TW201348400A - Electroconductive composition - Google Patents

Electroconductive composition Download PDF

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TW201348400A
TW201348400A TW102110532A TW102110532A TW201348400A TW 201348400 A TW201348400 A TW 201348400A TW 102110532 A TW102110532 A TW 102110532A TW 102110532 A TW102110532 A TW 102110532A TW 201348400 A TW201348400 A TW 201348400A
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component
powder
mass
composition
conductive composition
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Toshiyuki Nagatani
Manabu Inoue
Hiroki Sakamoto
Hitoshi Mafune
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Three Bond Co Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • C08K5/5419Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives

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  • Chemical & Material Sciences (AREA)
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  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Conductive Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Epoxy Resins (AREA)

Abstract

In the past, it has been difficult to stabilize electroconductivity in an electroconductive powder having elevated resistance in an acceleration test despite initially exhibiting conductivity, such as with an electroconductive composition in which a silver plating powder, nickel powder, or the like is used. The present invention enables stable elctroconductivity after a high-temperature and high-humidity test or heat shock test, as an acceleration test, irrespective of the type of electroconductive powder used. In particular, electroconductivity is stabilized even in an inexpensive electroconductive powder for which conductivity tends to become unstable. An electroconductive composition comprising components (A) to (E), and comprising 40 percent by mass or more of component (E) in relation to 100 percent by mass of the electroconductive composition. Component (A) is a curable epoxy resin, component (B) is an elastomer, component (C) is a rubber particulate, component (D) is a coupling agent, and component (E) is an electroconductive powder.

Description

導電性組成物 Conductive composition

本發明係有關一種即使在高溫高濕條件下或溫度變化大的環境下,導通性亦為穩定之導電性組成物者。 The present invention relates to an electrically conductive composition which is stable even under high temperature and high humidity conditions or in an environment where temperature changes greatly.

近年來,作為焊料的替代品,係注目到導電性組成物,而一般的導電性粉體係使用銀粉。然而,由於銀金屬之上昇而關係到高的成本,故在導電性組成物中亦以廉價的導電性粉體取代。專利文獻1中,使用僅有表面鍍敷高價的貴金屬之廉價粉體之所謂的鍍敷粉而嘗試降低成本。 In recent years, as a substitute for solder, attention has been paid to a conductive composition, and a general conductive powder system uses silver powder. However, since the increase in the amount of silver metal is associated with a high cost, the conductive composition is also replaced with an inexpensive conductive powder. In Patent Document 1, an attempt is made to reduce the cost by using a so-called plating powder which is only an inexpensive powder of a precious metal which is surface-plated and expensive.

並且,專利文獻2中,係記載添加有有機填料之導電性組成物的發明。此係使內部應力分散以防止硬化物之龜裂或降低對被黏體之應力為目的而添加。 Further, Patent Document 2 describes an invention in which a conductive composition containing an organic filler is added. This is added by dispersing the internal stress to prevent cracking of the hardened material or to reduce the stress on the adherend.

[先前技術文獻] [Previous Technical Literature]

[專利文獻1]日本特開平6-157876號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 6-157876

[專利文獻2]日本特開2003-313427號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-313427

然而,專利文獻1中所使用之鍍敷粉呈現初期的 導通性,然在高溫高濕試驗、熱循環試驗等之促進試驗中,可見到經時電阻值上升之傾向。並且,專利文獻2之導電性組成物中,僅有對初期導通性之影響的記載。 However, the plating powder used in Patent Document 1 exhibits an initial stage. In the conduction test, in the accelerated test such as the high temperature and high humidity test and the heat cycle test, the tendency of the resistance value to rise with time was observed. Further, in the conductive composition of Patent Document 2, only the influence on the initial conductivity is described.

因此,以往,如使用鍍銀粉或鎳粉等之導電性組成物般,雖呈現初期的導通性,然在促進試驗中,如在電阻值上升之導電性粉體中,卻不易使導通性穩定。 Therefore, in the past, in the case of using a conductive composition such as silver plating powder or nickel powder, although the initial conductivity is exhibited, in the conduction test, it is difficult to stabilize the conductivity in the conductive powder having an increased resistance value. .

本發明者等為達成上述目的而反覆研究之結果,發現一種關於導電性組成物之方法,遂而完成本發明。 The present inventors have found a method for a conductive composition in order to achieve the above object and have completed the present invention.

接著,說明本發明之要旨。第一實施態樣係包含下述(A)至(E)成分,相對於導電性組成物100質量%,(E)成分含有40質量%以上(包含40質量%), Next, the gist of the present invention will be described. The first embodiment includes the following components (A) to (E), and the component (E) is contained in an amount of 40% by mass or more (including 40% by mass) based on 100% by mass of the conductive composition.

(A)成分:硬化性環氧樹脂 (A) component: hardenable epoxy resin

(B)成分:彈性體 (B) Component: Elastomer

(C)成分:橡膠粒子 (C) Component: Rubber particles

(D)成分:偶合劑 (D) Ingredients: coupling agent

(E)成分:導電性粉體。 (E) component: Conductive powder.

本發明之第二實施態樣係如第一實施態樣之導電性組成物,其中,(A)成分係包含分子內具有1個環氧基之環氧樹脂。 A second embodiment of the present invention is the conductive composition according to the first embodiment, wherein the component (A) comprises an epoxy resin having one epoxy group in the molecule.

本發明之第三實施態樣係如第二實施態樣之導電性組成物,其中,進一步包含環氧基加成型潛在性硬化劑。 A third embodiment of the present invention is the conductive composition of the second embodiment, which further comprises an epoxy group-forming latent curing agent.

本發明之第四實施態樣係如第一至第三之實施態樣中任一者之導電性組成物,其中,(E)成分係包含樹枝狀 之銅粉體表面經施行鍍銀之粉體。 The fourth embodiment of the present invention is the conductive composition of any one of the first to third embodiments, wherein the component (E) comprises a dendritic shape The surface of the copper powder is subjected to silver plating powder.

本發明之第五實施態樣係如第一至第四之實施態樣中任一者之導電性組成物,其中,(C)成分係芯殼型丙烯酸粒子。 The fifth embodiment of the present invention is the conductive composition according to any one of the first to fourth aspects, wherein the component (C) is a core-shell type acrylic particle.

本發明之第六實施態樣係如第一至第五之實施態樣中任一者之導電性組成物,其中,(D)成分係具有環氧基之矽烷系偶合劑。 The sixth embodiment of the present invention is the conductive composition according to any one of the first to fifth aspects, wherein the component (D) is a decane-based coupling agent having an epoxy group.

本發明之第七實施態樣係包含如第一至第六之實施態樣中任一者之導電性組成物。 The seventh embodiment of the present invention contains the conductive composition of any of the first to sixth embodiments.

1‧‧‧導電性組成物 1‧‧‧Electrical composition

2‧‧‧鋁金屬片 2‧‧‧Aluminum sheet

3‧‧‧絕緣膠帶 3‧‧‧Insulation tape

第1圖係呈示經高溫高濕之促進試驗或經熱循環之促進試驗用的測試速度之概略圖。 Fig. 1 is a schematic view showing the test speed for the accelerated test by the high temperature and high humidity or the accelerated test by the thermal cycle.

