TW201402680A - Styrene-based resin composition for optical applications, molded product, and light guide plate - Google Patents

Styrene-based resin composition for optical applications, molded product, and light guide plate Download PDF

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TW201402680A
TW201402680A TW101148593A TW101148593A TW201402680A TW 201402680 A TW201402680 A TW 201402680A TW 101148593 A TW101148593 A TW 101148593A TW 101148593 A TW101148593 A TW 101148593A TW 201402680 A TW201402680 A TW 201402680A
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styrene
mass
resin composition
meth
content
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TWI597316B (en
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Kohhei Nishino
Hidetaka Fujimatsu
Masashi Tsukada
Makoto Sato
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Toyo Styrene Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/005Stabilisers against oxidation, heat, light, ozone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/156Heterocyclic compounds having oxygen in the ring having two oxygen atoms in the ring
    • C08K5/1575Six-membered rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/527Cyclic esters
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/045Light guides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/66Substances characterised by their function in the composition
    • C08L2666/78Stabilisers against oxidation, heat, light or ozone

Abstract

The problem addressed by the present invention lies in providing a styrene-based resin composition for optical applications that has excellent long-term thermal stability, shows little change in color or transmittance, and has excellent colorless transparency, as well as a molded product and a light guide plate. The present invention provides a styrene-based resin composition for optical applications, which is characterized in being a styrene-based resin composition formed from (a) a styrene-based resin having a weight-average molecular weight of 150,000 to 700,000, (b) a phosphorus-based antioxidant having a specific structure, and (c) a hindered phenol-based antioxidant having a specific structure, wherein in terms of 100 mass% of styrene-based resin composition, the content of (b) is 0.03 to 0.40 mass% and the content of (c) is 0.02 to 0.30 mass%.

Description

光學用苯乙烯系樹脂組成物,成型品及導光板 Optical styrene resin composition, molded article and light guide plate

本發明涉及具有優異的色相及透明性,以及長期熱穩定性的苯乙烯系樹脂組成物,成型品及導光板。 The present invention relates to a styrene resin composition, a molded article and a light guide plate which have excellent hue and transparency, and long-term heat stability.

作為液晶顯示器的背光模組,存在著將光源配置於顯示裝置的正面的直下型背光模組和將光源配置於側面的側光(Light edge)型背光模組。導光板組裝於側光型背光模組上,將來自側面的光導至液晶面板而發揮作用,可在電視、桌上型個人電腦的顯示器、筆記型個人電腦、手機、汽車導航(car navigation)等廣泛用途中使用。並且,具有導光板的背光模組還可以作為照明用途.導光板一直使用以PMMA(聚甲基丙烯酸甲酯)為代表的丙烯樹脂,但吸水性高,因此具有成型品發生彎曲的問題或尺寸發生變化的情況。 As a backlight module of a liquid crystal display, there is a direct type backlight module in which a light source is disposed on a front surface of a display device, and a light edge type backlight module in which a light source is disposed on a side surface. The light guide plate is assembled on the edge light type backlight module, and the light from the side is guided to the liquid crystal panel to function, and can be used in a television, a desktop personal computer display, a notebook personal computer, a mobile phone, a car navigation, etc. Used in a wide range of applications. Moreover, the backlight module having a light guide plate can also be used for illumination. The light guide plate has always used an acrylic resin represented by PMMA (polymethyl methacrylate), but has high water absorption, and thus has a problem or a size in which the molded article is bent. A change has occurred.

為此,提出使用改善了這些特性的作為苯乙烯和(甲基)丙烯酸甲酯的共聚物的MS樹脂。專利文獻1提出了MS樹脂的吸水性和成型時的變色降低等改良技術。 For this reason, an MS resin which is a copolymer of styrene and methyl (meth) acrylate which has improved these characteristics has been proposed. Patent Document 1 proposes an improved technique such as water absorption of an MS resin and reduction in discoloration during molding.

專利文獻1中公開了苯乙烯-(甲基)丙烯酸酯系聚合物樹脂的重量平均分子量(Mw)6~17萬、殘餘單體量3000ppm以下、並且低聚物量2%以下的導光板, 但其吸水性高,且尺寸穩定性不如以苯乙烯系單體為原料的苯乙烯系樹脂的傾向。 Patent Document 1 discloses a light guide plate in which a weight average molecular weight (Mw) of a styrene-(meth)acrylate polymer resin is 6 to 170,000, a residual monomer amount is 3000 ppm or less, and an amount of oligomer is 2% or less. The water absorbing property is high and the dimensional stability is not as good as the styrene resin which uses a styrene monomer as a raw material.

另一方面,以苯乙烯系單體為原料的苯乙烯系樹脂雖然吸水性低,但是在長期使用中會發生受熱變色現象,成型品黃變而導致透射率降低。其結果,背光模組的亮度下降,色度有可能變化。 On the other hand, the styrene-based resin using a styrene-based monomer as a raw material has a low water absorption property, but undergoes thermal discoloration during long-term use, and the molded article is yellowed, resulting in a decrease in transmittance. As a result, the brightness of the backlight module is lowered, and the chromaticity may vary.

【先前技術文獻】 [Previous Technical Literature] 【專利文獻】 [Patent Literature]

【專利文獻1】日本專利 特開2003-075648號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-075648

本發明的目的在於提供一種具有優異的色相及透明性,在長期使用中的色相及透射率的變化較小的苯乙烯系樹脂組成物,成型品及導光板。 An object of the present invention is to provide a styrene resin composition, a molded article and a light guide plate which have excellent hue and transparency and which have little change in hue and transmittance during long-term use.

本發明提供的光學用苯乙烯系樹脂組成物,該苯乙烯系樹脂組成物由a)重量平均分子量為15萬~70萬的苯乙烯系樹脂;選自(B-1)~(B-4)中的至少一種的(b)磷系抗氧化劑;和選自(C-1)~(C-4)中的至少一種的(c)受阻酚(hindered phenol)系抗氧化劑構成,其中,苯乙烯系樹脂組成物100質量%中的(b)的含量為0.03~0.40質量%、(c)的含量為0.02~0.30質量%。 The styrene resin composition for optical use according to the present invention, wherein the styrene resin composition is a) a styrene resin having a weight average molecular weight of 150,000 to 700,000; and is selected from (B-1) to (B-4). (b) a phosphorus-based antioxidant; and (c) a hindered phenol-based antioxidant selected from at least one of (C-1) to (C-4), wherein benzene The content of (b) in 100% by mass of the ethylene resin composition is 0.03 to 0.40% by mass, and the content of (c) is 0.02 to 0.30% by mass.

(B-1)三(2,4-二-三級丁基苯基)亞磷酸酯 (B-1) tris(2,4-di-tertiary butylphenyl) phosphite

(B-2)2,2’-亞甲基雙(4,6-二-三級丁基-1-苯基氧)(2-乙基己基氧基)磷 (B-2) 2,2'-methylenebis(4,6-di-tert-butyl-1-phenyloxy)(2-ethylhexyloxy)phosphorus

(B-3)雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯 (B-3) bis(2,4-dicumylphenyl)pentaerythritol diphosphite

(B-4)3,9-雙(2,6-二-三級丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺〔5.5〕十一烷 (B-4) 3,9-bis(2,6-di-tri-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphospha Snail [5.5] undecane

(C-1)十八烷基-3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯 (C-1) octadecyl-3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate

(C-2)3,9-雙[2-〔3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧雜螺[5.5]十一烷 (C-2) 3,9-bis[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoxy]-1,1-dimethylethyl ]-2,4,8,10-tetraoxaspiro[5.5]undecane

(C-3)亞乙基雙(氧乙烯)雙〔3-(5-三級丁基-4-羥基-間甲苯基)丙酸酯〕 (C-3) ethylene bis(oxyethylene) bis[3-(5-tris-butyl-4-hydroxy-m-tolyl)propionate]

(C-4)季戊四醇四〔3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯〕 (C-4) pentaerythritol tetrakis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate]

本發明的發明人為了抑制長期使用中所發生的變色而進行銳意檢討發現,並用磷系抗氧化劑和受阻酚系抗氧化劑可以有效抑制變色。可是,進一步研究發現,僅僅並用這兩種抗氧化劑是無法順利達到目的的。 The inventors of the present invention have conducted intensive review to suppress discoloration occurring in long-term use, and it has been found that the use of a phosphorus-based antioxidant and a hindered phenol-based antioxidant can effectively suppress discoloration. However, further research found that the combination of these two antioxidants did not achieve the goal.

因此,進一步研究發現,(1)磷系抗氧化劑具有特定結構,(2)其含量在特定範圍內,(3)受阻酚系抗氧化劑具有特定結構,且(4)其含量在特定範圍內時,苯乙烯系樹脂組成物的變色抑制效果極高。能得到這種效果的作用效果並不清楚,不過僅僅在同時滿足上述4個條件時才能夠發揮效果,因此可以認為這4個條件具有相乘效應。 Therefore, further studies have found that (1) the phosphorus-based antioxidant has a specific structure, (2) its content is within a specific range, (3) the hindered phenol-based antioxidant has a specific structure, and (4) the content thereof is within a specific range. The styrene resin composition has an extremely high discoloration suppressing effect. The effect of obtaining such an effect is not clear, but the effect can be exerted only when the above four conditions are satisfied at the same time, and therefore it can be considered that these four conditions have a multiplication effect.

以下示例本發明的各種實施例。以下表示的各種實施例可以互相組合。 Various embodiments of the invention are exemplified below. The various embodiments shown below can be combined with each other.

優選的,所述(b)磷系抗氧化劑和(c)受阻酚系抗氧化劑的組合為,選自(B-1)和(C-1)、(B-1)和(C-2)、(B-1)和(C-3)、(B-1)和(C-4)、(B-2)和(C-1)、(B-2)和(C-4)、(B-3)和(C-1)、(B-3)和(C-2)、(B-3)和(C-3)、(B-3)和(C-4)、(B-4)和(C-1)、(B-4)和(C-2)、(B-4)和(C-3)、(B-4)和(C-4)組合中的至少一組,更優選為,選自(B-1)和(C-1)、(B-1)和(C-2)、(B-1)和(C-3)、(B-1)和(C-4)、(B-2)和(C-1)、(B-2)和(C-4)中的至少一組。 Preferably, the combination of the (b) phosphorus-based antioxidant and the (c) hindered phenol-based antioxidant is selected from the group consisting of (B-1) and (C-1), (B-1) and (C-2). , (B-1) and (C-3), (B-1) and (C-4), (B-2) and (C-1), (B-2) and (C-4), ( B-3) and (C-1), (B-3) and (C-2), (B-3) and (C-3), (B-3) and (C-4), (B- 4) at least one of (C-1), (B-4) and (C-2), (B-4) and (C-3), (B-4) and (C-4) combinations More preferably, it is selected from (B-1) and (C-1), (B-1) and (C-2), (B-1) and (C-3), (B-1) and ( At least one of C-4), (B-2), and (C-1), (B-2), and (C-4).

並且,苯乙烯系樹脂是將苯乙烯系單體和(甲基)丙烯酸共聚而得的苯乙烯-(甲基)丙烯酸共聚樹脂,其中,苯乙烯系樹脂的苯乙烯系單體單元的含量為90.0~99.9質量%、(甲基)丙烯酸單元的含量為0.1~10.0質量%。在此,苯乙烯系樹脂的苯乙烯系單體單元和(甲基)丙烯酸單元的含量的總計為100質量%。 Further, the styrene resin is a styrene-(meth)acrylic copolymer resin obtained by copolymerizing a styrene monomer and (meth)acrylic acid, and the content of the styrene monomer unit of the styrene resin is 90.0 to 99.9% by mass and the content of the (meth)acrylic acid unit is 0.1 to 10.0% by mass. Here, the total content of the styrene monomer unit and the (meth)acrylic unit of the styrene resin is 100% by mass.

並且,苯乙烯系樹脂是將苯乙烯系單體和(甲基)丙烯酸酯共聚而得的苯乙烯-(甲基)丙烯酸酯共聚樹脂,其中,苯乙烯系樹脂的苯乙烯系單體單元的含量40.0~99.0質量%、(甲基)丙烯酸酯單元的含量是1.0~60.0質量%。在此,苯乙烯系樹脂的苯乙烯系單體單元和(甲基)丙烯酸酯單元的含量的總計為100質量%。 Further, the styrene resin is a styrene-(meth)acrylate copolymer resin obtained by copolymerizing a styrene monomer and a (meth) acrylate, and a styrene monomer unit of a styrene resin The content is 40.0 to 99.0% by mass, and the content of the (meth) acrylate unit is 1.0 to 60.0% by mass. Here, the total content of the styrene monomer unit and the (meth) acrylate unit of the styrene resin is 100% by mass.

並且,具有聚醚鏈的親水性添加劑的含量為0.4~2.0質量%。 Further, the content of the hydrophilic additive having a polyether chain is 0.4 to 2.0% by mass.

