TW201236667A - Mattress - Google Patents

Mattress Download PDF

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Publication number
TW201236667A
TW201236667A TW101103475A TW101103475A TW201236667A TW 201236667 A TW201236667 A TW 201236667A TW 101103475 A TW101103475 A TW 101103475A TW 101103475 A TW101103475 A TW 101103475A TW 201236667 A TW201236667 A TW 201236667A
Authority
TW
Taiwan
Prior art keywords
layer
foam layer
elastic
urethane foam
low
Prior art date
Application number
TW101103475A
Other languages
Chinese (zh)
Inventor
Shigenobu Kaneko
Original Assignee
System Support Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by System Support Co Ltd filed Critical System Support Co Ltd
Publication of TW201236667A publication Critical patent/TW201236667A/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G7/00Beds specially adapted for nursing; Devices for lifting patients or disabled persons
    • A61G7/05Parts, details or accessories of beds
    • A61G7/057Arrangements for preventing bed-sores or for supporting patients with burns, e.g. mattresses specially adapted therefor
    • A61G7/05715Arrangements for preventing bed-sores or for supporting patients with burns, e.g. mattresses specially adapted therefor with modular blocks, or inserts, with layers of different material

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  • Invalid Beds And Related Equipment (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

This mattress is provided with: a first high-rebound elastic urethane foam layer (1) having a profile machined surface (11); a first low-rebound elastic urethane foam layer (2) layered on the profile machined surface (11); and a resin film layer (3) layered on the surface of at least the first low-rebound elastic urethane foam layer (2). The thickness of the first low-rebound elastic urethane foam layer (2) is 5-10 mm, and is favorably 7-9 mm. The moisture permeability (40 DEG ) of the resin film layer (3) is 1000-1500 g/m224h.

Description

201236667 六、發明說明: 【發明所屬之技術領域】 本發明係有關具有優異體壓分散性、緩衝性的床墊。 【先前技術】 先前在床墊等寢具,多使用體壓分散性優異、睡躺舒服的 樹脂泡棉’特別是低回彈性聚胺基甲酸酯泡棉。近年來邁入高 齡化社會,在醫院、老人照護機構、及家庭内,需照護者逐漸 增加。多數需照護者無可避免的在床上生活。此種需照護者所 使用的床’大多使用以纖維製布被覆於硬棉製或樹脂泡棉製# 材表面的床墊。 l 例如在專利文獻1中,有揭不在醫療機關或社會福利機構 等,特別是使用於需照護者用床的床墊。該床墊係以低負荷之 伸度良好的胺基甲酸酯薄膜,被覆於芯材(core material)表面而 ,成。依照该床墊,係使床墊表面部分之動作(movement)依循 芯材之緩衝性’而充分發揮床墊的緩衝效果。在專利文獻2中 亦有 1揭示用於住院病患、老人福利機構之入住者等之寢具用 該寝具用墊係以積層具有預定密度與硬度的絲甲酸&泡 成。依照該寢具㈣,具有處理性優異,容易由 態起身之優點。 π 在專利文獻1記載的床墊、及專利文獻2記載的寢具用 ί用療機關及老人照護機構等’制枝用於需照護 者用床的床細要求的多種躲。但是,吾人 備優異特性的床鳌。 受水更進步具 專利文獻1 :日本特開2003-230605號公報 專利文獻2 :日本特開2002-34730號公報 【發明内容】 〔所欲解決之技術問題〕 本發明之目的係提供-種床墊,其具有優·壓分散性及 201236667 於醫療機關及老人照護機構等,因為輕量, 即使有辨汙附著,亦可容易拭去因 制悶熱、預防褥瘡等蔓者之勞力,睡躺起來舒服、可抑 〔解決課題之手段〕 包棉,層;積層於輪廟加工面的第-低回彈彈性 4 1;00/i〇〇it52fh :〇mm ' ,據該結構’歷分舰錢舰麟,可緩和不舒服的 等因^之床墊特別適合用於^療機關、老人照 ^' lZlllZmTZn J將輪廓加工面予以朝上利用,亦可藉由壓 頂起=據該構成,體壓分散性更優異,可進一步緩和不舒服的 較佳為2〇C= 1回彈彈性胺基甲酸醋泡棉層之表觀密度 ’其硬雜縮4〇%)較佳為45至 4 201236667 根據該結構,為低密度且高硬度,體壓分散性優異、 2了,的_感。又’因床塾可變輕’故若使用於醫賴關、 老人照痩機構等,可進一步減輕照護者之負擔。’、 故存ί,床墊中,第—高回彈彈性胺基甲酸^旨泡棉層之拉伸 強度較佳為150至240kPa,撕裂強度較佳為7至12N/en^ 根據該結構,即使施以輪廓加工,亦可形成具 。因此’即使增加負荷亦可提供不易損壞之耐久性Ϊ 吳的床塾。 在上述床墊中,較佳為在位於輪廓加工 彈彈性胺基甲酸酯泡棉層之表面,積層有第二高二生= Ιίΐί棉層,·在第二高回彈彈性胺基甲酸®旨泡棉層之表面1 積層有第二低回彈彈性胺基甲酸酯泡棉層。 根據該結構,特別是體壓分散性優異 服的頂起感,更進-步加大強度。 m矛不舒 —在上述床墊中’較佳為樹脂薄膜層積層在第一低回性 :酸?泡,層之側面、第一高回彈彈性胺基甲酸酯泡棉層 之側面、第—㈣轉性胺基猶g旨輯層之侧面、以及 低回彈彈性胺基甲酸酯泡棉層之側面及表面。 潭結構,因床塾之表内面及侧面全部以樹脂薄膜披 無1 一面有辨汗附著,均可容易拭去髒汗。又,因床 塾南=的床單更不易偏移,故可進—步減輕照護者之勞力。 來声第二1回’性胺基甲_泡棉層之表觀 為2 i麵其硬度(壓縮4〇%)較佳為120至 1回彈彈性胺基甲酸醋泡棉層之表觀密度 的m,其硬雌縮40%)較佳為45至 低特別是第二高回彈彈性胺基甲酸醋泡棉層為 低^度且兩硬度。因此’可進一步使床整變輕。藉此,若使用 於备療機關、老人崎機構等,可減_護者之負擔。 在上述床墊中’第二高回彈彈性胺基甲酸醋泡棉層之壓縮 201236667 殘留應變(residual strain)(_ 7 根據該結構,即使县味2.5/。以下。 (settling)。因而,可維持戸妊^曰何,床墊亦難以變形 、.寺良好的體壓分散性、睡躺舒服等。 【實施方式】 實施ίίΓίΓ圖至第七圖說明將本發明之床墊具體化的- 本發明之床墊’具備:具有輪廓加工 一 胺基甲酸酯泡棉層(以下稱為「^1=第一南回彈彈性 =加工面的第一低回彈彈性第胺基:以 表哪彈性狀 10™^ 1000 -==面If 开y糸t由产t具有凹凸面的一對輕間插通胺基甲酸 面11之形狀並無特別限定。例如 狀的凸狀部。又,在輪二面= 的寬向或長度方向延伸的剖面大致圓形狀 編ΐ二ί回彈彈性看1之回彈彈性率並無特別限定,以JIS K 6400-3(ISO 8307)測定之回彈彈性率較佳為25至5〇% 30至45%。第-高回彈彈性層!之回轉性率只要是£ 50/〇 ’則I獲得優異的體麗分散性、可緩和不舒服的頂起感。 第而回彈彈性層1之表觀密度亦無特別限定,但以瓜κ 7222(ISO 845)測定之表觀密度較佳為25至35kg/m3,特佳為 25至30kg/m3。又,第一高回彈彈性層j之硬度亦無特別限定, 但以JIS K 6400-2 A法(ISO 2439)測定之40%定壓縮時之硬 度’較佳為 200 至 280N/314cm2,特佳為 220 至 270N/314cm2。 6 201236667 只要第一高回彈彈性層丨之表觀密度為25至3处§/1113,硬度為 200至280N/314cm2 ’則可獲得優異的體壓分散性,可緩&不 舒服的頂起感。又,床墊可變輕。 第一高回彈彈性層1之強度亦無特別限定,但以JIS κ 6400-5(ISO 1798)敎之拉伸強度(破斷強度)較佳為15〇至 240kPa ’ 特佳為 170 至 220kPa。又,以 JIS K 6400-5CISO 1798) 測定之撕裂強度齡為7至12N/em,紐為8至llN/cm。只 要第一高回彈彈性層1之拉伸強度為15G至24GkPa、撕裂強 度為7至12N/cm,則具有充分強度,即使加諸負荷亦不容 損壞。 第一高回彈彈性層1之最大厚度,亦即,自平坦面至凸狀 部(參照帛三圖)之翻為止的高度亦無制限^,但較佳為2〇 ’特佳為25至35麵。又’不施以輪靡加工之基體部 凸狀部的高度亦無特別限定’但基體部之厚度較佳為 =2mm:特佳為15至19mm。又,凸狀部之高度較佳 至18mm,特佳為η至15mm。 ㈣回彈彈性層1之壓縮殘留應㈣無制限定,但若 f 2以i:形床墊,則以JIS κ 6雜4 A邮〇 3385)(將試 驗片壓縮75%)測定之壓縮殘留應變較佳為3 5至7 5% %。第一高回彈彈性層1由具有輪摩加工面,:可 ^充为指壓效果的觀點觀之,較佳為具有 佳為2·0〇/〇以下(通常為〇 5%以上)。 竹 捕而^ Α低Γ轉性層2係使相彈彈性低賴基曱酸醋泡 ,而,成。第一低回彈彈性層2之厚度為5至1〇咖,較佳為 要是5 n〇特佳ί7 ί 9咖。第一低回彈彈性層2之厚度只 易因負荷而損壞。