CN103842275B - Cloth band carrying device and cloth band apparatus for sewing - Google Patents

Cloth band carrying device and cloth band apparatus for sewing Download PDF

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Publication number
CN103842275B
CN103842275B CN201280049274.9A CN201280049274A CN103842275B CN 103842275 B CN103842275 B CN 103842275B CN 201280049274 A CN201280049274 A CN 201280049274A CN 103842275 B CN103842275 B CN 103842275B
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CN
China
Prior art keywords
cloth
cloth band
band
seam
conveying rollers
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Application number
CN201280049274.9A
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Chinese (zh)
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CN103842275A (en
Inventor
坂井克秋
加藤茂纪
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Juki Corp
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Juki Corp
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Publication date
Priority claimed from JP2011220074A external-priority patent/JP5982107B2/en
Priority claimed from JP2011220067A external-priority patent/JP5982106B2/en
Application filed by Juki Corp filed Critical Juki Corp
Publication of CN103842275A publication Critical patent/CN103842275A/en
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Publication of CN103842275B publication Critical patent/CN103842275B/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B15/00Machines for sewing leather goods
    • D05B15/02Shoe sewing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/30Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
    • B26D1/305Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut for thin material, e.g. for sheets, strips or the like
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The present invention provides a kind of cloth band carrying device, and it has: 1 electric motor (M1); 2 conveying rollers (381,382), it configures across interval on the transport direction of cloth band (T), crimps with cloth band (T), conveying cloth band (T); Support (383), it rotatably keeps the turning axle of 2 conveying rollers (381,382) respectively; Poewr transmission mechanism (39), it is in the opposition side with 2 conveying rollers (381,382) across support (383), by the rotary power of the drive shaft of 1 electric motor (M1) to 2 turning axle transmission; And conveying roller switching mechanism (330), it makes support (383) swing as fulcrum between 2 conveying rollers (381,382), optionally only makes one in 2 conveying rollers (381,382) to crimp with cloth band (T).

Description

Cloth band carrying device and cloth band apparatus for sewing
Technical field
The present invention relates to one send the cloth band carrying device of cloth band (tape) and there is the cloth band apparatus for sewing of this cloth band carrying device.
Background technology
Patent Document 1 discloses the cloth band carrying device of a kind of band circumferential weld machine for sewing.
The cloth band carrying device of patent documentation 1 utilizes 1 conveying roller to send cloth band, is configured with the movable sword cutting off cloth band in the front of conveying roller. The part with seam (joint) of the cloth band cut off by this movable sword, is fallen to underface by air pressure cylinder and is discharged.
In addition, as the rotary actuation of conveying roller, clearly do not record in patent documentation 1, but the belt-type drive mode usually transmitted by the power of electric motor is more.
In addition, also there is the mode being controlled by the rotational difference between 2 conveying rollers and preventing the stretching of cloth band.
In addition, Patent Document 2 discloses the manufacturing installation of a kind of Belt type packaging body.
The manufacturing installation of the Belt type packaging body of patent documentation 2, utilize driving roll that to manufacturing installation, the Belt type packaging body connecting wrapping body continuously is imported conveying, after utilizing sensor the connection section connected by the cloth band of the Belt type packaging body as strip to be detected, utilize the Belt type packaging body of the front and back of the fixing detected connection section of clamping mechanism, then utilize cutting workpiece device by the central cutout in the sealing portion of the wrapping body of the front and back of connection section, remove connection section, the connection section after this removal is fallen downwards.
Patent documentation 1: Japanese Unexamined Patent Publication 6-315583 publication
Patent documentation 2: Japanese Unexamined Patent Publication 8-282637 publication
Summary of the invention
Such as, when to sewing fabric band on the main cloth of shoes, in order to the cloth band after cutting off with specified length is supplied to the prescribed position of main cloth, and as Patent Document 1, except send the conveying roller of cloth band in the front side of movable sword, on front side of the seam pin of sewing machine, need another 1 conveying roller.
But, if in order to drive 2 conveying rollers respectively, 2 electric motor are set, then cost becomes high. In addition, as noted above, in addition it is also necessary to add and the rotational difference between 2 conveying rollers is controlled and prevents the mode of the stretching of cloth band, make cost become high further, make structure become complicated.
Thus it is contemplated that utilize the direct type of drive as taped of 1 electric motor to make 2 conveying rollers rotate, but like this, between 2 conveying rollers, the cutting knife cutting off cloth band with specified length or carrying out at the part place of seam to cut off cannot be configured for.
1st object of the present invention is to provide a kind of cloth band carrying device and cloth band apparatus for sewing, it utilizes 1 electric motor to be driven by 2 conveying rollers, sends cloth band, it is possible to reduce the stretching of cloth band, and cutting knife can be configured between 2 conveying rollers, make the discharge of cloth band become easy.
In addition, in order between the conveying roller of front and back, the part of seam of the cloth band after cutting off by movable sword is made to fall to underface and discharge, and as Patent Document 1, air pressure cylinder is set, or as shown in patent documentation 2, the clamping mechanism that the Belt type packaging body of the front and back to the connection section cut off is fixed is set, these technical schemes all make cost height and complex structure.
2nd object of the present invention is to provide a kind of cloth band carrying device and cloth band apparatus for sewing, it does not need the special unit of the discharge for cloth band seam portion, and can easily utilize finger to discharge cloth band seam portion, and finger can be utilized reliably to differentiate and whether the cloth band seam portion after cut-out to be removed.
In order to realize above-mentioned 1st object, the 1st mode that the present invention can obtain is a kind of cloth band carrying device, it is characterised in that, have:
2 conveying rollers, it is spaced apart and configure on the transport direction of cloth band, crimping on described cloth band and carry described cloth band;
As 1 electric motor in the source of driving, it makes described 2 conveying rollers rotate;
Support, it supports the turning axle of described 2 conveying rollers, it is possible to make them rotate freely respectively;
Poewr transmission mechanism, it is in the opposite side with described 2 conveying rollers across described support, by the turning axle transmission of the rotary power of the drive shaft of described 1 electric motor to described 2 conveying rollers; And
Conveying roller switching mechanism, it makes described support swing as fulcrum between described 2 conveying rollers, optionally only makes one in described 2 conveying rollers to crimp with described cloth band.
The cloth band carrying device of above-mentioned 1st mode can also be configured to,
Also having cutting knife, it is configured between described 2 conveying rollers, is cut off by described cloth band.
The cloth band carrying device of above-mentioned 1st mode can also be configured to,
Also have: transmitting wrist, it at one end keeps described cutting knife in side, moves up and down together with described cutting knife; And
Pressing lever, it is supported on described transmission wrist, moves up and down together with described cutting knife, it is possible to the described cloth band on pressing cloth band feed path.
In the cloth band carrying device of above-mentioned 1st mode,
Described Poewr transmission mechanism can also be made up of toothed belt wheel and synchronous band, and this toothed belt wheel is separately positioned on the turning axle of described 2 conveying rollers and the drive shaft of described 1 electric motor, and this synchronous band is hung on described toothed belt wheel.
The cloth band carrying device of above-mentioned 1st mode can also be configured to,
Also having the 1st support axle, it supports described support, it is possible to make described holder pivots,
Described conveying roller switching mechanism has:
Union lever, its end side and described support link;
2nd support axle, it supports described union lever, it is possible to described union lever is rotated; And
Pressure cylinder unit, the rearward end of itself and described union lever links.
In order to realize above-mentioned 1st object, the 2nd mode that the present invention can obtain is a kind of cloth band apparatus for sewing, and it is to sewing fabric band on the main cloth of shoes, it is characterised in that, have:
Worktable, it arranges described main cloth;
The cloth band carrying device of above-mentioned 1st mode; And
Sewing machine, it is based on tailoring pattern, sews described cloth band on described main cloth.
