201141705 六、發明說明： 【發明所屬之技術領域】 本發明係關於一種傢俱組件成形方法，尤指一種利用竹 片堆疊成特定形狀之傢俱組件者。 【先前技術】 有-種木製的傢俱（如椅子、桌子）是整塊木頭材 切成所需的傢俱組件，再將複數傢俱組合成完整的一雜，這 ?傳統以木材製造的傢俱，在製造過程中多數的木材被切除而 ;，、=充分的利用’因而有浪費資源的問題，並且若要製造的傢 則需要有相當體積的原木作為材料，然而樹木的 成長’而傢俱業者所需的原:材== ΐί ϊί ί if，導致娜被濫墾、濫伐，為解決此問題， =’:將複數竹材堆疊黏合成較大體積的 ϊίίίίί’這制闕積竹製造的傢俱可以解決 tut是這種加工方式·需要嫌較多的 s源㈣㈣絲狀，因此這種加工方朗樣有較浪 【發明因傳統加I傢俱組件的方法是有改變的必要。 形^倾叙成财法，該成 二在定模形室加 塗佈膠合劑’完成塗膠處理後進行—堆疊=早=== 3 201141705 ΐ另置2室内，再以夾具夾固複數材料單元及模 具使此材枓早兀的第二表面抵靠在鄰接之材料單元 :料Ξ使?ί劑ί合相鄰的二材料單元，再重複塗膠處理將此 材枓早兀之第—表面塗佈膠合劑，如此重複定形加工與塗勝處 理堆疊複數材料單元至㈣單元堆疊出適#的體積，完 加工後進行-乾燥處理，使堆疊在模具_複數材 膠合劑乾燥，完錄祕理後断—賴纽 單 元由模具的模室中取下，完成脫模處理後進行—後^材^ 單元進行勤^處理，使概㈣單元形成至 本發明藉由上述的製程，使得堆疊後的材料單元已經具備 具組件所需的基本外形，因此僅需要少量的切銷或磨平加 雜組件，使驟侧賴目當高，具有 另一實施例中，本發明提供製造封閉型傢俱組件（如圓 、環形）的方法’主要係在定形加讀塗軸理間加入 一k緊加工，迫緊加工是取長度總合略大於或等於材料 二端與第二端間距的_第—頂塊與—第二頂塊，並藉第 塊^端抵靠材料單元的第—端，第二頂塊的—端抵靠材料單 一端，第—及第二頂塊的另—端相互抵靠後，壓迫第一 頂塊向模室_壁抵靠，進而使材料單元迫緊且形成封 ^加迫緊加工的成形方法’在製造封閉型傢俱組件時，能夠 一材料單元確實抵靠在模具的内壁或較外層之材料單元的201141705 VI. Description of the Invention: [Technical Field] The present invention relates to a method of forming a furniture component, and more particularly to a furniture component that uses bamboo sheets stacked into a specific shape. [Prior Art] There is a kind of wooden furniture (such as a chair, a table) that cuts the whole piece of wood into the required furniture components, and then combines the multiple pieces of furniture into a complete one. This is traditionally made of wood. Most of the wood in the manufacturing process is cut off; , = full use 'and thus wastes resources, and the home to be manufactured requires a considerable amount of logs as the material, but the growth of the trees' and the furniture industry needs The original: material == ΐί ϊί ί if, causing Na to be abused, deforestation, in order to solve this problem, = ': the multiple bamboo stacks are glued into a larger volume ϊ ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί This type of processing requires a lot of s sources (four) (four) filaments, so there is a wave of such processing. [Invented by the traditional method of adding furniture components is necessary. Form ^ dumping into a financial method, the two in the fixed mold room plus coating glue 'completed after the glue treatment - stacking = early === 3 201141705 ΐ another 2 indoor, and then clamp the complex material The unit and the mold make the second surface of the material abutting against the adjacent material unit: the material is used to make the adjacent two material units, and then the rubber material is repeatedly coated to treat the material as early as possible- The surface is coated with a glue, and the shape processing and the coating process are repeated to stack the plurality of material units to (4) the unit stacks the volume of the appropriate #, and after the processing, the drying process is performed, so that the stacking in the mold_the plurality of materials is dry, and the secret is finished. After the stacking, the Lai New unit is removed from the mold chamber of the mold, and after the demoulding process is completed, the unit is subjected to the processing, so that the unit is formed into the present invention by the above process, so that after stacking The material unit already has the basic shape required for the assembly, so that only a small amount of cutting or flattening of the additive assembly is required to make the side of the assembly high. In another embodiment, the invention provides for the manufacture of a closed furniture assembly. Method (such as circle, ring) The main method is to add a k-tight process between the shaping and the reading coating axis, and the pressing process is to take the _-top block and the second top block which are slightly longer than or equal to the distance between the two ends of the material and the second end, and By the end of the first block against the first end of the material unit, the end of the second top block abuts against the single end of the material, and the other ends of the first and second top blocks abut each other, pressing the first top block toward the die The chamber-wall abuts, thereby making the material unit tight and forming a forming method for sealing and pressing processing. When manufacturing the closed furniture assembly, a material unit can reliably abut against the inner wall of the mold or the outer layer of the material unit.