又,體壓分散性優異, 第-低回彈彈性層2之回彈彈性率並無特別限定201236667 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a mattress having excellent body pressure dispersibility and cushioning properties. [Prior Art] Conventionally, in a bedding such as a mattress, a resin foam excellent in body pressure dispersibility and comfortable to sleep is used, particularly a low resilience polyurethane foam. In recent years, in the ageing society, caregivers are gradually increasing in hospitals, elderly care institutions, and families. Most caregivers inevitably live in bed. Most of the beds used by such caregivers are made of a fiber cloth coated with a mattress made of hard cotton or resin foam. For example, in Patent Document 1, there is a mattress that is not used in a medical institution or a social welfare institution, and is particularly used in a bed for a caregiver. The mattress is coated on the surface of a core material with a low-strength urethane film. According to the mattress, the cushioning effect of the mattress is fully exerted by the movement of the surface portion of the mattress in accordance with the cushioning property of the core material. Further, in Patent Document 2, a bedding for use in hospitalized patients, elderly welfare institutions, and the like is disclosed. The bedding pad is formed by laminating a formic acid & According to the bedding (4), it is excellent in handleability and easy to get up. π In the mattress described in Patent Document 1, and the bedding treatment device and the elderly care facility described in Patent Document 2, various kinds of hiding for the bed of the caregiver bed are required. However, we have excellent mattresses. The object of the present invention is to provide a bed of the present invention. [Technical Problem to be Solved] The object of the present invention is to provide a bed of the present invention. Pad, which has excellent pressure dispersion and 201236667 in medical institutions and elderly care institutions, etc., because of the light weight, even if there is adhesion, it is easy to wipe off the labor of sultry, prevent acne, etc. Comfortable and restrainable [means for solving the problem] cotton, layer; the first-low rebound elasticity of the processing surface of the wheel temple 4 1; 00/i〇〇it52fh: 〇mm ', according to the structure Shiplin, which can alleviate the uncomfortable cause, etc. The mattress is especially suitable for the treatment institution, the old man's photo ^' lZlllZmTZn J to use the contour processing surface upwards, or by pressing the top = according to the composition, body pressure It is more excellent in dispersibility and can further alleviate the uncomfortableness. Preferably, the apparent density of the elastic layer of the elastomeric urethane foam layer of 2〇C=1 is preferably 45 to 4 201236667. This structure is low in density and high in hardness, and excellent in body pressure dispersion. 2, the sense of _. In addition, because the bed is light and light, it can be used to reduce the burden on caregivers if it is used in medical care and elderly care facilities. ', 存, ί, in the mattress, the first - high rebound elastic amine carboxylic acid ^ foam layer preferably has a tensile strength of 150 to 240 kPa, and the tear strength is preferably 7 to 12 N / en ^ according to the structure Even if contour processing is applied, the article can be formed. Therefore, even if the load is increased, it is possible to provide a durable mattress that is not easily damaged. In the above mattress, preferably, on the surface of the contour-elastic elastic urethane foam layer, a second high-grade Ι ΐ ΐ 棉 cotton layer is laminated, and the second high-elastic elastic urethane is used. The surface of the foam layer 1 is laminated with a second layer of low resilience elastomeric urethane foam. According to this configuration, in particular, the body pressure dispersibility is excellent in the feeling of lifting of the clothes, and the strength is further increased. m spears - in the above mattress 'preferably the resin film layer on the first low-return: acid bubble, the side of the layer, the side of the first high-elastic elastic urethane foam layer, The side of the layer (-) trans-amino group and the side and surface of the low-elastic elastomeric urethane foam layer. The structure of the pool, because the inner surface and the side surface of the bed are covered with a resin film, and the sweat is adhered to the surface, and the sweat can be easily wiped off. Also, because the sheets of the bed 塾南= are more difficult to shift, it is possible to further reduce the labor of the caregiver. The second episode of the 'Amino A-foam layer' is 2nd surface, its hardness (compression 4%) is preferably 120 to 1 rebound elastic amino acetate foam layer apparent density The m, which is 40% hard, preferably 45 to low, especially the second high resilience elastic urethane foam layer is low and two hardness. Therefore, the bed can be further lightened. Therefore, if it is used in a medical institution or an elderly person, it can reduce the burden on the caregiver. In the above mattress, the second high rebound elastic urethane foam layer is compressed by 201236667 residual strain (_ 7 according to the structure, even if the county taste is 2.5 /. (settling). Thus, It is difficult to deform the mattress, the temple is well dissipated, and it is comfortable to sleep. The mattress of the invention has: a contoured processing urethane foam layer (hereinafter referred to as "^1 = first south rebound elastic = first low rebound elastic amine base of the processing surface: Elastic shape 10TM^ 1000 -==face If open y糸t is not particularly limited by the shape of a pair of lightly interposed carboxylic acid surface 11 having a concave-convex surface. For example, a convex portion is formed. The width of the two sides of the wheel = the width of the longitudinal direction or the length of the section is roughly rounded. The elastic modulus of the springback elasticity is not particularly limited. The rebound elasticity measured by JIS K 6400-3 (ISO 8307) The rate is preferably 25 to 5〇% 30 to 45%. The first-high rebound elastic layer! has a rotation rate of only £50/〇'. Excellent body dispersion, which can alleviate the uncomfortable feeling of lifting. The apparent density of the elastic layer 1 is not particularly limited, but the apparent density measured by the melon κ 7222 (ISO 845) is preferably 25 To 35 kg/m3, particularly preferably 25 to 30 kg/m 3. Further, the hardness of the first high resilience elastic layer j is not particularly limited, but is 40% constant compression measured by JIS K 6400-2 A method (ISO 2439). The hardness at the time is preferably from 200 to 280 N/314 cm2, particularly preferably from 220 to 270 N/314 cm2. 