CN103890258A - Tape-stitching apparatus - Google Patents

Tape-stitching apparatus Download PDF

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Publication number
CN103890258A
CN103890258A CN201280049241.4A CN201280049241A CN103890258A CN 103890258 A CN103890258 A CN 103890258A CN 201280049241 A CN201280049241 A CN 201280049241A CN 103890258 A CN103890258 A CN 103890258A
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CN
China
Prior art keywords
strap
cloth
main cloth
sewing
sensor
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Granted
Application number
CN201280049241.4A
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Chinese (zh)
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CN103890258B (en
Inventor
近藤耕一
加藤茂纪
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Juki Corp
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Juki Corp
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Publication of CN103890258A publication Critical patent/CN103890258A/en
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Publication of CN103890258B publication Critical patent/CN103890258B/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/04Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
    • D05B19/10Arrangements for selecting combinations of stitch or pattern data from memory ; Handling data in order to control stitch format, e.g. size, direction, mirror image
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B15/00Machines for sewing leather goods
    • D05B15/02Shoe sewing machines
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding

Abstract

A tape-stitching apparatus for stitching tape (T) to the body of a garment (LO, LI, RI, RO) is provided with: a locator pin (16) that projects upward from a table (100), for positioning the body of the garment (LO, LI, RI, RO); a body-securing part (11, 12) for gripping the positioned body of the garment (LO, LI, RI, RO); an X-Y feed device for moving the body-securing part along the horizontal plane on the basis of a sewing pattern; a tape-supply device (3) for supplying tape (T) onto the body of the garment (LO, LI, RI, RO); a sewing machine (2) for stitching the tape (T) to the body of the garment (LO, LI, RI, RO) on the basis of the sewing pattern; and a control means (5) for varying the sewing pattern on the basis of changes in the width of the tape (T).

Description

Strap apparatus for sewing
Technical field
The present invention relates to a kind of to making the strap apparatus for sewing of making strap (tape) on thing.
Background technology
A kind of metal paillette feed arrangement has been proposed in patent documentation 1.
The metal paillette feed arrangement of patent documentation 1 has: feed mechanism, and it is by upright arrangement the metal paillette strap that is linked with metal paillette, and the sewing position along datum line to Sewing machines is carried; Engagement mechanism, it makes the sewing holes of metal paillette and is positioned at engagement on the datum line of upstream side than feed mechanism; 2 guide portion, its left and right sides at datum line and datum line guide strap abreast; And guiding mechanism, its by this guide portion respectively to the width adjustment of strap.
In the metal paillette feed arrangement of patent documentation 1, the left and right sides at datum line and datum line are guided abreast to 2 guide portion of strap, to the width adjustment of strap, the cut-out width of strap is revised respectively.
Patent documentation 1: TOHKEMY 2009-34196 communique
Summary of the invention
For example, in the case of making strap on the main cloth of shoes based on tailoring pattern, due to corresponding with the size of shoes, strap wide variety, so if realize automation, must the variation based on cloth bandwidth change tailoring pattern.
In the case, must make in the edge, both sides of the stitching of strap in order to strengthen and to decorate and fagot (top stitch) homogenising that adds.
In addition, in the case of corresponding with the variation of cloth bandwidth and adjust guide portion, preferably as Patent Document 1,2 guide portion are moved to cloth bandwidth center, but complex structure and maximization.
The object of the invention is to, a kind of strap apparatus for sewing is provided, it makes the automation of making of strap, variation that can be based on cloth bandwidth, tailoring pattern is changed, make the fagot homogenising of the stitching both sides of strap, and, utilize simple structure, make mechanism's miniaturization corresponding with the variation of cloth bandwidth and that guide portion is moved.
To achieve these goals, the mode that the present invention can obtain is a kind of strap apparatus for sewing, and it makes strap on main cloth,
It is characterized in that having:
Reference pins, it passes in and out on workbench, and described main cloth is positioned;
Main cloth press section, the main cloth that it is positioned described in grasping;
X-Y feed arrangement, it makes the planar movement of described main cloth press section along level based on tailoring pattern;
Strap feedway, it supplies with described strap on described main cloth;
Sewing machines, it makes described strap based on described tailoring pattern on described main cloth; And
Control module, the variation of its cloth bandwidth based on described strap, changes described tailoring pattern.
The strap apparatus for sewing of aforesaid way also can be configured to,
Also there is the memory cell that multiple tailoring patterns are stored,
Described control module is corresponding with the setting of described cloth bandwidth, in described multiple tailoring patterns, selects best tailoring pattern.
In the strap apparatus for sewing of aforesaid way, also can be configured to,
Described control module has the edit cell that described tailoring pattern is edited.
The strap apparatus for sewing of aforesaid way also can be configured to,
Also have setup unit, this setup unit can be corresponding with the setting value of each size of described main cloth and be set described cloth bandwidth, and, can temporarily increase and decrease described cloth bandwidth with respect to described setting value.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described control module, corresponding with the increase and decrease setting of the described setting value for described cloth bandwidth realizing by described setup unit, described tailoring pattern is moved to the width of described strap.
The strap apparatus for sewing of aforesaid way also can be configured to, and also has:
Fixing strap guide portion, it,, along a side of the strap feed path of described strap feedway, guides described strap;
Movable strap guide portion, it guides described strap along the opposite side of described strap feed path; And
Width means for correcting, it is corresponding with the variation of described cloth bandwidth, and described movable strap guide portion is moved, and the width of described strap feed path is proofreaied and correct.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described control module, carries out interval to multiple needle falling points of described movable strap guide portion side and specifies,
Corresponding with the amount of movement of described movable strap guide portion, make described interval multiple needle falling point parallels of specifying, make described Sewing machines carry out making of described strap.
In the strap apparatus for sewing of aforesaid way, also can be configured to
Described width means for correcting has:
As 1 pulse motor of drive source;
Transmitter shaft, it rotates by described pulse motor;
A pair of threaded bar, one is distolateral to be fixed in described movable strap guide portion; And
Worm gear, it links described a pair of threaded bar and described transmitter shaft.
The effect of invention
According to the present invention, in the time that cloth bandwidth temporarily changes, can change the overall dimension that uses this cloth bandwidth, therefore, can make the fagot homogenising of the stitching both sides of strap.
Accompanying drawing explanation
Fig. 1 is the oblique view that represents the structure of an embodiment that uses strap apparatus for sewing of the present invention.
Fig. 2 is the top view that represents the main cloth of the shoes of making strap.
Fig. 3 is the front view of the display case of the display frame in the strap apparatus for sewing of presentation graphs 1.
Fig. 4 is the oblique view of observing the strap apparatus for sewing of Fig. 1 from sewing machine side, shows the state that is provided with main cloth.
Fig. 5 is the workbench that has of the strap apparatus for sewing of Fig. 1 and the enlarged drawing of main cloth press section.
Fig. 6 observes the workbench of Fig. 5 and the oblique view of main cloth press section from face side.
Fig. 7 is the oblique view from the bottom of the workbench of beneath Fig. 6.
Fig. 8 is the oblique view of observing the workbench bottom of Fig. 7 from right side.
Fig. 9 is the enlarged drawing of the main cloth press section of Fig. 4.
Figure 10 is the figure that is provided with the state of the main cloth different from Fig. 9 on main cloth press section.
Figure 11 is illustrated in the oblique view that the state of strap is set on the strap feedway that the strap apparatus for sewing of Fig. 1 has.
Figure 12 is the oblique view that the direction from strap is set is observed the strap feedway of Figure 11.
