TW201208595A - Cycling footwear structure with a composite sole and a method to realise such structure - Google Patents

Cycling footwear structure with a composite sole and a method to realise such structure Download PDF

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Publication number
TW201208595A
TW201208595A TW100125205A TW100125205A TW201208595A TW 201208595 A TW201208595 A TW 201208595A TW 100125205 A TW100125205 A TW 100125205A TW 100125205 A TW100125205 A TW 100125205A TW 201208595 A TW201208595 A TW 201208595A
Authority
TW
Taiwan
Prior art keywords
sole
insert
bicycle shoe
shoe structure
basic
Prior art date
Application number
TW100125205A
Other languages
Chinese (zh)
Inventor
Stefano Segato
Arthur Steven Delacruz
Original Assignee
Selle Royal Spa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Selle Royal Spa filed Critical Selle Royal Spa
Publication of TW201208595A publication Critical patent/TW201208595A/en

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B5/00Footwear for sporting purposes
    • A43B5/14Shoes for cyclists
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/026Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12Soles with several layers of different materials
    • A43B13/125Soles with several layers of different materials characterised by the midsole or middle layer
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/16Pieced soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/08Heel stiffeners; Toe stiffeners
    • A43B23/16Heel stiffeners; Toe stiffeners made of impregnated fabrics, plastics or the like
    • A43B23/17Heel stiffeners; Toe stiffeners made of impregnated fabrics, plastics or the like made of plastics
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00Footwear with health or hygienic arrangements
    • A43B7/14Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/16Footwear with health or hygienic arrangements with foot-supporting parts with elevated heel parts inside
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/08Heel stiffeners; Toe stiffeners
    • A43B23/088Heel stiffeners

Landscapes

  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

Cycling footwear structure comprising a composite sole (1) formed by at least one base sole (2) and by at least one substantially annular shaped stiffening element (3), equipped with a front part (5), and with a back part (6) and that extends progressively upwards until it wraps around at least one portion of the heel of a user and a method for making it.

Description

201208595 六、發明說明: 【發明所屬之技術領域】 之自行車用鞋結 本發明係關於一種配備有一合成鞋底 構’及一用於製造此結構之方法。 【先前技術】 建動鞋領域之技術發展 ------- ▼ ^ ·Η φ丹生產 產成本同時仍保持高品質產品的需要相抵觸。 詳言之,常常存在以下問題:必須放棄用於生產在性能 及舒適度方面高位準之產品的特定創新技術解決方案,此 ㈣因於取得使得有可能獲得特定所要形狀及/或底切之 單一模具及/或可拆開之模具的高成本。 亦重要的{,能肖基於少量生產纟驟而生產一產口口 便遏制與生產有關之時間及成本。 °° 【發明内容】 本發明之一目的為改良目前技術狀態。 本發=之另—目的為製造—種配備有—合絲底之自行 車:鞋結構,該合成鞋底具有高硬度及彈性以便增加由運 動貝或由使用者產生之力量^該力量經由該鞋自身 至踏板,且以便增加產品之安全性。 專輪 根據本發明之—態樣,藉由如獨立請求項!中所指定之 自行車用鞋結構實現此等目的。 考务明·^ X 口 为一目的為提供一種用於製造一自行車用鞋結 構之方法’該方法使得有可能遏制生產設備之成本。 本發 3L 、 的為提供一種用於製造一配備有一合成 157432.doc 201208595 4之鞋結構的方法,該合成鞋底具有高硬 運動員或由使用者產生之力量且該力量經由,曰加由 輸至踏板,且以便增加該產品之安全十生〇 Α 土而傳 根據本發明之—態樣,預見— 14中所指定之自行車錄結構的方法。、I如獨立請求項 【實施方式】 Ο Ο 本發明之其他特徵及優點將自_自行 描述而變得更清楚,在隨附 、,。構之禅細 說明為-指示而非用於限制目的。D亥自订車用鞋結構經 參看諸圖,指示根據 明)之合成鞋底。 自仃車用鞋結構(未說 Γ合成鞋底1由至少兩部分構成:包含-基本鞋底2之第 一 ^,及由至少一硬化元件3構成之第二部分。-第 該硬化元件3實質上為環形形狀,盆且 分5傳遞至其後部部分6之可變截面。…、自其前部部 :圖2中可見,基本鞋底2實質上沿著 具有一凹部4,硬化元件3之前部部分5定位於凹^^ ^圖4至㈣可見’硬化元件3在其前部物中 者圖4之軸線A-A截取之截面八,。此截 广 的’其中兩個維度實質上彼此相等。 為二維 截面A,亦可具有不同於二維組態及/或幾 ^態及/或幾何形狀,而不會因此之故而脫離本發明^ 護範疇。此截面A·實質上對應於 保 前部部分5的凹部4之形狀。 …有硬化元件3之 157432.doc 201208595 在朝向硬化元件3之後部部分⑽動時, 面經受逐漸變成一维的一 牛之截 ^ ^ ^ . 疋厚度變化及幾何形狀變化, e亥截面具有一主维度’具有— 具有一實質上薄膜型組態。就此=截=之較低厚度且 中,展示藉由分別沿著圖4之軸線BV 、圖7及圖8 化元件-獲得的截面Bc=線:一— 域5中,截面A,之_声實^ 。在硬化元件3之前部區 1… 度貫貝上具有相同數量級,而在硬化 疋件3之後部部分6中,截 在硬化 度而言較大之數量級。 維度具有相對於另一維 除硬化元件3之前部部分5之外,硬化元件3之中心區域 之至少部分(該至少部分自硬化元件3之前部部分5^直 至約半途為止,宭晳μ办从± 丨刀〕< 坪置 2之凹部怕部。 d線d)亦定位於基本鞋底 硬化元件3之後部部分6自約半途開始(實質上位於軸線 C-C處)自凹部4延伸出, 於季由、·泉 伸出且向上延伸,直至其包覆使用者 …之二一部分為止,亦即,腳跟之至少上部部分及/ 心部分(其具有一略微小於腳跟自身之最大周邊延 伸部分的周邊延伸部分)。 以此方式,硬化元件3之後部部分6阻擋腳跟且,由於硬 化元件3之截面的變化及製造硬化元们之材料之組份的變 化,硬化元件3製造一增強元件,其幫助在踩踏板時減少 歸因於合成鞋底丄之彈性變形而耗散的力量,且由於在腳 跟與後部部分6之界面處的壓力之最佳分佈而增加舒適度 (存在不同使用者之腳跟之解剖學組態的變化)。 157432.doc 201208595 以此方式,有可能加入對腳跟之容納的功能及對合成鞋 底1之硬化的功能,以便改良並增加由使用者產生且經由 鞋自身而傳輪至踏板之力量。 