6 201236667 As long as the apparent density of the first high resilience elastic layer is 25 to 3 §/1113, the hardness is 200 to 280N/314cm2' can achieve excellent body pressure dispersion, which can relieve the uncomfortable feeling of lifting. Moreover, the mattress can be light and light. The strength of the first high rebound elastic layer 1 is also not particularly limited, but The tensile strength (breaking strength) of JIS κ 6400-5 (ISO 1798) is preferably from 15 to 240 kPa', particularly preferably from 170 to 220 kPa. Further, the tear strength is measured by JIS K 6400-5CISO 1798). It is 7 to 12 N/cm, and the bond is 8 to llN/cm. As long as the first high rebound elastic layer 1 has a tensile strength of 15 G to 24 GkPa and a tear strength of 7 to 12 N/cm, it is sufficiently strong. Even if the load is applied, the maximum thickness of the first high rebound elastic layer 1, that is, the height from the flat surface to the convex portion (refer to the third figure) is not limited, but is preferably 2〇' special is 25 to 35 faces. Further, the height of the convex portion of the base portion which is not subjected to the rim processing is not particularly limited, but the thickness of the base portion is preferably = 2 mm: particularly preferably 15 to 19 mm. Further, the height of the convex portion is preferably 18 mm, and particularly preferably η to 15 mm. (4) The compression residue of the rebound elastic layer 1 shall be (4) undefined, but if f 2 is an i: shape mattress, the compression residual strain measured by JIS κ 6 4A 3385) (compression of the test piece by 75%) It is preferably from 3 5 to 75% by weight. The first high resilience elastic layer 1 is preferably provided with a wheel-wrapped surface, which is preferably a pinch-pressing effect, preferably having a hardness of 2.0 Å/〇 or less (usually 〇 5% or more). Bamboo catches and Α low Γ 性 层 layer 2 makes the phase elastic elasticity lower than the base vinegar vinegar bubble, and, into. The thickness of the first low rebound elastic layer 2 is 5 to 1 ,, preferably 5 〇 佳 ί 7 ί 9 coffee. The thickness of the first low rebound elastic layer 2 is only easily damaged by the load. Further, the body pressure dispersion property is excellent, and the rebound elastic modulus of the first-low rebound elastic layer 2 is not particularly limited.

,以 JIS K 201236667 i4070t(I=83?測定之回彈彈性率,較佳為5至i5%,特佳 為。 °/—低_彈性層2之回彈彈性率只要是5至 15%第則體壓分散性,可緩和不舒服的頂起感。 ””Γ 層2之表驗度亦無特麻定,但以Jisk 嫩ί表觀__2G至6Gk_3,特佳為 30至。又,第-低回轉性層2之硬度亦無特別限定, 但以JIS K 6400-2 A _S0 2439)測定之40%定壓縮時之硬度 較佳為45至_/314cm2,特佳為5〇至70N/314cm2。只要第 -低回彈雜層2之她紐為2G至6Gkg/m3,其硬度為45 至80N/314cm2 ’則可獲得優異的體壓分散性,可緩和不舒服 的頂起感。又,可使床墊變輕。 第一低回彈彈性層2之壓縮殘留應變亦無特別限定,但若 要製成難以變形的床墊,則以jIS K 64〇〇_4 A法(將試驗片壓縮 75%)(ISO 3385)測定之壓縮殘留應變較佳為4 〇至8 〇0/。,特佳 為 4.5 至 7.0%。以 JIS K 6400-4 A 法(ISO 3385)測定第一低回 彈彈性層2之重複壓縮殘留應變亦無特別限定,但較佳為2〇 以下,特佳為1.5%以下(通常為0.5%以上)。 樹脂薄膜層3係藉由包含合成樹脂的樹脂薄膜而形成。以 合成樹脂而言,可例舉聚胺基曱酸酯樹脂、聚烯烴樹脂、聚醋 樹脂、聚醯胺樹脂等,但就與第一低回彈彈性層2等之胺基甲 酸酯泡棉層之黏結性的觀點觀之,較佳為熱塑性胺基甲酸醋樹 脂薄膜。只要是熱塑性胺基甲酸酯樹脂薄膜,使用含有聚胺基 甲酸酯樹脂的溶液型、乳液型等之黏結劑,則可依照需要藉由 加熱及壓製(pressing),而對胺基曱酸酯泡棉層容易且堅固地接 合及積層。再者,只要是熱塑性胺基甲酸酯樹脂薄膜,則藉由 框架層合(frame lamination)、熱層合等,亦可對胺基甲酸酯泡 棉層容易且堅固地接合及積層。 特佳為在醫療機關或社會福利機構等地方需照護者之床 使用本發明之床墊100時,不會滿是發汗等引起之濕氣。因 此’若要床墊100之全體具有充分的透濕性,則積層於第一低 201236667 回彈彈性層2之表面的樹脂薄膜層3亦必須具有預定的透濕 性。樹脂薄膜層3之以JIS Z 0208(ISO 2528)條件B(溫度: 40±0.5°C、相對濕度:9〇±2%)測定的透濕度較佳為1〇〇〇至 1500g/m2 · 24h ’ 特佳為 1〇5〇 至 I400g/m2 · 24h、1100 至 1300g/m2 · 24h。 如上述’樹脂薄膜層3雖具有透濕性,但可抑制空氣之漏 出,且可保持空氣壓。因此,床墊内不會充滿濕氣。又,可獲 得優異的體壓分散性且具有充分的緩衝性。 樹脂薄膜層3之厚度亦無特別限定,若要樹脂薄膜層3除 了上述的透濕性之外’還具有充分的緩衝性等’則樹脂薄膜層 3之厚度較佳為50至90μιη,特佳為60至80μιη。樹脂薄膜層 3之厚度只要是50至90μηι,則床些内亦不會充滿濕氣,可具 有充分的緩衝性。又,樹脂薄膜層3因具有充分的強度,故也 可抑制床墊的損壞。 樹脂薄膜層3之其它物性亦無特別限定,但以JIS κ 7311 測疋之拉伸丨|度較佳為45至9GMPa,特佳為60至80MPa。 45至90MPa,則即使加諸負荷,樹脂薄膜層 、谷易貝壞。因而’可提尚床塾的财久性。又,以jis κ 7311 測定之拉伸伸度難為至75G%,縣為5⑻至7〇〇%。 L $ ΙίΓ/ϋ7311測定之撕㈣度較佳為5G至9_/m, 特佳為60至80kN/m。 割ί激ί丨樹層3之薄臈原料中,可混合難燃劑、抗菌 穩定劑、著色舰鮮各齡㈣卜 此’可形成具有難燃性及抗 ,,層3 ’可床墊的難燃性及抗g性。 機關或,會褐利機構等地方使用於需照護者之床時 = 所致火災、排泄物等所致衛生面等峨 ’以右 燃性及抗菌性為更佳。 祝< 床墊以具有難 屬氳氧化物、磷酸酯 以難燃劑而言,可例舉氫氧化鋁等金 201236667 等磷系難燃劑等各種難燃劑,而就環境面之觀點觀之,較佳 不含鹵素的磷酸酯系難燃劑。以抗菌劑而言,可例舉銀系沸; 等沸石系抗菌劑、錯合化銀二氧化石夕凝膠等二氧化石夕凝膠系打 菌劑、磷酸釣系抗菌劑等各種抗菌劑。難燃劑及抗菌劑^僅^ 自使用一種,亦可併用二種以上。 如第一圖所示’本發明之床墊100係由第一高回彈彈性屏 1、第一低回彈彈性層2、域脂薄膜層3所構成。根據本& 明,因僅該三層即可具有充分的體壓分散性等,故可提供睡 舒服的床墊1〇〇。特別是在醫療機關或社會福利機構等ς方使 用於需照護者之床塾時,需要床塾的體壓分散性更好、睡 覺更舒服者。因此,較佳為如第二圖所示,除了上述二屏' 床墊較佳為在位於輪劇_ u對;^Κ高= 彈性層1之表面,具備第二高回彈彈性胺基曱酸醋泡棉層(以 下稱為帛二高回彈彈性層」)4;在第二高回彈彈性層4 面,具備第二低回彈彈性胺基甲酸酯泡棉層(以下稱為「 低回彈彈性層」)5。 一, according to JIS K 201236667 i4070t (I=83? measured rebound elastic modulus, preferably 5 to i5%, particularly good. ° / - low _ elastic layer 2 rebound elastic modulus as long as 5 to 15% The body pressure dispersion can alleviate the uncomfortable feeling of jacking up. "" 层 The check of the layer 2 is also not fixed, but it is __2G to 6Gk_3, especially 30. The hardness of the first-low-rotation layer 2 is also not particularly limited, but the hardness at 40% constant compression measured by JIS K 6400-2 A _S0 2439) is preferably 45 to _/314 cm 2 , particularly preferably 5 〇 to 70 N. /314cm2. As long as the first-low rebound layer 2 is 2G to 6Gkg/m3 and its hardness is 45 to 80N/314cm2', excellent body pressure dispersibility can be obtained, and the uncomfortable feeling of lifting can be alleviated. Also, the mattress can be made lighter. The compressive residual strain of the first low rebound elastic layer 2 is also not particularly limited, but if it