CN202228996U - Spotlight with LED as light source - Google Patents
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- CN202228996U CN202228996U CN2011202721533U CN201120272153U CN202228996U CN 202228996 U CN202228996 U CN 202228996U CN 2011202721533 U CN2011202721533 U CN 2011202721533U CN 201120272153 U CN201120272153 U CN 201120272153U CN 202228996 U CN202228996 U CN 202228996U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种以LED为光源的灯具,尤其是涉及到一种更利于散热并且结构新颖的LED射灯,属于LED半导体照明技术领域。 The utility model relates to a lamp with LED as a light source, in particular to an LED spotlight which is more conducive to heat dissipation and has a novel structure, and belongs to the technical field of LED semiconductor lighting.
背景技术 Background technique
射灯是装在屋顶、厨柜顶的灯具,其广泛应用于商场、大型超市、办公场所、医院、学校、宾馆、高档住宅等作为重点照明之用,既可亮化环境,又可以美化环境,为生活增添色彩。 Spotlights are lamps installed on roofs and kitchen cabinets. They are widely used in shopping malls, large supermarkets, offices, hospitals, schools, hotels, high-end residences, etc. as key lighting. They can not only brighten the environment, but also beautify the environment. , to add color to life.
目前普遍使用的射灯多采用金属卤化物灯或荧光灯作为光源。这种射灯一般功耗较高、发热较大、灯管寿命短,而且光色不够柔和,人眼直视会感到刺眼,甚至产生眩光。 At present, the spotlights commonly used mostly use metal halide lamps or fluorescent lamps as light sources. This kind of spotlight generally has high power consumption, high heat generation, short lamp life, and the light color is not soft enough, and the human eye will feel dazzling or even glare when looking directly at it.
LED(Light Emitting Diode),又称发光二极管,它们利用固体半导体芯片作为发光材料,当两端加上适当电压,半导体中的载流子发生复合,放出过剩的能量而引起光子发射产生可见光。LED光源发光效率高而且其光的单色性好、光谱窄,无需过滤可直接发出有色可见光。耗电量少同样照明效果的情况下,耗电量是白炽灯泡的八分之一,荧光灯管的二分之一。使用寿命长,可达10万小时。安全可靠性强,发热量低,无热辐射,属于冷光源,可以安全触摸并能精确控制光型及发光角度,光色柔和,无眩光,不含汞、钠元素等可能危害健康的物质。 LED (Light Emitting Diode), also known as light-emitting diodes, uses solid semiconductor chips as light-emitting materials. When an appropriate voltage is applied to both ends, the carriers in the semiconductor recombine, releasing excess energy to cause photon emission to produce visible light. The LED light source has high luminous efficiency, good monochromaticity and narrow spectrum of light, and can directly emit colored visible light without filtering. Less power consumption Under the same lighting effect, the power consumption is one-eighth of incandescent bulbs and one-half of fluorescent tubes. Long service life, up to 100,000 hours. Strong safety and reliability, low calorific value, no heat radiation, is a cold light source, safe to touch and can precisely control the light pattern and angle of light, soft light color, no glare, and does not contain mercury, sodium and other substances that may endanger health.
现有的LED射灯解决了已有使用传统光源的射灯存在的一些不足,但由于采用大功率的LED作为光源,其发热量较一般的低功率LED大,并且长时间使用,灯具内的温度增加,反过来导致LED灯内部阻值变大,为了有效降低LED光源的温度,需要降低整个产品的热阻,降低内部导热热阻,选用高导热系数的铝基板,利用导热垫减少接触热阻,优化外壳散热器,增加有效热交换面积等,目前,提供有效的散热通道是LED用作射灯光源必须考虑的重要技术问题。 The existing LED spotlights solve some shortcomings of existing spotlights using traditional light sources. However, due to the use of high-power LEDs as light sources, their heat generation is larger than that of ordinary low-power LEDs, and they are used for a long time. The increase in temperature will in turn lead to an increase in the internal resistance of the LED lamp. In order to effectively reduce the temperature of the LED light source, it is necessary to reduce the thermal resistance of the entire product, reduce the internal thermal resistance of the heat conduction, select an aluminum substrate with high thermal conductivity, and use a heat conduction pad to reduce contact heat. Resistance, optimize the heat sink of the shell, increase the effective heat exchange area, etc. At present, providing effective heat dissipation channels is an important technical issue that must be considered when LED is used as a spotlight light source.
