TW201339354A - Apparatus and method for processing substrate - Google Patents

Apparatus and method for processing substrate Download PDF

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Publication number
TW201339354A
TW201339354A TW101140251A TW101140251A TW201339354A TW 201339354 A TW201339354 A TW 201339354A TW 101140251 A TW101140251 A TW 101140251A TW 101140251 A TW101140251 A TW 101140251A TW 201339354 A TW201339354 A TW 201339354A
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Taiwan
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precursor
container
supply
temperature
temperature sensor
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TW101140251A
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Chinese (zh)
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Jarmo Maula
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Beneq Oy
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45523Pulsed gas flow or change of composition over time
    • C23C16/45525Atomic layer deposition [ALD]
    • C23C16/45544Atomic layer deposition [ALD] characterized by the apparatus

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Vapour Deposition (AREA)

Abstract

The present invention relates to an apparatus and a method for subjecting a surface of a substrate (5) to successive surface reactions of at least a first precursor (A) and a second precursor (B). The apparatus comprises a reaction space (7) and a precursor system (6) for supplying the at least first and second precursors (A, B) to the reaction space (7). The precursor system (6) comprises a precursor vessel (10, 12), a precursor supply line (16, 18, 30) for supplying the precursor (A, B) from precursor vessel (10, 12) to the reaction space (7) and a dosing valve (22, 24, 32) provided to the precursor supply line (16, 18, 30). The apparatus further comprises a temperature sensor (8, 9, 11, 13, 15, 17, 19) arranged to the precursor system (6) in free gas space (16, 18, 30, 38) upstream of the dosing valve (22, 24, 32).

Description

基板處理裝置及方法 Substrate processing apparatus and method

本發明係關於一種處理基板之裝置,且特別地係一種如申請專利範圍獨立項第1項前言中定義之裝置。本發明尚關於一種處理基板之方法,更明確地係一種如申請專利範圍獨立項第8項前言中定義之方法。 The present invention relates to a device for processing a substrate, and in particular to a device as defined in the preamble of item 1 of the independent patent application. The present invention is also directed to a method of processing a substrate, more specifically a method as defined in the preamble of item 8 of the independent patent application.

本發明係關於一種處理,其中藉由使一基板表面歷經二個或更多汽相或氣相先質之連貫表面反應來處理該基板。一先質處理一般係指,以一塗層來塗佈一基板表面、或以一掺雜劑來掺雜一表面層。可使一基板表面歷經二個或更多汽相或氣相先質之連貫表面反應來處理一基板表面的某一種一般熟知方法係原子層沉積(ALD)。在處理期間,二個或更多先質係由先質系統連貫供應至基板表面。 The present invention is directed to a process wherein the substrate is treated by reacting a substrate surface through a coherent surface of two or more vapor phases or gas phase precursors. A precursor treatment generally refers to coating a substrate surface with a coating or doping a surface layer with a dopant. A generally well-known method of atomic layer deposition (ALD) is one in which a substrate surface can be subjected to a coherent surface reaction of two or more vapor phases or gas phase precursors to treat a substrate surface. During processing, two or more precursors are continuously supplied to the substrate surface by the precursor system.

在用於該處理之某一處理循環期間供應的先質劑量一般較小。倘依設計順序供應先質且供應一設計最小量之先質,則該塗佈或掺雜處理可適當地運作。因此,追蹤或偵測先質供應以監測與控制基板處理係非常重要。偵測先質供應用之先前技藝方法及系統係以壓力量測為基礎。習知中已使用先前技藝偵測系統,在基板處理所在之一反應室前與後,追蹤流道 中之壓力變化。 The precursor dose supplied during a certain processing cycle for this treatment is generally small. The coating or doping process can function properly if the precursor is supplied in the design order and a minimum amount of precursor is supplied. Therefore, it is important to track or detect precursor supply to monitor and control the substrate processing system. The prior art methods and systems for detecting precursor supply are based on pressure measurements. Conventional art detection systems have been used in the prior art to track the flow path before and after one of the reaction chambers in which the substrate is processed. The pressure changes in the middle.

利用壓力量測裝置、即流體壓力計之先前技藝偵測系統的問題在於,其無法自先質容器提供精確資訊、及資訊。更,流體壓力計必須與先質處於相同溫度,以避免該流體壓力計凝結。這將因原子層沉積所使用之高處理與先質溫度,而使關於流體壓力計之結構非常複雜、或甚至不可能達成。另外,高度反應之先質可使流體壓力計之作動退化、或甚至妨礙其作動。流體壓力計亦可提供非常小之信號,而使偵測或追蹤困難。 A problem with prior art detection systems that utilize pressure measuring devices, ie fluid pressure gauges, is that they do not provide accurate information and information from precursor containers. Furthermore, the fluid pressure gauge must be at the same temperature as the precursor to avoid condensation of the fluid pressure gauge. This will make the structure of the fluid pressure gauge very complicated or even impossible due to the high processing and precursor temperatures used in atomic layer deposition. In addition, the high reactivity precursor can degrade the operation of the fluid pressure gauge or even hinder its actuation. Fluid pressure gauges also provide very small signals that make detection or tracking difficult.

本發明之目的係提供一種裝置及方法,以克服或至少緩和先前技藝之缺點。可藉一種依據申請專利範圍第1項特徵部之裝置來達成本發明之目的。可藉一種依據申請專利範圍第8項特徵部之方法進一步達成本發明之目的。 It is an object of the present invention to provide an apparatus and method that overcomes or at least alleviates the disadvantages of the prior art. The object of the invention can be achieved by means of a device according to the first feature of the patent application. The object of the invention can be further achieved by a method according to the characterizing portion of claim 8 of the patent application.

申請專利範圍依附項係揭露本發明之較佳具體實施例。 Patent Application Scope Attached to a preferred embodiment of the invention is disclosed.

本發明據以為基礎之構想係藉一種裝置內側之一溫度感測器實施的溫度量測,來監測汽相材料之供應,其中該裝置係藉由使一基板之表面歷經至少一第一先質及一第二先質之連貫表面反應來處理該基板,該裝置包括一先質系統,用於供應該至少第一及第二先質。依據本發明,該溫度感測器可配置成,偵測至少其中一該等汽相先質之供應。 The invention is based on the idea of monitoring the supply of vapor phase material by means of a temperature measurement performed by a temperature sensor inside a device, wherein the device passes through at least a first precursor of the surface of a substrate. And coherent surface reaction of a second precursor to process the substrate, the apparatus comprising a precursor system for supplying the at least first and second precursors. According to the invention, the temperature sensor can be configured to detect the supply of at least one of the vapor phase precursors.

倘先質收容於一先質容器中,則該先質容器之游離氣體空間在該先質容器關閉時,將具有某一特定先質蒸汽壓 力。基於上述先質蒸汽壓力,該游離氣體空間中之所有表面皆將曝露至該汽相先質。是以,該先質將與該先質容器之游離氣體空間中表面相附著或接觸。當該先質容器、或與其相連接之一導管開啟時,該先質容器內側之游離氣體空間中的蒸汽壓力,將隨該氣態先質流出該先質容器而下降。該下降之蒸汽壓力將造成先質自該先質容器游離氣體空間之表面脫離或汽化。該先質自一表面脫離或汽化將造成該表面上之溫度隨著該汽化自該表面取出熱能而下降。在某些具體實施例中,當一液體或固體先質材料蒸發且經歷一相變時,其將自環境吸收能量。該吸收之能量將藉由降低環境溫度而提供一溫度變動。在藉由使一基板之表面歷經至少一第一先質及一第二先質之連貫表面反應來處理該基板的方法中,於配劑閥開啟時之一配劑狀態期間,至少一先質將蒸發。因此,一溫度感測器可偵測一先質蒸發期間或配劑期間之溫度變動。當一先質材料之分子自一表面脫離時,將出現一對應之溫度下降。 If the precursor is contained in a precursor container, the free gas space of the precursor container will have a certain precursor vapor pressure when the precursor container is closed. force. Based on the precursor vapor pressure described above, all surfaces in the free gas space will be exposed to the vapor phase precursor. Therefore, the precursor will adhere or contact the surface of the free gas space of the precursor container. When the precursor container or a conduit connected thereto is opened, the vapor pressure in the free gas space inside the precursor container will drop as the gaseous precursor flows out of the precursor container. The descending vapor pressure will cause the precursor to detach or vaporize from the surface of the free gas space of the precursor container. The detachment or vaporization of the precursor from a surface causes the temperature on the surface to decrease as the vaporization removes thermal energy from the surface. In some embodiments, a liquid or solid precursor material will absorb energy from the environment as it evaporates and undergoes a phase change. This absorbed energy will provide a temperature change by lowering the ambient temperature. In a method of treating a substrate by subjecting a surface of a substrate to a continuous surface reaction of at least a first precursor and a second precursor, at least one precursor during one of the formulation states when the dispensing valve is opened Will evaporate. Therefore, a temperature sensor can detect a temperature change during a precursor evaporation or during a dispensing period. When a molecule of a precursor material is detached from a surface, a corresponding temperature drop occurs.