is to be made into a mattress which is difficult to deform, the method is JIS K 64〇〇_4 A (the test piece is compressed by 75%) (ISO 3385) The measured compressive residual strain is preferably from 4 8 to 8 〇 0 /. , especially good 4.5 to 7.0%. The repeated compression residual strain of the first low-elastic elastic layer 2 is not particularly limited as measured by the method of JIS K 6400-4 A (ISO 3385), but is preferably 2 Å or less, particularly preferably 1.5% or less (usually 0.5%). the above). The resin film layer 3 is formed by a resin film containing a synthetic resin. The synthetic resin may, for example, be a polyamine phthalate resin, a polyolefin resin, a polyester resin, a polyamide resin, or the like, but may be a urethane foam such as the first low rebound elastic layer 2 or the like. From the viewpoint of the adhesion of the cotton layer, a thermoplastic amino carboxylic acid vinegar resin film is preferred. As long as it is a thermoplastic urethane resin film, a solution type, an emulsion type or the like containing a polyurethane resin may be used, and if necessary, by heating and pressing, the amino decanoic acid may be used. The ester foam layer is easily and firmly bonded and laminated. Further, as long as it is a thermoplastic urethane resin film, the urethane foam layer can be easily and firmly bonded and laminated by frame lamination or thermal lamination. It is particularly preferable that when the mattress 100 of the present invention is used in a medical institution or a social welfare institution, the mattress 100 of the present invention is not full of moisture caused by sweating or the like. Therefore, if the entire mattress 100 has sufficient moisture permeability, the resin film layer 3 laminated on the surface of the first low 201236667 rebound elastic layer 2 must also have a predetermined moisture permeability. The moisture permeability of the resin film layer 3 measured by JIS Z 0208 (ISO 2528) condition B (temperature: 40 ± 0.5 ° C, relative humidity: 9 〇 ± 2%) is preferably from 1 〇〇〇 to 1500 g/m 2 · 24h. 'Specially good is 1〇5〇 to I400g/m2 · 24h, 1100 to 1300g/m2 · 24h. As described above, the resin film layer 3 has moisture permeability, but can suppress leakage of air and maintain air pressure. Therefore, the mattress is not filled with moisture. Further, excellent body pressure dispersibility can be obtained and sufficient cushioning properties can be obtained. The thickness of the resin film layer 3 is not particularly limited. If the resin film layer 3 has a sufficient cushioning property in addition to the above-mentioned moisture permeability, the thickness of the resin film layer 3 is preferably from 50 to 90 μm. It is 60 to 80 μm. When the thickness of the resin film layer 3 is 50 to 90 μm, the bed is not filled with moisture and has sufficient cushioning properties. Further, since the resin film layer 3 has sufficient strength, damage to the mattress can be suppressed. The other physical properties of the resin film layer 3 are not particularly limited, but the tensile enthalpy measured by JIS κ 7311 is preferably 45 to 9 GMPa, particularly preferably 60 to 80 MPa. 45 to 90 MPa, even if a load is applied, the resin film layer and the valley are bad. Therefore, the longevity of the bed can be mentioned. Further, the tensile elongation measured by jis κ 7311 is difficult to be 75 G%, and the county is 5 (8) to 7 %. The tear (four) degree measured by L $ ΙίΓ/ϋ7311 is preferably 5G to 9_/m, and particularly preferably 60 to 80 kN/m. Cut the thin 臈 激 丨 层 层 层 3 3 3 可 可 可 可 可 可 可 可 可 可 可 难 难 难 ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί Flame retardant and anti-g. When the institution or the browning mechanism is used in a bed for the caregiver, the sanitary surface caused by fire, excretion, etc. ’ is better for right flammability and antibacterial properties. I wish that the mattress has a flame retardant which is difficult to be a bismuth oxide or a phosphate ester, and various flame retardants such as a phosphorus-based flame retardant such as aluminum hydroxide such as aluminum hydroxide 201236667 may be mentioned, and the viewpoint of the environment is considered. Preferably, the phosphate-free flame retardant is halogen-free. The antibacterial agent may, for example, be a silver-based boiling agent; or a various antibacterial agent such as a zeolite-based antibacterial agent or a dissociated silver dioxide dioxide gel such as a silica gel-based fungicide or a phosphoric acid-based antibacterial agent. The flame retardant and the antibacterial agent are only used alone or in combination of two or more. As shown in the first figure, the mattress 100 of the present invention is composed of a first high resilient elastic screen 1, a first low rebound elastic layer 2, and a domain fat film layer 3. According to the present & ampere, since only the three layers can have sufficient body pressure dispersibility and the like, it is possible to provide a mattress that is comfortable to sleep. In particular, when a medical institution or a social welfare institution is used for a mattress for a caregiver, it is necessary to have a better dispersibility of the bed and a more comfortable sleep. Therefore, as shown in the second figure, in addition to the above-mentioned two-screen mattress, it is preferable to have a second high rebound elastic amine group on the surface of the wheel _u pair; a sulphuric acid foam layer (hereinafter referred to as a 高 高 high rebound elastic layer) 4; a second low rebound elastic urethane foam layer on the second high elastic elastic layer 4 surface (hereinafter referred to as "Low rebound elastic layer") 5. One

