201221843 六、發明說明： 【發明所屬之技術領域】 本發明涉及一種led光源燈具，特別是涉及一種以大 功率LED為光源的照明燈具模組的結構，該照明燈具模組 用於製作路燈、隧道燈、投光燈或洗牆燈等大功率高流明 輸出的燈具。 【先刚技術】 隨著LED晶片技術的不斷發展，流明和功率的不斷提 尚，因此，LED光源已經在功能型照明領域扮演越來越重 要的角色，例如路燈、隧道燈、投光燈或洗牆燈等。目前 市場上的路燈具，絕大多數是由幾十顆至上百顆LED光源 貼片在鋁基板上，再將鋁基板安裝在路燈外殼上構成。該 結構導致在LED光源損壞時’需在高空作業時掀開燈具鋼 化玻璃罩，卸下透鏡或反射器，再拆除電源線，不難看出 這樣的結構使得更換_，甚至無法更換。因此，給維修 帶來極大地不方便，和給用戶帶來一定的經濟損失。而且 這種結構的燈具不同的型號需要不同的電源驅動，不同的 配光結構，不同的散熱和防水的結構，由於結構複雜，從 而導致多型號時，給廠家帶來設計週期長和費時費工。 目則LED光源燈具還亟待解決散熱問題，例如本人持 有的中國ZL02826127.5發明專利，其中㈣光源的散熱 是通過螺桿與螺母機械結合實現的。進一步本申請人又申 請了發明名稱為“用於發光二極體的散熱組件和發光二極 201221843 體及白光發光二極體燈”（申請號：200810182614.0和PCT /CN2009/000113)，申請人提供一種用碳奈米材料製作 的散熱骨架，將LED散熱底座的螺桿插入奈米碳管製作的 月架中實現散熱的，但疋，由於螺桿插入骨架中結合不緊 密，因此還需要採用在兩者之間塗膠，而帶來了熱阻，使 得散熱不徹底。 市％上現有的LED光源燈具，正如上面所介紹的它在 結構上還是有很多的不足之處，特別是半導體照明是在世 界各國扶持的項目，它蘊藏著巨大的商機，但是半導體光 源有著和傳統光源非常不同的特性，應用這一光源去製作 燈具需要解決散熱、光強度分佈等一系列光學、熱學、材 料學的問題，這些問題的解決不僅需要一批專業人材，還 ，時間和相當大的資金投人，這對—般生產傳統燈具的廠 家來說幾乎是-料可能的事，如何降低進人燈具生 產的門檀，並能將其儘快實現LED照明燈具產業化已是當 務之急。 【發明内容】 本發明的目的在於翻市場上現有的led _燈具 結構複雜，使得LED照明燈具維修和更換困難，甚裏無法 ^換的缺陷；以及在照明燈具型號較多時，帶來設計工作 複雜和週期長等缺陷，從而提供—種以大功率led作光源 =結構簡單的酬燈具她。因此，達卵化LED燈異生 產工序、降低LED燈具生產難度，以及實現㈣光源的 201221843 照明燈具產業化生產的目的。 本發明的第二個目的在於通過簡單的模組拼裝，就可 以獲得大功率LED光源的照明燈具，用此燈具模組製作的 LED照明燈具結構簡單，維修更換方便，以及實現ίΕΓ) 光源的照明燈具產業化生產的目的。 本發明的目的是這樣實現的： 本發明提供的以LED為光源的照明燈具模組包括至 少一個LED光源，LED驅動電源和散熱器；其中，所述 led光駐裝在舰餘，在該LED総的正面通過 透鏡壓圈和密封圈固定玻璃透鏡或其他光學系統；其特徵 在於： 所述LED紐是賴朗|方法製作的—個led，或 疋多個LED安裝在-塊電路板上，作為—個LED光源使 用； 所述散熱器由-塊金屬的安裝面板和散熱片組成，兑 中，在所述安裝面㈣部分下表面上設有凸筋，並在所述 凸筋頂部向下開槽，所述散熱片擠壓鑲嵌在所述槽中，該 散熱片與槽壁緊密接_定在—起，形成散熱㈣散熱翅 片（如第四圖所示）；或者在所述安裝面板的表面上設有一 根垂直的金屬柱，圍繞所述的金屬柱四周，從該金屬柱的 頭部向下開豎直的槽，所述散熱片安裝在所述槽内，該散 熱片呈放射狀排佈（如第五_ a所示），並且在散執片上方 扣駿-個舰罩’所縣下σ蚊在絲面板上；在 所述安裝面板的下表面設有⑽之外的地方安裝所述㈣ 201221843 驅動電源’該LED _電_ LED絲電連接，在安裝 面板的另-表面（上表面）安制述led切，·所述安裝 面板上開有用於螺釘把整個模㈣定在燈具架上的安裝 孔0 ，上述的技術方針，所述安裝面板上财的安裝孔 疋在安裝面板的四角開有安裝孔，或沿安裝面板的長度方 向的兩邊開有安裝孔；或者將模組卡接在燈具架上。 在上述的技術方案t，所述金屬的安裝面板為銅板或 紹板’還包括在安裝面板上打通孔，優選地，在該安裝面 板上開有10個以上通孔，所述通孔按陣列式排列、圓環形 排列或無規則排列。若燈具向下照射，所述通孔能夠幫助 形成很好的空氣對流冷卻效果，對縱向排佈的散熱片在使 用時，更有利於空氣的流通。 在上述的技術方案中，所述的部分下表面至少為總面 積的2 / 3 〇 在上述的技術方案中，所述凸筋可以是-條或2條以 亡’所述的凸筋與凸筋之間的間距可以相等或不相等；凸 筋的排列是在安裝面板上平行排列的，（如第四圖所示）； 或者同心圓排佈（如第六圖所示），凸筋形成圓環狀，且凸 筋與凸筋之間的間距相等。 在上述的技術方案中，所述凸筋截面呈鑛齒形、梯形 矩形或漸開線齒形；所述槽的寬度與要鑲嵌的散熱片厚度 相等’或者槽寬略小於散熱#厚度，槽與散熱>|過盈配合二 即通過施力使槽向内變形而使散熱片鑲嵌在槽中，使^ 201221843 晶片產生的触底座直㈣輕凸筋心 :=外部:同時由於凸筋上的槽與散熱;直接貼= 座直接傳遞給緊貼的散熱片，熱傳遞快產=通過底 同樣的散熱效果的產品，體積比較小，4二： 具設計、安裝。 還便於燈 所述金屬柱為導熱良好_柱 所述保護罩為金屬網狀罩或絕 在上述的技術方案中 或紹柱。 在上述的技術方案中 緣材料的網狀罩。 在上述的技術方案中，所述散熱片為奈米碳片或 金屬銅片上塗覆一層奈米碳粉。 在上述的技術方案中’所述led光源安裝在所述安裝 面板t的方式包括兩種，—種安裝方式為：在該安裝面板 上要安裝LED光源馳置四周開有螺孔，所述LED光源 的底座上也開螺孔，安裝面板上的螺孔與LED光源的底座 上的螺孔相對，通過螺釘將該LED錢固定在安裝面板 上，另外種女裝方式為：在所述安裝面板中部開有與所 要安裝的LED光源底座的螺桿相固定用的螺孔，通過該 LED光源底座的螺桿與安裝面板的螺孔螺合固定在一起。 在上述的技術方案中，所述LED晶片上方還塗有光學 材料層或光轉換材料層。以滿足生產不同光色光源。 本發明提供的一種以大功率LED為光源的照明燈具 模組製作的led燈，其特徵在於：包括至少一個上述led 201221843 為光源的照明燈具模組，該LED為光源的照明燈具模組安 褒在一燈罩内’該LED為光源的照明燈具模組的引出線穿 出所述燈罩與外部電連接器電連接。 在上述的技術方案中，還包括一透光泡殼，所述透光 泡设女裝在所述燈罩上口。 在上述的技術方案中，所述燈罩為一長方形的路燈燈 罩’所述路燈燈罩上口的兩個長邊的内壁向内各設一條翻 邊，翻邊上在對應L E D照明燈具模組邊上的安裝孔的位置 上製有螺孔，用螺釘把LED照明燈具模組與路燈罩固定在 一起’或者在路燈罩外殼内設置軌道，led照明燈具模組 沿轨道滑行到預定位置，用一種塑膠製成的膨脹卡把模組 定位。 本發明提供的以LED為光源的照明燈具模組用於製 作路燈、隨道燈、投光燈或洗踏燈等大功率高流明輸出的 燈具。 本發明的優點在於： 1、本發明提供的以LED為光源的燈具模組比現有的 led為光源的燈具散熱性能好：雖然已有的lEd光源都設 置了散熱器，但是散熱效果解決的不徹底，例如本申請人 持有的中國ZL02826127.5發明專利，通過底座的螺桿與散 熱器的螺孔緊密結合在一起實現散熱。進一步本發明人又 申5月了（申請號：200810182614.0 和 PCT/CN2009/ 000113)關於帶散熱元件的lED專利，通過[ED底座的 螺桿插裝在散熱組件的骨架中，雖然散熱組件也是由奈米 201221843 破材料製作的，但是，由於螺桿是插震在骨架中，還需用 #將=者,¾牛’因此散熱效果還不夠理想。而本發明的散 抑是採用—塊奈米碳片直接擠壓進安裝面板的槽中，一 方面由於採用了散熱性能極佳的奈米碳片和通過力口大了 散熱片的面積；另一方面散熱片與槽面緊密接觸，因此， 散熱效果好。 "2、本發明的燈具模_散熱片使用奈米碳片由於奈 • 米碳片比已有LED散熱器中使用的銅或銘材的散熱片重 量輕的多’所以本發明的LED光源整體重量輕這對於製 造大功率的LED路燈等有實際的應用價值。 3又由於本發明的led照明燈的模組中的散熱器 用的安裝面缺-塊平板’在平板上可叫有安裝哪光 源底座螺桿的螺孔’也可以不開孔，也就是說市場上所供 應的任何-款LED光源，都可以絲在本發明的散熱器 上，因此，該LED照明燈的模組通用性強。 • 4、由於湘本發明提供的LED照明燈的模組，可以 方便地組合成多種功率或流明輸出的燈具，對一般生產傳 統燈具的廠家來說降低進入LED燈具生產的門播，並為將 其儘快實現LED照明燈具產業化奠定基礎。 本發明提供的以LED為光源的燈具模組，可以用於路 燈、道燈、投光燈或洗牆燈等大功率，高流明輸出的燈具 的製作，該模組結構簡單，散熱效果好，可以使燈具的嗖 計，裝配和維修簡便快捷。本發明的燈具模組^具有= 整的配光散熱防水防塵結構，和相應的驅動電源。因此， 201221843 配合效果好，使用方便。 【實施方式】 為了使本發明的目的、技術方案及優點更加清楚明 白，以下結合附圖和實施例對本發明進行詳細說明。 實施例1 參考第一圖，製作一本發明的以大功率LED為光源的 照明燈模組（路燈模組），該模組由一具有2〇瓦的：led光 源1、散熱器、LED驅動電源4和保護罩5組成。在本實 施例中的具有20瓦大功率LED光源丨是採用中國 ZL02826127.5發明專利技術，運用集成封裝工藝製成的額 定功率為20瓦LED發光二極體，該LED發光二極體的金 屬底座下表面設有一螺桿11，與金屬底座成為一體結構。 