因此,本發明提供一種裝置,其包括一反應空間,基板係在其中作處理,及一先質系統,用於供應該至少第一及第二先質至該反應空間。該先質系統包括一先質容器,用於一先質,一先質供應導管,將該先質自該先質容器供應至該反應空間,及一配劑閥,設於該先質容器與該反應空間之間,藉該配劑閥開啟與關閉來將一劑量之先質供應至該反應空間。依據本發明,該裝置尚包括一溫度感測器,配置至該先質系統,位在該配劑閥上游之游離氣體空間中,用於偵測一個或更多氣態先質朝該反應空間之供應。本發明亦提供一種藉由使一基板歷 經至少一第一氣態先質及一第二氣態先質之連貫表面反應以在一反應空間中處理該基板的方法,該方法包括,藉由開啟與關閉設於一先質容器與該反應空間之間的一配劑閥,以將一劑量之先質自該先質容器經由一先質供應導管供應至該反應空間。依據本發明,該方法尚包括,藉設於該配劑閥上游之游離氣體空間中的一溫度感測器達成之溫度量測來偵測一先質之供應。 Accordingly, the present invention provides an apparatus comprising a reaction space in which a substrate is processed, and a precursor system for supplying the at least first and second precursors to the reaction space. The precursor system includes a precursor container for a precursor, a precursor supply conduit, the precursor is supplied from the precursor container to the reaction space, and a dispensing valve is disposed in the precursor container Between the reaction spaces, a dose of the precursor is supplied to the reaction space by opening and closing the dispensing valve. According to the invention, the apparatus further includes a temperature sensor disposed to the precursor system in a free gas space upstream of the dispensing valve for detecting one or more gaseous precursors toward the reaction space supply. The present invention also provides a substrate calendar a method of treating the substrate in a reaction space via a coherent surface reaction of at least a first gaseous precursor and a second gaseous precursor, the method comprising: providing a precursor container and the reaction space by opening and closing A dispensing valve is provided to supply a dose of precursor from the precursor container to the reaction space via a precursor supply conduit. According to the invention, the method further comprises detecting a supply of a precursor by a temperature measurement achieved by a temperature sensor in a free gas space upstream of the dispensing valve.

本發明具有優點,即其可提供一簡單且準確之方式,以當一基板在一裝置中藉歷經複數個先質之連貫表面反應來進行處理時,監測先質及其他汽相材料之配劑。本發明尚提供一種可靠之量測解決方案,其對反應先質不敏感。 The present invention has the advantage that it provides a simple and accurate way to monitor the formulation of precursors and other vapor phase materials when a substrate is processed in a device by a coherent surface reaction of a plurality of precursors. . The present invention also provides a reliable measurement solution that is insensitive to reaction precursors.

2‧‧‧反應室(反應空間) 2‧‧‧Reaction chamber (reaction space)

4‧‧‧容室 4‧‧ ‧ room

5‧‧‧基板 5‧‧‧Substrate

6‧‧‧先質系統 6‧‧‧ precursor system

7‧‧‧反應空間 7‧‧‧Reaction space

9‧‧‧溫度感測器 9‧‧‧Temperature Sensor

10‧‧‧先質容器 10‧‧‧Precursor container

11‧‧‧溫度感測器 11‧‧‧Temperature Sensor

12‧‧‧先質容器 12‧‧‧Precursor container

14‧‧‧沖洗氣體容器 14‧‧‧Washing gas container

15‧‧‧溫度感測器 15‧‧‧Temperature Sensor

16‧‧‧先質導管(先質供應管線)(游離氣體空間) 16‧‧‧Precursor conduit (precursor supply line) (free gas space)

17‧‧‧溫度感測器 17‧‧‧Temperature Sensor

18‧‧‧先質導管(先質供應管線)(游離氣體空間) 18‧‧‧Secondary conduit (precursor supply line) (free gas space)

19‧‧‧溫度感測器 19‧‧‧ Temperature Sensor

20‧‧‧沖洗氣體導管 20‧‧‧ flushing gas conduit

22‧‧‧配劑閥 22‧‧‧ dispense valve

24‧‧‧配劑閥 24‧‧‧ dispense valve

26‧‧‧配劑閥 26‧‧‧ dispense valve

28‧‧‧分支點 28‧‧‧ branch point

30‧‧‧先質供應管線(游離氣體空間) 30‧‧‧Precursor supply pipeline (free gas space)

32‧‧‧配劑閥(供應閥) 32‧‧‧ dispense valve (supply valve)

34‧‧‧抽排導管 34‧‧‧Extraction catheter

36‧‧‧抽排閥 36‧‧‧Exhaust valve

38‧‧‧游離氣體空間 38‧‧‧ free gas space

40‧‧‧信號線 40‧‧‧ signal line

42‧‧‧電腦系統(控制系統) 42‧‧‧Computer System (Control System)

A‧‧‧第一先質 A‧‧‧First precursor

B‧‧‧第二先質 B‧‧‧Second precursor

C‧‧‧沖洗氣體 C‧‧‧ flushing gas

以下係參考隨附圖式,結合較佳具體實施例來更詳細地說明本發明,其中第1圖係依據本發明一具體實施例之一原子層沉積裝置概略視圖;第2圖係顯示本發明一具體實施例之一原子層沉積裝置的一先質系統先質容器概略視圖;及第3圖係顯示本發明一具體實施例之一原子層沉積裝置的另一先質系統先質容器概略視圖。 BRIEF DESCRIPTION OF THE DRAWINGS The present invention will be described in more detail with reference to the accompanying drawings, in which FIG. 1 is a schematic view of an atomic layer deposition apparatus according to an embodiment of the present invention; FIG. 2 shows the present invention. A schematic view of a precursor system container of an atomic layer deposition apparatus according to an embodiment; and FIG. 3 is a schematic view showing another precursor system of an atomic layer deposition apparatus according to an embodiment of the present invention. .

第1圖係顯示一原子層沉積(ALD)裝置之某一解說用具體實施例。原子層沉積係一般熟知之技術,可藉使表面歷經至少二先質之連貫表面反應來塗佈與沉積基板。該等先質係 在氣態下供應至一反應室。在執行某一先質之表面反應後,將排空該反應室,且接著將沖洗氣體供應至該反應室。在該沖洗氣體脈衝後,將再次排空該反應室且接著將另一先質材料供應至該反應室。在某些應用中,可將沖洗氣體之排放及/或供應略除。通常ALD係結合二分離之先質材料作動,然其亦可結合超過二分離之先質材料作動。一旦所有先質皆供應至該反應室,即完成一完整ALD循環。該等先質材料在先質容器中可呈氣態、液態或固態,且在該等先質供應至該反應室期間汽化。 Figure 1 shows a specific embodiment of an explanation for an atomic layer deposition (ALD) device. Atomic layer deposition is a technique well known in the art for coating and depositing substrates by coherent surface reactions of at least two precursors. Such precursors It is supplied to a reaction chamber in a gaseous state. After performing a surface reaction of a certain precursor, the reaction chamber will be evacuated and then a flushing gas is supplied to the reaction chamber. After the flushing gas pulse, the reaction chamber will be evacuated again and then another precursor material is supplied to the reaction chamber. In some applications, the discharge and/or supply of flushing gas may be slightly eliminated. Typically, the ALD system is combined with a two-separated precursor material, which can also be combined with more than two separate precursor materials. Once all of the precursors are supplied to the reaction chamber, a complete ALD cycle is completed. The precursor materials may be in a gaseous, liquid or solid state in the precursor container and vaporized during supply of the precursors to the reaction chamber.

