TW201139746A - Apparatus for anodization, treatment tank, method of manufacturing roll mold for imprinting, and method of manufacturing product having a plurality of protrusion on surface - Google Patents

Apparatus for anodization, treatment tank, method of manufacturing roll mold for imprinting, and method of manufacturing product having a plurality of protrusion on surface Download PDF

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TW201139746A
TW201139746A TW100110152A TW100110152A TW201139746A TW 201139746 A TW201139746 A TW 201139746A TW 100110152 A TW100110152 A TW 100110152A TW 100110152 A TW100110152 A TW 100110152A TW 201139746 A TW201139746 A TW 201139746A
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Taiwan
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substrate
electrolyte
base material
aluminum
anodizing
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TW100110152A
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Chinese (zh)
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TWI482884B (en
Inventor
Yuuji Matsubara
Masatoshi Kamata
Shinya Shakagoori
Jitsuo Hirohata
Yoshihiko Hoshide
Hiroshi Obata
Katsuhiro Kojima
Hideki Kawachi
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Mitsubishi Rayon Co
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/60Releasing, lubricating or separating agents
    • B29C33/62Releasing, lubricating or separating agents based on polymers or oligomers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/60Releasing, lubricating or separating agents
    • B29C33/62Releasing, lubricating or separating agents based on polymers or oligomers
    • B29C33/64Silicone
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/005Apparatus specially adapted for electrolytic conversion coating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Printing Plates And Materials Therefor (AREA)

Abstract

The present invention relates to a method of manufacturing a roll mold having a protrusion and recess portion on a syrface by anodizing by applying current to a column-shaped aluminium substrate comprised of aluminium immersed in an electrolyte in an anodizing tank using a current-carrying material, the method comprising a step of anodizing the aluminium substrate through the current-carrying material while rotating the aluminium substrate around a central axis of the aluminium substrate, wherein the current-carrying material makes contact with the aluminium substrate.

Description

201139746 六、發明說明: 【發明所屬之技術領域】 本發明是有關於一種用以製造在輥狀的鋁基材的外周 面形成著具有多個細孔的陽極氧化鋁(anodizedalumina) 的塵印(imprint)用輕狀模具的陽極氧化處理裝置及愿印用 輥狀模具的製造方法’及使用上述壓印用輥狀模具來製造 表面上具有多個凸部的物品的方法。 个货切疋男關於一種用以將圓柱狀的基材在電 解液中進行電解處理的處理槽、及將圓柱狀的基材在電解 液中進行電解處理的電解處理裴置。 請案根據聊年3月25日在日本提出中請的日 本專利特願細-㈣·號、2_年6月15日在日本提 出申請的日本專利特願2_·136227號、2_年7月29 G月曰5提曰出曰本專利特願2〇1〇_170458號、2011 號、及2011 Z B提出中請的日本專利特願2G11-〇18226 及 2 01 1 年 3 月 4 R /r η 丄》 2〇11-〇47561號而主張優本提出申請的曰本專利特願 【先前技術】張優先權,在此引用其内容。 處理的方法等_ treatment) f 〇 寺的化成處理(—nicai co難S10n 在對基材的表面進行虛 示,一般而言是將電解液上,例如圖7A及圖所 狀的處理槽Π0的下液1L,自設置於長方體 叩供給音171供給至處理槽17〇, 201139746 藉由多孔板172來調整處理槽no内的處理液1L,的流動, 且使處理液1L,自處理槽170的上部溢出’同時使圓柱狀 的基材1A浸潰於處理槽17〇内的處理液1L,中而進行表面 處理。 而且,專利文獻1中揭示了一種電鍍處理裝置,其包 括:長方體狀的電鍍槽;包圍上述電鍍槽的四方的溢出部; 與上述溢出部連通的儲備槽;及自上述儲備槽向電鍍槽補 、’電鑛液的果。該電鑛處理裝置在栗的液體喷出部設置著 u字狀的多孔管,在上述多孔管的上部設置著將電鍍槽的 内部上下隔開的多孔板,且被電鍍物(基材)以位於多孔 板的上部的方式而收容於電鍍槽中。 根據該電锻處理裝置’藉由栗而使電鍍液向電鑛槽導 入,並自多孔管的喷出口向電鍍槽上方喷出,從而使電鍍 槽内的電鐘液流動,並且可藉由多孔間的上部的多孔板而 使電链液的流動均一化。 然而’在使用如圖7A及圖7B所示的處理槽170或專 利文獻1所記載的電鍵槽來對基材的表面進行處理的情況 下’在多孔板172的下側’在處理液1L'的流動狀態下容 易產生不均。其結果,自處理槽170的下部向上部移動而 溢出的處理液1L,的流動紊亂,處理液1L,局部地產生滯留 (滯留部的產生)^若產生滯留部,則難以均一地對基材 1A的表面進行處理。 如圖7A及圖7B所示,此種傾向在基材1A為長條形 狀的情況下容易引起,且長度方向的長度越長則越顯著。 201139746 認為其理由為如下。 通常’供給管171自處理槽no的端面朝向與該端面 對向的端面而延伸至内侧為止。因此,基材1A越長,則 收容上述基材1A的處理槽170的形狀亦越長,供給管171 亦與處理槽170的長度方向的長度相配合地延長。處理液 1L·藉由泵173而自供給管171被擠出至處理槽170,因此, 根據與泉Π3的距離的不同而容易使處理液iLi受到的壓 力不同。供給管171越長則離泵173越遠,因此’離泵173 近的近前側與遠離泵173的内側之間容易產生壓力差。因 此,認為處理液1L’的流動狀態更容易產生不均,從而容 易產生滯留部。 而且’若基材1A變長,則收容上述基材ία的處理槽 170亦變大’因而裝置會大型化,從而處理液,的使用量 亦增大。 然而’近年來,表面具有可視光的波長以下的週期的 ,細凹凸結構的光學膜等的物品中表現出抗反射效應、蓮 化效應(lotus effect)等,因此該物品的有用性受到關注。 眾斤月知尤其被稱作蛾眼結構(eye )的微 細凹凸結構’因其折射率是自空氣的折射率起向物品的材 料的折射率賴地增大絲現出有效的抗反射功能。 關於表面具有微細凹凸結構的物品的製造方法,列舉 對基材膜等的被轉印體的表面進行模具的表輯形成的微 細凹凸結構的轉印賴印法。關於上述壓印法,例如下述 的方法已為人所知(專利文獻2)β 201139746 該方法為光壓印法,即’在外周面形成著具有多個細 孔的陽極氧化鋁的輥狀模具與透明的基材膜之間插入紫外 線硬化性樹脂的狀態下,對紫外線硬化性樹脂照射紫外 線,以使紫外線硬化性樹脂硬化,從而形成表面具有陽極 氧化鋁的細孔反轉而成的多個凸部的硬化樹脂層,並將基 材膜連同上述硬化樹脂層一併自輥狀模具剝離。 關於製造該壓印法中所使用的模具的方法,例如,如 下方法已為人所知:將圓柱狀(輥狀)的鋁基材在電解液 中陽極氧化’而於鋁基材的周面形成具有多個細孔(凹部) 的陽極氧化鋁(專利文獻2、3)。 然而,在使用圖7A及圖7B所示的處理槽170來將圓 柱狀的鋁基材在電解液中陽極氧化的情況下,若處理槽 170内產生滯留部,則尤其在多孔板172的上部,處理液 (電解液)1L1中容易產生溫度不均(temperature unevenness)。基材1A的表面溫度容易受到處理液il,的溫 度不均的影響,若處理液1L'中產生溫度不均,則基材ία 的表面亦容易產生溫度不均。 藉由陽極氧化而形成於基材表面的細孔的深度容易受 到處理中的溫度的影響。因此,若電解液或基材表面產生 溫度不均,則有時會獲得根據部位的不同而使細孔的深度 有差異的模具。若使用此種模具,並藉由壓印法來轉印形 成在上述模具的表面的微細凹凸結構,則會成為根據部位 的不同而使凸部的高度有差異,亦即反射率有差異的物品。 關於產生陽極氧化的不均的原因,認為是受到電解液 201139746 的溫度、電流密度、電解電壓等的影響,輥狀_表 溫度不均、或肖以供給狀的電流的通電構件她基 電性緊密接觸所導致的通電不良等。 [先行技術文獻] [專利文獻] [專利文獻1]曰本專利特開2009-242878號公報 [專利文獻2]日本專利特開2009474〇〇7號公報 [專利文獻3]國際公開第2006/059686號手冊 【發明内容】 本發明疋繁於上述情況而完成的,本發明的第^方面 提供製造-種細㈣深度的差異得以抑制_印用報狀模 具。 、 本發明的第2方面提供製造一種凸部的高度的差異得 以抑制的、表面具有多個凸部的物品的方法。 本發明的第3方面提供可製造一種細孔的深度的差異 得以抑制的壓印用輥狀模具的陽極氧化處理裝置。 、 本發明的第4方面提供即便在對長條的基材進行處理 的情況下亦可防止電解液的滞留並進而可抑制電解液的使 用量的電解處理裝置。 本發明的第5方面提供適合用於上述電解處理 處理槽。 本發明的第1態樣是關於一種輥狀模具的製造方法, 使用通電構件來對浸潰於陽極氧化槽的電解液巾的由铭構 成的圓筒狀馳基材進行通電並進行陽極氧化處理,而製 201139746 造一種於表面具有多個凹凸的輥狀模具; 本發明的第2態樣是關於第丨態樣所述的輥狀模具的 方〉去•,盆xb U :士、公口讨丄丄〆t· » . 一-BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dust print for forming an anodized alumina having a plurality of pores formed on an outer peripheral surface of a roll-shaped aluminum substrate ( Imprint) A method of producing an article having a plurality of convex portions on the surface by using an anodizing treatment device for a light mold, a method for producing a roll-shaped mold for printing, and a roll mold for the above-described imprint. A processing tank for electrolytically treating a cylindrical substrate in an electrolytic solution, and an electrolytic treatment device for electrolytically treating a cylindrical substrate in an electrolytic solution. The Japanese patent special offer 2_·136227, 2_year 7 in Japan, which was filed in Japan on March 25th of the year of the year of the year. The month of the month of the month of the month, the Japanese patent special offer 2G11-〇18226 and March 2011 4 R / / proposed by the patent special offer 2〇1〇_170458, 2011, and 2011 ZB r η 丄 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 Treatment method, etc. _ treatment) f 〇 的 化 ( ( — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1L of the lower liquid is supplied to the processing tank 17 from the rectangular parallelepiped supply sound 171, and the flow of the processing liquid 1L in the processing tank no is adjusted by the perforated plate 172, and the processing liquid 1L is self-treated from the processing tank 170. In the upper portion, the cylindrical substrate 1A is immersed in the treatment liquid 1L in the treatment tank 17 to perform surface treatment. Further, Patent Document 1 discloses a plating treatment apparatus including: a rectangular parallelepiped plating. a tank; an overflow portion surrounding the plating tank; a reserve tank communicating with the overflow portion; and a fruit from the storage tank to the plating tank, and the electric ore liquid. The electric ore processing device is in the liquid discharge portion of the pump A U-shaped porous tube is provided, and a porous plate that vertically partitions the inside of the plating tank is provided on the upper portion of the porous tube, and the plated material (base material) is housed in the plating tank so as to be located at the upper portion of the porous plate. Medium. According to the electric forging apparatus, the plating solution is introduced into the electric ore tank by the pump, and is ejected from the discharge port of the porous tube to the upper side of the plating tank, so that the electric clock liquid in the plating tank flows, and can be porous The upper porous plate is used to uniformize the flow of the electric chain liquid. However, the surface of the substrate is treated by using the processing tank 170 shown in FIGS. 7A and 7B or the key groove described in Patent Document 1. In the case of 'the lower side of the porous plate 172', the flow of the treatment liquid 1L is likely to be uneven. As a result, the flow of the treatment liquid 1L that has moved upward from the lower portion of the treatment tank 170 and overflows, the treatment liquid 1L, local retention (production of the retention portion). If the retention portion is generated, it is difficult to uniformly treat the surface of the substrate 1A. As shown in Figs. 7A and 7B, such a tendency is long in the substrate 1A. In the case of a shape, it is easy to cause a long length in the longitudinal direction, and the reason is as follows. The reason for the reason is as follows: In general, the supply pipe 171 extends from the end surface of the treatment tank no toward the end surface facing the end surface. .therefore, The longer the material 1A is, the longer the shape of the processing tank 170 in which the substrate 1A is accommodated is, and the supply tube 171 is also extended in accordance with the length of the processing tank 170 in the longitudinal direction. The processing liquid 1L is supplied by the pump 173. The tube 171 is extruded to the treatment tank 170, and therefore, the pressure applied to the treatment liquid iLi is easily different depending on the distance from the spring 3. The longer the supply tube 171 is, the further away from the pump 173 is, so that it is closer to the pump 173. A pressure difference is likely to occur between the front side and the inner side of the pump 173. Therefore, it is considered that the flow state of the treatment liquid 1L' is more likely to be uneven, and the retention portion is likely to be generated. Further, if the base material 1A is long, the base is accommodated. The processing tank 170 of the material ία is also enlarged, so that the apparatus is enlarged, and the amount of the processing liquid is also increased. However, in recent years, an article such as an optical film having a fine uneven structure exhibiting an anti-reflection effect, a lotus effect, or the like in a period in which the surface has a wavelength of visible light or less has an interest in the article. It is known that the fine concavo-convex structure, especially called the moth-eye structure, exhibits an effective anti-reflection function because the refractive index is increased from the refractive index of the air to the refractive index of the material of the article. In the method for producing an article having a fine uneven structure on the surface, a transfer printing method of a fine uneven structure in which a surface of a transfer target such as a base film is formed into a surface of a mold is used. Regarding the above-described imprint method, for example, the following method is known (Patent Document 2) β 201139746 This method is a photoimprint method, that is, a roll shape of an anodized aluminum having a plurality of pores formed on the outer peripheral surface In a state in which an ultraviolet curable resin is interposed between a mold and a transparent base film, ultraviolet rays are applied to the ultraviolet curable resin to cure the ultraviolet curable resin, thereby forming a plurality of pores having anodized aluminum on the surface thereof. The hardened resin layer of the convex portion is peeled off from the roll mold together with the above-mentioned hardened resin layer. As a method of manufacturing the mold used in the imprint method, for example, a method is known in which a cylindrical (roll-shaped) aluminum substrate is anodized in an electrolytic solution to the periphery of an aluminum substrate. Anodized aluminum having a plurality of pores (concave portions) is formed (Patent Documents 2 and 3). However, in the case where the cylindrical aluminum substrate is anodized in the electrolytic solution using the treatment tank 170 shown in FIGS. 7A and 7B, if a retention portion is formed in the treatment tank 170, especially in the upper portion of the porous plate 172 In the treatment liquid (electrolyte) 1L1, temperature unevenness is likely to occur. The surface temperature of the substrate 1A is easily affected by the temperature unevenness of the treatment liquid il. If temperature unevenness occurs in the treatment liquid 1L', temperature unevenness is likely to occur on the surface of the substrate ία. The depth of the pores formed on the surface of the substrate by anodization is easily affected by the temperature during the treatment. Therefore, if the temperature of the electrolyte or the surface of the substrate is uneven, a mold having a difference in the depth of the pores depending on the portion may be obtained. When such a mold is used and the fine uneven structure formed on the surface of the mold is transferred by the imprint method, the height of the convex portions differs depending on the portion, that is, the article having a different reflectance. . The reason why the unevenness of the anodization is caused is considered to be the influence of the temperature, the current density, the electrolysis voltage, and the like of the electrolyte solution 201139746, and the electric conductivity of the electric field of the roll-shaped table is uneven or the supply current is supplied. Poor power generation due to close contact. [PRIOR ART DOCUMENT] [Patent Document 1] Japanese Laid-Open Patent Publication No. 2009-242878 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2009-47-7 (Patent Document 3) International Publication No. 2006/059686 No. Manual [Disclosure] The present invention has been completed in the above-described circumstances, and the second aspect of the present invention provides that the manufacturing-species fine (four) depth difference can be suppressed. According to a second aspect of the present invention, there is provided a method of producing an article having a plurality of convex portions on the surface of which the difference in height of the convex portions is suppressed. According to a third aspect of the invention, there is provided an anodizing apparatus for a roll-shaped mold for imprinting in which the difference in depth of the pores is suppressed. According to a fourth aspect of the present invention, there is provided an electrolytic treatment apparatus which can prevent the retention of the electrolytic solution and further suppress the amount of the electrolytic solution even when the long substrate is treated. According to a fifth aspect of the invention, the electrolytic treatment treatment tank is suitably used. According to a first aspect of the present invention, in a method of producing a roll-shaped mold, a cylindrically-shaped base material composed of an impregnation bath impregnated in an anodizing bath is electrically connected and anodized. , 201139746 made a roll-shaped mold having a plurality of irregularities on the surface; the second aspect of the present invention relates to the roll-shaped mold described in the second aspect, the basin xb U: the male and the female Discuss t· » .

…該輥狀模具的製造方法包括陽極i化步驟,即,在上 述通電構件抵接於上述鋁基材的狀態下,一方面以上述鋁 基材的中叫級射㈣使上述域材_…方^通 過上述通電構件來對上述紹基材進行通電。 本發明的第4態樣是關於第3態檨所试的輕处指目认The method for manufacturing the roll-shaped mold includes an anode i-forming step, that is, in the state in which the energization member abuts on the aluminum substrate, on the one hand, the above-mentioned aluminum substrate is ... The substrate is energized by the energization member. The fourth aspect of the present invention relates to the light-point recognition of the third state

本發明的第5態樣是關於第3㈣所硫的拉此松曰^The fifth aspect of the present invention relates to the sulphur of the third (four) sulphur

