TW201348452A - Deformation processing method and deformation processing apparatus for metallic material - Google Patents

Deformation processing method and deformation processing apparatus for metallic material Download PDF

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TW201348452A
TW201348452A TW101117336A TW101117336A TW201348452A TW 201348452 A TW201348452 A TW 201348452A TW 101117336 A TW101117336 A TW 101117336A TW 101117336 A TW101117336 A TW 101117336A TW 201348452 A TW201348452 A TW 201348452A
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temperature
local
strain
steel material
plastic working
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TW101117336A
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TWI509080B (en
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Koichi Sato
Masahiro Kubo
Masaaki Mizumura
Tohru Yoshida
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Nippon Steel & Sumitomo Metal Corp
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Abstract

A deformation processing method for a steel material which includes an austenite, the method including: identifying a predicted fracture point in case that the steel material is deformed; analyzing a strain ratio β x of the predicted fracture point; heating the steel material so that Tlocal satisfies a following Equation 1; and deforming the steel material after the heating, wherein T β x in celsius is a strain induced transformation maximum ductility temperature which depends on the strain ratio β x, σ L β x is a standard deviation of a critical equivalent strain fitted curve which depends on the strain ratio β x at lower temperature than T β x, σ H β x is a standard deviation of a critical equivalent strain fitted curve which depends on the strain ratio β x at higher temperature than T β x, and Tlocal in celsius is a local temperature of the predicted fracture point. T β x-2* σ L β x ≤ Tlocal ≤ Tβ x+1.25* σ H<sub> β x...(Equation 1)

Description

金屬材料之塑性加工方法及塑性加工裝置 Plastic processing method for metal material and plastic processing device 發明領域 Field of invention

本發明係有關於一種可抑制縮徑及斷裂之發生,同時成形含有沃斯田鐵之鋼材之塑性加工方法及塑性加工裝置。 The present invention relates to a plastic working method and a plastic working apparatus for suppressing the occurrence of diameter reduction and fracture while forming a steel material containing Vostian iron.

發明背景 Background of the invention

迄今,已提案有各種可提昇鋼材之成形性之塑性加工方法。舉例言之,專利文獻1所揭露之塑性加工方法中,首先,係在鋼材之加壓成形前,藉加熱爐等預先加熱鋼材至750℃~1000℃程度之沃斯田鐵單相領域之Ac3點以上。再就上述沃斯田鐵單相狀態之鋼材進行加壓成形,且利用鋼材朝模具之傳熱而使鋼材急冷而淬火,以製造高強度且尺寸精度良好之加壓成形品。 To date, various plastic processing methods have been proposed which can improve the formability of steel. For example, in the plastic working method disclosed in Patent Document 1, first, before the press forming of the steel material, the steel material is preheated by a heating furnace or the like to a temperature of 750 ° C to 1000 ° C in the field of the single phase of the Worthite iron. 3 or more points. Further, the steel material in the single-phase state of the Worstian iron is subjected to press forming, and the steel material is quenched and quenched by heat transfer of the steel material to the mold to produce a press-molded product having high strength and good dimensional accuracy.

又,專利文獻2所揭露之塑性加工方法則加熱模具之衝模,並使模具之衝頭冷卻,同時對含有沃斯田鐵之鋼材進行拉製。藉此,即可於成形後藉與衝模之間之傳熱而加熱作為凸緣部之鋼材局部而降低其變形阻力,並藉與衝頭之間之傳熱而冷卻鋼材之其餘部位以增加其變形阻力而進行拉製。因此,可進行拉製而避免發生褶皺及斷裂。 Further, the plastic working method disclosed in Patent Document 2 heats the die of the mold, cools the punch of the mold, and simultaneously draws the steel material containing the Worthite iron. Thereby, after the forming, the heat of the die can be heated to heat the portion of the steel as the flange portion to reduce the deformation resistance, and the heat transfer between the punches is used to cool the rest of the steel to increase the The deformation resistance is drawn and drawn. Therefore, drawing can be performed to avoid wrinkles and breakage.

又,專利文獻3所揭露之塑性加工方法則依佔空因數而將作為鋼材之被加工材之金屬組織控制成使變韌肥粒鐵及/或粒狀變韌肥粒鐵占70%以上作為母相,而殘留沃斯田鐵為5%以上30%以下作為第2組織,且上述殘留沃斯田鐵中之 C濃度在1.0質量%以上。藉此,室溫下為7%之上述鋼材之總伸長值在250℃時即為20%,而提昇了該溫度下之成形性。 Further, the plastic working method disclosed in Patent Document 3 controls the metal structure of the material to be processed as a steel material so that the toughened ferrite iron and/or the granular tough ferrite iron account for 70% or more as a space factor. The mother phase, and the remaining Worthite iron is 5% or more and 30% or less as the second organization, and the above-mentioned residual Worthite iron The C concentration is 1.0% by mass or more. Thereby, the total elongation value of the above steel material at 7% at room temperature is 20% at 250 ° C, and the formability at this temperature is improved.

藉該等習知技術,確實可某種程度提昇含有沃斯田鐵之鋼材之成形性。然而,目前零件形狀已趨於複雜化及薄型化,而需要成形性之進一步提昇。 With these conventional techniques, it is indeed possible to improve the formability of steel containing Vostian Iron. However, at present, the shape of the part has become complicated and thinned, and further improvement in formability is required.

【先行技術文獻】 [First technical literature] 【專利文獻】 [Patent Literature]

【專利文獻1】日本專利特開2005-177805號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-177805

【專利文獻2】日本專利特開2007-111765號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-111765

【專利文獻3】日本專利特開2004-190050號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2004-190050

發明概要 Summary of invention

本發明即有鑑於上述問題而設計者,目的在提供一種可使用含有沃斯田鐵之鋼材作為被加工材,並抑制縮徑及斷裂之發生而提昇成形性之塑性加工方法及塑性加工裝置。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a plastic working method and a plastic working apparatus which can improve the formability by using a steel material containing Worthite iron as a material to be processed and suppressing occurrence of shrinkage and fracture.

本發明之要旨如下。 The gist of the present invention is as follows.

(1)本發明之態樣係一種含有沃斯田鐵之鋼材之塑性加工方法,其包含以下步驟:物性解析步驟,以Tβ(單位℃)代表受應變比β影響而改變之前述鋼材之加工誘發變態延展性極大溫度、以σLβ代表較前述Tβ更低溫側之受前述應變比β影響之極限相當應變近似曲線之標準偏差、以σHβ代表較前述Tβ更高溫側之受前述應變比β影響之極限相當應變 近似曲線之標準偏差時,就各前述應變比β測定前述Tβ、前述σLβ、前述σHβ;變形形式解析步驟,界定使前述鋼材塑性變形時之預測斷裂部位,以βx代表前述預測斷裂部位之應變比時,解析前述應變比βx,然後自前述應變比β中選出前述應變比βx;加熱步驟,以Tβx(單位℃)代表前述應變比βx所對應之加工誘發變態延展性極大溫度、以σLβx代表較前述Tβx更低溫側之受前述應變比βx影響之極限相當應變近似曲線之標準偏差、以σHβx代表較前述Tβx更高溫側之受前述應變比βx影響之極限相當應變近似曲線之標準偏差、以Tlocal(單位℃)代表前述預測斷裂部位之局部溫度時,分別自前述Tβ中選出前述Tβx、自前述σLβ中選出前述σLβx、自前述σHβ中選出前述σHβx,然後,以使前述局部溫度Tlocal在以下之式1所示之第1溫度範圍內的方式進行加熱;及,加工步驟,使前述加熱步驟後之前述鋼材塑性變形。 (1) The aspect of the present invention is a plastic working method of a steel containing Worthite iron, which comprises the following steps: a physical property analysis step, in which T β (unit ° C) represents a change in the steel material affected by the strain ratio β processing-induced abnormal temperature ductility greatly to σL β T β representative of the more lower temperature side than the ultimate strain by the impact of a considerable strain beta] standard deviation of the approximate curve, by the higher temperature side than the representative of the σH β to T β the When the strain ratio β is the limit of the standard deviation of the strain approximation curve, the aforementioned T β , the σL β , and the σH β are measured for each of the strain ratios β ; the deformation form analysis step defines the predicted fracture site when the steel material is plastically deformed. When βx represents the strain ratio of the predicted fracture site, the strain ratio βx is analyzed, and then the strain ratio βx is selected from the strain ratio β; and the heating step represents Tβx (unit °C) corresponding to the strain ratio βx. The processing-induced metamorphic maximum temperature, σL βx represents the ultimate strain approximation curve affected by the aforementioned strain ratio βx on the lower temperature side of the aforementioned T βx The standard deviation, where σH βx represents the standard deviation of the limit equivalent strain approximation curve affected by the aforementioned strain ratio βx on the higher temperature side of the aforementioned T βx , and T local (unit ° C) represents the local temperature of the predicted fracture site, respectively selected from the aforementioned T β T βx, selected from the foregoing σL β σL βx, selected from the foregoing σH β σH βx, then, so that the local temperature T local at the first of the formula shown in FIG. 1 temperature Heating in a range of manners; and processing steps to plastically deform the steel material after the heating step.

Tβx-2×σLβx≦Tlocal≦Tβx+1.25×σHβx………(式1) T βx -2 × σL βx ≦T local ≦T βx +1.25×σH βx (1)

(2)上述(1)所揭露之塑性加工方法中,亦可為:以△Tlocal(單位℃)代表在前述加工步驟之塑性變形中改變之前述局部溫度Tlocal之溫度變化時,前述變形形式解析步驟進而解析前述溫度變化△Tlocal,前述加熱步驟以使前述局部溫度Tlocal在以下之式2所示之第2溫度範圍內的方式進行加熱。 (2) In the plastic working method disclosed in the above (1), the deformation may be represented by ΔT local (unit ° C) representing a temperature change of the local temperature T local changed during plastic deformation of the processing step. The form analysis step further analyzes the temperature change ΔT local , and the heating step is performed such that the partial temperature T local is within the second temperature range shown by the following formula 2 .

Tβx-△Tlocal-2×σLβx≦Tlocal≦Tβx-△Tlocal+1.25×σHβx………(式2) T βx -ΔT local -2 × σL βx ≦T local ≦T βx -ΔT local +1.25×σH βx (...)

(3)上述(1)或(2)所揭露之塑性加工方法中,亦可為:前述加熱步驟係以使前述局部溫度Tlocal在前述第1溫度範 圍內的方式,加熱前述鋼材、模具或前述鋼材之周圍空間中之至少其一。 (3) The plastic working method disclosed in (1) or (2) above, wherein the heating step may heat the steel material, the mold, or the method such that the partial temperature Tlocal is within the first temperature range. At least one of the spaces surrounding the steel material.

(4)上述(1)或(2)所揭露之塑性加工方法中,亦可為:前述加熱步驟係以使前述局部溫度Tlocal在前述第1溫度範圍內的方式加熱熱媒體,前述加工步驟藉前述熱媒體之壓力而使前述鋼材塑性變形。 (4) The plastic working method according to (1) or (2) above, wherein the heating step is heating the heat medium such that the partial temperature T local is within the first temperature range, and the processing step The steel material is plastically deformed by the pressure of the heat medium.

(5)上述(1)~(4)之任一項所揭露之塑性加工方法中,亦可為:前述變形形式解析步驟係採用塑性加工模擬而解析前述預測斷裂部位、前述應變比βx、前述溫度變化△Tlocal(5) The plastic working method disclosed in any one of (1) to (4) above, wherein the deformation form analysis step is characterized in that the predicted fracture site, the strain ratio βx, and the foregoing are analyzed by a plastic working simulation Temperature change △T local .

(6)一種塑性加工裝置,係用於進行上述(1)~(3)或(5)之任一項所揭露之塑性加工方法者,包含有:收置部,可收置前述鋼材與模具;加熱部,可加熱前述鋼材、前述模具或前述鋼材之周圍空間中之至少其一;及,加工部,可使業經前述加熱部加熱之前述鋼材藉前述模具而塑性變形。 (6) A plastic working apparatus for performing the plastic working method disclosed in any one of the above (1) to (3) or (5), comprising: a housing portion for accommodating the steel material and the mold The heating unit may heat at least one of the steel material, the mold or the space around the steel material, and the processing portion may plastically deform the steel material heated by the heating unit by the mold.

(7)上述(6)所揭露之塑性加工裝置中,亦可進而包含配置成覆蓋前述收置部之隔熱構件。 (7) The plastic working apparatus disclosed in the above (6) may further include a heat insulating member disposed to cover the storage portion.

(8)上述(6)或(7)所揭露之塑性加工裝置中,亦可進而包含用以測量前述鋼材、前述模具及前述收置部內之空間之溫度之測溫部。 (8) The plastic working apparatus disclosed in the above (6) or (7), further comprising a temperature measuring unit for measuring a temperature of the steel material, the mold, and a space in the housing portion.

(9)一種塑性加工裝置,係用於進行上述(1)、(2)、(4)或(5)之任一項所揭露之塑性加工方法者,包含有:收置部,可收置前述鋼材與模具;熱媒體導入部,可朝前述模具內導入前述熱媒體;加熱部,可加熱前述鋼材、前述模具、前述鋼材之周圍空間或前述熱媒體中之至少其一;及,加 工部,可使業經前述加熱部加熱之前述鋼材藉前述熱媒體之壓力而塑性變形。 (9) A plastic working apparatus for performing the plastic working method disclosed in any one of the above (1), (2), (4) or (5), comprising: a housing portion, which can be housed The steel material and the mold; the heat medium introduction unit may introduce the heat medium into the mold; and the heating unit may heat at least one of the steel material, the mold, the space surrounding the steel material, or the heat medium; and The working part can plastically deform the steel material heated by the heating portion by the pressure of the heat medium.

