CN103890258B - Strap apparatus for sewing - Google Patents

Strap apparatus for sewing Download PDF

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Publication number
CN103890258B
CN103890258B CN201280049241.4A CN201280049241A CN103890258B CN 103890258 B CN103890258 B CN 103890258B CN 201280049241 A CN201280049241 A CN 201280049241A CN 103890258 B CN103890258 B CN 103890258B
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CN
China
Prior art keywords
strap
cloth
main cloth
sewing
tailoring pattern
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CN201280049241.4A
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Chinese (zh)
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CN103890258A (en
Inventor
近藤耕一
加藤茂纪
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Juki Corp
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Juki Corp
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Publication of CN103890258A publication Critical patent/CN103890258A/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/10Arrangements for selecting combinations of stitch or pattern data from memory ; Handling data in order to control stitch format, e.g. size, direction, mirror image
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B15/00Machines for sewing leather goods
    • D05B15/02Shoe sewing machines
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

A kind of strap apparatus for sewing, it makes strap (T) on main cloth (LO, LI, RI, RO), has: reference pins (16), and it, in the upper turnover of workbench (100), positions main cloth (LO, LI, RI, RO); Main cloth press section (11,12), it grasps by the main cloth (LO, LI, RI, RO) of locating; X-Y feed arrangement, it is based on tailoring pattern, makes main cloth press section along a planar movement of level; Strap feedway (3), it supplies strap (T) on main cloth (LO, LI, RI, RO); Sewing machines (2), it is based on tailoring pattern, on main cloth (LO, LI, RI, RO), make strap (T); And control unit (5), it makes above-mentioned tailoring pattern change based on the change of the cloth bandwidth of strap (T).

Description

Strap apparatus for sewing
Technical field
The present invention relates to a kind of strap apparatus for sewing making strap (tape) in sewing object.
Background technology
A kind of metal paillette feed arrangement is proposed in patent document 1.
The metal paillette feed arrangement of patent document 1 has: feed mechanism, and array is linked with the metal paillette strap of metal paillette by it, carries along datum line to the sewing position of Sewing machines; Locking mechanism, it makes the sewing holes of metal paillette and is positioned at compared to feed mechanism on the datum line of upstream side to engage; 2 guide portion, its left and right sides at datum line and datum line guide strap abreast; And guiding mechanism, the width of this guide portion respectively to strap adjusts by it.
In the metal paillette feed arrangement of patent document 1, will guide 2 guide portion of strap abreast in the left and right sides of datum line and datum line, the width respectively to strap adjusts, and revises the cut-out width of strap.
Patent document 1: Japanese Unexamined Patent Publication 2009-34196 publication
Summary of the invention
Such as, when making strap based on tailoring pattern on the main cloth of shoes, due to corresponding with the size of shoes, strap change width, if so will realize automation, then must make tailoring pattern change based on the change of cloth bandwidth.
In the case, fagot (topstitch) homogenising added to strengthen and decorate in the edge, both sides of the stitching of strap must be made.
In addition, when corresponding with the change of cloth bandwidth and adjust guide portion, preferably as Patent Document 1,2 guide portion are moved to strap widthwise central, but complex structure and maximize.
The object of the invention is to, a kind of strap apparatus for sewing is provided, what it made strap makes automation, can based on the change of cloth bandwidth, tailoring pattern is changed, makes the fagot homogenising of the stitching both sides of strap, and, utilize simple structure, make corresponding with the change of cloth bandwidth and make the mechanism of guide portion movement miniaturized.
To achieve these goals, the mode that the present invention can obtain is a kind of strap apparatus for sewing, and it makes strap on main cloth,
It is characterized in that having:
Reference pins, it passes in and out on the table, positions described main cloth;
Main cloth press section, it grasps described by the main cloth of locating;
X-Y feed arrangement, it is based on tailoring pattern, makes described main cloth press section along a planar movement of level;
Strap feedway, it supplies described strap on described main cloth;
Sewing machines, it is based on described tailoring pattern, on described main cloth, make described strap; And
Control unit, it makes described tailoring pattern change based on the change of the cloth bandwidth of described strap.
The strap apparatus for sewing of aforesaid way also can be configured to,
Also there is the memory cell stored multiple tailoring pattern,
Described control unit is corresponding with the setting of described cloth bandwidth, selects best tailoring pattern in described multiple tailoring pattern.
In the strap apparatus for sewing of aforesaid way, also can be configured to,
Described control unit has the edit cell edited described tailoring pattern.
The strap apparatus for sewing of aforesaid way also can be configured to,
Also have setup unit, this setup unit can be corresponding with the setting value of each size of described main cloth and set described cloth bandwidth, and, can temporarily increase and decrease described cloth bandwidth relative to described setting value.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described control unit, is set corresponding with the increase and decrease of the described setting value for described cloth bandwidth realized by described setup unit, described tailoring pattern is moved to the width of described strap.
The strap apparatus for sewing of aforesaid way also can be configured to, and also has:
Fixing strap guide portion, it, along the side of the strap feed path of described strap feedway, guides described strap;
Movable strap guide portion, it, along the opposite side of described strap feed path, guides described strap; And
Width calibration device, it is corresponding with the change of described cloth bandwidth, described movable strap guide portion is moved, corrects the width of described strap feed path.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described control unit, carries out interval to multiple needle falling points of described movable strap guide portion side and specifies,
Corresponding with the amount of movement of described movable strap guide portion, multiple needle falling points that described interval is specified move in parallel, and make described Sewing machines perform making of described strap.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described width calibration device has:
As 1 pulse motor of drive source;
Transmitter shaft, it is rotated by described pulse motor;
A pair threaded bar, its end side is fixed in described movable strap guide portion; And
Worm gear, described a pair threaded bar and described transmitter shaft link by it.
The effect of invention
According to the present invention, when cloth bandwidth temporarily changes, can change, therefore, it is possible to make the fagot homogenising of the stitching both sides of strap using the overall dimension of this cloth bandwidth.
Accompanying drawing explanation
Fig. 1 is the oblique view of the structure representing the embodiment using strap apparatus for sewing of the present invention.
Fig. 2 is the top view of the main cloth representing the shoes making strap.
Fig. 3 is the front view of the indication example of the display frame represented in the strap apparatus for sewing of Fig. 1.
Fig. 4 is the oblique view of the strap apparatus for sewing observing Fig. 1 from sewing machine side, shows the state being provided with main cloth.
Fig. 5 is the enlarged drawing of the workbench that has of the strap apparatus for sewing of Fig. 1 and main cloth press section.
Fig. 6 observes the workbench of Fig. 5 and the oblique view of main cloth press section from face side.
Fig. 7 is the oblique view of the bottom of the workbench observing Fig. 6 from below.
Fig. 8 is the oblique view of the workbench bottom observing Fig. 7 from right side.
Fig. 9 is the enlarged drawing of the main cloth press section of Fig. 4.
Figure 10 is the figure of the state being provided with the main cloth different from Fig. 9 on main cloth press section.
Figure 11 represents the oblique view strap feedway that has at the strap apparatus for sewing of Fig. 1 being arranged the state of strap.
Figure 12 is the oblique view of the strap feedway observing Figure 11 from the direction arranging strap.
Figure 13 is the enlarged drawing of the strap feedway of Figure 11.
