TW201328811A - Splitting device, splitting method of processed object, and splitting method of substrate having optical element pattern - Google Patents

Splitting device, splitting method of processed object, and splitting method of substrate having optical element pattern Download PDF

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TW201328811A
TW201328811A TW101141050A TW101141050A TW201328811A TW 201328811 A TW201328811 A TW 201328811A TW 101141050 A TW101141050 A TW 101141050A TW 101141050 A TW101141050 A TW 101141050A TW 201328811 A TW201328811 A TW 201328811A
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Taiwan
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laser light
scribing
scribe line
workpiece
laser
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TW101141050A
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Chinese (zh)
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Tetsuo Hoki
Shohei Nagatomo
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Mitsuboshi Diamond Ind Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/09Severing cooled glass by thermal shock
    • C03B33/091Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/08Severing cooled glass by fusing, i.e. by melting through the glass
    • C03B33/082Severing cooled glass by fusing, i.e. by melting through the glass using a focussed radiation beam, e.g. laser
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Thermal Sciences (AREA)
  • Laser Beam Processing (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Dicing (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

This invention provides a technique for splitting a brittle processed object with high precision and high efficiency. The splitting of for processed object includes the following steps: irradiating a first laser light on a scribed surface of the processed object so as to form a scribing line on the scribed surface and irradiating a second laser line along the scribed line from side of the scribed surface so as to heat the processed object along the scribed line; thus, by performing scribing and heating along the scribed line at the same location simultaneously, cracking that is generated by a tension stress field surrounding the irradiated and heated area of the second laser and is expanded from the scribed surface to a non-scribed surface is generated in sequence with the formation of the scribing so as to split the processed object.

Description

分斷裝置、被加工物之分斷方法、及具有光學元件圖案之基板的分斷方法 Breaking device, method for breaking workpiece, and method for breaking substrate with optical element pattern

本發明習慣於一種藉由照射雷射光來分斷被加工物之裝置及方法。 The present invention is accustomed to an apparatus and method for separating a workpiece by irradiating laser light.

作為切割玻璃板或藍寶石基板等既硬又脆的材料(脆性材料)之加工方法,眾所周知有多種方法。例如,作為玻璃板之加工,如下方法廣為人知:進行所謂刻線,即,利用金剛石之結晶等,自欲切開之材料之端部以線狀形成較淺的劃痕(初始龜裂),於所形成之初始龜裂之兩側施加力,而使該初始龜裂在厚度方向上擴展,從而進行分斷。 As a method of processing a hard and brittle material (brittle material) such as a cut glass plate or a sapphire substrate, various methods are known. For example, as a processing of a glass plate, a method of performing a so-called scribe line, that is, using a crystal of diamond or the like, to form a shallow scratch (initial crack) in a line shape from an end portion of a material to be cut, A force is applied to both sides of the initial crack formed, and the initial crack is expanded in the thickness direction to perform the breaking.

然而,就該方法而言,當進行分斷作業時,根據刻線之深度與力的施加方式等,在分斷面上會產生傾斜、或向意外的方向斷裂等,從而無法獲得所期望之分斷精度,在最壞之情形時,還存在材料整體破損之危險性。 However, in this method, when the breaking operation is performed, depending on the depth of the scribe line and the manner in which the force is applied, the cross section may be inclined, or may be broken in an unexpected direction, etc., so that the desired result cannot be obtained. Breaking accuracy, in the worst case, there is also the risk of overall material damage.

另外,如下方法亦廣為人知:藉由對被加工物之端部預先賦予初始龜裂,並利用雷射光自該端部起進行加熱掃描,而使龜裂擴展,從而分斷被加工物(例如參照專利文獻1)。 In addition, it is also known that the initial crack is applied to the end portion of the workpiece, and the laser beam is scanned from the end portion by laser light to expand the crack to separate the workpiece (for example, reference) Patent Document 1).

就該方法而言,若作為分斷對象之脆性材料為均質的、且產生之應力場為理想的應力場,則也許能高精度地控制龜裂擴展的位置或方向等,但實際上,自材料之不均質性、加熱能量分佈之不均勻性、或高精度地控制加熱點位置之難度等方面來說,難以高精度地控制龜裂的擴展。此 處所說的高精度係設想為μm級精度下之位置控制。 In this method, if the brittle material as the breaking target is homogeneous and the generated stress field is an ideal stress field, the position or direction of the crack propagation may be controlled with high precision, but actually, It is difficult to control the spread of cracks with high precision in terms of material inhomogeneity, unevenness in heating energy distribution, difficulty in controlling the position of the heating point with high precision, and the like. this The high precision system mentioned is assumed to be position control at μm level accuracy.

而且,於被加工物之端部或附近會產生應力分散,而使應力分佈變得不均勻,因為此等原因,因此,在龜裂擴展控制中,需要限制加工順序或特意使加熱點偏移等處理(例如參照專利文獻2)。 Moreover, stress dispersion occurs at the end of or near the workpiece, and the stress distribution becomes uneven. For these reasons, in the crack propagation control, it is necessary to limit the processing order or deliberately shift the heating point. Etc. (for example, refer to Patent Document 2).

另外,於將表面上二維地排列有單位圖案之脆性材料切割成以單位圖案為單位之單片(以晶片為單位)等、欲藉由雷射割斷而在相互正交之兩個方向上進行切割之情形時,於某一方向上切割後,在與其正交之方向上進行切割,但在如大量晶片加工之情形時,初始龜裂之施加方式等變得更加繁雜。 In addition, a brittle material in which a unit pattern is two-dimensionally arranged on a surface is cut into a single piece (in units of a wafer) in units of a unit pattern, and is to be orthogonal to each other in two directions orthogonal to each other by laser cutting. In the case of cutting, after cutting in a certain direction, cutting is performed in a direction orthogonal thereto, but in the case of a large amount of wafer processing, the application manner of the initial crack or the like becomes more complicated.

作為以上方法之組合,亦已知如下方法:利用金剛石或維氏(Vickers)壓頭等於硬脆性材料基板(例如玻璃、矽、陶瓷、及藍寶石等)之端部設置微小的劃痕(初始龜裂)後,在基板背面側配置雷射光吸收材,並藉由對準焦點之雷射照射而對基板背面進行局部加熱,利用由此產生之應力集中來使龜裂擴展,從而分斷玻璃(例如參照專利文獻3)。 As a combination of the above methods, there is also known a method of using a diamond or a Vickers indenter to set a minute scratch on the end of a hard brittle material substrate (for example, glass, enamel, ceramic, and sapphire, etc.) (initial turtle) After the cracking, the laser light absorbing material is disposed on the back side of the substrate, and the back surface of the substrate is locally heated by laser irradiation of the focus, and the stress concentration generated thereby expands the crack, thereby breaking the glass ( For example, refer to Patent Document 3).

或者,眾所周知如下方法:預先於被加工物之表面上,機械地施加或利用雷射光之照射而施加被稱為刻線或劃線的線狀加工痕後,沿該加工痕,藉由雷射光進行照射加熱,使裂痕自該加工痕起產生擴展,藉此分斷被加工物(例如參照專利文獻4及專利文獻5)。 Alternatively, a method is known in which a linear processing mark called a scribe line or a scribe line is applied mechanically or by irradiation with laser light in advance on the surface of the workpiece, along the processing mark, by laser light Irradiation heating is performed to expand the crack from the processing mark, thereby separating the workpiece (for example, refer to Patent Document 4 and Patent Document 5).

此外,於專利文獻3中,亦揭示有自與刻線為相反側的面照射雷射來進行分斷的形態。 Further, Patent Document 3 also discloses a configuration in which a laser beam is irradiated from a surface opposite to the scribe line to perform division.

進而,藉由利用乾式蝕刻而於發光元件的側面設置凹凸來提高發光效率的方法亦已經眾所周知(例如參照專利文獻6)。 Further, a method of improving the luminous efficiency by providing irregularities on the side surface of the light-emitting element by dry etching is also known (for example, refer to Patent Document 6).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特公平3-13040號公報 [Patent Document 1] Japanese Patent Special Fair No. 3-13040

[專利文獻2]日本專利特開平9-45636號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 9-45636

[專利文獻3]日本專利特開2008-62547號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2008-62547

[專利文獻4]日本專利第2712723號公報 [Patent Document 4] Japanese Patent No. 2712723

[專利文獻5]日本專利第3036906號公報 [Patent Document 5] Japanese Patent No. 3036906

[專利文獻6]日本專利第3852000號公報 [Patent Document 6] Japanese Patent No. 3852000

就專利文獻3所揭示之方法而言,利用雷射光直接加熱者終究為雷射光吸收材,硬脆性材料基板終究只是藉由來自雷射光吸收材之導熱而間接地被加熱。因此,難以確保導熱之均勻性,而拉伸應力未必作用於所需的方向。另外,與如專利文獻1所揭示之以往的雷射割斷同樣地,難以控制龜裂的擴展方向。因此,難以藉由該方法進行精度良好的分斷。 In the method disclosed in Patent Document 3, the direct heating by the laser light is finally a laser light absorbing material, and the hard and brittle material substrate is indirectly heated only by heat conduction from the laser light absorbing material. Therefore, it is difficult to ensure the uniformity of heat conduction, and the tensile stress does not necessarily act in the desired direction. Further, similarly to the conventional laser cutting disclosed in Patent Document 1, it is difficult to control the expansion direction of the crack. Therefore, it is difficult to perform accurate division by this method.

另外,專利文獻4及專利文獻5所揭示之至多只是藉由沿機械地形成或利用雷射光形成的加工痕而照射雷射光來分斷被加工物之基本原理,而關於有效率地產生該分斷的方法並無任何揭示或啟示。 Further, as disclosed in Patent Document 4 and Patent Document 5, at most, the basic principle of breaking the workpiece by irradiating laser light with a machining mark formed by mechanically or using laser light is used, and the point is efficiently generated. There is no disclosure or revelation of the method of breaking.

另外,在專利文獻6中,關於藉由對發光元件之半導體膜的側面實施凹凸加工來提高光提取效率的技術有所揭示,但關於對作為其基材之藍寶石晶圓的加工並無揭示。假設,若利用專利文獻6所揭示之方法對藍寶石基板實施凹凸加工,則存在需要重新進行抗蝕劑塗佈處理、並且蝕刻本身需要時間、生產性較低的問題。 Further, Patent Document 6 discloses a technique for improving light extraction efficiency by performing uneven processing on a side surface of a semiconductor film of a light-emitting element, but does not disclose processing of a sapphire wafer as a base material. If the sapphire substrate is subjected to the concavo-convex processing by the method disclosed in Patent Document 6, it is necessary to perform the resist coating treatment again, and the etching itself takes time and the productivity is low.

本發明係鑒於上述問題而完成的,其目的在於提供一種可高精度且有效率地分斷包含脆性材料之被加工物的技術。另外,尤其是,提供一種在被加工物是表面上二維地形成有發光元件圖案之附圖案之基板之情形時,除可進行高精度且有效率的加工以外,同時亦可實現提高發光元件之發光效率的技術。 The present invention has been made in view of the above problems, and an object thereof is to provide a technique capable of accurately and efficiently breaking a workpiece including a brittle material. Further, in particular, in the case where the workpiece is a substrate having a pattern of a light-emitting element pattern formed two-dimensionally on the surface, in addition to high-precision and efficient processing, it is also possible to improve the light-emitting element. The technology of luminous efficiency.

為了解決上述問題,技術方案1之發明係一種分斷裝置,其係進行分斷被加工物之加工者,其特徵在於包括:平台,其載置固定被加工物;劃線加工器,其藉由使自第一出射源出射之第一雷射光一面對上述平台進行相對掃描,一面對載置固定於上述平台上之上述被加工物之上表面即劃線面照射,從而在上述劃線面上形成劃線;及照射加熱器,其藉由使自第二出射源出射之第二雷射光一面對上述平台進行相對掃描,一面沿上述劃線進行照射,從而沿上述劃線加熱上述被加工物;且,上述劃線加工器與上述照射加熱器係以對上述劃線面之同一位置同時照射上述第一雷射光與上述第二雷射光的方式設置;藉由一面使上 述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時進行自上述第一出射源之上述第一雷射光之出射與自上述第二出射源之上述第二雷射光之出射,而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展與上述劃線的形成一同地依序產生,從而分斷上述被加工物。 In order to solve the above problems, the invention of claim 1 is a breaking device that is a processor that breaks a workpiece, and is characterized in that it includes: a platform on which a fixed workpiece is placed; a scribing processor that borrows The first laser light emitted from the first emission source is scanned relative to the platform, and the surface of the workpiece, which is fixed on the platform, is irradiated with a scribe surface, thereby Forming a scribe line on the line surface; and illuminating the heater, the second laser light emitted from the second output source is irradiated along the scribe line while being scanned relative to the platform, thereby heating along the scribe line And the scriber and the illuminating heater are provided to simultaneously illuminate the first laser light and the second laser light at the same position on the scribe line; The first emission source and the second emission source simultaneously move the first workpiece light from the first emission source while moving relative to the workpiece placed on the platform. The second laser light of the exit source is emitted, and the scribing surface is formed on the scribing surface, and the tensile stress field formed around the irradiation heating region of the second laser light is formed together with the formation position of the scribing line Moving, whereby the expansion of the crack from the scribe line to the non-scribe surface caused by the scribe line in the tensile stress field is sequentially generated together with the formation of the scribe line, thereby dividing the above The processed object.

