TW201324847A - Flip-chip light emitting diode and manufacturing method and application thereof - Google Patents

Flip-chip light emitting diode and manufacturing method and application thereof Download PDF

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TW201324847A
TW201324847A TW100146551A TW100146551A TW201324847A TW 201324847 A TW201324847 A TW 201324847A TW 100146551 A TW100146551 A TW 100146551A TW 100146551 A TW100146551 A TW 100146551A TW 201324847 A TW201324847 A TW 201324847A
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layer
carbon
conductive material
composite structure
multilayer composite
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TW100146551A
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TWI473299B (en
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Chien-Min Sung
Ming-Chi Kan
Pai-Yang Tsai
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Ritedia Corp
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Abstract

A flip-chip light emitting diode is disclosed, which includes: a substrate, a semiconductor multilayer structure, first and second diamond-like-carbon/conductive-material composite structures, and a passivation layer. In the flip-chip light emitting diode, the first and second diamond-like-carbon/conductive-material composite structures are used as p- and n-type electrodes to buffer thermal stress caused by coefficient thermal expansion mismatch. A method of manufacturing the abovementioned flip-chip light emitting diode and application thereof is also disclosed.

Description

覆晶式發光二極體及其製法與應用Flip-chip luminescent diode and its preparation method and application

本發明係關於一種覆晶式發光二極體及其製造方法與使用其之晶片板上封裝結構,尤指一種結構中可以達到緩衝熱膨脹係數差異(coefficient thermal expansion mismatch)之覆晶式發光二極體及其製造方法與使用其之晶片板上封裝結構。The present invention relates to a flip-chip light-emitting diode, a manufacturing method thereof and a package structure on a wafer board using the same, in particular, a flip-chip light-emitting diode capable of achieving a coefficient thermal expansion mismatch in a structure. Body and its manufacturing method and package structure on a wafer board using the same.

自60年代起,發光二極體(Light Emitting Diode,LED)的耗電量低及長效性的發光等優勢,已逐漸取代日常生活中用來照明或各種電器設備的指示燈或光源等用途。更有甚者,發光二極體朝向多色彩及高亮度的發展,已應用在大型戶外顯示看板或交通號誌。Since the 1960s, the advantages of low power consumption and long-lasting illumination of Light Emitting Diodes (LEDs) have gradually replaced the use of indicators or light sources for lighting or various electrical appliances in daily life. . What's more, the development of light-emitting diodes towards multi-color and high brightness has been applied to large outdoor display billboards or traffic signs.

近年來,由於電子產業的蓬勃發展,電子產品需求漸增,因此電子產品進入多功能及高效能發展等方向,也開始將發光二極體晶片應用於各種電子產品。其中尤其是可攜式電子產品種類日漸眾多,電子產品的體積與重量越來越小,所需的電路載板體積亦隨之變小,因此,電路載板的散熱效果成為值得重視的問題之一。In recent years, due to the booming development of the electronics industry and the increasing demand for electronic products, electronic products have entered the direction of multi-functionality and high-efficiency development, and have begun to apply light-emitting diode chips to various electronic products. In particular, the variety of portable electronic products is increasing, the volume and weight of electronic products are getting smaller and smaller, and the required circuit carrier board volume is also becoming smaller. Therefore, the heat dissipation effect of the circuit carrier board becomes a problem worthy of attention. One.

以現今經常使用之發光二極體晶片而言,由於發光亮度夠高,因此可廣泛應用於顯示器背光源、小型投影機以及照明等各種電子裝置中。然而,目前LED的輸入功率中,將近80%的能量會轉換成熱能,倘若承載LED元件之載板無法有效地散熱時,便會使得發光二極體晶片界面溫度升高,除了影響發光強度之外,亦可能因熱度在發光二極體晶片中累積而造成各層材料受熱膨脹,促使結構中受到損傷而對產品壽命產生不良影響。In the case of a light-emitting diode wafer which is frequently used today, since the light-emitting luminance is high enough, it can be widely used in various electronic devices such as a display backlight, a small projector, and illumination. However, at present, nearly 80% of the input power of the LED is converted into thermal energy. If the carrier carrying the LED component cannot effectively dissipate heat, the temperature of the interface of the LED array is increased, in addition to affecting the luminous intensity. In addition, the heat may be accumulated in the LED chip to cause thermal expansion of the layers of the material, which may cause damage to the structure and adversely affect the life of the product.

據此,若能進一步改善發光二極體的散熱效率以及緩和或去除發光二極體受熱膨脹的不良影響,將更可促使整體電子產業的發展。Accordingly, if the heat dissipation efficiency of the light-emitting diode can be further improved and the adverse effect of the thermal expansion of the light-emitting diode is alleviated or removed, the development of the overall electronics industry can be promoted.

本發明之主要目的係在提供一種覆晶式發光二極體,其具有緩衝熱膨脹係數差異(coefficient thermal expansion mismatch)的結構設計,可在發光二極體運作產生熱量的過程中持續使熱量散失。即使有部分熱量沒有自發光二極體中散失而促使整體結構產生熱膨脹,其中設置的類鑽碳/導電材料多層複合結構亦可緩衝對應的熱應力,而保護不受損傷。The main object of the present invention is to provide a flip-chip type light-emitting diode having a structural design of a coefficient of thermal expansion mismatch, which can continuously dissipate heat during the operation of the light-emitting diode to generate heat. Even if some of the heat is not dissipated in the self-luminous diode to promote thermal expansion of the overall structure, the multi-layer composite structure of the diamond-like carbon/conductive material disposed therein can buffer the corresponding thermal stress without being damaged.

為達成上方所述目的,本發明之一態樣提供一種覆晶式發光二極體,包括:一基板;一半導體磊晶多層複合結構,其位於該基板上方且包含一第一半導體磊晶層、以及一第二半導體磊晶層,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置;一第一類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第一半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第一半導體磊晶層,以做為一第一電極;一第二類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第二半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第二半導體磊晶層,以做為一第二電極;以及一絕緣保護層,覆蓋該半導體磊晶多層複合結構之該第一半導體磊晶層之側壁以及該第二半導體磊晶層之側壁。To achieve the above object, an aspect of the present invention provides a flip-chip light emitting diode comprising: a substrate; a semiconductor epitaxial multilayer composite structure over the substrate and including a first semiconductor epitaxial layer And a second semiconductor epitaxial layer, wherein the first semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked; a first type of carbon/conductive material multilayer composite structure is located in the semiconductor epitaxial multilayer Above the first semiconductor epitaxial layer of the composite structure, and electrically connecting the first semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure as a first electrode; and a second type of carbon/conductive material multilayer a composite structure, located above the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure, and electrically connected to the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure as a second electrode; An insulating protective layer covering sidewalls of the first semiconductor epitaxial layer and sidewalls of the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure.

本發明之另一態樣提供一種覆晶式發光二極體,包括:一基板;一半導體磊晶多層複合結構,其位於該基板上方且包含一第一半導體磊晶層、一第二半導體磊晶層、以及一盲孔,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置,且該盲孔貫穿該第二半導體磊晶層;一第一類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第一半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第一半導體磊晶層,以做為一第一電極,其中,該第一類鑽碳/導電材料多層複合結構係填充於該半導體磊晶多層複合結構之該盲孔中;一第二類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第二半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第二半導體磊晶層,以做為一第二電極;以及一絕緣保護層,覆蓋該半導體磊晶多層複合結構之該第一半導體磊晶層之側壁以及該第二半導體磊晶層之側壁,以及該盲孔之內壁表面,以隔絕該第一類鑽碳/導電材料多層複合結構與該第二半導體磊晶層之間的接觸。Another aspect of the present invention provides a flip-chip light emitting diode, comprising: a substrate; a semiconductor epitaxial multilayer composite structure, located above the substrate and comprising a first semiconductor epitaxial layer and a second semiconductor beam a seed layer, and a blind via, wherein the first semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked, and the blind via penetrates the second semiconductor epitaxial layer; a first type of drilled carbon/conducting a multilayer composite structure of the material, located above the first semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure, and electrically connected to the first semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure as a first electrode The first type of carbon/conductive material multilayer composite structure is filled in the blind hole of the semiconductor epitaxial multilayer composite structure; a second type of carbon/conductive material multilayer composite structure is located in the semiconductor epitaxial multilayer The second semiconductor epitaxial layer of the composite structure is electrically connected to the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure as a second electrode; and an insulation protection And covering a sidewall of the first semiconductor epitaxial layer of the semiconductor epitaxial multilayer structure and sidewalls of the second semiconductor epitaxial layer, and an inner wall surface of the blind via to isolate the first diamond-like carbon/conductive material Contact between the multilayer composite structure and the second semiconductor epitaxial layer.

本發明上述覆晶式發光二極體中,將電性連接至半導體磊晶多層複合結構中N型半導體磊晶層與P型半導體磊晶層之對應電極,皆設計成類鑽碳/導電材料多層複合結構。換言之,設置於N型半導體磊晶層表面之對應N型電極,可先行沉積一般作為N型電極之金屬,再沉積類鑽碳,並且可以選擇性重複沉積適用的導電材料層與類鑽碳層,據此形成類鑽碳/導電材料多層複合結構,以做為對應N型半導體磊晶層的N型電極。同樣,對於P型半導體磊晶層,亦可先行沉積一般作為P型電極之金屬,再沉積類鑽碳,並且可以選擇性重複沉積適用的導電材料層與類鑽碳層,據此形成類鑽碳/導電材料多層複合結構,以做為對應P型半導體磊晶層的P型電極。In the above flip-chip light-emitting diode of the present invention, the corresponding electrodes of the N-type semiconductor epitaxial layer and the P-type semiconductor epitaxial layer electrically connected to the semiconductor epitaxial multilayer composite structure are designed as diamond-like carbon/conductive materials. Multi-layer composite structure. In other words, the corresponding N-type electrode disposed on the surface of the epitaxial layer of the N-type semiconductor can deposit a metal generally as an N-type electrode, deposit a diamond-like carbon, and selectively deposit a suitable conductive material layer and a diamond-like carbon layer. According to this, a diamond-like carbon/conductive material multilayer composite structure is formed as an N-type electrode corresponding to the N-type semiconductor epitaxial layer. Similarly, for the P-type semiconductor epitaxial layer, the metal generally used as the P-type electrode can be deposited first, and then the diamond-like carbon can be deposited, and the applicable conductive material layer and the diamond-like carbon layer can be selectively deposited repeatedly, thereby forming a diamond-like drill. A carbon/conductive material multilayer composite structure is used as a P-type electrode corresponding to a P-type semiconductor epitaxial layer.

上述類鑽碳/導電材料多層複合結構,可以讓本發明之覆晶式發光二極體,對於熱膨脹係數差異(coefficient thermal expansion mismatch)所造成應力,具有緩衝能力。換言之,上述類鑽碳/導電材料多層複合結構,可在發光二極體運作產生熱量的過程中加速熱量散失,即使部分熱量沒有自發光二極體中散失而累積造成整體結構發生熱膨脹,類鑽碳/導電材料多層複合結構亦可緩衝對應的熱應力,而可保護覆晶式發光二極體中其餘構件不受損傷。The above-mentioned diamond-like carbon/conductive material multilayer composite structure can make the flip-chip light-emitting diode of the present invention have a buffering capacity for stress caused by a coefficient of thermal expansion mismatch. In other words, the above-mentioned diamond-like carbon/conductive material multi-layer composite structure can accelerate the heat loss in the process of generating heat of the light-emitting diode, even if part of the heat is not lost in the self-luminous diode, and the thermal expansion of the whole structure occurs, the diamond-like drilling The carbon/conductive material multilayer composite structure can also buffer the corresponding thermal stress, and can protect the remaining components of the flip-chip light-emitting diode from damage.