並且,一種成型品,由上述光學用苯乙烯系樹脂組成物構成。 Further, a molded article is composed of the above-mentioned optical styrene resin composition.

並且,一種導光板,由上述的成型品構成。 Further, a light guide plate is composed of the above-mentioned molded article.

本發明的苯乙烯系樹脂組成物及成型品相較於PMMA或MS樹脂,其吸水性 低且廉價,在長期使用中的色相及透射率的變化小,具有優異的無色透明性,適用於導光板等的光學用途。並且,成形加工等高溫熱環境中的著色防止效果高。 The water absorbing property of the styrene resin composition and molded article of the present invention compared to PMMA or MS resin It is low and inexpensive, has a small change in hue and transmittance during long-term use, and has excellent colorless transparency, and is suitable for optical applications such as a light guide plate. Further, the coloring prevention effect in a high-temperature heat environment such as forming processing is high.

以下,對本發明的實施形態進行詳細說明。 Hereinafter, embodiments of the present invention will be described in detail.

<<苯乙烯系樹脂>> <<Styrene resin>>

本發明的苯乙烯系樹脂可聚合苯乙烯系單體而得到。苯乙烯系單體是指,作為芳香族乙烯基系單體的苯乙烯、α-甲基苯乙烯、鄰甲基苯乙烯、對甲基苯乙烯、m-甲基苯乙烯、乙基苯乙烯、對-三級丁基苯乙烯等的單獨或2種以上的混合物,優選是苯乙烯。另外,在不影響本發明特徵的範圍內可以與苯乙烯系單體進行共聚,可舉出丙烯酸、甲基丙烯酸等丙烯酸單體,丙烯腈、甲基丙烯腈等氰化乙烯基單體,丙烯酸丁酯、丙烯酸乙酯、丙烯酸甲酯、甲基丙烯酸甲酯等丙烯酸系單體或馬來酸酐、富馬酸等α,β-乙烯不飽和羧酸類,苯基馬來醯亞胺、環己基馬來醯亞胺等醯亞胺系單體類。 The styrene resin of the present invention can be obtained by polymerizing a styrene monomer. The styrene monomer refers to styrene, α -methylstyrene, o-methylstyrene, p-methylstyrene, m-methylstyrene, ethylstyrene as an aromatic vinyl monomer. Separately, a mixture of two or more kinds of p-tertiary butyl styrene or the like is preferably styrene. Further, the styrene-based monomer may be copolymerized in a range that does not impair the characteristics of the present invention, and examples thereof include an acrylic monomer such as acrylic acid or methacrylic acid, a vinyl cyanide monomer such as acrylonitrile or methacrylonitrile, and acrylic acid. Acrylic monomers such as butyl ester, ethyl acrylate, methyl acrylate, methyl methacrylate, or α ,β-ethylenically unsaturated carboxylic acids such as maleic anhydride and fumaric acid, phenylmaleimide, cyclohexyl A quinone imine monomer such as maleimide.

苯乙烯系樹脂組成物由苯乙烯系樹脂和各種添加劑構成為佳,在苯乙烯系樹脂組成物100質量%中的苯乙烯系樹脂的比例可以為90~99.95質量%,優 選為95~99.95質量%。作為苯乙烯系樹脂的比例,具體而言,例如為90、91、92、93、94、95、96、97、98、99、99.95質量%,也可以為在此所例示數值中的任意2個數值範圍之內。 The styrene resin composition is preferably composed of a styrene resin and various additives, and the ratio of the styrene resin in 100% by mass of the styrene resin composition may be 90 to 99.95% by mass. Selected as 95~99.95 mass%. Specifically, the ratio of the styrene-based resin is, for example, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, and 99.95 mass%, and may be any of the numerical values exemplified herein. Within a range of values.

作為苯乙烯系樹脂,將苯乙烯系單體和(甲基)丙烯酸共聚而得的苯乙烯-(甲基)丙烯酸共聚樹脂時,通過實驗確認到,當苯乙烯系樹脂的苯乙烯系單體單元的含量為90.0~99.9質量%,(甲基)丙烯酸單元的含量為0.1~10.0質量%時也可以達到本發明的目的。其中,苯乙烯系單體單元和(甲基)丙烯酸單元的含量的總計為100質量%。(甲基)丙烯酸是指,丙烯酸、甲基丙烯酸等,在此優選為甲基丙烯酸。 When a styrene-based (meth)acrylic copolymer resin obtained by copolymerizing a styrene-based monomer and (meth)acrylic acid as a styrene-based resin, it was experimentally confirmed that a styrene-based monomer of a styrene-based resin The content of the unit is from 90.0 to 99.9% by mass, and the content of the (meth)acrylic unit is from 0.1 to 10.0% by mass. Here, the total content of the styrene monomer unit and the (meth)acrylic unit is 100% by mass. (Meth)acrylic acid means acrylic acid, methacrylic acid, etc., and methacrylic acid is preferable here.

苯乙烯系樹脂中的(甲基)丙烯酸單元含量的測定是在室溫下實施。稱量0.5g的苯乙烯系樹脂,並溶解在甲苯/乙醇=8/2(體積比)的混合溶液後,用0.1mol/L的氫氧化鉀乙醇溶液進行中和滴定,檢測終點,根據氫氧化鉀乙醇溶液的使用量,計算(甲基)丙烯酸單元的質量基準的含量。在此,可使用電位差自動滴定裝置,利用京都電子工業株式會社製AT-510進行測定。苯乙烯系樹脂中的(甲基)丙烯酸單元的含量可通過苯乙烯系樹脂聚合時的原料即苯乙烯系單體和(甲基)丙烯酸單體的組成比進行調整,但也可以在相溶的範圍內混合含有(甲基)丙烯酸單元的苯乙烯系樹脂和不含有(甲基)丙烯酸單元的苯乙烯系樹脂來進行調整。 The measurement of the (meth)acrylic acid unit content in the styrene resin was carried out at room temperature. 0.5 g of a styrene-based resin was weighed and dissolved in a mixed solution of toluene/ethanol = 8/2 (volume ratio), and then neutralized and titrated with a 0.1 mol/L potassium hydroxide ethanol solution to detect the end point, according to hydrogen. The amount of the potassium oxide ethanol solution used was calculated from the mass basis of the (meth)acrylic acid unit. Here, the measurement can be performed by using an electric potential automatic titrator and using AT-510 manufactured by Kyoto Electronics Industry Co., Ltd. The content of the (meth)acrylic acid unit in the styrene resin can be adjusted by the composition ratio of the styrene monomer and the (meth)acrylic monomer which are raw materials in the polymerization of the styrene resin, but it is also compatible. The styrene resin containing a (meth)acrylic acid unit and the styrene-based resin containing no (meth)acrylic acid unit were mixed in the range of adjustment.

作為苯乙烯系樹脂,將苯乙烯系單體和(甲基)丙烯酸酯共聚而得的苯乙 烯-(甲基)丙烯酸酯共聚樹脂時,通過實驗確認到,當苯乙烯系樹脂的苯乙烯系單體單元的含量為40.0~99.0質量%,(甲基)丙烯酸酯單元的含量為1.0~60.0質量%時也可以達到本發明的目的。其中,苯乙烯系單體單元和(甲基)丙烯酸酯單元的含量的總計為100質量%。(甲基)丙烯酸酯是,甲基丙烯酸甲酯、甲基丙烯酸乙酯等甲基丙烯酸酯,丙烯酸甲酯、丙烯酸乙酯等的丙烯酸酯等。 As a styrene resin, a styrene monomer and a (meth) acrylate are copolymerized. In the case of the olefin-(meth) acrylate copolymer resin, it was confirmed by experiments that the content of the styrene monomer unit of the styrene resin was 40.0 to 99.0% by mass, and the content of the (meth) acrylate unit was 1.0~. The object of the present invention can also be attained at 60.0% by mass. Here, the total content of the styrene monomer unit and the (meth) acrylate unit is 100% by mass. The (meth) acrylate is a methacrylate such as methyl methacrylate or ethyl methacrylate, or an acrylate such as methyl acrylate or ethyl acrylate.

苯乙烯系樹脂中的(甲基)丙烯酸酯單元的含量可利用熱裂解氣相色譜儀按以下條件進行測定。 The content of the (meth) acrylate unit in the styrene resin can be measured by a pyrolysis gas chromatograph under the following conditions.

熱解爐:PYR-2A(株式會社島津製作所製) Pyrolysis furnace: PYR-2A (made by Shimadzu Corporation)

熱解爐溫度設定:525℃ Pyrolysis furnace temperature setting: 525 ° C

氣象色譜儀:GC-14A(株式會社島津製作所製) Gas Chromatograph: GC-14A (made by Shimadzu Corporation)

柱:玻璃製3mm徑×3m Column: 3mm diameter × 3m made of glass

填充劑:FFAP Chromsorb WAW 10% Filler: FFAP Chromsorb WAW 10%

注射、檢測器溫度:250℃ Injection, detector temperature: 250 ° C

柱溫:120℃ Column temperature: 120 ° C

載氣:氮 Carrier gas: nitrogen

作為苯乙烯系樹脂的聚合方法,可舉出塊狀聚合法、溶液聚合法、懸浮聚合法、乳化聚合法等公知的苯乙烯聚合方法。考慮到品質和生產率,塊狀聚合法、溶液聚合法為佳,優選連續聚合。作為溶劑例如可使用苯、甲苯、乙苯以及二甲苯等烷基苯類,丙酮、甲基乙基酮等酮類,己烷、環己烷等脂肪族烴等。 Examples of the polymerization method of the styrene resin include known styrene polymerization methods such as a bulk polymerization method, a solution polymerization method, a suspension polymerization method, and an emulsion polymerization method. In view of quality and productivity, a bulk polymerization method or a solution polymerization method is preferred, and continuous polymerization is preferred. Examples of the solvent include alkylbenzenes such as benzene, toluene, ethylbenzene, and xylene; ketones such as acetone and methyl ethyl ketone; and aliphatic hydrocarbons such as hexane and cyclohexane.

苯乙烯系樹脂聚合時,可根據需要使用聚合引發劑、鏈轉移劑。作為聚合引發劑,自由基聚合引發劑為佳,可舉出公知慣用的物質,例如,1,1-二(三級丁基過氧基)環己烷(1,1-di(t-butylperoxy)cyclohexane)、2,2-二(三級丁基過氧基)丁烷(2,2-di(t-butylperoxy)butane)、2,2-二(4,4-二-三級丁基過氧基環己基)丙烷(2,2-di(4,4-di-t-butyl peroxy cyclohexyl)propane)、1,1-二(叔戊基過氧基)環己烷(1,1-di(t-amyl peroxy)cyclohexane)等過氧基縮酮類,過氧化氫異丙苯(Cumene hydroperoxide),過氧化叔丁醇(t-butyl hydroperoxide)等氫過氧化物(Hydroperoxide)類,過氧乙酸叔丁酯(t-Butyl peroxyacetate)、叔戊基過氧基異壬酸酯(t-amyl(peroxy isononanoate))等烷基過氧化物(Alkyl peroxide)類,過氧化三級丁基異丙苯(t-butyl cumyl peroxide)、過氧化二叔丁酯(Di-t-butyl peroxide)、過氧化二異丙苯(Dicumyl peroxide)、過氧化二叔己酯(Di-t-hexyl peroxide)等過氧化二烷基酯類,過氧乙酸叔丁酯(t-butylperoxy acetate)、三級丁基過氧苯甲酸酯(t-butyl peroxybenzoate)、三級丁基過氧異丙基單碳酸酯(t-butyl peroxyisopropylmonocarbonate)等過氧酯類,三級丁基過氧異丙基碳酸酯(t-butylperoxy isopropyl carbonate)、聚醚四(三級丁基過氧基碳酸酯)(Polyether tetrakis(t-butyl peroxy carbonate))等過氧碳酸酯類,N,N’-偶氮雙(環己烷-1-甲腈)(N,N’-azobis(cyclohexane-1-carbonitrile))、N,N’-偶氮雙(2-甲基丁腈)(N,N’-azobis(2-methyl butyronitrile))、N,N’-偶氮雙(2,4-二甲基戊腈)(N,N’-azobis(2,4-dimethyl valeronitrile))、N,N’-偶氮雙〔2-(羥基甲基)丙腈〕(N,N’-azobis [2-(hydroxymethyl)propionitrile])等,可使用這些中的1種或組合2種以上使用。作為鏈轉移劑可舉出,脂肪族硫醇、芳香族硫醇、五苯基乙烷、α-甲基苯乙烯二聚體以及異松油烯(Terpinolene)等。 When the styrene resin is polymerized, a polymerization initiator or a chain transfer agent may be used as needed. As the polymerization initiator, a radical polymerization initiator is preferred, and a conventionally known one may be mentioned, for example, 1,1-di(tri-butylperoxy)cyclohexane (1,1-di(t-butylperoxy). Cyclohexane), 2,2-di(t-butylperoxy)butane, 2,2-di(4,4-di-tertiary butyl) 1,2-di(4,4-di-t-butyl peroxy cyclohexylpropane), 1,1-di(tert-amylperoxy)cyclohexane (1,1- Hydroperoxides such as di(t-amyl peroxy)cyclohexane), hydroperoxides such as Cumene hydroperoxide and t-butyl hydroperoxide, Alkyl peroxides such as t-Butyl peroxyacetate and t-amyl (peroxy isononanoate), tertiary butyl peroxide T-butyl cumyl peroxide, Di-t-butyl peroxide, Dicumyl peroxide, Di-t-hexyl peroxide Such as dialkyl peroxides, t-butylperoxy acetate, tertiary butyl peroxygen Peroxy esters such as t-butyl peroxybenzoate, t-butyl peroxyisopropylmonocarbonate, t-butylperoxy isopropyl Peroxycarbonate such as carbonate, polyether tetrakis (t-butyl peroxy carbonate), N,N'-azobis(cyclohexane-1- N,N'-azobis(cyclohexane-1-carbonitrile), N,N'-azobis(2-methylbutyronitrile), N,N'-azobis(2,4-dimethylvaleronitrile), N,N'-azobis[2-(hydroxyl) Alkylonitrile] (N, N'-azobis [2-(hydroxymethyl)propionitrile]), etc., may be used alone or in combination of two or more. The chain transfer agent may, for example, be an aliphatic thiol, an aromatic thiol, pentaphenylethane, an α-methylstyrene dimer or a terpinolene.