硬化元件3進一步包含定位於後部部分6中之至少一插入 物7。 硬化元件3之後部部分6及該至少一插入物7包覆使用者 之腳跟之至少一部分,亦即,腳跟之至少上部及/或中心 部分。在任何狀況下,此等組件可完全地或僅部分地包覆 使用者之腳跟’而不會因此之故而脫離本發明之保護範 疇。 插入物7由一可撓性材料構成,該可撓性材料具有不同 於形成硬化元件3之材料及形成基本鞋底2之材料的硬度特 性。 此插入物7確定使用者之腳試穿的舒適度,其由硬化元 件3之後部部分6固持於配備有此合成鞋底丨之鞋結構内 ❹ 部,且插入物7自身阻擋腳。 包含諸如基本鞋底2、該至少一硬化元件3及該至少—插 入,7之組件(具有不同幾何形狀及實體特性)的合成鞋底! 使得有可能容易地生產具有更好地適應於使用者之需要的 不同舒適度及硬度特性的廣泛多種產品。事實上,有可处 製造可能配備有整合於硬化元件3令之插入物7的合成鞋: 1 ’其具有根據使用者之需要的不同且最佳特性 對 各種組件選擇不同材料 八針對 變厚良。 使此相件具有個性化及/或可 157432.doc 201208595 插入物7由實質上硬質之材 m ^ ^ ^ 稱成该材料包含以纖維 曰之』膠材料(纖維增強塑膠, 松故 RP)’如聚醯胺及/或聚 胺基甲酸酉旨,及/或^夫山 ^ Α ^ ^體5 )以妷纖維及/或玻璃纖維及/ 或方私聚醯胺纖維及/或結合 乳树月日之相同纖維增強 的熱塑性材料,及/或(大體 舯品丄、a 口说固性基質,及/或(更大 體而Ο具有高彈性模數之堅韌複合材料。 以此方式,插入物7(且大薇而丄 全部後部部分6)不會 具有易裂性問題。 硬化元件3由具有不同於插物 ,, 卿/之材枓之硬度的材料構 成,且該材料可能有可能包含埶 ·、、、i注或熱固性型之基本塑 膠材料,該基本塑膠材料又可能右 』此有可能包含纖維,諸如克 維拉(kevlar)纖維及/或聚酯纖 黑乍次/或橡膠及/或碳纖維及/ 或玻璃纖維。 在一替代性實施例中,插人物7使得有可能藉由製造一 可變硬度而使鞋之舒適度最佳化。詳言之,此硬度自插入 物7之與基本鞋底2接觸之區域開始減小,直至到達插入物 7之上部區域為止。 ‘經由減小硬化元件3之厚度及/或插入物7之機械特性而 獲得此可變硬度。 上文所列之插入物7之特性使得有可能避免先前技術之 缺點。習知後跟座裡襯事實上與鞋底整合在一起,且由與 後者相同之材料製造。然、而’萆圭底係由具有高硬度之材料 製造以便傳輸由騎自行車者在踩踏板時產生之力量,且此 高硬度使得習知後跟座裡襯易裂,從而使得其易於破裂, 157432.doc 201208595 由此而引起使用者存在受傷之風險。 基本鞋底2包含組合有碳纖維之環氧樹脂。 結構 前述材料之纖維具有—較佳流線,其可能並非硬質 (如經緯線)。 、 配傷有一合成鞋底1之鞋 本發明亦關於一種用於製造— 結構的方法。 詳言之’該方法允許製造絲低取得模具之成本,且声 ◎ 得可適應於不同形狀及大小之腳跟的鞋。 又 此外’有可能減少用於製造廣泛多種鞋底所必要的在模 具方面之投資··藉由本發明之方法,事實上,有可能修改 生產模具中之甚至僅一者以獲得具有不同特性之合成鞋 底’及/或有可能藉由製造鞋底或其組件之形狀(否則將需 要極其昂貴或難以實施之模具)而簡化生產模具之構造。 用於製造—配備有—合成鞋底1之鞋結構的方法包含以 下步驟:提供-模具,該模具可能配備有一用於插入物7 〇 之合適底座;手動地或自動地將插入物7定位於該模具内 部,有可能定位於該模具之特殊底座中;該方法亦包含以 下步驟:提供一模具;手動地或自動地插入構成硬化元件 3之材料;分別藉由麼縮或藉由注入而形成硬化元件3。 以此方式,獲彳于至少一硬化插入物3及至少一插入物7, 兩者均由别述材料製造’該等材料經選擇以便為相容的。 在替代κ把例中,製造該至少一插入物7及該至少一 硬化元件3之該等材料並非相容的。因此,存在以下的一 步驟·藉由已知相容劑來處理此等材料。 157432.doc 201208595 根據本發明之方法亦包含以下步驟:提供一模具;配置 硬化元件3,其有可能配備有至少一插入物7 ;該方法亦包 3以下步驟.插入構成基本鞋底2之材料;藉由壓縮及藉 由…、i而幵> 成基本鞋底2,基本鞋底2有可能配備有至少— 該方法亦包含以下步驟:將硬化元件3之前部部分 5實質上定位於凹部4中。 以此方式,獲得由前述材料製造之至少一硬化插入物 3、至少一插入物7及至少一基本鞋底2,該等材料經選擇 以便為相容的。在—替代性實施例中,製造該至少一插入 。亥至 >、一硬化元件3及該基本鞋底2之該等材料並非 相容的。因此,存在以下的一步驟:藉由已知類型之相容 劑來處理此等材料。 '在根據本發明藉由前述方法製造合成鞋底1之後,存在 以下步驟.修整並精整該鞋A,該操作以機械方式執行。 前述步驟可以與上文所描述之次序相同的次序進行,或 在不同時間以不同次序進行;此外,所描述之步驟可以任 欠序進行。舉例而言,有可能單獨製造該至少一硬化元 ,1、該至少一基本鞋底2及該至少一插入物7;有可能在 ^ k更化元件3之步驟期間或之後,在相同模具中製造及/ έ或麵接該至少—硬化元件3及該至少-插入物7,且將此等 。牛耗接至δ亥基本鞋底2;或者有可能在製造硬化元件3及/ 或基本鞋底2之步驟期間或之後,在相同模具 以❹少-硬化元件3及該至少—基本鞋底2,且接著將 此等元件與該至少一插入物7耦接,等等。 J57432.doc -10- 201208595 在-替代性實施例中,形成根據本發明之合成鞋仏之 該等元件可在單-模具中同時製造或在連續步驟中製造, 或藉由將-後續模具插入於已經得到配置之模具内部 造。 用於耗接前述元件之方法可為手動的,及/或由特殊機 器管理,及/或可藉由共同模製及/或藉由將該等元件中之 至少兩者膠合在一起而發生。 為了由具有熱塑性或熱固性基質之複合材料來製造插入 :7,提供一由乾燥織物構成之起始材料,該乾燥織物由 前述碳纖維及/或玻璃纖維及/或芳族聚醯胺纖維製造。 在插入物7為熱塑性基質類型之狀況下,提供兩層熱塑 性樹脂,且藉由分別配置於乾燥織物自身之上方及下方的 兩層熱塑性樹脂來執行對此基於纖維之乾燥織物的耦接。 此耦接操作經由熱量及壓力而進行,該熱量及該壓力一 起獲得由熱塑性樹脂對上文所描述的基於纖維之乾燥織物 的浸潰。 2已執行此浸潰步驟之後,獲得一浸潰織物片或浸漬織 物f,有可能自該浸潰織物片或浸潰織物帶經由切削或切 坯而製造至少—插入物7。由此獲得之插入物7具有一平坦 形狀’且可能有可能經受在一特殊模具中進行之進一步熱 壓成型步驟,該特殊模具使得熱壓成型插入物7為實質上u 开 y开^狀或至少能夠匹配使用者之腳跟的至少一部分。 在插入物7為熱固性基質類型之狀況下,提供一熱固性 樹月曰而不進行交聯,且將此基於纖維之乾燥織物與該熱固 157432.doc 201208595 性樹脂搞接。 此耦接操作確定基於纖維之乾燥織物的預浸漬步驟。 在已執行此浸潰步驟之後,獲得„預浸潰織物片或預浸 潰織物帶’有可能自該預浸潰織物片或預浸潰織物帶經由 :削或切链而製造至少-插入物7。將由此獲得之插入物7 定位於一模具中,且藉由以壓力進行壓縮及熱量而形成。 以此方式,獲得一插入物7,其實質上為U形形狀,或至少 匹配使用者之聊跟之至少一部分。 又’在此狀況下,前述步驟可以與上文所描述之次序相 同的次序執行,或以不同次序且在不同時間執行;此外, 所描述之步驟可以任何次序進行。 由此設想之本發明可經受眾多修改及變化,該等修改及 變化均由申請專利範圍之保護範疇涵蓋。 ^ 【圖式簡單說明】 圖1為根據本㈣之自行車錄結構之合•底的透視 俯視圖, 圖2為根據圖1之合成鞋底之仰視圖; 圖3為根據圖丨及圖2之合成鞋底之側視圖; 圖4為根據先前圖之合成鞋底之仰視圖; 圖5為沿著圖4之軸線A _ A截取的根據先前圖之合成鞋底 的截面A1的視圖; 圖6為沿著圖4之軸線B_B截取的根據先前圖之合成鞋底 的截面B,的視圖; 圖7為沿著圖4之轴線C_C戴取的根據先前圖之合成鞋底 157432.doc 201208595 的截面c'的視圖; 圖8為沿著圖4之軸線D-D截取的根據先前圖之合成鞋底 的截面D·的視圖。 【主要元件符號說明】 1 合成鞋底 2 基本鞋底 3 硬化元件 4 凹部 5 前部部分/前部 6 後部部分 7 插入物 A' 、 B, 、 C, 、 D, 截面 〇 157432.doc201208595 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method of providing a synthetic sole structure and a method for manufacturing the same. [Prior Art] Technical development in the field of building shoes ------- ▼ ^ φ φ Dan production costs while still maintaining the need for high quality products. In particular, there are often problems with the need to abandon specific innovative technology solutions for producing products that are high in performance and comfort, and because of this, it is possible to obtain a single shape and/or undercut of a particular shape. The high cost of the mold and/or the detachable mold. It is also important that the production and production of a mouth based on a small number of production steps will curb the time