201233602 六、發明說明： - 【發明所屬之技術領域】 本發明係關於·一種基板載運設備。更牲令士 ^ 又将疋&之，本發明係關於 一種用於包裝基板（如太陽能電池晶圓）之多件式容哭 【先前技術】 太陽能電池係由基板製成’因此十分脆弱，在兩地之間轉移時 需要相當的保護與看顧。用於這些設備的容器和包裝必須要能勝 任這個任務。在太陽能電池的運送期間及其製程步驟之間’軟淨 且廣大無汙染的環境是很重要的。用來運送及/或儲存敎純電 池之類基板的容器額外所需條件或所欲特性包含輕量化、剛性 潔淨度和成本效益方面的可製造性。此類容器必須保持晶圓乾 淨、無污染且不受損傷。針對這些載運容器的改良係有其需求。 晶圓和電池在載運過程之前、期間與之後都需要保護。為提升 對這些物品的保護，減少轉移這些晶圓和電池的次數係所欲的。 減少需要管理的承運者（carrier)數量，並降低在轉移或處理過程 期間可能發生的任何電池損傷也是所欲的。此外，也期望降低容 器或包裝的提供成本。 另外的需求係廢碎料（waste and scrap)成本的降低及載運材料 對環境衝擊的最小化。業界亦逐漸了解在載運過程中對低成本、 符合環保、高體積、及時性、高密度且具強固的緩衝性能以保護 電池的需求。太&能電池的載運量（shipping volume )需要合乎環 保且可永續發展的包裝的解決方案。對限制材料和破壞臭氧層之 物質的使用限制也是需要的。因此，遠離如塑膠或對環境有害的 201233602 發泡物等材料的使用係所欲的；可能時，最大化後消費回收内容 的使用亦係所欲的。在此方面，發明名稱為「基板載運器」且主 張2010年10月29日提出申請的美國臨時申請案第61，備，448號 之優先權亚於2011年10月31曰由本案申請人提出申請之台灣專 利申請案（台灣專利巾請號帛’待補充）係併於此處以供參 考。 【發明内容】 本發明-般係包含適用於載運太陽能電池、基板晶圓或其它載 體（media)的多件式基板倾容g^在部分具體實施態樣中，該 易於組裝的容器-般係由二相同的容器部分所構成，各容器部分 係具有一水平設置、配有緩衝墊的基底構件，和二相鄰且垂直設 置、由衝擊吸收雙層壁組裝的側面構件。該二容器部分係塑造成 使用約位於該等容H部分之周緣的整體成型的凸舌和插槽而彼此 輕易配對結合。該等容H部分係適於在該等容器部分以相對於另 一者反轉且倒置的方向放置時彼此配對結合。各容器部分之水平 設置的基底構件係配有-陣列整體成型的墊。該墊等係作為觀塾 以提供堆疊於該等構件之上或之下的基板在垂直方向（即z方向） 上的震動吸收。 合適地，該等容器部分係由漿料材料所形成，如蘆葦或其它有 機材料’該等容器也可由聚合物所形成。 在本發明之一具體實施態樣中’第一和第二容器部分可各具有 約位於其周緣之邊緣和溝槽特徵，其係彼此部分互相配合並接合。 在本發明之一具體實施態樣中，該二件式容器僚適於載運太陽 201233602 能電池並由模製之漿料所製成。 在本發明之一具體實施態樣中，該二件式容器係適於載運太陽 能電池並由蘆葦纖維所製成。 在本發明之一具體實施態樣中，該容器係由聚合物經射出成形 (injection molding )而形成。在一具體實施態樣中，該容器係由 模製之漿料所製成。在一具體實施態樣中，該容器係由聚合物薄 板藉由真空成形（vacuum molding)而形成。 在本發明之一具體實施態樣中，該等侧面構件之衝擊吸收雙層 壁係具有一外壁以吸收衝擊以及一内壁以避免該容器内部的基板 彎曲。 在本發明之一具體實施態樣中，該容器的基底配有一陣列彼此 間隔的（spaced-apart)震動吸收襯塾以吸收垂直方向的震動。此 等襯墊係配有容許輔助包裝内之電池易於移出的進出孔（access hole ) ° 【實施方式】 參考第1圖至第6圖，說明一基板載運容器20之具體實施態樣。 運載容器20 —般係包含二部分22，即一第一容器部分22A與一 般係相同的一第二容器部分22B。各容器部分22具有一基底24 與一對側壁26與28。容器部分22較佳由模製之漿料、模製之蘆 葦纖維或聚丙烯材料所製成。咸信聚丙烯材料、其它塑膠、蘆葦 和模製之漿料材料係敏感性載運應用的合宜材料。 基底24 —般係水平設置並作為該容器運載容器之底部或頂部。 201233602 包含方形或準方形晶圓或基板（如太陽能電池）等各種載體30可 以硬幣堆疊的設置水平堆疊於基底24上。基底24的表面一般係 一水平面；然而其係模製成包含墊陣列32，用於垂直方向（即z 軸方向）上的緩衝控制。墊32提供了向容器内部側之一致的突出 部分，具有與基板或其它.包裝載體30接觸的平面狀突出表面31。 因此，基底24中各内部墊突出部分的相對處係一凹槽33。凹槽 33形成一沿一密閉容器之頂部和底部表面之一致的凹陷圖樣。一 整體成型之淺鎖溝槽（shallow locking groove) 34係圍繞基底24。 溝槽34係沿容器部分22之不包含側壁的二側延伸。複數個彼此 間隔的插槽35係位在鎖溝槽34之底部。此等插槽35之大小係經 設計成可與在對應之相對設置之容器部分的凸舌結構作配對接合 (coupled engagement) ° 側壁26和28 —般係彼此相鄰且相對於基底之水平面垂直設 置。壁26和28係衝擊吸收雙層壁。此意指該壁各具有一外壁36 以吸收並減弱（dampen )衝擊。各外壁36之内即為一與其大致呈 平形方向配置之内壁38。内壁38係避免該晶圓或太陽能電池基板 30之彎曲。因此，側壁26和28係自側邊（即x-y方向）提供緩 衝效果。此外，内壁38之向内設置的表面通常係相對平滑，最小 化晶圓或太陽能電池30邊緣附近的摩擦。在部分具體實施態樣 中，壁36和38彼此係具有不同的韌性和剛性等性質。 外壁36和内壁38係在延長的頂部邊緣40彼此連結。頂部邊緣 40係延伸二壁26和28之長度並於二壁的鄰接轉角42處彎折以形 成一 L形突出部分。頂部邊緣40'另外具有一第一内圓形（rounded) 201233602 邊緣44、一第二外圓形邊緣46和一在籩緣44及46間置中設置的 溝槽48。另外，鎖凸舌50係自沿該溝槽48設置之位置延伸，使 其延伸超過邊緣44及46的高度。容器部分22A之鎖凸舌50係彼 此間隔並對應於對應之相對設置之容器部分22B的插槽35的空隙 (spacing)。在部分具體實施態樣中，内圓形邊緣44在轉角處係 包含凹槽特徵52，提供額外的移動空間以保護被載運的該晶圓或 太陽能電池30之脆弱轉角，此構造可見於如第4A圖與第4B圖。 第3圖說明該組合之容器20。當該容器準備組合時，一第一容 器部分22A可與一第二容器部分22B以可脫離方式接合 (releasably engaged)以完成該載運容器。首先，一與容器部分 22A呈同樣方向之第二容器部分22B需相對於第一容器部分22A 倒置並旋轉180度。第一（下方）容器部分22A之頂部邊緣40係 插入第二容器部分22B之溝槽部分34;同樣地，第一容器部分22A 之凸舌50係插入第二容器部分之對應插槽35。此外，第二容器部 分22B之頂部邊緣40係插入第一容器部分22A之溝槽部分34 ; 同樣地，第二容器部分22A之凸舌50係插入第一容器部分之對應 插槽35。頂部邊緣40和溝槽部分34可以舌狀物和溝槽的形式彼 此壓入性套合而安裝在一起。所得組裝後容器20係一矩形箱形之 包裝，如第3圖所示。 參考第4圖，說明一具體實施態樣，顯示容器20之一部分22A 之頂視圖。一致的陣列圖樣的墊32係與位置彼此間隔的插槽35 和凸舌突出部分50 —同顯示。墊32 —般係具有圓形邊緣以及一 高原狀表面31，其係提供一與載運的載體30接觸之水平表面。在 201233602 不背離本發明之範圍的情況下，墊32、插槽35以及凸舌突出部分-50也可有各種替代性間隔和圖樣。進出孔5 1係顯示於位在陣列圖 樣之轉角處的各墊32中，進出孔51係升起的墊32上的簡單開口， 可容許一人插入其手指或一物體以在組合或拆解期間更易抓住或 操控容器件。第4圖的頂視圖可見的另一特徵係容器部分22A的 相對轉角處所發現的垂直轉角開口 54。 第4A圖顯示第4圖的橫剖面圖，係沿線A-A通過第4圖中容 器部分之一列墊而得。從此視圖可更加了解包含高原狀墊32、插 槽35以及溝槽34的基底24的一般外形。另外，可更加了解包含 内壁38、外壁36、突出部份凸舌50、第一和第二圓形邊緣44與 46以及證明部分48的壁26和28的外形。 參考第5圖，說明顯示容器20之結合的部分22A和22B的頂視 圖的一具體實施態樣。自一致陣列圖樣的墊32形成的凹槽33係 與在該容器兩側上延伸穿過插槽35且彼此間隔的凸舌50 —同顯 示。容器20的二側可看見外壁36及内壁38。容器部分22A及22B 之開放式轉角54可見其對齊，使得所組裝之容器缺少二相對之轉 角。此安排係提供此類容器之組裝及包裝群組一額外的容量。 第5A圖顯示第5圖的橫剖面圖，係沿線A-A相鄰第5圖中容 器之一列墊32而得。從此視圖可見到凸舌50與插槽35彼此配對 結合的方式。第5A圖顯示容器之第一部分22A和容器之第二部 分22B互鎖接合（interlocking engagement)的橫剖面圖。特定言 之，可在該圖的底部見到第一容器部分22A之溝槽34及插槽35 與第二容器部分22B之凸舌50及頂部邊緣40以套入性壓合 201233602 (interference fit)相接合，該圖的頂部反之亦然。另外，第5A 圖可更清楚了解該牢固的載運安排。特定言之，在此圖中，一位 於中心的圍繞空間（pocket of space )係由二側上之墊32與其餘 側上的雙層壁26及28組所包圍。 在各種具體實施態樣中，另外的包裝材料，如瓦楞墊、紙板或 發泡物可堆疊在該容器和晶圓或太陽能電池30之間作為額外的保 護。另外，類似的材料可安置在容器20的外側，膠帶或收縮綑紮 (shrink wrap )可安置環繞於容器和/或包裝材料的外周圍以進一 步密封。舉例而言，在第6圖中，瓦愣塾（corrugated pad ) 5 6係 圍繞在容器20之周圍，且該容器及包裝之外部係由收縮綑紮58 所圍繞。 第7A圖說明與根據本發明之一具體實施態樣之基板載運容器 連結使用之一阻尼間隔件（dampening spacer ) 60A的設計。此樣 式的阻尼間隔件可安置於容器20的基底24中的墊構件32之間， 以提供垂直（即z軸）方向上額外的震動保護。