In order to realize above-mentioned 2nd object, the 3rd mode that the present invention can obtain is a kind of cloth band carrying device, it is characterised in that, have:
2 conveying rollers, it is spaced apart and configure on the transport direction of cloth band, crimping on described cloth band and carry described cloth band;
Cloth band seam sensor, it, relative to described 2 conveying rollers, is configured in the upstream side of described transport direction, the seam of described cloth band is detected; And
Cloth belt sensor, it, relative to described 2 conveying rollers, is configured in the downstream side of described transport direction, detects with or without described cloth band.
The cloth band carrying device of above-mentioned 3rd mode can also be configured to,
Also having: cutting knife, it is configured between described 2 conveying rollers, is cut off by described cloth band; And
Control unit, it makes described 2 conveying rollers carry out rotary actuation, and described cutting knife is moved up and down,
Described control unit, after described cloth band seam sensor detects described seam, described cutting knife is made to cut off the cloth band of any length comprising described seam, make the cloth band of any length that the front conveying roller place configuring the downstream side of described transport direction in described 2 conveying rollers is cut off, that comprise described seam, send to described downstream side.
In the cloth band carrying device of above-mentioned 3rd mode, it is also possible to be configured to,
Supply the feed path of described cloth band and described seam, formed by the reflecting material that light is reflected,
Described cloth band is formed by the material not reflected by light,
Described cloth belt sensor be configured to relative with described feed path, and the reflection-type sensor that described reflecting material is detected,
Described control unit, by the change of the detection signal of described cloth belt sensor, and the cloth band detecting any length comprising seam of cut-out is removed this situation from described feed path.
The cloth band carrying device of above-mentioned 3rd mode can also be configured to,
Also having conveying roller switching mechanism, it optionally only makes one in described 2 conveying rollers to crimp with described cloth band,
Described conveying roller switching mechanism is controlled by described control unit, is carried to described downstream side by described cloth band.
In order to realize above-mentioned 2nd object, the 4th mode that the present invention can obtain is a kind of cloth band apparatus for sewing, and it is to sewing fabric band on the main cloth of shoes, it is characterised in that, have:
Worktable, it arranges described main cloth;
The cloth band carrying device of above-mentioned 3rd mode; And
Sewing machine, it is based on tailoring pattern, sews described cloth band on described main cloth.
The effect of invention
According to above-mentioned structure, utilizing 1 electric motor to drive 2 conveying rollers, optionally only make 1 conveying roller crimp with cloth band, send cloth band, therefore, the stretching of cloth band is less. In addition, owing to directly not utilizing transmission belt to link 2 conveying rollers, it is possible to configure cutting knife between 2 conveying rollers, it is possible to easily carry out the discharge of cloth band. In addition, as long as carrying 1 electric motor, it is possible to realize the miniaturization of cloth band carrying device.
In addition, owing to pressing lever moves up and down together with cutting knife, pressing lever pressing cloth band, it is possible to prevent cloth band from offseting when the moving back and forth of cloth band feedway.
In addition, according to above-mentioned structure, it is not necessary to for discharging the special unit of cloth band seam portion, therefore, it is easy to utilize finger grip cloth band seam portion and easily discharge.
In addition, by arranging cloth band seam sensor and cloth belt sensor, thus cloth band seam portion after severance is sent to the front of cloth band carrying device by 2 conveying rollers, operation personnel can utilize finger reliably to differentiate whether the cloth band seam portion after cutting off is removed.
Accompanying drawing explanation
Fig. 1 is the oblique drawing of the structure implementing mode representing the cloth band apparatus for sewing using the present invention.
Fig. 2 is the vertical view of the main cloth of the shoes representing sewing fabric band.
Fig. 3 is the front view of the indication example of the display frame represented in the cloth band apparatus for sewing of Fig. 1.
Fig. 4 is the oblique drawing of the cloth band apparatus for sewing observing Fig. 1 from sewing machine side, shows the state being provided with main cloth on main cloth press section.
Fig. 5 is the enlarged view of the worktable that has of the cloth band apparatus for sewing of Fig. 1 and main cloth press section.
Fig. 6 is the oblique drawing of worktable and the main cloth press section observing Fig. 5 from face side.
Fig. 7 is the oblique drawing of the bottom of the worktable observing Fig. 6 from below.
Fig. 8 is the oblique drawing of the worktable bottom observing Fig. 7 from right side.
Fig. 9 is the enlarged view of the main cloth press section of Fig. 4.
Figure 10 is the figure of the state being provided with the main cloth different from Fig. 9 on main cloth press section.
Figure 11 is the oblique drawing of the state arranging cloth band on the cloth band feedway representing that the cloth band apparatus for sewing at Fig. 1 has.
Figure 12 is the oblique drawing of the cloth band feedway observing Figure 11 from the direction arranging cloth band.
Figure 13 is the enlarged view of the cloth band feedway of Figure 11.
Figure 14 is the enlarged view in the cloth band delivering mechanism portion that the cloth band feedway of Figure 13 has.
Figure 15 is the figure representing the state making cutting knife action in the cloth band delivering mechanism portion of Figure 14.
Figure 16 is the vertical view of the cloth band feed path of the cloth band feedway representing Figure 13.
Figure 17 is the side-view in the cloth band delivering mechanism portion of Figure 14.
Figure 18 is the figure of the switching action in the cloth band delivering mechanism portion representing Figure 17.
Figure 19 is the oblique drawing of the width correction mechanism part of the cloth band feed path representing Figure 16.
Figure 20 is the figure that the width of cloth band feed path is corrected to narrower state by the width correction mechanism part representing and utilizing Figure 19.
Figure 21 represents just to be supplied, to main cloth, the amplification oblique drawing that the sewing before cloth band starts state.
Figure 22 is the figure representing the state supplying cloth band to main cloth.
Figure 23 is the figure representing the state starting sewing fabric band on main cloth.
Figure 24 is the figure representing middle presser feet when starting sewing fabric band on the main cloth of Figure 23.
Figure 25 is the oblique drawing of the cloth band feedway identical with Figure 13, when showing the detection of cloth band seam.
Figure 26 is the oblique drawing of the state of sending representing cloth band seam.
Figure 27 is the figure of the minimizing technology of the cloth band seam representing Figure 26.
Figure 28 is the usual schema of cloth band sewing.
Figure 29 is the usual schema after Figure 28.
Figure 30 is the schema of cloth band feedway initialize.
Figure 31 is the schema that cloth band checks.
Figure 32 is the schema that AB sensor checks.
Figure 33 is the schema of IO sensor location computing.
Figure 34 is the schema that IO sensor checks.
Figure 35 is the schema of sewing.
Figure 36 sewing object reclaims the schema waited.
Figure 37 is the figure of the state arranging left and right, inside and outside different main cloth on the table.
Figure 38 is the vertical view of the state of the cloth band seam after representing cut-out, three state (a)��(c) showing the difference along with its cut-out position (size) and produce.
Figure 39 is the control block diagram of present embodiment.
Embodiment
Below, with reference to accompanying drawing, illustrate for implementing embodiments of the present invention in detail.
(enforcement mode)
Fig. 1 is the figure of the structure implementing mode representing the cloth band apparatus for sewing using the present invention.
In addition, in description of the present embodiment, using upper and lower to as Z direction of principal axis, using in the horizontal direction orthogonal with it as X-axis direction (direction, left and right), by the horizontal direction orthogonal with Z direction of principal axis and X-axis direction, as Y-axis direction (front and back to). On the head length direction of sewing machine 2, pin side will be stitched as (front side) on front side of Y-axis direction, using the side contrary with seam pin as Y-axis direction rear side (rear side). In addition, from Y-axis direction front side sewing machine 2, using right on the right side of X-axis direction (referred to as " right side "), using left side on the left of X-axis direction (referred to as " left side ").