第二高回彈彈性層4之表觀密度並無特別限定,但以JISK 盎笸—古辎蹓以 竹住马130至16〇N/314cm2。只 =:;=:r;i^m35k8/m3,其硬度為 塾2。二醫二院人照護機構等地方時,可=而者:負用擔床 測定之驗_魏_.5^^==(== 二第時二:维回持彈優彈广之驗殘留“只要在 覺。就第二高回彈彈:層。==及/法=8; 201236667 ‘ 應贿佳亦為2.驗-,為The apparent density of the second high resilience elastic layer 4 is not particularly limited, but is JISK 笸 笸 辎蹓 辎蹓 辎蹓 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 Only =:;=:r; i^m35k8/m3, the hardness is 塾2. When the second hospital and the second hospital care and other institutions, etc., can be = and: the test of the negative use of the bed _ Wei _.5 ^ ^ == (= = two second time: the dimension of the rebound of the elastic bomb "As long as you feel. The second highest rebound: layer. == and / method = 8; 201236667 ' should be bribes are also 2. test -, for

K64〇ti(fS^r7=4之回彈彈性率亦無特別限定,但以JIS ",4〇 ^ ΪΪϋΛ’/二高回彈彈性層4之厚度亦無特舰定,伸 較佳為20至40細,特佳為25至35酿。 川疋仁 之表触度亦嫩_,但以邶K 她密度較佳為2G至6()1^3,特佳為 作以jis ?1二第二低回彈彈性層5之硬度亦無特別限定, 仁以JIS K 6400-2 A法(ISO 2439)測定的40%定壓缩時 f 45至嶋1W,特佳為50至70== 45至 2==3,其硬度為 服的頂起感。貝!了獲付優異的分散性,可緩和不舒 層5之回膊性轉簡舰定,又,以 K 6400-3(ISO 8307)測定回彈彈性率較佳為5至15〇/ Ϊ 7至13%。回彈彈性率只要是5至15¾,則可獲得優里的 5 ίίίϋΖ和不舒服的頂起感。又,第二低回_生層 5之尽度亦無特別限定,但較佳為10至3〇mm,特佳為15至 因第—低哪雜層2及第二低回轉性層5所期望 的物性相同,故亦可使肋同等級的胺基甲酸酯泡棉, 1及第二低回彈彈性層2,5。 攻弟 ,第二低回彈彈性層5之壓縮殘留應變亦無特別限定,但若 f形成不易變形的床墊,則以JIS K 64〇〇_4 a法(將試驗片S縮 75%)(IS〇3385)測定之壓縮殘留應變較佳為4 〇至8 〇%,特佳 為5.0至7 〇%。又,就第一低回彈彈性層2,以JIS K 6400-4 A 法(ISO 3385)測定之重複壓縮殘留應變亦無特別限^,但較佳 為2·0〇/ο以下,特佳為1.5%以下(通常為0.5%以上)。 201236667 樹脂薄膜層3至少積層於第一低回彈彈性 外’樹脂薄膜層3較佳為積層於第一低回^ 此 第-高回彈彈性層i之側面、第二高 曰面以 及第三低回彈彈性層5之側面及表面。亦^月::面: 佳為積層於床墊200之表内面及側面全部。只要是該 ^ 即使 200之任-面有辨汙附著,亦可 & 了、 ,設於雜的床單不易偏移,故可進步昭4 (helper)之勞力。 々 乂 塾,可將其第—低回彈彈性層2朝上使用,亦即可 將輪廓加工面朝上使用’又,可將第二低哪彈性層5朝 用’,可將無輪廟加工面的平坦面朝上使用。在將益^ 工面的平坦面朝上使用之情形’因體麗分散性進一步優異而 Ξ進°因而,特別適合不能翻身的需照護者 等。方面’將輪廟加工面朝上使用的情形,以第三圖所示之 凸狀部11a刺激穴道而可發揮指壓的效果。因此,特別 翻身等之自己可以行動的人。 第-高回彈彈性層i、第一低回彈彈性層2、第二高回彈 彈性廣4及第二低回彈彈性層5係由使含有各種聚醇、聚異氰 酸醋、觸媒、整泡劑及發泡劑的泡棉原料反應,使之硬化所成 的軟質胺基甲酸醋泡棉而形成。原材料可因應各層的回彈彈性 率、表觀密度、硬度等所要的物性而適宜選擇使用。又,軟質 胺基:酸醋泡棉之製造方法並無特別限定,可採用該技術領域 中通常的方法。例如藉由使帛上述麟原料,以單發(Gne shot) 法使ί反應、硬化,而製造軟質胺基甲酸酯平板泡棉。接著, 自所得的平板泡棉切出預定尺寸的泡棉片,並形成上述各層。 又^在泡棉原料中,除了前述必須成分以外,還可混合難 燃劑、抗菌劑、抗黴劑、塑化劑、交聯劑、抗氧化劑、紫外線 吸收劑、光穩定劑、著色劑及填充劑等各種添加劑。特別是在 醫,機關或社會福利機構等,就吸煙等所致火災、排泄物等所 致衛生面等之觀點觀之,更佳為使用具有難燃性及抗菌性的床 12 201236667 塾ϋ $佳為使用混合了各種難燃劑及抗菌劑的泡棉原料。 形成第一高回彈彈性層丨、第一低回 古 :=='及第二低回彈彈性層5之各泡棉片的積層方;ί 舰疋。例如可藉由框架層合、熱層合等方法,使之接合、 ^ 可將含有聚絲甲義_的溶液型、乳液 各泡棉片的所需面後’依照需要藉由加熱 及加壓而接合、積層各泡棉片。 [實施例] 以下藉由實施例具體說明本發明。 實施例1 百先’使用通常的方法,分別製造各自形成第一高回彈彈 二第—低回’性層2、第二高回彈彈性層4、及第二 彈性層5的軟質胺基甲酸酯平板泡棉。其後,自各平板 ^ ·二別切出:成為第一高回彈彈性層1之厚度30mm的泡棉 一二成為第一低回彈彈性層2之厚度8mm的泡棉片;成為第 彈彈性層4之厚度3Gmm的泡棉片;及成為第二低回彈 輕門日5之厚度2〇1^的泡棉片。接著,在具有凹凸面的一對 ^ ’插通成為第一高回彈彈性層1之厚度30mm的泡棉片, 輪廓加工。藉此’獲得全面具有高度13mm的凸部的加工 以卜]另外,將各泡棉片的寬設在830mm,長度設在191〇mm。 上述方法分別測定各泡棉片的物性。其結果如表1所示。K64〇ti (fS^r7=4 has no special elastic modulus, but the thickness of JIS ", 4〇^ ΪΪϋΛ'/2 high rebound elastic layer 4 is also not specified, and the extension is preferably 20 to 40 fine, especially good for 25 to 35. Chuanxiongren's watch is also tender _, but with 邶K her density is better 2G to 6 () 1 ^ 3, especially for jis ? 1 The hardness of the second low rebound elastic layer 5 is also not particularly limited, and the core is determined by JIS K 6400-2 A method (ISO 2439), 40% constant compression f 45 to 嶋 1 W, particularly preferably 50 to 70 == 45 To 2==3, its hardness is the feeling of topping of the clothes. Bei! It has been paid excellent dispersibility, which can alleviate the resilience of the unspoken layer 5, and again, to K 6400-3 (ISO 8307 The rebound modulus is preferably 5 to 15 〇 / Ϊ 7 to 13%. The rebound modulus of elasticity is 5 to 153⁄4, which gives you 5 ίίίϋΖ and an uncomfortable feeling of topping. The degree of the back-grown layer 5 is also not particularly limited, but is preferably 10 to 3 mm, particularly preferably 15 to the same physical properties as the first-lower hetero-layer 2 and the second low-rotation layer 5, Therefore, it is also possible to make the ribs of the same grade of urethane foam, 1 and the second low rebound elastic layer 2, 5. The compression residual strain of the second low rebound elastic layer 5 is not particularly limited, but if f forms a mattress that is not easily deformed, the JIS K 64〇〇_4 a method (the test piece S is reduced by 75%) ( IS〇3385) The compressive residual strain measured is preferably from 4 8 to 8 〇 %, particularly preferably from 5.0 to 7 〇 %. Further, the first low rebound elastic layer 2 is JIS K 6400-4 A (ISO) 3385) The repeated compression residual strain measured is not particularly limited, but is preferably 2·0 〇/ο or less, particularly preferably 1.5% or less (usually 0.5% or more). 201236667 Resin film layer 3 is laminated at least first The low rebound elastic outer 'resin film layer 3 is preferably laminated on the side of the first low back first high elastic layer i, the second high side and the side and surface of the third low rebound elastic layer 5. Also ^月::面: Jia is laminated on the inner surface and side of the table of the mattress 200. As long as it is the ^ even if the 200 side - the surface is stained and attached, it can also be & Offset, so you can improve the labor of the helper. 