第一表面’在製成傢俱組件後可以獲得較佳的品質與結構強产。 【實施方式】 A 以下所有圖式係僅便於解釋本發明基本教導而已，圖式 中將對構成較佳實施例之元件的數目、位置、關係、及尺寸之 延伸將有所說明，在閱讀及了解本發明的敎導後相關之變化實 201141705 施屬於業界技能。另外，在_及了解本發_敎導後，配合 特定力量、重量、強度、及類似要求之精確尺寸及尺寸比例之 改變亦屬業界技能。 不Π圖式中係以相同標號來標示相同或類似元件；另外 請了解文中諸如“第一”、“第二”、“上，，、“下”、The first surface' can achieve better quality and structural strength after being made into a furniture component. [Embodiment] A. The following drawings are merely illustrative of the basic teachings of the present invention, and the extension of the number, position, relationship, and size of the components constituting the preferred embodiment will be explained. Understand the relevant changes in the invention. 201141705 is an industry skill. In addition, changes in the exact dimensions and size ratios associated with specific strengths, weights, strengths, and similar requirements are also within the skill of the industry. In the drawings, the same reference numerals are used to designate the same or similar elements; in addition, please refer to the text such as "first", "second", "up,", "down",
“前”、“後，，、“内”、“外，，、“端”、“部，，、“段”、 “向内”、“向外”、“寛度”、“長度，’、，，區，，、”周圍 側等専及類似用語係僅便於看圖者參考圖中構造以及 僅用於幫助描述本發明而已。 據本發明第一圖圖式所示的較佳實施例傢倶组件之成形 ϋ包括—材料單元加王2◦，將原始材料（如竹材、木材 ΐ成長形的複數材料單元5 0，依_辆示的最佳實 材料單元加工2 〇式取竹材將之加工成截面為矩形的長 姆適#親水或表面處理，再域所需加工成形 適當長度的㈣單元5 0 (會有不同長度的 厂早疋5 0 )’每一材料單元5 〇包括一第一表面5 2與一第 ft面5 4，且材料單元5 0包括隔開的一第一端5 6與一第 二端 5 8。 μ 依據r目式所示的健實關，完讀料私加工2 0取得材 ;斗早元5 0後需要進行—定形加卫2 2，而定形加工2 2需要 =合一模具3 6實施’參閱第二圖所示為其中-種本發明成形"Before", "after,", "inside", "outside,", "end", "part,", "segment", "inward", "outward", "twist", "length," , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The forming of the household ϋ component includes - the material unit plus Wang 2 ◦, the original material (such as bamboo, wood ΐ 形 multi-material unit 50, according to the best solid material unit shown in _ vehicle 2 〇 type bamboo will be It is processed into a long section with a rectangular shape and is treated with a hydrophilic or surface treatment. The re-domain needs to be processed to form an appropriate length of the (4) unit 50 (there will be different lengths of the plant as early as 50). Each material unit 5 includes one The first surface 52 and a first ft surface 54, and the material unit 50 includes a first end 56 and a second end 58. The μ is closed according to the solidity shown in the r-mesh. Material private processing 20 0 obtained material; Dou Qianyuan 50 after the need to carry out - shape and add 2 2, and shaping processing 2 2 need = one mold 3 6 'See Figure in which the second - forming species present invention
Hi 6 ’模具3 6包括環繞成獅的—模壁3 i主8包括一内表面40與一外表面41，模壁38的 外表面41上固設複數定位部46(依據圖式 ΙΐΓ，為焊接在外表面41的⑽框所構成) 44 6内H貞接部4 8 (依據圖式所示的最佳實施例，鎖 201141705 = 48，，又模壁38的底端固設一底 f f 是)利 :用複數夾具6 0 (依據圖式所示的最佳實施例，需要使 材料單元5 〇，使材料單元5 0具有的-=-表面54密合在模室42的1表面4Q，將材料單元5 =形為特定微，並且為了伟及材料單元5。，每一 2隔著-襯塊62夾固材料單元5〇，材料單元5〇平貼於 面^ 0後’其第-端5 6與第二端5 8相隔-間距。、 沾/=^二圖至第八_式麻輸佳實關，在製造封閉式 而ΐΐ、，且件’因而需要執行—迫緊加工2 4，迫緊加工2 4是 2ί、ϊ合t大於或等於材料料5 0第—端5 6與第二端5 第Γ頂塊6 6與—第二頂塊68 (依據圖式所示的 最，實施例’第-及第二頂塊66、68可用材料單元5〇裁 較小長度的區段製成），並且將第一頂塊6 6的-端抵 ◦的第一端5 6，第二頂塊6 8的一端抵靠材料 的第一端5 8 ’第一及第二頂塊6 6、6 8的另一端 相互抵靠後（如第四圖所示），壓迫第一及第二頂塊6 66 8 ^室4 2的内表面4 ◦抵靠（敲打或擠壓第一及第二頂塊6 私H) ’、進而使材料單元5 ◦迫緊且形成封閉狀（如第五圖 斤^)’完成迫緊加工2 4進行塗膠處理2 6 ,其主要在材料單 =5◦的第-表面5 2塗上環氧樹脂或其它性質相近的膠合 ，。