As shown in Figure 1, on worktable 100, it is placed with sewing machine 2, cloth band feedway 3, display unit 6 along the arrangement of X-axis direction. In the base portion of sewing machine 2, fixing auxiliary table 1, lower plate 11 and upper presser feet 12 are set to, it is possible to move along XY compound direction on auxiliary table 1. At the Y-axis direction rear side of cloth band feedway 3, it is configured with cloth band stand 4.
Sewing machine 2 is provided with middle presser feet 23 as shown in Figure 5, presser feet 23 and machine spindle (not shown) linkage rotated by sewing machine electromotor in this, with the seam pin 22 moved up and down, seam the moving up and down corresponding of pin 22 and moving up and down, from seam pin 22 pierce through sewing object (cloth band, main cloth) afterwards till extracting during, press around the seam pin through-Penetration portion of sewing object. Middle presser feet 23 is the parts moved up and down with fixing stroke synchronously with seam pin 22, and as shown in the record of No. 4526917, Japanese Patent, in sewing, it highly can change. In addition, although not shown, but have: still, it, with stitching pin 22 teamwork, forms line mark while supplying under thread; And tangent line unit, it is corresponding with the action of magnet (thread-cutting driving device) and cuts off and rolls off the production line.
Return Fig. 1, on auxiliary table 1, form the needle falling hole 10 that seam pin 22 is run through, in addition, in the head of sewing machine 2, be provided with starting switch 20 and halt switch 21.
In cloth band feedway 3, being configured on the right side of auxiliary table 1 and be fixed on the fixed block 31 on worktable 100, via omission illustrated straight line guide portion, moveable block 33 is installed, optionally supplies to the suture location of sewing machine 2 with cloth band Ts, Tm, the Tw that will be supported on cloth band stand 4. In addition, fixed block 31 is fixed with cylinder (advance and retreat cylinder) 32. The front of the driving stem of cylinder 32 is fixed in moveable block 33. If the driving stem of cylinder 32 (piston) is retreated, then moveable block 33 is guided by straight line guide portion, relative to auxiliary table 1 from the moving back and forth of oblique upper right side.
In addition, below the left side of worktable 100, controlling box 5 it is fixed with.
Below the front side of display unit 6, being configured with barcode reader 7, it is detachably supported. Above display unit 6, removably support sewing machine control terminal (operating panel) 8. At the rear of display unit 6, it is configured with the spool (feed unit of reaching the standard grade) 9 supplying needlework to sewing machine 2.
The main cloth of the shoes of sewing fabric band as shown in Figure 2, the normally main cloth RO of the main cloth LI of the main cloth LO of left-external side, left inside side, the main cloth RI of Right Inboard, right outside side these 4.
Usually, when the shoes completed, being positioned at the height of the main cloth of ankle (anklebone) lower section, the main cloth LO RO that left and right is outside is lower than the main cloth LI RI of inner side. That is, the main cloth width of main cloth LO, the RO in outside is narrower.
In addition, in the part of the bottom side along 4 main cloth LO LI RI RO, 2 the benchmark hole h being formed with same spacing are run through respectively. These 2 benchmark hole h, to the general setting of main cloth of all sizes, turn back during bonding between sole and hide benchmark hole h.
Display unit 6 has the common display architectures of liquid crystalline type, carries out the picture display of various setting, it is possible to utilize touch panel to carry out various input setting.
As long as barcode reader 7 has the usual structure being made up of optics scanner and demoder. Operation personnel's hand-held bar code reader 7, reads the barcode being attached on the not shown barcode sheet on main cloth or operation sheet, in this barcode, includes the information of the shoe size etc. of the regulation of following sewing fabric band. Such as, if utilizing above-mentioned barcode reader 7 to read barcode, then, in display unit 6, the display of display frame as shown in Figure 3 is carried out. In the example of this Fig. 3, as the reading result of barcode, " reader read value " upper display " 8 ", on picture, show the data associated with read value " 8 ".
On operating panel 8, carry out liquid-crystal display to for inputting the operating switch etc. of the information relevant to the action of sewing machine 2.
Fig. 4 illustrates the state being provided with main cloth LI (or RO), and main cloth LI (or RO) is clipped in the lower plate 11 on auxiliary table 1 and between upper presser feet 12. Therefore, lower plate 11 and upper presser feet 12 form main cloth press section.
Upper presser feet 12 can utilize the presser feet with actuators such as cylinders to lift drive unit 13, moves up and down relative to lower plate 11. In addition, the Y-axis electric motor that not shown known X-Y feeding device has the X-axis electric motor that the main cloth press section of the main cloth of support is moved to X-axis direction and the main cloth press section making the main cloth of support is moved to Y-axis direction. That is, X-Y feeding device can make main cloth press section along a planar movement of level.
As shown in Figures 5 and 6, auxiliary table 1 is formed: 4 circular holes 15 (15a, 15b, 15c, 15d) of the detection of 3 circular holes 14 (14a, 14b, 14c) of the turnover of reference pins 16 (16a, 16b, 16c) and main cloth sensor 17 (17a, 17b), 18 (18a, 18b).
That is, 2 circular holes 14a, 14b of front side and the circular hole 14c of rear side are formed in the position of regulation.
In addition, the front side of circular hole 14a, 14b about this, forms 2 circular holes 15a, 15d, in the middle of the X-axis direction of circular hole 15a, 15d and slightly rear, forms 2 circular holes 15b, 15c.
Further, centered by the line segment along Y-axis direction, circular hole 14a and circular hole 14b, circular hole 15a and circular hole 15d, circular hole 15b and circular hole 15c are positioned at symmetrical position.
In addition, under the state shown in fig. 5, main cloth press section 11,12 is located at the front starting position for setting main cloth of sewing.
Being configured with in the lower section of auxiliary table 1: 3 reference pins 16a, 16b, 16c, it passes in and out in circular hole 14a, 14b, 14c by moving up and down; And 4 that utilize phototube main cloth sensor 17a, 17b, 18a, 18b, it is positioned at the underface of circular hole 15a, 15b, 15c, 15d.
That is, the respective front end of 4 brackets 19 on the lower surface being fixed on auxiliary table 1, is provided with 4 main cloth sensor 17a, 17b, 18a, 18b.
As shown in Figures 7 and 8, in the bottom of auxiliary table 1, via bar 111 fixed support plate 112. In this back up pad 112, carry and fix piston-cylinder unit (reference pins driving unit) 113. The upper fixing movable platen 114 of driving stem (piston) at piston-cylinder unit 113. On movable platen 114, in 3 threaded bar 115 fixed by nut, assemble reference pins 16 respectively. This reference pins 16, via spring assembling in threaded bar 115, internally to draw in after the load applying to be more than or equal to regulation. If the driving stem of piston-cylinder unit 113 moves up and down, then reference pins 16 is made to rise, decline via movable platen 114.
When main to main for inner side cloth LI or outside cloth RO is configured in lower plate 11, as shown in Figure 9, in 2 the benchmark hole h being formed on main cloth LI (or RO), observe from operation personnel side, insert the reference pins 16b on right side, front side and the reference pins 16c at central authorities rear and locate.
When main to main for outside cloth LO or inner side cloth RI is configured in lower plate 11, as shown in Figure 10, in 2 benchmark hole h of the main cloth LO (or RI) being positioned in lower plate 11, observe from operation personnel side, insert the reference pins 16a in left side, front side and the reference pins 16c at central authorities rear and locate.
In addition, in above-mentioned arbitrary situation, each main cloth LI, LO, RI, RO are located in the way of its front (on front side of shoes) become rear side.