進行連續聚合時,首先用聚合步驟採用公知的完全混合槽型攪拌槽或塔型反應器等,為了達到目標分子量、分子量分佈、反應轉化率而通過調節聚合溫度等控制聚合反應。將含有經聚合步驟的聚合物的聚合溶液移送至脫揮步驟,除去未反應的單體和聚合溶劑。脫揮步驟由帶有加熱器的真空脫揮槽和帶有排氣孔的脫揮擠出機等構成。將經脫揮步驟的熔融狀態的聚合物移送至造粒步驟。造粒步驟中,從多孔模頭將熔融樹脂擠出成繩股狀,通過冷溶方式、空中熱切割方式、水中熱切割方式加工成顆粒形狀。 In the case of the continuous polymerization, the polymerization reaction is first controlled by a polymerization step by adjusting the polymerization temperature or the like in order to achieve the target molecular weight, the molecular weight distribution, and the reaction conversion rate by using a known fully mixed tank type stirred tank or a column type reactor. The polymerization solution containing the polymer of the polymerization step is transferred to a devolatilization step to remove unreacted monomers and a polymerization solvent. The devolatilization step is constituted by a vacuum devolatilization tank with a heater, a devolatilizing extruder with a vent hole, and the like. The molten state polymer in the devolatilization step is transferred to the granulation step. In the granulation step, the molten resin is extruded into a strand shape from a porous die, and processed into a pellet shape by a cold solution method, an air thermal cutting method, or an underwater hot cutting method.

本發明的苯乙烯系樹脂的重量平均分子量為15萬~70萬,16萬~70萬為佳,16萬~40萬或18萬~50萬為更佳。如果小於15萬,則成型品的強度變得不足,如果超過70萬則成型性顯著降低。苯乙烯系樹脂的重量平均分子量可通過聚合步驟的反應溫度、滯留時間、聚合引發劑的種類以及添加量、鏈轉移劑的種類以及添加量、聚合時使用的溶劑的種類以及量等來控制。 The styrene resin of the present invention has a weight average molecular weight of 150,000 to 700,000, preferably 160,000 to 700,000, and preferably 160,000 to 400,000 or 180,000 to 500,000. If it is less than 150,000, the strength of the molded article becomes insufficient, and if it exceeds 700,000, the moldability is remarkably lowered. The weight average molecular weight of the styrene resin can be controlled by the reaction temperature in the polymerization step, the residence time, the type and amount of the polymerization initiator, the type and amount of the chain transfer agent, the type and amount of the solvent used in the polymerization, and the like.

至於重量平均分子量(Mw)及Z平均分子量(Mz)、數平均分子量(Mn),使用凝膠滲透色譜法(GPC)並按以下條件測定。 The weight average molecular weight (Mw), the Z average molecular weight (Mz), and the number average molecular weight (Mn) were measured by gel permeation chromatography (GPC) under the following conditions.

GPC儀種類:昭和電工株式會社製Shodex GPC-101 GPC type: Shodex GPC-101, manufactured by Showa Denko Co., Ltd.

柱:聚合物實驗室公司製PLgel 10μm MIXED-B Column: PLgel 10μm MIXED-B manufactured by Polymer Labs

移動相:四氫呋喃 Mobile phase: tetrahydrofuran

試樣濃度:0.2質量% Sample concentration: 0.2% by mass

溫度:爐溫40℃,注入口35℃,檢測器35℃ Temperature: furnace temperature 40 ° C, injection port 35 ° C, detector 35 ° C

檢測器:示差折射計 Detector: differential refractometer

分子量是基於單分散聚苯乙烯的溶出曲線計算各溶出時間的分子量且作為以聚苯乙烯換算的分子量來計算而得的值。 The molecular weight is a value calculated by calculating the molecular weight of each elution time based on the elution curve of monodisperse polystyrene and calculating the molecular weight in terms of polystyrene.

<<磷系抗氧化劑.受阻酚系抗氧化劑>> <<Phosphorus antioxidants. Hindered Phenolic Antioxidants >>

苯乙烯系樹脂組成物含有(b)磷系抗氧化劑及/或(c)受阻酚系抗氧化劑,在苯乙烯系樹脂組成物100質量%中的(b)的含量為0.03~0.40質量%,(c)的含量為0.02~0.30質量%。優選的,(b)的含量為0.05~0.40質量%,(c)的含量為0.02~0.20質量%。更優選為,(b)的含量為0.10~0.25質量%,(c)的含量為0.05~0.15質量%。(b)及(c)的含量在上述範圍之外時,長期熱穩定性變差。長期的熱穩定性顯示長期間使用時的因熱引起的色調和透射率的變化,熱穩定性優異的苯乙烯系樹脂組成物的色調和透射率的變化小。長的熱穩定性可通過加速試驗,在樹脂不變形的程度的高溫度條件(60~90℃)下保管成型品,以色調和透射率的經時變化來進行評價。苯乙烯系樹脂組成物100質量%中的磷系抗氧化劑的含量,具體而言例如為0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.10、0.15、0.20、0.25、0.30、0.35、0.40質量%,也可以為在這裏例示的數值中的任意2個範圍內的值。苯乙烯系樹脂組成物100質量%中的受阻酚系抗氧化劑的含量,具體而言例如為0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.10、0.15、0.20、0.25、0.30質量%,也可以為在這裏例示的數值中的任意2個範圍內的值。 The styrene resin composition contains (b) a phosphorus-based antioxidant and/or (c) a hindered phenol-based antioxidant, and the content of (b) in 100% by mass of the styrene resin composition is 0.03 to 0.40% by mass. The content of (c) is 0.02 to 0.30% by mass. Preferably, the content of (b) is 0.05 to 0.40% by mass, and the content of (c) is 0.02 to 0.20% by mass. More preferably, the content of (b) is from 0.10 to 0.25 mass%, and the content of (c) is from 0.05 to 0.15 mass%. When the content of (b) and (c) is outside the above range, long-term heat stability is deteriorated. The long-term thermal stability shows a change in color tone and transmittance due to heat during long-term use, and a change in color tone and transmittance of the styrene-based resin composition excellent in thermal stability is small. The long thermal stability can be evaluated by accelerating the test, and the molded article is stored under high temperature conditions (60 to 90 ° C) in which the resin is not deformed, and the change in color tone and transmittance is measured with time. The content of the phosphorus-based antioxidant in 100% by mass of the styrene resin composition is specifically 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, 0.40. The mass % may be a value within any two of the numerical values exemplified herein. The content of the hindered phenol-based antioxidant in 100% by mass of the styrene resin composition is specifically 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.10, 0.15, 0.20, 0.25, 0.30, for example. % may also be a value within any two of the numerical values exemplified herein.

磷系抗氧化劑是指三價的磷化合物的亞磷酸酯類,受阻酚系抗氧化劑是指在基本骨架具有酚性羥基的抗氧化劑。作為磷系抗氧化劑或受阻酚系抗氧化劑可利用的化合物非常多,不過,本發明的發明人經過試驗發現,採用選自如下所示(B-1)~(B-4)中的至少一種磷系抗氧化劑和,選自如下所示(C-1)~(C-4)中的至少一種受阻酚系抗氧化劑的組合時,苯乙烯系樹脂組成物的變色防止性能特別有效。 The phosphorus-based antioxidant refers to a phosphite of a trivalent phosphorus compound, and the hindered phenol-based antioxidant refers to an antioxidant having a phenolic hydroxyl group in the basic skeleton. There are many compounds which can be used as a phosphorus-based antioxidant or a hindered phenol-based antioxidant. However, the inventors of the present invention have experimentally found that at least one selected from the group consisting of (B-1) to (B-4) shown below is used. When the phosphorus-based antioxidant is combined with at least one of the hindered phenol-based antioxidants selected from the following (C-1) to (C-4), the discoloration preventing performance of the styrene-based resin composition is particularly effective.

(B-1)三(2,4-二-三級丁基苯基)亞磷酸酯 (B-1) tris(2,4-di-tertiary butylphenyl) phosphite

(B-2)2,2’-亞甲基雙(4,6-二-三級丁基-1-苯基氧)(2-乙基己基氧基)磷 (B-2) 2,2'-methylenebis(4,6-di-tert-butyl-1-phenyloxy)(2-ethylhexyloxy)phosphorus

(B-3)雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯 (B-3) bis(2,4-dicumylphenyl)pentaerythritol diphosphite

(B-4)3,9-雙(2,6-二-三級丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺〔5.5〕十一烷 (B-4) 3,9-bis(2,6-di-tri-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphospha Snail [5.5] undecane

(C-1)十八烷基-3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯 (C-1) octadecyl-3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate

(C-2)3,9-雙[2-〔3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧雜螺[5.5]十一烷 (C-2) 3,9-bis[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoxy]-1,1-dimethylethyl ]-2,4,8,10-tetraoxaspiro[5.5]undecane

(C-3)亞乙基雙(氧乙烯)雙〔3-(5-三級丁基-4-羥基-間甲苯基)丙酸酯〕 (C-3) ethylene bis(oxyethylene) bis[3-(5-tris-butyl-4-hydroxy-m-tolyl)propionate]

(C-4)季戊四醇四〔3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯〕 (C-4) pentaerythritol tetrakis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate]

作為磷系抗氧化劑及受阻酚系抗氧化劑的添加方法,沒有特別限定,可舉出利用苯乙烯系樹脂的聚合步驟、脫揮步驟、造粒步驟添加混合的方法;利用 成型加工時的擠出機等添加混合的方法;通過無添加的苯乙烯系樹脂將調整為高濃度的親水性添加劑的樹脂組成物稀釋混合成目標含量的方法等。 The method of adding the phosphorus-based antioxidant and the hindered phenol-based antioxidant is not particularly limited, and a method of adding and mixing by a polymerization step, a devolatilization step, or a granulation step using a styrene resin; A method of adding and mixing an extruder or the like during molding, and a method of diluting and mixing a resin composition adjusted to a high concentration of a hydrophilic additive into a target content by a styrene-based resin which is not added.

<<其他添加劑>> <<Other additives>>

在苯乙烯系樹脂組成物中,在不影響本發明的無色透明性的範圍內可以含有礦物油。另外,也可以含有硬脂酸、亞乙基雙硬脂酸醯胺等內部潤滑劑、硫系抗氧化劑、內酯系抗氧化劑、受阻胺系穩定劑、紫外線吸收劑、防靜電劑、外部潤滑劑等的添加劑。另外,作為外部潤滑劑,亞乙基雙硬脂酸醯胺為佳,在樹脂組成物中含有30~200ppm為佳。 In the styrene resin composition, mineral oil may be contained in a range that does not affect the colorless transparency of the present invention. Further, it may contain an internal lubricant such as stearic acid or ethylene bis-stearate, a sulfur-based antioxidant, a lactone-based antioxidant, a hindered amine-based stabilizer, an ultraviolet absorber, an antistatic agent, and external lubrication. Additives such as agents. Further, as the external lubricant, ethylene bis-stearate is preferred, and it is preferably 30 to 200 ppm in the resin composition.

紫外線吸收劑是具有抑制因紫外線引起的劣化或著色的功能的紫外線吸收劑,例如可舉出二苯甲酮系、苯並三唑系、三嗪系、苯甲酸酯系、水楊酸酯系、氰基丙烯酸酯系、草酸苯胺系、丙二酸酯系、甲脒系等紫外線吸收劑。它們可以單獨使用或組合2種以上使用,也可以並用受阻胺等光穩定劑。 The ultraviolet absorber is a UV absorber having a function of suppressing deterioration or coloration by ultraviolet rays, and examples thereof include a benzophenone type, a benzotriazole type, a triazine type, a benzoate type, and a salicylate. A UV absorber such as a cyanoacrylate, an oxalic acid aniline, a malonate or a formazan. These may be used alone or in combination of two or more kinds, or a light stabilizer such as a hindered amine may be used in combination.