本發明的第6態樣是闕於第5態樣所述的輥狀模具的 201139746 製造方法’其中上述旋轉治具使上述鋁基材的端部止水。 本發明的第7態樣是關於第1態樣所述的輥狀模具的 製造方法’其中自上述陽極氧化槽排出上述電解液的一部 分’且對上述陽極氧化槽供給等量的電解液。 本發明的第8態樣是關於第7態樣所述的輥狀模具的 製造方法’其中使電解液自比上述陽極氧化槽的鋁基材更 上側溢出以使上述電解液的一部分排出,並將溢出的上述 電解液自設置於比上述鋁基材更下側的供給口而送回至陽 極氧化槽内。 ,本發明的第9態樣是關於第7態樣所述的輥狀模具的 製造方法’其中上述陽極氧化槽的形狀為半圓柱狀的形 狀,自一側面均一地供給電解液,並使該電解液自另一側 面溢出。 本發明的第1 〇態樣是關於第9態樣所述的輥狀模具的 製造=法’其中上述陽極氧化槽為收容電解液且供上述鋁 基材浸潰的長條的形狀,且包括:以沿著浸潰於上述處理 槽本體中的基材的周面的方式使底部彎曲成圓弧狀的處理 槽本體’將電解液供給至處理槽本體的電解液供給部,及 自處理槽本體排出電解液的溢出部;自以沿著處理槽本體 的長度方向的方式設置的上述電解液供給部,並自處理槽 本體的一側面上方供給電解液,自以沿著處理槽本體的長 度方向的方式而設置於處理槽本體的另一侧面上部的上述 溢出部排出上述電解液。 本發明的第11態樣是關於第10態樣所述的輥狀模具 201139746 著與自上述電紐供給部而供給的上 述電解液朝向上述溢出部流動的方向成相反的方向,使上 述紹基材旋轉。 本發明的第12態樣是關於第1態樣或第2態樣所述的 輥狀,具的製造綠,其巾上述通電構件為與上述銘基材 的-端面或兩端面形成面接觸的通電構件。 =發明的第13態樣是關於第12態樣所述的親狀模具 的,f方法,其中上述通電構件配置成抵接於上述鋁基材 的端面或兩端面,且在軸方向上夾持上述紹基材,使上 述通電構倾轉,且在將±料電構件與上轴基材抵接 的狀態下旋轉。 ,2發明的第14態樣是關於第13態樣所述的輥狀模具 的製造方法,其巾上述旋轉治具使上麟基材的端部止水。 』=發明的第15態樣是關於第12態樣所述的輥狀模具 的製造方法,其中使上述通電構件沿著上述鋁基材的軸方 向移動,以使上述鋁基材與上述通電構件接觸。 發明的第16態樣是關於第12態樣所述的輥狀模具 的製&方法,其中在上述鋁基材的一端面或兩端面包含第 1錐(taper)®’上述通電構件具有與上述第1錐面形成面接 觸的第2錐面’使上述第1錐面與上述第2錐面接觸而使 上述鋁基材與上述通電構件抵接。 ^關於本發明的另一方面,為一種壓印用輥狀模具的製 造方法,其在輥狀的鋁基材的外周面製造形成著具有多個 細孔的陽極氧化鋁的壓印用輥狀模具,其特徵在於當將鋁 201139746 基材在陽極氧化槽的電解液中陽極氧化 心軸為旋轉軸而使鋁基材旋轉。 、、土 、 分,ΐίΞ二:佳為自_氧化槽電解液的-部 刀且對~極礼化槽供給等量的雷鲧汸.审 自陽極氧化槽如,並將 ,4使電解液 更下偏也a 龙將/益出的電解液自設置於比紹基材 更下側的供給口而送回至陽極氧化槽内。 托条/ ^方面中’相對於陽極氧化槽的容積’較佳為使陽 丄=的:供給量的循環次數為3分鐘内1次以 行除^、將=氧ί槽進行頻繁的液體更新,而高效地進 較佳生的赚去。例如,當槽容量為1G5 L時, 乂佳” L/酬〜60 L/min ’更佳為41 L/_ 為陽描Π在進行陽極氧化時,較佳為將銘基材作 使至少1塊陰極板油基材的中心軸大致平行, 且夾者紹基材而對向配置著。 ^發明的第17態樣是關於上述物品的製造方法,用來 开有多個凹凸的物品’且包括:藉由壓印法將 ^且沾认1態樣所述的製造方法而獲得的壓印用輥狀 /八、~胃卜周面的陽極氧化鋁的多個細孔轉印至被轉印體; 獲得表面上具有使上述細孔反轉並轉印而成的形狀的 多個凸部的物品。 本發明的第18態樣是關於一種處理槽,將圓柱狀的基 =電解液中進行電解處理,包括收容電解液絲上述基 材浸潰的長條的處理縣體、將電職供給域理槽本體 的電解液供給部、及自處理槽本體排出電解_溢出部, 11 201139746 上述處理槽本體的底部的内表面以沿著浸潰於上述處理槽 本體中的基材的周面的方式而彎曲成圓弧狀,上述電解液 供給部以沿著處理槽本體的長度方向的方式而設置於處理 槽本體的一側面上方’上述溢出部以沿著處理槽本體的長 度方向的方式而設置於處理槽本體的另一側面上部。 本發明的第19態樣是關於一種電解處理裝置,將圓柱 狀的基材在電解液中進行電解處理,且包括:處理槽,其 包括收容電解液且供上述基材浸潰的長條的處理槽本體、 將電解液供給至處理槽本體的電解液供給部、及自處理槽 本體排出電解液的溢出部;以及電極板,以夾著浸潰於上 述處理槽本體中的基材的方式配置著,上述處理槽本體的 底部的内表面以沿著浸潰於上述處理槽本體中的基材的周 面的方式而彎曲成圓弧狀,上述電解液供給部以沿著處理 槽本體的長度方向而設置於處理槽本體的一側面上方,上 述溢出部以沿著處理槽本體的長度方向的方式而設置於處 理槽本體的另一侧面上部。 此處,較佳為上述電極板以沿著上述處理槽本體的底 部的内表面形狀而彎曲。 進而,較佳為包括以上述基材的中心軸為旋轉中心而 使上述基材旋轉的旋轉機構。 仏ί述旋轉機構較佳為向著與自電解液供給部供 _向溢出部流動的方向成相反的方向使上述基 材旋轉。 本發月的帛2G g樣是關於—種陽極氧化處理裝置,將 12 201139746 由賴成的輥狀的錄材在_氧化_電 極氧化處理,具有與上軸基材的—端面或^ ^仃陽 接觸的通電構件…方面使以中心轴為旋轉中心進面 的上述鋁基材與上述通電構件同步地旋一仃疋轉 鋁基材進行通電。 一万面對上述 而且’本發明的第20態樣的陽極氧化處理 在於具有使上述鋁基材旋轉的旋轉驅動機構。 < 的特徵 而且,本發明的第20態樣的陽極氧化 在於具有使上述通電構件沿上龍基材的軸1 =特徵 的軸方向驅動機構’藉由上述轴方向驅動機 材與上述通電構件接觸或分離。 攻鋁基 而且’本發明的第2G態樣的陽極氧化處理裝 在於上述絲材的-端域兩端面包含第= 電構件具有與上述第1錐面形成面接_第2錐面。通 本發明的第21態樣是關於-種陽極氧化處理襄置 由銘構成的輥狀_基材在陽極氧化槽的電解液中Χ進 極氧化處理’具有使上祕紐通電的導紐的探針^以 上述紹基材的中心軸為旋轉中心而使上述紹基材旋轉 且在使上述探針抵接於上述鋁基材的狀態下與上述鋁美材 同步地旋轉’以對上述鋁基材進行通電。 土 而且’本發明的第21態樣的陽極氧化處理裝置的特徵 在於:包括將上述探針固定而沿著上述鋁基材的軸方向^ 伸的導電性的旋轉軸、及抵接於上述旋轉軸的端部而對上 述旋轉軸進行供電的導電性的供電板構件,藉由使上述旋 13 201139746 而使上述探針與上述鋁基 轉軸與上述鋁基材同步地旋轉, 材同步地旋轉。 而本發_第21態樣的陽極氧化處理裝置的特 在於·與上述旋轉轴的上述供雷杯雄I_ 1 為圓錐狀。轉_±31供電板構件接_部位的形狀 而a ’本發_陽極氧化處理裝置的特徵在於:上 由固定於端部的旋轉治具而以中心軸為旋轉中心 進她轉’上職轉軸藉由固定於上述旋轉治具 鋁基材同步地旋轉。 兴上31 而且’本發明的第21態樣的陽極氧化處理裝置的特徵 在於:成為可止水而使得上述鋁基材的内部不會 進入的結構。 [發明的效果] 根據本發明的壓印用輥狀模具的製造方法,可製造細 孔的深度的差異得以被抑制的壓印用輥狀模具。 根據本發明的第20態樣,因使鋁基材與通電構件進行 面接觸,且一方面同步地旋轉一方面對鋁基材進行通電, 故而可進行通電無不良的穩定的通電。而且’因接觸面積 大,故而可抑制主要因鋁基材與通電構件的接觸部的旋轉 的摩擦等的旋轉而引起的電流值的接觸,從而可進一步實 現輥狀模具的良率的提高。 根據本發明的第21態樣,在使鋁基材與探針抵接的狀 態下一方面使紹基材與探針同步地旋轉,一方面自探針來 對叙基材進行通電’因此不會有銘基材與探針之間的磨耗 201139746 具的良率的 而可抑制通電不良,從而可進一步實現輥狀模 提高。 根據本發明的物品的製造方法,可製造凸部的高度的 差異知以抑制的表面上具有多個凸部的物品。 本發明的處理槽適合作為即便在對長條的基材進行處 理的情況下亦可防止電解液的滯留並進而可抑 使用量的電解處理裝置的處理槽。 而且,本發_電解處絲置即便在對長條的基材進 ΞΐΐΪΙ況下村防止電解㈣_並_可抑制電解A sixth aspect of the invention is the method of manufacturing a roll-shaped mold according to the fifth aspect, wherein the rotary jig stops the end of the aluminum base material. According to a seventh aspect of the invention, there is provided a method of producing a roll-shaped mold according to the first aspect, wherein a portion of the electrolytic solution is discharged from the anodizing tank, and an equal amount of the electrolytic solution is supplied to the anodizing tank. An eighth aspect of the present invention is directed to the method for producing a roll-shaped mold according to the seventh aspect, wherein the electrolytic solution is overflowed from the upper side of the aluminum substrate of the anodizing tank to discharge a part of the electrolytic solution, and The overflowed electrolyte solution is returned to the anode oxidation vessel from a supply port provided on the lower side than the aluminum substrate. According to a ninth aspect of the present invention, in the method of manufacturing a roll-shaped mold according to the seventh aspect, the shape of the anodizing tank is a semi-cylindrical shape, and the electrolyte is uniformly supplied from one side. The electrolyte overflows from the other side. According to a first aspect of the invention, there is provided a method of manufacturing a roll-shaped mold according to the ninth aspect, wherein the anodizing tank is in the shape of a strip for accommodating an electrolytic solution and impregnating the aluminum substrate, and includes The treatment tank main body that bends the bottom portion into an arc shape along the circumferential surface of the substrate that is immersed in the treatment tank body, supplies the electrolyte solution to the electrolyte supply portion of the treatment tank body, and the self-treatment tank The main body discharges the overflow portion of the electrolyte; the electrolyte supply portion is disposed along the longitudinal direction of the treatment tank body, and supplies the electrolyte from above one side of the treatment tank body, so as to be along the length of the treatment tank body The overflow portion provided on the upper portion of the other side surface of the treatment tank body is discharged in the direction of the electrolyte. According to an eleventh aspect of the present invention, the roll-shaped mold 201139746 according to the tenth aspect is opposite to a direction in which the electrolyte supplied from the electric button supply unit flows toward the overflow portion, so that the above-mentioned Suki The material is rotated. According to a twelfth aspect of the present invention, in the first aspect or the second aspect, the roll is formed in a green shape, and the electric conduction member of the towel is in surface contact with the end surface or both end faces of the inscription substrate. Powered components. The thirteenth aspect of the invention is the method of the first aspect, wherein the energizing member is disposed to abut against an end surface or both end faces of the aluminum substrate, and is sandwiched in the axial direction. In the above-described substrate, the energization structure is tilted, and the material is placed in contact with the upper shaft substrate. A fourteenth aspect of the invention is the method of manufacturing the roll-shaped mold according to the thirteenth aspect, wherein the rotating jig of the towel causes the end portion of the upper substrate to be stopped. According to a fifteenth aspect of the invention, the method of manufacturing the roll-shaped mold according to the twelfth aspect, wherein the energizing member is moved along an axial direction of the aluminum base material to cause the aluminum base material and the energizing member contact. A sixteenth aspect of the invention relates to the method of manufacturing a roll-shaped mold according to the twelfth aspect, wherein the first or both end faces of the aluminum base material include a first taper®' The second tapered surface that is in contact with the first tapered surface forms a contact between the first tapered surface and the second tapered surface to bring the aluminum base material into contact with the current-carrying member. According to another aspect of the invention, there is provided a method for producing a roll-shaped mold for embossing, which is characterized in that an anodic aluminum oxide having a plurality of fine pores is formed on an outer peripheral surface of a roll-shaped aluminum base material. A mold characterized in that an aluminum substrate is rotated when an aluminum 201139746 substrate is anodized in an electrolyte of an anodizing bath as an axis of rotation. ,, soil, points, ΐίΞ二: Jia is from the oxidizing tank electrolyte - the knife and the equivalent of the ritual tank to supply the same amount of Thunder. Review from the anodizing tank, and Further, the electrolyte which is also abbreviated is returned to the anode oxidation tank from the supply port provided on the lower side of the Bissau substrate. In the bracket / ^ aspect, the volume relative to the anodizing tank is preferably such that the number of cycles of the supply is: the number of cycles of the supply amount is one time in 3 minutes, and the liquid volume is updated frequently. And earn more efficiently into better life. For example, when the tank capacity is 1G5 L, 乂佳" L / 付 ~ 60 L / min ' is more preferably 41 L / _ for the positive anodic oxidation, it is better to make the substrate at least 1 The central axis of the block cathode oil substrate is substantially parallel, and the substrate is disposed opposite to the substrate. The seventeenth aspect of the invention relates to a method for manufacturing the above article, which is used for opening a plurality of concave and convex articles' and includes : a plurality of fine pores of the anodized aluminum surface of the embossing roll obtained by the embossing method and the smear method of the embossing method are transferred to the transferred An article having a plurality of convex portions having a shape in which the pores are reversed and transferred is obtained on the surface. The eighteenth aspect of the invention relates to a treatment tank in which a cylindrical base is performed in an electrolytic solution. The electrolytic treatment includes a processing unit for storing a long strip of the substrate in which the electrolyte wire is immersed, an electrolyte supply unit for supplying the electric power supply to the main body, and an electrolysis_overflow portion for discharging the self-treatment tank main body, 11 201139746 The inner surface of the bottom of the groove body is along the circumference of the substrate that is immersed in the body of the treatment tank The method is formed in an arc shape, and the electrolyte supply unit is disposed above one side surface of the treatment tank body along the longitudinal direction of the treatment tank body. The overflow portion is along the longitudinal direction of the treatment tank body. Further, in a nineteenth aspect of the present invention, in an electrolytic treatment apparatus, a cylindrical substrate is subjected to electrolytic treatment in an electrolytic solution, and includes: a treatment tank including a housing electrolysis a long processing tank body in which the liquid is immersed in the substrate, an electrolyte supply unit that supplies the electrolytic solution to the processing tank main body, and an overflow portion that discharges the electrolytic solution from the processing tank main body; and an electrode plate to sandwich the dip The inner surface of the bottom portion of the processing tank main body is curved in an arc shape so as to be immersed in the circumferential surface of the base material in the processing tank main body. The electrolyte supply unit is disposed above one side surface of the treatment tank body along the longitudinal direction of the treatment tank body, and the overflow portion is along the length of the treatment tank body. Preferably, the electrode plate is bent in a shape along an inner surface of a bottom portion of the processing tank body. Further, it is preferable to include the substrate. The rotation mechanism that rotates the base material is a center of rotation of the base material. Preferably, the rotation mechanism rotates the base material in a direction opposite to a direction in which the electrolyte supply unit supplies the overflow portion. The 帛2G g sample of the month is about an anodizing treatment device, which is oxidized by _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In the case of the current-carrying member, the aluminum base material that has entered the surface with the central axis as the center of rotation is rotated in synchronization with the above-described current-carrying member, and the aluminum substrate is energized. The first aspect faces the above and the twentieth aspect of the present invention. The anodizing treatment consists of a rotary drive mechanism that rotates the aluminum substrate. Further, the anodic oxidation according to the twentieth aspect of the present invention is characterized in that the axial direction driving mechanism that has the above-described energizing member along the axis 1 of the upper substrate is driven to contact the energizing member by the axial direction driving member Or separate. The aluminum oxide substrate of the second aspect of the present invention is characterized in that the end surface of the wire material includes a second electric member having a surface formed in contact with the first tapered surface. According to a twenty-first aspect of the present invention, there is a roller-like structure in which an anodizing treatment is formed by a slab, and a substrate is oxidized in an electrolytic solution of an anodic oxidation tank. The probe rotates the substrate with the central axis of the substrate as a center of rotation, and rotates in synchronization with the aluminum material in a state in which the probe is brought into contact with the aluminum substrate. The substrate is energized. And an anodizing apparatus according to a twenty-first aspect of the present invention, comprising: a conductive rotating shaft that fixes the probe and extends along an axial direction of the aluminum base material, and abuts on the rotation The conductive power supply plate member that supplies power to the rotating shaft at the end of the shaft rotates the probe and the aluminum-based rotating shaft in synchronism with the aluminum base material by the rotation 13 201139746, and the material rotates in synchronization. The anodizing apparatus of the present invention is characterized in that the above-described lightning supply cup I_1 with the above-mentioned rotating shaft has a conical shape. The shape of the _±31 power supply plate member is connected to the _ part of the structure, and the 'the present invention _ anodizing treatment device is characterized in that the upper part is rotated by the center of the rotating jig fixed at the end, and the turn is rotated. The aluminum substrate is rotated synchronously by being fixed to the above rotating jig. Further, the anodizing apparatus according to the twenty-first aspect of the present invention is characterized in that it is a structure which can stop water and prevent the inside of the aluminum base material from entering. [Effects of the Invention] According to the method for producing a roll-shaped mold for imprinting of the present invention, it is possible to produce a roll-shaped mold for imprinting in which the difference in the depth of the pores is suppressed. According to the twentieth aspect of the present invention, the aluminum base material is brought into surface contact with the current-carrying member, and the aluminum base material is energized while rotating synchronously on the one hand, so that stable energization without conduction can be performed. Further, since the contact area is large, it is possible to suppress the contact of current values mainly due to the rotation of the friction between the rotation of the contact portion between the aluminum base material and the current-carrying member, and the yield of the roll-shaped mold can be further improved. According to the twenty-first aspect of the present invention, in the state in which the aluminum substrate is brought into contact with the probe, the substrate is rotated synchronously with the probe on the one hand, and the substrate is energized from the probe on the one hand. There is a yield of 201139746 between the base substrate and the probe, and the electric conduction failure can be suppressed, so that the roll mold can be further improved. According to the method of producing an article of the present invention, it is possible to manufacture an article having a plurality of convex portions on the surface of the difference in height of the convex portion. The treatment tank of the present invention is suitable as a treatment tank for an electrolytic treatment apparatus which can prevent the retention of the electrolytic solution and further suppress the amount of use even when the long substrate is treated. Moreover, the hair _ electrolysis wire is placed in the village to prevent electrolysis even in the case of a long substrate (4) _ and _ can inhibit electrolysis

為$树明之上肺其他目的、舰和優 =下了文特舉較佳實施例’並配合所附圖式’作^細;JFor the other purposes of the tree, the other purpose, the ship and the superior = the preferred embodiment ‘with the drawing’

.貝她万式J 方法態樣〜第16_狀模具的製造 的基材在電解液中進行的:以將圓柱狀 第19的態樣的將圓===作為本發明的 的電解處理裝置、或者作^發電解處理 樣的應用陽極氧化處理裝置來實施。 〜樣或第21態 [ϋ’ίΓ圖絲對本發態進行詳細說明。 行電===槽是用以將圓柱狀的基材在 電解液中進 15 201139746 圖1是表示本實施形態的處理槽110的一例的圖,且 是自後述的電解液供給部侧觀察到的側視圖。圖2是沿著 圖1的1Ι-1Γ線的剖面圖。 另外,圖2中追加了收容圖1所示的處理槽no的外 槽 140。 而且,本發明中,成為電解處理的對象的基材的形狀 為圓柱狀’但亦可為圖1、圖2所示的中空狀(圓筒狀), 還可不為中空狀。 圖1、圖2所示的處理槽110包括如下構件而構成: 收容電解液1L且供中空圓柱狀的基材1A浸潰的長條的處 理槽本體111 ’將電解液1L供給至處理槽本體lu的電解 液供給部112,及自處理槽本體in排出電解液1L的溢出 部 113。 該處理槽110如圖2所示收容於外槽140中。 <處理槽本體> 處理槽本體111為收容電解液1L的構件,且於上述 電解液1L中浸潰基材1A。 ' 處理槽本體111的底部Ilia的内表面,以沿著浸 潰於處理槽本體111中的基材1A的周面(外周面)1A,的 方式而彎曲成圓弧狀。藉由底部Ula的内表面ma,彎曲 成圓弧狀’使自後述的電解液供給部112供給的電解液比 可順暢地向溢出部113流動。 另外,本發明中「圓弧狀」並不限定於真圓(_ cirde) 201139746 -----χ--- I利π坻邵11U的内表面u 狀、半_形料無’齡為半圓形 狀,其中,更佳為半圓形狀。^方向彎曲的形 的形狀為半圓形狀,則自電解的内表面咖 1L在保持著沿底部llla的内表面^p m供給的電解液 態下向溢出部113流動。 lla'更順暢的流動的狀 關於處理槽本體111的材質,σ 質則並無特別_,;要如為= G 琊 C polyVlnyl chloride ’ pVc )等。” 閉敬軋 關於處理槽本體1U的大小, 的大小,並無特別限制,例如圖2所、-,"、可收谷土材1A 於處理槽本體m内時,處理:上=’將基材认配置 的1.25倍〜2倍。 較佳為基材1A的半徑⑴ 另外,在底部llla _表面1Ua,的驗為半圓形狀 的情況下’較佳為以該半圓的直經上的中心與騎ia的 中心軸P重合的方式’將基材1A配置於處理^本體⑴ 内。 然而,如上述般在將基材陽極氧化而使周面形成細孔 的情況下’細⑽深度容易受到電解液或基材表面(外周 面)的溫度不均的影響,因此必需減小溫度不均。 電解液或基材表面的溫度不均主要因電解液在處理槽 17 201139746 内滯留而產生,而若基材與處理槽的内表面的間隔窄,則 有時也會產生溫度不均。認為其原因在於,若進行陽極氧 化則因發熱而使處理槽容易被加熱,藉由該處理槽的熱而 使處理槽附近的基材表面直接且不均一地受熱,從而會產 生溫度不均。認為該傾向在基材與處理槽的内表面的距離 越近則越容易引起。 然而,自基材1A的中心軸p至底部llia的内表面 111a’為止的距離D只要為基材ία的半徑(r)的1.25倍 以上’則基材1A的外周面ιΑ,與處理槽本體m的底部 Ula的内表面111a'之間形成充分的間隙。由此,因位於基 材1A與處理槽本體ill之間的電解液儿能夠充分發揮緩 衝材的作用,故而即便藉由陽極氧化時的發熱而使處理槽 本體111被加熱’亦可抑制基材1A因處理槽本體111而 直接受熱。因此,可更有效地防止基材1A的外周面1A, 的溫度不均,從而可於基材的外周面形成深度的差異得以 抑制的細孔。 另外,距離D較佳為基材1A的半徑(r)的2倍以下。 若距離1D超過基材1A的半徑(r)的2倍,則不僅溫度 不均的防止效果達到極限,而且處理槽本體m變得大 型,導致電解液1L的使用量增多。 <電解液供給部> 圖示例的電解液供給部112由供給管ii2a、連接於上 述供給管112a的長條的噴出部U2b而構成。 藉由泵(劣略圖示)等向供給管U2a内送入電解液, 201139746 充滿於供給管ll2a⑽電解液自喷出σ U2ia向喷出部 112b排出。 喷出口 1121a沿著供給管ma的長度方向而<連續 (狹縫狀)地形成,亦可斷續地形成。 喷出部112b的前端浸潰於收容在處理槽本體丨丨丨的電 解液1L中,電解液1L自噴出部n2b的噴出口 112比而 供給至處理槽本體1U。 噴出口 1121b沿著噴出部112b的長度方向而可連續地 形成’亦可斷續地形成。 為了使自喷出部112b排出的電解液,相對於處理槽 111本體的長度方向而保持均一的流動狀態,只要設為保 持電解液供給部内的正壓的結構,則可相對於寬度方向而 形成均一的流動。為了保持正壓,可將供給管U2a的噴出 口 1121a的面積設為大於喷出部U2b的喷出口 112比的開 口面積。 關於供給管112a及喷出部U2b的材質,只要為 因電解液1L而腐蝕的材質,則未作特別限制,例二 不鏽鋼、聚氣乙烯(PVC)等。 1舉 <溢出部> 溢出部113疋將自處理槽本體Hi溢出的電解 向處理槽本體111的外部排出的構件,以沿著處理槽^1L 111的長度方向的方式而設置於處理槽本體lu的^ 一體 面1 lie上部。 側 圖示例的溢出部113藉由使處理槽本體lu的〜侧面 201139746 lllb與另一側面1Uc的高度不同具體而言使另一側面 lllc低於—側面111b而形成。 <作用效果> 以上說明的本發明的處理槽110將電解液L自處理槽 本,1U的一側面Ulb上方供給,並自另一側面lllc的 上部,出。此時,因處理槽本體111的底部111a的内表面 UU脅曲成圓錄’故而電解液1L不會發生滯留而可順 暢地向溢出部113移動。 另外’在向電解液供給部U2送入電解液1L時雖使 用栗(省略圖不)等,但電解液1L亦會因重力而自電解 液供給部112送出。因此’本發明的處理槽110,與如圖8 ,示的先則的處理槽17〇般,自設置於該處理槽17〇的下 琿的供給管171,藉由泵173而將電解液1L,向處理槽17〇 的上方(亦即,與重力相反)嘴出的情況相比不易受到 栗的壓力的影響。因此’即便進行電解處理的基材1A變 ^ ’而處理槽本體1U的長度方向的長度或電解液供給部 2亦良長,電解液供給部112的兩端中,自泵所受到的 電解液的壓力差亦小。 因此,若使用本發明的處理槽⑽,可防止在處理槽 111内電驗1L部分地滯留,因此可對基材1A的外 周面1A’均一地進行電解處理。 尤其在將祕材進行陽極氧化處理的情況下, =制電駿絲職_溫度柯,岭使縣發 處理槽,則不易產生處理槽本體⑴内的電解液⑽ 201139746 滯留部’從而不易產生溫度不均。由此,形成於基材lA 的外周面1A'的細孔的深度的差異得以抑制。 而且’本發明的處理槽11〇因處理槽本體m的底部 111a的内表面⑴以曲成]u弧狀,故*與如圖$所示的長 方體狀的處理槽17M目比可制、容積。由此,電解液的使 用量亦得以抑制。 另外,若使用本發明的處理槽11〇,則電解液1L順暢 地在處理;ff本體lu内流動,因此無需設置對多孔板等的 流動進行調整的構件。 <另一實施形態> 本發明的處理槽並不限定於圖1、圖2所示的處理槽 110。例如,圖1、圖2所示的處理槽110的電解液供給部 112只要為T沿長度方向均一供給的%狀則&管狀的結 構亦無妨。 而且,圖1、圖2的處理槽110中,溢出部113是藉 由使處理槽本體111的另一側面lllc較一側面mb更低 而形成,但亦可例如圖3所示,於另一侧面me設置沿處 理槽本體111的長度方向延伸的孔113,,並將該孔113'作 為溢出部113。其令,在此情況下,較佳為在比浸潰於處 理槽本體1U的基材1A更高的位置處設置孔113,。 孔113’可如圖3所示連續地形成,亦可斷續地形成。 另外’圖3中僅表示了處理槽本體111、孔I〗],及基 材1A,而省略了電解液供給部。 [電解處理裝置] 21 201139746 本發明的電解處理裝置是將圓柱狀的基材在電解液中 進行電解處理的裝置。The substrate of the manufacturing method of the 16th-shaped mold is carried out in an electrolytic solution: the circular treatment of the 19th aspect of the columnar shape === as the electrolytic treatment device of the present invention Or, it is applied to an anodizing treatment apparatus using an electrolytic treatment sample. ~ or 21st state [ϋ'ίΓ图丝 detailed description of this aspect. In the case of the electrolytic solution supply unit 110, the example of the processing tank 110 of the present embodiment is shown in FIG. Side view. Figure 2 is a cross-sectional view taken along line 1 - 1 of Figure 1. Further, in Fig. 2, an outer groove 140 for accommodating the treatment tank no shown in Fig. 1 is added. Further, in the present invention, the shape of the substrate to be subjected to the electrolytic treatment is a columnar shape, but it may be a hollow shape (cylindrical shape) as shown in Figs. 1 and 2, and may not be hollow. The processing tank 110 shown in FIG. 1 and FIG. 2 includes the following members: a long processing tank body 111 that accommodates the electrolytic solution 1L and is immersed in the hollow cylindrical substrate 1A, and supplies the electrolytic solution 1L to the processing tank body. The electrolyte supply unit 112 of lu and the overflow portion 113 of the electrolytic solution 1L are discharged from the treatment tank main body in. The treatment tank 110 is housed in the outer tank 140 as shown in FIG. 2 . <Processing tank body> The treatment tank body 111 is a member that houses the electrolytic solution 1L, and the substrate 1A is impregnated in the electrolytic solution 1L. The inner surface of the bottom portion Ilia of the treatment tank body 111 is curved in an arc shape so as to be immersed in the circumferential surface (outer circumferential surface) 1A of the base material 1A in the treatment tank main body 111. The inner surface ma of the bottom portion Ula is curved in an arc shape. The electrolyte solution supplied from the electrolyte supply unit 112, which will be described later, can smoothly flow to the overflow portion 113. Further, in the present invention, the "arc shape" is not limited to the true circle (_ cirde) 201139746 -----χ--- Ili π坻 Shao 11U inner surface u-shaped, semi-shaped material without 'age age A semicircular shape in which a semicircular shape is more preferable. When the shape of the direction curved shape is a semicircular shape, the inner surface 1L of the electrolysis flows toward the overflow portion 113 while maintaining the electrolyte supplied along the inner surface ^p m of the bottom portion 11la. The flow of the lla' is smoother. Regarding the material of the treatment tank body 111, the σ quality is not particularly _, and is such as = G 琊 C polyVlnyl chloride ’ pVc ). The size of the treatment tank body 1U is not particularly limited. For example, in Fig. 2, -, ", the receivable soil material 1A is in the treatment tank body m, the treatment: upper = 'substrate It is preferably 1.25 times to 2 times of the configuration. Preferably, the radius of the substrate 1A is (1). In addition, in the case where the bottom portion 11aa is 1Ua, the shape is semicircular, and it is preferable to use the center and the ride on the straight line of the semicircle. In the case where the center axis P of ia is superimposed, the substrate 1A is disposed in the processing body (1). However, as described above, when the substrate is anodized to form pores on the peripheral surface, the fine (10) depth is easily affected by the electrolyte. Or the influence of the temperature unevenness of the surface of the substrate (outer peripheral surface), so it is necessary to reduce the temperature unevenness. The temperature unevenness of the surface of the electrolyte or the substrate is mainly caused by the retention of the electrolyte in the treatment tank 17 201139746, and When the distance between the material and the inner surface of the treatment tank is narrow, temperature unevenness may occur. This is considered to be because if the anodization is performed, the treatment tank is easily heated by the heat, and the heat of the treatment tank is used. Straight surface of the substrate near the processing tank And unevenly heated, resulting in temperature unevenness. It is considered that the closer the distance between the substrate and the inner surface of the treatment tank is, the easier it is to cause. However, from the central axis p of the substrate 1A to the inner surface of the bottom 11a The distance D from the 111a' is 1.25 times or more of the radius (r) of the substrate ία, and a sufficient gap is formed between the outer peripheral surface ι of the base material 1A and the inner surface 111a' of the bottom portion Ula of the treatment tank main body m. Thereby, since the electrolyte solution between the base material 1A and the treatment tank main body ill can sufficiently exert the action of the cushioning material, the treatment tank main body 111 can be heated even by the heat generated during the anodization. 1A is directly heated by the treatment tank body 111. Therefore, temperature unevenness of the outer peripheral surface 1A of the base material 1A can be more effectively prevented, and pores having a reduced depth difference can be formed on the outer peripheral surface of the base material. The distance D is preferably twice or less the radius (r) of the base material 1A. If the distance 1D exceeds twice the radius (r) of the base material 1A, not only the effect of preventing temperature unevenness is reached, but also the treatment tank body m is Become large, leading to electrolysis The amount of use of the liquid 1L is increased. <Electrolyte supply unit> The electrolyte supply unit 112 of the illustrated example is constituted by a supply pipe ii2a and a long discharge portion U2b connected to the supply pipe 112a. The electrolyte solution is fed into the supply pipe U2a, and the electrolyte solution is filled in the supply pipe 11a (10). The electrolyte solution is discharged from the discharge σ U2ia to the discharge portion 112b. The discharge port 1121a is continuous along the longitudinal direction of the supply pipe ma. The slit portion is formed in a slit shape, and may be intermittently formed. The tip end of the discharge portion 112b is immersed in the electrolytic solution 1L housed in the treatment tank body ,, and the electrolyte solution 1L is discharged from the discharge port 112 of the discharge portion n2b. It is supplied to the treatment tank body 1U. The discharge port 1121b can be continuously formed along the longitudinal direction of the discharge portion 112b, and can be formed intermittently. The electrolyte solution discharged from the discharge portion 112b is maintained in a uniform flow state with respect to the longitudinal direction of the main body of the treatment tank 111, and can be formed in the width direction as long as it is configured to maintain a positive pressure in the electrolyte supply portion. Uniform flow. In order to maintain the positive pressure, the area of the discharge port 1121a of the supply pipe U2a can be made larger than the opening area of the discharge port 112 of the discharge portion U2b. The material of the supply pipe 112a and the discharge portion U2b is not particularly limited as long as it is corroded by the electrolytic solution 1L, and is exemplified by stainless steel or polyethylene gas (PVC). (1) <Overflow portion> The overflow portion 113 构件 the member that discharges the electrolysis overflowing from the processing tank body Hi to the outside of the processing tank main body 111 is disposed in the processing tank so as to be along the longitudinal direction of the processing tank ^1L 111 The integral side of the body lu is 1 lie upper. The overflow portion 113 of the side example is formed by making the other side surface lllc lower than the side surface 111b by making the side surface of the processing tank body lu different from the height of the other side surface 1Uc. <Operation and Effect> The treatment tank 110 of the present invention described above supplies the electrolytic solution L from above the treatment tank, one side surface Ulb of 1 U, and exits from the upper portion of the other side surface 11c. At this time, since the inner surface UU of the bottom portion 111a of the treatment tank main body 111 is curled into a circular shape, the electrolytic solution 1L does not remain and can smoothly move to the overflow portion 113. In addition, when the electrolyte solution 1L is supplied to the electrolyte solution supply unit U2, a pump (not shown) or the like is used, but the electrolyte solution 1L is also sent out from the electrolyte supply unit 112 by gravity. Therefore, the treatment tank 110 of the present invention has the electrolyte 1L supplied from the lower supply pipe 171 of the treatment tank 17〇 as in the prior treatment tank 17 shown in Fig. 8 . It is less susceptible to the pressure of the chestnut than the case where the mouth of the treatment tank 17 is above (that is, opposite to gravity). Therefore, even if the substrate 1A subjected to the electrolytic treatment is changed, the length of the treatment tank main body 1U in the longitudinal direction or the electrolyte supply unit 2 is also long, and the electrolyte received from the pump at both ends of the electrolytic solution supply unit 112 The pressure difference is also small. Therefore, by using the treatment tank (10) of the present invention, it is possible to prevent the electroscope 1L from being partially retained in the treatment tank 111, so that the outer peripheral surface 1A' of the base material 1A can be uniformly subjected to electrolytic treatment. Especially in the case of anodizing the secret material, =Chengdian Junsi job_Temperature Ke, Lingling County treatment tank, it is not easy to produce electrolyte (10) in the treatment tank body (1) 201139746 Retention part 'is difficult to generate temperature Uneven. Thereby, the difference in the depth of the pores formed in the outer peripheral surface 1A' of the base material 1A is suppressed. Further, the processing tank 11 of the present invention has a curved shape due to the curved shape of the inner surface (1) of the bottom portion 111a of the processing tank main body m, so that it can be formed in a rectangular parallelepiped processing tank 17M as shown in FIG. . Thereby, the amount of the electrolyte used is also suppressed. Further, when the treatment tank 11 of the present invention is used, the electrolytic solution 1L smoothly flows in the treatment body ff. Therefore, it is not necessary to provide a member for adjusting the flow of the perforated plate or the like. <Another embodiment> The treatment tank of the present invention is not limited to the treatment tank 110 shown in Figs. 1 and 2 . For example, the electrolyte supply unit 112 of the treatment tank 110 shown in Fig. 1 and Fig. 2 may have a tubular structure in which the T is uniformly supplied in the longitudinal direction. Further, in the processing tank 110 of FIGS. 1 and 2, the overflow portion 113 is formed by making the other side surface 11c of the processing tank body 111 lower than the one side mb, but may be, for example, as shown in FIG. The side surface me is provided with a hole 113 extending in the longitudinal direction of the treatment tank body 111, and the hole 113' is used as the overflow portion 113. In this case, it is preferable to provide the hole 113 at a position higher than the substrate 1A which is immersed in the treatment tank body 1U. The holes 113' may be formed continuously as shown in Fig. 3, or may be formed intermittently. Further, in Fig. 3, only the treatment tank main body 111, the hole I, and the base material 1A are shown, and the electrolytic solution supply portion is omitted. [Electrolysis treatment apparatus] 21 201139746 The electrolytic treatment apparatus of the present invention is an apparatus which performs electrolytic treatment of a cylindrical substrate in an electrolytic solution.

