TW201330461A - Jig for packing and installing a linear motor - Google Patents
Jig for packing and installing a linear motor Download PDFInfo
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- TW201330461A TW201330461A TW101110528A TW101110528A TW201330461A TW 201330461 A TW201330461 A TW 201330461A TW 101110528 A TW101110528 A TW 101110528A TW 101110528 A TW101110528 A TW 101110528A TW 201330461 A TW201330461 A TW 201330461A
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- armature
- linear motor
- field magnet
- assembly tool
- magnet portion
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
- H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Linear Motors (AREA)
Abstract
Description
本發明係關於線性馬達(linear motor)之梱包及組裝工具。 The present invention relates to a bag and assembly tool for a linear motor.
在將線性馬達組裝至裝置時，以往，為了避免因永久磁鐵的磁力產生之磁性吸力所導致之影響，必須設置電樞與場磁鐵部不對向(不產生磁性吸力)之空間(space)。在不得已而必須在電樞與場磁鐵部相對向之狀態下組裝時，必須有物料搬運(material handling)裝置。以習知技術而言，有一種使用預定的工具而預先在使電樞與場磁鐵部相對向之狀態下組裝的方法(例如參照專利文獻1、2)。 When assembling a linear motor to a device, conventionally, in order to avoid the influence of magnetic attraction due to the magnetic force of the permanent magnet, it is necessary to provide a space in which the armature and the field magnet portion are not aligned (no magnetic attraction is generated). When it is necessary to assemble the armature and the field magnet portion in the opposite direction, a material handling device is required. In the prior art, a method of assembling the armature and the field magnet portion in a state in which the armature and the field magnet portion are opposed to each other using a predetermined tool is known (for example, refer to Patent Documents 1 and 2).
(專利文獻1)：日本特開2001-211631號公報。 (Patent Document 1): JP-A-2001-211631.
(專利文獻2)：日本特開昭60-139162號公報。 (Patent Document 2): JP-A-60-139162.
然而，根據前述之習知技術，因必須在工具本身設置軌道等而使工具之構造複雜化，故線性馬達的製造成本會變高。此外，在利用與組裝後的電樞與場磁鐵部的間隙相同尺寸的間距(spacer)時，會有難以去除裝置組裝後之間距的問題。 However, according to the above-described conventional technique, since the construction of the tool is complicated by the necessity of providing a rail or the like in the tool itself, the manufacturing cost of the linear motor becomes high. Further, when a spacer having the same size as the gap between the assembled armature and the field magnet portion is used, there is a problem that it is difficult to remove the distance between the devices after assembly.
本發明係為有鑒於前述課題而研創者，其目的在於獲致一種能以簡單化的構造容易地將線性馬達組裝至裝置的 線性馬達之梱包及組裝工具。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a linear motor that can be easily assembled to a device with a simplified configuration. Linear motor bag and assembly tool.
為了解決前述課題並達成目的，本發明係為兼用於將構成線性馬達之電樞及場磁鐵部予以保持、及將電樞及場磁鐵部組裝至裝置的線性馬達之梱包及組裝工具，其係具備工具本體，該工具本體具有以非磁性材料所形成並將電樞予以保持之溝部，並藉由產生於被保持在溝部之電樞與場磁鐵部之間的磁性吸力而被挾持在電樞與場磁鐵部，且係為在溝部的區域內經分割之分割構造。 In order to solve the above problems and achieve the object, the present invention is a bag and an assembly tool for a linear motor that holds an armature and a field magnet portion that constitute a linear motor and that assembles an armature and a field magnet portion to a device. Providing a tool body having a groove portion formed of a non-magnetic material and holding the armature, and being held by the armature by magnetic attraction generated between the armature and the field magnet portion held by the groove portion The field magnet portion is divided into a divided structure in the region of the groove portion.
本發明之線性馬達之梱包及組裝工具係構造單純，並具有能容易地將線性馬達組裝至裝置的效果。 The package and assembly tool of the linear motor of the present invention are simple in construction and have an effect of easily assembling a linear motor to a device.
以下，根據圖式詳細地說明本發明之線性馬達之梱包及組裝工具的實施形態。再者，本發明並非限定於本實施形態者。 Hereinafter, embodiments of the package and assembly tool of the linear motor of the present invention will be described in detail based on the drawings. Furthermore, the present invention is not limited to the embodiment.