第1圖之ALD裝置包括一容室4、及容室4內側之一反應室2。反應室2內側定義一反應空間7。請注意到,在其他具體實施例中,可略除容室4,且反應室2亦可作用如一容室。容室4中之壓力可具有任何需求之值。儘管ALD處理通常在沉積期間使用真空,然真空之使用並非ALD所必要者。然而,真空經常提供最有效率之沉積環境,且因此容室4可為一真空室。在又一變型中,ALD裝置可包括一噴嘴頭(未顯示),用於在一基板表面上供應先質,而未設有任何分離之反應室。在這種情況下,可在該表面或該基板與該噴嘴頭之間形成反應室。如第1圖中所顯示者,一基板5係置於反應室2內側之反應空間7中。在本具體實施例中,一次僅處理某一基板5,然在一變型具體實施例中,同一時間可在反應室2中處理多個基板。基板5可置於一基板托架(未顯示)上,以裝載入反應室2中、在反應室2內側處理、及自反應室2卸載。該ALD裝置尚包括一先質系統6,用於將先質供應至反應室2、及自反應室2排出先質。先質系統6包括複數個先質容器10、 12,用於先質A、B,複數個先質供應導管16、18,分別自先質容器10、12供應先質A、B至反應空間7,及複數個配劑閥22、24,設於先質容器10、12與反應空間7之間,藉配劑閥22、24開啟與關閉分別將一劑量先質A、B供應至反應空間7。 The ALD apparatus of Fig. 1 includes a chamber 4 and a reaction chamber 2 inside the chamber 4. A reaction space 7 is defined inside the reaction chamber 2. It should be noted that in other embodiments, the chamber 4 may be omitted and the reaction chamber 2 may also function as a chamber. The pressure in chamber 4 can have any desired value. Although ALD processing typically uses a vacuum during deposition, the use of vacuum is not necessary for ALD. However, vacuum often provides the most efficient deposition environment, and thus the chamber 4 can be a vacuum chamber. In yet another variation, the ALD device can include a nozzle tip (not shown) for supplying a precursor on a substrate surface without any separate reaction chambers. In this case, a reaction chamber may be formed between the surface or the substrate and the nozzle tip. As shown in Fig. 1, a substrate 5 is placed in the reaction space 7 inside the reaction chamber 2. In the present embodiment, only one substrate 5 is processed at a time, but in a variant embodiment, a plurality of substrates can be processed in the reaction chamber 2 at the same time. The substrate 5 can be placed on a substrate holder (not shown) for loading into the reaction chamber 2, processing inside the reaction chamber 2, and unloading from the reaction chamber 2. The ALD apparatus also includes a precursor system 6 for supplying precursors to the reaction chamber 2 and for discharging precursors from the reaction chamber 2. The precursor system 6 includes a plurality of precursor containers 10, 12, for precursors A, B, a plurality of precursor supply conduits 16, 18, respectively supplying precursors A, B from the precursor containers 10, 12 to the reaction space 7, and a plurality of dispensing valves 22, 24, Between the precursor containers 10, 12 and the reaction space 7, a dose of precursors A, B is supplied to the reaction space 7 by opening and closing of the dispensing valves 22, 24, respectively.

第1圖之具體實施例包括一第一先質容器10,其具有第一先質A,一第二先質容器12,其具有第二先質B,及一沖洗氣體容器14,其具有沖洗氣體C。先質A、B及該沖洗氣體係經由一供應導管30供應至反應室2。供應導管30設有一供應閥32,用於開啟與關閉供應導管30、及/或控制先質A、B與沖洗氣體C之供應。在其他具體實施例中,可略除該供應閥。第一先質容器10係以一第一先質導管16連接至供應導管30。第一先質導管16設有一第一配劑閥22,用於執行自第一先質容器10供應第一先質A。第二先質容器12係以一第二先質導管18連接至供應導管30。第二先質導管18設有一第二配劑閥24,用於執行自第二先質容器12供應第二先質B。沖洗氣體容器14係以一沖洗氣體導管20連接至供應導管30。沖洗氣體導管20設有一沖洗氣體配劑閥26,用於執行自沖洗氣體容器14供應沖洗氣體C。如第1圖中所顯示者,第一先質導管16、第二先質導管18、與沖洗氣體導管20皆在一分支點28處連接至供應導管30。這意謂著,在本具體實施例中,供應導管30係所有先質A、B與沖洗氣體C共用。另一選擇為,第一與第二先質導管16、18、與沖洗氣體導管20可分離,且直接延伸至反應室2。亦可能為二個或更多先質導管16、18與沖洗氣體導管20具有一共用供應導管30。在如第1圖中所示之 共用供應導管情況下,供應閥32亦可形成、或其可作用如一配劑閥。配劑閥22、24、26亦可設置至、或連接先質容器10、12或沖洗氣體容器14,而非先質導管16、18與沖洗氣體導管20。亦,另一選擇為,該等配劑閥可設置至、或連接反應室2,特別當該等分離之先質導管直接延伸至反應室2時尤然。 The specific embodiment of Fig. 1 includes a first precursor container 10 having a first precursor A, a second precursor container 12 having a second precursor B, and a flushing gas container 14 having a rinse Gas C. The precursors A, B and the flushing gas system are supplied to the reaction chamber 2 via a supply conduit 30. The supply conduit 30 is provided with a supply valve 32 for opening and closing the supply conduit 30, and/or for controlling the supply of precursors A, B and flushing gas C. In other embodiments, the supply valve can be omitted. The first precursor container 10 is coupled to the supply conduit 30 by a first precursor conduit 16. The first precursor conduit 16 is provided with a first dispensing valve 22 for performing the supply of the first precursor A from the first precursor container 10. The second precursor container 12 is coupled to the supply conduit 30 by a second precursor conduit 18. The second precursor conduit 18 is provided with a second dispensing valve 24 for supplying a second precursor B from the second precursor container 12. The flushing gas container 14 is connected to the supply conduit 30 with a flushing gas conduit 20. The flushing gas conduit 20 is provided with a flushing gas dispensing valve 26 for supplying the flushing gas C from the flushing gas container 14. As shown in FIG. 1, the first precursor conduit 16, the second precursor conduit 18, and the flushing gas conduit 20 are all connected to the supply conduit 30 at a branch point 28. This means that in the present embodiment, the supply conduit 30 is associated with all of the precursors A, B and the flushing gas C. Alternatively, the first and second precursor conduits 16, 18 can be separated from the flushing gas conduit 20 and extend directly to the reaction chamber 2. It is also possible for the two or more precursor conduits 16, 18 to have a common supply conduit 30 with the flushing gas conduit 20. As shown in Figure 1 In the case of a shared supply conduit, the supply valve 32 may also be formed, or it may function as a dispensing valve. The dispensing valves 22, 24, 26 may also be provided to, or connected to, the precursor containers 10, 12 or the flushing gas container 14, rather than the precursor conduits 16, 18 and the flushing gas conduit 20. Alternatively, the dispensing valve can be placed to or connected to the reaction chamber 2, particularly when the separate precursor conduits extend directly into the reaction chamber 2.

某些ALD系統係使用連續氮氣(N2)流來流通過該沉積系統,且藉氣體質量流控制器來取代沖洗氣體配劑閥26。 Some ALD-based system using a continuous nitrogen (N 2) stream flow passes through the deposition system, and by the gas mass flow controller to replace the gas flushing valve 26 formulation.

先質系統6亦包括一抽排導管34,先質A、B及沖洗氣體C可藉此自反應室2排放。抽排導管34可藉使用一抽氣泵或相似物(未顯示)而具有吸力。抽排導管34亦可設有一抽排閥36,用於開啟與關閉抽排導管34、及/或控制自反應室2排放。 The precursor system 6 also includes an extraction conduit 34 from which the precursors A, B and flushing gas C can be discharged. The extraction conduit 34 can have suction by using an air pump or the like (not shown). The extraction conduit 34 may also be provided with a purge valve 36 for opening and closing the extraction conduit 34 and/or for controlling discharge from the reaction chamber 2.

