201225320 六、發明說明： 【發明所屬之技術領域】 本發明侧於-種太陽能模組製造方法，特別是指一種太陽能模組製 造方法之改良製程。 【先前技術】 驾知之太陽此模組加设有作為保護作用之—橫隔膜之製造流程，如第 圖所不，其係抓用真空製程，於一真空室丄中將太陽能光電模組丄◦放 置於加熱板11上，加熱板i i之溫度約140〜15(rc，此時，光電模組丄〇 φ 上方為一下腔室1 2 ’下腔室1 2.頂面之周邊略突出以定位有-橫隔膜丄 3之周邊’在橫隔膜i 3上方形成-上腔室14，此時對上腔室“、下 腔室12展開抽真空之過程：大約五分鐘之時間，放開上腔室i 4之真空， 因壓力差，橫謹1 3會被往下吸往光電模㈣Q之表面，並因受熱而緊 於光電換組1〇之頂面處，下腔室i 4仍維持抽氣之狀態 ，經過12〜15 分鐘後，下腔室i 2始放氣，此處之橫隔膜工3之長寬僅略大於光電模組 • ，_綱模組1 〇之外露頂面進行包覆之動作，最後，打開真空 室1，更替太陽能光電模組！ 0，.並切除橫隔膜多餘之部份；如此，即完 鱗之動作，嶋恤，麵㈣触備，成本相當 间，且只能在真空室_定之空間大小下進行，當光電模組太大時，便無法 作業了 ’便需訂製更大台之機幵7 . 、 _ ，了，另外，這種製法之過程至少需要耗費 十刀知以上之時間，部只能完成—小片之加卫作業，影響到未來製作需 ，上之經濟性’為了提_合實曙增，發明人糊亍研發，以 解决習知製作上易產生之高成本、低製作量等等之問題。 201225320 【發明内容】 本發明之主要目的在於提供—種太陽能敝製造方法之改良，當所需 應用之太陽能光電模組之雜越大時，所需要之固定組接製程，必需節省 時間節省成本’要達到此目標，便得捨去習知，以滾壓之方式，來達到 决速、平％之製作上要求，於是應用本發明之製法即可不限制欲組接元件 之長短，只要輸送裝置能帶動者都能適帛，更能不限制陽能光電模组之大 小，迅速地以流動式之製程製作出高品f之產品；請所接合之聚光勝膜從 • 原本之僅有保護功用’進而增加了導光之功用，當聚光效果更好，即能增 太陽能模組之光電能源轉換功率，更能增強使用之效率。 為達成上述之目的，本發明之製法為：第—步驟：將太陽能模組置放 於奴組接7〇件之表面上，錄覆蓋上__層聚光膠膜；第二步驟：欲組接元 件由輸送裝置往前帶動，以第—重力滾輪·具有聚光膠膜之太陽能模組 處’第-重力滾輪具有溫度約l4G〜15(rc之酿功用；第三步驟：輸送裝置 再將欲組接元件往前帶動，以一第二重力滾輪碾壓過聚光膠膜之太陽能模 組處’第二重力滾輪具錢壓出聚光雜與太陽腿組間之空氣，使接近 真工狀’並產生膠合之侧；第四步驟：輸送裝置再將雜接元件往前帶 動’以-第二重力滾輪礙塵過聚光膠膜之太陽能模組處，第三重力滾輪具 有表面之紋路，使聚光膠膜上形成增加之光吸收面積。 為使«查委員能更進-步瞭解本發明為達成預定目的所採取之技 'f手4又及功效’ 4舉-較佳可行之實施例，並配合圖式詳細說明如后， 相信本發明之目的、特徵與優點’當可由此得—深人且具體之瞭解。 【實施方式】 201225320201225320 VI. Description of the Invention: [Technical Field] The present invention relates to a solar module manufacturing method, and more particularly to an improved process for a solar module manufacturing method. [Prior Art] This solar module is equipped with a protection process - the manufacturing process of the diaphragm. As shown in the figure, it is a vacuum process, and the solar photovoltaic module is placed in a vacuum chamber. Placed on the heating plate 11, the temperature of the heating plate ii is about 140~15 (rc, at this time, the upper part of the photoelectric module 丄〇φ is the lower chamber 1 2 'the lower chamber 1 2. The periphery of the top surface is slightly protruded to locate The periphery of the diaphragm 丄3 is formed above the diaphragm i3, and the upper chamber 14 is opened. At this time, the upper chamber and the lower chamber 12 are evacuated: about five minutes, the upper chamber is released. The vacuum of chamber i 4, due to the pressure difference, traverse 1 3 will be sucked down to the surface of the photoelectric module (4) Q, and close to the top surface of the photoelectric conversion group due to heat, the lower chamber i 4 is still pumped. After 12~15 minutes, the lower chamber i 2 starts to deflate. Here, the length and width of the diaphragm 3 are only slightly larger than that of the photoelectric module. Over the action, finally, open the vacuum chamber 1, replace the solar photovoltaic module! 0,. and remove the excess part of the diaphragm; That is to say, the action of the scales, the t-shirt, the face (four) touch, the cost is quite, and can only be carried out in the vacuum room _ the space size, when the photoelectric module is too large, it can not work - 'have to order more The machine of Taiwan is .7, _, and, in addition, the process of this method requires at least ten times of knowledge, and the department can only complete the work of adding small pieces, affecting the future production needs, and the economics. In order to improve the number of people, the inventors have developed a solution to solve the problems of high cost, low throughput, etc. which are easy to produce in the conventional production. 