TW201302464A - Light guide plate with protective film - Google Patents

Light guide plate with protective film Download PDF

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Publication number
TW201302464A
TW201302464A TW101119843A TW101119843A TW201302464A TW 201302464 A TW201302464 A TW 201302464A TW 101119843 A TW101119843 A TW 101119843A TW 101119843 A TW101119843 A TW 101119843A TW 201302464 A TW201302464 A TW 201302464A
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TW
Taiwan
Prior art keywords
light guide
guide plate
protective film
transfer
resin sheet
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TW101119843A
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Chinese (zh)
Inventor
Toyohiro Hamamatsu
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Sumitomo Chemical Co
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Publication of TW201302464A publication Critical patent/TW201302464A/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • G02B6/00362-D arrangement of prisms, protrusions, indentations or roughened surfaces

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Planar Illumination Modules (AREA)
  • Light Guides In General And Applications Therefor (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides the manufacturing method of light guide plate with protective film, which includes the following steps: continuously extruding the resin in a heated and melted state from a mold nozzle to produce the continuous resin sheet as a sheet fabrication step; next, employing the forming roller having its periphery surface formed with transfer mold to transfer the transfer mold onto the surface of the continuous resin sheet, and further fabricating the light guide plate formed with the surfaces of convex portions corresponding to the concave portions formed on the transfer mold as a transfer step; then, laminating the protective film with tensile elastic modulus above 250 N/mm2 onto the surface of the light guide plate formed with the protrusion as a lamination step; and, cutting the light guide plate laminated with the protective film as a cutting step.

Description

附保護膜之導光板之製造方法 Method for manufacturing light guide plate with protective film

本發明係關於一種附保護膜之導光板之製造方法、附保護膜之導光板以及用於該導光板之保護膜。 The present invention relates to a method of manufacturing a light guide plate with a protective film, a light guide plate with a protective film, and a protective film for the light guide plate.

公知有在作為導光板而使用之丙烯酸系樹脂板之表面貼合有保護膜的附保護膜之導光板(例如參照專利文獻1)。該丙烯酸系樹脂板之表面為平坦表面。 A light guide plate with a protective film in which a protective film is bonded to the surface of an acrylic resin sheet used as a light guide plate is known (for example, see Patent Document 1). The surface of the acrylic resin sheet is a flat surface.

專利文獻1:日本特開平8-170056號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 8-170056

近年來,具有形成有凸部之表面的導光板(所謂形狀導光板)備受關注。本發明者對於在導光板之形成有凸部之表面貼合保護膜的技術進行了研究。然而,明確了根據保護膜之特性的不同,當保護膜貼合於導光板後,被切斷為規定的大小時,有時保護膜之端部會自導光板剝離。該問題並非在導光板之表面為平坦之情形時產生的,而是在導光板之表面形成有凸部之情形時產生的問題。 In recent years, a light guide plate (so-called shape light guide plate) having a surface on which a convex portion is formed has been attracting attention. The inventors of the present invention have studied a technique of bonding a protective film to a surface on which a convex portion of a light guide plate is formed. However, it has been clarified that when the protective film is bonded to the light guide plate and is cut to a predetermined size depending on the characteristics of the protective film, the end portion of the protective film may be peeled off from the light guide plate. This problem is not caused when the surface of the light guide plate is flat, but is a problem that occurs when a convex portion is formed on the surface of the light guide plate.

本發明係鑒於上述情形而完成,其目的在於提供一種在導光板之形成有凸部的表面與保護膜之間的黏接特性優異的附保護膜之導光板之製造方法、附保護膜之導光板以及用於該導光板之保護膜。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a method of manufacturing a light guide plate with a protective film excellent in adhesion characteristics between a surface on which a convex portion of a light guide plate is formed and a protective film, and a guide film with a protective film A light plate and a protective film for the light guide plate.

為了解決上述課題,本發明之一個技術內容中之附保護膜之導光板之製造方法包括以下步驟:片材製造步驟,其係將加熱熔融狀態之樹脂自模嘴(die)連續地擠出,而製造 連續樹脂片;轉印步驟,其係使用具有形成有轉印模之周面的賦形輥,將上述轉印模轉印於上述連續樹脂片之表面,從而製造具有形成有與形成於上述轉印模上的凹部對應之凸部之表面的導光板;貼合步驟,其係將拉伸彈性模量為250 N/mm2以上之保護膜貼合在上述導光板的形成有上述凸部之上述表面;以及切斷步驟,其係將貼合有上述保護膜之上述導光板切斷。 In order to solve the above problems, a method of manufacturing a light guide plate with a protective film according to a technical aspect of the present invention includes the following steps: a sheet manufacturing step of continuously extruding a resin in a heated molten state from a die. And a continuous resin sheet; a transfer step of transferring the transfer mold onto the surface of the continuous resin sheet by using a shaping roll having a peripheral surface on which the transfer mold is formed, thereby producing and forming a light guide plate on a surface of the convex portion corresponding to the concave portion on the transfer mold; and a bonding step of bonding a protective film having a tensile modulus of 250 N/mm 2 or more to the light guide plate to form the convex portion The surface of the portion; and a cutting step of cutting the light guide plate to which the protective film is bonded.

在使用具有形成有凸部之表面的導光板之情形時,對於拉伸彈性模量小於250 N/mm2的保護膜,當貼合有保護膜的導光板被切斷時,存在保護膜之端部容易自導光板剝離的傾向。另一方面,對於拉伸彈性模量小於250 N/mm2之保護膜,即便切斷貼合有保護膜之導光板,亦能抑制保護膜之端部自導光板剝離。因此,能夠獲得在導光板之形成有凸部的表面與保護膜之間的黏接特性優異的附保護膜之導光板。 In the case of using a light guide plate having a surface on which a convex portion is formed, for a protective film having a tensile modulus of elasticity of less than 250 N/mm 2 , when the light guide plate to which the protective film is attached is cut, there is a protective film The end portion tends to be peeled off from the light guide plate. On the other hand, in the protective film having a tensile modulus of elasticity of less than 250 N/mm 2 , even if the light guide plate to which the protective film is bonded is cut, the end portion of the protective film can be prevented from peeling off from the light guide plate. Therefore, it is possible to obtain a light guide plate with a protective film which is excellent in adhesion characteristics between the surface on which the convex portion of the light guide plate is formed and the protective film.