此外依據第i所示峨佳實施例，#製造的傢俱组件7 2並非封閉狀（如半_、半橢圓形），可以直接省略迫緊加工 2 4 ’而直接進行塗膠處理。 依翻式所示的較佳實施例當製造封閉式傢俱組件7 2 (如 201141705 ==:内=;;形=2將另-材料單元 +目c A + 圈的材枓早兀5 〇)置入模室4 2内，A以 夹具6 0夾固複數材料單元5 〇及模具3 ^ 一 = 的第二表面5 4抵靠在鄰接之材料單元5 〇 :第ΐ表 =以迫==狀’再重複 出適當的體積，且實施堆疊加工以 ^ 口錯開，如t圖所示，二材=元Γ。== 8〇 〇又如此可以提而傢俱組件72整體的結構強度。告 層相㈣堆柯料料單元5 依據圖式卿的較佳實酬，完成 8上螺接-螺樁7 〇，再將模具3 6連同在模 使之向下’輕微敲打材料單元5 ◦使複數= 且ί Si 2中脫落’再將複數材料單元5 0由模 ’使複數材料單元5 〇形成外形美觀的至少一傢俱 工2 2固定在模具3 6模壁3 8的外表面:〇( 面4 0可製成體積較小的傢俱組件)，並且製造二;= 201141705 時’可以跳過迫緊加工24 ’即完成定形加工22後就依序進 行_處理2 6、堆疊加工2 8、乾燥處理3 Q、脫模處理3 2以及後加工3 4 (與製造賴式傢俱組件的處理方法相同） 等，就能夠製造一開放式傢俱組件。 本發明利用上述方法，可以直接將複數材料單元5 〇堆疊成 欲ΐ?之傢俱組件的形狀’藉此使得結合為-體 必經過大量的切銷加工就能形成預定的 ίϊ材:工過程中材料浪費的問題，進而降低業 =材科使耻本，並且經過後加工3 4後的 有良好的結構強度。 八 本發明的基本教導已加以說明，對具有本領域通常技能籲 的人而言，許多延伸和變化將是顯而易知者。舉例言之，在進 行定形加工2 2將材料單元5 0置入模室4 2内之前，可以先 塗佈油脂在模具3 6的内表面4 〇上，將有助於脫模處理3 2。或者材料單元5 〇可為長條矩形以外的形狀，例如長條半 圓形的材料單元5 〇也可被使用在本創作的成形方法再者材 料單疋5 G也可為竹㈣外的㈣。再者依細式所揭露之模 -3 6的模壁3 8形狀需要依據所欲成形的傢俱組件7 2之鲁 外形而可以有所變化，即本發明之製造方法使㈣模具3 6並 限义在圖式所揭露的外形’模具3 6將會包括與要製成之 傢俱組件7 2的外形相同的模壁3 8。 被指出 ,由於說明書揭*的本發明可在未麟轉明精神或大體 2的其它特定形式來實施，且這些特定形式的—些形式已經 斤以說明書揭示的實施例應視為舉例說明而非限 201141705 制。本發明的範圍是由所附的申請專利範圍界定，而不是由上 述說明所界定，對於落入申請專利範圍的均等意義與範圍的所 有改變仍將包含在其範圍之内。 201141705 【圖式簡單說明】 第一圖為本發明傢倶組件之成形方法之流程圖。 第二圖為本發明傢俱組件之成形方法使用的其中 材料單元之立體外觀圖。 一種模具與 ^圖為使用本發明傢俱組件之成形方法及第二圖之模 ^封閉式傢俱組件時進行定形加工的動作圖。 、、 為朗本發明傢倾件之成形方法及第 仃迫緊加工的動作圖。 供丹埂 第明狀態下完成迫緊加I後的示意圖。 行ΐ疊傢俱組件之成形方法及第二圖之模具進 第七圖為制本發明傢俱組件 行脫模的動作圖。 之成形方法及第二圖之模具進 之成形方法所製造的一種傢俱組件 之成形方法製造開放式傢俱組件時 第八圖為本發明傢俱組件 立體外觀圖。 第九圖為本發明傢俱組件 進行定形加工的動作圖。 【主要元件符號說明】 2 2定形加工 2 6塗膠處理 3 0乾燥處理 3 4後加工 3 8模壁 4 1外表面 4 4底壁 4 8鎖接部 5 2第一表面 5 6第一端 6 0夾具 6 6第一頂塊 2 0材料單元加工 24迫緊加工 2 8堆疊加工 3 2脫模 3 6模具 4 0内表面 4 2模室 4 6定位部 5 0材料單元 5 4第二表面 5 8第二端 6 2襯塊 201141705 7 0螺樁 6 8第二頂塊 7 2傢俱組件The Hi 6 'mold 3 6 includes a mold wall 3 i main 8 including an inner surface 40 and an outer surface 41. The outer surface 41 of the mold wall 38 is fixed with a plurality of positioning portions 46 (according to the drawing, Soldered on the outer surface 41 of the (10) frame) 44 6 H 贞 joint 4 8 (according to the preferred embodiment shown in the figure, the lock 201141705 = 48, and the bottom end of the mold wall 38 is fixed to a bottom ff ): using a plurality of jigs 60 (according to the preferred embodiment shown in the drawings, it is necessary to make the material unit 5 〇 such that the -=- surface 54 of the material unit 50 is adhered to the surface 4Q of the cavity 42 of the cavity 42, The material unit 5 = is shaped as a specific micro, and for the material unit 5, each 2 is sandwiched by a pad 62 to clamp the material unit 5〇, and the material unit 5〇 is flattened to the surface ^ 0 after the first - The end 5 6 is separated from the second end 58 by a spacing -, the dip / = ^ two to the eighth _ 麻 麻 佳 佳 佳, in the manufacture of closed and ΐΐ, and the piece 'then needs to be executed - forced processing 2 4, pressing processing 2 4 is 2 ί, ϊ t is greater than or equal to material material 50 0 - end 5 6 and second end 5 Γ top block 6.6 and - second top block 68 (according to the figure Most, the examples 'the