201225320 SUMMARY OF THE INVENTION The main object of the present invention is to provide a solar energy raft. The improvement of the manufacturing method, when the required solar photovoltaic module is more complicated, the required fixed assembly process must save time and cost. To achieve this goal, it is necessary to let go of the conventional In order to achieve the requirements of speed determination and flat production, the method of the present invention can be used to not limit the length of the components to be assembled, as long as the conveying device can be suitable for the driver, and the solar module can be unrestricted. The size of the product is quickly produced in a mobile process. The concentrating film that has been joined is only the protection function of the original one, which increases the function of the light guide. When the light collection effect is better, That is, the photoelectric energy conversion power of the solar module can be increased, and the efficiency of use can be enhanced. To achieve the above object, the method of the present invention is: the first step: placing the solar module on the surface of the slave assembly On the upper cover, cover the __ layer concentrating film; the second step: the component to be assembled is driven forward by the conveying device, and the first-gravity roller has a first-gravity roller at the solar module with the concentrating film The temperature is about l4G~15 (the brewing function of rc; the third step: the conveying device pushes the component to be moved forward, and the second gravity roller is used to crush the solar module of the concentrating film to the second gravity roller. The money is pressed out of the air between the concentrating light and the sun leg group, so that it is close to the real work shape and produces the glued side; the fourth step: the conveying device pushes the hybrid component forwards again - the second gravity roller shields the dust At the solar module of the concentrating film, Three of gravity roller lines having a surface, so increasing the light absorption area is formed on the collecting film. In order to enable the team to further understand the technology adopted by the present invention for achieving the intended purpose, the following is a preferred and feasible embodiment, and the detailed description is as follows. The purpose, features, and advantages of the invention 'when it can be obtained are deep and specific. [Embodiment] 201225320
如第二圖所示，為本發明—種太陽能模組製造方法之改良，第—牛驟. 將太陽能模組2 〇置放於欲組接元件2工之表面上，然後覆蓋上一騎光 膠膜Μ ’第二步驟：欲組接元件21由輸送農置2往前帶動，以第—重 力滚輪2 3财具有聚光顧2 2之太陽驗組2⑽，第—重力滾輪2 3具有溫制MCM观之·第三步驟：輸送裝置2再將欲轉元 件2 1在㈣動，以—第二重力滾輪以礙壓過聚光膠臈2 2之太陽能模 組2 0處’第二重力滾輪2 4具有擠壓出聚光膠膜2 2與太陽能模組2 〇 間之空氣y吏接近真空狀，並產生膠合之作用；第四步驟：輸送裝置2再 將欲組接7L件2 1往前帶動，以—第三重力滾輪2 5碾_聚光勝膜u 陽油、，且2 0處，第二重力滾輪2 5具有表面之紋路，使聚光膠膜2 2上形成增加之光吸收面積；翻本發明可不限制欲組接元件21之長 短’只要輸送裝置2能帶動者都能適用。因此，特別長、寬的欲組接元件 2 1或太陽能難2 0都能在略難輸送設備2與各重力滾輪之寬度後得 到解決。祕之_輪顧中如—對滾輪錄枝，但也能是滾輪本 身具有重量’利用其本身的重量進行I合、_、刻紋等之作業，均有不 同之麼合力，便能以-個連續之製程，完成所要之產品。 則述之太H組2 0係指串接於太陽能電池之太陽能晶片，其能先 聚乙烯醇釘_膠顧定於欲組接元件2工，欲組接元件2丨為平板狀之 為玻璃、烤漆《«触、或㈣版，再於太陽能^之上藉舰或· 膠膜覆蓋《光軸2 2，透過本發明之製_三道_魏產生擠壓空 氣之效果讓3有回透光性之聚光膠模除了保護作用外，尚增加了導引聚 201225320 光之作用，在第二财僅以波崎表示，但抑此種狀態為限，於是前述 之三明治式之層狀之太陽能模組2. 〇在經過第_、第二、第三重力评之 賴，讓隱侧祕輪增恤a 2输之爾 都產生更賴之近真空狀之接合，使其間之斜_，也同時 固定了太陽能模組2 ◦於與各滾輪間知位置關係，拉改蓋習知之三声式 太陽能膜組之不紋側定之缺點。但太陽能之結舰與上述不同者^亦 能讓使用人最後擠出最多之空氣，完成近似抽真空式之接合作業。As shown in the second figure, the invention is an improvement of the solar module manufacturing method, and the first step is to place the solar module 2 on the surface of the component to be assembled, and then cover the upper riding glue. Membrane Μ 'Second step: the component to be assembled 21 is driven forward by the transporting farmer 2, with the first gravity wheel 2 (3) having a solar collector 2 (10), and the first gravity wheel 2 3 having a warm MCM The third step of the observation: the conveying device 2 then moves the component 2 1 to (4), and the second gravity roller to block the solar module 20 at the concentrating capsule 2 2 'the second gravity roller 2 4, the air y 挤压 between the condensing film 2 2 and the solar module 2 is close to the vacuum, and the glue is generated; the fourth step: the conveying device 2 will then assemble the 7L piece 2 1 forward Driven by - the third gravity roller 2 5 grinding _ concentrating film u yang oil, and 20, the second gravity roller 