圖4是表示本實施形態的電解處理裝置1的一例的側 剖面圖,圖5A是沿著圖4的1ΙΙ-1ΙΓ線的剖面圖,圖5B 是圖4所示的電解處理裝置中所包括的處理槽110與電極 板120的立體圖。 該例的電解處理裝置11包括:充滿了電解液L的處 理槽110,以夾著浸潰於該處理槽11〇的處理槽本體m 中的基材1A的方式而配置的電極板120,以基材1A的中 心軸為旋轉中心而使基材1A旋轉的旋轉機構13〇,用以收 容處理槽110且接收自處理槽110溢出的電解液1L的外 槽140,暫時積存電解液1L的積存槽150,使外槽14〇中 接收的電解液1L向積存槽150流下的流下流路141,將積 存槽150的電解液1L向處理槽110的電解液供給部ι12 送回的送回流路151,及設置於送回流路151的中途的装 152。 以下’以將本發明的電解處理裝置11用作陽極氧化處 理裝置的情況為例,進行具體說明。 電解處理裝置11包括上述本發明的處理槽110,如圖 5A、圖5B所示’電極板120成為以沿著該處理槽11 〇的 處理槽本體111的底部111a的内表面llia,形狀的方式而 彎曲的形狀。藉由電極板120為彎曲的形狀,電解液a 的流動不易受到妨礙’因此電解液1L不會滯留而可更順 暢地向溢出部113移動。 22 201139746 另外’圖5A中省略了外槽140。而且,圖5B中僅表 不處理槽110的處理槽本體111及溢出部113、電極板 120、及基材1A ’而省略了除此以外的電解處理裝置11 的構成構件。 處理槽本體111的端面llld、llle如圖5B所示,成 為ϋ字狀。因此,為了使電解液不會自端面md、me 漏出’而在端面llld、1Ue安裝了與其形狀相符的密封材 (省略圖示)。 此外’在端面llld、llle的下部側,如圖4、圖5A 所不’使轴方向沿著水平方向而設置著支持基材1A的支 持軸131 ’以作為旋轉機構13〇。 支持軸131如圖4、圖5A所示’在處理槽本體in 的端面llld、me分別沿著水平方向排列而設置一對,各 支持轴131貫通處理檜本體111的端面llld、llle,從而 相對於該些處理槽本體lu的端面md、Ule而可旋轉地 受到支持。 —在各支持軸131的處理槽本體1U内的端部,插通設 置著由樹脂材料構成的圓筒狀的彈性構件132,基材1A以 其兩端部外周面載置在各彈性構件132上的方式而支持於 支持軸131上。各支持轴131與例如馬達等的旋轉驅動部 (省略圖不)連接,並藉由該旋轉驅動部使各支持軸131 向同一方向旋轉’從而使該電解處理裝置11中與彈性構件 132接觸的基材1 a旋轉。 旋轉機構130尤其如圖5A所示,較佳為向著與自處 23 201139746 =no㈣解液供給部112域理槽本體⑴供給的電 材U向〆益出部113流動的方向成相反的方向而使基 ^轉。藉由電解液1L的流動的方向與基材认的旋 =向相反,相對於基材_表面附近處的電解液匕的 對變快,在電解處理時可高效地進行自基材U產 的移動。在電解液1L的流動的方向與基材1A的旋 =向相同的情況下,基材1A表面附近處的電解液匕 ^相對變慢,在無速度狀態下熱的移動差,因而會導致 處理槽110整體的電解液的溫度上升。 在支持轴131的上方,使軸方向沿著水平方向的通電 =,(Sha_3貫通密封材114而設置著,該密封材ιΐ4 ^二跡叫’該通電用軸桿⑶亦貫通外槽140 =露出在外侧4電用軸桿133由具有導紐的材料構 久個t可=地支持於安裝在端面Uld、Ule的密封材的 外,通電用軸桿133亦可整體不由具有導電性 ^材料構成’而可經由後述的通電構件134來對基材11〇 言亦通電用軸桿133的外部可為藉由絕 緣物質塗敷的構成,亦可對與安裝在端面1Ud、u 封材接觸的部位施以耐磨耗性優異的塗敷等。 在各通電用軸桿133的處理槽本體lu㈣ 體地設置著圓盤狀的通電構件m。通電構件134 圓柱狀的基材1A的兩端面形成面接觸。此處,在以央著 基材1A的方式而配置的電極板12〇與通電用轴桿⑶ 電性連接著電源121,從而可可施電流。 24 201139746 通電構件134設置成藉由在通電軸桿133或者基材1A 的軸方向上進行氣缸等的進退移動的驅動部(省略圖示), 可進行進退移動。在將基材1A設置於支持軸131後,藉 由使通電構件134與基材ία的兩端面進行接觸而可自基 材1A的軸方向的兩側進行通電。另外,圖4所示的例中, 在基材1A的兩端面設置著通電構件134,但亦可將通電構 件134僅設置於基材〗八的一端面,而將另一通電構件134 作為按壓構件。而且,通電構件134無需在基材认的端 ,緊密地與基材1A進行接觸,亦可為在基材认的内周面 等其他位置處與基材1A進行接觸的構成。 通電軸桿133貫通處理槽110及外槽14〇而進行進退 移動’因此在通電軸桿⑶與處理槽11〇及賴14〇之間, 2著可旋躺及可在㈣向场動地支舰電 的滑動軸承135。 圖不例的基材1A的兩端部的内徑側角部被倒角,在 ς材1A W兩端面的一部分形成著錐面^,另 二仃面接觸的錐面134a,較佳為兩者的傾斜設定同一傾 斜度(gmchent)。藉由使基材i A的錐面i &amp;血 3= 進:面接觸,而使兩者可電性緊密接觸,且在 阻力而傳達該旋轉,從而可同步地旋轉。#由接觸的 藉由設為此種結構,因接觸面 的影響或磨耗的旦彡塑I 且旋轉時的滑動 謂耗‘響亦相減小,從而可進行穩定的電流 25 201139746 供給。 而且’連接著通電構件134的通電軸桿133與基材1A 同步地旋轉,因此通電軸桿133與電源121藉由可旋轉供 電的連接器(省略圖示)而電性接觸(連接)。作為可旋轉 供電的連接器,有旋轉式連接器、滑動環等,而旋轉式連 接器旋轉時的電流穩定性更佳。而且,亦可使通電構件 僅與基材1A的一端面進行面接觸,而進行通電。 外槽140是收容處理槽110的構件,且如圖2、4所示, 處理槽110内的電解液1L自溢出部in排出,並向外槽 140流動。外槽140中接收的電解液1L通過流下流路 而向積存槽150流下。 積存槽150中設置著電解液1L的調溫機構153,積存 槽150内得以調溫的電解液il藉由泵152並通過送回流 路151而自處理槽11〇的電解液供給部112向處理槽本體 111送回。另外,關於設置於積存槽150的調溫機構153, 可列舉以水、油專為熱媒(heat me(jium)的熱交換器、電 加熱器等。 … ' &lt;作用效果&gt; 以上所說明的本發明的電解處理裝置U包括本發明 的處理槽110。由此,處理槽110的處理槽本體lu内不 易滯留電解液1L。 另外,在向電解液供給部112送入電解液時雖使 用泵(省略圖示)等,但電解液1L亦會因重力而自電解 液供給部112送出。因此,本發明的處理槽11〇,與如圖 26 201139746 7A、圖7B所示的先前的處理槽17〇般,自設置於該處理 槽170的下部的供給管17卜藉由系173而將電解液山 向處理槽170的上方(亦即,與重力相反)喷出的情況相 比,不易受到栗的動的影¥。因此,即便進行電解處理 的基材1A ‘變長,而處理槽本體⑴的長度方向的長度或 電解液供給部112亦變長,電解液供給部112的兩端中, 自泵所受到的電解液的壓力差亦小。 因此,根據本發明的電解處理裝置u,可防止在處理 槽110的處理槽本體1U内電解液乙部分地滯留,因此可 對基材1A的外周面均一地進行電解處理。 尤其在將铭基材進行陽極氧化處理的情況下,重要的 是抑制電解液絲·_溫度科,但只要為本發明的 電解處理裝置η,則處理槽本體lu内的電解液1L的滞 留部不易產生’從而不易產生溫度不均。由此,形成於基 材ία的外周面的細孔的深度的差異得以抑制。 土 而且,本發明的電解處理裝置u因處理槽本體⑴ 的底部彎曲成圓孤狀,故而與如圖7A、圖7B所示的長方 ,狀的處理槽m相比可縮小容積。由此,電解液的使用 量亦得以抑制。 另外,根據本發明的電解處理裝置η,電解液儿 暢地在處理槽本體m内流動,因此無需在處理槽ιι〇内 設置對多孔板等的流動進行調整的構件。 &lt;另一實施形態&gt; 本發明的電解處理農置並不限定於圖4、圖5八、圖5b 27 201139746 所示的電解處理裝置11。例如圖4、圖5A、圖5B所示的 電解處理裝置11包括支持軸131來作為使基材1A旋轉的 旋轉機構130,但亦可將連接於通電構件134的通電用軸 桿133作為旋轉機構。在此情況下,支持軸131亦可成為 不連接於上述說明的旋轉驅動部,而可與基材1A . 旋轉的結構。 而且,通電構件134無需如上述般整體由具有導電性 的材料構成’而可設為將基材A與通電用軸桿133電性 接的構成。具體而言’成為將通電構件134的錐面 與通電用軸桿133電性連接的部分料#由 的構成亦無妨。而且,關於錐部134a,可敎 與通電構件m電性連接,則其二穩= 由導電性物質以外來構成。 丌了 側角;i二Γ施形態中,對基材1A的兩端部的内徑 角部進行;角:而=錐面1a’對通電構件134的外徑側 鬥I返仃例再而形成錐面134a,但 部的外徑側角部進行倒角+ 、土 的兩端 進行倒角㈣^肖_構件134的内徑側角部 „成在各個通電構件134的錐 _狀,亦可為不同形狀。而 穴 通電構件m的至少一方的構成。4a亦了為形成在 .&lt;用途&gt; 化專的化成 電解處理 28 201139746 的裝置,尤其適合作為將鋁基材陽極氧化的陽極氧化處理 裝置。 以下,對使用本發明的電解處理裝置將鋁基材陽極氧 化而製造模具的方法的一例進行說明。 首先,如圖4、圖5A、圖5B所示,將作為基材ία 的銘基材設置於支持轴131上。此時,如圖2所示,以在 基材1A的外周面1A’與處理槽本體ill的底部Ula的内 表面111a’之間形成著空隙S的方式,將基材ία設置於支 持軸131上。具體而言,較佳為以自基材1A的中心軸p 至底部Ilia的内表面llli為止的距離D成為基材1A的 半徑(r)的1.5倍的方式,來設置基材1A。 另外’在底部111a的内表面111a’的形狀為半圓形狀 的情況下,較佳為以該半圓的直徑上的中心與基材1A的 中心軸P重合的方式,設置基材1A。 然後,使用進行前後移動的上述驅動部(省略圖示) 使通電軸桿133自兩側同時移動,以使通電構件134與基 材1A接觸。另外,亦可在使基材1A與通電構件134接觸 之後將電解液1L供給至處理槽本體m,在電解液几已Fig. 4 is a side cross-sectional view showing an example of the electrolytic treatment apparatus 1 of the embodiment, Fig. 5A is a cross-sectional view taken along line 1 - 1 of Fig. 4, and Fig. 5B is included in the electrolytic treatment apparatus shown in Fig. 4. A perspective view of the processing tank 110 and the electrode plate 120. The electrolytic treatment apparatus 11 of this example includes the treatment tank 110 filled with the electrolytic solution L, and the electrode plate 120 disposed so as to sandwich the substrate 1A that has been immersed in the treatment tank main body m of the treatment tank 11A, The rotating mechanism 13A that rotates the base material 1A with the center axis of the base material 1A as a center of rotation, and accommodates the processing tank 110 and receives the outer tank 140 of the electrolytic solution 1L overflowing from the processing tank 110, and temporarily accumulates the accumulation of the electrolytic solution 1L. The tank 150 is configured such that the electrolytic solution 1L received in the outer tank 14A flows into the downstream flow path 141 of the storage tank 150, and the electrolytic solution 1L of the storage tank 150 is returned to the supply and return portion 151 of the electrolytic solution supply unit 119 of the processing tank 110. And a device 152 disposed in the middle of the return flow path 151. Hereinafter, a case where the electrolytic treatment apparatus 11 of the present invention is used as an anodizing treatment apparatus will be specifically described. The electrolytic treatment apparatus 11 includes the above-described treatment tank 110 of the present invention, and as shown in Figs. 5A and 5B, the 'electrode plate 120 is shaped like the inner surface 11a of the bottom portion 111a of the treatment tank body 111 along the treatment tank 11'. And the shape of the bend. Since the electrode plate 120 has a curved shape, the flow of the electrolytic solution a is less likely to be hindered. Therefore, the electrolytic solution 1L does not stay and can move more smoothly to the overflow portion 113. 22 201139746 In addition, the outer groove 140 is omitted in Fig. 5A. Further, in Fig. 5B, only the treatment tank main body 111 and the overflow portion 113 of the tank 110, the electrode plate 120, and the base material 1A' are omitted, and the constituent members of the electrolytic treatment apparatus 11 other than the above are omitted. The end faces llld and 11ll of the treatment tank body 111 are U-shaped as shown in Fig. 5B. Therefore, in order to prevent the electrolyte from leaking out from the end faces md and me, a seal member (not shown) having a shape conforming to the shape of the end faces 111d and 1Ue is attached. Further, on the lower side of the end faces llld and 11le, as shown in Figs. 4 and 5A, the support shaft 131' of the support base material 1A is provided along the horizontal direction in the axial direction as the rotation mechanism 13A. As shown in FIG. 4 and FIG. 5A, the support shaft 131 is provided with a pair of end faces llld and me of the processing tank main body in the horizontal direction, and each of the support shafts 131 penetrates the end faces llld and llle of the cymbal main body 111 so as to be opposed to each other. The end faces md and Ule of the processing tank body lu are rotatably supported. A cylindrical elastic member 132 made of a resin material is inserted into an end portion of the processing tank main body 1U of each of the support shafts 131, and the base material 1A is placed on each of the elastic members 132 with the outer peripheral surfaces of both end portions thereof. The above method is supported on the support shaft 131. Each of the support shafts 131 is connected to a rotation drive unit (not shown) such as a motor, and the support shafts 131 are rotated in the same direction by the rotation drive unit to contact the elastic member 132 in the electrolytic treatment device 11 . The substrate 1 a is rotated. In particular, as shown in FIG. 5A, the rotating mechanism 130 preferably faces in a direction opposite to the direction in which the electric material U supplied from the local solution 23 201139746 = no (four) liquid supply unit 112 is supplied to the manifold portion 113. Base ^ turn. By the direction in which the flow of the electrolytic solution 1L is opposite to the rotation of the substrate, the pair of electrolyte enthalpy at the vicinity of the surface of the substrate _ is made faster, and the substrate U can be efficiently produced during the electrolytic treatment. mobile. When the flow direction of the electrolytic solution 1L is the same as the rotation direction of the substrate 1A, the electrolyte 匕 at the vicinity of the surface of the substrate 1A is relatively slow, and the heat transfer is poor in the no-speed state, thus causing treatment. The temperature of the electrolyte solution in the entire tank 110 rises. Above the support shaft 131, the energization of the axial direction in the horizontal direction is made = (Sha_3 is provided through the sealing material 114, and the sealing material ι 4 ^ 2 traces are called 'the energizing shaft (3) also penetrates the outer groove 140 = exposed The outer side electric shaft 133 is supported by a material having a guide wire for a long time, and is supported by the sealing material attached to the end faces Uld and Ule. The electric current shaft 133 may not be entirely made of a conductive material. The outer surface of the shaft 133 can be applied to the base material 11 via the energizing member 134 to be described later, and the outer portion of the shaft 133 can be coated with an insulating material, or the portion that is in contact with the sealing material attached to the end surface 1Ud and u. The disk-shaped current-carrying member m is provided in the processing tank body lu of the current-carrying shaft 133. The energizing member 134 forms a surface on both end faces of the columnar base material 1A. Here, the electrode plate 12A disposed so as to be placed on the substrate 1A and the power supply shaft (3) are electrically connected to the power source 121, so that a current can be applied. 24 201139746 The energization member 134 is set to be energized Gas is generated in the axial direction of the shaft 133 or the substrate 1A The driving portion (not shown) for moving forward and backward of the cylinder or the like can move forward and backward. After the base material 1A is placed on the support shaft 131, the energizing member 134 can be brought into contact with both end faces of the substrate ία. The material 1A is energized on both sides in the axial direction. In the example shown in Fig. 4, the energizing members 134 are provided on both end faces of the substrate 1A, but the energizing members 134 may be provided only on the substrate VIII. The other end member has the other energizing member 134 as a pressing member. Further, the energizing member 134 does not need to be in close contact with the substrate 1A at the end recognized by the substrate, and may be at other positions such as the inner peripheral surface recognized by the substrate. The structure is in contact with the substrate 1A. The energizing shaft 133 passes through the processing tank 110 and the outer tank 14〇 to move forward and backward. Therefore, between the energizing shaft (3) and the processing tank 11 and the crucible 14 And the sliding bearing 135 which can be used to support the ship in the field of (4). The inner diameter side corner portions of the both end portions of the base material 1A of the example are chamfered, and a tapered surface is formed on a part of both end faces of the coffin 1A W. The other two sides of the tapered surface 134a, preferably the inclination of the two sets the same The slope is gmchent. By making the tapered surface i & blood 3 = contact surface contact of the substrate i A, the two can be electrically in close contact, and the rotation is conveyed in the resistance, so that the rotation can be synchronously By making such a structure by contact, the influence of the contact surface or the wear of the wear and tear and the slip-on sound during rotation are reduced, so that a stable current of 25 201139746 can be supplied. Since the energizing shaft 133 connected to the energizing member 134 rotates in synchronization with the base material 1A, the energizing shaft 133 and the power source 121 are electrically contacted (connected) by a rotatably powered connector (not shown). As a rotatable power supply connector, there are rotary connectors, slip rings, etc., and the rotary connector rotates with better current stability. Further, the energization member may be energized only by being in surface contact with one end surface of the substrate 1A. The outer tank 140 is a member for accommodating the treatment tank 110, and as shown in Figs. 2 and 4, the electrolytic solution 1L in the treatment tank 110 is discharged from the overflow portion in and flows to the outer tank 140. The electrolytic solution 1L received in the outer tank 140 flows down the storage tank 150 by flowing down the flow path. The temperature adjusting mechanism 153 of the electrolytic solution 1L is disposed in the storage tank 150, and the electrolytic solution il which is tempered in the storage tank 150 is processed by the pump supply unit 112 from the electrolytic solution supply unit 112 of the processing tank 11 by the pump 152 and the return flow path 151. The tank body 111 is returned. Further, the temperature adjustment mechanism 153 provided in the storage tank 150 is exemplified by a heat medium (heat me (jium) heat exchanger, an electric heater, etc., which is water or oil. The electrolytic treatment apparatus U of the present invention includes the treatment tank 110 of the present invention. Therefore, the electrolytic solution 1L is less likely to remain in the treatment tank body lu of the treatment tank 110. Further, although the electrolytic solution is supplied to the electrolytic solution supply unit 112, A pump (not shown) or the like is used, but the electrolytic solution 1L is also sent out from the electrolyte supply unit 112 by gravity. Therefore, the treatment tank 11 of the present invention is the same as the previous one shown in Fig. 26, 2011 39746 7A, and Fig. 7B. In the processing tank 17 as compared with the case where the supply tube 17 provided in the lower portion of the processing tank 170 is ejected from the upper side of the processing tank 170 (that is, opposite to the gravity) by the system 173, Therefore, even if the base material 1A' subjected to the electrolytic treatment becomes long, the length of the treatment tank main body (1) in the longitudinal direction or the electrolyte supply portion 112 becomes long, and the electrolyte supply portion 112 is two. In the end, the pressure of the electrolyte received by the pump Therefore, according to the electrolytic treatment apparatus u of the present invention, it is possible to prevent the electrolytic solution B from partially remaining in the treatment tank main body 1U of the treatment tank 110, so that the outer peripheral surface of the base material 1A can be uniformly subjected to electrolytic treatment. When the anodic oxidation treatment is carried out, it is important to suppress the electrolyte wire _ temperature section. However, if the electrolytic treatment apparatus η of the present invention is used, the retention portion of the electrolytic solution 1L in the treatment tank body lu is not easily obtained. Therefore, the temperature unevenness is less likely to occur. Thereby, the difference in the depth of the pores formed on the outer peripheral surface of the substrate ία is suppressed. Further, the electrolytic treatment apparatus u of the present invention is bent into a circle by the bottom of the treatment tank body (1). Since it is a solitary shape, the volume can be reduced as compared with the rectangular processing tank m as shown in Figs. 7A and 7B. Thereby, the amount of the electrolytic solution used is also suppressed. Further, the electrolytic treatment apparatus η according to the present invention Since the electrolyte flows smoothly in the treatment tank main body m, it is not necessary to provide a member for adjusting the flow of the perforated plate or the like in the treatment tank. <Other embodiment> The present invention The electrolytic treatment of the agricultural device is not limited to the electrolytic treatment device 11 shown in Fig. 4, Fig. 5, and Fig. 5b 27 201139746. For example, the electrolytic treatment device 11 shown in Figs. 4, 5A, and 5B includes the support shaft 131 as a Although the rotation mechanism 130 in which the base material 1A rotates, the electric conduction shaft 133 connected to the electric conduction member 134 may be used as a rotation mechanism. In this case, the support shaft 131 may be a rotation drive unit that is not connected to the above description. The structure can be rotated with the base material 1A. Further, the current-carrying member 134 does not need to be entirely made of a material having conductivity as described above, and can be configured to electrically connect the base material A and the current-carrying shaft 133. Specifically, the configuration may be such that the tapered surface of the current-carrying member 134 is electrically connected to the current-carrying shaft 133. Further, the tapered portion 134a is electrically connectable to the energization member m, and the second portion is made of a conductive material. In the second embodiment, the inner diameter corners of the both end portions of the base material 1A are performed; the angle: = the tapered surface 1a' is returned to the outer diameter side of the energizing member 134. The tapered surface 134a is formed, but the outer diameter side corner portion of the portion is chamfered +, and both ends of the soil are chamfered (four). The inner diameter side corner portion of the member 134 is formed into a cone shape of each of the energizing members 134. The configuration of at least one of the hole-carrying members m. 4a is also a device formed in the chemical treatment 28 201139746, which is particularly suitable as an anode for anodizing an aluminum substrate. In the following, an example of a method of producing a mold by anodizing an aluminum substrate using the electrolytic treatment apparatus of the present invention will be described. First, as shown in FIG. 4, FIG. 5A, and FIG. The base material is provided on the support shaft 131. At this time, as shown in Fig. 2, a space S is formed between the outer peripheral surface 1A' of the base material 1A and the inner surface 111a' of the bottom portion U1a of the treatment tank body ill. The substrate ία is disposed on the support shaft 131. Specifically, it is preferably based on The distance D from the central axis p of 1A to the inner surface 11li of the bottom Ilia is 1.5 times the radius (r) of the base material 1A, and the base material 1A is provided. Further, the shape of the inner surface 111a' of the bottom portion 111a is In the case of a semicircular shape, it is preferable to provide the base material 1A so that the center of the diameter of the semicircle overlaps with the central axis P of the base material 1A. Then, the drive unit (not shown) that moves forward and backward is used. The energization shaft 133 is simultaneously moved from both sides to bring the energization member 134 into contact with the substrate 1A. Alternatively, the electrolyte 1L may be supplied to the treatment tank body m after the substrate 1A is brought into contact with the energization member 134, in the electrolyte a few

