PET,Polyethylene Terephthalate)、萘二甲酸乙二酯(PEN,Polyethylene Naphthalate)、聚醯亞胺(PI,Polyimide)、聚醚碸(PES,Polyether Sulfone)、聚碳酸酯(PC,Polycarbonate)或其組合。該保護層102是由具有吸收光或反射光特性之材質所組成,且具有吸收光或反射光特性之材質包括金屬,例如,鋁(Al)、鉬(Mo)、銅(Cu)、鈦(Ti)、鎢(W)等或其組合。此外,該保護層之厚度介於1000埃(Å)~2000埃(Å)之間。前述之緩衝層可由氧化矽、氮化矽或其組合所構成,而第一與第二主動層可由低溫多晶矽所構成。另外,於第一基板101之另一側可接著粘膠層(glue),以用於接著玻璃載板。 In order to enable the reviewing committee to have a further understanding and understanding of the features, objects and functions of the present invention, the detailed structure of the device of the present invention and the concept of the design are explained below so that the reviewer can understand the disclosure. The detailed description is as follows: FIG. 1A shows a method of manufacturing a thin film transistor according to an embodiment of the present invention, and the manufacturing method is applicable to a display, and the display can be an organic light emitting display. As shown in FIG. 1A, a first substrate 101 is provided, and a protective layer 102 is disposed on one side of the first substrate 101, and then a buffer layer 103 is overlaid on the protective layer 102. A first active layer 104 and a second active layer 105 are disposed on the layer 103. In addition, the first substrate 101 may be a flexible substrate, and the material may be polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimine (PI). , Polyimide), polyether oxime (PES, Polyether Sulfone), polycarbonate (PC, Polycarbonate) or a combination thereof. The protective layer 102 is composed of a material having characteristics of absorbing light or reflecting light, and has a property of absorbing light or reflecting light, including a metal such as aluminum (Al), molybdenum (Mo), copper (Cu), or titanium ( Ti), tungsten (W), etc. or a combination thereof. In addition, the protective layer has a thickness of between 1000 Å and 2,000 Å. The aforementioned buffer layer may be composed of tantalum oxide, tantalum nitride or a combination thereof, and the first and second active layers may be composed of low temperature polycrystalline germanium. In addition, an adhesive layer may be followed on the other side of the first substrate 101 for use in the subsequent glass carrier.
如圖1B所示,透過一摻雜活化(dopant activaton)處 理,以於該第一主動層104上形成N+摻雜區104a、104f、N-摻雜區104b、104d與一通道104c以及該第二主動層上形成P+摻雜區105a、105b與通道105c。前述之N+摻雜區鄰接該N-摻雜區104b,另一N+摻雜區104d鄰接該N-摻雜區104f,而該通道104c設於N-摻雜區104b、104d之間。該第二主動層之通道105c設置於P+摻雜區105a、105b之間。接著,再進行一溫度介於600℃到1200℃間的雷射摻雜活化(laser activation)處理。由於此時有保護層102之保護,可防止雷射穿透第一基板101與損毀第一基板101的物理特性,也間接保護了接著於該第一基板101之粘膠層與玻璃載板。 As shown in FIG. 1B, through a doping activation (dopant activaton) The N+ doped regions 104a, 104f, the N-doped regions 104b, 104d and a channel 104c are formed on the first active layer 104, and the P+ doped regions 105a, 105b and the channel 105c are formed on the second active layer. . The aforementioned N+ doped region is adjacent to the N-doped region 104b, the other N+ doped region 104d is adjacent to the N-doped region 104f, and the via 104b is disposed between the N-doped regions 104b, 104d. The channel 105c of the second active layer is disposed between the P+ doping regions 105a, 105b. Next, a laser activation treatment at a temperature between 600 ° C and 1200 ° C is performed. Since the protection of the protective layer 102 is performed at this time, the physical properties of the laser penetrating the first substrate 101 and damaging the first substrate 101 can be prevented, and the adhesive layer and the glass carrier subsequent to the first substrate 101 are indirectly protected.
如圖1C所示,形成一閘極絕緣層106以覆蓋前述之主動層104與105,再形成一第一金屬層110a,進而使經過摻雜活化處理之該第一主動層104、第二主動層105與該閘極絕緣層106、一第一金屬層110a形成CMOS、PMOS或NMOS電晶體。 As shown in FIG. 1C, a gate insulating layer 106 is formed to cover the active layers 104 and 105, and a first metal layer 110a is formed, thereby causing the first active layer 104 and the second active through the doping activation process. The layer 105 forms a CMOS, PMOS or NMOS transistor with the gate insulating layer 106 and a first metal layer 110a.
