TW201309968A - Light source unit - Google Patents

Light source unit Download PDF

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Publication number
TW201309968A
TW201309968A TW101117818A TW101117818A TW201309968A TW 201309968 A TW201309968 A TW 201309968A TW 101117818 A TW101117818 A TW 101117818A TW 101117818 A TW101117818 A TW 101117818A TW 201309968 A TW201309968 A TW 201309968A
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TW
Taiwan
Prior art keywords
window member
light source
light
cylindrical casing
source unit
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TW101117818A
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Chinese (zh)
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TWI561768B (en
Inventor
Kenji Ishida
Toshihiro Nakajima
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Ushio Electric Inc
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Publication of TW201309968A publication Critical patent/TW201309968A/en
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Publication of TWI561768B publication Critical patent/TWI561768B/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • F21V31/005Sealing arrangements therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F21S2/005Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • F21V15/01Housings, e.g. material or assembling of housing parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • F21V31/04Provision of filling media
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Planar Illumination Modules (AREA)
  • Led Device Packages (AREA)

Abstract

Topic: To provided a light source unit for being assembled in the window allocation part and capable of achieving high water proof property, also provided is a light source unit for being assembled in the window allocation part and capable of achieving high water proof property for a long time. Solving means: The light source unit is characterized by comprising a light source module configured with a plural of LED elements on an LED substrate, it is configured in an integral cylindrical casing at borderless portion, across the window component, to radiate from the LED elements constituting the light source module; the window member is fixedly disposed in such a way that at one opening portion of the cylindrical casing is sealed and exhibits transparency; the entire border's periphery covering the cylindrical casing and the window member is filled with water impermeable sealant to form an annular sealing portion.

Description

光源單元 Light source unit

本發明係關於具備複數個LED(Light Emitting Diode)元件的光源單元,更詳細來說,關於以發出紫外光區域之光線的LED元件設為發光源,可適切使用作為油墨的固著用光源或樹脂組成物的硬化用光源等之光源單元。 The present invention relates to a light source unit having a plurality of LED (Light Emitting Diode) elements. More specifically, an LED element that emits light in an ultraviolet region is used as a light source, and a light source for fixing the ink or a light source can be suitably used. A light source unit such as a light source for curing a resin composition.

近來,發出紫外光區域之光線的LED元件的開發被展開推進,並檢討將放射此種紫外光區域之光線的LED元件,使用於先前作為光源而使用封入水銀的放電燈之各種領域。 Recently, development of an LED element that emits light in an ultraviolet region has been advanced, and an LED element that emits light in such an ultraviolet region has been examined and used in various fields in which a discharge lamp in which mercury is sealed as a light source has been used.

作為具備放射紫外光區域的光線之LED元件的某種光源單元,揭示有配置複數LED元件之LED基板被配設於散熱片上面,其外觀形狀為直方體狀的光源模組,以被在該光源模組的光放射方向前方具有開口部之鋁製的護蓋構件覆蓋之方式設置,且來自構成該光源模組之LED元件的光線,經由以封塞護蓋構件的開口部之方式設置之玻璃製的窗構件而放射之構造者(例如參照專利文獻1)。於此光源單元中,護蓋構件係於光源模組的4個側面,分別藉由利用螺絲構件來固定之複數板狀構件所形成。 As a light source unit having an LED element that emits light in a region of ultraviolet light, an LED substrate in which a plurality of LED elements are disposed is disposed on a heat sink, and a light source module having a rectangular outer shape is used. The light shielding module is disposed so as to cover the aluminum cover member having an opening in front of the light emission direction, and the light from the LED element constituting the light source module is disposed by closing the opening of the cover member. A structure in which a window member made of glass is radiated (for example, see Patent Document 1). In the light source unit, the cover member is attached to the four side faces of the light source module, and is formed by a plurality of plate members fixed by a screw member.

此種構造的光源單元係具體來說,例如專利文獻1所示,提案有使用作為光硬化型噴墨印表機裝置之用以使光硬化型的油墨固著於紙等之印刷對象物的固著用光源,除 此之外,於光硬化裝置中,更檢討使用來作為用以使含有光硬化性樹脂之樹脂組成物硬化的硬化用光源等。 Specifically, for example, as disclosed in Patent Document 1, it is proposed to use a photocurable inkjet printer device for fixing a photocurable ink to a printing object such as paper. Fixing light source, except In addition, in the light curing device, the light source for curing, which is used to cure the resin composition containing the photocurable resin, is further reviewed.

如此,於將光源單元作為油墨的固著用光源或樹脂組成物的硬化用光源等來使用之狀況中,窗構件會附著污垢。 In the case where the light source unit is used as a light source for fixing the ink or a light source for curing the resin composition, the window member adheres to the stain.

具體來說,於使用來作為油墨的固著用光源之狀況中,對於印刷對象物噴射油墨時,被噴射之油墨的一部分不附著於印刷對象物而往周圍飛濺,也會成為污垢而附著於光源單元的窗構件。又,如此附著於窗構件之光硬化型的油墨,係有因被紫外光照射而硬化,在其硬化之狀態下成為污垢而附著之狀況。 Specifically, in the case where the ink is used as the fixing light source for the ink, when the ink is ejected to the printing target, a part of the ejected ink does not adhere to the printing target and splashes around, and also adheres to the dirt. A window member of a light source unit. In addition, the photocurable ink adhered to the window member is cured by being irradiated with ultraviolet light, and is adhered to the dirt in a state of being cured.

又,於使用作為樹脂組成物的硬化用光源之狀況中,樹脂組成物所含有之矽氧烷等會蒸發,起因於附著於光源單元的窗構件而該窗構件會產生白濁(糢糊)。 Further, in the case of using a light source for curing as a resin composition, the siloxane or the like contained in the resin composition evaporates, and the window member is turbid (blurred) due to the window member attached to the light source unit.

如此一來,附著於光源單元的窗構件之附著物(污垢)也有可藉由利用附有乙醇等之有機溶劑的布擦拭窗構件來去除之狀況,但是,利用此種簡便的擦拭操作,並無法去除例如光硬化型的油墨硬化之狀態的附著物等。如此對於為了去除無法擦拭的附著物來說,需要將窗構件之附著物附著之外表面整面一定時間浸漬於有機溶劑中再洗淨。 In this way, the deposit (soil) attached to the window member of the light source unit can be removed by wiping the window member with a cloth having an organic solvent such as ethanol, but by using such a simple wiping operation, It is not possible to remove deposits and the like in a state in which the photocurable ink is hardened, for example. In order to remove the adhering material that cannot be wiped, it is necessary to immerse the surface of the window member and the surface of the window member in the organic solvent for a certain period of time and then wash it.

然而,對於為了將窗構件的外表面整面浸漬於有機溶劑中來說,需要浸漬光源單元之窗構件的配設部分,但是,在將光源單元之窗構件的配設部分浸漬於有機溶劑中時,例如有從窗構件與護蓋構件之間的間隙或護蓋構件之構 成該護蓋構件的板狀部彼此之間的間隙等,有機溶劑進入護蓋構件的內部,起因於其而配設於護蓋構件的內部之LED元件會短路之問題。 However, in order to immerse the outer surface of the window member in an organic solvent, it is necessary to impregnate the arrangement portion of the window member of the light source unit, but the immersion portion of the window member of the light source unit is immersed in an organic solvent. For example, there is a gap between the window member and the cover member or a structure of the cover member The gap between the plate-like portions of the cover member and the like causes the organic solvent to enter the inside of the cover member, and the LED element disposed inside the cover member is short-circuited.