々乂塾, you can use the first low elastic layer 2 up, you can also use the contour processing face up' The second lower elastic layer 5 can be used as the ', and the flat surface of the non-round temple processing surface can be used upwards. In the case where the flat surface of the working surface is used upwards', the dispersibility is further excellent. Therefore, it is particularly suitable for a caregiver who cannot turn over, etc. In the case where the processing face of the wheel temple is used upward, the convex portion 11a shown in the third figure is used to stimulate the acupuncture point, and the effect of the finger pressure can be exerted. Therefore, especially those who can turn around and be able to act. The first-high rebound elastic layer i, the first low rebound elastic layer 2, the second high rebound elastic wide 4 and the second low rebound elastic layer 5 are made of various polyalcohols, polyisocyanuric acid, and touch The foam, the foaming agent and the foaming agent of the foaming agent are reacted to form a soft urethane foam formed by hardening. Raw materials can be selected and used according to the desired physical properties such as rebound modulus, apparent density and hardness of each layer. Further, the method for producing the soft amine group: the vinegar foam is not particularly limited, and a method generally used in the technical field can be employed. For example, a soft urethane flat sheet foam is produced by reacting and hardening the ruthenium raw material by a Gne shot method. Next, a foam sheet of a predetermined size was cut out from the obtained flat foam, and the above layers were formed. Further, in the foam raw material, in addition to the aforementioned essential components, a flame retardant, an antibacterial agent, an antifungal agent, a plasticizer, a crosslinking agent, an antioxidant, an ultraviolet absorber, a light stabilizer, a colorant, and the like may be mixed. Various additives such as fillers. In particular, in medical, institutional, or social welfare organizations, it is better to use a view that is resistant to fire, excretions, etc. caused by smoking, etc. It is better to use a bed that is flame retardant and antibacterial 12 201236667 塾ϋ $ It is good to use foam raw materials mixed with various flame retardants and antibacterial agents. Forming a first high rebound elastic layer 丨, a first low back ancient: ==' and a second low rebound elastic layer 5 of each of the foam sheets; 疋 疋. For example, it can be joined by a method such as frame lamination, thermal lamination, etc., and the solution type containing the polyfilament solution can be used, and the desired surface of each emulsion foam sheet can be heated and pressurized as needed. And the bonding and lamination of each foam sheet. [Examples] Hereinafter, the present invention will be specifically described by way of examples. Embodiment 1 A first step of manufacturing a soft amine group each forming a first high resilience second-lower back layer 2, a second high resilience elastic layer 4, and a second elastic layer 5, using a usual method. Formate plate foam. Thereafter, it is cut out from each of the flat plates: a foam having a thickness of 30 mm which becomes the first high resilience elastic layer 1 becomes a foam sheet having a thickness of 8 mm of the first low resilience elastic layer 2; a layer 3 having a thickness of 3 Gmm; and a foam sheet having a thickness of 2 〇 1 ^ which is the second low rebound light door. Next, a pair of φ having a concave-convex surface was inserted into the foam sheet having a thickness of 30 mm which became the first high-elastic elastic layer 1, and the contour was processed. By this, a process of obtaining a projection having a total height of 13 mm was obtained. Further, each of the foam sheets was set to have a width of 830 mm and a length of 191 mm. The physical properties of each of the foam sheets were measured by the above methods. The results are shown in Table 1.

彈雜層 IElastic layer I

:Εί 13 201236667 UN/cm) 回彈彈性率 (%) 37.0 10.0 49.0 您对s夕戈留 應變〇>/<〇 4.8 — 5.3 1.7 殘留應變 1.6 (%) 1.2 0.9 nθ 尚回彈彈性層1之泡棉片及成為第二高 ° θ 4之泡棉片的各接合面,各自喷上含有聚胺基甲酸 乳液型黏結劑。接著,將黏結劑乾燥,去除介質。接 ί ^片泡棉片接合’製作積層薄片。接著,各自加熱:積 :f片之兩面;與成為第—低回彈彈性層2的泡棉片及成為第 二,回,彈性層5的泡棉片之接合面。接著,積層各泡棉片, 藉由加壓野以触接。如此,製作包含第-高回彈彈性層卜 第-低回彈彈性層2、第二高回彈彈性層4、及第二低回彈彈 性層5的積層物。 在積層物之表面、背面及側面全體喷上黏結劑。接著,將 黏結劑乾燥,去除介質。然、後,藉由τ_模成形,將經擠壓成形 之厚度70μηι的熱塑性胺基甲酸酯樹脂薄膜密接於積層物全 面,予以加熱。接著,使積層物及樹脂薄膜接合,形成樹脂薄 膜層3。树月日薄膜之透濕度(職如vap〇r 為 1200g/m2 · 24h、拉伸強度為72MPa、拉伸伸度(tensik elongation)為 600%、撕裂強度為 68kN/m。 將如此製造之第二圖的床墊2〇〇,載置於壓力測定裝置 (VISTAMedical公司製、型式「fsa」)的試驗面。接著,在床 墊200上,使受驗者(男性、5〇歲、身高177cm、體重7〇kg) 仰躺在床上。接著測定受驗者剛躺下之後及經過15分鐘後的 體壓分布。在使第一低回彈彈性層2朝上的床墊2〇〇上,測定 受驗者躺在床上狀態下的體壓分布。第四圖表示剛躺下之後的 體壓分布;第五圖表示經過15分鐘之後的體壓分布。又,在 將第二低回彈彈性層5朝上的床墊2〇〇上亦測定受驗者躺在床 201236667 上狀態了的體壓分布1六圖表示鴨下之後賴 七圖表示經過15分鐘之後的體壓分布。又,制第 棉布的先前技術之床塾(Paramoimt床誓公司製f製 「Paracaremattress」)’以同樣的方法測定體壓分布。第八 了之後的體壓分布;第九圖表示經過15分鐘u 在第四圖至第九圖中,表示依照白色部分、小點八 =狀部分、斜線部分、格子紋部分、黑色部分之順序=加 = 因此,接近黑色部的圖案愈多則局部 的圖案愈多,則局部愿力變高的部位愈少,體 ^ =2,及臀部的壓力集中。另外,》第=; 全體為白色。P分、小點狀部分及大點狀部分。由此可知 id重f乎完ί被分散。又,在此情形,第—低ί彈彈 具;^材(第一高回彈彈性層d為高回彈性,且 平’如第四®之斜線部分所示,相較於在 一面朝上的床墊200上受驗者躺在床上之情形, 線=中於及臀部’但不致成為問題。又,如第五圖:斜 上分鐘之後,雖體難中猶進行至頭部、 土2及臀部,但幾乎不成為問題。又,如第五圖之小 二s ”分所不’由於在*驗者剛躺下之後,體塵分散進 订I施if腰部,故對受驗者腰部之負擔亦減輕。 為齡第六圖及第七圖’在平坦面朝上的床螫200上, 到議 散至iH77所不,在剛躺下之後,稍微見到體壓分 敢至腰π。又,如第七圖之大點狀部及斜線部所示,經過15 15 201236667 分,,,雖可稱微見到體壓集中至頭部、上背部及臀部, ϊ成題。又,如第七圖之小點狀部分及大點狀部分所;, 下:在可見到體齡散的腰部進心體 :的需:者ΐ有優異體驗散性的平坦面,特別適合無法 一 面’如第八圖之斜線部分、格子紋部分及黑色部分所 示’使用硬棉布的先前技術之床墊,在受驗者哪下後, 可見到上料及臀部,制是臀部有壓力針。又,對 t不加諸壓力,而腰部承受顏的貞擔。再者,如第九圖之斜 線部分及格子紋部分所示,在經過15分鐘之後,壓力集中進 行至頭部及上背部,一方面’對腰部仍然幾乎無加諸壓^。 此可知,先前床墊的體壓分散性較本發明更劣。 又’細0_層3係由含抗賴的熱塑性胺基甲酸酯樹脂 ^膜而形成。錢;IS L 19〇2(IS。綱3)之驗吸收法測定其 机菌性,加以評價。其結果,菌種為時靜菌活性 (bactenostatic activity)值為 4.5,在為綠膿桿菌(pseud〇m_ aemginosa)、肺炎桿菌及金黃色葡萄球菌時,靜菌活性值全為 5.0以上。亦即,對任一菌種,靜菌活性值為22以上,極為 合適。因而,具有優異的抗菌性能。 產業上可利用性 本發明可於各種床,彳㈣是在醫院、老人照護機構等 所使用的床墊之技術領域中。 【圖式簡單說明】 第一圖為具備第一高回彈彈性胺基甲酸酯泡棉層、第一低 回彈彈性胺基f酸g旨泡棉層及細旨_層的床塾橫剖面圖。 第二圖為具備第一高回彈彈性胺基甲酸酯泡棉層、第一低 回彈彈性絲帽g旨泡棉層、第二高轉彈性絲曱酸醋泡棉 層、第二低回彈彈性胺基甲酸酯泡棉層、及設置於床墊表内面 及側面全部的樹脂薄膜層之床塾橫剖面圖。 201236667 第三圖為由第一高回彈彈性胺基甲酸酯泡棉; 工面側所見的床墊斜視圖。 輪廓加 第四圖表示就第一低回彈彈性胺基曱酸酯泡棉屏 床墊表面的體壓分散性試驗開始時的體壓分布圓。曰^ 近之 第五圖表示試驗開始15分鐘後的體壓分布圖。 第六圖表示就第二低回彈彈性胺基甲酸酯泡棉層附 床墊表面的體壓分散性試驗開始時的體壓分布圖。θ 、 第七圖表示試驗開始15分鐘後的體壓分布圖。 第八圖表示就使用硬棉布之床墊的體壓分散性試驗 時之體壓分布圖。 ° ° 第九圖表示試驗開始15分鐘後之體壓分布圖。 【主要元件符號說明】 1 第一高回彈彈性層 2 第一低回彈彈性層 3 樹脂薄膜層 4 第二高回彈彈性層 5 第二低回彈彈性層 11 輪廓加工面 11a 凸狀部 100,200 床墊:Εί 13 201236667 UN/cm) Resilience rate (%) 37.0 10.0 49.0 Your strain on the sigma retention 〇>/<〇4.8 — 5.3 1.7 Residual strain 1.6 (%) 1.2 0.9 nθ Rebound elastic layer Each of the joint faces of the foam sheet of 1 and the second high θ 4 foam sheet is sprayed with a polyurethane-based emulsion type binder. Next, the binder is dried to remove the medium. A spliced sheet of slab is joined to make a laminated sheet. Next, each of them is heated: two sides of the f-sheet; a joint surface of the foam sheet which becomes the first-low rebound elastic layer 2 and the foam sheet which becomes the second, back, elastic layer 5. Next, each of the foam sheets is laminated to be contacted by a pressurized field. Thus, a laminate including the first-high rebound elastic layer, the low-elastic elastic layer 2, the second high-elastic elastic layer 4, and the second low-elastic elastic layer 5 is produced. Apply a bonding agent to the entire surface, back surface and side surfaces of the laminate. Next, the binder is dried to remove the medium. Then, by extrusion molding, a thermoplastic urethane resin film having a thickness of 70 μm was extruded and adhered to the entire surface of the laminate to be heated. Next, the laminate and the resin film are joined to form a resin film layer 3. The moisture permeability of the film is as follows: vap〇r is 1200 g/m2 · 24 h, tensile strength is 72 MPa, tensile elongation is 600%, and tear strength is 68 kN/m. The mattress 2 of the second figure is placed on the test surface of a pressure measuring device (Vistamatic, model "fsa"). Next, on the mattress 200, the subject (male, 5 years old, height) 177cm, weight 7〇kg) lying on the bed. Then measured the body pressure distribution after the subject just lie down and after 15 minutes. On the mattress 2 with the first low rebound elastic layer 2 facing up The body pressure distribution of the subject in the state of lying on the bed is determined. The fourth figure shows the body pressure distribution immediately after lying down; the fifth figure shows the body pressure distribution after 15 minutes. Also, the second low rebound The body pressure distribution of the subject lying on the bed 201236667 is also measured on the mattress 2 on the elastic layer 5 facing upwards. The six figure shows the body pressure distribution after 15 minutes after the duck is lowered. The prior art bed of the first cotton cloth (Paramoimt bed company made "Paracaremattress") The method of measuring the body pressure distribution. The body pressure distribution after the eighth; the ninth figure shows that after 15 minutes u in the fourth to ninth figures, the white part, the small point eight = the part, the oblique line part, the lattice The order of the grain portion and the black portion = plus = Therefore, the more the pattern close to the black portion, the more the local pattern is, the less the local part will become higher, the body ^ = 2, and the pressure on the buttocks is concentrated. 》第=; The whole is white. P points, small dot parts and large dot parts. It can be seen that the id is too heavy to be dispersed. Also, in this case, the first low-low elastic device; The first high resilience elastic layer d is high resilience, and the flatness is as shown by the diagonal portion of the fourth®, compared to the case where the subject lies on the bed on the mattress 200 facing up, line = In the middle and the buttocks, but it does not become a problem. Also, as shown in the fifth picture: after a minute of slanting, although it is difficult to go to the head, the soil 2 and the buttocks, it is hardly a problem. Also, as shown in the fifth figure The second s ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” ” The burden of the ministry has also been reduced. The sixth and seventh figures of age are on the flat bed facing up on the bed 200, until the discussion reaches iH77. After just lying down, I will see the body pressure and dare to the waist. π. Also, as shown in the large dot and oblique line of the seventh figure, after 15 15 201236667 points, it can be said that the body pressure is concentrated on the head, upper back and buttocks. As shown in the seventh figure, the small dot-shaped part and the large dot-shaped part;, the lower part: the waist part of the body-aged body is visible in the body: the person who has the excellent experience of the flat surface, which is especially suitable for one side. 'As shown in the oblique line part, the plaid part and the black part of the eighth figure, 'the prior art mattress using a hard cotton cloth, after the subject is seen, the loading and the buttocks are visible, and the system is a pressure needle on the buttocks. Also, no pressure is applied to t, and the waist is exposed to the burden of the face. Further, as shown by the oblique line portion and the checkered portion of the ninth figure, after 15 minutes, the pressure is concentrated to the head and the upper back, and on the one hand, there is almost no pressure applied to the waist. It can be seen that the previous body pressure dispersion of the mattress is worse than the present invention. Further, the fine 0_layer 3 is formed of a film containing a thermoplastic urethane resin. Money; IS L 19〇2 (IS. 3) was tested for its bacterial activity and evaluated. As a result, the strain had a bactenostatic activity value of 4.5, and in the case of Pseudomonas aeruginosa, Pseudomonas aeruginosa, and Staphylococcus aureus, the total activity of the bacteria was 5.0 or more. That is, it is extremely