如技術方案1之分斷裝置,技術方案2之發明之特徵在於:藉由使上述第一出射源與上述第二出射源共通化,而使自上述第一出射源至上述劃線面的上述第一雷射光的光路、與自上述第二出射源至上述劃線面的上述第二雷射光的光路同軸。 According to a second aspect of the invention, in the aspect of the invention, the first aspect of the invention, wherein the first source and the second source are common to each other, the first source to the scribe line is The optical path of the first laser light is coaxial with the optical path of the second laser light from the second emission source to the scribing surface.

如技術方案1或2之分斷裝置,技術方案3之發明之特徵在於:上述照射加熱器包含調整機構,該調整機構調整自上述第二出射源出射之上述第二雷射光之照射範圍;且使經上述調整機構調整照射範圍後之上述第二雷射光照射在上述劃線面上。 The invention according to claim 1 or 2, wherein the illumination heater includes an adjustment mechanism that adjusts an irradiation range of the second laser light emitted from the second emission source; The second laser light after the adjustment range is adjusted by the adjustment mechanism is irradiated onto the scribing surface.

如技術方案1或2之分斷裝置,技術方案4之發明之特徵在於:上述第二雷射光係CO2雷射。 The breaking device according to claim 1 or 2, characterized in that the second laser light is a CO 2 laser.

如技術方案4之分斷裝置,技術方案5之發明之特徵在於:藉由在脈衝振盪模式下照射上述第二雷射光,而在分斷上述被加工物所形成之單片的分斷面上,產生具有與脈 衝振盪週期相應之週期之用於降低全反射率的起伏。 According to the breaking device of claim 4, the invention of claim 5 is characterized in that the second laser light is irradiated in the pulse oscillation mode to separate the cross-section of the single piece formed by the workpiece. Produce with veins The corresponding period of the oscillation period is used to reduce the fluctuation of the total reflectance.

如技術方案1或2之分斷裝置,技術方案6之發明之特徵在於:上述第一雷射光係YAG(Yttrium Aluminum Garnet,釔-鋁-石榴石)雷射的3倍高頻諧波。 According to the breaking device of the first aspect or the second aspect, the invention of claim 6 is characterized in that the first laser light system YAG (Yttrium Aluminum Garnet) has three times of high frequency harmonics.

如技術方案1或2之分斷裝置,技術方案7之發明之特徵在於:上述平台係於保持上述被加工物的狀態下在水平面內自由旋轉;上述分斷裝置更包含對準處理器,該對準處理器係藉由使上述平台在水平面內旋轉而進行對準處理,該對準處理係修正載置固定於上述平台上之上述被加工物在水平面內的姿勢;且,對於已進行上述對準處理之上述被加工物,利用上述劃線加工器形成上述劃線,且利用上述照射加熱器進行加熱。 According to the invention of claim 1 or 2, the invention of claim 7 is characterized in that: the platform is freely rotatable in a horizontal plane while maintaining the workpiece; the breaking device further includes an alignment processor, The alignment processor performs an alignment process by rotating the platform in a horizontal plane, the alignment process correcting a posture in which the workpiece mounted on the platform is placed in a horizontal plane; and The above-mentioned workpiece to be processed is aligned, and the scribing line is formed by the scribing machine, and heated by the irradiation heater.

如技術方案1或2之分斷裝置,技術方案8之發明之特徵在於:上述劃線加工器使上述第一雷射光之被照射位置上產生融熔及再固化,使上述被照射位置成為變質區域,藉此形成上述劃線。 The invention according to claim 1 or 2, wherein the scriber is configured to melt and re-solidify the irradiated position of the first laser light to deteriorate the irradiated position. The area, thereby forming the above-mentioned scribe line.

如技術方案1或2之分斷裝置,技術方案9之發明之特徵在於:上述劃線加工器使上述第一雷射光之被照射位置上產生剝蝕(ablation),而在上述被照射位置上形成槽部,藉此形成上述劃線。 According to the invention of claim 1 or 2, the invention of claim 9 is characterized in that: the scribing processor causes ablation of the irradiated position of the first laser light to form an ablation at the irradiated position. The groove portion, thereby forming the above-mentioned scribe line.

技術方案10之發明係一種被加工物之分斷方法,其特徵在於包括:劃線加工步驟,其係藉由使第一雷射光自第一出射源出射,並對上述被加工物之劃線面照射上述第一雷射光,而在上述劃線面上形成劃線;及照射加熱步驟,其 係藉由使第二雷射光自第二出射源出射,並自上述劃線面側沿上述劃線照射上述第二雷射光,而沿上述劃線加熱上述被加工物;且,藉由一面使上述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時且對同一位置進行上述劃線加工步驟中之上述第一雷射光之照射與上述照射加熱步驟中之上述第二雷射光之照射,從而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展,與上述劃線的形成一同地依序產生,從而分斷上述被加工物。 The invention of claim 10 is a method for dividing a workpiece, characterized by comprising: a scribing processing step of ejecting the first laser light from the first emission source and scribing the workpiece Irradiating the first laser light to form a scribe line on the scribe line surface; and irradiating and heating the step And causing the second laser light to be emitted from the second emission source, and irradiating the second laser light along the scribe line from the side of the scribe line, thereby heating the workpiece along the scribe line; and The first emission source and the second emission source simultaneously move the workpiece to be placed on the stage, and simultaneously irradiate the first laser light in the scribing processing step at the same position Irradiating the second laser light in the irradiation heating step to form the scribe line on the scribe line, and forming a tensile stress field formed around the illuminating heating region of the second laser light and the scribe line The formation position is moved together, whereby the expansion of the crack from the scribe line to the non-scribe surface caused by the scribe line in the tensile stress field is sequentially generated together with the formation of the scribe line. Thereby, the above-mentioned workpiece is separated.

如技術方案10之被加工物之分斷方法,技術方案11之發明之特徵在於:藉由使上述第一出射源與上述第二出射源共通化,而使自上述第一出射源至上述劃線面的上述第一雷射光的光路、與自上述第二出射源至上述劃線面的上述第二雷射光的光路同軸。 The method of dividing a workpiece according to claim 10, wherein the first aspect of the invention is characterized in that: the first source and the second source are common to the first source to the The optical path of the first laser light on the line surface is coaxial with the optical path of the second laser light from the second emission source to the scribing surface.

如技術方案10或11之被加工物之分斷方法,技術方案12之發明之特徵在於:在第一方向上分別進行以特定間距利用上述第一雷射光之照射而形成多個上述劃線,以及沿該劃線進行上述第二雷射光的照射加熱後,在與上述第一方向正交之第二方向上分別進行以特定間距利用上述第一雷射光之照射而形成多個上述劃線,以及沿該劃線進行上述第二雷射光的照射加熱。 The method of dividing a workpiece according to claim 10 or 11, wherein the invention of claim 12 is characterized in that a plurality of the scribe lines are formed by irradiation of the first laser light at a specific pitch in a first direction, respectively. And performing the irradiation and heating of the second laser light along the scribe line, and forming a plurality of the scribe lines by irradiation of the first laser light at a specific pitch in a second direction orthogonal to the first direction, respectively. And irradiating and heating the second laser light along the scribe line.

如技術方案12之被加工物之分斷方法,技術方案13之發明之特徵在於:在上述照射加熱步驟中,將上述第二雷射光之照射光束徑設為形成上述劃線時的間距以下。 According to a thirteenth aspect of the invention, in the irradiation heating step, the irradiation beam diameter of the second laser light is equal to or smaller than a pitch at which the scribe line is formed.

如技術方案10或11之被加工物之分斷方法,技術方案14之發明之特徵在於:在上述照射加熱步驟中,在利用調整機構調整自上述第二出射源出射之上述第二雷射光之照射範圍後,將上述第二雷射光照射至上述劃線面上。 The method of dividing a workpiece according to claim 10 or 11, wherein the invention according to claim 14 is characterized in that, in the irradiation heating step, the second laser light emitted from the second emission source is adjusted by an adjustment mechanism After the irradiation range, the second laser light is irradiated onto the scribing surface.

如技術方案10或11之被加工物之分斷方法,技術方案15之發明之特徵在於:上述第二雷射光係CO2雷射。 The method of dividing a workpiece according to claim 10 or 11, wherein the second laser light is a CO 2 laser.

如技術方案15之被加工物之分斷方法,技術方案16之發明之特徵在於:在上述照射加熱步驟中,在脈衝振盪模式下照射上述第二雷射光,而在分斷上述被加工物所形成之單片的分斷面上,產生具有與脈衝振盪週期相應之週期之用於降低全反射率的起伏。 The method of dividing a workpiece according to claim 15 is characterized in that, in the irradiation heating step, the second laser light is irradiated in a pulse oscillation mode, and the workpiece is separated. On the divided cross-section of the formed single sheet, an undulation having a period corresponding to the period of the pulse oscillation period for reducing the total reflectance is generated.

如技術方案10或11之被加工物之分斷方法,技術方案17之發明之特徵在於:上述第一雷射光係YAG雷射的3倍高頻諧波。 The method of dividing a workpiece according to claim 10 or 11, wherein the invention of claim 17 is characterized by three times of high frequency harmonics of the first laser light YAG laser.

如技術方案10或11之被加工物之分斷方法,技術方案18之發明之特徵在於:該分斷方法更包含修正上述被加工物在水平面內之姿勢的對準處理步驟,且,對於已進行上述對準處理步驟之上述被加工物,進行上述劃線加工步驟與上述照射加熱步驟。 The method of dividing a workpiece according to claim 10 or 11, wherein the breaking method further comprises an alignment processing step of correcting a posture of the workpiece in a horizontal plane, and The workpiece to be processed in the alignment processing step is subjected to the scribing processing step and the irradiation heating step.

如技術方案10或11之被加工物之分斷方法,技術方案19 之發明之特徵在於:在上述劃線加工步驟中,藉由在上述第一雷射光之被照射位置上產生融熔及再固化,使上述被照射位置成為變質區域,藉此形成上述劃線。 Method for breaking a workpiece according to claim 10 or 11, technical solution 19 According to another aspect of the invention, in the scribing processing step, the scribed line is formed by causing melting and re-solidification at the position where the first laser light is irradiated to cause the irradiated position to become a modified region.

如技術方案10或11之被加工物之分斷方法,技術方案20之發明之特徵在於:在上述劃線加工步驟中,在上述第一雷射光之被照射位置上產生剝蝕,而在上述被照射位置上形成槽部,藉此形成上述劃線。 The method of dividing a workpiece according to claim 10 or 11, wherein the invention of claim 20 is characterized in that in the scribing processing step, ablation is generated at an irradiation position of the first laser light, and A groove portion is formed at the irradiation position, thereby forming the above-described scribe line.

技術方案21之發明係一種具有光學元件圖案之基板的分斷方法,其係將於表面上二維地形成有光學元件圖案之具有光學元件圖案之基板分斷的方法,且其特徵在於包括:劃線加工步驟,其係藉由使第一雷射光自第一出射源出射,並對上述被加工物之劃線面照射上述第一雷射光,而在上述劃線面上形成劃線;及照射加熱步驟,其係藉由使第二雷射光自第二出射源出射,並自上述劃線面側沿上述劃線照射上述第二雷射光,而沿上述劃線加熱上述被加工物;且,藉由一面使上述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時且對同一位置進行上述劃線加工步驟中之上述第一雷射光之照射與上述照射加熱步驟中之上述第二雷射光之照射,從而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展,與上述劃線的形成一同地依序產生,從而分斷上述被 加工物;並且,藉由在脈衝振盪模式下出射上述第二雷射光,藉此,在分斷上述被加工物所形成之光學元件單片的分斷面上,產生具有與脈衝振盪週期相應之週期之用於降低全反射率的起伏。 The invention of claim 21 is a method of breaking a substrate having an optical element pattern, which is a method of forming a substrate having an optical element pattern in two-dimensionally formed on a surface thereof, and is characterized by comprising: a scribing processing step of forming a scribe line on the scribing surface by emitting the first laser light from the first emission source and irradiating the scribing surface of the workpiece with the first laser light; And an irradiation heating step of heating the second workpiece by emitting the second laser light from the second emission source, and irradiating the second laser light along the scribe line from the scribe line side, and heating the workpiece along the scribe line; And performing the first movement in the scribing processing step simultaneously with the same position by simultaneously moving the first emission source and the second emission source relative to the workpiece placed on the platform Irradiation of the laser light and irradiation of the second laser beam in the irradiation heating step, thereby forming the scribe line on the scribe line and heating the illuminating light formed on the second laser beam The tensile stress field around the domain moves along with the formation position of the scribe line, thereby expanding the crack from the scribe line to the non-scribe surface caused by the scribe line being located in the tensile stress field. Produced in the same order as the formation of the above-mentioned scribe lines, thereby breaking the above-mentioned And processing, wherein the second laser light is emitted in the pulse oscillation mode, thereby generating a cross section corresponding to the pulse oscillation period on the cross section of the optical element formed by dividing the workpiece The period is used to reduce the fluctuation of total reflectance.