Figure 13 is the enlarged drawing of the strap feedway of Figure 11.
Figure 14 is the enlarged drawing of the strap delivering mechanism portion that has of the strap feedway of Figure 13.
Figure 15 is illustrated in the figure that makes the state of cutting knife action in the strap delivering mechanism portion of Figure 14.
Figure 16 is the top view that represents the strap feed path of the strap feedway of Figure 13.
Figure 17 is the side view of the strap delivering mechanism portion of Figure 14.
Figure 18 is the figure that represents the switching action of the strap delivering mechanism portion of Figure 17.
Figure 19 is the oblique view that represents the width aligning gear portion of the strap feed path of Figure 16.
Figure 20 represents to utilize the width aligning gear portion of Figure 19 that the width of strap feed path is proofreaied and correct to the figure for narrower state.
Figure 21 represents just will supply with the strap amplification oblique drawing of making initial state before to main cloth.
Figure 22 is the figure that represents to supply with to main cloth the state of strap.
Figure 23 is the figure that represents to start the state of making strap on main cloth.
Figure 24 is the figure of the height of the middle presser feet while representing to start to make strap on the main cloth of Figure 23.
Figure 25 is the oblique view of the strap feedway identical with Figure 13, while showing the detection of strap seam.
Figure 26 is the oblique view that represents the state of sending of strap seam.
Figure 27 is the figure that represents the removal method of the strap seam of Figure 26.
Figure 28 is the common flow chart that strap is made.
Figure 29 is the common flow chart after Figure 28.
Figure 30 is the initialized flow chart of strap feedway.
Figure 31 is the flow chart that strap checks.
Figure 32 is the flow chart that AB sensor checks.
Figure 33 is the flow chart of IO sensing station computing.
Figure 34 is the flow chart that IO sensor checks.
Figure 35 is the flow chart of making.
Figure 36 makes thing and reclaims the flow chart of waiting for.
Figure 37 is the figure that the state of left and right, inside and outside different main cloth is set on workbench.
Figure 38 is the top view of state of the strap seam after representing to cut off, and shows the three state (a) that produces along with the difference of its off-position (size)~(c).
Figure 39 is the enlarged drawing that represents the structure of the gear mechanism of the strap delivering mechanism portion of Figure 13.
Figure 40 sets key diagram corresponding and that tailoring pattern is proofreaied and correct with the increase and decrease of cloth bandwidth.
Figure 41 is the control block diagram of present embodiment.
The specific embodiment
Below, with reference to accompanying drawing, describe in detail and be used for implementing embodiments of the present invention.
(embodiment)
Fig. 1 is the figure that represents the structure of an embodiment that uses strap apparatus for sewing of the present invention.
In addition, in description of the present embodiment, using above-below direction as Z-direction, using one in the horizontal direction orthogonal with it as X-direction (left and right directions), by with Z-direction and the orthogonal horizontal direction of X-direction, as Y direction (fore-and-aft direction).On the head length direction of Sewing machines 2, using suture needle side as Y direction front side (front side), using a side contrary with suture needle as Y direction rear side (rear side).In addition, from Y direction front side observe Sewing machines 2, using right-hand as X-direction right side (referred to as " right side "), using left as X-direction left side (referred to as " left side ").
As shown in Figure 1, on workbench 100, arrange and be placed with Sewing machines 2, strap feedway 3, display unit 6 along X-direction.In the base portion of Sewing machines 2, fixing auxiliary table 1, lower plate 11 and upper presser feet 12 are set to, and can on auxiliary table 1, move along XY compound direction.At the Y direction rear side of strap feedway 3, dispose strap stand 4.
Sewing machines 2 is provided with middle presser feet 23 as shown in Figure 5, presser feet 23 and machine spindle (not shown) interlock of rotating by sewing machine electromotor in this, with the suture needle 22 moving up and down, the moving up and down corresponding of suture needle 22 and move up and down, pierce through from suture needle 22 make thing (strap, main cloth) until during extracting, the suture needle portion of running through of making thing is around pressed.Middle presser feet 23 is the parts that synchronously move up and down with the stroke of fixing with suture needle 22, as shown in the record of No. 4526917, Japan Patent, can change making middle height.In addition, although not shown, have: still, itself and suture needle 22 co-operatings form stitching in supplying under thread; And tangent line unit, it is corresponding with the action of magnet (thread-cutting driving device) and roll off the production line on cutting off.
Return to Fig. 1, on auxiliary table 1, form the needle falling hole 10 that suture needle 22 is run through, in addition, on the head of Sewing machines 2, be provided with starting switch 20 and shutdown switch 21.
In strap feedway 3, be disposed at auxiliary table 1 right side and be fixed on the fixed block 31 on workbench 100, via omitting illustrated straight line guide portion, moveable block 33 is installed, so that strap Ts, the Tm, the Tw that are supported on strap stand 4 are optionally supplied with to the suture location of Sewing machines 2.In addition, on fixed block 31, be fixed with cylinder (advance and retreat cylinder) 32.The front of the drive rod of cylinder 32 is fixed in moveable block 33.If the drive rod of cylinder 32 (piston) advance and retreat, moveable block 33 is guided by straight line guide portion, moves from oblique upper right side advance and retreat with respect to auxiliary table 1.
In addition, below the left side of workbench 100, be fixed with control cabinet 5.
Below the front side of display unit 6, dispose barcode reader 7, it can freely load and unload supported.Above display unit 6, removably support Sewing machines control terminal (guidance panel) 8.At the rear of display unit 6, dispose spool (feed unit of reaching the standard grade) 9 from needlework to Sewing machines 2 that supply with.
Make strap shoes main cloth as shown in Figure 2, normally these 4 of the main cloth RI of the main cloth LI of the main cloth LO of left-external side, left inside side, Right Inboard, right lateral main cloth RO.
Conventionally, under the state of the shoes that complete, be positioned at the height of the main cloth of ankle (anklebone) below, main cloth LO, RO that left and right is outside are lower than main cloth LI, the RI of inner side., the main cloth width of main cloth LO, the RO in outside is narrower.
In addition, in the part of the bottom side along 4 main cloth LO, LI, RI, RO, run through respectively 2 datum hole h that are formed with same spacing.The main cloth general setting of these 2 datum hole h to all sizes, and sole between bonding time turn back and hide datum hole h.
Display unit 6 has the common display architectures of liquid crystalline type, and the picture disply that carries out various settings utilizes touch panel can carry out various input settings.
As long as barcode reader 7 has the common structure being made up of optics scanner and decoder.Operating personnel's hand-held bar code reader 7, reads the bar code being attached on the not shown bar shaped chip on main cloth or operation sheet, in this bar code, includes the information of shoe size of the regulation of next making strap etc.For example, if utilize above-mentioned barcode reader 7 to read bar code,, in display unit 6, carry out the demonstration of display frame as shown in Figure 3.In the example of this Fig. 3, as the reading result of bar code, in " reader read value " upper show " 8 ".
On guidance panel 8, the console switch for inputting the information relevant to the action of Sewing machines 2 etc. is carried out to liquid crystal display.
Fig. 4 illustrates and is provided with main cloth LI(or RO) state, main cloth LI(or RO) be clipped between the lower plate 11 and upper presser feet 12 on auxiliary table 1.Therefore, lower plate 11 and upper presser feet 12 form main cloth press section.
