TW201335459A - Device for feeding tape and device for sewing on tape - Google Patents

Device for feeding tape and device for sewing on tape Download PDF

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Publication number
TW201335459A
TW201335459A TW101136705A TW101136705A TW201335459A TW 201335459 A TW201335459 A TW 201335459A TW 101136705 A TW101136705 A TW 101136705A TW 101136705 A TW101136705 A TW 101136705A TW 201335459 A TW201335459 A TW 201335459A
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TW
Taiwan
Prior art keywords
belt
rollers
tape
seam
sensor
Prior art date
Application number
TW101136705A
Other languages
Chinese (zh)
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TWI626347B (en
Inventor
Katsuaki Sakai
Shigeki Katou
Original Assignee
Juki Kk
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Publication date
Priority claimed from JP2011220074A external-priority patent/JP5982107B2/en
Priority claimed from JP2011220067A external-priority patent/JP5982106B2/en
Application filed by Juki Kk filed Critical Juki Kk
Publication of TW201335459A publication Critical patent/TW201335459A/en
Application granted granted Critical
Publication of TWI626347B publication Critical patent/TWI626347B/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B15/00Machines for sewing leather goods
    • D05B15/02Shoe sewing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/30Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
    • B26D1/305Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut for thin material, e.g. for sheets, strips or the like
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

A device for feeding tape, comprising: one motor (M1); two rollers (381, 382) arranged having a space therebetween in the feeding direction for a tape (T), and which press on the tape (T) and feed the tape (T); a holder (383) that rotatably holds each rotating axis of the two rollers (381, 382); a power transmission mechanism (39) that transmits rotational power from the drive shaft of the one motor (M1) to the two rotating axes, on the opposite side of the holder (383) to the two rollers (381, 382); and a roller switching mechanism (330) that causes the holder (383) to shake, using between the two rollers (381, 382) as a fulcrum, and which selectively causes only one of the two rollers (381, 382) to press on the tape (T).

Description

帶體送出裝置及帶體縫著裝置 Belt delivery device and belt seaming device 發明領域 Field of invention

本發明係關於送出帶體的帶體送出裝置、及具備該帶體送出裝置的帶體縫著裝置。 The present invention relates to a belt feeding device for feeding a belt body, and a belt body sewing device including the belt body feeding device.

發明背景 Background of the invention

在專利文獻1中揭示一種帶圈縫著縫紉機的帶體送出裝置。 Patent Document 1 discloses a belt feeding device for sewing a sewing machine with a loop.

專利文獻1的帶體送出裝置係以1個滾輪送出帶體者,在滾輪的前方配置有切斷帶體的可動刃。以該可動刃所被切斷之帶體之具有接縫(接頭)的部分係藉由氣壓缸朝正下方落下而被排出。 In the belt feeding device of Patent Document 1, the belt is fed by one roller, and a movable blade that cuts the belt body is disposed in front of the roller. The portion having the joint (joint) of the belt body to which the movable blade is cut is discharged by the pneumatic cylinder falling downward.

接著,以滾輪的旋轉驅動而言,雖在專利文獻1並未明示,但是一般而言,較多為傳達馬達的動力的皮帶驅動方式。 Next, although the rotational driving of the roller is not disclosed in Patent Document 1, in general, it is generally a belt driving method that transmits the power of the motor.

此外,亦有控制2個滾輪間的旋轉差來防止帶體伸展的方式者。 In addition, there is also a way of controlling the difference in rotation between the two rollers to prevent the belt from stretching.

此外,在專利文獻2中揭示一種帶狀包裝體的製造裝置。 Further, Patent Document 2 discloses a manufacturing apparatus of a belt-shaped package.

專利文獻2的帶狀包裝體的製造裝置係將包裝體連續 相連的帶狀包裝體以驅動輥導入/搬送至製造裝置,為了形成為長形的帶狀包裝體,以感測器來偵測以帶體相連接的連接部之後,以夾具機構來固定所檢測出的連接部的前後的帶狀包裝體,接著以工件切割器切斷連接部的前後的包裝體的的密封部的中央來去除連接部,使該去除掉的連接部朝下方落下。 The manufacturing apparatus of the tape-shaped package of patent document 2 is continuous packaging body. The connected strip-shaped package body is introduced/transferred to the manufacturing device by a driving roller, and in order to form an elongated strip-shaped package body, the sensor is used to detect the connection portion connected by the belt body, and then fixed by a clamp mechanism The strip-shaped package of the front and rear of the detected connecting portion is then cut by the center of the sealing portion of the package before and after the connecting portion is cut by the workpiece cutter, and the removed connecting portion is dropped downward.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1:日本特開平6-315583號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. Hei 6-315583

專利文獻2:日本特開平8-282637號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 8-282637

發明概要 Summary of invention

例如,在鞋子的大身縫著帶體時,為了將以預定長度切斷後的帶體供給至大身的預定位置,如專利文獻1所示,除了在可動刃的跟前送出帶體的滾輪以外,在縫紉機的針的正前方必須要有另1個滾輪。 For example, when the belt body is sewn to the body of the shoe, the belt body cut at a predetermined length is supplied to a predetermined position of the large body, as shown in Patent Document 1, except for the roller that feeds the belt body in front of the movable blade. There must be another roller in front of the needle of the sewing machine.

但是,若為了將2個滾輪分別進行驅動而設置2個馬達時,成本會變高。此外,如前所述,亦必須追加控制2個滾輪間的旋轉差來防止帶體伸展的方式,使得成本更高且構造更為複雜。 However, if two motors are provided to drive the two rollers separately, the cost becomes high. Further, as described above, it is also necessary to additionally control the rotation difference between the two rollers to prevent the belt from being stretched, which makes the cost higher and the structure more complicated.

因此,考慮以1個馬達直接藉由皮帶驅動方式使2個滾輪旋轉,但是如此一來,在2個滾輪間,變得無法配置用以將帶體切斷成預定長度、或在有接縫的部分進行切斷的切 刀。 Therefore, it is conceivable to rotate two rollers directly by a belt drive by one motor, but as a result, between the two rollers, it becomes impossible to configure the belt to be cut into a predetermined length or in a seam. Part of the cut Knife.

本發明之第1目的在提供以1個馬達驅動2個滾輪而使帶體送出,可減少帶體伸展,並且可在2個滾輪間配置切刀,帶體的排出變得較為容易的帶體送出裝置及帶體縫著裝置。 A first object of the present invention is to provide a belt body in which two rollers are driven by one motor to feed the belt body, and the belt body can be stretched, and the cutter can be disposed between the two rollers, and the belt body can be easily discharged. The delivery device and the body sewing device.

此外,為了在前後滾輪之間,使以可動刃所被切斷之帶體之具有接縫的部分朝正下方落下而排出,如專利文獻1所示,設置氣壓缸,或如專利文獻2所示,設置用以固定所被切斷的連接部的前後的帶狀包裝體的夾具機構亦會造成成本增加或構造複雜化。 Further, in order to discharge the portion having the seam of the belt body cut by the movable blade downward and directly between the front and rear rollers, as shown in Patent Document 1, a pneumatic cylinder is provided, or as disclosed in Patent Document 2 It is to be noted that the jig mechanism for fixing the front and rear belt-shaped packages for fixing the cut connecting portions also causes an increase in cost or a complicated structure.

本發明之第2目的在提供不需要有用以排出帶體接縫部分的專用手段,且容易以手指排出帶體接縫部分,並且可確實判別是否已除掉以手指所被切斷的帶體接縫部分的帶體送出裝置及帶體縫著裝置。 A second object of the present invention is to provide a dedicated means which does not require a portion for discharging a seam portion of a belt, and which is easy to discharge the seam portion of the belt with a finger, and can surely discriminate whether or not the belt which has been cut by the finger has been removed. The belt body feeding device and the belt body sewing device of the seam portion.

為了達成前述第1目的,本發明可採用的第1態樣係一種帶體送出裝置,其特徵為具備有:2個滾輪,其係於帶體的送出方向隔著間隔作配置,壓接於前述帶體來傳送前述帶體;1個馬達,其係作為使前述2個滾輪進行旋轉之驅動源;保持具,其係對前述2個滾輪的旋轉軸分別以可旋轉自如的方式支持;動力傳達機構,其係隔著前述保持具而在前述2個滾輪的相反側,將前述1個馬達的驅動軸的旋轉動力傳達至前述 2個滾輪的旋轉軸;及滾輪切換機構,其係使前述保持具以前述2個滾輪之間為支點來進行擺動,僅使前述2個滾輪的其中一個選擇性地壓接於前述帶體。 In order to achieve the first object, the first aspect of the present invention is a belt feeding device characterized in that: two rollers are provided, which are disposed at intervals in a feeding direction of the belt, and are crimped to each other. The belt body transmits the belt body; one motor is used as a driving source for rotating the two rollers; and the holder is rotatably supported by the rotation axes of the two rollers; a transmission mechanism that transmits the rotational power of the drive shaft of the one motor to the side opposite to the two rollers across the holder a rotating shaft of the two rollers; and a roller switching mechanism that swings the holder between the two rollers as a fulcrum, and selectively presses only one of the two rollers to the belt.

前述第1態樣之帶體送出裝置中,亦可更具備有切刀,其係被配置在前述2個滾輪之間,用以切斷前述帶體。 In the belt feeding device according to the first aspect, a cutter may be further provided between the two rollers to cut the belt.

前述第1態樣之帶體送出裝置中,亦可更具備有:傳達腕,其係在一端側保持前述切刀,連同前述切刀一起上下移動;及壓桿,其係受前述傳達腕支持,連同前述切刀一起上下移動,可按壓帶體供給路徑上的前述帶體。 Further, in the belt feeding device according to the first aspect, the communication wrist may further include a cutter that holds the cutter on one end side and moves up and down together with the cutter, and a pressing lever that is supported by the communication wrist. And moving up and down together with the cutter, the belt body on the belt supply path can be pressed.

前述第1態樣之帶體送出裝置中,亦可前述動力傳達機構係由以下所構成:分別設在前述2個滾輪的旋轉軸與前述1個馬達的驅動軸的附齒帶輪;及被架設在前述附齒帶輪的時序皮帶。 In the belt feeding device according to the first aspect, the power transmission mechanism may be configured to include a toothed pulley provided on a rotation axis of the two rollers and a drive shaft of the one motor, respectively; A timing belt that is erected on the aforementioned toothed pulley.

前述第1態樣之帶體送出裝置中,亦可形成為以下構成:更具備有對前述保持具以可旋動的方式支持的第1支軸,前述滾輪切換機構具有:連結桿,其係一端側被連結在前述保持具;第2支軸,其係以對前述連結桿以可旋動的方式支持;及汽缸單元,其係與前述連結桿的後端部連結。 In the belt feeding device according to the first aspect, the first support shaft may be further configured to be rotatablely supported by the holder, and the roller switching mechanism may include a connecting rod. One end side is coupled to the holder; the second support shaft is rotatably supported to the connecting rod; and the cylinder unit is coupled to the rear end portion of the connecting rod.

為了達成前述第1目的,本發明可採用的第2態樣 係一種帶體縫著裝置,其係在鞋子的大身縫著帶體的帶體縫著裝置,其特徵為具備有:桌檯,其係供安置前述大身;如前述第1態樣之帶體送出裝置;及縫紉機,其係根據縫製模式(pattern)而在前述大身縫著前述帶體。 In order to achieve the first object described above, the second aspect that can be employed in the present invention The utility model relates to a belt seaming device, which is a belt seaming device with a belt body sewn on a large body of a shoe, and is characterized in that: a table is provided for arranging the large body; as in the first aspect described above a belt feeding device; and a sewing machine that sews the belt body over the large body according to a sewing pattern.

為達成前述第2目的,本發明可採用的第3態樣係一種帶體送出裝置,其特徵為具備有:2個滾輪,其係於帶體的送出方向隔著間隔作配置,壓接於前述帶體來傳送前述帶體;帶體接縫感測器,其係相對前述2個滾輪被配置在前述送出方向的上游側,用以檢測前述帶體的接縫;及帶體感測器,其係相對前述2個滾輪被配置在前述送出方向的下游側,用以檢測有無前述帶體。 In order to achieve the second object, the third aspect of the present invention is a belt feeding device characterized in that: two rollers are provided, which are arranged at intervals in a feeding direction of the belt, and are crimped to each other. The belt body transmits the belt body; the belt seam sensor is disposed on the upstream side of the feeding direction with respect to the two rollers to detect the seam of the belt body; and the belt body sensor The two rollers are disposed on the downstream side in the feeding direction to detect the presence or absence of the belt.

前述第3態樣之帶體送出裝置中,亦可形成為以下構成:更具備有:切刀,其係被配置在前述2個滾輪之間,用以切斷前述帶體;及控制手段,其係使前述2個滾輪進行旋轉驅動,使前述切刀上下移動,前述控制手段在前述帶體接縫感測器檢測出前述接縫之後,使前述切刀切斷包含前述接縫的任意長度的帶體,使前述2個滾輪之中被配置在前述送出方向之下游側的前滾輪將所被切斷之包含前述接縫的任意長度的帶體往前述 下游側送出。 In the belt feeding device of the third aspect, the belt feeding device may further include a cutter that is disposed between the two rollers to cut the belt body and a control means. The two rollers are rotationally driven to move the cutter up and down. The control means causes the cutter to cut the length including the seam after the seam detector detects the seam. In the belt body, the front roller disposed on the downstream side in the feeding direction among the two rollers has the tape body having the length of the slit to be cut into the aforementioned The downstream side sends out.

前述第3態樣之帶體送出裝置中,亦可形成為以下構成:供給前述帶體的供給路徑及前述接縫係以反射光的反射材所形成,前述帶體係以不會反射光的材料所形成,前述帶體感測器係被配置成與前述供給路徑相對向,並且偵測前述反射材的反射型感測器,前述控制手段係依前述帶體感測器的偵測訊號的變化,來檢測前述所被切斷之包含接縫的任意長度的帶體已由前述供給路徑被去除。 In the belt feeding device according to the third aspect, the supply path for supplying the belt and the joint may be formed by a reflecting material that reflects light, and the belt system may not reflect light. Forming, the strip sensor is configured to face the supply path and detect the reflective sensor of the reflective material, and the control means is dependent on the change of the detection signal of the strip sensor. The tape body of any length including the seam to be cut as described above has been removed by the aforementioned supply path.

前述第3態樣之帶體送出裝置中,亦可形成為以下構成:更具備有滾輪切換機構,其係僅使前述2個滾輪的其中一個選擇性地壓接於前述帶體,前述控制手段係控制前述滾輪切換機構,將前述帶體朝前述下游側傳送。 In the belt feeding device according to the third aspect, the roller switching mechanism may be further configured to selectively press the one of the two rollers to the belt, and the control means The roller switching mechanism is controlled to convey the belt body toward the downstream side.