发明内容 Contents of the invention
为了改进上述LED射灯的不足之处,本实用新型提供一种能很好地解决现有LED灯具散热问题的结构独特外型美观的LED射灯。 In order to improve the deficiencies of the above-mentioned LED spotlights, the utility model provides an LED spotlight with a unique structure and beautiful appearance that can well solve the problem of heat dissipation of the existing LED lamps.
本实用新型的目的是这样实现的:一种以LED为光源的射灯,包括透光罩、光源组件、散热块、电器盒、驱动组件及电极,透光罩装在散热块上,驱动组件容置于电器盒内,其中,所述散热块具有内凹结构的底部,所述内凹底部上设置散热孔,所述光源组件罩于所述透光罩内并固定在所述散热块的内凹底部的平底上,所述散热块的背面设置复数个散热筋条,所述复数个散热筋条围成一个腔,所述电器盒至少部分地置于所述腔内,所述散热筋条之间形成有隔隙,所述腔可通过所述隔隙与外界相连通,形成散热通道。 The purpose of this utility model is achieved in this way: a spotlight with LED as the light source, including a light transmission cover, a light source assembly, a heat dissipation block, an electrical box, a drive assembly and electrodes, the light transmission cover is mounted on the heat dissipation block, and the drive assembly It is accommodated in the electrical box, wherein the heat dissipation block has a bottom with a concave structure, and heat dissipation holes are provided on the concave bottom, and the light source assembly is covered in the light-transmitting cover and fixed on the bottom of the heat dissipation block On the flat bottom of the concave bottom, a plurality of heat dissipation ribs are arranged on the back of the heat dissipation block, and the plurality of heat dissipation ribs enclose a cavity, the electrical box is at least partially placed in the cavity, and the heat dissipation ribs A gap is formed between the strips, and the cavity can communicate with the outside through the gap to form a heat dissipation channel.
进一步地,所述散热孔设置在所述散热块的内凹底部的平底上,并布置在所述透光罩的外围。 Further, the heat dissipation holes are arranged on the flat bottom of the concave bottom of the heat dissipation block, and arranged on the periphery of the light transmission cover.
进一步地,所述散热筋条可被构造成放射状、平行条状、圆环状的一种或其组合。 Further, the heat dissipation ribs may be configured in one of radial shape, parallel strip shape, ring shape or a combination thereof.
进一步地,所述散热块通过压铸成型制成。 Further, the heat dissipation block is made by die-casting.
进一步地,所述驱动组件包括可对温度进行自动调节的具有温控电路保护系统的驱动电路。 Further, the drive assembly includes a drive circuit with a temperature control circuit protection system that can automatically adjust the temperature.
进一步地,所述光源组件所对应的LED颗数可以是单颗或多颗。 Further, the number of LEDs corresponding to the light source assembly may be single or multiple.
进一步地,所述透光罩可为PMMA制成,也可使用其他耐磨耐热透光材料,也可增加用于形成灯具防眩光效果的光扩散材料或对其表面作磨砂处理或均布凸台。 Further, the light-transmitting cover can be made of PMMA, or other wear-resistant and heat-resistant light-transmitting materials can also be used, and the light-diffusing material used to form the anti-glare effect of the lamp can also be added or the surface can be frosted or evenly distributed. Boss.
进一步地,所述电器盒由塑料制成,包括盖封在一起的电器盒上罩和电器盒下罩,所述电器盒下罩靠近所述散热块的底部并与所述散热块底部之间存在隔热绝缘的间隙。 Further, the electrical box is made of plastic, including an upper cover of the electrical box and a lower cover of the electrical box sealed together, the lower cover of the electrical box is close to the bottom of the heat dissipation block and between the bottom of the heat dissipation block There are gaps for thermal insulation.
进一步地,所述透光罩卡接在所述散热块的内凹底部的平底处。 Further, the transparent cover is clamped at the flat bottom of the concave bottom of the heat dissipation block.