LED驅動電源4使用常規電源，例如：採用杭州英飛 特電子公司生產的電源。散熱器的安裝面板2使用一塊長 240mmx寬120mmx厚4mm鋁板，在該鋁板的安裝面板2 的下表面2/3的面積上（沿一側），設置凸筋，並在每一 條凸筋的頂部中心位置向下開一條槽，該槽用於安裝散熱 片3。本實施例的凸筋是2條以上，例如5、6、7、8或1〇 條，2條以上的凸筋的排列是在安裝面板2上平行排列的 (如第四圖所示），且行間距相等，行間距可以為、 1.5mm。或者凸筋為圓環，多個圓環以同心圓方式排佈（如 第六圖所示），凸筋形成圓環狀，且圓環之間距離相等，間 距可以為2mm、3.5mm。 其中’槽的寬度與要鑲嵌的散熱片3厚度相等，優選 201221843 槽寬略小於散熱片3厚声，201221843 VI. Description of the Invention: [Technical Field] The present invention relates to a LED light source lamp, and more particularly to a structure of a lighting lamp module using a high power LED as a light source, the lighting lamp module being used for making a street lamp and a tunnel High-power, high-lumen output lamps such as lamps, floodlights or wall washers. [First Technology] With the continuous development of LED chip technology, lumens and power are constantly being raised. Therefore, LED light sources have played an increasingly important role in functional lighting, such as street lights, tunnel lights, spotlights or Wall washers, etc. At present, most of the road lamps on the market are made up of dozens to hundreds of LED light sources mounted on an aluminum substrate, and then the aluminum substrate is mounted on the street lamp housing. This structure causes the LED light source to be damaged. When the high-altitude operation is required, the tempered glass cover of the lamp is removed, the lens or the reflector is removed, and the power cord is removed. It is not difficult to see that the structure is replaced or even replaced. Therefore, it brings great inconvenience to maintenance and brings certain economic losses to users. Moreover, different types of lamps of this structure require different power drives, different light distribution structures, different heat dissipation and waterproof structures, and due to the complicated structure, resulting in multiple models, the design cycle is long and time-consuming labor is required for the manufacturer. . The LED light source lamps still need to solve the heat dissipation problem. For example, I own the patent of China ZL02826127.5, in which (4) the heat dissipation of the light source is realized by the mechanical combination of the screw and the nut. Further, the applicant has applied for the invention entitled "The heat-dissipating component for the light-emitting diode and the light-emitting diode 201221843 body and the white light-emitting diode lamp" (Application No.: 200810182614.0 and PCT /CN2009/000113), the applicant provides A heat dissipation skeleton made of carbon nano material, the screw of the LED heat dissipation base is inserted into the moon frame made of carbon nanotubes to realize heat dissipation, but 疋, because the screw insertion into the skeleton is not tightly coupled, it is also required to adopt both The glue is applied between them, which brings about thermal resistance, which makes the heat dissipation not complete. The existing LED light source fixtures on the market, as described above, have many structural deficiencies. In particular, semiconductor lighting is a project supported by countries all over the world. It has huge business opportunities, but the semiconductor light source has The traditional light source has very different characteristics. The application of this light source to the lamp needs to solve a series of optical, thermal and material problems such as heat dissipation and light intensity distribution. The solution of these problems requires not only a group of professional personnel, but also time and considerable The investment of funds, which is almost a possible thing for manufacturers of traditional lamps, how to reduce the door-to-door production of lighting, and to realize the industrialization of LED lighting as soon as possible is a top priority. SUMMARY OF THE INVENTION The object of the present invention is to turn over the existing LED _ luminaires on the market, which makes the LED lighting fixtures difficult to repair and replace, and can not be replaced; and when the lighting fixtures have more models, the design work is brought about. Complex and long-term defects, so as to provide a kind of high-power led as a light source = simple structure