間隔件60A —般 係將條狀的材料以重疊的可折疊形式配置。第7B圖說明與根據本 發明之一具體實施態樣之基板載運容器連結使用之一替代的阻尼 間隔件60B之設計。此間隔件60B係具有少於第7A圖的重疊層 之條狀材料。一般而言，間隔件60B係形成一「S」形結構。第 7A及7B圖之具體實施態樣中，寬度「W」及長度「L」一般係以 所載運之電池大小為基準。高度尺度「H」一般係以載運器之數量 為基準。在不減少垂直（即z軸）方向上之阻尼效果的情況下， 此等間隔件容許在標準容器中放入較少量的電池。 201233602 第8A圖至第-8D圖說明根據本發明之一具體實施態樣組合基板 載運容器之托板的包裝方式。載運器容器20 —般係先以預定數量 之晶圓或電池30裝載於各容器20中。該容器再以例如每箱放入5 個載運器容器20的方式垂直堆疊於主箱（master carton) 70中。 接著，主箱70係裝載於托板72上，並放置一托板套件74於托板 内容物上以進行載運。應注意的是，該基板載運容器在載運和儲 存過程中必要時可垂直堆疊。首先，由於該容器的構形，此等容 器可在不修改設備的情況下取代現有的分類箱（sort bin)。該容器 可運用在平板式安裝（flat-mounted)及角式安裝（angle-mounted) 的分類操作中，且在部分具體實施態樣中，模製設計通常容許客 製化的結合結構（interface features )。該容·器也已内建可讓載運容 器對齊晶圓電池中心的定位功能。最後，後續晶圓/電池儲存的堆 疊功能也包含在内。模具内之一可移除式嵌件可為製造商的標 誌。再者，容器係可依客戶需求處理多種RHD標籤、條碼和貼紙。 另外，容器基底可模製一網格（grid)用以追蹤、清理、再使用或 其它回收（cycle )。該容器之外表面可提供外部堆疊功能和一可捆 鄉的周緣。 第9圖至第11圖說明各種具體實施態樣的載運容器，對應於第 1圖至第3圖所揭露者，但係以陰影表面繪示方式表現。 該組件一般係由適合半導體晶圓的聚合物或漿料以射出成形、 漿料模製、真空成形或其他方式製造。在部分具體實施態樣中， 前述樣式之容器可具有如150、130、125或100個堆疊的晶圓或 太陽能電池的容量。舉例而言，可使用此一容器輕易達成具有全 201233602 尺寸為6.19” x 6.19” x 1.75”且重量為63 i斯之載體的載運。載運 器在各種具體實施態樣中可另外作為一載運器、分類箱、電池成 品載運器、或電池成品分類箱。 已知用於形成傳統漿料容器的各種方法和方式，且許多相同或 類似的方法和方式係經考量用以製造本申請案所揭露的設計。舉 例而言，美國專利第7449087號（Odajima等人）；第7288196號 (Jensen 等人）；第 6752910 號（Sato 等人）；第 6582562 號（Gale 專人）’第 6576089 號（Sato 等人）；第 6521096 號（Jurvanen ); 第 6361659 號（Yang);第 6287428 號（Gale 等人）；第 5826726 號（Yang );第5431784號（Miyamoto等人）；以及美國專利公開 案第2009/0139678號（Nilsson等人），各併於此處以供參考，係 揭露製造或形成模製漿料和漿料產物的方法。 第12圖至第15圖係顯示一種替代的載運容器12〇。載運容器一 般係由一個部件製成，一第一部分122 A和一第二部分122B，並 用於包裝及保護所載運之各種基板、太陽能電池、晶圓或其它載 體13〇。第一和第二部分一般係相同。當該等部分安置於載體130 周圍以進行載運時，第一和第二部分122A及122B係例如相對彼 此倒置配置而安置於該疊電池或晶圓的頂部和底部。各部分122 係提供一位於中心、四側被壁125所包圍的凹陷基底124。舉例而 言，該基板可為一疊收縮綑紮的150片太陽能電池晶圓。 基底124 —般係平面狀並適於放置一疊電池、晶圓基板13〇。壁 125係各為雙層（double sided)且包含一外部壁136和一内部壁 138。内部壁及外部壁138及130 —般係交會於圓形邊緣14〇。壁 12 201233602 125自基底124到圓形邊緣140的高度約為載體130高度的一半。 另外，一額外的凹槽142係圍繞壁125之内部基底124設置。因 此，所得之容器部分係由重疊的壁構造所圍繞以提供側向衝擊的 阻尼效果。 容器部分122之各轉角146並不以直角交會，而係另外提供一 預留空間以避免與該載運之載體130的轉角間可能的傷害性接 觸。容器部分122的外部端150，與該載體130相對，包含一向外 延伸的端緣（lip)圍繞其周緣。大型缺口（notch) 154則從此端 緣152各側的中央切下。 如第14A圖所示，容器部分的高度「Η」以及其幾何形狀 (geometry )係可改變以調整由該容器所提供的彈簧率（spring rate )。整個壁部分之寬度「W」以及其幾何形狀係可改變以調整 由該容器提供的彈簣率。容器120亦可由模製之漿料、模製之蘆 葦或其它適合的材料所製成。 第15圖揭露一種垂直堆疊方式，使容器的主箱170可輕易組裝 作進一步載運。如圖所示，容器之外部特徵係能彼此相符以互相 配合形成良好保護的包裝以供載運。 另一替代的載運容器220則如第16圖所示。載運容器220 —般 係由二部件製成，即一第一基底部分222和一第二頂蓋部分224。 與上述之具體實施態樣類似，容器220係用於包裝並保護所載運 之各種基板、太陽能電池、晶圓或其它載體230 (未示於圖中）。 因此，部分222和224係安置於載體230周圍以供受保護且無損 傷的載運。 - 13 .201233602 基底222 —般係具有一矩形盒狀外形，具有二延長的側壁226 和二較短的端壁（end wall) 228。基底222係另外具有一開放的 頂部和一底部230，其包含向上突出的震動吸收墊232陣列，可於 其上堆疊載體230。部分此等墊232係另外配有進出孔234以協助 容器操作和組合。另外，基底222之四轉角236係向内凹陷。因 此’由於轉角236的形狀，各側壁226和端壁228係沿容器基底 222之各側形成向外突出的口袋狀結構。 該頂蓋構件224主要係一矩形盒狀組件，其包含四側壁240、一 頂部表面242 (在其未見的向下突出表面上配有墊）和一開放的底 部表面。另外，各四轉角244在頂部略成圓形且於轉角244二側 上延長的插槽246接界。此類延長的插槽246係容許頂蓋部分224 與界定基底部分222之轉角236的壁250互鎖。特定言之，當組 合後’蓋224係垂直安置於基底部分222上，使得該蓋之側面構 件240滑入由基底222之壁226和228所界定之口袋狀結構的内 側。此外，延長的插槽246係於基底222的轉角處與轉角壁25〇 互鎖’使得蓋224之轉角部分244係位於該基底之壁的外側。依 此安排方式提供一種用於載運晶圓或太陽能電池的牢固容器，具 有多個強化壁和附有墊之基底及頂蓋，以避免載運之載體受到損 傷。 ' 如本申請案中揭露之其它設計，第16圖所示容器係可在其它適 合的材料中選擇模製之漿料或蘆葦纖維所製成。 【圖式簡單說明】 第1圖係根據本發明之一具體實施態樣之基板載運容器的展開 201233602 圖。 ' 第2圖係根據本發明之一具體實施態樣之基板運載容器及載運 用之載體的展開圖。 第3圖係根據本發明之一具體實施態樣之密閉基板載運容器的 透視圖。 第4圖係根據本發明之一具體實施態樣之基板載運容器之一容 器部分的頂視圖。 第4A圖係根據本發明之一具體實施態樣，第4圖中之基板載運 容器的容器部分沿線A-A的橫剖面圖。 第5圖係根據本發明之一具體實施態樣之所組合的基板載運容 器的頂視圖。 第5A圖係根據本發明之一具體實施態樣，第5圖中的基板載運 容器沿線A-A的橫剖面圖。 第6圖係根據本發明之一具體實施態樣，一密閉基板運載容器 與位於其頂部和底部之瓦楞墊經收縮綑紮後的透視圖。 第7A圖係一與根據本發明之一具體實施態樣之基板載運容器 連結使用之阻尼間隔件設計的透視圖。 第7B圖係一與根據本發明之一具體實施態樣之基板載運容器 連結使用之替代的阻尼間隔件設計的透視圖。 第8A圖至第8D圖係組合根據本發明之一具體實施態樣之基板 載運容器於一托板之包裝方式的透視圖。 15 201233602 第9圖係根據本發明之一具體實施態樣'之基板載運容器的展開 圖。 第10圖係根據本發明之一具體實施態樣之基板載運容器和載體 的展開圖。 第11圖係根據本發明之一具體實施態樣之密閉基板載運容器的 透視圖。 第12圖係根據本發明之一具體實施態樣之替代的基板載運容器 和載體的展開圖。 第13圖係根據本發明之一具體實施態樣，第12圖中的密閉基 板載運容器的橫剖面圖。 第14圖係根據本發明之一具體實施態樣，第12圖中的基板載 運容器的一部分的橫剖面圖。 第14A圖係第14圖A區的特寫圖。 第15圖係根據本發明之一具體實施態樣之包裝第12圖中的基 板載運容器的實施例。 第16圖係根據本發明之一具體實施態樣之包裝基板載運容器的 實施例。 