TW201228191A - Plate coil and driving device applying the same - Google Patents

Plate coil and driving device applying the same Download PDF

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Publication number
TW201228191A
TW201228191A TW99144849A TW99144849A TW201228191A TW 201228191 A TW201228191 A TW 201228191A TW 99144849 A TW99144849 A TW 99144849A TW 99144849 A TW99144849 A TW 99144849A TW 201228191 A TW201228191 A TW 201228191A
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TW
Taiwan
Prior art keywords
line
coil
flat
flat coil
driving device
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TW99144849A
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Chinese (zh)
Inventor
yuan-hao Zhang
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yuan-hao Zhang
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Priority to TW99144849A priority Critical patent/TW201228191A/en
Publication of TW201228191A publication Critical patent/TW201228191A/en

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  • Windings For Motors And Generators (AREA)

Abstract

A plate coil and a driving device applying the same are disclosed. The plate coil includes an insulating layer, a first wire portion and a second wire portion. The first wire portion and the second wire portion has wires spaced at intervals, and the wires are connected at a terminal to form a continuous coil. The driving device includes a plate coil, an upper cover, a lower cover, a brush and a stator portion. The plate coil is set on the headstock of the upper cover. After completing the assembly and electrifying, the brush is in contact with a portion of the plate to form a portion of the electromagnet. With repulsive magnetism, the plate coil is pushed, and the foregoing motion is repeated to allow the plate coil continuously rotating. The coil is flatted and then can be made of circuit board process to reduce the cost such that the rotational speed and torque of the driving device can be increased, and the volume can be reduced to further achieve waterproof effect, capable of being widely applied to various fields.

Description

201228191 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種平板線圈及應用該平板線圈的驅動裝置。 【先前技術】 驅動裝置,如馬達,已廣泛運用於生活週遭的各種領域 ,,例如跑步機、抽水機、玩具車、抽水裝置、雨刷控制馬達 專,以最傳統的直流電刷馬達為例,其主要包含定子及轉子(或 ,樞)兩個元件,定子通常為永久磁鐵,而轉子通常為電磁鐵, 常以漆包線包覆矽鋼片,再接附於承軸上而組成,藉由在通電 後電磁鐵與永久磁鐵磁性相斥的原理來帶動轉動。 然而,線圈纏繞的數量直接影響到馬達的功率,但在增大 f圈數量或密度時,無可避免的,線圈的纏繞增加了馬達^總 體積受,且具有成本較高、製作過程不易簡化的問題、。桑音、 =率消耗衫缺點,因此需要—概縮小、_難及改善上述 缺點的驅動裝置。 【發明内容】 -罐要目岐提供—種平板線圈,該平板線圈包含 緣層ΐϊ 料之—表_第—線路部以及設置於絕 個第-線路,而第二線 接而第#第一端點及複數個第二端點相連 一線路及第-綠二線路連接為一平板狀的連續線圈,第 列,节平板ίΐίΐ相對位置、形狀可依照實際需求而任意排 中田地㈣工作時間及製造成本,並能使線晴化而大幅Ξ 201228191 縮小體積。 本發明的另一目的是提供一種應用平板線圈的驅動裝 =該驅動裝置包含平板線圈、上殼蓋、下殼蓋、兩個電刷以 =疋子部’上殼蓋中具有-承軸,平板線圈為環狀,並以第一 =口套設於該承轴上而容胁上殼蓋中。下殼蓋盘上殼蓋相 具有一凹槽相對於該承軸以相互接合,兩個電刷焊接於 卜^又盍令,並朝向上殼蓋的方向與該平板線圈接觸,且分別與 =電源的正貞極連接。該定子部為由單-塊或極性不同的多 塊拼接的環狀的永久磁鐵,容置於下殼蓋巾,並具有與第一開201228191 VI. Description of the Invention: [Technical Field] The present invention relates to a flat coil and a driving device using the same. [Prior Art] Drive devices, such as motors, have been widely used in various fields around the world, such as treadmills, water pumps, toy cars, water pumping devices, and wiper control motors. The most traditional DC brush motor is used as an example. The stator and the rotor (or pivot) are two components. The stator is usually a permanent magnet, and the rotor is usually an electromagnet. The rotor is usually covered with an enameled wire and then attached to the bearing shaft, and is electromagnetically energized. The principle that the iron and the permanent magnet are magnetically repelled to drive the rotation. However, the number of coil windings directly affects the power of the motor, but when increasing the number or density of the f-rings, it is inevitable that the winding of the coil increases the total volume of the motor, and has a high cost and is not easy to simplify the manufacturing process. The problem,. The Sanyin, = rate is a disadvantage of the shirt, so it is necessary to reduce the difficulty of the above-mentioned shortcomings. SUMMARY OF THE INVENTION - The canister is to be provided with a type of flat coil comprising a layer of the edge layer - the first line - and the second line is connected to the first line. The end point and the plurality of second end points are connected to one line and the first line and the second line are connected as a flat continuous coil, and the relative position and shape of the line can be arbitrarily arranged according to actual needs (4) working time and Manufacturing costs, and can make the line clear and sharply Ξ 201228191 to reduce the volume. Another object of the present invention is to provide a driving device using a flat coil. The driving device includes a flat coil, an upper cover, a lower cover, and two brushes to have a yoke portion having a bearing shaft in the upper cover. The flat coil is annular and is disposed on the retainer shaft with the first = mouth sleeve to accommodate the upper cover. The cover layer of the lower cover plate has a groove for engaging with the bearing shaft, and the two brushes are welded to the cover and are in contact with the plate coil in the direction of the upper cover, respectively, and respectively The positive pole connection of the power supply. The stator portion is a ring-shaped permanent magnet which is spliced by a single block or a plurality of different polarities, and is accommodated in the lower casing cover towel and has the first opening