suitable for any of the strains to have a static activity value of 22 or more. Thus, it has excellent antibacterial properties. Industrial Applicability The present invention is applicable to various beds, and the fourth is a technical field of mattresses used in hospitals, elderly care institutions, and the like. [Simple description of the drawings] The first picture shows the first high resilience elastic urethane foam layer, the first low resilience elastic amine based f acid g foam layer and the thin layer Sectional view. The second figure is a first high resilience elastic urethane foam layer, a first low resilience elastic silk cap g foam layer, a second high rotation elastic silk vinegar foam layer, and a second low A cross-sectional view of a bed elastic layer of a rebound elastic urethane foam layer and a resin film layer provided on the inner surface and the side surface of the mattress. 201236667 The third picture shows the first high resilience elastic urethane foam; the oblique view of the mattress seen on the working side. Contour plus Figure 4 shows the body pressure distribution circle at the beginning of the bulk pressure dispersibility test on the surface of the first low rebound elastic amine phthalate foam screen.曰^ Near The fifth figure shows the body pressure distribution after 15 minutes from the start of the test. Figure 6 is a graph showing the body pressure distribution at the beginning of the bulk pressure dispersibility test for the surface of the second low rebound elastic urethane foam layer attached to the mattress. θ and the seventh graph show the body pressure distribution map after 15 minutes from the start of the test. Fig. 8 is a view showing the distribution of body pressure in the case of the bulk pressure dispersibility test of a mattress using a hard cotton cloth. ° ° The ninth graph shows the body pressure distribution after 15 minutes from the start of the test. [Main component symbol description] 1 First high rebound elastic layer 2 First low rebound elastic layer 3 Resin film layer 4 Second high rebound elastic layer 5 Second low rebound elastic layer 11 Contour processing surface 11a Convex portion 100,200 mattress

Claims (1)

201236667 七、申請專利範圍:L ΐΐϊΐii具備:具有輪廓加工面之第-高回彈彈性胺 基曱酸醋泡棉層;積層於該輪靡加 门=评彈眺 胺基曱酉文酉曰泡棉層,及至少積層於該第一低 甲酸酯泡棉層表面之樹脂薄臈層,其特徵為: 土 該第-低轉彈性胺基甲_旨泡棉層之脂薄膜層之*濕度(40。〇為_至 1500g/m · 24h 〇 如申請專利範圍第1項之床墊,其中該第一古 基甲酸醋泡棉層之回彈彈性率為3G至寫^第=回彈 彈性胺基甲酸酯泡棉層之回彈彈性率為5至15%。_ 如申請專利範圍第1或2項之_,其中該第一高回彈彈 性胺基甲酸醋泡棉層之表觀密度為25至35kg/cm3,其 (壓縮40%)為200至280N/314cm2;該第-低回彈彈性胺^ 甲酸酯_層之表觀密麟2G至执m3 ^ 40%)為45至_/314Cm2。 丹嘴即麵 如申請專利範圍第】或2項之床墊,其中該第一高回彈彈 性胺基甲酸酯泡棉層之拉伸強度為15〇至24〇kPa, 強度為7至12N/em。 如申請專利範圍第1或2項找墊,其中,在位於該輪摩 加工面對面位置的該第一高回彈彈性胺基甲酸酯泡棉層之 表面,積層有第二高回彈彈性胺基甲酸酯泡棉層; 在該第二高回彈彈性胺基甲酸酯泡棉層之表面,積層 有第二低回彈彈性胺基甲酸酯泡棉層。 如申請專利範圍第5項之床替,其中該樹脂薄膜層係積層 於該第一低回彈彈性胺基甲酸酯泡棉層之側面、該第一高 回彈彈性胺基f酸酯泡棉層之側面、該第二高回彈彈性胺 基甲酸酯泡棉層之側面、及該第二低回彈彈性胺基曱酸酯 泡棉層之側面及表面。 如申請專利範圍第5項之床墊,其中,該第二高回彈彈性 2. 3. 4. 5. 6. 7. 18 201236667 胺基甲酸酯泡棉層之表觀密度為25至35kg/cm3,其硬度(壓 縮 40%)為 120 至 170N/314cm2 ; 該第二低回彈彈性胺基甲酸酯泡棉層之表觀密度為20 至 60kg/cm3,其硬度(壓縮 40%)為 45 至 80N/314cm2。 8.如申請專利範圍第5項之床墊,其中該第二高回彈彈性胺 基甲酸酯泡棉層之壓縮殘留應變(壓縮75%)為2.5%以下。 19201236667 VII. Patent application scope: L ΐΐϊΐii has: the first-high rebound elastic amine bismuth citrate foam layer with contour processing surface; laminated layer in the rim plus door = Pingtan amide-based 曱酉 酉曰 酉曰a cotton layer, and a resin thin layer laminated on at least the surface of the first low-acid foam layer, characterized by: a moisture-thin layer of the first-low-low-elastic amine-based foam layer (40. 〇 is _ to 1500g/m · 24h, such as the mattress of claim 1 of the patent scope, wherein the rebound coefficient of the first basal formic acid vinegar foam layer is 3G to write ^the = rebound elastic The rebound modulus of the urethane foam layer is 5 to 15%. _ As claimed in claim 1 or 2, wherein the first high resilience elastic urethane foam layer is apparent The density is 25 to 35 kg/cm3, which is (compressed 40%) is 200 to 280 N/314 cm2; the first-low rebound elastic amine urethane layer _ layer of the appearance of Mi Lin 2G to m3 ^ 40%) is 45 To _/314Cm2. The mouth of the mouth is as claimed in the patent scope 】 or 2, wherein the first high rebound elastic urethane foam layer has a tensile strength of 15 〇 to 24 kPa and a strength of 7 to 12 N. /em. For example, in the scope of claim 1 or 2, wherein the surface of the first high resilience elastic urethane foam layer located at the face-to-face position of the wheel-moulding process has a second high rebound elastic amine a urethane foam layer; a second low resilience elastic urethane foam layer is laminated on the surface of the second high resilience elastic urethane foam layer. The bed replacement according to claim 5, wherein the resin film layer is laminated on the side of the first low rebound elastic urethane foam layer, the first high resilience elastic amine based acid ester bubble a side of the cotton layer, a side of the second high resilience elastic urethane foam layer, and a side and a surface of the second low resilience elastic urethane foam layer. The mattress of claim 5, wherein the second high resilience elasticity is 2. 3. 4. 5. 6. 7. 18 201236667 The apparent density of the urethane foam layer is 25 to 35 kg /cm3, its hardness (compression 40%) is 120 to 170N/314cm2; the second low resilience elastic urethane foam layer has an apparent density of 20 to 60kg/cm3, and its hardness (compression 40%) It is 45 to 80N/314cm2. 8. The mattress of claim 5, wherein the second high resilience elastomeric urethane foam layer has a compressive residual strain (75% compression) of 2.5% or less. 19
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