and cost associated with production. °[ SUMMARY OF THE INVENTION One object of the present invention is to improve the state of the art. The other purpose of the present invention is to manufacture a bicycle equipped with a silk sole: a shoe structure having a high hardness and elasticity for increasing the force generated by the sports shell or by the user. To the pedal, and to increase the safety of the product. The special wheel according to the invention, by means of an independent request item! The bicycle shoe structure specified in the purpose achieves these objectives. The purpose of the test is to provide a method for manufacturing a bicycle shoe structure. This method makes it possible to curb the cost of the production equipment. 3A, in order to provide a method for manufacturing a shoe structure equipped with a synthetic 157432.doc 201208595 4 having a high-hard athlete or a force generated by a user and the force is passed through The pedals, and in order to increase the safety of the product, are transmitted in accordance with the present invention, and the method of the bicycle recording structure specified in 7-14 is foreseen. I, as an independent request item [Embodiment] 其他 Ο Other features and advantages of the present invention will become more apparent from the description of the invention. The description of the structure is indicated by an indication rather than a limitation. The D-hai custom-made car shoe structure is shown in the drawings, indicating the synthetic sole of the base. Self-boring shoe structure (not to say that the synthetic sole 1 is composed of at least two parts: a first part comprising - a basic sole 2, and a second part consisting of at least one hardening element 3. - the first hardening element 3 is substantially In the shape of a ring, the basin and the portion 5 are transferred to the variable section of the rear portion 6. ..., from its front portion: as seen in Figure 2, the basic sole 2 has a recess 4 substantially along the front portion of the stiffening element 3 5 Positioning in the concave ^^ ^ Figure 4 to (4) can be seen that the 'hardened element 3 in its front part is taken from the axis AA of Figure 4, the cross section eight. The two of the two dimensions are substantially equal to each other. The dimension section A may also have a different configuration than the two-dimensional configuration and/or several states and/or geometric shapes without departing from the scope of the invention. This section A· substantially corresponds to the front portion 5 The shape of the recess 4 ... has 157432.doc 201208595 of the hardening element 3 When moving toward the rear portion (10) of the hardening element 3, the surface is subjected to a section of the gradual change into one dimension. 疋 Thickness variation and geometrical change , ehai section has a main dimension 'has - has a substance Upper film type configuration. In this case, the lower thickness of the cut = and the cross section Bc = line: one - field 5 obtained by the element BV of Fig. 4, Fig. 7 and Fig. 8 respectively. The section A, the sound of the hardened element 3, has the same order of magnitude in the front region 1 of the hardened element 3, and in the rear portion 6 of the hardened element 3, the cut is in the order of magnitude greater in the degree of hardening. Having at least a portion of the central region of the stiffening element 3 relative to the front portion 5 of the other dimension removing hardening element 3 (the at least portion of the self-hardening element 3 from the front portion 5^ up to about halfway) Sickle]< recessed portion of the recessed portion of the flat 2. The d-line d) is also positioned at the rear portion 6 of the basic sole hardening element 3 from about halfway (essentially at the axis CC) extending from the recess 4, The spring extends and extends upward until it covers a portion of the user, that is, at least the upper portion and/or the heart portion of the heel (which has a peripheral extension slightly smaller than the maximum peripheral extension of the heel itself) In this way, the hardening element 3 The portion 6 blocks the heel and, due to the change in the cross-section of the stiffening element 3 and the change in the composition of the material from which the hardening elements are made, the stiffening element 3 produces a reinforcing element which helps to reduce the amount of synthetic soles when pedaling The force that is elastically distorted and dissipated, and the increased comfort due to the optimal distribution of pressure at the interface between the heel and the back portion 6 (there are variations in the anatomical configuration of the heel of different users). 