本發明之一個技術內容中之附保護膜之導光板係使用上述附保護膜之導光板之製造方法所製造。本發明之另一個技術內容中之附保護膜之導光板包括:具有形成有凸部之表面的導光板、及貼合於上述表面的保護膜,上述保護膜之拉伸彈性模量為250 N/mm2以上。 A light guide plate with a protective film according to a technical aspect of the present invention is produced by using the above-described method for producing a light guide plate with a protective film. A light guide plate with a protective film according to another aspect of the present invention includes: a light guide plate having a surface on which a convex portion is formed; and a protective film attached to the surface, wherein the protective film has a tensile elastic modulus of 250 N /mm 2 or more.

本發明之一個技術內容中之保護膜係用於上述附保護膜之導光板中。 The protective film in one of the technical contents of the present invention is used in the above-mentioned light guide plate with a protective film.

根據本發明,能夠提供一種在導光板之形成有凸部的表面與保護膜之間的黏接特性優異的附保護膜之導光板之製 造方法、附保護膜之導光板以及用於該導光板之保護膜。 According to the present invention, it is possible to provide a light guide plate with a protective film which is excellent in adhesion characteristics between a surface on which a convex portion of a light guide plate is formed and a protective film. A method, a light guide plate with a protective film, and a protective film for the light guide plate.

以下,一邊參照附圖一邊對本發明之實施形態進行詳細說明。在附圖之說明中,對相同或者同等的部件使用相同的符號,並省略重複的說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are used for the same or equivalent components, and the repeated description is omitted.

(附保護膜之導光板的製造裝置) (Manufacturing device for light guide plate with protective film)

圖1係表示實施形態中之附保護膜之導光板之製造裝置的簡要構成圖。圖1所示之附保護膜之導光板的製造裝置100係能夠用於製造本實施形態的附保護膜之導光板的裝置。附保護膜之導光板的製造裝置100包括:導光板之製造裝置50、保護膜之貼合裝置70以及切斷裝置80。 Fig. 1 is a schematic configuration view showing a manufacturing apparatus of a light guide plate with a protective film according to an embodiment. The apparatus 100 for manufacturing a light guide plate with a protective film shown in FIG. 1 can be used for manufacturing the light guide plate with a protective film of this embodiment. A manufacturing apparatus 100 for a light guide plate with a protective film includes a light guide plate manufacturing apparatus 50, a protective film bonding apparatus 70, and a cutting apparatus 80.

導光板之製造裝置50包括:將加熱熔融狀態之樹脂連續地擠出而獲得連續樹脂片60的模嘴51、及對於自模嘴51擠出之連續樹脂片60從厚度方向之兩側進行擠壓的第一擠壓輥52A以及第二擠壓輥52B。導光板之製造裝置50亦可以根據需要而在第一擠壓輥52A之前段設置預壓輥52D。預壓輥52D具有與第一擠壓輥52A相同的構成。預壓輥52D將連續樹脂片60夾入預壓輥52D與第一擠壓輥52A之間並進行擠壓。導光板之製造裝置50包括:用於放入作為原料之樹脂的樹脂放入口57、及用於擠出自樹脂放入口57放入之樹脂的擠出機58。 The light guide plate manufacturing apparatus 50 includes a die 51 that continuously extrudes a resin in a heated molten state to obtain a continuous resin sheet 60, and a continuous resin sheet 60 extruded from the die mouth 51 from both sides in the thickness direction. The first pressing roller 52A and the second pressing roller 52B are pressed. The manufacturing apparatus 50 of the light guide plate may also be provided with a pre-pressing roller 52D in the preceding stage of the first pressing roller 52A as needed. The pre-pressing roller 52D has the same configuration as the first pressing roller 52A. The pre-pressing roller 52D sandwiches the continuous resin sheet 60 between the pre-pressing roller 52D and the first pressing roller 52A and presses it. The light guide plate manufacturing apparatus 50 includes a resin inlet 57 for inserting a resin as a raw material, and an extruder 58 for extruding a resin placed in the resin inlet 57.

第一擠壓輥52A以及第二擠壓輥52B係以能夠繞相互平行的旋轉軸旋轉之方式構成。第一擠壓輥52A以及第二擠壓輥52B在連續樹脂片60之厚度方向分離地配置,且雙方 的周面彼此之間隔可根據連續樹脂片60之厚度來設定。如圖3所示,在第二擠壓輥52B之周面形成有與轉印於連續樹脂片60上之凹凸形狀對應的轉印模53。關於細節將於下文後述。第二擠壓輥52B相當於賦形輥。設有轉印模53之第二擠壓輥52B亦可稱為轉印輥。藉此,能夠製造導光板30。 The first pressing roller 52A and the second pressing roller 52B are configured to be rotatable about mutually parallel rotation axes. The first pressing roller 52A and the second pressing roller 52B are disposed apart from each other in the thickness direction of the continuous resin sheet 60, and both sides The interval between the circumferential surfaces can be set according to the thickness of the continuous resin sheet 60. As shown in FIG. 3, a transfer mold 53 corresponding to the uneven shape transferred onto the continuous resin sheet 60 is formed on the circumferential surface of the second pressing roll 52B. Details will be described later. The second pressing roller 52B corresponds to a shaping roller. The second pressing roller 52B provided with the transfer mold 53 may also be referred to as a transfer roller. Thereby, the light guide plate 30 can be manufactured.

保護膜之貼合裝置70包括:第一擠壓輥72A及第二擠壓輥72B,其係對於自導光板之製造裝置50所供給的導光板30以及貼合在導光板30兩面上的保護膜40及保護膜42從厚度方向之兩側進行擠壓;以及,保護膜輥72C及保護膜輥72D,其分別捲繞有保護膜40及保護膜42。保護膜40自保護膜輥72C被供給至第一擠壓輥72A。保護膜42自保護膜輥72D被供給至第二擠壓輥72B。保護膜亦被稱為掩蔽膜(masking film)。保護膜42亦可以不貼合於導光板30。在該情況下,不需要保護膜輥72D。 The protective film bonding apparatus 70 includes a first pressing roller 72A and a second pressing roller 72B for protecting the light guiding plate 30 supplied from the manufacturing apparatus 50 of the light guiding plate and bonding on both sides of the light guiding plate 30. The film 40 and the protective film 42 are pressed from both sides in the thickness direction; and the protective film roll 72C and the protective film roll 72D are wound around the protective film 40 and the protective film 42, respectively. The protective film 40 is supplied from the protective film roll 72C to the first squeeze roll 72A. The protective film 42 is supplied from the protective film roll 72D to the second squeeze roll 72B. The protective film is also referred to as a masking film. The protective film 42 may not be attached to the light guide plate 30. In this case, the protective film roll 72D is not required.