為達成前述第2目的,本發明可採用的第4態樣係一種帶體縫著裝置,其係在鞋子的大身縫著帶體的帶體縫著裝置,其特徵為具備有:桌檯,其係供安置前述大身;如前述第3態樣之帶體送出裝置;及縫紉機,其係根據縫製模式而在前述大身縫著前述帶體。 In order to achieve the above second object, the fourth aspect which can be used in the present invention is a belt seaming device which is a belt seaming device in which a belt body is sewn in a large body, and is characterized in that: a table is provided The belt body feeding device according to the third aspect; and the sewing machine, wherein the belt body is sewn in the large body according to the sewing mode.

藉由上述構成,以1個馬達驅動2個滾輪,僅使1 個滾輪選擇性地壓接於帶體而使帶體送出,因此帶體的延展少即可。此外,由於未將2個滾輪直接以皮帶相連結,因此在2個滾輪間可配置切刀,亦可輕易地進行帶體的排出。此外,裝載1個馬達即可,可使帶體送出裝置小型化。 According to the above configuration, two rollers are driven by one motor, and only one is made. The rollers are selectively crimped to the belt body to feed the belt body, so that the belt body can be stretched less. Further, since the two rollers are not directly coupled to each other by the belt, the cutter can be disposed between the two rollers, and the discharge of the belt can be easily performed. Further, it is only necessary to load one motor, and the belt feeding device can be miniaturized.

再者,壓桿連同切刀一起上下移動,壓桿按壓帶體,因此可防止在帶體供給裝置進行進退動作時發生帶體偏移。 Further, the pressing rod moves up and down together with the cutter, and the pressing rod presses the belt body, thereby preventing the belt body from being displaced when the belt feeding device advances and retracts.

此外,藉由上述構成,由於不需要用以排出帶體接縫部分的專用手段,因此可輕易地以手指抓取帶體接縫部分來排出。 Further, with the above configuration, since a dedicated means for discharging the seam portion of the belt body is not required, the joint portion of the belt body can be easily grasped by fingers to be discharged.

再者,藉由設置帶體接縫感測器及帶體感測器,所被切斷的帶體接縫部分藉由2個滾輪而被送出至帶體送出裝置的前端側後,可確實地判別是否作業人員以手指已去除所被切斷的帶體接縫部分。 Furthermore, by providing the belt seam sensor and the belt body sensor, the cut seam portion of the belt body is sent to the front end side of the belt feeding device by the two rollers, and it is possible to It is discriminated whether or not the operator has removed the seam portion of the belt to be cut with the finger.

1‧‧‧輔助桌檯 1‧‧‧Auxiliary table

2‧‧‧縫紉機 2‧‧‧Sewing machine

3‧‧‧帶體供給裝置 3‧‧‧Band supply device

4‧‧‧帶體架 4‧‧‧With body frame

5‧‧‧控制箱 5‧‧‧Control box

6‧‧‧顯示裝置 6‧‧‧ display device

7‧‧‧條碼讀取器 7‧‧‧Barcode reader

8‧‧‧縫紉機控制終端機(操作面板) 8‧‧‧Sewing machine control terminal (operation panel)

9‧‧‧捲線軸(上線供給手段) 9‧‧‧Rolling spool (upline supply means)

10‧‧‧落針孔 10‧‧‧ pinhole

11‧‧‧下板 11‧‧‧ Lower board

12‧‧‧上壓腳 12‧‧‧Upper presser foot

13‧‧‧上推驅動裝置 13‧‧‧Upper push drive

14(14a、14b、14c)‧‧‧圓孔 14 (14a, 14b, 14c) ‧ ‧ round hole

15(15a、15b、15c、15d)‧‧‧圓孔 15 (15a, 15b, 15c, 15d) ‧ ‧ round hole

16(16a、16b、16c)‧‧‧基準銷 16 (16a, 16b, 16c) ‧ ‧ reference pin

17(17a、17b)、18(18a、18b)‧‧‧大身感測器 17 (17a, 17b), 18 (18a, 18b) ‧ ‧ large body sensor

19‧‧‧支架 19‧‧‧ bracket

20‧‧‧開始開關 20‧‧‧Start switch

21‧‧‧停止開關 21‧‧‧Stop switch

22‧‧‧針 22‧‧‧ needle

23‧‧‧中壓腳 23‧‧‧ Medium presser foot

31‧‧‧固定區塊 31‧‧‧Fixed blocks

32‧‧‧空氣汽缸 32‧‧‧Air cylinder

33‧‧‧可動區塊 33‧‧‧ movable block

34‧‧‧固定帶體導件 34‧‧‧Fixed body guides

35‧‧‧可動帶體導件 35‧‧‧ movable belt guide

37‧‧‧螺絲棒 37‧‧‧ screw rod

38‧‧‧帶體送出機構部 38‧‧‧Sports Department

39‧‧‧時序皮帶機構(動力傳達機構) 39‧‧‧Timed belt mechanism (power transmission mechanism)

41‧‧‧上段架 41‧‧‧Upper shelf

42‧‧‧中段架 42‧‧‧ middle shelf

43‧‧‧下段架 43‧‧‧Lower shelf

44‧‧‧旋轉板 44‧‧‧Rotating plate

45‧‧‧導件 45‧‧‧ Guides

46‧‧‧供給用孔 46‧‧‧Supply hole

47‧‧‧近接開關(架用帶體感測器) 47‧‧‧Proximity switch (frame sensor)

48‧‧‧LED燈 48‧‧‧LED lights

49‧‧‧待機用孔 49‧‧‧Standing hole

50‧‧‧出口板 50‧‧‧Export board

100‧‧‧桌檯 100‧‧‧Table

111‧‧‧桿 111‧‧‧ rod

112‧‧‧支持板 112‧‧‧Support board

113‧‧‧汽缸單元(基準銷驅動手段) 113‧‧‧Cylinder unit (reference pin drive means)

114‧‧‧可動板 114‧‧‧ movable plate

115‧‧‧螺絲棒 115‧‧‧screw rod

116‧‧‧基準銷 116‧‧‧Related sales

301‧‧‧切刀 301‧‧‧Cutter

302‧‧‧桿(壓桿) 302‧‧‧ rod (pressure bar)

303‧‧‧帶體接縫感測器 303‧‧‧Band seam sensor

304‧‧‧支架 304‧‧‧ bracket

305‧‧‧帶體感測器 305‧‧‧With body sensor

306‧‧‧支架 306‧‧‧ bracket

307‧‧‧傳達腕 307‧‧‧Communication wrist

330‧‧‧滾輪切換機構 330‧‧‧Roller switching mechanism

331‧‧‧第2支軸 331‧‧‧2nd shaft

332‧‧‧連結桿 332‧‧‧ Connecting rod

333‧‧‧長孔 333‧‧‧ long hole

334‧‧‧連結小輪 334‧‧‧Linked small wheel

335‧‧‧汽缸單元(滾輪切換汽缸) 335‧‧‧Cylinder unit (wheel switch cylinder)

336‧‧‧活塞桿 336‧‧‧ piston rod

381‧‧‧前滾輪 381‧‧‧ Front wheel

382‧‧‧後滾輪 382‧‧‧Back wheel

381A、382A‧‧‧旋轉軸 381A, 382A‧‧‧Rotary axis

383‧‧‧保持具 383‧‧‧Holding

384‧‧‧支架 384‧‧‧ bracket

385‧‧‧支軸 385‧‧‧ fulcrum

386‧‧‧切刀 386‧‧‧Cutter

391、392、393‧‧‧附齒帶輪 391, 392, 393‧‧ ‧ toothed pulley

394‧‧‧時序皮帶 394‧‧‧Timed belt

395‧‧‧拉伸帶輪 395‧‧‧Drawing pulley

396‧‧‧支架 396‧‧‧ bracket

397‧‧‧延長部 397‧‧‧Extension

398‧‧‧扣合銷 398‧‧‧deduction

h‧‧‧基準孔 H‧‧‧ reference hole

LI、LO、RI、RO‧‧‧大身 LI, LO, RI, RO‧‧‧

M1‧‧‧馬達 M1‧‧‧ motor

M1a‧‧‧驅動軸 M1a‧‧‧ drive shaft

NT‧‧‧上線 NT‧‧‧Online

T、Ts、Tm、Tm1、Tw‧‧‧帶體 T, Ts, Tm, Tm1, Tw‧‧‧ belt

TG‧‧‧帶體接縫部(帶體接頭) TG‧‧‧Band joint (with body joint)

圖1係顯示適用本發明之帶體縫著裝置之一實施形態之構成的斜視圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a configuration of an embodiment of a belt sewing apparatus to which the present invention is applied.

圖2係顯示縫著帶體的鞋子的大身的平面圖。 Fig. 2 is a plan view showing the large body of the shoe in which the belt is sewn.

圖3係顯示圖1之帶體縫著裝置中的顯示畫面的顯示例的正面圖。 Fig. 3 is a front elevational view showing a display example of a display screen in the tape sewing device of Fig. 1;

圖4係顯示由縫紉機側觀看圖1的帶體縫著裝置的斜視圖,在大身按壓部安置大身的狀態者。 Fig. 4 is a perspective view showing the belt sewn device of Fig. 1 viewed from the sewing machine side, in a state in which a large body is placed in the large body pressing portion.

圖5係圖1的帶體縫著裝置所配備的桌檯及大身按壓部的放大圖。 Fig. 5 is an enlarged view of a table and a large body pressing portion provided in the belt sewing device of Fig. 1.

圖6係由正面側觀看圖5的桌檯及大身按壓部的斜視圖。 Fig. 6 is a perspective view of the table and the body pressing portion of Fig. 5 as viewed from the front side.

圖7係由下方觀看圖6的桌檯的下部的斜視圖。 Fig. 7 is a perspective view of the lower portion of the table of Fig. 6 as viewed from below.

圖8係由右側觀看圖7的桌檯下部的斜視圖。 Figure 8 is a perspective view of the lower portion of the table of Figure 7 as viewed from the right side.

圖9係圖4的大身按壓部的放大圖。 Fig. 9 is an enlarged view of the large body pressing portion of Fig. 4.

圖10係將異於圖9的大身安置在大身按壓部的狀態圖。 Fig. 10 is a view showing a state in which the large body different from Fig. 9 is placed on the large body pressing portion.

圖11係顯示在圖1的帶體縫著裝置所配備的帶體供給裝置安置帶體的狀態的斜視圖。 Fig. 11 is a perspective view showing a state in which a belt body supply device provided in the belt sewing device of Fig. 1 is placed with a belt body.

圖12係由安置帶體的方向觀看圖11的帶體供給裝置的斜視圖。 Figure 12 is a perspective view of the tape supply device of Figure 11 as seen from the direction in which the tape body is placed.

圖13係圖11的帶體供給裝置的放大圖。 Figure 13 is an enlarged view of the tape supply device of Figure 11 .

圖14係圖13的帶體供給裝置所配備的帶體送出機構部的放大圖。 Fig. 14 is an enlarged view of a belt feeding mechanism portion provided in the belt supply device of Fig. 13;

圖15係顯示在圖14的帶體送出機構部中使切刀作動的狀態圖。 Fig. 15 is a view showing a state in which the cutter is actuated in the belt feeding mechanism portion of Fig. 14;

圖16係顯示圖13的帶體供給裝置的帶體供給路徑的平面圖。 Fig. 16 is a plan view showing a tape supply path of the tape supply device of Fig. 13;

圖17係圖14的帶體送出機構部的側面圖。 Fig. 17 is a side view showing the belt feeding mechanism portion of Fig. 14;

圖18係顯示圖17的帶體送出機構部的切換動作圖。 Fig. 18 is a view showing a switching operation of the belt feeding mechanism unit of Fig. 17;

圖19係顯示圖16的帶體供給路徑的寬幅補正機構部的斜視圖。 Fig. 19 is a perspective view showing a wide correction mechanism portion of the tape supply path of Fig. 16;

圖20係藉由圖19的寬幅補正機構部,將帶體供給路徑的寬幅補正為較窄的狀態圖。 Fig. 20 is a view showing a state in which the width of the tape supply path is corrected to be narrow by the wide-width correction mechanism portion of Fig. 19.

圖21係顯示對大身供給帶體的瞬前的開始縫製狀態的 放大斜視圖。 Figure 21 is a view showing the instant start sewing state of the large body supply belt body. Zoom in on the oblique view.

圖22係顯示對大身供給帶體的狀態圖。 Fig. 22 is a view showing a state in which the belt body is supplied to the large body.

圖23係顯示對大身開始縫著帶體的狀態圖。 Fig. 23 is a view showing a state in which the belt body is sewn at the beginning of the body.

圖24係顯示在圖23的大身開始縫著帶體時的中壓腳的圖。 Fig. 24 is a view showing the intermediate presser when the body of Fig. 23 starts to sew the belt body.

圖25係與圖13同樣的帶體供給裝置的斜視圖,顯示檢測帶體接縫時者。 Fig. 25 is a perspective view of the belt supply device similar to Fig. 13 and showing the case where the seam of the belt is detected.

圖26係顯示帶體接縫的送出狀態的斜視圖。 Fig. 26 is a perspective view showing the delivery state of the belt seam.

圖27係顯示圖26的帶體接縫的去除方法的圖。 Figure 27 is a view showing a method of removing the tape seam of Figure 26.

圖28係帶體縫著的一般流程圖。 Figure 28 is a general flow diagram of the strap seam.

圖29係接續圖28的一般流程圖。 Figure 29 is a general flow diagram subsequent to Figure 28.

圖30係帶體供給裝置初期化的流程圖。 Fig. 30 is a flow chart showing the initialization of the belt supply device.

圖31係帶體檢查的流程圖。 Figure 31 is a flow chart of the tape inspection.

圖32係AB感測器檢查的流程圖。 Figure 32 is a flow chart of the AB sensor inspection.

圖33係IO感測器位置運算的流程圖。 Figure 33 is a flow chart of the IO sensor position calculation.

圖34係IO感測器檢查的流程圖。 Figure 34 is a flow chart of the IO sensor check.

圖35係縫製的流程圖。 Figure 35 is a flow chart of sewing.

圖36係等待回收縫製物的流程圖。 Figure 36 is a flow chart of waiting to recover the sewing.

圖37係在桌檯上安置左右、內外不同的大身的狀態圖。 Fig. 37 is a state diagram in which the left and right sides, the inside and the outside are different on the table.