157432.doc 201208595 In this way, it is possible to add the function of accommodating the heel and the function of hardening the synthetic sole 1 in order to improve and increase the force generated by the user and transmitted to the pedal via the shoe itself. The stiffening element 3 further comprises at least one insert 7 positioned in the rear portion 6. The rear portion 6 of the stiffening element 3 and the at least one insert 7 enclose at least a portion of the user's heel, i.e., at least the upper and/or central portion of the heel. In any event, such components may completely or only partially cover the heel of the user' without departing from the scope of the invention. The insert 7 is constructed of a flexible material having a hardness characteristic different from that of the material forming the stiffening element 3 and the material forming the base sole 2. This insert 7 determines the comfort of the user's foot to try on, which is held by the rear portion 6 of the hardened element 3 in the inner portion of the shoe structure equipped with the synthetic sole, and the insert 7 itself blocks the foot. Contains a synthetic sole such as a basic sole 2, the at least one stiffening element 3, and the at least-inserted, 7 component (having different geometric and physical characteristics)! This makes it possible to easily produce a wide variety of products with different comfort and hardness characteristics that better suit the needs of the user. In fact, there is a synthetic shoe that can be equipped with an insert 7 that can be integrated with the hardening element 3: 1 'It has different materials and different characteristics according to the user's needs, and different materials are selected for the various components. . The phase piece is personalized and/or can be 157432.doc 201208595 The insert 7 is made of a substantially hard material m ^ ^ ^ which is made of a fiber-reinforced plastic material (fiber reinforced plastic, loose RP) For example, polyamine and/or polyurethane, and/or ^ Fushan ^ Α ^ ^ 5 ) with rayon fibers and / or glass fibers and / or chitosan fibers and / or combined with milk trees The same fiber-reinforced thermoplastic material on the day of the month, and/or (a general product, a solid substrate, and/or a tough composite with a higher modulus of elasticity. In this way, the insert 7 (and Dawei and all rear part 6) will not have the problem of cracking. The hardening element 3 is composed of a material having a hardness different from that of the insert, and the material may contain 埶·,,, i, or thermosetting type of basic plastic material, which may be right. This may contain fibers, such as kevlar fiber and / or polyester fiber black / / rubber and / Or carbon fiber and/or fiberglass. In an alternative embodiment, inserting the character 7 makes It is possible to optimize the comfort of the shoe by creating a variable hardness. In particular, this hardness begins to decrease from the area of the insert 7 that is in contact with the base sole 2 until it reaches the upper region of the insert 7. 'This variable hardness is obtained by reducing the thickness of the stiffening element 3 and/or the mechanical properties of the insert 7. The characteristics of the insert 7 listed above make it possible to avoid the disadvantages of the prior art. The lining is in fact integrated with the sole and is made of the same material as the latter. However, the 萆 底 is made of a material with high hardness to transmit the force generated by the cyclist when pedaling, and this The high hardness makes the conventional backing lining easy to crack, which makes it easy to break. 157432.doc 201208595 This poses a risk of injury to the user. The basic sole 2 comprises an epoxy resin combined with carbon fiber. The fiber has a preferred streamline which may not be rigid (e.g., warp and weft). A shoe that has a synthetic sole 1 is also associated with a method for manufacturing a structure. 