進入處理槽本體1U的狀態下,使通電構件134與基材A 接觸。在通電構件134與基材ία接觸的狀態下使上述旋 轉驅動部(省略圖示)驅動,從而使支持轴131旋轉而使 基材1A旋轉。 一方面使基材1A旋轉一方面經由通電軸桿133、通電 構件 而對成為陽極的基材1A與成為陰極的電極板 29 201139746 120施加電壓,進行基材ία的陽極氧化。 在使通電構件134與基材1Α接觸時,用以接觸的推 壓力較佳為0.2 MPa以上。因旋轉時接觸的錐面上產生滑 動、或無法緊密接觸而會對穩定的電流供給造成影響。然 而,若推壓力過大則亦會成為基材1A的應變的原^,旋 轉無法傳達而停止,因此,必需根據工件形狀與旋轉驅動 源的規定來進行適當選擇。 在進行基材1A的陽極氧化期間,一方面使基材丨八旋 轉,一方面自處理槽本體m排出電解液1]L的一部分, 且對處理槽本體111供給等量的電解液。具體而言,處理 槽110的溢出部113中自處理槽本體111向外槽14〇排出 電解液1L,使排出的電解液L自外槽14〇向積存槽15〇 流下,在積存槽150中調節電解液1L的溫度後,使上述 電解液1L以沿著處理槽本體1U的長度方向的方式送回 至設置於一側面上方的電解液供給部112,並自該電解液 供給部112供給至處理槽本體η!内。 此時,因處理槽本體的底部llla的内表面nia, 彎曲成圓弧狀,故而形成電解液1L的大致均一的流動, 電解液1L不會發生滞留而可順暢地向溢出部113移動。 另外,較佳為向著與電場液1L的流動的方向為相 的方向使基材1A旋轉。 自電解液供給部112向處理槽本體的電解液 的供給量,較佳為相對於處理槽本體1U的容積,循環次 數為3分鐘内1次以上。藉此,處理槽本體⑴可進行= 30 201139746 繁的液體更新’從而可向效地進行除熱、將產生的氮除去。 基材1A的圓周速度(circumferential velocity)較佳為 0.1 m/min以上。只要基材u的圓周速度為〇] m/min以 上,則基材/A的周圍的電解液山的濃度或溫度的不均可 更有效地#以抑制。自驅動裝置雜力的觀點考慮,基材 1A的圓周速度較佳為25.1 m/min以下。 f如上述般將基材1A陽極氧化,則如圖6 (a)所示 的狀態至圖6(b)所*,形成具有細孔161的氧化皮膜162。 。用作基材1A的鋁的純度較佳為99%以上,更佳為 99.5%以上,進而更佳為99 8%以上。若鋁的純度低,則進 仃陽極氧化時,形成藉由雜f的偏析*使可視光線散射的 大小的凹凸結構,或者由陽極氧化而形成的細孔161的規 則性降低。關於電解液,列舉草酸、硫酸等。 在將草酸用作電解液的情況下: 草酸的濃度較佳為0.7 Μ以下。若草酸的濃度超過〇.7 Μ,則電流值變得過高而氧化皮膜的表面變粗燥。 為了獲得具有在一定週期内規則性高的細孔的陽極氧 化鋁,必需施加與規定的週期相符的化成電壓。在為例如 週期為100 nm的陽極氧化鋁的情況下,化成電壓較佳為 30 V〜60 V。在未施加與規定的週期相符的化成電壓的情 況下,存在規則性降低的傾向。 電解液的溫度較佳為60°C以下,更佳為45°C以下。若 電解液的温度超過6(TC,則引起所謂的「混濁(haze)」 的現象,細孔破壞,或者表面溶解而細孔的規則性紊亂。 31 201139746 在將硫酸用作電解液的情況下: 硫酸的濃度較佳為0.7M以下。若硫酸的濃度超過0.7 Μ ’則電流值變得過高而無法維持定電壓(constant voltage) 0 為了獲得具有在一定週期内規則性高的細孔的陽極氧 化紹’必需施加與規定的週期相符的化成電壓。在為例如 週期為63 nm的陽極氧化鋁的情況下,化成電壓較佳為25 V〜30 V °在未施加與規定的週期相符的化成電壓的情況 下’存在規則性降低的傾向。 電解液的溫度較佳為3〇它以下,更佳為2〇〇c以下。若 電解液的溫度超過3〇°C,則引起所謂的「混濁 」現象,細 孔破壞’或者表面溶解而細孔的規則性奮亂。 而且’在如圖6(b)所示具有細孔161的氧化皮膜162 形,後_重複進行藉*使用本發明的電解處理裝置U來進 =極,而形成具有多個細孔的陽極氧化_步驟(陽 及使上述細孔的直徑擴大的步驟(細孔徑擴 大處理)’藉此來製造輥狀模具。 呪下在ΠίΞ極氧化處理步驟及細孔徑擴大處理的情 此處,可#由將:!(c)所示’暫時除去氧化皮膜162。 細孔的規^。 極氧化的細孔發生點⑹而提高 地溶法,列舉在不溶解_性 液,例如解鉻酸除去的方法。此種溶 32 201139746 而且,若將已除去氧化皮膜的基材1A再次陽極氧化, 則如圖6 (d)所示,形成具有圓柱狀的細孔161的氧化皮 膜 162。 1¼極氧化使用上述電解處理裝置11來進行。條件只要 為與形成圖6(b)所示的氧化皮膜162時相同的條件即可。 使陽極氧化的時間越長,則可獲得越深的細孔。 而且,如圖6 (e)所不’進行使細孔161的直徑擴大 的處理。細孔徑擴大處理為將浸潰於溶解氧化皮膜的溶液 中利用陽極氧化而獲得的細孔的直徑擴大的處理。關於此 種溶液,例如列舉5 wt% (質量百分比)左右的磷酸水溶 液等。 使細孔徑擴大處理的時間越長,則細孔徑越大。 、而且,若再次陽極氧化,則如圖6 (f)所示,進而形 成自圓柱狀的細孔161的底部向下延伸的直徑小的圓柱狀 的細孔16卜 陽極氧化使用上述電解處理裝置U來進行。條件只要 為與上述相同的條件即可。使陽極氧化的時間越長,則可 獲得越深的細孔。 而且,若重複上述般的細孔徑擴大處理及陽極氧化處 理,則獲得如圖6 (g)所示的輥狀模具16〇,該輥狀模具 160形成著具有直控自開口部向深度方向連續地減少的形 狀的細孔161的陽極氧化鋁(鋁的多孔質的氧化皮膜(氧 化鋁膜(alumite)))。較佳為最後以細孔徑擴大處理而結 束。 、。 33 201139746 重複次數較佳為合計3次以上,更佳為5次以上。舍 重複次數為2次以下時’細孔的直徑非連續地減少,因此田, 轉印此種細孔製造而光學膜的反射率降低效 關於細孔161的形狀,列舉大致圓錐形狀、角i形狀 等。細孔161間的平均職為可視光線的㈣以下,亦即 400 nm以下。細孔161間的平均週期較佳為乃nm以上。 細孔161的縱橫(aspect)比(細孔的深度/細孔的開口部 的寬度)較佳為1.5以上’更佳為2.〇以上。 細孔161的深度較佳為10〇nm〜5〇〇nm,更佳為15〇 mn〜400 nm。轉印如圖6 (a)〜圖6 (g)所示的的細孔 161製造而成的光學膜的表面成為所謂的蛾眼結構。 以上所s己載的本實施形態的電解處理裝置u中當將 作為基材1A的輥狀的鋁基材在處理槽本體m的電解液 1L中進行陽極氧化時,將電解液1L自處理槽本體ιη的 一側面上方供給,並自另一側面的上部排出。此時,處理 槽本體111的底部的内表面彎曲成圓弧狀,因此,電解液 1L不會滞留而可順暢地向溢出部移動。因此,電解液或基 材表面的溫度不均得以抑制,從而可遍及基材1A的整個 外周面而大致均一地進行陽極氧化,其結果,可製造細孔 的深度的差異得以抑制的較狀的模具。 尤其,若以基材1A的中心軸為旋轉軸而使基材ία旋 轉,則基材的周圍的電解液的濃度或溫度的不均得以抑 制,因此可更均一地將基材1A陽極氧化,從而可製造出 細孔的深度的差異進一步被抑制的輥狀的模具。 34 201139746 Λ 此外,如果以在基材1Α的外周面 部的内表面之間形成特定的大小的空隙 ⑴之間的電解液1L可充分發揮緩衝材的作用體 即便基板藉由陽極氧化時的發熱而處理槽 了、。 熱,亦可抑制基材1A因處理槽本體⑴而直 ^ = ϋ匕二可更有效地防止基材的外周面的溫度不均,從而、可: 造深度的差異進一步被抑制的輥狀的模具。 親狀模具160的外周面亦可利用脫模劑進 得與被轉印體的分離變得容易。關於脫_,列夕= =、氟樹脂、統合物等,由脫模性優異這—點、與槪 狀模具16G的密接性優異這—財慮,她為具有水解 石夕烧基的氟化合物。關於氟化合物的市售品, 矽院、Daikinlndustries公司製造的「〇pt〇〇1」系列。兀土 圖1〇是本實施形態的陽極氧化處理裝置21〇的側 圖。圖11是沿著圖10的2A-2A線的剖面圖。 如圖10所示,陽極氧化處理裝置21〇包括:充滿 解液的陽極氧化槽21卜包圍陽極氧化槽211的周圍用來 接收自陽極氧化槽211溢出的電解液的外槽212,暫時積 存電解液的積存槽225,及使外槽加所接收的電解液向 積存槽225流下的流下流路229。陽極氧化槽2ιι中,輥 狀的|g基材220被收容著並浸潰於電解液中。 —在比紹基材220更下側的陽極氧化槽211的底部形成 者供給口 218,陽極氧化處理裝置21〇更包括:將積存槽 35 201139746 225的電解液向陽極氧化層211送回的送回流路228,設置 於送回流路228的中途的栗227,及對自供給口 218喷出 的電解液的流動進行調整的整流板217。 積存槽225中設置著電解液的調溫機構226,積存槽 225内得以調溫的電解液形成了藉由泵227並通過送回流 路228而朝向陽極氧化槽211的流動,並且自供給口 218 施壓而喷出。藉此,形成自陽極氧化槽211的底部向上部 上升的電解液的流動。另外,關於設置於積存槽225的調 溫機構226,列舉以水、油等為熱媒的熱交換器、電加執 器等。 ‘% 整流板217為形成著多個貫通孔的板狀構件,對電解 液的'〃il動進行調整以使得自供給口 218喷出的雷解液從陪 極氧化槽211的整個底部大致均一地上升。整流板217以 表面(面方向)大致水平的方式而配置於鋁基材與供 給口 218之間。而且,圖u所示的2塊陰極板221為如下 的金屬板,即,相對於鋁基材22〇的中心軸而平行地配置 著’且以自水平方向夾著鋁基材220的方式,自鋁基材22〇 隔開間隙而對向配置著。 參照圖10,在陽極氧化槽Ή1中彼此相向的側壁 211Α 211Β的下部側,使軸方向沿著水平方向而設置著 支持紹基材220的支持轴215。支持軸215如圖U所示, 在側i 211Α、211Β分別沿著水平方向排列而設置一對, 各支持軸215貫通側壁211A、細,相對於該些側壁 211A、211B而可旋轉地受到支持。 36 201139746 内的端部插通並設 置著o 的陽極氧化槽211,的端部插通並設In the state of entering the treatment tank main body 1U, the energization member 134 is brought into contact with the substrate A. When the energizing member 134 is in contact with the substrate ία, the rotation driving unit (not shown) is driven to rotate the support shaft 131 to rotate the base material 1A. On the other hand, when the substrate 1A is rotated, a voltage is applied to the substrate 1A serving as the anode and the electrode plate 29 201139746 120 serving as the cathode via the energization shaft 133 and the energization member, and the substrate λ is anodized. When the energization member 134 is brought into contact with the substrate 1A, the pressing force for contact is preferably 0.2 MPa or more. Stable current supply is affected by slippage on the tapered surface that is in contact with the rotation or in close contact. However, if the pressing force is too large, the strain of the base material 1A is also caused, and the rotation cannot be stopped and stopped. Therefore, it is necessary to appropriately select according to the shape of the workpiece and the regulation of the rotational driving source. During the anodization of the substrate 1A, on the one hand, the substrate is rotated, and a part of the electrolyte 1]L is discharged from the treatment tank body m, and an equal amount of the electrolyte is supplied to the treatment tank body 111. Specifically, in the overflow portion 113 of the treatment tank 110, the electrolyte 1L is discharged from the treatment tank body 111 to the outer tank 14 , and the discharged electrolyte L flows from the outer tank 14 to the storage tank 15 in the storage tank 150. After the temperature of the electrolytic solution 1L is adjusted, the electrolytic solution 1L is returned to the electrolytic solution supply unit 112 provided on one side surface along the longitudinal direction of the processing tank main body 1U, and is supplied from the electrolytic solution supply unit 112 to Process the tank body η!. At this time, since the inner surface nia of the bottom portion 111a of the treatment tank main body is curved in an arc shape, a substantially uniform flow of the electrolytic solution 1L is formed, and the electrolytic solution 1L does not remain and can smoothly move to the overflow portion 113. Further, it is preferable that the substrate 1A is rotated in a direction in which the direction of the flow of the electric field liquid 1L is in the phase. The supply amount of the electrolytic solution from the electrolytic solution supply unit 112 to the treatment tank main body is preferably one or more times in one minute with respect to the volume of the treatment tank main body 1U. Thereby, the treatment tank body (1) can perform the liquid renewal of = 30 201139746, whereby heat removal can be performed efficiently, and the generated nitrogen can be removed. The circumferential velocity of the substrate 1A is preferably 0.1 m/min or more. As long as the peripheral speed of the substrate u is 〇] m/min or more, the concentration of the electrolyte mountain around the substrate /A or the temperature is not more effectively suppressed. The peripheral speed of the substrate 1A is preferably 25.1 m/min or less from the viewpoint of the force of the driving device. When the substrate 1A is anodized as described above, the oxide film 162 having the pores 161 is formed as shown in Fig. 6 (a) to Fig. 6 (b). . The purity of aluminum used as the substrate 1A is preferably 99% or more, more preferably 99.5% or more, still more preferably 99% or more. When the purity of aluminum is low, when the ruthenium is anodized, a concavo-convex structure of a size which scatters visible light by segregation* of the impurity f or a regularity of the pores 161 formed by anodization is lowered. As the electrolytic solution, oxalic acid, sulfuric acid, or the like is listed. In the case where oxalic acid is used as the electrolytic solution: the concentration of oxalic acid is preferably 0.7 Μ or less. If the concentration of oxalic acid exceeds 〇.7 Μ, the current value becomes too high and the surface of the oxide film becomes rough. In order to obtain an anodized aluminum having fine pores having a high regularity in a certain period, it is necessary to apply a formation voltage in accordance with a predetermined period. In the case of, for example, anodized aluminum having a period of 100 nm, the formation voltage is preferably from 30 V to 60 V. When the formation voltage corresponding to the predetermined period is not applied, there is a tendency that the regularity is lowered. The temperature of the electrolytic solution is preferably 60 ° C or lower, more preferably 45 ° C or lower. When the temperature of the electrolyte exceeds 6 (TC), a so-called "haze" phenomenon occurs, pores are broken, or the surface is dissolved and the pores are regularly disordered. 31 201139746 In the case where sulfuric acid is used as the electrolyte The concentration of sulfuric acid is preferably 0.7 M or less. If the concentration of sulfuric acid exceeds 0.7 Μ ', the current value becomes too high to maintain a constant voltage. 0 In order to obtain a pore having a regularity in a certain period. The anodic oxidation must be applied to a formation voltage in accordance with a prescribed period. In the case of, for example, anodized aluminum having a period of 63 nm, the formation voltage is preferably 25 V to 30 V ° in the case where no prescribed period is applied. In the case of a chemical conversion, there is a tendency for the regularity to decrease. The temperature of the electrolytic solution is preferably 3 Å or less, more preferably 2 〇〇 c or less. If the temperature of the electrolytic solution exceeds 3 〇 ° C, the so-called " The turbidity phenomenon, the pores are broken or the surface is dissolved and the regularity of the pores is disturbed. Moreover, 'the oxide film 162 having the pores 161 as shown in Fig. 6(b) is formed, and the latter is repeatedly used. Electricity The processing apparatus U is formed into a pole, and an anodizing step (a step of expanding the diameter of the pores (a pore diameter expanding treatment) having a plurality of pores is formed to thereby manufacture a roll-shaped mold. Π Ξ Ξ Ξ Ξ Ξ 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 细 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时 暂时The dissolution method is exemplified by a method of removing the solute liquid, for example, chromic acid removal. Such a solution 32 201139746 Moreover, if the substrate 1A from which the oxide film has been removed is anodized again, as shown in FIG. 6(d), The oxide film 162 having the columnar pores 161 is formed. The 11⁄4 pole oxidation is performed by the above-described electrolytic treatment apparatus 11. The conditions are the same as those in the case of forming the oxide film 162 shown in Fig. 6(b). The longer the oxidation time, the deeper the pores are obtained. Further, as shown in Fig. 6(e), the treatment for expanding the diameter of the pores 161 is performed. The pore diameter expansion treatment is to impregnate the dissolved oxide film. Obtained in the solution by anodization For the treatment of the pores, for example, a phosphoric acid aqueous solution of about 5 wt% (mass%) or the like is used. The longer the pore diameter enlargement treatment is, the larger the pore diameter is. As shown in Fig. 6 (f), the cylindrical pores 16 having a small diameter extending downward from the bottom of the cylindrical pores 161 are formed by anodization using the above-described electrolytic treatment apparatus U. The same conditions as above can be obtained. The longer the time for anodizing, the deeper the pores can be obtained. Further, if the above-described pore diameter expansion treatment and anodizing treatment are repeated, as shown in Fig. 6 (g) The roll-shaped mold 16 is formed, and the roll-shaped mold 160 is formed of an anodized aluminum (a porous oxide film of aluminum (aluminum oxide film) having pores 161 that directly control the shape continuously decreasing from the opening toward the depth direction. (alumite))). Preferably, it is finally finished by the pore diameter expansion treatment. ,. 33 201139746 The number of repetitions is preferably 3 or more times in total, more preferably 5 or more times. When the number of times of repetition is two or less, the diameter of the pores is discontinuously reduced. Therefore, the transfer of such pores and the reduction of the reflectance of the optical film are effected in relation to the shape of the pores 161, and the approximate conical shape and angle i are listed. Shape and so on. The average position between the fine holes 161 is below the visible light (four), that is, below 400 nm. The average period between the pores 161 is preferably nm or more. The aspect ratio of the pores 161 (the depth of the pores/the width of the opening of the pores) is preferably 1.5 or more and more preferably 2. Å or more. The depth of the pores 161 is preferably from 10 〇 nm to 5 〇〇 nm, more preferably from 15 〇 mn to 400 nm. The surface of the optical film produced by transferring the pores 161 shown in Figs. 6(a) to 6(g) is a so-called moth eye structure. In the electrolytic treatment apparatus u of the present embodiment, which has been described above, when the roll-shaped aluminum base material as the base material 1A is anodized in the electrolytic solution 1L of the treatment tank main body m, the electrolytic solution 1L is self-treated. The body is supplied above one side of the body iv and discharged from the upper portion of the other side. At this time, since the inner surface of the bottom portion of the processing tank main body 111 is curved in an arc shape, the electrolytic solution 1L does not stay and can smoothly move to the overflow portion. Therefore, the temperature unevenness of the surface of the electrolyte or the substrate can be suppressed, and the anodization can be performed substantially uniformly over the entire outer peripheral surface of the substrate 1A. As a result, the difference in the depth of the pores can be suppressed. Mold. In particular, when the substrate ία is rotated by the central axis of the substrate 1A as a rotation axis, the concentration of the electrolyte or the temperature unevenness around the substrate is suppressed, so that the substrate 1A can be anodized more uniformly. Thereby, a roll-shaped mold in which the difference in the depth of the pores is further suppressed can be produced. 34 201139746 Λ In addition, when the electrolytic solution 1L between the inner surfaces of the outer peripheral surface of the base material 1 is formed between the inner surfaces of the outer peripheral surface of the base material, the active material of the cushioning material can sufficiently exhibit heat generated even when the substrate is anodized. Processing the tank, . The heat can also suppress the temperature unevenness of the outer peripheral surface of the substrate by the substrate 1A due to the treatment of the tank body (1), so that the difference in the depth of the formation can be further suppressed. Mold. The outer peripheral surface of the affinity mold 160 can also be easily separated from the transfer target by the release agent. Regarding the de- _, 列 = = =, fluororesin, a compound, etc., the release property is excellent, and the adhesion to the enamel mold 16G is excellent, and she is a fluoro compound having a hydrolyzed stone. . For the commercial products of fluorine compounds, the "〇pt〇〇1" series manufactured by Daisuke and Daikin Industries. Bauxite Fig. 1A is a side view of the anodizing apparatus 21A of the present embodiment. Figure 11 is a cross-sectional view taken along line 2A-2A of Figure 10 . As shown in FIG. 10, the anodizing apparatus 21 includes an anodizing tank 21 filled with a liquid to be circulated, an outer tank 212 surrounding the anodizing tank 211 for receiving an electrolyte overflowing from the anodizing tank 211, and temporarily storing the electrolytic solution. The liquid storage tank 225 and the downflow flow path 229 for causing the external tank to apply the received electrolytic solution to the storage tank 225. In the anodizing bath 2, the roll-shaped |g substrate 220 is housed and impregnated in the electrolyte. The bottom portion of the anodizing bath 211 on the lower side of the Bissau substrate 220 forms a supply port 218, and the anodizing treatment device 21 further includes: sending the electrolyte solution of the storage tank 35 201139746 225 back to the anodized layer 211 The return path 228 is provided in the middle of the return flow path 228 and the rectifying plate 217 which adjusts the flow of the electrolytic solution discharged from the supply port 218. The temperature regulating mechanism 226 in which the electrolyte is disposed in the storage tank 225, the electrolyte which is temperature-regulated in the storage tank 225 forms a flow toward the anodizing tank 211 by the pump 227 and through the return flow path 228, and is supplied from the supply port 218. Squeeze out by applying pressure. Thereby, the flow of the electrolytic solution rising from the bottom of the anodizing bath 211 to the upper portion is formed. Further, the temperature control mechanism 226 provided in the storage tank 225 includes a heat exchanger using water, oil or the like as a heat medium, an electric actuator, and the like. The '% rectifying plate 217 is a plate-like member in which a plurality of through holes are formed, and the '〃 il action of the electrolytic solution is adjusted so that the thundering liquid ejected from the supply port 218 is substantially uniform from the entire bottom of the oxidizing tank 211. The ground rises. The flow regulating plate 217 is disposed between the aluminum base material and the supply port 218 so that the surface (surface direction) is substantially horizontal. Further, the two cathode plates 221 shown in Fig. u are metal plates in which "the aluminum substrate 220 is sandwiched from the horizontal direction with respect to the central axis of the aluminum substrate 22". The aluminum base material 22 is disposed opposite to each other with a gap therebetween. Referring to Fig. 10, on the lower side of the side wall 211 Β 211 相 facing each other in the anodizing bath 1 , a support shaft 215 supporting the base material 220 is disposed in the horizontal direction in the axial direction. As shown in FIG. U, the support shaft 215 is provided with a pair of side i 211 Α and 211 沿着 arranged in the horizontal direction, and each support shaft 215 penetrates the side wall 211A and is thin, and is rotatably supported with respect to the side walls 211A and 211B. . 36 The end of the inner part of 201139746 is inserted and the anodizing groove 211 of o is set, and the end is inserted and set.