圖38係顯示切斷後的帶體接縫的狀態的平面圖,顯示藉由該切斷位置(尺寸)所發生的3種狀態(a)~(c)者。 38 is a plan view showing a state of the seam of the tape body after cutting, and shows three states (a) to (c) which occur by the cutting position (size).

圖39係本實施形態的控制區塊圖。 Fig. 39 is a view showing a control block of the embodiment.

用以實施發明之形態 Form for implementing the invention

以下參照圖示,詳加說明用以實施本發明的形態。 The form for carrying out the invention will be described in detail below with reference to the drawings.

(實施形態) (embodiment)

圖1係顯示適用本發明之帶體縫著裝置之一實施形態之構成者。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the constitution of an embodiment of a belt sewing apparatus to which the present invention is applied.

其中,在該實施形態之說明中,將上下方向設為Z軸方向,與此呈正交的水平方向一方設為X軸方向(左右方向),將與Z軸方向及X軸方向呈正交的水平方向設為Y軸方向(前後方向)。在縫紉機2的頭部長邊方向中,將針側設為Y軸方向跟前側(跟前側)、將針的相反側設為Y軸方向後方側(後方側)。此外,由Y軸方向跟前側觀看縫紉機2而將右方設為X軸方向右側(僅稱為「右側」),將左方設為X軸方向左側(僅稱為「左側」)。 In the description of the embodiment, the vertical direction is defined as the Z-axis direction, and the horizontal direction orthogonal to the X-axis direction (left-right direction) is orthogonal to the Z-axis direction and the X-axis direction. The horizontal direction is set to the Y-axis direction (front-rear direction). In the head-side direction of the sewing machine 2, the needle side is set to the front side (the front side) in the Y-axis direction, and the opposite side of the needle is set to the rear side (the rear side) in the Y-axis direction. Further, the sewing machine 2 is viewed from the Y-axis direction and the front side, and the right side is set to the right side in the X-axis direction (only "right side"), and the left side is set to the left side in the X-axis direction (only "left side").

如圖1所示,在桌檯100上,朝向X軸方向配列載置有縫紉機2、帶體供給裝置3、顯示裝置6。在縫紉機2的頭部上固定輔助桌檯1,下板11及上壓腳12以可在輔助桌檯1上沿著XY合成方向移動的方式而設。在帶體供給裝置3的Y軸方向後方側配置有帶體架4。 As shown in FIG. 1, on the table 100, the sewing machine 2, the belt supply device 3, and the display device 6 are placed in the X-axis direction. The auxiliary table 1 is fixed to the head of the sewing machine 2, and the lower plate 11 and the upper presser foot 12 are provided so as to be movable in the XY combining direction on the auxiliary table 1. A belt rack 4 is disposed on the rear side of the belt supply device 3 in the Y-axis direction.

如圖5所示,縫紉機2係設有:與藉由縫紉機馬達而旋轉的縫紉機主軸(未圖示)連動而上下移動的針22;對應針22的上下移動而上下移動,在針22扎入縫製物(帶體、大身)後抽出為止的期間按壓縫製物的針貫穿部周圍的中壓腳23。中壓腳23係與針22同步而以一定的行程上下移動者,如日本專利4526917號之記載所示,在縫製中可變更其高 度。此外,雖未圖示,具備有:與針22協同動作而一面供給下線一面形成針腳的旋梭、及按照磁鐵(切線驅動裝置)的動作來切斷上下線的切線手段。 As shown in Fig. 5, the sewing machine 2 is provided with a needle 22 that moves up and down in conjunction with a sewing machine spindle (not shown) that is rotated by a sewing machine motor; the needle 22 is moved up and down in response to the vertical movement of the needle 22, and the needle 22 is inserted. The intermediate presser 23 around the needle penetration portion of the sewing material is pressed while the sewing material (belt body, large body) is pulled out. The intermediate presser 23 is moved up and down in synchronization with the needle 22 in a predetermined stroke, and as shown in Japanese Patent No. 4526917, the height can be changed during sewing. degree. Further, although not shown, a hook that forms a stitch while supplying the lower thread in cooperation with the needle 22 and a thread cutting means that cuts the upper and lower lines in accordance with the operation of the magnet (tangential driving device) are provided.

返回至圖1,在輔助桌檯1形成有供針22貫穿的落針孔10,此外,在縫紉機2的頭部係設有開始開關20及停止開關21。 Returning to Fig. 1, the auxiliary table 1 is provided with a needle drop hole 10 through which the needle 22 is inserted, and a start switch 20 and a stop switch 21 are provided on the head of the sewing machine 2.

帶體供給裝置3係以將被支持在帶體架4的帶體Ts、Tm、Tw選擇性地供給至縫紉機2的縫合位置的方式,在被配置在輔助桌檯1的右側而固定在桌檯100上的固定區塊31,透過省略圖示的線性導件安裝有可動區塊33。此外,在固定區塊31係固定有空氣汽缸(進退汽缸)32。空氣汽缸32的驅動桿的前端側係被固定在可動區塊33。若空氣汽缸32的驅動桿(活塞)作進退時,被線性導件導引,可動區塊33係相對輔助桌檯1而由右斜上方進行進退動作。 The belt supply device 3 is fixed to the table on the right side of the auxiliary table 1 so as to selectively supply the belt bodies Ts, Tm, and Tw supported by the belt rack 4 to the sewing position of the sewing machine 2. The fixed block 31 on the stage 100 is attached with a movable block 33 through a linear guide (not shown). Further, an air cylinder (advance and retreat cylinder) 32 is fixed to the fixed block 31. The front end side of the drive rod of the air cylinder 32 is fixed to the movable block 33. When the drive rod (piston) of the air cylinder 32 advances and retracts, it is guided by the linear guide, and the movable block 33 is moved forward and backward by the right oblique upper side with respect to the auxiliary table 1.

接著,在桌檯100的左側下方固定有控制箱5。 Next, a control box 5 is fixed to the lower left side of the table 100.

在顯示裝置6的跟前下,以可安裝卸下自如地支持的方式配置有條碼讀取器7。在顯示裝置6的上方係以可安裝卸下的方式支持縫紉機控制終端機(操作面板)8。在顯示裝置6的後方係配置有對縫紉機2供給針線的捲線軸(上線供給手段)9。 A bar code reader 7 is disposed in front of the display device 6 so as to be detachably supported. The sewing machine control terminal (operation panel) 8 is supported above the display device 6 so as to be attachable and detachable. A bobbin (upper line supply means) 9 for supplying a needle thread to the sewing machine 2 is disposed behind the display device 6.

縫著帶體的鞋子的大身係如圖2所示,通常為左外側的大身LO、左內側的大身LI、右內側的大身RI、右外側的大身RO等4枚。 As shown in Fig. 2, the large body of the shoe with the body is sewn, and is usually a large body LO on the left outer side, a large body LI on the left inner side, a large body RI on the right inner side, and a large body RO on the right outer side.

通常,在已完成的鞋子的狀態中,位於踝部(腳踝)之下 的大身的高度係左右均為外側的大身LO、RO比內側的大身LI、RI為更低。亦即,外側的大身LO、RO的大身寬幅會變窄。 Usually, in the state of the finished shoe, under the ankle (ankle) The height of the body is about the outer side of the large body LO, RO is lower than the inner body LI, RI. That is to say, the width of the outer body of the large body LO, RO will be narrow.

接著,在沿著4枚大身LO、LI、RI、RO的底側的部分,係分別貫穿形成有同一間距的2個基準孔h。該2個基準孔h係共通設在全尺寸的大身,在與鞋底接著時折返而使基準孔h被隱藏。 Next, two reference holes h having the same pitch are formed in portions along the bottom side of the four large bodies LO, LI, RI, and RO. The two reference holes h are commonly provided in a large body of a full size, and are folded back when the sole is next, so that the reference hole h is hidden.

顯示裝置6係具有液晶類型的一般顯示器構造,進行各種設定的畫面顯示,可藉由觸控面板來進行各種輸入設定。 The display device 6 has a general display structure of a liquid crystal type, and performs screen display of various settings, and various input settings can be performed by the touch panel.

條碼讀取器7若為具有由光學系統掃描器及解碼器所成之一般構成即可。作業人員持有條碼讀取器7,讀取大身或作業表所附之未圖示的條碼表上的條碼。在該條碼係包含有由此縫著帶體的預定鞋子尺寸等資訊。例如,若藉由前述條碼讀取器7而被讀入條碼時,在顯示裝置6係進行如圖3所示之顯示畫面的顯示。在該圖3之例中,作為條碼的讀入結果,在「讀取器讀入值」係顯示「8」,在畫面上係顯示與讀入值「8」相關連的資料。 The barcode reader 7 may have a general configuration formed by an optical system scanner and a decoder. The operator holds the bar code reader 7 and reads the bar code on the barcode table (not shown) attached to the body or the worksheet. The bar code includes information such as a predetermined shoe size in which the tape body is sewn. For example, when the barcode is read by the barcode reader 7, the display device 6 displays the display screen as shown in FIG. In the example of Fig. 3, as a result of reading the barcode, "8" is displayed in the "reader read value", and the data associated with the read value "8" is displayed on the screen.

操作面板8係液晶顯示用以輸入關於縫紉機2的動作的資訊的操作開關等。 The operation panel 8 is an operation switch or the like for inputting information on the operation of the sewing machine 2 in liquid crystal.

圖4係顯示安置大身LI(或RO)的狀態,大身LI(或RO)係被夾在輔助桌檯1上的下板11與上壓腳12之間。因此,下板11與上壓腳12構成大身按壓部。 Fig. 4 shows a state in which the large body LI (or RO) is placed, and the large body LI (or RO) is sandwiched between the lower plate 11 and the upper presser foot 12 on the auxiliary table 1. Therefore, the lower plate 11 and the upper presser foot 12 constitute a large body pressing portion.

上壓腳12係可藉由具有空氣汽缸等致動器的上推驅動 裝置13來相對下板11作上下移動。此外,未圖示之周知的X-Y進給裝置係具有:使支持大身的大身按壓部朝X軸方向移動的X軸馬達、與朝Y軸方向移動的Y軸馬達。亦即,X-Y進給裝置係可使大身按壓部沿著水平一平面移動。 The upper presser foot 12 can be driven up by an actuator having an air cylinder or the like The device 13 moves up and down relative to the lower plate 11. Further, a well-known X-Y feeding device (not shown) includes an X-axis motor that moves the large body pressing portion that supports the large body in the X-axis direction, and a Y-axis motor that moves in the Y-axis direction. That is, the X-Y feeding device can move the large body pressing portion along a horizontal plane.

如圖5及圖6所示,在輔助桌檯1係形成有:基準銷16(16a、16b、16c)的出沒用的3個圓孔14(14a、14b、14c)、及藉由大身感測器17(17a、17b)、18(18a、18b)所為之檢測用的4個圓孔15(15a、15b、15c、15d)。 As shown in FIG. 5 and FIG. 6, the auxiliary table 1 is formed with three circular holes 14 (14a, 14b, 14c) for the use of the reference pins 16 (16a, 16b, 16c), and by the large body. Four circular holes 15 (15a, 15b, 15c, 15d) for detecting by the sensors 17 (17a, 17b) and 18 (18a, 18b).

亦即,跟前側的二個圓孔14a、14b、及後方側的圓孔14c被形成在預定的位置。 That is, the two circular holes 14a and 14b on the front side and the circular hole 14c on the rear side are formed at predetermined positions.

此外,在該左右圓孔14a、14b之跟前側形成有二個圓孔15a、15d,位於圓孔15a、15d之X軸方向中間並且位於稍微後方而形成有二個圓孔15b、15c。 Further, two circular holes 15a and 15d are formed on the front side of the left and right circular holes 14a and 14b, and two circular holes 15b and 15c are formed in the middle of the circular holes 15a and 15d in the X-axis direction and slightly behind.

接著,以沿著Y軸方向的線段為中心,圓孔14a與圓孔14b、15a與圓孔15d、15b與圓孔15c係位於左右對稱的位置。 Next, the circular hole 14a and the circular holes 14b and 15a and the circular holes 15d and 15b and the circular hole 15c are located at the left-right symmetrical position centering on the line segment along the Y-axis direction.

此外,圖5所示狀態係大身按壓部11、12在縫製前位於用以安置大身的初期位置。 Further, in the state shown in Fig. 5, the large body pressing portions 11, 12 are located at an initial position for positioning the large body before sewing.

在輔助桌檯1之下係配置有:藉由進行上下移動而在圓孔14a、14b、14c出沒的3個基準銷16a、16b、16c、及藉由位於圓孔15a、15b、15c、15d之正下方的光電管所得之4個大身感測器17a、17b、18a、18b。 Below the auxiliary table 1, three reference pins 16a, 16b, 16c that are in the circular holes 14a, 14b, and 14c by vertical movement are disposed, and are located in the circular holes 15a, 15b, 15c, and 15d. The four large body sensors 17a, 17b, 18a, 18b obtained from the phototubes directly below.

亦即,在被固定在輔助桌檯1之下面的4個支架19的各個的前端安裝有4個大身感測器17a、17b、18a、18b。 That is, four large body sensors 17a, 17b, 18a, and 18b are attached to the front ends of the four brackets 19 that are fixed to the lower side of the auxiliary table 1.

如圖7及圖8所示,在輔助桌檯1的下部係透過桿 111而固定有支持板112。在該支持板112上裝載汽缸單元(基準銷驅動手段)113且予以固定。在汽缸單元113的驅動桿(活塞)被固定有可動板114。在可動板114係在以螺絲帽加以固定的3個螺絲棒115上分別組裝有基準銷16。該基準銷16係若對螺絲棒115施加預定以上的荷重時,以拉入至內部的方式介裝彈簧來進行組裝。若汽缸單元113的驅動桿上下移動時,基準銷116透過可動板114來作上升、下降。 As shown in FIG. 7 and FIG. 8, the lower part of the auxiliary table 1 is a transmission rod. A support plate 112 is fixed to 111. A cylinder unit (reference pin driving means) 113 is mounted on the support plate 112 and fixed. A movable plate 114 is fixed to a drive rod (piston) of the cylinder unit 113. The reference pin 16 is attached to each of the three screw bars 115 fixed to the movable plate 114 by a screw cap. When the reference pin 16 is applied with a predetermined load or more to the screw rod 115, the reference pin 16 is assembled by inserting a spring into the interior. When the drive lever of the cylinder unit 113 moves up and down, the reference pin 116 is raised and lowered by the movable plate 114.

當將內側大身LI或外側大身RO配置在下板11時,如圖9所示,由作業人員側觀看為跟前右側的基準銷16b與中央後方的基準銷16c被插入在形成於大身LI(或RO)的2個基準孔h而被定位。 When the inner large body LI or the outer large body RO is disposed on the lower plate 11, as shown in FIG. 9, the reference pin 16b on the right side of the front side and the reference pin 16c on the rear side are inserted in the body LI as viewed from the operator's side. The two reference holes h of (or RO) are positioned.