Figure 14 is the enlarged drawing in the strap delivering mechanism portion that the strap feedway of Figure 13 has.
Figure 15 represents the figure making the state of cutting knife action in the strap delivering mechanism portion of Figure 14.
Figure 16 is the top view of the strap feed path of the strap feedway representing Figure 13.
Figure 17 is the side view in the strap delivering mechanism portion of Figure 14.
Figure 18 is the figure of the switching action in the strap delivering mechanism portion representing Figure 17.
Figure 19 is the oblique view in the width calibration mechanism portion of the strap feed path representing Figure 16.
Figure 20 represents to utilize the width calibration mechanism portion of Figure 19 to be the figure of narrower state by the width calibration of strap feed path.
Figure 21 is that represent just will to the amplification oblique drawing making initial state before main cloth supply strap.
Figure 22 is the figure of the state represented to main cloth supply strap.
Figure 23 is the figure representing the state starting to make strap on main cloth.
Figure 24 is the figure of the height representing presser feet in when starting to make strap on the main cloth of Figure 23.
Figure 25 is the oblique view of the strap feedway identical with Figure 13, when showing the detection of strap seam.
Figure 26 is the oblique view of the state of sending representing strap seam.
Figure 27 is the figure of the minimizing technology of the strap seam representing Figure 26.
Figure 28 is the usual flow chart that strap is made.
Figure 29 is the usual flow chart after Figure 28.
Figure 30 is the initialized flow chart of strap feedway.
Figure 31 is the flow chart that strap checks.
Figure 32 is the flow chart that AB sensor checks.
Figure 33 is the flow chart of IO sensing station computing.
Figure 34 is the flow chart that IO sensor checks.
Figure 35 is the flow chart made.
Figure 36 sewing object reclaims the flow chart waited for.
Figure 37 is the figure of state arranging left and right, inside and outside different main cloth on the table.
Figure 38 is the top view of the state of strap seam after representing cut-out, shows three state (a) ~ (c) produced along with the difference of its off-position (size).
Figure 39 is the enlarged drawing of the structure of the gear mechanism in the strap delivering mechanism portion representing Figure 13.
Figure 40 sets corresponding and key diagram that is that correct tailoring pattern with the increase and decrease of cloth bandwidth.
Figure 41 is the control block diagram of present embodiment.
Detailed description of the invention
Below, with reference to accompanying drawing, describe in detail for implementing embodiments of the present invention.
(embodiment)
Fig. 1 is the figure of the structure representing the embodiment using strap apparatus for sewing of the present invention.
In addition, in description of the present embodiment, using above-below direction as Z-direction, using in the horizontal direction orthogonal with it as X-direction (left and right directions), by the horizontal direction orthogonal with Z-direction and X-direction, as Y direction (fore-and-aft direction).On the head length direction of Sewing machines 2, using suture needle side (front side) on front side of Y direction, using the side contrary with suture needle as Y direction rear side (rear side).In addition, from Y direction front side Sewing machines 2, using right on the right side of X-direction (referred to as " right side "), using left on the left of X-direction (referred to as " left side ").
As shown in Figure 1, on workbench 100, be placed with Sewing machines 2, strap feedway 3, display unit 6 along X-direction arrangement.In the base portion of Sewing machines 2, fixing auxiliary table 1, lower plate 11 and upper presser feet 12 are set to, and can move on auxiliary table 1 along XY compound direction.At the Y direction rear side of strap feedway 3, be configured with strap stand 4.
Sewing machines 2 is provided with middle presser feet 23 as shown in Figure 5, in this, presser feet 23 is linked with the machine spindle (not shown) rotated by sewing machine electromotor, with the suture needle 22 moved up and down, the moving up and down corresponding of suture needle 22 and moving up and down, pierce through from suture needle 22 sewing object (strap, main cloth) afterwards till extracting during, press around the suture needle through-Penetration portion of sewing object.Middle presser feet 23 be with suture needle 22 synchronously with the parts that fixing stroke moves up and down, as shown in the record of No. 4526917, Japan Patent, highly can change in making.In addition, although not shown, have: still, itself and suture needle 22 co-operating, while supplying under thread, form stitching; And tangent line unit, it is corresponding with the action of magnet (thread-cutting driving device) and cut off and roll off the production line.
Return Fig. 1, on auxiliary table 1, form the needle falling hole 10 that suture needle 22 is run through, in addition, on the head of Sewing machines 2, be provided with starting switch 20 and shutdown switch 21.
In strap feedway 3, to be configured on the right side of auxiliary table 1 and to be fixed on the fixed block 31 on workbench 100, via omission illustrated straight line guide portion, moveable block 33 is installed, optionally supplies to the suture location of Sewing machines 2 with strap Ts, Tm, the Tw that will be supported on strap stand 4.In addition, fixed block 31 is fixed with cylinder (advance and retreat cylinder) 32.The front of the drive rod of cylinder 32 is fixed in moveable block 33.If the drive rod of cylinder 32 (piston) is retreated, then moveable block 33 is guided by straight line guide portion, relative to auxiliary table 1 from the moving back and forth of oblique upper right side.
In addition, below the left side of workbench 100, control cabinet 5 is fixed with.
Below the front side of display unit 6, be configured with barcode reader 7, it is detachably supported.Above display unit 6, removably support Sewing machines control terminal (guidance panel) 8.At the rear of display unit 6, be configured with the spool (feed unit of reaching the standard grade) 9 supplying needlework to Sewing machines 2.
Make the main cloth of the shoes of strap as shown in Figure 2, normally main cloth LO, the main cloth LI of left inside side of left-external side, the main cloth RI of Right Inboard, right lateral main cloth RO these 4.
Usually, under the state of the shoes completed, be positioned at the height of the main cloth of ankle (anklebone) below, main cloth LO, RO that left and right is outside are lower than main cloth LI, RI of inner side.That is, the main cloth width of main cloth LO, the RO in outside is narrower.
In addition, in the part of the bottom side along 4 main cloth LO, LI, RI, RO, run through 2 the datum hole h being formed with same spacing respectively.These 2 datum hole h, to the general setting of main cloth of all sizes, turn back during bonding between sole and hide datum hole h.
Display unit 6 has the common display architectures of liquid crystalline type, carries out the picture display of various setting, utilizes touch panel can carry out various input setting.
As long as barcode reader 7 has the usual structure be made up of optics scanner and decoder.Operating personnel's hand-held bar code reader 7, reads the bar code on the not shown bar shaped chip be attached on main cloth or operation sheet, in this bar code, includes the information of the shoe size of the regulation of next making strap etc.Such as, if utilize above-mentioned barcode reader 7 to read bar code, then, in display unit 6, the display of display frame is as shown in Figure 3 carried out.In the example of this Fig. 3, as the reading result of bar code, " reader read value " upper display " 8 ".
On guidance panel 8, liquid crystal display is carried out to the console switch etc. for inputting the information relevant to the action of Sewing machines 2.
Fig. 4 illustrates and is provided with main cloth LI(or RO) state, main cloth LI(or RO) be clipped between lower plate 11 on auxiliary table 1 and upper presser feet 12.Therefore, lower plate 11 and upper presser feet 12 form main cloth press section.