Upper presser feet 12 can utilize the presser feet with actuators such as cylinders to lift drive unit 13, moves up and down with respect to lower plate 11.In addition, utilize not shown known X-Y feed arrangement synchronizing moving in X-direction, Y direction, X-Y feed arrangement has makes the X-axis motor that the main cloth press section of supporting main cloth moves to X-direction and the Y-axis motor that the main cloth press section of supporting main cloth is moved to Y direction.
As shown in Figures 5 and 6, on auxiliary table 1, be formed with: reference pins 16(16a, 16b, 16c) 3 circular hole 14(14a, 14b, the 14c of turnover use) and main cloth sensor 17(17a, 17b), 18(18a, 18b) 4 circular hole 15(15a, 15b, 15c, the 15d of detection use).
, the circular hole 14c of 2 of front side circular hole 14a, 14b and rear side is formed on the position of regulation.
In addition, in the circular hole 14a of this left and right, the front side of 14b, form 2 circular hole 15a, 15d, in the middle of the X-direction of circular hole 15a, 15d and slightly rear, forms 2 circular hole 15b, 15c.
And centered by the line segment along Y direction, circular hole 14a and circular hole 14b, circular hole 15a and circular hole 15d, circular hole 15b and circular hole 15c are positioned at symmetrical position.
In addition, under the state shown in Fig. 5, main cloth press section 11,12 be located at make before for the initial position of main cloth is set.
Below auxiliary table 1, dispose: 3 reference pins 16a, 16b, 16c, it passes in and out in circular hole 14a, 14b, 14c by moving up and down; And 4 the main cloth sensor 17a, 17b, 18a, the 18b that utilize photoelectric tube, its be positioned at circular hole 15a, 15b, 15c, 15d under.
, the front end separately of 4 brackets 19 on the lower surface that is fixed on auxiliary table 1, is provided with 4 main cloth sensor 17a, 17b, 18a, 18b.
As shown in Figures 7 and 8, in the bottom of auxiliary table 1, via bar 111 fixed support plates 112.In this gripper shoe 112, carry and fixed air cylinder unit (reference pins driver element) 113.At the upper fixing movable platen 114 of drive rod (piston) of piston-cylinder unit 113.On movable platen 114, in 3 threaded bar 115 of being fixed by nut, assemble respectively reference pins 16.This reference pins 16, via spring assembling in threaded bar 115, to draw in to inside applying after the load that is more than or equal to regulation.If the drive rod of piston-cylinder unit 113 moves up and down, make reference pins 16 rise, decline via movable platen 114.
In the time that main inner side cloth LI or the main cloth RO in outside are disposed in lower plate 11, as shown in Figure 9, being formed at main cloth LI(or RO) on 2 datum hole h in, observe from operating personnel's side, insert the reference pins 16b on right side, front side and the reference pins 16c at central rear and locate.
In the time that main outside cloth LO or the main cloth RI in inner side are disposed in lower plate 11, as shown in figure 10, at the main cloth LO(or the RI that are positioned in lower plate 11) 2 datum hole h in, observe from operating personnel's side, insert the reference pins 16a in front side left side and the reference pins 16c at central rear and locate.
In addition,, in above-mentioned situation arbitrarily, the mode that each main cloth LI, LO, RI, RO become rear side with its front (shoes front side) is positioned.
As shown in figure 12, strap stand 4 adopts 3 segment structures that are made up of epimere stand 41, stage casing stand 42, hypomere stand 43, be provided for respectively loading strap T(Ts, Tm, Tw) swivel plate 44, on the swivel plate 44 of epimere stand 41, place the strap Ts of little width with reeling condition, on the swivel plate 44 of stage casing stand 42, place the strap Tm of bandpass with reeling condition, on the swivel plate 44 of hypomere stand 43, place the strap Tw of large width with reeling condition.
In the example shown in Figure 12, the strap Tm of the common width that setup and use is maximum in the strap feed path of strap feedway 3.
Here, on epimere stand 41, stage casing stand 42, hypomere stand 43, fixed configurations exit plate 50 in strap discharge portion is provided with in each exit plate 50,50,50: supply with hole 46, it makes strap front end insert in the time using strap Ts, Tm, Tw; Approach switch (stand cloth belt sensor) 47, it detects being inserted into the strap of supply in hole 46; Guide portion 45, it protrudes from exit plate 50, to guide strap to supply with hole 46; And standby use hole 49, it makes the strap front end not using at strap supply source compared with guide portion 45 insert and keep.In addition, in each exit plate 50, be provided with LED lamp 48, in the time utilizing above-mentioned barcode reader 7 to read the bar code of shoe size of regulation, the LED lamp 48 of configuration on the stand 41~43 of the cloth bandwidth corresponding with shoe size is lit a lamp, notify operating personnel (operating personnel).
As shown in figure 13, the above-mentioned moveable block 33 of strap feedway 3, upper surface is formed as left oblique lower shape, and its upper surface uses as strap feed path.
This strap feed path is provided with the fixing strap guide portion 34 being fixed in moveable block 33 and can broad ways be supported on movably the movable strap guide portion 35 in moveable block 33, thus, the both sides of strap T is limited.In addition, this strap feed path, changes by the shift position to width, thereby can carry out width correction to movable strap guide portion 35.
That is, as shown in figure 16, a pair of threaded bar 37 arranging before and after the strap direction of the supply, can advance and retreat vertically and screw togather with fixing strap guide portion 34, and one end of this threaded bar 37 is fixed in movable strap guide portion 35.
In addition, below a pair of threaded bar 37, as shown in figure 39, with the orthogonal mode of threaded bar 37, configure 1 transmitter shaft 371.This transmitter shaft 371 and a pair of threaded bar 37 link by worm gear 372 respectively.In addition, one end of transmitter shaft 371 utilizes orthogonal gear (bevel-gear sett) 373 and 1 pulse motor (width change motor) 36 being assembled in fixing strap guide portion 34 to link.
And if by the driving of pulse motor 36, via transmitter shaft 371, worm gear 372, a pair of threaded bar 37 is rotated, with respect to fixing strap guide portion 34, movable strap guide portion 35 parallels, proofread and correct the width of strap feed path.
; by the driving of above-mentioned pulse motor 36; threaded bar 37 is rotated; make movable strap guide portion 35 parallels with respect to fixing strap guide portion 34, can form the state of as shown in figure 19 width of strap feed path being proofreaied and correct widelyr and the state of as shown in figure 20 width of strap feed path being proofreaied and correct narrowlyer.
As noted above, form the width aligning gear (width means for correcting) that cloth bandwidth (strap feed path width) is proofreaied and correct.
As shown in figure 14, strap delivering mechanism portion 38 has: front conveying roller 381 and rear conveying roller 382, and the strap upper surface crimping on they and strap feed path, carries strap; Support 383, it can keep respectively rotating shaft 381A, the 382A of above-mentioned front conveying roller 381 and rear conveying roller 382 with rotating freely; And motor M1, it,, under the central authorities between front conveying roller 381 and rear conveying roller 382, is fixed in moveable block 33.
In addition, the central authorities of support 383 between front conveying roller 381 and rear conveying roller 382, are supported on back shaft 385 rotationally.Back shaft 385 is fixed on bracket 384, and in addition, bracket 384 is fixed in moveable block 33.
In addition, front conveying roller 381 and rear conveying roller 382 are spaced apart and configure on the transport direction of strap, are 2 conveying rollers strap being carried with strap crimping.
In addition, motor (strap feed motor) M1, is the pulse motor as the strap feeding drive source that 2 conveying rollers are rotated.
In addition, support 383 can rotate freely respectively the rotating shaft 381A, the 382A that support 2 conveying rollers.