當將外側大身LO或內側大身RI配置在下板11時,如圖10所示,由作業人員側觀看為跟前左側的基準銷16a與中央後方的基準銷16c被插入在置放於下板11之上的大身LO(或RI)的2個基準孔h而被定位。 When the outer large body LO or the inner large body RI is disposed on the lower plate 11, as shown in FIG. 10, the reference pin 16a on the front left side and the reference pin 16c on the rear side are inserted in the lower plate as viewed from the operator's side. The two reference holes h of the large body LO (or RI) above 11 are positioned.

其中,上述任何情形均為各大身LI、LO、RI、RO係以其前端側(鞋子前側)成為後方側的方式被定位。 In any of the above cases, each of the large bodies LI, LO, RI, and RO is positioned such that the front end side (the front side of the shoe) is the rear side.

如圖12所示,帶體架4係形成為上段架41、中段架42、下段架43的3段構成,在各個設有用以載置帶體T(Ts、Tm、Tw)的旋轉板44,分別在捲繞狀態下,在上段架41的旋轉板44上置放小寬幅的帶體Ts,在中段架42的旋轉板44上置放一般寬幅的帶體Tm,在下段架43的旋轉板44上置放大寬幅的帶體Tw。 As shown in FIG. 12, the belt frame 4 is formed as a three-stage structure of the upper frame 41, the middle frame 42, and the lower frame 43, and each of the rotating plates 44 for mounting the tape T (Ts, Tm, Tw) is provided. In the wound state, a small wide strip Ts is placed on the rotating plate 44 of the upper frame 41, and a generally wide strip Tm is placed on the rotating plate 44 of the middle frame 42 in the lower frame 43. The rotating plate 44 is provided with a wide-width strip body Tw.

在圖12所示例中,最為多數使用的普通寬幅的帶 體Tm被安置在帶體供給裝置3的帶體供給路徑。 In the example shown in Fig. 12, the most widely used ordinary wide belt The body Tm is placed in the belt supply path of the belt supply device 3.

在此,在上段架41、中段架42、下段架43係在帶體排出部被固定配置有出口板50,在各出口板50、50、50係設有:當使用帶體Ts、Tm、Tw時使帶體前端插通的供給用孔46;檢測被插通在供給用孔46的帶體的近接開關(架用帶體感測器)47;以將帶體導引至供給用孔46的方式由出口板50突出的導件45;及在比導件45更為接近帶體供給源側,插通未使用的帶體前端來進行保持的待機用孔49。此外,在各出口板50設有LED燈48,以前述條碼讀取器7讀取預定的鞋子尺寸的條碼時,被配置在適合鞋子尺寸的帶體寬幅的架41~43的LED燈48會亮燈而通知作業人員(operator)。 Here, in the upper frame 41, the middle frame 42, and the lower frame 43, the outlet plate 50 is fixedly disposed in the tape discharge portion, and the outlet plates 50, 50, and 50 are provided with the tape bodies Ts and Tm, a supply hole 46 for inserting the front end of the tape body at Tw; a proximity switch (mounting belt sensor) 47 for detecting a tape body inserted into the supply hole 46; and guiding the tape body to the supply hole A guide 45 that protrudes from the outlet plate 50 in the manner of 46; and a standby hole 49 that is closer to the belt supply source than the guide 45 and that is inserted into the unused end of the belt body to be held. Further, an LED lamp 48 is provided in each of the exit plates 50, and when the bar code reader 7 reads the bar code of the predetermined shoe size, the LED lamps 48 are disposed on the wide-width frames 41 to 43 of the shoe size. It will light up and notify the operator.

如圖13所示,帶體供給裝置3的前述可動區塊33係上面形成為左下降形狀,其上面被使用作為帶體供給路徑。 As shown in Fig. 13, the movable block 33 of the tape supply device 3 is formed in a left-down shape on the upper surface, and the upper surface thereof is used as a tape supply path.

該帶體供給路徑係藉由設置被固定在可動區塊38上的固定帶體導件34、及以可朝寬幅方向移動的方式被支持在可動區塊33上的可動帶體導件35,來限制帶體T的兩側。此外,該帶體供給路徑係可將可動帶體導件35藉由變更寬幅方向的移動位置來進行寬幅補正。 The belt supply path is supported by the fixed belt guide 34 fixed to the movable block 38, and the movable belt guide 35 supported on the movable block 33 in such a manner as to be movable in the wide direction. To limit the sides of the strip T. Further, the belt supply path can widen the width of the movable belt guide 35 by changing the moving position in the wide direction.

亦即,如圖16所示,被設在帶體供給方向前後的一對螺絲棒37以可朝軸方向進退的方式螺合在固定帶體導件34,該螺絲棒37的一端被固定在可動帶體導件35。此外,在一對螺絲棒37的下方係藉由未圖示的蝸形齒輪,連結有被配置成與螺絲棒37呈正交的未圖示的1支傳達軸。此外, 傳達軸的一端係齒輪連結於未圖示的脈動馬達(寬幅變更馬達)。 That is, as shown in Fig. 16, a pair of screw bars 37 provided in the front and rear directions of the tape supply are screwed to the fixed tape guide 34 so as to be movable forward and backward in the axial direction, and one end of the screw bar 37 is fixed at Movable belt guide 35. Further, below the pair of screw bars 37, a single transmission shaft (not shown) that is disposed orthogonal to the screw rod 37 is coupled to a scroll gear (not shown). In addition, One end of the transmission shaft is coupled to a pulsation motor (wide change motor) (not shown).

接著,藉由該寬幅變更馬達的驅動,若一對螺絲棒37透過傳達軸、蝸形齒輪而旋轉時,相對於固定帶體導件34,可動帶體導件35進行平行移動來補正帶體供給路徑的寬幅。 Then, when the pair of screw rods 37 are rotated by the transmission shaft and the snail gear by the driving of the wide-width change motor, the movable belt guide 35 is moved in parallel with respect to the fixed belt guide 34 to correct the belt. The width of the body supply path.

亦即,藉由前述脈動馬達(寬幅變更馬達)的驅動,螺絲棒37進行旋轉,相對於固定帶體導件34,可動帶體導件35進行平行移動,可形成為如圖19所示,帶體供給路徑的寬幅被補正為較寬的狀態;及如圖20所示,將帶體供給路徑寬幅補正為較窄的狀態。 That is, the screw rod 37 is rotated by the driving of the pulsating motor (wide-width changing motor), and the movable belt guide 35 is moved in parallel with respect to the fixed belt guide 34, and can be formed as shown in FIG. The width of the strip supply path is corrected to a wider state; and as shown in FIG. 20, the strip supply path is widened to a narrower state.

如圖14所示,帶體送出機構部38係具備有:壓接於帶體供給路徑上的帶體上面來傳送帶體的前滾輪381及後滾輪382;將該等前滾輪381及後滾輪382的旋轉軸381A、382A,分別旋轉自如地進行保持的保持具383;及在前滾輪381及後滾輪382之間的中央正下方,被固定在可動區塊33的馬達M1。 As shown in FIG. 14, the belt feeding mechanism unit 38 includes a front roller 381 and a rear roller 382 that are pressed against the belt body on the belt supply path to convey the belt body; the front roller 381 and the rear roller 382 are attached. The rotating shafts 381A and 382A are rotatably held by the holder 383; and the motor M1 is fixed to the movable block 33 directly below the center between the front roller 381 and the rear roller 382.

其中,保持具383係在前滾輪381及後滾輪382之間的中央,以可旋動的方式被支持在支軸(第1支軸)385。支軸385係被固定在支架384,此外,支架384係被固定在可動區塊33。 Among them, the holder 383 is attached to the center between the front roller 381 and the rear roller 382, and is rotatably supported by the support shaft (first support shaft) 385. The support shaft 385 is fixed to the bracket 384, and the bracket 384 is fixed to the movable block 33.

此外,前滾輪381與後滾輪382係於帶體的送出方向隔著間隔作配置,壓接在帶體來傳送帶體的2個滾輪。 Further, the front roller 381 and the rear roller 382 are disposed at intervals in the feeding direction of the belt body, and are pressed against the belt body to transport the two rollers of the belt body.

此外,馬達(帶體進給馬達)M1係作為使2個滾輪進行旋 轉的帶體進給驅動源的脈動馬達。 In addition, the motor (with body feed motor) M1 is used to rotate two rollers. The rotating belt feeds the pulsating motor of the drive source.

此外,保持具383係分別旋轉自如地支持2個滾輪的旋轉軸381A、382A。 Further, the holder 383 is a rotation shaft 381A, 382A that rotatably supports two rollers, respectively.

接著,隔著保持具883而在前滾輪381及後滾輪382的相反側,該旋轉軸381A、382A與馬達M1的驅動軸M1a以時序皮帶機構(動力傳達機構)39予以連動連結。 Next, the rotation shafts 381A and 382A and the drive shaft M1a of the motor M1 are interlocked by a timing belt mechanism (power transmission mechanism) 39 on the side opposite to the front roller 381 and the rear roller 382 via the holder 883.

亦即,時序皮帶機構39係在前滾輪381及後滾輪382的旋轉軸381A、382A與馬達M1的驅動軸M1a分別裝設附齒帶輪391、392、393,在該等3個附齒帶輪391、392、393纏繞時序皮帶394,在支架384的兩側部,設置分別壓接在時序皮帶394的外周面的拉伸帶輪395所構成。拉伸帶輪395係透過支架396而被安裝在保持具383的側面。 That is, the timing belt mechanism 39 is provided with the toothed pulleys 391, 392, and 393 on the rotation shafts 381A and 382A of the front roller 381 and the rear roller 382 and the drive shaft M1a of the motor M1, respectively. The wheels 391, 392, and 393 are wound around the timing belt 394, and the both sides of the bracket 384 are provided with stretch pulleys 395 that are respectively pressed against the outer circumferential surface of the timing belt 394. The stretching pulley 395 is attached to the side surface of the holder 383 through the bracket 396.

時序皮帶機構(動力傳達機構)39係隔著保持具383而在前後的二個滾輪381、382的相反側,將馬達M1的驅動軸M1a的旋轉動力傳達至前後滾輪的旋轉軸381A、382A。 The timing belt mechanism (power transmission mechanism) 39 transmits the rotational power of the drive shaft M1a of the motor M1 to the rotation shafts 381A and 382A of the front and rear rollers on the opposite side of the front and rear rollers 381 and 382 via the holder 383.

若詳細敘述之,時序皮帶機構(動力傳達機構)39係由分別設在前後滾輪的旋轉軸381A、382A與馬達M1的驅動軸M1a的附齒帶輪391、392、393;及被架設在該等附齒帶輪的時序皮帶394所構成。 As described in detail, the timing belt mechanism (power transmission mechanism) 39 is attached to the rotation shafts 381A and 382A of the front and rear rollers and the toothed pulleys 391, 392, and 393 of the drive shaft M1a of the motor M1, respectively. The timing belt 394 is attached to the toothed pulley.

此外,在前滾輪381及後滾輪382之間的帶體供給路徑上,用以切斷帶體的切刀301可動地被安裝在可動區塊33的上面。對切刀301賦予上下移動的傳達腕307係被配置在前滾輪381、後滾輪382的Y軸方向後方側。在該切刀301設有一體化的桿(壓桿)302。 Further, on the belt supply path between the front roller 381 and the rear roller 382, a cutter 301 for cutting the belt body is movably mounted on the upper surface of the movable block 33. The communication wrist 307 that applies the vertical movement to the cutter 301 is disposed on the rear side in the Y-axis direction of the front roller 381 and the rear roller 382. An integrated rod (compression rod) 302 is provided in the cutter 301.

亦即,帶體送出機構部38係具備有:在一端側保持切刀301,連同切刀301一起上下移動的傳達腕307;及受傳達腕307支持,連同切刀301一起上下移動,且可按壓帶體供給路徑上的帶體的壓桿302。 In other words, the belt feeding mechanism unit 38 includes a communication wrist 307 that holds the cutter 301 on one end side and moves up and down together with the cutter 301, and is supported by the communication wrist 307, and moves up and down together with the cutter 301, and The pressing bar 302 of the belt body on the belt supply path is pressed.

此外,與帶體供給路徑的上方相對向配置有帶體接縫感測器303及帶體感測器305。 Further, a belt seam sensor 303 and a belt sensor 305 are disposed to face the upper side of the belt supply path.

在使切刀386作動的狀態下,如圖15所示,壓桿302係在切刀301進行作動的狀態下,藉由板簧而將帶體T由上方推壓。藉此,防止在帶體供給裝置3進退動作時發生帶體T偏移。將帶體T安置在帶體供給裝置3時,以手上舉壓桿302,來抽出替換前的帶體T,插入所要使用的帶體T而將帶體端抵碰於切刀301側面,放回桿302且進行固定。 In a state in which the cutter 386 is actuated, as shown in FIG. 15, the press lever 302 presses the belt T from above by the leaf spring in a state where the cutter 301 is actuated. Thereby, the belt T offset is prevented from occurring when the belt feeding device 3 moves forward and backward. When the tape body T is placed on the tape supply device 3, the tape T is removed by hand, and the tape body T before replacement is taken out, and the tape body T to be used is inserted to bring the tape body end against the side of the cutter 301. The rod 302 is placed back and fixed.

亦即,壓桿302係受傳達腕307支持,連同切刀301一起上下移動,可按壓帶體供給路徑上的帶體T。 That is, the pressing lever 302 is supported by the communication wrist 307, and moves up and down together with the cutter 301 to press the belt T on the belt supply path.

如圖16及圖17所示,在帶體送出機構部38係設有擺動保持具383來切換前滾輪381與後滾輪382的滾輪切換機構330。 As shown in FIGS. 16 and 17, the belt feeding mechanism unit 38 is provided with a swing holder 383 for switching the front roller 381 and the rear roller 382.

滾輪切換機構330係藉由連結桿332及汽缸單元(滾輪切換汽缸)335等所構成。 The roller switching mechanism 330 is constituted by a connecting rod 332, a cylinder unit (wheel switching cylinder) 335, and the like.

在被安裝在保持具383的側面的後側的支架396所形成之朝向下方的延長部397扣合有扣合銷398。將該扣合銷398插入在形成於連結桿332之前側端的長孔333。連結桿332係藉由被固定在可動區塊33之側面的第2支軸331,旋動自如地支持其中間部。 A fastening pin 398 is fastened to the downwardly extending portion 397 formed by the bracket 396 attached to the rear side of the side surface of the holder 383. The fastening pin 398 is inserted into the long hole 333 formed at the front end of the coupling rod 332. The connecting rod 332 is rotatably supported by the second support shaft 331 which is fixed to the side surface of the movable block 33.