如技術方案1至技術方案21之發明,藉由對於預先規定的被加工物之預定分斷位置同時進行第一雷射光之照射與利用第二雷射光照射之加熱,而形成劃線並使拉伸應力作用於該劃線,藉此,藉由使自劃線向非劃線面之裂痕的擴展與劃線的形成一同地依序產生,而可精度良好地分斷被加工物。而且,因為同時利用第一雷射光之照射而形成劃線且利用第二雷射光進行照射加熱,因此能夠以較高的生產性進行高精度的分斷加工。 According to the inventions of the first aspect to the twenty-first aspect, the scribe line is formed and the ray is formed by simultaneously irradiating the first laser light with the predetermined breaking position of the predetermined workpiece to be heated by the second laser light. The tensile stress acts on the scribe line, whereby the expansion of the crack from the scribe line to the non-scribe surface is sequentially generated together with the formation of the scribe line, whereby the workpiece can be accurately separated. Further, since the scribe line is formed by the irradiation of the first laser light and the irradiation is performed by the second laser beam, the high-precision breaking processing can be performed with high productivity.

尤其是,如技術方案5及技術方案16之發明,可有意地在分斷對象物之分斷面上產生起伏。藉此,例如,在分斷對象物是表面上二維地形成有LED(Light Emitting Diode,發光二極體)圖案之藍寶石基板即LED製造用基板,且將其分斷成以LED晶片為單位的單片之情形時,可抑制LED晶片之分斷面上的全反射,從而提高LED晶片的發光效率。 In particular, according to the inventions of claim 5 and claim 16, the undulations may be intentionally generated on the sectional sections of the object to be separated. In this case, for example, the object to be separated is a substrate for LED manufacturing, which is a sapphire substrate on which an LED (Light Emitting Diode) pattern is two-dimensionally formed, and is divided into LED wafer units. In the case of a single chip, total reflection on the cross-section of the LED chip can be suppressed, thereby improving the luminous efficiency of the LED chip.

<第一實施形態> <First Embodiment> <加工之基本原理> <Basic Principles of Processing>

首先,在說明本實施形態之加工(分斷加工)之前,對其基本原理進行說明。概略地說,本實施形態中進行的分斷 加工係如下加工:藉由對被加工物(分斷對象物)W之預定分斷位置照射第一雷射光(劃線用雷射光)而形成劃線SL後,利用第二雷射光(加熱用雷射光)之照射進行加熱(雷射加熱)由此在該劃線SL附近產生應力場,藉此,使龜裂(裂痕)自作為初始龜裂的劃線SL起擴展,從而分斷被加工物。 First, the basic principle will be described before explaining the processing (breaking processing) of the present embodiment. Roughly speaking, the division performed in this embodiment The processing is performed by irradiating the first laser light (the laser light for scribing) to the predetermined breaking position of the workpiece (the object to be separated) W to form the scribe line SL, and then using the second laser light (for heating) The irradiation of the laser light is performed by heating (laser heating), whereby a stress field is generated in the vicinity of the scribe line SL, whereby the crack (crack) is expanded from the scribe line SL as the initial crack, and the workpiece is cut and processed. Things.

作為被加工物W,適合的有例如玻璃板或藍寶石基板等脆性材料、或在包含該等脆性材料之基板表面上利用薄膜層等而二維地形成有單位圖案的基板(以下稱附圖案之基板)等。 As the workpiece W, a brittle material such as a glass plate or a sapphire substrate or a substrate in which a unit pattern is two-dimensionally formed by a film layer or the like on a surface of a substrate including the brittle material (hereinafter referred to as a pattern) is suitable. Substrate).

圖1係示意性地表示分斷加工之中途的狀況的圖。更具體而言,圖1係表示藉由沿著被加工物W上預先所形成之劃線SL照射加熱用雷射光LBh來進行雷射加熱的狀況。 Fig. 1 is a view schematically showing a state in the middle of the breaking process. More specifically, FIG. 1 shows a state in which laser heating is performed by irradiating the heating laser light LBh along the scribe line SL formed in advance on the workpiece W.

此外,在以下之說明中,將被加工物W中之形成有劃線SL的面、或預定形成劃線SL的面稱為劃線面W1,並將該劃線面W1之相反面稱為非劃線面W2。另外,於圖1中,表示藉由使加熱用雷射光LBh在箭頭AR1所示之掃描方向(當然亦為劃線SL之延伸方向)上移動來掃描劃線面W1的狀況,但亦可代替此而為如下形態:藉由使加熱用雷射光LBh在某一照射位置上固定地照射,且另一方面利用未圖示之移動器來使被加工物W移動,從而實現加熱用雷射光LBh向箭頭AR1方向上的相對掃描。 In the following description, the surface on which the scribe line SL is formed in the workpiece W or the surface on which the scribe line SL is to be formed is referred to as a scribe line W1, and the opposite surface of the scribe line W1 is referred to as Non-lined surface W2. In addition, FIG. 1 shows a state in which the scribing surface W1 is scanned by moving the heating laser light LBh in the scanning direction indicated by the arrow AR1 (which is of course also the extending direction of the scribe line SL), but it is also possible to replace In this case, the heating laser light LBh is fixedly irradiated at a certain irradiation position, and on the other hand, the workpiece W is moved by a mover (not shown) to realize the heating laser light LBh. A relative scan in the direction of arrow AR1.

如圖1所示,當照射加熱用雷射光LBh時,被加工物W之劃線面W1上的加熱用雷射光LBh的照射區域受到加熱而膨 脹,成為壓縮應力場SF1。另一方面,該壓縮應力場SF1之外周區域收縮而成為拉伸應力場SF2。若劃線SL包含於該拉伸應力場SF2中,則在被加工物W中,拉伸應力TS會作用於該劃線SL之側方。在該拉伸應力TS的作用下,使裂痕CR自劃線SL朝向非劃線面W2側的預定分斷位置L0擴展。另外,如上所述,因為加熱用雷射光LBh係沿劃線SL而相對地進行掃描,因此,隨之,拉伸應力場SF2亦沿著劃線SL移動。於是,裂痕CR向非劃線面W2側擴展的部位沿劃線SL之延伸方向、即加熱用雷射光LBh的掃描方向而轉移。因此,若自設置在劃線面W1側之預定分斷位置上的劃線SL之一端至另一端照射加熱用雷射光LBh,則可在劃線SL之整個形成位置上,使裂痕CR依序向預定分斷位置L0擴展,因此,結果,可分斷被加工物W。此係本實施形態之分斷加工之基本原理。 As shown in Fig. 1, when the heating laser light LBh is irradiated, the irradiation region of the heating laser light LBh on the scribing surface W1 of the workpiece W is heated and expanded. The expansion becomes the compressive stress field SF1. On the other hand, the outer peripheral region of the compressive stress field SF1 contracts to become the tensile stress field SF2. When the scribe line SL is included in the tensile stress field SF2, the tensile stress TS acts on the side of the scribe line SL in the workpiece W. Under the action of the tensile stress TS, the crack CR is expanded from the scribe line SL toward the predetermined breaking position L0 on the non-scribe line surface W2 side. Further, as described above, since the heating laser light LBh is relatively scanned along the scribe line SL, the tensile stress field SF2 also moves along the scribe line SL. Then, the portion where the crack CR expands toward the non-scribe line surface W2 side is shifted in the extending direction of the scribe line SL, that is, the scanning direction of the heating laser light LBh. Therefore, if the heating laser light LBh is irradiated from one end to the other end of the scribe line SL provided at the predetermined breaking position on the side of the scribe line W1, the crack CR can be sequentially arranged at the entire forming position of the scribe line SL. The predetermined breaking position L0 is expanded, and as a result, the workpiece W can be separated. This is the basic principle of the breaking process of this embodiment.

在以該形態分斷被加工物W之情形時,將準確地定位被加工物W後精度良好地形成於劃線面W1上之特定位置上的劃線SL設為初始龜裂,而使裂痕CR向非劃線面W2側擴展。通常,因為與劃線SL之長度相比被加工物W之厚度非常小,另外,由加熱用雷射光LBh形成之拉伸應力場SF2相對均勻,因此分斷位置不易產生偏移。亦即,在本實施形態中,可實現精度優異的分斷。結果,可實現μm級精度的分斷。 When the workpiece W is cut in this manner, the scribing SL which is accurately positioned on the scribing surface W1 after accurately positioning the workpiece W is set as the initial crack, and the crack is caused. CR expands toward the non-line surface W2 side. In general, since the thickness of the workpiece W is extremely small compared to the length of the scribe line SL, and the tensile stress field SF2 formed by the heating laser light LBh is relatively uniform, the breaking position is less likely to shift. That is, in the present embodiment, it is possible to achieve the breaking with excellent precision. As a result, the division of the μm level accuracy can be achieved.

此外,在將表面上二維地形成有LED圖案的藍寶石基板即LED製造用基板等附圖案之基板等分斷為以單位圖案為 單位的單片(以晶片為單位)等、預定分斷位置設定成格子狀的基板之情形時,在相互正交之第一方向與第二方向上,分別依序形成多個劃線SL後,對於各方向依序利用加熱用雷射光LBh來進行加熱。於該情形時,若利用加熱用雷射光LBh沿著在第一方向上延伸之劃線SL(第一劃線)進行雷射加熱,則在與正交於其之另一劃線SL(第二劃線)的格子點附近,在第二方向上延伸之第二劃線上裂痕CR亦會部分地且少量地向非劃線面W2擴展。然而,於該情形時,藉由其後沿第二劃線進行雷射加熱,亦可進行精度上無問題的分斷。 In addition, a substrate or the like which is a sapphire substrate on which a LED pattern is formed two-dimensionally on the surface, that is, a substrate for LED production, or the like is divided into a unit pattern. When a predetermined piece of the substrate is set to a lattice-shaped substrate, such as a single chip (in units of wafers), a plurality of scribe lines SL are sequentially formed in the first direction and the second direction orthogonal to each other. The heating laser light LBh is sequentially used for heating in each direction. In this case, if laser heating is performed by the heating laser light LBh along the scribe line SL (first scribe line) extending in the first direction, then another scribe line SL orthogonal to the other In the vicinity of the lattice point of the double scribe line, the crack CR on the second scribe line extending in the second direction also partially and slightly expands toward the non-scribe surface W2. However, in this case, by performing laser heating on the trailing edge of the second scribe line, it is also possible to perform the division without any problem in accuracy.

作為劃線用雷射光,可根據被加工物W之材質等來選擇並使用合適的脈衝雷射光。例如,在被加工物W為藍寶石基板、或使用藍寶石基板而製作的附圖案之基板即LED製造用基板之情形時,較佳為例如是使用YAG雷射的3倍高頻諧波(波長為355 nm)。另外,為了提高預定分斷位置上的分斷精度及確實性,而希望劃線SL儘量形成得較細,因此,使劃線用雷射光以數μm~十幾μm左右之照射範圍(照射光束徑)進行照射。另外,自加工效率(能量之利用效率)的觀點而言,劃線用雷射光係以聚焦於被加工物W之劃線面W1或內部之劃線面W1附近(自劃線面W1起至大致數十μm左右的範圍)的方式進行照射。此外,在本實施形態中,所謂照射光束徑係指,當假設照射之雷射光束之剖面的能量分佈為高斯(Gaussian)分佈形狀時,其能量值為中心之最高值的1/e2以上之區域的直徑。 As the laser light for scribing, appropriate pulsed laser light can be selected and used depending on the material of the workpiece W or the like. For example, in the case where the workpiece W is a sapphire substrate or a substrate for pattern production, which is a substrate to be patterned, which is produced by using a sapphire substrate, it is preferably 3 times higher harmonics using a YAG laser (wavelength is 355 nm). In addition, in order to improve the accuracy and reliability of the breaking at the predetermined breaking position, it is desirable that the scribe line SL be formed as thin as possible. Therefore, the laser light for scribing is irradiated with an irradiation range of several μm to several tens of μm (illumination beam) Radiation). In addition, from the viewpoint of processing efficiency (energy utilization efficiency), the laser beam for scribing is focused on the scribing surface W1 of the workpiece W or the vicinity of the scribing surface W1 inside (from the scribing surface W1 to Irradiation is performed in a manner of approximately tens of μm or so. Further, in the present embodiment, the irradiation beam diameter means that when the energy distribution of the cross section of the irradiated laser beam is assumed to be a Gaussian distribution shape, the energy value is 1/e 2 or more of the highest value of the center. The diameter of the area.