In addition, in the opposition side of the front conveying roller 381 across support 383 and rear conveying roller 382, rotating shaft 381A, the 382A of each conveying roller and the driving shaft M1a of motor M1 link in linkage by synchronous belt mechanism (Poewr transmission mechanism) 39.
; synchronous belt mechanism 39 is configured to; on front conveying roller 381 and rear rotating shaft 381A, the 382A of conveying roller 382 and the driving shaft M1a of motor M1; toothed belt wheel 391,392,393 is installed respectively; the Timing Belt 394 of reeling on above-mentioned 3 toothed belt wheels 391,392,393; in the both sides of bracket 384, the outer peripheral face tensioning pulley 395 of crimping respectively with Timing Belt 394 is set.Tensioning pulley 395 is arranged on the side of support 383 via bracket 396.
Synchronous belt mechanism (Poewr transmission mechanism) 39 is across support 383 and the opposition side contrary with 2 conveying rollers 381,382 of front and back, and by the rotary power of the driving shaft M1a of motor M1, rotating shaft 381A, the 382A of conveying roller transmit forwards, backwards.
If described in detail, synchronous belt mechanism (Poewr transmission mechanism) 39 is made up of following part: toothed belt wheel 391,392,393, and they are separately positioned on front and back rotating shaft 381A, the 382A of conveying roller and the driving shaft M1a of motor M1; And Timing Belt 394, it is hung on these toothed belt wheels.
In addition, on the strap feed path between front conveying roller 381 and rear conveying roller 382, in mode movable on the upper surface in moveable block 33, the cutting knife 301 for cutting off strap is installed.Apply the transmission wrist 307 moving up and down to cutting knife 301, be configured in the Y direction rear side of front conveying roller 381, rear conveying roller 382.On this cutting knife 301, be provided with integrated bar (pressing lever) 302.
That is, strap delivering mechanism portion 38 has: transmit wrist 307, its at one end side maintenance cutting knife 301 moves up and down together with cutting knife 301; And pressing lever (302), it is supported on and transmits on wrist 307, moves up and down together with cutting knife 301, can press the strap on strap feed path.
In addition, above strap feed path, relatively dispose strap seam sensor 303 and cloth belt sensor 305.
Under the state that cutting knife 386 is moved, as shown in figure 15, under the state that pressing lever 302 moves at cutting knife 301, utilize leaf spring to press strap T from top.Thus, in the time of the 3 advance and retreat action of strap feedway, prevent that strap T is offset.By strap T when arranging in strap feedway 3, pressing lever 302 is lifted with hand, extract the strap T before replacing, the strap T that insertion will be used, and make cloth strap end portion and cutting knife 301 side butts, makes bar 302 return and fix.
, pressing lever 302 is supported on and transmits on wrist 307, moves up and down together with cutting knife 301, can press the strap on strap feed path.
As shown in FIG. 16 and 17, in strap delivering mechanism portion 38, be provided with conveying roller switching mechanism 330, it swings support 383, and front conveying roller 381 and rear conveying roller 382 are switched.
Conveying roller switching mechanism 330 is by formations such as connecting rod 332 and piston-cylinder units (conveying roller switching cylinder) 335.
On the extension downwards 397 forming on rear lateral bracket 396 on the side that is installed on support 383, engagement pin 398 is engaged.This engagement pin 398 is inserted in the slotted hole 333 forming in the front side end of connecting rod 332.Connecting rod 332 is by the 2nd back shaft 331 and free to rotately supported, and the pars intermedia of the 2nd back shaft 331 is fixed on the side of moveable block 33.
In addition, in the rear side end of connecting rod 332, configuration has the piston-cylinder unit 335 of piston rod 336 upward.Piston-cylinder unit 335 is fixed on the side of moveable block 33.The rear side of connecting rod 332, via linking block 334, links with the upper end of piston rod 336.
That is, conveying roller switching mechanism 330 make support 383 take between 2 conveying rollers as fulcrum swings, optionally only make in 2 conveying rollers one with strap crimping.
If described in detail, conveying roller switching mechanism 330 has: connecting rod 332, and one is distolateral to be linked with support 383; The 2nd back shaft 331, it is supporting jointing bar 332 rotationally; And piston-cylinder unit 335, the rearward end of itself and connecting rod 332 links.
If conveying roller 382 drops on strap feed path and the state (Figure 17) that strap is carried starts from making, make as shown in figure 18 piston-cylinder unit 335 move, piston rod 336 is declined, and connecting rod 332 swings clockwise take the 2nd back shaft 331 of pars intermedia as fulcrum.Thus, via slotted hole 333 and engagement pin 398, the bracket 396 of rear side is moved upward, makes with the integrated support 383 of bracket 396 take central back shaft 385 as fulcrum counter-clockwise swing.Thus, become following state, that is, rear conveying roller 382 rises from strap feed path, and meanwhile, front conveying roller 381 drops on strap feed path, and strap is carried.
This strap apparatus for sewing for main cloth LI(or RO) strap Tm make action, as shown in Figure 21, Figure 22, Figure 23, start.
Will be to main cloth LI(or RO) making under initial state before supplying with strap Tm, as shown in figure 21, in the time making beginning, at main cloth LI(or RO) on suture needle 22 is run through be at least more than or equal to 3 times, utilization is inserted into reach the standard grade NT and the rolling off the production line from still supply of suture needle 22, at main cloth LI(or RO) the upper stitching that forms, knotting makes to roll off the production line.
Then, starting to main cloth LI(or RO) upper while supplying with strap Tm, as shown in figure 22, front conveying roller 381 is rotated, strap Tm is supplied to suture needle 22 belows, with suture needle 22 and be connected in main cloth LI(or RO) on the NT butt of reaching the standard grade.In addition, Tm1 is the front strap once sewing up.
Then, as shown in figure 23, utilize X-Y feed arrangement to make main cloth LI(or RO) move along the strap direction of the supply, and, by being rotated, front conveying roller 381 carries strap, thereby at main cloth LI(or RO) on strap Tm upper, suture needle 22 is run through and be more than or equal to 2 times, in utilization, roll off the production line strap Tm and main cloth LI(or RO) sew up.
Now, make the action of X-Y feed arrangement, with for example, according to (making spacing with common, 2mm~2.5mm) (for example compare 1mm left and right little, 0.7mm~1.3mm) little width make spacing and carry main cloth, and, make motor M1 action, with the strap amount of feeding is now become and stitching spacing equivalent or and the amount of feeding of 2 times of stitching spacing between the amount of feeding.For this actual strap amount of feeding is changed along with the characteristic (hardness, flexible, smoothness) of the strap using, make the setting amount of feeding of motor M1 can in display unit 6, set change.
; make strap on the main cloth to shoes time; on main cloth, form and make after the stitching that beginning is at least more than or equal to 3 pins; making of strap started to precalculated position and be supplied to suture needle below; on the strap on main cloth; with with common make spacing compare little little width make spacing form be more than or equal to after the stitching of 2 pins, on main cloth, make strap with the above-mentioned common spacing of making.
In addition, the movement of main cloth is undertaken by X-Y feed arrangement, that is, this X-Y feed arrangement makes to support the main cloth press section of main cloth along a planar movement of level.
In addition, if when make the stitching that spacing is more than or equal to 2 pins with little width, at every turn to make the Length Quantity of spacing corresponding (for example with being at least more than or equal to little width, preferably be more than or equal to little width make spacing~little width make in the scope of 2 times of spacing carry), the strap amount of feeding is extracted out along making spacing direction of feed, in the time that strap is made, made exactly strap.