又,於護蓋構件設置窗構件所成之構造的光源單元中,根據有於窗構件與護蓋構件之間的間隙被異物侵入,或將光源單元使用來作為油墨的固著用光源或樹脂組成物的硬化用光源等之狀況中被污垢侵入,又或於附著於光源單元的窗構件之附著物的擦拭操作中從窗構件去除之污垢(附著物)進入等之狀況,如此一來,有起因於窗構件與護蓋構件之間的間隙被異物或污垢侵入而產生弊害之虞的問題。又,除此之外,尤其在使用接著劑來固定窗構件之狀況中,例如,起因於藉由將光源單元之窗構件的配設部分浸漬於有機溶劑中等而使窗構件的接著接合部分被液體浸透,或藉由對窗構件的接著接合部分照射來自LED元件的光線(紫外光)而產生劣化等,有接著劑的接著性能降低而筒狀殼體與窗構件之間長期間無法獲得充分密接性之虞的問題。 Further, in the light source unit having the structure in which the cover member is provided with the window member, the light source unit is invaded by the gap between the window member and the cover member, or the light source unit is used as a fixing source or resin for the ink. In the case of the light source or the like for curing the composition, the dirt is intruded, or the dirt (attachment) removed from the window member in the wiping operation of the adhering matter attached to the window member of the light source unit enters the state, and the like. There is a problem that the gap between the window member and the cover member is invaded by foreign matter or dirt. Further, in addition to the above, particularly in the case of using an adhesive to fix the window member, for example, the splicing portion of the window member is caused by immersing the arrangement portion of the window member of the light source unit in an organic solvent or the like The liquid is immersed, or the light from the LED element (ultraviolet light) is irradiated to the subsequent joint portion of the window member to cause deterioration or the like, and the adhesive property of the adhesive is lowered, and the cylindrical casing and the window member are not sufficiently obtained for a long period of time. The problem of closeness.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

[專利文獻1]日本特開2011-103261號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-103261

本發明係有鑒於以上情況所發明者,其目的係提供於 窗構件的配設部分中可獲得高防水性的光源單元。 The present invention has been made in view of the above circumstances, and its object is to provide A light source unit having high water repellency can be obtained in the arrangement portion of the window member.

本發明的其他目的係提供於窗構件的配設部分中可獲得高防水性的光源單元。 Another object of the present invention is to provide a light source unit which can obtain high water repellency in an arrangement portion of a window member.

本發明的光源單元,其特徵為:具備配置複數LED元件之LED基板的光源模組,於具有無邊際部分之一體構造的筒狀殼體內,以隔著窗構件,放射來自構成該光源模組之LED元件的光線之方式配設;該窗構件,係以在該筒狀殼體之一方的開口部內封塞該一方的開口部之開口之方式被固定設置且具有透光性的窗構件; 涵蓋該筒狀殼體與該窗構件的邊際全周,形成由具有液體不透過性之填縫材所成的環狀密封部。 A light source unit according to the present invention is characterized in that: a light source module including an LED substrate on which a plurality of LED elements are disposed is provided in a cylindrical casing having a structure of an infinite portion, and is radiated from the light source module via a window member The light is disposed in the light of the LED element; the window member is a window member that is fixed to the opening of one of the cylindrical casings and that is transparent to the opening of the opening; The cylindrical casing and the entire circumference of the window member are covered to form an annular seal portion formed of a liquid-impermeable filler material.

於本發明的光源單元中,於前述筒狀殼體之開口部的內周面,設置有窗構件支持用凸部;於成為該窗構件支持用凸部的表面之來自構成光源模組的LED元件之光線被遮光之狀態的光放射方向前方側區域,藉由接著劑來接著接合窗構件為佳。 In the light source unit of the present invention, the window member supporting convex portion is provided on the inner circumferential surface of the opening of the cylindrical casing, and the LED constituting the light source module is formed on the surface of the window member supporting convex portion. It is preferable that the light is radiated to the front side region of the light in the light-shielding state, and the window member is bonded by the adhesive.

於本發明的光源單元中,於前述筒狀殼體與前述窗構件的邊際,形成有用以填充填縫材的填縫溝為佳。 In the light source unit of the present invention, it is preferable to form a caulking groove for filling the caulking material at the margin of the cylindrical casing and the window member.

依據本發明的光源單元,根據固定窗構件之筒狀殼體為具有並無邊際部分之一體構造者,並且於窗構件與筒狀 殼體的邊際,涵蓋該邊際全周,形成由具有液體不透過性之填縫材所成的環狀密封部,於筒狀殼體的外周面,並無連通外部與該筒狀殼體的內部之間隙,又,於窗構件與筒狀殼體的邊際中,連通形成於該邊際之外部與筒狀殼體之內部的間隙藉由構成環狀密封部的填縫材被確實液密封塞,故藉由筒狀殼體與窗構件構成之框狀體具有高防水構造,於由其框狀體所成之窗構件的配設部分中可獲得高防水性。 According to the light source unit of the present invention, the cylindrical casing according to the fixed window member has a body structure having no marginal portion, and the window member and the tubular member The margin of the casing covers the entire circumference of the margin, forming an annular seal formed by a liquid-impermeable filler material, and the outer peripheral surface of the cylindrical casing does not communicate with the outer casing and the cylindrical casing. In the gap between the inside of the window member and the cylindrical casing, the gap formed between the outside of the margin and the inside of the cylindrical casing is sealed by the liquid sealing body by the caulking material constituting the annular sealing portion. Therefore, the frame-shaped body composed of the cylindrical casing and the window member has a high waterproof structure, and high water repellency can be obtained in the arrangement portion of the window member formed by the frame-shaped body.

所以,本發明的光源單元,係因窗構件的配設部分具有高防水性,即使在將此窗構件的配設部分長時間浸漬於液體中之狀況,液體也不會進入筒狀殼體的內部。 Therefore, the light source unit of the present invention has high water repellency due to the arrangement portion of the window member, and the liquid does not enter the cylindrical casing even when the arrangement portion of the window member is immersed in the liquid for a long period of time. internal.

又,本發明的光源單元,係因形成於窗構件與筒狀殼體的邊際之間隙藉由構成環狀密封部的填縫材封塞之狀態,不會產生起因於其間隙被異物或污垢侵入的弊害。 Further, in the light source unit of the present invention, the gap formed between the window member and the cylindrical casing is sealed by the caulking material constituting the annular sealing portion, and the foreign matter or the dirt caused by the gap is not generated. The harm of intrusion.

於本發明的光源單元中,設為於筒狀殼體之開口部的內周面設置窗構件支持用凸部,並於此窗構件支持用凸部的表面之成為來自構成光源模組LED元件的光線被遮光之狀態的光放射方向前方側區域,接著接合窗構件的構造,藉此,可使窗構件的接著接合部分位於環狀密封部的內方側,並且可防止構成該接著接合部分的接著劑被紫外光照射,故即使接著劑為不具有對紫外光的耐光性及液體不透過性者,也不會有被紫外光照射之狀況,或因浸透液體而接著劑劣化,使得接著性能降低,維持筒狀殼體與窗構件之間的密著性,結果,藉由環狀密封部,維持窗構件與 筒狀殼體的邊際被液密封止之狀態,所以,於窗構件的配設部分中,可長期間獲得高防水性。 In the light source unit of the present invention, the window member supporting convex portion is provided on the inner circumferential surface of the opening of the cylindrical casing, and the surface of the window member supporting convex portion is derived from the LED element constituting the light source module. The light is blocked in the light-emitting direction of the front side region, and then the structure of the window member is joined, whereby the subsequent joint portion of the window member can be positioned on the inner side of the annular seal portion, and the subsequent joint portion can be prevented from being formed. The adhesive is irradiated with ultraviolet light, so even if the adhesive is not resistant to ultraviolet light and liquid impermeability, there is no ultraviolet light irradiation, or the adhesive is deteriorated by the liquid permeation, so that The performance is lowered, and the adhesion between the cylindrical casing and the window member is maintained, and as a result, the window member is maintained by the annular seal portion. Since the margin of the cylindrical casing is sealed by the liquid, high water repellency can be obtained for a long period of time in the arrangement portion of the window member.

以下,針對本發明的實施形態,進行詳細說明。 Hereinafter, embodiments of the present invention will be described in detail.

圖1係揭示本發明光源單元的構造之一例的說明用立體圖,圖2係揭示圖1的光源單元之筒狀殼體的內部構造的說明用部分放大剖面圖,圖3係揭示構成圖1的光源單元之光源模組的說明用立體圖。 1 is a perspective view for explaining an example of a structure of a light source unit of the present invention, and FIG. 2 is a partially enlarged cross-sectional view for explaining an internal structure of a cylindrical case of the light source unit of FIG. 1, and FIG. 3 is a view showing the configuration of FIG. A perspective view of the light source module of the light source unit is used.