切斷裝置80將自保護膜之貼合裝置70供給的貼合有保護膜40、42之導光板30切斷成規定的大小。藉此,能夠製造附保護膜之導光板90。 The cutting device 80 cuts the light guide plate 30 to which the protective films 40 and 42 are supplied, which are supplied from the bonding device 70 of the protective film, into a predetermined size. Thereby, the light guide plate 90 with a protective film can be manufactured.

(導光板) (light guide plate)

圖2係示意性地表示導光板之構成的立體圖。圖2示出了導光板30之一部分。導光板30能夠作為搭載於透過型圖像顯示裝置(例如液晶顯示器)之面光源裝置(例如背光燈)的導光板而使用。作為面光源裝置,能夠列舉具有配置於導光板30之側面33的LED等光源、且使自導光板30之側面33 射入的光射出到正面側的邊緣照明型面光源裝置等。 Fig. 2 is a perspective view schematically showing the configuration of a light guide plate. FIG. 2 shows a portion of the light guide plate 30. The light guide plate 30 can be used as a light guide plate mounted on a surface light source device (for example, a backlight) of a transmissive image display device (for example, a liquid crystal display). As the surface light source device, a light source such as an LED disposed on the side surface 33 of the light guide plate 30 and a side surface 33 of the self-light guide plate 30 can be cited. The incident light is emitted to the edge-illuminated surface light source device or the like on the front side.

通常,對導光板30之背面32(與表面31成相反側之面)實施使自側面33射入之光漫反射的反射加工。對於以反射加工方式進行之印刷而言,除了進行絲網(silk)印刷之外,還可列舉出噴墨印刷。或者作為實施反射加工之方法,可列舉出並不利用印刷,而是利用雷射照射來賦予點狀之凹凸的方法。 Normally, the back surface 32 of the light guide plate 30 (the surface opposite to the surface 31) is subjected to reflection processing for diffusing and reflecting light incident from the side surface 33. For printing by the reflective processing method, inkjet printing is also included in addition to silk printing. Alternatively, as a method of performing the reflection processing, a method of imparting point-like irregularities by laser irradiation without using printing may be mentioned.

於導光板30之表面31形成有在第一方向(X軸方向)延伸並且在與該第一方向正交之第二方向(Y軸方向)並排配置的複數個凸部35。形成於表面31且具有凸部35之凹凸形狀係藉由後述之轉印步驟形成。 The surface 31 of the light guide plate 30 is formed with a plurality of convex portions 35 extending in the first direction (X-axis direction) and arranged side by side in the second direction (Y-axis direction) orthogonal to the first direction. The uneven shape formed on the surface 31 and having the convex portion 35 is formed by a transfer step which will be described later.

導光板30係由例如透光性樹脂而形成。透光性樹脂之折射率通常為1.49~1.59。亦可以使用藉由加熱而成為熔融狀態之熱塑性樹脂作為導光板30中使用的透光性樹脂。例如,亦能夠使用甲基丙烯酸樹脂(丙烯酸系樹脂)、苯乙烯樹脂、碳酸酯樹脂、環狀烯烴樹脂、以及MS樹脂(丙烯酸與苯乙烯之共聚物)等。作為甲基丙烯酸樹脂,可列舉例如甲基丙烯酸甲酯與丙烯酸甲酯之共聚物。 The light guide plate 30 is formed of, for example, a translucent resin. The refractive index of the light transmissive resin is usually from 1.49 to 1.59. A thermoplastic resin which is in a molten state by heating can also be used as the light-transmitting resin used in the light guide plate 30. For example, a methacrylic resin (acrylic resin), a styrene resin, a carbonate resin, a cyclic olefin resin, and an MS resin (copolymer of acrylic acid and styrene) can also be used. The methacrylic resin may, for example, be a copolymer of methyl methacrylate and methyl acrylate.

亦可以使用藉由加熱而固化之熱固化性樹脂作為導光板30中使用的透光性樹脂。在導光板30中使用之透光性樹脂中,可以添加光擴散劑、紫外線吸收劑、熱穩定劑、抗靜電劑等添加劑。 A thermosetting resin which is cured by heating can also be used as the light-transmitting resin used in the light guide plate 30. An additive such as a light diffusing agent, an ultraviolet absorber, a heat stabilizer, or an antistatic agent may be added to the light transmissive resin used in the light guide plate 30.

(轉印模) (transfer mode)

圖3係示意性地表示形成於轉印模之凹部以及形成於導 光板之凸部的剖視圖。圖3示出了轉印模53以及導光板30之一部分。在轉印模53上形成有設置於第二擠壓輥52B(賦形輥)之表面的複數個凹部53a。複數個凹部53a與複數個凸部35對應。例如,凹部53a係沿第二擠壓輥52B(賦形輥)之周向連續地形成的槽。複數個凹部53a之間的間距P通常為30 μm以上,較佳為50 μm以上。間距P例如為30 μm~800 μm。凹部53a之深度D例如為30 μm~500 μm。所謂間距P係指相鄰的凹部53a在Y軸方向之中心之間(底部彼此)的距離。所謂凹部53a之深度D係指自凹部53a之開口面到凹部53a之底部的距離。 Figure 3 is a view schematically showing a concave portion formed in a transfer mold and formed on the guide A cross-sectional view of a convex portion of a light panel. FIG. 3 shows a portion of the transfer mold 53 and the light guide plate 30. A plurality of concave portions 53a provided on the surface of the second pressing roller 52B (forming roller) are formed on the transfer mold 53. The plurality of concave portions 53a correspond to the plurality of convex portions 35. For example, the recess 53a is a groove continuously formed in the circumferential direction of the second pressing roller 52B (formed roller). The pitch P between the plurality of concave portions 53a is usually 30 μm or more, and preferably 50 μm or more. The pitch P is, for example, 30 μm to 800 μm. The depth D of the concave portion 53a is, for example, 30 μm to 500 μm. The pitch P refers to the distance between the adjacent concave portions 53a between the centers of the Y-axis directions (bottoms of each other). The depth D of the recess 53a means the distance from the opening surface of the recess 53a to the bottom of the recess 53a.