通過聚合苯乙烯系單體而得的苯乙烯系樹脂在溫度或濕度以及溫水浸漬等的環境變化中其成型品有可能產生白濁,不過,將苯乙烯系單體和(甲基)丙烯酸共聚而得的苯乙烯-(甲基)丙烯酸共聚樹脂,或者,苯乙烯系單體和(甲基)丙烯酸酯共聚而得的苯乙烯-(甲基)丙烯酸酯共聚樹脂可以防止產生白濁。並且,苯乙烯系樹脂組成物中含有具有聚醚鏈的親水性添加劑的方式也能夠防止產生白濁。在此,可以並用改變苯乙烯系樹脂種類的方法和添加親水性添加劑的方法。 The styrene-based resin obtained by polymerizing a styrene-based monomer may have white turbidity in an environmental change such as temperature, humidity, or warm water immersion, but copolymerization of a styrene monomer and (meth)acrylic acid The obtained styrene-(meth)acrylic copolymer resin or the styrene-(meth)acrylate copolymer resin obtained by copolymerizing a styrene monomer and a (meth) acrylate can prevent white turbidity. Further, in the case where the styrene resin composition contains a hydrophilic additive having a polyether chain, it is possible to prevent white turbidity. Here, a method of changing the kind of the styrene resin and a method of adding the hydrophilic additive may be used in combination.

苯乙烯系樹脂存在因溫度或濕度、溫水浸漬(纖維學會雜誌,34卷,6號,245~253頁,1978年)等環境變化而使成型品發生白濁的問題(白化現象),作為優點的透明性根據用途的不同而被損壞。具體而言,成型品曝露於從高溫高濕環境變化為室溫環境,或者,從室溫環境變化為低溫環境的情況下,在苯乙烯系樹脂中均勻存在的水分變成不穩定而發生相分離從而生成圓盤狀的缺陷,其結果,成型品內部出現白濁的現象。另外,將苯乙烯系樹脂的成型品在熱水中浸漬規定時間以上之後,取出成型品時會發生白化,這也是因如同前述機理而產生的現象。 The styrene resin has a problem of white turbidity (whitening phenomenon) of the molded article due to environmental changes such as temperature or humidity and warm water immersion (Journal of Fiber Society, Vol. 34, No. 6, pp. 245-253, 1978). The transparency is damaged depending on the application. Specifically, when the molded article is exposed to a high temperature and high humidity environment to a room temperature environment, or when the temperature changes from a room temperature environment to a low temperature environment, the water uniformly present in the styrene resin becomes unstable and phase separation occurs. As a result, a disk-shaped defect is generated, and as a result, white turbidity appears inside the molded article. In addition, when the molded article of the styrene resin is immersed in hot water for a predetermined period of time or more, whitening occurs when the molded article is taken out, which is also caused by the above mechanism.

作為防止環境變化引起的成型品白濁現象的方法,作為苯乙烯系樹脂,做成將苯乙烯系單體和(甲基)丙烯酸共聚而得的苯乙烯-(甲基)丙烯酸共聚樹脂時,苯乙烯系樹脂的苯乙烯系單體單元的含量為90.0~99.2質量%、(甲基)丙烯酸單元的含量為0.8~10.0質量%為佳,(甲基)丙烯酸單元的含量為0.8~4.5質量%為更佳,1.8~3.0質量%為最佳。在此,苯乙烯系單體單元和(甲基)丙烯酸單元的含量的總計為100質量%。(甲基)丙烯酸是指,丙烯酸、甲基丙烯酸等,在此優選為甲基丙烯酸。如果(甲基)丙烯酸單元的含量小於0.8質量%,則白化抑制效果不夠。超越10.0質量%,則初期色相及透射率容易惡化。 Benzene-(meth)acrylic copolymer resin obtained by copolymerizing a styrene-based monomer and (meth)acrylic acid as a styrene-based resin as a method of preventing the turbidity of the molded product due to environmental changes The content of the styrene monomer unit of the vinyl resin is from 90.0 to 99.2% by mass, the content of the (meth)acrylic acid unit is preferably from 0.8 to 10.0% by mass, and the content of the (meth)acrylic unit is from 0.8 to 4.5% by mass. For better, 1.8 to 3.0% by mass is the best. Here, the total content of the styrene monomer unit and the (meth)acrylic unit is 100% by mass. (Meth)acrylic acid means acrylic acid, methacrylic acid, etc., and methacrylic acid is preferable here. If the content of the (meth)acrylic acid unit is less than 0.8% by mass, the whitening suppressing effect is insufficient. When the ratio exceeds 10.0% by mass, the initial hue and transmittance are likely to deteriorate.

作為防止環境變化引起的成型品白濁現象的方法,作為苯乙烯系樹脂,做成將苯乙烯系單體和(甲基)丙烯酸酯共聚而得的苯乙烯-(甲基)丙烯酸酯共聚樹脂時,苯乙烯系樹脂的苯乙烯系單體單元的含量為40~96質量%、(甲基)丙烯 酸酯單元的含量為4~60質量%為佳,(甲基)丙烯酸酯單元的含量為4~15質量%為更佳,6~12質量%為更佳,7~9質量%為最佳。在此,苯乙烯系單體單元和(甲基)丙烯酸酯單元的含量的總計為100質量%。(甲基)丙烯酸酯是指,甲基丙烯酸甲酯、甲基丙烯酸乙酯等甲基丙烯酸酯,丙烯酸甲酯、丙烯酸乙酯等的丙烯酸酯等。如果(甲基)丙烯酸酯單元的含量小於4質量%,則白化抑制效果不夠。並且,超越60.0質量%,則吸水性容易惡化。並且,(甲基)丙烯酸酯單元的含量增加會產生流動性下降的傾向,注射成形等要求高流動性的用途中容易導致成形性下降。 When a styrene-based (meth) acrylate copolymer resin obtained by copolymerizing a styrene-based monomer and a (meth) acrylate is used as a styrene-based resin as a method for preventing the turbidity of the molded product due to environmental changes, The styrene resin has a styrene monomer unit content of 40 to 96% by mass, the (meth) acrylate unit content of 4 to 60% by mass, and the (meth) acrylate unit content of 4 ~ 15% by mass is more preferable, 6 to 12% by mass is more preferable, and 7 to 9% by mass is more preferable. Here, the total content of the styrene monomer unit and the (meth) acrylate unit is 100% by mass. The (meth) acrylate is a methacrylate such as methyl methacrylate or ethyl methacrylate, or an acrylate such as methyl acrylate or ethyl acrylate. If the content of the (meth) acrylate unit is less than 4% by mass, the whitening suppressing effect is insufficient. Further, when it exceeds 60.0% by mass, the water absorbability is likely to deteriorate. Further, an increase in the content of the (meth) acrylate unit tends to lower the fluidity, and in applications requiring high fluidity such as injection molding, the moldability is likely to be lowered.

親水性添加劑是指,具有能夠與水相互作用(氫鍵)的親水基團的化合物。親水基團優選為聚醚鏈。聚醚鏈是醚鍵相連而成的骨架結構,例如可舉出通過環氧乙烷、環氧丙烷、環氧丁烷等環氧烷烴的加成反應而合成的聚氧乙烯鏈、聚氧丙烯鏈、聚氧丁烯鏈,或者通過甘油的脫水縮合等合成的聚丙三醇鏈,聚氧乙烯鏈為佳。聚醚鏈在1分子中可以有1組,也可以有多組。 The hydrophilic additive refers to a compound having a hydrophilic group capable of interacting (hydrogen bonding) with water. The hydrophilic group is preferably a polyether chain. The polyether chain is a skeleton structure in which an ether bond is bonded, and examples thereof include a polyoxyethylene chain and a polyoxypropylene synthesized by an addition reaction of an alkylene oxide such as ethylene oxide, propylene oxide or butylene oxide. A chain, a polyoxybutylene chain, or a polyglycerol chain synthesized by dehydration condensation of glycerin or the like, preferably a polyoxyethylene chain. The polyether chain may have one group or more groups in one molecule.

作為具有聚醚鏈的親水性添加劑,例如可舉出聚氧乙烯型非離子性表面活性劑、聚氧乙烯型陰離子性表面活性劑、聚氧乙烯型陽離子性表面活性劑、聚氧乙烯型兩性表面活性劑等聚氧乙烯型表面活性劑或聚乙二醇等。作為聚氧乙烯型表面活性劑優選為聚氧乙烯型非離子性表面活性劑。 Examples of the hydrophilic additive having a polyether chain include a polyoxyethylene type nonionic surfactant, a polyoxyethylene type anionic surfactant, a polyoxyethylene type cationic surfactant, and a polyoxyethylene type amphiphilic. A polyoxyethylene surfactant such as a surfactant or polyethylene glycol. The polyoxyethylene type surfactant is preferably a polyoxyethylene type nonionic surfactant.

聚氧乙烯型非離子性表面活性劑可舉出下述通式(1)表示的聚氧乙烯烷基醚或下述通式(2)表示的聚氧乙烯脂肪酸酯、聚氧乙烯固化蓖麻油,聚氧乙烯 山梨糖醇酐脂肪酸酯、聚氧乙烯山梨糖醇脂肪酸酯,但選自聚氧乙烯烷基醚和/或聚氧乙烯脂肪酸酯中的1種以上為佳。另外,即便使用在一分子中具有多個聚氧乙烯烷基醚骨架的多價聚氧乙烯烷基醚或在一分子中具有多個聚氧乙烯脂肪酸酯骨架的多價聚氧乙烯脂肪酸酯也能夠實現本發明的目的。聚氧乙烯烷基醚、聚氧乙烯脂肪酸酯的價數是指,在一分子中存在的聚氧乙烯烷基醚骨架或聚氧乙烯脂肪酸酯骨架的數量。 The polyoxyethylene type nonionic surfactant may, for example, be a polyoxyethylene alkyl ether represented by the following formula (1) or a polyoxyethylene fatty acid ester represented by the following formula (2) or a polyoxyethylene cured product. Sesame oil, polyoxyethylene The sorbitan fatty acid ester and the polyoxyethylene sorbitan fatty acid ester are preferably one or more selected from the group consisting of polyoxyethylene alkyl ethers and/or polyoxyethylene fatty acid esters. Further, even a polyvalent polyoxyethylene alkyl ether having a plurality of polyoxyethylene alkyl ether skeletons in one molecule or a polyvalent polyoxyethylene fatty acid having a plurality of polyoxyethylene fatty acid ester skeletons in one molecule is used. Esters can also achieve the objects of the present invention. The valence of the polyoxyethylene alkyl ether and the polyoxyethylene fatty acid ester means the number of the polyoxyethylene alkyl ether skeleton or the polyoxyethylene fatty acid ester skeleton present in one molecule.

(式中,R表示碳原子數8~20的烷基。另外,可以是具有多個6價為止的聚氧乙烯烷基醚骨架的多價聚氧乙烯烷基醚,也可以是具有多個6價為止的聚氧乙烯脂肪酸酯骨架的多價聚氧乙烯脂肪酸酯。N為整數且表示環氧乙烷單元的加成摩爾數。) (In the formula, R represents an alkyl group having 8 to 20 carbon atoms. Further, it may be a polyvalent polyoxyethylene alkyl ether having a plurality of polyoxyethylene alkyl ether skeletons having a hexavalent number, or may have a plurality of A polyvalent polyoxyethylene fatty acid ester of a polyoxyethylene fatty acid ester skeleton having a valence of six. N is an integer and represents the number of moles of addition of an ethylene oxide unit.

聚氧乙烯烷基醚是使環氧乙烷與醇加成而得,聚氧乙烯脂肪酸酯是使環氧乙烷與脂肪酸加成或使脂肪酸和聚乙二醇直接酯化而得,環氧乙烷的平均加成摩爾數優選為7~100,更優選為10~50。 Polyoxyethylene alkyl ether is obtained by adding ethylene oxide and alcohol, and polyoxyethylene fatty acid ester is obtained by adding ethylene oxide with fatty acid or directly esterifying fatty acid and polyethylene glycol. The average addition mole number of oxyethane is preferably from 7 to 100, more preferably from 10 to 50.