Upper presser feet 12 can utilize the presser feet with actuators such as cylinders to lift drive unit 13, moves up and down relative to lower plate 11.In addition, utilize not shown known X-Y feed arrangement synchronizing moving in X-direction, Y direction, X-Y feed arrangement has makes the main cloth press section of the main cloth of support to the X-axis motor of X-direction movement and the Y-axis motor of main cloth press section to Y direction movement making the main cloth of support.
As shown in Figures 5 and 6, auxiliary table 1 is formed: reference pins 16(16a, 16b, 16c) 3 circular holes 14(14a, 14b, 14c of turnover) and main cloth sensor 17(17a, 17b), 18(18a, 18b) 4 circular holes 15(15a, 15b, 15c, 15d of detection).
That is, 2 circular holes 14a, 14b of front side and the circular hole 14c of rear side are formed in the position of regulation.
In addition, the front side of circular hole 14a, 14b about this, forms 2 circular holes 15a, 15d, in the middle of the X-direction of circular hole 15a, 15d and rear slightly, forms 2 circular holes 15b, 15c.
Further, by centered by the line segment of Y direction, circular hole 14a and circular hole 14b, circular hole 15a and circular hole 15d, circular hole 15b and circular hole 15c are positioned at symmetrical position.
In addition, under the state shown in fig. 5, main cloth press section 11,12 be located at make before for arranging the initial position of main cloth.
Be configured with in the below of auxiliary table 1: 3 reference pins 16a, 16b, 16c, it passes in and out in circular hole 14a, 14b, 14c by moving up and down; And utilizing 4 of photoelectric tube main cloth sensor 17a, 17b, 18a, 18b, it is positioned at immediately below circular hole 15a, 15b, 15c, 15d.
That is, the respective front end of 4 brackets 19 on the lower surface being fixed on auxiliary table 1, is provided with 4 main cloth sensor 17a, 17b, 18a, 18b.
As shown in Figures 7 and 8, in the bottom of auxiliary table 1, via bar 111 fixed support plate 112.In this gripper shoe 112, carry and fixed air cylinder unit (reference pins driver element) 113.At the upper fixing movable platen 114 of the drive rod (piston) of piston-cylinder unit 113.On movable platen 114, in 3 threaded bar 115 of being fixed by nut, assemble reference pins 16 respectively.This reference pins 16, via spring assembling in threaded bar 115, internally to draw in after applying is more than or equal to the load of regulation.If the drive rod of piston-cylinder unit 113 moves up and down, then reference pins 16 is made to rise, decline via movable platen 114.
When main for inner side cloth LI or the main cloth RO in outside is configured in lower plate 11, as shown in Figure 9, be formed at main cloth LI(or RO) on 2 datum hole h in, from operating personnel side observe, insert front side right side reference pins 16b and central rear reference pins 16c and locate.
When main for outside cloth LO or the main cloth RI in inner side is configured in lower plate 11, as shown in Figure 10, be positioned over main cloth LO(or RI in lower plate 11) 2 datum hole h in, observe from operating personnel side, insert the reference pins 16a in left side, front side and the reference pins 16c at central rear and locate.
In addition, in above-mentioned arbitrary situation, the mode that each main cloth LI, LO, RI, RO become rear side with its front (on front side of shoes) is located.
As shown in figure 12, strap stand 4 adopts 3 segment structures be made up of epimere stand 41, stage casing stand 42, hypomere stand 43, arrange respectively for loading strap T(Ts, Tm, Tw) swivel plate 44, on the swivel plate 44 of epimere stand 41, place the strap Ts of little width with reeling condition, on the swivel plate 44 of stage casing stand 42, place the strap Tm of bandpass with reeling condition, on the swivel plate 44 of hypomere stand 43, place the strap Tw of large width with reeling condition.
In the example shown in Figure 12, in the strap feed path of strap feedway 3, be set using the strap Tm of maximum common width.
Here, on epimere stand 41, stage casing stand 42, hypomere stand 43, fixed configurations exit plate 50 in strap discharge portion, each exit plate 50,50,50 is provided with: supply hole 46, and it makes strap front end insert when using strap Ts, Tm, Tw; Proximity switch (stand cloth belt sensor) 47, it detects the strap be inserted in supply hole 46; Guide portion 45, it protrudes from exit plate 50, to guide strap to supply hole 46; And standby hole 49, it makes to supply at strap the strap front end that source do not use compared with guide portion 45 and inserts and keep.In addition, each exit plate 50 is provided with LED 48, when utilizing above-mentioned barcode reader 7 to read the bar code of the shoe size of regulation, making LED 48 lighting of configuration on the stand 41 ~ 43 of the cloth bandwidth corresponding with shoe size, notifying operating personnel (operating personnel).
As shown in figure 13, the above-mentioned moveable block 33 of strap feedway 3, upper surface is formed as left side shape obliquely, and its upper surface uses as strap feed path.
This strap feed path is provided with the fixing strap guide portion 34 be fixed in moveable block 33 and the movable strap guide portion 35 that can be supported on movably in the width direction in moveable block 33, thus, limits the both sides of strap T.In addition, this strap feed path, by changing the shift position of width, thus can carry out width calibration to movable strap guide portion 35.
That is, as shown in figure 16, a pair threaded bar 37 arranged before and after the strap direction of the supply, can screw togather with fixing strap guide portion 34 with retreating vertically, one end of this threaded bar 37 is fixed in movable strap guide portion 35.
In addition, in the below of a pair threaded bar 37, as shown in figure 39, in the mode orthogonal with threaded bar 37,1 transmitter shaft 371 is configured.This transmitter shaft 371 and a pair threaded bar 37 link respectively by worm gear 372.In addition, one end of transmitter shaft 371 utilizes orthogonal gear (bevel-gear sett) 373 and 1 pulse motor (width change motor) 36 be assembled in fixing strap guide portion 34 to link.
Further, if pass through the driving of pulse motor 36, via transmitter shaft 371, worm gear 372, a pair threaded bar 37 is rotated, then relative to fixing strap guide portion 34, movable strap guide portion 35 moves in parallel, and corrects the width of strap feed path.
Namely, by the driving of above-mentioned pulse motor 36, threaded bar 37 is rotated, relative to fixing strap guide portion 34, movable strap guide portion 35 is moved in parallel, can be formed as shown in figure 19 by the width calibration of strap feed path must be wider state and as shown in figure 20 must be narrower by the width calibration of strap feed path state.
As noted above, form the width calibration mechanism (width calibration device) that cloth bandwidth (strap feed path width) is corrected.
As shown in figure 14, strap delivering mechanism portion 38 has: front conveying roller 381 and rear conveying roller 382, and they crimp with the strap upper surface on strap feed path, carry strap; Support 383, it rotatably keeps rotating shaft 381A, 382A of above-mentioned front conveying roller 381 and rear conveying roller 382 respectively; And motor M1, it, immediately below front conveying roller 381 and the central authorities afterwards between conveying roller 382, is fixed in moveable block 33.
In addition, the central authorities of support 383 between front conveying roller 381 and rear conveying roller 382, are supported on back shaft 385 rotationally.Back shaft 385 is fixed on bracket 384, and in addition, bracket 384 is fixed in moveable block 33.
In addition, front conveying roller 381 and rear conveying roller 382 are spaced apart and configure on the transport direction of strap, are 2 conveying rollers crimping with strap and carry strap.
In addition, motor (strap feed motor) M1 is the pulse motor as the strap Feed servo system source making 2 conveying rollers rotate.