(10)上述(9)所揭露之塑性加工裝置中,亦可進而包含配置成覆蓋前述收置部之隔熱構件。 (10) The plastic working apparatus disclosed in the above (9) may further include a heat insulating member disposed to cover the storage portion.

(11)上述(9)或(10)所揭露之塑性加工裝置中,亦可進而包含用以測量前述鋼材、前述模具、前述收置部內之空間及前述熱媒體之溫度之測溫部。 (11) The plastic working apparatus disclosed in (9) or (10) above, further comprising a temperature measuring unit for measuring a temperature of the steel material, the mold, the space in the housing portion, and the temperature of the heat medium.

依據本發明之上述態樣,在含有沃斯田鐵之鋼材之塑性變形時,將在包含對應前述鋼材之預測斷裂部位之應變比之加工誘發變態延展性極大溫度之溫度範圍內進行塑性加工,故可最大限度地應用前述鋼材所表現之變態誘發塑性現象。其結果,則可提供可抑制縮徑及斷裂之發生而提昇成形性之塑性加工方法及塑性加工裝置。 According to the above aspect of the present invention, in the plastic deformation of the steel containing the Worthite iron, the plastic working is performed in a temperature range including the strain ratio corresponding to the predicted fracture point of the steel material, and the processing-induced metamorphic maximum temperature. Therefore, the metamorphism-induced plasticity phenomenon exhibited by the aforementioned steel can be applied to the maximum extent. As a result, it is possible to provide a plastic working method and a plastic working apparatus which can suppress the occurrence of shrinkage and breakage and improve the formability.

圖式簡單說明 Simple illustration

第1圖係說明變態誘發塑性現象之模式圖。 Figure 1 is a schematic diagram showing the phenomenon of abnormal induced plasticity.

第2圖係說明單軸向拉伸、平面應變拉伸及等向雙軸拉伸之模式圖。 Fig. 2 is a schematic view showing uniaxial stretching, plane strain stretching, and isotropic biaxial stretching.

第3圖係顯示低碳鋼之各應變比β之極限相當應變之溫度相關性者。 Fig. 3 is a graph showing the temperature dependence of the strain of each strain ratio of the low carbon steel.

第4圖係顯示第3圖中之β=0之極限相當應變溫度相關性之常態分布近似曲線者。 Fig. 4 is a graph showing an approximation of the normal distribution of the ultimate strain temperature dependence of β = 0 in Fig. 3.

第5圖係顯示本發明一實施形態之塑性加工裝置之概略構造之局部截切正面圖。 Fig. 5 is a partially cutaway front view showing the schematic structure of a plastic working apparatus according to an embodiment of the present invention.

第6圖係顯示本發明之另一實施形態之塑性加工裝置之概略構造之局部截切正面圖。 Fig. 6 is a partially cutaway front elevational view showing the schematic structure of a plastic working apparatus according to another embodiment of the present invention.

第7圖係說明方管拉製成形加工之模式圖。 Figure 7 is a schematic view showing the processing of the square tube drawing.

用以實施發明之形態 Form for implementing the invention

以下,就本發明之實施形態之塑性加工方法及塑性加工裝置加以詳細說明。但,本發明不僅限於以下之實施形態,而可在不逸脫本發明之要旨之範圍內進行各種變更實施。 Hereinafter, the plastic working method and the plastic working apparatus according to the embodiment of the present invention will be described in detail. However, the present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention.

首先,說明本發明之一實施形態之塑性加工方法。本實施形態之塑性加工方法中,係使用含有沃斯田鐵之鋼材作為被加工材,並最大限度地應用該鋼材所表現之變態誘發塑性現象。 First, a plastic working method according to an embodiment of the present invention will be described. In the plastic working method of the present embodiment, a steel material containing Vostian iron is used as a material to be processed, and the deformation-induced plasticity phenomenon exhibited by the steel material is applied to the maximum extent.

在此,就變態誘發塑性現象(Transformation Induced Plasticity:TRIP現象)加以說明。第1圖係說明TRIP現象之模式圖。如第1圖所示,使含有沃斯田鐵之鋼材(TRIP鋼)進行諸如拉伸變形,則在某程度之變形後,將發生縮徑現象。一旦發生縮徑,則作用於該縮徑部之應力將增強,並因該應力而發生殘留沃斯田鐵變態為麻田散鐵之加工誘發變態(第1圖中顯示為A)。麻田散鐵與其它微結構相較之下強度較高,故將因加工誘發變態而使縮徑部較其它部位更為強化,而阻止縮徑部之變形。其結果,將於縮徑部附近之強度相對較低之部位繼續變形。如上所述,加工誘發變態所致之縮徑發生與變形之抑制之重複現象即稱為變態誘發塑性現象(TRIP現象)。藉此,而可於材料內平均地變形,而 獲致優良之延展性。 Here, the transformation induced plasticity phenomenon (TRIP phenomenon) will be described. Figure 1 is a schematic diagram showing the TRIP phenomenon. As shown in Fig. 1, when the steel containing the Worthite iron (TRIP steel) is subjected to tensile deformation, for example, after a certain degree of deformation, the diameter reduction phenomenon occurs. When the diameter reduction occurs, the stress acting on the reduced diameter portion is enhanced, and the residual Worstian iron metamorphosis is caused by the stress-induced metamorphosis of the granulated iron (shown as A in Fig. 1). Compared with other microstructures, the Ma Tian loose iron has higher strength, so the reduced diameter portion is strengthened more than other parts due to the processing induced metamorphosis, and the deformation of the reduced diameter portion is prevented. As a result, the portion having a relatively low strength near the reduced diameter portion continues to be deformed. As described above, the phenomenon of the occurrence of the reduction of the diameter caused by the processing-induced metamorphism and the suppression of the deformation is called the allergy-induced plastic phenomenon (TRIP phenomenon). Thereby, it can be deformed evenly within the material, and Excellent extensibility.

然而,上述之TRIP現象存在溫度相關性。上述TRIP現象(加工誘發變態)所致延展性之提昇僅表現在特定之溫度範圍內。且,TRIP現象(加工誘發變態)使延展性最為提昇之溫度(以下稱為加工誘發變態延展性極大溫度)受上述TRIP鋼之化學組成及金屬組織所影響。進而,本發明人等人鑽研檢討之結果,已確認上述加工誘發變態延展性極大溫度亦具有受塑性變形時之應變比β(塑性變形形式)影響而改變其值之應變比β相關性(塑性變形形式相關性)。 However, the above-mentioned TRIP phenomenon has a temperature dependence. The increase in ductility caused by the above TRIP phenomenon (process induced metamorphosis) is only manifested in a specific temperature range. Moreover, the temperature at which the TRIP phenomenon (process-induced metamorphism) maximizes ductility (hereinafter referred to as the process-induced metamorphic maximum temperature) is affected by the chemical composition and metal structure of the above-mentioned TRIP steel. Further, as a result of intensive review by the present inventors, it has been confirmed that the above-described processing-induced metamorphic maximum temperature also has a strain ratio β (plastic deformation) which is affected by plastic deformation and changes its strain ratio β (plasticity) Deformation form correlation).

在此,所謂應變比β係以分別設定2軸應力狀態下之2軸方向之應變為最大主應變ε1及最小主應變ε2時之β=ε2÷ε1代表之。但,ε1≧ε2。尤其,β=-0.5之狀態稱為單軸向拉伸狀態,β=0之狀態稱為平面應變拉伸狀態,而,β=1.0之狀態則稱為等向雙軸拉伸狀態。第2圖即說明單軸向拉伸、平面應變拉伸及等向雙軸拉伸之模式圖。如第2圖所示,β=-0.5之單軸向拉伸係指圖中所示之朝ε1方向延伸、朝ε2方向則縮短之變形形式,其則對應拉製等塑性加工。β=0之平面應變拉伸係指圖中所示之朝ε1方向延伸、ε2方向上則未發生變形之變形形式,其則對應彎曲成形等塑性加工。β=1.0之等向雙軸拉伸係指圖中所示之朝ε1方向延伸、朝ε2方向亦延伸之變形形式,其則對應拉伸成形等塑性加工。 Here, the strain ratio β is represented by β = ε 2 ÷ ε 1 when the strain in the two-axis direction in the two-axis stress state is set to the maximum principal strain ε 1 and the minimum principal strain ε 2 , respectively. However, ε 1 ≧ ε 2 . In particular, a state of β=-0.5 is referred to as a uniaxially stretched state, a state of β=0 is referred to as a plane strain tensile state, and a state of β=1.0 is referred to as an isotropic biaxial stretching state. Fig. 2 is a schematic view showing uniaxial stretching, plane strain stretching, and isotropic biaxial stretching. As illustrated in FIG. 2, β = -0.5 uniaxial means extending toward the direction shown in FIG stretching ε, ε toward the second direction is shortened form of modification, which corresponds to the plastic working such as drawing. β = 0 the plane strain stretch extending towards the [epsilon] refers to the direction shown in FIG. 1, the deformation mode of the deformation [epsilon] not occurred in the second direction, bending and other plastic working which corresponds. The isotropic biaxial stretching of β = 1.0 means a deformation form extending in the ε 1 direction and extending in the ε 2 direction as shown in the drawing, and corresponds to plastic working such as stretch forming.

為有效應用TRIP現象以提昇塑性變形能力,必須同時考量就各種鋼材分別為特定值之加工誘發變態延展性極大溫度,以及對上述加工誘發變態延展性極大溫度造成影響 之塑性變形時之應變比β(塑性變形形式)之雙方。然而,上述之習知技術並未進行上述之考量。另,加工誘發變態延展性極大溫度係受應變比β影響之值,故以下將加工誘發變態延展性極大溫度記為Tβ。舉例言之,應變比為β=-0.5時,其加工誘發變態延展性極大溫度即記為T-0.5In order to effectively apply the TRIP phenomenon to enhance the plastic deformation ability, it is necessary to simultaneously consider the maximum temperature of the processing-induced metamorphic ductility for each of the various steels, and the strain ratio β for the plastic deformation of the above-mentioned processing-induced metamorphic maximum temperature. Both sides of the (plastic deformation form). However, the above-mentioned prior art does not take the above considerations. In addition, the processing-induced metamorphic maximum temperature system is affected by the strain ratio β, so the processing-induced metamorphic maximum temperature is denoted as . For example, when the strain ratio is β=-0.5, the processing-induced metamorphic maximum temperature is recorded as T -0.5 .

第3圖係顯示就低碳鋼調查所得之各應變比β之極限相當應變εeq-critical之溫度相關性。第3圖中,四角記號及虛線代表β=-0.5之結果,△記號及二點鏈線代表β=0之結果,圓形記號及實線則代表β=1.0之結果。且,相當應變εeq係將2軸應力狀態下之2軸方向之應變分別設為最大主應變ε1及最小主應變ε2時,藉以下之式A而算出之應變。上述相當應變εeq乃將多軸應力狀態下之應力-應變成分換算成與之相當之單軸應力-應變而得者。上述相當應變εeq係用於比較不同之塑性變形形式即不同之應變比β之塑性變形能力(延展性)者。其次,極限相當應變εeq-critical係指作為被加工材之鋼材發生斷裂時之相當應變εeqFigure 3 shows the temperature dependence of the ultimate strain ε eq-critical for each strain ratio β obtained from a low carbon steel survey. In Fig. 3, the four-cornered mark and the broken line represent the result of β = -0.5, the △ mark and the two-dot chain line represent the result of β = 0, and the circular mark and the solid line represent the result of β = 1.0. Further, the strain ε eq is a strain calculated by the following formula A when the strain in the two-axis direction in the two-axis stress state is the maximum principal strain ε 1 and the minimum principal strain ε 2 , respectively. The above-described equivalent strain ε eq is obtained by converting the stress-strain component in the multiaxial stress state into a uniaxial stress-strain equivalent thereto. The above-mentioned equivalent strain ε eq is used to compare the plastic deformation ability (ductility) of different plastic deformation forms, that is, different strain ratios β. Secondly, the limit equivalent strain ε eq-critical refers to the equivalent strain ε eq when the steel material to be processed is broken.

εeq={4÷3×(ε1 22 21ε2)}1/2………(式A) ε eq = {4 ÷ 3 × ( ε 1 2 + ε 2 2 + ε 1 ε 2 )} 1/2 ... (Formula A)

如第3圖所示,極限相當應變εeq-critical(延展性)之值係在特定之溫度範圍內增大。如上所述,其延展性之提昇係因發生TRIP現象所致。如此,TRIP現象所致之延展性之提昇具有溫度相關性。舉例言之,β=-0.5時,加工誘發變態延展性極大溫度T-0.5為150℃,該溫度下極限相當應變εeq-critical則為最大值。 As shown in Figure 3, the value of the limit equivalent strain ε eq-critical (extensibility) increases over a specific temperature range. As mentioned above, the increase in ductility is due to the TRIP phenomenon. Thus, the increase in ductility due to the TRIP phenomenon is temperature dependent. For example, when β=-0.5, the processing-induced metamorphic maximum temperature T -0.5 is 150 ° C, and the limit equivalent strain ε eq-critical is the maximum at this temperature.