In addition make the strap of linearity on the main cloth to shoes time, because (X-direction) along its length forms stitching, be that X-direction forms so make spacing direction of feed along the strap direction of feed (strap feed path) of strap feedway 3.
In addition, the method to making strap on the main cloth of shoes as noted above, can be applied in strap apparatus for sewing, and this strap apparatus for sewing is the device of making strap on the main cloth of shoes, has: workbench, and it is for arranging main cloth; X-Y feed arrangement, it makes to support the main cloth pressing of main cloth along a planar movement of level; Strap feedway, it supplies with strap on main cloth; And Sewing machines, it makes strap based on tailoring pattern on main cloth.In addition, can also be applied in the strap apparatus for sewing with the middle presser feet that suture needle runs through.
Then, carry main cloth LI(or RO with the common spacing of making), and strap Tm is made.
As noted above, in the time making beginning, suture needle 22 is run through, to make spacing with the common little width of making the 1mm left and right that spacing compares little, at main cloth LI(or RO) on upper the formation while being more than or equal to the stitching of 2 pins of strap Tm, as shown in figure 24 so that middle presser feet 23 drops to the mode of the height that is equivalent to main fabric thickness amount, middle presser feet 23 is declined, to main cloth LI(or RO) on press strap Tm.Thus, at main cloth LI(or RO) on keep reliably strap Tm.
Then, while making strap Tm, making the height of middle presser feet 23 get back to common height with the common spacing of making, that is, and the height suitable with main fabric thickness+strap amount of thickness.
Be placed on the strap Tm of for example bandpass of rectangular strap T(on strap stand 4), because length exists restriction, institute is so that the top of end and other straps T is overlapping, waits connection use by bonding.Because this lap is not suitable for making, so conventionally must excise before making.In the present embodiment, on the TG of strap seam portion (strap seam), be pasted with the golden zone of reflections.
As shown in figure 25, strap seam sensor 303 is arranged on the upper surface of moveable block 33 via bracket 304, utilizes photoelectric tube, at strap, side is set strap seam TG is detected.
As shown in figure 26, cloth belt sensor 305 is arranged on the upper surface of moveable block 33 via bracket 306, utilizes photoelectric tube to send side at strap strap T is detected.
If the strap seam TG of portion arrives the strap feed path on strap feedway 3, as shown in figure 25, above-mentioned strap seam sensor 303 detects the light of the gold ribbon reflection by strap seam TG.
By this detection, in the front side of the strap seam TG being carried by rear conveying roller 382, cutting knife 301 is moved, cut off strap Tm, the rear side of the strap seam TG that conveying roller 382 is carried after utilization, makes cutting knife 301 move again, cuts off strap Tm.
, strap seam sensor 303, with respect to 2 conveying rollers 381,382, is configured in the transport direction upstream side of rectangular strap, and the seam of strap is detected.
Strap seam TG after cut-out is sent by front conveying roller 381, as shown in figure 26, by the cloth belt sensor 305 that utilizes photoelectric tube, sending of strap is detected.
, cloth belt sensor 305 is configured in the downstream of the transport direction of strap with respect to 2 conveying rollers 381,382, to having or not strap to detect.
In the situation that strap seam TG is removed, as shown in figure 27, operating personnel takes out strap seam TG after the cut-out that is sent with finger and by its removal.
Here, the front end of the moveable block 33 of mounting strap T is surfaces of reflecting by electroplating processes.
Strap seam TG after cut-out produces this three state of Figure 38 (a)~Figure 38 (c) along with the difference of its off-position (size).
Figure 38 (a) is the situation that strap seam TG is just in time positioned at cloth belt sensor 305 belows, now, if operating personnel removes strap seam TG, the detection of cloth belt sensor 305 switches to, and connects (gold ribbon) → disconnects (strap) → connect on (without strap=moveable block 33 surfaces).
Figure 38 (b) is the situation that cloth belt sensor 305 is positioned at strap seam TG rear, and now, if operating personnel removes strap seam TG, the detection of cloth belt sensor 305 switches to, and disconnects (strap) → connects on (without strap=moveable block 33 surfaces).
Figure 38 (c) is the situation that cloth belt sensor 305 is positioned at strap seam TG front, now, if operating personnel removes strap seam TG, the detection of cloth belt sensor 305 switches to, and disconnects (strap) → connects (gold ribbon) → disconnect (strap) → connect on (without strap=moveable block 33 surfaces).
In situation arbitrarily, if remove strap seam TG, cloth belt sensor 305 all produces the switching of disconnection → connection.
Control circuit in above-mentioned strap apparatus for sewing is realized by the structure of the block diagram shown in Figure 41.
In Figure 41, in the inside of control cabinet 5, at least dispose ROM, RAM, CPU, via not shown I/O circuit, be connected with Sewing machines 2, strap feedway 3, strap stand 4, display unit 6, barcode reader 7.
ROM is non-volatile memory cell, store multiple tailoring patterns, and, store the various devices of Sewing machines 2 controlled and the sewing program of making action of the tailoring pattern that stipulates and the various devices of strap apparatus for sewing are controlled and control program, default data etc. that the strap that stipulates is made sewing program of action etc.
RAM is the memory cell that can write/delete, and stores from the guidance panel of display unit 6 and the input message of barcode reader 7, program or the data selecting and read from ROM.
CPU is configured for carrying out the control module of the various programs in RAM or ROM that are stored in.
According to Figure 28 and the later flow chart of Figure 28, the control of the strap apparatus for sewing of above structure is described below.
In addition, following control is processed by above-mentioned control module (CPU).
In the common flow chart (Figure 28) of making at strap, first, switch on power (step S1), initializes (step S2) by strap feedway 3.
Figure 30 is the flow chart of the initialization (step S2) of strap feedway 3, and the initial point of movable strap guide portion 35 is retrieved to (step S201), makes movable strap guide portion 35 with (cloth bandwidth+width corrected value) mobile (step S202).Then, make strap feedway 3 move (step S203) to position of readiness, front conveying roller 381 is declined, make rear conveying roller 382 increase (step S204), cutter (cutting knife) 301 is declined (step S205), end process.
In the common flow chart of Figure 28, after the initialization (step S2) of strap feedway 3, wait for the not shown preparation key showing be pressed (step S3) on the initial picture of the display frame of display unit 6, after preparation key is pressed, (initial position shown in Fig. 5) moves (step S4) to workpiece setting position to make presser feet 12, lower plate 11.Then, make presser feet 12 increase (step S5), make alignment pin (reference pins 16) rising (step S6).
Then, judge to have or not and utilize barcode reader 7 to carry out read in (the step S7) of bar code, in the situation that having bar code to read in (step S7 is), based on this bar code, obtain shoe size and cloth bandwidth (step S8).Then, to having or not strap wide variety to judge (step S9), (step S9 in the situation that having strap wide variety, be), width corrected value is made as to 0(step S10), make the PL(indicator lamp corresponding with cloth bandwidth) be that LED lamp 48 is lit a lamp, and make other PL light-offs (step S11).In addition,, in step S9, in the situation without strap wide variety, (step S9, no), enters step S11.
Then, make movable strap guide portion 35 with (cloth bandwidth+width corrected value) mobile (step S12), again return to the processing of step S7.
In addition, in step S7, (step S7 in the situation of reading in without bar code, no), to having or not the input of width corrected value to judge (step S13), (step S13 in the situation that having the input of width corrected value, be), upgrade width corrected value (step S13), enter step S12.In addition,, in step S13, in the situation that inputting without width corrected value (step S13, no), enter the step S15 of Figure 29.