作為轉印模53之凹部53a的剖面形狀能夠列舉半圓形狀、半橢圓形狀等。凹部53a之剖面形狀亦可以為具有與稜鏡形狀對應之銳角部的V字型形狀。 The cross-sectional shape of the concave portion 53a of the transfer mold 53 can be a semicircular shape, a semi-elliptical shape or the like. The cross-sectional shape of the concave portion 53a may be a V-shaped shape having an acute corner portion corresponding to the 稜鏡 shape.

作為轉印模53之製成方法例如可列舉出以下方法。首先,對於由不鏽鋼、鋼鐵等構成之金屬製的輥之表面實施例如鍍鉻、鍍銅、鍍鎳、鍍鎳-磷等電鍍處理。然後,藉由對其電鍍面進行使用金剛石車刀或金屬磨具等的去除加工、雷射加工、或者化學(chemical)蝕刻,而加工形狀。然而,轉印模53之製成方法不特別限定於上述方法。 As a method of producing the transfer mold 53, for example, the following method can be mentioned. First, the surface of a metal roll made of stainless steel, steel, or the like is subjected to a plating treatment such as chrome plating, copper plating, nickel plating, or nickel-phosphorus plating. Then, the shape is processed by performing a removal process, a laser process, or a chemical etching using a diamond turning tool or a metal grinder on the plated surface. However, the method of producing the transfer mold 53 is not particularly limited to the above method.

在轉印輥之表面上,亦可以在形成有轉印模53之後,例如以不損害表面形狀之精度的位準,實施鍍鉻、鍍銅、鍍鎳、鍍鎳-磷等電鍍處理。 On the surface of the transfer roller, after the transfer mold 53 is formed, for example, plating such as chrome plating, copper plating, nickel plating, or nickel-phosphorus plating may be performed at a level that does not impair the accuracy of the surface shape.

(附保護膜之導光板) (Light guide plate with protective film)

圖4係實施形態中之附保護膜之導光板的剖視圖。圖4示 出了附保護膜之導光板90的一部分。圖4所示之附保護膜之導光板90包括:具有形成有凸部35之表面31的導光板30、及貼合於形成有凸部35之表面31的保護膜40。在附保護膜之導光板90中,且在保護膜40與導光板30之間,於相鄰的凸部35之間形成有空隙。附保護膜之導光板90亦可以包括貼合於導光板30之背面32的保護膜42。 Fig. 4 is a cross-sectional view showing a light guide plate with a protective film in the embodiment. Figure 4 shows A part of the light guide plate 90 with the protective film is provided. The light guide plate 90 with a protective film shown in FIG. 4 includes a light guide plate 30 having a surface 31 on which the convex portion 35 is formed, and a protective film 40 bonded to the surface 31 on which the convex portion 35 is formed. In the light guide plate 90 with a protective film, and between the protective film 40 and the light guide plate 30, a gap is formed between the adjacent convex portions 35. The light guide plate 90 with the protective film may also include a protective film 42 attached to the back surface 32 of the light guide plate 30.

保護膜40以及保護膜42例如包括基材及形成於基材上之黏接層,黏接層配置於基材與導光板30之間。保護膜40保護導光板30之表面31,在使用導光板30時被剝離。保護膜42保護導光板30之背面32,在使用導光板30時被剝離。保護膜40之基材係例如由聚丙烯等聚合物構成。保護膜42可以具有與保護膜40相同的構成,亦可以具有不同的構成。 The protective film 40 and the protective film 42 include, for example, a base material and an adhesive layer formed on the base material, and the adhesive layer is disposed between the base material and the light guide plate 30. The protective film 40 protects the surface 31 of the light guide plate 30 and is peeled off when the light guide plate 30 is used. The protective film 42 protects the back surface 32 of the light guide plate 30 and is peeled off when the light guide plate 30 is used. The base material of the protective film 40 is made of, for example, a polymer such as polypropylene. The protective film 42 may have the same configuration as the protective film 40, or may have a different configuration.

保護膜40貼合在加熱至40℃之導光板30後的導光板30與保護膜40之間的剝離強度亦可以為0.1~0.8 N/25mm。相同地,保護膜40貼合在加熱至70℃的導光板30後的導光板30與保護膜40之間的剝離強度亦可以為0.1~0.8 N/25mm。 The peeling strength between the light guide plate 30 and the protective film 40 after the protective film 40 is bonded to the light guide plate 30 heated to 40 ° C may be 0.1 to 0.8 N/25 mm. Similarly, the peeling strength between the light guide plate 30 and the protective film 40 after the protective film 40 is bonded to the light guide plate 30 heated to 70 ° C may be 0.1 to 0.8 N/25 mm.

剝離強度係以JISZ0237為基準,準備寬度為25 mm之試料,並使用自動拉伸機(auto graph)以拉伸速度為300 mm/分將保護膜向180°方向剝離所測定的值。 The peel strength was prepared on the basis of JIS Z0237, and a sample having a width of 25 mm was prepared, and the measured value was peeled off in the 180° direction at a tensile speed of 300 mm/min using an auto graph.

保護膜40之拉伸彈性模量為250 N/mm2以上,亦可以為450 N/mm2以上,還可以在1000 N/mm2以下。 The protective film 40 has a tensile elastic modulus of 250 N/mm 2 or more, may be 450 N/mm 2 or more, and may be 1000 N/mm 2 or less.

拉伸彈性模量係以JISK7161為基準,按照1 kN之負載測定的值。 The tensile modulus of elasticity is a value measured by a load of 1 kN based on JIS K7161.