,凹槽共軸的第二開σ,在結合時以由上到下沿著該承轴的 順序分別為平板線圈的第一開口、定子部的第二 的凹槽。 久「a又盈 當該,轉裝置組裝並接電後,電刷解板線圈巾的一部分 :,接觸,使電流通過而形成部分的電顧,藉由與永久磁鐵 ,斥的磁性推動平板線圈轉動,而平板線圈轉動後電刷與下一 ,、且的部分細綱’以此方式連續销地推動平板線圈。 士發_特點在於’平板軸可以使得原本線圈纏繞 ΐϊί平板化,並且能夠職現有已經完善的電路板製程方式 ^作’能夠大巾自地減少人工成本、設備成本及製程成本更 =地減少體積,而顧該平板、_的驅動裝置,如馬達,能 二土整_體積、增加轉速度及扭力,更*於整體的空間密 二度高,而能夠達到防水的功效,關廣泛地運用於現今的各 領域之中,以使驅動裝置能夠達到輕薄短小及效率更 用0 【實施方式】 /下配合圖式及元件符號對本發明之實施方式做更詳細 、n使熟習該項技藝者在研讀本說明書後能據以實施。 _ >閱第一圖,本發明平板線圈側視示意圖。如第一圖所 不’本發明的平板、線圈1包含一絕緣層1〇、設置於絕緣層⑴The second opening σ of the common axis of the groove is a first opening of the flat coil and a second recess of the stator portion in the order of joining from the top to the bottom. For a long time, "a is profitable. After the rotating device is assembled and connected, the brush dissipates a part of the coiled towel: the contact, the current is passed through to form a partial power, and the magnetic coil is pushed by the magnet with the permanent magnet. Rotate, and the plate coil rotates after the brush and the next part, and the part of the detail 'in this way, the pin coil is continuously pushed. The characteristic is that the 'slab shaft can make the original coil winding 平板 plate, and can work The existing well-prepared circuit board manufacturing method can be used to reduce the labor cost, equipment cost and process cost to reduce the volume, and the driving device such as the motor can be used for the whole body. Increase the speed and torque, and the overall space is twice dense, and it can achieve the waterproof effect. It is widely used in various fields today, so that the drive device can be light, thin and efficient. [Embodiment] The following embodiments of the present invention are made in more detail, and the skilled person can implement the present specification after reading the present specification. _ > The first figure is a side view of the flat coil of the present invention. As shown in the first figure, the flat plate and the coil 1 of the present invention comprise an insulating layer 1 and are disposed on the insulating layer (1).