16 201233602 【主要元件符號說明】 20 容器 50 凸舌（突出物） 140 圓形邊緣 22 部分 51 進出孔 142 凹槽 22A 第一容器部分 52 凹槽特徵 146 轉角 22B 第二容器部分 54 轉角開口 150 外部端 24 基底 56 瓦楞墊 152 端緣 26 側壁 58 收縮綑紮 154 缺口 28 側壁 60A 間隔件 170 箱 30 基板（載體） 60B 間隔件 220 容器 31 平面狀突出表面 70 箱 222 基底（部分） 32 墊 72 托板 224 頂蓋（部分） 33 凹槽 74 托板套件 226 側壁 34 溝槽 120 容器 228 端壁 35 插槽 122 部分 230 底部 36 外壁 122A第一部分 232 墊 38 内壁 122B 第二部分 234 進出孔 40 頂部邊緣 124 基底 236 轉角 42 鄰接之轉角 125 壁 240 側面構件 44 圓形邊緣 130 基板（載體） 242 頂部表面 46 圓形邊緣 136 外部壁 244 轉角 48 溝槽 138 内部壁 246 插槽 250 壁 17201233602 VI. Description of the Invention: - Technical Field of the Invention The present invention relates to a substrate carrying device. The invention relates to a multi-piece crying for packaging substrates (such as solar cell wafers). [Prior Art] The solar cell is made of a substrate, so it is very fragile. It takes considerable protection and care to move between the two places. Containers and packaging for these devices must be able to perform this task. It is important to have a soft, clean and pollution-free environment between the transport of solar cells and the process steps. Containers used to transport and/or store substrates such as pure batteries have additional requirements or desirable properties including lightweight, rigid cleanliness and cost-effective manufacturability. Such containers must keep the wafer clean, free of contamination and damage. There is a need for improvements to these carriers. Wafers and batteries need to be protected before, during, and after the shipping process. To increase the protection of these items, it is desirable to reduce the number of transfers of these wafers and batteries. It is also desirable to reduce the number of carriers that need to be managed and to reduce any battery damage that may occur during the transfer or processing. In addition, it is also desirable to reduce the cost of providing the container or package. Additional requirements are the reduction in waste and scrap costs and the minimization of environmental impact by the carrier material. The industry is also increasingly aware of the need to protect batteries in low cost, environmentally friendly, high volume, timeliness, high density and strong buffering performance during shipment. Too & the battery's shipping volume requires a solution that is environmentally friendly and sustainable. Restrictions on the use of materials that limit materials and destroy the ozone layer are also needed. Therefore, the use of materials such as 201233602 foam, such as plastic or environmentally harmful, is desirable; if possible, the use of maximized post-consumer recycling content is also desirable. In this respect, the invention titled "Substrate Carrier" and claims the US Provisional Application No. 61, filed on October 29, 2010, and the priority of No. 448 was filed by the applicant of the case on October 31, 2011. The Taiwan patent application filed for application (Taiwan patent towel number 帛 'to be supplemented) is hereby incorporated by reference. SUMMARY OF THE INVENTION The present invention generally comprises a multi-piece substrate tilting suitable for carrying solar cells, substrate wafers or other media. In some embodiments, the easy-to-assemble container-like system Consisting of two identical container portions, each container portion has a horizontally disposed base member with a cushion, and two adjacent side members that are vertically disposed and assembled by the shock absorbing double wall. The two container portions are shaped to be easily mated to each other using integrally formed tabs and slots located about the circumference of the isovolumetric H portion. The isovolumetric H portion is adapted to be mated to each other when the container portions are placed in a direction that is inverted and inverted relative to the other. The horizontally disposed base members of each container portion are provided with an array-integrated mat. The pad or the like serves as a viewing device to provide shock absorption of the substrate stacked above or below the members in the vertical direction (i.e., the z direction). Suitably, the portions of the container are formed from a slurry material, such as reed or other organic material' such containers may also be formed from a polymer. In one embodiment of the invention, the first and second container portions can each have an edge at about the periphery thereof and a groove feature that partially engages and engages each other. In one embodiment of the invention, the two-piece container is adapted to carry a solar 201233602 battery and is made from a molded slurry. In one embodiment of the invention, the two-piece container is adapted to carry a solar cell and is made of reed fibers. In one embodiment of the invention, the container is formed from a polymer by injection molding. In one embodiment, the container is made from a molded slurry. In one embodiment, the container is formed from a polymer sheet by vacuum molding. In