另外,關於劃線SL,既可為將藉由在劃線用雷射光之被照射位置上使物質蒸發而形成的、剖面呈三角形狀或楔形狀之槽部設為劃線SL的形態,亦可為將藉由在該被照射位置上使物質融熔、再固化(熔解改質)而形成的、剖面呈三角形狀或楔形狀之變質區域設為劃線SL的形態。根據採取何種形態來決定劃線用雷射光之照射條件(脈衝寬度、重複頻率、峰值功率(peak power)密度、掃描速度等)。另外,於圖1中例示出劃線SL為連續地形成的狀況,但劃線SL之形成形態並不限定於此。例如,亦可為沿預定分斷位置而呈點線狀或虛線狀地形成劃線SL的形態。 Further, the scribe line SL may be a form in which a groove portion having a triangular or wedge-shaped cross section formed by evaporating a substance at a position where the laser beam for scribing is irradiated is also a scribe line SL. The deformed region having a triangular or wedge-shaped cross section formed by melting and resolidifying (melting and modifying) the substance at the irradiated position may be a form of a scribe line SL. The irradiation conditions (pulse width, repetition frequency, peak power density, scanning speed, etc.) of the laser light for scribing are determined according to the form adopted. In addition, although the scribe line SL is continuously formed in FIG. 1 , the formation form of the scribe line SL is not limited to this. For example, the form of the scribe line SL may be formed in a dotted line or a dotted line along a predetermined breaking position.

另一方面,作為加熱用雷射光LBh,較佳為使用作為長波長雷射之CO2雷射(波長為9.4 μm~10.6 μm)。因為CO2雷射於玻璃或藍寶石之表面會被確實地吸收,因此可使裂痕CR自劃線SL起確實地產生擴展。此外,照射劃線用雷射光之目的係在於形成劃線SL即加工被加工物,與此不同,照射加熱用雷射光LBh之目的係在於藉由加熱被加工物而在形成於加熱區域之壓縮應力場SF1的周圍形成拉伸應力場SF2。因此,自不使被加工物被破壞或變質的方面、或儘量較寬地形成拉伸應力場SF2的方面來說,可使加熱用雷射光LBh之照射範圍大於劃線用雷射光之照射範圍。例如,在被加工物之厚度為150 μm之情形時,可為100 μm~1000 μm的程度。 On the other hand, as the heating laser light LBh, it is preferable to use a CO 2 laser (wavelength of 9.4 μm to 10.6 μm) as a long-wavelength laser. Since the CO 2 laser is surely absorbed on the surface of the glass or sapphire, the crack CR can be surely expanded from the scribe line SL. Further, the purpose of irradiating the laser light for scribing is to form the scribing SL, that is, to process the workpiece, and the purpose of irradiating the heating laser light LBh is to compress in the heating region by heating the workpiece. A tensile stress field SF2 is formed around the stress field SF1. Therefore, the irradiation range of the heating laser light LBh can be made larger than the irradiation range of the laser light for scribing, from the aspect that the workpiece is not damaged or deteriorated, or the tensile stress field SF2 is formed as wide as possible. . For example, when the thickness of the workpiece is 150 μm, it may be from 100 μm to 1000 μm.

然而,在自附圖案之基板切割出矩形形狀的晶片之情形時,將加熱用雷射光LBh之照射光束徑,設定為與分斷後 所得之晶片的平面尺寸(與預定分斷位置之間距大致相等)相同或其以下。若將照射光束徑設得大於上述晶片之平面尺寸,則會產生無法良好地進行分斷從而無法獲得特定形狀之晶片的情況,因此欠佳。 However, when the rectangular-shaped wafer is cut out from the substrate of the self-attached pattern, the irradiation beam diameter of the heating laser light LBh is set to be after the breaking. The resulting wafer has the same planar dimensions (substantially equal to the predetermined breaking position) or less. When the irradiation beam diameter is set larger than the planar size of the wafer, a wafer which cannot be well cut and a specific shape cannot be obtained, which is not preferable.

<加熱用雷射光之振盪模式與分斷面形狀的關係> <Relationship between oscillation mode of laser light for heating and sectional shape>

例如在使用CO2雷射作為加熱用雷射光LBh之情形時,能夠在連續振盪模式與脈衝振盪模式該兩種振盪模式下照射加熱用雷射光LBh。而且,可確認,根據其振盪模式,會使被加工物W之分斷面之形狀產生差異。具體而言,在連續振盪模式下,因裂痕擴展而形成之分斷面會成為非常光滑的平坦面。另一方面,在脈衝振盪模式之情形時,會在分斷面上形成與脈衝之振盪週期相應之週期性的起伏(凹凸)。圖2係使用CO2雷射作為加熱用雷射光LBh來分斷藍寶石基板時之分斷面的SEM(Scanning Electron Microprobe,掃描電子顯微鏡)像。圖中,「Fracture surface(破斷面)」為分斷面,Groove(凹槽)為劃線,「Feed direction(進給方向)」為藍寶石基板之移動方向(雷射光掃描方向之相反方向)。在圖2所示之情形時,雖然分斷面是透明的,但以數十μm之間距形成有起伏。通常,因為被加工物W之分斷面較佳為平坦面,因此在多數情況下,加熱用雷射光LBh之照射係在連續振盪模式下進行。 For example, when a CO 2 laser is used as the heating laser light LBh, the heating laser light LBh can be irradiated in the two oscillation modes of the continuous oscillation mode and the pulse oscillation mode. Further, it was confirmed that the shape of the cross-section of the workpiece W was different depending on the oscillation mode. Specifically, in the continuous oscillation mode, the cross-section formed by the crack propagation becomes a very smooth flat surface. On the other hand, in the case of the pulse oscillation mode, periodic undulations (concavities and convexities) corresponding to the oscillation period of the pulse are formed on the cross-section. 2 is an SEM (Scanning Electron Microscope) image of a cross section when a sapphire substrate is separated by using a CO 2 laser as the heating laser light LBh. In the figure, "Fracture surface" is a cross section, Groove is a scribe line, and "Feed direction" is the moving direction of the sapphire substrate (the opposite direction of the scanning direction of the laser light) . In the case shown in Fig. 2, although the cross-section is transparent, undulations are formed at intervals of several tens of μm. In general, since the cross-section of the workpiece W is preferably a flat surface, in many cases, the irradiation of the heating laser light LBh is performed in the continuous oscillation mode.

與此相對,亦存在較佳為有意地(主動地)在分斷面上產生起伏的情況。例如,適合的有如下情況:被加工物W係表面上二維地形成有LED(發光元件)圖案的藍寶石基板(晶 圓)即LED製造用基板,且將其分斷成以LED晶片單位的單片。圖3係表示在分斷面為平坦之情形時與在平坦面上存在起伏之情形時,分斷面中之光之行進方式的差別的圖。 In contrast, there is also a case where it is preferable to intentionally (actively) generate undulations in the sectional section. For example, it is suitable that the workpiece W is a sapphire substrate in which an LED (light emitting element) pattern is two-dimensionally formed on the surface (crystal The circle is a substrate for LED manufacturing, and is divided into a single piece in units of LED wafers. Fig. 3 is a view showing a difference in the manner of traveling of light in the cross-section when the cross-section is flat and when there is undulation on the flat surface.

通常,作為發光元件(LED晶片),要求在設置於基板上之發光元件構造部分產生的發光儘量不被遮蔽地提取至外部。因為該光之一部分亦入射至基板部分,因此為了提高發光元件之實際發光效率(光的提取效率),在基板部分亦需要儘量使發出之光透過。另一方面,在光自折射率較大之介質中進入折射率較小的介質中之情形時,存在相對於其界面(入射面)以臨界角θc以上入射之光會被全反射的光學限制(斯奈爾定律(Snell's law))。例如,在光自藍寶石進入空氣之情形時θc=34.4°。 In general, as a light-emitting element (LED wafer), it is required that light emitted from a light-emitting element structure portion provided on a substrate is extracted as far as possible without being shielded. Since a part of the light is also incident on the substrate portion, in order to improve the actual luminous efficiency (light extraction efficiency) of the light-emitting element, it is necessary to transmit the emitted light as much as possible in the substrate portion. On the other hand, in the case where light enters a medium having a small refractive index from a medium having a large refractive index, there is an optical light which is totally reflected at a critical angle θ c or more with respect to an interface (incident surface) thereof. Limitation (Snell's law). For example, θ c = 34.4° when light enters the air from sapphire.

假設,若分斷面為平坦面,則如圖3(a)所示,在發光元件部分產生之光中的、以臨界角θc以上之入射角入射至分斷面的光全部被反射。另外,從原理上來說,根據產生後之行進方向,會持續受到全反射,結果亦會產生成為處於被封入LED晶片內部的狀態的光。若在如上所述光自藍寶石進入空氣之情形時,則以34.4°以上55.6°以下之入射角入射至分斷面的光適合此種情況。 If the cross-section is a flat surface, as shown in FIG. 3( a ), all of the light incident on the light-emitting element portion at the incident angle of the critical angle θ c or more is reflected. Further, in principle, total reflection is continued depending on the traveling direction after the generation, and as a result, light is generated in a state of being enclosed inside the LED wafer. If the light enters the air from the sapphire as described above, the light incident on the cross-section at an incident angle of 34.4 or more and 55.6 or less is suitable for this case.

與此相對,在分斷面上存在起伏之情形時,如圖3(b)所示,即使是自與圖3(a)之情形相同之方向入射的光,其入射角亦會根據其入射位置而變得小於圖3(a),因此產生透過分斷面之成分。另外,即使在某分斷面上被反射,則在不同的分斷面上透過之概率亦變高。亦即,可降低入射至 分斷面之光在該分斷面上被全反射的比例(全反射率)。因此,在分斷面上存在起伏之情形時,與分斷面為平坦面的情況相比,可實現更易提取產生之光的狀態。此外,在實際的發光元件中,存在LED晶片之基板未必直接地露出於外部、而是由樹脂密封等的情況,在該情況下亦同樣地可獲得上述效果。 On the other hand, when there is a undulation in the cross-section, as shown in Fig. 3(b), even if the light is incident from the same direction as the case of Fig. 3(a), the incident angle is incident according to the incident angle. The position becomes smaller than that of Fig. 3(a), so that a component that transmits the cross section is generated. In addition, even if it is reflected on a certain section, the probability of transmission on different sections is also high. That is, the incidence can be reduced to The proportion of the cross-section light that is totally reflected on the cross-section (total reflectivity). Therefore, when there is a undulation in the cross-section, it is possible to achieve a state in which the generated light is more easily extracted than in the case where the cross-section is a flat surface. Further, in the actual light-emitting element, the substrate of the LED wafer is not necessarily directly exposed to the outside but is sealed by a resin or the like. In this case as well, the above effects can be obtained.

鑒於以上情況,在被加工物W為LED製造用基板、且將其以LED晶片為單位分斷之情形時,在脈衝振盪模式下照射加熱用雷射光LBh,在分斷面上產生起伏的形態下進行分斷。藉此,可獲得光提取效率較高的LED晶片。因為該方法可與被加工物W的分斷同時地形成起伏,因此,與例如專利文獻6中所揭示之使用乾式蝕刻來形成凹凸的方法相比,係有效率且生產性更高的方法。 In view of the above, when the workpiece W is a substrate for LED manufacturing and is divided in units of LED chips, the heating laser light LBh is irradiated in the pulse oscillation mode to cause undulations in the cross-section. Break down. Thereby, an LED wafer having high light extraction efficiency can be obtained. Since this method can form an undulation at the same time as the breaking of the workpiece W, it is efficient and more productive than the method of forming the unevenness by dry etching as disclosed in, for example, Patent Document 6.

<分斷裝置與實際的加工形態> <breaking device and actual processing form>

其次,對基於上述加工原理對被加工物進行分斷的分斷裝置、與在該分斷裝置中進行之實際的加工形態進行說明。圖4係概略性地表示分斷裝置100之構成的圖。圖5係表示分斷裝置100所包含之加工用光學系統100A之構成的圖。 Next, a breaking device that breaks a workpiece based on the above-described processing principle and an actual machining form that is performed in the breaking device will be described. FIG. 4 is a view schematically showing the configuration of the breaking device 100. FIG. 5 is a view showing the configuration of the processing optical system 100A included in the breaking device 100.