且,第3圖顯示了加工誘發變態延展性極大溫度Tβ受應 變比β影響而改變。舉例言之,一如上述,β=-0.5時,加工誘發變態延展性極大溫度T-0.5雖為150℃,但β=0時,加工誘發變態延展性極大溫度T0則為200℃,β=0時,加工誘發變態延展性極大溫度T1.0則為250℃。如上所述,加工誘發變態延展性極大溫度Tβ具有應變比β相關性。 Moreover, Fig. 3 shows that the processing induced metamorphic ductility maximum temperature Tβ is affected by the strain ratio β. For example, as described above, when β = -0.5, the processing-induced metamorphic maximum temperature T -0.5 is 150 ° C, but when β = 0, the processing induced metamorphic maximum temperature T 0 is 200 ° C, β When =0, the processing induced metamorphic ductility maximum temperature T 1.0 is 250 °C. As described above, the processing-induced metamorphic maximum temperature has a strain ratio β correlation.

第4圖中,以二點鏈線代表第3圖中之β=0之極限相當應變εeq-critical之溫度相關性,虛線則代表假設其符合常態分布曲線時之近似曲線。如上所述,應變比β=0時,藉TRIP現象而使極限相當應變εeq-critical最為提昇之溫度乃加工誘發變態延展性極大溫度T0之200℃。然而,如第4圖所示,使極限相當應變εeq-critical提昇之溫度具有特定之範圍。使上述極限相當應變εeq-critical提昇之溫度範圍則可自第4圖中虛線所示之假設符合常態分布曲線之近似曲線加以求出。 In Fig. 4, the two-point chain line represents the temperature dependence of the limit equivalent strain ε eq-critical of β = 0 in Fig. 3, and the broken line represents the approximate curve when it is assumed to conform to the normal distribution curve. As described above, when the strain ratio β = 0, the temperature at which the limit equivalent strain ε eq-critical is most enhanced by the TRIP phenomenon is 200 ° C of the processing-induced metamorphic maximum temperature T 0 . However, as shown in Fig. 4, the temperature at which the limit equivalent strain ε eq-critical is raised has a specific range. The temperature range in which the above-described limit equivalent strain ε eq-critical is increased can be obtained from the assumption that the assumption shown by the broken line in Fig. 4 conforms to the approximate curve of the normal distribution curve.

以下,說明自近似曲線(近似函數)求出上述藉TRIP現象而使極限相當應變εeq-critical提昇之溫度範圍之方法。首先,假設極限相當應變εeq-critical之溫度相關性符合常態分布曲線,而使上述溫度相關性接近以下之式B與式C所示之機率密度函數。在此,以下之式B中,應變比為β,且,其代表比使極限相當應變εeq-critical最為提昇之溫度之加工誘發變態延展性極大溫度Tβ更低溫側之極限相當應變εeq-critical之溫度相關性之近似函數(較Tβ更低溫側之受應變比β影響之極限相當應變近似曲線)。以下之式C中,應變比為β,且,其代表比使極限相當應變εeq-critical最為提昇之溫度之加工誘發變態延展性極大溫度Tβ更高溫側之極限相當應變 εeq-critical之溫度相關性之近似函數(較Tβ更高溫側之受應變比β影響之極限相當應變近似曲線)。另,式B及式C中,εeq-critical:極限相當應變、T:溫度、Tβ:加工誘發變態延展性極大溫度、σLβ:較Tβ更低溫側之受應變比β影響之極限相當應變近似曲線之標準偏差、σHβ:較Tβ更高溫側之受應變比β影響之極限相當應變近似曲線之標準偏差、e:自然對數、π:圓周率、C1~C4:常數。 Hereinafter, a method of obtaining the temperature range in which the limit is equivalent to the strain ε eq-critical by the TRIP phenomenon from the approximate curve (approximation function) will be described. First, assume that the temperature dependence of the limit equivalent strain ε eq-critical conforms to the normal distribution curve, and the above temperature dependence is close to the probability density function shown by Equation B and Equation C below. Here, of the following Formula B, the strain ratio beta], and which represents the ultimate cause rather than the lifting of the most processing strain ε eq-critical temperatures induce abnormal temperature T β ductility greatly lower temperature limit of the quite side strain ε eq the correlation of temperature -critical approximation function (strained lower temperature side than the limit beta] Effect of T β ratio of approximately considerable strain curve). In the following formula C, the strain ratio is β, and it represents the limit-equivalent strain ε eq-critical of the higher temperature side of the processing-induced metamorphic maximum temperature T β which is the temperature at which the limit is equivalent to the strain ε eq-critical . the temperature dependence of the approximation function (the higher temperature side than the strained than T β beta] influence of considerable strain limit curve approximation). In addition, in Equations B and C, ε eq-critical : ultimate strain, T: temperature, T β : processing induced metamorphic maximum temperature, σL β : the limit of the strain ratio β on the lower temperature side of T β The standard deviation of the approximate strain approximation curve, σH β : the standard deviation of the strain-to-strain approximation curve affected by the strain ratio β on the higher temperature side of T β , e: natural logarithm, π: pi, C 1 ~ C 4 : constant.

若由機率密度函數之數學定義加以考量,則藉TRIP現象使極限相當應變εeq-critical提昇之溫度範圍可以上述之σLβ與σHβ代表之。即,上述溫度範圍可記載為諸如(Tβ-3×σLβ)~(Tβ+3×σHβ)、(Tβ-2×σLβ)~(Tβ+2×σHβ)或(Tβ-σLβ)~(Tβ+σHβ)等。在此,數學上意指上述範圍為(Tβ-3×σLβ)~(Tβ+3×σHβ)時,機率密度函數之積分值為0.9974,上述範圍為(Tβ-2×σLβ)~(Tβ+2×σHβ)時,機率密度函數之積分值為0.9544,且,上述範圍為(Tβ-σLβ)~(Tβ+σHβ)時,機率密度函數之積分值則為0.6826。 If the mathematical definition of the probability density function is taken into consideration, the temperature range in which the limit equivalent strain ε eq-critical is increased by the TRIP phenomenon can be represented by the above-mentioned σL β and σH β . That is, the above temperature range can be described as (T β -3 × σL β ) ~ (T β + 3 × σH β ), (T β - 2 × σL β ) ~ (T β + 2 × σH β ) or ( T β -σL β )~(T β +σH β ) and the like. Here, mathematically means that when the above range is (T β -3 × σL β )~(T β +3 × σH β ), the integral value of the probability density function is 0.9974, and the above range is (T β -2 × σL) When β )~(T β +2×σH β ), the integral value of the probability density function is 0.9544, and the integral of the probability density function when the above range is (T β -σL β )~(T β +σH β ) The value is 0.6826.

如上所述,藉TRIP現象使極限相當應變εeq-critical提昇之溫度範圍便可以假設符合常態分布曲線之近似曲線(極限 相當應變近似曲線)之標準偏差之σLβ與σHβ代表之。該等σLβ及σHβ係受應變比β影響之值。以下,該等σLβ及σHβ在諸如應變比為β=0時,將記為σL0及σH0。第4圖所示之應變比β=0時,加工誘發變態延展性極大溫度T0則為200℃,而由近似曲線之解析結果得出σL0為55℃,σH0為19℃。另,用於求出σLβ與σHβ之近似曲線之解析,則可藉具有一般資料分析、圖表製作軟體及一般圖表製作功能之試算表軟體進行之。 As described above, the temperature range in which the limit equivalent strain ε eq-critical is increased by the TRIP phenomenon can be assumed to be represented by σL β and σH β of the standard deviation of the approximate curve (limit equivalent strain approximation curve) of the normal distribution curve. These σL β and σH β are influenced by the strain ratio β. Hereinafter, the σL β and σH β will be referred to as σL 0 and σH 0 when the strain ratio is β = 0, for example. When the strain ratio shown in Fig. 4 is β = 0, the processing-induced metamorphic maximum temperature T 0 is 200 ° C, and the analytical result of the approximate curve shows that σL 0 is 55 ° C and σH 0 is 19 ° C. In addition, the analysis of the approximate curve for obtaining σL β and σH β can be performed by a spreadsheet software having general data analysis, graph creation software, and general chart creation functions.

第4圖中,舉例言之,藉TRIP現象使極限相當應變εeq-critical提昇之溫度範圍可表現成在(T0-3×σL0)~(T0+3×σH0)時為35℃~257℃,在(T0-2×σL0)~(T0+2×σH0)時則為90℃~238℃,或在(T0-σL0)~(T0+σH0)時為145℃~219℃等。但,本發明人等人就各種鋼材及各種應變比加以鑽研檢討之結果,確認了一旦採用(Tβ-2×σLβ)~(Tβ+1.25×σHβ)之溫度範圍,則可適當定出藉TRIP現象使極限相當應變εeq-critical提昇之溫度範圍,而不致過大或過小。故而,本實施形態之塑性加工方法中,藉TRIP現象提昇極限相當應變εeq-critical之溫度範圍係採用(Tβ-2×σLβ)~(Tβ+1.25×σHβ)。且,視需要亦可將上述溫度範圍之下限設為(Tβ-1.75×σLβ)、(Tβ-1.5×σLβ)或(Tβ-1.25×σLβ)。同樣地,亦可將上述溫度範圍之上限設為(Tβ+1.20×σHβ)、(Tβ+1.15×σHβ)或(Tβ-1.10×σLβ)。 In Fig. 4, for example, the temperature range in which the limit equivalent strain ε eq-critical is increased by the TRIP phenomenon can be expressed as 35 when (T 0 -3 × σL 0 )~(T 0 +3×σH 0 ) °C~257°C, from 90°C to 238°C at (T 0 -2×σL 0 )~(T 0 +2×σH 0 ), or at (T 0 -σL 0 )~(T 0 +σH 0 ) is 145 ° C ~ 219 ° C and so on. However, the inventors of the present invention conducted a review of various steel materials and various strain ratios, and confirmed that it is appropriate to adopt a temperature range of (T β -2 × σL β ) to (T β + 1.25 × σH β ). Determine the temperature range by which the limit is equivalent to ε eq-critical by the TRIP phenomenon, without being too large or too small. Therefore, in the plastic working method of the present embodiment, the temperature range in which the extreme strain ε eq-critical is raised by the TRIP phenomenon is (T β - 2 × σL β ) ~ (T β + 1.25 × σH β ). Further, the lower limit of the above temperature range may be set to (T β - 1.75 × σL β ), (T β - 1.5 × σL β ) or (T β - 1.25 × σL β ) as needed. Similarly, the upper limit of the above temperature range may be (T β +1.20 × σH β ), (T β + 1.15 × σH β ) or (T β - 1.10 × σL β ).

應變比為β=0時,且,溫度範圍為(T0-2×σL0)~(T0+1.25×σH0)時,藉TRIP現象提昇極限相當應變εeq-critical之溫度範圍則為90℃~223.75℃。即,可知採用上述低碳鋼時,為藉應變比β=0之塑性變形形式提昇塑性變形 能力,可在90℃~223.75℃之溫度範圍內進行塑性加工。 When the strain ratio is β=0, and the temperature range is (T 0 -2×σL 0 )~(T 0 +1.25×σH 0 ), the temperature range of the equivalent strain ε eq-critical is increased by the TRIP phenomenon. 90 ° C ~ 223.75 ° C. That is, it is understood that when the above-mentioned low carbon steel is used, the plastic deformation ability can be improved by the plastic deformation form of the strain ratio β = 0, and plastic working can be performed in the temperature range of 90 ° C to 223.75 ° C.

由上可知,為使用含有沃斯田鐵之鋼材(TRIP鋼)作為被加工材,且最大限度地抑制縮徑及斷裂同時成形上述鋼材,可採用以下之塑性加工方法。其可(1)預先測定作為被加工材之鋼材之各應變比β之加工誘發變態延展性極大溫度Tβ、以上述Tβ為基準為低溫側之受應變比β影響之極限相當應變近似曲線之標準偏差σLβ、以上述Tβ為基準為高溫側之受應變比β影響之極限相當應變近似曲線之標準偏差σHβ,(2)預先界定成形時最易發生縮徑及斷裂之鋼材之局部領域之塑性變形形式,即,上述局部領域之應變比βx,(3)將上述局部領域之溫度控制在適用於應變比βx之溫度範圍之(Tβx-2×σLβx)~(Tβx+1.25×σHβx)內,其次,(4)在可使上述局部領域之溫度在上述溫度範圍內之條件下進行塑性加工。在此,βx代表應變比為β=x,Tβx則代表應變比為β=x時之加工誘發變態延展性極大溫度,σLβx代表以Tβx為基準為低溫側之受應變比βx影響之極限相當應變近似曲線之標準偏差,而σHβx代表以Tβx為基準為高溫側之受應變比βx影響之極限相當應變近似曲線之標準偏差。另,Tβx、σLβx及σHβx係就各應變比β預先測得之Tβ、σLβ及σHβ中所包含之值。故而,Tβx、σLβx及σHβx與Tβ、σLβ及σHβ之測定及解析方法相同。 As described above, in order to form the steel material by using a steel material (TRIP steel) containing Worthite iron and to minimize the diameter reduction and fracture, the following plastic working method can be employed. It is possible to (1) pre-measure the process-induced metamorphic maximum temperature T β of each strain ratio β of the steel material to be processed, and the limit equivalent strain approximation curve of the strain ratio β on the low temperature side based on the above T β . The standard deviation σL β , the standard deviation σH β of the ultimate strain approximation curve affected by the strain ratio β on the high temperature side based on the above T β , (2) predefining the steel that is most prone to shrinkage and fracture during forming The plastic deformation form of the local domain, that is, the strain ratio βx of the above-mentioned local domain, (3) controlling the temperature of the above-mentioned local domain to a temperature range suitable for the strain ratio βx (T βx - 2 × σL βx ) ~ (T βx Within +1.25 × σH βx ), and (4) plastic working is performed under the conditions that the temperature of the above-mentioned partial field is within the above temperature range. Here, the representative βx strain ratio β = x, T βx represents a strain inducing abnormal ductile than β = maximum temperature of the processing time of x, T βx representative of σL βx in reference to the influence of the low-temperature side strained ratio βx The limit is the standard deviation of the strain approximation curve, and σH βx represents the standard deviation of the limit equivalent strain approximation curve affected by the strain ratio βx on the high temperature side based on T βx . Further, T βx , σL βx , and σH βx are values included in T β , σL β , and σH β measured in advance for each strain ratio β. Therefore, T βx , σL βx , and σH βx are the same as the measurement and analysis methods of T β , σL β , and σH β .