one embodiment of the invention, the impact absorbing double wall of the side members has an outer wall to absorb impact and an inner wall to avoid bending of the substrate inside the container. In one embodiment of the invention, the base of the container is provided with an array of spaced-apart shock absorbing linings to absorb vertical shock. These pads are provided with access holes that allow the battery in the auxiliary package to be easily removed. [Embodiment] Referring to Figures 1 to 6, a specific embodiment of a substrate carrying container 20 will be described. The carrier container 20 typically includes two portions 22, i.e., a first container portion 22A and a second container portion 22B that is generally identical. Each container portion 22 has a base 24 and a pair of side walls 26 and 28. The container portion 22 is preferably made of a molded slurry, molded reed fiber or polypropylene material. Salty polypropylene materials, other plastics, reeds and molded pulp materials are suitable materials for sensitive carrier applications. The substrate 24 is generally horizontally disposed and serves as the bottom or top of the container carrying container. 201233602 Various carriers 30 comprising square or quasi-square wafers or substrates (e.g., solar cells) can be stacked horizontally on substrate 24 in a stack of coin stacks. The surface of the substrate 24 is generally a horizontal plane; however, it is molded to include an array of pads 32 for buffer control in the vertical direction (i.e., the z-axis direction). The pad 32 provides a uniform projection toward the interior side of the container with a planar projection surface 31 that contacts the substrate or other packaging carrier 30. Therefore, a recess 33 is formed in the opposite portion of each of the inner pad projections in the substrate 24. The recess 33 defines a uniform pattern of recesses along the top and bottom surfaces of a hermetic container. An integrally formed shallow locking groove 34 surrounds the substrate 24. The grooves 34 extend along two sides of the container portion 22 that do not include side walls. A plurality of spaced apart slots 35 are fastened to the bottom of the lock slot 34. The slots 35 are sized to be coupled to the tongue structure of the correspondingly disposed container portion. The side walls 26 and 28 are generally adjacent to each other and perpendicular to the horizontal plane of the substrate. Settings. Walls 26 and 28 are impact absorbing double walls. This means that the walls each have an outer wall 36 to absorb and dampen the impact. Inside each outer wall 36 is an inner wall 38 disposed in a generally flat direction. The inner wall 38 prevents bending of the wafer or solar cell substrate 30. Therefore, the side walls 26 and 28 provide a cushioning effect from the side edges (i.e., the x-y direction). In addition, the inwardly disposed surface of the inner wall 38 is generally relatively smooth, minimizing friction near the edge of the wafer or solar cell 30. In some embodiments, walls 36 and 38 have different properties such as toughness and rigidity. The outer wall 36 and the inner wall 38 are joined to each other at the extended top edge 40. The top edge 40 extends the length of the two walls 26 and 28 and is bent at the adjacent corners 42 of the two walls to form an L-shaped projection. The top edge 40' additionally has a first inner rounded 201233602 edge 44, a second outer circular edge 46 and a groove 48 disposed between the flanges 44 and 46. Additionally, the locking tab 50 extends from a location disposed along the groove 48 such that it extends beyond the height of the edges 44 and 46. The lock tabs 50 of the container portion 22A are spaced apart from one another and correspond to the spacing of the slots 35 of the correspondingly disposed container portions 22B. In some embodiments, the inner circular edge 44 includes a groove feature 52 at the corner to provide additional movement to protect the fragile corner of the wafer or solar cell 30 being carried. 