As shown in figure 12, cloth band stand 4 adopts the 3 sections of structures being made up of upper section stand 41, stage casing stand 42, hypomere stand 43, swivel plate 44 for loading cloth band T (Ts, Tm, Tw) is set respectively, on the swivel plate 44 of upper section of stand 41, place the cloth band Ts of little width with the state of reeling, on the swivel plate 44 of stage casing stand 42, place the cloth band Tm of bandpass with the state that reels, on the swivel plate 44 of hypomere stand 43, place the cloth band Tw of big width with the state of reeling.
In the example shown in Figure 12, the cloth band feed path of cloth band feedway 3 is set using the cloth band Tm of maximum common width.
Here, on upper section of stand 41, stage casing stand 42, hypomere stand 43, fixed configurations exit plate 50 in cloth band discharge portion, is provided with: supply hole 46 in each exit plate 50,50,50, and it makes cloth band front end insert when use cloth band Ts, Tm, Tw; Proximity switch (stand cloth belt sensor) 47, the cloth band being inserted in supply hole 46 is detected by it; Guide portion 45, it protrudes from exit plate 50, to draw leader to supply hole 46; And standby hole 49, it makes the cloth band front end not used in cloth band supply source side compared with guide portion 45 insert and keep. In addition, each exit plate 50 is provided with LED 48, when the barcode of shoe size utilizing above-mentioned barcode reader 7 to read regulation, make LED 48 lighting of configuration on the stand 41��43 of the cloth bandwidth corresponding with shoe size, notify operator (operation personnel).
As shown in figure 13, the above-mentioned moveable block 33 of cloth band feedway 3, upper surface is formed as left side shape obliquely, and its upper surface uses as cloth band feed path.
This cloth band feed path is provided with the stationary cloth band guide portion 34 being fixed in moveable block 33 and the movable cloth band guide portion 35 that can be supported in moveable block 33 movably along width, thus, is limited the both sides of cloth band T. In addition, this cloth band feed path, by changing the mobile position of width such that it is able to movable cloth band guide portion 35 is carried out width correction.
As shown in figure 16, that is, the double thread rod 37 arranged before and after the cloth band direction of the supply, can screw togather with stationary cloth band guide portion 34 with retreating vertically, and one end of this threaded bar 37 is fixed in movable cloth band guide portion 35. In addition, in the lower section of a double thread rod 37, not shown worm gear is utilized to link the not shown 1 piece transmitter shaft configured in the way of orthogonal with threaded bar 37. In addition, one end of transmitter shaft and not shown pulse motor (width change electric motor) gear link.
Further, if changed the driving of electric motor by this width, via transmitter shaft, worm gear, a double thread rod 37 is rotated, then relative to stationary cloth band guide portion 34, movable cloth band guide portion 35 moves in parallel, and is corrected by the width of cloth band feed path.
Namely, by the driving of above-mentioned pulse motor (width change electric motor), threaded bar 37 is rotated, relative to stationary cloth band guide portion 34, movable cloth band guide portion 35 is moved in parallel, it is possible to form the state correcting wider by the width of cloth band feed path as shown in figure 19 and the state correcting narrower by the width of cloth band feed path as shown in figure 20.
As shown in figure 14, cloth band delivering mechanism portion 38 has: front conveying roller 381 and rear conveying roller 382, and they crimp with the cloth band upper surface on cloth band feed path, are carried by cloth band; Support 383, it rotatably keeps above-mentioned front conveying roller 381 and turning axle 381A, 382A of rear conveying roller 382 respectively; And electric motor M1, immediately below its central authorities between front conveying roller 381 and rear conveying roller 382, it is fixed in moveable block 33.
In addition, the central authorities of support 383 between front conveying roller 381 and rear conveying roller 382, are supported on rotationally and support on axle (the 1st support axle) 385. Supporting axle 385 is fixed on bracket 384, and in addition, bracket 384 is fixed in moveable block 33.
In addition, front conveying roller 381 and rear conveying roller 382 are spaced apart and configure on the transport direction of cloth band, are 2 conveying rollers crimped and carried by cloth band with cloth band.
In addition, electric motor (cloth band feed motor) M1 is the pulse motor as the cloth band Feed servo system source making 2 conveying rollers rotate.
In addition, support 383 rotatably supports turning axle 381A, 382A of 2 conveying rollers respectively.
In addition, linked in linkage by synchronous belt mechanism (Poewr transmission mechanism) 39 across the front conveying roller 381 of support 383 and the opposition side of rear conveying roller 382, turning axle 381A, 382A of each conveying roller and the drive shaft M1a of electric motor M1.
Namely, synchronous belt mechanism 39 is configured to, on front conveying roller 381 and rear turning axle 381A, 382A of conveying roller 382 and the drive shaft M1a of electric motor M1, toothed belt wheel 391,392,393 is installed respectively, the synchronous band 394 of winding on above-mentioned 3 toothed belt wheels 391,392,393, in the both sides of bracket 384, the tensioning belt wheel 395 that the periphery with synchronous band 394 crimps respectively is set. Tensioning belt wheel 395 is arranged on the side of support 383 via bracket 396.
Turning axle 381A, 382A of the rotary power of the drive shaft M1a of electric motor M1 conveying roller forwards, backwards, in the contrary opposition side of 2 conveying rollers 381,382 with front and back across support 383, are transmitted by synchronous belt mechanism (Poewr transmission mechanism) 39.
If described in detail, then synchronous belt mechanism (Poewr transmission mechanism) 39 is made up of following part: toothed belt wheel 391,392,393, and they are separately positioned on turning axle 381A, 382A of front and back conveying roller and the drive shaft M1a of electric motor M1; And synchronously it is with 394, it is hung on these toothed belt wheels.
In addition, on the cloth band feed path between front conveying roller 381 and rear conveying roller 382, in the way of movable on the upper surface in moveable block 33, the cutting knife 301 for cutting off cloth band is installed. Apply the transmission wrist 307 moved up and down to cutting knife 301, it is configured in the Y-axis direction rear side of front conveying roller 381, rear conveying roller 382. This cutting knife 301 is provided with the bar (pressing lever) 302 of integration.
That is, cloth band delivering mechanism portion 38 has: transmit wrist 307, and it at one end keeps cutting knife 301 in side, moves up and down together with cutting knife 301; And pressing lever (302), it is supported on and transmits on wrist 307, moves up and down, it is possible to pressed by the cloth band on cloth band feed path together with cutting knife 301.
In addition, above cloth band feed path, relatively it is configured with cloth band seam sensor 303 and cloth belt sensor 305.
When making cutting knife 386 action, as shown in figure 15, pressing lever 302, when cutting knife 301 action, utilizes leaf spring to press cloth band T from top. Thus, when cloth band feedway 3 moving back and forth, prevent cloth band T from offseting. When cloth band T is arranged in cloth band feedway 3, with hand, pressing lever 302 is lifted, extract the cloth band T before replacing, insert the cloth band T to be used, and make cloth strap end portion and cutting knife 301 side to connecing, make bar 302 return and fix.
That is, pressing lever 302 is supported on and transmits on wrist 307, moves up and down, it is possible to pressed by the cloth band T on cloth band feed path together with cutting knife 301.
As shown in FIG. 16 and 17, in cloth band delivering mechanism portion 38, being provided with conveying roller switching mechanism 330, it makes support 383 swing, and front conveying roller 381 and rear conveying roller 382 is switched.
Conveying roller switching mechanism 330 is made up of union lever 332 and piston-cylinder unit (conveying roller switching cylinder) 335 etc.
In the prolongation portion 397 downwards formed on rear lateral bracket 396 on the side being installed on support 383, engagement pin 398 is carried out card and closes. This engagement pin 398 is inserted in the long hole 333 that the front side end at union lever 332 is formed. Union lever 332 is supported rotatably by the 2nd support axle 331, and the middle portion of the 2nd support axle 331 is fixed on the side of moveable block 33.