'This method allows the manufacture of silk to achieve the cost of the mold, and the sound can be adapted to shoes of different shapes and sizes of heels. In addition, it is possible to reduce the investment in molds necessary for manufacturing a wide variety of soles. By means of the method of the invention, it is in fact possible to modify even one of the production dies to obtain a synthetic sole having different characteristics' and/or possibly by making the shape of the sole or its components (which would otherwise be extremely expensive) A construction of a shoe structure equipped with a synthetic sole 1 comprises the following steps: providing a mold, which may be provided with a suitable base for the insert 7 〇 Manually or automatically positioning the insert 7 inside the mold, possibly in a special base of the mold; the method also includes the steps of: providing a mold; manually or automatically inserting the material constituting the stiffening element 3 The hardening element 3 is formed by shrinking or by injection, respectively. In this manner, at least one hardened insert 3 and at least one insert 7 are obtained, both of which are made from other materials' such materials are selected to be compatible. In the alternative κ embodiment, the materials from which the at least one insert 7 and the at least one stiffening element 3 are made are not compatible. Therefore, there is a step in which the materials are treated by known compatibilizers. 157432.doc 201208595 The method according to the invention also comprises the steps of: providing a mould; arranging a stiffening element 3, which may be equipped with at least one insert 7; the method also comprises the following steps: inserting the material constituting the basic sole 2; The basic sole 2 may be equipped with at least a base sole 2 by compression and by ..., i. The method also includes the step of positioning the front portion 5 of the stiffening element 3 substantially in the recess 4. In this manner, at least one hardened insert 3, at least one insert 7, and at least one base sole 2 made of the foregoing materials are obtained, the materials being selected to be compatible. In an alternative embodiment, the at least one insertion is made. The materials of the sea to >, a stiffening element 3 and the basic sole 2 are not compatible. Therefore, there is a step in which the materials are treated by a known type of compatibilizer. After the synthetic sole 1 is manufactured according to the present invention by the aforementioned method, there are the following steps. The shoe A is trimmed and finished, and the operation is performed mechanically. The foregoing steps may be performed in the same order as described above, or in a different order at different times; further, the described steps may be performed in any order. For example, it is possible to manufacture the at least one hardening element alone, 1. the at least one basic sole 2 and the at least one insert 7; it is possible to manufacture in the same mold during or after the step of refining the element 3 And / or splicing the at least - hardening element 3 and the at least - insert 7, and so on. The cow is consuming to the δHeil base sole 2; or it is possible to reduce the hardening element 3 and the at least the basic sole 2 during or after the step of manufacturing the stiffening element 3 and/or the basic sole 2, and then These elements are coupled to the at least one insert 7, and so on. J57432.doc -10- 201208595 In an alternative embodiment, the elements forming the synthetic last according to the invention may be manufactured simultaneously in a single-mold or in a continuous step, or by inserting a subsequent mold Built inside the mold that has been configured. The method for consuming the aforementioned components can be manual, and/or managed by a special machine, and/or can occur by co-molding and/or by gluing at least two of the components together. In order to produce an insert from a composite having a thermoplastic or thermosetting matrix: 7, a starting material consisting of a dry fabric made of the aforementioned carbon fibers and/or glass fibers and/or aromatic polyamide fibers is provided. In the case where the insert 7 is of the thermoplastic matrix type, two layers of thermoplastic resin are provided, and the coupling of the fiber-based dry fabric is performed by two layers of thermoplastic resins respectively disposed above and below the dried fabric itself. This coupling operation is carried out via heat and pressure, which together with the impregnation of the fiber-based dry fabric described above by a thermoplastic resin. 