[用以實施發明之型態] [To implement the type of invention]

本發明之第一實施態樣係包含下述(A)至(E)成分之導電性組成物,相對於導電性組成物100質量%,(E)成分含有40質量%以上(包含40質量%),(A)成分:硬化性環氧樹脂、(B)成分:彈性體、(C)成分:橡膠粒子、(D)成分:偶合劑、(E)成分:導電性粉體。藉由採取如此之構成,無論導電性粉體之種類,在作為促進試驗之高溫高濕試驗或熱震(heat shock)試驗後,可為穩定的導通性。特別是在導通性容易不穩 之廉價的導電性粉體中,亦使導通性穩定。並且,在電子零件之領域中,係使用鋁合金或不鏽鋼等各種材質之金屬,而金屬之中係有激烈氧化之金屬,在導電性組成物中會有引起導通不良之情形。然而,本發明即使在如此之金屬中亦可呈現穩定的導通性,而可在需要穩定並確保導通性的各式各樣種類之電子零件中擴展。 The first embodiment of the present invention contains the conductive composition of the following components (A) to (E), and the component (E) is contained in an amount of 40% by mass or more (including 40% by mass) based on 100% by mass of the conductive composition. (A) component: curable epoxy resin, (B) component: an elastomer, (C) component: rubber particle, (D) component: coupling agent, (E) component: electroconductive powder. By adopting such a configuration, regardless of the type of the conductive powder, it is possible to have stable conductivity after the high-temperature high-humidity test or the heat shock test for promoting the test. Especially in the conduction is easy to be unstable In the inexpensive conductive powder, the conductivity is also stabilized. Further, in the field of electronic components, metals of various materials such as aluminum alloys and stainless steels are used, and metals which are violently oxidized among metals are used, and conduction defects may occur in the conductive composition. However, the present invention exhibits stable conductivity even in such a metal, and can be expanded in various types of electronic parts that require stability and ensure continuity.

接著,說明本發明之內容。本發明中可使用之(A)成分係硬化性環氧樹脂。其中,硬化性環氧樹脂係指環氧樹脂與硬化劑之混合物。亦即,(A)成分相當於經加熱而硬化之環氧樹脂。 Next, the contents of the present invention will be described. The component (A) which can be used in the present invention is a curable epoxy resin. Among them, the curable epoxy resin refers to a mixture of an epoxy resin and a hardener. That is, the component (A) corresponds to an epoxy resin which is hardened by heating.

環氧樹脂如為1分子中具有至少1個環氧基之化合物,即無特別限定。雖可使用各種之環氧樹脂,惟主要係使用1分子中具有2個以上(包含2個)之環氧基的多價環氧樹脂。並且,為了可降低黏度,以使用1分子中具有1個環氧基之單價的環氧樹脂者為佳,並且,以使用多價之環氧樹脂與1分子中具有1個環氧基之單價的環氧樹脂之混合物更佳。 The epoxy resin is not particularly limited as long as it has at least one epoxy group in one molecule. Although various epoxy resins can be used, a polyvalent epoxy resin having two or more (including two) epoxy groups in one molecule is mainly used. Further, in order to reduce the viscosity, it is preferred to use an epoxy resin having a monovalent epoxy group in one molecule, and to use a polyvalent epoxy resin and a monovalent one having an epoxy group in one molecule. The mixture of epoxy resins is better.

多價環氧樹脂之具體例係環氧氯丙烷與雙酚類等之多酚類或多元醇經縮合而得者,可例示如:雙酚A型、溴化雙酚A型、氫化雙酚A型、雙酚F型、雙酚S型、雙酚AF型、聯苯型、萘型、茀型、酚醛型、酚酚醛型、鄰甲酚酚醛型、三(羥苯基)甲烷型、四酚基乙烷型等之環氧丙醚型環氧樹脂;乙二醇、丙二醇、丁二醇、己二醇、聚乙二醇、硫二甘醇、丙三醇、三羥甲基丙烷、新戊四醇、山梨醇、雙酚A-環氧乙烷加成物等之多元醇類之聚環氧丙醚。其它,可列舉 如:環氧氯丙烷與酞酸衍生物或脂肪酸等之羧酸經縮合而得之環氧丙酯型環氧樹脂;環氧氯丙烷與胺類、三聚氰酸類、乙內醯脲類經反應而得之環氧丙基胺型環氧樹脂;進一步以各種方法改質之環氧樹脂,惟不限於該等。 Specific examples of the polyvalent epoxy resin are obtained by condensing polyphenols or polyhydric alcohols such as epichlorohydrin and bisphenols, and examples thereof include bisphenol A type, brominated bisphenol A type, and hydrogenated bisphenol. Type A, bisphenol F type, bisphenol S type, bisphenol AF type, biphenyl type, naphthalene type, anthraquinone type, phenolic type, phenol novolac type, o-cresol novolac type, tris(hydroxyphenyl)methane type, Epoxy propylene ether type epoxy resin such as tetraphenol ethane type; ethylene glycol, propylene glycol, butane diol, hexane diol, polyethylene glycol, thiodiglycol, glycerol, trimethylolpropane A polyglycidyl ether of a polyhydric alcohol such as pentaerythritol, sorbitol, or a bisphenol A-ethylene oxide adduct. Other, can be listed For example, a glycidyl ester type epoxy resin obtained by condensing an epichlorohydrin with a decanoic acid derivative or a fatty acid such as a fatty acid; an epichlorohydrin with an amine, a cyanuric acid or a carbendazim The epoxy propylamine type epoxy resin obtained by the reaction; the epoxy resin further modified by various methods, but is not limited thereto.

單價環氧樹脂通常亦稱為反應性稀釋劑,具體上可列舉如:苯基環氧丙醚、甲酚基環氧丙醚、對-第三丁基苯基環氧丙醚、2-乙基己基環氧丙醚、丁基環氧丙醚、C12至C14醇環氧丙醚、丁烷二環氧丙醚、己烷二環氧丙醚、環己烷二甲基二環氧丙醚、聚乙二醇或聚丙二醇為基質之環氧丙醚等,惟並不限定於該等。 The monovalent epoxy resin is also commonly referred to as a reactive diluent, and specific examples thereof include phenyl epoxidized propyl ether, cresyl epoxidized propyl ether, p-t-butylphenyl epoxidized ether, 2-B. Hexyl hexyl epoxidized propyl ether, butyl epoxidized propyl ether, C 12 to C 14 alcohol epoxidized propyl ether, butane diglycidyl ether, hexane diglycidyl ether, cyclohexane dimethyl epoxide The propyl ether, polyethylene glycol or polypropylene glycol is a matrix of glycidyl ether, etc., but is not limited thereto.