第1圖係為本發明之作為線性馬達之梱包及組裝工具的實施形態之出貨梱包兼組裝工具的斜視圖。線性馬達2係由電樞3與場磁鐵部4所構成，並藉由將出貨梱包兼組裝工具5設置於電樞4與場磁鐵部5之間，使得電樞3與場磁鐵部4保持有預定的間隙。線性馬達2及出貨梱包兼組裝工具5，係於出貨梱包時作為線性馬達單元1，並作為1個單元(unit)來處理。 Fig. 1 is a perspective view showing a shipping bag and an assembly tool according to an embodiment of a package and an assembly tool for a linear motor of the present invention. The linear motor 2 is composed of the armature 3 and the field magnet portion 4, and is provided between the armature 4 and the field magnet portion 5 by the delivery package assembly tool 5, so that the armature 3 and the field magnet portion 4 are held. There is a predetermined gap. The linear motor 2 and the delivery bag and assembly tool 5 are handled as a linear motor unit 1 at the time of shipment of the package, and are handled as one unit.
在電樞3的上表面(與出貨梱包兼組裝工具5相反側的面)，係設置有螺絲孔3a。 A screw hole 3a is provided on the upper surface of the armature 3 (the surface on the opposite side to the shipping bag and assembly tool 5).
第2圖係為顯示出貨梱包兼組裝工具5之構成的斜視圖。出貨梱包兼組裝工具5的工具本體，係以非磁性材料或弱磁性材料(例如不鏽鋼或樹脂、鋁)所形成。出貨梱包兼組裝工具5係具備供電樞3配置之溝部5a與孔5b。藉由以溝部5a來保持電樞3而能將電樞3正確地保持在預定的位置。出貨梱包兼組裝工具5在溝部5a的部分之厚度t，亦即藉由出貨梱包兼組裝工具5所保持之電樞3與場磁鐵部4之間隙的預定尺寸，係構成為稍微小於組裝至裝置後的間隙尺寸。藉此，能在將線性馬達2固定於裝置的狀態下容易地將出貨梱包兼組裝工具5拆卸。孔5b係以能供後述之場磁鐵部固定用螺栓9的頭部通過之大小來形成。 Fig. 2 is a perspective view showing the configuration of the shipping bag and assembly tool 5. The tool body that carries the bag and assembly tool 5 is formed of a non-magnetic material or a weak magnetic material (for example, stainless steel or resin, aluminum). The shipping bag and assembly tool 5 includes a groove portion 5a and a hole 5b in which the power supply hub 3 is disposed. The armature 3 can be accurately held at a predetermined position by holding the armature 3 with the groove portion 5a. The thickness t of the portion of the bag and assembly tool 5 that is shipped in the groove portion 5a, that is, the predetermined size of the gap between the armature 3 and the field magnet portion 4 held by the shipping bag and assembly tool 5 is slightly smaller than the assembly. The gap size to the device. Thereby, the shipping package and assembly tool 5 can be easily detached while the linear motor 2 is fixed to the apparatus. The hole 5b is formed to have a size through which the head portion of the field magnet portion fixing bolt 9 to be described later can pass.
第3圖至第6圖係為利用實施形態之出貨梱包兼組裝工具而組裝線性馬達2之順序的圖。於場磁鐵部4的上表面，係以與孔5b連通的方式形成有沉頭孔4a。此外，供線性馬達2組裝的裝置，係具備電樞安裝基底6以及場磁鐵部安裝基底7。在電樞安裝基底6的上表面，係以與螺絲孔3a相同之間隔形成有沉頭孔6a。 Fig. 3 to Fig. 6 are views showing the procedure for assembling the linear motor 2 by using the shipping package and assembly tool of the embodiment. A counterbore 4a is formed in the upper surface of the field magnet portion 4 so as to communicate with the hole 5b. Further, the apparatus for assembling the linear motor 2 includes an armature mounting base 6 and a field magnet portion mounting base 7. On the upper surface of the armature mounting base 6, a counterbore 6a is formed at the same interval as the screw hole 3a.
首先，如第3圖所示，將線性馬達單元1插入至電樞安裝基底6與場磁鐵部安裝基底7之間。因電樞3稍為小於電樞安裝基底6與場磁鐵部安裝基底7之距離，故不會卡在電樞安裝基底6而能將線性馬達單元1設置於預定的位置。 First, as shown in Fig. 3, the linear motor unit 1 is inserted between the armature mounting base 6 and the field magnet portion mounting base 7. Since the armature 3 is slightly smaller than the distance between the armature mounting base 6 and the field magnet portion mounting base 7, the linear motor unit 1 can be placed at a predetermined position without being caught by the armature mounting base 6.