本發明上述覆晶式發光二極體中,該半導體磊晶多層複合結構可以選擇性更包括一活性中間層,該活性中間層係夾置於該第一半導體磊晶層與該第二半導體磊晶層之間。除此之外,若結構中設有盲孔,則該盲孔貫穿該活性中間層。於本發明中,該活性中間層可為多量子井層(multiple quantum well layer),用以提升發光二極體中電能轉換成光能的效率。In the above flip-chip light-emitting diode of the present invention, the semiconductor epitaxial multilayer composite structure may selectively further comprise an active intermediate layer sandwiched between the first semiconductor epitaxial layer and the second semiconductor Lei Between the layers. In addition to this, if a blind hole is provided in the structure, the blind hole penetrates through the active intermediate layer. In the present invention, the active intermediate layer may be a multiple quantum well layer for improving the efficiency of converting electrical energy into light energy in the light-emitting diode.

於本發明一較佳具體實施例中,覆晶式發光二極體更可選擇性包括一反射層,其可設置於該半導體磊晶多層複合結構與該第二類鑽碳/導電材料多層複合結構之間,該反射層之材質可為銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鋁、銀、鎳(Ni)、鈷(Co)、鈀(Pd)、鉑(Pt)、金(Au)、鋅(Zn)、錫(Sn)、銻(Sb)、鉛(Pb)、銅(Cu)、銅銀(CuAg)、鎳銀(NiAg)、其合金、或其金屬混合物。上述銅銀(CuAg)與鎳銀(NiAg)等係指共晶金屬(eutectic metal),除了用於達到反射效果之外,也可以達到形成歐姆接觸(ohmic contact)的效用。In a preferred embodiment of the present invention, the flip-chip LED preferably further includes a reflective layer disposed on the semiconductor epitaxial multilayer composite structure and the second diamond-like carbon/conductive material multilayer composite Between the structures, the material of the reflective layer may be indium tin oxide (ITO), aluminum zinc oxide (AZO), zinc oxide (ZnO), graphene, aluminum, silver, Nickel (Ni), cobalt (Co), palladium (Pd), platinum (Pt), gold (Au), zinc (Zn), tin (Sn), antimony (Sb), lead (Pb), copper (Cu), Copper silver (CuAg), nickel silver (NiAg), alloys thereof, or metal mixtures thereof. The above-mentioned copper-silver (CuAg) and nickel-silver (NiAg) and the like refer to a eutectic metal, and in addition to achieving a reflection effect, the effect of forming an ohmic contact can also be achieved.

本發明覆晶式發光二極體由一般直通式發光二極體或側通式發光二極體製得。具體而言,對於側通式發光二極體的P型半導體磊晶層與N型半導體磊晶層皆使用類鑽碳/導電材料多層複合結構做為其對應電極,並使P型半導體磊晶層之對應電極與N型半導體磊晶層之對應電極兩者表面形成一共平面。除此之外,本發明覆晶式發光二極體不論來自直通式發光二極體抑或是側通式發光二極體,其半導體磊晶多層複合結構側壁及/或暴露表面皆可以使用絕緣保護層覆蓋。The flip-chip light-emitting diode of the present invention is obtained from a general straight-through light-emitting diode or a side-by-side light-emitting diode. Specifically, for the P-type semiconductor epitaxial layer and the N-type semiconductor epitaxial layer of the side-emitting light-emitting diode, a multi-layer composite structure of a diamond-like carbon/conductive material is used as the corresponding electrode, and the P-type semiconductor is epitaxial. The surface of the corresponding electrode of the layer and the corresponding electrode of the N-type semiconductor epitaxial layer form a coplanar plane. In addition, the flip-chip light-emitting diode of the present invention can be insulated by using the insulation of the semiconductor epitaxial multilayer structure and/or the exposed surface, whether it is from a straight-through light-emitting diode or a side-emitting light-emitting diode. Layer coverage.

較佳而言,該第一半導體磊晶層以及該第一類鑽碳/導電材料多層複合結構(做為第一電極)係N型,該第二半導體磊晶層以及該第二類鑽碳/導電材料多層複合結構(做為第二電極)係P型,其中,該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構可以選自由導電材料層與導電類碳鑽層堆疊結構、導電材料與類鑽碳混合物、以及導電材料與導電性類鑽碳混合物所組群組之至少一者。Preferably, the first semiconductor epitaxial layer and the first diamond-like carbon/conductive material multilayer composite structure (as a first electrode) are N-type, the second semiconductor epitaxial layer and the second diamond-like carbon / Conductive material multilayer composite structure (as a second electrode) is a P type, wherein the first type of carbon/conductive material multilayer composite structure, and the second type of carbon/conductive material multilayer composite structure may be selected from conductive materials At least one of a layer and a conductive carbon drill layer stack structure, a conductive material and a diamond-like carbon mixture, and a conductive group and a conductive diamond-like carbon mixture.

上述導電材料層或導電材料之材質可以選自由銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鈦(Ti)、鋁(Al)、鉻(Cr)、鎳(Ni)、鉑(Pt)、鉬(Mo)、鎢(W)、銀(Ag)、鉑(Pt)、以及金(Au)所組群組之至少一者。換言之,該導電材料層或該金屬可使用上述材質之合金或金屬混合物構成。由於類鑽碳具有較佳的熱膨脹係數(coefficient of thermal expansion,CTE),因此做為電極之類鑽碳/導電材料多層複合結構便可以在整體發光二極體受熱膨脹時,緩衝熱膨脹所產生的應力,因此發光二極體整體結構則不易受影響,同時亦可以加速發光二極體運作時熱量散失,降低發光二極體整體結構因熱受損的可能性。舉例而言,可以使用鋁(Al)、鈦(Ti)、鎳(Ni)、鉑(Pt)、以及金(Au)做為導電材料層,並與導電性類鑽碳層相互層疊,即可構成本發明所述之類鑽碳/導電材料多層複合結構。The material of the conductive material layer or the conductive material may be selected from the group consisting of indium tin oxide (ITO), aluminum zinc oxide (AZO), zinc oxide (ZnO), graphene (graphene), and titanium (Ti). ), aluminum (Al), chromium (Cr), nickel (Ni), platinum (Pt), molybdenum (Mo), tungsten (W), silver (Ag), platinum (Pt), and gold (Au) groups At least one of the groups. In other words, the conductive material layer or the metal may be composed of an alloy or a metal mixture of the above materials. Since the diamond-like carbon has a better coefficient of thermal expansion (CTE), the multi-layer composite structure of the drilled carbon/conductive material as an electrode can be used to buffer thermal expansion when the overall light-emitting diode is thermally expanded. The stress, so the overall structure of the light-emitting diode is not easily affected, and at the same time, the heat loss of the light-emitting diode during operation can be accelerated, and the possibility that the overall structure of the light-emitting diode is damaged by heat is reduced. For example, aluminum (Al), titanium (Ti), nickel (Ni), platinum (Pt), and gold (Au) may be used as the conductive material layer and laminated with the conductive diamond-like carbon layer. A multi-layer composite structure of a carbon/conductive material of the type described in the present invention is constructed.

本發明覆晶式發光二極體更可選擇性包括:一第一金屬焊接層,位於該第一類鑽碳/導電材料多層複合結構上;以及一第二金屬焊接層,位於該第二類鑽碳/導電材料多層複合結構上,其中,該第二金屬焊接層之表面與該第一金屬焊接層之表面係形成一共平面。上述本發明覆晶式發光二極體,顧名思義即以覆晶方式與另一電路載板接合(bonding),因此最後發光二極體之P型電極與N型電極表面上用於接合金屬焊接層通常會相互形成共平面。The flip-chip light-emitting diode of the present invention may further optionally include: a first metal solder layer on the first type of carbon/conductive material multilayer composite structure; and a second metal solder layer in the second type The carbon/conductive material multilayer composite structure is drilled, wherein a surface of the second metal solder layer forms a coplanar with a surface of the first metal solder layer. The above-mentioned flip-chip light-emitting diode of the present invention, as the name implies, is flip-chip bonded to another circuit carrier, so that the surface of the P-type electrode and the N-type electrode of the final LED is used for bonding the metal solder layer. They usually form a coplanar plane with each other.

除此之外,於本發明覆晶式發光二極體中,該第一類鑽碳/導電材料多層複合結構之導電材料層表面與該第二類鑽碳/導電材料多層複合結構之導電材料層表面也可形成一共平面。或者,該第一類鑽碳/導電材料多層複合結構之導電類鑽碳層表面與該第二類鑽碳/導電材料多層複合結構之導電類鑽碳層表面形成一共平面。亦或,該第一類鑽碳/導電材料多層複合結構之表面與該第二類鑽碳/導電材料多層複合結構之表面係形成一共平面。由上述可知,藉由調整類鑽碳/導電材料多層複合結構中的類鑽碳層與導電材料層的厚度,可以讓分別電性連接第一半導體磊晶層與第二半導體磊晶層的第一類鑽碳/導電材料多層複合結構表面與第二類鑽碳/導電材料多層複合結構表面形成一共平面,進而方面後續形成於第一類鑽碳/導電材料多層複合結構表面與第二類鑽碳/導電材料多層複合結構表面之第一金屬焊接層表面與第二金屬焊接層表面形成一共平面。In addition, in the flip-chip light-emitting diode of the present invention, the surface of the conductive material layer of the first type of carbon/conductive material multilayer composite structure and the conductive material of the second type of carbon/conductive material multilayer composite structure The surface of the layer can also form a coplanar plane. Alternatively, the surface of the conductive diamond-like carbon layer of the first type of carbon/conductive material multilayer composite structure and the surface of the conductive diamond-like carbon layer of the second type of carbon/conductive material multilayer composite structure form a common plane. Alternatively, the surface of the first type of carbon/conductive material multilayer composite structure forms a coplanar surface with the surface of the second type of carbon/conductive material multilayer composite structure. It can be seen from the above that by adjusting the thickness of the diamond-like carbon layer and the conductive material layer in the diamond-like carbon/conductive material multilayer composite structure, the first semiconductor epitaxial layer and the second semiconductor epitaxial layer can be electrically connected respectively. The surface of the multi-layer composite structure of the drilled carbon/conductive material forms a common plane with the surface of the second type of carbon/conductive material multilayer composite structure, and then the surface is subsequently formed on the surface of the first type of drilled carbon/conductive material multilayer composite structure and the second type of drill The surface of the first metal solder layer on the surface of the carbon/conductive material multilayer composite structure forms a common plane with the surface of the second metal solder layer.

於本發明覆晶式發光二極體中,該第一類鑽碳/導電材料多層複合結構之表面、該第二類鑽碳/導電材料多層複合結構之表面、該第二金屬焊接層之表面、或/及第一金屬焊接層之表面,可以選擇性高過、低於或等高於該絕緣保護層之表面,上述等高於即表示形成一共平面。In the flip-chip light-emitting diode of the present invention, the surface of the first type of carbon/conductive material multilayer composite structure, the surface of the second type of carbon/conductive material multilayer composite structure, and the surface of the second metal solder layer Or, and/or the surface of the first metal solder layer may be selectively higher, lower or higher than the surface of the insulating protective layer, and the above-mentioned higher means that a common plane is formed.