多價環氧樹脂與單價環氧化合物之混合比例並無特別限定,以質量比,多價環氧樹脂:單價環氧化合物以1:0至0.75為佳,以0.1至0.75更佳。 The mixing ratio of the polyvalent epoxy resin to the monovalent epoxy compound is not particularly limited. In the mass ratio, the polyvalent epoxy resin: the monovalent epoxy compound is preferably from 1:0 to 0.75, more preferably from 0.1 to 0.75.

(A)成分中所含的硬化劑,可列舉如:一般環氧樹脂中使用之硬化劑或硬化促進劑。具體上可列舉如:2-甲基咪唑、2-乙基咪唑、2-丙基咪唑等之烷基咪唑化合物;苯基咪唑、萘基咪唑等之芳基咪唑化合物;2-胺基乙基咪唑、2-胺基丙基咪唑等之胺基烷基咪唑化合物;己二醯肼、二十烷二醯肼、7,11-十八烷二烯-1,18-雙(肼基羰基)、1,3-雙(肼基羧乙基)-5-異丙基乙內醯脲等之醯肼化合物;胺醯亞胺、多胺、二氰二胺、三級膦、四級銨鹽、四級鏻鹽等,惟並不限定於該等。並且,可將2種以上(包含2種)組合使用。 The curing agent contained in the component (A) may, for example, be a curing agent or a curing accelerator used in a general epoxy resin. Specific examples thereof include an alkylimidazole compound such as 2-methylimidazole, 2-ethylimidazole, and 2-propylimidazole; an aryl imidazole compound such as phenylimidazole or naphthyl imidazole; and 2-aminoethyl group; Aminoalkylimidazole compound of imidazole, 2-aminopropylimidazole, etc.; hexamethylene dioxime, eicosanedioxime, 7,11-octadecane-1,18-bis(fluorenylcarbonyl) a ruthenium compound such as 1,3-bis(decylcarboxyethyl)-5-isopropylhydantoin; amidoximine, polyamine, dicyandiamide, tertiary phosphine, quaternary ammonium salt , quaternary salt, etc., but not limited to these. Further, two or more types (including two types) may be used in combination.

上述硬化劑係可使用以雙酚A型環氧樹脂等為代表之環氧樹脂與三級胺化合物反應至中途階段之環氧基加 成化合物。本發明中,係以使用上述環氧基加成化合物經微粉碎為平均粒徑0.1至10.0μm之具有潛在性之粉體的所謂環氧基加成型潛在性硬化劑者,可降低室溫中之活性,因而為佳。環氧基加成型潛在性硬化劑係可使用市售品,而作為胺-環氧基加成型硬化促進劑之市售品係有:Ajinomoto(股)製造之商品名稱:Amicure PN-23、Amicure MY-24、Amicure MY-D、Amicure MY-H等;ACR(股)製造之商品名稱:Hardener X-3615S、Hardener X-3293S等;旭化成(股)製造之商品名稱:Novacure HX-3748、Novacure HX-3088等;Pacific Anchor Chemical(股)製造之商品名稱:Ancamine 2014AS、Ancamine 2014FG等;胺-脲加成型硬化促進劑之市售品係有:富士化成(股)製造之商品名稱:Fujicure FXE-1000、Fujicure FXE-1030等,惟並不限於該等。 The above-mentioned hardener may be an epoxy group which is reacted with an epoxy resin represented by a bisphenol A type epoxy resin and a tertiary amine compound to the intermediate stage. Into a compound. In the present invention, a so-called epoxy-based latent latent hardener which is micropulverized to have a latent powder having an average particle diameter of 0.1 to 10.0 μm using the above epoxy group-adding compound can be lowered in room temperature. The activity is therefore preferred. A commercially available product can be used as the epoxy group-forming latent curing agent, and a commercially available product as an amine-epoxy group-forming hardening accelerator is a product name: Amicure PN-23, Amicure manufactured by Ajinomoto Co., Ltd. MY-24, Amicure MY-D, Amicure MY-H, etc.; ACR (share) manufactured by Harolder X-3615S, Hardener X-3293S, etc.; Asahi Kasei (stock) manufactured by No.: Novacure HX-3748, Novacure HX-3088, etc.; trade name manufactured by Pacific Anchor Chemical Co., Ltd.: Ancamine 2014AS, Ancamine 2014FG, etc.; Amine-urea plus form hardening accelerator is commercially available under the trade name: Fuji Chemical (trade): Fujicure FXE -1000, Fujicure FXE-1030, etc., but not limited to these.

硬化劑相對於(A)成分全部,係以添加10至50重量%者為佳,以添加15至30重量%者更佳。在此範圍時,硬化性十足,並且,組成物之保存穩定性亦為良好。 The hardener is preferably added in an amount of 10 to 50% by weight based on the total of the component (A), and more preferably 15 to 30% by weight. In this range, the hardenability is sufficient, and the storage stability of the composition is also good.

本發明中可使用之(B)成分係彈性體。藉由含有(B)成分而提高在高溫高濕下之導通性。(B)成分以溶解在環氧樹脂中而使用者為佳。彈性體可為包含乙烯骨架或苯乙烯骨架之共聚物,由與(A)成分之相溶性之觀點,特佳者係可列舉如:乙烯-乙酸乙烯酯共聚物(EVA)。作為EVA之彈性體,具體上係可列舉如:LANXESS(股)製造之Levapren 500HV、800HV、900HV,乙烯-乙酸乙烯酯共聚物(EVA)中之乙酸乙烯酯含量係以50質量%以上(包含50質量%)者為佳,以50至 90質量%以上(包含90質量%)者更佳。 The component (B) which can be used in the present invention is an elastomer. The conductivity under high temperature and high humidity is improved by containing the component (B). The component (B) is preferably dissolved in the epoxy resin for the user. The elastomer may be a copolymer containing an ethylene skeleton or a styrene skeleton, and from the viewpoint of compatibility with the component (A), an ethylene-vinyl acetate copolymer (EVA) may be mentioned. Specific examples of the elastomer of EVA include Levapren 500HV, 800HV, and 900HV manufactured by LANXESS Co., Ltd., and the vinyl acetate content in ethylene-vinyl acetate copolymer (EVA) is 50% by mass or more (including 50% by mass) is better, with 50 to More preferably, 90% by mass or more (including 90% by mass).

相對於(A)成分100質量份,(B)成分之添加量係以添加0.1至10質量份者為佳,以添加1至5質量份者更佳。(B)成分在如此範圍時,在(B)成分添加之促進試驗中,發揮電阻值變化的抑制,並且,導電性組成物之黏度亦為適當,因而為佳。 The amount of the component (B) to be added is preferably from 0.1 to 10 parts by mass, more preferably from 1 to 5 parts by mass, per 100 parts by mass of the component (A). When the component (B) is in such a range, it is preferable to suppress the change in the resistance value in the promotion test of the addition of the component (B), and the viscosity of the conductive composition is also appropriate.

本發明中可使用之(C)成分係橡膠粒子。藉由含有(C)成分,即使在溫度變化嚴苛的條件下亦可提高導通性。(C)成分係以使分散在(A)成分中而使用者為佳。 The component (C) which can be used in the present invention is a rubber particle. By containing the component (C), the conductivity can be improved even under severe temperature changes. The component (C) is preferably dispersed in the component (A).