In addition, support 383 rotatably supports rotating shaft 381A, 382A of 2 conveying rollers respectively.
In addition, in the opposition side of conveying roller 381 before support 383 and rear conveying roller 382, rotating shaft 381A, 382A of each conveying roller and the driving shaft M1a of motor M1 are linked in linkage by synchronous belt mechanism (Poewr transmission mechanism) 39.
Namely, synchronous belt mechanism 39 is configured to, on front conveying roller 381 and rear rotating shaft 381A, 382A of conveying roller 382 and the driving shaft M1a of motor M1, toothed belt wheel 391,392,393 is installed respectively, above-mentioned 3 toothed belt wheels 391,392,393 reel Timing Belt 394, in the both sides of bracket 384, the tensioning pulley 395 crimped respectively with the outer peripheral face of Timing Belt 394 is set.Tensioning pulley 395 is arranged on the side of support 383 via bracket 396.
Synchronous belt mechanism (Poewr transmission mechanism) 39 across support 383 with 2 conveying rollers 381 of front and back, 382 contrary opposition sides, rotating shaft 381A, 382A of the rotary power of the driving shaft M1a of motor M1 conveying roller are forwards, backwards transmitted.
If described in detail, then synchronous belt mechanism (Poewr transmission mechanism) 39 is made up of following part: toothed belt wheel 391,392,393, and they are separately positioned on rotating shaft 381A, 382A of front and back conveying roller and the driving shaft M1a of motor M1; And Timing Belt 394, it is hung on these toothed belt wheels.
In addition, on the strap feed path between front conveying roller 381 and rear conveying roller 382, in mode movable on the upper surface of moveable block 33, the cutting knife 301 for cutting off strap is installed.Apply the transmission wrist 307 moved up and down to cutting knife 301, be configured in the Y direction rear side of front conveying roller 381, rear conveying roller 382.This cutting knife 301 is provided with the bar (pressing lever) 302 of integration.
That is, strap delivering mechanism portion 38 has: transmit wrist 307, and it at one end keeps cutting knife 301 in side, moves up and down together with cutting knife 301; And pressing lever (302), it is supported on and transmits on wrist 307, moves up and down, can press the strap on strap feed path together with cutting knife 301.
In addition, above strap feed path, be relatively configured with strap seam sensor 303 and cloth belt sensor 305.
Under the state making cutting knife 386 action, as shown in figure 15, pressing lever 302, under the state of cutting knife 301 action, utilizes leaf spring from top pressing strap T.Thus, when 3 moving back and forth of strap feedway, prevent strap T from offseting.When strap T is arranged in strap feedway 3, with hand, pressing lever 302 is lifted, extract the strap T before replacing, insert the strap T that will use, and cloth strap end portion is abutted with cutting knife 301 side, make bar 302 return and fix.
That is, pressing lever 302 is supported on and transmits on wrist 307, moves up and down, can press the strap on strap feed path together with cutting knife 301.
As shown in FIG. 16 and 17, in strap delivering mechanism portion 38, be provided with conveying roller switching mechanism 330, it makes support 383 swing, and switches front conveying roller 381 and rear conveying roller 382.
Conveying roller switching mechanism 330 is made up of connecting rod 332 and piston-cylinder unit (conveying roller switching cylinder) 335 etc.
On the extension 397 downwards that rear side bracket 396 on the side being installed on support 383 is formed, engagement pin 398 is engaged.This engagement pin 398 is inserted in the elongated hole 333 formed in the front side end of connecting rod 332.Connecting rod 332 is supported rotatably by the 2nd back shaft 331, and the pars intermedia of the 2nd back shaft 331 is fixed on the side of moveable block 33.
In addition, in the rear side end of connecting rod 332, configuration has the piston-cylinder unit 335 of piston rod 336 upward.Piston-cylinder unit 335 is fixed on the side of moveable block 33.The rear side of connecting rod 332, via link block 334, links with the upper end of piston rod 336.
That is, conveying roller switching mechanism 330 make support 383 with between 2 conveying rollers for fulcrum swings, optionally only make one in 2 conveying rollers to crimp with strap.
If described in detail, then conveying roller switching mechanism 330 has: connecting rod 332, and its end side and support 383 link; 2nd back shaft 331, it is supporting jointing bar 332 rotationally; And piston-cylinder unit 335, the rearward end of itself and connecting rod 332 links.
If dropping to from making rear conveying roller 382 state (Figure 17) that strap feed path is carried strap, make piston-cylinder unit 335 action as shown in figure 18, piston rod 336 is declined, then connecting rod 332 is fulcrum clockwise oscillation with the 2nd back shaft 331 of pars intermedia.Thus, via elongated hole 333 and engagement pin 398, the bracket 396 of rear side is moved upward, makes the support 383 integrated with bracket 396 be fulcrum counter-clockwise swing with the back shaft 385 of central authorities.Thus, become following state, that is, rear conveying roller 382 rises from strap feed path, and meanwhile, front conveying roller 381 drops on strap feed path, carries strap.
This strap apparatus for sewing for main cloth LI(or RO) strap Tm make action, start as shown in Figure 21, Figure 22, Figure 23.
Will to main cloth LI(or RO) supply strap Tm before make initial state under, as shown in figure 21, when making beginning, at main cloth LI(or RO) on suture needle 22 is run through at least be more than or equal to 3 times, utilize reach the standard grade NT and the rolling off the production line from still supply that are inserted into suture needle 22, at main cloth LI(or RO) on form stitching, make knotting of rolling off the production line.
Then, starting to main cloth LI(or RO) upper supply strap Tm time, as shown in figure 22, front conveying roller 381 is rotated, strap Tm is supplied to below suture needle 22, with suture needle 22 and be connected to main cloth LI(or RO) on the NT that reaches the standard grade abut.In addition, Tm1 is the front strap once sewed up.
Then, as shown in figure 23, X-Y feed arrangement is utilized to make main cloth LI(or RO) move along the strap direction of the supply, and, strap is carried by making front conveying roller 381 rotate, thus at main cloth LI(or RO) on strap Tm on, suture needle 22 is run through and is more than or equal to 2 times, utilization is rolled off the production line by strap Tm and main cloth LI(or RO) sew up.
Now, make the action of X-Y feed arrangement, to make spacing (such as according to common, 2mm ~ 2.5mm) compare little about 1mm (such as, 0.7mm ~ 1.3mm) little width make spacing and carry main cloth, further, make motor M1 action, become to make the strap amount of feeding now and stitching spacing equivalent or and the amount of feeding of 2 times of stitching spacing between the amount of feeding.In order to make the strap amount of feeding of this reality change along with the characteristic (hardness, flexible, smoothness) of the strap used, making the setting amount of feeding of motor M1 can carry out setting in display unit 6 and changing.
Namely, when making strap on the main cloth of shoes, main cloth is formed and makes after beginning is at least more than or equal to the stitching of 3 pins, the beginning precalculated position of making of strap is supplied to below suture needle, to on the strap on main cloth, to make little width little compared with spacing make after spacing forms the stitching being more than or equal to 2 pins with common, on main cloth, make strap with above-mentioned common spacing of making.
In addition, the movement of main cloth is undertaken by X-Y feed arrangement, that is, this X-Y feed arrangement makes the planar movement of main cloth press section along level of the main cloth of support.