理裝置210 21〇中與彈性構件216接觸的鋁基材22〇旋轉。 216叙其^ 樹脂材料構成的圓筒狀的彈性構件 μ认士 材20以其兩端部外周面載置於各彈性構件216 側壁211Α、211Β中在支持轴215的上方處 置者使軸方向沿著水平方向的通電用軸桿214,該通電用 軸桿214亦貫通外槽212而露出在外側。通電用轴桿214 由具有導f性的材料構成,可旋轉地支持於側壁叫入、 的各個上。另外,通電用軸桿214亦可整體不由具有 導電性的材料構成,而經由後述的通電構件213來對銘基 材j20施加電流。具體而言,亦可為通電用軸桿214的外 部藉由絕緣物質塗敷的構成,對與侧壁211A及211B接觸 的部位施以耐磨耗性優異的塗敷等。 在各通電用軸桿214的陽極氧化槽211内的端部一體 地設置著圓盤狀的通電構件213。通電構件213與成為陽 極的中空圓柱狀的鋁基材22〇的兩端面進行面接觸。此 處,在夾著鋁基材220而對向配置的2塊陰極板221與通 電用軸桿214上電性連接著電源224,從而可可施電流。 通電構件213設置成藉由在通電軸桿214或者鋁基材 220的軸方向上進行氣缸等的進退移動的驅動部(省略圖 示),可進行進退移動。在將鋁基材220設置於支持軸215 37 201139746 後,藉由使通電構件213與鋁基材220的兩端面進行接觸 而可自鋁基材220的軸方向的兩側進行通電。另外,圖1〇 所示的例中,在鋁基材220的兩端面設置著通電構件213, 但亦可將通電構件213僅設置於鋁基材220的一端面,而 將另一通電構件213作為按壓構件。而且,通電構件213 無需在銘基材220的端面與銘基材緊密地接觸,亦可為在 鋁基材220的内周面等其他位置處與鋁基材22〇進行接 的構成。 通電軸桿214貫通陽極氧化槽211及外槽212而進行 進退移動,因此在通電軸桿214與陽極氧化槽211及外槽 212之間,設置著可旋轉地及可在軸方向上移動地支持通 電軸桿214的滑動軸承219。 鋁基材220的兩端部的内徑側角部被倒角,在鋁基材 220的兩端面的一部分形成著錐面22〇A,另一方面,&amp;電 構件213的外徑側角部被倒角,形成著與錐面220A進行 面接觸的錐面213A,較佳為兩者的傾斜設定同一傾斜声。 藉由使域材22〇的錐面2邀與通電構件213的^面 U3A進行面接觸,而可使兩者電性緊密接觸a在減 22=通電構件213側旋轉的情況下,可藉由接觸的阻力 而傳達旋轉’從而可同步地旋轉。 接觸面積大,域轉時的滑動的影響或磨耗 的〜響亦無,故而可進行穩定的電流供給。 佳為==材22G及㈣構件213的_啊)角度,輕 佳為相對於軸方向⑽為15。〜45。,更佳為22 5。〜37 5。。 38 201139746 若錐角度小則接觸時接觸面的阻力受到較大拘束,從而有 鋁基材220發生變形之虞。而且,若錐角度大,則接觸而 旋轉時接觸面上容易發生滑動。 而且,紹基材220及通電構件213的錐面220Α、213Α 的表面粗糙度較佳為Ra32以下的精加工面(finished surface) ’更佳為Rai 6以下的精密的精加工面。在錐面的 表面粗糙度粗的情況下,當使鋁基材220與通電構件213 接觸時,接觸部的—部分產生浮^,從而無法進行緊密接 觸,或在通電構件213的錐面213A的浮起部位形成陽極 氧化鋁,因此會對穩定的電流供給造成影響。 而且,連接著通電構件213的通電軸桿214是與鋁基 材220同步地旋轉’因此通電軸桿214與電源224藉由可 旋轉供電的連接器(省略圖示)而電性接觸(連接)。作為 可旋轉供電的連接器,有旋轉式連接器、滑動環等,而旋 轉式連接器旋轉時的電流穩定性更佳。而且,亦可使通電 構件213僅與!呂基材22〇的一端面進行面接觸,以進行通 電。 另外,作為使通電構件213與鋁基材220同步地旋轉 的機構’不僅支持車由犯,而且連接於旋轉構件213的通 電構件214 成為旋轉驅動源。在此情況下,支持轴215 成為不連接於上述所說_旋轉驅動部,而可與紹基材 220同步地旋轉的結構。而且,該實施形態中,對銘基材 22G的兩端部的内徑側角部進行倒角,而形成錐面2遍, #通電構件213的外徑側角部進行倒角,而形成雜面 39 201139746 213A ’但·、可對IS基材22〇的兩端部的外徑側角部進行倒 角,對2構件2Π的内徑側角部進行倒角而形成雜面。 而且,通電構件213無需如上述般整體由具有導電性的材 料構成,亦可成為將鋁基材22〇與通電用軸桿214電性連 接的構成°具體而言,亦可成為將通電構件的錐面220A 與通電用軸桿2H電性連接的部分以外藉由絕緣物質塗敷 的構成。而且,關於錐部213A,亦只要可财地將紹基材 220與通電構件213電性連接,則其表面的一部分亦可由 導電性物質以外構成。 而且,形成於各個通電構件213的錐面213A無需為 相同形狀’亦可為不同形狀。而且,錐面213a亦可由形 成於通電構件213的至少一方的構成。 使用該陽極氧化處理裝置210的銘基材22〇的陽極氧 化如下述般進行。 將鋁基材220設置於支持軸215上。然後,使用進行 刖後移動的上述驅動部(省略圖示)使通電軸桿214自兩 侧同時移動,以使通電構件213與鋁基材220接觸。.另外, 亦可在使鋁基材220與通電構件213接觸之後將電解液施 加至陽極氧化層211,在電解液已進入陽極氧化層211的 狀態下,使通電構件213與鋁基材220接觸。在通電構件 213與銘基材220接觸的狀態下使上述旋轉驅動部(省略 圖示)驅動,從而使支持軸215旋轉而使鋁基材22〇旋轉。 方面使铭基材220旋轉一方面經由通電軸桿214、 通電構件213,而對鋁基材220與陰極板221施加電壓, 201139746 進行鋁基材220的陽極氧化。 在使通電構件213與銘基材22〇接觸時,用以接觸的 推壓力較佳為0.2 MPa以上。因旋轉時接觸的錐面上產生 滑動、或無法緊密接_會對穩定的電流供給造成影響。 然而’右減力過大則亦會成為祕材22Q的應變的原 因’旋轉無法傳達而停止,因此必需根據工件形狀與旋 驅動源的規格來進行適當選擇。 在進行銘基材220 #陽極氧化的期間,一方面使缺 材220旋轉,一方面自陽極氧化槽211排出電解液的 分,且對陽極氧化槽211供給等量的電解液。具體而十, ^電解液自陽極氧化槽211溢出,使溢出的電解液^存 槽225流下,在積存槽225中調節電解液的溫度後,使上 述電解液自設置於比減材22G更下_供給口 218而送 回至陽極氧化槽211内。 此時’藉由栗227而自供給口 218施麗以使電解液喷 ^進而藉由整流板2Π來對電解液的流動進行調整以使 =供給口 218喷出的電解液從陽極氧化槽211㈣個底部 ,均-地上升’由此而形成自陽極氧化槽2ιι的底部向 上。卩上升的電解液的大致均一的流動。 ,陽極氧化槽211的電解液的供給量(來自供給口 218 =電解液的噴出量)’較佳為相對於陽極氧化槽2ιι的容 ^循環次數為3分_ i次以上。藉此,陽極氧化槽2ιι 繁的液體更新,從而可高效地進行除熱、將產生 ’風除去。具體而言’較佳為當槽容量為1〇7 ^時,將供 201139746 給流量設為36 L/min左右。 鋁基材220的圓周速度較佳為〇」m/min以上。只要 铭基材220的圓周速度為〇.1 m/min以上,則鋁基材 的周圍的電解液的濃度或溫度的不均得以充分抑制。由驅 動裝置的能力的觀點考慮,鋁基材22〇的圓周速度較佳為 25.1 m/min 以下。 如上述般將鋁基材220陽極氧化而形成具有多個細孔 的氧化皮膜的步驟,與如上述圖6 (a)〜圖6 (g)所示將 基材1A陽極氧化而形成輥狀模具16〇的步驟同樣地進行。 以上所記載的本實施形態的陽極氧化處理裝置 中,當將輥狀的鋁基材220在陽極氧化槽211的電解液中 進行陽極氧⑽,因贿基材22〇的中妹紐轉軸而使 鋁基材220旋轉,故而鋁基材22〇的周圍的電解液的濃度 或溫度的不均得以抑制,且遍及鋁基材22〇的整個外周面 大致均-地進行陽極氧化,其結果,可製造細孔的深度的 差異得以抑制的輥狀模具。 而且,在使鋁基材220與通電構件213進行 狀態下’一方面使紹基材220與通電構件213同步地接= 二方面對紹基材220進行供電,因而接觸面積大,且旋轉 時的滑動的影響或磨耗的影響亦無,故而可抑制通電不 良,從而可進一步實現輥狀模具的良率的提高。 作為本發明的一個態樣的壓印用親狀模具(本說明書 記他雜具)的製造料,是製造錢狀的紹 土材的外周面形成具有多個細孔的陽極氧化紹(紹的多孔 42 201139746 ,膜_狀模具的方法,其特徵在 、、土材在陽極氧化槽的電解液巾陽極氧化時,以铭 基材的中心軸為旋轉軸而使鋁基材旋轉。 以下,對輕狀模具的製造方法的一例進行詳細說明。 關於親狀模具的製造方法,例如列舉具有下述的步驟 (a)〜步驟(f)的方法。 b (a)將中空圓柱狀的鋁基材在電解液中、在定電壓下 陽極氧化,從而於外周面形成氧化皮膜的步驟。 (b)將氧化皮膜除去,而形成陽極氧化的細孔發生點 的步驟。 (Ο在上述步驟(b)後,在電解液中,再次陽極氧 化於細孔發生點形成具有細孔的氧化皮膜的步驟。 (d) 在上述步驟(c)後,使細孔的直徑擴大的步驟。 (e) 在上述步驟(d)後,在電解液中,再次陽極氧 化的步驟。 (f) 重複進行上述步驟(d)與步驟(e)的步驟。 (步驟(a )) 圖15是表示陽極氧化處理裝置的一例的剖面圖。 陽極氧化處理裝置310包括:充滿了電解液的陽極氧 化槽312 ’覆蓋陽極氧化槽312的上部且在周緣形成著用 以接收自陽極氧化槽312溢出的電解液的排水管部314的 上部蓋316 ’暫時積存電解液的積存槽318 ’使由排水管部 314接收的電解液向積存槽318流下的流下流路32〇,將積 存槽318的電解液向比銘基材bo更下側的形成於陽極氧 43 201139746 化槽312的底部附近的供給口 322送回的送回流路324, 設置於送回流路324的中途的泵326,對由供給口 322噴 出的電解液的流動進行調整的整流板328 ’插入至成為陽 極的中空圓柱狀的鋁基材330且水平地保持中心軸332的 軸心334 ’以軸心334的中心軸332 (亦即鋁基材330的中 心軸)為旋轉軸而使軸心334及紹基材330旋轉的驅動裝 置(省略圖示),夾著鋁基材330而對向配置的2塊陰極板 336,與軸心334的中心軸332及2塊陰極板336電性連接 的電源338,及對積存槽318的電解液的溫度進行調節的 調溫機構340。 泵326形成自積存槽318通過該送回流路324而朝向 陽極氧化槽312的電解液的流動,並且自供給口 322施壓 以使電解液喷出,藉此而形成自陽極氧化槽312的底部向 上部上升的電解液的流動。 — 整流板328為形成著多個貫通孔的板狀構件,對電解 液的流動進行調整以使自供給0 322喷出的電解液自陽極 氧化槽312的整個底部大致均—地上升,且以表面大致水 平的方式而配置於鋁基材330與供給口 322之間。 驅,裝置(省略圖示)為藉由環狀的鍵條(chain)或齒 構件(省略圖示)而連接於軸心334的中心軸 332的馬達等。 2塊陰極板336為如下的金屬板,即,相對於 的中心轴而平行地配置著,且以自水平方向夾著ί基 材330的方式,自紹基材33()空開間隙而對向配置著。 201139746 關於調溫機構340,列舉以水、油等作為熱媒的熱 換器、電加熱器等。 使用陽極氧化處理裝置31〇的鋁基材33〇的陽極 例如以下述方式來進行。 ▲在使鋁基材330浸潰於陽極氧化槽312的電解液中 狀態下’使驅動裝置(省略圖示)驅動,以軸心334的中 心軸332 (亦即以紹基材330的中心轴)為旋轉轴而使 〜334及紹基材330旋轉。 -方面使祕材33G旋轉’—方面_基材33。郎 極板336之間施加電壓,而進行紹基材33〇的陽極氧化y 材33^進基材33G的陽極氧化的期間,—方面使銘基 =〇㈣’-方面自陽極氧化槽312排出電解液的 :,且對陽極氧化槽312供給等量的電解液。具體而令, 二:::::極氧化槽312溢出,使溢出的電解液向積存 =在積存槽318中對電解液的溫度進行 解:自設置於比叙基材33〇更下側的供給口 M2 =回,極氧化槽312内。此時,藉岐W❿自供〜 使電解液喷出’進而藉由整流板328來^ ,動進行調整以使自供給口 322喷出的電十二 ϊίϋί丨替織部纽均—地上升,藉麵形成自陽 ,槽312的底部向上部上升的電解液的大致均= 對陽極氧化槽312的電解液的供給量(來自供 的電解液时出量),較佳為相對於陽極氧化槽;的容 45 201139746 積,循環次數為3分鐘内丨次以上。藉此 =繁的液體更新’從而可高效地進行除=生 =除:如,當槽容量為1〇5 L時,較佳為% L油 ’更㈣41 L/mm以上。只要電解液的供給量為41 =,則在陽極氧化槽312整體產生電解液的充分 =。自泵326的能力的觀點考慮,電解液的供給量較 佳為60 L/min以下,更佳為55 L/min以下。 鋁基材330的圓周速度較佳為〇·1 m/min以上。只要 =材330的圓周速度為〇 ! m/min以上,則銘基材挪 、周圍的f驗的濃度或溫度的不均得以充分地受到抑 自驅動裝置的!b力的觀點考慮,紹基材MG的圓周速 度較佳為25.1 m/min以下。 —如上述般將!s基材33〇陽極氧化而形成具有多個細孔 的氧化皮賴步驟,與如上述圖6 (a)〜圖6 (g)所示般 將基材1A陽極氧化㈣成輥狀模具16G的步驟同樣地進 行。 以上說明的本發明的塵印用輥狀模具的製造方法令, 在將報狀的IS基材33〇在陽極氧化槽犯的電解液中陽極 氧化時’以紹基材330射心軸為旋轉軸而使紹基材33〇 旋轉’因此紹基材330的周圍的電解液的漠度或溫度的不 均得以抑制,從而可遍及鋁基材33()的整個外周面而大致 =地進行陽極氣化。其結果,可製造細孔的深度的差異 得以抑制的輥狀模具。 而且,自陽極氧化槽;312排出電解液的一部分,且對 46 201139746 -JT -- 陽極氧化槽312供給等量的電解液,因此在陽極氧化槽312 内產生電解液的流動,鋁基材330的周圍的電解液的濃度 或溫度的不均進一步被抑制。其結果,可製造細孔的深度 的差異進一步被抑制的輥狀模具。 ‘ 此外’若使電解液自陽極氧化槽312溢出,使溢出的 電解液自設置於比鋁基材330更下側的供給口 322而送回 至陽極氧化槽312内’則產生自陽極氧化槽312的底部向 上部上升的電解液的流動,使鋁基材33〇的周圍的電解液 的濃度或溫度的不均進一步被抑制。其結果,可製造細孔 的深度的差異進一步被抑制的輥狀模具。 而且,將2塊陰極板336以相對於鋁基材330的中心 軸大致平行且自水平方向夾著鋁基材330的方式自鋁基材 330空開間隙而對向配置,因此陰極板336不會妨礙在陽 極氧化槽312内產生的電解液的流動。其結果,鋁基材33〇 的周圍的電解液的濃度或溫度的不均進一步被抑制,從而 可製造細孔的深度的差異進一步被抑制的輥狀模具。 &lt;物品的製造方法&gt; 本發明的物品的製造方法為如下方法:將形成在利用 本發明的壓印用輥狀模具的製造方法而獲得的壓印用輥狀 模具的外周面的陽極氧化鋁的多個細孔,藉由壓印法而轉 印至被轉印體,從而獲得表面上具有上述細孔反轉而成的 多個凸部的物品。 關於壓印法,列舉後述的光壓印法、或對由熱可塑性 樹脂構成的被轉印體擠壓受到加熱的輥狀模具而將陽極氧 47 201139746 -丄. 化鋁的多個細孔轉印至被轉印體的熱壓印法, 及生產性等的觀點考慮,較佳為光壓印法。 面 明以下,對藉由光壓印法的物品的製造方法進行詳細說 關於藉由光壓印法的物品的製造方法, 下述的步驟(1)〜步驟(111)的方法。 u (I) 使基材膜沿著旋轉的輥狀模具的表面移動,且在 與輥狀模具的表面之間夾持活性能量線硬化 性樹脂組成物的步驟。 (II) 對夾持在基材膜的表面與輥狀模具的表面之間 的活性能量線硬化性樹脂組成物照射活性能量線,使上4 活性能量線硬化性樹脂組成物硬化’而形成表面上具有陽 極氧化鋁的細孔反轉而成的多個凸部的硬化樹脂層的 驟。 a (III) 將基材膜連同硬化樹脂層一併自輥狀模具剝離 的步驟。 關於基材膜’列舉聚對苯二甲酸乙二酯(polyethylene terephthalate)膜、聚碳酸醋(p〇iyCarb〇nate)膜、丙稀酸 糸膜、三乙醯纖維素(Triacetylcellulose)膜等。 關於活性能量線硬化性樹脂組成物,例如列舉日本專 利特開2009-174007號公報(專利文獻1)的段落[〇〇46] 〜[0055]所述的活性能量線硬化性組成物、日本專利特開 2009-2413 51號公報的段落[〇〇52]〜[〇〇94]所述的活性能量 線硬化性樹脂組成物等。 48 201139746 Λ. 在藉由光壓印法製造物品的情況下’例如使用圖16 所示的製造裝置以下述方式製造。 在外周面形成著具有多個細孔的陽極氧化鋁的輥狀模 具、與沿著輥狀模具的表面移動的帶狀的基材膜352之 間’自貯槽(tank ) 354供給活性能量線硬化性樹脂組成物 356。 在輥狀模具與藉由氣壓缸358而調整了線壓(I1ip pressure)的軋輥360之間,捏夾基材膜352及活性能量線 硬化性樹脂組成物356,使活性能量線硬化性樹脂組成物 356在基材膜352與輥狀模具350之間均一地前進,同時 填充至輥狀模具的外周面的細孔内。 在報狀模具與基材膜352之間夾著活性能量線硬化性 樹脂組成物356的狀態下,使用設置於輥狀模具的下方的 活性能量線照射裝置362,自基材膜352側對活性能量線 硬化性樹脂組成物356照射活性能量線,使活性能量線硬 化性樹脂組成物356硬化,藉此形成轉印著輥狀模具的外 周面的多個細孔的硬化樹脂層364。 藉由剝離輥366,將表面形成著硬化樹脂層364的基 材膜352自輥狀模具剝離,由此獲得物品368。 關於活性能量線照射裝置362,較佳為高壓水銀燈、 金屬,素燈等,該情況下的光照射能量量較佳為ι〇〇 mJ/cm2 〜10000 mJ/cm2。 關於物品368,列舉光學膜(抗反射膜等)等。 在以上說明的本發明的物品的製造方法中,因使用由 49 201139746 法而獲_:深度 高度二異=抑制,,多==凸部的 圖圄19施形態的陽極氧化處理裝置410的剖面 圖18的4“A線的剖面圖。圖2〇是說 明圖19所不的構件的詳細情況的要部剖面圖。 如圖18所示’陽極氧化處理裝置410包括:充滿了電 解液的陽極氧化槽412,覆蓋陽極氧化槽似的上部且在 周,形成著用以接收自陽極氧化槽412溢出的電解液的排 水官部414的上部蓋416,暫時積存電解液的積存槽418, 使由排水管部414接收的電解液向積存槽418流下的流下 流路420,將積存槽418的電解液向比|g基材樣更下側 的形成在陽極氧化槽412的底部附近的供給口 422送回的 送回流路424’設置於送回流路424的中途的泵426,及對 自供給口 422噴出的電解液的流動進行調整的整流板428。 亦參照圖19,陽極氧化處理裝置41〇包括:分別插入 至成為陽極的中空圓柱狀的銘基材430的兩端的開口 431A、431B的圓板形狀的一對旋轉治具432A、432B ;分 別可旋轉地支持該些旋轉治具432A、432B,並且經由該 些旋轉治具432A、432B而支持鋁基材430的一對保持板 433A、433B (參照圖19);夾著铭基材430而對向配置的 2塊陰極板436 ;電性連接於鋁基材430及2塊陰極板436 的電源438 ;及對積存槽418的電解液的溫度進行調節的 調溫機構440。 50 201139746 -------- 泵426形成自積存槽418通過送回流路424而朝向陽 極氧化槽412的電解液的流動,並且自供給口 422施壓以 使電解液喷出,藉此形成自陽極氧化槽412的底部向上部 上升的電解液的流動。 整流板428為形成著多個貫通孔的板狀構件,對電解 液的流動進行調整以使自供給口 422噴出的電解液從陽極 氧化槽412的整個底部大致均一地上升,且以表面大致水 平的方式配置於鋁基材430與供給口 422之間。 2塊陰極板436為如下的金屬板,即,以相對於紹基 材430的中心軸而平行地配置著,且自水平方向夾著鋁基 材430的方式,自鋁基材430空開間隙而對向配置著。而 且,關於設置於積存槽418的調溫機構440,列舉以水、 油等為熱媒的熱交換器、電加熱器等。 參照圖19,保持板433A、433B為以自軸方向4C1夾 著鋁基材430的方式空開間隙而對向配置的金屬板,在沿 鋁基材430的軸方向4C1延長上分別具有可旋轉地嵌插旋 轉治具432A、432B的開口即轴承部434A、434B。在軸承 部d 43犯的内周面,設置著由樹脂材料或金屬材料 構成的乾軸承(dry bearing) 435A、435B,藉由該些乾軸 承435A、435B而將旋轉治具432A、432B相對於保持板 433A、433B成可旋轉地支持著。 在彼此離開的保持板433A、433B的上部,設置著橫 跨其等而貝通的多個桿(bar)構件441 (亦參照圖18)。保持 板433A、433B以自該些桿構件441垂下的方式而彼此平 51 201139746 行的狀態下,藉由該些桿構件441而連結。 參照圖20 ’旋轉治具432Α、432Β嵌合於紹基材430 的開口 431A、431Β或者在輕壓入狀態下插入。同時在鋁 基材430的開口部兩端面安裝著止水用襯整470,旋轉冶 具432A、432B藉由朝其外徑方向突出的凸緣部471a、 471B而抵接於止水用襯墊470,以自兩端側夾著鋁基材 430的方式而固定著。藉此,鋁基材43〇成為藉由止水用 襯墊470與旋轉冶具432A、432B而將内部密閉的結構。 另外,關於用以密閉的止水方法,除襯墊以外亦可為〇形 環專的密封構件,而且除铭基材430的開口部兩端面以 外,亦可在插入的旋轉冶具432A、432B的周面上設置襯 墊等。 將鋁基材430以藉由旋轉冶具432A、432B夾著的方 式固疋著,藉此使結基材430在相對於旋轉冶具432a、 432B的朝周方向的旋轉受到規制的狀態下支持於旋轉冶 具432A、432B,更詳細而言,鋁基材43〇以其軸方向4ci (圖19)成為水平狀態的方式而藉由旋轉冶具 支持。亦即’链基材430以成為與陽極氧化槽412的底部 平行的狀態的方式而藉由旋轉冶具432人、4323來支持。 在圖19中位於紙面左側的旋轉治具432A的旋轉中心 區域’形成著在!S基材的轴方向4C1 i貫通的貫通孔 442貫通孔442中貝通由導電性材料構成的棒狀體的通電 構件443的狀§下,相對於貫通孔442以無法進行相對旋 轉的方式而插人保持著《«通電構件祕相對於旋轉治具 52 201139746 432A而一體地固定著,且與旋轉治具432A的旋轉連動地 旋轉。參照圖20,當將通電構件443固定於旋轉治具432a 時,並設置Ο形環472以止水,使得電解液不會自貫通孔 442流入。不會有來自貫通孔的電解液流入,與上述的止 水用襯墊470 —併使铭基材430的内部成為完全密閉的結 構。0形環472嵌入至形成在旋轉治具432A的貫通孔442 的周圍的清槽473,以由形成在通電構件443的凸緣474 來覆蓋的方式而設置著。關於通電構件443的對於旋轉治 具432A的固定方法,考慮在通電構件443形成凸緣部並 利用螺栓緊固等的態樣,但亦可為其他態樣。 另外,關於將鋁基材430設為密閉結構的理由,若如 後述探針Φ48般將通電構件插入電解液中並抵接於銘基材 430以使其通電,則探針448抵接的鋁基材43〇的接觸面 上亦形成導電性差的氧化細,從而有對通電狀態造成影 響而影響氧化皮膜形成之虞。 而且,藉由没為密閉結構,鋁基材43〇的内部不會有 電解液進行,不會$現多:欠經由處理槽時等所產生的殘留 於紹,材43〇㈣的電輕進人另-處理獅情況。藉 此^处,槽的處理液的成分或濃度不會有變化。而且,藉 、士 Γ為费閉、°構’陽極氡化處理槽412的電解液使用量亦 減”從何減少舰或電解液成本。 抵接443的—端形成為圓錐狀,該圓錐狀端部444 的姑干才件441垂下的供電扁桿445 #下端側所形成 、疋收446。旋轉接收部446具有圓錐狀的凹部 53 201139746 447’且以圓錐狀端部444的前端抵接於該凹部447的最下 面,並且藉由凹部447的側面區域來包圍圓錐狀 ^圍的方式而受到位置限制。通電構件做經由供電扁 才干(t bar)445及疋轉接收部446而電性連接於電源438 (圖、18),自電源438供給電流。另外,圓錐狀端部物 可與通電構件443為-體,亦可成為可裝卸地安裝的其他 構件。 、 在通電構件443的另一端側,一體地可通電地固定著 朝徑方向突出的由一對導電性材料構成的通電構件即探針 448’探針448以可通電的程度抵接至鋁基材43〇的内周面 的方式來進行尺寸設定及形狀設定。藉此,探針448抵接 於鋁基材430,可對鋁基材43〇供給電流。更詳細而言, 探針448將位於鋁基材430側的前端侧彎曲,在該彎曲的 部位具有抵接於铭基材430的内周面的平坦的抵接面 448A ’並自此使紹基材430通電。 如上述般構成的陽極氧化處理裝置41〇中,傳達未圖 示的馬達的驅動力而使鋁基材430旋轉時,開口 431A侧 的旋轉治具432A與藉由旋轉治具432B而旋轉的鋁基材 430連動地進行旋轉。因此,固定於旋轉治具432A的通電 構件443 ’在一直抵接於鋁基材430的内周面的規定的區 域而可通電的狀態下’與鋁基材430同步(亦即連動)地 旋轉® 使用了該陽極氧化處理裝置41〇的鋁基材430的陽極 氧化如下述般進行。 54 201139746 在使鋁基材430浸潰於陽極氧化槽412的電解液的狀 態下’使馬達(省略圖示)驅動,而使旋轉治具432b旋 轉’且使鋁基材430以其軸方向4C1為旋轉中心進行旋轉。 一方面使鋁基材430旋轉,一方面經由供電扁桿445、 旋轉接收部446、及探針448來對鋁基材43〇與陰極板幻6 之間施加電壓,進行鋁基材43〇的陽極氧化。 在進行鋁基材430的陽極氧化的期間,一方面使鋁基 材430旋轉’ -方面自陽極氧化槽412排出電解液的一部 分’且對陽極氧化槽412供給等量的電解液。具體而古, 使電解液自陽極氧化槽412溢出,使溢出的電解液向積存 槽418流下,在積存槽418中調節電解液的溫度後,將上 述電解液自設置於比紹基材謂更下側的供給口 a2送回 至陽極氧化槽412内。 此時’藉由泵426 *自供給口 422施屢以使電解液喷 出’進而藉由整流板428來對電解液的流動進行調整以使 自供給口 422喷出的電解液從陽極氧化槽412碰個底部 大致均-地上升’藉此形成自陽極氧化槽412的底部向上 部上升的電解液的大致均一的流動。 對陽極氧化槽412的電解液的供給量(來自供給口 422 的電解液的喷出量),較佳為相對於陽極氧化槽化的容 積,循環次數為3分鐘内1次以上。藉此,陽極氧化槽4ιι 可,行頻繁的雜更新,從Μ高效地進行除熱、將產生 的氫除去。具體而言,較佳為當槽容量為1G7 L時,將供 給流量設為36 L/min左右。 ' 55 201139746 鋁基材430的圓周速度較佳為〇i m/min以上。只要 I呂基材430的圓周速度為〇.1 m/mjn以上,則銘基材430 的周圍的電解液的濃度或溫度的不均得以充分地抑制。由 驅動裝置的能力的觀點考慮,鋁基材43〇的圓周速度較佳 為 25.1 m/min 以下。 如上述般將鋁基材430陽極氧化而形成具有多個細孔 的氧化皮膜的步驟,與如上述圖6 (a)〜圖6 (g)所示將 基材1A陽極氧化而形成輥狀模具16〇的步驟同樣地進行。 以上所記載的本實施形態的陽極氧化處理裝置41〇 中’在將輥狀的鋁基材430在陽極氧化槽412的電解液中 陽極氧化時,以鋁基材430的中心軸為旋轉軸而使鋁基材 430旋轉’因此使鋁基材430的周圍的電解液的濃度或溫 度的不均得以抑制,遍及鋁基材430的整個外周面大致均 一地進行陽極氧化,其結果,可製造細孔的深度的差異得 以抑制的輥狀模具。 而且,在使鋁基材430與探針448抵接的狀態下,一 方面使铭基材430與探針448同步地旋轉,一方面自探針 448來對铭基材430進行通電,因而不會有鋁基材430與 探針448之間的磨耗而可抑制通電不良,從而可進一步實 現報狀模具的良率的提高。 即,若為使探針448不與鋁基材430同步而僅使鋁基 材430旋轉的態樣(使探針448在抵接於鋁基材430的内 周面的狀態下固定,僅使鋁基材430旋轉的態樣),則探針 448在鋁基材430的内周面一方面滑動一方面進行通電, 56 201139746 藉此在探針448與鋁基材430之間發生接觸磨耗,從而在 探針448與紹基材430之間可能會引起通電不良,本發明 藉由在使紹基材430與探針448抵接的狀態下使鋁基材 430與探針448同步地旋轉,由此防止此種通電不良的發 生。另外,探針448與鋁基材430無需完全同步地旋轉。 例如,探針448與鋁基材430藉由不同的動力源旋轉的情 況下,難以使該些構件完全同步地旋轉。因此,本申請案 發明中,在探針448與鋁基材430相對大致固定的狀態下 連動而旋轉的狀態亦包含在同步地旋轉中。 此處,圖21表示對陽極氧化處理裝置41〇中的鋁基材 430的通電狀態進行實測的實驗例。圖21中,橫轴表示時 間軸(秒)’表示對鋁基材430通電的電流值(a八自該 圖21可知,確認初期施加的電流值穩定的狀態後,在固定 的電流值長期穩定的狀態下使鋁基材43〇通電。自該實驗 例亦可確認本發明的通電不良受到抑制的效果。 而且 旱貫抛形態干將通電構件443的端 狀(圓錐狀端部444),藉此,可減小與旋轉接收部446的 接觸面積,從而可將接觸祕中的產生的粉 限度,而且,可更新表面。因此,盔需 垂=隹敢J 匕,h说 热罵形成電絕緣性高的 氧化鋁層,便可保持通電狀態》 [實例] 以下’藉由實例來對本發明進行具體說明。 (陽極氧化鋁的細孔) 將陽極氧化㈣-部錢掉’對剖面進行丨分鐘賴 57 201139746 蒸鍍,使用電場發射型掃描電子顯微鏡(日本電子公司 造,JSM-7400F),在加速電壓:3 〇〇 kV的條件下觀察剖 面,測定細孔的深度。 ” σ 在陽極氧化時不使鋁基材旋轉的情況下: 對於在結束最後的陽極氧化後,將圖17所示的輥狀模 具350的外周進行圓周六等分的位置i〜位置6,分別測定 10個部位的細孔的深度,並求出平均值。 在陽極氧化時使鋁基材旋轉的情況下: ^對於在結束最後的陽極氧化後,立即使鋁基材的旋轉 停止的狀態下的將圖丨7所示的輥狀模具3 5 〇的外周進行圓 周六等分的位置1〜位置6,分別測定1〇個部位的細孔的 深度,並求出平均值。 (反射率) 使用分光光度計(日立製作所公司製造,UWOOO), 在入射角:5。、波長380 nm〜780 nm的範圍内測定硬化樹 脂層的表面的相對反射率。 在陽極氧化時不使鋁基材旋轉的情況下: 對於在結束最後的陽極氧彳b後,將圖17所示的輥狀模 具350的外周進行圓周六等分的位置1〜位置6所對應的 硬化樹脂層的表面,分別測定膜的寬度方向的一端、中央、 另一端的3個部位的反射率。 在陽極氧化時使鋁基材旋轉的情況下: 對於在結束最後的陽極氧化後,立即使鋁基材的旋轉 停止的狀態下的將圖17所示的輥狀模具3 5 0的外周進行圓 58 201139746 '&quot;--1— 周六等分的位置1〜位置6所對應的硬化樹脂層的表面, 分別測定骐的寬度方向的一端、中央、另一端的3個部位 的反射率。 (活性能量線硬化性樹脂組成物A) 混合45質量份的琥珀酸/三羥曱基乙烷/丙烯酸的莫耳 比1 : 2 : 4的縮合反應混合物,45質量份的1,6-己二醇二 内烯酸酯(大阪有機化學工業公司製造),1〇質量份的自 由基聚合性聚矽氧油(信越化學工業公司製造, 122-1602),3質量份的1-羥基環己基苯基酮(汽巴精化 公司製造’ Irgacure (註冊商標)184,於吸收波長340 nm 以上具有吸收波長域),及0.2質量份的雙(2,4,6-三曱基苯 甲酿基)-苯基氧化膦(汽巴精化公司製造,lrgacure (註冊 商標)819 ’於波長340 nm以上具有吸收波長域)’而獲 得活性能量線硬化性樹脂組成物A。 〔實例1〕 在對中空圓柱狀的铭基材(純度:99.99%,長度:280 mm,外徑:2〇0mm,内徑:⑸随)實施羽毛研^處理 後’將其在過氯酸/乙醇混合溶液中(體積比=1/4)進行 電解研磨。 然後,使用圖15所示的陽極氧化處理裝置,將叙基材 在由0·3 Μ草酸水溶液構成的107 L的電解液中,以浴^ . 吻、直流:40 V、電解液的供給量:41 L/min、鋁基皿材 的圓周速度·· 3.8 m/min的條件下,進行3〇分鐘陽極氧化, 而形成氧化皮膜(步驟(a))。 59 201139746 將所形成的氧化皮膜,在6 wt%的磷酸與i s wt%的鉻 酸混合水溶液中暫時溶解除去(步驟(b))後,再次於與 步驟(a)相同的條件下,進行45秒陽極氧化,從而形成 氧化皮膜(步驟(c))。 然後,在5 wt%磷酸水溶液(31.7。(:)中浸潰8分鐘, 實施將氧化皮膜的細孔擴徑的孔徑擴大處理(步驟(d))。 一此外,在與步驟(a)相同的條件下,進行45秒陽極 氧化,而形成氧化皮膜(步驟(e))。 進而,重複步驟(d)與步驟(e),將步驟(d)合計 進行5次’將步驟⑷合計進行4次(步驟⑴)。從而 獲得於减材❸卜周面職具有纽_雜的細孔的陽 極氧化鋁的輥狀模具A。對陽極氧化鋁的細孔的深度進行 測定。結果表示於表1。 其次,將輥狀模具A浸潰於脫模劑(DaikinIndustries 公司製造’ optool DSX (商品名))的〇」wt%溶液中ι〇 分鐘,風乾24小時後進行脫模處理。 使用圖16所示的製造裝置來製造表面具有多個凸部 的物品。 使用輥狀模具A來作為輥狀模具35(^ 使用活性能量線硬化性樹脂組成物Μ來作為活性能 量線硬化性樹脂組成物356。 使用聚對苯二甲酸乙二醋膜(東洋紡公司製造,商品 名.A4300 ’厚度·· 75 μηι)來作為基材膜352。 自基材膜352側對活性能量線硬化性樹脂組成物a照 201139746 射積算光量1100 mj/cm2的紫外線,淮γ 樹脂組成物Α的硬化。 仃活性能量線化性 對所獲得的物品的硬化樹脂層的表 行測定。結果表示於表2中。 相對反射率進 〔比較例1〕 除在電解液中不使紹基材旋轉以外 獲得於祕材的外㈣形成具妓致形 ^的 孔的陽極氧化峨狀模具B。 狀=: 深度。結果表示於表1。 的細孔的 =’=例1同樣地進行輥狀模具㈣脫模處理。 虫實匕輥狀模具B來作為輥狀模具350以外, Ϊ實例1同樣地製造表面具有多個凸部的物品。測定所獲 知的物品的硬化樹脂層的表 表3。 表面的相對反射率。結果表示於 [表1] 位置 細孔的深度(nm )The aluminum substrate 22 in contact with the elastic member 216 in the device 210 is rotated. 216 </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> The energizing shaft 214 in the horizontal direction is also exposed to the outside through the outer groove 212. The energizing shaft 214 is made of a material having a conductive property and is rotatably supported on each of the side walls. Further, the current-carrying shaft 214 may not be entirely made of a material having conductivity, and a current may be applied to the substrate j20 via the energizing member 213 to be described later. Specifically, the outer portion of the current-carrying shaft 214 may be coated with an insulating material, and the portion in contact with the side walls 211A and 211B may be coated with excellent wear resistance. A disk-shaped current-carrying member 213 is integrally provided at an end portion of the anode oxidation tank 211 of each of the current-carrying shafts 214. The energization member 213 is in surface contact with both end faces of the hollow cylindrical aluminum substrate 22A which is an anode. Here, the power source 224 is electrically connected to the two cathode plates 221 and the power supply shaft 214 which are disposed opposite to each other with the aluminum base material 220 interposed therebetween, so that a current can be applied. The energizing member 213 is provided to be movable forward and backward by a driving portion (not shown) that moves the cylinder or the like in the axial direction of the energizing shaft 214 or the aluminum base material 220. After the aluminum base material 220 is placed on the support shaft 215 37 201139746, the energization member 213 is brought into contact with both end faces of the aluminum base material 220 to be energized from both sides in the axial direction of the aluminum base material 220. Further, in the example shown in FIG. 1A, the energizing members 213 are provided on both end faces of the aluminum base material 220, but the energizing members 213 may be provided only on one end surface of the aluminum base material 220, and the other energizing members 213 may be provided. As a pressing member. Further, the current-carrying member 213 does not need to be in close contact with the inner surface of the inner surface of the inner substrate 220, and may be connected to the aluminum base material 22 at other positions such as the inner circumferential surface of the aluminum base material 220. Since the energizing shaft 214 passes through the anodizing tank 211 and the outer tank 212 to move forward and backward, the electric shaft 214 and the anodizing tank 211 and the outer tank 212 are rotatably and movably supported in the axial direction. The sliding bearing 219 of the shaft 214 is energized. The inner diameter side corner portions of both end portions of the aluminum base material 220 are chamfered, and a tapered surface 22A is formed on a part of both end faces of the aluminum base material 220, and the outer diameter side angle of the &amp; electrical member 213 is on the other hand. The portion is chamfered to form a tapered surface 213A that is in surface contact with the tapered surface 220A. Preferably, the inclination of the two sets the same oblique sound. By causing the tapered surface 2 of the domain material 22 to be in surface contact with the surface U3A of the energization member 213, the electrical close contact a between the two can be rotated by the side of the reduction 22 = the energization member 213 The resistance of the contact conveys the rotation 'so that it can rotate synchronously. The contact area is large, and the influence of the sliding at the time of the rotation or the ringing of the abrasion is not performed, so that a stable current supply can be performed. The angle of the y = 22 and the ( ii ) member 213 is preferably 15 for the axial direction (10). ~45. More preferably 22 5 . ~37 5. . 