通过采用以上技术方案,可实现以下的有益技术效果: By adopting the above technical solutions, the following beneficial technical effects can be achieved:
(1)通过在散热块的背面设置复数个散热筋条,增大散热面积,增强散热效果,并且散热筋条之间形成有非封闭连接的隔隙,提供有效的散热通道,避免了传统的封闭式散热结构。 (1) By setting a plurality of heat dissipation ribs on the back of the heat dissipation block, the heat dissipation area is increased and the heat dissipation effect is enhanced, and a non-closed connection gap is formed between the heat dissipation ribs to provide an effective heat dissipation channel, avoiding the traditional Closed cooling structure.
(2)散热块上的散热孔和散热筋条共同构成散热块内部的对流散热通道,散热孔靠近LED光源组件,可将LED光源组件产生的热量通过空气对流散掉。 (2) The heat dissipation holes and heat dissipation ribs on the heat dissipation block together form the convection heat dissipation channel inside the heat dissipation block. The heat dissipation holes are close to the LED light source components, which can dissipate the heat generated by the LED light source components through air convection.
(3)电器盒由电器盒上罩及电器盒下罩扣合而成,电器盒下罩和散热块的底部之间有缝隙,进一步地起到绝缘隔热的效果,实现热、电分离,有效地保护驱动组件。 (3) The electrical box is formed by fastening the upper cover of the electrical box and the lower cover of the electrical box. There is a gap between the lower cover of the electrical box and the bottom of the heat dissipation block, which further plays the role of insulation and heat insulation, and realizes the separation of heat and electricity. Effectively protect drive components.
(4)本实用新型结构合理简单,整体性好,生产制造、加工组装便捷。在安装时不需要拆卸就可以直接装入灯座内。 (4) The utility model has a reasonable and simple structure, good integrity, and convenient manufacturing, processing and assembling. It can be directly installed into the lamp holder without disassembly during installation.
(5)在外形方面,解决了现有的LED射灯外观缺陷,使得整体效果更加完美。 (5) In terms of appearance, it solves the appearance defects of the existing LED spotlights, making the overall effect more perfect.
附图说明 Description of drawings
图1是本实用新型的以LED为光源的射灯的结构截面示意图; Fig. 1 is the structural sectional schematic diagram of the spotlight with LED as light source of the present utility model;
图2是本实用新型的以LED为光源的射灯的外观透视示意图; Fig. 2 is a schematic perspective view of the appearance of the spotlight with LED as the light source of the present invention;
图3是本实用新型的以LED为光源的射灯的组件爆炸图。 Fig. 3 is an exploded view of components of the spotlight with LED as the light source of the present invention.
图中:1透光罩、2光源组件、3散热块、4电器盒下罩、5驱动组件、6电器盒上罩、7电极、10、散热通道、31散热块底部、32散热筋条、33散热孔、34由散热筋条围成的腔、61散热口 In the figure: 1 light transmission cover, 2 light source assembly, 3 heat dissipation block, 4 electrical box lower cover, 5 drive assembly, 6 electrical box upper cover, 7 electrodes, 10, heat dissipation channel, 31 heat dissipation block bottom, 32 heat dissipation ribs, 33 heat dissipation holes, 34 cavity surrounded by heat dissipation ribs, 61 heat dissipation ports
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步详细的说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
如图1至图3所示,为本实用新型的以LED为光源的射灯的示意图。该射灯包括透光罩1、光源组件2、散热块3、电器盒下罩4、驱动组件5、电器盒上罩6、电极7,光源组件2通过螺钉固定在散热块3内的适当位置,透光罩1装在散热块3上,驱动组件5置于由电器盒上罩6和电器盒下罩4盖封在一起形成的电器盒内,电器盒上罩6和散热块4通过螺钉进行连接,总体装好后安装在预先装好的GX53灯座上。