在先質容器10、12中,先質A、B正常下係呈液體或固體,但其亦可呈氣態。在先質A、B之非配劑狀態期間,配劑閥22、24係關閉,且在一配劑狀態期間,配劑閥22、24係短暫開啟,以將一次配劑脈衝之先質A、B供應至反應室2。同樣地,在一沖洗狀態期間,沖洗氣體配劑閥26係開啟,以將沖洗氣體C供應至反應室2,且在非沖洗狀態期間,沖洗氣體配劑閥26係關閉。每次開啟一配劑閥22、24、26,以分離地將先質A、B與沖洗氣體C供應至反應室2。是以,配劑閥22、24係、或可配置成,藉開啟與關閉配劑閥22、24,來供應一需求劑量之先質A、B至基板5。 In the precursor containers 10, 12, the precursors A and B are normally liquid or solid, but they may also be in a gaseous state. During the non-dosing state of precursors A, B, the dispensing valves 22, 24 are closed, and during a dispensing state, the dispensing valves 22, 24 are briefly opened to initiate the first dispensing pulse A. B is supplied to the reaction chamber 2. Likewise, during a flush state, the flush gas dispensing valve 26 is opened to supply flushing gas C to the reaction chamber 2, and during the non-flushing state, the flushing gas dispensing valve 26 is closed. A dispensing valve 22, 24, 26 is opened each time to separately supply the precursors A, B and the flushing gas C to the reaction chamber 2. Thus, the dispensing valves 22, 24 are or can be configured to supply a desired dose of precursors A, B to the substrate 5 by opening and closing the dispensing valves 22, 24.

先質A、B在先質容器10、12中係保持於特定條件下。因此,先質容器10、12內側具有一特定壓力與溫度。 當配劑閥22、24開啟時,該容器中之先質蒸汽或氣體將通過配劑閥22、24而流至反應室2。液體或固體先質A、B將在供應劑量期間及/或之間汽化或昇華。在一氣態先質A、B或沖洗氣體C情況下,並未發生汽化,然先質A、B或沖洗氣體C將通過配劑閥22、24、26而流至反應室2。先質A、B可在先質容器10、12中加熱,以保持於一需求溫度下。可藉一輻射加熱器、傳導加熱器、或對流加熱器(未顯示)來執行該加熱。第1圖係顯示本發明之某一具體實施例,其中該ALD裝置設有複數個溫度感測器9、11、及19。溫度感測器9、11、19分別定位至先質系統6之先質導管16、18與供應導管30,且位於配劑閥16、18與供應閥32之上游。溫度感測器9、11、19係配置成,可偵測至少一汽相先質A、B供應至反應室2。溫度感測器9、11、19可為譬如一電阻式溫度偵測器、一電阻式熱檢測器(RTD)、一熱敏電阻、一半導感測器、一熱電偶、一熱電元件、一紅外線溫度計、或一庫倫阻斷(Coulomb Blackade)式溫度計等任何已知型態之溫度感測器。亦可使用直接或間接偵測氣體/蒸汽分子溫度之昂貴系統。另一選擇為,溫度感測器9、11、19可包括配置至供應導管30或先質導管16、18之任何型式熱電元件。該熱電元件之質量較佳地可較小,使其亦可偵測非常小之溫度變化。在這種型式之配置中,可將溫度感測器9、11、19配置成,監測設置至供應導管30之熱電元件溫度變化。 The precursors A, B are maintained in the precursor containers 10, 12 under specific conditions. Therefore, the inside of the precursor containers 10, 12 has a specific pressure and temperature. When the dosing valves 22, 24 are open, the precursor vapor or gas in the vessel will flow through the dosing valves 22, 24 to the reaction chamber 2. The liquid or solid precursors A, B will vaporize or sublime during and/or between supply doses. In the case of a gaseous precursor A, B or flushing gas C, no vaporization occurs, and the precursors A, B or flushing gas C will flow through the dosing valves 22, 24, 26 to the reaction chamber 2. The precursors A, B can be heated in the precursor containers 10, 12 to maintain a desired temperature. This heating can be performed by a radiant heater, a conduction heater, or a convection heater (not shown). Figure 1 shows a particular embodiment of the invention in which the ALD device is provided with a plurality of temperature sensors 9, 11, and 19. Temperature sensors 9, 11, 19 are positioned to the precursor conduits 16, 18 and supply conduit 30 of the precursor system 6, respectively, and upstream of the dispense valves 16, 18 and supply valve 32. The temperature sensors 9, 11, 19 are configured to detect the supply of at least one vapor phase precursors A, B to the reaction chamber 2. The temperature sensors 9, 11, 19 can be, for example, a resistive temperature detector, a resistive thermal detector (RTD), a thermistor, a half-sensing sensor, a thermocouple, a thermoelectric element, and a An infrared thermometer, or a known type of temperature sensor such as a Coulomb Blackade thermometer. An expensive system that directly or indirectly detects the temperature of the gas/vapor molecules can also be used. Alternatively, the temperature sensors 9, 11, 19 may comprise any type of thermoelectric element that is configured to the supply conduit 30 or the precursor conduits 16, 18. The quality of the thermoelectric element can preferably be small, allowing it to detect very small temperature changes. In this type of configuration, the temperature sensors 9, 11, 19 can be configured to monitor changes in thermoelectric element temperature set to the supply conduit 30.

如第1圖中所顯示者,第一先質容器10係以設有第一配劑閥22之第一先質導管16連接至供應導管30。第二先 質容器12係以設有第二配劑閥22之第二先質導管18連接至供應導管30。在一非配劑狀態下,配劑閥22、24係關閉,且當一劑量先質A或B供應至反應室2時,各別之配劑閥22、24將短暫開啟。在配劑閥22、24之一非配劑狀態下,配劑閥22、24可防止先質A、B流至反應室2。當使用氣體、液體、或固體先質A、B時,先質容器10、12之游離氣體空間中將具有某一特定之先質A、B蒸汽壓力。該游離氣體空間意謂著,在一液體或固體先質情況下,容器10、12中上達配劑閥22、24、未由先質A、B佔據之空間。當使用氣態先質時,該游離氣體空間意謂著,上達配劑閥22、24之整個容器10、12空間。是以,該游離氣體空間包括先質容器10、12中、未由先質A、B佔據之空間,及該先質導管內側上達配劑閥22、24或在某些情況下上達供應閥30之空間。依據上述者,溫度感測器9、11、19可配置於,與先質容器10、12內部作流體式連接、或與先質容器10、12中先質A、B作流體式連接之一游離氣體空間中。該等溫度感測器係配置至該先質系統,且在該配劑閥上游之游離氣體空間中。緣是,先質材料係自該先質容器經由該先質導管供應至該反應空間,且該配劑閥係設於該先質容器與該反應空間之間。因此,將溫度感測器配置至配劑閥上游之游離氣體空間意謂著,該溫度感測器係置於,當該配劑閥關閉時,與該先質或該先質容器內內體作流體式連接之游離氣體空間。換言之,該溫度感測器係配置於該先質容器中、或該先質容器與該配劑閥之間的游離氣體空間內。 As shown in FIG. 1, the first precursor container 10 is connected to the supply conduit 30 by a first precursor conduit 16 provided with a first dispensing valve 22. Second first The mass container 12 is connected to the supply conduit 30 by a second precursor conduit 18 provided with a second dispensing valve 22. In a non-dispensing state, the dispensing valves 22, 24 are closed, and when a dose of precursor A or B is supplied to the reaction chamber 2, the respective dispensing valves 22, 24 will briefly open. In the non-dispensing state of one of the dispensing valves 22, 24, the dispensing valves 22, 24 prevent the precursors A, B from flowing to the reaction chamber 2. When gas, liquid, or solid precursors A, B are used, the free gas spaces of the precursor containers 10, 12 will have a specific precursor A, B vapor pressure. The free gas space means that in the case of a liquid or solid precursor, the containers 10, 12 have a dispensing valve 22, 24, which is not occupied by the precursors A, B. When a gaseous precursor is used, the free gas space means that the entire container 10, 12 of the dispensing valves 22, 24 is in space. Therefore, the free gas space includes a space in the precursor containers 10, 12 that is not occupied by the precursors A, B, and the dispensing valve 22, 24 or, in some cases, the supply valve 30 on the inside of the precursor conduit. Space. According to the above, the temperature sensors 9, 11, 19 can be disposed in fluid connection with the interior of the precursor containers 10, 12 or with the precursors A, B in the precursor containers 10, 12. Free gas space. The temperature sensors are configured to the precursor system and are in a free gas space upstream of the dispensing valve. The edge material is supplied from the precursor container to the reaction space via the precursor conduit, and the dispensing valve is disposed between the precursor container and the reaction space. Therefore, arranging the temperature sensor to the free gas space upstream of the dispensing valve means that the temperature sensor is placed, when the dispensing valve is closed, with the precursor or the inner body of the precursor container A free gas space for fluid connection. In other words, the temperature sensor is disposed in the precursor container or in the free gas space between the precursor container and the dispensing valve.