4A and 4B. Figure 3 illustrates the container 20 of the combination. When the container is ready for assembly, a first container portion 22A can be releasably engaged with a second container portion 22B to complete the carrier container. First, a second container portion 22B in the same direction as the container portion 22A is inverted and rotated 180 degrees with respect to the first container portion 22A. The top edge 40 of the first (lower) container portion 22A is inserted into the groove portion 34 of the second container portion 22B; likewise, the tab 50 of the first container portion 22A is inserted into the corresponding slot 35 of the second container portion. Further, the top edge 40 of the second container portion 22B is inserted into the groove portion 34 of the first container portion 22A; likewise, the tab 50 of the second container portion 22A is inserted into the corresponding slot 35 of the first container portion. The top edge 40 and the groove portion 34 may be mounted together in a press-fitted manner in the form of tongues and grooves. The resulting assembled container 20 is a rectangular box-shaped package as shown in Fig. 3. Referring to Figure 4, a top view of a portion 22A of the container 20 is shown in a specific embodiment. The mats 32 of the uniform array pattern are shown in the same manner as the slots 35 and tab projections 50 that are spaced apart from one another. Pad 32 generally has a rounded edge and a plateau-like surface 31 that provides a horizontal surface in contact with carrier carrier 30. The pads 32, the slots 35, and the tab projections-50 can also have various alternative spacings and patterns without departing from the scope of the present invention at 201233602. The access holes 5 1 are shown in the pads 32 located at the corners of the array pattern, and the access openings 51 are simple openings on the raised pads 32 to allow a person to insert their fingers or an object during assembly or disassembly. It is easier to grasp or manipulate the container parts. Another feature visible in the top view of Fig. 4 is the vertical corner opening 54 found at the opposite corners of the container portion 22A. Fig. 4A shows a cross-sectional view of Fig. 4 taken along line A-A through a row of the container portions of Fig. 4. The general shape of the base 24 including the plateau pad 32, the slot 35, and the groove 34 can be more fully understood from this view. In addition, the outer shape of the inner wall 38, the outer wall 36, the protruding portion tabs 50, the first and second circular edges 44 and 46, and the walls 26 and 28 of the proof portion 48 can be more fully understood. Referring to Fig. 5, a specific embodiment of a top view showing portions 22A and 22B of the combination of the containers 20 will be described. The grooves 33 formed from the mats 32 of the uniform array pattern are shown with the tabs 50 extending across the slots 35 on both sides of the container and spaced apart from one another. The outer wall 36 and the inner wall 38 are visible on both sides of the container 20. The open corners 54 of the container portions 22A and 22B are visible in alignment such that the assembled container lacks two opposing corners. This arrangement provides an additional capacity for the assembly and packaging of such containers. Fig. 5A is a cross-sectional view of Fig. 5 taken along line A of the container of one of the containers in the adjacent Figure 5 along line A-A. From this view, the manner in which the tab 50 and the slot 35 are mated to each other can be seen. Figure 5A shows a cross-sectional view of the interlocking engagement of the first portion 22A of the container and the second portion 22B of the container. In particular, the groove 34 of the first container portion 22A and the tab 50 and the top edge 40 of the second container portion 22B can be seen in the bottom of the figure to be nested in a tight fit 201233602 (interference fit) Engaged, the top of the figure is vice versa. In addition, Figure 5A provides a clearer understanding of the robust shipping schedule. Specifically, in this figure, a centrally located pocket of space is surrounded by pads 32 on both sides and double walls 26 and 28 on the remaining sides. In various embodiments, additional packaging materials, such as corrugated mats, paperboard or foam, can be stacked between the container and wafer or solar cell 30 for additional protection. Alternatively, a similar material can be placed on the outside of the container 20, and a tape or shrink wrap can be placed around the outer periphery of the container and/or packaging material for further sealing. For example, in Figure 6, a corrugated pad 56 is