此光源單元10係具備複數LED元件22被排列於上面(圖2及圖3之上面)上之矩形狀的LED基板23是配設在具有直方體狀之外觀形狀的散熱片25之上面(圖2及圖3之上面)所成之構造的光源模組20,而該光源模組20具有以於矩形筒狀的筒狀殼體30內,從該筒狀殼體30之一方(圖1及圖2之上方)的開口(以下,亦稱為「光放射開口」)放射來自構成光源模組20之複數LED元件22的光線之方式配設所成的構造者。然後,於筒狀殼體30中,封塞該光放射開口,且具有構成光源模組20之LED基板23及用以保護複數LED元件22之具有透光性的窗構件35,在被收容於該光放射開口部內之狀態下固定設置於具有光放射開口的開口部(以下,亦稱為「光放射開口部」),於此窗構件35與筒狀殼體30的邊際,形成有由涵蓋其全周而具有液體不透過性的填縫材所成之矩形環狀的環狀密封部40。 The light source unit 10 is provided with a rectangular LED substrate 23 in which a plurality of LED elements 22 are arranged on the upper surface (upper surface of FIGS. 2 and 3), and is disposed on a heat sink 25 having a rectangular parallelepiped appearance shape. 2 and the top of FIG. 3) the light source module 20 having the structure, and the light source module 20 has a cylindrical casing 30 in a rectangular shape, from one of the cylindrical casings 30 (FIG. 1 and The opening (above, also referred to as "light emission opening") of FIG. 2 is configured to emit light from the plurality of LED elements 22 constituting the light source module 20. Then, the light-emitting opening is sealed in the cylindrical casing 30, and the LED substrate 23 constituting the light source module 20 and the light-transmitting window member 35 for protecting the plurality of LED elements 22 are housed in In the light emitting opening portion, the opening portion (hereinafter also referred to as "light emitting opening portion") having a light emitting opening is fixedly disposed, and the window member 35 and the cylindrical case 30 are formed to be covered. A rectangular annular annular seal portion 40 formed of a liquid-impermeable filler material throughout the circumference.

於此圖的範例中,於構成光源模組20的散熱片25之下面(圖2之下面)側,配設有用以對該光源模組20從外部電源供給電力的電力供給機構(未圖示),並以覆蓋此電力供給機構,並且覆蓋筒狀殼體30之另一方開口(圖1及圖2之下方)之方式,設置有複數金屬製的板狀構件18A藉由螺絲構件19螺合所形成之殼體18,藉由此殼體18與筒狀殼體30來形成護蓋構件15。又,於構成護蓋構件15的殼體18,設置有用以連接外部電源的電源供給連接器17。再者,在本實施例中,作為用以形成殼體18的複數構造構件,使用金屬製的板狀構件18A,但是,殼體18相關之複數構造構件並不限定於板狀構件,作為區塊狀者亦可。 In the example of the figure, a power supply mechanism for supplying power to the light source module 20 from an external power source is disposed on the lower surface (lower side in FIG. 2) of the heat sink 25 constituting the light source module 20 (not shown). And covering the electric power supply mechanism and covering the other opening of the cylindrical casing 30 (below the FIGS. 1 and 2), the plate-like member 18A made of a plurality of metals is screwed by the screw member 19. The formed housing 18 forms the cover member 15 by the housing 18 and the cylindrical housing 30. Further, a power supply connector 17 for connecting an external power source is provided to the casing 18 constituting the cover member 15. Further, in the present embodiment, the metal plate member 18A is used as the plurality of structural members for forming the casing 18, but the plurality of structural members associated with the casing 18 are not limited to the plate member as the region. Blocks are also available.

於LED基板23的表面,如圖3所示,複數(於圖例中為32個)LED元件22以等間隔配置成兩列,於該LED基板23的背面,設置有用以對複數LED元件22供給電力的連接器(未圖示)。 As shown in FIG. 3, a plurality of (32 in the illustrated example) LED elements 22 are arranged in two rows at equal intervals on the surface of the LED substrate 23, and are provided on the back surface of the LED substrate 23 to supply the plurality of LED elements 22. Power connector (not shown).

作為LED元件22,使用放射紫外光區域之光線者,具體來說,例如峰值發光波長為365nm、385nm及405nm者。 As the LED element 22, a person who emits light in an ultraviolet light region is used, and specifically, for example, peak light emission wavelengths are 365 nm, 385 nm, and 405 nm.

作為構成LED基板23的基材,使用因應LED元件22的種類等之適合者,例如可使用氮化鋁製者等。 As the base material constituting the LED substrate 23, those suitable for the type of the LED element 22 and the like are used, and for example, aluminum nitride can be used.

散熱片25,係如圖3所示,用以冷卻排列於LED基板23上之LED元件22者,例如於具有銅製的立方體狀之外觀形狀的散熱片本體25A之內部,例如形成有用以使 冷卻水等之冷卻媒體流通的流通流路,用以對於此流通流路供給冷卻媒體的供給部(未圖示),與用以從該流通流路排出冷卻媒體的排出部(未圖示)被設置於散熱片本體25A的外表面之LED基板23所位於之區域以外的區域所構成者。再者,在本實施例中已揭示使用冷卻媒體來進行冷卻之構造的散熱片,但是,散熱片作為例如藉由附風扇之散熱片等的風扇等來進行強制空冷的構造者亦可。 As shown in FIG. 3, the heat sink 25 is for cooling the LED element 22 arranged on the LED substrate 23, for example, inside the heat sink body 25A having a cubic shape of a copper shape, for example, forming a useful a circulation flow path through which a cooling medium such as cooling water flows, a supply unit (not shown) for supplying a cooling medium to the circulation flow path, and a discharge unit (not shown) for discharging the cooling medium from the circulation flow path It is constituted by a region other than the region in which the LED substrate 23 on the outer surface of the fin body 25A is located. In the present embodiment, a heat sink having a structure in which a cooling medium is used for cooling is disclosed. However, the heat sink may be configured to be forced air-cooled by, for example, a fan such as a heat sink with a fan.

筒狀殼體30係如圖4所示,具有沒有邊際部分之一體構造者。 The cylindrical casing 30 is as shown in Fig. 4, and has a body structure without a marginal portion.

在此,於本說明書中,所謂「沒有邊際部分之一體構造」係表示例如藉由利用切削加工等來一體形成所得之不具有接合部分的構造,或藉由複數構件所構成,雖然具有繫合構件彼此之接合部分,但其接合部分例如藉由熔接等以該接合部分沒有間隙之方式形成,對於液體具有密閉性的構造。 In the present specification, the term "the structure of the body having no marginal portion" means that the obtained structure having no joint portion is integrally formed by cutting or the like, or is constituted by a plurality of members, although it has a structure. The joint portion of the members is formed, but the joint portion is formed such that the joint portion has no gap by welding or the like, and has a hermetic structure with respect to the liquid.

於此圖例中,筒狀殼體30係矩形筒狀且具有4個側面部的構造者,但是,該等4個側面部30A、30B、30C、30D為連續構造,不具有接合部分及邊際部分者。又,於筒狀殼體30的外周面中,各端緣角進行倒角處理。再者,本實施例之筒狀殼體30係藉由對金屬區塊作切削加工而一體成形所成者,且於4個側面部之相互鄰接之側面部之間也不具有接合部分及邊際部分者,但是,筒狀殼體係例如4個板狀構件藉由熔接等來接合形成,板狀構件彼此繫合之4個接合部分於該接合部分並無間隙所形成的構造 者亦可。 In this example, the cylindrical casing 30 is a rectangular tubular shape and has four side portions. However, the four side portions 30A, 30B, 30C, and 30D have a continuous structure and do not have a joint portion and a margin portion. By. Further, in the outer peripheral surface of the cylindrical casing 30, each end edge angle is chamfered. Further, the cylindrical casing 30 of the present embodiment is integrally formed by cutting a metal block, and does not have a joint portion and a margin between the adjacent side portions of the four side portions. In some cases, however, the cylindrical casing is formed by, for example, welding of four plate-like members by welding or the like, and the four joint portions to which the plate-like members are coupled to each other have no gap formed at the joint portion. Also available.

