TW201302924A - Pigment composition, pigment dispersion and colored resin composition - Google Patents

Pigment composition, pigment dispersion and colored resin composition Download PDF

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TW201302924A
TW201302924A TW101109899A TW101109899A TW201302924A TW 201302924 A TW201302924 A TW 201302924A TW 101109899 A TW101109899 A TW 101109899A TW 101109899 A TW101109899 A TW 101109899A TW 201302924 A TW201302924 A TW 201302924A
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Takeshi Matsumoto
Yoshimitsu Ueno
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Toyo Ink Sc Holdings Co Ltd
Toyocolor Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B1/00Dyes with anthracene nucleus not condensed with any other ring
    • C09B1/16Amino-anthraquinones
    • C09B1/20Preparation from starting materials already containing the anthracene nucleus
    • C09B1/36Dyes with acylated amino groups
    • C09B1/42Dyes with acylated amino groups the acyl groups being residues of an aromatic carboxylic acid
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B1/00Dyes with anthracene nucleus not condensed with any other ring
    • C09B1/16Amino-anthraquinones
    • C09B1/20Preparation from starting materials already containing the anthracene nucleus
    • C09B1/26Dyes with amino groups substituted by hydrocarbon radicals
    • C09B1/264Dyes with amino groups substituted by hydrocarbon radicals sulfonated
    • C09B1/268Dyes with amino groups substituted by hydrocarbon radicals sulfonated only sulfonated in a substituent
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B29/00Monoazo dyes prepared by diazotising and coupling
    • C09B29/32Monoazo dyes prepared by diazotising and coupling from coupling components containing a reactive methylene group
    • C09B29/33Aceto- or benzoylacetylarylides
    • C09B29/335Aceto- or benzoylacetylarylides free of acid groups
    • C09B29/337Carbocyclic arylides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B29/00Monoazo dyes prepared by diazotising and coupling
    • C09B29/32Monoazo dyes prepared by diazotising and coupling from coupling components containing a reactive methylene group
    • C09B29/33Aceto- or benzoylacetylarylides
    • C09B29/335Aceto- or benzoylacetylarylides free of acid groups
    • C09B29/338Heterocyclic arylides, e.g. acetoacetylaminobenzimidazolone
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks
    • C09D11/32Inkjet printing inks characterised by colouring agents
    • C09D11/322Pigment inks
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/41Organic pigments; Organic dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/68Particle size between 100-1000 nm
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/09Colouring agents for toner particles
    • G03G9/0906Organic dyes
    • G03G9/091Azo dyes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Nanotechnology (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)

Abstract

A fine monoazo pigment is enabled to achieve excellent crystal stability and sufficient dispersion stability at the same time. This pigment composition is composed of at least one monoazo pigment represented by general formula (1) and at least one compound represented by one of general formulae (2)-(5). AA General formula.

Description

顏料組成物、顏料分散體及著色樹脂組成物Pigment composition, pigment dispersion, and coloring resin composition

本發明係關於單偶氮顏料組成物,以及含此之顏料分散體及著色樹脂組成物,例如關於噴墨墨水及電子相片用碳粉。
The present invention relates to a monoazo pigment composition, and a pigment dispersion containing the same, and a coloring resin composition, for example, for inkjet inks and toners for electronic photographs.

以往作為噴墨印刷用或電子相片用之黃色顏料,主要使用例如:C.I.顏料黃(C.I.Pigment Yellow)12、同顏料13、同顏料17及同顏料83等重氮顏料;C.I.顏料黃1、同顏料65及同顏料74等單偶氮顏料;以及C.I.顏料黃93、同顏料95及同顏料128等縮合偶氮顏料。
該等顏料之中,重氮顏料雖然透明性及著色力等良好,但具有耐光性低的問題。
又,縮合偶氮顏料雖然耐熱性及耐光性良好,但價格昂貴。進而言之,縮合偶氮顏料在著色力方面,較重氮顏料或單偶氮顏料不佳。
與重氮顏料相比,單偶氮顏料在耐光性或安全性方面較良好。又,與縮合偶氮顏料相比,單偶氮顏料在著色力方面較良好,亦可較縮合偶氮顏料更低價地製造。尤其是C.I.顏料黃74係於色相或鮮明度方面良好,因此近年來廣泛作為噴墨印刷用或電子相片用之黃色顏料來使用。
然而,許多單偶氮顏料之結晶安定性不佳。具體而言,視使用條件,單偶氮顏料有時會因熱或溶劑的影響而發生一次粒子成長等非期望狀況。因此,例如若長期保存使單偶氮顏料分散於液狀媒介而成之分散體,則有時會發生黏度增加或產生沈澱物等非期望狀況。這些非期望狀況最後會成為使得印刷物之著色力或鮮明度降低的原因。
為了改良單偶氮顏料之結晶安定性而進行了各種檢討。
例如於日本特開平10-158555號及日本特開平10-171165號中,記載一種含黃色單偶氮顏料之圖像記錄用著色組成物。於該黃色單偶氮顏料之合成中,使得以下成分耦合:將構造不同之芳香族予以重氮化而成之複數種重氮成分;及耦合劑成分,具體而言由特定官能基置換苯基之氫原子亦可之乙醯乙醯苯胺。藉此,同時生成C.I.顏料黃74、及構造與其不同之顏料。若藉由此方法,可獲得一次粒徑小、耐熱性良好的顏料。
於日本特開2004-083779號,記載一種含黃色單偶氮顏料之電子相片或噴墨印刷用之組成物。於該組成物之製造方法中,使得重氮成分與耦合劑成分耦合時,於反應液添加具有特定構造之介面活性劑,生成一次粒徑小、結晶化程度高之單偶氮顏料。然後,於耦合反應後之液體中,添加脂肪酸酯,將顏料予以表面處理。若藉由此方法,可獲得一次粒徑小、耐熱性良好的顏料。
Conventionally, as a yellow pigment for inkjet printing or electronic photographing, for example, a diazo pigment such as CI Pigment Yellow 12, the same pigment 13, the same pigment 17 and the same pigment 83; CI Pigment Yellow 1, the same pigment are mainly used. 65 and a monoazo pigment such as pigment 74; and a condensed azo pigment such as CI Pigment Yellow 93, the same pigment 95, and the same pigment 128.
Among these pigments, although the diazo pigment has good transparency and coloring power, it has a problem of low light resistance.
Further, although the condensed azo pigment is excellent in heat resistance and light resistance, it is expensive. Further, the condensed azo pigment is inferior to the diazo pigment or the monoazo pigment in terms of coloring power.
Monoazo pigments are better in light fastness or safety than diazo pigments. Further, the monoazo pigment is more excellent in coloring power than the condensed azo pigment, and can be produced at a lower cost than the condensed azo pigment. In particular, CI Pigment Yellow 74 is excellent in hue or sharpness, and has been widely used as a yellow pigment for inkjet printing or electronic photographs in recent years.
However, many monoazo pigments have poor crystal stability. Specifically, depending on the conditions of use, the monoazo pigment may have an undesired condition such as primary particle growth due to the influence of heat or solvent. Therefore, for example, if a dispersion in which a monoazo pigment is dispersed in a liquid medium is stored for a long period of time, an undesired situation such as an increase in viscosity or a precipitate may occur. These undesired conditions will eventually become the cause of the reduction in the color or sharpness of the printed matter.
Various reviews have been made to improve the crystal stability of monoazo pigments.
A coloring composition for image recording containing a yellow monoazo pigment is described in, for example, Japanese Laid-Open Patent Publication No. Hei 10-158555, and No. Hei 10-171165. In the synthesis of the yellow monoazo pigment, the following components are coupled: a plurality of diazo components obtained by diazotizing a different aromatic structure; and a couplant component, specifically a phenyl group substituted by a specific functional group. The hydrogen atom may also be acetanilide. Thereby, CI Pigment Yellow 74 and the pigments different in structure are formed at the same time. According to this method, a pigment having a small primary particle diameter and excellent heat resistance can be obtained.
An electronic photograph or a composition for inkjet printing containing a yellow monoazo pigment is described in Japanese Laid-Open Patent Publication No. 2004-083779. In the method for producing a composition, when a diazo component is coupled with a couplant component, an interfacial surfactant having a specific structure is added to the reaction liquid to form a monoazo pigment having a small primary particle size and a high degree of crystallization. Then, a fatty acid ester is added to the liquid after the coupling reaction to surface-treat the pigment. According to this method, a pigment having a small primary particle diameter and excellent heat resistance can be obtained.

近年來,在噴墨印刷及電子相片等用途上,對印刷品所要求的畫質水準日益升高。因此,對使用於該類用途之墨水或碳粉,除了要求顏料微細等,還要求均勻分散。
然而,一般而言,顏料粒子越微細,粒子彼此的凝聚傾向變強。因此,難以獲得均勻的分散狀態,例如即使獲得均勻的分散狀態,亦難以長期保持該狀態。上述文獻所記載的方法雖可獲得一次粒徑小、結晶安定性良好的顏料,但含該類顏料之墨水或碳粉係顏料之分散安定性不足。
如此,微細的單偶氮顏料難以同時達到良好的結晶安定性與充分的分散安定性。因此,本發明之目的在於針對微細的單偶氮顏料,使其同時達成良好的結晶安定性與充分的分散安定性。
依據本發明之第1態樣而提供一種顏料組成物,其包含:各個由下述一般式(1)所表示之至少1種單偶氮顏料;及各個由下述一般式(2)至(5)之某一者所表示之至少1種化合物。


(式中,X1至X5係分別獨立表示氫原子、鹵原子、碳數1至5之烷基、碳數1至5之烷氧基、碳數1至5之烷氧羰基、羧基、硝基、磺酸基、氨基甲醯基、胺磺醯基及三氟甲基之某一者。X1至X5之相鄰兩者係相互結合,與其等結合後之苯環之2個碳原子一同形成雜環部位,或結合於該雜環部位之環原子之氫原子受到置換均可。
X6至X10係分別獨立表示氫原子、鹵原子、碳數1至5之烷基、碳數1至5之烷氧基、乙醯胺基、羧基及磺酸基之某一者。X6至X10之相鄰兩者係相互結合,與其等結合後之苯環之2個碳原子一同形成雜環部位,或結合於該雜環部位之環原子之氫原子受到置換均可。)

(式中,A係表示-CO-及-SO2-之某一者。R1係表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。
Y1係表示-SO2NH-R2-NR3R4-、-CONH-R5-NR6R7-、-SO2NH-R8-SO3H、-CONH-R9-SO3H、-SO2NH-R10-COOH、-CONH-R11-COOH、及下述一般式(3)所示基之某一者。其中,R2、R5及R8至R11係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R3、R4、R6及R7係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R3與R4或R6與R7係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)


(式中,Y2及Y3係分別獨立表示-OH-、-NH-R12-NR13R14-、-NH-R15-SO3H及-NH-R16-COOH之某一者。其中,R12、R15及R16係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R13及R14係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R13與R14係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)

(式中,Y4係表示單結合、-CONH-R17-、-SO2NH-R18-之某一者。R17及R18係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。
Y5係表示-SO3H及-COOH之某一者。)

(式中,R19及R20係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基之某一者。
Y6係表示-SO2NH-R21-NR22R23-、-CONH-R24-NR25R26-、-SO2NH-R27-SO3H、-CONH-R28-SO3H、-SO2NHR29-COOH及-CONH-R30-COOH之某一者。R21 及R27至R30係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R22、R23、R25及R26係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R22與R23或R25與R26係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)
依據本發明之第2態樣而提供一種顏料分散體,其係含有第1態樣之顏料組成物及液狀介質。
依據本發明之第3態樣而提供一種噴墨墨水,其係含有第2態樣之顏料分散體。
依據本發明之第4態樣而提供一種著色樹脂組成物,其係含有第1態樣之顏料組成物、及黏結樹脂。
依據本發明之第5態樣而提供一種電子相片用碳粉,其係含有第4態樣之著色樹脂組成物。
於第1至第5態樣,各個由前述一般式(2)至(5)之某一者所表示之前述至少1種化合物之合計含有量,係於各個由前述一般式(1)所表示之前述至少1種單偶氮顏料之含有量、與各個由前述一般式(2)至(5)之某一者所表示之前述至少1種化合物之含有量的合計中所佔比率宜為0.1至40莫耳%。又,顏料組成物之平均一次粒徑宜為200nm以下。
上述顏料組成物所含化合物係具有一特定構造,其係具有提高單偶氮顏料之結晶安定性,並進一步提高分散安定性之效果。因此,與未一併使用具有該特定構造之化合物之單偶氮顏料相比較,該顏料組成物可達成較良好的結晶安定性及分散安定性。進而言之,由於具有該特定構造之化合物不受顏料組成物之調製方法影響,均可賦予良好的效果,因此能夠以各種方法來製造具有良好效果之顏料組成物。


In recent years, the use of inkjet printing and electronic photographs has increased the level of image quality required for printed matter. Therefore, it is required to uniformly disperse the ink or the carbon powder used for such use in addition to the fineness of the pigment.
However, in general, the finer the pigment particles, the stronger the tendency of the particles to aggregate with each other. Therefore, it is difficult to obtain a uniform dispersion state, and for example, even if a uniform dispersion state is obtained, it is difficult to maintain the state for a long period of time. Although the method described in the above document can obtain a pigment having a small primary particle diameter and good crystal stability, the dispersion stability of the ink containing the pigment or the carbon powder pigment is insufficient.
Thus, it is difficult for the fine monoazo pigment to simultaneously achieve good crystal stability and sufficient dispersion stability. Accordingly, an object of the present invention is to achieve a good crystal stability and sufficient dispersion stability for a fine monoazo pigment.
According to a first aspect of the present invention, there is provided a pigment composition comprising: at least one monoazo pigment represented by each of the following general formula (1); and each of the following general formulas (2) to ( 5) At least one compound represented by one of them.


(wherein X 1 to X 5 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, an alkoxycarbonyl group having 1 to 5 carbon atoms, a carboxyl group, One of a nitro group, a sulfonic acid group, a carbamic acid group, an amine sulfonyl group, and a trifluoromethyl group. The adjacent two of X 1 to X 5 are bonded to each other, and two of the benzene rings are bonded thereto. The carbon atom may form a heterocyclic moiety together, or a hydrogen atom bonded to a ring atom of the heterocyclic moiety may be substituted.
X 6 to X 10 each independently represent one of a hydrogen atom, a halogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, an acetamino group, a carboxyl group and a sulfonic acid group. The adjacent two of X 6 to X 10 are bonded to each other, and the two carbon atoms of the benzene ring bonded thereto may form a hetero ring moiety, or the hydrogen atom of the ring atom bonded to the hetero ring moiety may be substituted. )

(In the formula, A represents one of -CO- and -SO 2 -. R 1 represents one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; or a substitution An alkenyl group having a carbon number of 20 or less; and an aryl group having a carbon number of 20 or less which may have a substituent.
Y 1 represents -SO 2 NH-R 2 -NR 3 R 4 -, -CONH-R 5 -NR 6 R 7 -, -SO 2 NH-R 8 -SO 3 H, -CONH-R 9 -SO 3 H, -SO 2 NH-R 10 -COOH, -CONH-R 11 -COOH, and one of the groups represented by the following general formula (3). Wherein R 2 , R 5 and R 8 to R 11 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent group; and an alkylene group having a carbon number of 20 or less having a substituent group And an arylene group having a carbon number of 20 or less which may have a substituent group. R 3 , R 4 , R 6 and R 7 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less having a substituent. And an aryl group having a carbon number of 20 or less having a substituent. R 3 and R 4 or R 6 and R 7 are bonded to each other, and the nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or a part of a carbon atom which is a ring atom of the heterocyclic moiety is subjected to another nitrogen atom, an oxygen atom or The sulfur atom may be substituted or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted. )


(wherein Y 2 and Y 3 each independently represent one of -OH-, -NH-R 12 -NR 13 R 14 -, -NH-R 15 -SO 3 H and -NH-R 16 -COOH Wherein R 12 , R 15 and R 16 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less having a substituent; And an arylene group having a carbon number of 20 or less of the substituent group. R 13 and R 14 each independently represent one of the following: a hydrogen atom; or an alkyl group having a carbon number of 20 or less having a substituent; An alkenyl group having a carbon number of 20 or less; and an aryl group having a carbon number of 20 or less having a substituent group. R 13 and R 14 are bonded to each other, and a nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or A part of the carbon atom of the ring atom of the heterocyclic moiety may be replaced by another nitrogen atom, an oxygen atom or a sulfur atom, or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted.

(In the formula, Y 4 represents a single bond, -CONH-R 17 -, -SO 2 NH-R 18 -. R 17 and R 18 each independently represent one of the following: may also have a substituent An alkylene group having a carbon number of 20 or less; an alkenyl group having a carbon number of 20 or less having a substituent; and an arylene group having a carbon number of 20 or less having a substituent.
Y 5 represents one of -SO 3 H and -COOH. )

(wherein R 19 and R 20 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; and an alkenyl group having a carbon number of 20 or less; It may also have one of the aryl groups having a carbon number of 20 or less of the substituent group.
Y 6 represents -SO 2 NH-R 21 -NR 22 R 23 -, -CONH-R 24 -NR 25 R 26 -, -SO 2 NH-R 27 -SO 3 H, -CONH-R 28 -SO 3 H, -SO 2 NHR 29 -COOH and -CONH-R 30 -COOH. R 21 , And R 27 to R 30 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent group; an alkenyl group having a carbon number of 20 or less having a substituent; and An arylene group having a carbon number of 20 or less. R 22 , R 23 , R 25 and R 26 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; and an alkenyl group having a carbon number of 20 or less having a substituent. And an aryl group having a carbon number of 20 or less having a substituent. R 22 and R 23 or R 25 and R 26 are bonded to each other, and a nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or a part of a carbon atom which is a ring atom of the heterocyclic moiety is subjected to another nitrogen atom, an oxygen atom or The sulfur atom may be substituted or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted. )
According to a second aspect of the present invention, there is provided a pigment dispersion comprising the pigment composition of the first aspect and a liquid medium.
According to a third aspect of the present invention, an inkjet ink comprising a pigment dispersion of a second aspect is provided.
According to a fourth aspect of the present invention, there is provided a colored resin composition comprising the pigment composition of the first aspect and a binder resin.
According to a fifth aspect of the present invention, there is provided a carbon powder for an electronic photograph comprising the colored resin composition of the fourth aspect.
In the first to fifth aspects, the total content of the at least one compound represented by any one of the above general formulas (2) to (5) is represented by each of the general formula (1). The ratio of the content of the at least one type of monoazo pigment to the total content of the at least one compound represented by one of the general formulas (2) to (5) is preferably 0.1. Up to 40% by mole. Further, the average primary particle diameter of the pigment composition is preferably 200 nm or less.
The compound contained in the above pigment composition has a specific structure, which has an effect of improving the crystal stability of the monoazo pigment and further improving the dispersion stability. Therefore, the pigment composition can achieve better crystal stability and dispersion stability as compared with the monoazo pigment which is not used together with the compound having the specific configuration. Further, since the compound having such a specific structure is not affected by the preparation method of the pigment composition, a good effect can be imparted, and thus a pigment composition having a good effect can be produced by various methods.


本發明之一態樣之顏料組成物包含:各個由上述一般式(1)所表示之至少1種單偶氮顏料(以下有時稱為本態樣之單偶氮顏料);及各個由上述一般式(2)至(5)之某一者所表示之至少1種化合物(以下有時稱為異種骨架化合物)。
首先,說明有關上述一般式(1)所表示之單偶氮顏料。
作為一般式(1)之X1至X10之鹵原子可舉出例如氟原子、氯原子、溴原子、碘原子。
一般式(1)之X1至X10之碳數1至5之烷基可舉出甲基、乙基、丙基、異丙基、丁基、異丁基、二級丁基、三級丁基、戊基、異戊基、二級戊基、新戊基等。但不限定於該等例子。
一般式(1)之X1至X10之碳數1至5之烷氧基可舉出甲氧基、乙氧基、丙氧基、丁氧基、三級丁氧基、戊氧基、新戊氧基等。但不限定於該等例子。
一般式(1)之X1至X10之碳數1至5之烷氧羰基可舉出甲氧羰基、乙氧羰基、三級丁氧羰基、戊氧羰基等。但不限定於該等例子。
X1至X10之相鄰兩者係相互結合,與其等結合後之苯環之2個碳原子一同形成雜環部位亦可。
各雜環部位之環數宜為1~2,更宜為1。各環之環原子數宜為5~7,宜為5或6。
雜環部位包含複數個環時,其等環中之1個環若包含碳原子以外的原子作為環原子之一部分時,則剩餘的環僅包含碳原子作為環原子,或包含碳原子及碳原子以外之原子作為碳原子均可。碳原子以外之原子為例如氮原子、氧原子或硫原子。於包含碳原子以外之原子作為碳原子之環,碳原子以外之環原子數為例如1至2。雜環部位包含複數個環時,例如其等環之中,包含上述苯環之2個碳原子作為環原子之環係包含碳原子以外之原子,來作為剩餘環原子之一部分。
雜環部位之環原子之中,上述苯環之2個碳原子以外之相鄰2個環原子,亦可藉由單結合來相互結合,或藉由雙重結合來相互結合。
結合於雜環部位之環原子之氫原子亦可由甲基等烷基來置換。於1個環原子結合了2個氫原子時,該等氫原子亦可由1個氧原子來置換。亦即,雜環部位亦可包含羰基。
X1至X5之中,X1與X2相互結合,或X2與X3相互結合,或 與X4相互結合,或X4與X5相互結合均可。X6至X10之中,X6與X7相互結合,或X7與X8相互結合,或X8與X9相互結合,或X9與X10相互結合均可。宜為X2與X3或X3與X4相互結合,或X7與X8或X8與X9相互結合。
該雜環部位可舉出例如從吲哚、苯并咪唑酮、苯并呋喃基、苯并噻吩基、吡咯基、咪唑啶、咪唑啶酮、苯并咪唑啶、苯并咪唑啶酮、哌啶、哌嗪、哌嗪二酮、喹喔啉(quinoxaline)或喹啉去除2個或4個氫原子後之物。但不限定於該等例子。
以下表示以一般式(1)所表示之化合物中具有雜環部位之化合物例。