接著如第4圖所示，將線性馬達單元1設置於預定的位置。在此，所謂預定的位置係為形成於場磁鐵部安裝基底7之螺絲孔7a與沉頭孔4a重疊之位置。然後，使場磁鐵部固定用螺栓9經由孔5b而朝向螺絲孔7a而通過沉頭孔4a，並以場磁鐵部固定用螺栓9將場磁鐵部4螺絲固定於場磁鐵部安裝基底7。此時，因電樞3與場磁鐵部4會因磁性吸力而透過出貨梱包兼組裝工具5而吸附，因此電樞3係成為不能容易地移動之狀態。於該狀態下，在電樞3與電樞安裝基底6之間會產生若干的間隙。 Next, as shown in Fig. 4, the linear motor unit 1 is placed at a predetermined position. Here, the predetermined position is a position where the screw hole 7a formed in the field magnet portion mounting base 7 overlaps the counterbore 4a. Then, the field magnet portion fixing bolt 9 is passed through the counterbore 4a toward the screw hole 7a via the hole 5b, and the field magnet portion 4 is screwed to the field magnet portion mounting base 7 by the field magnet portion fixing bolt 9. At this time, since the armature 3 and the field magnet portion 4 are sucked by the magnetic squeegee and the assembly tool 5, the armature 3 is in a state in which it cannot be easily moved. In this state, a certain gap is generated between the armature 3 and the armature mounting base 6.
接著，如第5圖所示，使電樞固定用螺栓8朝向螺絲孔3a而通過沉頭孔6a，並以電樞固定用螺栓8將電樞3螺絲固定於電樞安裝基底6。此時，於電樞3與出貨梱包兼組裝工具5之間形成有預定的間隙。此外，藉由在電樞3與出貨梱包兼組裝工具5的溝部5a之間形成預定的間隙，至目前為止因磁性吸力而由電樞3與場磁鐵部4所挾持之出貨梱包兼組裝工具5獲得解放。由於出貨梱包兼組裝工具5係以非磁性材料或弱磁性材料所形成，故不會因磁性吸力而被吸引至場磁鐵部4。藉此，出貨梱包兼組裝工具5的拆除變得容易。 Next, as shown in Fig. 5, the armature fixing bolt 8 is passed through the counterbore 6a toward the screw hole 3a, and the armature 3 is screwed to the armature mounting base 6 by the armature fixing bolt 8. At this time, a predetermined gap is formed between the armature 3 and the delivery bag and assembly tool 5. Further, by forming a predetermined gap between the armature 3 and the groove portion 5a of the shipping and assembling tool 5, the shipping package is assembled by the armature 3 and the field magnet portion 4 due to magnetic attraction. Tool 5 is liberated. Since the shipping bag and assembly tool 5 is formed of a non-magnetic material or a weak magnetic material, it is not attracted to the field magnet portion 4 by magnetic attraction. Thereby, the removal of the shipping bag and the assembly tool 5 becomes easy.
再者，出貨梱包兼組裝工具5係構成為在溝5a的部分經分割之分割構造，在將線性馬達2組裝至裝置後，能容易地僅將出貨梱包兼組裝工具5從裝置拆下。再者，出貨梱包兼組裝工具5可分割為2以上，亦可例如分別於長邊方向及寬度方向進行2分割，而以合計進行4分割的方式 構成。 Further, the delivery bag and assembly tool 5 is configured as a divided structure in which the portion of the groove 5a is divided, and after the linear motor 2 is assembled to the device, the shipping package and assembly tool 5 can be easily removed from the device. . In addition, the shipping and assembling tool 5 can be divided into two or more, and for example, two divisions can be performed in the longitudinal direction and the width direction, respectively, and four divisions can be performed in total. Composition.
最後，如第6圖所示，將經解放之出貨梱包兼組裝工具5從電樞安裝基底6與場磁鐵部安裝基底7之間抽出，而完成將線性馬達2對裝置之組裝。 Finally, as shown in Fig. 6, the liberated shipping package and assembly tool 5 is taken out from between the armature mounting base 6 and the field magnet portion mounting base 7, and the assembly of the linear motor 2 to the device is completed.
