201142918 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明涉及發光二極體燈泡製造領域’尤其涉及用於發 光二極體燈泡自動化生產中的一種氣動旋緊模組機構及 方法。 [0002] 【先前技術】. 固態光源’例如發光二極體（Light Emitting Diode， LED)為一種半導體光源，因具光質佳及發光效率高等特 G 性而逐漸取代冷陰極螢光燈（Cold Cathode Fluorescent Lamp, CCFL) 、白熱燈泡 (Incandescent Light . . ...-. Bulb)或日光燈（Fluorescent Lamp)，成為照明裝置中 的主要發光元件《在此，一種新型細態光源可參見 Daniel A. Steigerwald等人在文獻IEEE Journal on Selected Topics in Quantum Electron- 〇 ics，Vol. 8, No· 2, ^131'。11/八？1^ 1 2002中的1111111111^_ tion With Solid State Lighting Technol〇gy_ 文。 ：'一:::::厂11 / [0003] 然而，現有的LED燈泡製造之燈頭固定模式係為人 手動 或利用機械手臂進行旋緊動作，因而不方便定位且旋％ 的效果不佳，其容易過鬆或過緊，所以難以控制品 貝 ’ 且生產效率不高，進而影響整個製造成本。 [0004] 【發明内容】 有鑑於此’提供一種用於LED燈泡自動化生產上能有效準 確定位及固定旋緊燈頭之氣動旋緊模組機構實為必要 [0005] 本發明所提供之一種氣動旋緊模組機構與方法，复透過 099116616 表單編號Α0101 第3頁/共9頁 °"2〇29556-〇 201142918 可檢測與設定扭力值之氣動馬達機構使得其可旋轉一燈 頭，於達到一定扭力值後停止旋轉之動作，以使得LED燈 泡製造過程中能有效準確定位固定旋緊燈頭。本發明之 一種用於LED燈泡自動化生產裝置之氣動旋緊方法，其特 徵在於，利用一第一夾治具，夾捉一燈頭；利用一第二 夾治具，側邊導正該燈頭；利用一第三夾治具，上方導 正固定該燈頭；以及利用一氣動馬達機構，旋轉該燈頭 使該燈頭旋入LED燈泡的燈殼上，並於達到一定扭力值後 停止旋轉之動作。藉此，該燈頭和該燈殼係可靠地連接 在一起。 [0006] 本發明進一步提供一種用於LED燈泡自動化生產裝置之氣 動旋緊模組機構，其包括：一第一夾治具，其用於夾捉 一燈頭；一第二夾治具，其用於側邊導正該燈頭；一第 三夾治具，其用於上方導正固定該燈頭；以及一氣動馬 達機構，其用於旋轉該燈頭使該燈頭旋入LED燈泡的燈殼 上，並於達到一定的扭力值後停止旋轉之動作。藉此， 該燈頭和該燈殼係可靠地連接在一起。 [0007] 本發明所提供之一種氣動旋緊模組機構，其進一步包含 一用於緩衝減少燈頭下降的正壓力之彈簧機構。 [0008] 本發明所提供之一種氣動旋緊模組機構，其中該第一夾 治具係為一三爪式夾爪氣缸。 [0009] 本發明更進一步提供一種LED燈泡製造裝置，其用於組裝 LED燈泡。該LED燈泡製造裝置包括：一用於將多個LED 組裝至散熱器上的LED組裝機構；一與LED組裝機構可拆 099116616 表單編號A0101 第4頁/共9頁 0992029556-0 201142918 ❹ [0010] [0011] ο [0012] 卸式連接的電源元件組裝機構；一與該電源元件組裝模 組可拆卸式連接的燈殼組裝機構；一與該燈殼組裝機構 可拆卸式連接的燈頭與燈罩組裝機構，該燈頭與燈罩組 裝機構包含一氣動旋緊模組機構，其包括：一第一夹治 具，其用於夾捉一燈頭；一第二夾治具，其用於側邊導 正該燈頭；一第三夾治具，其用於上方導正固定該燈頭 ;以及一氣動馬達機構，其用於旋轉該燈頭使該燈頭旋 入LED燈泡的燈殼上，並於達到一定的扭力值後停止旋轉 之動作。本氣動旋緊模組機構透過可檢測與設定扭力值 之氣動馬達機構使得其可旋轉一燈頭，於達到一定扭力 值後停止旋轉之動作，以使得LED燈泡製造過程中能有效 準確定位及固定旋緊燈頭於燈殼上。 下面將以實施例說明一種能有效準確定位固定旋緊燈頭 之氣動旋緊模組機構。 【實施方式】 下面將結合附圖對本發明實施例作進一步之詳細說明。 請參見圖1，其係為本發明之第一實施例的一種用於LED 燈泡自動化生產中的氣動旋緊模組機構1，其包括：一第 一夾治具12，其用於夾捉一燈頭；一第二夾治具14，其 用於側邊導正該燈頭；一第三夾治具16，其用於上方導 正固定該燈頭；以及一氣動馬達機構18，其用於旋轉該 燈頭使其旋入該LED燈泡的一燈殼上，並於達到一定的扭 力值後停止旋轉之動作。如此，該燈頭可牢固地且可靠 地固定在該燈殼上。 本發明之一種氣動旋緊模組機構透過可檢測與設定扭力 099116616 表單編號A0101 第5頁/共9頁 0992029556-0 201142918 值之氣動馬達機構使得其可旋轉一燈頭，於達到一定扭 力值後停止旋轉之動作，以使得燈泡製造過程中能有效 準確定位固定旋緊燈頭以進行該燈頭和燈殼間之接合。 如圖1所示，本模組可將燈泡的燈頭與燈殼進行準確之固 定旋緊。燈殼（圖未顯示）係位在燈頭的下方。 [0013] 其動作說明如下：LED燈泡來料時，其上已夾持有燈頭的 第一夾治具12下降，其可為三爪式夾爪氣缸將燈頭夾緊 ，然後旁邊的第二夾治具1 4夾爪氣缸為燈頭側邊導正機 構，可以進行側邊導正動作，而因為有彈簧機構20所以 能夠對燈頭及LED燈泡上的塑膠燈殼在受第一夾治具12下 降時緩衝減少正壓力，其可防止燈頭與燈殼變形，而於 第一夾治具12下降時連帶帶動燈頭上方導正中心固定機 構第三夾治具16，其用於上方導正固定該燈頭，將燈頭 中心與塑膠燈殼中心對準一直線，而後氣動馬達機構18( 加減速機）開始進行旋轉動作，將燈頭旋入到塑膠燈殼上 。當氣動馬達機構18達到一定的扭力值時，表示燈頭完 全旋入塑膠燈殼底部，其能夠準確控制旋緊的力道，以 及確保燈頭與塑膠燈殼正確地結合。 【圖式簡單說明】 [0014] 圖1係本發明第一實施例的氣動旋緊模組之示意圖。 【主要元件符號說明】 [0015] 1氣動旋緊模組機構 [0016] 1 2第一夾治具 [0017] 1 4第二夾治具 099116616 表單編號A0101 第6頁/共9頁 0992029556-0 201142918 [0018] 16 第三夾治具 [0019] 18 氣動馬達機構 [0020] 20 彈簧機構 Ο ❹ 099116616 表單編號Α0101 第7頁/共9頁 0992029556-0201142918 VI. Description of the Invention: [Technical Field] The present invention relates to the field of manufacturing a light-emitting diode bulb, and more particularly to a pneumatic screwing mechanism and method for automated production of a light-emitting diode bulb. [0002] [Prior Art] A solid-state light source, such as a Light Emitting Diode (LED), is a semiconductor light source that gradually replaces a cold cathode fluorescent lamp due to its high optical quality and high luminous efficiency (Cold). Cathode Fluorescent Lamp (CCFL), incandescent light bulb (Incandescent Light . . . . . Bulb) or fluorescent lamp (Fluorescent Lamp), become the main light-emitting component in lighting devices. Here, a new type of fine-state light source can be found in Daniel A. Steigerwald et al. in the literature IEEE Journal on Selected Topics in Quantum Electron- 〇ics, Vol. 8, No. 2, ^131'. 