In addition, in the rear side end of union lever 332, configuration has the piston-cylinder unit 335 of piston rod 336 upward. Piston-cylinder unit 335 is fixed on the side of moveable block 33. The rear side of union lever 332, via link block 334, links with the upper end of piston rod 336.
That is, conveying roller switching mechanism 330 makes support 383 swing as fulcrum between 2 conveying rollers, optionally only makes one in 2 conveying rollers to crimp with cloth band.
If described in detail, then conveying roller switching mechanism 330 has: union lever 332, and its end side and support 383 link; 2nd support axle 331, it is supporting jointing bar 332 rotationally; And piston-cylinder unit 335, the rearward end of itself and union lever 332 links.
If dropping on cloth band feed path, from making rear conveying roller 382, the state (Figure 17) carried by cloth band, make piston-cylinder unit 335 action as shown in figure 18, piston rod 336 is declined, then union lever 332 is taking the 2nd support axle 331 in centre portion as fulcrum clockwise oscillation. Thus, via long hole 333 and engagement pin 398, the bracket 396 of rear side is moved upward, makes the support 383 integrated with bracket 396 taking the support axle 385 of central authorities as fulcrum counter-clockwise swing. Thus, become following state, that is, rear conveying roller 382 rises from cloth band feed path, and meanwhile, front conveying roller 381 drops on cloth band feed path, is carried by cloth band.
The sewing action of the cloth band Tm for main cloth LI (or RO) of this cloth band apparatus for sewing, starts as shown in Figure 21, Figure 22, Figure 23.
Under being supplied the sewing beginning state before cloth band Tm to main cloth LI (or RO), as shown in figure 21, when sewing beginning, main cloth LI (or RO) makes seam pin 22 run through and is at least more than or equal to 3 times, utilize reach the standard grade NT and the rolling off the production line from still supply that are inserted into seam pin 22, at main cloth LI (or RO) upper formation line mark, make knotting of rolling off the production line.
Then, when starting to main cloth LI (or RO) upper supply cloth band Tm, as shown in figure 22, front conveying roller 381 is rotated, cloth band Tm is supplied to below seam pin 22, with seam pin 22 with the NT that reaches the standard grade being connected on main cloth LI (or RO) to connecing. In addition, Tm1 be front once stitch into cloth band.
Then, as shown in figure 23, utilize X-Y feeding device that main cloth LI (or RO) is moved along the cloth band direction of the supply, and, by making front conveying roller 381 rotate and carry cloth band, thus on cloth band Tm on main cloth LI (or RO), seam pin 22 is run through and is more than or equal to 2 times, utilization is rolled off the production line cloth band Tm and main cloth LI (or RO) is sewed up.
Now, make X-Y feeding device action, with according to common sewing spacing (such as, 2mm��2.5mm) compare little about 1mm (such as, 0.7mm��1.3mm) little width sewing spacing carry main cloth, further, make electric motor M1 action so that the cloth band amount of feed now becomes and little width sewing spacing equivalent or and the amount of feed of little width sewing 2 times of spacing between the amount of feed. In order to make the cloth band amount of feed of this reality change along with the characteristic (hardness, flexible, slickness) of the cloth band used so that the setting amount of feed of electric motor M1 can carry out setting in display unit 6 and change.
Then, carry main cloth LI (or RO) with common sewing spacing, and cloth band Tm is sewed.
As noted above, when sewing beginning, seam pin 22 is run through, with the little width of about 1mm little compared with common sewing spacing sewing spacing, when cloth band Tm on main cloth LI (or RO) is formed the line mark being more than or equal to 2 pins, as shown in figure 24, be equivalent to the height of main fabric thickness amount to make middle presser feet 23 drop in the way of, middle presser feet 23 is declined, to main cloth LI (or RO) upper pressing cloth band Tm. Thus, main cloth LI (or RO) reliably keeps cloth band Tm.
Then, when with common sewing spacing sewing fabric band Tm, make the height of middle presser feet 23 return to common height, that is, with the height that main fabric thickness+cloth band amount of thickness is suitable.
The strip cloth band T (the cloth band Tm of such as bandpass) being placed on cloth band stand 4, owing to length exists restriction, institute so that end is overlapping with the top of other cloth band T, by the connection use such as bonding. Owing to this overlap part is not suitable for sewing, so usually must excise before sewing. In the present embodiment, cloth band seam (cloth band seam) TG is pasted with golden reflection band.
As shown in figure 25, cloth band seam sensor 303 is arranged on the upper surface of moveable block 33 via bracket 304, utilizes phototube to arrange side at cloth band and is detected by cloth band seam TG.
As shown in figure 26, cloth belt sensor 305 is arranged on the upper surface of moveable block 33 via bracket 306, utilizes phototube to send side end at cloth band and is detected by cloth band T.
If cloth band seam TG arrives the cloth band feed path on cloth band feedway 3, then as shown in figure 25, the light reflected by the golden band of cloth band seam TG is detected by above-mentioned cloth band seam sensor 303.
By this detection, in the front side of the cloth band seam TG carried by rear conveying roller 382, making cutting knife 301 action, cut off cloth band Tm, after utilization, the rear side of the cloth band seam TG that conveying roller 382 is carried, makes cutting knife 301 action again, cuts off cloth band Tm.
That is, cloth band seam sensor 303 is relative to 2 conveying rollers 381,382, is configured in the transport direction upstream side of the cloth band of strip, the seam of cloth band is detected.
Cloth band seam TG after cut-out is sent by front conveying roller 381, as shown in figure 26, by utilizing the cloth belt sensor 305 of phototube sending of cloth band to be detected.
That is, cloth belt sensor 305 is configured in the downstream side of the transport direction of cloth band relative to 2 conveying rollers 381,382, detects with or without cloth band.
When cloth band seam TG is removed, as shown in figure 27, operation personnel take out, with finger, the cut-out that is sent after cloth band seam TG and removed.
Here, the front end of the moveable block 33 of mounting cloth band T is the surface being undertaken by electroplating processes reflecting.
Cloth band seam TG after cut-out cuts off the difference of position (size) along with it and produces this three state of Figure 38 (a) to Figure 38 (c).
Figure 38 (a) is that cloth band seam TG is just positioned at the situation below cloth belt sensor 305, now, if operation personnel remove cloth band seam TG, then the detection of cloth belt sensor 305 switches to, and connects (gold band) �� disconnection (cloth band) �� connect (without cloth band=moveable block 33 surface).
Figure 38 (b) is the situation that cloth belt sensor 305 is positioned at cloth band seam TG rear, now, if operation personnel remove cloth band seam TG, then the detection of cloth belt sensor 305 switches to, and disconnects (cloth band) �� connection (without cloth band=moveable block 33 surface).
Figure 38 (c) is the situation that cloth belt sensor 305 is positioned at cloth band seam TG front, now, if operation personnel remove cloth band seam TG, then the detection of cloth belt sensor 305 switches to, and disconnects (cloth band) �� connection (gold band) �� disconnection (cloth band) �� connect (surperficial without cloth band=moveable block 33).
In arbitrary situation, if removing cloth band seam TG, then cloth belt sensor 305 all produces the switching of disconnection �� connection.
The above-mentioned pilot circuit in cloth band apparatus for sewing is realized by the structure of the block diagram shown in Figure 39.
In Figure 39, in the inside of controlling box 5, at least it is configured with ROM, RAM, CPU, via not shown I/O circuit, it is connected with sewing machine 2, cloth band feedway 3, cloth band stand 4, display unit 6, barcode reader 7.