本態樣之單偶氮顏料並未特別限定,可舉出例如C.I.顏料黃1、同顏料2、同顏料3、同顏料4、同顏料6、同顏料9、同顏料49、同顏料61、同顏料62、同顏料65、同顏料73、同顏料74、同顏料75、同顏料97、同顏料98、同顏料105、同顏料111、同顏料116、同顏料120、同顏料130、同顏料133、同顏料151、同顏料154、同顏料167、同顏料168、同顏料169、同顏料175、同顏料181、同顏料194、同顏料203、同顏料213、C.I.顏料橘1、同顏料36、同顏料60、同顏料62、同顏料64等。該等顏料之中,從色相、鮮明度及透明性方面來看,C.I.顏料黃74尤其適宜。該等單偶氮顏料係單獨使用或組合複數種來使用均可。
本態樣之單偶氮顏料之形態並未特別限定。直接使用市售顏料或予以合成使用均可。又,該等單偶氮顏料亦可藉由酸糊化(acid pasting)、鹽磨、乾磨等方法來予以微細化,使其成為所需粒徑而使用。
本態樣之單偶氮顏料可藉由習知方法來合成。於以下例示代表性的合成法。
第1例係將芳香族胺之重氮化合物,添加於含乙醯乙醯苯胺之漿料中之方法。首先,使乙醯乙醯苯胺溶解於鹼性水溶液,將其注入於預先調製之醋酸水溶液而調製懸濁液。另一方面,將芳香族胺添加於酸性水溶液中,調製懸濁液,將其冷卻到5℃以下後,加入亞硝酸鈉以進行重氮化。重氮化結束後,於反應混合物加入磺胺酸,去除過剩的亞硝酸,調製重氮化物之水溶液。將以上調製之重氮化物添加於乙醯乙醯苯胺化合物之漿料中,藉此進行耦合反應,並因應需要加熱攪拌所獲得的漿料後,予以過濾、水洗、乾燥、粉碎而獲得單偶氮顏料。
第2例係將乙醯乙醯苯胺化合物之鹼性水溶液,添加於芳香族胺之重氮化物水溶液中之方法。首先,使乙醯乙醯苯胺化合物溶解於鹼性水溶液。另一方面,將芳香族胺添加於酸性水溶液中,調製懸濁液,將其冷卻到5℃以下後,加入亞硝酸鈉以進行重氮化。重氮化結束後,於反應混合物加入磺胺酸,去除過剩的亞硝酸,進一步添加含醋酸及氫氧化鈉之水溶液,調製重氮化物水溶液。將以上調製之乙醯乙醯苯胺化合物之水溶液添加於重氮化物水溶液,藉此進行耦合反應,並因應需要加熱攪拌所獲得的漿料後,予以過濾、水洗、乾燥、粉碎而獲得單偶氮顏料。
第3例係於預先添加醋酸等酸與氫氧化鈉等鹼基而調製之水溶液中,同時添加芳香族胺之重氮化物與乙醯乙醯苯胺化合物之鹼性水溶液之方法。首先,使乙醯乙醯苯胺化合物溶解於鹼性水溶液。另一方面,將芳香族胺添加於酸性水溶液中,調製懸濁液,將其冷卻到5℃以下後,加入亞硝酸鈉以進行重氮化。重氮化結束後,於反應混合物加入磺胺酸,去除過剩的亞硝酸,調製重氮化物之水溶液。又,於反應槽中,添加醋酸等酸與氫氧化鈉等鹼基,調製緩衝水溶液。將以上調製之重氮化物之水溶液與乙醯乙醯苯胺化合物之水溶液,添加於緩衝水溶液中,藉此進行耦合反應,並因應需要加熱攪拌所獲得的漿料後,予以過濾、水洗、乾燥、粉碎而獲得單偶氮顏料。
本態樣所使用的芳香族胺可舉出例如2-胺基安息香酸、3-胺基安息香酸、4-胺基安息香酸、2-(三氟甲基)苯胺、3-(三氟甲基)苯胺、4-(三氟甲基)苯胺、鄰甲氧苯胺、間甲氧苯胺、對甲氧苯胺、2-硝基苯胺、3-硝基苯胺、4-硝基苯胺、2-甲氧基-4-硝基苯胺、2-甲氧基-5-硝基苯胺、4-甲氧基-2-硝基苯胺、2-甲基-3-硝基苯胺、2-甲基-4-硝基苯胺、2-甲基-5-硝基苯胺、2-甲基-6-硝基苯胺、3-甲基-4-硝基苯胺、4-甲基-2-硝基苯胺、4-甲基-3-硝基苯胺、5-甲基-2-硝基苯胺、2-氯-4-硝基苯胺、2-氯-5-硝基苯胺、4-氯-2-硝基苯胺、4-氯-3-硝基苯胺、5-氯-2-硝基苯胺、2-胺基-5-硝基苯磺酸、4-胺基-2-硝基苯磺酸、4-胺基-3-硝基苯磺酸、2-氯-4-甲基苯胺、2-氯-5-甲基苯胺、2-氯-6-甲基苯胺、3-氯-2-甲基苯胺、3-氯-4-甲基苯胺、4-氯-4-甲基苯胺、4-氯-3-甲基苯胺、5-氯-2-甲基苯胺、3-胺基-4-氯苯并醯胺、4-胺基-3-氯苯并醯胺、4-胺基-3-甲氧基-N-苯基苯磺醯胺、4-胺基-3-甲氧基-N-(4-氨基甲醯苯基)苯并醯胺、胺基對苯二甲酸二甲基、5-胺基異苯二甲酸二甲基、6-胺基-7-氯-4-甲基喹啉-2(1H)-酮、5-胺基異吲哚啉-1,3-二酮等。該等係單獨使用或組合複數種來使用均可。
本態樣所使用的乙醯乙醯苯胺化合物可舉出例如乙醯乙醯苯胺、鄰乙醯乙醯甲氧苯胺、對乙醯乙醯甲氧苯胺、2’-氯乙醯乙醯苯胺、4’-氯乙醯乙醯苯胺、N-乙醯乙醯基-鄰甲苯胺、N-乙醯乙醯基-對甲苯胺、鄰乙醯乙醯甲氧苯胺、對乙醯乙醯甲氧苯胺、對乙醯乙醯乙氧苯胺、4’-乙醯胺基乙醯乙醯苯胺、2’,4’-二甲基乙醯乙醯苯胺、4’-氯-2’-甲基乙醯乙醯苯胺、5’-氯-2’-甲氧基乙醯乙醯苯胺、4’-氯-2’,5’-二甲氧基乙醯乙醯苯胺、5-乙醯乙醯胺-2-苯并咪唑酮、N-(7-甲氧基-2,3-二羰-1,2,3,4-四氫喹喔啉-6-基)-3-氧丁醯胺等。該等係單獨使用或組合複數種來使用均可。
藉由酸糊化來將顏料予以微細化時,使單偶氮顏料溶解於濃硫酸,將其與大量過剩的水混合,以析出微細的顏料粒子。其後,重複過濾及水洗並使其乾燥,藉此可獲得微細化之顏料粒子。
酸糊化的方法並未特別限定,可舉出例如使單偶氮顏料溶解於重量為其5至30倍之硫酸,將所獲得的硫酸溶液與重量為其5至30倍之水混合的方法。屆時,使單偶氮顏料溶解於硫酸之溫度,若在不發生原料分解或磺化等反應的範圍內均可,未特別限定,可於例如3至40℃的範圍內進行。又,混合單偶氮顏料之硫酸溶液與水的方法或溫度等條件,亦未特別限定,在許多情況下,粒子以低溫析出時傾向比高溫析出時微細,因此宜於0℃至60℃的範圍內進行。屆時所使用的水若是工業上可使用的水,均可使用,為了減低析出時之溫度,宜使用預先冷卻後的水。
硫酸溶液與水之混合方法並未特別限定,若可使單偶氮顏料完全析出,則採用任何方法混合均可。例如可採用於預先調製之冰水中注入硫酸溶液的方法,或使用吸引器等裝置,於流水中連續注入硫酸溶液等方法來析出。
過濾及洗淨採以上方法所獲得的漿料,去除酸性成分,其後予以乾燥及粉碎,藉此可獲得本態樣之顏料組成物。過濾漿料時,亦可直接過濾混合了硫酸溶液與水之漿料,但漿料之過濾性不佳時,亦可於過濾前予以加熱攪拌。又,以鹼基中和漿料後,再予以過濾亦可。
藉由酸糊化來將顏料微細化時,使單偶氮顏料、水溶性無機鹽及水溶性溶劑之至少三成分所組成的混合物成為黏土狀,使用捏合機等予以強力混合攪拌。於水中放入混合攪拌後之混合物,以攪拌機攪拌成漿狀。將此過濾以去除水溶性無機鹽及水溶性溶劑。重複以上漿料化與過濾及水洗,可獲得微細化之有機顏料。
水溶性無機鹽可使用氯化鈉、硫酸鈉、氯化鉀等。該等無機鹽在質量比方面,係以有機顏料之1倍以上,更宜以20倍以下的量來使用。無機鹽之質量小於有機顏料之質量之1倍時,難以充分將顏料微細化。另,無機鹽之質量大於有機顏料之質量之20倍時,於混合攪拌後,為了去除水溶性之無機鹽及水溶性溶劑,需要大量勞力,同時一次可處理之顏料量變少,因此就生產性的觀點來看並不適宜。
由於上述顏料之微細化方法係於混合攪拌時多半伴隨著發熱,因此從安全性的觀點來看,宜使用沸點120至250℃程度之水溶性有機溶劑。其例子可舉出2-(甲氧基甲氧基)乙醇、2-丁氧基乙醇、2-(異戊氧基)乙醇、2-(己氧基)乙醇、乙二醇、二乙二醇、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單丁基醚、三乙二醇、三乙二醇單甲基醚、液體聚乙二醇、1-甲氧基-2-丁醇、1-乙氧基-2-丁醇、二丙二醇、二丙二醇單甲基醚、二丙二醇單乙基醚、低分子量聚丙二醇等。
藉由乾磨法來將顏料微細化時,以粉碎機來將單偶氮顏料予以乾式粉碎,藉此進行微細化。於此方法中,粉碎係透過粉碎媒介彼此之衝突或摩擦來進行。為了進行乾磨而使用的裝置並未特別限定,其例子可舉出內裝有珠狀物等粉碎媒介之乾式粉碎裝置,即球磨機、研磨機、振動軋機等。使用該等裝置之乾式粉碎亦可因應需要,將粉碎容器內部予以減壓,亦或填充氮氣等惰性氣體。又,於乾磨後,亦可進行上述鹽磨或溶劑中之攪拌處理等。
於上述顏料之微細化方法中,單偶氮顏料係單獨使用或組合複數種來使用均可。又,單偶氮顏料係於乾燥及粉碎而製成粉狀後使用,或在乾燥前之含水餅狀物之形態下使用均可。
接著,說明有關異種骨架化合物(各個由上述一般式(2)至(5)之某一者所表示之至少1種化合物)。
異種骨架化合物係發揮提高單偶氮顏料之結晶性,進而提高分散安定性的作用。
關於一般式(2)之R1、R3、R4、R6及R7,作為亦可具有置換基之碳數20以下之烷基,可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二基、十八基、異丙基、異丁基、異戊基、二級丁基、三級丁基、二級戊基、三級戊基、三級辛基、新戊基、環丙基、環丁基、環戊基等。但不限定於該等例子。
關於一般式(2)之R1、R3、R4、R6及R7,作為亦可具有置換基之碳數20以下之烯基,可舉出乙烯基、1-丙烯基、烯丙基、1-丁烯基、異丙烯基、異丁烯基、1-戊烯基、2-戊烯基、1-己烯基、2-己烯基、3-己烯基、1-辛烯基、1-十八烯基、環戊烯基、環己烯基、1,3-丁二烯基、環己二烯基、環戊二烯基、三氟乙烯基、1-氯乙烯基、2,2-溴乙烯基、4-羥基-1-丁烯基等。但不限定於該等例子。
關於一般式(2)之R1、R3、R4、R6及R7,作為亦可具有置換基之碳數20以下之芳基,可舉出苯基、聯苯基、茚基、甲苯基、茬基、對環己苯基、對枯烯基、間羧苯基等。但不限定於該等例子。
於一般式(2),R3與R4或R6與R7係相互結合,與其等結合後之氮原子一同形成雜環部位亦可。作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。該雜環部位可舉出例如從吲哚、苯并咪唑啉酮、吡咯去出1個氫原子後之物。但不限定於該等例子。
關於一般式(2)之R2、R5及R8至R11,作為亦可具有置換基之碳數20以下之亞烷基,可舉出亞甲基、乙烯基、三亞甲基、四亞甲基、丙烯基、乙基亞甲基、氯亞甲基、二甲基亞甲基、雙(三氟甲基)亞甲基等。但不限定於該等例子。
關於一般式(2)之R2、R5及R8至R11,作為亦可具有置換基之碳數20以下之伸烯基,可舉出伸乙烯基、1-甲基伸乙烯基、伸丙烯基、1-伸丁烯基、2-伸丁烯基、1-伸戊烯基、2-伸戊烯基等。但不限定於該等例子。
關於一般式(2)之R2、R5及R8至R11,作為亦可具有置換基之碳數20以下之亞芳基,可舉出鄰伸苯基、間伸苯基、對伸苯基、4-甲基-1,2-伸苯基、2-甲基-1,4-伸苯基、p,p’-聯苯并基等。但不限定於該等例子。
關於一般式(3)之R12、R15及R16,作為亦可具有置換基之碳數20以下之亞烷基,可舉出亞甲基、乙烯基、三亞甲基、四亞甲基、丙烯基、乙基亞甲基、氯亞甲基、二甲基亞甲基、雙(三氟甲基)亞甲基等。但不限定於該等例子。
關於一般式(3)之R12、R15及R16,作為亦可具有置換基之碳數20以下之伸烯基,可舉出伸乙烯基、1-甲基伸乙烯基、伸丙烯基、1-伸丁烯基、2-伸丁烯基、1-伸戊烯基、2-伸戊烯基等。但不限定於該等例子。
關於一般式(3)之R12、R15及R16,作為亦可具有置換基之碳數20以下之亞芳基,可舉出鄰伸苯基、間伸苯基、對伸苯基、4-甲基-1,2-伸苯基、2-甲基-1,4-伸苯基、p,p’-聯苯并基等。但不限定於該等例子。
關於一般式(3)之R13及R14,作為亦可具有置換基之碳數20以下之烷基,可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二基、十八基、異丙基、異丁基、異戊基、二級丁基、三級丁基、二級戊基、三級戊基、三級辛基、新戊基、環丙基、環丁基、環戊基等。但不限定於該等例子。
關於一般式(3)之R13及R14,作為亦可具有置換基之碳數20以下之烯基,可舉出乙烯基、1-丙烯基、烯丙基、1-丁烯基、異丙烯基、異丁烯基、1-戊烯基、2-戊烯基、1-己烯基、2-己烯基、3-己烯基、1-辛烯基、1-十八烯基、環戊烯基、環己烯基、1,3-丁二烯基、環己二烯基、環戊二烯基、三氟乙烯基、1-氯乙烯基、2,2-溴乙烯基、4-羥基-1-丁烯基等。但不限定於該等例子。
關於一般式(3)之R13及R14,作為亦可具有置換基之碳數20以下之芳基,可舉出苯基、聯苯基、茚基、甲苯基、茬基、對環己苯基、對枯烯基、間羧苯基等。但不限定於該等例子。
於一般式(3),R13與R14係相互結合,與其等結合後之氮原子一同形成雜環部位亦可。作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。該雜環部位可舉出例如從吲哚、苯并咪唑啉酮、吡咯去出1個氫原子後之物。但不限定於該等例子。
關於一般式(4)之R17及R18,作為亦可具有置換基之碳數20以下之亞烷基,可舉出亞甲基、乙烯基、三亞甲基、四亞甲基、丙烯基、乙基亞甲基、氯亞甲基、二甲基亞甲基、雙(三氟甲基)亞甲基等。但不限定於該等例子。
關於一般式(4)之R17及R18,作為亦可具有置換基之碳數20以下之伸烯基,可舉出伸乙烯基、1-甲基伸乙烯基、伸丙烯基、1-伸丁烯基、2-伸丁烯基、1-伸戊烯基、2-伸戊烯基等。但不限定於該等例子。
關於一般式(4)之R17及R18,作為亦可具有置換基之碳數20以下之亞芳基,可舉出鄰伸苯基、間伸苯基、對伸苯基、4-甲基-1,2-伸苯基、2-甲基-1,4-伸苯基、p,p’-聯苯并基等。但不限定於該等例子。
於一般式(5),R19及R20係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。
於一般式(5),Y6係表示-SO2NH-R21-NR22R23-、-CONH-R24-NR25R26-、-SO2NH-R27-SO3H、
The pigment composition of one aspect of the present invention comprises: at least one monoazo pigment represented by the above general formula (1) (hereinafter sometimes referred to as a monoazo pigment in the present aspect); At least one compound represented by any one of the formulas (2) to (5) (hereinafter sometimes referred to as a heterologous skeleton compound).
First, the monoazo pigment represented by the above general formula (1) will be described.
The halogen atom of X 1 to X 10 of the general formula (1) may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom.
The alkyl group having 1 to 5 carbon atoms of X 1 to X 10 of the general formula (1) may, for example, be a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a secondary butyl group or a tertiary group. Butyl, pentyl, isopentyl, secondary pentyl, neopentyl and the like. However, it is not limited to these examples.
The alkoxy group having 1 to 5 carbon atoms of X 1 to X 10 in the general formula (1) may, for example, be a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a tertiary butoxy group or a pentyloxy group. Neopentyloxy and the like. However, it is not limited to these examples.
The alkoxycarbonyl group having 1 to 5 carbon atoms of X 1 to X 10 in the general formula (1) may, for example, be a methoxycarbonyl group, an ethoxycarbonyl group, a tertiary butoxycarbonyl group or a pentyloxycarbonyl group. However, it is not limited to these examples.
The adjacent two of X 1 to X 10 are bonded to each other, and the two carbon atoms of the benzene ring after the combination thereof may form a heterocyclic ring portion.
The number of rings of each heterocyclic moiety is preferably from 1 to 2, more preferably 1. The number of ring atoms in each ring is preferably from 5 to 7, preferably 5 or 6.
When the heterocyclic moiety contains a plurality of rings, if one ring of the same ring contains an atom other than a carbon atom as a part of the ring atom, the remaining ring contains only a carbon atom as a ring atom, or contains a carbon atom and a carbon atom. Other than the atom can be used as a carbon atom. The atom other than the carbon atom is, for example, a nitrogen atom, an oxygen atom or a sulfur atom. The ring containing a carbon atom other than a carbon atom is a ring of carbon atoms, and the number of ring atoms other than the carbon atom is, for example, 1 to 2. When the heterocyclic moiety contains a plurality of rings, for example, among the other rings, the ring containing the two carbon atoms of the benzene ring as a ring atom contains an atom other than a carbon atom as a part of the remaining ring atom.
Among the ring atoms of the heterocyclic moiety, two adjacent ring atoms other than the two carbon atoms of the benzene ring may be bonded to each other by a single bond or by a double bond.
The hydrogen atom bonded to the ring atom of the hetero ring moiety may be replaced by an alkyl group such as a methyl group. When two hydrogen atoms are bonded to one ring atom, the hydrogen atoms may be replaced by one oxygen atom. That is, the heterocyclic moiety may also contain a carbonyl group.
X 1 to X 5 , X 1 and X 2 are bonded to each other, or X 2 and X 3 are bonded to each other, or It may be combined with X 4 or X 4 and X 5 may be combined with each other. Among X 6 to X 10 , X 6 and X 7 are bonded to each other, or X 7 and X 8 are bonded to each other, or X 8 and X 9 are bonded to each other, or X 9 and X 10 may be bonded to each other. Preferably, X 2 and X 3 or X 3 and X 4 are bonded to each other, or X 7 and X 8 or X 8 and X 9 are bonded to each other.
The heterocyclic moiety may, for example, be anthracene, benzimidazolone, benzofuranyl, benzothienyl, pyrrolyl, imidazolidinium, imidazolidinone, benzimidazolidine, benzimidazolone, piperidine. And piperazine, piperazine dione, quinoxaline or quinoline to remove 2 or 4 hydrogen atoms. However, it is not limited to these examples.
Examples of the compound having a heterocyclic moiety in the compound represented by the general formula (1) are shown below.