(附保護膜之導光板之製造方法) (Manufacturing method of light guide plate with protective film)

圖5係表示實施形態中之附保護膜之導光板之製造方法的順序的流程圖。本實施形態之附保護膜之導光板之製造方法,例如可使用圖1所示之附保護膜之導光板的製造裝置100來實施。如圖1以及圖5所示,本實施形態之附保護膜之導光板之製造方法包括:片材製造步驟(S1),其係將加熱熔融狀態之樹脂自模嘴51連續地擠出而成形為連續樹脂片60;轉印步驟(S2),其係使用具有形成有轉印模53之周面的第二擠壓輥52B(賦形輥),而將轉印模53轉印於連續樹脂片60的表面,從而製造具有形成有凸部35之表面31的導光板30,該凸部35係與形成於轉印模53上的凹部53a對應;貼合步驟(S3),其係將拉伸彈性模量為250 N/mm2以上之保護膜40貼合於導光板30之形成有凸部35的表面31;及切斷步驟(S4),其係將貼合有保護膜40之導光板30切斷。 Fig. 5 is a flow chart showing the procedure of a method of manufacturing a light guide plate with a protective film in the embodiment. The method for producing a light guide plate with a protective film according to the present embodiment can be carried out, for example, by using the light guide plate manufacturing apparatus 100 with a protective film shown in Fig. 1 . As shown in FIG. 1 and FIG. 5, the method for producing a light guide plate with a protective film according to the present embodiment includes a sheet manufacturing step (S1) in which a resin in a heated and molten state is continuously extruded from a die 51 to be formed. It is a continuous resin sheet 60; a transfer step (S2) using a second squeeze roll 52B (formed roll) having a peripheral surface on which the transfer mold 53 is formed, and transferring the transfer mold 53 to a continuous resin The surface of the sheet 60, thereby fabricating the light guide plate 30 having the surface 31 on which the convex portion 35 is formed, the convex portion 35 corresponding to the concave portion 53a formed on the transfer mold 53, and the fitting step (S3), which is to pull a protective film 40 having a tensile modulus of 250 N/mm 2 or more is attached to the surface 31 of the light guide plate 30 on which the convex portion 35 is formed; and a cutting step (S4) for bonding the protective film 40 The light plate 30 is cut.

(片材製造步驟) (sheet manufacturing step)

在片材製造步驟中,將樹脂在加熱熔融狀態下自模嘴51連續地擠出,而製造連續樹脂片60。作為樹脂,可列舉藉由加熱而成為熔融狀態的熱塑性樹脂。 In the sheet manufacturing step, the resin is continuously extruded from the die 51 in a heated and molten state, and a continuous resin sheet 60 is produced. The resin is a thermoplastic resin which is in a molten state by heating.

作為將上述樹脂在加熱熔融狀態下連續地擠出的模嘴51,例如,能夠使用與通常的擠壓成型法中所使用之模嘴相同的金屬製之T型模嘴等。為了將樹脂在加熱熔融狀態下自模嘴51擠出,而與通常的擠壓成型法相同,使用擠壓機58。擠壓機58可以為單軸擠壓機,亦可以為雙軸擠壓機。樹脂在擠壓機58內受到加熱,並在熔融的狀態下被送 至模嘴51且被擠出。自模嘴51擠出之樹脂以連續地成為片狀之方式被擠出,從而成為連續樹脂片60。連續樹脂片60的厚度例如為1.0 mm以上且4.5 mm以下。 As the die 51 in which the resin is continuously extruded in a heated and molten state, for example, a metal T-die or the like which is the same as the die used in the usual extrusion molding method can be used. In order to extrude the resin from the die 51 in a heated and molten state, the extruder 58 is used in the same manner as the usual extrusion molding. The extruder 58 can be a single shaft extruder or a twin shaft extruder. The resin is heated in the extruder 58 and sent in a molten state. To the nozzle 51 and extruded. The resin extruded from the die 51 is extruded in a continuous sheet form to form a continuous resin sheet 60. The thickness of the continuous resin sheet 60 is, for example, 1.0 mm or more and 4.5 mm or less.

(轉印步驟) (transfer step)

轉印步驟(S2)包括:擠壓步驟,其係利用第一擠壓輥52A(擠壓輥)及第二擠壓輥52B(賦形輥)夾入藉由片材製造步驟(S1)所製造的連續樹脂片60並進行擠壓;輸送步驟,其係將在擠壓步驟中被擠壓之連續樹脂片60以保持密接於第二擠壓輥52B之周面的狀態進行輸送;及剝離步驟,其係將在輸送步驟中所輸送之連續樹脂片60自第二擠壓輥52B的周面(轉印模53)剝離。 The transfer step (S2) includes a pressing step of sandwiching the first pressing roller 52A (squeeze roller) and the second pressing roller 52B (forming roller) by the sheet manufacturing step (S1) The continuous resin sheet 60 is produced and extruded; and the conveying step is performed by conveying the continuous resin sheet 60 extruded in the pressing step in a state of being kept in close contact with the circumferential surface of the second pressing roller 52B; The step of peeling off the continuous resin sheet 60 conveyed in the conveying step from the circumferential surface (transfer mold 53) of the second pressing roll 52B.

(擠壓步驟) (extrusion step)

如圖1所示,上述片材製造步驟(S1)中所獲得之連續樹脂片60藉由擠壓步驟而被第一擠壓輥52A及第二擠壓輥52B自片材之厚度方向的兩側同時夾入並擠壓。 As shown in Fig. 1, the continuous resin sheet 60 obtained in the above-described sheet manufacturing step (S1) is subjected to two steps from the thickness direction of the sheet by the first pressing roll 52A and the second pressing roll 52B by the pressing step. The sides are simultaneously pinched and squeezed.

此時,即將與第二擠壓輥52B接觸之前的連續樹脂片60之表面溫度例如為180℃~250℃之範圍內的溫度。表面溫度例如能夠藉由擠壓機58之設定溫度的變更、模嘴51之設定溫度的變更來調整。連續樹脂片60之表面溫度例如可使用紅外線溫度計來計測。 At this time, the surface temperature of the continuous resin sheet 60 immediately before the contact with the second pressing roll 52B is, for example, a temperature in the range of 180 ° C to 250 ° C. The surface temperature can be adjusted, for example, by a change in the set temperature of the extruder 58 or a change in the set temperature of the nozzle 51. The surface temperature of the continuous resin sheet 60 can be measured, for example, using an infrared thermometer.

在該擠壓步驟中,於連續樹脂片60上,轉印有形成於第二擠壓輥52B(賦形輥)之表面上的轉印模53的形狀。設置於上述轉印輥表面上之轉印模53抵接於連續樹脂片60的表面。其結果,將轉印模53之表面形狀的倒模轉印於連續樹 脂片60。 In this pressing step, the shape of the transfer mold 53 formed on the surface of the second pressing roller 52B (forming roller) is transferred onto the continuous resin sheet 60. The transfer mold 53 provided on the surface of the transfer roller abuts against the surface of the continuous resin sheet 60. As a result, the reverse mold of the surface shape of the transfer mold 53 is transferred to the continuous tree. Fat sheet 60.