是以,該游離氣體空間之所有表面皆曝露在汽相 先質A、B下。在先質A、B之配劑狀態下,各配劑閥22、24皆開啟,造成先質A、B自該游離氣體空間之內體、且亦自該游離氣體空間之表面脫離。先質A、B之脫離可因先質A、B蒸發、流動、或昇華而發生。先質A、B自游離氣體空間之表面脫離將消耗能量,且因此該表面之溫度將暫時下降。先質A、B自該表面脫離所消耗之能量,至少部份地以熱能方式自該表面材料直接取出。 Therefore, all surfaces of the free gas space are exposed to the vapor phase Precursor A and B. In the state of the formulation of precursors A and B, each of the compounding valves 22, 24 is opened, causing the precursors A, B to detach from the inner body of the free gas space and also from the surface of the free gas space. The detachment of precursors A and B can occur due to evaporation, flow, or sublimation of precursors A and B. The detachment of the precursors A, B from the surface of the free gas space will consume energy, and thus the temperature of the surface will temporarily decrease. The energy consumed by the precursors A, B from the surface is at least partially removed directly from the surface material by thermal energy.

在第1圖之具體實施例中,具有一第一溫度感測器9,設置至第一先質導管16所設第一配劑閥22上游之第一先質容器10游離氣體空間。一第二溫度感測器11係設置至,第二先質導管18所設第二配劑閥24上游之第二先質容器12游離氣體空間。溫度感測器9、11可位於先質容器10、12內側之游離氣體空間、或配劑閥22、24上游之先質導管16、18中。在一非配劑狀態下,溫度感測器9、11亦曝露至先質蒸汽,且該先質蒸汽亦附著至或接觸溫度感測器9、11之表面,使溫度感測器9、11之溫度可在足夠長之曝露期間,到達該先質蒸汽之溫度。當配劑閥22、24開啟時,先質容器10、12、及配劑閥22、24上游游離氣體空間內側之壓力將降低,且先質A、B將自先質容器10、12流出至反應室2,使先質A、B將脫離溫度感測器9、11之表面。該先質A、B脫離溫度感測器9、11表面,將使溫度感測器9、11之溫度降低。在某些具體實施例中,先質A、B係自溫度感測器9、11之表面蒸發。該蒸發將造成,溫度感測器9、11之溫度,隨蒸發提取能量而下降。緣是,溫度感測器9、11可監測與偵測先質A、B之脫離或蒸 發、及因此先質A、B在配劑閥22、24開啟之配劑狀態期間朝該反應室之供應。第2圖係顯示另一選擇具體實施例,其中一浮動式溫度感測器15係配置於包含有液體先質A之先質容器10內側、且明確地係配置至先質容器10內側之一游離氣體空間38。如第2圖中所顯示者,至少部份之浮動式溫度感測器15保持在先質容器10游離氣體空間38中之液體先質A表面液位上方。可達成此結果,使該浮動式溫度感測器之一熱電元件保持在液體先質A之表面上方。先質容器10係連接至,具有一配劑閥22之先質導管16。在一非配劑狀態下,浮動式溫度感測器15至少部份地曝露至游離氣體空間38中之先質蒸汽。當配劑閥22開啟時,先質容器10及游離氣體空間38內側之壓力將下降,且液體先質A將蒸發。 In the specific embodiment of Fig. 1, there is a first temperature sensor 9 disposed in the free space of the first precursor container 10 upstream of the first dispensing valve 22 of the first precursor conduit 16. A second temperature sensor 11 is disposed to the second precursor container 12 disposed upstream of the second reagent valve 24 of the second precursor conduit 18 to free the gas space. The temperature sensors 9, 11 may be located in the free gas space inside the precursor containers 10, 12, or in the precursor conduits 16, 18 upstream of the dispensing valves 22, 24. In a non-dispensing state, the temperature sensors 9, 11 are also exposed to the precursor vapor, and the precursor vapor is also attached to or in contact with the surface of the temperature sensors 9, 11 to cause the temperature sensors 9, 11 The temperature can reach the temperature of the precursor vapor during a sufficiently long exposure period. When the dispensing valves 22, 24 are opened, the pressure inside the free gas spaces upstream of the precursor containers 10, 12 and the dispensing valves 22, 24 will decrease, and the precursors A, B will flow out from the precursor containers 10, 12 to In the reaction chamber 2, the precursors A, B will be separated from the surface of the temperature sensors 9, 11. The precursors A, B are separated from the surface of the temperature sensors 9, 11 and will lower the temperature of the temperature sensors 9, 11. In some embodiments, the precursors A, B are vaporized from the surface of the temperature sensors 9, 11. This evaporation will cause the temperature of the temperature sensors 9, 11 to decrease as the energy is extracted by evaporation. The edge is that the temperature sensors 9, 11 can monitor and detect the separation of the precursors A, B or steam. The hair, and thus the precursors A, B, are supplied to the reaction chamber during the dispensing state in which the dispensing valves 22, 24 are open. Figure 2 shows another alternative embodiment in which a floating temperature sensor 15 is disposed inside the precursor container 10 containing the liquid precursor A and is specifically disposed to the inside of the precursor container 10 Free gas space 38. As shown in FIG. 2, at least a portion of the floating temperature sensor 15 remains above the liquid precursor A surface level in the free gas space 38 of the precursor container 10. This result can be achieved by maintaining the thermoelectric element of one of the floating temperature sensors above the surface of the liquid precursor A. The precursor container 10 is coupled to a precursor conduit 16 having a dispensing valve 22. In a non-dispensing state, the floating temperature sensor 15 is at least partially exposed to the precursor vapor in the free gas space 38. When the dispensing valve 22 is opened, the pressure inside the precursor container 10 and the free gas space 38 will drop and the liquid precursor A will evaporate.

液體先質A表面液位上方之浮動式溫度感測器15表面上亦出現蒸發,且因此浮動式蒸發溫度感測器15之溫度將隨蒸發取出能量而下降。緣是,浮動式溫度感測器15可監測與偵測先質A之蒸發、及因此先質A在配劑閥22開啟之配劑狀態期間朝反應室2之供應。更,浮動式溫度感測器15可配置成,監測先質容器10中之液體先質A表面液位、或著先質容器10之位置或斜度。是以,溫度感測器15可配置於先質容器10、12內側,作為一液位感測器,用於偵測先質容器10、12中之一液體先質A、B表面液位,或先質容器10、12之位置。浮動式溫度感測器15可透過一信號線40連接至譬如一電腦系統等一控制系統42,以控制該ALD裝置之作動、及控制先質A朝反應室2之供應。浮動式溫度感測器15可為一電阻 式溫度偵測器、一電阻式熱檢測器(RTD)、一熱敏電阻、一半導感測器、一熱電偶、一熱電元件、一紅外線溫度計、或一庫倫阻斷(Coulomb Blackade)式溫度計。 Evaporation also occurs on the surface of the floating temperature sensor 15 above the surface level of the liquid precursor A, and thus the temperature of the floating evaporation temperature sensor 15 will decrease as the energy is removed by evaporation. The edge is that the floating temperature sensor 15 can monitor and detect the evaporation of the precursor A, and thus the supply of the precursor A to the reaction chamber 2 during the dispensing state of the dispensing valve 22. Further, the floating temperature sensor 15 can be configured to monitor the surface level of the liquid precursor A in the precursor container 10, or the position or slope of the precursor container 10. Therefore, the temperature sensor 15 can be disposed inside the precursor containers 10, 12 as a liquid level sensor for detecting the liquid level of the liquid precursors A and B in the precursor containers 10, 12. Or the location of the containers 10, 12. The floating temperature sensor 15 can be connected via a signal line 40 to a control system 42 such as a computer system to control the operation of the ALD device and control the supply of the precursor A to the reaction chamber 2. The floating temperature sensor 15 can be a resistor Temperature detector, a resistive thermal detector (RTD), a thermistor, a half-sensing sensor, a thermocouple, a thermoelectric element, an infrared thermometer, or a Coulomb Blackade thermometer .