橡膠粒子之平均粒徑係以0.05至0.5μm為佳。平均粒徑之測定方法係,以電子顯微鏡觀察粒子,測定1000個任意粒子之粒徑,求出其單純平均值(個數平均)。此處,各個粒子之粒徑係以假定為與該投影面積相等之圓時的直徑所示者。並且,亦可使用預先分散在環氧樹脂內之橡膠粒子。具體而言,環氧樹脂內經hyper或均質機等之混合攪拌裝置分散的橡膠粒子、或環氧樹脂內經乳化聚合而合成之橡膠粒子係相當於此。以經乳化聚合之方法最終形成之橡膠粒子的平均粒徑係以0.05至0.5μm者為佳。藉由使用事先分散在環氧樹脂中之橡膠粒子,在製造樹脂組成物之時,成分可簡單地處理者為優點。並且,由於環氧樹脂與橡膠粒子充分熔合,會有經時之黏度變化減少之傾向。 The average particle diameter of the rubber particles is preferably 0.05 to 0.5 μm. The method of measuring the average particle diameter is to observe the particles by an electron microscope, measure the particle diameters of 1000 arbitrary particles, and obtain a simple average value (number average). Here, the particle diameter of each particle is shown by the diameter when it is assumed to be a circle equal to the projected area. Further, rubber particles previously dispersed in the epoxy resin may also be used. Specifically, the rubber particles dispersed in the epoxy resin by a mixing device such as a hyper or homogenizer or the rubber particles synthesized by emulsion polymerization in the epoxy resin correspond to this. The rubber particles finally formed by the emulsion polymerization method preferably have an average particle diameter of 0.05 to 0.5 μm. By using the rubber particles previously dispersed in the epoxy resin, it is an advantage that the composition can be easily handled at the time of producing the resin composition. Further, since the epoxy resin and the rubber particles are sufficiently fused, there is a tendency that the change in viscosity over time is reduced.

橡膠粒子之中,由於可使用種類眾多之廉價者,以使用丙烯酸橡膠粒子為佳。丙烯酸橡膠粒子之具體例係可列舉如:綜研化學(股)製造之MX系列;三菱螺縈(股)製造之 Metablen W系列;Gantz Kasei(股)製造之ZEFIAC系列等。並且,丁二烯橡膠粒子之具體例係可列舉如:三菱螺縈(股)製造之Metablen E系列與Metablen C系列等。預先分散橡膠粒子之環氧樹脂的具體例係可列舉如:Resinous Kasei(股)製造之RKB系列等。使用乳化聚合之環氧樹脂的具體例係可列舉如:日本觸媒(股)製造之Acryset BP系列等,惟並不限定於該等。丙烯酸橡膠粒子之中,添加於組成物時難以膨潤,組成物之黏度中的經時變化少,且保存穩定性良好,故以不溶解於(A)成分而可分散於(A)成分中之多層構造為佳,以芯殼型丙烯酸粒子更佳。 Among the rubber particles, acrylic rubber particles are preferably used because they can be used in a wide variety of types. Specific examples of the acrylic rubber particles include, for example, MX series manufactured by Synthetic Chemical Co., Ltd.; manufactured by Mitsubishi Screw Co., Ltd. Metablen W series; ZEFIAC series manufactured by Gantz Kasei. Further, specific examples of the butadiene rubber particles include Metablen E series manufactured by Mitsubishi Screw Co., Ltd., and Metablen C series. Specific examples of the epoxy resin in which the rubber particles are dispersed in advance include, for example, the RKB series manufactured by Resinous Kasei Co., Ltd., and the like. Specific examples of the epoxy resin to be used in the emulsion polymerization include, for example, the Acryset BP series manufactured by Nippon Shokubai Co., Ltd., but are not limited thereto. Among the acrylic rubber particles, it is difficult to swell when added to the composition, and the change in viscosity of the composition is small with time and storage stability is good. Therefore, it can be dispersed in the component (A) without being dissolved in the component (A). The multilayer structure is preferred, and the core-shell type acrylic particles are more preferable.

(C)成分之添加量,相對於(A)成分100質量份,(C)成分以添加1至50質量份為佳,以添加5至25質量份更佳。(C)成分之添加量在此範圍時,可適當地得到本發明之效果,使導電性組成物成為黏度適當者。 The amount of the component (C) to be added is preferably from 1 to 50 parts by mass, more preferably from 5 to 25 parts by mass, per 100 parts by mass of the component (A). When the amount of the component (C) added is in this range, the effect of the present invention can be suitably obtained, and the conductive composition can be made to have a suitable viscosity.

本發明中使用之(D)成分係偶合劑。藉由添加(D)成分,即使在嚴苛條件下(高溫高濕條件下、熱循環條件下),亦可抑制組成物之電阻變化。此可認為是偶合劑使環氧樹脂與導電性粉末之親和性提高,可使被接著體與硬化物之接著性以及連接信賴性穩定之故。偶合劑係可使用矽烷系、鈦系、鋁系等之偶合劑,其中,以種類多且比其它偶合劑更易於提高接著力,故以矽烷系偶合劑為佳。矽烷系偶合劑係分子中具有選自環氧基、甲基丙烯酸基、丙烯酸基以及乙烯基等之至少1個反應性官能基以及三甲氧矽烷基或三乙氧矽烷基等之水解性矽烷之化合物。矽烷系偶合劑之具體例係可列舉 如:3-環氧丙氧基丙基三甲氧矽烷、3-環氧丙氧基丙基三乙氧矽烷、2-(3,4-環氧基環己基)乙基三甲氧矽烷、3-甲基丙烯醯氧基丙基三甲氧矽烷、3-甲基丙烯醯氧基丙基三乙氧矽烷、3-丙烯醯氧基丙基三甲氧矽烷、3-丙烯醯氧基丙基三乙氧矽烷、甲基丙烯醯氧基甲基三甲氧矽烷、甲基丙烯醯氧基甲基三乙氧矽烷、丙烯醯氧基甲基三甲氧矽烷、丙烯醯氧基甲基三乙氧矽烷等,惟並不限於該等。。其中,由硬化性及接著性之點,以分子中具有環氧基之矽烷系偶合劑為最佳。 The component (D) used in the present invention is a coupling agent. By adding the component (D), the resistance change of the composition can be suppressed even under severe conditions (under high temperature and high humidity conditions, under thermal cycling conditions). This is considered to be that the coupling agent improves the affinity between the epoxy resin and the conductive powder, and the adhesion between the adherend and the cured product and the connection reliability can be stabilized. As the coupling agent, a coupling agent such as a decane-based, titanium-based or aluminum-based coupling agent can be used. Among them, a decane-based coupling agent is preferred because it has a large variety and is more likely to improve the adhesion than other coupling agents. The decane coupling agent has at least one reactive functional group selected from the group consisting of an epoxy group, a methacryl group, an acryl group, and a vinyl group, and a hydrolyzable decane such as a trimethoxy sulfonyl group or a triethoxy hydrazine group. Compound. Specific examples of the decane coupling agent can be enumerated Such as: 3-glycidoxypropyltrimethoxy decane, 3-glycidoxypropyltriethoxy decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, 3- Methyl propylene methoxy propyl trimethoxy decane, 3-methyl propylene methoxy propyl triethoxy decane, 3- propylene methoxy propyl trimethoxy decane, 3- propylene methoxy propyl triethoxy Decane, methacryloxymethyltrimethoxysilane, methacryloxymethyltriethoxysilane, propylene methoxymethyltrimethoxy decane, propylene methoxymethyltriethoxy decane, etc. Not limited to these. . Among them, a decane coupling agent having an epoxy group in its molecule is preferred from the viewpoint of curability and adhesion.