於本發明一具體實施例中,該半導體磊晶多層複合結構可選擇性更設有一盲孔,該盲孔貫穿該活性中間層以及該第二半導體磊晶層,且該絕緣保護層覆蓋該盲孔之內壁表面,其中,該第一類鑽碳/導電材料多層複合結構係填充於內壁表面覆蓋有該絕緣保護層之該盲孔中,並連接該半導體磊晶多層複合結構之該第一半導體磊晶層。此覆晶式發光二極體同樣可以選擇性更包含一反射層,其係夾置於該半導體磊晶多層複合結構與該第二類鑽碳/導電材料多層複合結構之間。In a specific embodiment of the present invention, the semiconductor epitaxial multilayer composite structure may be selectively provided with a blind via, the blind via extending through the active intermediate layer and the second semiconductor epitaxial layer, and the insulating protective layer covers the blind The inner wall surface of the hole, wherein the first type of carbon/conductive material multilayer composite structure is filled in the blind hole of the inner wall surface covered with the insulating protective layer, and is connected to the semiconductor epitaxial multilayer composite structure A semiconductor epitaxial layer. The flip-chip light-emitting diode may also optionally include a reflective layer sandwiched between the semiconductor epitaxial multilayer composite structure and the second type of carbon/conductive material multilayer composite structure.

於本發明上述覆晶式發光二極體中,該絕緣保護層之材質可以選自由氮化矽、二氧化矽、以及絕緣類鑽碳所組群組中之至少一者。In the flip-chip light-emitting diode of the present invention, the material of the insulating protective layer may be selected from at least one of the group consisting of tantalum nitride, cerium oxide, and insulating diamond-like carbon.

本發明之另一目的係在提供一種覆晶式發光二極體之製造方法,經由分層沉積導電材料層與類鑽碳層,如此可以構成類鑽碳/導電材料多層複合結構以做為半導體磊晶層的對應電極,藉此緩衝熱膨脹係數差異所造成之熱應力,進而改善改善發光二極體的散熱效率與壽命。Another object of the present invention is to provide a method for fabricating a flip-chip light-emitting diode by layer-depositing a conductive material layer and a diamond-like carbon layer, so that a diamond-like carbon/conductive material multilayer composite structure can be constructed as a semiconductor. The corresponding electrode of the epitaxial layer absorbs the thermal stress caused by the difference in thermal expansion coefficient, thereby improving the heat dissipation efficiency and the lifetime of the light emitting diode.

為達成上方所述目的,本發明之另一態樣提供一種覆晶式發光二極體之製造方法,包括以下步驟:提供一基板;於該基板上方形成一半導體磊晶多層複合結構,其中,該半導體磊晶多層複合結構包含一第一半導體磊晶層、以及一第二半導體磊晶層,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置;於該第一半導體磊晶層、以及該第二半導體磊晶層上方分別形成一第一類鑽碳/導電材料多層複合結構、以及一第二類鑽碳/導電材料多層複合結構;於該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構上分別形成一第一金屬焊接層、以及一第二金屬焊接層,其中,該第二金屬焊接層之表面與該第一金屬焊接層之表面係形成一共平面;以及形成一絕緣保護層,覆蓋該第二類鑽碳/導電材料多層複合結構、該第二半導體磊晶層、以及該活性中間層之側壁。In order to achieve the above object, another aspect of the present invention provides a method for fabricating a flip-chip light-emitting diode, comprising the steps of: providing a substrate; forming a semiconductor epitaxial multilayer composite structure over the substrate, wherein The semiconductor epitaxial multilayer composite structure includes a first semiconductor epitaxial layer and a second semiconductor epitaxial layer, wherein the first semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked; Forming a first type of carbon/conductive material multilayer composite structure and a second type of carbon/conductive material multilayer composite structure over the semiconductor epitaxial layer and the second semiconductor epitaxial layer; Forming a first metal solder layer and a second metal solder layer respectively on the multi-layer composite structure of the conductive material and the multi-layer composite structure of the second type of carbon/conductive material, wherein the surface of the second metal solder layer Forming a surface of the first metal soldering layer; forming an insulating protective layer covering the second diamond-like carbon/conductive material multilayer composite structure, the second semiconductor Epitaxial layer, and a sidewall of the active intermediate layer.

本發明之另一態樣提供一種覆晶式發光二極體之製造方法,包括以下步驟:提供一基板;於該基板上方形成一半導體磊晶多層複合結構,其中,該半導體磊晶多層複合結構包含一第一半導體磊晶層、以及一第二半導體磊晶層,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置;於該半導體磊晶多層複合結構開設一盲孔,其中,該盲孔貫穿該第二半導體磊晶層;形成一絕緣保護層,覆蓋該半導體磊晶多層複合結構之該第一半導體磊晶層之側壁以及該第二半導體磊晶層之側壁,以及該盲孔之內壁表面,以隔絕該第一類鑽碳/導電材料多層複合結構與該第二半導體磊晶層之間的接觸;以及於該第一半導體磊晶層、以及該第二半導體磊晶層上方分別形成一第一類鑽碳/導電材料多層複合結構、以及一第二類鑽碳/導電材料多層複合結構。Another aspect of the present invention provides a method for fabricating a flip-chip light-emitting diode, comprising the steps of: providing a substrate; forming a semiconductor epitaxial multilayer composite structure over the substrate, wherein the semiconductor epitaxial multilayer composite structure a first semiconductor epitaxial layer and a second semiconductor epitaxial layer, wherein the first semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked; and the semiconductor epitaxial multilayer structure is opened a hole, wherein the blind hole penetrates the second semiconductor epitaxial layer; forming an insulating protective layer covering sidewalls of the first semiconductor epitaxial layer and sidewalls of the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure And an inner wall surface of the blind hole to isolate contact between the first type of carbon/conductive material multilayer composite structure and the second semiconductor epitaxial layer; and the first semiconductor epitaxial layer, and the first A first type of carbon/conductive material multilayer composite structure and a second type of carbon/conductive material multilayer composite structure are respectively formed on the second semiconductor epitaxial layer.

於本發明上述覆晶式發光二極體之製造方法中,該半導體磊晶多層複合結構同樣可選擇性更包括一活性中間層,該活性中間層係夾置於該第一半導體磊晶層與該第二半導體磊晶層之間,其可為多量子井層(multiple quantum well layer),用以提升發光二極體中電能轉換成光能的效率。舉例而言,該第一半導體磊晶層以及該第一類鑽碳/導電材料多層複合結構係N型,該第二半導體磊晶層以及該第二類鑽碳/導電材料多層複合結構係P型。除此之外,若結構中設有盲孔,則該盲孔貫穿該活性中間層。In the above method for fabricating a flip-chip light-emitting diode of the present invention, the semiconductor epitaxial multilayer composite structure may optionally further comprise an active intermediate layer sandwiched between the first semiconductor epitaxial layer and The second semiconductor epitaxial layer may be a multiple quantum well layer for improving the efficiency of converting electrical energy into light energy in the light emitting diode. For example, the first semiconductor epitaxial layer and the first diamond-like carbon/conductive material multilayer composite structure N-type, the second semiconductor epitaxial layer and the second diamond-like carbon/conductive material multilayer composite structure P type. In addition to this, if a blind hole is provided in the structure, the blind hole penetrates through the active intermediate layer.

於本發明上述覆晶式發光二極體之製造方法中,該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構可選自由導電材料層與導電類碳鑽層堆疊結構、導電材料與類鑽碳混合物、以及導電材料與導電性類鑽碳混合物所組群組之至少一者。其中,該導電材料層或該導電材料之材質係選自由銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鈦(Ti)、鋁(Al)、鉻(Cr)、鎳(Ni)、鉑(Pt)、鉬(Mo)、鎢(W)、銀(Ag)、鉑(Pt)、以及金(Au)所組群組之至少一者。In the manufacturing method of the above-mentioned flip chip type light emitting diode of the present invention, the first type of carbon/conductive material multilayer composite structure, and the second type of carbon/conductive material multilayer composite structure may be selected from a free conductive material layer and conductive. At least one of a carbon-like drill layer stack structure, a conductive material and a diamond-like carbon mixture, and a group of conductive materials and conductive diamond-like carbon mixtures. Wherein, the conductive material layer or the material of the conductive material is selected from the group consisting of indium tin oxide (ITO), aluminum zinc oxide (AZO), zinc oxide (ZnO), graphene (graphene), Titanium (Ti), aluminum (Al), chromium (Cr), nickel (Ni), platinum (Pt), molybdenum (Mo), tungsten (W), silver (Ag), platinum (Pt), and gold (Au) At least one of the grouped groups.

於本發明上述覆晶式發光二極體之製造方法中,該第一類鑽碳/導電材料多層複合結構之導電材料層表面與該第二類鑽碳/導電材料多層複合結構之導電材料層表面係形成一共平面;或者,該第一類鑽碳/導電材料多層複合結構之導電類鑽碳層表面與該第二類鑽碳/導電材料多層複合結構之導電類鑽碳層表面係形成一共平面;亦或,該第一類鑽碳/導電材料多層複合結構之表面與該第二類鑽碳/導電材料多層複合結構之表面係形成一共平面。In the method for fabricating the above-mentioned flip-chip light-emitting diode of the present invention, the surface of the conductive material layer of the first type of carbon/conductive material multilayer composite structure and the conductive material layer of the second type of carbon/conductive material multilayer composite structure Forming a common plane on the surface; or, the surface of the conductive diamond-like carbon layer of the first type of carbon/conductive material multilayer composite structure is formed together with the surface of the conductive diamond-like carbon layer of the second type of carbon/conductive material multilayer composite structure Or a plane of the first type of carbon/conductive material multilayer composite structure and a surface of the second type of carbon/conductive material multilayer composite structure.

本發明上述覆晶式發光二極體之製造方法可選擇性更包括以下步驟:於該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構上,分別形成一第一金屬焊接層、以及一第二金屬焊接層,其中,該第二金屬焊接層之表面與該第一金屬焊接層之表面係形成一共平面。除此之外,該第一類鑽碳/導電材料多層複合結構之表面、該第二類鑽碳/導電材料多層複合結構之表面、該第二金屬焊接層之表面、或/及第一金屬焊接層之表面也可高於或低於該絕緣保護層之表面或與其形成一共平面。The method for fabricating the above-mentioned flip-chip light-emitting diode of the present invention may further include the following steps: on the first type of carbon/conductive material multilayer composite structure, and the second type of carbon/conductive material multilayer composite structure, Forming a first metal solder layer and a second metal solder layer, respectively, wherein a surface of the second metal solder layer and the surface of the first metal solder layer form a coplanar plane. In addition, the surface of the first type of carbon/conductive material multilayer composite structure, the surface of the second type of carbon/conductive material multilayer composite structure, the surface of the second metal solder layer, or/and the first metal The surface of the solder layer may also be higher or lower than or at least coplanar with the surface of the insulating protective layer.

於本發明上述覆晶式發光二極體之製造方法中,該第一類鑽碳/導電材料多層複合結構以及該第一金屬焊接層係於絕緣保護層形成之後或之前形成。此外,該第一類鑽碳/導電材料多層複合結構以及該第二類鑽碳/導電材料多層複合結構係同時形成或分開形成。In the above method for fabricating a flip-chip light-emitting diode according to the present invention, the first type of carbon/conductive material multilayer composite structure and the first metal solder layer are formed after or before the formation of the insulating protective layer. In addition, the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure are simultaneously formed or separately formed.