11/eight? 1^ 1 1111111111^_ tion With Solid State Lighting Technol〇gy_ in 2002. : '一:::::厂11 / [0003] However, the existing LED bulb manufacturing head fixing mode is manual or using a robot arm for tightening action, so it is inconvenient to locate and the effect of spinning % is not good. It is too loose or too tight, so it is difficult to control the product and the production efficiency is not high, which in turn affects the entire manufacturing cost. [0004] In view of the above, it is necessary to provide a pneumatic screwing mechanism for efficiently and accurately positioning and fixing a screw cap in an automated production of an LED bulb. [0005] A pneumatic spin provided by the present invention Tight module mechanism and method, re-transmission 099116616 Form number Α0101 Page 3 / Total 9 pages °"2〇29556-〇201142918 The air motor mechanism can detect and set the torque value so that it can rotate a lamp head to reach a certain torque After the value is stopped, the rotation is stopped, so that the fixed lamp screw can be effectively and accurately positioned during the manufacturing process of the LED bulb. The utility model relates to a pneumatic screwing method for an LED bulb automatic production device, which is characterized in that a first clamping fixture is used to capture a lamp holder; and a second clamping fixture is used to guide the lamp holder at the side; a third clamp fixture, the upper guide is fixed to the lamp cap; and a pneumatic motor mechanism is used to rotate the lamp cap to screw the lamp cap onto the lamp housing of the LED bulb, and stop the rotation after reaching a certain torque value. Thereby, the lamp cap and the lamp housing are reliably connected together. [0006] The present invention further provides a pneumatic screwing module mechanism for an LED bulb automatic production device, comprising: a first clamping fixture for clamping a lamp holder; and a second clamping fixture for using Directing the lamp head on the side; a third fixture for the upper guide to fix the lamp cap; and a pneumatic motor mechanism for rotating the lamp cap to screw the lamp cap onto the lamp housing of the LED bulb, and Stop the rotation after reaching a certain torque value. Thereby, the lamp cap and the lamp housing are reliably connected together. [0007] A pneumatic tightening module mechanism provided by the present invention further includes a spring mechanism for buffering a positive pressure that reduces the falling of the lamp cap. [0008] The present invention provides a pneumatic tightening module mechanism, wherein the first clamp is a three-jaw jaw cylinder. The present invention still further provides an LED bulb manufacturing apparatus for assembling an LED bulb. The LED bulb manufacturing apparatus comprises: an LED assembly mechanism for assembling a plurality of LEDs onto a heat sink; and an LED assembly mechanism detachable 099116616 Form No. A0101 Page 4 / 9 Page 0992029556-0 201142918 ❹ [0010] [0012] a power connector assembly mechanism for unloading connection; a lamp housing assembly mechanism detachably coupled to the power component assembly module; and a lamp cap and lamp cover assembly detachably coupled to the lamp housing assembly mechanism The mechanism, the lamp cap and the lampshade assembly mechanism comprises a pneumatic screwing module mechanism, comprising: a first jig for gripping a lamp cap; and a second jig for lateral guiding a lamp holder; a third fixture for fixing the lamp head to the upper guide; and a pneumatic motor mechanism for rotating the lamp head to screw the lamp cap onto the lamp housing of the LED bulb and achieving a certain torque value After stopping the rotation. The