又,於筒狀殼體30內,形成有收容光源模組20,並且用以於光放射開口部內受容窗構件35的窗構件受容空間。 Further, in the cylindrical casing 30, a light source module 20 is housed, and a window member receiving space for receiving the window member 35 in the opening portion of the light is formed.

於此圖例中,窗構件受容空間係藉由筒狀殼體30之光放射開口部的內周面與後述之窗構件支持用凸部33所形成,具有可將窗構件35配設成其外表面36位於比筒狀殼體30之光放射開口側的前端面31所位在高度更下方的位置(圖2之下方)之狀態的深度。具體來說,窗構件受容空間的深度(筒狀殼體30的前端面31與窗構件支持用凸部33的側面33A之離開距離)為2mm。 In this illustration, the window member receiving space is formed by the inner peripheral surface of the light-emitting opening of the cylindrical casing 30 and the window member supporting convex portion 33 which will be described later, and the window member 35 can be disposed outside. The surface 36 is located at a depth that is lower than the height of the front end surface 31 of the tubular casing 30 on the light emission opening side (lower in FIG. 2). Specifically, the depth of the window member receiving space (the distance between the front end surface 31 of the cylindrical casing 30 and the side surface 33A of the window member supporting convex portion 33) is 2 mm.

筒狀殼體30係因應應收容於其內部的構造構件,具體來說,因應光源模組20及窗構件35等的適切形狀,但是,其厚度係尤其在排列複數光源單元10來使用之狀況中,為了藉由使相互鄰接的光源單元10之窗構件35接近,抑制發光不連續區域變大而縮小(例如2.5mm以下)為佳。 The cylindrical case 30 is a structural member to be accommodated therein, and specifically, a suitable shape of the light source module 20 and the window member 35, but the thickness thereof is particularly used in the case where the plurality of light source units 10 are arranged. In order to make the window member 35 of the light source unit 10 adjacent to each other close to each other, it is preferable to suppress the light-emitting discontinuous area from becoming large (for example, 2.5 mm or less).

於此圖例中,筒狀殼體30係圍繞窗構件受容空間的內周面相關部分相較於其他部分,具有較大的厚度,圍繞窗構件受容空間的內周面相關部分之厚度為3.4mm。又,關於其他部分(圍繞窗構件受容空間的內周面相關部分以外的部分)的厚度,短邊的側面(側面部30A,30C)的厚度較小為佳,但是,長邊的側面(側面部30B,30D)需要保持機械強度,故長邊的側面之厚度比短邊的側面之 厚度還大,例如可將長邊的側面之厚度設為2mm,短邊的側面之厚度設為1.5mm。 In this illustration, the cylindrical casing 30 has a larger thickness around the inner peripheral surface-related portion of the receiving space of the window member than the other portions, and the thickness of the relevant portion of the inner peripheral surface surrounding the receiving space of the window member is 3.4 mm. . Further, regarding the thickness of the other portion (the portion other than the portion related to the inner peripheral surface of the receiving space of the window member), the thickness of the side surface (side surface portions 30A, 30C) of the short side is preferably small, but the side of the long side (side surface) The parts 30B, 30D) need to maintain mechanical strength, so the thickness of the side of the long side is thinner than the side of the short side. The thickness is also large. For example, the thickness of the side surface of the long side can be set to 2 mm, and the thickness of the side surface of the short side can be set to 1.5 mm.

作為筒狀殼體30的材質,使用具有對於為了去除附著於窗構件35的外表面36之附著物(污垢)所使用之有機溶劑的耐藥品性的金屬或樹脂。具體來說,例如可舉出鋁等。 As the material of the cylindrical case 30, a metal or a resin having chemical resistance to an organic solvent used for removing adhering matter (soil) adhering to the outer surface 36 of the window member 35 is used. Specifically, for example, aluminum or the like can be mentioned.

於此圖例中,於筒狀殼體30的外周面全面,根據防止光現的散亂之觀點,施加黑色耐酸鋁處理(black alumite treatment)。又,於筒狀殼體30的內周面,圍繞來自構成光源模組20的LED元件22之光線到達固定於光放射開口部之窗構件35為止的光路徑之區域(以下亦稱為「光路徑圍繞面」),根據使來自構成光源模組20的LED元件22之光線以高效率從窗構件35放射之觀點,施加鏡面加工。 In this illustration, the outer peripheral surface of the cylindrical casing 30 is comprehensive, and a black alumite treatment is applied from the viewpoint of preventing scattering of light. Further, on the inner circumferential surface of the cylindrical casing 30, the light path from the LED element 22 constituting the light source module 20 reaches the light path region fixed to the window member 35 of the light emission opening portion (hereinafter also referred to as "light" The path surrounding surface is applied by mirror processing from the viewpoint of radiating light from the LED element 22 constituting the light source module 20 from the window member 35 with high efficiency.

又,於筒狀殼體30,在光放射開口部的內周面設置有窗構件支持用凸部33,並於此窗構件支持用凸部33的表面之來自構成光源模組20的LED元件22之光線被遮光的狀態之光放射方向前方區域,藉由接著劑(以下亦稱為「窗構件固定用接著劑」)接著接合窗構件35並支持固定,藉此,於筒狀殼體30的光放射開口部中固定窗構件35。 Further, in the cylindrical casing 30, the window member supporting convex portion 33 is provided on the inner peripheral surface of the light radiating opening portion, and the surface of the window member supporting convex portion 33 from the LED element constituting the light source module 20 The light in the light-shielding state of the light-shielding state of 22 is bonded to the window member 35 by the adhesive (hereinafter also referred to as "the adhesive for fixing the window member"), and is supported by the window member 35. The window member 35 is fixed to the light emitting opening.

此窗構件支持用凸部33係由沿著涵蓋光放射開口部之內周面的全周形成光放射開口的前端內周緣31A延伸之矩形環狀的突緣部所成,往垂直於筒狀殼體30的內周面 之方向突起,其剖面形狀為四角狀者。 The window member supporting convex portion 33 is formed by a rectangular annular flange portion extending along the inner peripheral edge 31A of the distal end of the light emitting opening that surrounds the inner circumferential surface of the light emitting opening, and is perpendicular to the cylindrical shape. Inner peripheral surface of the housing 30 The direction of the protrusion is a quadrangular shape.

然後,如圖5所示,窗構件35的內表面37之周緣部分位於垂直於窗構件支持用凸部33的表面之筒狀殼體30的內周面之面,亦即,窗構件支持用凸部33的側面中光放射方向前方側(圖5之上方側)之側面(以下亦稱為「窗構件載置面」)33A上,並於其窗構件35的內表面37之周緣部分與窗構件載置面33A之間的間隙,形成有由窗構件固定用接著劑所成的窗構件固定用接著劑層45。此窗構件固定用接著劑層45係僅形成於窗構件支持用凸部33的表面中來自構成光源模組20的LED元件22之光線被遮光的狀態之窗構件載置面33A上的區域內者,並不會形成於該窗構件載置面33A以外的區域,亦即被來自構成光源模組20的LED元件22之光線照射的區域。 Then, as shown in FIG. 5, the peripheral portion of the inner surface 37 of the window member 35 is located on the inner peripheral surface of the cylindrical casing 30 perpendicular to the surface of the window member supporting convex portion 33, that is, the window member is supported. The side surface of the convex portion 33 on the front side (the upper side in FIG. 5) of the light emission direction (hereinafter also referred to as "window member mounting surface") 33A is formed on the peripheral portion of the inner surface 37 of the window member 35. The window member fixing adhesive layer 45 formed of the window member fixing adhesive is formed in the gap between the window member mounting surfaces 33A. The window member fixing adhesive layer 45 is formed only in the region on the window member mounting surface 33A in which the light from the LED element 22 constituting the light source module 20 is shielded from light on the surface of the window member supporting convex portion 33. It is not formed in a region other than the window member mounting surface 33A, that is, a region irradiated with light from the LED elements 22 constituting the light source module 20.