如圖1D所示,於該閘極絕緣層106與該第一金屬層110a之上進行層間介電質(interlayer dielectric,ILD)沉積,以沉積一或多個介電層107,並對該介電層107進行蝕刻或圖案化處理,進而曝露出第一主動層104、第二主動層105與第一金屬層110a的部分區域。前述之蝕刻處理包括電漿蝕刻或反應離子蝕刻等,而前述之圖案化處理包括微影製程。前述之介電層107可由氧化矽、氮化矽或其組合所構成。 As shown in FIG. 1D, an interlayer dielectric (ILD) deposition is performed on the gate insulating layer 106 and the first metal layer 110a to deposit one or more dielectric layers 107. The electrical layer 107 is etched or patterned to expose portions of the first active layer 104, the second active layer 105, and the first metal layer 110a. The foregoing etching treatment includes plasma etching or reactive ion etching, etc., and the aforementioned patterning processing includes a lithography process. The foregoing dielectric layer 107 may be composed of tantalum oxide, tantalum nitride or a combination thereof.
如圖1E所示,於經蝕刻或圖案化處理後之介電層107 形成複數接觸孔108,接著,再形成一第二金屬層110b於該介電層107之上,該第二金屬層110b經由該些接觸孔108與該N+摻雜區104a、104f及P+摻雜區105a、105b接觸。值得注意的是,該第二金屬層110亦可經由接觸孔108與該第一金屬層110a接觸。 As shown in FIG. 1E, the dielectric layer 107 after being etched or patterned A plurality of contact holes 108 are formed, and then a second metal layer 110b is formed over the dielectric layer 107. The second metal layer 110b is doped with the N+ doping regions 104a, 104f and P+ via the contact holes 108. The areas 105a, 105b are in contact. It should be noted that the second metal layer 110 can also be in contact with the first metal layer 110a via the contact hole 108.
如圖1F所示,於該介電層107與該第二金屬層110b上形成一鈍化層109。之後,則進行後續習知製程(例如形成平坦化層(planarization layer)、畫素定義層(pixel define layer)與畫素電極等),於此不再贅述。前述之鈍化層109包含一材料,選擇自包含CoWP、CoP、NiWP、NiB、CoWB、NiReP、及CoReP之群組。且於前述製程完成之後,可再移除接著於該基板101之粘膠層(glue)與玻璃載板。 As shown in FIG. 1F, a passivation layer 109 is formed on the dielectric layer 107 and the second metal layer 110b. Thereafter, a subsequent conventional process (for example, forming a planarization layer, a pixel define layer, a pixel electrode, etc.) is performed, and details are not described herein. The passivation layer 109 described above comprises a material selected from the group consisting of CoWP, CoP, NiWP, NiB, CoWB, NiReP, and CoReP. After the foregoing process is completed, the glue layer and the glass carrier board subsequent to the substrate 101 can be removed.
圖1F顯示本發明之一薄膜電晶體基板,適用於一顯示器,且該顯示器可為一有機發光顯示器。該薄膜電晶體基板包括:一第一基板101,且該第一基板可為一軟性基板;一保護層102,形成於該第一基板101之一側,該保護層102整面覆蓋該第一基板,且該保護層102是由具有吸收光或反射光特性之材質所組成,且具有吸收光或反射光特性之材質包括金屬,例如,鋁(Al)、鉬(Mo)、銅(Cu)、鈦(Ti)、鎢(W)等或其組合,而該保護層102之厚度介於1000 Å~2000Å之間;一緩衝層103,形成於該保護層102之上;一第一主動層104與一第二主動層105分別形成於該緩衝層103之上;一閘極絕緣層106,覆蓋於該第一與第二主動層104、105;一介電層107,形成於該閘極絕緣層106之上;一第一金屬層110a與複數延伸部接觸孔108,設置於該介電層 107;一第二金屬層110b設置於介電層107之上,該第二金屬層110b經由該些接觸孔108與該主動層接觸104、105;以及一鈍化層109,覆蓋於該第二金屬層110b與該介電層107。於本發明更可應用溫度介於600℃到1200℃間雷射摻雜活化處理於該第一主動層104上形成一N+摻雜區與一N-摻雜區以及於該第二主動層105形成一P+摻雜區,例如,透過一摻雜活化(dopant activaton)處理,以於該第一主動層104上形成N+摻雜區104a、104f、N-摻雜區104b、104d與一通道104c以及該第二主動層上形成P+摻雜區105a、105b與通道105c。前述之N+摻雜區鄰接該N-摻雜區104b,另一N+摻雜區104d鄰接該N-摻雜區104f,而該通道104c設於N-摻雜區104b、104d之間。該第二主動層之通道105c設置於P+摻雜區105a、105b之間。該第二金屬層110b經由該些接觸孔108與該N+摻雜區104a、104f及P+摻雜區105a、105b接觸。值得注意的是,該第二金屬層110亦可經由接觸孔108與該第一金屬層110a接觸。另外,前述之緩衝層103與介電層107可由氧化矽、氮化矽或其組合所構成。 1F shows a thin film transistor substrate of the present invention, which is suitable for use in a display, and the display can be an organic light emitting display. The thin film transistor substrate includes: a first substrate 101, and the first substrate can be a flexible substrate; a protective layer 102 is formed on one side of the first substrate 101, and the protective layer 102 covers the first surface a substrate, and the protective layer 102 is composed of a material having characteristics of absorbing light or reflecting light, and has a property of absorbing light or reflecting light, including a metal such as aluminum (Al), molybdenum (Mo), or copper (Cu). Titanium (Ti), tungsten (W), or the like, or a combination thereof, wherein the protective layer 102 has a thickness of between 1000 Å and 2000 Å; a buffer layer 103 is formed on the protective layer 102; and a first active layer 104 and a second active layer 105 are respectively formed on the buffer layer 103; a gate insulating layer 106 covering the first and second