(D)成分之添加量,相對於(A)成分100質量份,(D)成分以添加0.1至10質量份為佳,以添加1至10質量份更佳。(D)成分之添加量在此範圍時,促進試驗中之電阻值之穩定性及接著性成為充分者,並且,從硬化物產生未硬化成分之排氣的虞慮較低,因而為佳。 The amount of the component (D) to be added is preferably 0.1 to 10 parts by mass, more preferably 1 to 10 parts by mass, per 100 parts by mass of the component (A). When the amount of the component (D) added is within this range, the stability and adhesion of the electric resistance value in the test are promoted to be sufficient, and the effect of generating the unhardened component exhaust gas from the cured product is low, which is preferable.

本發明中使用之(E)成分係導電性粉體。導電性粉體並無特別限定,粒子之材質、粒子之形狀並無特別限定。粒子之材質可列舉如:銀粉、鎳粉、鈀粉、碳粉、鎢粉、鍍敷粉等。粒子之形狀可列舉如:球狀、無規狀、片狀(鱗片狀)、絲狀(針狀)以及樹脂狀等。亦可混合複數種類而使用。特別是,由於原料價格低廉,故以具有絕緣性氧化金屬覆膜之金屬的銀鍍敷粉、鎳粉、絕緣體之銀鍍敷粉為佳。其中,絕緣性氧化金屬,具體上可列舉如:銅粉、鋁粉或鐵粉等,係金屬表面形成非動態,即使作為導電性組成物使用亦不顯出導電性般之金屬。並且,絕緣體可列舉如:聚丙烯酸聚合物、聚乙烯聚合物等之絕緣性的有機粒子。如依本發明之構成, 即使在使用如上述之廉價的導電性粉體時,亦可確保高溫高濕條件下及熱循環條件下之導電性組成物的導通性。其中,價廉且促進試驗中之經時的電阻值的上升明顯受到抑制,可更易於得到本發明之效果,因此(E)成分係以具有絕緣性氧化金屬覆膜之金屬的銀鍍敷粉、鎳粉以及絕緣體之銀鍍敷粉為佳,相對於導電性組成物之(E)成分添加量的降低,同時顯現初期導通性之穩定化、與被接著物之密著性之觀點,係以包含樹枝狀之銅粉體表面施行銀鍍敷之粉體者為佳。並且,球狀、無規狀、片狀(鱗片狀)之導電性粉體因導電性良好,故藉由組合樹枝狀之導電性粉體即可提高導電性。因此,(E)成分係以包含球狀、無規狀、片狀(鱗片狀)之導電性粉體與樹枝狀之導電性粉體的混合粉體者為佳。球狀、無規狀、片狀(鱗片狀)之導電性粉體與樹枝狀之導電性粉體的混合質量比率係以1:0.1至10者為佳。為了在樹脂成分中混練,二次凝聚粉係以具有50μm以下(包含50μm)者為佳。鍍敷粉之具體例可列舉如:福田金屬箔粉工業(股)之樹枝狀鍍銀銅粉的10%鍍銀CEE-1110;德力化學研究所(股)之鍍銀銅粉的SPC-423、SPC-425;三井金屬礦業(股)製造之鍍銀銅粉的球狀粉之ACGW-3、樹枝狀粉之ACBY-3等,惟並不限於該等。並且,鎳粉之具體例已知有CuloxTechnologies公司製造之球狀粉的5005、5010、5020、5050、5080、5100等;東邦鈦(股)製造之球狀粉的NF-32、NF-40、NF-61等;Inco Limited製造之球狀粉的鎳粉123等;Novamet製造之片狀粉的HCA-1等,惟並不限於該等。 The component (E) used in the present invention is a conductive powder. The conductive powder is not particularly limited, and the material of the particles and the shape of the particles are not particularly limited. Examples of the material of the particles include silver powder, nickel powder, palladium powder, carbon powder, tungsten powder, and plating powder. Examples of the shape of the particles include a spherical shape, a random shape, a sheet shape (scale shape), a filament shape (needle shape), and a resin shape. It can also be used by mixing a plurality of types. In particular, since the raw material is inexpensive, it is preferable to use a silver plating powder of a metal having an insulating metal oxide film, a nickel powder, and a silver plating powder of an insulator. In particular, the insulating oxidized metal may, for example, be copper powder, aluminum powder or iron powder, and the surface of the metal is non-dynamic, and the metal is not exhibited as a conductive composition. Further, examples of the insulator include insulating organic particles such as a polyacryl polymer or a polyethylene polymer. According to the constitution of the present invention, Even when the inexpensive conductive powder as described above is used, the conductivity of the conductive composition under high temperature and high humidity conditions and under thermal cycling conditions can be ensured. Among them, the increase in the resistance value over time and in the promotion of the test is remarkably suppressed, and the effect of the present invention can be more easily obtained. Therefore, the component (E) is a silver plating powder of a metal having an insulating metal oxide film. The nickel-plated powder and the silver-plated powder of the insulator are preferable, and the amount of the (E) component added to the conductive composition is lowered, and the initial conductivity is stabilized and the adhesion to the substrate is improved. It is preferred to use a silver-plated powder on the surface of the dendritic copper powder. Further, since the conductive powder having a spherical shape, a random shape, or a sheet shape (scaly shape) has good conductivity, the conductivity can be improved by combining the dendritic conductive powder. Therefore, the component (E) is preferably a mixed powder of a conductive powder containing a spherical shape, a random shape, or a sheet shape (scaly shape) and a dendritic conductive powder. The mass ratio of the spherical, random, sheet-like (scaly) conductive powder to the dendritic conductive powder is preferably from 1:0.1 to 10. In order to knead the resin component, the secondary aggregation powder is preferably 50 μm or less (including 50 μm). Specific examples of the plating powder include, for example, 10% silver plated CEE-1110 of dendritic silver-plated copper powder of Fukuda Metal Foil Powder Industry Co., Ltd.; SPC- of silver-plated copper powder of Deli Chemical Research Institute Co., Ltd. 423, SPC-425; ACGW-3 of spherical powder of silver-plated copper powder manufactured by Mitsui Mining & Mining Co., Ltd., ACBY-3 of dendritic powder, etc., but not limited to these. Further, specific examples of the nickel powder include 5005, 5010, 5020, 5050, 5080, 5100, etc. of spherical powder manufactured by Culox Technologies, and NF-32 and NF-40 of spherical powder manufactured by Toho Titanium Co., Ltd. NF-61, etc.; nickel powder 123 of spherical powder manufactured by Inco Limited; HCA-1 of sheet-like powder manufactured by Novamet, etc., but is not limited thereto.