The monoazo pigment of the present aspect is not particularly limited, and examples thereof include CI Pigment Yellow 1, Pigment 2, Pigment 3, Pigment 4, Pigment 6, Pigment 9, Pigment 49, Pigment 61, and the same pigment. Pigment 62, same pigment 65, same pigment 73, same pigment 74, same pigment 75, same pigment 97, same pigment 98, same pigment 105, same pigment 111, same pigment 116, same pigment 120, same pigment 130, same pigment 133 , the same pigment 151, the same pigment 154, the same pigment 167, the same pigment 168, the same pigment 169, the same pigment 175, the same pigment 181, the same pigment 194, the same pigment 203, the same pigment 213, CI pigment orange 1, the same pigment 36, Same as pigment 60, same pigment 62, same pigment 64, and the like. Among these pigments, CI Pigment Yellow 74 is particularly suitable in terms of hue, sharpness, and transparency. These monoazo pigments may be used singly or in combination of plural kinds.
The form of the monoazo pigment in this aspect is not particularly limited. Use commercially available pigments directly or in combination. Moreover, these monoazo pigments can also be made fine by acid pasting, salt milling, dry grinding, etc., and can be used as a desired particle size.
The monoazo pigment of this aspect can be synthesized by a conventional method. Representative synthetic methods are exemplified below.
The first example is a method of adding a diazo compound of an aromatic amine to a slurry containing acetophenone. First, acetanilide was dissolved in an alkaline aqueous solution, and this was poured into a previously prepared aqueous acetic acid solution to prepare a suspension. On the other hand, an aromatic amine is added to an acidic aqueous solution to prepare a suspension, which is cooled to 5 ° C or lower, and then sodium nitrite is added to carry out diazotization. After the completion of the diazotization, sulfamic acid was added to the reaction mixture to remove excess nitrous acid, and an aqueous solution of the diazotide was prepared. The above-prepared diazotide is added to the slurry of the acetanilide compound to carry out a coupling reaction, and if necessary, the slurry obtained by heating and stirring is filtered, washed with water, dried, and pulverized to obtain a monocouple. Nitrogen pigment.
The second example is a method of adding an alkaline aqueous solution of an acetanilide compound to an aqueous solution of an aromatic amine in a diazotide. First, the acetanilide compound is dissolved in an alkaline aqueous solution. On the other hand, an aromatic amine is added to an acidic aqueous solution to prepare a suspension, which is cooled to 5 ° C or lower, and then sodium nitrite is added to carry out diazotization. After the completion of the diazotization, sulfamic acid was added to the reaction mixture to remove excess nitrous acid, and an aqueous solution containing acetic acid and sodium hydroxide was further added to prepare an aqueous solution of diazotide. An aqueous solution of the above-prepared acetophenone anilide compound is added to the diazotide aqueous solution to carry out a coupling reaction, and if necessary, the obtained slurry is heated and stirred, and then filtered, washed with water, dried, and pulverized to obtain a monoazo. pigment.
The third example is a method in which an aqueous solution of an aromatic amine diazotide and an acetophenone aniline compound is added to an aqueous solution prepared by previously adding an acid such as acetic acid or a base such as sodium hydroxide. First, the acetanilide compound is dissolved in an alkaline aqueous solution. On the other hand, an aromatic amine is added to an acidic aqueous solution to prepare a suspension, which is cooled to 5 ° C or lower, and then sodium nitrite is added to carry out diazotization. After the completion of the diazotization, sulfamic acid was added to the reaction mixture to remove excess nitrous acid, and an aqueous solution of the diazotide was prepared. Further, an acid such as acetic acid and a base such as sodium hydroxide are added to the reaction vessel to prepare a buffer aqueous solution. The aqueous solution of the above-prepared diazotide and the aqueous solution of the acetanilide compound are added to the buffered aqueous solution to carry out a coupling reaction, and if necessary, the slurry obtained by heating and stirring is filtered, washed with water, dried, and It is pulverized to obtain a monoazo pigment.
The aromatic amine used in this aspect may, for example, be 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 2-(trifluoromethyl)aniline or 3-(trifluoromethyl). Aniline, 4-(trifluoromethyl)aniline, o-methoxyaniline, m-methoxyaniline, p-methoxyaniline, 2-nitroaniline, 3-nitroaniline, 4-nitroaniline, 2-methoxy 4-nitroaniline, 2-methoxy-5-nitroaniline, 4-methoxy-2-nitroaniline, 2-methyl-3-nitroaniline, 2-methyl-4- Nitroaniline, 2-methyl-5-nitroaniline, 2-methyl-6-nitroaniline, 3-methyl-4-nitroaniline, 4-methyl-2-nitroaniline, 4- Methyl-3-nitroaniline, 5-methyl-2-nitroaniline, 2-chloro-4-nitroaniline, 2-chloro-5-nitroaniline, 4-chloro-2-nitroaniline, 4-chloro-3-nitroaniline, 5-chloro-2-nitroaniline, 2-amino-5-nitrobenzenesulfonic acid, 4-amino-2-nitrobenzenesulfonic acid, 4-amino -3-nitrobenzenesulfonic acid, 2-chloro-4-methylaniline, 2-chloro-5-methylaniline, 2-chloro-6-methylaniline, 3-chloro-2-methylaniline, 3 -Chloro-4-methylaniline, 4-chloro-4-methylaniline, 4-chloro-3-methylaniline, 5-chloro-2-methylaniline, 3-amino-4-chlorobenzone Amine, 4-amino-3-chlorobenzoguanamine, 4-amino-3-methoxy-N-phenylbenzenesulfonamide, 4-amino-3-methoxy-N-(4 -carbamidine phenyl)benzoguanamine, dimethylamino terephthalate, dimethyl 5-aminophthalic acid dimethyl, 6-amino-7-chloro-4-methylquinoline- 2(1H)-ketone, 5-aminoisoindoline-1,3-dione, and the like. These may be used singly or in combination of plural kinds.
The ethyl acetophenone compound used in the present aspect may, for example, be acetanilide, o-acetamidine, acetophenone, 2'-chloroacetamidine, 4 '-Chloroacetamidine aniline, N-acetamethylene-o-toluidine, N-acetamidine-p-toluidine, o-acetamidine, methoxyacetamide , 醯 醯 醯 ethoxy aniline, 4'-acetamido acetophenone, 2', 4'-dimethyl acetophenone, 4'-chloro-2'-methyl acetamidine Acetanilide, 5'-chloro-2'-methoxyacetamidine, 4'-chloro-2', 5'-dimethoxyacetamidine, 5-acetamidine- 2-benzimidazolone, N-(7-methoxy-2,3-dicarbonyl-1,2,3,4-tetrahydroquinoxalin-6-yl)-3-oxetamine and the like. These may be used singly or in combination of plural kinds.
When the pigment is refined by acid gelatinization, the monoazo pigment is dissolved in concentrated sulfuric acid, and it is mixed with a large amount of excess water to precipitate fine pigment particles. Thereafter, the filtration and washing with water are repeated and dried, whereby finely divided pigment particles can be obtained.
The method of acid gelatinization is not particularly limited, and for example, a method in which a monoazo pigment is dissolved in 5 to 30 times by weight of sulfuric acid, and the obtained sulfuric acid solution is mixed with water having a weight of 5 to 30 times thereof is used. . In this case, the monoazo pigment is dissolved in the temperature of the sulfuric acid, and is not particularly limited as long as it does not cause a reaction such as decomposition of the raw material or sulfonation, and can be carried out, for example, in the range of 3 to 40 °C. Further, the method of mixing the sulfuric acid solution of the monoazo pigment with water, the temperature, and the like are not particularly limited. In many cases, when the particles are precipitated at a low temperature, the particles tend to be finer than when the particles are precipitated at a high temperature, and therefore it is preferably at 0 ° C to 60 ° C. In the range. If the water used at that time is industrially usable water, it can be used. In order to reduce the temperature at the time of precipitation, it is preferred to use pre-cooled water.
The method of mixing the sulfuric acid solution with water is not particularly limited, and if the monoazo pigment is completely precipitated, it may be mixed by any method. For example, a method of injecting a sulfuric acid solution into ice water prepared in advance may be employed, or a device such as a suction device may be used to continuously deposit a sulfuric acid solution or the like in running water to precipitate.
The slurry obtained by the above method is filtered and washed to remove the acidic component, and then dried and pulverized, whereby the pigment composition of the present aspect can be obtained. When the slurry is filtered, the slurry in which the sulfuric acid solution and the water are mixed may be directly filtered, but when the filter property of the slurry is not good, it may be heated and stirred before filtration. Further, after neutralizing the slurry with the base, it may be filtered.
When the pigment is refined by acid gelatinization, a mixture of at least three components of the monoazo pigment, the water-soluble inorganic salt, and the water-soluble solvent is made into a clay shape, and the mixture is vigorously mixed and stirred using a kneader or the like. The mixture was stirred and mixed in water, and stirred into a slurry by a stirrer. This is filtered to remove water-soluble inorganic salts and water-soluble solvents. The above slurrying, filtration, and water washing are repeated to obtain a finely divided organic pigment.
As the water-soluble inorganic salt, sodium chloride, sodium sulfate, potassium chloride or the like can be used. These inorganic salts are used in an amount of 1 time or more, more preferably 20 times or less, in terms of mass ratio. When the mass of the inorganic salt is less than 1 times the mass of the organic pigment, it is difficult to sufficiently refine the pigment. In addition, when the mass of the inorganic salt is greater than 20 times the mass of the organic pigment, after mixing and stirring, in order to remove the water-soluble inorganic salt and the water-soluble solvent, a large amount of labor is required, and at the same time, the amount of the pigment that can be treated at one time is reduced, so that productivity is produced. The point of view is not appropriate.
Since the above-described method for refining the pigment is often accompanied by heat generation during the mixing and stirring, it is preferred to use a water-soluble organic solvent having a boiling point of about 120 to 250 ° C from the viewpoint of safety. Examples thereof include 2-(methoxymethoxy)ethanol, 2-butoxyethanol, 2-(isopentyloxy)ethanol, 2-(hexyloxy)ethanol, ethylene glycol, and diethylene. Alcohol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, liquid polyethylene glycol, 1 -Methoxy-2-butanol, 1-ethoxy-2-butanol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, low molecular weight polypropylene glycol, and the like.
When the pigment is refined by the dry grinding method, the monoazo pigment is dry-pulverized by a pulverizer to be finely pulverized. In this method, the pulverization is carried out by collision or rubbing of the pulverizing medium with each other. The apparatus to be used for the dry grinding is not particularly limited, and examples thereof include a dry pulverizing apparatus in which a pulverization medium such as a bead is contained, that is, a ball mill, a grinder, a vibrating mill, and the like. The dry pulverization using these devices may also decompress the inside of the pulverization container as needed, or may be filled with an inert gas such as nitrogen. Further, after the dry milling, the salt milling or the stirring treatment in the solvent may be carried out.
In the method for miniaturizing the above pigments, the monoazo pigments may be used singly or in combination of plural kinds. Further, the monoazo pigment may be used after being dried and pulverized to form a powder, or may be used in the form of a water-containing cake before drying.
Next, the hetero skeleton compounds (each of at least one compound represented by one of the above general formulas (2) to (5)) will be described.
The heterogeneous skeleton compound functions to increase the crystallinity of the monoazo pigment and further improve the dispersion stability.
R 1 , R 3 , R 4 , R 6 and R 7 in the general formula (2), and examples of the alkyl group having 20 or less carbon atoms which may have a substituent group include methyl group, ethyl group, propyl group and butyl group. Base, pentyl, hexyl, heptyl, octyl, decyl, decyl, dodecyl, octadecyl, isopropyl, isobutyl, isopentyl, secondary butyl, tert-butyl, two A pentyl group, a tertiary pentyl group, a tertiary octyl group, a neopentyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group and the like. However, it is not limited to these examples.
R 1 , R 3 , R 4 , R 6 and R 7 in the general formula (2), and examples of the alkenyl group having 20 or less carbon atoms which may have a substituent group include a vinyl group, a 1-propenyl group and an allylic group. Base, 1-butenyl, isopropenyl, isobutenyl, 1-pentenyl, 2-pentenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 1-octenyl , 1-octadecyl, cyclopentenyl, cyclohexenyl, 1,3-butadienyl, cyclohexadienyl, cyclopentadienyl, trifluorovinyl, 1-chlorovinyl, 2,2-bromovinyl, 4-hydroxy-1-butenyl and the like. However, it is not limited to these examples.
R 1 , R 3 , R 4 , R 6 and R 7 in the general formula (2), and examples of the aryl group having 20 or less carbon atoms which may have a substituent group include a phenyl group, a biphenyl group and a fluorenyl group. Tolyl, fluorenyl, p-cyclohexylphenyl, p-cumenyl, m-carboxyphenyl, and the like. However, it is not limited to these examples.
In the general formula (2), R 3 and R 4 or R 6 and R 7 may be bonded to each other, and the nitrogen atom to be bonded thereto may form a heterocyclic moiety. A part of the carbon atom of the ring atom of the heterocyclic moiety may be replaced by another nitrogen atom, an oxygen atom or a sulfur atom, or a hydrogen atom of a ring atom bonded to the hetero ring moiety may be substituted. The heterocyclic moiety is, for example, a compound obtained by removing one hydrogen atom from hydrazine, benzimidazolidinone or pyrrole. However, it is not limited to these examples.
With respect to R 2 , R 5 and R 8 to R 11 in the general formula (2), examples of the alkylene group having a carbon number of 20 or less which may have a substituent group include a methylene group, a vinyl group, a trimethylene group and a tetraalkyl group. Methylene, propenyl, ethylmethylene, chloromethylene, dimethylmethylene, bis(trifluoromethyl)methylene, and the like. However, it is not limited to these examples.
With respect to R 2 , R 5 and R 8 to R 11 in the general formula (2), examples of the alkenyl group having 20 or less carbon atoms which may have a substituent group include a vinyl group and a 1-methyl group. A propylene group, a 1-butenbutenyl group, a 2-butenbutenyl group, a 1-extenyl group, a 2-pentenyl group, and the like are extended. However, it is not limited to these examples.
With respect to R 2 , R 5 and R 8 to R 11 of the general formula (2), examples of the arylene group having a carbon number of 20 or less which may have a substituent group include an phenyl group, an exophenyl group, and a phenyl group. Phenyl, 4-methyl-1,2-phenylene, 2-methyl-1,4-phenylene, p,p'-biphenylylene, and the like. However, it is not limited to these examples.
R 12 , R 15 and R 16 in the general formula (3), and examples of the alkylene group having a carbon number of 20 or less which may have a substituent group include a methylene group, a vinyl group, a trimethylene group, and a tetramethylene group. , propylene, ethylmethylene, chloromethylene, dimethylmethylene, bis(trifluoromethyl)methylene, and the like. However, it is not limited to these examples.
With respect to R 12 , R 15 and R 16 of the general formula (3), examples of the alkenyl group having 20 or less carbon atoms which may have a substituent group include a vinyl group, a 1-methyl group, and a propenyl group. , 1-butenyl group, 2-butenbutenyl group, 1-endopentenyl group, 2-endopentenyl group, and the like. However, it is not limited to these examples.
R 12 , R 15 and R 16 in the general formula (3), and an arylene group having a carbon number of 20 or less which may have a substituent group may, for example, be an exophenyl group, an exophenyl group or a paraphenyl group. 4-methyl-1,2-phenylene, 2-methyl-1,4-phenylene, p,p'-biphenylylene, and the like. However, it is not limited to these examples.
R 13 and R 14 in the general formula (3), and examples of the alkyl group having 20 or less carbon atoms which may have a substituent group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a heptyl group. , octyl, decyl, decyl, dodecyl, octadecyl, isopropyl, isobutyl, isopentyl, secondary butyl, tert-butyl, secondary pentyl, tertiary pentyl, Tertiary octyl, neopentyl, cyclopropyl, cyclobutyl, cyclopentyl and the like. However, it is not limited to these examples.
R 13 and R 14 in the general formula (3), and examples of the alkenyl group having 20 or less carbon atoms which may have a substituent group include a vinyl group, a 1-propenyl group, an allyl group, a 1-butenyl group, and a different basis. Propylene, isobutenyl, 1-pentenyl, 2-pentenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 1-octenyl, 1-octadecyl, ring Pentenyl, cyclohexenyl, 1,3-butadienyl, cyclohexadienyl, cyclopentadienyl, trifluorovinyl, 1-chlorovinyl, 2,2-bromovinyl, 4 - hydroxy-1-butenyl and the like. However, it is not limited to these examples.
R 13 and R 14 in the general formula (3), and examples of the aryl group having a carbon number of 20 or less which may have a substituent group include a phenyl group, a biphenyl group, a fluorenyl group, a tolyl group, a fluorenyl group, and a cyclohexane group. Phenyl, p-cumenyl, m-carboxyphenyl, and the like. However, it is not limited to these examples.
In the general formula (3), R 13 and R 14 are bonded to each other, and a nitrogen atom to be bonded thereto may form a heterocyclic moiety. A part of the carbon atom of the ring atom of the heterocyclic moiety may be replaced by another nitrogen atom, an oxygen atom or a sulfur atom, or a hydrogen atom of a ring atom bonded to the hetero ring moiety may be substituted. The heterocyclic moiety is, for example, a compound obtained by removing one hydrogen atom from hydrazine, benzimidazolidinone or pyrrole. However, it is not limited to these examples.
With respect to R 17 and R 18 in the general formula (4), examples of the alkylene group having a carbon number of 20 or less which may have a substituent group include a methylene group, a vinyl group, a trimethylene group, a tetramethylene group, and a propenyl group. Ethylmethylene, chloromethylene, dimethylmethylene, bis(trifluoromethyl)methylene, and the like. However, it is not limited to these examples.
With respect to R 17 and R 18 of the general formula (4), examples of the alkenyl group having 20 or less carbon atoms which may have a substituent group include a vinyl group, a methyl group, a methyl group, a propenyl group, and a group. A butenyl group, a 2-butenbutenyl group, a 1-pentenylene group, a 2-endopentenyl group, and the like. However, it is not limited to these examples.
With respect to R 17 and R 18 of the general formula (4), examples of the arylene group having a carbon number of 20 or less which may have a substituent group include an phenyl group, an exophenyl group, a paraphenyl group, and a 4-methyl group. Base-1, 2-phenylene, 2-methyl-1,4-phenylene, p,p'-biphenylylene, and the like. However, it is not limited to these examples.
In the general formula (5), each of R 19 and R 20 independently represents one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; and an alkyl group having a carbon number of 20 or less having a substituent. And an aryl group having a carbon number of 20 or less which may have a substituent group.
In the general formula (5), Y 6 represents -SO 2 NH-R 21 -NR 22 R 23 -, -CONH-R 24 -NR 25 R 26 -, -SO 2 NH-R 27 -SO 3 H,

-CONH-R28-SO3H、-SO2NHR29-COOH及-CONH-R30-COOH之某一者。。R21、R24及R27至R30係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R22、R23、R25及R26係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R22與R23或R25與R26係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。
本態樣所使用的異種骨架化合物可舉出以下所示之化合物。但本發明不限定於該等例子。該等異種骨架化合物係單獨使用或組合複數種來使用均可。






於本態樣之顏料組成物之製造中,單偶氮顏料與異種骨架化合物可採任意方法來混合。混合方法可舉出例如以下方法:在粉狀狀態下混合預先合成之單偶氮顏料與異種骨架化合物之方法;混合其等水漿之方法;於預先合成之單偶氮顏料之水漿,以粉末或溶液形態添加異種骨架化合物之方法;於異種骨架化合物之存在下合成單偶氮顏料之方法;藉由鹽磨法混合攪拌由單偶氮顏料與異種骨架化合物所組成的顏料組成物之方法等。藉由該等任一方法,均可獲得分散性及結晶安定性良好之顏料組成物。
於本態樣之顏料組成物中,異種骨架化合物之含有量在單偶氮顏料與異種骨架化合物之合計量中所佔比率,宜在0.1至40莫耳%之範圍內。該比率更宜為0.3至30莫耳%,進而宜為0.5至20莫耳%。該比率小於0.1莫耳%時,所獲得的顏料組成物之分散安定性及結晶安定性可能不足。另,該比率超過40莫耳%時,未能獲得伴隨於添加量增加之分散安定化效果或結晶安定化效果,而且由於單偶氮顏料之含有量降低,因此著色力可能降低。
製造本態樣之顏料組成物之方法宜採上面例示方法中之如下方法:於異種骨架化合物之存在下,合成單偶氮顏料之方法;於藉由在液相中合成單偶氮顏料而獲得之漿料,添加異種骨架化合物之方法;或藉由鹽磨法,混合攪拌由單偶氮顏料與異種骨架化合物所組成的顏料組成物之方法。該等方法中,尤其以於異種骨架化合物之存在下合成單偶氮顏料之方法,以及於藉由在液相中合成單偶氮顏料而獲得之漿料,添加異種骨架化合物之方法為宜。以該等方法製造顏料組成物時,可獲得異種骨架化合物均勻分布之顏料組成物。因此,無論使用於任何用途時,均可達成良好的分散性及結晶安定性,而且亦可達成高著色力或透明性。
於異種骨架化合物之存在下合成單偶氮顏料時,例如將異種骨架化合物添加於基底成分、耦合成分及pH3至6之緩衝水溶液之一者以上,除此之外均可與上述所例示合成單偶氮顏料之方法同樣地製造顏料組成物。
於液相中合成單偶氮顏料而成漿料中,添加異種骨架化合物時,利用上述所例示合成單偶氮顏料之方法,調製含單偶氮顏料之漿料,於過濾前添加異種骨架化合物,藉此可製造顏料組成物。
本態樣所獲得的顏料組成物係採上述某一方法製造,或組合複數種方法來製造均可。進而言之,採上述某一方法所調製的顏料組成物,亦可因應需要進一步藉由酸糊化、鹽磨、乾磨等方法,予以微細化而成為所需粒徑後再使用。屆時之方法可與上述單偶氮顏料的情況同樣地進行。
又,本態樣之顏料組成物在上述任一方法中,均可因應需要添加樹脂或界面活性劑等。該等添加劑亦可於調製顏料組成物之任一階段使用。例如該等添加劑係於合成顏料組成物的階段,與芳香族胺或乙醯乙醯醯胺化合物一同使用,或於進行酸糊化、鹽磨、乾磨等時使用。
屆時所使用的樹脂種類並未特別限定,可舉出例如松香系樹脂、丙烯酸系樹脂、苯乙烯-丙烯酸系樹脂、聚酯系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚氨酯系樹脂、氟系樹脂、乙烯萘-丙烯酸系樹脂、苯乙烯-順丁烯二酸系樹脂等。該等樹脂係單獨使用或組合複數種來使用均可。又,該等係對於顏料組成物,可於例如0.1至30重量%,更宜以1至15重量%的範圍內使用。
使用顏料組成物時所使用的界面活性劑種類並未特別限定,例如脂肪酸鹽、烷基硫酸酯鹽、烷基芳基磺酸鹽、烷基萘磺酸鹽、二烷基磺酸鹽、二烷基磺琥珀酸鹽、烷基二芳基醚二磺酸鹽、烷基磷酸鹽、聚氧乙烯烷基醚硫酸鹽、聚氧乙烯烷基芳基醚硫酸鹽、萘磺酸福馬林縮合物、聚氧乙烯烷基磷酸酯鹽、丙二醇硼脂肪酸酯、聚氧乙烯丙二醇脂肪酸酯、聚氧乙烯烷基醚、聚氧乙烯烷基芳基醚、聚氧乙烯氧丙烯嵌段聚合物、山梨糖醇酐脂肪酸酯、聚氧乙烯山梨糖醇酐脂肪酸酯、聚氧乙烯山梨醇脂肪酸酯、丙二醇脂肪酸酯、聚氧乙烯烷基胺、氟系非離子性界面活性劑、矽基系非離子性界面活性劑、烷基銨鹽、四級銨鹽、烷基吡啶鹽、烷基咪唑啶鹽等。該等界面活性劑係單獨使用或組合複數種來使用均可。又,該等係對於顏料組成物,可於例如0.1至30重量%,更宜於1至15%之範圍內使用。
採上述某一方法所調製本態樣之顏料組成物,其平均粒徑宜在200nm以下,更宜在150nm以下,進而宜在100nm以下。平均一次粒徑超過200nm時,使用在某些用途時,著色力可能變差,進而於分散體或墨水之保存中,可能產生沈澱物,故不適宜。
於本態樣,顏料組成物之平均一次粒徑可使用掃描型電子顯微鏡或穿透型電子顯微鏡來測定。本說明書之平均一次粒徑係以掃描型電子顯微鏡或穿透型電子顯微鏡,拍攝顏料粒子之相片,針對構成凝結體之各一次粒子測定各個之粒徑。屆時,針對各粒子,將最大粒徑設為該粒子之一次粒徑。針對涵蓋於同一視野內之100個粒子進行該測定,所獲得數值之平均值設為平均一次粒徑。
於本態樣之顏料組成物,以離子交換水煮沸顏料組成物而抽出之水溶液之相對電導度宜小於200mS/cm,更宜小於150mS/cm,進而宜小於100mS/cm。相對電導度係測定作為顏料組成物所含離子性雜質含有量之指標。一般而言,顏料組成物所含之離子性雜質據知會對分散安定性造成影響,宜儘可能減少。
用以減低顏料組成物所含離子性雜質之方法,若以離子交換水煮沸顏料組成物而抽出之水溶液之相對電導度會在上述範圍之方法均可,並未特別限定,可舉出例如於顏料組成物調製後重複過濾及洗淨的方法。屆時所使用的水的種類並未特別限定,宜為蒸餾水或離子交換水等不含有離子性雜質之物。
又,於本態樣之顏料組成物,鈣、鎂及鐵含有量之合計宜小於300ppm,更宜小於200ppm,進而宜小於150ppm。又,上述各金屬元素之含有量分別宜小於150ppm,更宜小於100ppm,進而宜小於80ppm。鈣、鎂及鐵含有量之合計為300ppm以上,或各金屬元素之含有量為150ppm以上時,將顏料組成物使用於噴墨墨水時,在列印機之墨水流路或噴頭之噴嘴部可能產生不溶物,成為噴嘴堵塞的原因,故不適宜。
用以測定鈣、鎂及鐵含有量之方法據知有各種方法,可舉出例如將顏料組成物中加入硝酸,以微波予以分解處理後之溶液稀釋成適當濃度,利用誘導結合電漿發光分析(ICP)來測定之方法。
用以減低顏料組成物所含鈣、鎂及鐵含有量之方法並未特別限定,可舉出例如顏料組成物調製後,於酸性水溶液中將其漿料化,重複過濾及洗淨之方法。屆時所使用的酸種類並未特別限定,可舉出例如硫酸、鹽酸、醋酸等。又,洗淨所使用的水的種類並未特別限定,宜為蒸餾水或離子交換水等不含有離子性雜質之物。
本態樣之顏料分散體係含有本態樣之顏料組成物及液狀媒介,其包含以下任一者:將本態樣之顏料組成物分散於水性介質後之水性顏料分散體;及將本態樣之顏料組成物分散於有機溶劑後之油性顏料分散體。
水性顏料分散體係能夠以分散機,將本態樣之顏料組成物、水性介質、樹脂、界面活性劑等之混合物供作分散處理而調製。又,亦可因應需要,在上述原料以外添加添加劑而進行分散處理。調製水性顏料分散體時,各原料之添加順序或添加方法並未特別限定。
就水性顏料分散體而言,顏料組成物之含有量並未特別限定,宜在5至50重量%之範圍內,尤其宜為10至40重量%。
製造水性顏料分散體所使用的水性介質種類或含有量並未特別限定,宜使用去除了金屬離子等之離子交換水或蒸餾水。水性介質含有量宜為水性顏料分散體之30至95重量%。
又,作為水性介質可因應需要混合水與水溶性溶劑來使用。水溶性溶劑並未特別限定,可舉出例如乙二醇、二乙二醇、丙二醇、三乙二醇、聚乙二醇、甘油、四乙二醇、二丙二醇、醇酮、二乙二醇單丁醚、乙二醇單丁醚、乙二醇單乙醚、1,2-己二醇、N-甲基-2-砒喀烷酮、置換砒喀烷酮、2,4,6-己三醇、四呋喃醇、4-甲氧基-4-甲基戊酮等。該等係單獨使用或組合複數種來使用均可。使用該等水溶性溶劑時,水溶性溶劑之含有量宜為水性顏料分散體之1至50重量%。
作為製造水性顏料所使用的樹脂,若於水性介質中可令顏料組成物分散的樹脂均可,並未特別限定,可使用例如例示作為製造顏料組成物時可使用的樹脂。其等樹脂係單獨使用或組合複數種來使用均可。又,其等之使用量並未特別限定,宜為水性顏料分散體之0.5至30重量%,更宜為1至20重量%。
又,作為用以使用於製造水性顏料分散體之界面活性劑,若於水性介質中可令顏料組成物分散的界面活性劑均可,並未特別限定,可使用例如例示作為製造顏料組成物時可使用的界面活性劑。其等界面活性劑係單獨使用或組合複數種來使用均可。又,其等之使用量並未特別限定,宜為水性顏料分散體之0.5至30重量%,更宜為1至20重量%。
進而言之,製造水性顏料分散體時,可因應需要使用防霉劑、pH調整劑、消泡劑等添加物。
防霉劑係為了防止水性顏料分散體中產生霉而使用。防霉劑的種類並未特別限定,可舉出例如去氫醋酸鈉、安息香酸鈉、吡啶硫酸鈉-1-氧化物、吡啶硫酸鋅-1-氧化物、1,2-苯并異噻唑啉-3-酮、1-苯并異噻唑啉-3-酮等銨鹽。該等宜在水性顏料分散體之0.05至2重量%之範圍內使用。
pH調整劑係用以將水性顏料分散體之pH調整為所需值而使用。pH調整劑的種類並未特別限定,可舉出例如胺、無機鹼、氨、緩衝液等。
消泡劑係用以防止水性顏料製造中產生泡沫而使用。消泡劑的種類並未特別限定,可使用任何市售消泡劑。可舉出例如Surfynol 104A、Surfynol 104E、Surfynol 104H、Surfynol 104BC、Surfynol 104DPM、Surfynol 104PA、Surfynol 104PG-50、Surfynol 420、Surfynol 440、Surfynol 465、Surfynol 485、Surfynol PSA-336(均為Air Products and Chemical公司製)等。
油性顏料分散體係能夠以分散機,將本態樣之顏料組成物、有機溶劑、分散劑等之混合物供作分散處理而調製。又,亦可因應需要,在上述原料以外添加添加劑而進行分散處理。調製油性顏料分散體時,各原料之添加順序或添加方法並未特別限定。
就油性顏料分散體而言,顏料組成物之含有量並未特別限定,宜在5至50重量%之範圍內,尤其宜為10至40重量%。
製造油性顏料分散體所使用的有機溶劑種類或含有量並未特別限定。可舉出例如:甲基醇、乙基醇、正丙基醇、異丙基醇、正丁基醇等醇類;丙酮、甲基乙酮、甲基正丙酮、甲基異丙酮、甲基正丁酮、甲基異丁酮、甲基正戊酮、二乙酮、乙基正丙酮、乙基異丙酮、乙基正丁酮、乙基異丁酮、二正丙酮、二異丁酮、環己酮、甲基環己酮、異佛酮等酮類;醋酸甲基、醋酸乙基、醋酸正丙基、醋酸異丙基、醋酸正丁基、醋酸異丁基、醋酸己基、醋酸辛基、乳酸甲基、乳酸丙基、醋酸丁基等酯類;乙二醇、二乙二醇、三乙二醇、丙二醇、二丙二醇等醇類;乙二醇單甲醚、乙二醇單乙醚、乙二醇二乙醚、乙二醇單丙醚、乙二醇單丁醚、乙二醇單己醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丙醚、二乙二醇二甲醚、二乙二醇二乙醚、丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇二丙醚、三丙二醇單甲醚等二醇醚類;乙二醇單甲醚乙酸鹽、乙二醇單乙醚乙酸鹽、乙二醇單丙醚乙酸鹽、乙二醇單丁醚乙酸鹽、二乙二醇單甲醚乙酸鹽、二乙二醇單乙醚乙酸鹽、二乙二醇單丁醚乙酸鹽、丙二醇單甲醚乙酸鹽、丙二醇單乙醚乙酸鹽、丙二醇單丁醚乙酸鹽、二丙二醇單甲醚乙酸鹽等二醇乙酸鹽類;正己烷、異己烷、正壬烷、異壬烷、十二烷、異十二烷等飽和碳氫類;1-己烯、1-庚烯、1-辛烯等不飽和碳氫類;環己烷、環庚烷、環辛烷、環十二烷、十氫萘等環狀飽和碳氫類;環己烯、環庚烯、環辛烯、1,3,5,7-環辛四烯、環十二烯等環狀不飽和碳氫類;苯、甲苯、二甲苯等芳香族碳氫類等。有機溶劑含有量宜為油性顏料分散體之30至95重量%。該等係單獨使用或組合複數種來使用均可。
使用於製造油性顏料分散體之分散劑並未特別限定,可舉出例如含有羥基之羧酸酯、長鏈聚胺基醯胺與高分子量酸酯之鹽、高分子量聚羧酸之鹽、長鏈聚胺基醯胺與極性酸酯之鹽、高分子量不飽和酸酯、改質聚氨酯、改質聚丙烯酸酯、聚烯丙胺與具有游離羧酸之聚酯之縮合物或成鹽物、聚醚酯型陰離子性界面活性劑、萘羧酸福馬林縮合物之鹽、芳香族羧酸福馬林縮合物之鹽、聚氧乙烯烷基磷酸酯、聚氧乙烯烷基苯基醚、硬酯胺乙酸酯等。該等係單獨使用或組合複數種來使用均可。該等之使用量並未特別限定,宜為油性顏料分散體之0.5至30重量%,進而宜為1至20重量%。
用以製造本態樣之顏料分散體之分散機並未特別限定,可舉出例如橫置型混砂機、直立型混砂機、環狀球磨機、研磨機、微射流均質機、高速混合機、均質機、均漿機、球磨機、墨水震盪機、輥軋機、石臼式軋機、超音波分散機等,可使用一般用以製造分散體所使用的所有分散機或混合機。
又,以分散機進行分散前,進行使用了捏合機及3輥輥軋機等墨料混合機之預分散,或藉由2輥輥軋機等之固體分散等處理亦可。又,以分散機進行分散後,以30至80℃之加溫狀態保存數小時至1週後再進行後處理之步驟,或利用超音波分散機或衝突型無珠分散機進行後處理之步驟,係用以對顏料分散體賦予分散安定性時甚為有效。進而言之,以分散機進行分散後,藉由離心分離機施行處理亦可。該處理係用以去除顏料分散體中所含之粗粒子時甚為有效。
本態樣之噴墨墨水含有本態樣之顏料分散體,包含使用了上述水性顏料分散體之水性噴墨墨水、及使用了上述油性顏料分散體之油性噴墨墨水雙方。
本態樣之水性噴墨墨水係可藉由於上述水性顏料分散體,加入水性介質、樹脂、界面活性劑、其他添加劑等,予以均勻混合而製造。
於本態樣之水性噴墨墨水,顏料組成物之含有量並未特別限定,宜為水性噴墨墨水之1至10重量%,進而宜為2至7重量%。
使用於製造水性噴墨墨水之水性介質之種類或含有量並未特別限定,宜使用去除了金屬離子等之離子交換水或蒸餾水。水性介質含有量宜為水性顏料分散體之60至99重量%。
又,作為水性介質,為了防止列印機噴頭之噴嘴部分之墨水乾燥及固化,以進行安定的噴出,可因應需要使用水溶性溶劑。水溶性溶劑的種類並未特別限定,可舉出例如例示作為可於製造水性顏料分散體時使用之水溶性溶劑。該等係單獨使用或組合複數種來使用均可。使用該等水溶性溶劑時,水溶性溶劑之含有量宜在水性噴墨墨水之1至50重量%之範圍內。
調製本態樣之水性噴墨墨水時,可使用樹脂來用以賦予顏料組成物對被印刷物之固定性。樹脂種類並未特別限定,可舉出例如例示作為可於製造水性顏料分散體時使用之樹脂、或其等之水包油乳劑。該等之中,水包油乳劑係於使用時,可獲得低黏度之水性噴墨墨水及耐水性良好的記錄物,因此較適宜。該等樹脂係單獨使用或組合複數種來使用均可。該等樹脂之含有量宜為水性噴墨墨水之0.5至10重量%,進而宜為1至5重量%。含有量少於0.5%時,將顏料組成物固定的效果不足,多於15%時,可能發生墨水黏度上升,或噴出安定性降低等故障,並不適宜。該等樹脂可因應需要,藉由氨、胺、無機鹼等pH調整劑中和酸性官能基而使用。
調製本態樣之水性噴墨墨水時,為了賦予墨水中之顏料組成物之分散安定性,可因應需要使用界面活性劑。界面活性劑的種類並未特別限定,可舉出例如例示作為可於製造水性顏料分散體時使用之界面活性劑。該等界面活性劑之含有量宜為水性噴墨墨水之0.5至10重量%,進而宜為1至5重量%。
製造本態樣之水性噴墨墨水時,作為其他添加劑可使用乾燥促進劑、滲透劑、防霉劑、螯合劑、pH調整劑等。
乾燥促進劑係可為了使印刷水性噴墨墨水時之乾燥加速而使用。乾燥促進劑的種類並未特別限定,可舉出例如甲醇、乙醇、異丙醇等醇類。該等係單獨使用或組合複數種來使用均可。又,該等之含有量宜為水性噴墨墨水之1至50重量%。
又,被印刷體為紙張等滲透性基材時,為了促進墨水對基材之滲透,使外表乾燥加速,可使用滲透劑。作為滲透劑之例子,可舉出二乙二醇單丁醚、烯烴基二醇及亞烷基二醇等水溶性溶劑,或聚乙二醇月桂基醚、月桂基硫酸鈉、十二基苯并磺酸鈉、油酸鈉及二-(2-乙基烷基)-磺琥珀酸鈉等界面活性劑。該等之使用量若為水性噴墨墨水之5重量%以下,會有充分的效果,若大於該量,則墨水黏度上升,或者引發墨水滲出或紙張脫落,因此並不適宜。
防霉劑係可為了防止水性噴墨墨水中產生霉而使用。防霉劑的種類並未特別限定,可舉出例如例示作為可於製造水性顏料分散體時使用之防霉劑。該等宜在水性噴墨墨水之0.05至1.0重量%之範圍內使用。
螯合劑係可為了捕捉水性噴墨墨水中所含金屬離子,防止列印機噴頭之噴嘴部或墨水中之不溶性物析出而使用。螯合劑的種類並未特別限定,可舉出例如乙烯二胺四醋酸、乙烯二胺四醋酸之鈉鹽、乙烯二胺四醋酸之二銨鹽、乙烯二胺四醋酸之四銨鹽等。該等宜在水性噴墨墨水之0.005至0.5重量%之範圍內使用。
又,為了將水性噴墨墨水之pH調整為所需值,可使用pH調整劑。pH調整劑的種類並未特別限定,可舉出例如可於製造水性顏料分散體時使用之pH調整劑。
本態樣之油性噴墨墨水係可藉由於上述油性顏料分散體,加入有機溶劑、樹脂、分散劑、其他添加劑等,予以均勻混合而製造。
於本態樣之油性噴墨墨水,顏料組成物之含有量並未特別限定,宜為油性噴墨墨水之1至10重量%,進而宜為2至7重量%。
使用於製造油性噴墨墨水之有機溶劑的種類並未特別限定,可使用例如例示作為可於製造油性顏料分散體時使用之有機溶劑。有機溶劑之含有量並未特別限定,宜為油性噴墨墨水之80至97重量%。該等有機溶劑係單獨使用或組合複數種來使用均可。
製造本態樣之油性噴墨墨水時,可使用樹脂來用以賦予顏料組成物對被印刷物之固定性。樹脂種類並未特別限定,可舉出例如石油樹脂、酪蛋白、蟲膠、松香系樹脂、松香酯系樹脂、纖維素系樹脂、天然橡膠、合成橡膠、環化橡膠、氯化橡膠、氧化橡膠、鹽酸橡膠、苯酚樹脂、松油精苯酚樹脂、醇酸樹脂、聚酯樹脂、不飽和聚酯樹脂、胺基樹脂、環氧樹脂、乙烯基樹脂、聚氯化樹脂、聚烯丙胺樹脂、氯化乙烯基-醋酸乙烯基系樹脂、苯乙烯-醋酸乙烯基系樹脂、氯化亞乙烯樹脂、丙烯酸系樹脂、甲基丙烯酸樹脂、氨酯樹脂、矽基樹脂、氟樹脂、乾性油、合成乾性油、順丁烯二酸樹脂、聚醯胺樹脂、聚醯亞胺樹脂、苯并胍胺樹脂、三聚氰胺樹脂、尿素樹脂、丁醛樹脂、苯并呋喃-茚樹脂、二甲苯樹脂、反丁烯二酸樹脂、聚烯烴、氯化聚丙烯、蠟-乳膠系樹脂、苯乙烯-丙烯酸系樹脂、苯乙烯-順丁烯二酸系樹脂等。該等係單獨使用或組合複數種來使用均可。該等之使用量並未特別限定,宜為油性噴墨墨水之1至15重量%,進而宜為3至8重量%。
調製本態樣之油性噴墨墨水時,為了賦予墨水中之顏料組成物之分散安定性,可因應需要使用分散劑。分散劑的種類並未特別限定,可舉出例如例示作為可於製造油性顏料分散體時使用之分散劑。該等係單獨使用或組合複數種來使用均可。該等之使用量並未特別限定,宜為油性噴墨墨水之0.1至15重量%,進而宜為0.5至10重量%。
本態樣之油性噴墨墨水亦可進一步包含添加物。添加劑可舉出例如濕潤劑、脫氣劑/脫泡劑、保存劑及防氧化劑等。
混合上述原料調製噴墨墨水時,混合原料的方法並未特別限定,除了一般使用葉片的攪拌機以外,還可使用高速分散機、乳化機等。屆時,原料之添加順序或混合方法並未特別限定。
又,藉由以過濾機,過濾混合各原料調製之噴墨墨水,可去除墨水中所含粗粒子。屆時所使用的濾器孔徑宜為1μm以下,進而宜為0.65μm以下.
本態樣之著色樹脂組成物含有本態樣之顏料組成物、黏結樹脂,以及因應需要含有後述之帶電控制劑及離模劑等,可作為例如電子相片用碳粉。本態樣之著色樹脂組成物可藉由混合機,充分混合本態樣之顏料組成物及黏結樹脂後,利用熱混合攪拌機予以熔融混合攪拌,使其冷卻固化而調製。
電子相片用碳粉(以下有時將電子相片用碳粉僅稱為碳粉)可利用粉碎法及聚合法等以往習知的製造方法來製造。粉碎法之製造例係以粉碎機將上述著色樹脂組成物予以粗粉碎,可因應需要與後述之外添劑混合後,予以微粉碎、分級而製造。
另,聚合法之製造例係於單體中,溶解或分散本態樣之顏料組成物、聚合起始劑、及因應需要之添加劑,調製成油相。混合該油相與含分散劑等之水相,生成油滴,促進自由基聚合反應,接著予以洗淨、乾燥,與外添劑混合而可製造碳粉。以聚合法製造本態樣之碳粉時,可利用懸濁聚合法、乳化聚合法、溶解懸濁法、酯伸長聚合法等以往習知的方法來製造。又,以該等聚合法製造碳粉時,可將上述著色樹脂組成物作為原料使用並予以加工。
為了製造本態樣之著色樹脂組成物及碳粉所使用的黏結樹脂並未特別限定,可舉出例如苯乙烯-對氯苯乙烯共聚物、苯乙烯-乙烯基甲苯共聚物、苯乙烯-乙烯基萘共聚物、苯乙烯-丙烯酸酯共聚物、苯乙烯-甲基丙烯酸酯共聚物、苯乙烯-a-氯甲基丙烯酸酯共聚物、苯乙烯-丙烯酸腈共聚物、苯乙烯-乙烯基甲基醚共聚物、苯乙烯-乙烯基乙基醚共聚物、苯乙烯-乙烯基甲酮共聚物、苯乙烯-丁二烯共聚物、苯乙烯-異戊二烯共聚物、苯乙烯-丙烯酸腈-茚共聚物、聚氯化乙烯、苯酚樹脂、天然改質苯酚樹脂、天然樹脂改質順丁烯二酸樹脂、丙烯酸樹脂、甲基丙烯酸樹脂、具醋酸乙烯、矽基樹脂、聚酯樹脂、聚氨酯、呋喃樹脂、環氧樹脂、二甲苯樹脂、聚乙烯基丁醛樹脂、萜烯樹脂、苯并呋喃-茚樹脂、石油系樹脂等。其中尤其宜使用聚酯樹脂、苯乙烯系共聚物。於上述黏結樹脂之中,本態樣之顏料組成物對於聚酯樹脂之適性特別良好,顏料組成物均勻且微細地分散於黏結樹脂中,較為適宜。
作為構成聚酯樹脂之醇成分可舉出乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、2,3-丁二醇、1,4-丁烯二醇、二乙二醇、三乙二醇、1,5-戊二醇、1,6-己二醇、新戊二醇、2-乙基-1,3-己二醇、雙酚A、加氫雙酚A、1,4-雙(羥基甲基)環己烷、下述一般式(9)所示之雙酚衍生物等二醇類、丙三醇、二丙三醇、山梨醇、山梨糖醇酐、丁三醇、三羥甲乙烷、三羥甲丙烷、新戊四醇、二新戊四醇、三新戊四醇等多價醇類,該等係單獨使用或組合複數種來使用。