於此圖例中,窗構件支持用凸部33係一體設置於筒狀殼體30,此窗構件支持用凸部33與筒狀殼體30具有無邊際部分的一體構造者。再者,在本實施例中,窗構件支持用凸部33一體設置的筒狀殼體30係藉由切削加工金屬區塊所形成之不具有接合部分者,但是,即使利用熔接等來接合複數板狀構件,也可於窗構件支持用凸部與筒狀殼體形成無邊際部分的一體構造。 In this illustration, the window member supporting projection 33 is integrally provided to the cylindrical casing 30, and the window member supporting projection 33 and the cylindrical casing 30 have an integral structure with no marginal portion. Further, in the present embodiment, the cylindrical member 30 integrally provided by the window member supporting convex portion 33 is formed by cutting the metal block without the joint portion, but the joint is even joined by welding or the like. The plate-like member may have an integral structure in which the window member supporting convex portion and the cylindrical casing form an infinite portion.

又,對窗構件支持用凸部33的表面之圍繞窗構件受容空間的窗構件載置面33A以外之區域,具體來說,光放射方向後方側(圖5之下方側)的側面33B及前端面33C,與筒狀殼體30的光路徑圍繞面相同,施加有鏡面加工 。 In addition, a region other than the window member mounting surface 33A surrounding the window member receiving space of the surface of the window member supporting convex portion 33, specifically, the side surface 33B and the front end on the rear side (the lower side in FIG. 5) in the light emission direction The surface 33C is the same as the light path surrounding surface of the cylindrical casing 30, and is subjected to mirror finishing. .

垂直於窗構件支持用凸部33之筒狀殼體30的內周面之方向的尺寸(以下亦稱為「突出高度」),係設為該窗構件支持用凸部33可充分支持固定窗構件35,又,因應需要,環狀密封部40不會被來自構成光源模組20的複數LED元件22之光線照射的尺寸為佳。 The dimension perpendicular to the direction of the inner circumferential surface of the cylindrical casing 30 of the window member supporting convex portion 33 (hereinafter also referred to as "projecting height") is such that the window member supporting convex portion 33 can sufficiently support the fixed window The member 35, and, if necessary, the annular seal portion 40 is preferably not sized to be irradiated with light from the plurality of LED elements 22 constituting the light source module 20.

於此圖例中,窗構件支持用凸部33的突出高度係自圍繞窗構件受容空間的筒狀殼體30之內周面的突出高度為2.1mm,自光路徑圍繞面的突出高度為3mm。 In this illustration, the protruding height of the window member supporting convex portion 33 is 2.1 mm from the inner circumferential surface of the cylindrical casing 30 surrounding the window member receiving space, and the protruding height from the light path surrounding surface is 3 mm.

作為用以固定窗構件35的窗構件固定用接著劑,使用因應窗構件支持用凸部33的材質、窗構件35的材質及需要因應筒狀殼體30的材質等之適合者,但是,根據將窗構件固定用接著劑塗佈於窗構件支持用凸部33的窗構件載置面33A之作業性的觀點來看,低黏度者為佳,例如可使用矽氧橡膠系接著劑等。 As the window member fixing adhesive for fixing the window member 35, the material of the window member supporting convex portion 33, the material of the window member 35, and the material of the cylindrical casing 30 are required to be suitable, but The workability of the window member fixing adhesive 33 applied to the window member mounting surface 33A of the window member supporting convex portion 33 is preferable, and a low viscosity is preferable, and for example, a silicone rubber-based adhesive or the like can be used.

作為矽氧橡膠系接著劑的理想具體例,例如可舉出「KER-2600(A/B)」及「KER-2500(A/B)」(任一皆為信越化學工業股份有限公司製)等的熱硬化者。 As a specific example of the silicone rubber-based adhesive, for example, "KER-2600 (A/B)" and "KER-2500 (A/B)" (any one is manufactured by Shin-Etsu Chemical Co., Ltd.) Such as the heat hardener.

窗構件35係如圖6所示,例如厚度1.75mm的平板狀,且以受容於筒狀殼體30之光放射開口部內之窗構件受容空間,可封塞該筒狀殼體30的光放射開口之方式,具有適用於該光放射開口部的形狀者。 As shown in FIG. 6, the window member 35 is, for example, a flat plate having a thickness of 1.75 mm, and is accommodated in a window member receiving space in the light-emitting opening portion of the cylindrical casing 30, and can block the light emission of the cylindrical casing 30. The form of the opening has a shape suitable for the light emitting opening portion.

於圖例中,窗構件35係具有僅稍微比筒狀殼體30的光放射開口之橫縱尺寸小的橫縱尺寸之矩形平板者,如圖 5所示,其外周面38比涵蓋全周圍繞筒狀殼體30的窗構件受容空間之內周面更為於內方側之方式配置,於此窗構件35的外周面38與圍繞筒狀殼體30之窗構件受容空間的內周面之間,涵蓋其全周形成有間隙。又,於此間隙,於光放射方向後方側(圖5之下方側)的區域(內方側的區域)中形成有窗構件固定用接著劑層45,又,於光放射方向前方側(圖5之上方側)的區域(外方側的區域)中,如後述般填充填縫材。又,於此間隙之形成窗構件固定用接著劑層45的區域,不會被來自構成光源模組20的LED元件22之直接光線照射。 In the illustrated example, the window member 35 has a rectangular flat plate having a horizontal and vertical dimension that is only slightly smaller than the horizontal and vertical dimensions of the light-emitting opening of the cylindrical casing 30, as shown in the figure. As shown in Fig. 5, the outer peripheral surface 38 is disposed on the inner side of the inner peripheral surface of the window member receiving space surrounding the cylindrical casing 30 over the entire circumference, and the outer peripheral surface 38 of the window member 35 is surrounded by the cylindrical shape. A gap is formed between the inner peripheral surfaces of the receiving space of the window member of the casing 30, covering the entire circumference thereof. Further, in this gap, the window member fixing adhesive layer 45 is formed in the region (inner side region) on the rear side (the lower side in FIG. 5) in the light emission direction, and is also on the front side in the light emission direction (Fig. In the area on the upper side of the fifth side (the area on the outer side), the caulking material is filled as will be described later. Further, the region of the adhesive member layer 45 for forming the window member in this gap is not irradiated with direct light from the LED element 22 constituting the light source module 20.

作為窗構件35的材質,使用具有可透射來自構成光源模組20的LED元件22之光線的透光性,並且具有對於為了去除附著於該窗構件35的外表面36之附著物(污垢)所使用之有機溶劑的耐藥品性的玻璃或樹脂。具體來說,例如可舉出硼矽酸玻璃等。 As the material of the window member 35, light transmission having light transmissive from the LED element 22 constituting the light source module 20 is used, and has an attachment (dirt) for removing the outer surface 36 attached to the window member 35. A glass or resin that is resistant to chemicals using an organic solvent. Specifically, for example, borosilicate glass or the like can be mentioned.

又,於窗構件35,藉由對光放射方向前方側(圖6(b)之上方側)的端緣角作倒角,於外表面36與外周面38之間,涵蓋其全周形成倒角面39,藉由此倒角面39與外周面38構成窗構件35之周緣部。 Further, the window member 35 is chamfered at the edge angle of the front side (upper side in FIG. 6(b)) of the light emission direction, and is formed between the outer surface 36 and the outer peripheral surface 38 so as to cover the entire circumference thereof. The corner surface 39 constitutes a peripheral portion of the window member 35 by the chamfered surface 39 and the outer peripheral surface 38.

於圖例中,對窗構件35施加45度倒角加工,外周面38相關部分的厚度(內表面37與倒角面38的離開距離)為0.75mm。 In the illustration, the window member 35 is subjected to a 45 degree chamfering process, and the thickness of the relevant portion of the outer peripheral surface 38 (the distance between the inner surface 37 and the chamfered surface 38) is 0.75 mm.

然後,藉由窗構件35的周緣部,與圍繞筒狀殼體30之窗構件受容空間的內周面,形成窗構件35與筒狀殼體 30的邊際,於該邊際,藉由涵蓋其全周,形成於該窗構件35的周緣部,與圍繞該筒狀殼體30之窗構件受容空間的內周面之間的間隙,形成用以填充填縫材的填縫溝42。 Then, the window member 35 and the cylindrical casing are formed by the peripheral portion of the window member 35 and the inner peripheral surface surrounding the receiving space of the window member of the cylindrical casing 30. At the margin of this 30, a gap formed between the peripheral portion of the window member 35 and the inner peripheral surface of the receiving space of the window member surrounding the cylindrical casing 30 is formed by covering the entire circumference thereof. The caulking groove 42 of the caulking material is filled.