如圖4所示,分斷裝置100主要包含平台部10、加工用光學系統100A、及位置讀取光學系統40。如圖5所示,加工用光學系統100A包含劃線用雷射光學系統20與加熱用雷射光學系統30,並且具有兩光學系統共用物鏡101與分色鏡(dichroic mirror)102之構成。另外,分斷裝置100包含控制 系統50,該控制系統50包含例如未圖示之CPU(Central Processing Unit,中央處理器)、ROM(Read-Only Memory,唯讀記憶體)、及RAM(Random Access Memory,隨機存取記憶體)等,且藉由在劃線用雷射光學系統20、加熱用雷射光學系統30、及位置讀取光學系統40等之間交換各種信號,來控制各構成要素之動作。此外,控制系統50可為與其他構成要素成為一體而組裝於分斷裝置100之主體中的形態,亦可為包含例如個人電腦等而與分斷裝置100之主體分開設置的形態。 As shown in FIG. 4, the breaking device 100 mainly includes a platform portion 10, a processing optical system 100A, and a position reading optical system 40. As shown in FIG. 5, the processing optical system 100A includes a laser optical system 20 for scribing and a laser optical system 30 for heating, and has a configuration in which both optical systems share an objective lens 101 and a dichroic mirror 102. In addition, the breaking device 100 includes control In the system 50, the control system 50 includes, for example, a CPU (Central Processing Unit), a ROM (Read-Only Memory), and a RAM (Random Access Memory). The operation of each component is controlled by exchanging various signals between the laser optical system 20 for scribing, the laser optical system 30 for heating, and the position reading optical system 40, and the like. Further, the control system 50 may be incorporated in the main body of the breaking device 100 integrally with other components, or may be provided separately from the main body of the breaking device 100 including, for example, a personal computer.

平台部10主要包含XY平台11、及設置於該XY平台11上的加工用平台12。 The platform unit 10 mainly includes an XY stage 11 and a processing platform 12 provided on the XY stage 11.

XY平台11可根據來自控制系統50之驅動控制信號sg1,而在水平面內(XY平面內)的相互正交之兩個方向(X方向、Y方向)上自由移動。此外,XY平台11之位置信息信號sg2被不斷地反饋至控制系統。此外,在本實施形態中,為了方便而設為XY平台11在X方向上移動時進行加工。 The XY stage 11 is freely movable in two directions (X direction, Y direction) orthogonal to each other in the horizontal plane (in the XY plane) in accordance with the drive control signal sg1 from the control system 50. Further, the position information signal sg2 of the XY stage 11 is continuously fed back to the control system. Further, in the present embodiment, for the sake of convenience, the XY stage 11 is processed while moving in the X direction.

加工用平台12係用來將被加工物W載置固定於其上的部位。加工用平台12包含未圖示之吸附機構,且以藉由基於來自控制系統50之吸附控制信號sg3使吸附機構運作,而將被加工物W吸附固定於加工用平台12之上表面12a上的方式構成。另外,加工用平台12包含未圖示之旋轉驅動機構,且亦可基於來自控制系統50之旋轉控制信號sg4而在水平面內進行旋轉動作。 The processing platform 12 is a portion for mounting the workpiece W on the workpiece. The processing platform 12 includes an adsorption mechanism (not shown), and the workpiece W is adsorbed and fixed to the upper surface 12a of the processing platform 12 by operating the adsorption mechanism based on the adsorption control signal sg3 from the control system 50. Way composition. Further, the processing platform 12 includes a rotation driving mechanism (not shown), and can also perform a rotation operation in a horizontal plane based on the rotation control signal sg4 from the control system 50.

此外,雖然圖4中省略了圖示,但當固定於加工用平台 12上時,亦可為在被加工物W之非劃線面W2側(載置面側)貼附黏著性的膜而將被加工物W與該膜一同固定的形態。 In addition, although the illustration is omitted in FIG. 4, it is fixed to the processing platform. In the case of the upper surface of the workpiece W, an adhesive film may be attached to the non-scribe surface W2 side (the mounting surface side) of the workpiece W, and the workpiece W may be fixed together with the film.

劃線用雷射光學系統20基於自控制系統50賦予之劃線用雷射控制信號sg5,而對被加工物照射劃線用雷射光LBs的部位。 The scribing laser optical system 20 irradiates the workpiece with the portion of the scribing laser light LBs based on the scribing laser control signal sg5 given from the control system 50.

如圖5所示,劃線用雷射光學系統20主要具備劃線用雷射光LBs的光源(出射源)即雷射振盪器21、及用於對從雷射振盪器21出射之劃線用雷射光LBs進行光量調整的衰減器(attenuator)22。此外,如上所述,因為使用與被加工物W之材質等相應之脈衝雷射光作為劃線用雷射光LBs,因此只要根據使用的劃線用雷射光LBs的種類來選擇雷射振盪器21即可。 As shown in FIG. 5, the laser optical system 20 for scribing mainly includes a laser oscillator 21, which is a light source (output source) for scribing laser light LBs, and a scribing line for outputting from the laser oscillator 21. The laser light LBs is an attenuator 22 for adjusting the amount of light. Further, as described above, since the pulsed laser light corresponding to the material of the workpiece W or the like is used as the laser light LBs for scribing, the laser oscillator 21 is selected in accordance with the type of the laser light LBs used for scribing. can.

另外,在劃線用雷射光學系統20中亦包含反射鏡23,該反射鏡23係藉由反射劃線用雷射光LBs而適當地切換劃線用雷射光LBs之光路的朝向。此外,在圖5中例示出僅包含1個反射鏡23的情況,但反射鏡23之個數並不限定於此,亦可基於劃線用雷射光學系統20內部或進而分斷裝置100內部之佈局上的要求或其他原因,而為設置有更多反射鏡23來適當地設定劃線用雷射光LBs之光路的形態。 Further, the laser optical system 20 for scribing also includes a mirror 23 that appropriately switches the direction of the optical path of the laser beam LBs for scribing by the laser beam LBs for reflecting and scribing. Further, although FIG. 5 exemplifies a case where only one mirror 23 is included, the number of the mirrors 23 is not limited thereto, and may be based on the inside of the laser optical system 20 for scribing or the inside of the device 100. The layout of the laser beam LBs for the scribing is appropriately set in order to set the layout of the laser beam LBs.

更詳細而言,在雷射振盪器21中,設置有用來切換劃線用雷射光LBs之出射/非出射的快門21a。快門21a之開關動作係基於劃線用雷射控制信號sg5之一種即ON/OFF(開/關)控制信號sg5a予以控制。另外,衰減器22中之劃線用雷射光LBs的光量的調整係基於劃線用雷射控制信號sg5之一種 即輸出功率控制信號sg5b予以控制。利用物鏡101,以聚焦於被加工物W之劃線面W1或內部之劃線面W1附近(自劃線面W1起至大致數十μm左右的範圍)的方式、且以使照射光束徑成為數μm~十幾μm左右的方式,調整經過表減器22之劃線用雷射光LBs。 More specifically, the laser oscillator 21 is provided with a shutter 21a for switching the exit/non-exit of the laser light LBs for scribing. The switching operation of the shutter 21a is controlled based on an ON/OFF control signal sg5a which is one of the scribing laser control signals sg5. In addition, the adjustment of the amount of light of the laser light LBs for the scribing in the attenuator 22 is based on one of the laser control signals sg5 for scribing. That is, the output power control signal sg5b is controlled. The objective lens 101 is focused on the scribe line surface W1 of the workpiece W or the vicinity of the scribe line surface W1 in the interior (from the scribe line surface W1 to a range of approximately several tens of μm), and the irradiation beam diameter becomes The laser light LBs for the scribing through the surface reducer 22 is adjusted in a manner of several μm to ten μm.

加熱用雷射光學系統30係基於自控制系統50賦予之加熱用雷射控制信號sg6而對被加工物W照射加熱用雷射光的部位。 The heating laser optical system 30 is a portion that irradiates the workpiece W with the laser light for heating based on the heating laser control signal sg6 supplied from the control system 50.

如圖5所示,加熱用雷射光學系統30主要包含作為加熱用雷射光LBh之光源(出射源)即雷射振盪器31、用來對於自雷射振盪器31出射之加熱用雷射光LBh進行光量調整的衰減器32、及用來調整加熱用雷射光LBh對於被加工物W之照射範圍的光束調整機構33。如上所述,因為使用CO2雷射作為加熱用雷射光LBh,故而雷射振盪器31為CO2雷射用振盪器。 As shown in FIG. 5, the heating laser optical system 30 mainly includes a laser oscillator 31 as a light source (output source) for heating laser light LBh, and a laser light LBh for heating from the laser oscillator 31. The attenuator 32 for adjusting the amount of light and the beam adjusting mechanism 33 for adjusting the irradiation range of the heating laser light LBh with respect to the workpiece W are provided. As described above, since the CO 2 laser is used as the heating laser light LBh, the laser oscillator 31 is a CO 2 laser oscillator.

此外,雖然圖5中省略了圖示,但與劃線用雷射光學系統20同樣地,在加熱用雷射光學系統30中,亦可包含藉由反射加熱用雷射光LBh而適當切換加熱用雷射光LBh之光路的朝向之反射鏡。 Further, although not shown in FIG. 5, similarly to the laser optical system 20 for scribing, the heating laser optical system 30 may include appropriate switching of heating by the reflection heating laser light LBh. The mirror of the direction of the light path of the laser light LBh.

更詳細而言,於雷射振盪器31中,設置有用來切換加熱用雷射光LBh之出射/非出射的快門31a。快門31a之開關動作係基於加熱用雷射控制信號sg6之一種即ON/OFF控制信號sg6a予以控制。另外,衰減器32中之加熱用雷射光LBh之光量的調整係基於加熱用雷射控制信號sg6之一種即輸 出功率控制信號sg6b予以控制。 More specifically, the laser oscillator 31 is provided with a shutter 31a for switching the emission/non-exposure of the heating laser light LBh. The switching operation of the shutter 31a is controlled based on the ON/OFF control signal sg6a which is one of the heating laser control signals sg6. Further, the adjustment of the amount of light of the heating laser light LBh in the attenuator 32 is based on one of the heating laser control signals sg6. The output power control signal sg6b is controlled.

另外,光束調整機構33係為了調整自雷射振盪器31線性出射之加熱用雷射光LBh之照射範圍而設置。光束調整機構33例如係藉由適當地組合各種透鏡而得以實現,藉由調整該等透鏡之位置,而使經過物鏡101之加熱用雷射光LBh能夠以適當之照射範圍對被加工物W進行照射。此外,在圖5中,例示如下情況:藉由光束調整機構33進行調整,而使加熱用雷射光LBh以大於自雷射振盪器31出射時的光束徑之照射範圍而照射至被加工物W。 Further, the beam adjustment mechanism 33 is provided to adjust the irradiation range of the heating laser light LBh linearly emitted from the laser oscillator 31. The beam adjustment mechanism 33 is realized by, for example, appropriately combining various lenses, and by adjusting the positions of the lenses, the heating laser light LBh passing through the objective lens 101 can illuminate the workpiece W with an appropriate irradiation range. . In addition, in FIG. 5, the adjustment by the beam adjustment mechanism 33 is performed, and the heating laser light LBh is irradiated to the workpiece W by an irradiation range larger than the beam diameter when the laser oscillator 31 is emitted. .

分色鏡102係以如下方式設置:使自劃線用雷射光學系統20中所含之雷射振盪器21出射、且光量已由衰減器22調整的劃線用雷射光LBs透過,並且使自加熱用雷射光學系統30中所含之雷射振盪器31出射、且光量由衰減器22調整後照射範圍已由光束調整機構33調整的加熱用雷射光LBh反射。 The dichroic mirror 102 is provided such that the laser beam LBs emitted from the laser oscillator 21 included in the laser optical system 20 from the scribing optical line 20 and whose light amount has been adjusted by the attenuator 22 is transmitted, and The laser oscillator 31 included in the self-heating laser optical system 30 emits light, and the amount of light is adjusted by the attenuator 22, and the irradiation range is reflected by the heating laser light LBh adjusted by the beam adjusting mechanism 33.

物鏡101係承擔同時調整經過分色鏡102之劃線用雷射光LBs與加熱用雷射光LBh的焦點位置的功能。換言之,物鏡101亦使相對於被加工物W之劃線用雷射光LBs的出射源與加熱用雷射光LBh的出射源共通化。此外,如上所述,劃線用雷射光LBs使用的是YAG雷射的3倍高頻諧波(波長為355 nm)等相對短波長的雷射光,與此相對,加熱用雷射光LBh使用的是長波長雷射之CO2雷射。作為物鏡101,需要使用能夠如此同時調整波長不同的雷射光之焦點的物鏡。從該觀點而言,較佳為使用反射型物鏡作為物鏡 101。 The objective lens 101 is responsible for simultaneously adjusting the focus position of the laser beam LBs for scribing through the dichroic mirror 102 and the laser light LBh for heating. In other words, the objective lens 101 also makes the emission source of the laser light LBs for the scribing of the workpiece W common to the emission source of the laser light LBh for heating. Further, as described above, the laser light for scribe line LBs uses a relatively short-wavelength laser light such as a three-time high-frequency harmonic of the YAG laser (wavelength: 355 nm), and the laser light for illumination LBh is used. It is a CO 2 laser with long wavelength laser. As the objective lens 101, it is necessary to use an objective lens capable of simultaneously adjusting the focus of laser light having different wavelengths. From this point of view, it is preferable to use a reflection type objective lens as the objective lens 101.