(E)成分係為顯現導電性而含有導電性組成物全體之40質量%以上(包含40質量%)。(E)成分係依種類而變更最適當的添加量,惟即使在促進試驗中具有導通性低劣之鍍銀粉中,如添加40質量%以上(包含40質量%)即有導通性穩定之傾向。並且,如考量導電性組成物之性狀,則以95質量%以下(包含95質量%)為佳。更佳者係(E)成分為導電性組成物全體之40至75質量%。 The component (E) contains 40% by mass or more (including 40% by mass) of the entire conductive composition in order to exhibit conductivity. In the silver-plated powder having a low conductivity, the addition of 40% by mass or more (including 40% by mass) in the promotion test tends to be stable. Further, in consideration of the properties of the conductive composition, it is preferably 95% by mass or less (including 95% by mass). More preferably, the component (E) is 40 to 75% by mass based on the entire conductive composition.

本發明之導電性組成物中,在無損及本發明之預期效果的範圍內,可適量地調配顏料、染料等之著色劑;塑化劑、抗氧化劑、除泡劑、溶劑、膠黏劑、調平劑、流變控制劑等之添加劑。經由該等之添加,可得到性狀、樹脂強度/接著強度/作業性/保存性等優異之組成物及其之硬化物。 In the conductive composition of the present invention, a coloring agent such as a pigment or a dye may be appropriately formulated within a range which does not impair the intended effect of the present invention; a plasticizer, an antioxidant, a defoaming agent, a solvent, an adhesive, Additives such as leveling agents, rheology control agents, and the like. By such addition, a composition excellent in properties, resin strength, adhesion strength, workability, and preservability, and a cured product thereof can be obtained.

本發明之導電性組成物係可作為導電性接著劑使用。具體而言,藉由使被接著體彼此加熱硬化,即可使被接著體彼此接合(硬化)接合。例如:經分配器之線塗佈或點塗佈,藉由放置(靜置)在70至150℃環境之熱風乾燥爐中,即可使之加熱硬化。以面對面貼合之接合、如第1圖之2種材質與平面狀連接時之連接點作為交聯用之接點接合、將2種材質連接成90°時以點連成角度之接合等的形態。 The conductive composition of the present invention can be used as a conductive adhesive. Specifically, the adherends can be joined (cured) to each other by heat-hardening the adherends. For example, by wire coating or spot coating of the dispenser, it can be heat-hardened by placing (standing) in a hot air drying oven at 70 to 150 ° C environment. The joints for face-to-face bonding, the joints when the two materials of FIG. 1 are connected to the plane are used as joints for cross-linking, and when the two materials are joined at 90°, the joints are joined at an angle. form.

【實施例】 [Examples]

以下,列舉實施例以進一步詳細說明本發明,惟本發明並不限於該等實施例。 The invention is further illustrated by the following examples, but the invention is not limited to the examples.

[實施例1至4以及比較例1至4] [Examples 1 to 4 and Comparative Examples 1 to 4]

為調製實施例1至4以及比較例1至4之導電性組成物,預備下述成分。以下,導電性組成物簡稱為組成物、組成物之硬化物簡稱為硬化物。 To prepare the conductive compositions of Examples 1 to 4 and Comparative Examples 1 to 4, the following components were prepared. Hereinafter, the conductive composition is simply referred to as a cured product of a composition or a composition, and is simply referred to as a cured product.

(A)成分:硬化性環氧樹脂 (A) component: hardenable epoxy resin

(a-1)成分:環氧樹脂 (a-1) Component: Epoxy resin

.聚氧伸烷基雙酚A環氧丙基醚環氧樹脂(Adeka resin EP-4000S ADEKA(股)製造) . Polyoxyalkylene bisphenol A epoxy propyl ether epoxy resin (Adeka resin EP-4000S ADEKA)

.雙酚F型環氧樹脂(EPICLON EXA-835LV DIC(股)製造) . Bisphenol F type epoxy resin (manufactured by EPICLON EXA-835LV DIC)

.2-乙基己基環氧丙基醚(EX-121 NAGASECHEMTEX(股)製造) . 2-ethylhexylepoxypropyl ether (manufactured by EX-121 NAGASECHEMTEX Co., Ltd.)

(a-2)成分:硬化劑/胺加成型之潛在性硬化劑(平均粒徑5μm)(FUJICURE FXR-1030(股)製造) (a-2) Ingredients: a hardener/amine-added latent hardener (average particle size: 5 μm) (manufactured by FUJICURE FXR-1030)

(B)成分:彈性體 (B) Component: Elastomer

.乙烯乙酸乙烯酯共聚物(LEVAPREN 800HV LANXESS(股)製造(乙烯/乙酸乙烯酯=20質量%/80質量%)) . Ethylene vinyl acetate copolymer (manufactured by LEVAPREN 800HV LANXESS) (ethylene/vinyl acetate = 20% by mass/80% by mass)

(C)成分:橡膠粒子/芯殼型丙烯酸粒子(60網眼殘量:0.1%以下(包含0.1%))(ZEFIAC F351G Ganz化工(股)製造平均粒徑0.3μm) (C) component: rubber particles/core-shell type acrylic particles (60 mesh residuals: 0.1% or less (including 0.1%)) (ZEFIAC F351G Ganz Chemical Co., Ltd. manufactured average particle diameter 0.3 μm)

(D)成分:偶合劑 (D) Ingredients: coupling agent

.3-環氧丙氧基丙基三甲氧矽烷(KBM-403信越化學工業(股)製造) . 3-glycidoxypropyltrimethoxy decane (KBM-403, Shin-Etsu Chemical Co., Ltd.)

(E)成分:導電性粉體 (E) component: conductive powder

.球狀鍍銀銅粉(平均粒徑5至10μm)(ACGW-3三井金屬 礦業(股)製造) . Spherical silver-plated copper powder (average particle size 5 to 10 μm) (ACGW-3 Mitsui Metals) Mining (stock) manufacturing)

.樹枝狀鍍銀銅粉(ACBY-3(股)製造) . Dendritic silver-plated copper powder (made by ACBY-3)

於攪拌釜中秤取(A)成分之原料進行攪拌。然後,添加(B)成分一邊進行加熱同時攪拌1小時。將溫度降至室溫,秤取符合作為(A)成分之(a-2)硬化劑的原料、(C)成分、(D)成分、(E)成分,進一步攪拌1小時。詳細之調配量係依照表1,數值全以質量份標示。 The raw material of the component (A) was weighed and stirred in a stirred tank. Then, the component (B) was added while heating and stirring for 1 hour. The temperature was lowered to room temperature, and the raw material (C) component, (D) component, and (E) component which satisfy the (a-2) hardener of (A) component were weighed, and it stirred further for 1 hour. The detailed dosage is based on Table 1, and the values are all expressed in parts by mass.