Here, in step S14, width corrected value is upgraded, and tailoring pattern is moved, and tailoring pattern is zoomed in or out.,, with in the display frame shown in Fig. 3 of the display unit 6 of Fig. 1, the width corrected value set on this touch panel by operating personnel (in illustrated example for-0.5mm) is corresponding, tailoring pattern is moved, and tailoring pattern is zoomed in or out.
Therefore, the display frame of display unit 6 doubles as the setup unit for making with respect to setting value the interim increase and decrease of cloth bandwidth.
Figure 29 is the common flow chart after Figure 28, in step S15, to starting SW(starting switch) 20 whether connect and judge, (step S15 in the situation that starting switch 20 is connected, be), carry out the inspection (step S16) of strap, (step S15 in the situation that starting switch 20 disconnects, no), again return to the processing of step S7.
Strap checks shown in flow chart shown in figure 32 of assisting workflows (step S16) and carries out, whether to, the cloth stand corresponding with cloth bandwidth connected with belt sensor 47 and stand cloth belt sensor 47 except it disconnects and judges (step S1601), connect with cloth belt sensor 47 at the stand corresponding with cloth bandwidth and stand cloth belt sensor 47 except it disconnect (step S1601, be), supply with strap and have or not detection (step S1602).That is, at the beginning of making beginning, must be by operating personnel's handwork, on the strap feed path of strap feedway 3, be configured such that the leading section of strap Tm and the state of cutting knife 301 butts.Have or not in the processing of detection at this supply strap, utilize the strap seam sensor 303 arranging on strap feed path, carry out the judgement of " whether strap Tm has been arranged at the upstream portion of strap feed path ".
And, in the situation that having or not detection to be judged to be strap by supply strap (step S1602 is), as normal (step S1603), end process.
In addition, in step S1601, in the case of be not the stand cloth belt sensor 47 corresponding with cloth bandwidth connect and stand cloth belt sensor 47 except it disconnect (step S1601, no), as abnormal (step S1604), end process.
In addition, in step S1602, in the situation that having or not detection to be judged to be without strap by supply strap (step S1602, no), as abnormal (step S1604), end process.
In Figure 29, after strap inspection (step S16), whether strap inspection is normally judged to (step S17), in the normal situation of strap inspection (step S17 is), carry out the inspection (step S18) of AB sensor (main cloth sensor 17), (step S17 in the situation that strap inspection is abnormal, no), in display unit 6, show " without material ", and again return to the processing of step S7.
In addition, be provided with after this situation of material (strap) (step S18), cancel the demonstration of " without material " in this display unit 6 utilizing strap seam sensor 303 to check out.
Check in the flow chart of (step S18) at the AB sensor shown in Figure 32, whether only 1 connection in the main cloth sensor 17 of left and right judges (step S1801), (step S1801 1 connection in main cloth sensor 17 about only, be), the state (step S1802) of the main cloth sensor 17 about obtaining., obtain left and right which connect this information.
; in step S1802; as shown in figure 37; if the main cloth sensor 17a in left side connects; on auxiliary table 1, be provided with the main cloth LO of left-external side or the main cloth RI of Right Inboard; in addition, if the main cloth sensor 17b on right side connects, on auxiliary table 1, be provided with the main cloth LI of left inside side or the main cloth RO of right outside side.
Then, after the processing of step S1802, as normal (step S1803), end process.
In addition, in step S1801, in the case of not being 1 connection in the main cloth sensor 17 of only left and right (step S1801, no), as abnormal (step S1804), in display unit 6, show " wait workpiece setting ", and end process.
In addition, material (main cloth) is being set, and is only making, after 1 interior connection of main cloth sensor 17 of left and right, to cancel the demonstration of " wait workpiece setting " in this display unit 6.
In Figure 29, check after (step S18) continue AB sensor, to AB sensor, whether inspection normally judges (step S19), (step S19 in the normal situation of AB sensor inspection, be), carry out the position computing (step S20) of IO sensor (main cloth sensor 18), (step S19 in the situation that the inspection of AB sensor is abnormal, no), again return to the processing of step S7.
In the flow chart of the IO sensing station computing (step S20) shown in Figure 33, according to main cloth sensor 17(17a, the 17b of about shoe size) state, obtain the pattern numbering that moves for any one inspection position of main cloth sensor 18 to the left and right or coordinate (obtaining any one the positional information in the main cloth sensor 18 of left and right) (step S2001), end process.
; if the main cloth sensor 17a in left side connects; the main cloth sensor 18a in left side is selected as IO sensor; and obtain it and check position; if the main cloth sensor 17b on right side connects; the main cloth sensor 18b on right side is selected as IO sensor, and obtain its inspection position.As shown in figure 37, in the present embodiment, the main cloth sensor 17,18 of left and right is configured symmetrically, the inspection position of left and right main cloth sensor 18 separately becomes the distance of longitudinal direction D.
In Figure 29, carry out IO sensing station computing (step S20), then make presser feet 12 decline (step S21), make reference pins 16 decline (step S22), make lower plate 11 and upper presser feet 12 together with the main cloth being clipped between them, any one main cloth sensor 18(18a, 18b to the left and right) inspection position move (step S23), and carry out the inspection (step S24) of main cloth sensor 18 of left and right.
Check in the flow chart of (step S24) at the IO sensor shown in Figure 34, whether to, the main cloth sensor 18 of left and right is all connected and is judged (step S2401), if not all connecting (step S2401, no), utilize at AB sensor and check the some main cloth sensors 18 in left and right of obtaining in (inspection of main cloth sensor 17), carry out IO detection (step S2402).
, in step S2402, in the step S1802 of the AB of Figure 32 sensor inspection (step S18), the main cloth sensor 17a in left side connects, and the in the situation that of being provided with the main cloth LO of left-external side or the main cloth RI of Right Inboard on auxiliary table 1, in the time that the main cloth sensor 18a in left side disconnects, the main cloth LO of left-external side of the height lower (width is narrower) of ankle below is arranged on auxiliary table 1, in addition, main cloth sensor 17a in left side connects, when the main cloth sensor 18a in left side connects, the main cloth RI of Right Inboard of the height higher (wider width) of ankle below is arranged on auxiliary table 1.
In addition, in step S2402, in the step S1802 of the AB of Figure 32 sensor inspection assisting workflows (step S18), the main cloth sensor 17b on right side connects, and in the situation that auxiliary table 1 is provided with the main cloth LI of left inside side or the main cloth RO of right outside side, in the time that the main cloth sensor 18b on right side disconnects, the main cloth RO of right outside side of (width is narrower) that the height of ankle below is lower is arranged on auxiliary table 1, in addition, main cloth sensor 17b on right side connects, when the main cloth sensor 18b on right side connects, the main cloth LI of left inside side of the height higher (wider width) of ankle below is arranged on auxiliary table 1.
Then, after the processing of step S2402, according to the state of the main cloth sensor 17 of the state shoe size left and right of the main cloth sensor 18 of left and right, determine cloth strip length, and in multiple tailoring patterns, select best tailoring pattern (step S2403), as normal (step S2404), end process.
In addition, in step S2401, in the situation that the main cloth sensor 18 of left and right is all connected (step S2401 is), as abnormal (step S2405), in display unit 6, show " workpiece setting is abnormal ", and end process.