(式中,RA為乙烯或丙烯基,x、y分別為1以上之整數,x+y為2至10。)
作為構成聚酯樹脂之酸成分,二價羧酸可舉出如下:苯二甲酸、對苯二甲酸、異苯二甲酸、苯二甲酸酐等芳香族二羧酸或其酐;琥珀酸、已二酸、癸二酸、壬二酸等脂肪族二羧酸類或其酐;或進而可舉出以碳數16至18之烷基置換後之琥珀酸或其酐;福馬林酸、順丁烯二酸、甲順丁烯二酸、衣康酸等脂肪族不飽和二羧酸或其酐等。作為架橋成分有效之三價以上之羧酸可舉出苯三甲酸、苯均四酸、萘三羧酸、丁三羧酸、己三羧酸、二苯基酮四羧酸、四(亞甲基羧基)甲烷、辛四羧酸、二苯基酮四羧酸或其酐等。該等係單獨使用或組合複數種來使用均可。
聚酯樹脂係單獨使用從上述醇成分及酸成分所合成的均聚酯或共聚酯,或混合2種以上使用均可。
又,從耐偏移性及低溫固定性的觀點來看,聚酯樹脂係就由凝膠滲透層析儀(GPC)所測定之分子量而言,重量平均分子量(Mw)宜為5,000以上,更宜為10,000~1,000,000。重量平均分子量(Mw)更宜為20,000至100,000之範圍。若聚酯樹脂之重量平均分子量變小,則碳粉之耐偏移性傾向降低,又,若重量平均分子量變大,則固定性顯示出降低的趨勢,因此並不適宜。
又,聚酯樹脂之酸價宜為10至60mgKOH/g,更宜為15至55mgKOH/g。酸價小於10mgKOH/g時,離模劑游離的情況較不適宜。相對於此,酸價超過60mgKOH/g時,由於樹脂的親水性變大,於高濕度環境下,圖像濃度會降低,故不適宜。
聚酯樹脂之羥基價宜為20mgKOH/g以下,更宜為15mgKOH/g以下。羥基價超過20mgKOH/g時,親水性變大,於高濕度環境下,圖像濃度會降低,故不適宜。
又,從防止碳粉凝結的觀點來看,聚酯樹脂由示差掃描熱量計(裝置:DSC-6、島津製作所製)所測定的玻璃轉移溫度(Tg)宜為50至70℃,更宜為50至65℃。
本態樣之碳粉可因應需要添加帶電控制劑。藉由使用帶電控制劑,可獲得帶電量穩定的碳粉。本態樣之碳粉可使用以往習知之正或負帶電控制劑之任一者來作為帶電控制劑。
本態樣之碳粉為正帶電性碳粉時,所使用的正帶電控制劑之例子可舉出苯胺黑系染料、三苯甲烷系染料、有機錫過氧化物、四級銨鹽化合物、以四級銨鹽作為官能基而與苯乙烯‧丙烯酸樹脂共聚後之苯乙烯‧丙烯酸系聚合物等,其中尤其以四級銨鹽化合物為宜。
可於本態樣中使用之四級銨鹽化合物可舉出由四級銨鹽與有機磺酸或鉬酸所組成的成鹽化合物。有機磺酸宜使用萘磺酸。
另,負帶電性碳粉時所使用的負帶電控制劑之例子可舉出單偶氮顏料之金屬錯合物、以磺酸作為官能基而與苯乙烯‧丙烯酸樹脂共聚後之苯乙烯‧丙烯酸系聚合物、芳香族羥羧酸之金屬鹽化合物、芳香族羥羧酸之金屬錯合物、苯酚系錯合物、鏻系化合物等。芳香族羥羧酸宜為柳酸、3,5-二-三級丁基柳酸、3-羥基-2-萘甲酸、3-苯基柳酸。又,用於金屬鹽化合物之金屬可舉出鋅、鈣、鎂、鉻、鋁等。
又,於本態樣之碳粉可使用離模劑。離模劑之例子可舉出聚丙烯蠟、聚乙烯蠟、Fischer-Tropsch蠟等碳氫系蠟類、合成酯蠟類、棕櫚蠟、米糠蠟等天然酯系蠟類。
於本態樣之碳粉,可因應需要使用滑劑、流動化劑、研磨劑、導電性賦予劑、圖像剝離防止劑等外添劑。該等外添劑可使用以往製造碳粉時所使用的習知外添劑。該等外添劑之例子可舉出如下。滑劑可舉出聚二氟亞乙烯、硬酯酸鋅等,流動化劑可舉出以乾式法或濕式法所製造的矽化物、氧化鋁、氧化鈦、矽鋁共氧化物、矽鈦共氧化物及該等經疏水性化處理之物等。又,研磨劑可舉出氮化矽、氧化鈰、碳化矽、鈦酸鍶、鎢碳、碳酸鈣及該等經疏水化處理之物等;導電性賦予劑可舉出氧化錫等。
作為本態樣之碳粉所使用的流動化劑,上述所例示之物中宜使用矽鋁共氧化物、矽鈦共氧化物微粉體。該等微粉體之疏水化處理可舉出利用矽油或四甲基二矽氮、二甲基二氯矽烷、二甲基二甲氧基矽烷等矽烷耦合劑之處理等。
本態樣之碳粉亦可作為一成分系顯影劑來使用,亦可與載體混合而作為二成分系顯影劑來使用。二成分系顯影劑亦可使用以往習知之任一者。其例可舉出諸如鐵粉、鐵氧粉、鎳粉之磁粉體等,或以樹脂等處理了該等表面之物等。覆蓋載體表面之樹脂可舉出苯乙烯-丙烯酸酯共聚物、苯乙烯-甲基丙烯酸酯共聚物、丙烯酸酯共聚物、甲基丙烯酸酯共聚物、含氟樹脂、含矽樹脂、聚醯胺樹脂、離子體樹脂、聚苯硫樹脂等,或該等之混合物。於該等之中,尤其以含矽樹脂為宜,因其較少形成廢碳粉。該等載體之重量平均粒徑宜在30至100mm之範圍內。
製造本態樣之著色樹脂組成物時,用以混合原料而使用之混合機亦可使用漢塞混合機(Henschel mixer)、高速混合機等以往習知之任一混合機。又,用以熔融混合攪拌該等而使用之混合攪拌機係使用加熱捏合機、班布瑞混合機等批次式混合攪拌機,或使用單軸或者雙軸之押出機等連續式混合攪拌機均可。
製造著色樹脂組成物時,熔融混合攪拌原料的溫度宜為100至200℃,更宜為120至180℃。小於100℃時,顏料及/或顏料組成物的分散不夠充分,超過200℃時,黏結樹脂會熱劣化,因此並不適宜。
帶電控制劑係於上述熔融混合攪拌步驟中,與原料混合而使用,或於調製著色樹脂組成物後再混合,亦或混合後再次予以熔融混合攪拌而使用均可。其中,若於熔融混合攪拌步驟中使用時,可使得帶電控制劑均勻分散於著色樹脂組成物中,因此更適宜。
又,離模劑亦同,於上述熔融混合攪拌步驟中,與原料混合而使用,或於調製著色樹脂組成物後再混合,亦或混合後再次予以熔融混合攪拌而使用均可。其中,若於熔融混合攪拌步驟中使用時,可獲得耐久度高的碳粉,因此更適宜。
以下藉由實施例來詳細說明本發明的細節,但本發明不限定於該等實施例。又,實施例79至90及比較例15至18中所用黏結樹脂係如下。
<黏結樹脂>
熱塑性聚酯樹脂
由對苯二甲酸、異苯二甲酸、異苯二甲酸、環氧丙烷附加雙酚A、乙二醇所構成的聚酯樹脂。
酸價:10mgKOH/g,羥基價:43mgKOH/g,Tg:58℃
分子量 Mw:28200,Mn:2500
<單偶氮顏料及顏料組成物之調製>
製造例1<單偶氮顏料A-01(C.I.顏料黃74)之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺67.3g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加使亞硝酸鈉28.0g溶解於水72.0g後之水溶液,攪拌1小時以進行重氮化。於反應混合物加入磺胺酸0.5g以使亞硝酸消失,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺84.5g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。將其注入混合有80%醋酸82.2g與水420g之水溶液中,調製成耦合劑漿料。
將上述所調製的耦合劑漿料加熱至40℃,於其中歷經1小時滴下重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗(Büchner funnel)予以過濾,淋灑離子交換水25公升予以洗淨,進行乾燥、粉碎而獲得單偶氮顏料A-01(C.I.顏料黃74)147g。
製造例2<單偶氮顏料A-02(C.I.顏料黃3)之調製>
於製造例1中,分別將作為重氮成分使用之2-甲氧基-4-硝基苯胺67.3g變更為4-氯-2-硝基苯胺69.0g,將作為耦合劑成分使用之鄰乙醯乙醯甲氧苯胺84.5g變更為鄰氯乙醯乙醯苯胺86.3g,除此之外均與實施例1相同而獲得單偶氮顏料A-02(C.I.顏料黃)150g。
製造例3<單偶氮顏料A-03(C.I.顏料黃49)之調製>
於製造例1中,分別將作為重氮成分使用之2-甲氧基-4-硝基苯胺67.3g變更為4-氯-2-硝基苯胺56.6g,將作為耦合劑成分使用之鄰乙醯乙醯甲氧苯胺84.5g變更為4’-氯-2’5’-二甲氧基乙醯乙醯苯胺110.9g,除此之外均與實施例1相同而獲得單偶氮顏料A-03(C.I.顏料黃49)161g。
製造例4<單偶氮顏料A-04(C.I.顏料黃111)之調製>
於製造例1中,將作為耦合劑成分使用之鄰乙醯乙醯甲氧苯胺84.5g變更為5’-氯-2’-甲氧基乙醯乙醯苯胺98.6g,除此之外均與實施例1相同而獲得單偶氮顏料A-04(C.I.顏料黃111)160g。
製造例5<單偶氮顏料A-05(C.I.顏料黃120)之調製>
於製造例1中,分別將作為重氮成分使用之2-甲氧基-4-硝基苯胺67.3g變更為5-胺基異苯二甲酸二甲基83.7g,將作為耦合劑成分使用之鄰乙醯乙醯甲氧苯胺84.5g變更為5-乙醯乙醯胺-2-苯并咪唑酮95.1g,除此之外均與實施例1相同而獲得單偶氮顏料A-05(C.I.顏料黃120)172g。
製造例6<異種骨架化合物D-02之調製>
以相等莫耳使對乙醯乙醯胺與三聚氯氰反應,接著將相等莫耳之N,N-二丁基胺基丙基胺在反應後予以加水分解,獲得下式所表示的化合物D-01。

接著,按照常法,以氯化硫醯基將蒽醌-2-羧酸予以氯化而獲得蒽醌-2-羧氯27.0g,將其與製造例6所獲得的38.0g之化合物D-01、甲醇300g予以混合,加熱迴流3小時。
反應結束後,加入水1500g、氫氧化鈉8g,予以過濾、水洗、乾燥,獲得下式所表示58.0g之化合物D-02。
化合物D-02:

實施例1<顏料組成物P-01之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺63.9g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加使亞硝酸鈉28.0g溶解於水72.0g後之水溶液,攪拌1小時以進行重氮化。於反應混合物加入磺胺酸以使亞硝酸消失,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺80.4g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。又,調製混合有80%醋酸82.0g與水420g之水溶液,於該水溶液添加上式所表示的12.4g之化合物D-02,獲得含有化合物D-02之懸濁液。於其中注入上述所調製的耦合劑溶液,調製成含有化合物D-02之耦合劑漿料。
將含有化合物D-02之耦合劑漿料加熱至40℃,於其中歷經1小時滴下上述經調整之重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。
其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨,進行乾燥、粉碎而獲得147g之顏料組成物P-01。顏料組成物P-01所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-02,化合物D-02之含有量為5.0mol%。
實施例2<顏料組成物P-02之調製>
於製造例1中,分別將2-甲氧基-4-硝基苯胺63.9g變更為2-硝基4-氯苯胺65.6g,將鄰乙醯乙醯甲氧苯胺80.4g變更為乙醯乙醯苯胺68.8g,將12.4g之化合物D-02變更為下式所表示的6.4g之化合物D-03,除此之外均與實施例1相同而獲得136g之顏料組成物P-02。顏料組成物P-02所含成分為C.I.顏料黃6及化合物D-03,化合物D-03之含有量為5.0mol%。

實施例3<顏料組成物P-03之調製>
於製造例1中,分別將2-甲氧基-4-硝基苯胺63.9g變更為6-胺基-7-氯-4-甲基喹啉-2(1H)-酮79.3g,將12.4g之化合物D-02變更為下式所表示的7.3g之化合物D-04,除此之外均與實施例1相同而獲得166g之顏料組成物P-03。顏料組成物P-03所含成分為C.I.顏料黃105及化合物D-04,化合物D-04之含有量為5.0mol%。

實施例4<顏料組成物P-04之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺63.9g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物加入磺胺酸以使過剩的亞硝酸消失,調製成重氮水溶液。於該重氮水溶液添加下式所表示的5.0g之化合物D-05,均勻攪拌以製成懸濁液,獲得含化合物D-05之重氮水溶液。

另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺80.4g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。又,將其注入於混合有80%醋酸82.0g與水420g之水溶液,調製成耦合劑漿料。
將上述所調製的耦合劑漿料加熱至40℃,於其中歷經1小時滴下含化合物D-05之重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得144g之顏料組成物P-04。顏料組成物P-04所含成分為單偶氮顏料A(C.I.顏料黃74)及化合物D-05,化合物D-05之含有量為5.0mol%。
實施例5<顏料組成物P-05之調製>
於製造例4中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺63.9g變更為2-硝基4-氯苯胺65.6g,將5.0g之化合物D-05變更為下式所表示的6.4g之化合物D-06,除此之外均與實施例4相同而獲得147g之顏料組成物P-05。顏料組成物P-05所含成分為C.I.顏料黃73及化合物D-06,化合物D-06之含有量為5.0mol%。

實施例6<顏料組成物P-06之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺67.2g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使過剩的亞硝酸消失,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺84.5g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。又,調製混合有80%醋酸82.0g與水420g之水溶液。接著,於該水溶液注入鹼性水溶液,調製成耦合劑漿料。於該耦合劑漿料添加下式所表示的0.097g之化合物D-07,調製成含有化合物D-07之耦合劑漿料。