聚乙二醇的平均分子量以200~10000為佳。200~4000為更佳,300~1000為最佳。如果聚乙二醇的平均分子量小於200,則在成型加工時產生氣體,污染模具或輥,因而不優選。另外,如果大於10000,則防止白化現象的效果有降低的趨勢,並且與苯乙烯系樹脂的相溶性降低,苯乙烯系樹脂組成物、其成型品 產生白濁。平均分子量是根據利用鄰苯二甲酸酐吡啶法測定的羥基的濃度(基於JIS K1557)而計算得到的值。 The average molecular weight of polyethylene glycol is preferably from 200 to 10,000. 200~4000 is better, 300~1000 is the best. If the average molecular weight of the polyethylene glycol is less than 200, gas is generated during the molding process, and the mold or the roll is contaminated, which is not preferable. In addition, when it is more than 10,000, the effect of preventing the whitening phenomenon tends to be lowered, and the compatibility with the styrene resin is lowered, and the styrene resin composition and the molded article thereof are reduced. It produces white turbidity. The average molecular weight is a value calculated based on the concentration of a hydroxyl group (based on JIS K1557) measured by a phthalic anhydride pyridine method.

作為具有聚醚鏈的親水性添加劑,例如可舉出,十二烷基聚氧乙烯醚、十六烷基聚氧乙烯醚、十八烷基聚氧乙烯醚、辛基十二烷基聚氧乙烯醚、十四烷基聚氧乙烯醚、2-乙基己基聚氧乙烯醚等烷基聚氧乙烯醚,聚氧乙烯山梨糖醇酐單月桂酸酯、聚氧乙烯山梨糖醇酐三硬脂酸等的聚氧乙烯山梨糖醇酐脂肪酸酯,聚氧乙烯山梨糖醇四油酸酯等的聚氧乙烯山梨糖醇脂肪酸酯,聚乙二醇單月桂酸酯、聚乙二醇單硬脂酸酯、聚乙二醇二硬脂酸酯、聚乙二醇單油酸酯等的聚氧乙烯脂肪酸酯,聚氧乙烯固化蓖麻油、聚乙二醇、聚氧乙烯單甲基醚、聚氧乙烯二甲基醚、聚氧乙烯甘油醚、聚氧乙烯四油酸酯、聚氧乙烯三異硬脂酸酯、聚氧乙烯椰子脂肪酸甘油酯、二甘油、聚甘油、聚氧乙烯甘油醚、聚甘油脂肪酸酯等。 Examples of the hydrophilic additive having a polyether chain include dodecyl polyoxyethylene ether, hexadecyl polyoxyethylene ether, octadecyl polyoxyethylene ether, and octyldodecyl polyoxyl. Alkyl polyoxyethylene ether such as vinyl ether, tetradecyl polyoxyethylene ether or 2-ethylhexyl polyoxyethylene ether, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan tri-hard Polyoxyethylene sorbitan fatty acid ester such as fatty acid, polyoxyethylene sorbitan fatty acid ester such as polyoxyethylene sorbitol tetraoleate, polyethylene glycol monolaurate, polyethylene glycol Polyoxyethylene fatty acid esters such as monostearate, polyethylene glycol distearate, polyethylene glycol monooleate, polyoxyethylene cured castor oil, polyethylene glycol, polyoxyethylene monomethyl Ether, polyoxyethylene dimethyl ether, polyoxyethylene glyceryl ether, polyoxyethylene tetraoleate, polyoxyethylene triisostearate, polyoxyethylene coconut fatty acid glyceride, diglycerin, polyglycerol, poly Oxyethylene glyceryl ether, polyglycerin fatty acid ester, and the like.

具有聚醚鏈的親水性添加劑的HLB值以8以上為佳,10~20為更佳。HLB(Hydrophilic-lipophilic blance)值是表示添加劑的親水性的值,HLB值如果為8~10則在水中穩定分散,如果超過10則從具有透明感的分散狀態變為呈透明地完全溶解的狀態。在具有聚醚鏈的非離子性表面活性劑中利用HLB值=(親水基團部分的分子量)/(添加劑的分子量)×20來進行計算,不含有親水基團的烷烴這樣的親水性添加劑HLB值=0,對於僅具有親水基團的聚乙二醇,HLB值=20,對於非離子性表面活性劑HLB值為0~20之間。 The hydrophilic additive having a polyether chain preferably has an HLB value of 8 or more, more preferably 10 to 20. The HLB (Hydrophilic-lipophilic blance) value is a value indicating the hydrophilicity of the additive, and if the HLB value is 8 to 10, it is stably dispersed in water, and if it exceeds 10, it is changed from a dispersed state having a transparent feeling to a state of being completely transparent and transparent. . In the nonionic surfactant having a polyether chain, the HLB value = (molecular weight of the hydrophilic group portion) / (molecular weight of the additive) × 20 is calculated, and the hydrophilic additive HLB such as an alkane having no hydrophilic group is calculated. The value is 0. For polyethylene glycol having only a hydrophilic group, the HLB value is 20, and for the nonionic surfactant, the HLB value is between 0 and 20.

具有聚醚鏈的親水性添加劑在溫度200℃、氮氣環境下的加熱損失為10質量%以下為佳。在溫度200℃、氮氣環境氣下的加熱損失可利用熱重量分析(TGA)求得,在氮氣環境下從室溫狀態以10℃/分鐘的升溫速度加熱,由溫度200℃下的重量損失量求得。在溫度200℃、氮氣環境下的加熱損失超過10質量%的添加劑,其揮發性高、在苯乙烯系樹脂的成型加工時產生氣體,有可能使模具、輥受到污染。 The hydrophilic additive having a polyether chain preferably has a heating loss of 10% by mass or less at a temperature of 200 ° C in a nitrogen atmosphere. The heating loss at a temperature of 200 ° C under a nitrogen atmosphere can be obtained by thermogravimetric analysis (TGA), and is heated from a room temperature state at a temperature increase rate of 10 ° C / min under a nitrogen atmosphere, and a weight loss at a temperature of 200 ° C. Seek. The additive having a heating loss of more than 10% by mass in a nitrogen atmosphere at a temperature of 200 ° C has high volatility and generates gas during molding processing of the styrene resin, which may contaminate the mold and the roll.

具有聚醚鏈的親水性添加劑在苯乙烯系樹脂組成物100質量%中的含量為0.4~2.0質量%,優選為0.7~1.6質量%。如果具有聚醚鏈的親水性添加劑的含量小於0.4質量%,則很難防止環境變化引起的白化現象,超越2.0質量%就苯乙烯系樹脂組成物的耐熱性降低。 The content of the hydrophilic additive having a polyether chain in 100% by mass of the styrene resin composition is 0.4 to 2.0% by mass, preferably 0.7 to 1.6% by mass. When the content of the hydrophilic additive having a polyether chain is less than 0.4% by mass, it is difficult to prevent whitening caused by environmental changes, and the heat resistance of the styrene resin composition is lowered beyond 2.0% by mass.

作為具有聚醚鏈的親水性添加劑的添加方法,沒有特別限定,可舉出利用苯乙烯系樹脂的聚合步驟、脫揮步驟、造粒步驟添加混合的方法;利用成型加工時的擠出機等添加混合的方法;通過無添加的苯乙烯系樹脂將調整為高濃度的親水性添加劑的樹脂組成物稀釋混合成目標含量的方法等。 The method of adding the hydrophilic additive having a polyether chain is not particularly limited, and examples thereof include a method of adding and mixing by a polymerization step, a devolatilization step, and a granulation step of a styrene resin, and an extruder using a molding process. A method of adding a mixture; a method of diluting and mixing a resin composition adjusted to a high concentration of a hydrophilic additive into a target content by a styrene-based resin which is not added.

例如可舉出將含有0.5~50.0質量%的親水性添加劑的苯乙烯系樹脂組成物和無添加的苯乙烯系樹脂利用擠出機或注射模塑成型機而混合,得到目標濃度的苯乙烯系樹脂組成物、成型品、導光板的方法。 For example, a styrene resin composition containing 0.5 to 50.0% by mass of a hydrophilic additive and a non-added styrene resin are mixed by an extruder or an injection molding machine to obtain a styrene system having a target concentration. A method of a resin composition, a molded article, and a light guide plate.

本發明的苯乙烯系樹脂組成物的維卡軟化溫度是95~104℃為佳,97~ 104℃為更佳。如果維卡軟化溫度小於95℃,則耐熱性不足,根據使用環境而成型品有可能變形。 The Vicat softening temperature of the styrene resin composition of the present invention is preferably 95 to 104 ° C, 97~ 104 ° C is more preferred. If the Vicat softening temperature is less than 95 ° C, the heat resistance is insufficient, and the molded article may be deformed depending on the use environment.

作為本發明苯乙烯系樹脂組成物的霧度而言,形成4mm厚度的成型品時,5%以下為佳,1%以下為更佳。 When the molded article having a thickness of 4 mm is formed as the haze of the styrene resin composition of the present invention, 5% or less is preferable, and 1% or less is more preferable.

本發明的苯乙烯系樹脂組成物可以利用注射成型、擠出成型、壓縮成型、吹塑成型等根據目的的各種成型方法而得到成型品,其形狀也不做限製。例如板狀成型品時可以加工為導光板等。所得到的成型品可以用作將光線透過於導光板等成型品內部的光學用部件。導光板等光學部件的光透過距離(光路長)較長,因此適宜採用透射率高且具有優異色相的材料。在光路長115mm的初期透射率84%以上,YI值7.0以下為佳。並且,在80℃溫度下保管1000小時之後值與初期值的YI差3.0以下為佳,1.5以下為更佳。 The styrene resin composition of the present invention can be obtained by various molding methods such as injection molding, extrusion molding, compression molding, and blow molding according to the purpose, and the shape thereof is not limited. For example, when a plate-shaped molded article is used, it can be processed into a light guide plate or the like. The obtained molded article can be used as an optical member that transmits light to the inside of a molded article such as a light guide plate. An optical member such as a light guide plate has a long light transmission distance (optical path length), and therefore a material having a high transmittance and an excellent hue is suitably used. The initial transmittance of the optical path length of 115 mm is 84% or more, and the YI value of 7.0 or less is preferable. Further, after storage for 1000 hours at a temperature of 80 ° C, the difference between the value and the initial value is preferably 3.0 or less, and more preferably 1.5 or less.

光路長115mm的透射率及YI值通過以下步驟進行測量。使用苯乙烯系樹脂組成物的顆粒,在料筒溫度230℃、模具溫度50℃下進行注射成型,形成127×127×3mm厚度的板狀成型品。在此,評價長期熱穩定性的樣品在80℃爐溫內保管了1000小時。其次,從板狀成型品中切出115×85×3mm厚度的試驗片,通過拋光研磨對端面進行研磨,得到端面具有鏡面的板狀成型品。對於研磨後的板狀成型品,使用日本分光株式會社製的紫外線可視分光光度計V-670,在大小20×1.6mm、擴散角度0°的入射光下,測定光路長115mm下的波長350nm~800nm的分光透射率,根據JIS K7105計算C光源的視角2°下的YI值。在此,透射率表示波长380nm~780nm的平均透射率。 The transmittance and YI value of the optical path length of 115 mm were measured by the following procedure. Using pellets of a styrene resin composition, injection molding was carried out at a cylinder temperature of 230 ° C and a mold temperature of 50 ° C to form a plate-shaped molded article having a thickness of 127 × 127 × 3 mm. Here, the sample for evaluating long-term heat stability was stored in an oven temperature of 80 ° C for 1,000 hours. Next, a test piece having a thickness of 115 × 85 × 3 mm was cut out from the plate-shaped molded article, and the end surface was polished by polishing to obtain a plate-shaped molded article having a mirror surface on the end surface. For the plate-shaped molded product after polishing, an ultraviolet visible spectrophotometer V-670 manufactured by JASCO Corporation was used to measure a wavelength of 350 nm at an optical path length of 115 mm under incident light having a size of 20 × 1.6 mm and a diffusion angle of 0°. The spectral transmittance at 800 nm was calculated according to JIS K7105, and the YI value at a viewing angle of 2° of the C light source was calculated. Here, the transmittance indicates an average transmittance of a wavelength of 380 nm to 780 nm.

導光板是,從板狀成型品的端面(側面)入射光線,並根據形成在成型品後面(非發光面)的反射圖案而將光線引導至成型品前面(發光面),並使之表面發光的部件。反射圖案可以根據絲網印刷法,注射成形法,鐳射法或噴墨法等方法形成。將板狀成型品加工為導光板時,對光線的入射面或整個端面進行研磨處理並製作鏡面為佳。並且,為了提高發出光的均勻性,可以在板狀成型品的前面(發光面)設置棱鏡圖案等。板狀成型品的前面或者後面的圖案可以在形成板狀成型品時形成,例如,如果是注射成型則為模具形狀,如果是擠出成型則通過輥轉印等而形成圖案。 The light guide plate receives light from an end surface (side surface) of the plate-shaped molded article, and guides the light to the front surface (light-emitting surface) of the molded article according to a reflection pattern formed on the rear surface of the molded article (non-light-emitting surface), and causes the surface to emit light. Parts. The reflection pattern can be formed by a method such as a screen printing method, an injection molding method, a laser method, or an inkjet method. When the plate-shaped molded article is processed into a light guide plate, it is preferable to polish the incident surface or the entire end surface of the light to form a mirror surface. Further, in order to improve the uniformity of the emitted light, a prism pattern or the like may be provided on the front surface (light emitting surface) of the plate-shaped molded article. The front or rear pattern of the plate-shaped molded article can be formed at the time of forming a plate-shaped molded article, for example, a mold shape if it is injection-molded, and a pattern by roll transfer or the like if it is extrusion molding.