pneumatic screwing mechanism transmits a rotating motor through a pneumatic motor mechanism capable of detecting and setting a torque value, and stops rotating after reaching a certain torque value, so that the LED bulb can be effectively positioned and fixed in the manufacturing process. Tight the lamp head on the lamp housing. A pneumatic tightening module mechanism capable of accurately and accurately positioning a fixed screw cap will be described below by way of example. [Embodiment] Hereinafter, embodiments of the present invention will be further described in detail with reference to the accompanying drawings. Please refer to FIG. 1 , which is a pneumatic tightening module mechanism 1 for automated production of LED light bulbs according to a first embodiment of the present invention, comprising: a first clamping fixture 12 for clamping one a lamp holder; a second fixture 14 for guiding the lamp head at the side; a third fixture 16 for fixing the lamp head to the upper guide; and a pneumatic motor mechanism 18 for rotating the lamp holder The lamp cap is screwed into a lamp housing of the LED bulb, and stops rotating after reaching a certain torque value. In this way, the lamp cap can be securely and reliably fixed to the lamp envelope. The pneumatic screwing mechanism of the present invention passes through a pneumatic motor mechanism capable of detecting and setting a torque of 099116616, Form No. A0101, Page 5 of 9 0992029556-0 201142918, so that it can rotate a lamp head and stop after reaching a certain torque value. The action of the rotation, so that the fixed screwing head can be effectively and accurately positioned during the manufacturing process of the bulb to perform the joint between the lamp cap and the lamp housing. As shown in Figure 1, this module can accurately fix the lamp cap and the lamp housing. The lamp housing (not shown) is positioned below the lamp cap. [0013] The action is as follows: when the LED bulb is incoming, the first fixture 12 on which the lamp holder is clamped is lowered, which can clamp the lamp cap for the three-jaw jaw cylinder, and then the second clamp next to it The fixture 1 4 jaw cylinder is the side guiding mechanism of the lamp head, which can perform the side guiding action, and because of the spring mechanism 20, the plastic lamp housing on the lamp cap and the LED bulb can be lowered by the first fixture 12 The time buffer reduces the positive pressure, which prevents the lamp cap and the lamp housing from being deformed, and when the first jig 12 is lowered, the third clamp fixture 16 is guided by the upper center fixing mechanism, and is used for fixing the lamp head above. The center of the lamp cap is aligned with the center of the plastic lamp housing, and then the air motor mechanism 18 (accelerator) starts to rotate and screw the lamp cap onto the plastic lamp housing. When the air motor mechanism 18 reaches a certain torque value, it indicates that the lamp cap is completely screwed into the bottom of the plastic lamp housing, which can accurately control the tightening force and ensure the correct coupling of the lamp cap and the plastic lamp housing. BRIEF DESCRIPTION OF THE DRAWINGS [0014] FIG. 1 is a schematic view of a pneumatic screwing module according to a first embodiment of the present invention. [Main component symbol description] [0015] 1 pneumatic tightening module mechanism [0016] 1 2 first clamping fixture [0017] 1 4 second clamping fixture 099116616 Form number A0101 Page 6 / 9 page 0992029556-0 201142918 [0018] 16 Third Fixtures [0019] 18 Air Motor Mechanism [0020] 20 Spring Mechanism Ο ❹ 099116616 Form Number Α 0101 Page 7 / Total 9 Page 0992029556-0