將含有化合物D-07之耦合劑漿料加熱至40℃,於其中歷經1小時滴下上述經調整之重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。
其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得152g之顏料組成物P-06。顏料組成物P-06所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為0.05mol%。
實施例7<顏料組成物P-07之調製>
於製造例6中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更66.9g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為84.1g,進而將0.097g之化合物D-07變更為0.97g,除此之外均與實施例6相同而獲得147g之顏料組成物P-07。顏料組成物P-07所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為0.5mol%。
實施例8<顏料組成物P-08之調製>
於製造例6中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更65.3g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為82.1g,進而將0.097g之化合物D-07變更為5.8g,除此之外均與實施例6相同而獲得148g之顏料組成物P-08。顏料組成物P-08所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為3.0mol%。
實施例9<顏料組成物P-09之調製>
於製造例6中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更71.2g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為72.1g,進而將0.097g之化合物D-07變更為29.0g,除此之外均與實施例6相同而獲得152g之顏料組成物P-09。顏料組成物P-09所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為15.0mol%。
實施例10<顏料組成物P-10之調製>
於製造例6中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更47.1g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為59.7g,進而將0.097g之化合物D-07變更為58.0g,除此之外均與實施例6相同而獲得153g之顏料組成物P-10。顏料組成物P-10所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為30.0mol%。
實施例11<顏料組成物P-11之調製>
於製造例6中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更33.6g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為43.1g,進而將0.097g之化合物D-07變更為96.7g,除此之外均與實施例6相同而獲得157g之顏料組成物P-11。顏料組成物P-11所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-07,化合物D-07之含有量為50.0mol%。
實施例12<顏料組成物P-12之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺67.2g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使過剩的亞硝酸消失,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺84.5g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。於該鹼性水溶液添加下式所表示的0.05g之化合物D-08,調製成含化合物D-08之懸濁液。又,調製混合有80%醋酸82.0g與水420g之水溶液。於該水溶液中,注入上述所調製含化合物D-08之懸濁液,調製成含有化合物D-08之耦合劑漿料。






將含有化合物D-08之耦合劑漿料加熱至40℃,於其中歷經1小時滴下上述經調整之重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。
其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得151g之顏料組成物P-12。顏料組成物P-12所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為0.05mol%。
實施例13<顏料組成物P-13之調製>
於製造例12中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更66.9g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為84.1g,進而將0.05g之化合物D-08變更為0.50g,除此之外均與實施例12相同而獲得147g之顏料組成物P-13。顏料組成物P-13所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為0.5mol%。
實施例14<顏料組成物P-14之調製>
於製造例12中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更65.3g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為82.1g,進而將0.05g之化合物D-08變更為3.0g,除此之外均與實施例12相同而獲得145g之顏料組成物P-14。顏料組成物P-14所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為3.0mol%。
實施例15<顏料組成物P-15之調製>
於製造例12中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更57.2g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為72.1g,進而將0.05g之化合物D-08變更為15.0g,除此之外均與實施例12相同而獲得139g之顏料組成物P-15。顏料組成物P-15所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為15.0mol%。
實施例16<顏料組成物P-16之調製>
於製造例12中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更47.1g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為59.7g,進而將0.05g之化合物D-08變更為29.9g,除此之外均與實施例12相同而獲得127g之顏料組成物P-16。顏料組成物P-16所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為30.0mol%。
實施例17<顏料組成物P-17之調製>
於製造例12中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺67.2g變更33.6g,將作為耦合劑成分而使用之鄰乙醯乙醯甲氧苯胺84.5g變更為43.1g,進而將0.05g之化合物D-08變更為49.9g,除此之外均與實施例12相同而獲得114g之顏料組成物P-17。顏料組成物P-17所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-08,化合物D-08之含有量為50.0mol%。
實施例18<顏料組成物P-18之調製>
作為重氮成分而將2-(三氟甲基)苯胺63.2g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使過剩的亞硝酸消失。接著於該水溶液中,添加下式所表示的4.0g之化合物D-09,並予以攪拌、混合。進而添加水,將液量調製成1000g,調製成含有化合物D-09之重氮水溶液。

另,作為耦合劑成分而將5-乙醯乙醯胺-2-苯并咪唑酮93.3g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。進而添加水,將液量調製成400g,調製成耦合劑水溶液。
將水365g與80%醋酸64.0g、25%氫氧化鈉水溶液71.2g均勻混合,調製成反應槽水溶液。將其加熱至40℃,維持該溫度,歷經1小時,一面將反應槽之pH保持在6.0以下,一面分別同時滴下含有化合物D-09之重氮水溶液、及耦合劑水溶液。滴下結束後,以40℃攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得155g之顏料組成物P-18。顏料組成物P-18所含成分為C.I.顏料黃154及化合物D-09,化合物D-09之含有量為2.0mol%。
實施例19<顏料組成物P-19之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺66.6g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使過剩的亞硝酸消失。進而添加水,將液量調製成1000g。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺83.7g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。接著於該耦合劑水溶液中,添加下式所表示的2.1g之化合物D-10並予以攪拌。進而添加水,將液量調製成400g,調製成含有化合物D-10之耦合劑液。

將水365g與80%醋酸64.0g、25%氫氧化鈉水溶液71.2g均勻混合,調製成反應槽水溶液。將其加熱至40℃,維持該溫度,歷經1小時,一面將反應槽之pH保持在6.0以下,一面分別同時滴下重氮水溶液、及含有化合物D-10之耦合劑液。滴下結束後,以40℃攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得147g之顏料組成物P-19。顏料組成物P-19所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-10,化合物D-10之含有量為1.0mol%。
實施例20<顏料組成物P-20之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺63.9g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使亞硝酸消失,進而添加水,將液量調製成1000g,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺80.4g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解,進而添加水,將液量調製成400g,調製成耦合劑水溶液。
將水365g與80%醋酸64.0g、25%氫氧化鈉水溶液71.2g均勻混合,調製成反應槽水溶液。於其中添加下式所表示的9.1g之化合物D-11並予以均勻攪拌,製成懸濁液。將該懸濁液加熱至40℃,維持該溫度,歷經1小時,一面將反應槽之pH保持在6.0以下,一面分別同時滴下重氮水溶液及耦合劑水溶液。滴下結束後,以40℃攪拌1小時,使反應完結。反應結束後,將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得148g之顏料組成物P-20。顏料組成物P-20所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-11,化合物D-11之含有量為5.0mol%。

實施例21<顏料組成物P-21之調製>
作為重氮成分而將2-甲氧基-4-硝基苯胺63.9g添加於水500g中,予以攪拌而調製懸濁液,進而加入冰,將溫度調整為5℃以下。於其中添加35%鹽酸105g,一直維持在5℃以下攪拌1小時。其後,添加將亞硝酸鈉28.0g加入水72.0g中所調製的水溶液,攪拌1小時以進行重氮化。於反應混合物適量加入磺胺酸以使過剩的亞硝酸消失,調製成重氮水溶液。
另,作為耦合劑成分而將鄰乙醯乙醯甲氧苯胺80.4g及25%氫氧化鈉水溶液164g添加於水140g中,予以攪拌以使其完全溶解。將其注入混合有80%醋酸82.0g與水420g之水溶液中,調製成耦合劑漿料。
將上述所調製的耦合劑漿料加熱至40℃,於其中歷經1小時滴下重氮水溶液。滴下結束後,維持該溫度攪拌1小時,使反應完結。於反應結束後之漿料添加下式所表示的8.1g之化合物D-12,接著將漿料加熱至90℃,攪拌1小時。其後以直徑285mm之布氏漏斗予以過濾,淋灑離子交換水25公升予以洗淨。接著進行乾燥、粉碎而獲得147g之顏料組成物P-21。顏料組成物P-21所含成分為單偶氮顏料A-01(C.I.顏料黃74)及化合物D-12,化合物D-12之含有量為5.0mol%。

實施例22<顏料組成物P-22之調製>
於製造例21中,分別將作為重氮成分而使用之2-甲氧基-4-硝基苯胺63.9g變更為2-硝基4-甲苯胺57.8g,將8.1g之化合物D-12變更為下式所表示的7.9g之化合物D-13,除此之外均與實施例21相同而獲得141g之顏料組成物P-22。顏料組成物P-22所含成分為C.I.顏料黃203及化合物D-13,化合物D-13之含有量為5.0mol%。

實施例23<顏料組成物P-23之調製>
使用不銹鋼製1加侖捏合機(井上製作所製),以60℃將製造例4所調製的單偶氮顏料A-04(C.I.顏料黃111)273.9g、下式所表示的27.5g之化合物D-14、氯化鈉1500g及二乙二醇250g之混合物混合攪拌6小時,獲得黏土狀之混合攪拌物。將該混合攪拌物放入於15公升的溫水中,一面加熱至70℃,一面攪拌1小時,製成漿料狀。將漿料分割成3等分,分別以直徑285mm之布氏漏斗過濾,將50℃的溫水分別淋灑15公升予以洗淨,進行乾燥、粉碎而獲得顏料組成物P-23。顏料組成物P-23之化合物D-14之含有量為7.0mol%。

實施例24<顏料組成物P-24之調製>
於製造例23中,分別將單偶氮顏料A-04(C.I.顏料黃111)273.9g變更為單偶氮顏料A-05(C.I.顏料黃120)295.2g,將27.5g之化合物D-14變更為下式所表示的20.6g之化合物D-15,除此之外均與實施例23相同而獲得262g之顏料組成物P-24。顏料組成物P-24之化合物D-15之含有量為7.0mol%。




實施例25<顏料組成物P-25之調製>
均勻混合製造例1所調製的單偶氮顏料A-01(C.I.顏料黃74)61.8g與下式所表示的化合物D-16之粉末27.7g,獲得81g之顏料組成物P-25。顏料組成物P-25之化合物D-16之含有量為20.0mol%。

實施例26<顏料組成物P-26之調製>
於製造例25中,分別將61.8g之單偶氮顏料A-01變更為單偶氮顏料A-02(C.I.顏料黃3)63.2g,將15.8g之化合物D-16變更為下式所表示的11.5g之化合物D-17,除此之外均與實施例25相同而獲得67g之顏料組成物P-26。顏料組成物P-26之化合物D-17之含有量為20.0mol%。




<單偶氮顏料及顏料組成物之評估>
針對實施例1至5所調製的單偶氮顏料及實施例1至26所調製的顏料組成物,測定平均一次粒徑,於表1匯總結果。針對平均一次粒徑,採以下方法進行測定。
(平均一次粒徑)
平均一次粒徑係從藉由掃描型電子顯微鏡所拍攝的顏料粒徑相片來測定。於金屬製試料台黏貼導電性雙面膠帶,使顏料或顏料組成物附著,利用濺鍍使得鉑蒸鍍於試料表面,將其作為試料,以掃描型電子顯微鏡(日本電子DATUM股份有限公司製、JSM-6700F型掃描型電子顯微鏡)拍攝粒子,就同一視野中拍攝到之顏料之一次粒子100個,各自測定最大粒徑,算出將其等平均後之值,以該值作為平均一次粒徑。


<顏料分散體之調製>
(水性顏料分散體之調製)
實施例27至40及比較例1至3
混合顏料組成物或單偶氮顏料1000g、JONCRYL HPD-96J(BASF公司製、苯乙烯-丙烯酸樹脂、有效成分34.0%)735g、Surfynol 104E(Air Products and Chemicals公司製、消泡劑、有效成分50%)50g、Rebanax BX-150(昌榮化學股份有限公司製、防腐劑)50g、丙二醇250g、離子交換水415g,以高速混合機攪拌到均勻為止。以橫置型濕式分散機(DYNO-MILL TYPE KDL-PILOT)分散2小時,其後添加離子交換水2500g,進一步分散1小時,分別獲得水性顏料分散體WD-01至WD-17。於表2匯總各水性顏料分散體所使用的顏料組成物或單偶氮顏料。
比較例4(水性顏料分散體WD-18之調製)
顏料組成物或單偶氮顏料變更為Hansa Brilliant Yellow 5GX(Clariant公司製、C.I.顏料黃74),除此之外均與實施例27至40及比較例1至3同樣地獲得水性顏料分散體WD-18。
(油性顏料分散體之調製)
實施例41至52及比較例5及6
混合顏料組成物或單偶氮顏料1000g、Disperbyk130(BYK Chemie公司製、顏料分散劑)325g、JONCRYL 586(BASF Japan股份有限公司製)250g、乙二醇單丁醚乙酸酯925g,以高速混合機攪拌到均勻為止。以橫置型濕式分散機(DYNO-MILL TYPE KDL-PILOT)分散2小時,其後添加乙二醇單丁醚乙酸酯2500g,進一步分散1小時,獲得油性顏料分散體SD-01至SD-14。於表3匯總各油性顏料分散體所使用的顏料組成物或單偶氮顏料。
比較例7(油性顏料分散體SD-15之調製)
顏料組成物或單偶氮顏料變更為Hansa Brilliant Yellow 5GX(Clariant公司製、C.I.顏料黃74),除此之外均與實施例41至52及比較例5及6同樣地獲得油性顏料分散體SD-15。
<顏料分散體之評估>
針對顏料分散體,採以下方法評估分散粒徑、黏度、結晶安定性及分散安定性。於表2及表3匯總結果。關於各評估項目,採以下方法進行測定。
(分散粒徑)
以Microtrac UPA-150(日機裝股份有限公司製)測定之D50值作為分散粒徑。
(黏度)
黏度係以B型黏度計VISCOMETER(東機產業股份有限公司製)測定,根據60rpm之值來評估。
(結晶安定性)
作為結晶安定性指標,藉由穿透型電子顯微鏡來拍攝顏料分散體中之顏料或顏料組成物粒子之相片。
於拉開支撐膜之網孔上,滴下顏料分散體,乾燥後作為試料,以穿透型電子顯微鏡(日立High-Technologies股份有限公司製、H-7650穿透型電子顯微鏡)拍攝粒子,針對同一視野內中拍攝到之顏料分散體或顏料分散物之一次粒子100個,各自測定最大粒徑,算出其等平均後之值,將該值作為平均一次粒徑。
將顏料分散體密閉於螺旋蓋口瓶中,以70℃保存兩週後,進行同樣的測定。依據保存前後之平均一次粒徑的變化來評估結晶安定性。於保存前後,平均一次粒徑的變化率為0至15%者判斷作「○」,超過15%且在30%以下者判斷作「△」,超過30%者判斷作「×」。
(分散安定性)
將顏料分散體密閉於螺旋蓋口瓶中,以70℃保存兩週後,測定分散粒徑及黏度。依據保存前後之分散粒徑及黏度變化、保存後是否有沈澱物,來評估分散安定性。


如表2所示,利用本發明之實施力所獲得的顏料組成物來調製成之水性顏料分散體,係較其他顏料分散體黏度低,顯示出良好的分散性。可知該等水性顏料分散體係於結晶安定性及分散安定性兩方面均較良好。


如表3所示,利用本發明之實施力所獲得的顏料組成物來調製成之油性顏料分散體,係較其他顏料分散體黏度低,顯示出良好的分散性。可知該等油性顏料分散體係於結晶安定性及分散安定性兩方面均較良好。
<噴墨墨水之調製>
(水性噴墨墨水之調製)
實施例53至66及比較例8至11
混合實施例27至40及比較例1至4所調製的水性顏料分散體15.0g、丙烯酸樹脂乳劑W-215(日本聚合物工業股份有限公司、固體部分30%)1.5g、乙二醇15.0g、離子交換水68.5g,攪拌1小時後,以孔徑1.0μm之PTFE製薄膜過濾器進行過濾,獲得水性噴墨墨水WI-01至WI-18。
(油性噴墨墨水之調製)
實施例67至78及比較例12至14
混合實施例41至52及比較例5至7所調製的油性顏料分散體25.0g、丙二醇單丁醚乙酸酯55.0g、二乙二醇單乙醚乙酸酯10.0g,攪拌1小時後,以孔徑1.0μm之PTFE製薄膜過濾器進行過濾,獲得油性噴墨墨水SI-01至SI-15。
<噴墨墨水之評估>
(水性噴墨墨水之評估)
評估水性噴墨墨水藉由列印機之噴出性、及所獲得列印物之著色力。於表4匯總結果。針對噴出性及著色力,採以下方法進行評估。
關於噴出性評估,將水性噴墨墨水填充於噴墨列印機HG-5130(Seiko Epson股份有限公司製)之卡匣中,列印於相片用紙‧光澤Gold(Canon股份有限公司製)。以目視觀察列印物有無缺漏列印點(未列印部分),將此作為噴出性指標。發生列印點缺漏之印表機噴頭的噴嘴小於總噴嘴的1%時,判斷作「○」,1%以上且小於5%時判斷作「△」,高於5%時判斷作「×」。
於著色力評估中,針對各列印物,以反射濃度計D19C(Gretag Machbeth公司製)測定未發生列印點缺漏部分之反射濃度。以比較例10所調製的水性噴墨墨水WI-18作為基準,反射濃度比大於95%、小於105%者判斷作「△」,反射濃度比105%以上者判斷作「○」,反射濃度比小於95%者判斷作「×」。
(油性噴墨墨水之評估)
評估油性噴墨墨水藉由列印機之噴出性、及所獲得列印物之著色力。於表5匯總結果。針對噴出性及著色力,採以下方法進行評估。
關於噴出性評估,將油性噴墨墨水填充於噴墨列印機IP-6500(Seiko I Infotech股份有限公司製)之卡匣中,列印於亮面氯乙烯片材MD5(Metamark公司製)。以目視觀察列印物有無缺漏列印點(未列印部分),將此作為噴出性指標。發生列印點缺漏之印表機噴頭的噴嘴小於總噴嘴的1%時,判斷作「○」,1%以上且小於5%時判斷作「△」,高於5%時判斷作「×」。
於著色力評估中,針對各列印物,以反射濃度計D19C(Gretag Machbeth公司製)測定未發生列印點缺漏部分之反射濃度。以比較例14所調製的水性噴墨墨水SI-15作為基準,反射濃度比大於95%、小於105%者判斷作「△」,反射濃度比105%以上者判斷作「○」,反射濃度比小於90%者判斷作「×」。


如表4之結果所示,與其他噴墨墨水相比較,利用本發明之實施例所獲得的顏料組成物來調製成之水性噴墨墨水係噴出性、著色力良好。


如表5之結果所示,與其他噴墨墨水相比較,利用本發明之實施例所獲得的顏料組成物來調製成之油性噴墨墨水係噴出性、著色力良好。
<著色樹脂組成物之調製>
實施例79至90及比較例15至17
於加壓捏合機中,以設定溫度120℃、15分鐘的條件,將顏料組成物或單偶氮顏料2500g、熱塑性聚酯樹脂2500g,進行混合、混合攪拌並取出。進一步以輥溫度95℃之3輥進行混合攪拌,冷卻後予以粗粉碎成10mm以下,獲得著色樹脂組成物M-01至M-15。
<碳粉之調製>
以具有20L容積之漢塞混合機(Henschel mixer),混合(3000rpm、3分鐘)熱塑性聚酯樹脂4375g、著色樹脂組成物500g、3,5-二-三級丁基柳酸之鈣氯化合物(帶電控制劑)50g、乙烯均聚物(離模劑、分子量850、Mw/Mn=1.08、熔點107℃)75g,利用雙軸混合攪拌押出機,以噴出溫度120℃進行熔融混合攪拌。其後,將混合攪拌物冷卻固化後,以鎚磨機予以粗粉碎,接著以I式噴射磨機(IDS-2型)予以微粉碎後,進行分級而獲得碳粉母粒子。接著,以10L之漢塞混合機,混合上述所獲得的碳粉母粒子2500g與疏水性氧化鈦(鈦工業公司製STT-30A)12.5g,獲得帶負電碳粉。
比較例18
比較例4(水性顏料分散體WD-18之調製)
顏料組成物或單偶氮顏料變更為Hansa Brilliant Yellow 5GX(Clariant公司製、C.I.顏料黃74),除此之外均與實施例79至90及比較例15至17同樣地獲得著色樹脂組成物M16及碳粉。
<著色樹脂組成物及碳粉之評估>
針對著色樹脂組成物及碳粉,採以下方法評估。進一步針對碳粉,就圖像濃度、耐久性及透明性,採以下方法評估。於表6匯總結果。
(分散性)
以微切片機,將所獲得的著色樹脂組成物及碳粉削切形成為厚度0.9μm,藉由穿透型電子顯微鏡觀察顏料之分散狀態。顏料均勻分配於著色樹脂組成物中者標示為「○」,存在有顏料凝結物,未均勻分配者標示為「△」,有許多顏料凝結物,未均勻分配者標示為「×」。
(圖像濃度及耐久性)
作為碳粉及載體,使用由平均粒徑60μm之矽氧樹脂塗膜後之鐵氧載體(DFC-350C、同和鐵粉公司製),碳粉濃度設為6%,調製成彩色顯影劑。
使用Canon公司製全彩複印機CLC-730,於複印用紙之Fuji Xerox公司製彩色應用用紙Ncolor127(A4尺寸、127.9g/m2),輸出使用了各碳粉之單色圖像。測定初始及10,000張輸出後之圖像濃度,評估碳粉耐久性。圖像濃度係以反射濃度計D19C(Gretag Machbeth公司製)測定列印物之反射濃度。
(透明性)
於OHP投影片上,利用上述所獲得的顯影劑形成Beta圖像,再次透過複印機之固定部,製作使得圖像表面變平後之試料,以目視確認穿透性。以「1」、「2」及「3」三階段來評估目視判斷結果,數字越大,透明性越良好。


如表6之結果所示,與其他著色樹脂組成物相比較,利用本發明之實施例所獲得的顏料組成物來調製成著色樹脂組成物係顯示出良好的分散性。又,與其他碳粉相比較,本發明之實施形態所獲得的碳粉係顯示出良好的分散性,圖像濃度及透明性亦良好。進而言之,就耐久性而言,與其他碳粉相比較,本態樣之碳粉較良好,因此可獲得同時達成結晶安定性與分散安定性之碳粉。
藉由依據本發明之實施例所獲得含偶氮顏料之顏料組成物,可改善迄今單偶氮顏料的問題,即改善結晶安定性,進而可提供具有分散安定性之微細的顏料組成物。
對同業者而言,進一步之利益及變形甚為容易。因而本發明係就其更廣義面而言,不應限定於在此所記載的特定記載或代表性態樣。因此,可於不脫離由隨附之申請專利範圍及其等價物所規定之本發明之涵蓋性概念之真正含意或範圍的範圍內,給予各種變形。





































-CONH-R 28 -SO 3 H, -SO 2 NHR 29 -COOH and -CONH-R 30 - one of the COOH. . R twenty one , R twenty four And R 27 To R 30 Each of the following independently represents one of: an alkylene group having a carbon number of 20 or less having a substituent; an alkenyl group having a carbon number of 20 or less having a substituent; and a carbon number of 20 or less having a substituent. Arylene. R twenty two , R twenty three , R 25 And R 26 Each of the following independently represents a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; an alkenyl group having a carbon number of 20 or less having a substituent; and a carbon number which may have a substituent group of 20 The following aryl groups. R twenty two With R twenty three Or R 25 With R 26 Cooperating with each other, forming a heterocyclic moiety together with a nitrogen atom thereof, or a part of a carbon atom of a ring atom of the heterocyclic moiety is replaced by another nitrogen atom, an oxygen atom or a sulfur atom, or is bonded to the heterocyclic moiety The hydrogen atom of the ring atom may be replaced.
The hetero skeleton compound used in this aspect may be exemplified by the compounds shown below. However, the invention is not limited to the examples. These heterologous skeleton compounds may be used singly or in combination of plural kinds.