此外,在連結桿332的後側端係配置有具有朝向上方的活塞桿336的汽缸單元335。汽缸單元335係被固定在可動區塊33的側面。連結桿332的後側係透過連結小輪334而被連結於活塞桿336的上端部。 Further, a cylinder unit 335 having a piston rod 336 facing upward is disposed at a rear end of the coupling rod 332. The cylinder unit 335 is fixed to the side of the movable block 33. The rear side of the connecting rod 332 is coupled to the upper end portion of the piston rod 336 via the connecting small wheel 334.

亦即,滾輪切換機構330係以2個滾輪之間為支點來使保持具383擺動,僅使2個滾輪的其中一個選擇性地壓接於帶體。 That is, the roller switching mechanism 330 swings the holder 383 with the two rollers as a fulcrum, and only one of the two rollers is selectively crimped to the belt.

若詳細敘述之,滾輪切換機構330係具有:一端側被連結在保持具383的連結桿332;以可旋動的方式支持連結桿332的第2支軸331;及與連結桿332的後端部相連結的汽缸單元335。 As described in detail, the roller switching mechanism 330 has a coupling rod 332 that is coupled to the holder 383 at one end side, a second shaft 331 that rotatably supports the coupling rod 332, and a rear end of the coupling rod 332. The cylinder unit 335 is connected to each other.

由後滾輪382退至帶體供給路徑上來傳送帶體的狀態(圖17),如圖18所示,若使汽缸單元335進行動作而降低活塞桿336時,連結桿832以中間部的第2支軸331為支點而以順時針進行擺動。藉此,透過長孔333及扣合銷398,後側的支架396移動至上方,與支架396一體化的保持具383以中央的支軸385為支點而以逆時針進行擺動。藉此,形成為在後滾輪382由帶體供給路徑上升的同時,前滾輪381下降至帶體供給路徑上而傳送帶體的狀態。 When the rear roller 382 is retracted to the belt supply path to convey the belt body (FIG. 17), as shown in FIG. 18, when the cylinder unit 335 is operated to lower the piston rod 336, the connecting rod 832 is the second branch of the intermediate portion. The shaft 331 is a fulcrum and swings clockwise. Thereby, the rear side bracket 396 is moved upward by the long hole 333 and the fastening pin 398, and the holder 383 integrated with the bracket 396 swings counterclockwise with the center support shaft 385 as a fulcrum. Thereby, the front roller 382 is lowered by the belt supply path, and the front roller 381 is lowered to the belt supply path to convey the belt body.

藉由該帶體縫著裝置所為之對大身LI(或RO)的帶體Tm的縫著動作係如圖21、圖22、圖23所示予以開始。 The sewing operation of the belt body Tm for the body LI (or RO) by the belt sewing device is started as shown in Figs. 21, 22, and 23.

在對大身LI(或RO)供給帶體Tm的瞬前的開始縫製狀態下,如圖21所示,在開始縫製時,使針22至少貫穿3次以上在大身LI(或RO)上,藉由插通在針22的上線NT與由旋梭 所被供給的下線,在大身LI(或RO)形成針腳而使上下線進行結節。 In the sewing state in which the belt body Tm is supplied to the body LI (or RO), as shown in Fig. 21, when the sewing is started, the needle 22 is passed through at least three times on the body LI (or RO). By plugging in the upper line NT of the needle 22 and by the hook The lower thread to be supplied forms a stitch in the body LI (or RO) to make the upper and lower lines perform nodules.

之後,在對大身LI(或RO)上開始供給帶體Tm時,如圖22所示,使前滾輪381旋轉而將帶體Tm供給至針22下,而抵碰於與針22與大身L1(或RO)相連的上線NT。其中,Tm1為前次所被縫入的帶體。 Thereafter, when the supply of the belt body Tm is started on the large body LI (or RO), as shown in Fig. 22, the front roller 381 is rotated to supply the belt body Tm to the needle 22, and to abut the needle 22 and the large The upper line NT connected to L1 (or RO). Among them, Tm1 is the belt body that was previously sewn.

之後,如圖23所示,藉由X-Y進給裝置,使大身LI(或RO)沿著帶體供給方向移動,並且使前滾輪381旋轉來傳送帶體,藉此使針22貫穿2次以上在大身LI(或RO)上的帶體Tm上,藉由上下線來將帶體Tm與大身LI(或RO)相縫合。 Thereafter, as shown in FIG. 23, the body LI (or RO) is moved in the belt supply direction by the XY feeding device, and the front roller 381 is rotated to convey the belt body, whereby the needle 22 is inserted twice or more. On the belt body Tm on the body LI (or RO), the belt body Tm is sewn to the body LI (or RO) by the upper and lower lines.

此時,以比平常的縫製間距(例如2mm~2.5mm)為小的1mm前後(例如0.7mm~1.3mm)的小幅度縫製間距來傳送大身的方式,使X-Y進給裝置進行動作,並且此時的帶體進給量係以成為與小幅度縫製間距為等量或小幅度縫製間距的2倍進給量之間的進給量的方式使馬達M1進行動作。其實際的帶體進給量係依所使用的帶體的特性(硬度、伸縮性、光滑度)而改變,因此藉由馬達M1所為之設定進給量係可利用顯示裝置6進行設定變更。 At this time, the XY feed device is operated by transmitting a large body at a small sewing pitch of 1 mm before and after (for example, 0.7 mm to 1.3 mm) which is smaller than the usual sewing pitch (for example, 2 mm to 2.5 mm), and At this time, the belt feed amount is such that the motor M1 is operated such that the feed amount is equal to or smaller than the small-scale sewing pitch. Since the actual belt feed amount varies depending on the characteristics (hardness, stretchability, and smoothness) of the belt body to be used, the setting amount for the motor M1 can be changed by the display device 6.

之後,以平常的縫製間距傳送大身LI(或RO)並且縫著帶體Tm。 Thereafter, the large body LI (or RO) is conveyed at a usual sewing pitch and the belt body Tm is sewn.

如前所述,在開始縫製時,當針22貫穿成以比平常的縫製間距為小的1mm前後的小幅度縫製間距,在大身LI(或RO)上的帶體Tm上形成2針以上的針腳時,如圖24所示,以將中壓腳23下降至相當於大身厚度程度的方式,將 中壓腳23下降而將帶體Tm按壓在大身LI(或RO)上。藉此,帶體Tm被確實保持在大身LI(或RO)上。 As described above, at the start of sewing, when the needle 22 is penetrated to a small-scale sewing pitch of 1 mm before and after the usual sewing pitch, two stitches or more are formed on the belt body Tm on the large body LI (or RO). When the stitches are as shown in Fig. 24, the intermediate presser foot 23 is lowered to the extent corresponding to the thickness of the body, and The intermediate presser foot 23 is lowered to press the belt body Tm against the body LI (or RO). Thereby, the belt body Tm is surely held on the body LI (or RO).

之後,以平常的縫製間距縫著帶體Tm時,係將中壓腳23的高度恢復成平常的高度,亦即相當於大身厚度+帶體厚度程度的高度。 Thereafter, when the belt body Tm is sewn at a normal sewing pitch, the height of the intermediate presser foot 23 is restored to a normal height, that is, a height corresponding to the thickness of the body and the thickness of the belt body.

被裝載於帶體架4的長形帶體T(例如一般寬幅的帶體Tm)由於長度有限度,因此使末端與其他帶體T的始端重複,藉由接著等相接來使用。該重複部分並不適於縫製,因此通常必須在縫製前進行切除。在本實施形態中,金色的反射帶體被黏貼在帶體接縫部(帶體接頭)TG。 The elongated strip T (for example, a generally wide strip Tm) loaded on the belt frame 4 has a limited length, so that the end is overlapped with the beginning of the other strip T, and is used by subsequent joining. This repeating portion is not suitable for sewing, so it is usually necessary to perform the cutting before sewing. In the present embodiment, the gold reflective tape body is adhered to the tape joint portion (belt joint) TG.

如圖25所示,帶體接縫感測器303係透過支架304而被配置在可動區塊33的上面,藉由光電管,在帶體安置側檢測帶體接縫TG。 As shown in Fig. 25, the belt seam sensor 303 is disposed on the upper surface of the movable block 33 through the holder 304, and the belt seam TG is detected on the belt housing side by the phototube.

如圖26所示,帶體感測器305係透過支架306而被配置在可動區塊33的上面,藉由光電管,在帶體送出側端檢測帶體T。 As shown in Fig. 26, the strip sensor 305 is disposed on the upper surface of the movable block 33 via the holder 306, and the strip T is detected at the strip end side by the phototube.

若帶體接縫部TG到達帶體供給裝置3上的帶體供給路徑,如圖25所示,前述帶體接縫感測器303檢測帶體接縫TG在金帶體所反射的光。 When the belt seam portion TG reaches the belt supply path on the belt supply device 3, as shown in Fig. 25, the belt seam sensor 303 detects the light reflected by the belt joint TG in the gold belt body.

藉由該檢測,在被後滾輪382所傳送的帶體接縫TG的跟前,使切刀301進行動作而切斷帶體Tm,再次在被後滾輪382所傳送的帶體接縫TG的後側,使切刀301進行動作而切斷帶體Tm。 By this detection, the cutter 301 is operated to cut the belt body Tm before the belt seam TG conveyed by the rear roller 382, and again after the belt joint TG conveyed by the rear roller 382 On the side, the cutter 301 is operated to cut the belt body Tm.

亦即,帶體接縫感測器303係相對2個滾輪381、382, 被配置在長形帶體的送出方向上游側,來檢測帶體的接縫。 That is, the belt seam sensor 303 is opposite to the two rollers 381, 382. It is disposed on the upstream side in the feeding direction of the elongated belt to detect the seam of the belt.

切斷後的帶體接縫TG係以前滾輪381被送出,如圖26所示,利用藉由光電管所得之帶體感測器305,來檢測帶體的送出。 The cut tape joint TG is fed out by the front roller 381, and as shown in Fig. 26, the tape body sensor 305 obtained by the phototube is used to detect the tape feed.

亦即,帶體感測器305係相對2個滾輪381、382,被配置在帶體送出方向的下游側,來檢測有無帶體。 In other words, the belt sensor 305 is disposed on the downstream side of the belt feeding direction with respect to the two rollers 381 and 382 to detect the presence or absence of the belt.

在去除帶體接縫TG時,如圖27所示,作業人員以手指抓取所被送出的切斷後的帶體接縫TG來去除。 When the belt seam TG is removed, as shown in FIG. 27, the operator removes the cut belt seam TG that has been fed by the finger and removes it.

在此,帶體T所載置的可動區塊33的前端為藉由鍍敷處理而進行反射的表面。 Here, the front end of the movable block 33 placed on the tape body T is a surface that is reflected by a plating process.

切斷後的帶體接縫TG係依該切斷位置(尺寸),會發生圖38(a)至圖38(c)的3種狀態。 According to the cutting position (size) of the tape joint TG after cutting, three states of Figs. 38(a) to 38(c) occur.

圖38(a)係帶體接縫TG剛好位於帶體感測器305下的情形,此時,若作業人員去除帶體接縫TG,帶體感測器305的檢測係切換成ON(金帶體)→OFF(帶體)→ON(無帶體=可動區塊33表面)。 Fig. 38(a) shows the case where the strap seam TG is located just below the belt sensor 305. At this time, if the operator removes the belt seam TG, the detection of the belt sensor 305 is switched to ON (gold). Belt body → OFF (band body) → ON (no belt body = surface of movable block 33).

圖38(b)係帶體感測器305位於帶體接縫TG之後的情形,若作業人員去除帶體接縫TG,帶體感測器305的檢測係切換成OFF(帶體)→ON(無帶體=可動區塊33表面)。 38(b) When the strap body sensor 305 is located behind the belt seam TG, if the operator removes the belt seam TG, the detection of the belt sensor 305 is switched to OFF (belt) → ON (No belt = surface of movable block 33).

圖38(c)係帶體感測器305位於帶體接縫TG之前的情形,若作業人員去除帶體接縫TG,帶體感測器305的檢測係切換成OFF(帶體)→ON(金帶體)→OFF(帶體)→ON(無帶體=可動區塊33表面)。 38(c) In the case where the strap body sensor 305 is located before the belt seam TG, if the operator removes the belt seam TG, the detection of the belt sensor 305 is switched to OFF (belt) → ON (Gold belt body) → OFF (band body) → ON (no belt body = surface of movable block 33).

任何情形下均為若去除帶體接縫TG時,帶體感測器 305係會發生OFF→ON的切換。 In any case, if the belt joint TG is removed, the belt sensor The 305 system will switch from OFF to ON.

上述帶體縫著裝置中的控制電路係藉由圖39所示區塊圖的構成所達成。 The control circuit in the above-described tape sewing device is realized by the configuration of the block diagram shown in FIG.

在圖39中,在控制箱5的內部係至少配置有ROM、RAM、CPU,透過未圖示之I/O電路而被連接在縫紉機2、帶體供給裝置3、帶體架4、顯示裝置6、條碼讀取器7。 In FIG. 39, at least a ROM, a RAM, and a CPU are disposed inside the control box 5, and are connected to the sewing machine 2, the belt supply device 3, the belt rack 4, and the display device through an I/O circuit (not shown). 6. Bar code reader 7.

ROM為非揮發性的記憶手段,記憶有複數縫製模式,並且記憶有控制縫紉機2的各種裝置來進行預定縫製模式的縫製動作的縫製程式、及控制帶體縫著裝置的各種裝置來進行預定的帶體縫著動作的縫製程式等控制程式或預設資料等。 The ROM is a non-volatile memory means, and has a plurality of sewing modes, and a sewing program for controlling the sewing operation of the sewing machine in a predetermined sewing mode and various devices for controlling the tape sewing device are stored in advance. A control program such as a sewing program with a body sewing action or a preset data.

RAM為可寫入抹除的記憶手段,記憶來自顯示裝置6的操作面板或條碼讀取器7的輸入資訊、或被選擇而由ROM被讀出的程式或資料。 The RAM is a memorable erasable memory means for memorizing input information from the operation panel of the display device 6 or the bar code reader 7, or a program or material selected to be read by the ROM.

CPU係構成執行被記憶在RAM或ROM的各種程式的控制單元。 The CPU constitutes a control unit that executes various programs stored in the RAM or the ROM.

接著,按照圖28之後的流程圖來說明藉由以上構成所為之帶體縫著裝置的控制。 Next, the control of the belt sewn device by the above configuration will be described in accordance with the flowchart subsequent to FIG.