2 After this impregnation step has been performed, an impregnated fabric sheet or impregnated fabric f is obtained, possibly from at least the insert 7 from the impregnated fabric sheet or the impregnated fabric strip by cutting or blanking. The insert 7 thus obtained has a flat shape 'and may be subjected to a further hot press forming step performed in a special mold which causes the thermoformed insert 7 to be substantially unopened or At least a portion of the user's heel can be matched. In the case where the insert 7 is of the thermosetting matrix type, a thermosetting tree is provided without cross-linking, and the fiber-based dry fabric is bonded to the thermosetting 157432.doc 201208595 resin. This coupling operation determines the pre-impregnation step of the fiber-based dry fabric. After the impregnation step has been carried out, it is possible to obtain a "pre-impregnated fabric sheet or pre-impregnated fabric strip" from the pre-impregnated fabric sheet or the pre-impregnated fabric strip by: cutting or cutting the chain to produce at least the insert 7. The insert 7 thus obtained is placed in a mold and formed by compression and heat under pressure. In this way, an insert 7 is obtained which is substantially U-shaped or at least matches the user. The chat is followed by at least a portion. Also in this case, the foregoing steps may be performed in the same order as described above, or in a different order and at different times; further, the described steps may be performed in any order. The invention thus conceived is subject to numerous modifications and variations, which are encompassed by the scope of protection of the claimed invention. ^ [Simple description of the drawings] Figure 1 is a combination of the bicycle recording structure according to the present (4) 2 is a bottom view of the synthetic sole according to FIG. 1; FIG. 3 is a side view of the synthetic sole according to the drawings and FIG. 2; Figure 5 is a view of section A1 of the synthetic sole according to the previous figure taken along axis A_A of Figure 4; Figure 6 is a view of section B of the synthetic sole according to the previous figure taken along axis B_B of Figure 4 Figure 7 is a view of a section c' of the synthetic sole 157432.doc 201208595 taken along the axis C_C of Figure 4; Figure 8 is a synthetic sole according to the previous figure taken along the axis DD of Figure 4 View of section D· [Description of main components] 1 Synthetic sole 2 Basic sole 3 Hardening element 4 Recess 5 Front part / Front part 6 Rear part 7 Inserts A', B, C, D, Section 〇 157432.doc

Claims (1)

201208595 七、申請專利範圍: 1.種自行車用鞋結構,其包含一合成鞋底(1),該合成鞋 底⑴包含至少一基本鞋底⑺,該自行車用鞋結構之特 徵在於:其包含至少一實質上環形形狀之硬化元件(3), 該硬化元件(3 )配備有一前部部分(5 )及一後部部分(6 )且 逐漸向上延伸直至其包覆一使用者之腳跟之至少一部分 為止。 2‘如,求項k自行車用鞋結構’其中該基本鞋底⑺配備 有貫質上沿著該基本鞋底⑺之周邊之至少部分而配置的 至少一凹部(4),該至少一硬化元件(3)至少部分地定位 於該至少一凹部(4) _。 3·如請求項1或2之自行車用鞋結構,纟中該至少一硬化元 件(3)包含至少一插入物(7)。 4. 如凊求項!或2之自行車用鞋結構,其中該至少一硬化元 牛()逐漸向上延伸直至其包覆一使用者之該腳跟之至少 上部部分及/或中間部分為止。 5. 如請求項!或2之自行車用鞋結構,其中該至少一硬化元 件(3)具有截面(A,、Bi、c,及D,),該等截面具有可以一 預定方式變化之厚度及幾何形狀。 士吻求項1或2之自行車用鞋結構,其中該截面(A,)實質 上為二維的,其巾兩個維度實質上彼此相等,且該截面 (Α’)匹配該基本鞋底(2)之該至少一凹部(4)。 如巧求項1或2之自行車用鞋結構,其中該截面實質 上為維的,其具有-主維度,具·有比該截面(Α')低之 157432.doc 201208595 8. 9. 10 11 12. 13. 14. 厚度,且具有一實質上薄膜型組態。 如β求項1或2之自行車用鞋結構,其中逐漸朝向該至少 更化元件(3)之该後部部分(6)定位的該等截面(b,、〇, 及D’)具有—實質上細長組態,其厚度低於該截面(A,)。 如凊求項1或2之自行車用鞋結構’纟中該至少一插入物 (7)疋位於該至少一硬化元件(3)之該後部部分(〇中。 .士明求項1或2之自行車用鞋結構,其中該至少一插入物 (7)由—可撓性材料組成,該可撓性材料具有不同於構成 至乂硬化元件(3)及該基本鞋底(2)之材料的硬度特 性。 如請求項1或2之自行車用鞋結構,#中該至少一插入物 (7)由—實質上硬質材料組成,該硬質材料包含一以纖維 增強之塑膠材料(纖維增強塑膠,FRp),如聚醯胺及/或 聚胺基甲旨’及/或大體而言以碳纖維及/或玻璃纖維 及/或芳族聚醯胺纖維及/或結合至一環氧樹脂之該等相 同纖維增強的熱塑性材料,及/或大體而言熱固性基質, 及/或更大體而s —具有高彈性模數之堅韌複合材料。 如請求項1或2之自行車用鞋結構’其中該至少一硬化元 件(3)包含一為一熱塑性或熱固性類型之基本塑膠材料, 該基本塑膠材料可視情況而包含纖維,諸如克維拉纖維 及/或聚酯及/或橡膠及/或碳纖維及/或玻璃纖维。 