如此，藉由使用出貨梱包兼組裝工具5，即使不設置電樞3與場磁鐵部4不對向(不產生磁性吸力)之空間，亦可容易地進行線性馬達2的組裝。 As described above, by using the shipping package and assembly tool 5, the assembly of the linear motor 2 can be easily performed without providing a space in which the armature 3 and the field magnet portion 4 are not opposed to each other (no magnetic attraction is generated).
再者，藉由進行與前述的組裝相反的順序，即可將線性馬達2從裝置拆下。 Further, the linear motor 2 can be detached from the apparatus by performing the reverse order of the assembly described above.
在以上的說明中，雖例示出貨梱包兼組裝工具5具有孔5b，並使場磁鐵部固定用螺栓9經由孔5b朝向螺絲孔7a而通過沉頭孔4a，但亦可構成為將沉頭孔4a設置於場磁鐵部4與出貨梱包兼組裝工具5不會重疊的部分，且於出貨梱包兼組裝工具5不具備孔5b。 In the above description, the magazine and assembly tool 5 has a hole 5b, and the field magnet portion fixing bolt 9 passes through the counterbore 4a toward the screw hole 7a via the hole 5b. The hole 4a is provided in a portion where the field magnet portion 4 does not overlap with the shipping bag and assembly tool 5, and the hole wrapping tool 5 does not have the hole 5b.
如此根據本實施形態，在由出貨梱包到裝置組裝之期間，能使線性馬達的電樞與場磁鐵部恆常地相對向。此外，可直接使用出貨梱包所使用之工具來將線性馬達組裝至裝置。再者，在將線性馬達組裝至裝置後，能容易地拆下梱包及組裝工具。 As described above, according to the present embodiment, the armature of the linear motor and the field magnet portion can be constantly opposed while the package is being assembled from the package. In addition, the linear motor can be assembled to the unit directly using the tools used to ship the bag. Furthermore, after the linear motor is assembled to the device, the bag and the assembly tool can be easily removed.
如上所述，本發明之線性馬達的綑包及組裝工具，係以單純的構造在使電樞與場磁鐵部相對向的狀態下將線性馬達予以保持，並且在亦可使用於在該狀態下組裝之點上甚為有用。 As described above, the packing and assembling tool of the linear motor of the present invention holds the linear motor in a state where the armature and the field magnet portion face each other in a simple structure, and can also be used in this state. It is useful at the point of assembly.
1‧‧‧線性馬達單元 1‧‧‧Linear motor unit
2‧‧‧線性馬達 2‧‧‧Linear motor
3‧‧‧電樞 3‧‧‧ Armature
3a、7a‧‧‧螺絲孔 3a, 7a‧‧‧ screw holes
4‧‧‧場磁鐵部 4‧‧‧ Field Magnet Department
4a、6a‧‧‧沉頭孔 4a, 6a‧‧‧ countersink
5‧‧‧出貨梱包兼組裝工具 5‧‧‧Delivery bag and assembly tool
5a‧‧‧溝部 5a‧‧‧Ditch
5b‧‧‧孔 5b‧‧‧ hole
6‧‧‧電樞安裝基底 6‧‧‧ Armature mounting base
7‧‧‧場磁鐵部安裝基底 7‧‧‧ Field magnet mounting base
8‧‧‧電樞固定用螺栓 8‧‧‧Bearing bolts
9‧‧‧場磁鐵部固定用螺栓 9‧‧‧ Field magnet fixing bolt
第1圖係為本發明之作為線性馬達之梱包與組裝工具的實施形態之出貨梱包兼組裝工具以及線性馬達的斜視圖。 Fig. 1 is a perspective view showing a delivery package and assembly tool and a linear motor of an embodiment of a package and assembly tool for a linear motor according to the present invention.
第2圖係為顯示出貨梱包兼組裝工具之構成的斜視圖。 Fig. 2 is a perspective view showing the configuration of the shipping package and the assembly tool.
第3圖係為利用實施形態之出貨梱包兼組裝工具而組裝線性馬達之順序的圖。 Fig. 3 is a view showing a procedure for assembling a linear motor by using a shipping package and an assembly tool of the embodiment.