其中,以下控制係藉由前述控制單元(CPU)予以處理。 Among them, the following control is processed by the aforementioned control unit (CPU).

在帶體縫著的一般流程圖(圖28)中,首先,接通電源(步驟S1),將帶體供給裝置3初期化(步驟S2)。 In the general flowchart (Fig. 28) in which the belt is sewn, first, the power source is turned on (step S1), and the belt supply device 3 is initialized (step S2).

圖30係帶體供給裝置3的初期化(步驟S2)的流程圖,檢索可動帶體導件35的原點(步驟S201),將可動帶體導件35以(帶體寬幅+寬幅補正值)進行移動(步驟S202)。接 著,將帶體供給裝置3移動至待機位置(步驟S203),將前滾輪381下降而將後滾輪382上升(步驟S204),將切刀(cutter)301下降(步驟S205)而結束處理。 Fig. 30 is a flowchart showing the initialization of the tape supply device 3 (step S2), searching for the origin of the movable belt guide 35 (step S201), and the movable belt guide 35 (belt width + width) The correction value is moved (step S202). Connect The belt supply device 3 is moved to the standby position (step S203), the front roller 381 is lowered, the rear roller 382 is raised (step S204), and the cutter 301 is lowered (step S205), and the processing is terminated.

在圖28的一般流程圖中,接續帶體供給裝置3的初期化(步驟S2),等待在顯示裝置6的顯示畫面的初期畫面所顯示之未圖示的準備鍵的按下(步驟S3),若準備鍵被按下時,將上壓腳12、下板11移動至工件安置位置(圖5所示之初期位置)(步驟S4)。接著,將上壓腳12上升(步驟S5),且將定位銷(基準銷16)上升(步驟S6)。 In the general flowchart of FIG. 28, the tape supply device 3 is initialized (step S2), and waits for pressing of a preparation key (not shown) displayed on the initial screen of the display screen of the display device 6 (step S3). When the preparation key is pressed, the upper presser foot 12 and the lower plate 11 are moved to the workpiece placement position (the initial position shown in Fig. 5) (step S4). Next, the upper presser foot 12 is raised (step S5), and the positioning pin (reference pin 16) is raised (step S6).

接著,判斷有無藉由條碼讀取器7所為之條碼的讀取(步驟S7),若有條碼讀取時(步驟S7的YES),根據該條碼來取得鞋子尺寸與帶體寬幅(步驟S8)。接著,判斷有無帶體寬幅變化(步驟S9),若有帶體寬幅變化時(步驟S9的YES),將寬幅補正值設為0(步驟S10),將作為與帶體寬幅相對應的PL(指示燈)的LED燈48亮燈,將其他PL滅燈(步驟S11)。其中,在步驟S9中,若沒有帶體寬幅變化時(步驟S9的NO),係進至步驟S11。 Next, it is determined whether or not the bar code read by the bar code reader 7 is read (step S7), and if there is a bar code reading (YES in step S7), the shoe size and the tape width are obtained based on the bar code (step S8). ). Next, it is judged whether or not there is a belt width change (step S9), and if there is a belt width change (YES in step S9), the wide correction value is set to 0 (step S10), and will be as wide as the belt body. The LED lamp 48 of the corresponding PL (indicator) lights up, and the other PLs are turned off (step S11). However, if there is no change in the width of the belt in step S9 (NO in step S9), the process proceeds to step S11.

接著,將可動帶體導件35以(帶體寬幅+寬幅補正值)進行移動(步驟S12),再次返回至步驟S7的處理。 Next, the movable belt body guide 35 is moved (the belt width + the width correction value) (step S12), and the process returns to the step S7 again.

此外,在步驟S7中,若無條碼讀取時(步驟S7的NO),判斷有無寬幅補正值輸入(步驟S13),若有寬幅補正值輸入時(步驟S13的YES),更新寬幅補正值(步驟S13),且進至步驟S12。其中,在步驟S13中,若無寬幅補正值輸入時(步驟S13的NO),係進至圖29的步驟S15。 Further, in step S7, if there is no bar code reading (NO in step S7), it is determined whether or not the wide correction value is input (step S13), and if there is a wide correction value input (YES in step S13), the wide area is updated. The value is corrected (step S13), and the process proceeds to step S12. However, if there is no wide-width correction value input in step S13 (NO in step S13), the process proceeds to step S15 in Fig. 29 .

在此,在步驟S14中,更新寬幅補正值,並且移動縫製模式,另外將縫製模式進行放大或縮小。亦即,在圖1的顯示裝置6的圖3所示顯示畫面中,與藉由操作人員對其觸控面板的設定所得的寬幅補正值(在圖示例中為-0.5mm)相對應,移動縫製模式,甚至將縫製模式進行放大或縮小。 Here, in step S14, the wide correction value is updated, and the sewing mode is moved, and the sewing mode is additionally enlarged or reduced. That is, in the display screen shown in FIG. 3 of the display device 6 of FIG. 1, corresponding to the wide correction value (-0.5 mm in the illustrated example) obtained by the operator setting the touch panel. , move the sewing mode, and even zoom in or out the sewing mode.

因此,顯示裝置6的顯示畫面係兼作可將帶體寬幅相對設定值暫時性作增減的設定手段。 Therefore, the display screen of the display device 6 also serves as a setting means for temporarily increasing or decreasing the width of the tape relative to the set value.

圖29係接續圖28的一般流程圖,在步驟S15中,判斷起動SW(開始開關)20是否為ON,若開始開關20為ON時(步驟S15的YES),進行帶體的檢查(步驟S16),若開始開關20為OFF時(步驟S15的NO),再次返回至步驟S7的處理。 29 is a general flowchart of FIG. 28, in which it is determined in step S15 whether or not the start SW (start switch) 20 is ON, and if the start switch 20 is ON (YES in step S15), the inspection of the belt is performed (step S16). When the start switch 20 is OFF (NO in step S15), the process returns to step S7 again.

帶體檢查次常式(步驟S16)係如圖31所示之流程圖般執行,判斷是否與帶體寬幅相對應的架用帶體感測器47為ON而除此之外的架用帶體感測器47為OFF(步驟S1601),若與帶體寬幅相對應的架用帶體感測器47為ON而除此之外的架用帶體感測器47為OFF時(步驟S1601的YES),進行檢測有無供給帶體(步驟S1602)。亦即,縫製開始當初係必須藉由作業人員的手工作業,在帶體Tm的前端部被抵碰於切刀301的狀態下安置在帶體供給裝置3的帶體供給路徑。在該檢測有無供給帶體的處理中,利用被設在帶體供給路徑上的帶體接縫感測器303,執行判定帶體Tm是否被安置在帶體供給路徑的上游部。 The belt inspection subroutine (step S16) is executed as shown in the flowchart of FIG. 31, and it is judged whether or not the belt belt sensor 47 corresponding to the belt width is ON and the other frame is used. The belt sensor 47 is OFF (step S1601), and if the belt belt sensor 47 corresponding to the belt width is ON and the other belt body sensor 47 is OFF ( In step S1601, YES), it is detected whether or not the supply belt is present (step S1602). In other words, the sewing start is performed by the manual work of the operator, and the belt supply path of the belt supply device 3 is placed in a state where the front end portion of the belt Tm is pressed against the cutter 301. In the process of detecting the presence or absence of the supply belt body, it is determined whether or not the belt body Tm is disposed in the upstream portion of the belt supply path by the belt joint sensor 303 provided on the belt supply path.

接著,若藉由檢測有無供給帶體而被判定為有帶體時(步驟S1602的YES),設為OK(步驟S1603)而結束處理。 Next, when it is determined that there is a tape by detecting the presence or absence of the supply tape (YES in step S1602), it is set to OK (step S1603), and the processing is terminated.

其中,在步驟S1601中,若與帶體寬幅相對應的架用帶體感測器47為ON而除此之外的架用帶體感測器47非為OFF時(步驟S1601的NO),設為NG(步驟S1604)而結束處理。 In the case where the rack belt sensor 47 corresponding to the strip width is ON and the other rack belt sensor 47 is not OFF in step S1601 (NO in step S1601) It is set to NG (step S1604) and the processing is ended.

此外,在步驟S1602中,藉由檢測有無供給帶體而被判定為無帶體時(步驟S1602的NO),設為NG(步驟S1604)而結束處理。 In addition, when it is determined that there is no tape by detecting the presence or absence of the supply tape in step S1602 (NO in step S1602), NG is set (step S1604), and the process is terminated.

在圖29中,接續帶體檢查(步驟S16),判斷帶體檢查是否為OK(步驟S17),若帶體檢查OK時(步驟S17的YES),進行AB感測器(大身感測器17)的檢查(步驟S18)。 In Fig. 29, the tape inspection is continued (step S16), it is judged whether or not the tape inspection is OK (step S17), and if the tape inspection is OK (YES in step S17), the AB sensor (large body sensor) is performed. 17) inspection (step S18).

另一方面,若帶體檢查NG時(步驟S17的NO),在顯示裝置6顯示「無材料」而再次返回至步驟S7的處理。其中,以帶體接縫感測器303檢查出安置有材料(帶體)(步驟S18)時,在該顯示裝置6上的「無材料」的顯示即會消失。 On the other hand, when the tape inspection NG (NO in step S17), the display device 6 displays "no material" and returns to the processing of step S7 again. Here, when the tape joint sensor 303 detects that the material (belt) is placed (step S18), the display of "no material" on the display device 6 disappears.

在圖32所示之AB感測器檢查(步驟S18)的流程圖中,判斷左右的大身感測器17之中是否僅有一個為ON(步驟S1801),若左右的大身感測器17之中僅有一個為ON時(步驟S1801的YES),取得左右的大身感測器17的狀態(步驟S1802)。亦即,取得左、右的哪一個為ON?。 In the flowchart of the AB sensor inspection (step S18) shown in FIG. 32, it is determined whether only one of the left and right body sensors 17 is ON (step S1801), if the left and right body sensors are When only one of the 17 is ON (YES in step S1801), the state of the left and right body sensors 17 is acquired (step S1802). That is, which of the left and right is ON? .

亦即,在步驟S1802中,如圖37所示,若左方的大身感測器17a為ON,則在輔助桌檯1安置有左外側大身LO或右內側大身RI,此外,若右方的大身感測器17b為ON,則在輔助桌檯1安置有左內側大身LI或右外側大身RO。 That is, in step S1802, as shown in FIG. 37, if the left body sensor 17a is ON, the left outer side LO or the right inner side body RI is placed on the auxiliary table 1, and if When the right body sensor 17b is ON, the left side inner body LI or the right outer side body RO is placed on the auxiliary table 1.

接著,在步驟S1802的處理後,設為OK(步驟 S1803)而結束處理。 Next, after the processing of step S1802, it is set to OK (step S1803) ends the processing.

其中,在步驟S1801中,若左右的大身感測器17之中僅有一個非為ON時(步驟S1801的NO),設為NG(步驟S1804),在顯示裝置6顯示「等待安置工件」而結束處理。 However, in step S1801, if only one of the left and right large body sensors 17 is not ON (NO in step S1801), NG is set (step S1804), and "waiting to place the workpiece" is displayed on the display device 6. And the end of the process.

其中,若材料(大身)被安置,而左右的大身感測器17之中僅有一個被設為ON時,該顯示裝置6上的「等待安置工件」的顯示即會消失。 Here, if the material (large body) is placed and only one of the left and right large body sensors 17 is set to ON, the display of "waiting for the workpiece" on the display device 6 disappears.

在圖29中,接續AB感測器檢查(步驟S18),判斷AB感測器檢查是否為OK(步驟S19),若AB感測器檢查OK(步驟S19的YES),即進行IO感測器(大身感測器18)的位置運算(步驟S20),若AB感測器檢查NG(步驟S19的NO),則再次返回至步驟S7的處理。 In FIG. 29, the AB sensor check is continued (step S18), it is judged whether the AB sensor check is OK (step S19), and if the AB sensor checks OK (YES of step S19), the IO sensor is performed. The position calculation of the large body sensor 18 (step S20), and if the AB sensor checks NG (NO in step S19), the process returns to the process of step S7 again.

在圖33所示之IO感測器位置運算(步驟S20)的流程圖中,由鞋子尺寸/左右的大身感測器17(17a、17b)的狀態,取得供朝向左右的大身感測器18的任一者的檢查位置移動之用的模式No、或座標(取得左右的大身感測器18的任一者的位置資訊)(步驟S2001)而結束處理。 In the flowchart of the IO sensor position calculation (step S20) shown in FIG. 33, the large body sensor 17 (17a, 17b) of the shoe size/left and right is used to sense the body to the left and right. The mode No. or the coordinate of the inspection position of any one of the devices 18 (the position information of any of the left and right body sensors 18 is acquired) (step S2001), and the process ends.

亦即,若左方的大身感測器17a為ON,選擇左方的大身感測器18a作為IO感測器,並且取得該檢查位置,若右方的大身感測器17b為ON,選擇右方的大身感測器18b作為IO感測器,並且取得該檢查位置。如圖37所示,在本實施例中,將左右的大身感測器17、18對稱配置,左右各個大身感測器18的檢查位置係成為縱方向D的距離。 That is, if the left body sensor 17a is ON, the left body sensor 18a is selected as the IO sensor, and the inspection position is obtained, if the right body sensor 17b is ON. The right body sensor 18b is selected as the IO sensor, and the inspection position is obtained. As shown in Fig. 37, in the present embodiment, the left and right large body sensors 17, 18 are symmetrically arranged, and the inspection positions of the left and right body sensors 18 are the distances in the longitudinal direction D.

在圖29中,接續IO感測器位置運算(步驟S20), 將上壓腳12下降(步驟S21),將基準銷16下降(步驟S22),將下板11及上壓腳12,連同夾在其間的大身一起移動至左右的任一者大身感測器18(18a、18b)的檢查位置(步驟S23),進行左右的大身感測器18的檢查(步驟S24)。 In FIG. 29, the IO sensor position calculation is continued (step S20), The upper presser foot 12 is lowered (step S21), the reference pin 16 is lowered (step S22), and the lower plate 11 and the upper presser foot 12 are moved together with the large body sandwiched therebetween to the right and left. The inspection position of the device 18 (18a, 18b) (step S23) is performed by the left and right body sensors 18 (step S24).

在圖34所示之IO感測器檢查(步驟S24)的流程圖中,判斷左右的大身感測器18是否均為ON(步驟S2401),若非均為ON(步驟S2401的NO),以AB感測器檢查(大身感測器17的檢查)所取得之左右任一者大身感測器18進行IO檢測(步驟S2402)。 In the flowchart of the IO sensor inspection (step S24) shown in FIG. 34, it is determined whether or not the left and right body sensors 18 are all ON (step S2401), and if not all of them are ON (NO of step S2401), Any of the left and right body sensors 18 obtained by the AB sensor inspection (inspection of the body sensor 17) performs IO detection (step S2402).