ROM is non-volatile storage unit, store multiple tailoring pattern, further, the sequence of control of the sewing program etc. that the sewing program storing the sewing action of the tailoring pattern that the various devices to sewing machine 2 control and specify and the cloth braking with seam various devices of cloth band apparatus for sewing controlled and specify are done, default data etc.
RAM is the storage unit that can write/delete, and stores the input information from the operating panel of display unit 6 and barcode reader 7, selects from ROM and the program that reads or data.
CPU is configured for performing the control unit of the various programs being stored in RAM or ROM.
Below, according to the schema that Figure 28 and Figure 28 is later, the control of the cloth band apparatus for sewing of above structure is described.
In addition, following control is processed by above-mentioned control unit (CPU).
In the usual schema (Figure 28) of cloth band sewing, first, switch on power (step S1), by cloth band feedway 3 initialize (step S2).
Figure 30 is the schema of the initialize (step S2) of cloth band feedway 3, the initial point of movable cloth band guide portion 35 is retrieved (step S201), makes movable cloth band guide portion 35 with (cloth bandwidth+width correction value) mobile (step S202). Then, cloth band feedway 3 is moved (step S203) to stand-by station, front conveying roller 381 is declined, make rear conveying roller 382 rise (step S204), cutter (cutting knife) 301 is declined (step S205), ends process.
In the usual schema of Figure 28, after the initialize (step S2) of cloth band feedway 3, wait that the not shown preparation key of display on the initial picture of the display frame of display unit 6 is pressed (step S3), after preparation key is pressed, make presser feet 12, lower plate 11 to workpiece setting position (starting position shown in Fig. 5) mobile (step S4). Then, make presser feet 12 increase (step S5), make steady brace (reference pins 16) rise (step S6).
Then, determine whether the reading (step S7) utilizing barcode reader 7 to carry out barcode, when there being barcode to read in (step S7, yes), based on this barcode, obtain shoe size and cloth bandwidth (step S8). Then, judge (step S9) with or without the change of cloth bandwidth, (the step S9 when there being cloth bandwidth to change, it is), width correction value is set to 0 (step S10), make PL (pilot lamp) i.e. LED 48 lighting corresponding with cloth bandwidth, and make other PL turn off the light (step S11). , in step s 9, in addition, when changing without cloth bandwidth (step S9, no), step S11 is entered.
Then, make movable cloth band guide portion 35 with (cloth bandwidth+width correction value) mobile (step S12), again return the process of step S7.
In addition, in the step s 7, (step S7 when reading in without barcode, no), judge (step S13) with or without the input of width correction value, when there being width correction value to input (step S13, yes), upgrade width correction value (step S13), enter step S12. , in step s 13, in addition when inputting without width correction value (step S13, no), the step S15 of Figure 29 is entered.
Here, in step S14, width correction value is upgraded, and tailoring pattern is moved, and tailoring pattern is zoomed in or out. Namely, with in the display frame shown in Fig. 3 of the display unit 6 of Fig. 1, the width correction value (being-0.5mm in the example in the figures) set on this touch panel by operator is corresponding, tailoring pattern is moved, and tailoring pattern is zoomed in or out.
Therefore, the display frame of display unit 6 is held concurrently as the setting unit that cloth bandwidth can be made to increase and decrease relative to set(ting)value temporarily.
Figure 29 is the usual schema after Figure 28, in step S15, whether startup SW (starting switch) 20 is connected and judges, (the step S15 when starting switch 20 is connected, it is), carry out the inspection (step S16) of cloth band, (the step S15 when starting switch 20 disconnects, no), again return the process of step S7.
Perform shown in cloth band inspection assisting workflows (step S16) schema as shown in figure 31, whether to, the cloth stand belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects and judging (step S1601), (the step S1601 when the stand cloth belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects, it is), carry out supply cloth band with or without detection (step S1602). That is, at the beginning of sewing starts, it is necessary to by the handwork of operation personnel, the cloth band feed path of cloth band feedway 3 is set to make the leading section of cloth band Tm and cutting knife 301 to the state connect. At this supply cloth band with or without, in the process detected, utilizing the cloth band seam sensor 303 arranged on cloth band feed path, perform the judgement of " upstream portion whether cloth band Tm has been arranged at cloth band feed path ".
Further, when being judged to there is cloth band by supply cloth band with or without detection (step S1602, yes), as normal (step S1603), end process.
In addition, in step S1601, when not being that the stand cloth belt sensor 47 corresponding with cloth bandwidth is connected and stand cloth belt sensor 47 except it disconnects (step S1601, no), as exception (step S1604), end process.
In addition, in step S1602, when by supply cloth band be judged to, end process as exception (step S1604) without (step S1602, no) when cloth band with or without detection.
In Figure 29, check after (step S16) continue cloth band, cloth band is checked whether and normally judges (step S17), (step S17 in the cloth normal situation of band inspection, it is), carry out the inspection (step S18) of AB sensor (main cloth sensor 17).
On the other hand, when cloth band inspection exception (step S17, no), in display unit 6, show " without material ", and again return the process of step S7. In addition, after utilizing cloth band seam sensor 303 to check to be provided with material (cloth band) this situation (step S18), the display of " without the material " in this display unit 6 is cancelled.
Check in the schema of (step S18) at the AB sensor shown in Figure 32, only whether to, 1 connection in the main cloth sensor 17 of left and right judges (step S1801), (step S1801 in the main cloth sensor 17 of only left and right 1 connects, it is), obtain the state (step S1802) of the main cloth sensor 17 of left and right. That is, obtain left and right which connect this information.
Namely, in step S1802, as shown in figure 37, if the main cloth sensor 17a in left side connects, on auxiliary table 1, then it is provided with left-external side main cloth LO or the main cloth RI of Right Inboard, in addition, if the main cloth sensor 17b on right side connects, then on auxiliary table 1, left inside side main cloth LI or the main cloth RO in right outside side it is provided with.
Then, after the process of step S1802, as normal (step S1803), end process.
In addition, in step S1801, (the step S1801 when not being the connection of 1 in the main cloth sensor 17 of only left and right, no), as exception (step S1804), in display unit 6, show " wait workpiece setting ", and end process.
In addition, material (main cloth) is being set, and after only making interior 1 connection of the main cloth sensor 17 of left and right, is cancelling the display of " the wait workpiece setting " in this display unit 6.
In Figure 29, check after (step S18) continue AB sensor, AB sensor is checked whether and normally judges (step S19), (step S19 in the AB normal situation of sensor inspection, it is), carry out the position computing (step S20) of IO sensor (main cloth sensor 18), (the step S19 when AB sensor inspection exception, no), again return the process of step S7.
In the schema of IO sensor location computing (step S20) shown in Figure 33, state according to the main cloth sensor 17 (17a, 17b) about shoe size, the pattern number that the inspection position of any one obtained in the main cloth sensor 18 being used for the left and right is moved or coordinate (obtaining the positional information of any one in the main cloth sensor 18 of left and right) (step S2001), end process.
Namely, if the main cloth sensor 17a in left side connects, then the main cloth sensor 18a in left side is selected as IO sensor, and obtain it and check position, if the main cloth sensor 17b on right side connects, then the main cloth sensor 18b on right side is selected as IO sensor, and obtain it and check position. As shown in figure 37, in the present embodiment, main cloth sensor 17,18 symmetry of left and right being configured, the inspection position of left and right main cloth sensor 18 separately becomes the distance of longitudinal direction D.
In Figure 29, carry out IO sensor location computing (step S20), then presser feet 12 is made to decline (step S21), reference pins 16 is made to decline (step S22), make lower plate 11 and upper presser feet 12 together with pressing from both sides main cloth between which, the inspection position of the main cloth sensor 18 (18a, 18b) of to the left and right any one is moved (step S23), and carries out the inspection (step S24) of the main cloth sensor 18 of left and right.