作為第一擠壓輥52A以及第二擠壓輥52B,通常使用由不鏽鋼、鋼鐵等金屬構成之金屬製的輥,其直徑通常為100 mm~500 mm。在使用金屬製的輥作為上述第一擠壓輥52A以及第二擠壓輥52B之情形時,可以對其表面實施例如鍍鉻、鍍銅、鍍鎳、鍍鎳-磷等電鍍處理。第一擠壓輥52A之表面(周面)可以為鏡面,亦可以為施加有壓紋(emboss)等凹凸的轉印面。 As the first pressing roll 52A and the second pressing roll 52B, a metal roll made of a metal such as stainless steel or steel is usually used, and its diameter is usually 100 mm to 500 mm. When a metal roll is used as the first press roll 52A and the second press roll 52B, the surface may be subjected to a plating treatment such as chrome plating, copper plating, nickel plating, or nickel-phosphorus plating. The surface (peripheral surface) of the first pressing roller 52A may be a mirror surface or a transfer surface to which irregularities such as emboss are applied.

可以在擠壓步驟之前,實施進行預擠壓的預壓步驟。在預壓步驟中,利用預壓輥52D及第一擠壓輥52A夾入藉由片材製造步驟(S1)所製造之連續樹脂片60,由此對連續樹脂片60進行預擠壓。被擠壓之連續樹脂片60以保持密接於第一擠壓輥52A之周面的狀態被輸送。之後,藉由第一擠壓輥52A以及第二擠壓輥52B執行擠壓步驟。 A pre-compression step of pre-extrusion can be carried out before the extrusion step. In the pre-pressing step, the continuous resin sheet 60 manufactured by the sheet manufacturing step (S1) is sandwiched by the pre-pressing roller 52D and the first pressing roller 52A, whereby the continuous resin sheet 60 is pre-extruded. The extruded continuous resin sheet 60 is conveyed while being in close contact with the circumferential surface of the first squeeze roll 52A. Thereafter, the pressing step is performed by the first pressing roller 52A and the second pressing roller 52B.

(輸送步驟) (transport step)

輸送步驟係在連續樹脂片60密接於第二擠壓輥52B之周面的狀態下,隨著第二擠壓輥52B之旋轉而輸送連續樹脂片60的步驟。 The conveying step is a step of conveying the continuous resin sheet 60 in accordance with the rotation of the second pressing roller 52B in a state where the continuous resin sheet 60 is in close contact with the circumferential surface of the second pressing roller 52B.

(剝離步驟) (peeling step)

剝離步驟係將連續樹脂片60自第二擠壓輥52B之周面剝離的步驟。 The peeling step is a step of peeling off the continuous resin sheet 60 from the peripheral surface of the second pressing roll 52B.

經過上述步驟,能夠製造導光板30。剛進行完剝離步驟之後的導光板30的溫度例如為90℃以上。 Through the above steps, the light guide plate 30 can be manufactured. The temperature of the light guide plate 30 immediately after the peeling step is performed is, for example, 90 ° C or higher.

(貼合步驟) (Fitting step)

如圖1所示,在貼合步驟(S3)中,使用保護膜之貼合裝置70將保護膜40、42貼合於導光板30。導光板30以及保護膜40、42被第一擠壓輥72A及第二擠壓輥72B自導光板30之厚度方向的兩側同時夾入並擠壓。第一擠壓輥72A以及第二擠壓輥72B旋轉,從而使保護膜40貼合於導光板30之表面31,且使保護膜42貼合於導光板30之背面32。保護膜40係藉由保護膜輥72C之旋轉而被供給至第一擠壓輥72A,並在密接於第一擠壓輥72A之周面的狀態下貼合於導光板30。保護膜42係藉由保護膜輥72D之旋轉而被供給至第二擠壓輥72B,並在密接於第二擠壓輥72B之周面的狀態下貼合於導光板30。 As shown in FIG. 1, in the bonding step (S3), the protective films 40 and 42 are bonded to the light guide plate 30 by the bonding apparatus 70 using a protective film. The light guide plate 30 and the protective films 40 and 42 are simultaneously sandwiched and pressed by the first pressing roller 72A and the second pressing roller 72B from both sides in the thickness direction of the light guiding plate 30. The first squeezing roller 72A and the second squeezing roller 72B are rotated to bond the protective film 40 to the surface 31 of the light guide plate 30, and the protective film 42 is attached to the back surface 32 of the light guide plate 30. The protective film 40 is supplied to the first pressing roller 72A by the rotation of the protective film roll 72C, and is bonded to the light guide plate 30 in a state of being in close contact with the circumferential surface of the first pressing roller 72A. The protective film 42 is supplied to the second pressing roller 72B by the rotation of the protective film roll 72D, and is bonded to the light guide plate 30 in a state of being in close contact with the circumferential surface of the second pressing roller 72B.

貼合時之導光板30的溫度可藉由對於剛進行完剝離步驟後的導光板30之溫度進行調整來控制,可以為40℃~70℃,亦可以為50℃~60℃。例如能夠利用導光板之製造裝置50與保護膜之貼合裝置70之間的距離來調整貼合時之導光板30的溫度。 The temperature of the light guide plate 30 at the time of bonding can be controlled by adjusting the temperature of the light guide plate 30 immediately after the peeling step, and may be 40 to 70 ° C or 50 to 60 ° C. For example, the temperature of the light guide plate 30 at the time of bonding can be adjusted by the distance between the manufacturing apparatus 50 of the light guide plate and the bonding apparatus 70 of the protective film.

(切斷步驟) (cutting step)

如圖1所示,在切斷步驟(S4)中,使用切斷裝置80將貼合有保護膜40、42之導光板30切斷成規定的大小。藉此,能夠獲得如圖4所示之附保護膜之導光板90。 As shown in FIG. 1, in the cutting step (S4), the light guide plate 30 to which the protective films 40 and 42 are bonded is cut into a predetermined size by using the cutting device 80. Thereby, the light guide plate 90 with a protective film as shown in FIG. 4 can be obtained.