of the lighting she. Therefore, it is possible to achieve the heterogeneous operation of the LED lamp, reduce the difficulty of production of the LED lamp, and realize the industrial production of the 201221843 lighting fixture of the (4) light source. The second object of the present invention is to obtain a high-power LED light source lighting fixture by simple module assembly, and the LED lighting fixture made by the lamp module has a simple structure, convenient maintenance and replacement, and realization of illumination of the light source. The purpose of industrial production of lamps. The object of the present invention is as follows: The LED lamp as a light source module includes at least one LED light source, an LED driving power source and a heat sink; wherein the LED light is resident in the ship, and the LED is The front side of the crucible fixes the glass lens or other optical system through the lens pressing ring and the sealing ring; the feature is: the LED button is made by a Lailang method, or a plurality of LEDs are mounted on the -block circuit board, The heat sink is used as an LED light source; the heat sink is composed of a metal-plated mounting panel and a heat sink, and a rib is disposed on a lower surface of the mounting surface (four) portion, and is at the top of the rib Slotting, the heat sink is extruded in the groove, and the heat sink is closely coupled with the groove wall to form a heat dissipation (four) heat dissipation fin (as shown in the fourth figure); or in the installation a vertical metal post is disposed on the surface of the panel, and a vertical slot is opened from the head of the metal post around the metal post, and the heat sink is installed in the slot, and the heat sink is Radial arrangement (as shown in the fifth _a) And in the upper part of the loose film, the squad-a ship hood 'the lower σ mosquito on the silk panel; the lower surface of the mounting panel is provided with a place other than (10) (4) 201221843 driving power supply 'the LED _ electricity _ LED wire electrical connection, on the other surface (upper surface) of the installation panel, the LED is cut, and the mounting panel has a mounting hole for the screw to place the whole mold (4) on the lamp holder. The above technology The installation hole on the mounting panel has a mounting hole at four corners of the mounting panel, or a mounting hole along two sides of the mounting panel; or the module is attached to the lamp holder. In the above technical solution t, the mounting panel of the metal is a copper plate or a plate. The method further includes inserting a through hole in the mounting panel. Preferably, more than 10 through holes are opened in the mounting panel, and the through holes are arranged in an array. Arranged, arranged in a circular or irregular arrangement. If the luminaire is illuminating downwards, the through holes can help to achieve a good air convection cooling effect, and the longitudinally arranged fins are more conducive to air circulation when used. In the above technical solution, the partial lower surface is at least 2 / 3 of the total area. In the above technical solution, the rib may be - or 2 to the rib and the convex The spacing between the ribs may be equal or unequal; the arrangement of the ribs is arranged in parallel on the mounting panel (as shown in the fourth figure); or the concentric arrangement (as shown in the sixth figure), the rib formation It is annular and the spacing between the ribs and the ribs is equal. In the above technical solution, the rib section has a mineral tooth shape, a trapezoidal rectangle shape or an involute tooth shape; the width of the groove is equal to the thickness of the heat sink to be inlaid' or the groove width is slightly smaller than the heat dissipation thickness, the groove With the heat dissipation >| interference fit, the force is deformed inward by the force to make the heat sink inlaid in the groove, so that the contact base generated by the 201221843 wafer is straight (four) light convex core: = external: at the same time due to the convex rib Slot and heat dissipation; direct paste = seat directly transmitted to the closely attached heat sink, heat transfer fast production = the same heat dissipation effect through the bottom of the product, the volume is relatively small, 4 2: with design, installation. It is also convenient for the metal column to be thermally conductive. The column is a metal mesh cover or is in the above technical solution or column. In the above technical solution, the mesh cover of the material is used. In the above technical solution, the heat sink is coated with a layer of nano carbon powder on a nano carbon sheet or a metal copper sheet. In the above technical solution, the manner in which the LED light source is mounted on the mounting panel t includes two types of installation methods: an LED light source is mounted on the mounting panel, and a screw hole is opened around the LED light source. The screw hole is also opened on the base of the light source, and the screw hole on the mounting panel is opposite to the screw hole on the base of the LED light source, and the LED money is fixed on the mounting panel by screws, and the other way of wearing the model is: in the mounting panel The central portion is provided with a screw hole for fixing the screw of the LED light source base to be mounted, and the screw of the LED light source base is screwed and fixed with the screw hole of the mounting panel. In the above technical solution, the LED wafer is further coated with an optical material layer or a light conversion material layer. To meet the production of different light color sources. The invention provides a LED lamp produced by a lighting module with high-power LED as a light source, which is characterized in that: at least one lighting module of the above-mentioned LED 201221843 is used as a light source, and the LED is a lighting fixture module of the light source. The lead wire of the lighting fixture module in which the LED is a light source passes through the lampshade and is electrically connected to the external electrical connector. In the above technical solution, a light-transmissive bulb is further included, and the light-transmissive foam is provided on the upper surface of the lampshade. In the above technical solution, the lampshade is a rectangular street lampshade. The inner walls of the two long sides of the upper edge of the street lampshade are respectively provided with a flange inward, and the flange is on the side of the corresponding LED lighting fixture module. The position of the mounting hole is provided with a screw hole, and the LED lighting module is fixed with the lamp cover by screws. Or the track is arranged in the lamp cover housing, and the led lighting module slides along the track to a predetermined position, and is made of a plastic. The resulting expansion card positions the module. The illumination lamp module using LED as a light source provided by the invention is used for manufacturing high-power and high-lumen output lamps such as street lamps, street lamps, flood lights or shower lamps. The advantages of the invention are as follows: 1. The lamp module with LED as the light source provided by the invention has better heat dissipation performance than the existing lamp with LED as the light source: although the existing lEd light source is provided with a heat sink, the heat dissipation effect is not solved. Thoroughly, for example, the Chinese patent ZL02826127.5, which is held by the applicant, is cooled by the screw of the base and the screw hole of the heat sink. Further, the inventors applied for a patent for lED with a heat dissipating component in May (application number: 200810182614.0 and PCT/CN2009/000113), and inserted into the skeleton of the heat dissipating component through the screw of the ED base, although the heat dissipating component is also made of nanometer. 