As shown in FIG. 1 to FIG. 3 , it is a schematic diagram of a spotlight using LED as a light source of the present invention. The spotlight includes a
散热块3通过压铸成型制成,散热块3的底部31采用内凹结构,其包括中部的平底部分及由该平底向外弧状圆滑过渡的外缘部分,散热块3上还设置有散热孔33,散热孔33优选设置在底部31的平底处;散热块3的背面设置放射状散热筋条32,散热筋条32可以是平行条状、圆环状或其它形状。复数个散热筋条32围成一个腔34,并且该复数个散热筋条32在其对应该腔34的一侧端非封闭,即相邻的散热筋条32之间形成有便于该腔34与外界相连通的隔隙,形成散热通道。可快捷地将LED光源所产生的热量散发出去,保证了LED光源正常工作所需的工作环境温度,从而延长LED灯具的使用寿命。
The heat dissipation block 3 is made by die-casting. The
透光罩1通过卡接的方式安装在散热块3上,透光罩1上设有卡舌,卡舌卡接到设于散热块3的平底处的卡口内,装配便捷,连接牢固;光源组件2罩于透光罩1内并通过螺钉紧密贴合固定在散热块3的平底上,使得光源组件2产生的热量通过该散热块3的平底迅速传导至整个散热块3从而散发掉热量;散热块3上的散热孔33排布在透光罩1的安装位置的外围,其可被构造成圆环弧形孔、或者放射状的平条型孔等,散热孔33和散热筋条32之间形成为对流散热通道10,由于散热孔33靠近光源组件2,便于将光源组件2产生的热量通过气流对流的方式,将光源组件2附近的热空气对流散热掉。
The
电器盒上、下罩4、6采用塑料件,电器盒安置在由散热筋条32围成的腔内,使得整灯体积小巧,电器盒上罩6上设有散热口61,电器盒下罩4与散热块3的底部31之间实质上不接触,存在一隔热绝缘的间隙,有效地实现热、电分离,保护电器盒内的电源驱动组件5,延长整灯的使用寿命。
The upper and
驱动组件5的光源驱动电路采用温控电路保护系统,对温度进行自动调节,能根据LED灯的温度来控制电源输出电流以调节LED的功耗,包括LED恒压驱动电源模块和与之并联的温度控制系统模块。通过控制输出电压的大小来实现对LED灯的温度控制,电压的变化改变了LED灯的光通量和功耗,同时避免因过热而导致LED灯光衰,保护电器元件及延长光源的使用寿命。 The light source driving circuit of the driving component 5 adopts a temperature control circuit protection system to automatically adjust the temperature, and can control the output current of the power supply according to the temperature of the LED lamp to adjust the power consumption of the LED, including the LED constant voltage driving power module and the parallel connected Temperature control system module. The temperature control of the LED lamp is realized by controlling the output voltage. The change of the voltage changes the luminous flux and power consumption of the LED lamp, and at the same time avoids the LED light degradation caused by overheating, protects the electrical components and prolongs the service life of the light source.
本实施方式中,电源组件2上对应有四颗LED光源,组成为GX53-4W的射灯,当然,光源组件所对应的LED颗数可以是单颗或更多。 In this embodiment, there are four LED light sources corresponding to the power supply assembly 2, which constitutes a GX53-4W spotlight. Of course, the number of LEDs corresponding to the light source assembly can be single or more.
透光罩1为PMMA制成,也可使用其他耐磨耐热透光材料,也可增加光扩散材料或对其表面作磨砂处理或均布凸台,可以形成灯具防眩光效果。
The light-transmitting
本实用新型结构合理简单,整体性好,生产制造、加工组装便捷。在射灯外还可设置有预装筒(未示出),在安装时不需要拆卸就可以直接装入灯座内。 The utility model has the advantages of reasonable and simple structure, good integrity, and convenient manufacture, processing and assembly. A pre-installed tube (not shown) can also be provided outside the spotlight, and can be directly loaded into the lamp holder without disassembly during installation.
在外形方面,解决了现有的LED射灯外观缺陷,使得整体效果更加完美。 In terms of appearance, it solves the appearance defects of the existing LED spotlights, making the overall effect more perfect.
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CN107726140A (en) * | 2017-10-18 | 2018-02-23 | 浙江工贸职业技术学院 | It is a kind of built-in led |
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CN107726140A (en) * | 2017-10-18 | 2018-02-23 | 浙江工贸职业技术学院 | It is a kind of built-in led |
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