F 4 201228191 二 =?^=严設置於絕緣層10之另-表面的 排列的複數個第一線路(去=2_°具有“金屬材料製成、且間隔 屬材料製成、ί間第二線路部30具有以金 第-線路與該等第二续” ”第-線路(未顯示),而該等 二端點43相連接厂而蚀^在複数個第一端點41及複數個第 的連續線圈一線路與第二線路連接為一平板狀F 4 201228191 二=?^=A plurality of first lines arranged strictly on the other surface of the insulating layer 10 (go=2_° has a "metal material, and is made of a spacer material, and a second line" The portion 30 has a gold-first line and the second continuous ""-th line (not shown), and the two end points 43 are connected to the factory and etched at the plurality of first end points 41 and the plurality of The continuous coil one line is connected to the second line as a flat plate

所示。弟線路與第二線路可以任意排列,如以下的實施例 參閱第二A圖及第二R 的側視圖及截面圖。如第1 =明平板線圈第一實施例 線路35位置i f 5與第二線路部30中的第二 方式連接,且在第^^3用一入端f 41用金屬材料以垂直的 而使第-斜向狀式連接, 圖。如第三圖所示,第板線f弟二實施例的側視 式連接。 一知^43都用金屬材料以斜向的方 參閱第四A圖及第Pi 及第四實施例的上視圖第平板線圈第三實施例 線圈1的第-線路部20中 ^及第四B圖所示,平板 =二圖所不’第三實施例將第-線路2…二線路ί 了解的是’平板、二t種 為ξ際示例’可以Shown. The second line and the second line can be arranged arbitrarily, as in the following embodiments. See the side view and cross-sectional view of the second A and second R. As in the first = bright flat coil, the first embodiment of the line 35 position if 5 is connected to the second mode in the second line portion 30, and the first end of the first portion f 41 is made of a metal material in a vertical direction. - oblique connection, figure. As shown in the third figure, the side line connection of the second plate embodiment is shown. For example, the fourth embodiment and the Pi and the fourth embodiment of the fourth embodiment are shown in the oblique direction of the fourth embodiment, the second embodiment of the second embodiment coil 1 of the first line portion 20 and the fourth B As shown in the figure, the flat panel = the second graph does not. The third embodiment will be the first line 2... the second line ί understands that 'the flat plate, the two t kinds are the example of the '.