Check in the schema of (step S24) at the IO sensor shown in Figure 34, whether to, the main cloth sensor 18 of left and right is all connected and is judged (step S2401), if not being all connect (step S2401, no), then utilize and check the main cloth sensor 18 in a certain of the left and right obtained in (inspection of main cloth sensor 17) at AB sensor, carry out IO detection (step S2402).
Namely, in step S2402, check that at the AB sensor of Figure 32 the main cloth sensor 17a in left side in the step S1802 of (step S18) connects, and when being provided with left-external side main cloth LO or the main cloth RI of Right Inboard on auxiliary table 1, when main cloth sensor 18a in left side disconnects, the main cloth LO of left-external side of the height below ankle lower (narrower width) is arranged on auxiliary table 1, in addition, connect at the main cloth sensor 17a in left side, when the main cloth sensor 18a in left side connects, the main cloth RI of Right Inboard of the height below ankle higher (wider width) is arranged on auxiliary table 1.
In addition, in step S2402, in the step S1802 of AB sensor inspection assisting workflows (step S18) of Figure 32, the main cloth sensor 17b on right side connects, and when being provided with left inside side main cloth LI or the main cloth RO in right outside side at auxiliary table 1, when main cloth sensor 18b on right side disconnects, the main cloth RO in right outside side of (narrower width) that the height below ankle is lower is arranged on auxiliary table 1, in addition, connect at the main cloth sensor 17b on right side, when the main cloth sensor 18b on right side connects, the main cloth LI in left inside side of the height below ankle higher (wider width) is arranged on auxiliary table 1.
Then, after the process of step S2402, state according to the main cloth sensor 17 about the state shoe size of the main cloth sensor 18 of left and right, determine cloth strip length, and in multiple tailoring pattern, select best tailoring pattern (step S2403), as normal (step S2404), end process.
In addition, in step S2401, when the main cloth sensor 18 of left and right is all connected (step S2401, yes), as exception (step S2405), display unit 6 shows " workpiece setting is abnormal ", and end process.
In Figure 29, check after (step S24) continue IO sensor, IO sensor is checked whether and normally judges (step S25), (step S25 in the IO normal situation of sensor inspection, it is), carry out sewing (step S26) based on the tailoring pattern selected.
In the schema of the sewing (step S26) shown in Figure 35, till next " the supply order of cloth band " or " sewing finishing order ", carry out usually sewing (step S2601), to being whether that the supply instruction of cloth band judges (step S2602), (the step S2602 when cloth band supplies instruction, it is), cloth band seam sensor (cloth belt lacing sensor) 303 being checked (step S2603), judging (step S2604) whether there is cloth band seam (cloth belt lacing) TG.
In addition, in step S2602, if not being cloth band supply instruction (step S2602, no), then end process.
In step S2604, (step S2604 when cloth band seam (cloth belt lacing) TG, no), butt seam marks whether to carry out judging (step S2605) for connecting, if splice marks is not connect (step S2605, no), cutter (cutting knife 301) is then made to rise (step S2606), rear conveying roller 382 is declined (step S2607), to check cloth strip length amount conveying cloth band T (step S2608) of the regulation determined in the step S2403 of (step S24) at the IO sensor of Figure 34.
Then, make cutter (cutting knife 301) decline (step S2609), cloth band T is cut off with specified length, makes front conveying roller 381 decline (step S2610).
Then, in order to make main cloth and suture knotting, and on main cloth, only sew a few pin (such as, it is more than or equal to 3 pins) after (step S2611), before utilizing, conveying roller 381 carries cloth band T, makes the knotting part of cloth band T and main cloth and suture to connecing (step S2612). The cloth band of conveying is transported to below seam pin, is the position that can carry out with main cloth sewing. The cloth band T of this position is set to the sewing of cloth band and starts predetermined position.
As noted above, under sewing original state, cutter (cutting knife 301) is declined, and front conveying roller 381 is declined, operation personnel supply the cloth band T of specified length.
Then, in order to make cloth band and the knotting of main cloth, and cloth band T is extracted out to transport direction with the sewing spacing specified, sew spacing (about 1mm, such as, 0.7mm��1.3mm) with little width simultaneously and sew a few pin (step S2613). In addition, for sewing spacing feeding direction, in order to when sewing the cloth band of straight line shape on the main cloth of shoes, (X-axis direction) forms line mark along its length, and is formed as cloth band feeding direction (cloth band feed path) the i.e. X-axis direction of cloth band feedway 3.
Then, after making conveying roller 382 decline (step S2615) afterwards continue sewing. Cloth band T and main cloth are combined by suture, by utilizing feeding (upper presser feet 12, lower plate 11) to make main cloth move, thus constantly pull out the amount needed for line mark spacing. Then, again return the process of step S2601.
In addition, in step S2604, (step S2604 when there is cloth band seam TG, it is), it is set to splice marks (joint mark) connect (step S2616), the length till seam is set to C (be fixing from the length of cloth band seam sensor 303 to cutting knife 301) (step S2617).
Then, whether to, length C > cloth strip length till cloth band seam TG judges (step S2618), if not being length C > cloth strip length (the step S2618 till cloth band seam TG, no), in the display frame of display unit 6, then show seam mistake (joint mistake) (step S2619), as shown in figure 26, the cloth band comprising cloth band seam TG is discharged (step S2620).
Then, as shown in figure 27, state according to cloth belt sensor 305, whether the cloth band after detection discharge is removed (step S2621), (step S2621 in the removed situation of cloth band, it is), by the not shown seam false solution of display in the display frame of display unit 6 except (step S2622), wait the pressing (step S2623) of SW to be launched (beginning switch) 20. Then, it is set to splice marks disconnect (step S2624), again returns the process of step 2606.
In addition, whether the cloth band after the discharge of step S2621 is removed, and differentiates according to the switching state of the detection of cloth belt sensor 305. As shown in Figure 38 (a)��(c), in arbitrary situation, if cloth band is removed, then the detection of cloth belt sensor 305 becomes the state of " disconnect �� connect ", by this switching state is detected such that it is able to be judged as that the cloth band after discharging is removed.
In addition, in step S2605, if splice marks is for connecting (step S2605, yes), then enter the process of step S2618.
In addition, in step S2618, if the length C > cloth strip length till cloth band seam TG (necessary cloth strip length) (step S2618, it is), then by the length till cloth band seam TG, it is set to the length-Bu strip length (step S2625) till cloth band seam TG, again returns the process of step 2606.
As noted above, the detection of cloth band seam TG utilizes cloth band seam sensor 303 to carry out at the upstream side of cloth band feed path, compared with necessary cloth strip length, without waste ground supply cloth band.
In Figure 29, after sewing (step S26), presser feet 12 is made to increase (step S27), then, cloth band feedway 3 is moved (step S28) to workpiece setting position, carries out pending (step S29) such as sewing object recovery.
Reclaim in the sewing object shown in Figure 36 in the schema waiting (step S28), state according to AB sensor, namely, the state of the main cloth sensor 17 of left and right, obtain the main cloth sensor 17 (step S2801) connected, wait that the main cloth sensor 17 one-tenth connected is off (step S2802), end process.
Then, again return the process of step S6.
In addition, in Figure 29, the inspection of IO sensor is not (step S25, no) in normal situation in step s 25, enters step S29.
As noted above, as the controlling box 5 of control unit, make 2 conveying rollers 381,382 rotary actuation, cutting knife 301 is moved up and down.
Then, control unit 5 is after cloth band seam sensor 303 detects the seam of cloth band, above-mentioned cutting knife 301 is utilized to cut off the cloth band of any length comprising cloth band seam, then, utilize the front conveying roller 381 in the transport direction downstream side being configured in above-mentioned cloth band, the cloth band of any length comprising cloth band seam after cut-out is downstream sent side.