In Figure 29, check continue IO sensor after (step S24), whether inspection normally judges (step S25) to IO sensor, (step S25 in the normal situation of IO sensor inspection, be), the tailoring pattern based on selecting is made (step S26).
In the flow chart of making shown in Figure 35 (step S26), until next " strap is supplied with order " or " sewing finishing order ", conventionally make (step S2601), to being whether that strap is supplied with instruction and judged (step S2602), (step S2602 in the situation that strap is supplied with instruction, be), strap seam sensor (strap connecting sensor) 303 is checked to (step S2603), to whether existing strap seam (cloth belt lacing) TG to judge (step S2604).
In addition, in S2403 in selected tailoring pattern, enrolled strap and supplied with between order, sewing finishing order, strap supply instruction, correction zone between initiation command, correction zone the finish command etc.
In addition, as shown in Figure 40 (a), between correction zone, initiation command enrolls for (g-1) pin, and between correction zone, the finish command enrolls for (h) pin.
Then, in step S2602, if do not have strap to supply with instruction (step S2602, no), to whether being that between correction zone, initiation command judges (step S2630).If initiation command (step S2630 is) between correction zone,, to additional width corrected value in the amount of movement of stitch data, next pin is made to (step S2631).Then return to S2601.
In addition, in S2630, if not initiation command between correction zone (step S2630, no), to whether being that between correction zone, the finish command judges (step S2632).If the finish command (step S2632 is) between correction zone deducts width corrected value from the amount of movement of stitch data, next pin is made to (step S2633).Then return to S2601.
In addition, if be the finish command between correction zone (step S2632, no) in S2632, end process.
With reference to Figure 40 (a) and Figure 40 (b), step S2631 and step S2633 are elaborated.
Figure 40 (a) is the tailoring pattern in the width corrected value of the strap situation that is 0, and Figure 40 (b) operates movable strap guide portion 35 operating personnel, makes the tailoring pattern in situation that cloth bandwidth increases.They are all by needle falling point e → f → (g-1) → g → h → (h+1) → i.If the spacing between each needle falling point is made as to 2mm, the interval between (g-1) and g, h and (h+1) between be spaced apart 2mm.
For example, if make cloth bandwidth increase 0.5mm at Y direction front side, locate at the needle falling point (g-1) of the last pin of needle falling point g, only make the composition additional width corrected value 0.5mm of Y direction, determine new needle falling point g coordinate (old g coordinate (x, y) → new g coordinate (x, y+0.5)).This means, if initiation command between correction zone is is added and subtracted width corrected value and next pin is made in the amount of movement of stitch data.
In addition, if make cloth bandwidth increase 0.5mm at Y direction front side, locate at the next needle falling point (h+1) of needle falling point h, deduct width corrected value 0.5mm, h and spacing spacing (h+1) become 1.5mm.This means, if the finish command between correction zone is is added and subtracted width corrected value and next pin is made in the amount of movement of stitch data.
Its result, utilize between this correction zone the finish command between initiation command and correction zone, by control module (control cabinet 5), multiple needle falling points (g to h) of movable strap guide portion side being carried out to interval specifies, corresponding with the amount of movement of movable strap guide portion, make to have carried out the multiple needle falling point parallels after interval appointment, generate tailoring pattern.
In step S2604, (step S2604 in the absence of strap seam (cloth belt lacing) TG, no), abutment joint marks whether to judge (step S2605) for connecting, if splice marks is not to connect (step S2605, no), make cutter (cutting knife 301) rising (step S2606), rear conveying roller 382 is declined (step S2607), to check the strap Length Quantity conveying strap T(step S2608 of regulation definite in the step S2403 of (step S24) at the IO of Figure 34 sensor).
Then, cutter (cutting knife 301) is declined (step S2609), strap T is cut off with specific length, make front conveying roller 381 decline (step S2610).
Then, in order to make main cloth and suture knotting, and (for example only on main cloth, make several pins, be more than or equal to 3 pins) (step S2611), then, before utilizing, conveying roller 381 is carried strap T, makes the knotting part butt (step S2612) of strap T and main cloth and suture.The strap of carrying is transported to suture needle below, is the position that can make with main cloth.The strap T of this position is made as to strap and makes beginning precalculated position.
As noted above, making under original state, cutter (cutting knife 301) is declined, and front conveying roller 381 is declined, operating personnel supplies with the strap T of specific length.
Then, in order to make the knotting of strap and main cloth, and strap T is extracted out, make spacing (1mm left and right, for example, 0.7mm~1.3mm) with little width simultaneously and make several pins (step S2613).
Then, after making, conveying roller 382 declines after (step S2615) and continues to make.The combination by suture of strap T and main cloth, by utilizing feeding (upper presser feet 12, lower plate 11) that main cloth is moved, thereby constantly pulls out the required amount of stitching spacing.Then, again return to the processing of step S2601.
In addition, in step S2604, there is (step S2604 in the situation of strap seam TG, be), splice marks (joint marker) is made as to connection (step S2616), by until the length of seam is made as C(fixes from strap seam sensor 303 to the length of cutting knife 301) (step S2617).
Then, to whether until the length C > cloth strip length of strap seam TG judges (step S2618), if not until length C > cloth strip length (the step S2618 of strap seam TG, no), in the display frame of display unit 6, show seam mistake (joint mistake) (step S2619), as shown in figure 26, discharge (step S2620) by comprising strap seam TG at interior strap.
Then, as shown in figure 27, according to the state of cloth belt sensor 305, whether the strap detecting after discharging is removed (step S2621), (step S2621 in the removed situation of strap, be), the not shown seam false solution showing in the display frame in display unit 6 except (step S2622), is waited for starting SW(and starting switch) 20 press (step S2623).Then, splice marks is made as to disconnection (step S2624), again returns to the processing of step 2606.
In addition, whether the strap after the discharge of step S2621 is removed, and is to differentiate according to the switching state of the detection of cloth belt sensor 305.As shown in Figure 38 (a)~Figure 38 (c), in situation arbitrarily, if strap is removed, the detection of cloth belt sensor 305 becomes the state of " disconnect → connect ", by this switching state is detected, thereby the strap that can be judged as after discharge is removed.
In addition, in step S2605, if splice marks is for connecting (step S2605 is), the processing that enters step S2618.
In addition, in step S2618, if until the length C > cloth strip length of strap seam TG (necessary cloth strip length) (step S2618, be), by until the length of strap seam TG, be made as until length-Bu strip length (step S2625) of strap seam TG returns to the processing of step 2606 again.
As noted above, the detection of strap seam TG is to utilize strap seam sensor 303 to carry out at the upstream side of strap feed path, compared with necessary cloth strip length, without supplying with lavishly strap.
In Figure 29, after making (step S26), make presser feet 12 increase (step S27), make thing and reclaim the processing (step S28) of waiting for.
In Figure 29, make strap feedway 3 move (step S28) to workpiece setting position, make pending (step S29) such as thing recovery.
In addition, in Figure 29, in step S25, the inspection of IO sensor is not (step S25, no) in normal situation, enters step S29.
Figure 36 makes thing to reclaim the flow chart of waiting for (step S28), according to the state of AB sensor,, the state of the main cloth sensor 17 of left and right, obtain the main cloth sensor 17(step S2801 after connection), and whether the main cloth sensor 17 after connecting is become to disconnect judge (step S2802).In the situation that main cloth sensor 17 becomes disconnection (step S2802 is), make reference pins rising (S2803).Then, end process.Then, again return to the processing of step S6.