亦即,在步驟S2402中,係在圖32的AB感測器檢查(步驟S18)的步驟S1802中若左方的大身感測器17a為ON而在輔助桌檯1安置有左外側大身LO或右內側大身RI時,左方的大身感測器18a為OFF而在輔助桌檯1安置有腳踝下的高度較低(寬幅窄)的左外側大身LO,此外,左方的大身感測器17a為ON,左方的大身感測器18a為ON,而在輔助桌檯1安置有腳踝下的高度較高(寬幅寬)的右內側大身RI。 That is, in step S2402, in the step S1802 of the AB sensor inspection (step S18) of Fig. 32, if the left body sensor 17a is ON and the left side outer body is placed on the auxiliary table 1, When the LO or the right inner side is large RI, the left body sensor 18a is OFF, and the auxiliary table 1 is provided with a lower left (large width) left outer body LO under the ankle, and, left, The large body sensor 17a is ON, and the left body sensor 18a is ON, and the auxiliary table 1 is provided with a right inner side large body RI having a high height (wide width) under the ankle.

此外,在步驟S2402中,係在圖32的AB感測器檢查(步驟S18)的步驟S1802中若右方的大身感測器17b為ON而在輔助桌檯1安置有左內側大身LI或右外側大身RO時,右方的大身感測器18b為OFF而在輔助桌檯1安置有腳踝下的高度較低(寬幅窄)的右外側大身RO,此外,右方的大身感測器17b為ON,右方的大身感測器18b為ON,而在輔助桌檯1安置有腳踝下的高度較高(寬幅寬)的左內側大身LI。 Further, in step S2402, if the right body sensor 17b is ON in the step S1802 of the AB sensor inspection (step S18) of FIG. 32, the left inner side LI is placed on the auxiliary table 1. Or when the right outer side is large RO, the right side body sensor 18b is OFF, and the auxiliary table 1 is placed with a lower right (width wide) right outer side body RO under the ankle, and, in addition, the right side The large body sensor 17b is ON, the right body sensor 18b is ON, and the auxiliary table 1 is provided with a left inner side LI having a high height (wide width) under the ankle.

接著,在步驟S2402的處理後,由左右的大身感 測器18的狀態/鞋子尺寸/左右的大身感測器17的狀態,決定帶體長度,並且在複數縫製模式之中選擇最適縫製模式(步驟S2403),設為OK(步驟S2404)而結束處理。 Next, after the processing of step S2402, the sense of the big left and right The state of the measuring device 18/shoe size/the state of the left and right body sensors 17 determines the length of the tape body, and selects the optimum sewing mode among the plural sewing modes (step S2403), and sets it to OK (step S2404) and ends. deal with.

其中,在步驟S2401中,若左右的大身感測器18均為ON時(步驟S2401的YES),設為NG(步驟S2405),在顯示裝置6顯示「工件安置異常」而結束處理。 In the case where the left and right large body sensors 18 are all turned ON (YES in step S2401), NG is set (step S2405), and the "workpiece placement abnormality" is displayed on the display device 6, and the processing is terminated.

在圖29中,接續IO感測器檢查(步驟S24),判斷IO感測器檢查是否為OK(步驟S25),若IO感測器檢查OK(步驟S25的YES),即根據所被選擇的縫製模式來進行縫製(步驟S26)。 In FIG. 29, the IO sensor check is continued (step S24), it is judged whether the IO sensor check is OK (step S25), and if the IO sensor checks OK (YES of step S25), it is selected according to The sewing mode is performed to perform sewing (step S26).

在圖35所示之縫製(步驟S26)的流程圖中,進行平常縫製至接下來的「帶體供給命令」或「縫製結束命令」為止(步驟S2601),判斷是否為帶體供給指令(步驟S2602),若為帶體供給指令時(步驟S2602的YES),檢查帶體接縫感測器(帶體接頭感測器)303(步驟S2603),判斷是否有帶體接縫(帶體接頭)TG(步驟S2604)。 In the flowchart of the sewing (step S26) shown in FIG. 35, the sewing is normally performed until the next "belt supply command" or "sewing end command" (step S2601), and it is determined whether or not the tape supply command is executed (step S2602), if the tape supply command is issued (YES in step S2602), the tape seam sensor (belt joint sensor) 303 is inspected (step S2603), and it is judged whether or not there is a body joint (belt joint) TG (step S2604).

其中,在步驟S2602中,若非為帶體供給指令(步驟S2602的NO),則結束處理。 However, in step S2602, if the supply instruction is not the tape supply (NO in step S2602), the processing is terminated.

在步驟S2604中,若無帶體接縫(帶體接頭)TG時(步驟S2604的NO),判斷是否為接縫旗標ON(步驟S2605),若非為接縫旗標ON(步驟S2605的NO),使切刀(cutter)301上升(步驟S2606),使後滾輪382下降(步驟S2607),以在圖34的IO感測器檢查(步驟S24)的步驟S2403中所決定的預定的帶體長度程度傳送帶體T(步驟S2608)。 In step S2604, if there is no body seam (belt joint) TG (NO in step S2604), it is determined whether or not the seam flag is ON (step S2605), and if it is not the seam flag ON (NO of step S2605) The cutter 301 is raised (step S2606), and the rear roller 382 is lowered (step S2607) to determine the predetermined belt body in step S2403 of the IO sensor inspection (step S24) of FIG. The tape body T is conveyed to the length (step S2608).

接著,將切刀(cutter)301下降(步驟S2609),將帶體T切成預定長度,使前滾輪381下降(步驟S2610)。 Next, the cutter 301 is lowered (step S2609), the tape body T is cut into a predetermined length, and the front roller 381 is lowered (step S2610).

接著,為了使大身與線進行結節,僅在大身縫製數針(例如3針以上)(步驟S2611)之後,以前滾輪381傳送帶體T,將帶體T抵碰於大身與線的結節部分(步驟S2612)。所被傳送的帶體係被送至針下,為可與大身縫著的位置。將該位置的帶體T設為帶體開始縫製預定位置。 Next, in order to make the body and the line nodule, only after the large number of needles are sewn (for example, three or more stitches) (step S2611), the front roller 381 transports the belt body T, and the belt body T is abutted against the abdomen of the body and the line. Part (step S2612). The belt system to be conveyed is sent to the needle, which is a position that can be sewn with the body. The tape T at this position is set to a predetermined position at which the tape body starts to be sewn.

如上所示,在縫製初期狀態下,使切刀(cutter)301下降,並且使前滾輪381下降,供作業人員供給預定長度的帶體T。 As described above, in the initial state of sewing, the cutter 301 is lowered, and the front roller 381 is lowered, and the operator is supplied with the tape T of a predetermined length.

接著,為了使帶體與大身進行結節,一面將帶體T朝向預定的縫製間距送出方向連續送出,一面以小幅度縫製間距(1mm前後,例如0.7mm~1.3mm)縫製數針(步驟S2613)。其中,縫製間距進給方向係當在鞋子的大身縫著直線狀的帶體時,由於沿著其長邊方向(X軸方向)形成針腳,因此形成在帶體供給裝置3的帶體進給方向(帶體供給路徑)亦即X軸方向。 Then, in order to make the belt body and the large body nodule, the belt body T is continuously fed in a predetermined sewing pitch feeding direction, and the number of stitches is sewn at a small sewing pitch (1 mm front and rear, for example, 0.7 mm to 1.3 mm) (step S2613) ). In the case where the sewing pitch feeding direction is such that a stitch is formed along the longitudinal direction (X-axis direction) when the straight body of the shoe is sewn, the belt body formed in the belt supply device 3 is inserted. The direction (the belt supply path) is the X-axis direction.

之後,使後滾輪382下降(步驟S2615)之後繼續縫製。帶體T係藉由大身與線而相結合,大身藉由進給(上壓腳12、下板11)進行移動,藉此針腳間距所需的量被拉出來進行。之後再次返回至步驟S2601的處理。 Thereafter, the rear roller 382 is lowered (step S2615) and sewing is continued. The belt body T is combined by the large body and the wire, and the large body is moved by the feeding (the upper pressing foot 12 and the lower plate 11), whereby the amount required for the stitch pitch is pulled out. Then, it returns to the process of step S2601 again.

此外,在步驟S2604中,若有帶體接縫TG時(步驟S2604的YES),將接縫旗標(接頭旗標)設為ON(步驟S2616),將至接縫為止的長度設為C(由帶體接縫感測器303 至切刀301的長度為固定)(步驟S2617)。 Further, if there is a body seam TG in step S2604 (YES in step S2604), the seam flag (joint flag) is turned ON (step S2616), and the length until the seam is set to C. (by the belt seam sensor 303 The length to the cutter 301 is fixed) (step S2617).

接著,判斷是否至帶體接縫TG為止的長度C>帶體長度(步驟S2618),若非為至帶體接縫TG為止的長度C>帶體長度(步驟S2618的NO),在顯示裝置6的顯示畫面顯示接縫錯誤(接頭錯誤)(步驟S2619),如圖26所示,將包含帶體接縫TG的帶體排出(步驟S2620)。 Next, it is determined whether the length C to the tape seam TG is > the tape length (step S2618), and if not the length C to the tape body joint TG > the tape length (NO in step S2618), on the display device 6 The display screen displays a seam error (joint error) (step S2619), and as shown in Fig. 26, the belt body including the belt seam TG is discharged (step S2620).

接著,如圖27所示,在帶體感測器305的狀態下檢測是否所排出的帶體已被去除(步驟S2621),若帶體已被去除時(步驟S2621的YES),將顯示裝置6的顯示畫面所顯示的未圖示之接縫錯誤解除(步驟S2622),等待起動SW(開始開關)20的按下(步驟S2623)。之後,將接縫旗標設為OFF(步驟S2624),再次返回至步驟S2606的處理。 Next, as shown in FIG. 27, it is detected in the state of the tape sensor 305 whether or not the discharged tape has been removed (step S2621), and if the tape has been removed (YES in step S2621), the display device will be displayed. The seam error (not shown) displayed on the display screen of 6 is released (step S2622), and the pressing of the start SW (start switch) 20 is waited for (step S2623). Thereafter, the seam flag is set to OFF (step S2624), and the process returns to step S2606 again.

其中,步驟S2621之所排出的帶體是否已被去除,係在帶體感測器305的檢測切換狀態下進行判別。如圖38(a)~(c)所示,在任何情形下均去除帶體時,帶體感測器305的檢測係成為「OFF→ON」的狀態,藉由檢測該切換狀態,可判斷出所排出的帶體已被去除。 Here, whether or not the tape body discharged in step S2621 has been removed is determined in the detection switching state of the tape sensor 305. As shown in FIGS. 38(a) to (c), when the tape body is removed in any case, the detection system of the tape sensor 305 is in an "OFF→ON" state, and by detecting the switching state, it can be judged. The discharged tape has been removed.

此外,在步驟S2605中,若接縫旗標為ON(步驟S2605的YES),即進至步驟S2618的處理。 Further, in step S2605, if the seam flag is ON (YES in step S2605), the process proceeds to step S2618.

此外,在步驟S2618中,若至帶體接縫TG為止的長度C>帶體長度(所需帶體長度)(步驟S2618的YES),將至帶體接縫TG為止的長度設為至帶體接縫TG為止的長度-帶體長度(步驟S2625),再次返回至步驟S2606的處理。 In addition, in step S2618, if the length C to the tape seam TG is the tape length (the required tape length) (YES in step S2618), the length until the tape seam TG is set to the tape length. The length of the body seam TG - the length of the belt body (step S2625), returns to the process of step S2606 again.

如上所示,帶體接縫TG的檢測係在帶體供給路 徑的上游側,藉由帶體接縫感測器303來進行,與所需帶體長度相比較,不會浪費地供給帶體。 As shown above, the detection of the belt seam TG is in the belt supply path. The upstream side of the diameter is carried out by the belt seam sensor 303, and the belt body is not wasted compared to the required belt length.

在圖29中,接續縫製(步驟S26),將上壓腳12上升(步驟S27),之後,將帶體供給裝置3移動至工件安置位置(步驟S28),進行縫製物回收等待處理(步驟S29)。 In Fig. 29, the sewing is continued (step S26), the upper presser foot 12 is raised (step S27), and thereafter, the tape supply device 3 is moved to the workpiece setting position (step S28), and the sewing material recovery waiting process is performed (step S29). ).

在圖36所示之縫製物回收等待(步驟S28)的流程圖中,由AB感測器的狀態,亦即左右的大身感測器17的狀態,取得原為ON的大身感測器17(步驟S2801),等待原為ON的大身感測器17成為OFF(步驟S2802)而結束處理。 In the flowchart of the sewing material recovery waiting (step S28) shown in Fig. 36, the state of the AB sensor, that is, the state of the left and right body sensors 17, is obtained. 17 (step S2801), the large body sensor 17 that has been turned ON is turned OFF (step S2802), and the processing ends.

之後,再次返回至步驟S6的處理。 After that, the process returns to the process of step S6 again.

此外,在圖29中,在步驟S25中,若IO感測器檢查非為OK時(步驟S25的NO),係進至步驟S29。 Further, in Fig. 29, if the IO sensor check is not OK in step S25 (NO in step S25), the process proceeds to step S29.

如上所述,作為控制手段的控制箱5係使2個滾輪381、382進行旋轉驅動,使切刀301上下移動。 As described above, the control box 5 as a control means rotationally drives the two rollers 381 and 382 to move the cutter 301 up and down.

接著,控制手段5在帶體接縫感測器303檢測到帶體的接縫之後,將包含帶體接縫的任意長度的帶體以前述切刀301切斷,接著,以被配置在前述帶體之送出方向下游側的前滾輪381,將所切斷之包含帶體接縫的任意長度的帶體送出至下游側。 Next, after the belt seam sensor 303 detects the seam of the belt body, the control means 5 cuts the belt body of any length including the belt seam by the cutter 301, and then arranges it in the foregoing The front roller 381 on the downstream side in the feeding direction of the belt conveys the cut belt of any length including the seam of the belt to the downstream side.

此外,帶體本身係以皮革或布等不會反射光的材料所形成,作為供給帶體的供給路徑之經鍍敷處理的可動區塊33與帶體的接縫TG係以反射光的塑膠材或塗敷材等反射材所形成,接縫TG係貼著或縫著在帶體。帶體感測器305係以與供給路徑相對向的方式作配置,並且偵測反射材的 反射型感測器。 Further, the belt body itself is formed of a material such as leather or cloth that does not reflect light, and the movable portion 33 and the seam TG of the belt body which are plated as the supply path of the supply belt body are plastics that reflect light. A reflective material such as a material or a coating material is formed, and the joint TG is attached or sewn to the belt. The belt sensor 305 is configured to face the supply path and detect the reflective material. Reflective sensor.