如請求項】或2之自行車用鞋結構,其中該基本鞋底⑺包 含一組合有碳纖維之環氧樹脂。 -種用於製造-包含—合成鞋底⑴之自行車用鞋結構的 157432.doc 201208595 基本鞋底(2)及至少_ 該至少—硬化元件(3) 分(6),該方法之特徵 方法,该合成鞋底(1)包含至少一 實質上環形形狀之硬化元件(3), 配備有一前部部分(5)及一後部部 在於其包含以下步驟: 提供一模具, 一硬化元件(3)之材 手動地或自動地插入構成該至少 料, 〇 #由壓縮或藉由注人而形成該至少-硬化元件(3)。 15·如請求項14之用於製造—自行車用鞋結構 含以下步驟: 其包 提供一模具, 手動地或自動地插入構成該基本鞋底(2)之材料, 藉由壓縮而形成該基本鞋底(2),該基本鞋底(2)视情 況而配備有實質上沿著該基本鞋底(2)之周邊之至少部= 而配置的至少一凹部(4)。 ◎ I6·如吻求項14或15之用於製造一自行車用鞋結構之方法, 其包含以下步驟: 提供一模具,該模具視情況而配備有一特殊底座, 手動地或自動地定位至少一插入物(7), 耦接該至少一硬化元件與定位於該至少—硬化元件 (3)之該後部部分(6)中的該至少一插入物(7)。 17.如請求項14或15之用於製造一自行車用鞋結構之方法, 其包含以下的一步驟:藉由相容劑來處理該至少一硬化 兀件(3)及/或該至少一插入物(7)及/或該至少—基本鞋底 157432.doc 201208595 (2) ° 18. 如請求項14或15之用於製造一自行車用鞋結構之方法, 其中該至少一硬化元件(3)、該至少—基本鞋底(2)及該 至少一插入物(7)係在一單一模具中獲得。 19. 如請求項Μ或I5之用於製造一自行車用鞋結構之方法, 其中該至少一硬化元件(3)、該至少—基本鞋底(2)及該 至少一插入物(7)係手動地及/或經由特殊機器及/或藉由 共同模製及/或藉由將該等元件中之至少兩者膠合在一起 而麵接。 2〇·如請求項I4或I5之用於製造一自行車用鞋結構之方法 其中該至少一硬化元件(3)、該至少—基本鞋底⑺及該 至少一插入物(7)具有一預定硬度/可撓性,該預定硬度/ 可I J·生可經又藉由修改該等各種材料之組份及藉由使該 等各種材料之厚度及幾何形狀變化而引起的變化。 21. 22. 如請求項14或15之用於製造—自行車用鞋結構之方法, 其令該方法包含以下步驟:修整並精整該合成鞋底⑴, 該操作係以機械方式執行。 如1求項14或15之用於製造—自行車用鞋結構之方法, 其中》亥至)一插入物⑺係根據以下步驟而製造: 提仏釔始材料,該起始材料由一基於碳纖維及/或玻 璃纖維及/或芳族聚醯胺纖維之乾燥織物組成, 耦接該基於纖維之乾燥織物與一熱塑性或熱固性樹 脂, 獲得一浸潰有該熱塑性或熱 固性樹脂之基於纖維之乾 157432. doc 201208595 燥織物, 藉由切削或切坯而獲得該至少一插入物(7)。 23 _如請求項22之用於製造一自行車用鞋結構之方法 該至少一插入物(7)係藉由壓縮或熱壓成型而形成 至少一插入物(7)至少匹配一使用者之腳跟之 分0 其中 且該 一部201208595 VII. Patent application scope: 1. A bicycle shoe structure comprising a synthetic sole (1), the synthetic sole (1) comprising at least one basic sole (7), the bicycle shoe structure characterized in that it comprises at least one substantially A ring-shaped stiffening element (3), the hardening element (3) being provided with a front portion (5) and a rear portion (6) and extending upwardly until it covers at least a portion of a user's heel. 2', for example, the item k bicycle shoe structure' wherein the basic sole (7) is provided with at least one recess (4) disposed substantially along at least a portion of the periphery of the base sole (7), the at least one hardening element (3) At least partially positioned at the at least one recess (4)_. 3. The bicycle shoe structure of claim 1 or 2, wherein the at least one hardening element (3) comprises at least one insert (7). 4. If you are asking for it! Or a bicycle shoe structure, wherein the at least one hardened bull () gradually extends upward until it covers at least an upper portion and/or an intermediate portion of the heel of a user. 5. As requested! Or a bicycle shoe structure, wherein the at least one hardening member (3) has a cross section (A, Bi, c, and D) having a thickness and a geometry that can be varied in a predetermined manner. The bicycle shoe structure of claim 1 or 2, wherein the section (A,) is substantially two-dimensional, the two dimensions of the towel are substantially equal to each other, and the section (Α') matches the basic sole (2) The at least one recess (4). A bicycle shoe structure according to item 1 or 2, wherein the cross section is substantially dimensional, having a -main dimension, having a lower than the cross section (Α') 157432.doc 201208595 8. 9. 10 11 12. 13. 14. Thickness and with a substantially film-type configuration. A bicycle shoe structure according to the item 1 or 2, wherein the sections (b, 〇, and D') which are gradually positioned toward the rear portion (6) of the at least grading element (3) have - substantially A slender configuration with a thickness lower than this section (A,). The at least one insert (7) of the bicycle shoe structure of the item 1 or 2 is located at the rear portion of the at least one hardening element (3). a bicycle shoe structure, wherein the at least one insert (7) is composed of a flexible material having a hardness characteristic different from that of the material constituting the crucible hardening element (3) and the basic sole (2) The bicycle shoe structure of claim 1 or 2, wherein the at least one insert (7) consists of a substantially hard material comprising a fiber reinforced plastic material (fiber reinforced plastic, FRp), Such as polyamines and/or polyamines, and/or substantially the same fiber reinforced with carbon fibers and/or glass fibers and/or aromatic polyamide fibers and/or bonded to an epoxy resin. a thermoplastic material, and/or a substantially thermosetting