第4圖係為利用實施形態之出貨梱包兼組裝工具而組裝線性馬達之順序的圖。 Fig. 4 is a view showing a procedure for assembling a linear motor by using a shipping package and an assembly tool of the embodiment.
第5圖係為利用實施形態之出貨梱包兼組裝工具而組裝線性馬達之順序的圖。 Fig. 5 is a view showing a procedure for assembling a linear motor by using a shipping package and an assembly tool of the embodiment.
第6圖係為利用實施形態之出貨梱包兼組裝工具而組裝線性馬達之順序的圖。 Fig. 6 is a view showing a procedure for assembling a linear motor by using a shipping package and an assembly tool of the embodiment.
1‧‧‧線性馬達單元 1‧‧‧Linear motor unit
2‧‧‧線性馬達 2‧‧‧Linear motor
3‧‧‧電樞 3‧‧‧ Armature
3a‧‧‧螺絲孔 3a‧‧‧ screw holes
4‧‧‧場磁鐵部 4‧‧‧ Field Magnet Department
5‧‧‧出貨梱包兼組裝工具 5‧‧‧Delivery bag and assembly tool
5b‧‧‧孔 5b‧‧‧ hole
Claims (2)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2012/050367 WO2013105227A1 (en) | 2012-01-11 | 2012-01-11 | Packaging/installation jig for linear motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201330461A true TW201330461A (en) | 2013-07-16 |
| TWI523379B TWI523379B (en) | 2016-02-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101110528A TWI523379B (en) | 2012-01-11 | 2012-03-27 | Jig for packing and installing a linear motor |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP5079178B1 (en) |
| KR (1) | KR101418199B1 (en) |
| CN (1) | CN103314512B (en) |
| TW (1) | TWI523379B (en) |
| WO (1) | WO2013105227A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104052235A (en) * | 2014-07-08 | 2014-09-17 | 秦皇岛国能石油装备有限公司 | Improved structure of sliding sleeve of linear motor rotor |
| EP3255765A1 (en) * | 2016-06-09 | 2017-12-13 | Tetra Laval Holdings & Finance S.A. | A method for servicing a linear motor device and a method for preparing a linear motor device |
| EP3254999A1 (en) * | 2016-06-09 | 2017-12-13 | Tetra Laval Holdings & Finance S.A. | A method for servicing a linear motor device and a method for preparing a linear motor device |
| CN111564941B (en) * | 2020-06-15 | 2021-07-20 | 中车株洲电机有限公司 | Linear motor long stator cable winding end bending device and method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60139162A (en) * | 1983-12-27 | 1985-07-23 | Fujitsu Ltd | Gap setting method of linear pulse motor |
| JP3486146B2 (en) * | 2000-01-21 | 2004-01-13 | 株式会社ソディック | Linear motor and linear motor assembling method |
| CN1244195C (en) * | 2003-06-12 | 2006-03-01 | 国家磁浮交通工程技术研究中心 | Continuous production method of linear synchronous motor long stator |
| JP4285317B2 (en) * | 2004-04-23 | 2009-06-24 | パナソニック株式会社 | Assembly method and linear jig for linear motor drive linear motion mechanism |
| JP2010098780A (en) * | 2008-10-14 | 2010-04-30 | Juki Corp | Jig for assembling linear motor |
| CN201726277U (en) * | 2010-07-19 | 2011-01-26 | 余姚市兰山电机企业有限公司 | Magnetic fixture of armature paint dripping machine |
-
2012
- 2012-01-11 JP JP2012527145A patent/JP5079178B1/en not_active Expired - Fee Related
- 2012-01-11 KR KR1020127027930A patent/KR101418199B1/en active IP Right Grant
- 2012-01-11 WO PCT/JP2012/050367 patent/WO2013105227A1/en active Application Filing
- 2012-01-11 CN CN201280001279.4A patent/CN103314512B/en not_active Expired - Fee Related
- 2012-03-27 TW TW101110528A patent/TWI523379B/en not_active IP Right Cessation
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|---|---|
| KR20130091244A (en) | 2013-08-16 |
| JPWO2013105227A1 (en) | 2015-05-11 |
| JP5079178B1 (en) | 2012-11-21 |
| WO2013105227A1 (en) | 2013-07-18 |
| CN103314512A (en) | 2013-09-18 |
| KR101418199B1 (en) | 2014-07-10 |
| CN103314512B (en) | 2016-03-30 |
| TWI523379B (en) | 2016-02-21 |
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