In addition, if when making spacing with little width and carrying out the stitching being more than or equal to 2 pins, at every turn to make the Length Quantity of spacing corresponding (such as with being at least more than or equal to little width, preferably be more than or equal to little width make in scope that spacing ~ little width makes 2 times of spacing carry), the strap amount of feeding is extracted out along making spacing direction of feed, then makes strap exactly when strap is made.
In addition, when making the strap of linearity on the main cloth of shoes, because (X-direction) forms stitching along its length, so make strap direction of feed (strap feed path) the i.e. X-direction formation of spacing direction of feed along strap feedway 3.
In addition, method of making strap on the main cloth of shoes as noted above, can be applied in strap apparatus for sewing, and this strap apparatus for sewing is the device making strap on the main cloth of shoes, has: workbench, and it is for arranging main cloth; X-Y feed arrangement, it makes the main cloth pressing of the main cloth of support along a planar movement of level; Strap feedway, strap supplies by it on main cloth; And Sewing machines, it is based on tailoring pattern, on main cloth, make strap.In addition, can also be applied in the strap apparatus for sewing with the middle presser feet that suture needle runs through.
Then, carry main cloth LI(or RO with common spacing of making), and strap Tm is made.
As noted above, when making beginning, suture needle 22 is run through, to make spacing with the common little width making about 1mm little compared with spacing, at main cloth LI(or RO) on strap Tm on formed when being more than or equal to the stitching of 2 pins, as shown in figure 24, be equivalent to the mode of the height of main fabric thickness amount to make middle presser feet 23 drop to, middle presser feet 23 is declined, to main cloth LI(or RO) upper pressing strap Tm.Thus, at main cloth LI(or RO) on reliably keep strap Tm.
Then, with common make spacing make strap Tm time, make the height of middle presser feet 23 get back to common height, that is, with the height that main fabric thickness+strap amount of thickness is suitable.
Be placed on the strap Tm of the rectangular strap T(such as bandpass on strap stand 4), because length exists restriction, so make end overlapping with the top of other straps T, connect use by bonding grade.Because this lap is not suitable for making, so usually must excise before making.In the present embodiment, strap seam (strap seam) TG is pasted with the golden zone of reflections.
As shown in figure 25, strap seam sensor 303 is arranged on the upper surface of moveable block 33 via bracket 304, utilizes photoelectric tube to arrange side at strap and detects strap seam TG.
As shown in figure 26, cloth belt sensor 305 is arranged on the upper surface of moveable block 33 via bracket 306, utilizes photoelectric tube to send side at strap and detects strap T.
If strap seam TG arrives the strap feed path on strap feedway 3, then as shown in figure 25, above-mentioned strap seam sensor 303 detects the light that the gold ribbon by strap seam TG reflects.
By this detection, in the front side of the strap seam TG carried by rear conveying roller 382, make cutting knife 301 action, cut off strap Tm, after utilization, the rear side of the strap seam TG that conveying roller 382 is carried, makes cutting knife 301 action again, cuts off strap Tm.
That is, strap seam sensor 303 is relative to 2 conveying rollers 381,382, is configured in the transport direction upstream side of rectangular strap, detects the seam of strap.
Strap seam TG after cut-out is sent by front conveying roller 381, as shown in figure 26, detects by utilizing the sending of cloth belt sensor 305 pairs of straps of photoelectric tube.
That is, cloth belt sensor 305 is configured in the downstream of the transport direction of strap relative to 2 conveying rollers 381,382, detects with or without strap.
When being removed by strap seam TG, as shown in figure 27, the strap seam TG after operating personnel takes out with finger the cut-out that is sent and being removed.
Here, the front end loading the moveable block 33 of strap T is the surface being undertaken by electroplating processes reflecting.
Strap seam TG after cut-out produces this three state of Figure 38 (a) ~ Figure 38 (c) along with the difference of its off-position (size).
Figure 38 (a) is the situation that strap seam TG is just in time positioned at below cloth belt sensor 305, now, if operating personnel removes strap seam TG, then the detection of cloth belt sensor 305 switches to, connect (gold ribbon) → disconnect (strap) → connect on (without strap=moveable block 33 surface).
Figure 38 (b) is the situation that cloth belt sensor 305 is positioned at strap seam TG rear, and now, if operating personnel removes strap seam TG, then the detection of cloth belt sensor 305 switches to, and disconnects (strap) → connects on (without strap=moveable block 33 surface).
Figure 38 (c) is the situation that cloth belt sensor 305 is positioned at strap seam TG front, now, if operating personnel removes strap seam TG, then the detection of cloth belt sensor 305 switches to, and disconnects (strap) → connects (gold ribbon) → disconnect (strap) → connect on (without strap=moveable block 33 surface).
In arbitrary situation, if remove strap seam TG, then cloth belt sensor 305 all produces the switching of disconnection → connection.
Control circuit in above-mentioned strap apparatus for sewing is realized by the structure of the block diagram shown in Figure 41.
In Figure 41, in the inside of control cabinet 5, be at least configured with ROM, RAM, CPU, via not shown I/O circuit, be connected with Sewing machines 2, strap feedway 3, strap stand 4, display unit 6, barcode reader 7.
ROM is non-volatile memory cell, store multiple tailoring pattern, further, store and the various devices of Sewing machines 2 to be controlled and the sewing program making action of the tailoring pattern specified and the strap that controls the various devices of strap apparatus for sewing and specify make the control program, default data etc. of the sewing program of action etc.
RAM is the memory cell that can write/delete, store from the guidance panel of display unit 6 and barcode reader 7 input information, select and the program read or data from ROM.
CPU is configured for performing the control unit of the various programs be stored in RAM or ROM.
Below, according to the flow chart that Figure 28 and Figure 28 is later, the control of the strap apparatus for sewing of above structure is described.
In addition, following control is processed by above-mentioned control unit (CPU).
In the usual flow chart (Figure 28) that strap is made, first, switch on power (step S1), initialized (step S2) by strap feedway 3.
Figure 30 is the flow chart of the initialization (step S2) of strap feedway 3, retrieves (step S201) the initial point of movable strap guide portion 35, makes movable strap guide portion 35 with (cloth bandwidth+width calibration value) mobile (step S202).Then, strap feedway 3 is moved (step S203) to position of readiness, front conveying roller 381 is declined, make rear conveying roller 382 increase (step S204), cutter (cutting knife) 301 is declined (step S205), ends process.
In the usual flow chart of Figure 28, after the initialization (step S2) of strap feedway 3, wait for that the not shown preparation key shown on the initial picture of the display frame of display unit 6 is pressed (step S3), after preparation key is pressed, make presser feet 12, lower plate 11 to workpiece setting position (initial position shown in Fig. 5) mobile (step S4).Then, make presser feet 12 increase (step S5), make alignment pin (reference pins 16) rise (step S6).
Then, determining whether and utilize barcode reader 7 to carry out reading in (step S7) of bar code, when there being bar code to read in (step S7, yes), based on this bar code, obtaining shoe size and cloth bandwidth (step S8).Then, judge (step S9) with or without strap change width, (the step S9 when there being strap change width, be), width calibration value is set to 0(step S10), make the PL(indicator lamp corresponding with cloth bandwidth) i.e. LED 48 lighting, and make other PL turn off the light (step S11).In addition, in step s 9, without (step S9, no) when strap change width, step S11 is entered.