25 35 I 201228191 並不限S ’主發明的主要精神是將鋪設於絕緣層1G 路25及第二線路35在第一端點41及第二端點43上連而 使線路,續連接㈣成平她的、_,辭板線圈的該絕 為現今系用的玻璃纖維布、該第一線路部2〇及第二線路部曰 可以·常㈣電路板製作方法妓,而大幅地節省工作 及製造成^ ’並能使線圈扁平化而大幅_小黯。 a 參閱第五圖,本發明應用平板線圈之驅動裝置的立 圖。如第五圖所示,本發明應用平板線圈之驅動裝置1〇〇 ^ 平板線圈卜_L殼蓋110、下殼蓋12〇、兩個電刷13〇以 子,14。’上殼蓋中具有一承軸115,平板線圈i為環狀 以開口 5套設於該承軸115上而容置於上殼蓋u。中 设蓋120與上殼蓋110相對’並具有一凹槽125相對於該承 115士以+相互接合’兩個電刷13〇焊接於下殼蓋12〇中,並朝向 上殼蓋110的方向,與該平板線圈丨接觸,且分別與外部 的正負極(未顯示)連接,另外,每個電刷130中包含一彈性亓' 件(未顯不)以維持與平板線圈丨固定的接觸高度,避免影響 板線圈1的轉動,也避免磨損電刷13〇及平板線圈卜該士 部140為—環狀的永久磁鐵,容置於下殼蓋12G中,並ΐ有盘 第1 ^5及凹槽125共軸的第二開σ 145,在結合“由^ j下沿著该承軸115的順序分別為平板線圈J的第一開口 5、 定子部140的第二開口 145及下殼蓋12〇的凹槽125。 參閱第六圖,本發明應用平板線圈的動作示意圖。如第二 圖所示,當該驅動裂置卿組裝並接電後,電刷13〇與平板ς ,1中的β分線圈接觸’使電流通過而形成部分的電磁鐵, ,由與永久磁鐵相斥的磁性推動平板線圈丨轉動,而平板線圈 轉動後制與下-_部分線圈接觸,以此方式 推動平板線圈1。 貝卜,c —參閱第^圖,本發明應用平板線圈之驅動裝置的定子部另 —實施例的示意圖。如第七圖所示,本發明的定子部14〇^可 以是以複數個個磁性為北極的磁鐵151、及磁性為南極的磁鐵 201228191 153父互連接為環狀而形成。 的太的特點在於平板線11可以使得原本線圈纏繞 來制二' ’並且能夠運用現有6經完善的電路板製程方式 大W、:„,产巾自地減少人工拉、設備成本及雜成本,更 夠用該平板線圈的驅動裝置,如馬達,能 古整體的體積、增加轉速度及扭力,更由於整體的空間密 ’而摘達到防水的功效,能夠廣泛地運用於現今的各 項域之+,以使驅練置能賊龜薄短小及效率更高之 用025 35 I 201228191 Not limited to S 'The main spirit of the main invention is to connect the insulating layer 1G 25 and the second line 35 to the first end point 41 and the second end point 43 to make the line, continue to connect (four) into a flat Her _, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Into ^ ' and can make the coil flat and large _ small 黯. a Referring to Fig. 5, an elevational view of the driving device of the present invention using a flat coil. As shown in the fifth figure, the present invention employs a driving device for a flat coil, a flat coil, a lower cover 110, a lower cover 12, and two brushes 13A. The upper casing has a bearing shaft 115, and the flat coil i is annular. The opening 5 is sleeved on the bearing shaft 115 and accommodated in the upper casing u. The middle cover 120 is opposite to the upper cover 110 and has a recess 125 that is +-engaged with respect to the support 115. The two brushes 13 are welded into the lower cover 12 and facing the upper cover 110. The direction is in contact with the flat coil , and is respectively connected to the external positive and negative electrodes (not shown). In addition, each of the brushes 130 includes an elastic 亓' member (not shown) to maintain the fixed contact with the flat coil 丨. The height is to avoid affecting the rotation of the coil 1 of the board, and also to avoid the wear of the brush 13 〇 and the flat coil of the slab portion 140 as a ring-shaped permanent magnet, which is accommodated in the lower cover 12G, and has a disk 1^5 And the second opening σ 145 of the coaxiality of the groove 125, in combination with the first opening 5 of the flat coil J, the second opening 145 of the stator portion 140 and the lower shell in the order of "the under the bearing shaft 115" The groove 125 of the cover 12 。. Referring to the sixth figure, the action diagram of the application of the flat coil of the present invention. As shown in the second figure, when the drive split is assembled and connected, the brush 13 〇 and the plate ς, 1 The β-coil in contact contacts 'the electric current that passes through to form part of the electromagnet, and the magnetic repulsive with the permanent magnet The moving plate coil turns, and the flat coil rotates to make contact with the lower-_ partial coil, and pushes the flat coil 1 in this way. Beb, c - see Fig. 2, the stator portion of the driving device of the flat coil is used in the present invention. - Schematic of the embodiment. As shown in the seventh figure, the stator portion 14 of the present invention may be formed by a plurality of magnets 151 having magnetic north poles and magnets 201228191 153 having magnetic magnetic south poles connected in a ring shape. The characteristic of the Tai is that the flat wire 11 can make the original coil entangled to make the second '' and can use the existing 6-completed circuit board manufacturing method to make a large W,: „, the production of the towel reduces the manual pulling, equipment cost and miscellaneous cost. The driving device of the flat coil can be used more widely, and the driving force of the flat coil, such as the motor, can increase the overall volume, increase the rotating speed and the torsion, and the waterproofing effect can be widely used in today's various fields. +, in order to make the thief turtle thin and small and more efficient