【實施例】 [Examples]

以下,通過實施例具體說明本發明,不過,本發明並不限定於這些實施例。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to these examples.

<<試驗1>> <<Test 1>> (苯乙烯系樹脂PS-1~PS-3的製造) (Manufacture of styrene resin PS-1 ~ PS-3)

將作為完全混合型攪拌槽的第1反應器和第2反應器以及作為帶有靜態混合器的活塞式流動型反應器的第3反應器以串聯的方式連接來構成聚合步驟,按照表1所示的條件實施苯乙烯系樹脂的製造。各反應器的容量分別為:第1反應器為39升、第2反應器為39升、第3反應器為16升。用表1記載的原料組成製備原料溶液,向第1反應器以表1記載的流量連續供給原料溶液。在第1反應器的入口,以成為表1記載的添加濃度(質量基準相對於原料苯乙烯和甲基丙烯酸的總計量的濃度)的方式向原料溶液添加聚合引發劑,並均勻混合。 表1記載的聚合引發劑如下:聚合引發劑-1:2,2-二(4,4-三級丁基過氧基環己基)丙烷(使用日油株式會社製PATORA A。) The first reactor and the second reactor as a completely mixed agitation tank and the third reactor as a piston type flow reactor with a static mixer are connected in series to form a polymerization step, as shown in Table 1. The production of the styrene resin was carried out under the conditions shown. The capacities of the respective reactors were 39 liters in the first reactor, 39 liters in the second reactor, and 16 liters in the third reactor. The raw material solution was prepared using the raw material compositions described in Table 1, and the raw material solution was continuously supplied to the first reactor at the flow rate shown in Table 1. At the inlet of the first reactor, a polymerization initiator was added to the raw material solution so as to have an additive concentration (concentration based on the total amount of the raw material styrene and methacrylic acid) described in Table 1, and uniformly mixed. The polymerization initiator described in Table 1 is as follows: polymerization initiator-1: 2,2-bis(4,4-tributylperoxycyclohexyl)propane (PATORA A manufactured by Nippon Oil Co., Ltd.).

聚合引發劑-2:1,1-二(三級丁基過氧基)環己烷(使用日油株式會社製PERHEXA C。) Polymerization initiator-2: 1,1-di(tri-butylperoxy)cyclohexane (using PERHEXA C manufactured by Nippon Oil Co., Ltd.)

在此,在第3反應器中,以使沿著流動方向產生溫度梯度,在中間部分、出口部分以成為表1的溫度的方式進行調整。 Here, in the third reactor, a temperature gradient is generated along the flow direction, and the intermediate portion and the outlet portion are adjusted so as to have the temperature of Table 1.

接著,通過將利用第3反應器連續取出的含有聚合物的溶液導入到由串聯的2段構成的帶有預熱器的真空脫揮槽中,以成為表1記載的樹脂溫度的方式調整預熱器的溫度,並按表1記載的壓力進行調整,從而將未反應苯乙烯和乙基苯分離後,利用多孔模頭擠出為繩股狀,利用冷溶方式將繩股冷卻並切斷,進行顆粒化。 Next, the polymer-containing solution continuously taken out by the third reactor was introduced into a vacuum devolatilization tank having a preheater consisting of two stages connected in series, and the preheating was adjusted so as to have the resin temperature shown in Table 1. The temperature of the heat exchanger was adjusted according to the pressure shown in Table 1, and the unreacted styrene and ethylbenzene were separated, and then extruded into a strand shape by a porous die, and the strands were cooled and cut by a cold solution method. , granulation.

(實施例1-1~1-30,比較例1-1~1-10) (Examples 1-1 to 1-30, Comparative Examples 1-1 to 1-10)

以表2所示的含量,使用螺杆直徑為40mm的單軸擠出機,將苯乙烯系樹脂PS-1、PS-2、PS-3和作為添加劑的B及C在料筒溫度230℃、螺杆轉速100rpm 下熔融混煉,得到顆粒。表2中使用的添加劑B及C如下所示。在此,添加劑B表示(b)磷系抗氧化劑,添加劑C表示(c)受阻酚系抗氧化劑。 Using a uniaxial extruder having a screw diameter of 40 mm, the styrene resins PS-1, PS-2, PS-3 and B and C as additives were at a cylinder temperature of 230 ° C at a content shown in Table 2, Screw speed 100rpm The mixture is melted and melted to obtain granules. The additives B and C used in Table 2 are shown below. Here, the additive B represents (b) a phosphorus-based antioxidant, and the additive C represents (c) a hindered phenol-based antioxidant.

B-1:三(2,4-二-三級丁基苯基)亞磷酸酯(BASF日本株式會社製Irgafos 168) B-1: Tris(2,4-di-tertiary butylphenyl) phosphite (Irgafos 168, manufactured by BASF Japan Co., Ltd.)

B-2:2,2’-亞甲基雙(4,6-二-三級丁基-1-苯基氧)(2-乙基己基氧基)磷(株式會社ADEKA製ADKSTAB HP-10) B-2: 2,2'-methylenebis(4,6-di-tert-butyl-1-phenyloxy)(2-ethylhexyloxy)phosphorus (ADKSTAB HP-10, manufactured by ADEKA) )

B-3:雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯(Dover Chemical Corporation製Doverphos S-9228) B-3: bis(2,4-dicumylphenyl)pentaerythritol diphosphite (Doverphos S-9228, manufactured by Dover Chemical Corporation)

B-4:3,9-雙(2,6-二-三級丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺〔5.5〕十一烷(株式會社ADEKA製ADKSTAB PEP-36) B-4: 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphorane [5.5] Undecane (ADKSTAB PEP-36 manufactured by ADEKA Co., Ltd.)

B-5:四(2,4-二-三級丁基苯基)[1,1’-聯苯]-4,4二膦酸酯(diylbis phosphonate)(Clariant Co.Ltd.製Hostanox P-EPQ) B-5: tetrakis(2,4-di-tert-butylphenyl)[1,1'-biphenyl]-4,4 diphosphonate (Hostanox P- by Clariant Co. Ltd.) EPQ)

B-6:雙(2,4-二-三級丁基-6-甲基苯基)亞磷酸乙基酯,(BASF日本株式會社製Irgafos 38) B-6: ethyl bis(2,4-di-tertiarybutyl-6-methylphenyl)phosphite, (Irgafos 38, manufactured by BASF Japan Co., Ltd.)

B-7:亞磷酸二苯基-2-乙基己基(株式會社ADEKA製ADKSTAB C) B-7: Diphenyl-2-ethylhexyl phosphite (ADKSTAB C manufactured by ADEKA Co., Ltd.)

B-8:亞磷酸三異癸基脂(triisodecyl)(株式會社ADEKA製ADKSTAB 3010) B-8: Triisodecyl phosphite (ADKSTAB 3010, manufactured by ADEKA Co., Ltd.)

B-9:環新戊烷四基雙(2,4-二-三級丁基苯基亞磷酸酯)(株式會社ADEKA製ADKSTAB PEP-8) B-9: cyclopentane tetrakis(bis(2,4-di-tert-butylphenylphosphite) (ADKSTAB PEP-8, manufactured by ADEKA)

C-1:十八烷基-3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯(BASF日本株式會社製Irganox 1076) C-1: octadecyl-3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate (Irganox 1076, manufactured by BASF Japan Co., Ltd.)

C-2:3,9-雙[2-〔3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基]-1,1- 二甲基乙基]-2,4,8,10-四氧雜螺[5.5]十一烷(株式會社ADEKA製ADKSTAB AO-80) C-2: 3,9-bis[2-[3-(3-tri-butyl-4-hydroxy-5-methylphenyl)propanoxy]-1,1- Dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane (ADKSTAB AO-80, manufactured by ADEKA)

C-3:亞乙基雙(氧基亞乙基)雙〔3-(5-三級丁基-4-羥基-間甲苯基)丙酸酯](BASF日本株式會社製Irganox 245) C-3: ethylenebis(oxyethylene)bis[3-(5-tris-butyl-4-hydroxy-m-tolyl)propionate] (Irganox 245, manufactured by BASF Japan Co., Ltd.)

C-4:季戊四醇四〔3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯](BASF日本株式會社製Irganox 1010) C-4: pentaerythritol tetrakis[3-(3,5-di-tri-butyl-4-hydroxyphenyl)propionate] (Irganox 1010, manufactured by BASF Japan Co., Ltd.)

C-5:1,1,3-三(2-甲基-4-羥基-5-三級丁基苯基)丁烷(株式會社ADEKA製ADKSTAB AO-30) C-5: 1,1,3-tris(2-methyl-4-hydroxy-5-tributylphenyl)butane (ADKSTAB AO-30, manufactured by ADEKA Co., Ltd.)

C-6:4,4’-亞丁基雙(3-甲基-6-三級丁基苯酚)(株式會社ADEKA製ADKSTAB AO-40) C-6: 4,4'-butylene bis(3-methyl-6-tertiary butylphenol) (ADKSTAB AO-40, manufactured by ADEKA Co., Ltd.)

C-7:2-甲基-4,6-雙(十二烷基硫甲基)苯酚(BASF日本株式會社製Irganox 1726) C-7: 2-methyl-4,6-bis(dodecylthiomethyl)phenol (Irganox 1726, manufactured by BASF Japan Co., Ltd.)

另外,使用得到的顆粒,在料筒溫度230℃、模具溫度50℃下進行注射成型,形成127×127×3mm厚度的板狀成型品。為了評價長期熱穩定性,而將得到的成型品在80℃的爐溫內保管1000小時。為了評價保管前的初期成型品和保管後的成型品光學特性,而從板狀成型品切出115×85×3mm厚度的試驗片,通過拋光研磨對端面進行研磨,製備在端面具有鏡面的板狀成型品。對於研磨後的板狀成型品,使用日本分光株式會社製的紫外線可視分光光度計V-670,在大小20×1.6mm、擴散角度0°的入射光下,測定光路長115mm下的波長350nm~800nm的分光透射率,根據JIS K7105計算C光源的視角2°下的YI值。表2所示的透射率是表示波长380nm~780nm的平均透射率。 Further, using the obtained pellets, injection molding was carried out at a cylinder temperature of 230 ° C and a mold temperature of 50 ° C to form a plate-shaped molded article having a thickness of 127 × 127 × 3 mm. In order to evaluate long-term heat stability, the obtained molded article was stored in an oven temperature of 80 ° C for 1,000 hours. In order to evaluate the optical properties of the initial molded product before storage and the molded product after storage, a test piece having a thickness of 115 × 85 × 3 mm was cut out from the plate-shaped molded product, and the end surface was polished by polishing to prepare a plate having a mirror surface at the end surface. Shaped product. For the plate-shaped molded product after polishing, an ultraviolet visible spectrophotometer V-670 manufactured by JASCO Corporation was used to measure a wavelength of 350 nm at an optical path length of 115 mm under incident light having a size of 20 × 1.6 mm and a diffusion angle of 0°. The spectral transmittance at 800 nm was calculated according to JIS K7105, and the YI value at a viewing angle of 2° of the C light source was calculated. The transmittance shown in Table 2 is an average transmittance indicating a wavelength of 380 nm to 780 nm.

接下來,基於下式計算△YI差。在下式中,“沒有添加劑”意味著添加劑B及添加劑C均未添加的情況,“有添加劑”意味著添加了添加劑B和添加劑C中的至少一種的情況。在此,實施例、比較例、參考例總稱為“試驗例”。 Next, the ΔYI difference is calculated based on the following formula. In the following formula, "without an additive" means a case where neither the additive B nor the additive C is added, and "the additive" means a case where at least one of the additive B and the additive C is added. Here, the examples, comparative examples, and reference examples are collectively referred to as "test examples."

△加熱後YI值=(有添加劑的試驗例中的“80℃*1000小時後的YI值”)-(沒有添加劑的試驗例中的“80℃*1000小時後的YI值”) △ YI value after heating = ("YI value after 80 ° C * 1000 hours" in the test example with additives") - "YI value after 80 ° C * 1000 hours in the test example without additives")

在一例中,有添加劑的實施例1-1中,80℃*1000小時後的YI值是7.0,苯乙烯系樹脂組成物的種類相同的參考例1-1中,80℃*1000小時後的YI值是11.6,因此,實施例1-1的“△加熱後YI值”是-4.6。該值表示添加添加劑B和添加劑C之後的變色防止效果的程度,該值越小意味著效果越大。 In one example, in Example 1-1 having an additive, the YI value after 80 ° C * 1000 hours was 7.0, and in Reference Example 1-1 in which the type of the styrene resin composition was the same, after 80 ° C * 1000 hours The YI value was 11.6. Therefore, the "YI value after Δ heating" of Example 1-1 was -4.6. This value indicates the degree of the discoloration preventing effect after the addition of the additive B and the additive C, and the smaller the value, the larger the effect.