具體說明本實施形態之塑性加工方法,係使用含有沃斯田鐵之鋼材作為被加工材,並包含以下步驟:物性解析步驟,以Tβ(單位℃)代表受應變比β影響而改變之上述鋼材之加工誘發變態延展性極大溫度Tβ、以σLβ代表較上述Tβ更低 溫側之受上述應變比β影響之極限相當應變近似曲線之標準偏差、以σHβ代表較上述Tβ更高溫側之受上述應變比β影響之極限相當應變近似曲線之標準偏差時,就各上述應變比β測定上述Tβ、上述σLβ、上述σHβ;變形形式解析步驟,界定上述鋼材之塑性變形時之預測斷裂部位,以βx代表上述預測斷裂部位之應變比時,解析上述應變比βx,而自上述應變比β中選出上述應變比βx;加熱步驟,以Tβx(單位℃)代表上述應變比βx所對應之加工誘發變態延展性極大溫度Tβ、以σLβx代表較上述Tβx更低溫側之受上述應變比βx影響之極限相當應變近似曲線之標準偏差、以σHβx代表較上述Tβx更高溫側之受上述應變比βx影響之極限相當應變近似曲線之標準偏差、以Tlocal(單位℃)代表上述預測斷裂部位之局部溫度時,分別自上述Tβ中選出上述Tβx、自上述σLβ中選出上述σLβx、自上述σHβ中選出上述σHβx,而以使上述局部溫度Tlocal在以下之式D所示之第1溫度範圍內的方式進行加熱;加工步驟,使上述加熱步驟後之上述鋼材塑性變形。 Specifically, the plastic working method according to the present embodiment uses a steel material containing Worthite iron as a material to be processed, and includes the following steps: a physical property analysis step in which T β (unit ° C) represents a change in the strain ratio β. the processing of steel ductility significantly induce abnormal temperature T β, to σL β representing said strain limit than beta] Effects of strain rather than the standard deviation of the approximated curve by lower temperature side of the above T β, to σH β representative of a higher temperature than the above T β When the side is subjected to the standard deviation of the limit-strain approximate curve affected by the strain ratio β, the above-described strain ratio β is measured for the above-mentioned T β , the above-mentioned σL β , and the above-mentioned σH β ; and the deformation form analysis step is used to define the plastic deformation of the steel material. The predicted fracture site, when βx represents the strain ratio of the predicted fracture site, analyzes the strain ratio βx, and selects the strain ratio βx from the strain ratio β; and the heating step represents the strain ratio by T βx (unit ° C) the corresponding work-induced abnormal βx maximum ductility temperature T β, to σL βx than by the foregoing representative of the lower temperature side than the strain T βx βx Movies The ultimate considerable strain standard approximate curve of the deviation to the σH βx both represent by the above the higher temperature side of the T βx the strain ratio limit βx Effect of considerable strain approximate standard deviation curve of order T local (unit ℃) representative of the predicted cleavage site when the local temperature, respectively, from above T β selected from the above-described T βx, from said σL β selected from the above-described σL βx, from said σH β selected from the above-described σH βx, and so that the local temperature T local below the formula D in Heating is performed in a manner shown in the first temperature range; and the processing step is to plastically deform the steel material after the heating step.

Tβx-2×σLβx≦Tlocal≦Tβx+1.25×σHβx………(式D) T βx -2 × σL βx ≦T local ≦T βx +1.25×σH βx ... (Formula D)

上述之物性解析步驟中,可就使用作為被加工材之鋼材依單位℃測定各應變比β之加工誘發變態延展性極大溫度Tβ。加工誘發變態延展性極大溫度Tβ之測定方法並無特別之限制,可改變測試片之縱橫尺寸而在各溫度下實施用於固定測試片端部之球形拉伸成形試驗。其次,將可使極限相當應變εeq-critical(延展性)最為提昇之溫度設為上述應變比β之加工誘發變態延展性極大溫度Tβ。然後,就各應變比藉上述之近 似曲線解析而求出較上述Tβ更低溫側之受應變比β影響之極限相當應變近似曲線之標準偏差,以及較上述Tβ更高溫側之受應變比β影響之極限相當應變近似曲線之標準偏差。 In the physical property analysis step described above, the processing-induced metamorphic maximum temperature T β of each strain ratio β can be measured by using the steel material as the material to be processed. The method for measuring the processing-induced metamorphic maximum temperature is not particularly limited, and the longitudinal and transverse dimensions of the test piece can be changed, and a spherical stretch forming test for fixing the end of the test piece can be carried out at each temperature. Next, the temperature at which the limit equivalent strain ε eq-critical (extension) is most improved is set as the processing-induced metamorphic maximum temperature T β of the strain ratio β described above. Then, for each of the strain ratio by the above-described approximation curve is determined by parsing the strain of the lower temperature side than the above T β rather than limit beta] Effects of strain curve of the approximated standard deviation, and more strained than the higher temperature side of the above T β The limit of the beta effect is the standard deviation of the strain approximation curve.

上述之變形形式解析步驟中,可界定在鋼材之塑性變形時鋼材之最易發生縮徑及斷裂之局部領域(預測斷裂部位),並界定應變比βx作為該局部領域之塑性變形形式。其次,自上述物性解析步驟中已測得之應變比β中選出上述應變比βx。預測斷裂部位及該部位之應變比βx之測定方法並無特別之限制,而可實施塑性網格測定。所謂塑性網格測定,係於加工前之被加工材之表面上預先繪製圓形圖案或格子圖案,而界定易因塑性變形而發生縮徑及斷裂之局部領域(預測斷裂部位),然後,測定該局部領域之上述圖案形狀,而界定該局部領域之塑性變形形式(應變比βx)之方法。由塑性網格測定之結果,可將局部領域之塑性變形形式分類成單軸向拉伸(β=-0.5),拉製領域(-0.5<β<0)、平面應變拉伸(β=0)、拉伸領域(0<β<1.0)及等向雙軸拉伸(β=1.0)等。 In the above-mentioned deformation form analysis step, the local area (predicted fracture site) where the steel material is most likely to undergo shrinkage and fracture at the time of plastic deformation of the steel material can be defined, and the strain ratio βx is defined as the plastic deformation form of the local field. Next, the above strain ratio βx is selected from the strain ratio β measured in the above physical property analysis step. The method for measuring the strain ratio βx of the fracture site and the portion is not particularly limited, and plastic mesh measurement can be performed. The so-called plastic mesh measurement is to draw a circular pattern or a lattice pattern on the surface of the material to be processed before processing, and define a partial field (predicted fracture site) which is susceptible to plastic deformation and which is reduced in diameter and fracture, and then measured. The above-described pattern shape of the partial field, and a method of defining the plastic deformation form (strain ratio βx) of the local field. As a result of the plastic grid measurement, the plastic deformation form of the local domain can be classified into uniaxial stretching (β=-0.5), drawing field (-0.5<β<0), plane strain stretching (β=0). ), stretching field (0 < β < 1.0) and isotropic biaxial stretching (β = 1.0).

如上所述,藉由實測亦可解析預測斷裂部位及該部位之應變比βx,但上述變形形式解析步驟之其它解析方法亦可採行利用有限元素法之塑性變形模擬。此時,可使用市面多有販售之電腦用之塑性變形模擬程式。採用塑性變形模擬,則即便實測較為困難之被加工材之內部即為預測斷裂部位時,亦可進行預測斷裂部位之界定與該部位之應變比βx之解析。其次,上述模擬結果之妥適性僅藉實驗加以確認即可,故可以最少之測試數解析預測斷裂部位及該部 位之應變比βx。 As described above, the measured fracture ratio and the strain ratio βx of the portion can be analyzed by actual measurement. However, other analytical methods for the above-described deformation form analysis step can also be simulated by the finite element method. At this time, it is possible to use a plastic deformation simulation program for a computer that is sold in the market. When the plastic deformation simulation is used, even if the inside of the material to be processed which is difficult to measure is the predicted fracture site, the definition of the fracture location and the strain ratio βx of the portion can be analyzed. Secondly, the appropriateness of the above simulation results can only be confirmed by experiments, so the fracture site and the part can be predicted by the least number of tests. The strain ratio of the bit is βx.

上述之加熱步驟中,可進行溫度控制,以使鋼材之預測斷裂部位之局部溫度Tlocal在對應該部位之應變比βx之溫度範圍之(Tβx-2×σLβx)~(Tβx+1.25×σHβx)內。如上所述,溫度範圍亦可採用(Tβx-3×σLβx)~(Tβx+3×σHβx)或(Tβx-2×σLβx)~(Tβx+2×σHβx)等,但本實施形態之塑性加工方法中,則將(Tβx-2×σLβx)~(Tβx+1.25×σHβx)採用作為可使塑性變形能力提昇之第1溫度範圍。欲適當獲致延展性提昇效果時,可視需要而將上述第1溫度範圍設為諸如(Tβx-σLβx)~(Tβx+σHβx)或(Tβx-0.5×σLβx)~(Tβx+0.5×σHβx)等。 In the above heating step, temperature control may be performed such that the local temperature T local of the predicted fracture site of the steel is within the temperature range of the strain ratio βx of the corresponding portion (T βx -2 × σL βx )~(T βx +1.25 ×σH βx ). As described above, the temperature range may be (T βx - 3 × σL βx ) ~ (T βx + 3 × σH βx ) or (T βx - 2 × σL βx ) ~ (T βx + 2 × σH βx ), However, in the plastic working method of the present embodiment, (T βx - 2 × σL βx ) - (T βx + 1.25 × σH βx ) is used as the first temperature range in which the plastic deformation ability can be improved. In order to appropriately obtain the effect of improving the ductility, the first temperature range may be set to be, for example, (T βx -σL βx )~(T βx +σH βx ) or (T βx -0.5×σL βx )~(T βx ) as needed. +0.5 × σH βx ) and the like.

欲獲致更佳之延展性提昇效果時,則可在上述之變形形式解析步驟中,預先依單位℃解析在塑性加工時因熱交換或加工產熱等而改變之預測斷裂部位之局部溫度Tlocal之溫度變化△Tlocal,然後在上述之加熱步驟中,進行溫度控制以使上述局部溫度Tlocal在已考量上述溫度變化△Tlocal之以下之式E所示之第2溫度範圍內,而非上述式D所示之第1溫度範圍。 In order to obtain a better ductility improvement effect, in the above-described deformation form analysis step, the local temperature T local of the predicted fracture site which is changed by heat exchange or processing heat generation during plastic working may be analyzed in advance according to the unit °C. Temperature change ΔT local , and then in the heating step described above, temperature control is performed such that the local temperature T local is within the second temperature range indicated by the formula E below the temperature change ΔT local has been considered, instead of the above The first temperature range shown by Formula D.

Tβx-△Tlocal-2×σLβx≦Tlocal≦Tβx-△Tlocal+1.25×σHβx………(式E) T βx -ΔT local -2 × σL βx ≦T local ≦T βx -ΔT local +1.25×σH βx (...E)

如上所述,考量在塑性加工時因熱交換或加工產熱等而改變之鋼材之局部溫度Tlocal之溫度變化△Tlocal,可獲致以下之效果。舉例言之,就應變速度較慢之塑性加工即便比較塑性加工開始時與鋼材發生縮徑及斷裂之塑性加工結束時而鋼材之溫度變化甚大,亦可於最需要塑性變形能力之塑性加工結束時,將預測斷裂部位之局部溫度Tlocal控制在可獲致延 展性提昇效果之溫度範圍內。或,舉例言之,即便就應變速度較快之塑性加工無法忽略加工產熱之影響時,亦可將上述局部溫度Tlocal控制在可獲致延展性提昇效果之溫度範圍內。欲獲致最佳之延展性提昇效果時,則可視需要而將上述第2溫度範圍設為(Tβx-△Tlocal-σLβx)~(Tβx-△Tlocal+σHβx)或(Tβx-△Tlocal-0.5×σLβx)~(Tβx-△Tlocal+0.5×σHβx)等。 As described above, considerations of the local temperature T local temperature of the steel during heat exchange due to plastic working or machining heat-like change of change △ T local, of the following effects induced available. For example, in the plastic working with a slower strain rate, even when the plastic working at the beginning of the plastic working is reduced with the steel and the plastic processing at the end of the fracture, the temperature of the steel material changes greatly, and the plastic working at the end of the plastic forming ability is most needed. The local temperature T local of the predicted fracture site is controlled within a temperature range in which the ductility improvement effect can be obtained. Or, for example, even if the plastic working with a faster strain rate cannot ignore the influence of the heat of processing, the local temperature T local can be controlled within a temperature range in which the ductility improving effect can be obtained. In order to obtain the best ductility improvement effect, the second temperature range may be set to (T βx - ΔT local - σL βx ) to (T βx - ΔT local + σH βx ) or (T βx ) as needed. - ΔT local - 0.5 × σL βx ) ~ (T βx - ΔT local + 0.5 × σH βx ) and the like.