以上所述者僅為用以解釋本發明之較佳實施例,並 據以對本卿做贿形式上之關,是以,凡有在相同之精神 下所,有巧今創作之任何修飾或變更,皆仍應包括在本創作意 圖保s蒦之範嘴。 “ 【圖式簡單說明】 第一圖係本發明平板線圈的側視示意圖。 第二Α圖係本發明平板線圈第一實施例的側視圖。 第一 B圖係本發明平板線圈第一實施例的截面圖。 第三圖係本發明平板線圈第二實施例的侧視圖。 • 第四A圖係本發明平板線圈第三實施例的上視圖。 第四B圖係本發明平板線圈第四實施例的上視圖。 第五圖係本發明應用平板線圈之驅動裝置的立體爆炸圖。 第六圖係本發明應用平板線圈之驅動裝置的動作示意圖: 第七圖係本發明應用平板線圈之驅動裝置的定子部 例的示意圖。 實施 【主要元件符號說明】 1 平板線圈 5 第一開口 1〇 絕緣層 201228191 20 第一線路部 25 第一線路 30 第二線路部 35 第二線路 41 第一端點 43 第二端點 100 驅動裝置 110 上殼蓋 115 承轴 120 下殼蓋 125 凹槽 130 電刷 140 定子部 145 第二開口 151 磁性為北極的磁鐵 153 磁性為南極的磁鐵The above description is only for explaining the preferred embodiment of the present invention, and according to the form of bribery of the present, it is any modification or change of the creation of the present in the same spirit. , should still be included in the scope of this creative intention to protect the sputum. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a side view of a flat coil of the present invention. The second drawing is a side view of the first embodiment of the flat coil of the present invention. The first B is a first embodiment of the flat coil of the present invention. The third drawing is a side view of a second embodiment of the flat coil of the present invention. The fourth embodiment is a top view of the third embodiment of the flat coil of the present invention. The fourth drawing is the fourth embodiment of the flat coil of the present invention. The fifth figure is a three-dimensional exploded view of the driving device for applying the flat coil of the present invention. The sixth figure is a schematic view of the operation of the driving device for applying the flat coil of the present invention: The seventh drawing is the driving device for applying the flat coil of the present invention Schematic diagram of the stator example. Implementation [Description of main component symbols] 1 Flat coil 5 First opening 1 〇 Insulating layer 201228191 20 First line part 25 First line 30 Second line part 35 Second line 41 First end point 43 Second end point 100 drive unit 110 upper cover 115 bearing shaft 120 lower cover 125 recess 130 brush 140 stator portion 145 second opening 151 magnetic north pole magnet 153 magnetic south Magnets

Claims (1)