In the manufacture of the pigment composition of the present aspect, the monoazo pigment and the heterologous skeleton compound may be mixed by any method. The mixing method may, for example, be a method of mixing a previously synthesized monoazo pigment and a heterogeneous skeleton compound in a powder state; a method of mixing the same as a water slurry; and a water slurry of a previously synthesized monoazo pigment; a method of adding a heterogeneous skeleton compound in a powder or solution form; a method of synthesizing a monoazo pigment in the presence of a heterogeneous skeleton compound; and a method of mixing and stirring a pigment composition composed of a monoazo pigment and a heterogeneous skeleton compound by a salt milling method Wait. By any of these methods, a pigment composition having good dispersibility and crystal stability can be obtained.
In the pigment composition of the present aspect, the content of the heterogeneous skeleton compound is preferably in the range of 0.1 to 40 mol% in the total amount of the monoazo pigment and the heterologous skeleton compound. The ratio is more preferably from 0.3 to 30 mol%, and further preferably from 0.5 to 20 mol%. When the ratio is less than 0.1 mol%, the dispersion stability and crystal stability of the obtained pigment composition may be insufficient. On the other hand, when the ratio exceeds 40 mol%, the effect of dispersing stability or the effect of crystal stabilization accompanying an increase in the amount of addition is not obtained, and since the content of the monoazo pigment is lowered, the coloring power may be lowered.
The method for producing the pigment composition of the present aspect is preferably the method of the above exemplified method: a method for synthesizing a monoazo pigment in the presence of a heterogeneous skeleton compound; and obtaining the monoazo pigment by synthesizing a monoazo pigment in a liquid phase. a slurry, a method of adding a heterogeneous skeleton compound; or a method of mixing and stirring a pigment composition composed of a monoazo pigment and a heterogeneous skeleton compound by a salt milling method. Among these methods, a method of synthesizing a monoazo pigment in the presence of a heterogeneous skeleton compound, and a slurry obtained by synthesizing a monoazo pigment in a liquid phase, and a method of adding a heterogeneous skeleton compound are preferred. When the pigment composition is produced by these methods, a pigment composition in which the heterogeneous skeleton compound is uniformly distributed can be obtained. Therefore, good dispersibility and crystal stability can be achieved regardless of the use, and high coloring power or transparency can be achieved.
When synthesizing a monoazo pigment in the presence of a heterogeneous skeleton compound, for example, a heterologous skeleton compound is added to one or more of a base component, a coupling component, and a buffer aqueous solution having a pH of 3 to 6, and the above-exemplified synthesis sheet may be used. The method of the azo pigment produces the pigment composition in the same manner.
In the slurry obtained by synthesizing a monoazo pigment in a liquid phase, when a heterogeneous skeleton compound is added, a slurry containing a monoazo pigment is prepared by the above-described method for synthesizing a monoazo pigment, and a heterogeneous skeleton compound is added before filtration. Thereby, a pigment composition can be produced.
The pigment composition obtained in this aspect may be produced by one of the above methods or may be produced by combining a plurality of methods. Further, the pigment composition prepared by the above method may be further refined by a method such as acid gelatinization, salt milling or dry milling to obtain a desired particle size, and then used. The method at that time can be carried out in the same manner as in the case of the above monoazo pigment.
Further, in any of the above methods, the pigment composition of the present aspect may be added with a resin, a surfactant, or the like as needed. These additives can also be used at any stage of the preparation of the pigment composition. For example, the additives are used in the stage of synthesizing a pigment composition, together with an aromatic amine or an acetamidine compound, or when performing acid gelatinization, salt milling, dry milling, or the like.
The type of the resin to be used at that time is not particularly limited, and examples thereof include a rosin-based resin, an acrylic resin, a styrene-acrylic resin, a polyester resin, a polyester resin, a polyamide resin, and a polyurethane resin. A fluorine resin, a vinyl naphthalene-acrylic resin, a styrene-maleic acid resin, or the like. These resins may be used singly or in combination of plural kinds. Further, these may be used in the range of, for example, 0.1 to 30% by weight, more preferably 1 to 15% by weight, based on the pigment composition.
The kind of the surfactant to be used in the case of using the pigment composition is not particularly limited, and examples thereof include a fatty acid salt, an alkyl sulfate salt, an alkylarylsulfonate, an alkylnaphthalenesulfonate, a dialkylsulfonate, and two. Alkyl sulfosuccinate, alkyl diaryl ether disulfonate, alkyl phosphate, polyoxyethylene alkyl ether sulfate, polyoxyethylene alkyl aryl ether sulfate, naphthalenesulfonic acid formalin condensate , polyoxyethylene alkyl phosphate salt, propylene glycol boron fatty acid ester, polyoxyethylene propylene glycol fatty acid ester, polyoxyethylene alkyl ether, polyoxyethylene alkyl aryl ether, polyoxyethylene oxypropylene block polymer, Sorbitol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene alkylamine, fluorine-based nonionic surfactant, hydrazine The base is a nonionic surfactant, an alkylammonium salt, a quaternary ammonium salt, an alkylpyridinium salt, an alkylimidazolium salt or the like. These surfactants may be used singly or in combination of plural kinds. Further, these may be used in the range of, for example, 0.1 to 30% by weight, more preferably 1 to 15%, for the pigment composition.
The pigment composition prepared by the above method has an average particle diameter of preferably 200 nm or less, more preferably 150 nm or less, and further preferably 100 nm or less. When the average primary particle diameter exceeds 200 nm, the coloring power may be deteriorated in some applications, and sediment may be generated during storage of the dispersion or ink, which is not preferable.
In this aspect, the average primary particle diameter of the pigment composition can be measured using a scanning electron microscope or a transmission electron microscope. The average primary particle diameter of the present specification is a photograph of pigment particles by a scanning electron microscope or a transmission electron microscope, and the particle diameters of the respective primary particles constituting the aggregate are measured. At that time, the maximum particle diameter is set as the primary particle diameter of the particles for each particle. The measurement was carried out for 100 particles encompassed in the same field of view, and the average value obtained was set as the average primary particle diameter.
In the pigment composition of the present aspect, the relative conductivity of the aqueous solution extracted by boiling the pigment composition with ion-exchanged water is preferably less than 200 mS/cm, more preferably less than 150 mS/cm, and further preferably less than 100 mS/cm. The relative conductivity is an index for measuring the content of ionic impurities contained in the pigment composition. In general, the ionic impurities contained in the pigment composition are known to have an effect on the dispersion stability and are preferably reduced as much as possible.
In the method for reducing the ionic impurities contained in the pigment composition, the relative conductivity of the aqueous solution extracted by boiling the pigment composition with ion-exchanged water may be in the above range, and is not particularly limited, and examples thereof include The method of repeating filtration and washing after the preparation of the pigment composition. The type of water to be used at that time is not particularly limited, and it is preferably a substance containing no ionic impurities such as distilled water or ion-exchanged water.
Further, in the pigment composition of the present aspect, the total content of calcium, magnesium and iron is preferably less than 300 ppm, more preferably less than 200 ppm, and further preferably less than 150 ppm. Further, the content of each of the above metal elements is preferably less than 150 ppm, more preferably less than 100 ppm, and still more preferably less than 80 ppm. When the total content of calcium, magnesium, and iron is 300 ppm or more, or when the content of each metal element is 150 ppm or more, when the pigment composition is used for inkjet ink, the ink flow path of the printer or the nozzle portion of the head may be Insoluble matter is generated and becomes a cause of nozzle clogging, which is not preferable.
As a method for measuring the contents of calcium, magnesium and iron, various methods are known, and for example, a solution obtained by adding nitric acid to a pigment composition and decomposing it by microwave is diluted to an appropriate concentration, and an inductively coupled plasma luminescence analysis is used. (ICP) to determine the method.
The method for reducing the content of calcium, magnesium, and iron contained in the pigment composition is not particularly limited, and examples thereof include a method in which a pigment composition is prepared, and then slurryed in an acidic aqueous solution to repeat filtration and washing. The type of the acid to be used at that time is not particularly limited, and examples thereof include sulfuric acid, hydrochloric acid, and acetic acid. Further, the type of water used for the washing is not particularly limited, and is preferably a material containing no ionic impurities such as distilled water or ion-exchanged water.
The pigment dispersion system of the present aspect contains the pigment composition of the present aspect and a liquid medium, which comprises any one of the following: an aqueous pigment dispersion in which the pigment composition of the aspect is dispersed in an aqueous medium; and the pigment composition of the aspect An oily pigment dispersion in which the substance is dispersed in an organic solvent.
The aqueous pigment dispersion system can be prepared by dispersing a mixture of the pigment composition, the aqueous medium, the resin, the surfactant, and the like in the present embodiment as a dispersion treatment. Further, if necessary, an additive may be added to the above-mentioned raw materials to carry out dispersion treatment. When the aqueous pigment dispersion is prepared, the order of addition or the method of addition of each raw material is not particularly limited.
In the case of the aqueous pigment dispersion, the content of the pigment composition is not particularly limited, and is preferably in the range of 5 to 50% by weight, particularly preferably 10 to 40% by weight.
The type or content of the aqueous medium used for producing the aqueous pigment dispersion is not particularly limited, and ion-exchanged water or distilled water from which metal ions or the like are removed is preferably used. The aqueous medium is preferably present in an amount of from 30 to 95% by weight of the aqueous pigment dispersion.
Further, as the aqueous medium, water and a water-soluble solvent may be mixed as needed. The water-soluble solvent is not particularly limited, and examples thereof include ethylene glycol, diethylene glycol, propylene glycol, triethylene glycol, polyethylene glycol, glycerin, tetraethylene glycol, dipropylene glycol, alcohol ketone, and diethylene glycol. Monobutyl ether, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether, 1,2-hexanediol, N-methyl-2-oxazolone, substituted oxalidone, 2,4,6-hexyl Triol, tetrafuranol, 4-methoxy-4-methylpentanone, and the like. These may be used singly or in combination of plural kinds. When such a water-soluble solvent is used, the water-soluble solvent is preferably contained in an amount of from 1 to 50% by weight based on the aqueous pigment dispersion.
The resin used for the production of the water-based pigment is not particularly limited as long as it can disperse the pigment composition in an aqueous medium, and for example, a resin which can be used as a pigment composition can be used. These resins may be used singly or in combination of plural kinds. Further, the amount thereof to be used is not particularly limited, and is preferably from 0.5 to 30% by weight, more preferably from 1 to 20% by weight, based on the aqueous pigment dispersion.
Further, the surfactant used for the production of the aqueous pigment dispersion is not particularly limited as long as it can disperse the pigment composition in the aqueous medium, and for example, when the pigment composition is produced, it can be used as an example. A surfactant that can be used. The surfactants may be used singly or in combination of plural kinds. Further, the amount thereof to be used is not particularly limited, and is preferably from 0.5 to 30% by weight, more preferably from 1 to 20% by weight, based on the aqueous pigment dispersion.
Further, when an aqueous pigment dispersion is produced, an additive such as an antifungal agent, a pH adjuster, or an antifoaming agent may be used as needed.
The antifungal agent is used to prevent mildew in the aqueous pigment dispersion. The type of the fungicide is not particularly limited, and examples thereof include sodium dehydroacetate, sodium benzoate, sodium pyridine sulfate-1-oxide, zinc pyridine sulfate-1-oxide, and 1,2-benzisothiazoline. An ammonium salt such as 3-ketone or 1-benzisothiazolin-3-one. These are preferably used in the range of 0.05 to 2% by weight of the aqueous pigment dispersion.
The pH adjuster is used to adjust the pH of the aqueous pigment dispersion to a desired value. The type of the pH adjuster is not particularly limited, and examples thereof include an amine, an inorganic base, ammonia, a buffer, and the like.
Antifoaming agents are used to prevent foaming in the production of aqueous pigments. The kind of the antifoaming agent is not particularly limited, and any commercially available antifoaming agent can be used. For example, Surfynol 104A, Surfynol 104E, Surfynol 104H, Surfynol 104BC, Surfynol 104DPM, Surfynol 104PA, Surfynol 104PG-50, Surfynol 420, Surfynol 440, Surfynol 465, Surfynol 485, Surfynol PSA-336 (all Air Products and Chemical) Company system) and so on.
The oily pigment dispersion system can be prepared by dispersing a mixture of a pigment composition, an organic solvent, a dispersant or the like in the present embodiment as a dispersion treatment. Further, if necessary, an additive may be added to the above-mentioned raw materials to carry out dispersion treatment. When the oily pigment dispersion is prepared, the order of addition or the method of addition of each raw material is not particularly limited.
In the case of the oily pigment dispersion, the content of the pigment composition is not particularly limited, and is preferably in the range of 5 to 50% by weight, particularly preferably 10 to 40% by weight.
The type or content of the organic solvent used to produce the oily pigment dispersion is not particularly limited. Examples thereof include alcohols such as methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, and n-butyl alcohol; acetone, methyl ethyl ketone, methyl n-propanone, methyl isopropanone, and methyl group. Butanone, methyl isobutyl ketone, methyl n-pentanone, diethyl ketone, ethyl n-acetone, ethyl isopropanone, ethyl n-butanone, ethyl isobutyl ketone, di-n-acetone, diisobutyl ketone , ketones such as cyclohexanone, methylcyclohexanone, isophorone; methyl acetate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, acetic acid Ester such as octyl, methyl lactate, lactate propyl, and butyl acetate; alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and dipropylene glycol; ethylene glycol monomethyl ether and ethylene glycol Monoethyl ether, ethylene glycol diethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol single Propyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropyl Glycol ethers such as alcohol monoethyl ether, dipropylene glycol dipropyl ether, and tripropylene glycol monomethyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, ethylene glycol Monobutyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol single a diol acetate such as butyl ether acetate or dipropylene glycol monomethyl ether acetate; a saturated hydrocarbon such as n-hexane, isohexane, n-decane, isodecane, dodecane or isododecane; Unsaturated hydrocarbons such as alkene, 1-heptene, and 1-octene; cyclic saturated hydrocarbons such as cyclohexane, cycloheptane, cyclooctane, cyclododecane, and decahydronaphthalene; cyclohexene, a cyclic unsaturated hydrocarbon such as cycloheptene, cyclooctene, 1,3,5,7-cyclooctenetetraene or cyclododecene; an aromatic hydrocarbon such as benzene, toluene or xylene; and the like. The organic solvent is preferably contained in an amount of from 30 to 95% by weight based on the oil pigment dispersion. These may be used singly or in combination of plural kinds.
The dispersing agent used for the production of the oily pigment dispersion is not particularly limited, and examples thereof include a carboxylic acid ester containing a hydroxyl group, a salt of a long-chain polyamine guanamine and a high molecular weight acid ester, a salt of a high molecular weight polycarboxylic acid, and a long a salt of a polyamine amide and a polar acid ester, a high molecular weight unsaturated acid ester, a modified polyurethane, a modified polyacrylate, a condensate or a salt of a polyallylamine and a polyester having a free carboxylic acid, and a poly Ether ester type anionic surfactant, salt of naphthalene carboxylic acid famarin condensate, salt of aromatic carboxylic acid formalin condensate, polyoxyethylene alkyl phosphate, polyoxyethylene alkyl phenyl ether, stearylamine Acetate and the like. These may be used singly or in combination of plural kinds. The amount of use is not particularly limited and is preferably from 0.5 to 30% by weight, more preferably from 1 to 20% by weight, based on the oil pigment dispersion.
The dispersing machine for producing the pigment dispersion of the present aspect is not particularly limited, and examples thereof include a horizontal type sand mixer, an upright type sand mixer, a ring ball mill, a grinder, a micro jet homogenizer, a high speed mixer, and homogenization. Machines, homogenizers, ball mills, ink shakers, roll mills, ballast mills, ultrasonic dispersers, etc., can use all dispersers or mixers commonly used to make dispersions.
Further, before dispersion by a dispersing machine, pre-dispersion using an ink mixer such as a kneader or a three-roll mill, or solid dispersion such as a two-roll mill may be performed. Further, after dispersing in a dispersing machine, the step of preserving after being kept at a temperature of 30 to 80 ° C for several hours to one week, or post-treatment by using an ultrasonic disperser or a conflict-type beadless disperser It is effective for imparting dispersion stability to pigment dispersions. Further, after dispersing in a dispersing machine, the treatment may be carried out by a centrifugal separator. This treatment is effective for removing coarse particles contained in the pigment dispersion.
The inkjet ink of this aspect contains the pigment dispersion of the present aspect, and includes both an aqueous inkjet ink using the above aqueous pigment dispersion and an oily inkjet ink using the above oily pigment dispersion.
The aqueous inkjet ink according to this aspect can be produced by uniformly mixing an aqueous medium, a resin, a surfactant, other additives, or the like by the aqueous pigment dispersion.
In the aqueous inkjet ink of the present aspect, the content of the pigment composition is not particularly limited, and is preferably from 1 to 10% by weight, more preferably from 2 to 7% by weight, based on the aqueous inkjet ink.
The type or content of the aqueous medium used for producing the aqueous inkjet ink is not particularly limited, and ion-exchanged water or distilled water from which metal ions or the like are removed is preferably used. The aqueous medium is preferably present in an amount of from 60 to 99% by weight of the aqueous pigment dispersion.
Further, as the aqueous medium, in order to prevent drying and solidification of the ink in the nozzle portion of the printer head, it is possible to use a water-soluble solvent as needed for stable discharge. The type of the water-soluble solvent is not particularly limited, and examples thereof include a water-soluble solvent which can be used in the production of an aqueous pigment dispersion. These may be used singly or in combination of plural kinds. When such a water-soluble solvent is used, the water-soluble solvent is preferably contained in an amount of from 1 to 50% by weight based on the aqueous inkjet ink.
When the aqueous inkjet ink of this aspect is prepared, a resin may be used to impart fixability to the printed matter of the pigment composition. The type of the resin is not particularly limited, and examples thereof include a resin which can be used in the production of the aqueous pigment dispersion, or an oil-in-water emulsion thereof. Among these, when the oil-in-water emulsion is used, it is preferable to obtain a low-viscosity aqueous inkjet ink and a recording material having good water resistance. These resins may be used singly or in combination of plural kinds. The resin is preferably contained in an amount of from 0.5 to 10% by weight, more preferably from 1 to 5% by weight, based on the aqueous inkjet ink. When the content is less than 0.5%, the effect of fixing the pigment composition is insufficient. When the content is more than 15%, the ink viscosity may increase or the discharge stability may be lowered, which is not preferable. These resins can be used by neutralizing an acidic functional group with a pH adjuster such as ammonia, an amine or an inorganic base as needed.
When the aqueous inkjet ink of this aspect is prepared, in order to impart dispersion stability to the pigment composition in the ink, a surfactant may be used as needed. The type of the surfactant is not particularly limited, and examples thereof include a surfactant which can be used in the production of an aqueous pigment dispersion. The surfactant is preferably contained in an amount of from 0.5 to 10% by weight, more preferably from 1 to 5% by weight, based on the aqueous inkjet ink.
When the aqueous inkjet ink of this aspect is produced, a drying accelerator, a penetrating agent, an antifungal agent, a chelating agent, a pH adjuster, or the like can be used as the other additive.
The drying accelerator can be used for accelerating drying when printing aqueous inkjet inks. The type of the drying accelerator is not particularly limited, and examples thereof include alcohols such as methanol, ethanol, and isopropyl alcohol. These may be used singly or in combination of plural kinds. Further, the content is preferably from 1 to 50% by weight of the aqueous inkjet ink.
Further, when the printed object is a permeable substrate such as paper, a penetrating agent can be used in order to promote the penetration of the ink into the substrate and accelerate the drying of the surface. Examples of the penetrating agent include water-soluble solvents such as diethylene glycol monobutyl ether, alkene glycol, and alkylene glycol, or polyethylene glycol lauryl ether, sodium lauryl sulfate, and dodecylbenzene. A surfactant such as sodium sulfonate, sodium oleate or sodium di-(2-ethylalkyl)-sulfosuccinate. If the amount of use is 5% by weight or less of the aqueous inkjet ink, a sufficient effect is obtained. If the amount is more than this amount, the viscosity of the ink is increased, or ink bleed or paper is detached, which is not preferable.
The antifungal agent can be used to prevent mildew in the aqueous inkjet ink. The type of the antifungal agent is not particularly limited, and examples thereof include an antifungal agent which can be used in the production of an aqueous pigment dispersion. These are preferably used in the range of 0.05 to 1.0% by weight of the aqueous inkjet ink.
The chelating agent can be used to prevent metal ions contained in the aqueous inkjet ink from being precipitated in the nozzle portion of the printer head or in the ink. The type of the chelating agent is not particularly limited, and examples thereof include ethylene diamine tetraacetic acid, sodium salt of ethylene diamine tetraacetic acid, diammonium salt of ethylene diamine tetraacetic acid, and tetraammonium salt of ethylene diamine tetraacetic acid. These are preferably used in the range of 0.005 to 0.5% by weight of the aqueous inkjet ink.
Further, in order to adjust the pH of the aqueous inkjet ink to a desired value, a pH adjuster can be used. The type of the pH adjuster is not particularly limited, and examples thereof include a pH adjuster which can be used in the production of an aqueous pigment dispersion.
The oil-based inkjet ink according to this aspect can be produced by uniformly mixing an organic solvent, a resin, a dispersant, or other additives by adding the above-mentioned oily pigment dispersion.
In the oil-based inkjet ink of the present aspect, the content of the pigment composition is not particularly limited, and is preferably from 1 to 10% by weight, and more preferably from 2 to 7% by weight, based on the oil-based inkjet ink.
The kind of the organic solvent used for the production of the oil-based inkjet ink is not particularly limited, and for example, an organic solvent which can be used in the production of the oil-based pigment dispersion can be used. The content of the organic solvent is not particularly limited and is preferably from 80 to 97% by weight of the oil-based inkjet ink. These organic solvents may be used singly or in combination of plural kinds.
When the oily inkjet ink of this aspect is produced, a resin can be used to impart fixability of the pigment composition to the printed matter. The type of the resin is not particularly limited, and examples thereof include petroleum resin, casein, shellac, rosin resin, rosin ester resin, cellulose resin, natural rubber, synthetic rubber, cyclized rubber, chlorinated rubber, and oxidized rubber. , hydrochloric acid rubber, phenol resin, terpineol phenol resin, alkyd resin, polyester resin, unsaturated polyester resin, amine resin, epoxy resin, vinyl resin, polychlorinated resin, polyallylamine resin, chlorine Vinyl-vinyl acetate resin, styrene-vinyl acetate resin, vinyl chloride resin, acrylic resin, methacrylic resin, urethane resin, sulfhydryl resin, fluororesin, drying oil, synthetic dryness Oil, maleic acid resin, polyamide resin, polyimide resin, benzoguanamine resin, melamine resin, urea resin, butyral resin, benzofuran-indene resin, xylene resin, anti-butene Diacid resin, polyolefin, chlorinated polypropylene, wax-latex resin, styrene-acrylic resin, styrene-maleic acid resin, and the like. These may be used singly or in combination of plural kinds. The amount of use is not particularly limited and is preferably from 1 to 15% by weight, and more preferably from 3 to 8% by weight, of the oil-based inkjet ink.
When the oil-based inkjet ink of this aspect is prepared, in order to impart dispersion stability to the pigment composition in the ink, a dispersing agent may be used as needed. The type of the dispersant is not particularly limited, and examples thereof include a dispersant which can be used in the production of an oil pigment dispersion. These may be used singly or in combination of plural kinds. The amount of use is not particularly limited and is preferably from 0.1 to 15% by weight, and more preferably from 0.5 to 10% by weight, based on the oil-based inkjet ink.
The oily inkjet ink of this aspect may further comprise an additive. Examples of the additive include a wetting agent, a deaerator/defoaming agent, a preservative, and an antioxidant.
When the inkjet ink is prepared by mixing the above raw materials, the method of mixing the raw materials is not particularly limited, and a high-speed disperser, an emulsifier, or the like may be used in addition to a stirrer generally using a blade. At this time, the order of addition or the mixing method of the raw materials is not particularly limited.
Further, by filtering and mixing the inkjet ink prepared by mixing the respective raw materials with a filter, coarse particles contained in the ink can be removed. The filter pore size used at that time should be 1 μm or less, and more preferably 0.65 μm or less.
The colored resin composition of the present aspect contains the pigment composition of the present aspect, a binder resin, and, if necessary, a charge control agent and a release agent to be described later, and can be used as, for example, a toner for electronic photographs. The colored resin composition of the present aspect can be sufficiently mixed with the pigment composition and the binder resin of the present aspect by a mixer, and then melt-mixed and stirred by a hot mixing mixer to be cooled and solidified.
The toner for electronic photographs (hereinafter, simply referred to as carbon powder for electronic photographs) can be produced by a conventionally known production method such as a pulverization method or a polymerization method. In the production example of the pulverization method, the colored resin composition is coarsely pulverized by a pulverizer, and if necessary, it is mixed with an additive other than the one described later, and then finely pulverized and classified.
Further, the production method of the polymerization method is carried out in a monomer, and a pigment composition, a polymerization initiator, and an additive as needed are dissolved or dispersed to prepare an oil phase. The oil phase is mixed with an aqueous phase containing a dispersant or the like to form an oil droplet, and a radical polymerization reaction is promoted, followed by washing, drying, and mixing with an external additive to produce a carbon powder. When the carbon powder of this aspect is produced by a polymerization method, it can be produced by a conventional method such as a suspension polymerization method, an emulsion polymerization method, a dissolution suspension method, or an ester elongation polymerization method. Further, when the carbon powder is produced by the above polymerization method, the colored resin composition can be used as a raw material and processed.
The binder resin used for producing the colored resin composition and the carbon powder of the present invention is not particularly limited, and examples thereof include a styrene-p-chlorostyrene copolymer, a styrene-vinyltoluene copolymer, and a styrene-vinyl group. Naphthalene copolymer, styrene-acrylate copolymer, styrene-methacrylate copolymer, styrene-a-chloromethacrylate copolymer, styrene-acrylonitrile copolymer, styrene-vinyl methyl Ether copolymer, styrene-vinyl ethyl ether copolymer, styrene-vinyl ketone copolymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-acrylonitrile-茚Copolymer, polyvinyl chloride, phenol resin, natural modified phenol resin, natural resin modified maleic acid resin, acrylic resin, methacrylic resin, vinyl acetate, sulfhydryl resin, polyester resin, polyurethane , furan resin, epoxy resin, xylene resin, polyvinyl butyral resin, terpene resin, benzofuran-indene resin, petroleum resin, and the like. Among them, a polyester resin or a styrene copolymer is particularly preferably used. Among the above-mentioned binder resins, the pigment composition of the present aspect is particularly preferable for the polyester resin, and the pigment composition is uniformly and finely dispersed in the binder resin, which is suitable.
Examples of the alcohol component constituting the polyester resin include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 1,3-butylene glycol, 1,4-butanediol, and 2,3-butanediol. , 1,4-butenediol, diethylene glycol, triethylene glycol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, 2-ethyl-1,3- Hexanediol, bisphenol A, hydrogenated bisphenol A, 1,4-bis(hydroxymethyl)cyclohexane, diols such as bisphenol derivatives represented by the following general formula (9), glycerol , polyglycerols such as diglycerol, sorbitol, sorbitan, tributol, trimethylolethane, trimethylolpropane, pentaerythritol, dipentaerythritol, and tripentaerythritol These are used alone or in combination of plurals.