另外,在加工用光學系統100A中,以使透過分色鏡102之劃線用雷射光LBs與由分色鏡102反射之加熱用雷射光LBh的光路同軸的方式,來調整各部分之配置。藉此,可使劃線用雷射光LBs與加熱用雷射光LBh同時地照射在被加工物W的同一位置。 Further, in the processing optical system 100A, the arrangement of the respective portions is adjusted so that the laser light LBs transmitted through the dichroic mirror 102 is coaxial with the optical path of the heating laser light LBh reflected by the dichroic mirror 102. Thereby, the scribing laser light LBs and the heating laser light LBh can be simultaneously irradiated to the same position of the workpiece W.

位置讀取光學系統40係利用未圖示之CCD(Charge Coupled Device,電荷耦合器件)相機等對吸附固定於加工用平台12上的被加工物W進行拍攝,並將所得之拍攝圖像的資料作為圖像信息信號sg7而給予控制系統50。控制系統50係基於所得之圖像信息信號sg7而設定XY平台11的移動範圍、及劃線用雷射光LBs或加熱用雷射光LBh的照射位置等。 The position reading optical system 40 captures a workpiece W that is adsorbed and fixed on the processing platform 12 by a CCD (Charge Coupled Device) camera (not shown), and captures the obtained image data. The control system 50 is given as the image information signal sg7. The control system 50 sets the movement range of the XY stage 11 and the irradiation position of the laser light LBs for scribing or the laser light LBh for heating based on the obtained image information signal sg7.

在具有如上所述之構成的分斷裝置100中,藉由使XY平台11在被加工物W吸附固定於加工用平台12上的狀態下移動,而使被加工物W可自下方相對於加工用光學系統100A及位置讀取光學系統40各者對向配置。此外,於該情形時,被加工物W係以劃線面W1成為上表面(非載置面)的方式被固定於加工用平台12上。 In the breaking device 100 having the above configuration, by moving the XY stage 11 in a state where the workpiece W is adsorbed and fixed to the processing stage 12, the workpiece W can be processed from below with respect to the workpiece W. The optical system 100A and the position reading optical system 40 are arranged in opposite directions. Further, in this case, the workpiece W is fixed to the processing platform 12 such that the scribing surface W1 becomes the upper surface (non-mounting surface).

而且,藉由在使被加工物W與加工用光學系統100A對向配置的狀態下,利用XY平台11之移動來使載置於加工用平台12上的被加工物W相對於物鏡101同時相對移動,而可同時地對於被加工物W的同一位置,利用劃線用雷射光LBs之照射而形成劃線SL,且利用加熱用雷射光LBh沿劃 線SL進行照射加熱。藉此,可藉由XY平台11之一次移動來完成在上述加工原理之說明中作為單獨的步驟進行的兩個步驟,即:在被加工物W之一個預定分斷位置上形成劃線SL;及利用自該劃線SL起之裂痕CR的擴展來在該預定分斷位置上進行分斷。以下,將該形態下之分斷(加工)稱為同時分斷加工。 By moving the XY stage 11 in a state where the workpiece W is placed opposite to the processing optical system 100A, the workpiece W placed on the processing stage 12 is simultaneously opposed to the objective lens 101. Moving, the scribing SL can be formed by the irradiation of the laser beam LBs at the same position of the workpiece W at the same position, and the laser light LBh is used for the same position. The line SL is irradiated and heated. Thereby, the two steps performed as a separate step in the description of the above processing principle can be completed by one movement of the XY stage 11, that is, a scribe line SL is formed at a predetermined breaking position of the workpiece W; And using the extension of the crack CR from the scribe line SL to break at the predetermined breaking position. Hereinafter, the breaking (processing) in this form is referred to as simultaneous breaking processing.

圖6係示意性地表示同時分斷加工之一形態的圖。在圖6所示之情形時,當XY平台11在以箭頭AR2所示之X方向上移動時,劃線用雷射光LBs沿被加工物W之劃線面W1側之預定分斷位置L1(沿以箭頭AR1所示之掃描方向)照射而形成劃線SL,並且加熱用雷射光LBh照射在劃線用雷射光LBs的被照射位置及其附近。藉此,可一面形成劃線SL,一面使裂痕CR自該劃線SL朝向被加工物W之非劃線面W2的預定分斷位置L0擴展,從而分斷被加工物W。亦即,可藉由XY平台11之一次移動來完成一個預定分斷位置處的分斷。 Fig. 6 is a view schematically showing one form of simultaneous breaking processing. In the case shown in FIG. 6, when the XY stage 11 is moved in the X direction indicated by the arrow AR2, the scribe line laser light LBs is along the predetermined breaking position L1 of the scribing surface W1 side of the workpiece W ( The scribe line SL is formed by irradiation along the scanning direction indicated by the arrow AR1, and the heating laser light LBh is irradiated to the irradiated position of the scribing laser light LBs and its vicinity. Thereby, the scribe line SL can be formed, and the crack W can be expanded from the scribe line SL toward the predetermined breaking position L0 of the non-scribe surface W2 of the workpiece W, thereby separating the workpiece W. That is, the breaking at a predetermined breaking position can be accomplished by one movement of the XY stage 11.

此外,在同時分斷加工之情形時,於在同一方向上設定有多個預定分斷位置、或預定分斷位置設定成格子狀之情形時應用同時分斷加工時,加工順序與如上所述之藉由在形成全部劃線SL後沿全部劃線SL進行照射加熱而進行分斷的原理性方法中之加工順序不同。亦即,若於在同一方向上設定有多個預定分斷位置之情形時,可反覆進行如下處理:第一個預定分斷位置上之分斷結束後,使XY平台11於Y方向上移動相當於預定分斷位置之間距的距離,對 第二個預定分斷位置進行相同的同時分斷加工。而且,在對正交之兩個方向進行分斷之情形時,可在對第一方向利用同時分斷加工依序進行分斷後,對與第一方向正交之第二方向同樣地進行同時分斷加工。 Further, in the case of simultaneous cutting processing, when a plurality of predetermined breaking positions are set in the same direction, or a predetermined breaking position is set to a lattice shape, when simultaneous cutting processing is applied, the processing sequence is as described above. The processing sequence in the principle method in which the entire scribe line SL is formed and the irradiation is performed along all the scribe lines SL to perform the division is different. That is, if a plurality of predetermined breaking positions are set in the same direction, the following processing may be repeatedly performed: after the breaking at the first predetermined breaking position is finished, the XY stage 11 is moved in the Y direction. Equivalent to the distance between the predetermined breaking positions, right The second predetermined breaking position performs the same simultaneous breaking process. Further, when the two orthogonal directions are divided, the simultaneous division in the first direction may be sequentially performed, and then the second direction orthogonal to the first direction may be simultaneously divided. Broken processing.

與將用來形成劃線SL之劃線用雷射光LBs、與用來沿該劃線SL進行分斷之加熱用雷射光LBh設為分別伴隨XY平台11之移動的單獨步驟而進行的形態相比,自生產性方面而言,該同時分斷加工為更優異的方法。另外,因為自一個物鏡101照射劃線用雷射光LBs與加熱用雷射光LBh,因此劃線SL之形成位置與對於該劃線SL之照射加熱的位置的關係是固定的。因此,與自單獨的物鏡分別照射各雷射光的情況相比,能夠以更穩定的精度進行分斷。 The morphological phase is performed in a separate step with the laser light LBs for forming the scribe line SL and the heating laser light LBh for dividing along the scribe line SL, respectively, accompanying the movement of the XY stage 11. In terms of productivity, this simultaneous breaking process is a more excellent method. Further, since the one-shot mirror 101 irradiates the scribing laser light LBs and the heating laser light LBh, the relationship between the position where the scribe line SL is formed and the position at which the scribe line SL is heated by irradiation is fixed. Therefore, it is possible to perform the division with more stable precision than when the respective objective lenses are irradiated with the respective laser beams.

此外,在同時分斷加工之情形時,亦可順利地於藉由在脈衝振盪模式下照射加熱用雷射光LBh而在分斷面上產生起伏的形態下進行被加工物W的分斷。 Further, in the case where the processing is simultaneously cut, the breaking of the workpiece W can be smoothly performed in a state in which the heating laser light LBh is irradiated in the pulse oscillation mode to cause undulations in the cross-section.

另外,在分斷裝置100中,可在使被加工物W與位置讀取光學系統40對向配置的狀態下利用位置讀取光學系統40拍攝被加工物W,並基於所得之拍攝圖像資料,來進行修正被加工物W之水平面內的傾斜(姿勢)的對準動作。具體而言,控制系統50係基於該拍攝圖像資料之圖像內容(例如對準標記之配置位置或重複圖案之配置位置等),來確定被加工物W之水平面內的傾斜(根據XY平台11的移動方向產生的傾斜),並且,為了消除該傾斜,對加工用平台12給予旋轉控制信號sg4,使該加工用平台12旋轉。確定 被加工物W之水平面內的傾斜時,主要可應用圖案匹配(pattern matching)法等眾所周知的方法。 Further, in the breaking device 100, the workpiece W can be imaged by the position reading optical system 40 in a state in which the workpiece W and the position reading optical system 40 are opposed to each other, and based on the obtained captured image data. The alignment operation for correcting the inclination (posture) in the horizontal plane of the workpiece W is performed. Specifically, the control system 50 determines the tilt in the horizontal plane of the workpiece W based on the image content of the captured image data (for example, the arrangement position of the alignment mark or the arrangement position of the repeating pattern, etc.) (according to the XY stage) In order to eliminate the inclination, a rotation control signal sg4 is given to the machining platform 12 to rotate the machining platform 12 in order to eliminate the inclination. determine When tilting in the horizontal plane of the workpiece W, a well-known method such as a pattern matching method can be mainly applied.

如以上說明所述,根據本實施形態,利用上述分斷裝置,對預先規定之被加工物的預定分斷位置同時進行劃線用雷射光的照射、與利用加熱用雷射光的照射進行的加熱,藉此,形成劃線並使拉伸應力作用於該劃線,藉此可使裂痕沿劃線之延伸方向依序自劃線向非劃線面擴展,從而分斷被加工物。 As described above, according to the present embodiment, the predetermined breaking position of the predetermined workpiece is simultaneously irradiated with the laser light for scribing and the heating by the irradiation of the laser light for heating. Thereby, a scribe line is formed and a tensile stress is applied to the scribe line, whereby the crack can be sequentially expanded from the scribe line to the non-scribe line in the extending direction of the scribe line, thereby separating the workpiece.

而且,根據本實施形態,可藉由XY平台之一次移動而實現基於較高定位精度的劃線之形成、與因從該劃線起之裂痕的擴展所形成之分斷。因此,能夠以較高的生產性進行高精度的分斷加工。 Further, according to the present embodiment, the formation of the scribe line based on the higher positioning accuracy and the division formed by the expansion of the ridge from the scribe line can be realized by one movement of the XY stage. Therefore, it is possible to perform high-precision breaking processing with high productivity.

<第二實施形態> <Second embodiment>

在上述實施形態之分斷裝置100中,利用在加工用光學系統100A中使劃線用雷射光學系統20與加熱用雷射光學系統30共用物鏡101與分色鏡102之構成,而實現使劃線用雷射光LBs與加熱用雷射光LBh同時照射在同一位置,但實現該照射形態的分斷裝置之構成並不限定於此。 In the cutting device 100 of the above-described embodiment, the optical system 100A for scribing and the optical laser system 30 for heating share the configuration of the objective lens 101 and the dichroic mirror 102, thereby realizing The scribing laser light LBs and the heating laser light LBh are simultaneously irradiated at the same position, but the configuration of the breaking device that realizes the irradiation form is not limited thereto.

圖7係概略性地表示第二實施形態之分斷裝置100所包含之加工用光學系統100A之構成的圖。此外,對於第二實施形態之分斷裝置100中的、與第一實施形態之分斷裝置100發揮相同作用效果之構成要素,標註相同符號並省略其說明。此外,在圖7中,雖個別地圖示出劃線用物鏡24與劃線用雷射光學系統20,但在本實施形態中,除了圖5所示 之雷射振盪器21與衰減器22之外還將劃線用物鏡24包含在內而統稱為劃線用雷射光學系統20。另外,同樣地,在圖7中,雖個別地圖示出加熱用物鏡34、反射鏡35與加熱用雷射光學系統30,但在以下之說明中,除了圖5所示的雷射振盪器31、衰減器32、光束調整機構33之外還將加熱用物鏡34及反射鏡35包含在內而統稱為加熱用雷射光學系統30。 FIG. 7 is a view schematically showing the configuration of the processing optical system 100A included in the breaking device 100 of the second embodiment. In the breaking device 100 of the second embodiment, the same components as those of the breaking device 100 of the first embodiment are denoted by the same reference numerals, and their description is omitted. In addition, in FIG. 7, although the objective lens 24 for scribing and the laser optical system 20 for scribing are shown individually, in this embodiment, except FIG. The laser oscillator 21 and the attenuator 22 are also included in the scribing objective lens 24, and are collectively referred to as the scribing laser optical system 20. In addition, in FIG. 7, although the heating objective lens 34, the mirror 35, and the heating laser optical system 30 are shown individually, in the following description, except the laser oscillator shown in FIG. 31. The attenuator 32 and the beam adjustment mechanism 33 are collectively referred to as a heating laser optical system 30, in addition to the heating objective lens 34 and the mirror 35.