38 201139746 If the taper angle is small, the resistance of the contact surface is greatly restrained at the time of contact, and the aluminum substrate 220 is deformed. Further, if the taper angle is large, the contact surface is likely to slip when it is rotated by contact. Further, the surface roughness of the tapered surfaces 220A and 213 of the base material 220 and the current-carrying member 213 is preferably a finished surface of Ra32 or less, and more preferably a precision finished surface of Rai 6 or less. In the case where the surface roughness of the tapered surface is thick, when the aluminum base material 220 is brought into contact with the energizing member 213, the portion of the contact portion is floated, so that intimate contact is not possible, or the tapered surface 213A of the energizing member 213 is The floating portion forms anodized aluminum, thus affecting a stable current supply. Further, the energizing shaft 214 to which the energizing member 213 is connected is rotated in synchronization with the aluminum base material 220. Therefore, the energizing shaft 214 and the power source 224 are electrically contacted (connected) by a rotatably-powered connector (not shown). . As a rotatably powered connector, there are rotary connectors, slip rings, etc., and the rotary connector rotates with better current stability. Further, the energization member 213 may be brought into surface contact only with one end surface of the ?L base material 22 to be energized. Further, the mechanism "rotating the energizing member 213 in synchronization with the aluminum base material 220" not only supports the vehicle, but also the power transmitting member 214 connected to the rotating member 213 serves as a rotational driving source. In this case, the support shaft 215 is configured to be rotatable in synchronization with the base material 220 without being connected to the above-described _rotation drive portion. Further, in this embodiment, the inner diameter side corner portions of both end portions of the inner base material 22G are chamfered, and the tapered surface is formed twice, and the outer diameter side corner portion of the electrification member 213 is chamfered to form a miscellaneous portion. Surface 39 201139746 213A 'However, the outer diameter side corner portions of both end portions of the IS base material 22A can be chamfered, and the inner diameter side corner portions of the two members 2A can be chamfered to form a miscellaneous surface. Further, the current-carrying member 213 does not need to be entirely made of a material having conductivity as described above, and may be configured to electrically connect the aluminum base material 22〇 and the current-carrying shaft 214. Specifically, the current-carrying member may be used. The portion of the tapered surface 220A that is electrically connected to the current-carrying shaft 2H is coated with an insulating material. Further, as for the tapered portion 213A, as long as the base material 220 and the current-carrying member 213 are electrically connected to each other, a part of the surface thereof may be formed of a conductive material. Further, the tapered surfaces 213A formed in the respective energization members 213 do not need to have the same shape' or may have different shapes. Further, the tapered surface 213a may be formed in at least one of the energizing members 213. The anodic oxidation using the underlying substrate 22 of the anodizing apparatus 210 is carried out as follows. The aluminum substrate 220 is placed on the support shaft 215. Then, the energizing shaft 214 is simultaneously moved from both sides by the above-described driving portion (not shown) that performs the post-mortem movement so that the energizing member 213 comes into contact with the aluminum base material 220. In addition, the electrolyte may be applied to the anodized layer 211 after the aluminum substrate 220 is brought into contact with the current-carrying member 213, and the electrification member 213 is brought into contact with the aluminum substrate 220 in a state where the electrolyte has entered the anodized layer 211. . When the energizing member 213 is in contact with the surface substrate 220, the rotation driving portion (not shown) is driven to rotate the support shaft 215 to rotate the aluminum base material 22. On the other hand, by rotating the insulating substrate 220, a voltage is applied to the aluminum substrate 220 and the cathode plate 221 via the energizing shaft 214 and the energizing member 213, and anodization of the aluminum substrate 220 is performed at 201139746. When the energizing member 213 is brought into contact with the inner substrate 22, the pressing force for contact is preferably 0.2 MPa or more. Sliding on the tapered surface that is in contact with during rotation, or inability to be in close contact, can affect the stable current supply. However, if the right reduction force is too large, it will become the cause of the strain of the secret material 22Q. The rotation cannot be stopped and stopped. Therefore, it is necessary to appropriately select the shape of the workpiece and the specifications of the rotary drive source. While the anode substrate 220 is anodized, the material 220 is rotated on the one hand, and the electrolyte is discharged from the anodizing tank 211 on the one hand, and an equal amount of the electrolyte is supplied to the anodizing tank 211. Specifically, the electrolyte is overflowed from the anodizing tank 211, and the overflowed electrolyte solution tank 225 is allowed to flow down. After the temperature of the electrolyte solution is adjusted in the reservoir tank 225, the electrolyte solution is set to be lower than the material 22G. The supply port 218 is returned to the anodizing tank 211. At this time, the liquid is sprayed from the supply port 218 by the pump 227 to spray the electrolyte, and the flow of the electrolyte is adjusted by the flow regulating plate 2 to adjust the electrolyte discharged from the supply port 218 from the anodizing bath 211 (4). The bottom, the ground-to-ground rise 'is thus formed from the bottom of the anodizing bath 2 ι. A substantially uniform flow of the rising electrolyte. The supply amount of the electrolytic solution (from the supply port 218 = the discharge amount of the electrolytic solution) of the anodizing bath 211 is preferably 3 minutes or more with respect to the number of cycles of the anodizing bath 2 ι. As a result, the liquid in the anodizing bath 2 is renewed, so that heat removal can be efficiently performed, and wind generation can be removed. Specifically, it is preferable that when the tank capacity is 1 〇 7 ^, the flow rate for 201139746 is set to about 36 L/min. The circumferential speed of the aluminum base material 220 is preferably 〇"m/min or more. When the peripheral speed of the substrate 220 is 〇1 m/min or more, the concentration of the electrolyte or the temperature unevenness around the aluminum substrate is sufficiently suppressed. The peripheral speed of the aluminum base material 22 is preferably 25.1 m/min or less from the viewpoint of the capability of the driving device. The aluminum substrate 220 is anodized as described above to form an oxide film having a plurality of pores, and the substrate 1A is anodized as shown in FIGS. 6(a) to 6(g) to form a roll mold. The 16 〇 steps are performed in the same manner. In the anodizing apparatus of the present embodiment described above, when the roll-shaped aluminum base material 220 is subjected to the anode oxygen (10) in the electrolytic solution of the anodizing bath 211, the anode base shaft of the bristle base material 22 is closed. Since the aluminum base material 220 rotates, the concentration of the electrolytic solution around the aluminum base material 22〇 or the temperature unevenness is suppressed, and the entire outer peripheral surface of the aluminum base material 22〇 is anodized substantially uniformly, and as a result, A roll-shaped mold in which the difference in the depth of the pores is suppressed. Further, in the state in which the aluminum base material 220 and the energization member 213 are in the same state, the substrate 220 is electrically connected to the electrification member 213 on the one hand, and the base material 220 is supplied with power, so that the contact area is large and the rotation is large. Since the influence of the sliding or the influence of the abrasion is also absent, the electric conduction failure can be suppressed, and the yield of the roll mold can be further improved. As a manufacturing material of the embossing mold for embossing (the present specification), the outer peripheral surface of the woven earth material is formed into an anodized layer having a plurality of fine pores. Porous 42 201139746, a method of a film-shaped mold, characterized in that, when the soil material is anodized in the anion bath of the anodizing bath, the aluminum substrate is rotated by the central axis of the inscription substrate as a rotation axis. An example of the method for producing the light mold will be described in detail. The method for producing the mold is, for example, a method having the following steps (a) to (f): b (a) a hollow cylindrical aluminum substrate A step of forming an oxide film on the outer peripheral surface by anodizing in an electrolytic solution at a constant voltage. (b) a step of removing an oxide film to form an anode-oxidized pore formation point (Ο in the above step (b) Thereafter, in the electrolytic solution, the step of forming an oxide film having pores at the pore formation point is again anodized. (d) The step of expanding the diameter of the pores after the above step (c). After step (d), in the electrolyte Step (a) repeating the steps of the above steps (d) and (e). (Step (a)) Fig. 15 is a cross-sectional view showing an example of an anodizing apparatus. The upper cover 316' of the drain portion 314 which covers the upper portion of the anodizing bath 312 and which is filled with the electrolyte overflowing from the anodizing tank 312 is formed on the periphery of the anode oxidizing tank 312' filled with the electrolyte to temporarily accumulate the electrolyte. In the storage tank 318', the electrolyte solution received by the drain pipe portion 314 flows into the downflow channel 32 flowing down the storage tank 318, and the electrolyte solution in the storage tank 318 is formed on the lower side of the anode substrate bo to form an anode oxygen 43 201139746 The return flow path 324 sent back to the supply port 322 near the bottom of the reforming tank 312 is provided in the pump 326 in the middle of the return flow path 324, and the rectifying plate 328' that adjusts the flow of the electrolytic solution discharged from the supply port 322 is inserted into The hollow cylindrical aluminum substrate 330 that becomes the anode and horizontally maintains the axis 334 ' of the central axis 332 with the central axis 332 of the axial center 334 (that is, the central axis of the aluminum base material 330) as the rotational axis and the axis 334 And a driving device (not shown) in which the material 330 rotates, a two-position cathode plate 336 disposed opposite to each other with the aluminum base material 330 interposed therebetween, and a power source 338 electrically connected to the central axis 332 of the shaft center 334 and the two cathode plates 336. And a temperature adjustment mechanism 340 that adjusts the temperature of the electrolyte solution in the reservoir 318. The pump 326 forms a flow of the electrolyte from the reservoir 318 through the supply return passage 324 toward the anodizing tank 312, and pressurizes from the supply port 322. The electrolyte is ejected to form an electrolyte flowing upward from the bottom of the anodizing bath 312. The rectifying plate 328 is a plate-like member in which a plurality of through holes are formed to adjust the flow of the electrolyte. The electrolyte discharged from the supply 0 322 is substantially uniformly raised from the entire bottom of the anodizing bath 312, and is disposed between the aluminum substrate 330 and the supply port 322 so that the surface is substantially horizontal. The drive (not shown) is a motor or the like that is connected to the central axis 332 of the shaft center 334 by a ring-shaped chain or a tooth member (not shown). The two cathode plates 336 are metal plates which are arranged in parallel with respect to the central axis, and the substrate 33 is opened in a manner to sandwich the substrate 330 from the horizontal direction. Configured to. 201139746 The temperature adjustment mechanism 340 is a heat exchanger or an electric heater that uses water, oil, or the like as a heat medium. The anode of the aluminum substrate 33 of the anodizing apparatus 31 is used, for example, in the following manner. ▲When the aluminum substrate 330 is immersed in the electrolyte of the anodizing bath 312, the driving device (not shown) is driven to the central axis 332 of the axis 334 (that is, the central axis of the substrate 330) ) The 334 and the substrate 330 are rotated for the rotation axis. - Aspects of the secret material 33G are rotated '---the base material 33. A voltage is applied between the slabs 336, and the anodic oxidation of the substrate 33 is performed during the anodization of the substrate 33G, and the surface is etched from the anodizing bath 312. The electrolyte solution is supplied with an equal amount of electrolyte to the anodizing tank 312. Specifically, the second::::: the extreme oxidation tank 312 overflows, and the overflowed electrolyte is accumulated. The temperature of the electrolyte is solved in the storage tank 318: since it is disposed on the lower side of the substrate 33? The supply port M2 = back, in the pole oxidation tank 312. At this time, the self-supplied 使 使 使 使 使 使 使 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 电解液 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 328 Forming the self-positive, the average of the electrolyte rising upward at the bottom of the groove 312 = the amount of the electrolyte supplied to the anodizing tank 312 (the amount of the electrolyte from the supplied electrolyte), preferably relative to the anodizing bath; Capacity 45 201139746 Product, the number of cycles is more than three times in 3 minutes. By this, it is possible to efficiently perform the division = generation = division: for example, when the tank capacity is 1 〇 5 L, it is preferably % L oil 'more (four) 41 L/mm or more. As long as the supply amount of the electrolytic solution is 41 =, the entire electrolytic solution tank 312 is sufficiently ? From the viewpoint of the ability of the pump 326, the supply amount of the electrolytic solution is preferably 60 L/min or less, more preferably 55 L/min or less. The peripheral speed of the aluminum base material 330 is preferably 〇·1 m/min or more. As long as the circumferential speed of the material 330 is 〇! m/min or more, the concentration of the substrate, the concentration of the surroundings, or the temperature unevenness can be sufficiently suppressed from the viewpoint of the force of the driving device. The circumferential speed of the material MG is preferably 25.1 m/min or less. - as described above, the ?s substrate 33 is anodized to form an oxide skin having a plurality of pores, and the substrate 1A is anodized as shown in Fig. 6 (a) to Fig. 6 (g) (4) The step of forming the roll mold 16G is performed in the same manner. The method for producing a roll-shaped mold for dust printing according to the present invention described above is such that when the IS substrate 33 of the report is anodized in the electrolytic solution of the anodizing bath, the base of the base material 330 is rotated. The shaft 33 is rotated by the shaft. Therefore, the unevenness of the electrolyte or the temperature of the electrolyte around the base material 330 is suppressed, and the anode can be roughly performed over the entire outer peripheral surface of the aluminum base material 33 (). gasification. As a result, a roll-shaped mold in which the difference in the depth of the pores is suppressed can be produced. Further, a part of the electrolytic solution is discharged from the anodizing bath; 312, and an equal amount of the electrolytic solution is supplied to the 46201139746-JT-anodizing tank 312, so that the flow of the electrolytic solution is generated in the anodizing tank 312, and the aluminum substrate 330 is formed. The concentration of the surrounding electrolyte or the unevenness of the temperature is further suppressed. As a result, a roll-shaped mold in which the difference in the depth of the pores is further suppressed can be produced. 'In addition, if the electrolyte is overflowed from the anodizing tank 312, the overflowed electrolyte is returned from the supply port 322 disposed on the lower side than the aluminum substrate 330 to the anodizing tank 312, which is generated from the anodizing tank. The flow of the electrolyte rising upward at the bottom of 312 causes the concentration of the electrolyte or the temperature unevenness around the aluminum substrate 33〇 to be further suppressed. As a result, a roll-shaped mold in which the difference in the depth of the pores is further suppressed can be produced. Further, the two cathode plates 336 are disposed opposite to each other with respect to the central axis of the aluminum base material 330 and are interposed from the aluminum base material 330 so as to sandwich the aluminum base material 330 from the horizontal direction. Therefore, the cathode plate 336 is not disposed. The flow of the electrolyte generated in the anodizing bath 312 is hindered. As a result, the concentration of the electrolytic solution around the aluminum substrate 33〇 or the unevenness of the temperature is further suppressed, and a roll-shaped mold in which the difference in the depth of the pores is further suppressed can be produced. &lt;Production Method of Articles&gt; The method for producing an article of the present invention is an anodic oxidation of the outer peripheral surface of the roll-shaped mold for imprint obtained by the method for producing a roll-shaped mold for imprint according to the present invention. A plurality of fine pores of aluminum are transferred to the object to be transferred by an imprint method to obtain an article having a plurality of convex portions in which the pores are reversed on the surface. In the embossing method, a plurality of fine pores of the anodic oxygen 47 201139746 - aluminum alloy are exemplified by a photoimprint method to be described later or a roll-shaped mold which is heated by pressing a transfer body composed of a thermoplastic resin. The hot stamping method for printing onto the transfer target, and productivity, etc., is preferably a photoimprint method. The method for producing an article by photoimprinting will be described in detail below. With respect to the method for producing an article by photoimprinting, the following steps (1) to (111) are employed. u (I) a step of moving the base film along the surface of the rotating roll mold and sandwiching the active energy ray-curable resin composition between the surface of the roll mold. (II) irradiating the active energy ray-curable resin composition between the surface of the substrate film and the surface of the roll-shaped mold with an active energy ray to cure the upper 4 active energy ray-curable resin composition to form a surface The step of hardening the resin layer having a plurality of convex portions in which the pores of the anodized aluminum are reversed is formed. a (III) A step of peeling the base film together with the hardened resin layer from the roll mold. The base film ’ exemplifies a polyethylene terephthalate film, a polycarbonate (p〇iyCarb〇nate) film, a bismuth acrylate film, a triacetyl cellulose film, and the like. For the active energy ray-curable resin composition, for example, the active energy ray-curable composition described in paragraphs [〇〇46] to [0055] of JP-A-2009-174007 (Patent Document 1), Japanese Patent The active energy ray-curable resin composition described in the paragraphs [〇〇52] to [〇〇94] of JP-A-2009-2413 51. 48 201139746 Λ. In the case of producing an article by photoimprinting, for example, the manufacturing apparatus shown in Fig. 16 is used in the following manner. A roll-shaped mold having an anodized alumina having a plurality of pores formed on the outer peripheral surface and a strip-shaped base film 352 moving along the surface of the roll-shaped mold are supplied with active energy ray hardening from a tank 354. Resin composition 356. The base film 352 and the active energy ray-curable resin composition 356 are kneaded between the roll mold and the roll 360 whose axial pressure is adjusted by the pneumatic cylinder 358 to form the active energy ray-curable resin. The object 356 is uniformly advanced between the base film 352 and the roll mold 350 while being filled into the pores of the outer peripheral surface of the roll mold. In the state in which the active energy ray-curable resin composition 356 is interposed between the reticle mold and the base film 352, the active energy ray irradiation device 362 provided below the roll mold is used to align the activity from the base film 352 side. The energy ray-curable resin composition 356 is irradiated with an active energy ray, and the active energy ray-curable resin composition 356 is cured to form a plurality of fine pore-hardened resin layers 364 on the outer peripheral surface of the roll-shaped mold. The base film 352 having the surface of the hardened resin layer 364 formed thereon is peeled off from the roll mold by the peeling roller 366, whereby the article 368 is obtained. The active energy ray irradiation device 362 is preferably a high pressure mercury lamp, a metal, a bismuth lamp or the like, and the amount of light irradiation energy in this case is preferably ι 〇〇 mJ/cm 2 to 10000 mJ/cm 2 . As the article 368, an optical film (antireflection film or the like) or the like is listed. In the method for producing an article of the present invention described above, a section of the anodizing apparatus 410 in the form of FIG. 19 which is obtained by the method of 49 201139746, which has a depth of two different degrees of suppression, and a plurality of == convex portions is used. Fig. 2 is a cross-sectional view of the line A of Fig. 18. Fig. 2A is a cross-sectional view of the essential part for explaining the details of the member shown in Fig. 19. As shown in Fig. 18, the anodizing treatment apparatus 410 includes an anode filled with an electrolyte. The oxidation tank 412 covers an upper portion of the anodizing bath and is formed with an upper cover 416 of the drainage portion 414 for receiving the electrolytic solution overflowing from the anodizing tank 412, and temporarily accumulates the storage tank 418 of the electrolytic solution. The flow path of the electrolyte solution received by the drain pipe unit 414 to the storage tank 418 flows downward, and the electrolyte solution of the storage tank 418 is formed below the bottom of the anodizing tank 412 at a lower side than the |g substrate. The returned return flow path 424' is provided in the pump 426 in the middle of the return flow path 424, and the flow regulating plate 428 which adjusts the flow of the electrolytic solution discharged from the supply port 422. Referring also to Fig. 19, the anodizing treatment device 41 Including: insert separately a pair of rotating jigs 432A and 432B having a circular plate shape of openings 431A and 431B at both ends of the hollow cylindrical inscribed base material 430 of the anode; the rotation jigs 432A and 432B are rotatably supported, respectively, and Rotating the jigs 432A and 432B to support the pair of holding plates 433A and 433B of the aluminum base material 430 (see FIG. 19); the two cathode plates 436 disposed opposite to each other with the inscription substrate 430 interposed therebetween; and electrically connecting to the aluminum substrate The power supply 438 of the 430 and the two cathode plates 436; and the temperature regulation mechanism 440 for adjusting the temperature of the electrolyte of the storage tank 418. 