進而,基於△加熱後YI值,並根據以下基準對實施例.比較例進行排位。 Further, based on the YI value after Δ heating, and according to the following criteria, the examples. The comparative example was ranked.

S:△加熱後YI值-4.0 S: △ YI value after heating -4.0

A:-4.0△加熱後YI值-3.5 A:-4.0 △YI value after heating -3.5

B:-3.5△加熱後YI值-2.5 B:-3.5 △YI value after heating -2.5

C:-2.5△加熱後YI值 C:-2.5 △YI value after heating

表2表示各樹脂組成物的特性及評價結果。 Table 2 shows the characteristics and evaluation results of the respective resin compositions.

【表2】 【Table 2】

實施例的成型品其初期的透射率和YI值很優秀,保管80℃*1000小時後的YI變化量很小,且長期熱穩定性也很優秀。並且,(1)磷系抗氧化劑具有特定結構,(2)其含量在特定範圍內,(3)受阻酚系抗氧化劑具有特定結構,且(4)其含量在特定範圍內時,苯乙烯系樹脂組成物的變色抑制效果極高。並且,從實施例1-13,1-14可知,苯乙烯系樹脂的種類即使是苯乙烯-(甲基)丙烯酸共聚樹脂,或苯乙烯-(甲基)丙烯酸酯共聚樹脂均能夠得到同樣的效果。 In the molded article of the example, the initial transmittance and the YI value were excellent, and the amount of change in YI after storage at 80 ° C for 1,000 hours was small, and the long-term thermal stability was also excellent. Further, (1) the phosphorus-based antioxidant has a specific structure, (2) the content thereof is within a specific range, (3) the hindered phenol-based antioxidant has a specific structure, and (4) the content thereof is within a specific range, the styrene system The discoloration suppressing effect of the resin composition is extremely high. Further, from Examples 1-13 and 1-14, it is understood that the styrene-based resin can be obtained in the same manner as the styrene-(meth)acrylic copolymer resin or the styrene-(meth)acrylate copolymer resin. effect.

<<試驗2>> <<Test 2>> (實施例2-1~2-26) (Example 2-1 ~ 2-26)

將作為完全混合型攪拌槽的第1反應器和第2反應器以及作為帶有靜態混合器的活塞式流動型反應器的第3反應器以串聯的方式連接來構成聚合步驟,按照表1所示的條件1實施苯乙烯系樹脂的製造。各反應器的容量分別為:第1反應器為39升、第2反應器為39升、第3反應器為16升。用表1的條件1所記載的原料組成製備原料溶液,向第1反應器以表1記載的流量連續供給原料溶液。 The first reactor and the second reactor as a completely mixed agitation tank and the third reactor as a piston type flow reactor with a static mixer are connected in series to form a polymerization step, as shown in Table 1. The conditions 1 shown are the manufacture of a styrene resin. The capacities of the respective reactors were 39 liters in the first reactor, 39 liters in the second reactor, and 16 liters in the third reactor. The raw material solution was prepared using the raw material composition described in Condition 1 of Table 1, and the raw material solution was continuously supplied to the first reactor at the flow rate shown in Table 1.

另外,在第3反應器的入口,將具有聚醚鏈的親水性添加劑D以成為表3所示的種類和含量的方式添加。使用的添加劑和聚乙二醇的種類如下。 Further, at the inlet of the third reactor, the hydrophilic additive D having a polyether chain was added so as to have the kind and content shown in Table 3. The types of additives and polyethylene glycols used are as follows.

D-1:平均分子量為400的聚乙二醇(日油株式會社製PEG#400) D-1: polyethylene glycol having an average molecular weight of 400 (PEG#400 manufactured by Nippon Oil Co., Ltd.)

D-2:平均分子量為1000的聚乙二醇(日油株式會社製PEG#1000) D-2: polyethylene glycol having an average molecular weight of 1000 (PEG#1000 manufactured by Nippon Oil Co., Ltd.)

D-3:平均分子量為2000的聚乙二醇(日油株式會社製PEG#2000) D-3: polyethylene glycol having an average molecular weight of 2,000 (PEG#2000 manufactured by Nippon Oil Co., Ltd.)

D-4:乙烯基十二烷基聚氧乙烯醚環氧乙烷平均加成摩爾數=25(花王 株式會社製EMULGEN 123P) D-4: vinyl dodecyl polyoxyethylene ether ethylene oxide average addition mole number = 25 (Kao EMULGEN 123P)

D-5:乙烯基十二烷基聚氧乙烯醚環氧乙烷平均加成摩爾數=12(花王株式會社製EMULGEN 320P) D-5: vinyl dodecyl polyoxyethylene ether, ethylene oxide average addition mole number = 12 (EMULGEN 320P, manufactured by Kao Corporation)

D-6:乙烯基十二烷基聚氧乙烯醚環氧乙烷平均加成摩爾數=9(花王株式會社製EMULGEN 109P) D-6: Vinyl lauryl polyoxyethylene ether, ethylene oxide average addition mole number = 9 (EMULGEN 109P, manufactured by Kao Corporation)

D-7:乙烯基十二烷基聚氧乙烯醚環氧乙烷平均加成摩爾數=30(花王株式會社製EMULGEN 130K) D-7: Ethylene lauryl polyoxyethylene ether, ethylene oxide, average addition mole number = 30 (EMULGEN 130K, manufactured by Kao Corporation)

D-8:聚乙二醇單月桂酸酯環氧乙烷平均加成摩爾數=12(花王株式會社製EMANON 1112) D-8: Polyethylene glycol monolaurate Ethylene oxide average addition mole number = 12 (Malay Co., Ltd. EMANON 1112)

接著,將連續取出至第3反應器的含有聚合物的溶液導入到由串聯的2段構成的帶有預熱器的真空脫揮槽中,將未反應苯乙烯和乙基苯分離後,擠出為繩股狀並冷卻後,進行切斷來製成顆粒。在此,第1階段的脫揮槽內的樹脂溫度設定為160℃,真空脫揮槽的壓力為65kPa,第2階段的脫揮層內的樹脂溫度設定為235℃,真空脫揮槽的壓力為0.8kPa。 Next, the polymer-containing solution continuously taken out to the third reactor is introduced into a vacuum devolatilization tank having a preheater consisting of two stages connected in series, and the unreacted styrene and ethylbenzene are separated and then extruded. After being stranded and cooled, the cut was made to form pellets. Here, the resin temperature in the devolatilization tank of the first stage is set to 160 ° C, the pressure of the vacuum devolatilization tank is 65 kPa, and the resin temperature in the devolatilization layer of the second stage is set to 235 ° C, and the pressure of the vacuum devolatilization tank It is 0.8 kPa.

所得到的苯乙烯系樹脂的重量平均分子量(Mw)均為37萬。 The weight average molecular weight (Mw) of the obtained styrene resin was 370,000.

接下來,以成為表3所示的含量,使用螺杆直徑40mm的單軸擠出機,將上述得到苯乙烯系樹脂的顆粒和添加劑B及C在料筒溫度230℃、螺杆轉速100rpm下熔融混煉得到顆粒。將在表3中使用的添加劑B、C的標號與試驗1所示標號相同。 Next, the styrene resin pellets and the additives B and C obtained by the above-described contents shown in Table 3 were melt-blended at a cylinder temperature of 230 ° C and a screw rotation speed of 100 rpm using a single-axis extruder having a screw diameter of 40 mm. Refining to obtain granules. The labels of the additives B and C used in Table 3 were the same as those shown in Test 1.

另外,熔體質量流動速率(MFR)是根據JIS K 7210,在200℃、49N負載的條件下進行測定,維卡軟化溫度是根據JIS K 7206,在升溫速度50℃/hr、試驗負載50N下進行測定。透射率及YI值採用如同試驗1的方法進行測量。 In addition, the melt mass flow rate (MFR) is measured according to JIS K 7210 under the conditions of 200 ° C and 49 N load, and the Vicat softening temperature is according to JIS K 7206, at a heating rate of 50 ° C / hr, and a test load of 50 N. The measurement was carried out. The transmittance and YI values were measured by the method as in Test 1.

進而,為了確認因環境變化而產生的白化現象,將在端面具有鏡面的板狀成型品在60℃、90%相對濕度的環境暴露150小時,在23℃、50%相對濕度的環境取出試驗片,觀察在成型品內部產生的白化現象,作為白化抑制效果如下進行判定。 Further, in order to confirm the whitening phenomenon caused by the environmental change, the plate-shaped molded article having the mirror surface on the end surface was exposed to an environment of 60° C. and 90% relative humidity for 150 hours, and the test piece was taken out at 23° C. and 50% relative humidity. The whitening phenomenon generated inside the molded article was observed, and the whitening suppression effect was determined as follows.

◎:完全不產生白化 ◎: no whitening at all

○:取出1小時後稍有白化,但24小時後消失 ○: A little whitening after taking out for 1 hour, but disappearing after 24 hours

△:取出1小時後白化,但24小時後幾乎消失 △: whitening after taking out for 1 hour, but almost disappeared after 24 hours

×:取出1小時後顯著白化,即便經過24小時也不消失 ×: Significantly whitened after taking out for 1 hour, even if it does not disappear after 24 hours

表3表示各樹脂組成物的特性及評價結果。 Table 3 shows the characteristics and evaluation results of the respective resin compositions.

實施例2-1~2-23的成型品具有優異的白化抑制效果,其初期的透射率和YI值也很優秀,保管80℃*1000小時之後的YI變化量很小,長期熱穩定性也很優秀。另一方面,實施例2-24~2-25有可能是因為沒有添加親水性添加劑D,或添加量太少,所以,發生了白化現象。進而,實施例2-26中因為親水性添加劑D 的添加量太多,所以導致了耐熱性降低。 The molded articles of Examples 2-1 to 2-23 have an excellent whitening suppressing effect, and the initial transmittance and YI value are also excellent, and the amount of change in YI after storage at 80 ° C for 1000 hours is small, and long-term heat stability is also outstanding. On the other hand, Examples 2-24 to 2-25 may be because the hydrophilic additive D was not added, or the amount added was too small, so whitening occurred. Further, in Examples 2 to 26, since the amount of the hydrophilic additive D added was too large, the heat resistance was lowered.

<<試驗3>> <<Trial 3>> (苯乙烯系樹脂A-1~7的製造例) (Production Example of Styrene Resin A-1 to 7)

將作為完全混合型攪拌槽的第1反應器和第2反應器以及作為帶有靜態混合器的活塞式流動型反應器的第3反應器以串聯的方式連接來構成聚合步驟,按照表4所示的條件實施苯乙烯系樹脂的製造。各反應器的容量分別為:第1反應器為39升、第2反應器為39升、第3反應器為16升。用表4記載的原料組成製備原料溶液,向第1反應器以表4記載的流量連續供給原料溶液。在第1反應器的入口,以成為表4記載的添加濃度(質量基準相對於原料苯乙烯及甲基丙烯酸的總計量的濃度)的方式向原料溶液添加聚合引發劑,並均勻混合。表4記載的聚合引發劑如下:聚合引發劑-1:1,1-二(三級丁基過氧基)環己烷(使用日油株式會社製PERHEXA C。) The first reactor and the second reactor as a complete mixing type agitation tank and the third reactor as a piston type flow reactor with a static mixer are connected in series to form a polymerization step, as shown in Table 4. The production of the styrene resin was carried out under the conditions shown. The capacities of the respective reactors were 39 liters in the first reactor, 39 liters in the second reactor, and 16 liters in the third reactor. The raw material solution was prepared using the raw material compositions described in Table 4, and the raw material solution was continuously supplied to the first reactor at the flow rate shown in Table 4. At the inlet of the first reactor, a polymerization initiator was added to the raw material solution so as to have an additive concentration (concentration based on the total amount of the raw material styrene and methacrylic acid) described in Table 4, and uniformly mixed. The polymerization initiator described in Table 4 is as follows: a polymerization initiator - 1:1, 1-di(tertiary butylperoxy)cyclohexane (using PERHEXA C manufactured by Nippon Oil Co., Ltd.).

在此,在第3反應器中,以使沿著流動方向產生溫度梯度,在中間部分、出口部分以成為表4的溫度的方式進行調整。 Here, in the third reactor, a temperature gradient is generated along the flow direction, and the intermediate portion and the outlet portion are adjusted so as to have temperatures of Table 4.