上述之變形形式解析步驟中之溫度變化△Tlocal之解析可於預測斷裂部位安裝熱電偶等而實際測定塑性變形時之預測斷裂部位之局部溫度Tlocal。或,亦可採用使用上述之有限元素法之塑性變形模擬而在上述之預測斷裂部位及該部位之應變比βx之解析以外,亦解析上述溫度變化△TlocalThe analysis of the temperature change ΔT local in the above-described deformation form analysis step can be performed by mounting a thermocouple or the like at the predicted fracture site and actually measuring the local temperature T local of the predicted fracture site at the time of plastic deformation. Alternatively, the temperature change ΔT local may be analyzed in addition to the analysis of the strain ratio βx of the predicted fracture site and the portion using the plastic deformation simulation of the finite element method described above.

上述之加熱步驟中,宜加熱鋼材、模具或鋼材之周圍空間中之至少其一,以使預測斷裂部位之局部溫度Tlocal在可獲致延展性提昇效果之上述第1溫度範圍內或第2溫度範圍內。舉例言之,在變形形式解析步驟中,已確認預測斷裂部位存在複數部位,且已確認應變比β在上述複數之預測斷裂部位間相異時,宜在上述加熱步驟中,加熱鋼材、模具或鋼材之周圍空間中之至少其一,而進行溫度控制,以使複數存在之預測斷裂部位個別之溫度在其應變比β所適用之第1溫度範圍內或第2溫度範圍內。其結果,則可於複數存在之預測斷裂部位之各部位獲致對應該部位之延展性提昇效果。且,上述加熱步驟中,亦可視需要而使鋼材、模具或鋼材之周圍空間之至少其一冷卻。 In the above heating step, at least one of the surrounding space of the steel material, the mold or the steel material is preferably heated so that the local temperature T local of the predicted fracture site is within the first temperature range or the second temperature at which the ductility improving effect can be obtained. Within the scope. For example, in the deformation form analysis step, it is confirmed that there is a plurality of portions at the predicted fracture site, and when it is confirmed that the strain ratio β is different between the predicted fracture portions of the plurality of plural, it is preferable to heat the steel material, the mold, or the heating step in the above heating step. At least one of the surrounding spaces of the steel material is subjected to temperature control so that the individual temperature of the predicted fracture portion existing in the plural is within the first temperature range or the second temperature range to which the strain ratio β is applied. As a result, the ductility improvement effect of the corresponding portion can be obtained in each of the plurality of predicted fracture sites. Further, in the heating step, at least one of the space around the steel material, the mold, or the steel material may be cooled as needed.

上述加工步驟中,將已於加熱步驟中業經溫度控制而 使預測斷裂部位之局部溫度Tlocal在可獲致延展性提昇效果之上述第1溫度範圍內或第2溫度範圍內之鋼材塑性加工成目標形狀即可,塑性加工方法則無特別之限制。塑性加工方法可採行自由鍛造、模鍛、使用模具之加壓加工等。 In the above processing step, the steel having been subjected to the temperature control in the heating step to cause the local temperature T local of the predicted fracture site to be plastically processed into the target in the first temperature range or the second temperature range in which the ductility improving effect is obtained is achieved. The shape is sufficient, and the plastic working method is not particularly limited. The plastic working method can be free forging, die forging, press working using a mold, and the like.

又,上述之加熱步驟中,亦可加熱矽油等油類、空氣或鈍氣、水蒸氣霧或油霧等熱媒體以使預測斷裂部位之局部溫度Tlocal在上述第1溫度範圍內或第2溫度範圍內,然後,在上述加工步驟中,使作為被加工材之鋼材藉上述熱媒體之壓力而塑性變形。其結果,則可獲致延遲斷裂之發生而提昇成形性之效果,以均勻加熱被加工材之塑性變形部,並在塑性變形更加平均之狀態下進行加熱。 Further, in the heating step described above, an oil such as oyster oil, air or a heat medium such as a blower gas, a water vapor mist or an oil mist may be heated so that the local temperature T local of the predicted fracture portion is within the first temperature range or the second In the temperature range, then, in the above processing step, the steel material as the workpiece is plastically deformed by the pressure of the heat medium. As a result, it is possible to obtain the effect of delaying the occurrence of fracture and improving the formability, uniformly heating the plastic deformation portion of the material to be processed, and heating in a state where the plastic deformation is more uniform.

以上所說明之本實施形態之塑性加工方法可總結如下。 The plastic working method of the present embodiment described above can be summarized as follows.

(1)本實施形態係一種以含有沃斯田鐵之鋼材作為被加工材之塑性加工方法,包含以下步驟:物性解析步驟,係以Tβ(單位℃)代表受應變比β影響而改變之上述鋼材之加工誘發變態延展性極大溫度、以σLβ代表較上述Tβ更低溫側之受上述應變比β影響之極限相當應變近似曲線之標準偏差、以σHβ代表較上述Tβ更高溫側之受上述應變比β影響之極限相當應變近似曲線之標準偏差時,就各上述應變比β測定上述Tβ、上述σLβ、上述σHβ;變形形式解析步驟,係在界定上述鋼材之塑性變形時之預測斷裂部位,以βx代表上述預測斷裂部位之應變比設為βx時,解析上述應變比βx,然後自上述應變比β中選出上述應變比βx;加熱步驟,係以Tβx(單位℃)代表上述應變比βx所對應之加工誘發變態延展 性極大溫度,、以σLβx代表較上述Tβx更低溫側之受上述應變比βx影響之極限相當應變近似曲線之標準偏差、以σHβx代表較上述Tβx更高溫側之受上述應變比βx影響之極限相當應變近似曲線之標準偏差、以Tlocal(單位℃)代表上述預測斷裂部位之局部溫度時,分別自上述Tβ中選出上述Tβx、自上述σLβ中選出上述σLβx、自上述σHβ中選出上述σHβx,然後,以使上述局部溫度Tlocal在上述式D所示之第1溫度範圍內的方式進行加熱;及,加工步驟,係使上述加熱步驟後之上述鋼材塑性變形。 (1) The present embodiment is a plastic working method using a steel material containing Vostian iron as a material to be processed, and includes the following steps: a physical property analysis step in which T β (unit ° C) represents a change in strain ratio β; the steel material of the stress-induced abnormal temperature ductility greatly to σL β representative of the strain rather than the ultimate strain beta] influence of the standard deviation of the approximate curve than by the foregoing lower temperature side of T β to σH β representative of a higher temperature than the above T β side When the standard deviation of the approximate strain approximation curve affected by the strain ratio β is measured, the T β , the σL β , and the σH β are measured for each strain ratio β ; and the deformation form analysis step is to define the plastic deformation of the steel material. In the predicted fracture site, when β1 represents the strain ratio of the predicted fracture site as βx, the strain ratio βx is analyzed, and then the strain ratio βx is selected from the strain ratio β; and the heating step is Tβx (unit °C) ) represents the ratio of the strain corresponding to the stress-induced abnormal βx maximum ductility temperature ,, representatives to σL βx lower temperature than the above-mentioned receiving side of the strain T βx ratio βx The limit of influence is the standard deviation of the strain approximation curve, σH βx represents the standard deviation of the limit equivalent strain approximation curve affected by the above strain ratio βx on the higher temperature side of the above T βx , and the above predicted fracture is represented by T local (unit ° C) when the local temperature of the portion of, respectively, from above T β selected from the above-described T βx, from said σL β selected from the above-described σL βx, from said σH β selected from the above-described σH βx, then, so that the local temperature T local formula D in Heating is performed in a manner shown in the first temperature range; and the processing step is to plastically deform the steel material after the heating step.

(2)然後,亦可為:以△Tlocal(單位℃)代表在上述加工步驟之塑性變形中改變之上述局部溫度Tlocal之溫度變化時,上述變形形式解析步驟進而解析上述溫度變化△Tlocal,上述加熱步驟以使上述局部溫度Tlocal在上述之式E所示之第2溫度範圍內的方式進行加熱。 (2) Then, when ΔT local (unit ° C) represents the temperature change of the local temperature T local changed in the plastic deformation of the processing step, the deformation form analysis step further analyzes the temperature change ΔT local, said heating step so that the local temperature T local heating in the temperature range of the first embodiment shown in FIG. 2 of the above-described formula E.

(3)其次,亦可為:上述加熱步驟中係以使上述局部溫度Tlocal在上述第1溫度範圍內或上述第2溫度範圍內的方式,加熱上述鋼材、模具或鋼材之周圍空間中之至少其一。 (3) Secondly, in the heating step, the local temperature T local may be heated in the space around the steel material, the mold, or the steel material so that the local temperature T local is within the first temperature range or the second temperature range. At least one of them.

(4)其後,亦可為:上述加熱步驟係以使上述局部溫度Tlocal在上述第1溫度範圍內或上述第2溫度範圍內的方式加熱熱媒體,上述加工步驟藉上述熱媒體之壓力而使上述鋼材塑性變形。 (4) Thereafter, the heating step may be such that the heat medium is heated such that the partial temperature T local is within the first temperature range or the second temperature range, and the processing step is performed by the pressure of the heat medium. The steel is plastically deformed.

(5)然後,亦可為:上述變形形式解析步驟係採用塑性加工模擬而解析上述預測斷裂部位與上述應變比βx。此外,亦可採用塑性加工模擬而解析上述溫度變化△Tlocal(5) Then, the deformation form analysis step may analyze the predicted fracture site and the strain ratio βx by a plastic working simulation. Further, the temperature change ΔT local can be analyzed by plastic working simulation.

以下,則就本發明一實施形態之塑性加工裝置加以說明。 Hereinafter, a plastic working apparatus according to an embodiment of the present invention will be described.

[第1實施形態] [First Embodiment]

以下說明本發明之第1實施形態之塑性加工裝置。第5圖係顯示本發明第1實施形態之塑性加工裝置之概略構造之局部截切正面圖。 A plastic working apparatus according to a first embodiment of the present invention will be described below. Fig. 5 is a partially cutaway front view showing a schematic structure of a plastic working apparatus according to a first embodiment of the present invention.

以下說明本實施形態之塑性加工裝置1之加工部之構造。本體構架11係可供安裝用於構成一組模具21等之塑性加工裝置1之各零件者,其內側下部配設有承塊12,其內側上部則配設有滑塊13。滑塊13則構成可藉配設於本體構架11上部之馬達、汽缸等滑塊驅動裝置14而朝上下方向進行驅動。滑塊13並於其下面安裝有上模21,承塊12則於其上面安裝有下模21。藉此,塑性加工裝置1即構成對本體構架11安裝有配置成相互對向狀態之一組模具21,可藉滑塊13之上下移動而於一組模具21間進行被加工材3之塑性加工。如上所述,若可藉一組模具21而進行被加工材3之塑性加工,則無須特別限定塑性加工裝置1之本體構架11等之構造。 The structure of the processed portion of the plastic working device 1 of the present embodiment will be described below. The main body frame 11 is attached to each of the components of the plastic working device 1 for constituting a group of the molds 21, etc., and the inner lower portion is provided with a socket 12, and the inner upper portion thereof is provided with a slider 13. The slider 13 is configured to be driven in the vertical direction by a slider driving device 14 such as a motor or a cylinder disposed on the upper portion of the main body frame 11. The slider 13 is mounted with an upper die 21 underneath, and the carrier 12 has a lower die 21 mounted thereon. Thereby, the plastic working apparatus 1 is configured such that the main body frame 11 is attached with a set of the molds 21 arranged to face each other, and the plastic processing of the workpiece 3 can be performed between the set of the molds 21 by the slider 13 moving up and down. . As described above, if the plastic working of the workpiece 3 can be performed by a set of the molds 21, the structure of the main body frame 11 of the plastic working apparatus 1 or the like is not particularly limited.

一組之模具21係用於對其等間所配置之被加工材3進行彎曲加工、拉製加工、凸緣成形加工、毛邊加工、拉伸加工等塑性加工者,可對應塑性加工之種類及成形品之形狀而調整其形狀,並採用公知之構造。一組之模具21係構成諸如可驅動上模21,而藉設於上模21之凸部21b將下模21上所載置之被加工材3送入下模21所設之凹部21a內,以就被加工材3進行彎曲加工。一組之模具21亦可設有諸如用於進行拉製加工之壓料板。一組模具21亦可構成於上模21與 下模21之雙方設有凹部21a,而可就被加工材3進行模鍛。 One set of the molds 21 is used for plastic working such as bending, drawing, flange forming, burring, and drawing processing of the workpiece 3 disposed between the two, and can correspond to the type of plastic working and The shape of the molded article is adjusted to its shape, and a known structure is employed. A set of the molds 21 is configured to drive the upper mold 21, and the convex portion 21b of the upper mold 21 feeds the workpiece 3 placed on the lower mold 21 into the concave portion 21a provided in the lower mold 21, The bending process is performed on the material 3 to be processed. A set of molds 21 may also be provided with a press plate such as that used for drawing. A set of molds 21 can also be formed on the upper mold 21 and Both of the lower molds 21 are provided with concave portions 21a, and the workpiece 3 can be swaged.