first and the third The top blocks 66, 68 may be formed by the material unit 5 cutting a smaller length section, and the first end of the first top block 66 is abutted against the first end 5 6, and the end of the second top block 6 8 is By pressing the first end of the material 5 8 'the other ends of the first and second top blocks 6 6 , 6 8 against each other (as shown in the fourth figure), pressing the first and second top blocks 6 66 8 ^ 4 2 inner surface 4 ◦ abut (knock or squeeze the first and second top block 6 private H) ', and then make the material unit 5 ◦ tight and form a closed shape (such as the fifth figure jin ^) Tightening process 2 4 is to carry out the gluing treatment 2 6 , which is mainly coated with epoxy resin or other similarly bonded glue on the first surface 52 of the material sheet = 5 ,, and further according to the embodiment shown in the first embodiment, # The manufactured furniture component 7 2 is not closed (e.g., semi-elliptical, semi-elliptical), and can be directly subjected to the gluing process by directly omitting the pressing process 24'. The preferred embodiment shown in the flip-type is to manufacture the closed furniture. Component 7 2 (eg 201141705 ==: inner =;; shape = 2 will be another - material unit + mesh c A + ring material 枓 5 〇) placed in the mold chamber 4 2, A clamped with clamp 60 Complex material unit 5 〇 The second surface 5 4 of the mold 3 ^ a = abuts against the adjacent material unit 5 〇: ΐ table = forced == shape 'repeated the appropriate volume, and the stacking process is performed to be staggered, such as t map As shown, the two materials = Γ Γ = = = 〇〇 〇〇 〇〇 = = = = = = = = = = 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具 家具Screw-stud 7 〇, and then mold 3 6 together with the mold to 'slightly tap the material unit 5 ◦ to make the plural = and ί Si 2 shed ' and then the plural material unit 50 from the mold 'to make the plural material Unit 5 〇 at least one furniture worker 2 2 is fixed on the outer surface of the mold 3 6 mold wall 38: 〇 (face 40 can be made into a smaller furniture component), and manufacturing two; = 201141705 when ' It is possible to skip the forced processing 24', that is, after the shaping processing 22 is completed, the processing is performed _processing 2 6, the stacking processing 2 8, the drying processing 3 Q, the demoulding treatment 3 2 and the post processing 3 4 (with the manufacture of the Lai furniture assembly) The processing method is the same), etc., to be able to manufacture an open furniture component. The invention utilizes the above method, and can directly stack the plurality of material units 5 成 into the shape of the furniture component of the desired one, thereby making it possible to form a predetermined ϊ 经过 material through a large number of dicing processing: The problem of material waste, which in turn reduces the shame of the industry = material, and has good structural strength after post-processing. The basic teachings of the present invention have been described, and many extensions and variations will be apparent to those having ordinary skill