接著,通過將利用第3反應器連續取出的含有聚合物的溶液導入到由串聯的2段構成的帶有預熱器的真空脫揮槽中,以成為表4記載的樹脂溫度的方式調整預熱器的溫度,並按表4記載的壓力進行調整,從而將未反應苯乙烯和乙基苯分離後,利用多孔模頭擠出為繩股狀,利用冷溶方式將繩股(strand)冷卻並切斷,進行顆粒化。 Next, the polymer-containing solution continuously taken out by the third reactor was introduced into a vacuum devolatilization tank equipped with a preheater consisting of two stages connected in series, and the preheating was adjusted so as to become the resin temperature shown in Table 4. The temperature of the heat exchanger was adjusted according to the pressures shown in Table 4, and the unreacted styrene and ethylbenzene were separated, and then extruded into a strand shape by a porous die, and the strands were cooled by a cold solution method. And cut and granulated.

苯乙烯系樹脂中的(甲基)丙烯酸甲酯單元的含量(PMMA量)可利用熱裂解氣相色譜儀按以下條件進行測定。 The content (PMMA amount) of the methyl (meth) acrylate unit in the styrene resin can be measured by a pyrolysis gas chromatograph under the following conditions.

熱解爐:PYR-2A(株式會社島津製作所製) Pyrolysis furnace: PYR-2A (made by Shimadzu Corporation)

熱解爐溫度設定:525℃ Pyrolysis furnace temperature setting: 525 ° C

氣象色譜儀:GC-14A(株式會社島津製作所製) Gas Chromatograph: GC-14A (made by Shimadzu Corporation)

柱:玻璃製3mm徑×3m Column: 3mm diameter × 3m made of glass

填充劑:FFAP Chromsorb WAW 10% Filler: FFAP Chromsorb WAW 10%

注射、檢測器溫度:250℃ Injection, detector temperature: 250 ° C

柱溫:120℃ Column temperature: 120 ° C

載氣:氮 Carrier gas: nitrogen

熔體質量流動速率(MFR)是根據JIS K 7210,在200℃、49N負載的條件下進行測定,維卡軟化溫度是根據JIS K 7206,在升溫速度50℃/hr、試驗負載50N下進行測定。 The melt mass flow rate (MFR) is measured according to JIS K 7210 under the conditions of 200 ° C and 49 N load. The Vicat softening temperature is measured according to JIS K 7206 at a heating rate of 50 ° C / hr and a test load of 50 N. .

測量吸水量時,利用上述板狀成型品,測量在80℃溫度下乾燥24小時後的質量W1,然後,在40℃溫度80%相對濕度的環境下保管板狀成型品,每經過一定時間後取出並緊接著測量重量,測量出重量沒有變化(飽和狀態)時的質量W2,吸水量=(W2-W1)/W2×1000000(ppm)。表4表示各苯乙烯系樹脂的特性。 When the water absorption amount is measured, the mass W1 after drying at a temperature of 80 ° C for 24 hours is measured by the above-mentioned plate-shaped molded article, and then the plate-shaped molded article is stored in an environment of 40 ° C and a temperature of 80% relative humidity, after each lapse of a certain period of time. The weight was taken out and measured immediately, and the mass W2 when the weight did not change (saturated state) was measured, and the water absorption amount = (W2-W1) / W2 × 1000000 (ppm). Table 4 shows the characteristics of each styrene resin.

(實施例3-1~3-18) (Examples 3-1 to 3-18)

其次,以成為表5所示的含量,使用螺杆直徑40mm的單軸擠出機,將苯乙烯系樹脂A、作為添加劑的B及C在料筒溫度230℃、螺杆轉速100rpm下熔融 混煉得到顆粒。表5中使用的添加劑的B、C的標號與試驗1中的標記相同。 Next, styrene resin A and B and C as additives were melted at a cylinder temperature of 230 ° C and a screw rotation speed of 100 rpm using a uniaxial extruder having a screw diameter of 40 mm as shown in Table 5. Mixing to obtain granules. The labels of B and C of the additives used in Table 5 are the same as those in Test 1.

利用如同試驗2的方法測量並評價了透射率、YI值、白化抑制效果。 The transmittance, the YI value, and the whitening suppression effect were measured and evaluated by the method as in Test 2.

表5表示各樹脂組成物的特性及評價結果。 Table 5 shows the characteristics and evaluation results of the respective resin compositions.

(甲基)丙烯酸酯單元的含量相對較多的實施例3-1~3-16相關的成型品具有優異的白化抑制效果,初期的透射率和YI值也很優秀,保管80℃*1000小時後的YI變化量很小,長期熱穩定性也很優秀。另一方面,不含(甲基)丙烯酸酯單元或者含量較少的實施例3-17~3-18顯示出白化抑制效果不夠充分。 The molded articles related to Examples 3-1 to 3-16 having a relatively large content of (meth) acrylate units have an excellent whitening inhibitory effect, and the initial transmittance and YI value are also excellent, and storage is 80 ° C * 1000 hours. The amount of YI change is small and the long-term thermal stability is excellent. On the other hand, Examples 3-17 to 3-18 which do not contain a (meth) acrylate unit or have a small content show that the whitening inhibitory effect is insufficient.

【產業上的利用可能性】 [Industrial use possibilities]

本發明的光學用苯乙烯系樹脂組成物及成型品具有優異的色相及透明性,其長期熱穩定性很優秀。並且,防止環境變化引起的白化現象,透明性和色相均優秀,因此,以前因環境變化而產生白化現象的用途中也可以維持作為苯乙烯系樹脂的優點的透明性,可以適宜採用。例如,可應用於電視機、桌上型個人電腦、筆記型個人電腦、手機、汽車導航等的導光板。 The styrene resin composition for optical use and the molded article of the present invention have excellent hue and transparency, and are excellent in long-term thermal stability. In addition, since the whitening phenomenon caused by the environmental change is excellent in transparency and hue, the transparency which is an advantage of the styrene-based resin can be maintained in the use of the whitening phenomenon due to environmental changes, and it can be suitably used. For example, it can be applied to a light guide plate of a television, a desktop personal computer, a notebook personal computer, a mobile phone, a car navigation, or the like.

Claims (8)

一種光學用苯乙烯系樹脂組成物,其特徵在於,包含a)重量平均分子量為15萬~70萬的苯乙烯系樹脂;選自下述(B-1)~(B-4)中的至少一種的(b)磷系抗氧化劑;和選自下述(C-1)~(C-4)中的至少一種的(c)受阻酚系抗氧化劑,(B-1)三(2,4-二-三級丁基苯基)亞磷酸酯,(B-2)2,2’-亞甲基雙(4,6-二-三級丁基-1-苯基氧)(2-乙基己基氧基)磷,(B-3)雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯,(B-4)3,9-雙(2,6-二-三級丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺〔5.5〕十一烷,(C-1)十八烷基-3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯,(C-2)3,9-雙[2-〔3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧雜螺[5.5]十一烷,(C-3)亞乙基雙(氧乙烯)雙〔3-(5-三級丁基-4-羥基-間甲苯基)丙酸酯〕,(C-4)季戊四醇四〔3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯〕,其中,苯乙烯系樹脂組成物100質量%中的(b)的含量為0.03~0.40質量%、(c)的含量為0.02~0.30質量%。 A styrene resin composition for optical use comprising a) a styrene resin having a weight average molecular weight of 150,000 to 700,000; and at least one selected from the group consisting of (B-1) to (B-4) below. (b) a phosphorus-based antioxidant; and (c) a hindered phenol-based antioxidant selected from at least one of the following (C-1) to (C-4), (B-1) three (2, 4) -di-tertiary butylphenyl)phosphite, (B-2) 2,2'-methylenebis(4,6-di-tert-butyl-1-phenyloxy) (2-B (hexyloxy)phosphorus, (B-3) bis(2,4-dicumylphenyl)pentaerythritol diphosphite, (B-4) 3,9-bis(2,6-di-tridecyl) (4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, (C-1)octadecyl-3- (3,5-di-tri-butyl-4-hydroxyphenyl)propionate, (C-2)3,9-bis[2-[3-(3-tri-butyl-4-hydroxy-) 5-methylphenyl)propanoxy]-1,1-dimethylethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, (C-3) Bis(oxyethylene) bis[3-(5-tris-butyl-4-hydroxy-m-tolyl)propionate], (C-4) pentaerythritol tetra[3-(3,5-di-tris) Butyl-4-hydroxyphenyl)propionate], wherein the styrene resin composition is 100% by mass (B) in an amount of 0.03 to 0.40 mass%, (c) in an amount of from 0.02 to 0.30% by mass. 如申請專利範圍第1項所述的光學用苯乙烯系樹脂組成物,其中,(b)磷系抗氧化劑和(c)受阻酚系抗氧化劑的組合為,選自(B-1)和(C-1)、(B-1)和 (C-2)、(B-1)和(C-3)、(B-1)和(C-4)、(B-2)和(C-1)、(B-2)和(C-4)、(B-3)和(C-1)、(B-3)和(C-2)、(B-3)和(C-3)、(B-3)和(C-4)、(B-4)和(C-1)、(B-4)和(C-2)、(B-4)和(C-3)、(B-4)和(C-4)組合中的至少一組。 The styrene resin composition for optical use according to the first aspect of the invention, wherein the combination of the (b) phosphorus-based antioxidant and the (c) hindered phenol-based antioxidant is selected from the group consisting of (B-1) and ( C-1), (B-1) and (C-2), (B-1) and (C-3), (B-1) and (C-4), (B-2) and (C-1), (B-2) and (C -4), (B-3) and (C-1), (B-3) and (C-2), (B-3) and (C-3), (B-3) and (C-4 ), (B-4) and (C-1), (B-4) and (C-2), (B-4) and (C-3), (B-4) and (C-4) combinations At least one of the groups. 如申請專利範圍第1或2項所述的光學用苯乙烯系樹脂組成物,其中,(b)磷系抗氧化劑和(c)受阻酚系抗氧化劑的組合為,選自(B-1)和(C-1)、(B-1)和(C-2)、(B-1)和(C-3)、(B-1)和(C-4)、(B-2)和(C-1)、(B-2)和(C-4)中的至少一組。 The styrene resin composition for optical use according to the first or second aspect of the invention, wherein the combination of (b) the phosphorus-based antioxidant and the (c) hindered phenol-based antioxidant is selected from (B-1) And (C-1), (B-1) and (C-2), (B-1) and (C-3), (B-1) and (C-4), (B-2) and At least one of C-1), (B-2), and (C-4). 如申請專利範圍第1至3項中的任意一項所述的光學用苯乙烯系樹脂組成物,其中,所述苯乙烯系樹脂是將苯乙烯系單體和(甲基)丙烯酸共聚而得的苯乙烯-(甲基)丙烯酸共聚樹脂,苯乙烯系樹脂的苯乙烯系單體單元的含量為90.0~99.9質量%,(甲基)丙烯酸單元的含量為0.1~10.0質量%,其中,苯乙烯系樹脂的苯乙烯系單體單元和(甲基)丙烯酸單元的含量的總計為100質量%。 The styrene-based resin composition for optical use according to any one of claims 1 to 3, wherein the styrene-based resin is obtained by copolymerizing a styrene-based monomer and (meth)acrylic acid. The styrene-(meth)acrylic copolymer resin, the content of the styrene monomer unit of the styrene resin is 90.0 to 99.9% by mass, and the content of the (meth)acrylic acid unit is 0.1 to 10.0% by mass, wherein benzene The total content of the styrene monomer unit and the (meth)acrylic unit of the ethylene resin is 100% by mass. 如申請專利範圍第1至3項中的任意一項所述的光學用苯乙烯系樹脂組成物,其中,所述苯乙烯系樹脂是將苯乙烯系單體和(甲基)丙烯酸酯共聚而得的苯乙烯-(甲基)丙烯酸酯共聚樹脂,苯乙烯系樹脂的苯乙烯系單體單元的含量為40.0~99.0質量%,(甲基)丙烯酸酯單元的含量為1.0~60.0質量%,其中,苯乙烯系樹脂的苯乙烯系單體單元和(甲基)丙烯酸酯單元的含量的總計為100質量%。 The styrene-based resin composition for optical use according to any one of claims 1 to 3, wherein the styrene resin is obtained by copolymerizing a styrene monomer and a (meth) acrylate. The obtained styrene-(meth)acrylate copolymer resin, the content of the styrene monomer unit of the styrene resin is 40.0 to 99.0% by mass, and the content of the (meth) acrylate unit is 1.0 to 60.0% by mass. The total content of the styrene monomer unit and the (meth) acrylate unit of the styrene resin is 100% by mass. 如申請專利範圍第1至3項中的任意一項所述的光學用苯乙烯系樹脂組成物,其含有0.4~2.0質量%的具有聚醚鏈的親水性添加劑。 The styrene-based resin composition for optical use according to any one of claims 1 to 3, which contains 0.4 to 2.0% by mass of a hydrophilic additive having a polyether chain. 一種成型品,其特徵在於,由申請專利範圍第1至6項中的任意一項所 述的光學用苯乙烯系樹脂組成物構成。 A molded article characterized by any one of claims 1 to 6 The optical structure described above is composed of a styrene resin composition. 一種導光板,其特徵在於,由申請專利範圍第7項所述的成型品構成。 A light guide plate comprising the molded article according to item 7 of the patent application.
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