Then, make movable strap guide portion 35 with (cloth bandwidth+width calibration value) mobile (step S12), again return the process of step S7.
In addition, in the step s 7, (step S7 when reading in without bar code, no), judge (step S13) with or without the input of width calibration value, (the step S13 when there being width calibration value to input, be), upgrade width calibration value (step S13), enter step S12.In addition, in step s 13, when inputting without width calibration value (step S13, no), the step S15 of Figure 29 is entered.
Here, in step S14, width calibration value is upgraded, and tailoring pattern is moved, and tailoring pattern is zoomed in or out.That is, with the display frame shown in the Fig. 3 of the display unit 6 at Fig. 1, the width calibration value (being-0.5mm in the example in the figures) set on this touch panel by operating personnel is corresponding, tailoring pattern is moved, and tailoring pattern is zoomed in or out.
Therefore, the display frame of display unit 6 doubles as the setup unit for cloth bandwidth can be made to increase and decrease relative to setting value temporarily.
Figure 29 is the usual flow chart after Figure 28, in step S15, to startup SW(starting switch) 20 whether connect and judge, (the step S15 when starting switch 20 is connected, be), carry out the inspection (step S16) of strap, (the step S15 when starting switch 20 disconnects, no), again return the process of step S7.
Strap checks shown in assisting workflows (step S16) flow chart as shown in figure 32 and performs, whether to, the cloth stand belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects and judging (step S1601), (the step S1601 when the stand cloth belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects, be), carry out supply strap with or without detection (step S1602).That is, at the beginning of making beginning, by the handwork of operating personnel, the strap feed path of strap feedway 3 must be configured such that the state that the leading section of strap Tm abuts with cutting knife 301.At this supply strap with or without in the process detected, utilize the strap seam sensor 303 arranged on strap feed path, perform the judgement of " whether strap Tm has been arranged at the upstream portion of strap feed path ".
Further, when to be judged to be strap with or without detection by supply strap (step S1602, yes), as normal (step S1603), ended process.
In addition, in step S1601, when not being that the stand cloth belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects (step S1601, no), as exception (step S1604), end process.
In addition, in step S1602, when by supply strap be judged to, without (step S1602, no) when strap, as exception (step S1604), to end process with or without detection.
In Figure 29, after strap inspection (step S16), strap is checked whether and normally judges (step S17), in the normal situation of strap inspection (step S17, yes), carry out the inspection (step S18) of AB sensor (main cloth sensor 17), (the step S17 when strap inspection exception, no), in display unit 6, show " without material ", and again return the process of step S7.
In addition, after utilizing strap seam sensor 303 to check out to be provided with material (strap) this situation (step S18), the display of " without the material " in this display unit 6 is cancelled.
Check in the flow chart of (step S18) at the AB sensor shown in Figure 32, to whether only left and right main cloth sensor 17 in 1 connection judge (step S1801), when only left and right main cloth sensor 17 in 1 connect (step S1801, be), obtain the state (step S1802) of the main cloth sensor 17 of left and right.That is, obtain left and right which connect this information.
Namely, in step S1802, as shown in figure 37, if the main cloth sensor 17a in left side connects, on auxiliary table 1, be then provided with left-external side main cloth LO or the main cloth RI of Right Inboard, in addition, if the main cloth sensor 17b on right side connects, then on auxiliary table 1, left inside side main cloth LI or the main cloth RO in right outside side is provided with.
Then, after the process of step S1802, as normal (step S1803), end process.
In addition, in step S1801,1 in the main cloth sensor 17 not being only left and right, when connecting (step S1801, no), as exception (step S1804), shows " wait workpiece setting ", and to end process in display unit 6.
In addition, material (main cloth) is being set, and after only making 1 interior connection of the main cloth sensor 17 of left and right, is cancelling the display of " the wait workpiece setting " in this display unit 6.
In Figure 29, check after (step S18) continue AB sensor, AB sensor is checked whether and normally judges (step S19), (step S19 in the normal situation of AB sensor inspection, be), carry out the position computing (step S20) of IO sensor (main cloth sensor 18), (the step S19 when AB sensor inspection exception, no), again return the process of step S7.
In the flow chart of the IO sensing station computing (step S20) shown in Figure 33, main cloth sensor 17(17a, 17b according to about shoe size) state, obtain the pattern number for the inspection position movement of any one in main cloth sensor 18 to the left and right or coordinate (obtaining the positional information of any one in the main cloth sensor 18 of left and right) (step S2001), end process.
Namely, if the main cloth sensor 17a in left side connects, then the main cloth sensor 18a in left side is selected as IO sensor, and obtain it and check position, if the main cloth sensor 17b on right side connects, then the main cloth sensor 18b on right side is selected as IO sensor, and obtain its inspection position.As shown in figure 37, in the present embodiment, configured symmetrically by the main cloth sensor 17,18 of left and right, the inspection position of left and right main cloth sensor 18 separately becomes the distance of longitudinal direction D.
In Figure 29, carry out IO sensing station computing (step S20), then presser feet 12 is made to decline (step S21), reference pins 16 is made to decline (step S22), make together with lower plate 11 and upper presser feet 12 and folder main cloth between which, any one main cloth sensor 18(18a, 18b to the left and right) inspection position move (step S23), and carry out the inspection (step S24) of main cloth sensor 18 of left and right.
Check in the flow chart of (step S24) at the IO sensor shown in Figure 34, whether to, the main cloth sensor 18 of left and right is all connected and is judged (step S2401), if not all connecting (step S2401, no), then utilize and check at AB sensor the some main cloth sensors 18 in left and right obtained in (inspection of main cloth sensor 17), carry out IO detection (step S2402).
Namely, in step S2402, check that the main cloth sensor 17a in left side in the step S1802 of (step S18) connects at the AB sensor of Figure 32, and when being provided with left-external side main cloth LO or the main cloth RI of Right Inboard on auxiliary table 1, when the main cloth sensor 18a in left side disconnects, the main cloth LO of left-external side of the height below ankle lower (width is narrower) is arranged on auxiliary table 1, in addition, connect at the main cloth sensor 17a in left side, when the main cloth sensor 18a in left side connects, the main cloth RI of Right Inboard of the height below ankle higher (wider width) is arranged on auxiliary table 1.
In addition, in step S2402, check that the main cloth sensor 17b on right side in the step S1802 of assisting workflows (step S18) connects at the AB sensor of Figure 32, and when auxiliary table 1 is provided with left inside side main cloth LI or the main cloth RO in right outside side, when the main cloth sensor 18b on right side disconnects, the main cloth RO in right outside side of (width is narrower) that the height below ankle is lower is arranged on auxiliary table 1, in addition, connect at the main cloth sensor 17b on right side, when the main cloth sensor 18b on right side connects, the main cloth LI in left inside side of the height below ankle higher (wider width) is arranged on auxiliary table 1.
Then, after the process of step S2402, according to the state of the main cloth sensor 17 about the state shoe size of the main cloth sensor 18 of left and right, determine cloth strip length, and in multiple tailoring pattern, select best tailoring pattern (step S2403), as normal (step S2404), end process.
In addition, in step S2401, when the main cloth sensor 18 of left and right is all connected (step S2401, yes), as exception (step S2405), display unit 6 shows " workpiece setting is abnormal ", and end process.