(where, R A In the case of ethylene or propylene, x and y are each an integer of 1 or more, and x + y is 2 to 10. )
Examples of the divalent carboxylic acid as the acid component constituting the polyester resin include an aromatic dicarboxylic acid such as phthalic acid, terephthalic acid, isophthalic acid or phthalic anhydride or an anhydride thereof; An aliphatic dicarboxylic acid such as a diacid, azelaic acid or sebacic acid or an anhydride thereof; or a succinic acid or an anhydride thereof substituted with an alkyl group having 16 to 18 carbon atoms; fumaric acid, maleic acid An aliphatic unsaturated dicarboxylic acid such as diacid, methyl maleic acid or itaconic acid or an anhydride thereof. Examples of the trivalent or higher carboxylic acid which is effective as a bridging component include trimellitic acid, pyromellitic acid, naphthalenetricarboxylic acid, butanetricarboxylic acid, hexanetricarboxylic acid, diphenylketonetetracarboxylic acid, and tetrakis (sub. Carboxyl) methane, octylenetetracarboxylic acid, diphenyl ketone tetracarboxylic acid or anhydride thereof. These may be used singly or in combination of plural kinds.
The polyester resin may be a homopolyester or a copolyester synthesized from the above-described alcohol component and acid component, or may be used in combination of two or more kinds.
Further, from the viewpoint of offset resistance and low-temperature fixability, the molecular weight of the polyester resin measured by a gel permeation chromatography (GPC) preferably has a weight average molecular weight (Mw) of 5,000 or more. It should be 10,000 to 1,000,000. The weight average molecular weight (Mw) is more preferably in the range of 20,000 to 100,000. When the weight average molecular weight of the polyester resin is small, the offset resistance of the carbon powder tends to decrease, and if the weight average molecular weight is increased, the fixability tends to decrease, which is not preferable.
Further, the acid value of the polyester resin is preferably from 10 to 60 mgKOH/g, more preferably from 15 to 55 mgKOH/g. When the acid value is less than 10 mgKOH/g, the release agent is not suitable. On the other hand, when the acid value exceeds 60 mgKOH/g, the hydrophilicity of the resin becomes large, and the image density is lowered in a high humidity environment, which is not preferable.
The hydroxyl value of the polyester resin is preferably 20 mgKOH/g or less, more preferably 15 mgKOH/g or less. When the hydroxyl value exceeds 20 mgKOH/g, the hydrophilicity becomes large, and in a high humidity environment, the image density is lowered, which is not preferable.
Further, from the viewpoint of preventing the coagulation of the carbon powder, the glass transition temperature (Tg) of the polyester resin measured by a differential scanning calorimeter (device: DSC-6, manufactured by Shimadzu Corporation) is preferably 50 to 70 ° C, more preferably 50 to 65 ° C.
The carbon powder of this aspect can be added with a charge control agent as needed. By using a charge control agent, a toner having a stable charge can be obtained. The carbon powder of this aspect can be used as a charge control agent using any of the conventional positive or negative charge control agents.
When the carbon powder of the present aspect is a positively charged toner, examples of the positive charge control agent used include an anilic black dye, a triphenylmethane dye, an organotin peroxide, a quaternary ammonium compound, and The quaternary ammonium salt is a styrene ‧ acrylic polymer copolymerized with a styrene ‧ acrylic resin as a functional group, and among them, a quaternary ammonium salt compound is particularly preferable.
The quaternary ammonium salt compound which can be used in this aspect may be a salt-forming compound composed of a quaternary ammonium salt and an organic sulfonic acid or molybdic acid. Naphthalenesulfonic acid is preferably used as the organic sulfonic acid
Further, examples of the negative charge control agent used in the case of the negatively charged toner include a metal complex of a monoazo pigment, and a styrene/acrylic acid copolymerized with a styrene/acrylic resin using a sulfonic acid as a functional group. A polymer, a metal salt compound of an aromatic hydroxycarboxylic acid, a metal complex of an aromatic hydroxycarboxylic acid, a phenolic complex, an oxime compound, or the like. The aromatic hydroxycarboxylic acid is preferably salicylic acid, 3,5-di-tributylbutyl sulphate, 3-hydroxy-2-naphthoic acid or 3-phenylsulphonic acid. Further, examples of the metal used for the metal salt compound include zinc, calcium, magnesium, chromium, aluminum, and the like.
Further, a release agent can be used for the toner of the present aspect. Examples of the release agent include natural ester waxes such as a hydrocarbon wax such as a polypropylene wax, a polyethylene wax, and a Fischer-Tropsch wax, a synthetic ester wax, a palm wax, and a rice bran wax.
In the toner of this aspect, an external additive such as a lubricant, a fluidizer, an abrasive, a conductivity imparting agent, or an image peeling inhibitor may be used as needed. As the external additive, a conventional external additive used in the conventional production of carbon powder can be used. Examples of such external additives are as follows. Examples of the slip agent include polydifluoroethylene and zinc stearate. Examples of the fluidizing agent include telluride, alumina, titania, yttrium aluminum co-oxide, and niobium titanium produced by a dry method or a wet method. Co-oxides, such hydrophobized materials, and the like. In addition, examples of the polishing agent include cerium nitride, cerium oxide, cerium carbide, barium titanate, tungsten carbon, calcium carbonate, and the like, and the like. The conductivity imparting agent may, for example, be tin oxide.
As the fluidizing agent used in the carbon powder of the present aspect, it is preferable to use a yttrium aluminum co-oxide or a niobium-titanium co-oxide fine powder as the above-exemplified. The hydrophobization treatment of the fine powders may be carried out by using a decane coupling agent such as eucalyptus oil or tetramethyldiazide nitrogen, dimethyldichlorodecane or dimethyldimethoxydecane.
The toner of this aspect can also be used as a one-component developer, or can be used as a two-component developer by mixing with a carrier. The two-component developer can also be used in any of the conventional ones. Examples thereof include magnetic powders such as iron powder, ferrite powder, and nickel powder, and those treated with a resin or the like. The resin covering the surface of the carrier may, for example, be a styrene-acrylate copolymer, a styrene-methacrylate copolymer, an acrylate copolymer, a methacrylate copolymer, a fluorine-containing resin, a ruthenium-containing resin, or a polyamide resin. , ionomer resin, polyphenylene sulfide resin, etc., or a mixture thereof. Among these, a ruthenium-containing resin is particularly preferred because it forms less waste toner. The weight average particle diameter of the carriers is preferably in the range of from 30 to 100 mm.
In the case of producing the colored resin composition of the present aspect, any mixer conventionally known, such as a Henschel mixer or a high-speed mixer, may be used as the mixer for mixing the raw materials. Further, the kneader used for melt mixing, stirring, and the like may be a batch kneader such as a heating kneader or a Bamburi mixer, or a continuous mixing agitator such as a single-shaft or a biaxial extruder.
When the colored resin composition is produced, the temperature of the melt-mixing and stirring raw material is preferably from 100 to 200 ° C, more preferably from 120 to 180 ° C. When the temperature is less than 100 ° C, the dispersion of the pigment and/or the pigment composition is insufficient, and when it exceeds 200 ° C, the binder resin is thermally deteriorated, which is not preferable.
The charge control agent may be used by mixing with the raw material in the melt-mixing and stirring step, or after mixing the colored resin composition, or mixing, and then melting and mixing and using the mixture. Among them, when used in the melt-mixing and stirring step, the charge controlling agent can be uniformly dispersed in the colored resin composition, which is more preferable.
Further, the mold release agent may be used by mixing with a raw material in the melt-mixing and stirring step, or after mixing the colored resin composition, or after mixing, and then mixing and stirring the mixture to be used. Among them, when used in the melt-mixing and stirring step, a toner having a high durability can be obtained, which is more preferable.
The details of the present invention are explained in detail below by way of examples, but the invention is not limited to the embodiments. Further, the adhesive resins used in Examples 79 to 90 and Comparative Examples 15 to 18 were as follows.
<bonding resin>
Thermoplastic polyester resin
A polyester resin composed of terephthalic acid, isophthalic acid, isophthalic acid, or propylene oxide added with bisphenol A or ethylene glycol.
Acid value: 10 mgKOH/g, hydroxyl value: 43 mgKOH/g, Tg: 58 °C
MMW: 28200, Mn: 2500
<Preparation of monoazo pigments and pigment compositions>
Manufacturing example 1 <Preparation of monoazo pigment A-01 (CI Pigment Yellow 74)>
67.3 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, an aqueous solution obtained by dissolving 28.0 g of sodium nitrite in 72.0 g of water was added, and the mixture was stirred for 1 hour to carry out diazotization. To the reaction mixture, 0.5 g of sulfamic acid was added to make nitrous acid disappear, and a diazo aqueous solution was prepared.
Further, as a couplant component, 84.5 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to completely dissolve. This was poured into an aqueous solution in which 82.2 g of 80% acetic acid and 420 g of water were mixed to prepare a couplant slurry.
The above prepared couplant slurry was heated to 40 ° C, and an aqueous solution of diazo was dropped therein over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, the mixture was filtered through a Büchner funnel having a diameter of 285 mm, and washed with 25 liters of ion-exchanged water, dried, and pulverized to obtain 147 g of monoazo pigment A-01 (CI Pigment Yellow 74).
Manufacturing Example 2 <Preparation of monoazo pigment A-02 (CI Pigment Yellow 3)>
In Production Example 1, 67.3 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 69.0 g of 4-chloro-2-nitroaniline, and the adjacent B was used as a coupling agent component. A single azo pigment A-02 (CI Pigment Yellow) 150 g was obtained in the same manner as in Example 1 except that 84.5 g of methoxyacetanilide was changed to 86.3 g of o-chloroacetamidine.
Manufacturing Example 3 <Preparation of monoazo pigment A-03 (CI Pigment Yellow 49)>
In Production Example 1, 67.3 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 56.6 g of 4-chloro-2-nitroaniline, and the adjacent B was used as a coupling agent component. The monoazo pigment A was obtained in the same manner as in Example 1 except that 84.5 g of methoxyacetanilide was changed to 110.9 g of 4'-chloro-2'5'-dimethoxyacetamidine anilide. 03 (CI Pigment Yellow 49) 161 g.
Manufacturing Example 4 <Preparation of monoazo pigment A-04 (CI Pigment Yellow 111)>
In Production Example 1, 84.5 g of o-acetamidine methoxyaniline used as a couplant component was changed to 98.6 g of 5'-chloro-2'-methoxyacetamidine anilide, and otherwise In the same manner as in Example 1, 160 g of monoazo pigment A-04 (CI Pigment Yellow 111) was obtained.
Manufacturing Example 5 <Preparation of monoazo pigment A-05 (CI Pigment Yellow 120)>
In Production Example 1, 67.3 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 83.7 g of 5-aminoisophthalic acid dimethyl, and used as a coupling agent component. A single azo pigment A-05 (CI) was obtained in the same manner as in Example 1 except that 84.5 g of o-acetamethylene methoxyaniline was changed to 95.1 g of 5-acetoxime-2-benzimidazolone. Pigment Yellow 120) 172g.
Manufacturing Example 6 <Modulation of heterogeneous skeleton compound D-02>
The reaction of acetamidine with cyanuric chloride is carried out in an equivalent molar amount, followed by hydrolysis of the equivalent molar N,N-dibutylaminopropylamine to obtain a compound represented by the following formula. D-01.

Next, the indole-2-carboxylic acid was chlorinated with a sulfonium chloride group according to a usual method to obtain 27.0 g of indole-2-carboxychloride, which was obtained from the compound D- obtained in Production Example 6. 01. 300 g of methanol was mixed and heated under reflux for 3 hours.
After completion of the reaction, 1500 g of water and 8 g of sodium hydroxide were added, and the mixture was filtered, washed with water, and dried to obtain 58.0 g of compound D-02 represented by the following formula.
Compound D-02:

Example 1 <Preparation of Pigment Composition P-01>
63.9 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, an aqueous solution obtained by dissolving 28.0 g of sodium nitrite in 72.0 g of water was added, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added to the reaction mixture to make nitrous acid disappear, and a diazo aqueous solution was prepared.
Further, as a couplant component, 80.4 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to be completely dissolved. Further, an aqueous solution of 82.0 g of 80% acetic acid and 420 g of water was prepared and mixed, and 12.4 g of the compound D-02 represented by the above formula was added to the aqueous solution to obtain a suspension containing the compound D-02. The above-prepared couplant solution was injected thereinto to prepare a couplant slurry containing the compound D-02.
The couplant slurry containing the compound D-02 was heated to 40 ° C, and the above adjusted aqueous diazonium solution was added dropwise thereto over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour.
Thereafter, the mixture was filtered through a Buchner funnel having a diameter of 285 mm, and washed with 25 liters of ion-exchanged water, and dried and pulverized to obtain 147 g of the pigment composition P-01. The component contained in the pigment composition P-01 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-02, and the content of the compound D-02 was 5.0 mol%.
Example 2 <Modulation of Pigment Composition P-02>
In Production Example 1, 63.9 g of 2-methoxy-4-nitroaniline was changed to 65.6 g of 2-nitro-4-chloroaniline, and 80.4 g of o-acetamidine methoxyaniline was changed to ethyl acetate. In the same manner as in Example 1, except that 12.8 g of the compound D-02 was changed to 6.4 g of the compound D-03 represented by the following formula, 136 g of the pigment composition P-02 was obtained. The component of the pigment composition P-02 was CI Pigment Yellow 6 and Compound D-03, and the content of the compound D-03 was 5.0 mol%.

Example 3 <Preparation of Pigment Composition P-03>
In Production Example 1, 63.9 g of 2-methoxy-4-nitroaniline was changed to 69.3 g of 6-amino-7-chloro-4-methylquinoline-2(1H)-one, and 12.4 g. In the same manner as in Example 1, except that the compound D-02 of g was changed to 7.3 g of the compound D-04 represented by the following formula, 166 g of the pigment composition P-03 was obtained. The component contained in the pigment composition P-03 was CI Pigment Yellow 105 and Compound D-04, and the content of the compound D-04 was 5.0 mol%.

Example 4 <Modulation of Pigment Composition P-04>
63.9 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added to the reaction mixture to make excess nitrous acid disappear, and a diazo aqueous solution was prepared. To the aqueous diazo solution, 5.0 g of the compound D-05 represented by the following formula was added, and the mixture was uniformly stirred to prepare a suspension to obtain a diazo aqueous solution containing the compound D-05.

Further, as a couplant component, 80.4 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to be completely dissolved. Further, this was poured into an aqueous solution in which 82.0 g of 80% acetic acid and 420 g of water were mixed to prepare a couplant slurry.
The couplant slurry prepared above was heated to 40 ° C, and a diazo aqueous solution containing the compound D-05 was dropped therein over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 144 g of the pigment composition P-04. The pigment composition P-04 contained a monoazo pigment A (CI Pigment Yellow 74) and a compound D-05, and the content of the compound D-05 was 5.0 mol%.
Example 5 <Preparation of Pigment Composition P-05>
In Production Example 4, 63.9 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 65.6 g of 2-nitro-4-chloroaniline, and 5.0 g of the compound D-05 was changed. In the same manner as in Example 4, except that 6.4 g of the compound D-06 represented by the following formula was obtained, 147 g of the pigment composition P-05 was obtained. The pigment composition P-05 contained CI pigment yellow 73 and compound D-06, and the content of the compound D-06 was 5.0 mol%.

Example 6 <Modulation of Pigment Composition P-06>
67.2 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added in an appropriate amount to the reaction mixture to make excess nitrous acid disappear, and a diazo aqueous solution was prepared.
Further, as a couplant component, 84.5 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to completely dissolve. Further, an aqueous solution of 82.0 g of 80% acetic acid and 420 g of water was prepared and mixed. Next, an aqueous alkaline solution was poured into the aqueous solution to prepare a couplant slurry. To the couplant slurry, 0.097 g of the compound D-07 represented by the following formula was added to prepare a couplant slurry containing the compound D-07.




The couplant slurry containing the compound D-07 was heated to 40 ° C, and the above adjusted aqueous diazonium solution was added dropwise thereto over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour.
Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 152 g of the pigment composition P-06. The pigment composition P-06 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 0.05 mol%.
Example 7 <Preparation of Pigment Composition P-07>
In Production Example 6, 66.9 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 66.9 g, and 84.5 g of o-acetamidine methoxyaniline used as a coupling agent component was used. A pigment composition P-07 of 147 g was obtained in the same manner as in Example 6 except that the compound D-07 was changed to 0.87 g, and the compound D-07 was changed to 0.97 g. The pigment composition P-07 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 0.5 mol%.
Example 8 <Preparation of Pigment Composition P-08>
In Production Example 6, 67.3 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 65.3 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. A pigment composition P-08 of 148 g was obtained in the same manner as in Example 6 except that the compound D-07 was changed to 5.8 g in an amount of 82.1 g. The pigment composition P-08 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 3.0 mol%.
Example 9 <Preparation of Pigment Composition P-09>
In Production Example 6, 71.2 g of 2-methoxy-4-nitroaniline used as a diazo component was changed, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. In the same manner as in Example 6, except that the amount of the compound D-07 was changed to 72.1 g, and the compound D-07 was changed to 29.0 g, 152 g of the pigment composition P-09 was obtained. The pigment composition P-09 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 15.0 mol%.
Example 10 <Preparation of Pigment Composition P-10>
In Production Example 6, 47.1 g of 2-methoxy-4-nitroaniline used as a diazo component was changed, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. A pigment composition P-10 of 153 g was obtained in the same manner as in Example 6 except that the compound D-07 was changed to 58.0 g, and the compound D-07 was changed to 59.7 g. The pigment composition P-10 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 30.0 mol%.
Example 11 <Preparation of Pigment Composition P-11>
In Production Example 6, 63.6 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 33.6 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. A pigment composition P-11 of 157 g was obtained in the same manner as in Example 6 except that the compound D-07 was changed to 46.7 g, and the compound D-07 was changed to 96.7 g. The component contained in the pigment composition P-11 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-07, and the content of the compound D-07 was 50.0 mol%.
Example 12 <Preparation of Pigment Composition P-12>
67.2 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added in an appropriate amount to the reaction mixture to make excess nitrous acid disappear, and a diazo aqueous solution was prepared.
Further, as a couplant component, 84.5 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to completely dissolve. To the alkaline aqueous solution, 0.05 g of the compound D-08 represented by the following formula was added to prepare a suspension containing the compound D-08. Further, an aqueous solution of 82.0 g of 80% acetic acid and 420 g of water was prepared and mixed. To the aqueous solution, the suspension containing the compound D-08 prepared above was injected to prepare a couplant slurry containing the compound D-08.






The couplant slurry containing the compound D-08 was heated to 40 ° C, and the above adjusted aqueous diazonium solution was added dropwise thereto over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour.
Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 151 g of the pigment composition P-12. The pigment composition P-12 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 0.05 mol%.
Example 13 <Preparation of Pigment Composition P-13>
In Production Example 12, 66.9 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 66.9 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. In the same manner as in Example 12 except that 0.054 g of the compound D-08 was changed to 0.50 g, 147 g of the pigment composition P-13 was obtained. The component of the pigment composition P-13 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 0.5 mol%.
Example 14 <Preparation of Pigment Composition P-14>
In Production Example 12, 65.3 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 65.3 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. In the same manner as in Example 12 except that 0.05 g of the compound D-08 was changed to 3.0 g, the pigment composition P-14 was obtained in an amount of 145 g. The pigment composition P-14 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 3.0 mol%.
Example 15 <Preparation of Pigment Composition P-15>
In Production Example 12, 67.2 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 57.2 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. The pigment composition P-15 of 139 g was obtained in the same manner as in Example 12 except that the compound D-08 was changed to 75.0 g, and the compound D-08 was changed to 15.0 g. The pigment composition P-15 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 15.0 mol%.
Example 16 <Preparation of Pigment Composition P-16>
In Production Example 12, 67.1 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 47.1 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. The pigment composition P-16 of 127 g was obtained in the same manner as in Example 12 except that the compound D-08 was changed to 29.9 g, and the compound D-08 was changed to 29.9 g. The pigment composition P-16 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 30.0 mol%.
Example 17 <Preparation of Pigment Composition P-17>
In Production Example 12, 63.6 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 33.6 g, and 84.5 g of o-acetamidine methoxyaniline used as a couplant component was used. The pigment composition P-17 was obtained in the same manner as in Example 12 except that the compound D-08 was changed to 49.9 g, and the compound D-08 was changed to 49.9 g. The pigment composition P-17 contained a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-08, and the content of the compound D-08 was 50.0 mol%.
Example 18 <Preparation of Pigment Composition P-18>
63.2 g of 2-(trifluoromethyl)aniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid is added in an appropriate amount to the reaction mixture to make excess nitrous acid disappear. Next, 4.0 g of the compound D-09 represented by the following formula was added to the aqueous solution, and the mixture was stirred and mixed. Further, water was added, and the amount of the solution was adjusted to 1000 g to prepare a diazo aqueous solution containing the compound D-09.

Further, as a couplant component, 93.3 g of 5-acetoxime-2-benzimidazolone and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to completely dissolve. Further, water was added, and the amount of the solution was adjusted to 400 g to prepare an aqueous solution of a coupling agent.
365 g of water was uniformly mixed with 64.0 g of 80% acetic acid and 71.2 g of a 25% aqueous sodium hydroxide solution to prepare a reaction tank aqueous solution. This was heated to 40 ° C, and the temperature was maintained. After maintaining the pH of the reaction vessel at 6.0 or less over 1 hour, the aqueous diazo solution containing the compound D-09 and the aqueous solution of the coupling agent were simultaneously dropped. After completion of the dropwise addition, the mixture was stirred at 40 ° C for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 155 g of the pigment composition P-18. The pigment composition P-18 contained CI Pigment Yellow 154 and Compound D-09, and the content of the compound D-09 was 2.0 mol%.
Example 19 <Preparation of Pigment Composition P-19>
66.6 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid is added in an appropriate amount to the reaction mixture to make excess nitrous acid disappear. Further, water was added to adjust the amount of the liquid to 1000 g.
Further, as the couplant component, 83.7 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to completely dissolve. Next, 2.1 g of the compound D-10 represented by the following formula was added to the aqueous solution of the coupling agent and stirred. Further, water was added, and the amount of the solution was adjusted to 400 g to prepare a coupling agent liquid containing the compound D-10.

365 g of water was uniformly mixed with 64.0 g of 80% acetic acid and 71.2 g of a 25% aqueous sodium hydroxide solution to prepare a reaction tank aqueous solution. This was heated to 40 ° C, and the temperature was maintained for one hour, while maintaining the pH of the reaction vessel at 6.0 or less, and simultaneously dropping a diazo aqueous solution and a coupling agent liquid containing the compound D-10. After completion of the dropwise addition, the mixture was stirred at 40 ° C for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 147 g of the pigment composition P-19. The component of the pigment composition P-19 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-10, and the content of the compound D-10 was 1.0 mol%.
Example 20 <Preparation of Pigment Composition P-20>
63.9 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added to the reaction mixture in an appropriate amount to remove nitrous acid, and water was further added thereto, and the amount of the solution was adjusted to 1000 g to prepare a diazo aqueous solution.
Further, as a couplant component, 80.4 g of o-acetamidine methoxyaniline and 164 g of a 25% sodium hydroxide aqueous solution were added to 140 g of water, and the mixture was stirred to completely dissolve, and water was further added thereto to prepare a liquid amount of 400 g. , prepared as an aqueous solution of a coupling agent.
365 g of water was uniformly mixed with 64.0 g of 80% acetic acid and 71.2 g of a 25% aqueous sodium hydroxide solution to prepare a reaction tank aqueous solution. 9.1 g of the compound D-11 represented by the following formula was added thereto and uniformly stirred to prepare a suspension. The suspension was heated to 40 ° C, and the temperature was maintained. After maintaining the pH of the reaction vessel at 6.0 or less over 1 hour, the aqueous solution of diazo and the aqueous solution of the coupling agent were simultaneously dropped. After completion of the dropwise addition, the mixture was stirred at 40 ° C for 1 hour to complete the reaction. After the reaction was completed, the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 148 g of the pigment composition P-20. The component contained in the pigment composition P-20 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-11, and the content of the compound D-11 was 5.0 mol%.

Example 21 <Modulation of Pigment Composition P-21>
63.9 g of 2-methoxy-4-nitroaniline was added to 500 g of water as a diazo component, and the suspension was stirred to prepare a suspension, and ice was further added thereto to adjust the temperature to 5 ° C or lower. 105 g of 35% hydrochloric acid was added thereto, and the mixture was stirred at 5 ° C or lower for 1 hour. Thereafter, 28.0 g of sodium nitrite was added to an aqueous solution prepared by adding 72.0 g of water, and the mixture was stirred for 1 hour to carry out diazotization. Sulfamic acid was added in an appropriate amount to the reaction mixture to make excess nitrous acid disappear, and a diazo aqueous solution was prepared.
Further, as a couplant component, 80.4 g of o-acetamidine methoxyaniline and 164 g of a 25% aqueous sodium hydroxide solution were added to 140 g of water, and the mixture was stirred to be completely dissolved. This was poured into an aqueous solution in which 82.0 g of 80% acetic acid and 420 g of water were mixed to prepare a couplant slurry.
The above prepared couplant slurry was heated to 40 ° C, and an aqueous solution of diazo was dropped therein over 1 hour. After the completion of the dropwise addition, the temperature was maintained at this temperature for 1 hour to complete the reaction. To the slurry after completion of the reaction, 8.1 g of the compound D-12 represented by the following formula was added, and then the slurry was heated to 90 ° C and stirred for 1 hour. Thereafter, it was filtered through a Buchner funnel having a diameter of 285 mm, and washed with ion-exchanged water of 25 liters. Then, it was dried and pulverized to obtain 147 g of the pigment composition P-21. The component of the pigment composition P-21 was a monoazo pigment A-01 (CI Pigment Yellow 74) and a compound D-12, and the content of the compound D-12 was 5.0 mol%.

Example 22 <Preparation of Pigment Composition P-22>
In Production Example 21, 63.9 g of 2-methoxy-4-nitroaniline used as a diazo component was changed to 57.8 g of 2-nitro 4-toluidine, and 8.1 g of the compound D-12 was changed. In the same manner as in Example 21 except that 7.9 g of the compound D-13 represented by the following formula was obtained, 141 g of the pigment composition P-22 was obtained. The component contained in the pigment composition P-22 was CI Pigment Yellow 203 and Compound D-13, and the content of the compound D-13 was 5.0 mol%.