藉由於窗構件35與筒狀殼體30的邊際,形成填縫溝42,可控制環狀密封部40的形成位置及其尺寸等,為此,可防止經由窗構件35放射之來自構成光源模組20的LED元件22之光線的進行因為環狀密封部40被阻礙。 By forming the caulking groove 42 by the margin of the window member 35 and the cylindrical casing 30, the position at which the annular seal portion 40 is formed, its size, and the like can be controlled, and for this purpose, it is possible to prevent the light source mold from being radiated through the window member 35. The light rays of the LED elements 22 of the group 20 are blocked because the annular seal portion 40 is blocked.

填縫溝42係根據填充填縫材得作業性及窗構件35的定位等之觀點來看,具有隨著溝深度變大而溝寬度變小之形狀為佳。 The caulking groove 42 is preferably a shape in which the groove width becomes smaller as the groove depth becomes larger, from the viewpoint of the workability of filling the caulking material and the positioning of the window member 35.

又,填縫溝42的溝深度係0.9~1.75mm為佳。 Further, the groove depth of the caulking groove 42 is preferably 0.9 to 1.75 mm.

於圖例中,填縫溝42係藉由圍繞筒狀殼體30之窗構件受容空間的內周面,與窗構件35的倒角面39及連續於該倒角面39的外周面38之光放射方向前方側的區域之間的間隙所形成,隨著溝深度越大則溝寬度越小,其剖面形狀為略直角三角形者,最大溝寬度為1mm,最小溝寬度為0.1mm,最大溝深度(自窗構件35的外表面36之最大溝深度)為1.75mm。 In the illustrated example, the caulking groove 42 is formed by the inner peripheral surface of the receiving space surrounding the window member of the cylindrical casing 30, the chamfered surface 39 of the window member 35, and the light of the outer peripheral surface 38 continuous with the chamfered surface 39. The gap between the areas on the front side of the radial direction is formed. The larger the groove depth is, the smaller the groove width is, and the cross-sectional shape is a slightly right-angled triangle. The maximum groove width is 1 mm, the minimum groove width is 0.1 mm, and the maximum groove depth is (The maximum groove depth from the outer surface 36 of the window member 35) is 1.75 mm.

環狀密封部40係於筒狀殼體30與窗構件35的邊際中,用以將藉由筒狀殼體30之光放射開口部的內周面與窗構件35的周緣部所構成之邊際面之間的間隙,以隔著該間隙而外部與光源單元10的內部,亦即筒狀殼體30的內部不會連通之方式封塞者,並於窗構件35與筒狀殼體30的接著接合部分之外方側(圖5之上方側)中以包圍窗 構件35的周緣部之方式設置。 The annular seal portion 40 is formed at the margin of the cylindrical casing 30 and the window member 35, and is used to cover the margin of the inner peripheral surface of the opening portion and the peripheral portion of the window member 35 by the light of the cylindrical casing 30. The gap between the faces is blocked by the outside of the light source unit 10, that is, the inside of the cylindrical casing 30, and the window member 35 and the cylindrical casing 30 are blocked by the gap. Then in the outer side of the joint portion (the upper side of FIG. 5) to surround the window The peripheral portion of the member 35 is provided.

環狀密封部40係根據以高效率利用經由窗構件35放射之來自構成光源模組20的LED元件22之光線的觀點來看,以位於比筒狀殼體30的光放射開口側之前端面31所位在的高度更下方側(圖5之下方側)的區域內,且於窗構件35之外表面36不會覆蓋外周緣36A之方式形成為佳。又,根據單元配置的觀點來看,以不覆蓋形成窗構件35之外表面36的外周緣36A及筒狀殼體30之光放射開口的前端內周緣31A,且不從前端面31突出之方式形成為佳。 The annular seal portion 40 is located on the front end surface 31 of the light-emitting opening side of the cylindrical casing 30 from the viewpoint of efficiently using the light from the LED element 22 constituting the light source module 20 radiated through the window member 35. It is preferable that the height of the window member 35 is not covered by the outer peripheral edge 36A in the region of the lower side (the lower side of FIG. 5). Further, from the viewpoint of the unit arrangement, the outer peripheral edge 36A that forms the outer surface 36 of the window member 35 and the inner peripheral edge 31A of the front end surface 31 of the light emitting opening of the cylindrical casing 30 are not covered. It is better.

於此圖的範例中,環狀密封部40係藉由於填縫溝42內填充填縫材所形成,且位於比筒狀殼體30的光放射開口側之前端面31所位於高度更下方側的區域內,又,環狀密封部40之內方側的周緣41A位於比窗構件35之外表面36的外周緣36A所位於高度更下方位置,環狀密封部40之外方側的周緣41B位於比形成筒狀殼體30之光放射開口的前端內周緣31A所位在的高度更下方的位置,窗構件35的外周緣36A及筒狀殼體30的前端內周緣31A為涵蓋其全周露出的狀態。在此種狀態中,有在以筒狀殼體30的前端內周緣31A為基準,使光照射對象物等面接觸來進行硬化處理等時,可正確確保一定距離,且可確保穩定的照射量之優點。 In the example of the figure, the annular seal portion 40 is formed by filling the caulking material in the caulking groove 42 and located at a lower side than the height of the front end surface 31 of the cylindrical housing 30 on the light emission opening side. In the region, the peripheral edge 41A on the inner side of the annular seal portion 40 is located lower than the height of the outer peripheral edge 36A of the outer surface 36 of the window member 35, and the peripheral edge 41B on the outer side of the annular seal portion 40 is located. The outer peripheral edge 36A of the window member 35 and the inner peripheral edge 31A of the front end of the cylindrical casing 30 cover the entire circumference thereof at a position lower than the height at which the inner peripheral edge 31A of the front end of the light emitting opening of the cylindrical casing 30 is located. status. In such a state, when a surface such as a light-irradiating object is brought into contact with the front end 31A of the front end of the cylindrical casing 30 to perform a hardening treatment or the like, a certain distance can be accurately ensured, and a stable irradiation amount can be secured. The advantages.

作為用以形成環狀密封部40的填縫材,使用具有液體不透過性,並且具有對於為了去除附著於窗構件35的 外表面36之附著物(污垢)所使用之有機溶劑的耐藥品性者,又,光源單元10的構造上,對環狀密封部40照射來自構成光源模組20的LED元件22之光線時,使用具有液體不透過性及耐藥品性,並且具有耐光性(耐紫外光性)者為佳。 As a caulking material for forming the annular seal portion 40, liquid impermeability is used, and has a function for removing the adhesion to the window member 35. When the chemical resistance of the organic solvent used for the deposit (dirt) of the outer surface 36 is changed, the light source unit 10 is configured to illuminate the annular seal portion 40 with the light from the LED element 22 constituting the light source module 20. It is preferred to use liquid impermeability and chemical resistance, and to have light resistance (UV resistance).

作為填縫材的具體例,例如可使用聚矽氧系填縫材等,又,作為聚矽氧系填縫材的理想具體例,例如可舉出「S-45W」(信越化學工業有限公司製)及「TOSSEAL381W」(邁圖高新材料日本有限公司(Momentive Performance Materials Japan)製)等之1成分室溫硬化型者,「TSE3261-G」(邁圖高新材料日本有限公司製)等之1成分熱硬化型者。 As a specific example of the caulking material, for example, a polyfluorene-based caulking material or the like can be used, and as a specific example of the polyfluorene-based caulking material, for example, "S-45W" (Shin-Etsu Chemical Industry Co., Ltd.) "1", such as "TOSSEAL381W" (made by Momentive Performance Materials Japan Co., Ltd.), "TSE3261-G" (made by Momentive Advanced Materials Japan Co., Ltd.) Ingredients that are thermosetting.