(E)成分之含有率係,相對於組成物之總和之(E)成分以質量%表示之數值。 The content ratio of the component (E) is a value expressed by mass% of the component (E) with respect to the total of the components.

實施例1至4以及比較例1至4之組成物中,施行黏度測定、體積電阻測定、鉛筆劃痕值確認、接著強度測定、高濕高溫之促進試驗、熱循環之促進試驗。將其結果歸 納於表2。 In the compositions of Examples 1 to 4 and Comparative Examples 1 to 4, viscosity measurement, volume resistance measurement, pencil scratch value confirmation, adhesion strength measurement, high-humidity high-temperature promotion test, and thermal cycle promotion test were performed. Return the result See Table 2.

[黏度測定] [Viscosity measurement]

依據下述方法,測定組成物之黏度作為「黏度(Pa.s)」。 The viscosity of the composition was measured as "viscosity (Pa.s)" according to the following method.

廠商;東機產業(股)TV-33型黏度計(EHD型) Manufacturer; Dongji Industry (share) TV-33 viscometer (EHD type)

測定條件: Determination conditions:

錐形轉子:3°×R14 Conical rotor: 3° × R14

旋轉速度:10.0rpm Rotation speed: 10.0 rpm

測定溫度:25℃(溫調裝置使用) Measuring temperature: 25 ° C (for temperature adjustment device)

[體積電阻測定] [Volume resistance measurement]

在長100mm×寬100mm×厚2.0mm之玻璃板上,以長100mm×寬10mm形狀之遮罩進行遮蔽,分別將組成物刮除。此時,塗膜係平坦且遮罩之寬度與試驗板平行,注意不使泡混入組成物中。最後剝除遮罩,經熱風乾燥爐以90℃加熱1小時使組成物硬化,製作試驗片。試驗片之溫度降至室溫後,使用具有寬度15mm之電極的試驗片測定「電極間距離(m)」為50mm時之「電阻(Ω)」。更且,以度規(thickness gage)測定「硬化物之厚度(m)」。依算式1計算,作成硬化物之「體積電阻(×10-6Ω.m)」。 The glass plate having a length of 100 mm × a width of 100 mm and a thickness of 2.0 mm was shielded by a mask having a shape of 100 mm in length × 10 mm in width, and the composition was scraped off. At this time, the coating film was flat and the width of the mask was parallel to the test plate, taking care not to mix the bubbles into the composition. Finally, the mask was peeled off, and the composition was cured by heating at 90 ° C for 1 hour in a hot air drying oven to prepare a test piece. After the temperature of the test piece was lowered to room temperature, the "resistance (Ω)" when the distance between the electrodes (m) was 50 mm was measured using a test piece having an electrode having a width of 15 mm. Further, the thickness (m) of the cured product was measured by a thickness gage. Calculate the volume resistance (×10 -6 Ω.m) of the cured product according to Equation 1.

「體積電阻(ρ)」=「電阻值(R)」×「剖面積(A)」/「電極間距離(L)」…算式1 "Volume resistance (ρ)" = "resistance value (R)" × "sectional area (A)" / "interelectrode distance (L)"... Equation 1

ρ(×10-6Ω.m):體積電阻 ρ(×10 -6 Ω.m): volume resistance

R(Ω):電阻A(m2):剖面積(硬化物之厚度×10mm) R (Ω): resistance A (m 2 ): sectional area (thickness of hardened material × 10 mm)

L(m):電極間距離 L(m): distance between electrodes

[鉛筆劃痕值確認] [pencil scratch value confirmation]

在長100mm×寬100mm之玻璃板上,以長100mm×寬10mm之遮罩進行遮蔽,分別將組成物刮除。此時,塗膜係平坦且遮罩之寬度與試驗板平行,注意不使泡混入組成物中。最後剝除遮罩,經熱風乾燥爐以90℃加熱1小時使組成物硬化,製作試驗片。以鉛筆劃痕值用之鉛筆確認「鉛筆劃痕值(無單位)」。詳細內容係依據JIS K 5401。 On a glass plate having a length of 100 mm × a width of 100 mm, a mask having a length of 100 mm × a width of 10 mm was shielded, and the composition was scraped off. At this time, the coating film was flat and the width of the mask was parallel to the test plate, taking care not to mix the bubbles into the composition. Finally, the mask was peeled off, and the composition was cured by heating at 90 ° C for 1 hour in a hot air drying oven to prepare a test piece. Use the pencil with the scratch value to confirm the "scratch value of the pencil (no unit)". The details are based on JIS K 5401.

[接著強度測定] [Follow strength measurement]

在長100mm×寬100mm×厚2.0mm之玻璃板上,以長100mm×寬10mm之遮罩進行遮蔽,分別將組成物刮除。此時,塗膜係平坦且遮罩之寬度與試驗板平行,注意不使泡混入組成物中。剝除遮罩後,在塗膜上載置1mm φ之陶瓷片,經熱風乾燥爐以90℃加熱1小時使組成物硬化,製作試驗片。組成物之試驗片之溫度降至室溫後,將數字測力計與玻璃板在平行方向以固定速度移動,測定剝離陶瓷片之最大強度。由陶瓷片之接著面積計算硬化物之「接著強度(MPa)」。 The glass plate having a length of 100 mm × a width of 100 mm and a thickness of 2.0 mm was shielded by a mask having a length of 100 mm × a width of 10 mm, and the composition was scraped off. At this time, the coating film was flat and the width of the mask was parallel to the test plate, taking care not to mix the bubbles into the composition. After the mask was peeled off, a ceramic piece of 1 mm φ was placed on the coating film, and the composition was cured by heating at 90 ° C for 1 hour in a hot air drying oven to prepare a test piece. After the temperature of the test piece of the composition was lowered to room temperature, the digital dynamometer was moved at a fixed speed in parallel with the glass plate, and the maximum strength of the peeled ceramic piece was measured. The "bonding strength (MPa)" of the cured product was calculated from the area under the ceramic sheet.

[高濕高溫之促進試驗] [High humidity and high temperature promotion test]

將同樣尺寸之長方形的鋁金屬片2片以側面貼有絕緣膠帶之狀態將該2片接合。使金屬間相接之方式塗佈 5mm φ之組成物,在90℃下加熱1小時使組成物硬化,製作如第1圖之試驗片。第1圖中,將鋁金屬片2以絕緣膠帶3使2片接合,塗佈組成物1。即使在下述熱循環之促進試驗中,亦作成相同的試驗片。試驗片降至室溫後,將試驗機之電極分別抵住鋁金屬測定「初期電阻值(Ω)」。然後,在85℃×85%RH下放置100小時。促進試驗結束後,取出試驗片回復至室溫後測定「促進後電阻值(Ω)」。在高溫高濕試驗中之促進後電阻值與初期電阻值之差作為「電阻值變化1(Ω)」,並以以下判定基準判定。 Two sheets of rectangular aluminum metal sheets of the same size were joined together with insulating tape on the side. Coating the metal to each other The composition of 5 mm φ was heated at 90 ° C for 1 hour to harden the composition, and a test piece as shown in Fig. 1 was produced. In the first drawing, the aluminum metal piece 2 is bonded to each other with an insulating tape 3, and the composition 1 is applied. The same test piece was produced even in the following thermal cycle promotion test. After the test piece was lowered to room temperature, the electrode of the test machine was pressed against the aluminum metal to measure the "initial resistance value (Ω)". Then, it was allowed to stand at 85 ° C × 85% RH for 100 hours. After the completion of the test, the test piece was taken out and returned to room temperature, and the "resistance resistance value (Ω)" was measured. In the high-temperature and high-humidity test, the difference between the resistance value after the promotion and the initial resistance value is referred to as "resistance value change 1 (Ω)", and is determined based on the following criterion.