本實施形態之塑性加工裝置1內含可加熱包含被加工材3與一組模具21之空間16內之環境之加熱器31、可加熱一組模具21之加熱器32作為加熱部。且,上述加熱部包含配置於塑性加工裝置1外部,並可加熱被加工材3之加熱爐33。塑性加工裝置1亦可構成包含加熱器31、加熱器32及加熱爐33中至少其一。包含加熱器31之構造可進行加熱而刻意使被加工材3與空間16之溫差較小或使其溫差較大,以藉加熱器31加熱空間16內之環境。包含加熱器32之構造則可進行加熱而刻意使被加工材3與模具21之溫差較小或使其溫差較大,以藉加熱器32加熱一組之模具21。包含加熱爐33之構造則可將被加工材3之溫度在送入塑性加工裝置1之空間16內之前控制成目標溫度。如上所述,使用加熱器31、加熱器32或加熱爐33中至少其一,即便被加工材3存在複數之預測斷裂部位時,亦可將複數存在之預測斷裂部位個別控制成對應其部位之溫度。且,上述加熱部亦可視需要而使被加工材3、模具21或空間16中之至少其一冷卻。 The plastic working apparatus 1 of the present embodiment includes a heater 31 capable of heating an environment including a workpiece 3 and a group of molds 21, and a heater 32 capable of heating a group of molds 21 as a heating unit. Further, the heating unit includes a heating furnace 33 that is disposed outside the plastic working apparatus 1 and that can heat the workpiece 3. The plastic working device 1 may also include at least one of the heater 31, the heater 32, and the heating furnace 33. The structure including the heater 31 can be heated to deliberately make the temperature difference between the workpiece 3 and the space 16 small or to make the temperature difference large to heat the environment in the space 16 by the heater 31. The structure including the heater 32 can be heated to deliberately make the temperature difference between the workpiece 3 and the mold 21 small or to make the temperature difference large to heat the set of the molds 21 by the heater 32. The structure including the heating furnace 33 can control the temperature of the workpiece 3 to a target temperature before being fed into the space 16 of the plastic working apparatus 1. As described above, at least one of the heater 31, the heater 32, or the heating furnace 33 is used, and even if the plurality of predicted fracture sites are present in the workpiece 3, the plurality of predicted fracture sites may be individually controlled to correspond to the portions thereof. temperature. Further, the heating unit may cool at least one of the workpiece 3, the mold 21, or the space 16 as needed.

又,塑性加工裝置1並包含配置成覆蓋上述空間16之罩蓋41(保溫罩、隔熱構件)。為罩蓋41所覆蓋之空間16則作為用於收置被加工材3之收置部使用。 Further, the plastic working device 1 further includes a cover 41 (warm cover, heat insulating member) disposed to cover the space 16. The space 16 covered by the cover 41 is used as a housing for housing the workpiece 3.

以加熱器31加熱包含被加工材3與一組模具21之空間16內之環境,加熱器32則加熱上述模具21,而將被加工材3之預測斷裂部位加熱至上述之第1溫度範圍或第2溫度範圍即可。故,其等之位置、構造並無特別之限制,除電加熱 器以外,亦可以諸如感應加熱盤管、燃燒器等構成之。加熱器31係對諸如上述本體構架11安裝者,加熱器32則安裝於上述模具21內部。且,亦可視需要而使加熱器31、加熱器32及加熱爐33具備冷卻至室溫以下之溫度之冷卻功能。此時,即便被加工材3之加工誘發變態延展性極大溫度Tβ在室溫以下,亦可將被加工材3之預測斷裂部位之溫度控制在上述第1溫度範圍或第2溫度範圍,故較為適用。 The heater 31 heats the environment in the space 16 including the workpiece 3 and the set of the molds 21. The heater 32 heats the mold 21 to heat the predicted fracture portion of the workpiece 3 to the first temperature range or The second temperature range is sufficient. Therefore, the position and structure thereof are not particularly limited, and may be constituted by, for example, an induction heating coil, a burner, or the like in addition to the electric heater. The heater 31 is attached to the inside of the mold 21 such as the above-described body frame 11 mounter. Further, the heater 31, the heater 32, and the heating furnace 33 may be provided with a cooling function of cooling to a temperature lower than room temperature as needed. In this case, even if the processing-induced metamorphic maximum temperature T β of the workpiece 3 is less than room temperature, the temperature of the predicted fracture portion of the workpiece 3 can be controlled to the first temperature range or the second temperature range. More suitable.

罩蓋41係配置成包圍包含被加工材3與一組模具21之空間16,而可避免該空間16內之環境朝外部放熱以及大氣進入空間16內。罩蓋41係由隔熱性優良之材質之隔熱構件所構成,並於諸如具有水冷功能之金屬製外殼之內側安裝有玻璃綿或鋁膜積層體等作為耐熱材料。進而,罩蓋41具有可供被加工材出入之未圖示之開口部與門部。罩蓋41在本實施形態中形成箱狀,並對本體構架11安裝成覆蓋本體構架11之側部及上部,但若為至少可包圍包含一組模具21之空間16者,則其形狀、位置及安裝方法均無特別之限制。另,本實施形態中,於罩蓋41形成有可供貫插自本體構架11上部突出之滑塊驅動裝置14之貫插孔41a,以及可供貫插後述之用於導入鈍氣之鈍氣導入部之貫插孔41b。 The cover 41 is configured to surround the space 16 containing the workpiece 3 and the set of molds 21, and the environment inside the space 16 can be prevented from radiating heat to the outside and the atmosphere entering the space 16. The cover 41 is composed of a heat insulating member made of a material having excellent heat insulating properties, and a glass wool or aluminum film laminate or the like is attached as a heat resistant material to the inside of a metal case having a water-cooling function. Further, the cover 41 has an opening portion and a door portion (not shown) through which the workpiece can be taken in and out. In the present embodiment, the cover 41 is formed in a box shape, and the body frame 11 is attached to cover the side portion and the upper portion of the body frame 11, but if it is at least surrounding the space 16 including the set of the molds 21, its shape and position are provided. There are no special restrictions on the installation method. Further, in the present embodiment, the cover 41 is formed with a through hole 41a through which the slider driving device 14 that protrudes from the upper portion of the main body frame 11 is inserted, and an blunt gas for introducing the blunt gas to be inserted later. The insertion portion of the introduction portion 41b.

本實施形態之塑性加工裝置1宜進而包含鈍氣導入部51。鈍氣導入部51包含諸如用於將上述空間16內之環境置換為諸如Ar或N2等鈍氣之未圖示之貯氣瓶與金屬製導管。藉鈍氣導入部51,可將被加工材3之表面氧化抑制至最小限度。鈍氣導入部51之形狀、位置及安裝方法則無特別之限 制。另,本實施形態係構成可藉安裝於罩蓋41上所形成之貫插孔41b內之金屬製導管而吹入Ar或N2等鈍氣。欲更為抑制被加工材3之表面氧化時,上述鈍氣導入部51亦可進而包含未圖示之真空排氣幫浦。 The plastic working device 1 of the present embodiment further includes an inert gas introduction portion 51. The inert gas introduction portion 51 includes a gas cylinder and a metal conduit, such as those not shown, for replacing the environment in the space 16 with an blunt gas such as Ar or N 2 . By the blunt gas introduction part 51, the surface oxidation of the to-be-processed material 3 can be suppressed to the minimum. The shape, position, and mounting method of the blunt gas introduction portion 51 are not particularly limited. Further, in the present embodiment, the metal conduit formed in the insertion hole 41b formed in the cover 41 is blown into the air, such as Ar or N 2 . When it is desired to further suppress oxidation of the surface of the workpiece 3, the inert gas introduction portion 51 may further include a vacuum exhaust pump (not shown).

又,本實施形態之塑性加工裝置1宜進而包含測溫部。測溫部包含分別安裝於上述被加工材3、上述模具21及上述空間16之未圖示之溫度計與顯示裝置,以獨立就上述被加工材3、上述模具21及上述空間16個別進行測溫。測溫部之形狀、位置及安裝方法則無特別之限制。溫度計可使用接觸式熱電偶溫度計或紅外線放射溫度計等。另,本實施形態中,係使用熱電偶作為測溫部。 Further, the plastic working device 1 of the present embodiment further includes a temperature measuring unit. The temperature measuring unit includes a thermometer and a display device (not shown) that are attached to the workpiece 3, the mold 21, and the space 16, respectively, to independently measure the temperature of the workpiece 3, the mold 21, and the space 16 independently. . There is no particular limitation on the shape, position, and installation method of the temperature measuring unit. The thermometer can use a contact thermocouple thermometer or an infrared radiation thermometer. Further, in the present embodiment, a thermocouple is used as the temperature measuring portion.

以上說明之本實施形態之塑性加工裝置可總結如下。 The plastic working apparatus of the present embodiment described above can be summarized as follows.

(6)本發明第1實施形態之塑性加工裝置包含有:用於收置被加工材3(鋼材)與一組模具21之收置部;用於加熱被加工材3(鋼材)、一組模具21或空間16(鋼材之周圍空間)中至少其一以使被加工材3(鋼材)之預測斷裂部位之局部溫度Tlocal在第1溫度範圍內或第2溫度範圍內之加熱部;可藉一組模具21使業經上述加熱部加熱之被加工材3(鋼材)塑性變形之加工部。 (6) The plastic working apparatus according to the first embodiment of the present invention includes: a housing for accommodating the workpiece 3 (steel material) and the set of the molds 21; and a member for heating the workpiece 3 (steel) At least one of the mold 21 or the space 16 (the space around the steel material) is a heating portion in which the local temperature T local of the predicted fracture portion of the workpiece 3 (steel material) is within the first temperature range or the second temperature range; A processed portion in which the workpiece 3 (steel material) heated by the heating portion is plastically deformed by a set of the molds 21.

(7)其次,其中進而包含配置成覆蓋上述收置部之罩蓋41(隔熱構件)。 (7) Next, the cover 41 (heat insulating member) disposed to cover the storage portion is further included.

(8)其次,其中進而包含用以測量被加工材3(鋼材)、一組模具21及空間16(收置部內之空間)之溫度之測溫部。 (8) Next, it further includes a temperature measuring unit for measuring the temperature of the workpiece 3 (steel material), the set of the mold 21, and the space 16 (the space in the housing portion).

[第2實施形態] [Second Embodiment]

以下,說明本發明第2實施形態之塑性加工裝置。第6圖係顯示本發明第2實施形態之塑性加工裝置之概略構造之局部截切正面圖。 Hereinafter, a plastic working apparatus according to a second embodiment of the present invention will be described. Fig. 6 is a partially cutaway front view showing a schematic structure of a plastic working apparatus according to a second embodiment of the present invention.

本實施形態中,模具21之構造與上述第1實施形態尤其不同,故以其差異為主而進行說明,其它構造則與上述第1實施形態相同而省略重複之說明。 In the present embodiment, the structure of the mold 21 is different from that of the above-described first embodiment. Therefore, the differences are mainly described, and the other structures are the same as those of the above-described first embodiment, and the overlapping description will be omitted.

本實施形態之塑性加工裝置1可藉一組模具21與熱媒體而對配置於其等間之被加工材3進行塑性加工。舉例言之,可經配管71a而自設於下模21之熱媒體導入孔21c導入已藉熱媒體導入部71控制壓力與溫度之熱媒體。其次,已藉滑塊驅動裝置14而固定於上模21與下模21之間之被加工材3則因熱媒體之壓力而被壓入上模21所設之凹部21a內。其結果,則可將被加工材3形成目標形狀。 The plastic working device 1 of the present embodiment can plastically process the workpiece 3 disposed between the plastic sheet processing apparatus 1 and the heat medium. For example, the heat medium introduction hole 21c provided in the lower mold 21 can be introduced into the heat medium having the pressure and temperature controlled by the heat medium introduction unit 71 via the pipe 71a. Next, the workpiece 3 which has been fixed between the upper mold 21 and the lower mold 21 by the slider driving device 14 is pressed into the concave portion 21a provided in the upper mold 21 by the pressure of the heat medium. As a result, the workpiece 3 can be formed into a target shape.

上述熱媒體可使用矽油等油類、空氣、鈍氣、水蒸氣霧、油霧等氣體等。且,熱媒體導入部71並無特別之限制,凡可控制上述熱媒體之壓力與溫度者均可。 As the heat medium, an oil such as eucalyptus oil, air such as air, a blower gas, a steam mist, or an oil mist can be used. Further, the heat medium introduction unit 71 is not particularly limited, and any pressure and temperature of the heat medium can be controlled.