50 201139746 -------- The pump 426 is formed from the storage tank 418 through the return flow path 424 flows toward the anodizing tank 412, and pressurizes from the supply port 422 to eject the electrolyte, thereby forming a flow of the electrolyte rising upward from the bottom of the anodizing bath 412. The rectifying plate 428 is The plate-like member in which a plurality of through holes are formed adjusts the flow of the electrolytic solution so that the electrolytic solution discharged from the supply port 422 rises substantially uniformly from the entire bottom portion of the anodizing tank 412, and is disposed so that the surface is substantially horizontal Aluminum substrate 430 and supply port 4 The two cathode plates 436 are metal plates which are disposed in parallel with respect to the central axis of the substrate 430 and sandwich the aluminum substrate 430 from the horizontal direction, from the aluminum substrate. The temperature adjustment mechanism 440 provided in the storage tank 418 is a heat exchanger, an electric heater, or the like that uses water, oil, or the like as a heat medium. Referring to Fig. 19, the holding plate 433A is attached. 433B is a metal plate that is disposed to face outward with a gap interposed therebetween by sandwiching the aluminum base material 430 in the axial direction 4C1, and has a rotation jig 432A rotatably inserted in the axial direction 4C1 of the aluminum base material 430. The opening of 432B is the bearing portions 434A and 434B. On the inner circumferential surface of the bearing portion d 43 , dry bearings 435A and 435B made of a resin material or a metal material are provided, and the rotation jigs 432A and 432B are opposed to the rotation jigs 432A and 432B by the dry bearings 435A and 435B. The retaining plates 433A, 433B are rotatably supported. On the upper portions of the holding plates 433A, 433B which are separated from each other, a plurality of bar members 441 (see also Fig. 18) which are traversed or the like are provided. The holding plates 433A and 433B are coupled to each other by the rod members 441 in a state in which they are parallel to each other so as to hang down from the rod members 441. Referring to Fig. 20, the rotating jigs 432, 432 are fitted into the openings 431A, 431 of the base material 430 or inserted in a lightly pressed state. At the same time, the water-stopping lining 470 is attached to both end faces of the opening of the aluminum base material 430, and the rotary dies 432A and 432B abut against the water-stopping gasket 470 by the flange portions 471a and 471B protruding in the outer diameter direction. The aluminum base material 430 is fixed to the end side. Thereby, the aluminum base material 43 is configured to be sealed inside by the water stopping pad 470 and the rotary jigs 432A and 432B. Further, the water stopping method for sealing may be a sealing member for a ring-shaped ring in addition to the gasket, and may be inserted into the rotary tooling tools 432A, 432B in addition to the both end faces of the opening portion of the inscription substrate 430. A pad or the like is provided on the circumference. The aluminum base material 430 is fixed by being sandwiched by the rotary dies 432A and 432B, whereby the knot base material 430 is supported by the rotation in a state where the rotation in the circumferential direction with respect to the rotary dies 432a and 432B is regulated. The metallurgical tools 432A and 432B, more specifically, the aluminum base material 43 is supported by a rotary tool in such a manner that its axial direction 4ci (Fig. 19) is horizontal. In other words, the chain substrate 430 is supported by the rotary tool 432 person or 4323 so as to be in a state parallel to the bottom portion of the anodizing bath 412. In FIG. 19, the rotation center region 'of the rotation jig 432A on the left side of the paper surface is formed with a through hole 442 penetrating in the axial direction 4C1 i of the !S base material. The through hole 442 is a rod-shaped body made of a conductive material. In the state of the energization member 443, the "through-hole 442 is inserted and held with respect to the through-hole 442 so as to be relatively fixed with respect to the rotation jig 52 201139746 432A, and the rotation jig 432A The rotation rotates in conjunction. Referring to Fig. 20, when the energizing member 443 is fixed to the rotating jig 432a, a beak ring 472 is provided to stop the water so that the electrolyte does not flow from the through hole 442. There is no inflow of the electrolyte from the through holes, and the inside of the underlying substrate 430 is completely sealed with the above-described water-stop liner 470. The O-ring 472 is fitted into the cleaning groove 473 formed around the through hole 442 of the rotation jig 432A so as to be covered by the flange 474 formed on the electric conduction member 443. In the method of fixing the rotation tool 432A to the energization member 443, a case where the flange portion is formed in the energization member 443 and tightened by a bolt is considered, but other aspects may be employed. In addition, the reason why the aluminum base material 430 is a sealed structure is that the probe 448 abuts when the energization member is inserted into the electrolytic solution and is brought into contact with the insulating base material 430 as described later. On the contact surface of the substrate 43A, oxidized fineness having poor conductivity is also formed, which affects the energization state and affects the formation of the oxide film. Further, since it is not a closed structure, the inside of the aluminum base material 43 is not subjected to an electrolytic solution, and it is not excessively long: it is left in the processing tank, and the like, and the electric power of the material 43〇(4) is light. People another - dealing with lions. By this, there is no change in the composition or concentration of the treatment liquid in the tank. Moreover, the use of the electrolyte is reduced, and the amount of electrolyte used in the anode deuteration treatment tank 412 is also reduced. How to reduce the cost of the ship or the electrolyte. The end of the abutment 443 is formed into a conical shape. The end portion 444 is formed by the lower end side of the power supply flat rod 445. The lower end side is formed by the 446. The rotation receiving portion 446 has a conical recess 53 201139746 447' and the front end of the conical end portion 444 abuts The lowermost portion of the recessed portion 447 is limited in position by surrounding the conical shape by the side surface region of the recessed portion 447. The energizing member is electrically connected via the power supply flat bar (t bar) 445 and the twist receiving portion 446. In the power source 438 (Fig. 18), a current is supplied from the power source 438. Further, the conical end member may be a body that is electrically connected to the energizing member 443, or may be detachably attached to the other member. On the side, the probe 448' probe 448, which is an energizing member made of a pair of conductive materials, which is protruded in the radial direction, is integrally fixed to the inner peripheral surface of the aluminum base material 43A so as to be electrically conductive. Way to size and shape By setting, the probe 448 is in contact with the aluminum base material 430, and an electric current can be supplied to the aluminum base material 43. In more detail, the probe 448 is bent at the front end side of the aluminum base material 430 side, and the curved portion is bent. The portion has a flat abutting surface 448A' that abuts against the inner circumferential surface of the inscription substrate 430, and the substrate 430 is energized therefrom. The anodizing device 41 configured as described above transmits a motor (not shown). When the aluminum base material 430 is rotated by the driving force, the rotation jig 432A on the opening 431A side rotates in conjunction with the aluminum base material 430 that is rotated by the rotation jig 432B. Therefore, the electric conduction member fixed to the rotation jig 432A 443 'rotates in synchronization with (or in conjunction with) the aluminum base material 430 in a state in which it is electrically contacted in a predetermined region of the inner peripheral surface of the aluminum base material 430. The anodizing treatment device 41 is used. The anodic oxidation of the aluminum base material 430 is performed as follows. 54 201139746 In a state in which the aluminum base material 430 is immersed in the electrolytic solution of the anodizing bath 412, a motor (not shown) is driven to rotate the rotary jig 432b. 'And the aluminum substrate 430 is 4C1 in its axial direction The rotation center rotates. On the one hand, the aluminum substrate 430 is rotated, and on the other hand, a voltage is applied between the aluminum substrate 43A and the cathode plate via the power supply rod 445, the rotation receiving portion 446, and the probe 448, and aluminum is applied. Anodization of the substrate 43. During the anodization of the aluminum substrate 430, on the one hand, the aluminum substrate 430 is rotated, and a part of the electrolyte is discharged from the anodizing bath 412, and the anodizing tank 412 is supplied. Specifically, the electrolyte is overflowed from the anodizing tank 412, the overflowed electrolyte is discharged to the storage tank 418, and the temperature of the electrolyte is adjusted in the storage tank 418, and then the electrolyte is set to be self-aligned. The substrate is fed back to the anodizing tank 412 at the lower side of the supply port a2. At this time, 'the pump 426* is applied from the supply port 422 to eject the electrolyte', and the flow of the electrolyte is adjusted by the rectifying plate 428 to cause the electrolyte ejected from the supply port 422 to be discharged from the anodizing bath. The 412 touches the bottom substantially uniformly - and thus rises, thereby forming a substantially uniform flow of the electrolyte rising from the bottom of the anodizing bath 412 to the upper portion. The supply amount of the electrolytic solution to the anodizing bath 412 (the amount of the electrolytic solution discharged from the supply port 422) is preferably a volume with respect to the anodizing bath, and the number of cycles is once or more in 3 minutes. Thereby, the anodizing bath 4 can be frequently renewed, and heat is removed from the crucible efficiently, and the generated hydrogen is removed. Specifically, it is preferable to set the supply flow rate to about 36 L/min when the tank capacity is 1 G7 L. ' 55 201139746 The circumferential speed of the aluminum substrate 430 is preferably 〇i m/min or more. When the peripheral speed of the Ilu substrate 430 is 〇.1 m/mjn or more, the concentration of the electrolytic solution around the surface substrate 430 or the temperature unevenness is sufficiently suppressed. The circumferential speed of the aluminum base material 43 is preferably 25.1 m/min or less from the viewpoint of the capability of the driving device. The aluminum substrate 430 is anodized as described above to form an oxide film having a plurality of pores, and the substrate 1A is anodized as shown in FIGS. 6(a) to 6(g) to form a roll mold. The 16 〇 steps are performed in the same manner. In the anodizing apparatus 41 of the present embodiment described above, when the roll-shaped aluminum base material 430 is anodized in the electrolytic solution of the anodizing bath 412, the central axis of the aluminum base material 430 is the rotation axis. When the aluminum base material 430 is rotated, the concentration of the electrolytic solution around the aluminum base material 430 or the temperature unevenness is suppressed, and the entire outer peripheral surface of the aluminum base material 430 is anodized substantially uniformly. As a result, fineness can be produced. A roll-shaped mold in which the difference in the depth of the hole is suppressed. Further, in a state in which the aluminum base material 430 is brought into contact with the probe 448, on the one hand, the surface substrate 430 is rotated in synchronization with the probe 448, and on the other hand, the surface substrate 430 is energized from the probe 448, and thus The abrasion between the aluminum base material 430 and the probe 448 can suppress the electric conduction failure, and the yield of the newspaper mold can be further improved. In other words, when the probe 448 is not synchronized with the aluminum base material 430, only the aluminum base material 430 is rotated (the probe 448 is fixed in a state of being in contact with the inner peripheral surface of the aluminum base material 430, and only When the aluminum substrate 430 is rotated, the probe 448 is slid on the one hand on the inner peripheral surface of the aluminum substrate 430 to perform energization on the one hand, 56 201139746 thereby causing contact wear between the probe 448 and the aluminum substrate 430. Therefore, the electrophoresis defect may be caused between the probe 448 and the substrate 430. In the present invention, the aluminum substrate 430 and the probe 448 are rotated synchronously in a state where the substrate 430 and the probe 448 are brought into contact with each other. This prevents the occurrence of such a power failure. Additionally, the probe 448 does not need to rotate completely with the aluminum substrate 430. For example, in the case where the probe 448 and the aluminum base material 430 are rotated by different power sources, it is difficult to rotate the members completely synchronously. Therefore, in the invention of the present application, the state in which the probe 448 and the aluminum base material 430 are interlocked and rotated in a substantially fixed state is also included in the synchronous rotation. Here, Fig. 21 shows an experimental example of actual measurement of the energization state of the aluminum base material 430 in the anodizing apparatus 41. In Fig. 21, the horizontal axis indicates that the time axis (seconds) indicates the current value of the current applied to the aluminum base material 430. (A is seen from Fig. 21, and it is confirmed that the current value is stable in the initial stage, and the fixed current value is stable for a long period of time. In the state of the aluminum substrate 43, the aluminum substrate 43 is energized. From this experimental example, the effect of suppressing the current failure of the present invention can be confirmed. Further, the dry shape of the electrode member 443 is dried (the conical end portion 444). The contact area with the rotation receiving portion 446 can be reduced, so that the powder limit generated by the contact can be limited, and the surface can be renewed. Therefore, the helmet needs to be lowered, and the heat is formed into electrical insulation. The high alumina layer can be kept energized. [Examples] The following is a detailed description of the invention by way of example. (Pore of anodized aluminum) Anode oxidation (four) - part of money" 57 201139746 Evaporation, using an electric field emission scanning electron microscope (JSM-7400F, manufactured by JEOL Ltd.), observing the profile at an accelerating voltage of 3 〇〇kV, and measuring the depth of the pores. σ 在 anodizing When the aluminum substrate is not rotated: After the final anodization is completed, the outer circumference of the roll-shaped mold 350 shown in FIG. 17 is equally divided into six positions from position i to position 6, and ten parts are measured. The depth of the pores is averaged. When the aluminum substrate is rotated during the anodization: ^ In the state where the rotation of the aluminum substrate is stopped immediately after the final anodization is completed, FIG. The outer circumference of the roll mold 35 is shown as a position 1 to 6 in which the circumference is equally divided into six, and the depth of the pores in one part is measured, and the average value is obtained. (Reflectance) Using a spectrophotometer (Manufactured by Hitachi, Ltd., UWOOO), the relative reflectance of the surface of the cured resin layer was measured at an incident angle of 5. and a wavelength of 380 nm to 780 nm. In the case where the aluminum substrate was not rotated during anodization: After the end of the last anodic oxime b, the outer circumference of the roll-shaped mold 350 shown in FIG. 17 is subjected to the surface of the cured resin layer corresponding to the position 1 to the position 6 which is equally divided into six, and the width direction of the film is measured. One end, central, another The reflectance of the three parts of the end. When the aluminum substrate is rotated during the anodization: The roll shape shown in Fig. 17 is stopped in the state where the rotation of the aluminum substrate is stopped immediately after the final anodization is completed. The outer circumference of the mold 350 is rounded 58 201139746 '&quot;--1—the surface of the cured resin layer corresponding to position 1 to position 6 on Saturday is measured, and one end, the center, and the other end of the width direction of the crucible are measured. Reflectance of three parts (active energy ray-curable resin composition A) 45 parts by mass of succinic acid / trihydroxy decyl ethane / acrylic acid molar ratio 1: 2 : 4 condensation reaction mixture, 45 mass 1,6-hexanediol dicapendate (manufactured by Osaka Organic Chemical Industry Co., Ltd.), 1 part by mass of radically polymerizable polyoxyxide oil (manufactured by Shin-Etsu Chemical Co., Ltd., 122-1602), 3 masses 1-hydroxycyclohexyl phenyl ketone (manufactured by Ciba Specialty Chemicals Co., Ltd. ' Irgacure (registered trademark) 184, having an absorption wavelength range above the absorption wavelength of 340 nm), and 0.2 parts by mass of bis (2, 4, 6-) Trimethyl phenyl styrene) phenyl phosphine oxide (Ciba Refinery) The active energy ray-curable resin composition A was obtained by manufacturing, lrgacure (registered trademark) 819 'having an absorption wavelength range at a wavelength of 340 nm or more). [Example 1] After performing a feathering treatment on a hollow cylindrical inscription substrate (purity: 99.99%, length: 280 mm, outer diameter: 2 〇 0 mm, inner diameter: (5)), it was subjected to perchloric acid. Electrolytic polishing was carried out in a /ethanol mixed solution (volume ratio = 1/4). Then, using the anodizing apparatus shown in Fig. 15, the substrate was placed in a 107 L electrolytic solution composed of an aqueous solution of 0. 3 oxalic acid, and the bath was kissed, DC: 40 V, and the supply amount of the electrolyte was used. : 41 L / min, the circumferential speed of the aluminum substrate was 3.8 m / min, and anodizing was performed for 3 minutes to form an oxide film (step (a)). 59 201139746 The formed oxide film is temporarily dissolved and removed in a mixed aqueous solution of 6 wt% phosphoric acid and is wt% of chromic acid (step (b)), and then again under the same conditions as in the step (a). The anodization is performed in seconds to form an oxide film (step (c)). Then, it was immersed in a 5 wt% phosphoric acid aqueous solution (31.7 ° (:) for 8 minutes to carry out a pore size expansion treatment for expanding pores of the oxide film (step (d)). Further, in the same manner as in the step (a) Under the conditions, anodization is performed for 45 seconds to form an oxide film (step (e)). Further, steps (d) and (e) are repeated, and step (d) is repeated 5 times in total. [Step (4) is totaled 4 (Step (1)). The roll-shaped mold A of the anodized aluminum having the pores of the nucleus was obtained. The depth of the pores of the anodized alumina was measured. The results are shown in Table 1. Next, the roll mold A was immersed in a 脱"wt% solution of a release agent ("optool DSX (trade name) manufactured by Daikin Industries, Inc.) for 1 minute, and air-dried for 24 hours, and then subjected to mold release treatment. An article having a plurality of convex portions on the surface is produced by the manufacturing apparatus shown in the drawing. The roll-shaped mold A is used as the roll-shaped mold 35 (the active energy ray-curable resin composition Μ is used as the active energy ray-curable resin composition 356). Using polyethylene terephthalate (manufactured by Toyobo Co., Ltd., trade name: A4300 'thickness · 75 μηι) as the base film 352. The active energy ray-curable resin composition a from the base film 352 side illuminates the ultraviolet light of 1100 mj/cm2 according to 201139746 The hardening of the Huai γ resin composition 。 The activity energy linearity was measured on the surface of the hardened resin layer of the obtained article. The results are shown in Table 2. The relative reflectance was entered [Comparative Example 1] In the case where the base material is not rotated, the outer surface of the secret material is obtained. (4) An anodized tantalum mold B is formed to form a hole having a shape of a crucible. Shape =: depth. The results are shown in Table 1. Examples of the pores = '= 1 The roll-shaped mold (four) mold release treatment was carried out in the same manner. The insect-like roll-shaped mold B was used as the roll-shaped mold 350, and the article having the plurality of convex portions on the surface was produced in the same manner as in the example 1. The hardened resin of the obtained article was measured. Table 3 of the layer. Relative reflectance of the surface. The results are shown in the depth of the pores in the [Table 1] position (nm)