201221843 The material was made of broken material, but because the screw is inserted in the skeleton, it is still necessary to use #将=,3⁄4牛' so the heat dissipation effect is not ideal. However, the dispersion of the present invention is directly extruded into the groove of the mounting panel by using a carbon nanosheet, on the one hand, because of the use of a carbon nanosheet having excellent heat dissipation performance and an area of the heat sink through the force port; On the one hand, the heat sink is in close contact with the groove surface, so the heat dissipation effect is good. "2, the lamp mold of the present invention_heat sink uses a carbon nanosheet because the nanometer carbon sheet is lighter than the heat sink of the copper or the name material used in the existing LED heat sink, so the LED light source of the present invention The overall light weight has practical application value for manufacturing high-power LED street lamps. 3, because the mounting surface of the heat sink in the module of the LED lighting lamp of the present invention is lacking - the flat plate can be called the screw hole of the light source mounting screw on the flat plate, and the hole can be opened, that is to say, on the market Any of the supplied LED light sources can be screwed onto the heat sink of the present invention, and therefore, the module of the LED lighting lamp has high versatility. • 4, due to the LED lighting module provided by Xiang Ben invention, can be easily combined into a variety of power or lumen output lamps, for the general production of traditional lamps manufacturers to reduce the entry into the LED lighting production, and for It will lay the foundation for the industrialization of LED lighting as soon as possible. The lamp module with LED as the light source provided by the invention can be used for the manufacture of high-power, high-lumen output lamps such as street lamps, street lamps, floodlights or wall washers, and the module has a simple structure and good heat dissipation effect. It can make the lighting, assembly and maintenance of the lamps simple and quick. The lamp module of the invention has a whole light distribution heat dissipation waterproof and dustproof structure and a corresponding driving power source. Therefore, 201221843 has a good combination and is easy to use. The present invention will be described in detail below with reference to the accompanying drawings and embodiments. Embodiment 1 Referring to the first figure, a lighting module (street light module) using a high-power LED as a light source is fabricated. The module is driven by a led light source, a heat sink, and an LED having 2 watts. The power source 4 and the protective cover 5 are composed. In this embodiment, the LED light source with 20 watts of high power is made of the patented technology of ZL02826127.5 of China, and the rated power of 20 watts of LED light-emitting diode made by using the integrated packaging process, the metal of the LED light-emitting diode A screw 11 is arranged on the lower surface of the base, and is integrated with the metal base. The LED driving power source 4 uses a conventional power source, for example, a power source manufactured by Hangzhou Infineon Electronics Co., Ltd. The mounting panel 2 of the heat sink uses a long 240mm x 120mm x 4mm aluminum plate, and on the 2/3 area of the lower surface of the mounting panel 2 of the aluminum plate (along the side), a rib is provided, and at the top of each rib The center position is opened downward by a slot for mounting the heat sink 3. The ribs of the embodiment are two or more, for example, 5, 6, 7, 8, or 1 ridges, and the arrangement of the two or more ribs is arranged in parallel on the mounting panel 2 (as shown in the fourth figure). And the line spacing is equal, the line spacing can be, 1.5mm. Or the ribs are rings, and the plurality of rings are arranged in a concentric manner (as shown in the sixth figure). The ribs are formed in an annular shape, and the distance between the rings is equal, and the distance between them can be 2 mm and 3.5 mm. Wherein the width of the groove is equal to the thickness of the heat sink 3 to be inlaid, preferably the 201221843 groove width is slightly smaller than the heat sink 3 thick,