於本發明一具體實施例中,上述覆晶式發光二極體之製造方法更包含以下步驟:於該第二類鑽碳/導電材料多層複合結構形成前,於該半導體磊晶多層複合結構上形成一反射層。除此之外,該第一類鑽碳/導電材料多層複合結構亦可於該絕緣保護層形成後形成。此覆晶式發光二極體之製造方法可以選擇性更包含以下步驟:於該絕緣保護層形成前,於該半導體磊晶多層複合結構上形成一反射層。In a specific embodiment of the present invention, the method for fabricating the flip-chip light-emitting diode further includes the following steps: before forming the second type of carbon/conductive material multilayer composite structure on the semiconductor epitaxial multilayer composite structure A reflective layer is formed. In addition, the first type of carbon/conductive material multilayer composite structure may be formed after the insulating protective layer is formed. The method for fabricating the flip-chip light-emitting diode may further include the step of forming a reflective layer on the semiconductor epitaxial multilayer composite structure before the insulating protective layer is formed.

於本發明上述覆晶式發光二極體之製造方法中,該絕緣保護層之材質可為氮化矽、二氧化矽、絕緣類鑽碳、或其組合,其係用於隔絕兩構件之間直接接觸並保護其所覆蓋的構件。In the manufacturing method of the flip-chip light-emitting diode of the present invention, the material of the insulating protective layer may be tantalum nitride, cerium oxide, insulating diamond-like carbon, or a combination thereof, which is used for isolating between two components. Directly contact and protect the components it covers.

除此之外,本發明之再另一目的係在提供一種晶片板上封裝結構(chip on board,COB),其中將本發明上述具有導電性類鑽碳層之發光二極體以複晶方式或打線方式電性連接電路載板,因此發光二極體各層結構的熱膨脹應力可由其結構內的類鑽碳層緩衝,進而使晶片板上封裝結構整體具有更佳的散熱效率、發光校與壽命。In addition, another object of the present invention is to provide a chip on board (COB) in which the above-mentioned light emitting diode having a conductive diamond-like carbon layer of the present invention is in a polycrystalline manner. Or the wire bonding method is electrically connected to the circuit carrier board. Therefore, the thermal expansion stress of each layer structure of the light emitting diode can be buffered by the diamond-like carbon layer in the structure, thereby further improving the heat dissipation efficiency, the illumination life and the lifetime of the package structure on the wafer board. .

為達上述目的,本發明之再另一態樣提供一種晶片板上封裝結構(chip on board,COB),包括:一電路載板;以及本發明上述覆晶式發光二極體,其係經由該第一電極以及該第二電極電性連接該電路載板。In order to achieve the above object, another aspect of the present invention provides a chip on board (COB) including: a circuit carrier board; and the above-mentioned flip chip type light emitting diode of the present invention The first electrode and the second electrode are electrically connected to the circuit carrier.

本發明上述晶片板上封裝結構中,該電路載板可以包含一絕緣層、以及一電路基板,其中,該絕緣層之材質可為絕緣性類鑽碳、氧化鋁、陶瓷、含鑽石之環氧樹脂、或其組成物,或者為表面覆有上述絕緣層之金屬材料,而該電路基板可為一金屬板、一陶瓷板或一矽基板。此外,該電路載板表面也可以選擇性更包含一類鑽碳層,以增加散熱效果。In the above-mentioned wafer-on-board package structure, the circuit carrier board may comprise an insulating layer and a circuit substrate, wherein the insulating layer is made of insulating diamond-like carbon, aluminum oxide, ceramic, diamond-containing epoxy. The resin, or a composition thereof, or a metal material having a surface covered with the insulating layer, and the circuit substrate may be a metal plate, a ceramic plate or a substrate. In addition, the surface of the circuit carrier can also optionally include a type of drilled carbon layer to increase the heat dissipation effect.

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。The embodiments of the present invention are described by way of specific examples, and those skilled in the art can readily appreciate the other advantages and advantages of the present invention. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention.

本發明之實施例中該等圖式均為簡化之示意圖。惟該等圖示僅顯示與本發明有關之元件,其所顯示之元件非為實際實施時之態樣,其實際實施時之元件數目、形狀等比例為一選擇性之設計,且其元件佈局型態可能更複雜。The drawings in the embodiments of the present invention are simplified schematic diagrams. However, the drawings show only the components related to the present invention, and the components shown therein are not in actual implementation, and the number of components, the shape, and the like in actual implementation are a selective design, and the component layout thereof. The pattern may be more complicated.

實施例一Embodiment 1

參考圖1A至圖1F,其係顯示本實施例覆晶式發光二極體之製備方法的流程結構示意圖。Referring to FIG. 1A to FIG. 1F , a schematic structural diagram of a method for preparing a flip-chip light-emitting diode of the present embodiment is shown.

首先,如圖1A所示,提供一基板40。接著,如圖1B所示,於該基板40上形成一半導體磊晶多層複合結構41。該半導體磊晶多層複合結構41可包含:一第一半導體磊晶層411、一活性中間層412、以及一第二半導體磊晶層413,其中,該第一半導體磊晶層411、該活性中間層412、與該第二半導體磊晶層413係層疊設置,且該活性中間層412夾置於該第一半導體磊晶層411與該第二半導體磊晶層413之間,且該活性中間層412與該第二半導體磊晶層413係顯露該第一半導體磊晶層411之表面。於本實施例中,該半導體磊晶多層複合結構41之材質為氮化鎵(GaN),且該第一半導體磊晶層411係N型,該第二半導體磊晶層413係P型。不過,本發明半導體磊晶多層複合結構適用的材質不限於此,亦可以使用選用其他本領域中常用材質。此外,可以依需求選擇是否設置該活性中間層,於本實施例中,該活性中間層412為多量子井層(multiple quantum well layer),用以提升發光二極體中電能轉換成光能的效率。First, as shown in FIG. 1A, a substrate 40 is provided. Next, as shown in FIG. 1B, a semiconductor epitaxial multilayer composite structure 41 is formed on the substrate 40. The semiconductor epitaxial multilayer composite structure 41 may include: a first semiconductor epitaxial layer 411, an active intermediate layer 412, and a second semiconductor epitaxial layer 413, wherein the first semiconductor epitaxial layer 411, the active intermediate The layer 412 is stacked on the second semiconductor epitaxial layer 413, and the active intermediate layer 412 is interposed between the first semiconductor epitaxial layer 411 and the second semiconductor epitaxial layer 413, and the active intermediate layer 412 and the second semiconductor epitaxial layer 413 expose the surface of the first semiconductor epitaxial layer 411. In the present embodiment, the material of the semiconductor epitaxial multilayer composite structure 41 is gallium nitride (GaN), and the first semiconductor epitaxial layer 411 is N-type, and the second semiconductor epitaxial layer 413 is P-type. However, the material suitable for the semiconductor epitaxial multilayer composite structure of the present invention is not limited thereto, and other materials commonly used in the art may also be used. In addition, the active intermediate layer can be selected according to requirements. In the embodiment, the active intermediate layer 412 is a multiple quantum well layer for improving electrical energy conversion into light energy in the light emitting diode. effectiveness.

如圖1C所示,於該半導體磊晶多層複合結構41之該第二半導體磊晶層413表面上,形成一反射層42。於本實施例中,該反射層42可以選用銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鋁、銀、鎳(Ni)、鈷(Co)、鈀(Pd)、鉑(Pt)、金(Au)、鋅(Zn)、錫(Sn)、銻(Sb)、鉛(Pb)、銅(Cu)、銅銀(CuAg)、及鎳銀(NiAg)所組群組之至少一者,換言之其亦可為多層金屬結構,除了用於達到反射效果之外,也可以達到形成歐姆接觸(ohmic contact)的效用。此形成反射層的步驟,本發明所屬技術領域之通常知識者可依需要選擇性執行。As shown in FIG. 1C, a reflective layer 42 is formed on the surface of the second semiconductor epitaxial layer 413 of the semiconductor epitaxial multilayer composite structure 41. In this embodiment, the reflective layer 42 may be selected from indium tin oxide (ITO), aluminum zinc oxide (AZO), zinc oxide (ZnO), graphene, aluminum, and silver. , nickel (Ni), cobalt (Co), palladium (Pd), platinum (Pt), gold (Au), zinc (Zn), tin (Sn), antimony (Sb), lead (Pb), copper (Cu) At least one of the group of copper-silver (CuAg) and nickel-silver (NiAg), in other words, it may be a multi-layer metal structure, in addition to achieving a reflection effect, an ohmic contact may also be formed. The utility. This step of forming a reflective layer can be selectively performed by a person of ordinary skill in the art to which the present invention pertains.

接著,如圖1D所示,於該半導體磊晶多層複合結構41之該第一半導體磊晶層411表面以及該反射層42表面上,分別形成一第一類鑽碳/導電材料多層複合結構46以及一第二類鑽碳/導電材料多層複合結構43。該第一類鑽碳/導電材料多層複合結構46與該第二類鑽碳/導電材料多層複合結構43可選自由導電材料層與導電類碳鑽層堆疊結構、導電材料與類鑽碳混合物、以及導電材料與導電性類鑽碳混合物所組群組之至少一者,其中,該導電材料層或該導電材料之材質係選自由銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鈦(Ti)、鋁(Al)、鉻(Cr)、鎳(Ni)、鉑(Pt)、鉬(Mo)、鎢(W)、銀(Ag)、鉑(Pt)、以及金(Au)所組群組之至少一者。於本實施例中,該第一類鑽碳/導電材料多層複合結構46係鈦導電材料層、鋁導電材料層與類鑽碳層重複層疊結構,該第二類鑽碳/導電材料多層複合結構43係鈦導電材料層與類鑽碳層重複層疊結構。Next, as shown in FIG. 1D, a first diamond-like carbon/conductive material multilayer composite structure 46 is formed on the surface of the first semiconductor epitaxial layer 411 and the surface of the reflective layer 42 of the semiconductor epitaxial multilayer composite structure 41, respectively. And a second type of carbon/conductive material multilayer composite structure 43. The first type of carbon/conductive material multilayer composite structure 46 and the second type of carbon/conductive material multilayer composite structure 43 may be selected from a conductive material layer and a conductive carbon drill layer stack structure, a conductive material and a diamond-like carbon mixture, And at least one of the group of the conductive material and the conductive diamond-like carbon mixture, wherein the conductive material layer or the conductive material is selected from the group consisting of indium tin oxide (ITO), aluminum oxide zinc ( Aluminum zinc oxide, AZO), zinc oxide (ZnO), graphene, titanium (Ti), aluminum (Al), chromium (Cr), nickel (Ni), platinum (Pt), molybdenum (Mo), tungsten At least one of the group of (W), silver (Ag), platinum (Pt), and gold (Au). In this embodiment, the first type of carbon/conductive material multilayer composite structure 46 is a titanium conductive material layer, an aluminum conductive material layer and a diamond-like carbon layer repeatedly laminated structure, and the second type of carbon/conductive material multilayer composite structure The 43 series titanium conductive material layer and the diamond-like carbon layer are repeatedly laminated.

然後,如圖1E所示,於該第一類鑽碳/導電材料多層複合結構46表面與該第二類鑽碳/導電材料多層複合結構43表面上,分別形成一第一金屬焊接層47以及第二金屬焊接層44,其中,該第一金屬焊接層37之表面與該第二金屬焊接層34之表面係形成一共平面。於本實施例中,該第一金屬焊接層47與該第二金屬焊接層44係由金層與金錫層構成,且該金錫層係一共晶導電材料層。Then, as shown in FIG. 1E, a first metal solder layer 47 is formed on the surface of the first type of drilled carbon/conductive material multilayer composite structure 46 and the second type of drilled carbon/conductive material multilayer composite structure 43 respectively. The second metal solder layer 44, wherein the surface of the first metal solder layer 37 and the surface of the second metal solder layer 34 form a coplanar surface. In this embodiment, the first metal solder layer 47 and the second metal solder layer 44 are composed of a gold layer and a gold tin layer, and the gold tin layer is a eutectic conductive material layer.