接著,前述控制手段5係藉由帶體感測器的偵測訊號的變化,來檢測所切斷之包含帶體接縫的任意長度的帶體已由供給路徑被去除。 Next, the control means 5 detects that the cut strip of any length including the seam of the strip has been removed by the supply path by the change of the detection signal of the strip sensor.

亦即,若去除帶體,帶體感測器305的檢測係成為「OFF→ON」的狀態,藉由檢測其切換狀態,可判斷出所排出的帶體已被去除。此外,具備有僅使2個滾輪的其中一個選擇性地壓接在帶體的滾輪切換機構330,控制手段5係控制滾輪切換機構330而將帶體送至下游側。 That is, when the tape body is removed, the detection of the tape sensor 305 is in an "OFF→ON" state, and by detecting the switching state, it can be determined that the discharged tape has been removed. Further, a roller switching mechanism 330 that selectively presses only one of the two rollers to the belt body is provided, and the control means 5 controls the roller switching mechanism 330 to send the belt body to the downstream side.

以上,藉由實施形態的帶體送出裝置(帶體送出機構部)38及帶體縫著裝置,以1個馬達M1來驅動2個滾輪381、382,2個滾輪381、382之中僅使1個滾輪選擇性地壓接在帶體而使帶體T送出,因此帶體T的延展少即可。此外,由於未將2個滾輪381、382直接以皮帶相連結,因此可在2個滾輪381、382間配置切刀301,亦可輕易進行帶體T的排出。此外,裝載1個馬達M1即可,可使帶體送出裝置38小型化。 As described above, the belt feeding device (belt feeding mechanism portion) 38 and the belt sewing device of the embodiment drive the two rollers 381 and 382 by one motor M1, and only the two rollers 381 and 382 are used. One roller is selectively crimped to the belt body to feed the belt body T, so that the belt body T can be stretched less. Further, since the two rollers 381 and 382 are not directly coupled to each other by the belt, the cutter 301 can be disposed between the two rollers 381 and 382, and the discharge of the belt T can be easily performed. Further, it is only necessary to load one motor M1, and the belt feeding device 38 can be miniaturized.

此外,壓桿302連同切刀301一起上下移動,壓桿302會按壓帶體T,因此可防止帶體T在帶體供給裝置3進行進退動作時發生偏移。 Further, the pressing rod 302 moves up and down together with the cutter 301, and the pressing rod 302 presses the belt body T, thereby preventing the belt body T from being displaced when the belt supply device 3 performs the forward and backward movement.

此外,藉由實施形態的帶體送出裝置38及帶體縫著裝置,由於不需要用以排出帶體接縫部分的專用手段,因此在排出帶體接縫部分時,容易以手指抓取帶體接縫部分而排出。 Further, according to the belt feeding device 38 and the belt sewing device of the embodiment, since the special means for discharging the seam portion of the belt body is not required, it is easy to grasp the belt with the finger when the seam portion of the belt body is discharged. The body seam portion is discharged.

此外,藉由設置帶體接縫感測器303及帶體感測器305,所被切斷的帶體接縫部分在藉由2個滾輪381、382而被送出至帶體送出裝置38的前端側之後,可確實地判別是否作業人員以手指已去除所被切斷的帶體接縫部分。 Further, by providing the belt seam sensor 303 and the belt body sensor 305, the cut seam portion of the belt is fed to the belt feeding device 38 by the two rollers 381, 382. After the front end side, it is possible to surely determine whether or not the operator has removed the cut seam portion of the belt with the finger.

(變形例) (Modification)

其中,本發明並非侷限於上述實施形態。 However, the present invention is not limited to the above embodiment.

在以上之實施形態中,係形成為以金帶體所相連的帶體接縫,但是帶體接縫亦可以銀帶體或其他反射帶體來相連。 In the above embodiments, the strip seams are formed by the gold strips, but the strip seams may be connected by a silver strip or other reflective strips.

此外,感測器的種類、配置及使用個數、帶體供給裝置的構成等為任意,此外關於具體的細部構造等,亦可適當變更,自不待言。 In addition, the type, the arrangement, the number of uses, the configuration of the tape supply device, and the like are arbitrary, and the specific detailed structure and the like may be appropriately changed, and it goes without saying.

其中,本申請案係根據2011年10月4日申請的2件日本專利申請案(特願2011-220067號、特願2011-220074號),藉由引用而援用其全體。此外,在此所引用的所有參照係被全體取入。 The present application is based on the Japanese Patent Application No. 2011-220067, and the Japanese Patent Application No. 2011-220074 filed on Oct. 4, 2011. Moreover, all of the reference frames referenced herein are taken in as a whole.

33‧‧‧可動區塊 33‧‧‧ movable block

34‧‧‧固定帶體導件 34‧‧‧Fixed body guides

35‧‧‧可動帶體導件 35‧‧‧ movable belt guide

37‧‧‧螺絲棒 37‧‧‧ screw rod

38‧‧‧帶體送出機構部 38‧‧‧Sports Department

39‧‧‧時序皮帶機構(動力低速機構) 39‧‧‧Timed belt mechanism (power low speed mechanism)

301‧‧‧切刀 301‧‧‧Cutter

302‧‧‧桿(壓桿) 302‧‧‧ rod (pressure bar)

307‧‧‧傳達腕 307‧‧‧Communication wrist

330‧‧‧滾輪切換機構 330‧‧‧Roller switching mechanism

331‧‧‧第2支軸 331‧‧‧2nd shaft

332‧‧‧連結桿 332‧‧‧ Connecting rod

381‧‧‧前滾輪 381‧‧‧ Front wheel

381A‧‧‧旋轉軸 381A‧‧‧Rotary axis

382‧‧‧後滾輪 382‧‧‧Back wheel

383‧‧‧保持具 383‧‧‧Holding

384‧‧‧支架 384‧‧‧ bracket

385‧‧‧支軸 385‧‧‧ fulcrum

391、392、393‧‧‧附齒帶輪 391, 392, 393‧‧ ‧ toothed pulley

394‧‧‧時序皮帶 394‧‧‧Timed belt

395‧‧‧拉伸帶輪 395‧‧‧Drawing pulley

396‧‧‧支架 396‧‧‧ bracket

M1‧‧‧馬達 M1‧‧‧ motor

M1a‧‧‧驅動軸 M1a‧‧‧ drive shaft

Claims (11)

一種帶體送出裝置,其特徵為具備有:2個滾輪,其係於帶體的送出方向隔著間隔作配置,壓接於前述帶體來傳送前述帶體;1個馬達,其係作為使前述2個滾輪進行旋轉之驅動源;保持具,其係對前述2個滾輪的旋轉軸分別以可旋轉自如的方式支持;動力傳達機構,其係隔著前述保持具而在前述2個滾輪的相反側,將前述1個馬達的驅動軸的旋轉動力傳達至前述2個滾輪的旋轉軸;及滾輪切換機構,其係使前述保持具以前述2個滾輪之間為支點來進行擺動,僅使前述2個滾輪的其中一個選擇性地壓接於前述帶體。 A belt feeding device characterized in that: two rollers are provided, which are arranged at intervals in a feeding direction of the belt body, and are pressed against the belt body to convey the belt body; and one motor is used as a a drive source for rotating the two rollers; a holder for rotatably supporting the rotation axes of the two rollers; and a power transmission mechanism for the two rollers across the holder On the opposite side, the rotational power of the drive shaft of the one motor is transmitted to the rotation shafts of the two rollers, and the roller switching mechanism is configured such that the holder swings between the two rollers as a fulcrum, and only One of the aforementioned two rollers is selectively crimped to the aforementioned belt. 如申請專利範圍第1項之帶體送出裝置,其中更具備有切刀,其係被配置在前述2個滾輪之間,用以切斷前述帶體。 The belt feeding device of the first aspect of the invention is further provided with a cutter which is disposed between the two rollers for cutting the belt. 如申請專利範圍第2項之帶體送出裝置,其中更具備有:傳達腕,其係在一端側保持前述切刀,連同前述切刀一起上下移動;及壓桿,其係受前述傳達腕支持,連同前述切刀一起上下移動,可按壓帶體供給路徑上的前述帶體。 The belt delivery device of claim 2, further comprising: a communication wrist that holds the cutter on one end side and moves up and down together with the cutter; and the pressure lever is supported by the communication wrist And moving up and down together with the cutter, the belt body on the belt supply path can be pressed. 如申請專利範圍第1項或第2項之帶體送出裝置,其中, 前述動力傳達機構係由以下所構成:分別設在前述2個滾輪的旋轉軸與前述1個馬達的驅動軸的附齒帶輪;及被架設在前述附齒帶輪的時序皮帶。 For example, the tape delivery device of claim 1 or 2, wherein The power transmission mechanism is configured to include a toothed pulley provided on a rotation axis of the two rollers and a drive shaft of the one motor, and a timing belt that is stretched over the toothed pulley. 如申請專利範圍第1項或第2項之帶體送出裝置,其中更具備有對前述保持具以可旋動的方式支持的第1支軸,前述滾輪切換機構具有:連結桿,其係一端側被連結在前述保持具;第2支軸,其係對前述連結桿以可旋動的方式支持;及汽缸單元,其係與前述連結桿的後端部連結。 The belt feeding device of claim 1 or 2, further comprising a first shaft supported by the holder in a rotatable manner, the roller switching mechanism having: a connecting rod, one end of which The side is coupled to the holder; the second support shaft is rotatably supported to the connecting rod; and the cylinder unit is coupled to the rear end portion of the connecting rod. 一種帶體縫著裝置,其係在鞋子的大身縫著帶體的帶體縫著裝置,其特徵為具備有:桌檯,其係供安置前述大身;如申請專利範圍第1項至第5項中任一項之帶體送出裝置;及縫紉機,其係根據縫製模式(pattern)而在前述大身縫著前述帶體。 The utility model relates to a belt seaming device, which is a belt seaming device with a belt body sewn on a large body of a shoe, and is characterized in that: a table is provided for arranging the large body; as claimed in the first item of claim 1 The tape feeding device according to any one of the items 5, wherein the sewing machine is sewn to the large body according to a sewing pattern. 一種帶體送出裝置,其特徵為具備有:2個滾輪,其係於帶體的送出方向隔著間隔作配置,壓接於前述帶體來傳送前述帶體;帶體接縫感測器,其係相對前述2個滾輪被配置在前述送出方向的上游側,用以檢測前述帶體的接縫;及帶體感測器,其係相對前述2個滾輪被配置在前述送出方向的下游側,用以檢測有無前述帶體。 A belt feeding device characterized in that: two rollers are provided, which are disposed at intervals in a feeding direction of the belt body, and are crimped to the belt body to convey the belt body; the belt seam sensor; The two rollers are disposed on the upstream side in the feeding direction to detect the seam of the belt body, and the belt sensor is disposed on the downstream side of the feeding direction with respect to the two rollers. For detecting the presence or absence of the aforementioned tape. 如申請專利範圍第7項之帶體送出裝置,其中更具備有:切刀,其係被配置在前述2個滾輪之間,用以切斷前述帶體;及控制手段,其係使前述2個滾輪進行旋轉驅動,使前述切刀上下移動,前述控制手段在前述帶體接縫感測器檢測出前述接縫之後,使前述切刀切斷包含前述接縫的任意長度的帶體,使前述2個滾輪之中被配置在前述送出方向之下游側的前滾輪將所被切斷之包含前述接縫的任意長度的帶體往前述下游側送出。 The belt feeding device of the seventh aspect of the invention, further comprising: a cutter disposed between the two rollers for cutting the belt; and a control means for the The roller is rotationally driven to move the cutter up and down. The control means detects the seam after the belt seam sensor detects the seam, and causes the cutter to cut the belt body of any length including the seam. Among the two rollers, the front roller disposed on the downstream side in the feeding direction feeds the tape body having the length of the slit including the slit to the downstream side. 如申請專利範圍第8項之帶體送出裝置,其中,供給前述帶體的供給路徑及前述接縫係以反射光的反射材所形成,前述帶體係以不會反射光的材料所形成,前述帶體感測器係被配置成與前述供給路徑相對向,並且偵測前述反射材的反射型感測器,前述控制手段係依前述帶體感測器的偵測訊號的變化,來檢測前述所被切斷之包含接縫的任意長度的帶體已由前述供給路徑被去除。 The tape feeding device according to claim 8, wherein the supply path for supplying the tape body and the seam are formed by a reflecting material that reflects light, and the tape system is formed of a material that does not reflect light. The strip sensor is configured to face the supply path and detect the reflective sensor of the reflective material. The control means detects the foregoing by the change of the detection signal of the strip sensor. The strip of any length including the seam that has been cut has been removed by the aforementioned supply path. 如申請專利範圍第8項或第9項之帶體送出裝置,其中更具備有滾輪切換機構,其係僅使前述2個滾輪的其中一個選擇性地壓接於前述帶體,前述控制手段係控制前述滾輪切換機構,將前述帶體朝前述下游側傳送。 The belt feeding device of claim 8 or 9, further comprising a roller switching mechanism, wherein only one of the two rollers is selectively crimped to the belt body, and the control means is The roller switching mechanism is controlled to convey the belt body toward the downstream side. 一種帶體縫著裝置,其係在鞋子的大身縫著帶體的帶體縫著裝置,其特徵為具備有:桌檯,其係供安置前述大身;如申請專利範圍第7項至第10項中任一項之帶體送出裝置;及縫紉機,其係根據縫製模式而在前述大身縫著前述帶體。 The utility model relates to a belt seaming device, which is a belt seaming device with a belt body sewn on a large body of a shoe, and is characterized in that: a table is provided for arranging the large body; as claimed in claim 7 The belt feeding device according to any one of the items 10, wherein the sewing machine is sewn to the large body according to the sewing mode.
TW101136705A 2011-10-04 2012-10-04 Belt delivery device and belt seaming device TWI626347B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011220074A JP5982107B2 (en) 2011-10-04 2011-10-04 Tape feeding device and tape sewing device
JP2011220067A JP5982106B2 (en) 2011-10-04 2011-10-04 Tape feeding device and tape sewing device

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Publication Number Publication Date
TW201335459A true TW201335459A (en) 2013-09-01
TWI626347B TWI626347B (en) 2018-06-11

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WO2013051629A1 (en) 2013-04-11
TWI626347B (en) 2018-06-11

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