In Figure 29, check after (step S24) continue IO sensor, IO sensor is checked whether and normally judges (step S25), (step S25 in the normal situation of IO sensor inspection, be), carry out making (step S26) based on the tailoring pattern selected.
Making in the flow chart of (step S26) shown in Figure 35, till next " strap supply order " or " sewing finishing order ", usually make (step S2601), to being whether that strap supply instruction judges (step S2602), (the step S2602 when strap supply instruction, be), strap seam sensor (strap connecting sensor) 303 being checked (step S2603), judging (step S2604) whether there is strap seam (cloth belt lacing) TG.
In addition, in the tailoring pattern selected in S2403, enrolled strap supply order, sewing finishing order, strap have supplied instruction, the finish command etc. between initiation command, correction zone between correction zone.
In addition, as shown in Figure 40 (a), between correction zone, initiation command enrolls for (g-1) pin, and between correction zone, the finish command enrolls for (h) pin.
Then, in step S2602, if do not have strap to supply instruction (step S2602, no), then to whether being that between correction zone, initiation command judges (step S2630).If initiation command (step S2630, yes) between correction zone, then to additional width corrected value in the amount of movement of stitch data, next pin is made (step S2631).Then S2601 is returned.
In addition, in S2630, if not initiation command (step S2630, no) between correction zone, then to whether being that between correction zone, the finish command judges (step S2632).If the finish command (step S2632, yes) between correction zone, then from the amount of movement of stitch data, deduct width calibration value, next pin is made (step S2633).Then S2601 is returned.
In addition, if be the finish command between correction zone (step S2632, no) in S2632, then end process.
With reference to Figure 40 (a) and Figure 40 (b), step S2631 and step S2633 is described in detail.
The tailoring pattern that Figure 40 (a) is the width calibration value of strap when being 0, Figure 40 (b) operates movable strap guide portion 35 operating personnel, tailoring pattern when cloth bandwidth is increased.They are all by needle falling point e → f → (g-1) → g → h → (h+1) → i.If the spacing between each needle falling point is set to 2mm, then the interval between (g-1) and g, between h and (h+1), be spaced apart 2mm.
Such as, if make cloth bandwidth increase 0.5mm, then at needle falling point (g-1) place of the last pin of needle falling point g at Y direction front side, only make the composition additional width corrected value 0.5mm of Y direction, determine new needle falling point g coordinate (old g coordinate (x, y) → new g coordinate (x, y+0.5)).This means, if initiation command between correction zone, then in the amount of movement of stitch data, add and subtract width calibration value and next pin is made.
In addition, if make cloth bandwidth increase 0.5mm at Y direction front side, then at next needle falling point (h+1) place of needle falling point h, deduct width calibration value 0.5mm, the spacing spacing of h and (h+1) becomes 1.5mm.This means, if the finish command between correction zone, then in the amount of movement of stitch data, add and subtract width calibration value and next pin is made.
Its result, to utilize between this correction zone the finish command between initiation command and correction zone, carry out interval by multiple needle falling points (g to h) of control unit (control cabinet 5) to movable strap guide portion side to specify, corresponding with the amount of movement of movable strap guide portion, multiple needle falling points after having carried out interval appointment are moved in parallel, generates tailoring pattern.
In step S2604, (step S2604 when strap seam (cloth belt lacing) TG, no), abutment joint marks whether to carry out judging (step S2605) for connecting, if splice marks is not connect (step S2605, no), cutter (cutting knife 301) is then made to rise (step S2606), rear conveying roller 382 is declined (step S2607), to check the strap Length Quantity conveying strap T(step S2608 of the regulation determined in the step S2403 of (step S24) at the IO sensor of Figure 34).
Then, cutter (cutting knife 301) is declined (step S2609), strap T is cut off with specific length, makes front conveying roller 381 decline (step S2610).
Then, in order to make main cloth and suture knotting, and on main cloth, a few pin is only made (such as, be more than or equal to 3 pins) (step S2611), then, before utilizing, conveying roller 381 carries strap T, and strap T is abutted (step S2612) with the knotting part of main cloth and suture.The strap of conveying is transported to below suture needle, is to carry out the position made from main cloth.The strap T of this position is set to strap and makes beginning precalculated position.
As noted above, making under original state, cutter (cutting knife 301) is declined, and front conveying roller 381 is declined, operating personnel supplies the strap T of specific length.
Then, in order to make strap and main cloth tie a knot, and strap T being extracted out, simultaneously making spacing (about 1mm, such as, 0.7mm ~ 1.3mm) with little width and making a few pin (step S2613).
Then, after making, conveying roller 382 declines after (step S2615) and continues to make.Strap T and main cloth are combined by suture, by utilizing feeding (upper presser feet 12, lower plate 11) to make main cloth move, thus the amount constantly needed for pull-out stitching spacing.Then, the process of step S2601 is again returned.
In addition, in step S2604, (step S2604 when there is strap seam TG, be), splice marks (joint marker) is set to connection (step S2616), and it is fixing for the length till seam being set to C(from the length of strap seam sensor 303 to cutting knife 301) (step S2617).
Then, length C > cloth strip length to whether till strap seam TG judges (step S2618), if not length C > cloth strip length (the step S2618 till strap seam TG, no), in the display frame of display unit 6, then show seam mistake (joint mistake) (step S2619), as shown in figure 26, the strap comprising strap seam TG is discharged (step S2620).
Then, as shown in figure 27, according to the state of cloth belt sensor 305, whether the strap detected after discharging is removed (step S2621), (step S2621 in the removed situation of strap, be), by the not shown seam false solution that shows in the display frame of display unit 6 except (step S2622), wait SW(to be launched to start switch) pressing (step S2623) of 20.Then, splice marks is set to disconnection (step S2624), again returns the process of step 2606.
In addition, whether the strap after the discharge of step S2621 is removed, and the switching state according to the detection of cloth belt sensor 305 differentiates.As shown in Figure 38 (a) ~ Figure 38 (c), in arbitrary situation, if strap is removed, then the detection of cloth belt sensor 305 becomes the state of " disconnect → connect ", by detecting this switching state, thus can be judged as that the strap after discharging is removed.
In addition, in step S2605, if splice marks is for connecting (step S2605, yes), then enter the process of step S2618.
In addition, in step S2618, if length C > cloth strip length (necessary cloth strip length) (the step S2618 till strap seam TG, be), then by the length till strap seam TG, be set to the length-Bu strip length (step S2625) till strap seam TG, again return the process of step 2606.
As noted above, the detection of strap seam TG utilizes strap seam sensor 303 to carry out at the upstream side of strap feed path, compared with necessary cloth strip length, without supplying strap lavishly.
In Figure 29, after making (step S26), make presser feet 12 increase (step S27), carry out sewing object and reclaim the process (step S28) waited for.
In Figure 29, strap feedway 3 is moved (step S28) to workpiece setting position, carries out pending (step S29) such as sewing object recovery.
In addition, in Figure 29, the inspection of IO sensor is not (step S25, no) in normal situation in step s 25, enters step S29.
Figure 36 is that sewing object reclaims the flow chart waiting for (step S28), according to the state of AB sensor, namely, the state of the main cloth sensor 17 of left and right, obtain the main cloth sensor 17(step S2801 after connection), and whether the main cloth sensor 17 after connecting is become to be off and judged (step S2802).When main cloth sensor 17 one-tenth is off (step S2802, yes), reference pins is made to rise (S2803).Then, end process.Then, the process of step S6 is again returned.