最後,如圖1F所示,形成一絕緣保護層45,覆蓋該半導體磊晶多層複合結構41(亦即該第一半導體磊晶層413、該活性中間層412以及該第二半導體磊晶層413)、該反射層42、該第一類鑽碳/導電材料多層複合結構46、第二類鑽碳/導電材料多層複合結構43、該第一金屬焊接層47與該第二金屬焊接層44之側壁,並暴露該第一金屬焊接層47與該第二金屬焊接層44之表面。該絕緣保護層25之材質可以選自由氮化矽、二氧化矽、以及絕緣類鑽碳所組群組中之至少一者,其係用於保護其所覆蓋的該第一半導體磊晶層413、該第二半導體磊晶層413、該活性中間層412、該反射層42、該第一類鑽碳/導電材料多層複合結構46、第二類鑽碳/導電材料多層複合結構43、該第一金屬焊接層47與該第二金屬焊接層44,並電性隔絕該第一類鑽碳/導電材料多層複合結構46與第二類鑽碳/導電材料多層複合結構43。於本實施例中,採用二氧化矽做為該絕緣保護層45之材質。該絕緣保護層45也可以不覆蓋並顯露該第一金屬焊接層47與該第二金屬焊接層44。Finally, as shown in FIG. 1F, an insulating protective layer 45 is formed to cover the semiconductor epitaxial multilayer composite structure 41 (that is, the first semiconductor epitaxial layer 413, the active intermediate layer 412, and the second semiconductor epitaxial layer 413). The reflective layer 42, the first diamond-like carbon/conductive material multilayer composite structure 46, the second diamond-like carbon/conductive material multilayer composite structure 43, the first metal solder layer 47 and the second metal solder layer 44 a sidewall and exposing the surface of the first metal solder layer 47 and the second metal solder layer 44. The material of the insulating protective layer 25 may be selected from at least one selected from the group consisting of tantalum nitride, cerium oxide, and insulating diamond-like carbon for protecting the first semiconductor epitaxial layer 413 covered by the insulating layer. The second semiconductor epitaxial layer 413, the active intermediate layer 412, the reflective layer 42, the first diamond-like carbon/conductive material multilayer composite structure 46, and the second diamond-like carbon/conductive material multilayer composite structure 43 A metal solder layer 47 and the second metal solder layer 44 are electrically isolated from the first diamond-like carbon/conductive material multilayer composite structure 46 and the second diamond-like carbon/conductive material multilayer composite structure 43. In the present embodiment, cerium oxide is used as the material of the insulating protective layer 45. The insulating protective layer 45 may also not cover and expose the first metal solder layer 47 and the second metal solder layer 44.

據此,如圖1F所示,上述製得之覆晶式發光二極體4,其包括:一基板40;一半導體磊晶多層複合結構41,其位於該基板40上方且包含一第一半導體磊晶層411、一活性中間層412、以及一第二半導體磊晶層413,其中,該第一半導體磊晶層411、該活性中間層412、與該第二半導體磊晶層413係層疊設置,該活性中間層412夾置於該第一半導體磊晶層411與該第二半導體磊晶層413之間;一反射層42,位於該半導體磊晶多層複合結構41之該第二半導體磊晶層413表面;一第一類鑽碳/導電材料多層複合結構46,接觸該半導體磊晶多層複合結構41之該第一半導體磊晶層411表面,以做為一第一電極;一第一金屬焊接層47,位於該第一類鑽碳/導電材料多層複合結構46上;一第二類鑽碳/導電材料多層複合結構43,位於該反射層42表面並經由該反射層42電性連接該半導體磊晶多層複合結構41之該第二半導體磊晶層413,以做為一第二電極;一第二金屬焊接層44,位於該第二類鑽碳/導電材料多層複合結構43上,其中,該第二金屬焊接層44之表面與該第一金屬焊接層47之表面係形成一共平面;以及一絕緣保護層45,覆蓋該第一金屬焊接層47、第二金屬焊接層44、該第一類鑽碳/導電材料多層複合結構46、該第二類鑽碳/導電材料多層複合結構43、該反射層42、該第一半導體磊晶層411、該第二半導體磊晶層413、以及該活性中間層412之側壁,以電性隔絕該第一類鑽碳/導電材料多層複合結構46與該第二類鑽碳/導電材料多層複合結構43。Accordingly, as shown in FIG. 1F, the flip-chip LED 4 obtained above includes: a substrate 40; a semiconductor epitaxial multilayer composite structure 41 located above the substrate 40 and including a first semiconductor An epitaxial layer 411, an active intermediate layer 412, and a second semiconductor epitaxial layer 413, wherein the first semiconductor epitaxial layer 411, the active intermediate layer 412, and the second semiconductor epitaxial layer 413 are stacked The active intermediate layer 412 is interposed between the first semiconductor epitaxial layer 411 and the second semiconductor epitaxial layer 413; a reflective layer 42 is disposed on the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure 41. a layer 413 surface; a first type of carbon/conductive material multilayer composite structure 46, contacting the surface of the first semiconductor epitaxial layer 411 of the semiconductor epitaxial multilayer composite structure 41 as a first electrode; a first metal a soldering layer 47 is disposed on the first type of carbon/conductive material multilayer composite structure 46; a second type of carbon/conductive material multilayer composite structure 43 is located on the surface of the reflective layer 42 and electrically connected via the reflective layer 42. Semiconductor epitaxial multilayer composite structure 4 The second semiconductor epitaxial layer 413 is used as a second electrode; a second metal solder layer 44 is disposed on the second diamond-like carbon/conductive material multilayer composite structure 43, wherein the second metal is soldered The surface of the layer 44 forms a coplanar surface with the surface of the first metal solder layer 47; and an insulating protective layer 45 covering the first metal solder layer 47, the second metal solder layer 44, the first type of drill carbon/conducting a material multilayer composite structure 46, the second diamond-like carbon/conductive material multilayer composite structure 43, the reflective layer 42, the first semiconductor epitaxial layer 411, the second semiconductor epitaxial layer 413, and the active intermediate layer 412 The sidewalls electrically isolate the first type of carbon/conductive material multilayer composite structure 46 from the second type of carbon/conductive material multilayer composite structure 43.

實施例二Embodiment 2

參考圖2,其係顯示本實施例覆晶式發光二極體之結構示意圖。Referring to FIG. 2, it is a schematic structural view showing a flip-chip type light emitting diode of this embodiment.

如圖2所示,覆晶式發光二極體,其包括:一基板50、一半導體磊晶多層複合結構51、一反射層52、一第一類鑽碳/導電材料多層複合結構56、一第二類鑽碳/導電材料多層複合結構53、一第一金屬焊接層57、一第二金屬焊接層54、以及一絕緣保護層55。As shown in FIG. 2, the flip-chip light-emitting diode comprises: a substrate 50, a semiconductor epitaxial multilayer composite structure 51, a reflective layer 52, a first type of carbon/conductive material multilayer composite structure 56, A second type of carbon/conductive material multilayer composite structure 53, a first metal solder layer 57, a second metal solder layer 54, and an insulating protective layer 55.

該半導體磊晶多層複合結構51位於該基板50表面且包含一第一半導體磊晶層511、一活性中間層512、以及一第二半導體磊晶層513,其中,該第一半導體磊晶層511、該活性中間層512、與該第二半導體磊晶層513係層疊設置,該活性中間層512夾置於該第一半導體磊晶層511與該第二半導體磊晶層513之間,而該反射層52位於該半導體磊晶多層複合結構51之該第二半導體磊晶層513表面。The semiconductor epitaxial multilayer composite structure 51 is located on the surface of the substrate 50 and includes a first semiconductor epitaxial layer 511, an active intermediate layer 512, and a second semiconductor epitaxial layer 513, wherein the first semiconductor epitaxial layer 511 The active intermediate layer 512 is stacked on the second semiconductor epitaxial layer 513, and the active intermediate layer 512 is interposed between the first semiconductor epitaxial layer 511 and the second semiconductor epitaxial layer 513. The reflective layer 52 is located on the surface of the second semiconductor epitaxial layer 513 of the semiconductor epitaxial multilayer composite structure 51.

該第一類鑽碳/導電材料多層複合結構56包含一第一導電材料層561與一第一類鑽碳層562,且該第一導電材料層561與該第一類鑽碳層562係層疊設置,其中,該第一導電材料層561做為一第一電極並與該第一半導體磊晶層511接觸。另一方面,該第二類鑽碳/導電材料多層複合結構53,包含一第二導電材料層531與一第二類鑽碳層532,且該第二導電材料層531與該第二類鑽碳層532係層疊設置,其中,該第二導電材料層531設置於該反射層52表面,以做為一第一電極,並藉由該反射層52與該第二半導體磊晶層513電性連接。此外,該第二類鑽碳/導電材料多層複合結構53之該第二導電材料層531表面係與該第一類鑽碳/導電材料多層複合結構56之該第一導電材料層561表面形成一共平面,且該第二類鑽碳/導電材料多層複合結構53之該第二類鑽碳層532表面也與該第一類鑽碳/導電材料多層複合結構56之該第一類鑽碳層562表面形成一共平面。The first type of carbon/conductive material multilayer composite structure 56 includes a first conductive material layer 561 and a first diamond-like carbon layer 562, and the first conductive material layer 561 is laminated with the first diamond-like carbon layer 562. The first conductive material layer 561 is configured as a first electrode and is in contact with the first semiconductor epitaxial layer 511. In another aspect, the second type of carbon/conductive material multilayer composite structure 53 includes a second conductive material layer 531 and a second diamond-like carbon layer 532, and the second conductive material layer 531 and the second type of drill The carbon layer 532 is stacked, wherein the second conductive material layer 531 is disposed on the surface of the reflective layer 52 as a first electrode, and electrically connected to the second semiconductor epitaxial layer 513 by the reflective layer 52. connection. In addition, the surface of the second conductive material layer 531 of the second type of carbon/conductive material multilayer composite structure 53 is formed on the surface of the first conductive material layer 561 of the first diamond-like carbon/conductive material multilayer composite structure 56. Plane, and the surface of the second type of drilled carbon layer 532 of the second type of carbon/conductive material multilayer composite structure 53 is also the first type of carbon layer 562 of the first type of carbon/conductive material multilayer composite structure 56. The surface forms a common plane.

該第一金屬焊接層57位於該第一類鑽碳/導電材料多層複合結構56上,該第二金屬焊接層54位於該第二類鑽碳/導電材料多層複合結構53上,且該第二金屬焊接層54之表面與該第一金屬焊接層57之表面係形成一共平面。The first metal solder layer 57 is located on the first diamond-like carbon/conductive material multilayer composite structure 56, and the second metal solder layer 54 is located on the second diamond-like carbon/conductive material multilayer composite structure 53, and the second The surface of the metal solder layer 54 forms a coplanar surface with the surface of the first metal solder layer 57.

該絕緣保護層55覆蓋該第一金屬焊接層57、第二金屬焊接層54、該第一類鑽碳/導電材料多層複合結構56、該第二類鑽碳/導電材料多層複合結構53、該反射層52、該第二半導體磊晶層513、以及該活性中間層512之側壁,以電性隔絕該第一類鑽碳/導電材料多層複合結構56與該第二類鑽碳/導電材料多層複合結構53,換言之即避免第一電極與第二電極兩者直接接觸而發生短路。The insulating protective layer 55 covers the first metal solder layer 57, the second metal solder layer 54, the first diamond-like carbon/conductive material multilayer composite structure 56, and the second diamond-like carbon/conductive material multilayer composite structure 53, a reflective layer 52, the second semiconductor epitaxial layer 513, and sidewalls of the active intermediate layer 512 to electrically isolate the first diamond-like carbon/conductive material multilayer composite structure 56 and the second diamond-like carbon/conductive material multilayer The composite structure 53, in other words, avoids direct contact between the first electrode and the second electrode to cause a short circuit.