3使用市場上購f的奈二其過盈配合’例如：散熱片 片厚度為0.65mm，然後將當槽寬〇.6mm日夺，奈米碳 或其他機械方法進行擠^ ^ 3插在槽内’再通過壓板 面之間達到無縫隙地緊_人以碳片的兩面分別與槽壁 槽的深度與要鑲後的散埶片°二：實現良好的導熱效果。 現良好的散熱效果和‘3固厚^、门面積等有關，為了實 些，這是本職彳以員，㈣槽開得深 =熱片3還可利用在金屬銅片上塗覆—層奈米碳粉製 技術求塗覆奈米碳粉的厚度，這是本專業 =咖絲板的下表⑽設凸筋之外的地方即 =卜:1 /3面積的安裳面板2上安裝LED驅動電源4， 散'，，、片3上方安裝一金屬網狀（例如銅絲、鋼絲）的保 護罩5 (如第二圖所示）’該保鮮5的底部㈣絲固定在 安裝面板2上。罩上保護罩5既可以保護奈米碳片，同時 還起到了防塵和通風的作用。保護罩5的—個側面上開有 孔，LED的電源連接線從孔中穿出和驅動電源4的輸出 端電連接，該LED的電源連接線末端帶有防水接頭9。 在該女裝面板2的上表面中心部位打一螺孔，其螺孔 的大小與本實施例中所使用的LED光源1中的發光二極體 散熱底座的螺桿11相配，將LED發光二極體底座的螺桿 11與螺孔緊密配合固定。 通常工廠生產的大功率LED都是大出光角的，光強分 201221843 佈是朗佰型’因此具體用到笨—3 Use the commercially available f's Nai Er's interference fit 'for example: the heat sink thickness is 0.65mm, then the groove width 〇.6mm day, nano carbon or other mechanical methods to squeeze ^ ^ 3 inserted in the slot The inner part is then tightly connected between the pressure plate surfaces. The two sides of the carbon sheet are respectively separated from the depth of the groove wall groove and the diffuser piece to be inlaid. 2: A good heat conduction effect is achieved. The good heat dissipation effect is related to '3 solid thickness ^, door area, etc. In order to be practical, this is the job of the staff. (4) The groove is deep to open = the hot sheet 3 can also be coated on the metal copper sheet - layer nano The toner system technology is to apply the thickness of the nano-carbon powder, which is the following table of the professional = gay board (10), except for the ribs, that is, = Bu: 1 / 3 area of the Anshang panel 2 is mounted with LED driver A protective cover 5 (shown in the second figure) of a metal mesh (for example, copper wire, steel wire) is mounted on the power supply 4, the dispersion, and the sheet 3, and the bottom (four) wire of the fresh-keeping 5 is fixed to the mounting panel 2. The protective cover 5 protects the carbon sheets while also providing protection against dust and air. A hole is formed in one side of the protective cover 5, and a power supply line of the LED is electrically connected from the hole to the output end of the driving power source 4, and the end of the power connection line of the LED is provided with a waterproof connector 9. A screw hole is formed in a central portion of the upper surface of the women's wear panel 2, and the size of the screw hole is matched with the screw 11 of the light-emitting diode heat-dissipating base in the LED light source 1 used in the embodiment, and the LED light-emitting diode is The screw 11 of the body base is tightly fitted to the screw hole. Usually, the high-power LEDs produced by the factory are all out of the light angle. The light intensity is 201221843. The cloth is a recitation type, so it is specifically used stupid.
』杲政燈具上時，都要在LED 上方加一透鏡7或反光器等本 兮一-人九學糸統用以改變光強分When you are on the plaque, you must add a lens 7 or a reflector on top of the LED to change the light intensity.
佈’使之符合使用要求。本會始办M 尽貫知例中光學玻璃的透鏡7設 置在LED光源1的正前方’利用透鏡壓圈8固定在安裝面 板2上表面’並在所述安裝面板2上與透鏡壓圈8對應位 置開螺孔’用螺釘固定透鏡壓圈8。為滿足防水防潮等 要求，還在透鏡7和安裝面板2之間，透鏡7和壓圈8之 間墊上矽橡膠密封圈。 在本發明模組結構中’安裝面板2的作用是把LED光· 源卜透鏡7、散熱器和LED驅動電源4結合在一起製成 模組，該模H在LED軸電路的以端接人市電，模 組就能工作。 ' 另外，LED光源1還可以使用市場上睛買的任何一 款，例如使用上海拋珥麻克照明科技有限公司生產的2〇 瓦白光LED。整個LED是製作在一塊厚度為2_的銘基 線路板上的’背面是平的（如第三圖所示），且整個線路板 呈矩形，在該鋁基線路板的四周開有4個螺孔。在上述已 安裝了散熱片的安裝面板2上，預計要安裴LED光源的位 置四周開螺孔，使安裝面板2上所開的螺孔與led光源1 在呂基線路板上的4個螺孔相對’直接用四個螺釘6把j^ed 光源1固定在安裝面板2上，其本發明模組其他結構和上 述結構相同。 實施例2 12 201221843 5本實齡邊作―大功率LED光_燈具獅，其結構 同實施例1，區別在於：散熱器的結構不—樣。本實施例 製作的散熱H，由16片奈米碳片做的散熱片3,安裝在安 裝面板2上的16個槽中組成。其中，—她或銅板做安裝 面板2 ’在該安裝面板2的3/5面積的中心位置上，設置 一根直徑為10mmx高150mm導熱銅柱15，在該導熱銅柱 15的四周豎直開槽，槽從導熱銅柱15的頭上開到底，槽 的長度與銅柱高度一樣，或短於銅柱也可以，槽深3mmx 寬0.6mm’散熱片3的厚度為〇 65mm，散熱片安裝在槽内， 政熱片3的排列方式採用輻射狀，如第五圖a所示。所述 槽的寬度與要鑲嵌的散熱片厚度相等，或者槽寬略小於散 熱片厚度，槽與散熱片過盈配合，即通過施力使槽向内變 形而使散熱片鑲嵌在槽中，使LED晶片產生的熱從底座直 接傳遞至導熱銅柱和奈米碳片，而被迅速傳遞到外部，還 在該散熱片上方安裝一金屬網狀的保護罩5。 另外’本實施例還在安裝面板2正面打了报多通孔 16,至少6個以上，例如1〇、26、20、30等，可根據安裝 面板2面積的大小決定，當燈具向下照射，這些通孔16 能夠幫助形成很好的空氣對流冷卻效果，另外，縱向排佈 的散熱片在使用時，特別有利於空氣的流通。若此模組安 裝在金屬的燈具外殼上，則整個外殼都成為了散熱片，從 而使散熱的效果更好。其他部分的安裝如圖2 —致，即在 安裝面板2的正面安裝LED光源1 (第五圖b所示），在 LED光源1上方通過透鏡壓圈8固定玻璃透鏡7，在其背 13 201221843 /5面積上裂有直接可用市電的防護等級為IP67的 LED驅動電源4。 實施例3 本實施例利用本發明的照明燈具模組製作一 8〇瓦的 LED路燈’採用四個在實施例i製成的功率為的 …、月燈具模組，安裝在一路燈罩内，LED照明燈具模組各 自接入市電即可使用。 如第七圖所示’本實施例所祕燈燈罩12為浙江邁勒 7生產的超越型路燈罩。該超越型路料的兩個長邊内各 設一條銘板的翻邊14，翻邊14上在對應LED照明燈具模 :邊上的安纽1G的位置上製有·。安裝時從最後面一 4組開始’把第—個模組裝進路燈罩内推雜，然後用 源2 LED照明燈具模組與路燈罩固定在―起，把驅動電 的安^人刺接切水接頭9，賴就完成了第—個模組 模贿以同樣的步驟安裝第二個，第三個，第四個 組合‘ΐί=成一個功率為_的_路燈。