In addition, cloth band self is formed by the material of the not reflected light such as leather or cloth, as the seam TG of the moveable block 33 after the electroplating processes of the feed path of supply cloth band and cloth band, being formed by reflecting materials such as the plastic material reflected by light or coating materials, seam TG pastes or sews on cloth band. Cloth belt sensor 305 be configured to relative with feed path, and the reflection-type sensor that reflecting material is detected.
In addition, the cloth band of any length comprising cloth band seam after cutting off, according to the change of the detection signal of cloth belt sensor, is removed this situation from feed path and detects by above-mentioned control unit 5.
That is, if cloth band is removed, then the detection of cloth belt sensor 305 becomes the state of " disconnect �� connect ", by being detected by this switching state such that it is able to be judged as that the cloth band discharged is removed. In addition, having and only make a conveying roller switching mechanism 330 optionally crimped with cloth band in 2 conveying rollers, conveying roller switching mechanism 330 is controlled by control unit 5, by the downstream side conveying of cloth band.
Above, according to implementing the cloth band carrying device (cloth band delivering mechanism portion) 38 of mode and cloth band apparatus for sewing, 1 electric motor M1 is utilized to drive 2 conveying rollers 381,382, in 2 conveying rollers 381,382,1 conveying roller is only made optionally to crimp with cloth band, cloth band T is sent, and therefore, the stretching of cloth band T is less. In addition, owing to directly not utilizing travelling belt to link 2 conveying rollers 381,382, it is possible to configure cutting knife 301 between 2 conveying rollers 381,382, it is possible to easily carry out the discharge of cloth band T. In addition, as long as carrying 1 electric motor M1, it is possible to realize the miniaturization of cloth band carrying device 38.
In addition, owing to making pressing lever 302 move up and down together with cutting knife 301, pressing lever 302 presses cloth band T, it is possible to prevent from making cloth band T offset when the moving back and forth of cloth band feedway 3.
In addition, according to cloth band carrying device 38 and the cloth band apparatus for sewing of the mode of enforcement, it is not necessary to for discharging the special unit of cloth band seam portion, therefore, when discharging cloth band seam portion, it is easy to utilize finger grip cloth band seam portion and easily discharges.
In addition, by arranging cloth band seam sensor 303 and cloth belt sensor 305, thus cloth band seam portion after severance is sent to the front of cloth band carrying device 38 by 2 conveying rollers 381,382, operation personnel can utilize finger reliably to differentiate whether the cloth band seam portion after cutting off is removed.
(variation)
In addition, the present invention is not limited to above-mentioned enforcement mode.
In the above embodiment, have employed the cloth band seam connected by gold band, but cloth band seam can also be with by silver or other reflection cloth bands connect.
In addition, the kind of sensor, layout and use number, the structure etc. of cloth band feedway be arbitrary, in addition, certainly can also suitably change for concrete detail structure etc.
In addition, 2 Japanese patent applications (No. 2011-220067, Patent, No. 2011-220074, Patent) that the application applied for based on October 4th, 2011, quote it overall by reference. In addition, all references quoted here are introduced as a whole.

Claims (5)

1. a cloth band carrying device, it is characterised in that, have:
2 conveying rollers, it is spaced apart and configure on the transport direction of cloth band, crimping on described cloth band and carry described cloth band;
As 1 electric motor in the source of driving, it makes described 2 conveying rollers rotate;
Support, it supports the turning axle of described 2 conveying rollers, it is possible to make them rotate freely respectively;
Poewr transmission mechanism, it is in the opposite side with described 2 conveying rollers across described support, by the turning axle transmission of the rotary power of the drive shaft of described 1 electric motor to described 2 conveying rollers;
Conveying roller switching mechanism, it makes described support swing as fulcrum between described 2 conveying rollers, optionally only makes one in described 2 conveying rollers to crimp with described cloth band; And
Cutting knife, it is configured between described 2 conveying rollers, is cut off by described cloth band.
2. a cloth band apparatus for sewing, it is to sewing fabric band on the main cloth of shoes, it is characterised in that, have:
Worktable, it arranges described main cloth;
Cloth band carrying device according to claim 1; And
Sewing machine, it is based on tailoring pattern, sews described cloth band on described main cloth.
3. a cloth band carrying device, it is characterised in that, have:
2 conveying rollers, it is spaced apart and configure on the transport direction of cloth band, crimping on described cloth band and carry described cloth band;
Cloth band seam sensor, it, relative to described 2 conveying rollers, is configured in the upstream side of described transport direction, the seam of described cloth band is detected;
Cloth belt sensor, it, relative to described 2 conveying rollers, is configured in the downstream side of described transport direction, detects with or without described cloth band;
Cutting knife, it is configured between described 2 conveying rollers, is cut off by described cloth band; And
Control unit, it makes described 2 conveying rollers carry out rotary actuation, and described cutting knife is moved up and down,
Supply the feed path of described cloth band and described seam, formed by the reflecting material that light is reflected,
Described cloth band is formed by the material not reflected by light,
Described cloth belt sensor be configured to relative with described feed path, and the reflection-type sensor that described reflecting material is detected,
Described control unit, after described cloth band seam sensor detects described seam, described cutting knife is made to cut off the cloth band of any length comprising described seam, make the cloth band of any length that the front conveying roller place being configured at the downstream side of described transport direction in described 2 conveying rollers is cut off, that comprise described seam, send to described downstream side, by the change of the detection signal of described cloth belt sensor, and the cloth band detecting any length comprising seam of cut-out is removed this situation from described feed path.
4. a cloth band carrying device, it is characterised in that, have:
2 conveying rollers, it is spaced apart and configure on the transport direction of cloth band, crimping on described cloth band and carry described cloth band;
Cloth band seam sensor, it, relative to described 2 conveying rollers, is configured in the upstream side of described transport direction, the seam of described cloth band is detected;
Cloth belt sensor, it, relative to described 2 conveying rollers, is configured in the downstream side of described transport direction, detects with or without described cloth band;
Cutting knife, it is configured between described 2 conveying rollers, is cut off by described cloth band; And
Control unit, it makes described 2 conveying rollers carry out rotary actuation, and described cutting knife is moved up and down; And
Conveying roller switching mechanism, it optionally only makes one in described 2 conveying rollers to crimp with described cloth band,
Described control unit, after described cloth band seam sensor detects described seam, described cutting knife is made to cut off the cloth band of any length comprising described seam, described conveying roller switching mechanism is controlled, make the cloth band of any length that the front conveying roller place being configured at the downstream side of described transport direction in described 2 conveying rollers is cut off, that comprise described seam, send to described downstream side.
5. a cloth band apparatus for sewing, it is to sewing fabric band on the main cloth of shoes, it is characterised in that, have:
Worktable, it arranges described main cloth;
Cloth band carrying device described in claim 3 or 4; And
Sewing machine, it is based on tailoring pattern, sews described cloth band on described main cloth.
CN201280049274.9A 2011-10-04 2012-10-03 Cloth band carrying device and cloth band apparatus for sewing Active CN103842275B (en)

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JP2011-220067 2011-10-04
JP2011-220074 2011-10-04
JP2011220074A JP5982107B2 (en) 2011-10-04 2011-10-04 Tape feeding device and tape sewing device
JP2011220067A JP5982106B2 (en) 2011-10-04 2011-10-04 Tape feeding device and tape sewing device
PCT/JP2012/075716 WO2013051629A1 (en) 2011-10-04 2012-10-03 Device for feeding tape and device for sewing on tape

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TW201335459A (en) 2013-09-01
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KR101956316B1 (en) 2019-03-08
WO2013051629A1 (en) 2013-04-11
TWI626347B (en) 2018-06-11

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