實施例三Embodiment 3

參考圖3,其係顯示本實施例覆晶式發光二極體之結構示意圖。Referring to FIG. 3, it is a schematic structural view of the flip-chip light-emitting diode of this embodiment.

如圖3所示,覆晶式發光二極體,其包括:一基板60、一半導體磊晶多層複合結構61、一反射層62、一第一類鑽碳/導電材料多層複合結構66、一第二類鑽碳/導電材料多層複合結構63、一第一金屬焊接層67、一第二金屬焊接層64、以及一絕緣保護層65。As shown in FIG. 3, the flip-chip light-emitting diode comprises: a substrate 60, a semiconductor epitaxial multilayer composite structure 61, a reflective layer 62, a first type of carbon/conductive material multilayer composite structure 66, and a first A second type of carbon/conductive material multilayer composite structure 63, a first metal solder layer 67, a second metal solder layer 64, and an insulating protective layer 65.

該半導體磊晶多層複合結構61位於該基板60表面且包含一第一半導體磊晶層611、一活性中間層612、以及一第二半導體磊晶層613,其中,該第一半導體磊晶層611、該活性中間層612、與該第二半導體磊晶層613係層疊設置,該活性中間層612夾置於該第一半導體磊晶層611與該第二半導體磊晶層613之間,而該反射層62位於該半導體磊晶多層複合結構61之該第二半導體磊晶層613表面。The semiconductor epitaxial multilayer composite structure 61 is located on the surface of the substrate 60 and includes a first semiconductor epitaxial layer 611, an active intermediate layer 612, and a second semiconductor epitaxial layer 613, wherein the first semiconductor epitaxial layer 611 The active intermediate layer 612 is stacked on the second semiconductor epitaxial layer 613, and the active intermediate layer 612 is interposed between the first semiconductor epitaxial layer 611 and the second semiconductor epitaxial layer 613. The reflective layer 62 is located on the surface of the second semiconductor epitaxial layer 613 of the semiconductor epitaxial multilayer composite structure 61.

該第一類鑽碳/導電材料多層複合結構66包含一第一導電材料層661與一第一類鑽碳層662,且該第一導電材料層661與該第一類鑽碳層662係層疊設置,其中,該第一導電材料層661做為一第一電極並與該第一半導體磊晶層611接觸。另一方面,該第二類鑽碳/導電材料多層複合結構63,包含一第二導電材料層631與一第二類鑽碳層632,且該第二導電材料層631與該第二類鑽碳層632係層疊設置,其中,該第二導電材料層631設置於該反射層62表面,以做為一第一電極,並藉由該反射層62與該第二半導體磊晶層613電性連接。此外,該第二類鑽碳/導電材料多層複合結構63之該第二類鑽碳層632表面也與該第一類鑽碳/導電材料多層複合結構66之該第一類鑽碳層662表面形成一共平面。The first type of carbon/conductive material multilayer composite structure 66 includes a first conductive material layer 661 and a first diamond-like carbon layer 662, and the first conductive material layer 661 is laminated with the first diamond-like carbon layer 662. The first conductive material layer 661 is configured as a first electrode and is in contact with the first semiconductor epitaxial layer 611. In another aspect, the second type of carbon/conductive material multilayer composite structure 63 includes a second conductive material layer 631 and a second diamond-like carbon layer 632, and the second conductive material layer 631 and the second type of drill The carbon layer 632 is stacked, wherein the second conductive material layer 631 is disposed on the surface of the reflective layer 62 as a first electrode, and electrically connected to the second semiconductor epitaxial layer 613 by the reflective layer 62. connection. In addition, the surface of the second type of drilled carbon layer 632 of the second type of carbon/conductive material multilayer composite structure 63 is also the surface of the first type of drilled carbon layer 662 of the first type of carbon/conductive material multilayer composite structure 66. Form a common plane.

該第一金屬焊接層67位於該第一類鑽碳/導電材料多層複合結構66上,該第二金屬焊接層64位於該第二類鑽碳/導電材料多層複合結構63上,且該第二金屬焊接層64之表面與該第一金屬焊接層67之表面係形成一共平面。The first metal solder layer 67 is located on the first diamond-like carbon/conductive material multilayer composite structure 66, and the second metal solder layer 64 is located on the second diamond-like carbon/conductive material multilayer composite structure 63, and the second The surface of the metal solder layer 64 forms a coplanar surface with the surface of the first metal solder layer 67.

該絕緣保護層65覆蓋該第一金屬焊接層67、第二金屬焊接層64、該第一類鑽碳/導電材料多層複合結構66、該第二類鑽碳/導電材料多層複合結構63、該反射層62、該第二半導體磊晶層613、以及該活性中間層612之側壁,以電性隔絕該第一類鑽碳/導電材料多層複合結構66與該第二類鑽碳/導電材料多層複合結構63,換言之即避免第一電極與第二電極兩者直接接觸而發生短路。The insulating protective layer 65 covers the first metal solder layer 67, the second metal solder layer 64, the first diamond-like carbon/conductive material multilayer composite structure 66, and the second diamond-like carbon/conductive material multilayer composite structure 63. a reflective layer 62, the second semiconductor epitaxial layer 613, and sidewalls of the active intermediate layer 612 to electrically isolate the first diamond-like carbon/conductive material multilayer composite structure 66 and the second diamond-like carbon/conductive material multilayer The composite structure 63, in other words, avoids direct contact between the first electrode and the second electrode to cause a short circuit.

實施例四Embodiment 4

參考圖4,其係顯示本實施例覆晶式發光二極體之結構示意圖。Referring to FIG. 4, it is a schematic structural view of the flip-chip light-emitting diode of this embodiment.

如圖4所示,覆晶式發光二極體,其包括:一基板30、一半導體磊晶多層複合結構31、一反射層32、一第一類鑽碳/導電材料多層複合結構36、一第二類鑽碳/導電材料多層複合結構33、一第一金屬焊接層37、一第二金屬焊接層34、以及一絕緣保護層35。As shown in FIG. 4, the flip-chip LED includes a substrate 30, a semiconductor epitaxial multilayer composite structure 31, a reflective layer 32, and a first type of carbon/conductive material multilayer composite structure 36. A second type of carbon/conductive material multilayer composite structure 33, a first metal solder layer 37, a second metal solder layer 34, and an insulating protective layer 35.

該半導體磊晶多層複合結構31位於該基板30表面且包含一第一半導體磊晶層311、一活性中間層312、以及一第二半導體磊晶層313,其中,該第一半導體磊晶層311、該活性中間層312、與該第二半導體磊晶層313係層疊設置,該活性中間層312夾置於該第一半導體磊晶層311與該第二半導體磊晶層313之間,而該反射層32位於該半導體磊晶多層複合結構31之該第二半導體磊晶層313表面。The semiconductor epitaxial multilayer composite structure 31 is located on the surface of the substrate 30 and includes a first semiconductor epitaxial layer 311, an active intermediate layer 312, and a second semiconductor epitaxial layer 313, wherein the first semiconductor epitaxial layer 311 The active intermediate layer 312 is stacked on the second semiconductor epitaxial layer 313, and the active intermediate layer 312 is interposed between the first semiconductor epitaxial layer 311 and the second semiconductor epitaxial layer 313. The reflective layer 32 is located on the surface of the second semiconductor epitaxial layer 313 of the semiconductor epitaxial multilayer composite structure 31.

該第一類鑽碳/導電材料多層複合結構36包含一第一導電材料層361與一第一類鑽碳層362,且該第一導電材料層361與該第一類鑽碳層362係層疊設置,其中,該第一導電材料層361做為一第一電極並與該第一半導體磊晶層311接觸。另一方面,該第二類鑽碳/導電材料多層複合結構33,包含一第二導電材料層331與一第二類鑽碳層332,且該第二導電材料層331與該第二類鑽碳層332係層疊設置,其中,該第二導電材料層331設置於該反射層32表面,以做為一第一電極,並藉由該反射層32與該第二半導體磊晶層313電性連接,且該第二類鑽碳層332接觸兩相鄰之第二導電材料層331,使兩相鄰的發光二極體串聯。The first type of carbon/conductive material multilayer composite structure 36 includes a first conductive material layer 361 and a first diamond-like carbon layer 362, and the first conductive material layer 361 is laminated with the first diamond-like carbon layer 362. The first conductive material layer 361 is configured as a first electrode and is in contact with the first semiconductor epitaxial layer 311. In another aspect, the second type of carbon/conductive material multilayer composite structure 33 includes a second conductive material layer 331 and a second diamond-like carbon layer 332, and the second conductive material layer 331 and the second type of drill The carbon layer 332 is stacked, wherein the second conductive material layer 331 is disposed on the surface of the reflective layer 32 as a first electrode, and electrically connected to the second semiconductor epitaxial layer 313 by the reflective layer 32. Connected, and the second type of drilled carbon layer 332 contacts two adjacent second conductive material layers 331 such that two adjacent light emitting diodes are connected in series.

該第一金屬焊接層37位於該第一類鑽碳/導電材料多層複合結構36上,該第二金屬焊接層34位於該第二類鑽碳/導電材料多層複合結構33上,且該第一金屬焊接層37之部份表面與該第二金屬焊接層34之部份表面形成一共平面。The first metal solder layer 37 is located on the first diamond-like carbon/conductive material multilayer composite structure 36, and the second metal solder layer 34 is located on the second diamond-like carbon/conductive material multilayer composite structure 33, and the first A portion of the surface of the metal solder layer 37 forms a coplanar surface with a portion of the surface of the second metal solder layer 34.

該絕緣保護層35覆蓋該第一金屬焊接層37、第二金屬焊接層34、該第一類鑽碳/導電材料多層複合結構36、該第二類鑽碳/導電材料多層複合結構33、該反射層32、該第二半導體磊晶層313、以及該活性中間層312之側壁,以電性隔絕該第一類鑽碳/導電材料多層複合結構36與該第二類鑽碳/導電材料多層複合結構33,以及電性隔絕連接兩相鄰第二導電材料層331之該第二類鑽碳層332與其間之第一導電材料層361,換言之即避免第一電極與第二電極兩者直接接觸而發生短路。The insulating protective layer 35 covers the first metal solder layer 37, the second metal solder layer 34, the first diamond-like carbon/conductive material multilayer composite structure 36, and the second diamond-like carbon/conductive material multilayer composite structure 33. a reflective layer 32, the second semiconductor epitaxial layer 313, and sidewalls of the active intermediate layer 312 to electrically isolate the first diamond-like carbon/conductive material multilayer composite structure 36 and the second diamond-like carbon/conductive material multilayer The composite structure 33, and electrically isolating the second carbon-like layer 332 connecting the two adjacent second conductive material layers 331 with the first conductive material layer 361 therebetween, in other words, avoiding the first electrode and the second electrode directly A short circuit occurs during contact.

實施例五Embodiment 5

參考圖5,其係本實施例之晶片板上封裝結構之結構示意圖。Referring to FIG. 5, it is a schematic structural view of a package structure on a wafer board of the present embodiment.