在使用具有形成有凸部之表面的導光板之情形時,在拉伸彈性模量小於250 N/mm2的保護膜中,存在當將貼合有保護膜之導光板切斷時,保護膜之端部容易自導光板剝離的傾向。其原因認為是保護膜在貼合時伸展,而在貼合後 收縮。另一方面,在拉伸彈性模量小於250 N/mm2的保護膜40中,即便將貼合有保護膜40之導光板30切斷,亦能夠抑制保護膜40之端部自導光板30剝離。因此,在本實施形態中之附保護膜之導光板之製造方法中,能夠獲得在導光板30之形成有凸部35的表面31與保護膜40之間的黏接特性優異的附保護膜之導光板90。 In the case of using a light guide plate having a surface on which a convex portion is formed, in a protective film having a tensile modulus of elasticity of less than 250 N/mm 2 , there is a protective film when the light guide plate to which the protective film is attached is cut. The end portion tends to be peeled off from the light guide plate. The reason for this is that the protective film stretches when it is attached, and shrinks after the bonding. On the other hand, in the protective film 40 having a tensile modulus of elasticity of less than 250 N/mm 2 , even if the light guide plate 30 to which the protective film 40 is bonded is cut, the end portion of the protective film 40 can be suppressed from the light guide plate 30 . Stripped. Therefore, in the method of manufacturing a light guide plate with a protective film according to the present embodiment, it is possible to obtain a protective film having excellent adhesion characteristics between the surface 31 on which the convex portion 35 of the light guide plate 30 is formed and the protective film 40. Light guide plate 90.

以上,對本發明之較佳的實施形態進行了詳細說明,但本發明並不限定於上述實施形態。 Although the preferred embodiments of the present invention have been described in detail above, the present invention is not limited to the embodiments described above.

(實施例) (Example)

以下,根據實施例、參考例以及比較例對本發明進行更加具體的說明,但本發明並不限定於以下的實施例。 Hereinafter, the present invention will be more specifically described based on examples, reference examples and comparative examples, but the present invention is not limited to the following examples.

(實施例1) (Example 1)

使用圖1所示的附保護膜之導光板的製造裝置,將保護膜貼合於預熱至40℃之導光板。作為導光板,使用具有形成有凸部之表面的賦形導光板。將保護膜貼合於形成有凸部之表面。使用聚丙烯膜(商品名稱:L7330,日立化成公司製造)作為保護膜。以JISK7161為基準,按照1 kN之負載來對保護膜測定拉伸彈性模量。結果示於表1。之後,保護膜及導光板被切斷成寬度25 mm×長度300 mm的大小,從而製作出附保護膜之導光板。 The protective film was bonded to a light guide plate preheated to 40 ° C using the manufacturing apparatus of the light guide plate with a protective film shown in FIG. As the light guide plate, a shaped light guide plate having a surface on which a convex portion is formed is used. The protective film is bonded to the surface on which the convex portion is formed. A polypropylene film (trade name: L7330, manufactured by Hitachi Chemical Co., Ltd.) was used as a protective film. Based on JIS K7161, the tensile modulus of the protective film was measured in accordance with a load of 1 kN. The results are shown in Table 1. Thereafter, the protective film and the light guide plate were cut into a width of 25 mm × a length of 300 mm to prepare a light guide plate with a protective film.

對於並非預熱至40℃而是預熱至70℃之導光板亦同樣,對導光板貼合保護膜,且將保護膜及導光板切斷成寬度25 mm×長度300 mm的大小,從而製作出附保護膜之導光板。 For the light guide plate which is not preheated to 40 ° C but preheated to 70 ° C, the protective film is bonded to the light guide plate, and the protective film and the light guide plate are cut into a width of 25 mm × a length of 300 mm to prepare A light guide plate with a protective film attached.

對於所獲得之兩種附保護膜之導光板,以JISZ0237為基 準,利用自動拉伸機以300 mm/分之拉伸速度、沿長邊方向將保護膜向180°方向剝離,而測定出剝離強度(N/25mm)。結果如表1所示。 For the two kinds of light guide plates with protective film obtained, based on JISZ0237 The peeling strength (N/25 mm) was measured by peeling the protective film in the 180° direction in the longitudinal direction by an automatic stretching machine at a stretching speed of 300 mm/min. The results are shown in Table 1.

(黏接特性評價) (Adhesive property evaluation)

對於並非預熱至40℃而是預熱至50~60℃的導光板亦同樣,對導光板貼合保護膜,且將保護膜及導光板切斷成A4大小,從而製作出附保護膜之導光板。對所獲得之附保護膜之導光板,評價保護膜是否自端部起剝離長度為5 mm以上。將保護膜自端部被剝離5 mm以上的情況視為有剝離。而將保護膜自端部被剝離小於5 mm的情況視為無剝離。結果示於表1。 For the light guide plate which is not preheated to 40 ° C but preheated to 50 to 60 ° C, the protective film is bonded to the light guide plate, and the protective film and the light guide plate are cut into A4 size to prepare a protective film. Light guide plate. With respect to the obtained light guide plate with a protective film, it was evaluated whether the protective film had a peeling length of 5 mm or more from the end portion. The case where the protective film was peeled off from the end portion by 5 mm or more was regarded as peeling. On the other hand, the case where the protective film was peeled off from the end portion by less than 5 mm was regarded as no peeling. The results are shown in Table 1.

(實施例2) (Example 2)

除了使用聚丙烯膜(商品名稱:FM-470,大王加工紙公司製造)作為保護膜以外,其他均與實施例1相同地製作附保護膜之導光板,並進行評價。結果示於表1。 A light guide plate with a protective film was produced and evaluated in the same manner as in Example 1 except that a polypropylene film (trade name: FM-470, manufactured by Daewoo Paper Co., Ltd.) was used as the protective film. The results are shown in Table 1.

(實施例3) (Example 3)

除了使用聚丙烯膜(商品名稱:FM-382,大王加工紙公司製造)作為保護膜以外,其他均與實施例1相同地製作附保護膜之導光板,並進行評價。結果示於表1。 A light guide plate with a protective film was produced and evaluated in the same manner as in Example 1 except that a polypropylene film (trade name: FM-382, manufactured by Daewoo Paper Co., Ltd.) was used as the protective film. The results are shown in Table 1.

(比較例1) (Comparative Example 1)

除了使用聚乙烯膜(商品名稱:#6318B-60,積水化學公司製造)作為保護膜以外,其他均與實施例1相同地製作附保護膜之導光板,並進行評價。結果示於表1。 A light guide plate with a protective film was produced and evaluated in the same manner as in Example 1 except that a polyethylene film (trade name: #6318B-60, manufactured by Sekisui Chemical Co., Ltd.) was used as the protective film. The results are shown in Table 1.