這種 LE^^n’也可以是三個’也可以是5個或6個 、、月燈具’甚至更多的LED照明燈具組合。 故障，合巾如果某—個咖照日紐具模組出了 模組的工作便’而且不影響其他卿照明燈具 咖照明燈具模組和燈罩的 的用螺釘固定以外，還可以有除了本例中所述 逻有夕種方法，例如用滑執的形 201221843 式，在燈罩上做成軌道，led照明燈具模組沿轨道滑行到 預定位置以後，用一種塑膠製成的膨脹卡把模組定位就可 以了’這是本領域技術人員可以勝任的。 本發明提供的以L E D為光源的照明燈具模組，可以用 於製作路燈、隧道燈、投光燈和洗牆燈等大功率高流明輸 出的燈具。 【圖式簡單說明】 第一圖是本發明的以LED為光源的照明燈具模組整 體示意圖。 第二圖是本發明的以LED為光源的照明燈具模組組 成半剖圖。 第三圖是實施例1中使⑽LED光源安裝在安裝面板 上的示意圖。 第四圖疋本發明的政熱器中一種散熱片平行排佈安裝 樣式不意圖。 第五圖a是本發明的散熱器中的散熱片另一種安裝在 安裝面板上的結構示意圖。 第五圖b是第五ffi a散熱器的安裝面板上表面安裝 LED光源結構示意圖。 第/、圖疋本發明的散熱器中的散熱片以同心圓排佈安 裝樣式示意圖。 第七圖是運用本發明的模組製作的路燈組成示意圖。 第八圖是運用實施例3的模組製作的路燈安裝結構示 201221843 意圖。 【主要元件符號說明】 LED光源1 安裝板2 散熱片3 驅動電源4 保護罩5 螺釘6 玻璃透鏡7 透鏡壓圈8 防水接頭9 安裝孔10 螺桿11 路燈燈罩12 模組13 通孔16 翻邊14 導熱銅柱15Cloth 'to make it meet the requirements of use. This is the beginning of the M. The lens 7 of the optical glass is disposed in front of the LED light source 1 'fixed on the upper surface of the mounting panel 2 by the lens ring 8 and pressed against the lens 8 on the mounting panel 2 Corresponding position opening screw hole 'fixes the lens pressing ring 8 with screws. In order to meet the requirements of waterproofing, moisture proof, etc., between the lens 7 and the mounting panel 2, a rubber seal is placed between the lens 7 and the press ring 8. In the module structure of the present invention, the function of the mounting panel 2 is to combine the LED light source lens 7, the heat sink and the LED driving power source 4 to form a module, and the module H is terminated at the LED axis circuit. Mains, the module can work. In addition, the LED light source 1 can also be used in any one of the market's eye-catching products, such as the 2 watt white LED produced by Shanghai 珥 珥 克 照明 照明 照明 。. The entire LED is fabricated on a 2_-thickness-based board. The back is flat (as shown in the third figure), and the entire board is rectangular. There are 4 sides around the aluminum board. Screw hole. On the above-mentioned mounting panel 2 on which the heat sink has been mounted, it is expected that the screw hole is opened around the position of the LED light source, so that the screw hole opened on the mounting panel 2 and the four screws of the LED light source 1 on the Luigi circuit board The hole is fixed to the mounting panel 2 with respect to 'directly with four screws 6, and the other structure of the module of the present invention is the same as the above structure. Embodiment 2 12 201221843 5 real-life side--high-power LED light_lighting lion, its structure is the same as that in the first embodiment, the difference is that the structure of the heat sink is not the same. The heat sink H produced in this embodiment is composed of 16 fins made of 16 carbon sheets, and is mounted in 16 slots on the mounting panel 2. Wherein, she or the copper plate is used as the mounting panel 2'. At the center of the 3/5 area of the mounting panel 2, a heat conducting copper column 15 having a diameter of 10 mm x 150 mm is disposed, and the heat conducting copper column 15 is vertically opened. The groove and the groove are opened from the head of the heat conductive copper column 15. The length of the groove is the same as the height of the copper column, or shorter than the copper column. The groove depth is 3 mmx and the width is 0.6 mm. The thickness of the heat sink 3 is 〇65 mm, and the heat sink is mounted on the groove. In the tank, the arrangement of the political heat sheet 3 is radial, as shown in the fifth figure a. The width of the groove is equal to the thickness of the heat sink to be inlaid, or the groove width is slightly smaller than the thickness of the heat sink, and the groove and the heat sink are interference fit, that is, the force is deformed inward by the force, so that the heat sink is embedded in the groove, so that The heat generated by the LED wafer is directly transferred from the base to the heat conductive copper column and the nano carbon sheet, and is quickly transmitted to the outside, and a metal mesh protective cover 5 is also mounted above the heat sink. In addition, this embodiment also reports the multi-pass hole 16 on the front surface of the mounting panel 2, at least 6 or more, for example, 