如圖5所示,晶片板上封裝結構包括:一電路載板7;以及上述實施例一所製得之覆晶式發光二極體4,其係經由該第一金屬焊接層47以及該第二金屬焊接層44電性連接該電路載板7,其中,該電路載板7包含一絕緣層71、一電路基板70、以及電性連接墊73,該絕緣層71之材質可選自由類鑽碳、氧化鋁、陶瓷、含鑽石之環氧樹脂、或者上述材質的混合物,該電路基板70係一金屬板、一陶瓷板或一矽基板。As shown in FIG. 5, the package structure on the wafer board includes: a circuit carrier 7; and the flip chip type light emitting diode 4 obtained in the first embodiment, through the first metal solder layer 47 and the first The second metal soldering layer 44 is electrically connected to the circuit carrier 7 , wherein the circuit carrier 7 includes an insulating layer 71 , a circuit substrate 70 , and an electrical connection pad 73 . Carbon, alumina, ceramic, diamond-containing epoxy resin, or a mixture of the above materials, the circuit substrate 70 is a metal plate, a ceramic plate or a substrate.

於該晶片板上封裝結構中,可利用形成於電性連接墊73表面之焊料72,透過覆晶方式,使該第一金屬焊接層47以及該第二金屬焊接層44與該電路載板7之電性連接墊73達到電性連接。In the package structure of the wafer board, the first metal solder layer 47 and the second metal solder layer 44 and the circuit carrier 7 can be formed by soldering through the solder 72 formed on the surface of the electrical connection pad 73. The electrical connection pads 73 are electrically connected.

據此,本發明上述晶片板上封裝結構(chip on board,COB)中,發光二極體各層結構的熱膨脹應力可由其結構內的類鑽碳層緩衝,進而使晶片板上封裝結構整體具有更佳的散熱效率、發光校與壽命。而且,本發明上述晶片板上封裝結構中適合使用的發光二極體,並非僅限於上述實施例一所製得之覆晶式發光二極體,亦可使用本發明所述任何一種覆晶式發光二極體。Accordingly, in the above chip on board (COB) of the present invention, the thermal expansion stress of each layer structure of the light emitting diode can be buffered by the diamond-like carbon layer in the structure, thereby further encapsulating the entire package structure on the wafer board. Good heat dissipation efficiency, illumination and life. Moreover, the light-emitting diode suitable for use in the above-described wafer-on-package structure of the present invention is not limited to the flip-chip light-emitting diode obtained in the above first embodiment, and any flip-chip type according to the present invention may be used. Light-emitting diode.

據此,本發明之覆晶式發光二極體,具有緩衝熱膨脹係數差異(coefficient thermal expansion mismatch)的結構設計,可在發光二極體運作產生熱量的過程中持續使熱量散失;即使有部分熱量沒有自發光二極體中散失而促使整體結構產生熱膨脹,其中設置的類鑽碳/導電材料多層複合結構亦可緩衝對應的熱應力,而保護不受損傷。Accordingly, the flip-chip light-emitting diode of the present invention has a structural design of a coefficient thermal expansion mismatch, which can continuously dissipate heat during the operation of the light-emitting diode to generate heat; even if there is a part of heat The absence of self-luminous diodes causes the thermal expansion of the overall structure, and the multi-layer composite structure of the diamond-like carbon/conductive material disposed therein can also buffer the corresponding thermal stress without protection from damage.

上方所述實施例僅係為了方便說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上方所述實施例。The above-described embodiments are merely examples for convenience of description, and the scope of the claims is intended to be limited to the above described embodiments.

30、40、50、60...基板30, 40, 50, 60. . . Substrate

31、41、51、61...半導體磊晶多層複合結構31, 41, 51, 61. . . Semiconductor epitaxial multilayer composite structure

311、411、511、611...第一半導體磊晶層311, 411, 511, 611. . . First semiconductor epitaxial layer

312、412、512、612...活性中間層312, 412, 512, 612. . . Active intermediate layer

313、413、513、613...第二半導體磊晶層313, 413, 513, 613. . . Second semiconductor epitaxial layer

32、42、52、62...反射層32, 42, 52, 62. . . Reflective layer

33、43、53、63...第二類鑽碳/導電材料多層複合結構33, 43, 53, 63. . . The second type of carbon/conductive material multilayer composite structure

34、44、54、64...第二金屬焊接層34, 44, 54, 64. . . Second metal solder layer

35、45、55、65...絕緣保護層35, 45, 55, 65. . . Insulating protective layer

36、46、56、66...第一類鑽碳/導電材料多層複合結構36, 46, 56, 66. . . The first type of carbon/conductive material multilayer composite structure

37、47、57、67...第一金屬焊接層37, 47, 57, 67. . . First metal solder layer

331、531、631...第二導電材料層331, 531, 631. . . Second conductive material layer

332、532、632...第二類鑽碳層332, 532, 632. . . Second type of carbon layer

361、561、661...第一導電材料層361, 561, 661. . . First conductive material layer

362、562、662...第一類鑽碳層362, 562, 662. . . First type of carbon layer

圖1A至1F顯示本發明實施例一中覆晶式發光二極體之製備方法的流程結構示意圖。1A to 1F are schematic diagrams showing the flow structure of a method for preparing a flip-chip light-emitting diode according to Embodiment 1 of the present invention.

圖2顯示本發明實施例二之覆晶式發光二極體的結構示意圖。2 is a schematic view showing the structure of a flip-chip type light emitting diode according to Embodiment 2 of the present invention.

圖3顯示本發明實施例三之覆晶式發光二極體的結構示意圖。3 is a schematic view showing the structure of a flip-chip light-emitting diode according to Embodiment 3 of the present invention.

圖4顯示本發明實施例四之覆晶式發光二極體的結構示意圖。4 is a schematic view showing the structure of a flip-chip light-emitting diode according to Embodiment 4 of the present invention.

圖5顯示本發明實施例五中晶片板上封裝結構之結構示意圖。FIG. 5 is a schematic structural view showing a package structure on a wafer board according to Embodiment 5 of the present invention.

40...基板40. . . Substrate

41...半導體磊晶多層複合結構41. . . Semiconductor epitaxial multilayer composite structure

411...第一半導體磊晶層411. . . First semiconductor epitaxial layer

412...活性中間層412. . . Active intermediate layer

413...第二半導體磊晶層413. . . Second semiconductor epitaxial layer

4...覆晶式發光二極體4. . . Flip-chip light-emitting diode

42...反射層42. . . Reflective layer

43...第二類鑽碳/導電材料多層複合結構43. . . The second type of carbon/conductive material multilayer composite structure

44...第二金屬焊接層44. . . Second metal solder layer

45...絕緣保護層45. . . Insulating protective layer

46...第一類鑽碳/導電材料多層複合結構46. . . The first type of carbon/conductive material multilayer composite structure

47...第一金屬焊接層47. . . First metal solder layer

Claims (31)