(參考例1) (Reference example 1)

除了代替具有形成有凸部之表面的賦形導光板,而使用具有平坦表面的導光板(平面導光板),且使用聚乙烯膜(商品名稱:ML2020,日立化成公司製造)作為保護膜以外,其他均與實施例1相同地製作附保護膜之導光板,並進行評價。結果示於表1。 A light guide plate (planar light guide plate) having a flat surface is used instead of a shaped light guide plate having a surface on which a convex portion is formed, and a polyethylene film (trade name: ML2020, manufactured by Hitachi Chemical Co., Ltd.) is used as a protective film. In the same manner as in Example 1, a light guide plate with a protective film was produced and evaluated. The results are shown in Table 1.

如表1所示,在實施例1~3中,獲得了黏接特性優異的附保護膜之導光板。另一方面,在比較例1中未獲得良好的結果。因此可知,在賦形導光板中,由於將保護膜之拉伸彈性模量設為特定的範圍,從而可獲得黏接特性優異的附保護膜之導光板。 As shown in Table 1, in Examples 1 to 3, a light guide plate with a protective film excellent in adhesion characteristics was obtained. On the other hand, good results were not obtained in Comparative Example 1. Therefore, in the shaped light guide plate, since the tensile elastic modulus of the protective film is set to a specific range, a light guide plate with a protective film excellent in adhesion characteristics can be obtained.

30‧‧‧導光板 30‧‧‧Light guide

31‧‧‧表面 31‧‧‧ surface

32‧‧‧背面 32‧‧‧Back

35‧‧‧凸部 35‧‧‧ convex

40、42‧‧‧保護膜 40, 42‧‧‧ protective film

51‧‧‧模嘴 51‧‧‧ mould mouth

52A‧‧‧第一擠壓輥 52A‧‧‧First squeeze roller

52B‧‧‧第二擠壓輥(賦形輥) 52B‧‧‧Second Squeeze Roller (Forming Roller)

52D‧‧‧預壓輥 52D‧‧‧Preloading roller

53‧‧‧轉印模 53‧‧‧Transfer mode

53a‧‧‧凹部 53a‧‧‧ recess

57‧‧‧樹脂放入口 57‧‧‧Resin entrance

58‧‧‧擠壓機 58‧‧‧Extrusion machine

60‧‧‧連續樹脂片 60‧‧‧Continuous resin sheet

70‧‧‧貼合裝置 70‧‧‧Fitting device

72A‧‧‧第一擠壓輥 72A‧‧‧First squeeze roller

72B‧‧‧第二擠壓輥 72B‧‧‧Second squeeze roller

72C‧‧‧保護膜輥 72C‧‧‧Protective film roll

72D‧‧‧保護膜輥 72D‧‧‧Protective film roll

90‧‧‧附保護膜之導光板 90‧‧‧Light guide plate with protective film

圖1係表示實施形態中之附保護膜之導光板的製造裝置的簡要構成圖。 Fig. 1 is a schematic configuration view showing a manufacturing apparatus of a light guide plate with a protective film in the embodiment.

圖2係示意性地表示導光板之構成的立體圖。 Fig. 2 is a perspective view schematically showing the configuration of a light guide plate.

圖3係示意性地表示形成於轉印模之凹部以及形成於導光板之凸部的剖視圖。 Fig. 3 is a cross-sectional view schematically showing a concave portion formed in a transfer mold and a convex portion formed on the light guide plate.

圖4係實施形態中之附保護膜之導光板的剖視圖。 Fig. 4 is a cross-sectional view showing a light guide plate with a protective film in the embodiment.

圖5係表示實施形態中之附保護膜之導光板之製造方法的順序的流程圖。 Fig. 5 is a flow chart showing the procedure of a method of manufacturing a light guide plate with a protective film in the embodiment.

30‧‧‧導光板 30‧‧‧Light guide

31‧‧‧表面 31‧‧‧ surface

32‧‧‧背面 32‧‧‧Back

35‧‧‧凸部 35‧‧‧ convex

40‧‧‧保護膜 40‧‧‧Protective film

42‧‧‧保護膜 42‧‧‧Protective film

90‧‧‧附保護膜之導光板 90‧‧‧Light guide plate with protective film

Claims (4)

一種附保護膜之導光板之製造方法,其特徵在於包括以下步驟:片材製造步驟,其係將加熱熔融狀態之樹脂自模嘴連續地擠出,而製造連續樹脂片;轉印步驟,其係使用具有形成有轉印模之周面的賦形輥,將上述轉印模轉印於上述連續樹脂片之表面,從而製造出具有形成有與形成於上述轉印模上的凹部對應之凸部之表面的導光板;貼合步驟,其係將拉伸彈性模量為250 N/mm2以上之保護膜貼合在上述導光板之形成有上述凸部的上述表面;以及切斷步驟,其係將貼合有上述保護膜之上述導光板切斷。 A method for producing a light guide plate with a protective film, comprising the steps of: a sheet manufacturing step of continuously extruding a resin in a heated molten state from a die to produce a continuous resin sheet; and a transfer step The transfer mold is transferred onto the surface of the continuous resin sheet by using a shaping roller having a peripheral surface on which the transfer mold is formed, thereby producing a projection having a concave portion formed on the transfer mold. a light guide plate on a surface of the portion; a bonding step of bonding a protective film having a tensile modulus of 250 N/mm 2 or more to the surface of the light guide plate on which the convex portion is formed; and a cutting step This is to cut the above-mentioned light guide plate to which the above protective film is bonded. 一種附保護膜之導光板,其特徵在於包括:導光板,其具有形成有凸部之表面;及保護膜,其貼合於上述表面;且上述保護膜之拉伸彈性模量為250 N/mm2以上。 A light guide plate with a protective film, comprising: a light guide plate having a surface on which a convex portion is formed; and a protective film attached to the surface; and the tensile modulus of the protective film is 250 N/ Mm 2 or more. 一種附保護膜之導光板,其特徵在於:其係使用如請求項1之附保護膜之導光板之製造方法所製造。 A light guide plate with a protective film, which is manufactured by using the method of manufacturing a light guide plate with a protective film according to claim 1. 一種保護膜,其特徵在於:其係用於如請求項2或3之附保護膜之導光板中。 A protective film which is used in a light guide plate of a protective film as claimed in claim 2 or 3.
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