According to the strap apparatus for sewing of above-mentioned embodiment, be a kind of device making strap T on main cloth LO, LI, RI, RO, this strap apparatus for sewing has: reference pins 16, and it passes in and out on workbench 100, positions main cloth LO, LI, RI, RO; Main cloth press section 11,12, it grasps by main cloth LO, LI, RI, RO of locating; X-Y feed arrangement, it is based on tailoring pattern, makes main cloth press section 11,12 along a planar movement of level; Strap feedway 3, it is to main cloth LO, LI, RI, RO upper supply strap T; Sewing machines 2, it is based on tailoring pattern, on main cloth LO, LI, RI, RO, make strap T; And control unit 5, it, based on the change of the cloth bandwidth of strap T, makes tailoring pattern change, this strap apparatus for sewing is by having above-mentioned parts, thus corresponding with the setting of cloth bandwidth and tailoring pattern is changed, thus, the fagot homogenising of the stitching both sides of strap T can be made.
The change of this tailoring pattern so-called, comprise to be checked by AB sensor or the selection of tailoring pattern that the inspection of IO sensor realizes, tailoring pattern when to increase and decrease cloth bandwidth relative to setting value editor's (comprise the movement of tailoring pattern, amplify, reduce, generate) etc.
In addition, above-mentioned embodiment has the memory cell (ROM, RAM) storing multiple tailoring pattern, and control unit 5 is corresponding with the setting of cloth bandwidth and select the tailoring pattern of the best in above-mentioned multiple tailoring pattern, this improves workability.
In addition, the feature of control unit 5 is, editor's tailoring pattern.Specifically, the touch panel arranged in display unit 6 and Sewing machines control terminal 8 can be operated, carry out the editor of tailoring pattern.Above-mentioned display unit 6 and Sewing machines control terminal 8 and touch panel form edit cell.
In addition, the strap apparatus for sewing of above-mentioned embodiment has setup unit, this setup unit can be corresponding with the setting value of each size of above-mentioned main cloth LO, LI, RI, RO and set cloth bandwidth, and, can temporarily increase and decrease above-mentioned cloth bandwidth relative to setting value.This setup unit is equivalent to the touch panel arranged in Sewing machines control terminal 8 or display unit 6 etc.Operated by this touch panel and increase and decrease setting is carried out to cloth bandwidth.
In addition, in the strap apparatus for sewing of above-mentioned embodiment, control unit 5 sets corresponding with the increase and decrease of the setting value for described cloth bandwidth realized by setup unit, and tailoring pattern is moved to the width of strap.Therefore, when making cloth bandwidth temporarily change, the overall dimension using this cloth bandwidth can be changed, fagot homogenising can be made.
In addition, the strap apparatus for sewing of above-mentioned embodiment has: fixing strap guide portion 34, and it, along the side of the strap feed path of strap feedway 3, guides strap; Movable strap guide portion 35, it, along the opposite side of strap feed path, guides strap; And width calibration device, it is corresponding with the change of cloth bandwidth, movable strap guide portion 35 is moved, corrects the width of strap feed path.Therefore, also simple structure can be utilized, by corresponding with the change of cloth bandwidth and make the mechanism of guide portion movement miniaturized.
In addition, the control unit 5 of the strap apparatus for sewing of above-mentioned embodiment, carries out interval to multiple needle falling points of movable strap guide portion 35 side and specifies, corresponding with the amount of movement of movable strap guide portion 35, multiple needle falling points that interval is specified move in parallel, and generate tailoring pattern.
In addition, the width calibration device of the strap apparatus for sewing of above-mentioned embodiment has: as 1 pulse motor 36 of drive source; Transmitter shaft 371, it is rotated by described pulse motor 36; A pair threaded bar 37, its end side is fixed in movable strap guide portion 35; And worm gear 372, a pair threaded bar 37 and transmitter shaft link by it.
(variation)
In the above embodiment, have employed the strap seam connected by gold ribbon, but strap seam also can be with by silver or other reflection straps connect.
In addition, the kind of sensor, layout and use number, the structure etc. of strap feedway is arbitrary, in addition, certainly also can suitably change for concrete detail structure etc.
In addition, the Japanese patent application (No. 2011-222659, Patent) that the application applied for based on October 7th, 2011, quotes its entirety by reference.In addition, all references of quoting here are introduced as a whole.

Claims (5)

1. a strap apparatus for sewing, it makes strap on main cloth,
It is characterized in that having:
Reference pins, it passes in and out on the table, positions described main cloth;
Main cloth press section, it grasps described by the main cloth of locating;
X-Y feed arrangement, it is based on tailoring pattern, makes described main cloth press section along a planar movement of level;
Strap feedway, it supplies described strap on described main cloth;
Sewing machines, it is based on described tailoring pattern, on described main cloth, make described strap; And
Control unit, it makes described tailoring pattern change based on the change of the cloth bandwidth of described strap; And
To the memory cell that multiple tailoring pattern stores,
Described control unit is corresponding with the setting of described cloth bandwidth, selects best tailoring pattern in described multiple tailoring pattern,
Also have setup unit, this setup unit can be corresponding with the setting value of each size of described main cloth and set described cloth bandwidth, and, can temporarily increase and decrease described cloth bandwidth relative to described setting value.
2. strap apparatus for sewing according to claim 1, is characterized in that,
Described control unit has the edit cell edited described tailoring pattern.
3. strap apparatus for sewing according to claim 1, is characterized in that,
Described control unit, is set corresponding with the increase and decrease of the described setting value for described cloth bandwidth realized by described setup unit, described tailoring pattern is moved to the width of described strap.
4. a strap apparatus for sewing, it makes strap on main cloth,
It is characterized in that having:
Reference pins, it passes in and out on the table, positions described main cloth;
Main cloth press section, it grasps described by the main cloth of locating;
X-Y feed arrangement, it is based on tailoring pattern, makes described main cloth press section along a planar movement of level;
Strap feedway, it supplies described strap on described main cloth;
Sewing machines, it is based on described tailoring pattern, on described main cloth, make described strap;
Control unit, it makes described tailoring pattern change based on the change of the cloth bandwidth of described strap;
Fixing strap guide portion, it, along the side of the strap feed path of described strap feedway, guides described strap;
Movable strap guide portion, it, along the opposite side of described strap feed path, guides described strap; And
Width calibration device, it is corresponding with the change of described cloth bandwidth, described movable strap guide portion is moved, corrects the width of described strap feed path,
Described control unit, carries out interval to multiple needle falling points of described movable strap guide portion side and specifies,
Corresponding with the amount of movement of described movable strap guide portion, multiple needle falling points that described interval is specified move in parallel, and make described Sewing machines perform making of described strap.
5. strap apparatus for sewing according to claim 4, is characterized in that,
Described width calibration device has:
As 1 pulse motor of drive source;
Transmitter shaft, it is rotated by described pulse motor;
A pair threaded bar, its end side is fixed in described movable strap guide portion; And
Worm gear, described a pair threaded bar and described transmitter shaft link by it.
CN201280049241.4A 2011-10-07 2012-10-01 Strap apparatus for sewing Active CN103890258B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2011-222659 2011-10-07
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