201228191 七、申請專利範 i 一種平板線圈,包含: 一絕緣層; 二示-線路部,設置於該絕緣層之—表面 土:且間隔排列的複數個第一線路;以及、’时屬㈣製 一第二線路部,設置於該絕緣層之 製成、且間隔排列的複數個第二線路, ”有以金屬材料 $:該等第一線路與該等第二線路係在複數個第 個端點相連接,而使該等第—線路與該 ^複數 • 一平板狀的連續線圈。 弟—線路連接為 2. 如申請專利範圍第!項所述之平板線圈, 路與該等第二線路的位置上下相對。 "甲亥等苐〜綠 3. 如申請專利範圍第丨項所述之平板線圈,其 路與該等第二線路的位置上下間隔交錯。 ” 弟〜綠 4. 如申請專利範圍帛丨項所述之平板線圈, 藝該第-線路部及該第二線路部係以現今的電路、&作巴2、 成,其中該絕緣層係玻璃纖維布。 、F々式完 5. 如申請專利範圍第1項所述之平板線圈,其中 路與该等第二線路的為直線、曲線或直線與曲線之組合。 6· 一種應用平板線圈的驅動裝置,包含: 一平板線圈,為一環狀,並以具有一第—開口; 一上殼蓋,具有一承軸,用以套設該平板線 容置於該上殼蓋中; 便°亥十板線I -下殼蓋,與該上殼蓋相對,並具有相對於該承轴的1糟』 201228191 使該上殼蓋及該下殼蓋相互接合. iS接:接於r殼蓋中’並朝向該上殼蓋的方向,_ 觸’且該兩個電刷分別與外部電源的正負2連接 一定子部,為永久磁性,容置於 =裝開°及=的=形狀 線=贮口裝該置定時子二m的組裝心時分別為該平板 第一開口及該下忒蓋的該凹槽。 7包含如申請專利範圍第6項所述之驅動裝置,其中該平板線圈 一絕緣層; ,且間隔二’具有以金屬材料製 S,騎細 g該222與該等第二線路係在複數個第-端點及複數 ΐϊί㈤而使該等第—線路與該等第二線路連接為 線===線;:第-線路與該等第二線路的為直 ^環==圍第6項所述裝置,其中該定子部係 9.如申明專利範圍第6項所述之驅動裝 2^:jr' :每二請包專:範彈圍 201228191 高度,避免影響平板線圈的轉動,也避免磨損該等電刷及平板 線圈。201228191 VII. Patent application i A flat-plate coil comprising: an insulating layer; a second-line portion, a surface first earth line disposed at the surface of the insulating layer; and a plurality of first lines arranged at intervals; and a second line portion disposed on the plurality of second lines of the insulating layer and spaced apart, "with metal material $: the first line and the second line are at a plurality of first ends Point-to-phase connection, and the first-line and the------a continuous coil of a flat shape. The brother-line connection is 2. The flat coil, the road and the second line as described in the scope of claim The position is up and down. "甲海等苐~绿3. As for the flat coil described in the scope of the patent application, the road is interlaced with the position of the second line. ” brother~green4. The flat coil according to the scope of the patent, wherein the first line portion and the second line portion are formed by a current circuit, and the insulating layer is a fiberglass cloth. 5. F. The flat coil according to claim 1, wherein the second line is a straight line, a curve or a combination of a straight line and a curve. 6) A driving device for applying a flat coil, comprising: a flat coil having a ring shape and having a first opening; an upper cover having a bearing shaft for arranging the flat wire In the upper cover; the lower ten-plate I-lower cover, opposite the upper cover, and having a defect with respect to the bearing. 201228191 The upper cover and the lower cover are engaged with each other. iS Connected: in the r-shell cover 'and facing the direction of the upper cover, _ touch' and the two brushes are respectively connected with the positive and negative 2 of the external power supply to a certain sub-section, which is permanent magnetic, and is placed in the = open ° and = = shape line = the mouth of the assembly is set to the timing of the assembly of two m, respectively, the first opening of the plate and the groove of the lower cover. [7] The driving device of claim 6, wherein the flat coil is an insulating layer; and the spacing two has a S made of a metal material, and the 222 and the second line are in a plurality of a first-end point and a plurality 五 ( (5), such that the first line is connected to the second line as a line === line; the first line and the second line are straight ^== circumference The device, wherein the stator portion is 9. The driving device 2^:jr' as described in claim 6 of the patent scope: every two bags: the height of the spring bullet 201228191, to avoid affecting the rotation of the flat coil, and also avoid wear The brushes and flat coils.
TW99144849A 2010-12-20 2010-12-20 Plate coil and driving device applying the same TW201228191A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI629854B (en) * 2017-06-03 2018-07-11 建準電機工業股份有限公司 Stator for motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI629854B (en) * 2017-06-03 2018-07-11 建準電機工業股份有限公司 Stator for motor

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