in the art. For example, prior to the shaping process 2 2 placing the material unit 50 into the mold chamber 4 2, the grease may be applied to the inner surface 4 of the mold 36 to aid in the demolding treatment 32. Alternatively, the material unit 5 〇 may be a shape other than a long rectangular shape, for example, a long semicircular material unit 5 〇 may also be used in the forming method of the present invention. Further, the material sheet 5 G may be bamboo (four) or (4) . Furthermore, the shape of the mold wall 38 of the mold-36 as disclosed in the detailed form may be changed depending on the shape of the furniture component 72 to be formed, that is, the manufacturing method of the present invention makes (4) the mold 3 The profile 'mold 36' disclosed in the drawings will include the same mold wall 38 as the shape of the furniture component 72 to be made. It is pointed out that the invention as disclosed in the specification can be implemented in other specific forms of the spirit or the general form of the invention, and the embodiments of these specific forms that have been disclosed in the specification should be regarded as examples rather than Limited to 201141705. The scope of the present invention is defined by the scope of the appended claims, and is not intended to 201141705 [Simple description of the drawings] The first figure is a flow chart of the method for forming the assembly of the invention. The second figure is a perspective view of a material unit used in the forming method of the furniture assembly of the present invention. A mold and a figure are action diagrams for performing shaping processing when the molding method of the furniture assembly of the present invention and the mold assembly of the second figure are used. , and is the forming method of the inventor of the Langben and the action diagram of the first pressing and pressing process. For the Dan dynasty, the schematic diagram of the forced addition of I in the first state. The forming method of the folding furniture assembly and the mold of the second drawing are shown in Fig. 7 is an action diagram of the demoulding of the furniture assembly of the present invention. The forming method of the forming method and the molding method of the forming method of the second drawing mold manufacturing method The eighth drawing is a perspective view of the furniture assembly of the present invention. The ninth figure is an action diagram of the shaping processing of the furniture assembly of the present invention. [Main component symbol description] 2 2 shaping processing 2 6 gluing treatment 3 0 drying treatment 3 4 post processing 3 8 mold wall 4 1 outer surface 4 4 bottom wall 4 8 locking portion 5 2 first surface 5 6 first end 6 0 clamp 6 6 first top block 2 0 material unit processing 24 pressing processing 2 8 stacking processing 3 2 demoulding 3 6 mold 4 0 inner surface 4 2 mold chamber 4 6 positioning portion 5 0 material unit 5 4 second surface 5 8 second end 6 2 pad 201141705 7 0 stud pile 6 8 second top block 7 2 furniture components
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