本實施形態之塑性加工裝置1內含可加熱包含被加工材3與一組模具21之空間16內之環境之加熱器31、可加熱一組模具21之加熱器32、可加熱熱媒體之加熱器34作為加熱部。且,上述加熱部包含配置於塑性加工裝置1外部,並可加熱被加工材3之加熱爐33。使用加熱器31、加熱器32、加熱器34或加熱爐33中至少其一,即可將被加工材3之預測斷裂部位控制成對應其部位之溫度。即便被加工材3存在複數之預測斷裂部位,藉控制上述4個加熱源,即可更適當地將 複數存在之預測斷裂部位個別控制成對應其部位之溫度。且,亦可視需要而使加熱器31、加熱器32、加熱器34及加熱爐33具備冷卻至室溫以下之溫度之冷卻功能。此時,即便被加工材3之加工誘發變態延展性極大溫度Tβ在室溫以下,亦可將被加工材3之預測斷裂部位之溫度控制在上述第1溫度範圍或第2溫度範圍,故較為適用。 The plastic working apparatus 1 of the present embodiment includes a heater 31 capable of heating an environment including a workpiece 3 and a group of molds 21, a heater 32 capable of heating a group of molds 21, and heating of a heatable medium. The device 34 serves as a heating portion. Further, the heating unit includes a heating furnace 33 that is disposed outside the plastic working apparatus 1 and that can heat the workpiece 3. Using at least one of the heater 31, the heater 32, the heater 34, or the heating furnace 33, the predicted fracture site of the workpiece 3 can be controlled to correspond to the temperature of the portion thereof. Even if there are a plurality of predicted fracture sites in the material to be processed 3, by controlling the above four heat sources, it is possible to more appropriately control the plurality of predicted fracture sites existing in the respective portions to a temperature corresponding to the portions thereof. Further, the heater 31, the heater 32, the heater 34, and the heating furnace 33 may be provided with a cooling function of cooling to a temperature lower than room temperature as needed. In this case, even if the processing-induced metamorphic maximum temperature T β of the workpiece 3 is less than room temperature, the temperature of the predicted fracture portion of the workpiece 3 can be controlled to the first temperature range or the second temperature range. More suitable.

又,本實施形態之塑性加工裝置1並包含配置成覆蓋空間16之罩蓋41(保溫罩、隔熱構件)。為罩蓋41所覆蓋之空間16則作為用於收置被加工材3之收置部使用。 Further, the plastic working device 1 of the present embodiment includes a cover 41 (warm cover, heat insulating member) disposed to cover the space 16. The space 16 covered by the cover 41 is used as a housing for housing the workpiece 3.

又,本實施形態之塑性加工裝置1宜進而包含測溫部。測溫部包含分別安裝於上述被加工材3、上述模具21、上述空間16及熱媒體導入部71之未圖示之溫度計與顯示裝置,以獨立就上述被加工材3、上述模具21、上述空間16及熱媒體個別進行測溫。測溫部之形狀、位置及安裝方法並無特別之限制。溫度計可使用接觸式熱電偶溫度計或紅外線放射溫度計等。 Further, the plastic working device 1 of the present embodiment further includes a temperature measuring unit. The temperature measuring unit includes a thermometer and a display device (not shown) that are attached to the workpiece 3, the mold 21, the space 16, and the heat medium introduction unit 71, respectively, so as to independently form the workpiece 3, the mold 21, and the above. The space 16 and the heat medium are individually temperature-measured. The shape, position, and mounting method of the temperature measuring portion are not particularly limited. The thermometer can use a contact thermocouple thermometer or an infrared radiation thermometer.

以上說明之本實施形態之塑性加工裝置可總結如下。 The plastic working apparatus of the present embodiment described above can be summarized as follows.

(9)本發明第2實施形態之塑性加工裝置包含有:用於收置被加工材3(鋼材)與一組模具21之收置部;可朝模具21內導入熱媒體之熱媒體導入部;可加熱被加工材3(鋼材)、一組模具21、空間16(鋼材之周圍空間)或熱媒體中至少其一以使被加工材3(鋼材)之預測斷裂部位之局部溫度Tlocal在第1溫度範圍內或第2溫度範圍內之加熱部;及,可藉熱媒體之壓力使業經上述加熱部加熱之被加工材3(鋼材)塑性變形之加工部。 (9) The plastic working apparatus according to the second embodiment of the present invention includes: a housing for accommodating the workpiece 3 (steel material) and the set of the molds 21; and a heat medium introduction unit capable of introducing the heat medium into the mold 21 The at least one of the workpiece 3 (steel), the set of the mold 21, the space 16 (the space around the steel), or the heat medium may be heated so that the local temperature T local of the predicted fracture portion of the workpiece 3 (steel) is a heating portion in the first temperature range or in the second temperature range; and a processing portion that plastically deforms the workpiece 3 (steel material) heated by the heating portion by the pressure of the heat medium.

(10)其次,其中進而包含配置成覆蓋上述收置部之罩蓋41(隔熱構件)。 (10) Next, the cover 41 (heat insulating member) disposed to cover the storage portion is further included.

(11)其次,其中進而包含用於測量被加工材3(鋼材)、一組模具21、空間16(收置部內之空間)及熱媒體之溫度之測溫部。 (11) Next, the temperature measuring unit for measuring the temperature of the workpiece 3 (steel material), the set of the mold 21, the space 16 (the space in the housing portion), and the heat medium is further included.

【第1實施例】 [First Embodiment]

以下,說明本發明之實施例,但實施例之條件乃為確認本發明之實施可能性及效果而採用之一條件例,本發明並不受限於該一條件例。本發明在不逸脫本發明要旨並可達成本發明目的之限度內,可採用各種條件。 Hereinafter, the examples of the present invention will be described, but the conditions of the examples are examples of conditions for confirming the possibilities and effects of the present invention, and the present invention is not limited to the examples. The present invention can adopt various conditions within the limits of the gist of the invention and the scope of the invention.

物性解析步驟已使用含有沃斯田鐵之鋼材(實施例)與不含沃斯田鐵之鋼材(比較例),而測定各應變比β及各溫度之極限相當應變εeq-critical。各應變比β及各溫度之極限相當應變εeq-critical之測定方法,則係在各溫度下實施了改變測試片之縱橫尺寸而固定測試片端部之球形拉伸成形試驗。再由發生縮徑及斷裂時之應變算出極限相當應變εeq-criticalIn the physical property analysis step, steels containing Vostian iron (Examples) and steels without Vostian iron (Comparative Examples) were used, and the respective strain ratios β and the respective temperatures of the respective strains ε eq-critical were measured. The measurement method of the strain ratio β and the limit of each temperature equivalent strain ε eq-critical was carried out at each temperature by performing a spherical stretch forming test in which the longitudinal and lateral dimensions of the test piece were changed to fix the end of the test piece. The ultimate equivalent strain ε eq-critical is calculated from the strain at which the diameter is reduced and the fracture.

表1則顯示各應變比β及各溫度之極限相當應變εeq-critical之測定結果。舉例言之,第1實施例中,β=-0.5時,極限相當應變εeq-critical表現為極大之加工誘發變態延展性極大溫度T-0.5乃75℃,β=1.0時,加工誘發變態延展性極大溫度T1.0則為150℃。第3實施例中,β=-0.5時,加工誘發變態延展性極大溫度T-0.5為150℃,β=1.0時,加工誘發變態延展性極大溫度T1.0則為250℃。如上所述,含有沃斯田鐵之鋼材(實施例)中,極限相當應變εeq-critical受鋼材種類、加工 溫度及應變比β之影響而改變。而,第6比較例中,一如表1所示,使極限相當應變εeq-critical最為提昇之溫度並不受應變比β之影響。即,加工誘發變態延展性極大溫度Tβ並不具有應變比β相關性。此則因其乃不含有沃斯田鐵之鋼材(比較例),而未表現TRIP現象之故。 Table 1 shows the measurement results of the respective strain ratios β and the limit equivalent strain ε eq-critical of each temperature. For example, in the first embodiment, when β=-0.5, the limit equivalent strain ε eq-critical is expressed as a maximum processing-induced metamorphic ductility maximum temperature T -0.5 is 75 ° C, β = 1.0, processing induced metamorphic extension The maximum temperature T 1.0 is 150 °C. In the third embodiment, when β = -0.5, the processing-induced metamorphic maximum temperature T - 0.5 is 150 ° C, and when β = 1.0, the processing-induced metamorphic maximum temperature T 1.0 is 250 °C. As described above, in the steel material containing the Worthite iron (Example), the ultimate equivalent strain ε eq-critical is changed by the influence of the steel type, the processing temperature, and the strain ratio β. On the other hand, in the sixth comparative example, as shown in Table 1, the temperature at which the limit equivalent strain ε eq-critical is most increased is not affected by the strain ratio β. That is, the processing-induced metamorphic maximum temperature does not have a strain ratio β correlation. This is because it does not contain the steel of Worthite Iron (comparative example), but does not represent the TRIP phenomenon.

表2中,以σLβ代表採用表1所示之結果進行近似曲線(近似函數)解析而求出之各應變比中之較加工誘發變態延展性極大溫度Tβ更低溫側之受應變比β影響之極限相當應變近似曲線之標準偏差、以σHβ代表較Tβ更高溫側之受應變比β影響之極限相當應變近似曲線之標準偏差。如上所述,就各應變比解析σLβ與σHβ,即可決定各應變比中可提昇塑性變形能力之溫度範圍。舉例言之,第3實施例中,β=0時,則2×σL0=110℃、1.25×σH0=24℃,故可以加工誘發變態延展性極大溫度Tβ為基準,而決定可藉TRIP現象使極限相當應變εeq-critical提昇之溫度範圍為90℃~224℃。 In Table 2, the results shown in Table 1 σL β approximated using the representative curve (approximation function) and each resolved to obtain the ratio of strain in the strained more than the stress-induced abnormal temperature side of the temperature T β great ductility than beta] The limit of influence is the standard deviation of the strain approximation curve, and the standard deviation of the limit equivalent strain approximation curve of σH β representing the strain ratio β of the higher temperature side of T β . As described above, by analyzing σL β and σH β for each strain ratio, the temperature range in which the plastic deformation ability can be improved in each strain ratio can be determined. For example, in the third embodiment, when β = 0, then 2 × σL 0 = 110 ° C and 1.25 × σH 0 = 24 ° C, so that the maximum temperature T β of the induced metamorphic ductility can be processed as a reference, and the decision can be borrowed. The TRIP phenomenon increases the temperature range of the equivalent strain ε eq-critical from 90 ° C to 224 ° C.

其次,變形形式解析步驟則就方管拉製成形加工解析了被加工材之預測斷裂部位與上述預測斷裂部位之應變比β。第7圖即顯示說明方管拉製成形加工之模式圖。如第7圖所示,使用80mm角之衝模61、75mm角之方管衝頭62、托座63,而就胚料64(被加工材)施予方管拉製成形加工。該方管拉製成形加工之相關解析則藉塑性網格測定而進行。由上述塑性網格測定之解析結果,已可界定方管拉製成形加工時,第7圖所示之胚料64(被加工材)之B部乃預測斷裂部位,以及該B部之塑性變形形式係應變比β為β=-0.5之單 軸向拉伸狀態。 Next, in the deformation form analysis step, the strain ratio β of the predicted fracture portion of the workpiece and the predicted fracture portion is analyzed in the square tube drawing process. Fig. 7 is a schematic view showing the processing of the square tube drawing forming process. As shown in Fig. 7, a square tube punch 62 having a corner of 80 mm, a square tube punch 62 having a 75 mm angle, and a bracket 63 are used, and the billet 64 is processed by the billet 64 (material to be processed). The correlation analysis of the square tube drawing process is performed by plastic mesh measurement. According to the analysis result of the above-described plastic mesh measurement, when the square tube is formed into a shape, the B portion of the blank 64 (the material to be processed) shown in Fig. 7 is a predicted fracture portion, and the plastic deformation of the B portion. Form strain ratio β is β = -0.5 Axial tension state.

然後,加熱步驟則使用表1所示之第3實施例之鋼材作為被加工材,並加熱鋼材、模具或周圍空間中之至少其一以使上述預測斷裂部位之局部溫度Tlocal自25℃上升至250℃而進行溫度控制。接著,加工步驟則就上述加熱步驟中業經溫度控制之第3實施例之鋼材施予方管拉製成形加工。 Then, in the heating step, the steel material of the third embodiment shown in Table 1 is used as the material to be processed, and at least one of the steel material, the mold or the surrounding space is heated to increase the local temperature T local of the predicted fracture site from 25 ° C. Temperature control was carried out up to 250 °C. Next, the processing step is performed by drawing the steel tube of the third embodiment which has been subjected to temperature control in the above heating step.

表3則顯示以第3實施例之鋼材作為被加工材,並將預測斷裂部位之局部溫度Tlocal自25℃加熱至250℃而進行之方管拉製成形加工之結果。表3中所示之拉製成形高度代表被加工材未發生縮徑及斷裂而可成形之高度,其值愈大,代表成形性愈高。 Table 3 shows the results of the square tube drawing process in which the steel material of the third embodiment was used as the material to be processed, and the local temperature T local of the predicted fracture site was heated from 25 ° C to 250 ° C. The height of the draw forming shown in Table 3 represents the height at which the material to be processed can be formed without shrinkage and breakage, and the larger the value, the higher the formability.