wrapped around the container 20 and the exterior of the container and package is surrounded by a shrink wrap 58. Figure 7A illustrates the design of a dampening spacer 60A for use in conjunction with a substrate carrying container in accordance with an embodiment of the present invention. This type of damper spacer can be placed between the pad members 32 in the base 24 of the container 20 to provide additional shock protection in the vertical (i.e., z-axis) direction. Spacer 60A typically configures the strip of material in an overlapping foldable configuration. Figure 7B illustrates the design of a damper spacer 60B that is replaced with one of the substrate carrier containers used in accordance with one embodiment of the present invention. This spacer 60B is a strip material having an overlap layer of less than that of Fig. 7A. In general, the spacer 60B forms an "S" shaped structure. In the specific embodiments of Figures 7A and 7B, the width "W" and the length "L" are generally based on the size of the battery carried. The height scale "H" is generally based on the number of carriers. These spacers allow a smaller amount of battery to be placed in a standard container without reducing the damping effect in the vertical (i.e., z-axis) direction. 201233602 Figures 8A through -8D illustrate a packaging method for a pallet of a carrier substrate carrying container in accordance with an embodiment of the present invention. The carrier container 20 is typically loaded into each container 20 with a predetermined number of wafers or cells 30. The container is then vertically stacked in the master carton 70, for example, by placing 5 carrier containers 20 per bin. Next, the main tank 70 is loaded onto the pallet 72, and a pallet kit 74 is placed on the pallet contents for carrying. It should be noted that the substrate carrying containers can be stacked vertically as necessary during shipping and storage. First, due to the configuration of the container, the containers can replace the existing sort bin without modifying the device. The container can be used in both flat-mounted and angle-mounted sorting operations, and in some embodiments, the molded design typically allows for customized joint structures (interface features) ). The capacitor is also built-in to allow the carrier to align with the center of the wafer cell. Finally, the stacking capabilities of subsequent wafer/battery storage are also included. One of the removable inserts in the mold can be the manufacturer's logo. In addition, the container can handle a variety of RHD labels, barcodes and stickers according to customer needs. Alternatively, the container base can be molded into a grid for tracking, cleaning, reuse or other recycling. The outer surface of the container provides an external stacking function and a peripheral edge that can be bundled. Figures 9 through 11 illustrate various embodiments of the carrier container, corresponding to those disclosed in Figures 1 through 3, but are shown in a shaded surface. The assembly is typically fabricated from a polymer or slurry suitable for a semiconductor wafer by injection molding, slurry molding, vacuum forming, or other means. In some embodiments, the container of the foregoing style may have a capacity of, for example, 150, 130, 125 or 100 stacked wafers or solar cells. For example, this container can be used to easily carry a carrier having a full 201233602 size of 6.19" x 6.19" x 1.75" and a weight of 63 i. The carrier can additionally serve as a carrier in various embodiments. , sorting boxes, battery finished goods carriers, or battery finished product sorting boxes. Various methods and means for forming conventional slurry containers are known, and many of the same or similar methods and methods are contemplated for use in the fabrication of the present application. For example, U.S. Patent No. 7,448,087 (Odajima et al.); No. 7,288,196 (Jensen et al.); No. 67,529,010 (Sato et al.); No. 6,852,562 (Gale), No. 6576089 (Sato et al. Person; No. 6521096 (Jurvanen); No. 6361659 (Yang); No. 6287428 (Gale et al.); No. 5826726 (Yang); No. 5,431,784 (Miyamoto et al.); and US Patent Publication No. 2009/ No. 0,139, 678 (Nilsson et al.), the disclosure of which is incorporated herein by reference in its entirety in its entirety in the entire disclosure the disclosure the the the The carrier container 12 is