第3圖係顯示本發明之又一具體實施例,其中數個溫度感測器17係配置至先質容器10。溫度感測器17係自先質容器10底部至先質容器10上方部相繼地定位,使得當液體先質A表面液位下降時,溫度感測器17將自液體先質A顯露出。溫度感測器17可連附至先質容器10之內側壁。這種型式之配置可包括一個或更多溫度感測器17,其在先質容器10中作用如液位感測器。當使用該ALD裝置時,一部份先質A將在每次配劑期間蒸發,且供應至該反應室以處理一基板。是以,先質容器10中之先質A總量將減少,且先質A之表面液位將下降。當溫度感測器17顯露於液體先質A表面液位上方時,其係位於該先質容器之游離氣體空間38中,且可偵測先質A在配劑狀態期間之蒸發,如以上所述者。所有蒸發溫度感測器17皆可經由信號線而連接至譬如電腦系統42等控制系統42。第3圖之配置可用於監測與偵測配劑狀態期間之先質A蒸發、及因此朝反應室2之先質A供應。更,溫度感測器17可配置成,監測先質容器10中之液體先質A表面液位、或著先質容器10之位置或斜度。這可藉由監測該等溫度感測器17中,哪一個可偵測到一配劑期間,因先質A蒸發所造成之溫度變化來達成。未偵測到先質A蒸發之溫度感測器17係位於液體先質A表面液位下方。溫度感測器17可為一電阻式溫度偵測器、一電阻式熱檢測器(RTD)、一熱敏電阻、一半導感測器、 一熱電偶、一熱電元件、一紅外線溫度計、或一庫倫阻斷(Coulomb Blackade)式溫度計。 Figure 3 shows yet another embodiment of the present invention in which a plurality of temperature sensors 17 are disposed to the precursor container 10. The temperature sensor 17 is successively positioned from the bottom of the precursor container 10 to the upper portion of the precursor container 10 such that when the surface level of the liquid precursor A drops, the temperature sensor 17 will be exposed from the liquid precursor A. A temperature sensor 17 can be attached to the inner side wall of the precursor container 10. This type of configuration may include one or more temperature sensors 17 that act as liquid level sensors in the precursor container 10. When the ALD device is used, a portion of the precursor A will evaporate during each formulation and is supplied to the reaction chamber to process a substrate. Therefore, the total amount of precursor A in the precursor container 10 will decrease, and the surface level of the precursor A will decrease. When the temperature sensor 17 is exposed above the surface level of the liquid precursor A, it is located in the free gas space 38 of the precursor container, and can detect the evaporation of the precursor A during the formulation state, as described above. Narrator. All of the evaporative temperature sensors 17 can be connected to a control system 42 such as computer system 42 via signal lines. The configuration of Figure 3 can be used to monitor and detect precursor A evaporation during the formulation state, and thus supply to the precursor A of the reaction chamber 2. Further, the temperature sensor 17 can be configured to monitor the surface level of the liquid precursor A in the precursor container 10, or the position or slope of the precursor container 10. This can be achieved by monitoring which of the temperature sensors 17 can detect a change in temperature due to evaporation of the precursor A during a dispensing period. The temperature sensor 17 which does not detect the evaporation of the precursor A is located below the surface level of the liquid precursor A. The temperature sensor 17 can be a resistive temperature detector, a resistive thermal detector (RTD), a thermistor, a semi-conductive sensor, A thermocouple, a thermoelectric element, an infrared thermometer, or a Coulomb Blackade thermometer.

依據上述者,本發明提供一種ALD裝置,其中一個或更多溫度感測器係用於監測或偵測,先質A、B及/或沖洗氣體於一處理中朝一反應室之供應,該處理係用於使一基板5之表面歷經至少一第一氣態先質A及一第二氣態先質B之連貫表面反應。更,本發明可提供一種ALD裝置,其中一個或更多溫度感測器可用於監測,一液體先質A、B於一處理中,在一先質容器10、12中之表面液位,該處理係用於使一基板5之表面歷經至少一第一先質A及一第二先質B之連貫表面反應。一般而言,本發明提供一種裝置及方法,可藉溫度量測來監測或偵測朝反應室或反應空間之先質供應。 In accordance with the above, the present invention provides an ALD apparatus in which one or more temperature sensors are used to monitor or detect the supply of precursors A, B and/or flushing gas to a reaction chamber in a process. It is used to make the surface of a substrate 5 pass through a continuous surface reaction of at least a first gaseous precursor A and a second gaseous precursor B. Furthermore, the present invention can provide an ALD apparatus in which one or more temperature sensors can be used to monitor the surface level of a liquid precursor A, B in a process in a precursor container 10, 12, The treatment is used to react the surface of a substrate 5 through a continuous surface of at least one of the first precursor A and the second precursor B. In general, the present invention provides an apparatus and method for monitoring or detecting a precursor supply to a reaction chamber or reaction space by temperature measurement.

在本發明中,複數個溫度感測器可配置於該先質容器中、或該配劑閥上游之游離氣體空間中,以透過蒸發所造成之溫度變化,來偵測配劑狀態期間之蒸發。是以,該等溫度感測器在該配劑閥關閉之一非配劑狀態下,恆位在可與液體或固體先質作流體式連接之位置。請注意到,該ALD裝置可包括一個或更多上述溫度感測器,且該等溫度感測器之量測結果又可用於控制或調整先質供應與蒸發、或其他作動特徵。 In the present invention, a plurality of temperature sensors may be disposed in the precursor container or in the free gas space upstream of the dispensing valve to detect the evaporation during the dispensing state by the temperature change caused by the evaporation. . Therefore, the temperature sensors are in a position where they are in a non-dispensing state in which the dispensing valve is closed, and are in a position where they can be fluidly connected to a liquid or solid precursor. Please note that the ALD device may include one or more of the above temperature sensors, and the measurement results of the temperature sensors may in turn be used to control or adjust the precursor supply and evaporation, or other actuation characteristics.

本發明提供一種藉配置於游離氣體空間16、18、30、38中之溫度感測器9、11、15、17、19測量溫度以偵測一先質A、B供應的方法,該游離氣體空間係與先質容器10、12內部作流體式連接、或與先質容器10、12中之先質A、B作流體式連接。該方法可藉由在供應先質A、B期間,以溫度感 測器9、11、15、17、19測量溫度,來偵測游離氣體空間16、18、30、38中之液體或固體先質A、B汽化。該方法係以藉測量溫度來偵測先質供應為基礎,其包括在供應先質A、B期間偵測溫度感測器9、11、15、17、19之一熱電元件的溫度變化,或當該配劑閥開啟時以溫度感測器9、11、15、17、19測量游離氣體空間16、18、30、38中之先質A、B蒸發所造成的溫度變化。 The present invention provides a method for measuring the temperature of a temperature sensor 9 , 11 , 15 , 17 , 19 disposed in free gas spaces 16 , 18 , 30 , 38 to detect a supply of precursors A and B, the free gas The space is fluidly connected to the interior of the precursor containers 10, 12 or to the precursors A, B of the precursor containers 10, 12. The method can be used to sense the temperature during the supply of precursors A and B. The detectors 9, 11, 15, 17, 19 measure the temperature to detect vaporization of the liquid or solid precursors A, B in the free gas spaces 16, 18, 30, 38. The method is based on detecting a precursor supply by measuring temperature, which comprises detecting a temperature change of a thermoelectric element of one of the temperature sensors 9, 11, 15, 17, 19 during supply of the precursors A, B, or The temperature change caused by evaporation of the precursors A, B in the free gas spaces 16, 18, 30, 38 is measured by the temperature sensors 9, 11, 15, 17, 19 when the dispensing valve is opened.