第3實施例之鋼材一如表1所示,在應變比β=-0.5時,加工誘發變態延展性極大溫度T-0.5則為150℃。且,第3實施例之鋼材一如表2所示,在β-0.5時,則2×σL-0.5為110℃、1.25×σH-0.5為69℃。即,可預測上述方管拉製成形加工時,若預測斷裂部位之局部溫度Tlocal為40℃~219℃(第1溫度範圍),拉製成形高度較高,且,Tlocal為150℃時,拉製成形高度則最高。實際上,如表3所示,可確認預測斷裂部位之局部溫度Tlocal在第1溫度範圍內之50℃~200℃時,拉製成形高度值甚高。其次,預測斷裂部位之局部溫度Tlocal為150℃時,拉製成形高度最高。相較於在上述溫度範圍外之25℃及250℃時進行方管拉製成形加工,即便使用相同之被加工材,一旦在上述溫度範圍內進行方管拉製成形加工,成形性即提昇約2倍。如上所述,藉本發明之上述態樣之塑性加 工方法,即可抑制縮徑及斷裂之發生,而提昇成形性。 As shown in Table 1, the steel material of the third embodiment has a processing-induced metamorphic maximum temperature T - 0.5 of 150 ° C at a strain ratio of β = -0.5. Further, as shown in Table 2, in the steel material of the third embodiment, when β - 0.5 , 2 × σ L - 0.5 is 110 ° C and 1.25 × σ H - 0.5 is 69 ° C. That is, when the square tube drawing processing is predicted, if the local temperature T local of the fracture portion is predicted to be 40 ° C to 219 ° C (first temperature range), the drawing height is high, and when T local is 150 ° C The height of the pull forming is the highest. Actually, as shown in Table 3, it can be confirmed that the local temperature T local of the predicted fracture site is very high at a draw height value of 50 ° C to 200 ° C in the first temperature range. Secondly, when the local temperature T local of the fracture site is predicted to be 150 ° C, the draw height is the highest. Compared with the square tube drawing forming process at 25 ° C and 250 ° C outside the above temperature range, even if the same material to be processed is used, once the square tube is formed into the above-mentioned temperature range, the formability is improved. 2 times. As described above, according to the plastic working method of the above aspect of the invention, the occurrence of the diameter reduction and the fracture can be suppressed, and the formability can be improved.

產業上之可利用性 Industrial availability

依據本發明之上述態樣,可提供可抑制縮徑及斷裂之發生而提昇成形性之塑性加工方法及塑性加工裝置,故產業上之可利用性極高。 According to the above aspect of the present invention, it is possible to provide a plastic working method and a plastic working apparatus which can suppress the occurrence of shrinkage and breakage and improve the formability, and thus the industrial applicability is extremely high.

1‧‧‧塑性加工裝置 1‧‧‧Plastic processing equipment

3‧‧‧被加工材 3‧‧‧Processed materials

11‧‧‧本體構架 11‧‧‧ body structure

12‧‧‧承塊 12 ‧ ‧ 承

13‧‧‧滑塊 13‧‧‧ Slider

14‧‧‧滑塊驅動裝置 14‧‧‧ Slider drive

16‧‧‧空間 16‧‧‧ Space

21‧‧‧模具 21‧‧‧Mold

21‧‧‧上模 21‧‧‧上模

21‧‧‧下模 21‧‧‧Down

21a‧‧‧凹部 21a‧‧‧ recess

21b‧‧‧凸部 21b‧‧‧ convex

21c‧‧‧熱媒體導入孔 21c‧‧‧Hot media import hole

31,32,34‧‧‧加熱器 31,32,34‧‧‧heater

33‧‧‧加熱爐 33‧‧‧heating furnace

41‧‧‧罩蓋 41‧‧‧ Cover

41a‧‧‧貫插孔 41a‧‧‧through jack

41b‧‧‧貫插孔 41b‧‧‧through jack

51‧‧‧鈍氣導入部 51‧‧‧Inflatable gas introduction

61‧‧‧衝模 61‧‧‧ die

62‧‧‧方管衝頭 62‧‧‧ square tube punch

63‧‧‧托座 63‧‧‧ bracket

64‧‧‧胚料 64‧‧‧Bullet

71‧‧‧熱媒體導入部 71‧‧‧The Ministry of Thermal Media Introduction

71a‧‧‧配管 71a‧‧‧Pipe

第1圖係說明變態誘發塑性現象之模式圖。 Figure 1 is a schematic diagram showing the phenomenon of abnormal induced plasticity.

第2圖係說明單軸向拉伸、平面應變拉伸及等向雙軸拉伸之模式圖。 Fig. 2 is a schematic view showing uniaxial stretching, plane strain stretching, and isotropic biaxial stretching.

第3圖係顯示低碳鋼之各應變比β之極限相當應變之溫度相關性者。 Fig. 3 is a graph showing the temperature dependence of the strain of each strain ratio of the low carbon steel.

第4圖係顯示第3圖中之β=0之極限相當應變溫度相關性之常態分布近似曲線者。 Fig. 4 is a graph showing an approximation of the normal distribution of the ultimate strain temperature dependence of β = 0 in Fig. 3.

第5圖係顯示本發明一實施形態之塑性加工裝置之概 略構造之局部截切正面圖。 Figure 5 is a schematic view showing a plastic working apparatus according to an embodiment of the present invention. A partial cut of the front view of the slightly constructed structure.

第6圖係顯示本發明之另一實施形態之塑性加工裝置之概略構造之局部截切正面圖。 Fig. 6 is a partially cutaway front elevational view showing the schematic structure of a plastic working apparatus according to another embodiment of the present invention.

第7圖係說明方管拉製成形加工之模式圖。 Figure 7 is a schematic view showing the processing of the square tube drawing.

Claims (11)

一種塑性加工方法,係含有沃斯田鐵之鋼材之塑性加工方法,包含以下步驟:物性解析步驟,以Tβ(單位℃)代表受應變比β影響而改變之前述鋼材之加工誘發變態延展性極大溫度、以σLβ代表較前述Tβ更低溫側之受前述應變比β影響之極限相當應變近似曲線之標準偏差、以σHβ代表較前述Tβ更高溫側之受前述應變比β影響之極限相當應變近似曲線之標準偏差時,就各前述應變比β測定前述Tβ、前述σLβ、前述σHβ;變形形式解析步驟,界定使前述鋼材塑性變形時之預測斷裂部位,以βx代表前述預測斷裂部位之應變比時,解析前述應變比βx,然後自前述應變比β中選出前述應變比βx;加熱步驟,以Tβx(單位℃)代表前述應變比βx所對應之加工誘發變態延展性極大溫度、以σLβx代表較前述Tβx更低溫側之受前述應變比βx影響之極限相當應變近似曲線之標準偏差、以σHβx代表較前述Tβx更高溫側之受前述應變比βx影響之極限相當應變近似曲線之標準偏差、以Tlocal(單位℃)代表前述預測斷裂部位之局部溫度時,分別自前述Tβ中選出前述Tβx、自前述σLβ中選出前述σLβx、自前述σHβ中選出前述σHβx,然後,以使前述局部溫度Tlocal在以下之式1所示之第1溫度範圍內的方式進行加熱;及 加工步驟,使前述加熱步驟後之前述鋼材塑性變形;Tβx-2×σLβx≦Tlocal≦Tβx+1.25×σHβx………(式1)。 A plastic working method, which is a plastic working method comprising a steel of Vostian Iron, comprising the following steps: a physical property analysis step, wherein T β (unit ° C) represents a process-induced metamorphic ductility of the steel material which is changed by the strain ratio β; maximum temperature to σL β indicates higher the T β a lower temperature by the strained side ratio limit beta] influence of considerable strain standard deviation of the approximate curve of order σH β Representative than the foregoing strain by the higher temperature side of T β affect the ratio beta] limit considerable strain approximate standard deviation curve of, for each the strain ratio beta] the T β measurement, the σL β, the σH β; deformation mode analysis step, defining plastically deform the steel predicted cleavage site of time to βx representative of the When predicting the strain ratio of the fracture site, the strain ratio βx is analyzed, and then the strain ratio βx is selected from the strain ratio β; and the heating step is performed, and Tβx (unit °C) represents the processing-induced metamorphic ductility corresponding to the strain ratio βx. The maximum temperature, σL βx represents the ultimate strain approximation curve of the lower temperature side of the aforementioned T βx affected by the aforementioned strain ratio βx The standard deviation, σH βx represents the standard deviation of the limit equivalent strain approximation curve affected by the aforementioned strain ratio βx on the higher temperature side of the aforementioned T βx , and T local (unit ° C) represents the local temperature of the predicted fracture site, respectively selected from the aforementioned T β T βx, selected from the foregoing σL β σL βx, selected from the foregoing σH β σH βx, then, so that the local temperature T local of the following formula in the first temperature range shown in FIG. The inner method is heated; and the processing step is to plastically deform the steel material after the heating step; T βx −2×σL βx ≦T local ≦T βx +1.25×σH βx (Expression 1). 如申請專利範圍第1項之塑性加工方法,以△Tlocal(單位℃)代表在前述加工步驟之塑性變形中改變之前述局部溫度Tlocal之溫度變化時,前述變形形式解析步驟進而解析前述溫度變化△Tlocal,前述加熱步驟以使前述局部溫度Tlocal在以下之式2所示之第2溫度範圍內的方式進行加熱,Tβx-△Tlocal-2×σLβx≦Tlocal≦Tβx-△Tlocal+1.25×σHβx………(式2)。 In the plastic working method of claim 1, the ΔT local (unit ° C) represents the temperature change of the local temperature T local changed in the plastic deformation of the processing step, and the deformation form analysis step further analyzes the temperature The change ΔT local , the heating step is performed such that the local temperature T local is within the second temperature range shown by the following formula 2, T βx −ΔT local −2×σL βx ≦T local ≦T βx - ΔT local + 1.25 × σH βx (...). 如申請專利範圍第1項之塑性加工方法,前述加熱步驟係以使前述局部溫度Tlocal在前述第1溫度範圍內的方式,加熱前述鋼材、模具或前述鋼材之周圍空間中之至少其一。 The plastic working method according to claim 1, wherein the heating step heats at least one of the steel material, the mold, or the space around the steel material so that the local temperature T local is within the first temperature range. 如申請專利範圍第1項之塑性加工方法,前述加熱步驟係以使前述局部溫度Tlocal在前述第1溫度範圍內的方式,加熱熱媒體,前述加工步驟係藉前述熱媒體之壓力而使前述鋼材塑性變形。 The plastic working method according to claim 1, wherein the heating step is to heat the heat medium such that the partial temperature T local is within the first temperature range, and the processing step is performed by the pressure of the heat medium Plastic deformation of steel. 如申請專利範圍第2項之塑性加工方法,前述變形形式解析步驟係採用塑性加工模擬而解析前述預測斷裂部位、前述應變比βx、前述溫度變化△TlocalIn the plastic working method according to the second aspect of the patent application, the deformation form analysis step analyzes the predicted fracture site, the strain ratio βx, and the temperature change ΔT local by a plastic working simulation. 一種塑性加工裝置,係用於進行如申請專利範圍第1項之塑性加工方法者,包含有:收置部,可收置前述鋼材與模具; 加熱部,可加熱前述鋼材、前述模具或前述鋼材之周圍空間中之至少其一;及加工部,可使業經前述加熱部加熱之前述鋼材藉前述模具而塑性變形。 A plastic working device for performing a plastic working method according to claim 1 of the patent application scope, comprising: a collecting portion for accommodating the steel material and the mold; The heating unit may heat at least one of the steel material, the mold or the space around the steel material, and the processing unit, and the steel material heated by the heating unit may be plastically deformed by the mold. 如申請專利範圍第6項之塑性加工裝置,其中並包含配置成覆蓋前述收置部之隔熱構件。 A plastic working apparatus according to claim 6 of the invention, further comprising a heat insulating member disposed to cover the receiving portion. 如申請專利範圍第6項之塑性加工裝置,其中並包含用以測量前述鋼材、前述模具及前述收置部內之空間之溫度之測溫部。 A plastic working apparatus according to claim 6, wherein the temperature measuring unit for measuring the temperature of the steel material, the mold, and the space in the housing portion is included. 一種塑性加工裝置,係用於進行如申請專利範圍第4項之塑性加工方法者,包含有:收置部,可收置前述鋼材與模具;熱媒體導入部,可朝前述模具內導入前述熱媒體;加熱部,可加熱前述鋼材、前述模具、前述鋼材之周圍空間或前述熱媒體中之至少其一;及加工部,可使業經前述加熱部加熱之前述鋼材藉前述熱媒體之壓力而塑性變形。 A plastic working apparatus for performing a plastic working method according to the fourth aspect of the patent application, comprising: a collecting portion for accommodating the steel material and the mold; and a heat medium introducing portion for introducing the heat into the mold a heating unit capable of heating at least one of the steel material, the mold, the space surrounding the steel material, or the heat medium; and the processing portion, wherein the steel material heated by the heating portion is plasticized by the pressure of the heat medium Deformation. 如申請專利範圍第9項之塑性加工裝置,其中並包含配置成覆蓋前述收置部之隔熱構件。 A plastic working apparatus according to claim 9 which further comprises a heat insulating member disposed to cover the receiving portion. 如申請專利範圍第9項之塑性加工裝置,其中並包含用以測量前述鋼材、前述模具、前述收置部內之空間及前述熱媒體之溫度之測溫部。 The plastic working apparatus according to claim 9, wherein the temperature measuring unit for measuring the temperature of the steel material, the mold, the space inside the housing portion, and the heat medium is included.
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CN110411863A (en) * 2018-04-26 2019-11-05 天津大学 High-temperature creep life prediction method based on creep ductility
CN110411863B (en) * 2018-04-26 2022-02-11 天津大学 High-temperature creep life prediction method based on creep ductility

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