1 〇, 26, 20, 30, etc., which can be determined according to the size of the mounting panel 2, when the luminaire is irradiated downward. These through holes 16 can help to form a good air convection cooling effect. In addition, the longitudinally arranged heat sinks are particularly advantageous for air circulation when in use. If the module is mounted on a metal luminaire housing, the entire housing becomes a heat sink for better heat dissipation. The other parts are installed as shown in Fig. 2, that is, the LED light source 1 (shown in the fifth figure b) is mounted on the front side of the mounting panel 2, and the glass lens 7 is fixed on the back of the LED light source 1 through the lens pressing ring 8 on the back 13 201221843 The /5 area is cracked with a direct-use utility power rating of the IP67 LED driver. Embodiment 3 This embodiment utilizes the lighting fixture module of the present invention to fabricate an 8 watt LED streetlight. 'Using four powers made in the embodiment i, the monthly lighting module is installed in a lampshade, and the LED The lighting fixture modules can be used by connecting to the mains. As shown in the seventh figure, the lamp cover 12 of the present embodiment is an overrun type lamp cover produced by Zhejiang Myler 7. A flange 14 of a nameplate is disposed in each of the two long sides of the overrunning material, and the flange 14 is formed on the side of the corresponding LED lighting fixture: Angol 1G. At the time of installation, starting from the last 4 groups, the first module is assembled into the lampshade, and then the source 2 LED lighting module and the lamp cover are fixed at the same position, and the driver is punctured. Water joint 9, Lai completed the first module to bribe the same step to install the second, third, fourth combination 'ΐί= into a power _ _ street light. Such LE^^n' can also be three 'or five or six, moonlights' or even more LED lighting fixture combinations. Trouble, if the towel is attached to the module, and it does not affect the fixing of other lighting fixtures and lampshades, it can also be used in addition to this example. The method described in the above-mentioned logic, for example, using the shape of the slippery 201221843, is made into a track on the lampshade, and after the led lighting fixture module slides along the track to a predetermined position, the module is positioned by an expansion card made of plastic. It can be 'this is a person skilled in the art can do it. The lighting fixture module with L E D as the light source provided by the invention can be used for producing high-power high-lumen output lamps such as street lamps, tunnel lamps, floodlights and wall washers. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is an overall schematic view of a lighting fixture module using LED as a light source of the present invention. The second figure is a half cross-sectional view of the lighting fixture module with LED as the light source of the present invention. The third figure is a schematic view of the mounting of the (10) LED light source on the mounting panel in the first embodiment. Fig. 4 is a schematic view of a heat sink in parallel arrangement of the heat exchanger of the present invention. Fig. 5a is a structural schematic view showing another heat sink in the heat sink of the present invention mounted on the mounting panel. Figure 5b is a schematic view showing the structure of the surface mount LED light source of the mounting panel of the fifth ffi a heat sink. The heat sink of the heat sink of the present invention is arranged in a concentric circle. The seventh figure is a schematic diagram of the composition of a street lamp made by using the module of the present invention. The eighth figure shows the installation structure of the street lamp using the module of the third embodiment. [Main component symbol description] LED light source 1 Mounting plate 2 Heat sink 3 Drive power supply 4 Protective cover 5 Screw 6 Glass lens 7 Lens pressure ring 8 Waterproof joint 9 Mounting hole 10 Screw 11 Street light cover 12 Module 13 Through hole 16 Flange 14 Thermal copper column 15