Example 23 <Preparation of Pigment Composition P-23>
Using a 1 gallon kneader made of stainless steel (manufactured by Inoue Seisakusho Co., Ltd.), 273.9 g of monoazo pigment A-04 (CI Pigment Yellow 111) prepared in Production Example 4 and 27.5 g of Compound D represented by the following formula were added at 60 °C. 14. A mixture of 1500 g of sodium chloride and 250 g of diethylene glycol was mixed and stirred for 6 hours to obtain a clay-like mixed agitate. The kneaded material was placed in 15 liters of warm water, and heated to 70 ° C while stirring for 1 hour to obtain a slurry. The slurry was divided into three equal portions, and each was filtered with a Buchner funnel having a diameter of 285 mm, and 15 liters of warm water of 50 ° C was sprayed and washed, and dried and pulverized to obtain a pigment composition P-23. The content of the compound D-14 of the pigment composition P-23 was 7.0 mol%.

Example 24 <Preparation of Pigment Composition P-24>
In Production Example 23, 273.9 g of monoazo pigment A-04 (CI Pigment Yellow 111) was changed to 295.2 g of monoazo pigment A-05 (CI Pigment Yellow 120), and 27.5 g of Compound D-14 was changed. In the same manner as in Example 23 except that 20.6 g of the compound D-15 represented by the following formula was obtained, 262 g of the pigment composition P-24 was obtained. The content of the compound D-15 of the pigment composition P-24 was 7.0 mol%.




Example 25 <Preparation of Pigment Composition P-25>
61.8 g of the monoazo pigment A-01 (CI Pigment Yellow 74) prepared in Production Example 1 and 27.7 g of the powder of the compound D-16 represented by the following formula were uniformly mixed to obtain 81 g of the pigment composition P-25. The content of the compound D-16 of the pigment composition P-25 was 20.0 mol%.

Example 26 <Preparation of Pigment Composition P-26>
In Production Example 25, 61.8 g of the monoazo pigment A-01 was changed to 63.2 g of monoazo pigment A-02 (CI Pigment Yellow 3), and 15.8 g of the compound D-16 was changed to the following formula. In the same manner as in Example 25 except that 11.5 g of the compound D-17 was obtained, 67 g of the pigment composition P-26 was obtained. The content of the compound D-17 of the pigment composition P-26 was 20.0 mol%.




<Evaluation of monoazo pigments and pigment compositions>
The average primary particle diameters of the monoazo pigments prepared in Examples 1 to 5 and the pigment compositions prepared in Examples 1 to 26 were measured, and the results are summarized in Table 1. The average primary particle diameter was measured by the following method.
(average primary particle size)
The average primary particle size was determined from a photograph of the pigment particle size taken by a scanning electron microscope. A conductive double-sided tape was adhered to a metal sample stage to adhere a pigment or a pigment composition, and platinum was vapor-deposited on the surface of the sample by sputtering, and this was used as a sample by a scanning electron microscope (manufactured by JEOL DATUM Co., Ltd., JSM-6700F scanning electron microscope) photographed particles, and measured 100 primary particles of the pigments captured in the same field of view, and measured the maximum particle diameter, and calculated the averaged value, and used this value as the average primary particle diameter.


<Preparation of Pigment Dispersion>
(Preparation of aqueous pigment dispersion)
Examples 27 to 40 and Comparative Examples 1 to 3
Mixed pigment composition or monoazo pigment 1000 g, JONCRYL HPD-96J (manufactured by BASF Corporation, styrene-acrylic resin, active ingredient 34.0%) 735 g, Surfynol 104E (Air Products and Chemicals, Inc., antifoaming agent, active ingredient 50) %) 50 g, Rebanax BX-150 (manufactured by Changrong Chemical Co., Ltd., preservative) 50 g, propylene glycol 250 g, and ion exchange water 415 g, and stirred until uniform by a high-speed mixer. The mixture was dispersed in a transverse wet disperser (DYNO-MILL TYPE KDL-PILOT) for 2 hours, and then 2500 g of ion-exchanged water was added thereto, and further dispersed for 1 hour to obtain aqueous pigment dispersions WD-01 to WD-17, respectively. The pigment composition or monoazo pigment used in each aqueous pigment dispersion is summarized in Table 2.
Comparative Example 4 (modulation of aqueous pigment dispersion WD-18)
An aqueous pigment dispersion WD was obtained in the same manner as in Examples 27 to 40 and Comparative Examples 1 to 3 except that the pigment composition or the monoazo pigment was changed to Hansa Brilliant Yellow 5GX (manufactured by Clariant Co., Ltd., CI Pigment Yellow 74). -18.
(modulation of oily pigment dispersion)
Examples 41 to 52 and Comparative Examples 5 and 6
Mixed pigment composition or 1000 g of monoazo pigment, 325 g of Disperbyk 130 (manufactured by BYK Chemie Co., Ltd., pigment dispersant), 250 g of JONCRYL 586 (manufactured by BASF Japan Co., Ltd.), and 925 g of ethylene glycol monobutyl ether acetate were mixed at a high speed. Stir the machine until it is even. The mixture was dispersed in a transverse wet disperser (DYNO-MILL TYPE KDL-PILOT) for 2 hours, and then 2500 g of ethylene glycol monobutyl ether acetate was added thereto, and further dispersed for 1 hour to obtain an oily pigment dispersion SD-01 to SD- 14. The pigment composition or monoazo pigment used for each oil pigment dispersion is summarized in Table 3.
Comparative Example 7 (modulation of oily pigment dispersion SD-15)
An oily pigment dispersion SD was obtained in the same manner as in Examples 41 to 52 and Comparative Examples 5 and 6 except that the pigment composition or the monoazo pigment was changed to Hansa Brilliant Yellow 5GX (manufactured by Clariant Co., Ltd., CI Pigment Yellow 74). -15.
<Evaluation of Pigment Dispersion>
For the pigment dispersion, the following methods were used to evaluate the dispersed particle size, viscosity, crystal stability, and dispersion stability. The results are summarized in Tables 2 and 3. For each evaluation item, the following method was used for measurement.
(dispersed particle size)
The D50 value measured by Microtrac UPA-150 (manufactured by Nikkiso Co., Ltd.) was used as the dispersed particle diameter.
(viscosity)
The viscosity was measured by a V-type viscometer VISCOMETER (manufactured by Toki Sangyo Co., Ltd.), and evaluated based on the value of 60 rpm.
(crystal stability)
As a parameter of crystal stability, a photograph of a pigment or a pigment composition particle in a pigment dispersion was taken by a transmission electron microscope.
The pigment dispersion was dropped on the mesh of the support film, and dried, and then used as a sample, and the particles were photographed by a transmission electron microscope (H-7650 penetrating electron microscope, manufactured by Hitachi High-Technologies Co., Ltd.) for the same 100 primary particles of the pigment dispersion or the pigment dispersion photographed in the field of view were measured, and the maximum particle diameter was measured, and the average value was calculated, and this value was made into the average primary particle diameter.
The pigment dispersion was sealed in a screw-top bottle and stored at 70 ° C for two weeks, and the same measurement was carried out. The crystal stability was evaluated based on the change in the average primary particle diameter before and after storage. Before and after the storage, the average primary particle diameter change rate is 0 to 15%, and it is judged as "○". If it exceeds 15% and is less than 30%, it is judged as "△", and if it exceeds 30%, it is judged as "X".
(dispersion stability)
The pigment dispersion was sealed in a screw-top bottle and stored at 70 ° C for two weeks, and then the dispersed particle diameter and viscosity were measured. The dispersion stability was evaluated based on the dispersion particle size and viscosity before and after storage, and whether or not there was a precipitate after storage.


As shown in Table 2, the aqueous pigment dispersion prepared by using the pigment composition obtained by the implementation of the present invention has a lower viscosity than other pigment dispersions and exhibits good dispersibility. It is understood that these aqueous pigment dispersion systems are relatively good in both crystal stability and dispersion stability.


As shown in Table 3, the oily pigment dispersion prepared by using the pigment composition obtained by the implementation of the present invention has a lower viscosity than other pigment dispersions and exhibits good dispersibility. It can be seen that these oily pigment dispersion systems are relatively good in both crystal stability and dispersion stability.
<Modulation of inkjet ink>
(Modulation of water-based inkjet ink)
Examples 53 to 66 and Comparative Examples 8 to 11
15.0 g of the aqueous pigment dispersion prepared in Examples 27 to 40 and Comparative Examples 1 to 4, 1.5 g of an acrylic resin emulsion W-215 (Japan Polymer Industry Co., Ltd., solid portion 30%), and 15.0 g of ethylene glycol were mixed. 68.5 g of ion-exchanged water was stirred for 1 hour, and then filtered through a PTFE membrane filter having a pore size of 1.0 μm to obtain aqueous inkjet inks WI-01 to WI-18.
(modulation of oily inkjet ink)
Examples 67 to 78 and Comparative Examples 12 to 14
25.0 g of the oily pigment dispersion prepared in Examples 41 to 52 and Comparative Examples 5 to 7, 55.0 g of propylene glycol monobutyl ether acetate, and 10.0 g of diethylene glycol monoethyl ether acetate were mixed, and after stirring for 1 hour, A PTFE membrane filter having a pore size of 1.0 μm was filtered to obtain oily inkjet inks SI-01 to SI-15.
<Evaluation of inkjet ink>
(Evaluation of water-based inkjet ink)
The ejectability of the aqueous inkjet ink by the printer and the coloring of the obtained print were evaluated. The results are summarized in Table 4. For the squirting and coloring power, the following methods were used for evaluation.
In the evaluation of the discharge property, the aqueous inkjet ink was filled in a cassette of an ink jet printer HG-5130 (manufactured by Seiko Epson Co., Ltd.), and printed on a photo paper ‧ gloss Gold (manufactured by Canon Co., Ltd.). The print point (unprinted portion) was visually observed for the presence or absence of the missing mark, and this was used as an ejection property index. When the nozzle of the printer head that has a missing print point is less than 1% of the total nozzle, it is judged as "○". If it is 1% or more and less than 5%, it is judged as "△". When it is more than 5%, it is judged as "×". .
In the coloring power evaluation, the reflection density of the portion where the printing dot was missing was measured by the reflection density meter D19C (manufactured by Gretag Machbeth Co., Ltd.) for each of the prints. With reference to the aqueous inkjet ink WI-18 prepared in Comparative Example 10, the reflection concentration ratio was greater than 95% and less than 105%, and it was judged as "△", and when the reflection density was 105% or more, it was judged as "○", and the reflection density ratio was determined. Less than 95% are judged as "X".
(Evaluation of oily inkjet ink)
Evaluate the squirting properties of the oil-based inkjet ink by the printer and the coloring of the obtained print. The results are summarized in Table 5. For the squirting and coloring power, the following methods were used for evaluation.
In the evaluation of the discharge property, the oil-based inkjet ink was filled in a cassette of an ink jet printer IP-6500 (manufactured by Seiko I Infotech Co., Ltd.), and printed on a glossy vinyl chloride sheet MD5 (manufactured by Metamark Co., Ltd.). The print point (unprinted portion) was visually observed for the presence or absence of the missing mark, and this was used as an ejection property index. When the nozzle of the printer head that has a missing print point is less than 1% of the total nozzle, it is judged as "○". If it is 1% or more and less than 5%, it is judged as "△". When it is more than 5%, it is judged as "×". .
In the coloring power evaluation, the reflection density of the portion where the printing dot was missing was measured by the reflection density meter D19C (manufactured by Gretag Machbeth Co., Ltd.) for each of the prints. With reference to the aqueous inkjet ink SI-15 prepared in Comparative Example 14, the reflection concentration ratio was greater than 95% and less than 105%, and it was judged as "△", and when the reflection density was 105% or more, it was judged as "○", and the reflection density ratio was determined. Less than 90% are judged as "X".


As shown in the results of Table 4, the aqueous inkjet ink prepared by the pigment composition obtained in the examples of the present invention was excellent in discharge property and coloring power as compared with other inkjet inks.


As shown in the results of Table 5, the oil-based inkjet ink prepared by using the pigment composition obtained in the examples of the present invention was excellent in discharge property and coloring power as compared with other inkjet inks.
<Preparation of Colored Resin Composition>
Examples 79 to 90 and Comparative Examples 15 to 17
In a pressure kneader, a pigment composition, 2500 g of a monoazo pigment, and 2500 g of a thermoplastic polyester resin were mixed, stirred, and taken out at a set temperature of 120 ° C for 15 minutes. Further, the mixture was stirred and stirred at 3 rolls having a roll temperature of 95 ° C, and after cooling, it was coarsely pulverized to 10 mm or less to obtain colored resin compositions M-01 to M-15.
<Modulation of toner>
4375 g of a thermoplastic polyester resin (500 rpm, 3 minutes), a colored resin composition of 500 g, and a calcium chloride compound of 3,5-di-tertiary butyl sulphate (Henschel mixer) having a volume of 20 L (manufactured by Henschel mixer) 50 g of a charge control agent, 75 g of an ethylene homopolymer (release agent, molecular weight 850, Mw/Mn=1.08, melting point 107 ° C), and melt-mixed and stirred at a discharge temperature of 120 ° C by a biaxial mixing and stirring extruder. Thereafter, the kneaded material was cooled and solidified, and then coarsely pulverized by a hammer mill, and then finely pulverized by a jet mill (IDS-2 type), and then classified to obtain carbon powder mother particles. Then, 2500 g of the carbon powder mother particles obtained above and 12.5 g of hydrophobic titanium oxide (STT-30A manufactured by Titanium Industries Co., Ltd.) were mixed with a 10 L Hansai mixer to obtain a negatively charged carbon powder.
Comparative Example 18
Comparative Example 4 (modulation of aqueous pigment dispersion WD-18)
The colored resin composition M16 was obtained in the same manner as in Examples 79 to 90 and Comparative Examples 15 to 17, except that the pigment composition or the monoazo pigment was changed to Hansa Brilliant Yellow 5GX (manufactured by Clariant Co., Ltd., CI Pigment Yellow 74). And toner.
<Evaluation of Colored Resin Composition and Carbon Powder>
The colored resin composition and the carbon powder were evaluated by the following methods. Further, regarding the toner, the image density, durability, and transparency were evaluated by the following methods. The results are summarized in Table 6.
(dispersion)
The obtained colored resin composition and carbon powder were cut into a thickness of 0.9 μm by a microtome, and the dispersed state of the pigment was observed by a transmission electron microscope. When the pigment is uniformly distributed in the colored resin composition, it is indicated as "○", and there is a pigment coagulum. If the uneven distribution is indicated as "△", there are many pigment coagulum, and the non-uniform distribution is indicated as "X".
(image density and durability)
As the carbon powder and the carrier, a ferrite carrier (DFC-350C, manufactured by Tosoh Corporation) coated with a silicone resin having an average particle diameter of 60 μm was used, and the toner concentration was set to 6% to prepare a color developing agent.
Color-application paper Ncolor 127 (A4 size, 127.9 g/m) manufactured by Fuji Xerox Co., Ltd., a full-color copier manufactured by Canon Inc. 2 ), the output uses a monochrome image of each toner. The image density after the initial and 10,000 sheets of output was measured to evaluate the durability of the toner. The image density was measured by a reflection densitometer D19C (manufactured by Gretag Machbeth Co., Ltd.).
(transparency)
On the OHP transparencies, a Beta image was formed by using the above-obtained developer, and the sample was flattened by the fixing portion of the copying machine to visually confirm the penetrability. The visual judgment results were evaluated in three stages of "1", "2" and "3". The larger the number, the better the transparency.


As shown by the results of Table 6, the pigment composition obtained by the examples of the present invention was used to prepare a colored resin composition to exhibit good dispersibility as compared with other colored resin compositions. Further, the carbon powder obtained in the embodiment of the present invention exhibited good dispersibility as compared with other carbon powders, and the image density and transparency were also good. In other words, in terms of durability, the carbon powder of this aspect is superior to other carbon powders, so that it is possible to obtain a toner which simultaneously achieves crystal stability and dispersion stability.
By obtaining the pigment composition containing the azo pigment according to the embodiment of the present invention, the problem of the monoazo pigment has hitherto improved, that is, the crystal stability is improved, and a fine pigment composition having dispersion stability can be provided.
For the peers, further benefits and distortions are easy. Therefore, the invention in its broader aspects is not limited to the specific description or representative aspects described herein. Therefore, various modifications may be made without departing from the true scope and scope of the inventions of the invention.






































Claims (7)

一種顏料組成物,其係包含:各個由下述一般式(1)所表示之至少1種單偶氮顏料;及各個由下述一般式(2)至(5)之某一者所表示之至少1種化合物;
一般式(1):

(式中,X1至X5係分別獨立表示氫原子、鹵原子、碳數1至5之烷基、碳數1至5之烷氧基、碳數1至5之烷氧羰基、羧基、硝基、磺酸基、氨基甲醯基、胺磺醯基及三氟甲基之某一者。X1至X5之相鄰兩者係相互結合,與其等結合後之苯環之2個碳原子一同形成雜環部位,或結合於該雜環部位之環原子之氫原子受到置換均可。
X6至X10係分別獨立表示氫原子、鹵原子、碳數1至5之烷基、碳數1至5之烷氧基、乙醯胺基、羧基及磺酸基之某一者。X6至X10之相鄰兩者係相互結合,與其等結合後之苯環之2個碳原子一同形成雜環部位,或結合於該雜環部位之環原子之氫原子受到置換均可。)
一般式(2):

(式中,A係表示-CO-及-SO2-之某一者。R1係表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。
Y1係表示-SO2NH-R2-NR3R4-、-CONH-R5-NR6R7-、-SO2NH-R8-SO3H、-CONH-R9-SO3H、-SO2NH-R10-COOH、-CONH-R11-COOH、及下述一般式(3)所示基之某一者。其中,R2、R5及R8至R11係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R3、R4、R6及R7係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R3與R4或R6與R7係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)
一般式(3):

(式中,Y2及Y3係分別獨立表示-OH-、-NH-R12-NR13R14-、-NH-R15-SO3H及-NH-R16-COOH之某一者。其中,R12、R15及R16係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。R13及R14係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R13與R14係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)
一般式(4):

(式中,Y4係表示單結合、-CONH-R17-、-SO2NH-R18-之某一者。R17及R18係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。
Y5係表示-SO3H及-COOH之某一者。)
一般式(5):

(式中,R19及R20係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基之某一者。
Y6係表示-SO2NH-R21-NR22R23-、-CONH-R24-NR25R26-、-SO2NH-R27-SO3H、-CONH-R28-SO3H、-SO2NHR29-COOH及-CONH-R30-COOH之某一者。R21、R24及R27至R30係分別獨立表示以下某一者:亦可具有置換基之碳數20以下之亞烷基;亦可具有置換基之碳數20以下之伸烯基;及亦可具有置換基之碳數20以下之亞芳基。 、R23、R25及R26係分別獨立表示以下某一者:氫原子;亦可具有置換基之碳數20以下之烷基;亦可具有置換基之碳數20以下之烯基;及亦可具有置換基之碳數20以下之芳基。R22與R23或R25與R26係相互結合,與其等結合後之氮原子一同形成雜環部位,或作為該雜環部位之環原子之碳原子的一部分受到其他氮原子、氧原子或硫原子置換,或結合於該雜環部位之環原子之氫原子受到置換均可。)
A pigment composition comprising: at least one monoazo pigment represented by the following general formula (1); and each represented by one of the following general formulas (2) to (5) At least one compound;
General formula (1):

(wherein X 1 to X 5 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, an alkoxycarbonyl group having 1 to 5 carbon atoms, a carboxyl group, One of a nitro group, a sulfonic acid group, a carbamic acid group, an amine sulfonyl group, and a trifluoromethyl group. The adjacent two of X 1 to X 5 are bonded to each other, and two of the benzene rings are bonded thereto. The carbon atom may form a heterocyclic moiety together, or a hydrogen atom bonded to a ring atom of the heterocyclic moiety may be substituted.
X 6 to X 10 each independently represent one of a hydrogen atom, a halogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, an acetamino group, a carboxyl group and a sulfonic acid group. The adjacent two of X 6 to X 10 are bonded to each other, and the two carbon atoms of the benzene ring bonded thereto may form a hetero ring moiety, or the hydrogen atom of the ring atom bonded to the hetero ring moiety may be substituted. )
General formula (2):

(In the formula, A represents one of -CO- and -SO 2 -. R 1 represents one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; or a substitution An alkenyl group having a carbon number of 20 or less; and an aryl group having a carbon number of 20 or less which may have a substituent.
Y 1 represents -SO 2 NH-R 2 -NR 3 R 4 -, -CONH-R 5 -NR 6 R 7 -, -SO 2 NH-R 8 -SO 3 H, -CONH-R 9 -SO 3 H, -SO 2 NH-R 10 -COOH, -CONH-R 11 -COOH, and one of the groups represented by the following general formula (3). Wherein R 2 , R 5 and R 8 to R 11 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent group; and an alkylene group having a carbon number of 20 or less having a substituent group And an arylene group having a carbon number of 20 or less which may have a substituent group. R 3 , R 4 , R 6 and R 7 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less having a substituent. And an aryl group having a carbon number of 20 or less having a substituent. R 3 and R 4 or R 6 and R 7 are bonded to each other, and the nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or a part of a carbon atom which is a ring atom of the heterocyclic moiety is subjected to another nitrogen atom, an oxygen atom or The sulfur atom may be substituted or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted. )
General formula (3):

(wherein Y 2 and Y 3 each independently represent one of -OH-, -NH-R 12 -NR 13 R 14 -, -NH-R 15 -SO 3 H and -NH-R 16 -COOH Wherein R 12 , R 15 and R 16 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less having a substituent; And an arylene group having a carbon number of 20 or less of the substituent group. R 13 and R 14 each independently represent one of the following: a hydrogen atom; or an alkyl group having a carbon number of 20 or less having a substituent; An alkenyl group having a carbon number of 20 or less; and an aryl group having a carbon number of 20 or less having a substituent group. R 13 and R 14 are bonded to each other, and a nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or A part of the carbon atom of the ring atom of the heterocyclic moiety may be replaced by another nitrogen atom, an oxygen atom or a sulfur atom, or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted.
General formula (4):

(In the formula, Y 4 represents a single bond, -CONH-R 17 -, -SO 2 NH-R 18 -. R 17 and R 18 each independently represent one of the following: may also have a substituent An alkylene group having a carbon number of 20 or less; an alkenyl group having a carbon number of 20 or less having a substituent; and an arylene group having a carbon number of 20 or less having a substituent.
Y 5 represents one of -SO 3 H and -COOH. )
General formula (5):

(wherein R 19 and R 20 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; and an alkenyl group having a carbon number of 20 or less; It may also have one of the aryl groups having a carbon number of 20 or less of the substituent group.
Y 6 represents -SO 2 NH-R 21 -NR 22 R 23 -, -CONH-R 24 -NR 25 R 26 -, -SO 2 NH-R 27 -SO 3 H, -CONH-R 28 -SO 3 H, -SO 2 NHR 29 -COOH and -CONH-R 30 -COOH. R 21 , R 24 and R 27 to R 30 each independently represent one of the following: an alkylene group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less having a substituent; And an arylene group having a carbon number of 20 or less of a substituent group. , R 23 , R 25 and R 26 each independently represent one of the following: a hydrogen atom; an alkyl group having a carbon number of 20 or less having a substituent; or an alkenyl group having a carbon number of 20 or less; It may also have an aryl group having a carbon number of 20 or less. R 22 and R 23 or R 25 and R 26 are bonded to each other, and a nitrogen atom bonded thereto or the like forms a heterocyclic moiety together, or a part of a carbon atom which is a ring atom of the heterocyclic moiety is subjected to another nitrogen atom, an oxygen atom or The sulfur atom may be substituted or the hydrogen atom of the ring atom bonded to the heterocyclic moiety may be substituted. )
如申請專利範圍第1項之顏料組成物,其中各個由前述一般式(2)至(5)之某一者所表示之前述至少1種化合物之合計含有量,係於各個由前述一般式(1)所表示之前述至少1種單偶氮顏料之含有量、與各個由前述一般式(2)至(5)之某一者所表示之前述至少1種化合物之含有量的合計中所佔比率為0.1至40莫耳%。The pigment composition according to the first aspect of the invention, wherein the total content of the at least one compound represented by any one of the general formulas (2) to (5) is each a general formula ( 1) The content of the at least one monoazo pigment represented by the total amount of each of the at least one compound represented by one of the general formulas (2) to (5) The ratio is from 0.1 to 40 mol%. 如申請專利範圍第1或2項之顏料組成物,其中平均一次粒徑為200nm以下。The pigment composition of claim 1 or 2, wherein the average primary particle diameter is 200 nm or less. 一種顏料分散體,其係含有如申請專利範圍第1至3項中任一項之顏料組成物及液狀介質。A pigment dispersion containing the pigment composition and the liquid medium according to any one of claims 1 to 3. 一種噴墨墨水,其係含有如申請專利範圍第4項之顏料分散體。An inkjet ink comprising a pigment dispersion as in item 4 of the patent application. 一種著色樹脂組成物,其係含有如申請專利範圍第1至3項中任一項之顏料組成物、及黏結樹脂。A colored resin composition comprising the pigment composition according to any one of claims 1 to 3, and a binder resin. 一種電子相片用碳粉,其係含有如申請專利範圍第6項之著色樹脂組成物。A toner for electronic photographs comprising the colored resin composition as claimed in claim 6 of the patent application.
TW101109899A 2011-03-25 2012-03-22 Pigment composition, pigment dispersion and colored resin composition TW201302924A (en)

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