此外,反射鏡35係為了藉由反射加熱用雷射光LBh來適當地切換加熱用雷射光學系統30中之加熱用雷射光LBh的光路朝向而設置。在圖7中例示出僅包含一個反射鏡35的情況,但反射鏡35的個數並不限定於此,亦可根據加熱用雷射光學系統30內部或進而是分斷裝置100內部之佈局上的要求或其他原因,而成為設置更多反射鏡35來適當地設定加熱用雷射光LBh的光路的形態。另外,雖然圖7中省略了圖示,但亦可為在劃線用雷射光學系統20中亦以相同目的設置有反射鏡的形態。 Further, the mirror 35 is provided to appropriately switch the optical path direction of the heating laser light LBh in the heating laser optical system 30 by the reflection heating laser light LBh. Although the case where only one mirror 35 is included is illustrated in FIG. 7, the number of the mirrors 35 is not limited to this, and may be based on the inside of the heating laser optical system 30 or the layout of the inside of the breaking device 100. In the case of the request or the other reason, the mirror 35 is provided to appropriately set the optical path of the heating laser light LBh. In addition, although not shown in FIG. 7, it is also possible to provide a mirror for the same purpose in the laser optical system 20 for scribing.

本實施形態之加工用光學系統100A中,於如下方面上與第一實施形態之加工用光學系統100A不同:代替具有共用的物鏡101,而使劃線用雷射光學系統20包含劃線用物鏡24,且使加熱用雷射光學系統30包含加熱用物鏡34;及不包含分色鏡102。另一方面,與第一實施形態同樣地,在加工用光學系統100A中,以使劃線用雷射光LBs與加熱用雷射光LBh同時照射在被加工物W的同一位置上的方式,調整各部分的配置。 The processing optical system 100A of the present embodiment differs from the processing optical system 100A of the first embodiment in that instead of having the shared objective lens 101, the scribing laser optical system 20 includes an objective lens for scribing. 24, the heating laser optical system 30 includes the heating objective lens 34; and the dichroic mirror 102 is not included. On the other hand, in the processing optical system 100A, the processing optical system 100A is configured such that the laser light for scribe line LBs and the laser light for illumination LBh are simultaneously irradiated at the same position of the workpiece W. Part of the configuration.

藉由具有該構成,在本實施形態中,亦可與第一實施形態同樣地藉由一面利用XY平台11之移動而使載置於加工用平台12上的被加工物W相對於物鏡101進行相對移動,一面同時照射劃線用雷射光LBs與加熱用雷射光LBh,來形成劃線SL,並使裂痕CR自該劃線SL朝向被加工物W之非劃線面W2的預定分斷位置L0擴展,藉此進行同時分斷加工。因此,在本實施形態之情形時,亦與第一實施形態同樣地,與將劃線用雷射光LBs與加熱用雷射光LBh設為單獨的步驟而進行照射之形態相比,能夠以更高的生產性進行被加工物的分斷。 With this configuration, in the present embodiment, the workpiece W placed on the processing stage 12 can be moved relative to the objective lens 101 by the movement of the XY stage 11 as in the first embodiment. Simultaneously moving, the scribing laser light LBs and the heating laser light LBh are simultaneously irradiated to form the scribe line SL, and the crack CR is directed from the scribe line SL toward the predetermined breaking position of the non-scribe surface W2 of the workpiece W. The L0 is expanded to perform simultaneous breaking processing. Therefore, in the case of the present embodiment, as in the case of the first embodiment, it is possible to increase the irradiation light LBs for the scribing and the laser light LBh for heating in a separate step. The production is carried out to break the workpiece.

另外,因為劃線用物鏡24與加熱用物鏡34之配置關係係固定的,因此與第一實施形態同樣地,劃線SL之形成位置必然成為照射加熱位置。因此,在本實施形態中,亦能夠以穩定的精度進行分斷。 In addition, since the arrangement relationship between the objective lens 24 for scribing and the objective lens 34 for heating is fixed, the position at which the scribe line SL is formed is inevitably the irradiation heating position as in the first embodiment. Therefore, in the present embodiment, it is also possible to perform the division with stable accuracy.

<變形例> <Modification>

當進行上述同時分斷加工時,亦可對由加熱用雷射光LBh而形成之拉伸應力場SF2中的、掃描方向後方的部分噴射冷卻氣體,來冷卻該部分。於該情形時,拉伸應力場SF2之經冷卻的部位與經加熱用雷射光LBh之照射而受到加熱的壓縮應力場SF1的溫度差變高,從而進一步加強拉伸應力場SF2中之拉伸應力。藉此,可提高裂痕CR的擴展的確實性。結果,可精度更良好地分斷被加工物W。此外,作為冷卻氣體CG,可適當使用例如惰性氣體等不會與被加工物W發生反應的氣體。 When the simultaneous cutting process is performed, the cooling gas may be sprayed to a portion of the tensile stress field SF2 formed by the heating laser light LBh in the scanning direction to cool the portion. In this case, the temperature difference between the cooled portion of the tensile stress field SF2 and the compressive stress field SF1 heated by the irradiation of the heating laser light LBh becomes higher, thereby further enhancing the stretching in the tensile stress field SF2. stress. Thereby, the reliability of the expansion of the crack CR can be improved. As a result, the workpiece W can be separated more accurately. Further, as the cooling gas CG, a gas that does not react with the workpiece W such as an inert gas can be suitably used.

10‧‧‧平台部 10‧‧‧ Platform Department

11‧‧‧XY平台 11‧‧‧XY platform

12‧‧‧加工用平台 12‧‧‧Processing platform

20‧‧‧劃線用雷射光學系統 20‧‧‧ Laser optical system for marking

21‧‧‧雷射振盪器 21‧‧‧Laser oscillator

21a‧‧‧快門 21a‧‧ ‧Shutter

22‧‧‧衰減器 22‧‧‧Attenuator

23‧‧‧物鏡 23‧‧‧ Objective lens

23‧‧‧反射鏡 23‧‧‧Mirror

24‧‧‧劃線用物鏡 24‧‧‧ Objective lens for marking

30‧‧‧加熱用雷射光學系統 30‧‧‧Lighting laser system for heating

31‧‧‧雷射振盪器 31‧‧‧Laser oscillator

31a‧‧‧快門 31a‧‧ ‧Shutter

32‧‧‧衰減器 32‧‧‧Attenuator

33‧‧‧光束調整機構 33‧‧‧beam adjustment mechanism

34‧‧‧加熱用物鏡 34‧‧‧heating objective

35‧‧‧反射鏡 35‧‧‧Mirror

40‧‧‧光學系統 40‧‧‧Optical system

50‧‧‧控制系統 50‧‧‧Control system

100‧‧‧分斷裝置 100‧‧‧ Breaking device

100A‧‧‧加工用光學系統 100A‧‧‧Processing optical system

101‧‧‧物鏡 101‧‧‧ objective lens

102‧‧‧分色鏡 102‧‧‧ dichroic mirror

CR‧‧‧裂痕 CR‧‧‧ crack

L0‧‧‧預定分斷位置 L0‧‧‧Predetermined breaking position

LBh‧‧‧加熱用雷射光 LBh‧‧‧Lighting for heating

LBs‧‧‧劃線用雷射光 LBs‧‧‧Leading laser light

SF1‧‧‧壓縮應力場 SF1‧‧‧Compressive stress field

SF2‧‧‧拉伸應力場 SF2‧‧‧ tensile stress field

sg1‧‧‧驅動控制信號 Sg1‧‧‧ drive control signal

sg2‧‧‧位置信息信號 Sg2‧‧‧Location information signal

sg3‧‧‧吸附控制信號 Sg3‧‧‧Adsorption control signal

sg4‧‧‧旋轉控制信號 Sg4‧‧‧rotation control signal

sg5‧‧‧劃線用雷射控制信號 Sg5‧‧‧ Laser control signal for scribing

sg5a‧‧‧ON/OFF控制信號 Sg5a‧‧‧ON/OFF control signal

sg5b‧‧‧輸出功率控制信號 Sg5b‧‧‧ output power control signal

sg6‧‧‧加熱用雷射控制信號 Sg6‧‧‧heating laser control signal

sg6a‧‧‧ON/OFF控制信號 Sg6a‧‧‧ON/OFF control signal

sg6b‧‧‧輸出功率控制信號 Sg6b‧‧‧ output power control signal

sg7‧‧‧圖像信息信號 Sg7‧‧‧ image information signal

SL‧‧‧劃線 SL‧‧‧

TS‧‧‧拉伸應力 TS‧‧‧ tensile stress

W‧‧‧被加工物 W‧‧‧Processed objects

W1‧‧‧(被加工物之)劃線面 W1‧‧‧ (worked object) line

W2‧‧‧(被加工物之)非劃線面 W2‧‧‧ (processed material) non-dash surface

圖1係示意性地表示分斷加工之中途之狀況的圖。 Fig. 1 is a view schematically showing a state in the middle of the breaking process.

圖2係使用CO2雷射作為加熱用雷射光LBh來分斷藍寶石基板時之分斷面的SEM像。 2 is an SEM image of a cross section of a sapphire substrate when a CO 2 laser is used as the heating laser light LBh.

圖3(a)、(b)係表示在分斷面為平坦之情形時與在平坦面上存在起伏之情形時,分斷面中之光行進方式的差別的圖。 3(a) and 3(b) are diagrams showing the difference in the traveling mode of light in the cross-section when the split section is flat and when there is undulation on the flat surface.

圖4係概略性地表示分斷裝置100之構成的圖。 FIG. 4 is a view schematically showing the configuration of the breaking device 100.

圖5係表示加工用光學系統100A之詳細構成的圖。 Fig. 5 is a view showing a detailed configuration of the processing optical system 100A.

圖6係示意性地表示同時分斷加工之狀況的圖。 Fig. 6 is a view schematically showing a state of simultaneous cutting processing.

圖7係表示第二實施形態之加工用光學系統100A之詳細構成的圖。 Fig. 7 is a view showing a detailed configuration of the processing optical system 100A of the second embodiment.

20‧‧‧劃線用雷射光學系統 20‧‧‧ Laser optical system for marking

21‧‧‧雷射振盪器 21‧‧‧Laser oscillator

21a‧‧‧快門 21a‧‧ ‧Shutter

22‧‧‧衰減器 22‧‧‧Attenuator

23‧‧‧反射鏡 23‧‧‧Mirror

30‧‧‧加熱用雷射光學系統 30‧‧‧Lighting laser system for heating

31‧‧‧雷射振盪器 31‧‧‧Laser oscillator

31a‧‧‧快門 31a‧‧ ‧Shutter

32‧‧‧衰減器 32‧‧‧Attenuator

33‧‧‧光束調整機構 33‧‧‧beam adjustment mechanism

100A‧‧‧加工用光學系統 100A‧‧‧Processing optical system

101‧‧‧物鏡 101‧‧‧ objective lens

102‧‧‧分色鏡 102‧‧‧ dichroic mirror

LBh‧‧‧加熱用雷射光 LBh‧‧‧Lighting for heating

LBs‧‧‧劃線用雷射光 LBs‧‧‧Leading laser light

sg5a‧‧‧ON/OFF控制信號 Sg5a‧‧‧ON/OFF control signal

sg5b‧‧‧輸出功率控制信號 Sg5b‧‧‧ output power control signal

sg6a‧‧‧ON/OFF控制信號 Sg6a‧‧‧ON/OFF control signal

sg6b‧‧‧輸出功率控制信號 Sg6b‧‧‧ output power control signal

W‧‧‧被加工物 W‧‧‧Processed objects

Claims (21)