依據以上構造的光源單元10,根據固定窗構件35之筒狀殼體30為具有並無邊際部分之一體構造者,並且於窗構件35與筒狀殼體30的邊際,涵蓋該邊際全周,形成由具有液體不透過性之填縫材所成的環狀密封部40,於筒狀殼體30的外周面,沒有連通外部與該筒狀殼體30的內部之間隙,又,於窗構件35與筒狀殼體30的邊際中,形成於構成該邊際之窗構件35的外周面38及由倒角面39所成的周緣部,與圍繞筒狀殼體30之窗構件受容空間的內周面之間,且連通外部與筒狀殼體30之內部的間隙藉由構成環狀密封部40的填縫材被確實液密封塞,於筒狀殼體30固定窗構件35所構成之框狀體成為具有高防水構造者,於由其框狀體所成之窗構件35的配設部分中可獲 得高防水性。 According to the light source unit 10 configured as above, the cylindrical casing 30 according to the fixed window member 35 has a body structure having no marginal portion, and the margin of the window member 35 and the cylindrical casing 30 covers the entire circumference of the margin, An annular seal portion 40 formed of a liquid-impermeable filler material is formed on the outer peripheral surface of the cylindrical casing 30, and there is no gap between the outer portion and the inner portion of the cylindrical casing 30, and the window member 35 and the margin of the cylindrical casing 30 are formed on the outer peripheral surface 38 of the marginal window member 35 and the peripheral edge portion formed by the chamfered surface 39, and the inside of the receiving space of the window member surrounding the cylindrical casing 30. Between the circumferential surfaces, and the gap between the external portion and the inside of the cylindrical casing 30 is sealed by the liquid sealing material constituting the annular sealing portion 40, and the frame formed by the cylindrical casing 30 fixing the window member 35 is formed. The shape becomes a structure having a high waterproof structure, and is obtained in a portion of the window member 35 formed by the frame body. High water resistance.

所以,光源單元10係因窗構件35的配設部分具有高防水性,即使在將此窗構件35的配設部分在兩小時的長時間中浸漬於液體中之狀況,液體也不會進入筒狀殼體30的內部。 Therefore, since the light source unit 10 has high water repellency due to the arrangement portion of the window member 35, even if the arrangement portion of the window member 35 is immersed in the liquid for a long period of two hours, the liquid does not enter the cylinder. The inside of the casing 30.

又,光源單元10係因成為窗構件35與筒狀殼體30的邊際中形成之間隙藉由構成環狀密封部40的填縫材封塞之狀態,不會產生起因於其間隙被異物或污垢侵入的弊害。 Further, the light source unit 10 is in a state in which the gap formed between the window member 35 and the cylindrical casing 30 is sealed by the caulking material constituting the annular seal portion 40, and the gap is not caused by the foreign matter or The harmful effects of dirt intrusion.

又,於光源單元10中,窗構件35藉由窗構件固定用接著劑而接著接合於設置在筒狀殼體30的內周面之窗構件支持用凸部33的窗構件載置面33A,於此窗構件載置面33A,如圖7所示,來自構成光源模組20的LED元件22之光線因為窗構件支持用凸部33的側面33B及前端面33C而被遮光,故固定窗構件35的窗構件固定用接著劑並不會被光(紫外光)照射。在此,於圖7中,來自LED元件22的光線之光路徑的範例藉由箭頭揭示,光路徑L1係從LED元件22朝向窗構件35的方向發光之光線的光路徑之範例,光路徑L2係從LED元件22朝向窗構件支持用凸部33的前端面33C的方向發光,於該前端面33C中反射之光線的光路徑之範例,光路徑L3係從LED元件22朝向窗構件支持用凸部33的側面33B的方向發光,於該側面33B中反射之光線的光路徑之範例。 In the light source unit 10, the window member 35 is then joined to the window member mounting surface 33A of the window member supporting convex portion 33 provided on the inner circumferential surface of the cylindrical casing 30 by the window member fixing adhesive. In the window member mounting surface 33A, as shown in FIG. 7, the light from the LED element 22 constituting the light source module 20 is shielded by the side surface 33B and the front end surface 33C of the window member supporting convex portion 33, so that the window member is fixed. The window member fixing adhesive for 35 is not irradiated with light (ultraviolet light). Here, in FIG. 7, an example of the light path of the light from the LED element 22 is revealed by an arrow, and the light path L1 is an example of the light path of the light that emits light from the LED element 22 toward the window member 35, the light path L2 The light path L3 is directed from the LED element 22 toward the window member support projection from the LED element 22 toward the front end surface 33C of the window member supporting convex portion 33 in the direction of the light path of the light reflected in the front end surface 33C. An example of the light path of the light reflected in the side surface 33B of the portion 33 of the portion 33 is illuminated.

而且,因窗構件35的接著接合部分位於環狀密封部 40的內方側,即使在將光源單元10之窗構件35的配設部分浸漬於液體中之狀況,固定窗構件35之窗構件固定用接著劑也不會接觸到液體。 Moreover, since the subsequent joint portion of the window member 35 is located at the annular seal portion On the inner side of 40, even if the arrangement portion of the window member 35 of the light source unit 10 is immersed in the liquid, the window member fixing adhesive for the fixed window member 35 does not come into contact with the liquid.

所以,依據光源單元10,即使窗構件固定用接著劑為不具有對於紫外光的耐光性及液體不透過性者,也不會有因為被紫外光照射或液體浸透而窗構件固定用接著劑劣化,因此窗構件固定用接著劑的接著性能降低之狀況,可維持筒狀殼體30與窗構件35之間的密著性,結果,因為藉由環狀密封部40維持窗構件35與筒狀殼體30之邊際被液密封止之狀態,故於窗構件的配設部分中,可長時間獲得高防水性。 Therefore, according to the light source unit 10, even if the adhesive for fixing the window member does not have light resistance to ultraviolet light and liquid impermeability, there is no deterioration of the adhesive for fixing the window member due to irradiation with ultraviolet light or liquid. Therefore, the adhesion between the cylindrical case 30 and the window member 35 can be maintained in a state where the adhesive performance of the adhesive for fixing the window member is lowered, and as a result, the window member 35 and the cylindrical member are maintained by the annular seal portion 40. Since the margin of the casing 30 is sealed by the liquid, high water repellency can be obtained for a long period of time in the arrangement portion of the window member.

此光源單元10係可適切用於光硬化型噴墨印表裝置之用以使光硬化型的油墨固著於紙等之印刷對象物的固著用光源,或者,於光硬化裝置中,用以使含有光硬化性樹脂的樹脂組成物硬化的硬化用光源等。 The light source unit 10 can be used for a fixing light source for fixing a photocurable ink to a printing object such as paper, or for use in a photocuring device, for a photocurable inkjet printing device. A light source for curing which cures a resin composition containing a photocurable resin.

亦即,依據光源單元10,即使有作為油墨的固著用光源或樹脂組成物的硬化用光源等使用而污垢附著於窗構件35之狀況,也不會伴隨起因於有機溶劑進入筒狀殼體30的內部所產生之例如構成光源模組20的LED元件22短路等之弊害,於有機溶劑中浸漬光源單元10之窗構件的配設部分,藉此可將窗構件35之附著污垢的外表面36整面一定時間中浸漬於有機溶劑中來洗淨其污垢。而且,塵埃等的污垢不會進入窗構件35與筒狀殼體30的邊際中形成之間隙,又,於用以利用附有有機溶劑的布來擦拭附著 於窗構件35之污垢的操作中從窗構件35去除之污垢也不會進入,故不會因為塵埃或污垢進入其間隙而產生弊害。 In other words, even if the light source unit 10 is used as a light source for fixing the ink or a light source for curing the resin composition, the dirt adheres to the window member 35, and the organic solvent does not enter the cylindrical case. For example, the LED element 22 constituting the light source module 20 is short-circuited, etc., and the arranging portion of the window member of the light source unit 10 is immersed in the organic solvent, whereby the outer surface of the window member 35 to which the dirt is attached can be attached. 36 The entire surface is immersed in an organic solvent for a certain period of time to wash the dirt. Further, dirt such as dust does not enter the gap formed between the window member 35 and the margin of the cylindrical casing 30, and is used to wipe the adhesion by using a cloth with an organic solvent. The dirt removed from the window member 35 during the operation of the dirt of the window member 35 does not enter, so that there is no disadvantage that dust or dirt enters the gap.