matrix, and/or a larger body, and a tough composite material having a high modulus of elasticity. The bicycle shoe structure of claim 1 or 2 wherein the at least one hardening element ( 3) Contains a basic plastic that is a thermoplastic or thermoset type The material, the basic plastic material may optionally comprise fibers, such as Kevlar fibers and / or polyester and / or rubber and / or carbon fiber and / or fiberglass. The bicycle shoe structure of claim 2 or 2, wherein The basic sole (7) comprises an epoxy resin combined with carbon fibers. - a bicycle shoe structure for manufacturing - containing - synthetic sole (1) 157432.doc 201208595 basic sole (2) and at least _ the at least - hardening element (3 Sub- (6), characterized by the method, the synthetic sole (1) comprising at least one substantially annular shaped stiffening element (3), provided with a front portion (5) and a rear portion comprising the steps of: Providing a mold, a material of a hardening element (3) is manually or automatically inserted to constitute the at least material, and the at least-hardening element (3) is formed by compression or by injection. 15· The structure for manufacturing a bicycle shoe comprises the steps of: providing a mold, manually or automatically inserting a material constituting the basic sole (2), and forming the basic sole (2) by compression, The basic sole (2) is optionally provided with at least one recess (4) disposed substantially along at least a portion of the periphery of the base sole (2). ◎ I6· for a kiss 14 or 15 A method of making a bicycle shoe structure comprising the steps of: providing a mold, optionally equipped with a special base, manually or automatically positioning at least one insert (7) coupled to the at least one hardening element The at least one insert (7) positioned in the rear portion (6) of the at least one hardening element (3). 17. The method of claim 14, wherein the method for manufacturing a bicycle shoe structure comprises The following step: treating the at least one hardened member (3) and/or the at least one insert (7) and/or the at least one basic sole 157432.doc 201208595 (2) ° by a compatibilizing agent. A method for manufacturing a bicycle shoe structure according to claim 14 or 15, wherein the at least one hardening element (3), the at least one basic sole (2) and the at least one insert (7) are attached to a single mold Obtained in. 19. The method of claim 1 or claim 5, wherein the at least one hardening element (3), the at least one basic sole (2) and the at least one insert (7) are manually And/or being joined by special machines and/or by co-molding and/or by gluing at least two of the elements together. 2. The method of claim 1 or claim 5, wherein the at least one hardening element (3), the at least one basic sole (7) and the at least one insert (7) have a predetermined hardness/ Flexibility, the predetermined hardness/may be changed by modifying the components of the various materials and by varying the thickness and geometry of the various materials. 21. The method of claim 14 or 15 for manufacturing a bicycle shoe structure, the method comprising the steps of: trimming and finishing the synthetic sole (1), the operation being performed mechanically. The method for manufacturing a bicycle shoe structure according to claim 14 or 15, wherein the insert (7) is manufactured according to the following steps: a lifting material, the starting material is based on a carbon fiber and / or a dry fabric of glass fiber and / or aromatic polyamide fiber, coupled to the fiber-based dry fabric and a thermoplastic or thermosetting resin to obtain a fiber-based dry 157432 impregnated with the thermoplastic or thermosetting resin. Doc 201208595 Drying fabric, obtained by cutting or cutting the at least one insert (7). 23 - A method for manufacturing a bicycle shoe structure according to claim 22, wherein the at least one insert (7) is formed by compression or thermoforming to form at least one insert (7) matching at least one user's heel 0 and one of them 〇 157432.doc〇 157432.doc
TW100125205A 2010-07-15 2011-07-15 Cycling footwear structure with a composite sole and a method to realise such structure TW201208595A (en)

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