本發明更提供一種溫度感測器8、9、11、13、15、17、19之使用,其在供應先質A、B期間,以先質A、B與配劑閥22、24、32間之游離氣體空間16、18、30、38中的溫度感測器9、11、15、17、19測量溫度變化,來偵測一處理中,藉開啟與關閉先質供應管線16、18、30上所設之配劑閥22、24、32而自先質容器10、12經由先質供應管線16、18、30朝反應室7之氣態先質A、B供應,該處理係用於使一基板5之表面歷經至少一第一先質A及一第二先質B之連貫表面反應者。本發明亦提供一種溫度感測器17之使用,用於偵測一個或更多液體先質A、B於一處理中,在先質容器10、12中之表面液位,該處理係用於使一基板5之表面歷經至少一第一先質A及一第二先質B之連貫表面反應者。 The invention further provides for the use of temperature sensors 8, 9, 11, 13, 15, 17, 19 during the supply of precursors A, B, with precursors A, B and dispensing valves 22, 24, 32 The temperature sensors 9, 11, 15, 17, 19 of the free gas spaces 16, 18, 30, 38 measure temperature changes to detect a process, by opening and closing the precursor supply lines 16, 18, The dispensing valves 22, 24, 32 provided on the 30 are supplied from the precursor containers 10, 12 to the gaseous precursors A, B of the reaction chamber 7 via the precursor supply lines 16, 18, 30 for processing The surface of a substrate 5 passes through at least a coherent surface reactant of a first precursor A and a second precursor B. The invention also provides a use of a temperature sensor 17 for detecting the surface level of one or more liquid precursors A, B in a process in the precursor containers 10, 12, the treatment being used for The surface of a substrate 5 is passed through a continuous surface reactant of at least a first precursor A and a second precursor B.

熟於此技藝者可明白,隨著科技進步,可依各種不同方式實現本發明之基本構想。本發明及其具體實施例因此並非以上述範例為限,然其可在申請專利範圍之範疇內變化。 Those skilled in the art will appreciate that as the technology advances, the basic concept of the invention can be implemented in a variety of different ways. The invention and its specific embodiments are therefore not limited to the above examples, which may vary within the scope of the patent application.

2‧‧‧反應室(反應空間) 2‧‧‧Reaction chamber (reaction space)

4‧‧‧容室 4‧‧ ‧ room

5‧‧‧基板 5‧‧‧Substrate

6‧‧‧先質系統 6‧‧‧ precursor system

7‧‧‧反應空間 7‧‧‧Reaction space

9‧‧‧溫度感測器 9‧‧‧Temperature Sensor

10‧‧‧先質容器 10‧‧‧Precursor container

11‧‧‧溫度感測器 11‧‧‧Temperature Sensor

12‧‧‧先質容器 12‧‧‧Precursor container

14‧‧‧沖洗氣體容器 14‧‧‧Washing gas container

16‧‧‧先質導管(先質供應管線)(游離氣體空間) 16‧‧‧Precursor conduit (precursor supply line) (free gas space)

18‧‧‧先質導管(先質供應管線)(游離氣體空間) 18‧‧‧Secondary conduit (precursor supply line) (free gas space)

19‧‧‧溫度感測器 19‧‧‧ Temperature Sensor

20‧‧‧沖洗氣體導管 20‧‧‧ flushing gas conduit

22‧‧‧配劑閥 22‧‧‧ dispense valve

24‧‧‧配劑閥 24‧‧‧ dispense valve

26‧‧‧配劑閥 26‧‧‧ dispense valve

28‧‧‧分支點 28‧‧‧ branch point

30‧‧‧先質供應管線(游離氣體空間) 30‧‧‧Precursor supply pipeline (free gas space)

32‧‧‧配劑閥(供應閥) 32‧‧‧ dispense valve (supply valve)

34‧‧‧抽排導管 34‧‧‧Extraction catheter

36‧‧‧抽排閥 36‧‧‧Exhaust valve

A‧‧‧第一先質 A‧‧‧First precursor

B‧‧‧第二先質 B‧‧‧Second precursor

C‧‧‧沖洗氣體 C‧‧‧ flushing gas

Claims (18)