判定基準 Benchmark

○:100Ω以下(包含100Ω) ○: 100 Ω or less (including 100 Ω)

△:大於100Ω,且在500Ω以下(包含500Ω) △: greater than 100 Ω, and below 500 Ω (including 500 Ω)

×:大於500Ω ×: greater than 500 Ω

[熱循環之促進試驗] [Thermal cycle promotion test]

在高溫高濕之促進試驗所製成與上述試驗片相同的上述試驗片後,測定「初期電阻值(Ω)」。以-40℃×30分鐘與90℃×30分鐘之循環作為1循環,將試驗片以10循環放置後取出。然後,試驗片回復至室溫後,測定「促進後電阻值(Ω)」。熱循環試驗中之促進後電阻值與初期電阻值之差作為「電阻值變化2(Ω)」,並以以下判定基準判定。 After the test piece similar to the above test piece was produced in the high-temperature and high-humidity promotion test, the "initial resistance value (Ω)" was measured. The cycle of -40 ° C × 30 minutes and 90 ° C × 30 minutes was taken as one cycle, and the test piece was placed in 10 cycles and taken out. Then, after the test piece was returned to room temperature, the "resistance resistance value (Ω)" was measured. The difference between the post-promotion resistance value and the initial resistance value in the heat cycle test is referred to as "resistance value change 2 (Ω)", and is determined by the following criterion.

判定基準 Benchmark

○:100Ω以下(包含100Ω) ○: 100 Ω or less (including 100 Ω)

△:大於100Ω,且在500Ω以下(包含500Ω) △: greater than 100 Ω, and below 500 Ω (including 500 Ω)

×:大於500Ω ×: greater than 500 Ω

在比較本案發明之實施例1與比較例2至4時,誠如所知,不添加(B)至(D)成分之任一者時,在促進試驗中,導通性不穩定。在一般的導電性組成物中,銀粉如未添加80質量%以上(包含80質量%)即不會穩定,本案發明中,如比較例1至4所述,可知鍍敷粉在50質量%前後時,體積電阻就會穩定。更且,電阻值變化1及2之被黏體為鋁,且鋁經熱或水而氧化形成不動態使表面絕緣,即使在組成物的接著面亦發生不動態而成為促進試驗中之導電性變差的原因,然本案發明中之導電性卻為穩定。 When the first embodiment and the comparative examples 2 to 4 of the present invention were compared, as is known, when either of the components (B) to (D) was not added, the conductivity was unstable in the promotion test. In the general conductive composition, if the silver powder is not added in an amount of 80% by mass or more (including 80% by mass), it is not stable. In the present invention, as described in Comparative Examples 1 to 4, it is known that the plating powder is 50% by mass or so. The volume resistance will be stable. Furthermore, the adherends of the resistance values 1 and 2 are aluminum, and the aluminum is oxidized by heat or water to form a non-dynamic surface to insulate the surface, and even if the surface of the composition is not dynamic, it promotes conductivity in the test. The reason for the deterioration is that the conductivity in the invention of the present invention is stable.

【產業上之可利用性】 [Industrial Availability]

在電子零件之領域中,係使用鋁合金或不鏽鋼等 各式各樣材質之金屬,金屬之中係有氧化激烈的金屬,在導電性組成物中會有引起導通不良之情形。然而,本案發明即使在如此之金屬中,而可在需要穩定並確保導通性的各式各樣種類之電子零件中擴展。 In the field of electronic components, aluminum alloy or stainless steel is used. Metals of various materials and metals have a highly oxidized metal, which may cause conduction failure in the conductive composition. However, the invention of the present invention can be expanded in a wide variety of electronic components that require stability and ensure continuity even in such a metal.

本申請案係依據2012年4月2日申請之日本專利申請2012-083475號,參照其揭示內容並全部內納入本案。 The present application is based on Japanese Patent Application No. 2012-083475, filed on Apr.

1‧‧‧導電性組成物 1‧‧‧Electrical composition

2‧‧‧鋁金屬片 2‧‧‧Aluminum sheet

3‧‧‧絕緣膠帶 3‧‧‧Insulation tape

Claims (7)

一種導電性組成物,係包含下述(A)至(E)成分,相對於導電性組成物100質量%,(E)成分含有40質量%以上(包含40質量%),(A)成分:硬化性環氧樹脂(B)成分:彈性體(C)成分:橡膠粒子(D)成分:偶合劑(E)成分:導電性粉體。 The conductive composition contains the following components (A) to (E), and the component (E) contains 40% by mass or more (including 40% by mass) based on 100% by mass of the conductive composition, and the component (A): Curable epoxy resin (B) component: Elastomer (C) component: Rubber particle (D) component: Coupling agent (E) component: Conductive powder. 如申請專利範圍第1項之導電性組成物,其中,上述(A)成分包含分子內具有1個環氧基之環氧樹脂。 The conductive composition according to the first aspect of the invention, wherein the component (A) contains an epoxy resin having one epoxy group in the molecule. 如申請專利範圍第1或2項之導電性組成物,其中,進一步包含環氧基加成型潛在性硬化劑。 The conductive composition according to claim 1 or 2, further comprising an epoxy group-forming latent curing agent. 如申請專利範圍第1至3項中任一項之導電性組成物,其中,(E)成分係包含樹枝狀之銅粉體表面經施行鍍銀之粉體。 The conductive composition according to any one of claims 1 to 3, wherein the component (E) comprises a silver-plated powder having a surface of a dendritic copper powder. 如申請專利範圍第1至4項中任一項之導電性組成物,其中,(C)成分係芯殼型丙烯酸粒子。 The conductive composition according to any one of claims 1 to 4, wherein the component (C) is a core-shell type acrylic particle. 如申請專利範圍第1至5項中任一項之導電性組成物,其中,(D)成分係具有環氧基之矽烷系偶合劑。 The conductive composition according to any one of claims 1 to 5, wherein the component (D) is a decane-based coupling agent having an epoxy group. 一種導電性接著劑,其係包含如申請專利範圍第1至6項中任一項之導電性組成物者。 A conductive adhesive comprising the conductive composition according to any one of claims 1 to 6.
TW102110532A 2012-04-02 2013-03-25 Electroconductive composition TW201348400A (en)

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