According to the strap apparatus for sewing of above-mentioned embodiment, be a kind of device to making strap T on main cloth LO, LI, RI, RO, this strap apparatus for sewing has: reference pins 16, it passes in and out on workbench 100, and main cloth LO, LI, RI, RO are positioned; Main cloth press section 11,12, it grasps the main cloth LO, LI, RI, the RO that are positioned; X-Y feed arrangement, it makes the planar movement of main cloth press section 11,12 along level based on tailoring pattern; Strap feedway 3, it is to main cloth LO, LI, RI, the upper supply of RO strap T; Sewing machines 2, it makes strap T based on tailoring pattern on main cloth LO, LI, RI, RO; And control module 5, the variation of its cloth bandwidth based on strap T, changes tailoring pattern, this strap apparatus for sewing is by having above-mentioned parts, thereby corresponding with the setting of cloth bandwidth and tailoring pattern is changed, thus, can make the fagot homogenising of the stitching both sides of strap T.
The variation of so-called this tailoring pattern, comprise by AB sensor and check or the editor of the selection of the tailoring pattern that the inspection of IO sensor realizes, tailoring pattern while increasing and decreasing cloth bandwidth with respect to setting value (movement that comprises tailoring pattern, amplify, dwindle, generate) etc.
In addition, above-mentioned embodiment has the memory cell (ROM, RAM) of the multiple tailoring patterns of storage, and the setting of control module 5 and cloth bandwidth is corresponding and select the best tailoring pattern in above-mentioned multiple tailoring pattern, therefore, has improved workability.
In addition, control module 5 is characterised in that, editor's tailoring pattern.Specifically, can operate the touch panel arranging on display unit 6 and Sewing machines control terminal 8, carry out the editor of tailoring pattern.Above-mentioned display unit 6 and Sewing machines control terminal 8 and touch panel form edit cell.
In addition, the strap apparatus for sewing of above-mentioned embodiment has setup unit, this setup unit can be corresponding with the setting value of each size of above-mentioned main cloth LO, LI, RI, RO and set cloth bandwidth, and, can be with respect to the above-mentioned cloth bandwidth of the temporary transient increase and decrease of setting value.This setup unit is equivalent to the touch panel arranging in Sewing machines control terminal 8 or display unit 6 etc.Operate and cloth bandwidth is increased and decreased to setting by this touch panel.
In addition, in the strap apparatus for sewing of above-mentioned embodiment, control module 5 is corresponding with the increase and decrease setting of the setting value for described cloth bandwidth realizing by setup unit, and tailoring pattern is moved to the width of strap.Therefore, in the time that cloth bandwidth is temporarily changed, the overall dimension that uses this cloth bandwidth can be changed, fagot homogenising can be made.
In addition, the strap apparatus for sewing of above-mentioned embodiment has: fixing strap guide portion 34, and it,, along a side of the strap feed path of strap feedway 3, guides strap; Movable strap guide portion 35, it,, along the opposite side of strap feed path, guides strap; And width means for correcting, it is corresponding with the variation of cloth bandwidth, and movable strap guide portion 35 is moved, and the width of strap feed path is proofreaied and correct.Therefore, also can utilize simple structure, by mechanism's miniaturization corresponding with the variation of cloth bandwidth and that guide portion is moved.
In addition, the control module 5 of the strap apparatus for sewing of above-mentioned embodiment, carries out interval to multiple needle falling points of movable strap guide portion 35 sides and specifies, corresponding with the amount of movement of movable strap guide portion 35, make interval multiple needle falling point parallels of specifying, generate tailoring pattern.
In addition, the width means for correcting of the strap apparatus for sewing of above-mentioned embodiment has: as 1 pulse motor 36 of drive source; Transmitter shaft 371, it rotates by described pulse motor 36; A pair of threaded bar 37, one is distolateral to be fixed in movable strap guide portion 35; And worm gear 372, it links a pair of threaded bar 37 and transmitter shaft.
(variation)
In the above embodiment, adopted the strap seam being connected by gold ribbon, but strap seam also can by silver be with or other reflection straps connect.
In addition, the structure of the kind of sensor, layout and use number, strap feedway etc. is arbitrarily, in addition, certainly also can suitably change for concrete detail structure etc.
In addition, the Japanese patent application (No. 2011-222659, Patent) of the application based on application on October 7th, 2011, quotes its entirety by reference.All references of quoting here in addition, are introduced as a whole.

Claims (8)

1. a strap apparatus for sewing, it makes strap on main cloth,
It is characterized in that having:
Reference pins, it passes in and out on workbench, and described main cloth is positioned;
Main cloth press section, the main cloth that it is positioned described in grasping;
X-Y feed arrangement, it makes the planar movement of described main cloth press section along level based on tailoring pattern;
Strap feedway, it supplies with described strap on described main cloth;
Sewing machines, it makes described strap based on described tailoring pattern on described main cloth; And
Control module, the variation of its cloth bandwidth based on described strap, changes described tailoring pattern.
2. strap apparatus for sewing according to claim 1, is characterized in that,
Also there is the memory cell that multiple tailoring patterns are stored,
Described control module is corresponding with the setting of described cloth bandwidth, in described multiple tailoring patterns, selects best tailoring pattern.
3. strap apparatus for sewing according to claim 1 and 2, is characterized in that,
Described control module has the edit cell that described tailoring pattern is edited.
4. strap apparatus for sewing according to claim 2, is characterized in that,
Also have setup unit, this setup unit can be corresponding with the setting value of each size of described main cloth and be set described cloth bandwidth, and, can temporarily increase and decrease described cloth bandwidth with respect to described setting value.
5. strap apparatus for sewing according to claim 4, is characterized in that,
Described control module, corresponding with the increase and decrease setting of the described setting value for described cloth bandwidth realizing by described setup unit, described tailoring pattern is moved to the width of described strap.
6. strap apparatus for sewing according to claim 1 or 5, is characterized in that also having:
Fixing strap guide portion, it,, along a side of the strap feed path of described strap feedway, guides described strap;
Movable strap guide portion, it guides described strap along the opposite side of described strap feed path; And
Width means for correcting, it is corresponding with the variation of described cloth bandwidth, and described movable strap guide portion is moved, and the width of described strap feed path is proofreaied and correct.
7. strap apparatus for sewing according to claim 6, is characterized in that,
Described control module, carries out interval to multiple needle falling points of described movable strap guide portion side and specifies,
Corresponding with the amount of movement of described movable strap guide portion, make described interval multiple needle falling point parallels of specifying, make described Sewing machines carry out making of described strap.
8. strap apparatus for sewing according to claim 6, is characterized in that,
Described width means for correcting has:
As 1 pulse motor of drive source;
Transmitter shaft, it rotates by described pulse motor;
A pair of threaded bar, one is distolateral to be fixed in described movable strap guide portion; And
Worm gear, it links described a pair of threaded bar and described transmitter shaft.
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PCT/JP2012/075426 WO2013051518A1 (en) 2011-10-07 2012-10-01 Tape-stitching apparatus

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CN107938197A (en) * 2017-12-15 2018-04-20 达利(中国)有限公司 A kind of method of sewing of fashionable dress decoration rope band

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CN107938197A (en) * 2017-12-15 2018-04-20 达利(中国)有限公司 A kind of method of sewing of fashionable dress decoration rope band

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JP6031272B2 (en) 2016-11-24
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TW201321570A (en) 2013-06-01
KR101893444B1 (en) 2018-08-30
KR20140078726A (en) 2014-06-25
CN103890258B (en) 2016-03-30
WO2013051518A1 (en) 2013-04-11

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