一種藉由使一基板(5)之表面歷經至少一第一氣態先質(A)及一第二氣態先質(B)之連貫表面反應來處理該基板(5)的裝置,該裝置包括:一反應空間(2),該基板(5)係在其中作處理;及一先質系統(6),用於供應該至少第一及第二先質(A,B)至該反應空間(7),該先質系統(6)包括:一先質容器(10,12),用於一先質(A,B);一先質供應導管(16,18,30),將該先質(A,B)自該先質容器(10,12)供應至該反應空間(7);及一配劑閥(22,24,32),設於該先質容器(10,12)與該反應空間(7)之間,藉該配劑閥(22,24,32)開啟與關閉,將一劑量之先質(A,B)供應至該反應空間(7),其特徵在於:該裝置尚包括一溫度感測器(9,11,15,17,19),配置至該先質系統(6),位在該配劑閥(22,24,32)上游之游離氣體空間(16,18,30,38)中,用於偵測一個或更多氣態先質(A,B)朝該反應空間(2)之供應。 A device for treating a substrate (5) by subjecting a surface of a substrate (5) to a continuous surface reaction of at least a first gaseous precursor (A) and a second gaseous precursor (B), the device comprising: a reaction space (2) in which the substrate (5) is treated; and a precursor system (6) for supplying the at least first and second precursors (A, B) to the reaction space (7) The precursor system (6) comprises: a precursor container (10, 12) for a precursor (A, B); a precursor supply conduit (16, 18, 30) for the precursor ( A, B) supplied from the precursor container (10, 12) to the reaction space (7); and a dispensing valve (22, 24, 32) disposed in the precursor container (10, 12) and the reaction Between the spaces (7), the dispensing valve (22, 24, 32) is opened and closed, and a dose of the precursor (A, B) is supplied to the reaction space (7), characterized in that the device is still A temperature sensor (9, 11, 15, 17, 19) is disposed to the precursor system (6), free gas space upstream of the dispensing valve (22, 24, 32) (16, 18) , 30, 38), for detecting the supply of one or more gaseous precursors (A, B) towards the reaction space (2). 如申請專利範圍第1項所述之裝置,其中,該溫度感測器(9,11,15,17,19)係配置於一游離氣體空間(16,18,30,38)中,與該先質容器(10,12)內部作流體式連接、或與該先質容器(10,12)中之先質(A,B)作流體式連接。 The device of claim 1, wherein the temperature sensor (9, 11, 15, 17, 19) is disposed in a free gas space (16, 18, 30, 38), and The interior of the precursor container (10, 12) is fluidly connected or fluidly connected to the precursor (A, B) in the precursor container (10, 12). 如申請專利範圍第1或2項所述之裝置,其中,該配劑閥 (22,24,32)係配置至該先質容器(10,12)與該反應空間(7)之間的先質供應導管(16,18,30)、或設置至該先質容器(10,12)。 The device of claim 1 or 2, wherein the dispensing valve (22, 24, 32) is a precursor supply conduit (16, 18, 30) disposed between the precursor container (10, 12) and the reaction space (7), or is disposed to the precursor container (10) , 12). 如申請專利範圍第1至3項中任一項所述之裝置,其中,該溫度感測器(15,17)係配置至,該液體或固體先質(A,B)之外的該先質容器(10,12)內側游離氣體空間(38)。 The apparatus of any one of claims 1 to 3, wherein the temperature sensor (15, 17) is configured to be other than the liquid or solid precursor (A, B) The inner container (10, 12) has a free gas space (38) inside. 如申請專利範圍第4項所述之裝置,其中,該溫度感測器(9,11,15,17)係配置於該先質容器(10,12)內側,作為液位感測器,以偵測該液體先質(A,B)在該先質容器(10,12)中之表面液位、或該先質容器(10,12)之位置。 The device of claim 4, wherein the temperature sensor (9, 11, 15, 17) is disposed inside the precursor container (10, 12) as a liquid level sensor, The surface level of the liquid precursor (A, B) in the precursor container (10, 12) or the position of the precursor container (10, 12) is detected. 如申請專利範圍第3項所述之裝置,其中,該溫度感測器(9,11,19)係配置於該配劑閥(22,24,32)上游之先質供應導管(16,18,30)中,以偵測該先質(A,B)之供應、或偵測該先質(A,B)之汽化。 The device of claim 3, wherein the temperature sensor (9, 11, 19) is a precursor supply conduit (16, 18) disposed upstream of the dispensing valve (22, 24, 32). , 30), to detect the supply of the precursor (A, B), or to detect the vaporization of the precursor (A, B). 如申請專利範圍第1至5項中任一項所述之裝置,其中,該溫度感測器(9,11,15,17,19)係一電阻式溫度偵測器、一電阻式熱檢測器(RTD)、一熱敏電阻、一半導感測器、一熱電偶、一熱電元件、一紅外線溫度計、或一庫倫阻斷(Coulomb Blackade)式溫度計。 The device of any one of claims 1 to 5, wherein the temperature sensor (9, 11, 15, 17, 19) is a resistive temperature detector, a resistive thermal detection (RTD), a thermistor, a half-sensing sensor, a thermocouple, a thermoelectric element, an infrared thermometer, or a Coulomb Blackade type thermometer. 一種藉由使一基板(5)之一表面歷經至少一第一氣態先質(A)及一第二氣態先質(B)之連貫表面反應,以在一反應空間(7)中處理該基板(5)的方法,該方法包括,藉由開啟與關閉設於一先質容器(10,12)與該反應空間(7)之間的一配劑閥(22,24,32),以將一劑量之該等先質(A,B)自該先質容器 (10,12)經由一先質供應導管(16,18,30)供應至該反應空間(7),其特徵在於:該方法尚包括,藉設於該配劑閥(22,24,32)上游之游離氣體空間(16,18,30,38)中的一溫度感測器(9,11,15,17,19)達成之溫度量測來偵測一先質(A,B)之供應。 Treating the substrate in a reaction space (7) by reacting a surface of one of the substrates (5) through at least one of a first gaseous precursor (A) and a second gaseous precursor (B) (5) The method comprising, by opening and closing a dispensing valve (22, 24, 32) disposed between a precursor container (10, 12) and the reaction space (7), a dose of the precursor (A, B) from the precursor container (10, 12) supplied to the reaction space (7) via a precursor supply conduit (16, 18, 30), characterized in that the method further comprises, by means of the dispensing valve (22, 24, 32) Temperature measurement by a temperature sensor (9, 11, 15, 17, 19) in the upstream free gas space (16, 18, 30, 38) to detect the supply of a precursor (A, B) . 如申請專利範圍第8項所述之方法,其中,藉配置於一游離氣體空間(16,18,30,38)中、與該先質容器(10,12)內部作流體式連接或與該先質容器(10,12)中之先質(A,B)作流體式連接的溫度感測器(9,11,15,17,19)來測量溫度,以偵測該先質(A、B)之供應。 The method of claim 8 wherein the method is in a free gas space (16, 18, 30, 38), fluidly connected to the interior of the precursor container (10, 12) or The precursor (A, B) in the precursor container (10, 12) is used as a fluid-connected temperature sensor (9, 11, 15, 17, 19) to measure the temperature to detect the precursor (A, B) Supply. 如申請專利範圍第8或9項所述之方法,其中,該方法包括在供應該先質(A,B)期間,藉該溫度感測器(9,11,15,17,19)測量溫度,以偵測該游離氣體空間(16,18,30,38)中之液體或固體先質(A,B)汽化。 The method of claim 8 or claim 9, wherein the method comprises measuring the temperature by the temperature sensor (9, 11, 15, 17, 19) during the supply of the precursor (A, B) To detect vaporization of the liquid or solid precursor (A, B) in the free gas space (16, 18, 30, 38). 如申請專利範圍第8或10項中任一項所述之方法,其中,藉測量溫度偵測先質供應包括,在該供應先質(A,B)期間,偵測該溫度感測器(9,11,15,17,19)之一熱電元件的一溫度變化。 The method of any of claims 8 or 10, wherein detecting the temperature supply by measuring the temperature comprises detecting the temperature sensor during the supply of the precursor (A, B) ( 9,11,15,17,19) A temperature change of one of the thermoelectric elements. 如申請專利範圍第8至11項中任一項所述之方法,其中,該方法包括以該溫度感測器(9,11,15,17,19)測量,該游離氣體空間(16,18,30,38)中之先質(A,B),在該配劑閥開啟時蒸發所造成的溫度變化。 The method of any one of claims 8 to 11, wherein the method comprises measuring the free gas space (16, 18) by the temperature sensor (9, 11, 15, 17, 19) , 30, 38) of the precursor (A, B), the temperature change caused by evaporation when the formulation valve is opened. 如申請專利範圍第8至12項中任一項所述之方法,其中, 在供應該先質(A,B)期間,以該先質容器(10,12)內側、或該配劑閥(22,24,32)上游之該先質供應導管(16,18,30)中的溫度感測器(9,11,15,17,19)測量溫度。 The method of any one of claims 8 to 12, wherein During the supply of the precursor (A, B), the precursor supply conduit (16, 18, 30) upstream of the precursor container (10, 12) or upstream of the dispensing valve (22, 24, 32) The temperature sensor (9, 11, 15, 17, 19) measures the temperature. 如申請專利範圍第8至13項中任一項所述之方法,其中,依該溫度感測器(15,17)之溫度量測值,監測該氣態先質(A,B)之供應,來偵測該液體先質(A,B)在該先質容器(10,12)中之表面液位。 The method of any one of claims 8 to 13, wherein the supply of the gaseous precursor (A, B) is monitored according to the temperature measurement of the temperature sensor (15, 17), To detect the surface level of the liquid precursor (A, B) in the precursor container (10, 12). 如申請專利範圍第8至14項中任一項所述之方法,其中,該溫度量測係藉一電阻式溫度偵測器、一電阻式熱檢測器(RTD)、一熱敏電阻、一半導感測器、一熱電偶、一熱電元件、一紅外線溫度計、或一庫倫阻斷(Coulomb Blackade)式溫度計達成。 The method of any one of claims 8 to 14, wherein the temperature measurement is performed by a resistive temperature detector, a resistive thermal detector (RTD), a thermistor, and a half. A sensor, a thermocouple, a thermoelectric element, an infrared thermometer, or a Coulomb Blackade thermometer is used. 如申請專利範圍第8至15項中任一項所述之方法,其中,根據溫度量測結果為基礎來調整該先質(A,B)之供應,或根據溫度量測結果為基礎來調整該配劑閥之開啟與關閉。 The method according to any one of claims 8 to 15, wherein the supply of the precursor (A, B) is adjusted based on the temperature measurement result, or is adjusted based on the temperature measurement result. The dispensing valve is opened and closed. 一種溫度感測器(8,9,11,13,15,17,19)之使用,其藉由一先質(A,B)與一配劑閥(22,24,32)間之游離氣體空間(16,18,30,38)中的一溫度感測器(9,11,15,17,19),測量一處理中,藉開啟與關閉設置至一先質供應管線(16,18,30)之該配劑閥(22,24,32),而自一先質容器(10,12)經由該先質供應管線(16,18,30)朝一反應空間(7)之該先質(A,B)供應期間的溫度變化,來偵測該氣態先質(A,B)之供應,該處理係使一基板(5)之表面歷經至少一第一先質(A)及一第二先質(B)之連貫表面反應者。 A temperature sensor (8, 9, 11, 13, 15, 17, 19) used by a free gas between a precursor (A, B) and a dispensing valve (22, 24, 32) A temperature sensor (9, 11, 15, 17, 19) in the space (16, 18, 30, 38) is measured by a turn-on and turn-off setting to a precursor supply line (16, 18, 30) the dispensing valve (22, 24, 32), and the precursor from the precursor reservoir (10, 12) to the reaction space (7) via the precursor supply line (16, 18, 30) ( A, B) the temperature change during the supply to detect the supply of the gaseous precursor (A, B), the process is such that the surface of a substrate (5) passes through at least a first precursor (A) and a second Coherent surface responders of precursor (B). 一種溫度感測器(17)之使用,用於偵測一個或更多液體先質(A,B)於一處理中,在一先質容器(10,12)中之表面液位,該處理係使一基板(5)之表面歷經至少一第一先質(A)及一第二先質(B)之連貫表面反應者。 A temperature sensor (17) for detecting one or more liquid precursors (A, B) in a process, a surface level in a precursor container (10, 12), the treatment The surface of a substrate (5) is passed through a continuous surface reactant of at least a first precursor (A) and a second precursor (B).
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