generally made of a single component 122A and a second portion 122B for packaging and protecting the various substrates, solar cells, wafers or other carriers carried therein. The first and second portions are generally identical. When the portions are disposed about the carrier 130 for carrying, the first and second portions 122A and 122B are disposed, for example, upside down relative to one another and disposed on top of the stack of cells or wafers and The bottom portion 122 is provided with a recessed base 124 located at the center and surrounded by the wall 125. For example, the substrate can be a stack of 150 solar cell wafers that are shrink-wrapped. The substrate 124 is generally planar. And suitable for placing a stack of batteries, the wafer substrate 13 〇. The walls 125 are each double sided and comprise an outer wall 136 and an inner wall 138. The inner and outer walls 138 and 130 are generally The rounded edge 14 〇. The height of the wall 12 201233602 125 from the base 124 to the rounded edge 140 is approximately one-half the height of the carrier 130. Additionally, an additional recess 142 is disposed around the inner base 124 of the wall 125. The resulting container portion is surrounded by overlapping wall configurations to provide a lateral impact damping effect. The corners 146 of the container portion 122 do not intersect at right angles, but additionally provide a reserved space to avoid the carrier with the carrier. Possible damaging contact between the corners of the container 130. The outer end 150 of the container portion 122, opposite the carrier 130, includes an outwardly extending lip around its circumference. A large notch 154 is cut from the center of each side of the end edge 152. As shown in Fig. 14A, the height "Η" of the container portion and its geometry can be varied to adjust the spring rate provided by the container. The width "W" of the entire wall portion and its geometry can be varied to adjust the rate of impeachment provided by the container. Container 120 can also be formed from molded slurries, molded reeds, or other suitable materials. Figure 15 illustrates a vertical stacking arrangement whereby the container's main tank 170 can be easily assembled for further carrying. As shown, the exterior features of the containers are conformable to each other to cooperate with each other to form a well-protected package for carrying. Another alternative carrier container 220 is shown in Figure 16. The carrier container 220 is generally made of two components, a first base portion 222 and a second top cover portion 224. Similar to the specific embodiment described above, the container 220 is used to package and protect the various substrates, solar cells, wafers or other carriers 230 (not shown) contained therein. Thus, portions 222 and 224 are disposed about carrier 230 for protection and non-destructive carriage. - 13 .201233602 The base 222 generally has a rectangular box-like configuration with two elongated side walls 226 and two shorter end walls 228. Substrate 222 additionally has an open top and a bottom 230 that includes an array of upwardly projecting shock absorbing pads 232 on which carrier 230 can be stacked. Some of these pads 232 are additionally provided with access holes 234 to assist in container handling and assembly. In addition, the four corners 236 of the base 222 are recessed inwardly. Thus, due to the shape of the corner 236, each side wall 226 and end wall 228 form an outwardly projecting pocket-like structure along each side of the container base 222. The cap member 224 is primarily a rectangular box-like assembly that includes four side walls 240, a top surface 242 (with pads on its unobstructed downwardly projecting surface) and an open bottom surface. In addition, each of the four corners 244 is slightly rounded at the top and borders the slot 246 that is extended on either side of the corner 244. Such an elongated slot 246 allows the top cover portion 224 to interlock with the wall 250 that defines the corner 236 of the base portion 222. In particular, when assembled, the cover 224 is vertically disposed on the base portion 222 such that the side member 240 of the cover slides into the inner side of the pocket-like structure defined by the walls 226 and 228 of the base 222. In addition, the elongated slot 246 is interlocked with the corner wall 25' at the corner of the base 222 such that the corner portion 244 of the cover 224 is located outside the wall of the base. In this arrangement, a robust container for carrying wafers or solar cells is provided having a plurality of reinforcing walls and a padded substrate and a top cover to protect the carrier from being damaged. As with the other designs disclosed in this application, the container shown in Fig. 16 can be made by selecting a molded slurry or reed fiber among other suitable materials. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagram showing the development of a substrate carrying container according to an embodiment of the present invention 201233602. Fig. 2 is a developed view of a substrate carrying container and a carrier for carrying it according to an embodiment of the present invention. Figure 3 is a perspective view of a sealed substrate carrying container in accordance with an embodiment of the present invention. Figure 4 is a top plan view of a container portion of a substrate carrying container in accordance with an embodiment of the present invention. Fig. 4A is a cross-sectional view of the container portion of the substrate carrying container of Fig. 4 taken along line A-A, in accordance with an embodiment of the present invention. Figure 5 is a top plan view of a combined substrate carrier in accordance with an embodiment of the present invention. Fig. 5A is a cross-sectional view of the substrate carrying container taken along line A-A in Fig. 5, in accordance with an embodiment of the present invention. Figure 6 is a perspective view of a sealed substrate carrying container and a corrugated pad at its top and bottom after shrinkage bundling, in accordance with an embodiment of the present invention. Figure 7A is a perspective view of a damper spacer design for use in conjunction with a substrate carrying container in accordance with an embodiment of the present invention. Figure 7B is a perspective view of an alternative damper spacer design for use in conjunction with a substrate carrier container in accordance with an embodiment of the present invention. 8A to 8D are perspective views showing a combination of a substrate carrying container in a package according to an embodiment of the present invention. 15 201233602 Fig. 9 is a development view of a substrate carrying container according to an embodiment of the present invention. Fig. 10 is a developed view of a substrate carrying container and a carrier according to an embodiment of the present invention. Figure 11 is a perspective view of a sealed substrate carrying container in accordance with an embodiment of the present invention. Figure 12 is a developed view of a substrate carrying container and carrier in accordance with an alternative embodiment of the present invention. Figure 13 is a cross-sectional view of the sealed substrate carrying container of Figure 12 in accordance with an embodiment of the present invention. Figure 14 is a cross-sectional view of a portion of the substrate carrying container of Figure 12, in accordance with an embodiment of the present invention. Figure 14A is a close-up view of Area A of Figure 14. Figure 15 is an illustration of a substrate carrying container in Figure 12 of a package in accordance with an embodiment of the present invention. Fig. 16 is a view showing an embodiment of a packaging substrate carrying container according to an embodiment of the present invention. 16 201233602 [Description of main component symbols] 20 Container 50 Tab (projection) 140 Circular edge 22 Part 51 Access hole 142 Groove 22A First container part 52 Groove feature 146 Corner 22B Second container part 54 Corner opening 150 Exterior End 24 Substrate 56 Corrugated pad 152 End edge 26 Side wall 58 Shrink tying 154 Notch 28 Side wall 60A Spacer 170 Box 30 Substrate (carrier) 60B Spacer 220 Container 31 Planar protruding surface 70 Box 222 Base (partial) 32 Pad 72 Pallet 224 Top cover (partial) 33 Groove 74 Pallet kit 226 Side wall 34 Groove 120 Container 228 End wall 35 Slot 122 Part 230 Bottom 36 Outer wall 122A First portion 232 Pad 38 Inner wall 122B Second portion 234 Access hole 40 Top edge 124 Substrate 236 Corner 42 Adjacent Corner 125 Wall 240 Side Member 44 Round Edge 130 Substrate (Carrier) 242 Top Surface 46 Round Edge 136 Outer Wall 244 Corner 48 Groove 138 Inner Wall 246 Slot 250 Wall 17