於本發明的光源單元中,並不限定於前述實施形態,可施加各種變更。 The light source unit of the present invention is not limited to the above embodiment, and various modifications can be applied.

例如,窗構件支持用凸部係只要是可充分支持固定窗構件者,不是涵蓋光放射開口部之內周面全周來延伸者亦可,又,不是與筒狀殼體具有一體構造者亦可。 For example, the window member supporting convex portion is not limited to the entire circumference of the inner peripheral surface of the light emitting opening, as long as it can sufficiently support the fixed window member, and is not integrated with the cylindrical casing. can.

又,填縫溝係只要是可於窗構件與筒狀殼體的邊際填充填縫材者,並不限定於藉由對窗構件之光放射方向前方側的端緣角作倒角所形成者,作為藉由將圍繞筒狀殼體之窗構件受容空間的內周面設為錐狀所形成者亦可,又,作為藉由將圍繞筒狀殼體之窗構件受容空間的內周面設為錐狀,並且對窗構件之光放射方向前方側的端緣角作倒角所形成者亦可。 Further, the caulking groove is not limited to being formed by chamfering the edge angle of the front side of the window member in the light emission direction as long as it can fill the gap between the window member and the cylindrical casing. The inner peripheral surface of the window member receiving space surrounding the tubular casing may be formed in a tapered shape, and the inner peripheral surface of the window member surrounding the tubular casing may be provided. It may be formed in a tapered shape and chamfering the edge angle of the front side of the window member in the light emission direction.

10‧‧‧光源單元 10‧‧‧Light source unit

15‧‧‧護蓋構件 15‧‧‧ Cover members

17‧‧‧電源供給連接器 17‧‧‧Power supply connector

18‧‧‧殼體 18‧‧‧Shell

18A‧‧‧板狀構件 18A‧‧‧Plate members

19‧‧‧螺絲構件 19‧‧‧ Screw components

20‧‧‧光源模組 20‧‧‧Light source module

22‧‧‧LED元件 22‧‧‧LED components

23‧‧‧LED基板 23‧‧‧LED substrate

25‧‧‧散熱片 25‧‧‧ Heat sink

25A‧‧‧散熱片本體 25A‧‧‧ Heat sink body

30‧‧‧筒狀殼體 30‧‧‧Cylindrical shell

30A,30B,30C,30D‧‧‧側面部 30A, 30B, 30C, 30D‧‧‧ side section

31‧‧‧前端面 31‧‧‧ front end

31A‧‧‧前端內周緣 31A‧‧‧The inner periphery of the front end

33‧‧‧窗構件支持用凸部 33‧‧‧Window member support projection

33A,33B‧‧‧側面 33A, 33B‧‧‧ side

33C‧‧‧前端面 33C‧‧‧ front face

35‧‧‧窗構件 35‧‧‧Window components

36‧‧‧外表面 36‧‧‧ outer surface

36A‧‧‧外周緣 36A‧‧‧ outer periphery

37‧‧‧內表面 37‧‧‧ inner surface

38‧‧‧外周面 38‧‧‧ outer perimeter

39‧‧‧倒角面 39‧‧‧Chamfered surface

40‧‧‧環狀密封部 40‧‧‧Annual seal

41A,41B‧‧‧周緣 41A, 41B‧‧‧ Periphery

42‧‧‧填縫溝 42‧‧‧filling trench

45‧‧‧窗構件固定用接著劑層 45‧‧‧Binder component fixing adhesive layer

[圖1]揭示本發明光源單元的構造之一例的說明用立體圖。 Fig. 1 is a perspective view for explaining an example of a configuration of a light source unit of the present invention.

[圖2]揭示圖1的光源單元之筒狀殼體的內部構造的說明用部分放大剖面圖。 Fig. 2 is a partially enlarged cross-sectional view for explaining the internal structure of a cylindrical casing of the light source unit of Fig. 1.

[圖3]揭示構成圖1的光源單元之光源模組的說明用立體圖。 FIG. 3 is a perspective view for explaining an explanation of a light source module constituting the light source unit of FIG. 1. FIG.

[圖4]揭示構成圖1的光源單元之筒狀殼體的說明用圖,(a)係筒狀殼體的說明用立體圖,(b)係筒狀殼體 的說明用放大剖面圖。 4] FIG. 4 is a view for explaining a cylindrical casing constituting the light source unit of FIG. 1, (a) a perspective view for explaining a cylindrical casing, and (b) a cylindrical casing. The description uses an enlarged sectional view.

[圖5]揭示圖1的光源單元之筒狀殼體與窗構件之邊際的構造的說明用放大剖面圖。 Fig. 5 is an enlarged cross-sectional view showing the structure of the margin of the cylindrical casing and the window member of the light source unit of Fig. 1.

[圖6]揭示構成圖1的光源單元之窗構件的說明圖,(a)係窗構件的說明用立體圖,(b)係窗構件的說明用放大剖面圖。 Fig. 6 is an explanatory view showing a window member constituting the light source unit of Fig. 1, (a) a perspective view for explaining a window member, and (b) an enlarged cross-sectional view for explaining a window member.

[圖7]揭示來自圖1的光源單元之構成光源模組的LED元件之光線的光路徑的說明圖。 Fig. 7 is an explanatory view showing a light path of light rays from LED elements constituting the light source module of the light source unit of Fig. 1.

20‧‧‧光源模組 20‧‧‧Light source module

22‧‧‧LED元件 22‧‧‧LED components

23‧‧‧LED基板 23‧‧‧LED substrate

25‧‧‧散熱片 25‧‧‧ Heat sink

30‧‧‧筒狀殼體 30‧‧‧Cylindrical shell

30B,30D‧‧‧側面部 30B, 30D‧‧‧ side section

31‧‧‧前端面 31‧‧‧ front end

31A‧‧‧前端內周緣 31A‧‧‧The inner periphery of the front end

33‧‧‧窗構件支持用凸部 33‧‧‧Window member support projection

33A,33B‧‧‧側面 33A, 33B‧‧‧ side

33C‧‧‧前端面 33C‧‧‧ front face

35‧‧‧窗構件 35‧‧‧Window components

36‧‧‧外表面 36‧‧‧ outer surface

37‧‧‧內表面 37‧‧‧ inner surface

40‧‧‧環狀密封部 40‧‧‧Annual seal

Claims (3)

一種光源單元,其特徵為:具備配置複數LED元件之LED基板的光源模組,於具有無邊際部分之一體構造的筒狀殼體內,以隔著窗構件,放射來自構成該光源模組之LED元件的光線之方式配設;該窗構件,係以在該筒狀殼體之一方的開口部內封塞該一方的開口部之開口之方式被固定設置且具有透光性的窗構件;涵蓋該筒狀殼體與該窗構件的邊際全周,形成由具有液體不透過性之填縫材所成的環狀密封部。 A light source unit characterized in that: a light source module including an LED substrate on which a plurality of LED elements are arranged; and a LED case having a structure of an infinite portion, radiating an LED from the light source module via a window member The light member of the element is disposed in a manner that the window member is fixed to the opening of one of the cylindrical casings and has a translucent window member; The cylindrical casing and the entire circumference of the window member form an annular seal portion formed of a liquid-impermeable filler material. 如申請專利範圍第1項所記載之光源單元,其中,於前述筒狀殼體之開口部的內周面,設置有窗構件支持用凸部;於成為該窗構件支持用凸部的表面之來自構成光源模組的LED元件之光線被遮光之狀態的光放射方向前方側區域,藉由接著劑來接著接合窗構件。 The light source unit according to the first aspect of the invention, wherein the window member supporting convex portion is provided on an inner circumferential surface of the opening of the cylindrical casing; and the surface of the window member supporting convex portion is provided The window member is bonded to the front side region in the light emission direction in a state where the light of the LED element constituting the light source module is shielded from light. 如申請專利範圍第1項或第2項所記載之光源單元,其中,於前述筒狀殼體與前述窗構件的邊際,形成有用以填充填縫材的填縫溝。 The light source unit according to claim 1 or 2, wherein a gap between the cylindrical casing and the window member is formed to fill a caulking material.
TW101117818A 2011-08-24 2012-05-18 Light source unit TW201309968A (en)

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