一種覆晶式發光二極體,包括:一基板;一半導體磊晶多層複合結構,其位於該基板上方且包含一第一半導體磊晶層、以及一第二半導體磊晶層,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置;一第一類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第一半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第一半導體磊晶層,以做為一第一電極;一第二類鑽碳/導電材料多層複合結構,位於該半導體磊晶多層複合結構之該第二半導體磊晶層上方,並電性連接該半導體磊晶多層複合結構之該第二半導體磊晶層,以做為一第二電極;以及一絕緣保護層,覆蓋該半導體磊晶多層複合結構之該第一半導體磊晶層之側壁以及該第二半導體磊晶層之側壁。A flip-chip light-emitting diode comprising: a substrate; a semiconductor epitaxial multilayer composite structure over the substrate and comprising a first semiconductor epitaxial layer and a second semiconductor epitaxial layer, wherein the a semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked; a first type of carbon/conductive material multilayer composite structure is located above the first semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure, and is electrically The first semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure is connected as a first electrode; and a second type of carbon/conductive material multilayer composite structure is located in the semiconductor epitaxial multilayer composite structure a second semiconductor epitaxial layer over the semiconductor epitaxial layer and electrically connected to the second semiconductor epitaxial layer of the semiconductor epitaxial multilayer composite structure as a second electrode; and an insulating protective layer covering the semiconductor epitaxial multilayer composite structure a sidewall of the first semiconductor epitaxial layer and a sidewall of the second semiconductor epitaxial layer. 如申請專利範圍第1項所述之覆晶式發光二極體,其中,該半導體磊晶多層複合結構更包括一活性中間層,該活性中間層係夾置於該第一半導體磊晶層與該第二半導體磊晶層之間。The flip-chip light-emitting diode according to claim 1, wherein the semiconductor epitaxial multilayer composite structure further comprises an active intermediate layer sandwiched between the first semiconductor epitaxial layer and Between the second semiconductor epitaxial layers. 如申請專利範圍第1項所述之覆晶式發光二極體,其中,該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構係選自由導電材料層與導電類碳鑽層堆疊結構、導電材料與類鑽碳混合物多層結構、以及導電材料與導電性類鑽碳混合物多層結構所組群組之至少一者。The flip-chip light emitting diode according to claim 1, wherein the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure are selected from conductive At least one of a group of a material layer and a conductive carbon drill layer stack structure, a conductive material and a diamond-like carbon mixture multilayer structure, and a conductive structure and a conductive diamond-like carbon mixture multilayer structure. 如申請專利範圍第3項所述之覆晶式發光二極體,其中,該導電材料層或該導電材料之材質係選自由銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鈦(Ti)、鋁(Al)、鉻(Cr)、鎳(Ni)、鉑(Pt)、鉬(Mo)、鎢(W)、銀(Ag)、鉑(Pt)、以及金(Au)所組群組之至少一者。The flip-chip light-emitting diode according to claim 3, wherein the conductive material layer or the conductive material is selected from the group consisting of indium tin oxide (ITO) and aluminum zinc oxide (aluminum). Zinc oxide, AZO), zinc oxide (ZnO), graphene, titanium (Ti), aluminum (Al), chromium (Cr), nickel (Ni), platinum (Pt), molybdenum (Mo), tungsten ( At least one of the group of W), silver (Ag), platinum (Pt), and gold (Au). 如申請專利範圍第3項所述之覆晶式發光二極體,其中,該第一類鑽碳/導電材料多層複合結構之導電材料層表面與該第二類鑽碳/導電材料多層複合結構之導電材料層表面係形成一共平面。The flip-chip light-emitting diode according to claim 3, wherein the surface of the conductive material layer of the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure The surface of the conductive material layer forms a coplanar plane. 如申請專利範圍第3項所述之覆晶式發光二極體,其中,該第一類鑽碳/導電材料多層複合結構之導電類鑽碳層表面與該第二類鑽碳/導電材料多層複合結構之導電類鑽碳層表面係形成一共平面。The flip-chip light-emitting diode according to claim 3, wherein the surface of the conductive diamond-like carbon layer of the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer The surface of the conductive diamond-like carbon layer of the composite structure forms a common plane. 如申請專利範圍第1項所述之覆晶式發光二極體,其中,該第一類鑽碳/導電材料多層複合結構之表面與該第二類鑽碳/導電材料多層複合結構之表面係形成一共平面。The flip-chip light-emitting diode according to claim 1, wherein the surface of the first type of carbon/conductive material multilayer composite structure and the surface structure of the second type of carbon/conductive material multilayer composite structure Form a common plane. 如申請專利範圍第1項所述之覆晶式發光二極體,更包括:一第一金屬焊接層,位於該第一類鑽碳/導電材料多層複合結構上;以及一第二金屬焊接層,位於該第二類鑽碳/導電材料多層複合結構上,其中,該第二金屬焊接層之表面與該第一金屬焊接層之表面係形成一共平面。The flip-chip light-emitting diode according to claim 1, further comprising: a first metal solder layer on the first type of carbon/conductive material multilayer composite structure; and a second metal solder layer The second metal-welded layer has a surface that is coplanar with the surface of the first metal solder layer. 如申請專利範圍第8項所述之覆晶式發光二極體,其中,該第一類鑽碳/導電材料多層複合結構之表面、該第二類鑽碳/導電材料多層複合結構之表面、該第二金屬焊接層之表面、或/及第一金屬焊接層之表面係高於或低於該絕緣保護層之表面或與其形成一共平面。The flip-chip light-emitting diode according to claim 8, wherein the surface of the first type of carbon/conductive material multilayer composite structure, the surface of the second type of carbon/conductive material multilayer composite structure, The surface of the second metal solder layer, or/and the surface of the first metal solder layer, is higher or lower than or at a level coplanar with the surface of the insulating protective layer. 如申請專利範圍第1項所述之覆晶式發光二極體,更包含一反射層,夾置於該半導體磊晶多層複合結構與該第二類鑽碳/導電材料多層複合結構之間。The flip-chip light-emitting diode according to claim 1, further comprising a reflective layer sandwiched between the semiconductor epitaxial multilayer composite structure and the second type of carbon/conductive material multilayer composite structure. 如申請專利範圍第1項所述之覆晶式發光二極體,其中,該絕緣保護層之材質係選自由氮化矽、二氧化矽、以及絕緣類鑽碳所組群組中之至少一者。The flip-chip light-emitting diode according to claim 1, wherein the insulating protective layer is made of at least one selected from the group consisting of tantalum nitride, cerium oxide, and insulating diamond-like carbon. By. 如申請專利範圍第1項所述之覆晶式發光二極體,其中,該第一半導體磊晶層以及該第一類鑽碳/導電材料多層複合結構係N型,該第二半導體磊晶層以及該第二類鑽碳/導電材料多層複合結構係P型。The flip-chip light-emitting diode according to claim 1, wherein the first semiconductor epitaxial layer and the first diamond-like carbon/conductive material multilayer composite structure are N-type, the second semiconductor epitaxial The layer and the second type of carbon/conductive material multilayer composite structure are P type. 一種覆晶式發光二極體之製造方法,包括以下步驟:提供一基板;於該基板上方形成一半導體磊晶多層複合結構,其中,該半導體磊晶多層複合結構包含一第一半導體磊晶層、以及一第二半導體磊晶層,其中,該第一半導體磊晶層與該第二半導體磊晶層係層疊設置;於該第一半導體磊晶層、以及該第二半導體磊晶層上方分別形成一第一類鑽碳/導電材料多層複合結構、以及一第二類鑽碳/導電材料多層複合結構;以及形成一絕緣保護層,該絕緣保護層覆蓋該半導體磊晶多層複合結構之該第一半導體磊晶層之側壁以及該第二半導體磊晶層之側壁。A method for fabricating a flip-chip light-emitting diode, comprising the steps of: providing a substrate; forming a semiconductor epitaxial multilayer composite structure over the substrate, wherein the semiconductor epitaxial multilayer composite structure comprises a first semiconductor epitaxial layer And a second semiconductor epitaxial layer, wherein the first semiconductor epitaxial layer and the second semiconductor epitaxial layer are stacked; above the first semiconductor epitaxial layer and the second semiconductor epitaxial layer respectively Forming a first type of carbon/conductive material multilayer composite structure, and a second type of carbon/conductive material multilayer composite structure; and forming an insulating protective layer covering the semiconductor epitaxial multilayer composite structure a sidewall of a semiconductor epitaxial layer and a sidewall of the second semiconductor epitaxial layer. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,其中,該半導體磊晶多層複合結構更包括一活性中間層,該活性中間層係夾置於該第一半導體磊晶層與該第二半導體磊晶層之間。The method for fabricating a flip-chip light-emitting diode according to claim 13, wherein the semiconductor epitaxial multilayer composite structure further comprises an active intermediate layer, the active intermediate layer being sandwiched between the first semiconductor beam Between the crystal layer and the second semiconductor epitaxial layer. 如申請專利範圍第14項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構係選自由導電材料層與導電類碳鑽層堆疊結構、導電材料與類鑽碳混合物多層結構、以及導電材料與導電性類鑽碳混合物多層結構所組群組之至少一者。The method for manufacturing a flip-chip light-emitting diode according to claim 14, wherein the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure The at least one of the group of the conductive material layer and the conductive carbon-drill layer stack structure, the conductive material and the diamond-like carbon mixture multilayer structure, and the conductive material and the conductive diamond-like carbon mixture multilayer structure are selected. 如申請專利範圍第15項所述之覆晶式發光二極體之製造方法,其中,該導電材料層或該導電材料之材質係選自由銦錫氧化物(indium tin oxide,ITO)、氧化鋁鋅(aluminum zinc oxide,AZO)、氧化鋅(ZnO)、石墨烯(graphene)、鈦(Ti)、鋁(Al)、鉻(Cr)、鎳(Ni)、鉑(Pt)、鉬(Mo)、鎢(W)、銀(Ag)、鉑(Pt)、以及金(Au)所組群組之至少一者。The method for manufacturing a flip-chip light-emitting diode according to claim 15, wherein the conductive material layer or the conductive material is selected from the group consisting of indium tin oxide (ITO) and aluminum oxide. Aluminum zinc oxide (AZO), zinc oxide (ZnO), graphene, titanium (Ti), aluminum (Al), chromium (Cr), nickel (Ni), platinum (Pt), molybdenum (Mo) At least one of the group of tungsten (W), silver (Ag), platinum (Pt), and gold (Au). 如申請專利範圍第15項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構之導電材料層表面與該第二類鑽碳/導電材料多層複合結構之導電材料層表面係形成一共平面。The method for manufacturing a flip-chip light-emitting diode according to claim 15, wherein the surface of the conductive material layer of the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material The surface of the conductive material layer of the multilayer composite structure forms a coplanar plane. 如申請專利範圍第15項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構之導電類鑽碳層表面與該第二類鑽碳/導電材料多層複合結構之導電類鑽碳層表面係形成一共平面。The method for manufacturing a flip-chip light-emitting diode according to claim 15, wherein the surface of the conductive diamond-like carbon layer of the first type of carbon/conductive material multilayer composite structure and the second type of drill carbon/ The surface of the conductive diamond-like carbon layer of the multi-layer composite structure of the conductive material forms a common plane. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構之表面與該第二類鑽碳/導電材料多層複合結構之表面係形成一共平面。The method for manufacturing a flip-chip type light emitting diode according to claim 13, wherein the surface of the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure The surface forms a coplanar plane. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,更包括以下步驟:於該第一類鑽碳/導電材料多層複合結構、以及該第二類鑽碳/導電材料多層複合結構上,分別形成一第一金屬焊接層、以及一第二金屬焊接層,其中,該第二金屬焊接層之表面與該第一金屬焊接層之表面係形成一共平面。The method for manufacturing a flip-chip light-emitting diode according to claim 13 , further comprising the steps of: the first type of carbon/conductive material multilayer composite structure, and the second type of carbon/conductive material A first metal solder layer and a second metal solder layer are respectively formed on the multi-layer composite structure, wherein a surface of the second metal solder layer and the surface of the first metal solder layer form a coplanar plane. 如申請專利範圍第20項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構之表面、該第二類鑽碳/導電材料多層複合結構之表面、該第二金屬焊接層之表面、或/及第一金屬焊接層之表面係高於或低於該絕緣保護層之表面或與其形成一共平面。The method for manufacturing a flip-chip light-emitting diode according to claim 20, wherein the surface of the first type of carbon/conductive material multilayer composite structure, the second type of carbon/conductive material multilayer composite structure The surface, the surface of the second metal solder layer, or/and the surface of the first metal solder layer are above or below a surface of the insulating protective layer or form a coplanar relationship therewith. 如申請專利範圍第20項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構以及該第一金屬焊接層係於絕緣保護層形成之後或之前形成。The method for manufacturing a flip-chip type light emitting diode according to claim 20, wherein the first type of carbon/conductive material multilayer composite structure and the first metal solder layer are formed after the insulating protective layer is formed or Formed before. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構以及該第二類鑽碳/導電材料多層複合結構係同時形成或分開形成。The method for manufacturing a flip-chip light-emitting diode according to claim 13, wherein the first type of carbon/conductive material multilayer composite structure and the second type of carbon/conductive material multilayer composite structure are simultaneously Formed or formed separately. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,更包含以下步驟:於該第二類鑽碳/導電材料多層複合結構形成前,於該半導體磊晶多層複合結構上形成一反射層。The method for manufacturing a flip-chip type light-emitting diode according to claim 13, further comprising the step of: forming a semiconductor epitaxial multilayer composite structure before the forming of the second type of carbon/conductive material multilayer composite structure A reflective layer is formed thereon. 如申請專利範圍第22項所述之覆晶式發光二極體之製造方法,其中,該第一類鑽碳/導電材料多層複合結構於該絕緣保護層形成後形成。The method for manufacturing a flip-chip light-emitting diode according to claim 22, wherein the first type of carbon/conductive material multilayer composite structure is formed after the insulating protective layer is formed. 如申請專利範圍第25項所述之覆晶式發光二極體之製造方法,更包含以下步驟:於該絕緣保護層形成前,於該半導體磊晶多層複合結構上形成一反射層。The method for fabricating a flip-chip type light emitting diode according to claim 25, further comprising the step of forming a reflective layer on the semiconductor epitaxial multilayer composite structure before the insulating protective layer is formed. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,其中,該絕緣保護層之材質係氮化矽、二氧化矽、絕緣類鑽碳、或其組合。The method for manufacturing a flip-chip type light-emitting diode according to claim 13, wherein the material of the insulating protective layer is tantalum nitride, cerium oxide, insulating diamond-like carbon, or a combination thereof. 如申請專利範圍第13項所述之覆晶式發光二極體之製造方法,其中,該第一半導體磊晶層以及該第一類鑽碳/導電材料多層複合結構係N型,該第二半導體磊晶層以及該第二類鑽碳/導電材料多層複合結構係P型。The method for manufacturing a flip-chip light-emitting diode according to claim 13, wherein the first semiconductor epitaxial layer and the first diamond-like carbon/conductive material multilayer composite structure are N-type, the second The semiconductor epitaxial layer and the second type of carbon/conductive material multilayer composite structure are P-type. 一種晶片板上封裝結構(chip on board,COB),包括:一電路載板;以及一如申請專利範圍第1項至第12項中任一項所述之覆晶式發光二極體,其係經由該第一金屬焊接層以及該第二金屬焊接層封裝於該電路載板。A chip on board (COB), comprising: a circuit carrier board; and a flip chip type light emitting diode according to any one of claims 1 to 12, wherein The circuit carrier is packaged via the first metal solder layer and the second metal solder layer. 如申請專利範圍第29項所述之覆晶片板上封裝結構,其中,該電路載板包含一絕緣層、以及一電路基板,該絕緣層之材質係選自由類鑽碳、氧化鋁、陶瓷、以及含鑽石之環氧樹脂所組群組之至少一者。The package structure on a wafer-on-board according to claim 29, wherein the circuit carrier comprises an insulating layer and a circuit substrate, the material of the insulating layer is selected from the group consisting of diamond-like carbon, alumina, ceramics, And at least one of the groups of diamond-containing epoxy resins. 如申請專利範圍第30項所述之覆晶片板上封裝結構,其中,該電路基板係一金屬板、一陶瓷板或一矽基板。The package structure on a wafer-on-board according to claim 30, wherein the circuit substrate is a metal plate, a ceramic plate or a substrate.
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