一種分斷裝置,其係進行分斷被加工物之加工者,其特徵在於,包括:平台,其載置固定被加工物;劃線加工器,其藉由使自第一出射源出射之第一雷射光一面對上述平台進行相對掃描,一面對載置固定於上述平台上之上述被加工物之上表面即劃線面照射,從而在上述劃線面上形成劃線;及照射加熱器,其藉由使自第二出射源出射之第二雷射光一面對上述平台進行相對掃描,一面沿上述劃線進行照射,從而沿上述劃線加熱上述被加工物;且上述劃線加工器與上述照射加熱器係以對上述劃線面之同一位置同時照射上述第一雷射光與上述第二雷射光的方式設置,藉由一面使上述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時進行自上述第一出射源之上述第一雷射光之出射、與自上述第二出射源之上述第二雷射光之出射,而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展,與上述劃線的形成一同地依序產生,從而分斷上述被加工物。 A breaking device for processing a workpiece to be processed, comprising: a platform for mounting a fixed workpiece; and a scribing processor for causing the first source to be emitted a laser beam is oppositely scanned toward the platform, and a scribe line is irradiated on a surface of the workpiece to be mounted on the platform, thereby forming a scribe line on the scribe line; and illuminating heating The second laser light emitted from the second emission source is irradiated along the scribe line while facing the platform, thereby heating the workpiece along the scribe line; and the scribe line processing And the illumination heater is disposed to simultaneously illuminate the first laser light and the second laser light at the same position on the scribing surface, and the first emission source and the second emission source are disposed on one side Simultaneously moving the above-mentioned workpieces placed on the platform while simultaneously emitting the first laser light from the first source and the second mine from the second source The light is emitted, and the scribing surface is formed on the scribing surface, and a tensile stress field formed around the irradiation heating region of the second laser light is moved together with the formation position of the scribing line, thereby causing The extension of the scribe line generated by the tensile stress field from the scribe line to the non-scribe line surface is sequentially generated together with the formation of the scribe line, thereby separating the workpiece. 如請求項1之分斷裝置,其中藉由使上述第一出射源與上述第二出射源共通化,而使自上述第一出射源至上述劃線面的上述第一雷射光的光路、與自上述第二出射源至上述劃線面的上述第二雷射光的光路同軸。 The breaking device of claim 1, wherein the optical path of the first laser light from the first emission source to the scribing surface is made by co-synthesizing the first emission source and the second emission source The optical path of the second laser light from the second emission source to the scribing surface is coaxial. 如請求項1或2之分斷裝置,其中上述照射加熱器包含調整機構,該調整機構調整自上述第二出射源出射之上述第二雷射光之照射範圍;且使經上述調整機構調整照射範圍後之上述第二雷射光照射在上述劃線面上。 The breaking device of claim 1 or 2, wherein the illumination heater includes an adjustment mechanism that adjusts an irradiation range of the second laser light emitted from the second emission source; and adjusts an irradiation range by the adjustment mechanism The second laser light after the irradiation is irradiated on the scribing surface. 如請求項1或2之分斷裝置,其中上述第二雷射光係CO2雷射。 The breaking device of claim 1 or 2, wherein said second laser light is a CO 2 laser. 如請求項4之分斷裝置,其中藉由在脈衝振盪模式下照射上述第二雷射光,而在分斷上述被加工物所形成之單片的分斷面上,產生具有與脈衝振盪週期相應之週期之用於降低全反射率的起伏。 The breaking device of claim 4, wherein the second laser light is irradiated in the pulse oscillation mode, and the cross section of the single piece formed by dividing the workpiece is generated to have a pulse oscillation period The period is used to reduce the fluctuation of total reflectance. 如請求項1或2之分斷裝置,其中上述第一雷射光係YAG雷射的3倍高頻諧波。 A breaking device according to claim 1 or 2, wherein said first laser light system is a triple harmonic of said YAG laser. 如請求項1或2之分斷裝置,其中上述平台在保持上述被加工物的狀態下在水平面內自由旋轉,上述分斷裝置更包含對準處理器,該對準處理器藉由使上述平台在水平面內旋轉而進行對準處理,該對準處理係修正載置固定於上述平台上之上述被加工物在水平 面內的姿勢;且對於已進行上述對準處理之上述被加工物,利用上述劃線加工器形成上述劃線,且利用上述照射加熱器進行加熱。 The breaking device of claim 1 or 2, wherein the platform is free to rotate in a horizontal plane while maintaining the workpiece, the breaking device further comprising an alignment processor, wherein the alignment processor Aligning in a horizontal plane, the alignment processing corrects the above-mentioned workpieces placed on the platform to be horizontal In the in-plane posture, the scribing machine is formed by the scribing machine and the heating is performed by the irradiation heater. 如請求項1或2之分斷裝置,其中上述劃線加工器使上述第一雷射光之被照射位置上產生融熔及再固化,使上述被照射位置成為變質區域,藉此形成上述劃線。 The breaking device of claim 1 or 2, wherein the scribing processor causes melting and re-solidification of the irradiated position of the first laser light to cause the irradiated position to become a metamorphic region, thereby forming the scribing line . 如請求項1或2之分斷裝置,其中上述劃線加工器係使上述第一雷射光之被照射位置上產生剝蝕,而在上述被照射位置上形成槽部,藉此形成上述劃線。 The breaking device according to claim 1 or 2, wherein the scribing processor causes the first laser light to be ablated at the irradiated position, and the groove portion is formed at the irradiated position, thereby forming the scribe line. 一種被加工物之分斷方法,其係分斷被加工物之方法,其特徵在於包括:劃線加工步驟,其係藉由使第一雷射光自第一出射源出射,並對上述被加工物之劃線面照射上述第一雷射光,而在上述劃線面上形成劃線;及照射加熱步驟,其係藉由使第二雷射光自第二出射源出射,並自上述劃線面側沿上述劃線照射上述第二雷射光,而沿上述劃線加熱上述被加工物;且藉由一面使上述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時且對同一位置進行上述劃線加工步驟中之上述第一雷射光之照射與上述照射加熱步驟中之上述第二雷射光之 照射,從而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展,與上述劃線的形成一同地依序產生,從而分斷上述被加工物。 A method for breaking a workpiece, which is a method for separating a workpiece, comprising: a scribing processing step of causing the first laser light to be emitted from the first source and processing the same The scribing surface of the object illuminates the first laser light, and the scribing surface is formed with a scribe line; and the illuminating heating step is performed by causing the second laser light to be emitted from the second ejecting source and from the scribing surface Illuminating the second laser light along the scribe line, heating the workpiece along the scribe line, and placing the workpiece on the platform by the first source and the second source Simultaneously performing relative movement, simultaneously performing the irradiation of the first laser light in the scribing processing step and the second laser light in the irradiation heating step simultaneously and at the same position Irradiating, the scribing surface is formed on the scribing surface, and a tensile stress field formed around the irradiation heating region of the second laser beam is moved together with the formation position of the scribing line, thereby The expansion of the line from the scribe line to the non-scribe surface due to the tensile stress field is sequentially generated in the same manner as the formation of the scribe line, thereby separating the workpiece. 如請求項10之被加工物之分斷方法,其中藉由使上述第一出射源與上述第二出射源共通化,而使自上述第一出射源至上述劃線面的上述第一雷射光的光路、與自上述第二出射源至上述劃線面的上述第二雷射光的光路同軸。 The method for dividing a workpiece according to claim 10, wherein the first laser light from the first emission source to the scribing surface is made common to the first emission source and the second emission source The optical path is coaxial with the optical path of the second laser light from the second emission source to the scribing surface. 如請求項10或11之被加工物之分斷方法,其中在第一方向上分別進行以特定間距利用上述第一雷射光之照射而形成多個上述劃線,以及沿該劃線進行上述第二雷射光的照射加熱後,在與上述第一方向正交之第二方向上分別進行以特定間距利用上述第一雷射光的照射而形成多個上述劃線,以及沿該劃線進行上述第二雷射光的照射加熱。 The method for breaking a workpiece according to claim 10 or 11, wherein a plurality of the scribe lines are formed by irradiation of the first laser light at a specific pitch in a first direction, and the scribe line is performed along the scribe line After the irradiation of the two laser beams is heated, a plurality of the scribe lines are formed by irradiation of the first laser light at a specific pitch in a second direction orthogonal to the first direction, and the scribe line is formed along the scribe line The illumination of the two lasers is heated. 如請求項12之被加工物之分斷方法,其中在上述照射加熱步驟中,將上述第二雷射光之照射光束徑設為形成上述劃線時的間距以下。 The method of dividing a workpiece according to claim 12, wherein in the irradiation heating step, the irradiation beam diameter of the second laser light is equal to or smaller than a pitch at which the scribe line is formed. 如請求項10或11之被加工物之分斷方法,其中在上述照射加熱步驟中,在利用調整機構調整自上述第二出射源出射之上述第二雷射光之照射範圍後,將上 述第二雷射光照射至上述劃線面上。 The method of breaking the workpiece according to claim 10 or 11, wherein in the illuminating heating step, after adjusting the irradiation range of the second laser light emitted from the second source by the adjusting mechanism, The second laser light is irradiated onto the scribing surface. 如請求項10或11之被加工物之分斷方法,其中上述第二雷射光係CO2雷射。 A method of breaking a workpiece according to claim 10 or 11, wherein said second laser light is a CO 2 laser. 如請求項15之被加工物之分斷方法,其中在上述照射加熱步驟中,在脈衝振盪模式下照射上述第二雷射光,而在分斷上述被加工物所形成之單片的分斷面上,產生具有與脈衝振盪週期相應之週期之用於降低全反射率的起伏。 The method for breaking a workpiece according to claim 15, wherein in the illuminating step, the second laser light is irradiated in a pulse oscillation mode, and the cross section of the single piece formed by dividing the workpiece is divided. On the other hand, an fluctuation for reducing the total reflectance with a period corresponding to the period of the pulse oscillation is generated. 如請求項10或11之被加工物之分斷方法,其中上述第一雷射光係YAG雷射的3倍高頻諧波。 A method of breaking a workpiece according to claim 10 or 11, wherein the first laser light system is a triple harmonic of the YAG laser. 如請求項10或11之被加工物之分斷方法,其中該分斷方法更包含修正上述被加工物在水平面內之姿勢的對準處理步驟,且對於已進行上述對準處理步驟的上述被加工物,進行上述劃線加工步驟與上述照射加熱步驟。 The method for breaking a workpiece according to claim 10 or 11, wherein the breaking method further comprises an alignment processing step of correcting a posture of the workpiece in a horizontal plane, and the above-mentioned being subjected to the alignment processing step The processed object is subjected to the above-described scribing processing step and the above-described irradiation heating step. 如請求項10或11之被加工物之分斷方法,其中在上述劃線加工步驟中,藉由在上述第一雷射光之被照射位置上產生融熔及再固化,使上述被照射位置成為變質區域,藉此形成上述劃線。 The method for dividing a workpiece according to claim 10 or 11, wherein in the scribing processing step, the irradiated position is caused by melting and re-solidification at the irradiated position of the first laser light The metamorphic region, thereby forming the above-described scribe line. 如請求項10或11之被加工物之分斷方法,其中在上述劃線加工步驟中,在上述第一雷射光之被照射位置上產生剝蝕,而在上述被照射位置上形成槽部,藉此形成上述劃線。 The method for breaking a workpiece according to claim 10 or 11, wherein in the scribing processing step, ablation is generated at an irradiation position of the first laser light, and a groove portion is formed at the irradiated position. This forms the above-mentioned scribe line. 一種具有光學元件圖案之基板的分斷方法,其係將於表 面上二維地形成有光學元件圖案之具有光學元件圖案之基板分斷的方法,其特徵在於包括:劃線加工步驟,其係藉由使第一雷射光自第一出射源出射,並對上述被加工物之劃線面照射上述第一雷射光,而在上述劃線面上形成劃線;及照射加熱步驟,其係藉由使第二雷射光自第二出射源出射,並自上述劃線面側沿上述劃線照射上述第二雷射光,而沿上述劃線加熱上述被加工物;且藉由一面使上述第一出射源與上述第二出射源對載置在平台上之上述被加工物同時地進行相對移動,一面同時且對同一位置進行上述劃線加工步驟中之上述第一雷射光之照射與上述照射加熱步驟中之上述第二雷射光之照射,從而在上述劃線面上形成上述劃線,並使形成於上述第二雷射光之照射加熱區域周圍的拉伸應力場與上述劃線的形成位置一同移動,藉此,使由上述劃線位於上述拉伸應力場而產生之、自上述劃線向上述非劃線面之裂痕的擴展,與上述劃線的形成一同地依序產生,從而分斷上述被加工物;並且藉由在脈衝振盪模式下出射上述第二雷射光,藉此,在分斷上述被加工物所形成之光學元件單片的分斷面上,產生具有與脈衝振盪週期相應之週期之用於降低全反射率的起伏。 A method for breaking a substrate having an optical component pattern, which is to be A method for two-dimensionally forming a substrate having an optical element pattern and having an optical element pattern, wherein the method includes: a scribing processing step of causing the first laser light to be emitted from the first emission source, and The scribing surface of the workpiece is irradiated with the first laser light, and a scribing line is formed on the scribing surface; and an irradiation heating step is performed by causing the second laser light to be emitted from the second emission source, and Irradiating the second laser light along the scribe line along the scribe line, and heating the workpiece along the scribe line; and placing the first source and the second source on the platform by the side of the first source and the second source Simultaneously moving the workpiece simultaneously, and simultaneously irradiating the first laser light in the scribing processing step and the second laser light in the irradiation heating step at the same position, thereby performing the scribing The scribe line is formed on the surface, and a tensile stress field formed around the irradiation heating region of the second laser light is moved together with the formation position of the scribe line, thereby causing the scribe line to be The expansion of the crack from the scribe line to the non-scribe surface caused by the tensile stress field is sequentially generated together with the formation of the scribe line, thereby separating the workpiece; and by pulsing in a pulse The second laser light is emitted in a mode, whereby a cross section of the optical element monolith formed by dividing the workpiece is generated, and an undulation for reducing the total reflectance is generated with a period corresponding to a pulse oscillation period. .
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