active layers 104, 105; a dielectric layer 107 formed on the gate Above the insulating layer 106; a first metal layer 110a and a plurality of extension contact holes 108 are disposed on the dielectric layer a second metal layer 110b is disposed on the dielectric layer 107, the second metal layer 110b contacts the active layer via the contact holes 108, and a passivation layer 109 covers the second metal. Layer 110b and the dielectric layer 107. In the present invention, a laser-doping activation process is applied between 600 ° C and 1200 ° C to form an N+ doped region and an N-doped region on the first active layer 104 and the second active layer 105. Forming a P+ doped region, for example, through a doping activon process to form N+ doped regions 104a, 104f, N-doped regions 104b, 104d, and a channel 104c on the first active layer 104. And forming P+ doping regions 105a, 105b and a channel 105c on the second active layer. The aforementioned N+ doped region is adjacent to the N-doped region 104b, the other N+ doped region 104d is adjacent to the N-doped region 104f, and the via 104b is disposed between the N-doped regions 104b, 104d. The channel 105c of the second active layer is disposed between the P+ doping regions 105a, 105b. The second metal layer 110b is in contact with the N+ doped regions 104a, 104f and the P+ doped regions 105a, 105b via the contact holes 108. It should be noted that the second metal layer 110 can also be in contact with the first metal layer 110a via the contact hole 108. In addition, the buffer layer 103 and the dielectric layer 107 may be composed of tantalum oxide, tantalum nitride or a combination thereof.
再者,本發明提供一種顯示器,包括:相對設置之薄膜電晶體基板與第二基板;以及顯示介質設置於薄膜電晶體基板與第二基板之間,其中顯示介質可為有機發光層。 Furthermore, the present invention provides a display comprising: a relatively disposed thin film transistor substrate and a second substrate; and a display medium disposed between the thin film transistor substrate and the second substrate, wherein the display medium can be an organic light emitting layer.
本發明設置保護層於軟性基板之一側,用以避免在進行雷射技術時,該雷射穿透軟性基板,進而損毀藉由接著層與該軟性基板相連接之玻璃基板,甚至同時損毀軟性基板與接著層的物理特性,進而提升產品的良率與使用效率。 The invention provides a protective layer on one side of the flexible substrate to prevent the laser from penetrating the flexible substrate when performing the laser technology, thereby damaging the glass substrate connected to the flexible substrate by the adhesive layer, and even destroying the softness at the same time. The physical properties of the substrate and the subsequent layer, thereby improving the yield and efficiency of the product.
唯以上所述者,僅為本發明之範例實施態樣爾,當不能以之限定本發明所實施之範圍。即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬於本發明專利涵蓋之範圍內,謹請 貴審查委員明鑑,並祈惠准,是所至禱。 The above description is only exemplary of the invention, and the scope of the invention is not limited thereto. That is to say, the equivalent changes and modifications made by the applicant in accordance with the scope of the patent application of the present invention should still fall within the scope of the patent of the present invention. I would like to ask your review committee to give a clear explanation and pray for it.
101‧‧‧第一基板 101‧‧‧First substrate
102‧‧‧保護層 102‧‧‧Protective layer
103‧‧‧緩衝層 103‧‧‧buffer layer
104‧‧‧第一主動層 104‧‧‧First active layer
105‧‧‧第二主動層 105‧‧‧Second active layer
106‧‧‧閘極絕緣層 106‧‧‧gate insulation
107‧‧‧介電層 107‧‧‧Dielectric layer
108‧‧‧接觸孔 108‧‧‧Contact hole
109‧‧‧鈍化層 109‧‧‧ Passivation layer
110a‧‧‧第一金屬層 110a‧‧‧First metal layer
110b‧‧‧第二金屬層 110b‧‧‧Second metal layer
104a、104f‧‧‧N+摻雜區 104a, 104f‧‧‧N+ doped area
104b、104d‧‧‧N-摻雜區 104b, 104d‧‧‧N-doped zone
104c‧‧‧通道 104c‧‧‧ channel
105a、105b‧‧‧P+摻雜區 105a, 105b‧‧‧P+ doped area
105c‧‧‧通道 105c‧‧‧ channel
圖1A~1F顯示根據本發明一實施例之一薄膜電晶體基板的製造方法。 1A to 1F show a method of manufacturing a thin film transistor substrate according to an embodiment of the present invention.
101‧‧‧第一基板 101‧‧‧First substrate
102‧‧‧保護層 102‧‧‧Protective layer
103‧‧‧緩衝層 103‧‧‧buffer layer
106‧‧‧閘極絕緣層 106‧‧‧gate insulation
107‧‧‧介電層 107‧‧‧Dielectric layer
109‧‧‧鈍化層 109‧‧‧ Passivation layer
110a‧‧‧第一金屬層 110a‧‧‧First metal layer
110b‧‧‧第二金屬層 110b‧‧‧Second metal layer
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