25 has a surface texture, so that the concentrating film 22 forms an increased light Absorbing area; turning the invention may not limit the length of the component 21 to be assembled 'as long as the conveying device 2 can be used. Therefore, the particularly long and wide desired component 2 1 or solar hard can be solved after the width of the transporting device 2 and the gravity rollers is slightly difficult to transport. The secret _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ A continuous process to complete the desired product. The description of the too H group 20 is a solar cell connected in series with a solar cell, which can be first made of polyvinyl alcohol nails - the glue is intended to be assembled with the component 2, and the component to be assembled is a flat glass. , paint "« touch, or (four) version, and then on the solar ^ above the ship or · film cover "optical axis 2 2, through the system of the invention _ three _ Wei produced the effect of squeezing air to make 3 have In addition to the protective effect, the optical concentrating plastic mold has increased the role of guiding the 201225320 light. In the second fiscal year, only the wave is expressed, but this state is limited, so the aforementioned sandwich-type layered solar energy Module 2. 〇 After the first, second, and third gravity evaluations, let the hidden side of the secret wheel to add a 2 loser to produce a more near-vacuum joint, making it oblique _, At the same time, the solar module 2 is fixed, and the positional relationship between the solar module 2 and the respective rollers is fixed, and the shortcomings of the three-sound solar film group of the conventionally known cover are changed. However, the solar-powered ship and the above-mentioned different ones can also allow the user to finally extrude the most air, and complete the approximate vacuum-bonding work.
综上所述之結構，本發明運用滾叙方便性與輕巧性，配合設備中之 輸送設備之鶴性，完成連續生產之需求，鱗、省力，且太陽能模組2 〇可以於同樣或不同之間隔下於欲組接元件21之表面上不斷地進行接合 聚光膠膜2 2 W ’如此，便綱了 f响卿靖之間接成 本，抽真空所需之電力、人力、物力等直接成本，達到滾壓即接合完成之 要求’所以本案能提供报好之製作方便性，為—完全與習知不同之製程。 以上所述為本發明之較佳實施例之詳細說明與圖式，並非用來限制本 ，本發Θ之所有範@應以下述之專利範圍為準，凡專利範圍之精神與 其類似變化之實施例與近餘構m含於本發明之中。 【圖式簡單說明】 第一圖為習知之流程示意圖。 第二圖為本發明之流程示意圖。 【主要元件符號說明】 〔習知〕 11加熱板 10光電模組 201225320 12 下腔室 13 橫隔膜 14 下腔室 1 真空室 〔本發明〕 2 0 太陽能模組置 2 1 欲組接元件 2 2 聚光膠膜 2 3 第一重力滾輪 24 第二重力滾輪 2 5 第三重力滾輪 輸送設備In summary, the present invention utilizes the convenience and lightness of the rolling, and cooperates with the crane of the equipment in the equipment to complete the demand for continuous production, scale, labor saving, and the solar module 2 can be the same or different. At the interval, the concentrating film 2 2 W is continuously bonded to the surface of the component 21 to be assembled. Thus, the direct cost of powering, manpower, and material power required for vacuuming is achieved. Rolling is the requirement to complete the jointing. So this case can provide convenience for the production of the report, and it is a process that is completely different from the conventional one. The above description of the preferred embodiments of the present invention is not intended to limit the scope of the present invention, and all of the scope of the present invention should be based on the following patent scope, and the spirit of the patent scope and its similar changes are implemented. Examples and near-structural m are included in the present invention. [Simple description of the diagram] The first diagram is a schematic diagram of the flow of the prior art. The second figure is a schematic flow chart of the present invention. [Main component symbol description] [General] 11 heating plate 10 photoelectric module 201225320 12 lower chamber 13 diaphragm 14 lower chamber 1 vacuum chamber [present invention] 2 0 solar module set 2 1 to assemble component 2 2 Concentrating film 2 3 first gravity roller 24 second gravity roller 2 5 third gravity roller conveying device