201139746 [表2] 實例1 相對反射率(%) 位置 寬度方向 400 nm 580 nm 750 nm 1 一端 0.52 0.41 0.38 中央 0.5 0.39 0.36 另一端 0.54 0.35 0.33 2 一端 0.52 0.39 0.41 中央 0.53 0.38 0.4 另一端 0.57 0.36 0.4 3 一端 0.55 0.4 0.36 中央 0.59 0.42 0.38 另一端 0.59 0.43 0.39 4 一端 0.62 0.42 0.42 中央 0.65 0.41 0.41 另一端 0.6 0.39 0.43 5 一端 0.57 0.41 0.42 中央 0.56 0.39 0.39 另一端 0.57 0.39 0.4 6 一端 0.55 0.39 0.38 中央 0.57 0.43 0.38 另一端 0.61 0.39 0.37 62 201139746 [表3] 比較例1 相對反射率(%) 位置 寬度方向 400 nm 580 nm 750 nm 1 一端 1.38 0.72 1 中央 1.3 0.66 0.9 另一端 1.47 0.74 1.01 2 一端 1.89 0.74 1.16 中央 1.74 0.76 1.11 另一端 1.6 0.75 1.03 3 一端 1.23 0.69 0.88 中央 1.65 0.71 1.01 另一端 1.04 0.68 1.07 4 一端 0.83 0.66 0.75 中央 0.75 0.68 0.72 另一端 0.78 0.7 0.72 5 一端 1.6 0.8 1.03 中央 1.5 0.76 1.02 另一端 1.22 0.76 0.88 6 一端 1.66 0.69 1.08 中央 1.35 0.63 1.07 另一端 1.43 0.67 1.07 於電解液中一方面使鋁基材旋轉一方面進行陽極氧化 63 201139746 而製造的實例1的輥狀模具A,細孔的深度的差異少。i 結果,即便於表面具有多個凸部的物纟中,凸部的$ ^ 差異、亦即反射率的差異亦少。 w' 另一方面’於電解液中不使铭基材旋轉而進行陽極氣 化所製造的比較例1的輥狀模具B,細孔的深度的差異 大。其結果’於表面具有多個凸部的物品中,凸部的古唐 的差異、亦即反射率的差異亦增大。 〔實例2〕 本實例2中,對圖10所示的陽極氧化處理裝置2⑺ 設定具體的條件’並進行運轉❶將中空圓柱狀的紹基材挪 (純度:99.99%,長度:280酿,外徑:2〇〇職,内捏· 155 mm)的兩端面及通電構件213的端面相對於軸方向設 為錐角度30。’將各自的錐面22〇A、213A的表面粗輪产 設為Ral.6。 將鋁基材220在由〇.3mol/L水溶液構成的1〇6L的電 解液中,在浴溫:15.7。(:、電解液的供給量:36L/min、兩 部通電構件213的推壓力:〇.2 MPa、鋁基材22〇的圓周速 度.3.8 m/min的條件下,且在電壓:4〇 v的條件下進 行60分鐘陽極氧化,而形成氧化皮膜。 圖12A表示對本陽極氧化處理裝置21〇中通電6〇分 鐘時的電流值的狀態進行實測所得的實驗例(曲線)。圖 ljA中,杈軸表不積算時間(秒),縱軸表示電流值的浮動 範圍(A)。而且,圖12b表示圖12A所示的測定結果中 的1800秒為止的電流值的浮動範圍的測定結果(另外,圖 64 201139746 12B中,詳細表示電流值的浮動範圍(A)的標度)。 本實例2 t,根據該些圖可確認,長期穩定的固定的 電流值不會大幅變動,而對鋁基材22〇通電。自該實例2 亦可確認本發明的通電不良受到抑制的效果。 (比較例2) 以下,說明對本發明的處理裝置與長方體狀的處理槽 中進行電解處理時的溫度進行比較的例。 基材中使用中空圓柱狀的I呂基材(純度:99 99%,長 度.1000 mm,外徑:2〇〇 mm,内徑:155 _),在本發 明的處理槽與長方體狀的處理槽中進行陽極氧化處理 發明的處理槽在圖2中,將自中心軸P至底部111a的内表 面Ilia,為止的距離D的距離設為4〇〇 mm, 喊量進行循環,各處理财供給已調溫為耽 ,8 #圖9是對在各處理槽中進行陽極氧化處理時的 2 =溫度物比較而得的曲線。圖8是將離開處 面為50 mm的部位的電解液溫度在處理槽整個 = 订數點測定_麟。#由進行陽極氧化處理 内在通電所⑽的發熱、氧化反應的熱等的 升,但觀察圖8可知,本發明的處理槽溫度上升 因在於’長方體狀的處理槽巾產生循環 =_熱時的熱,從而與滞留部;::相 65 201139746 而且’圖9是表示基材表面的基材長度數點的最大溫 $差時的曲線。基材表面的溫度差是指基材表面產生的溫 影響。觀察圖9可知,本發明的處理槽溫度差小。此2 長方體狀的處理槽中產生的滞留部而引起,滯留部附近的 基材表面的電解液溫度亦升高。 而且,雖然是對此次的基材進行處理的處理槽,但相 對於長方體處理槽的容積25〇L,本發明的處理槽為u〇L。 根據上述的比較,本發明的處理槽中可防止電解液的 滯留,從而確認了電解液的使用量亦進一步得以抑制。 (比較例3) 以下作為比較例3,說明使通電構件以點來接觸鋁基 材時的電流值_定值^參照圖13,在該比較例3中使用 的陽極氧化處理裝置中,設置著触基材22㈣兩端侧的 内表面接觸的滑動轴承241,在滑動軸承241的外周面以 環狀的外殼240固定在鋁基材220的方式而連接。鈒基材 220藉由外部旋轉機構(省略圖示)而旋轉。 自通電構件243延伸的接觸探針242是與鋁基材22〇 的内表面接觸而進行通電。 而且,將對在圖13的狀態下,以與上述實例2相同的 條件使鋁基材220通電的狀態進行實測的結果表示於圖 14 1 14 +,橫轴表示積算日销(秒),縱轴表示電流值 的浮動範圍(A)。另外,圖14中,表示積算時間12〇〇秒 (20分鐘)為止的測定結果。 66 201139746 —將圖i2A、圖12B的本發明的陽極氧化處理裝置中的 實驗例與圖14加以比較可知,比較例3中,電流值中一直 有一些浮動。此外,會產生各種大電流值變動的部位。其 原因為,鋁基材220與接觸探針242以點來接觸的接觸面 積小,鋁基材220旋轉時,旋轉週期的不同所引起的接觸 面的灰動大,因而無法穩定地接觸;或紹基材220與接觸 探針242在接觸面上產生磨耗或滑動,而有瞬間未進行接 觸的狀態’從而電流值大幅變動。 [產業上之可利用性] 利用本發明的製造方法所獲得的輥狀模具,對於表面 具有稱作蛾眼結構的微細凹凸結構的光學膜的製造而言有 用。 。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明’任何熟習此技藝者’在不脫離本發明之精神 和範圍内,當可作些許之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 圖1是表示本發明的處理槽的一例的侧視圖。 圖2是沿著圖1的線的剖面圖。 圖3是表示溢出部的另一例的側視圖。 圖4是表示本發明的電解處理裝置的一例的剖面圖。 圖5A是沿著圖4的ln-m,線的剖面圖。 圖5B是圖4所示的電解處理裝置中所包括的處理槽 與電極板的立體圖。 曰 67 201139746 過程=/面&quot;i:圖6 (g)是表示陽極氧化鋁的細孔的形成 侧視是表示先前的處理裝置的—例的圖,圖7A為其 菩圖17B是表示先前的處理裝置的i的圖,圖7B是沿 者圖Μ的.1ΙΙΓ線的剖面圖。 疋〜 理槽壁面附近的數點上升的最大溫度的曲線。 处 電解明的處理槽與長方體狀的處理槽中進行 電解處理時的電解液溫度進行 η β ± — 表面的長度方向數點的最大溫度差的曲線1 &amp;不基材 面圖圖10是本發明的實施形態的陽極氧化處理裝置的剖 圖11是沿著圖_2Α_2Α線的剖面圖。 中的鋁基材的通電狀例2的陽極氧化處理裝置 示的=2Β是將圖12Α所示的曲線的特定難放大後而表 _ =是表示比較例3的陽極氧化處理裝置的概略構成 材的】==例3的陽極氧化處—基 圖15是表示陽極氧化處縣置的—例的剖面圖。 68 201139746 ------- 16疋表不物品的製造裝置的—例的概略構成圖。 等分:位 17置來表示將輥狀模具的外周進行圓周六 面圖圖U是本發明的實施形態的陽極氧化處理裝置的剖 ==著圖18的4Α_4Α線的剖面圖。 圖。圖2〇錢明圖19所示的構件的詳細情況的要部剖面 置中的鋁基材的通電 圖21疋說明對g極氧化處理 狀態的曲線圖。 ~ 【主要元件符號說明】 la、134a、213A:錐面 1A ·基材 1A’ :周面(外周面) 1L :電解液/處理液 1L’ :處理液 4C1 :轴方向 II :電解處理裝置 110 :處理槽 III :處理槽本體 111a :底部 111Y:内表面 111b、111c :側面 llld、Ule :端面 69 201139746 112 :電場液供給部 112a :供給管 112b :喷出部 1121a、1121b :喷出口 113 :溢出部 113':孔 114 :密封材 120 :電極板 121、224、338、438 :電源 130 :旋轉機構 131 :支持軸 132、 216 :彈性構件 133、 214 :通電用軸桿 134、 213、243 :通電構件 135、 219、241 :滑動軸承 140、 212 :外槽 141、 229、320、420 :流下流路 150、 225、318、418 :積存槽 151、 228、324、424 :送回流路 152、 173、227、326、426 :泵 153、 226、340、440 :調溫機構 160 :輥狀模具 161 :細孔 162 :氧化皮膜 70 201139746 163 :細孔發生點 170 :處理槽 171 :供給管 172 :多孔板 210:陽極氧化裝置 211 :陽極氧化槽 211A、211B :侧壁 215 :支持軸(旋轉驅動機構) 217、 328、428 :整流板 218、 322、422 :供給口 220 :鋁基材 220A :錐面 221、336、436 :陰極板 240 :外殼 242 :接觸探針 310 ··陽極氧化處理裝置 312 :陽極氧化槽 314、414 :排水管部 316、416 :上部蓋 330 :鋁基材 332、P :中心軸 334 :轴心 342 :細孔 344 :氧化皮膜(陽極氧化鋁) 71 201139746 350 :輥狀模具 352 :基材膜(被轉印體) 354 :貯槽 356 :活性能量線硬化性樹脂組成物 358 :氣壓缸 360 :軋輥 362 :活性能量線照射裝置 364 :硬化樹脂層 366 :剝離輥 368 :物品 410 :陽極氧化裝置 412 :陽極氧化槽 430 :鋁基材 431A、431B :開口 432A、432B :旋轉治具 433A、433B :保持板 434A、434B :軸承部 435A、435B :乾軸承 441 :桿構件 442 :貫通孔 443 :通電構件(旋轉軸) 444 :圓錐狀端部 445 :供電扁桿 446 :旋轉接收部(旋轉接收部) 72 201139746 447 :凹部 448 :探針(通電構件) 448A :抵接面 470 :止水用襯墊 471A、471B :凸緣部 472 : Ο形環 473 :溝槽 474 :凸緣 D :距離 r :半徑 S :空隙 73201139746 [Table 2] Example 1 Relative reflectance (%) Position width direction 400 nm 580 nm 750 nm 1 One end 0.52 0.41 0.38 Center 0.5 0.39 0.36 The other end 0.54 0.35 0.33 2 One end 0.52 0.39 0.41 Center 0.53 0.38 0.4 The other end 0.57 0.36 0.4 3 One end 0.55 0.4 0.36 Center 0.59 0.42 0.38 The other end 0.59 0.43 0.39 4 One end 0.62 0.42 0.42 Center 0.65 0.41 0.41 The other end 0.6 0.39 0.43 5 One end 0.57 0.41 0.42 Center 0.56 0.39 0.39 The other end 0.57 0.39 0.4 6 One end 0.55 0.39 0.38 Center 0.57 0.43 0.38 The other end 0.61 0.39 0.37 62 201139746 [Table 3] Comparative Example 1 Relative reflectance (%) Position width direction 400 nm 580 nm 750 nm 1 End 1.38 0.72 1 Center 1.3 0.66 0.9 The other end 1.47 0.74 1.01 2 One end 1.89 0.74 1.16 Central 1.74 0.76 1.11 The other end 1.6 0.75 1.03 3 One end 1.23 0.69 0.88 Central 1.65 0.71 1.01 The other end 1.04 0.68 1.07 4 One end 0.83 0.66 0.75 Central 0.75 0.68 0.72 The other end 0.78 0.7 0.72 5 One end 1.6 0.8 1.03 Central 1.5 0.76 1.02 The other end 1.22 0.76 0.88 6 one end 1.66 0 .69 1.08 Center 1.35 0.63 1.07 The other end 1.43 0.67 1.07 On the one hand, the aluminum substrate is rotated on the one hand and anodized on the one hand. In the roll-shaped mold A of Example 1 manufactured, the difference in the depth of the pores is small. i As a result, even in the object having a plurality of convex portions on the surface, the difference in the $^ of the convex portion, that is, the reflectance is small. On the other hand, in the roll-shaped mold B of Comparative Example 1 produced by performing anode vaporization without rotating the substrate in the electrolytic solution, the difference in depth of the pores is large. As a result, in the article having a plurality of convex portions on the surface, the difference in the ancient portion of the convex portion, that is, the difference in reflectance also increases. [Example 2] In the present Example 2, specific conditions were set for the anodizing treatment apparatus 2 (7) shown in Fig. 10, and the operation was carried out, and the hollow cylindrical substrate was moved (purity: 99.99%, length: 280, outside) Both end faces of the diameter: 2 〇〇, internal pinch 155 mm) and the end faces of the energization member 213 are set to a taper angle 30 with respect to the axial direction. The rough surface of the respective tapered surfaces 22A, 213A was set to Ral.6. The aluminum base material 220 was placed in a 1 〇 6 L electrolytic solution composed of a mol.3 mol/L aqueous solution at a bath temperature of 15.7. (:, the supply amount of the electrolyte: 36 L/min, the pressing force of the two electrified members 213: 〇. 2 MPa, the circumferential speed of the aluminum substrate 22 .. 3.8 m/min, and the voltage: 4 〇 Fig. 12A shows an experimental example (curve) obtained by actually measuring the state of the current value when the current is turned on for 6 minutes in the anodizing apparatus 21, in the case of v. In Fig. 1j, The ordinate axis table does not accumulate time (seconds), and the vertical axis represents the floating range (A) of the current value. Further, Fig. 12b shows the measurement result of the floating range of the current value up to 1800 seconds in the measurement result shown in Fig. 12A (in addition, Figure 64 201139746 12B, detailing the scale of the floating range (A) of the current value.) In this example, 2 t, according to these figures, it can be confirmed that the long-term stable fixed current value does not greatly change, but for the aluminum base The material 22 was energized. The effect of suppressing the electrification failure of the present invention was also confirmed from the example 2. (Comparative Example 2) Hereinafter, the temperature at the time of electrolytic treatment in the treatment apparatus of the present invention and the rectangular parallelepiped treatment tank will be described. of In the substrate, a hollow cylindrical I-lu substrate (purity: 99 99%, length: 1000 mm, outer diameter: 2 mm, inner diameter: 155 _) is used in the treatment tank and cuboid processing of the present invention. In the treatment tank in which the anodizing treatment is performed in the tank, the distance from the central axis P to the inner surface Ilia of the bottom portion 111a is set to 4 mm in the distance D, and the amount of the treatment is circulated. The temperature has been adjusted to 耽, 8 # Fig. 9 is a curve obtained by comparing 2 = temperature at the time of anodizing in each treatment tank. Fig. 8 is the temperature of the electrolyte at a portion 50 mm away from the surface. The entire processing tank is measured as the number of points in the heat treatment and the oxidation reaction of the internal energization (10). However, it can be seen from Fig. 8 that the temperature rise of the treatment tank of the present invention is due to the 'cuboid shape. The processing of the kerchief produces a cycle = heat during heat, and thus the retention portion;:: phase 65 201139746 and 'Fig. 9 is a curve showing the maximum temperature difference of several points of the substrate length on the surface of the substrate. The temperature difference refers to the temperature effect on the surface of the substrate. As can be seen from Fig. 9, the temperature difference of the treatment tank of the present invention is small. The retention portion generated in the two rectangular processing tanks causes an increase in the temperature of the electrolyte on the surface of the substrate in the vicinity of the retention portion. In the treatment tank in which the secondary substrate is treated, the treatment tank of the present invention is u〇L with respect to the volume of the rectangular parallelepiped treatment tank of 25 μL. According to the above comparison, the retention of the electrolytic solution can be prevented in the treatment tank of the present invention. Therefore, it was confirmed that the amount of the electrolytic solution used was further suppressed. (Comparative Example 3) Hereinafter, as a comparative example 3, the current value when the energization member is brought into contact with the aluminum base material at a point will be described. Referring to Fig. 13, the comparison is made. In the anodizing apparatus used in Example 3, the sliding bearing 241 which is in contact with the inner surface of the both ends of the base material 22 (four) is provided, and the outer peripheral surface of the sliding bearing 241 is fixed to the aluminum base material 220 by the annular outer casing 240. And connected. The crucible base material 220 is rotated by an external rotating mechanism (not shown). The contact probe 242 extending from the current-carrying member 243 is brought into contact with the inner surface of the aluminum base material 22 to be energized. Further, in the state of Fig. 13, the result of actual measurement of the state in which the aluminum base material 220 is energized under the same conditions as in the above-described Example 2 is shown in Fig. 14 1 14 +, and the horizontal axis represents the integrated daily pin (second), vertical The axis represents the floating range (A) of the current value. In addition, in Fig. 14, the measurement results up to the integration time of 12 sec (20 minutes) are shown. 66 201139746 - Comparing the experimental examples in the anodizing apparatus of the present invention of Figs. 2A and 12B with Fig. 14, it is understood that in Comparative Example 3, there is always some floating in the current value. In addition, various parts with large current value variations occur. The reason for this is that the contact area of the aluminum base material 220 and the contact probe 242 in contact with the point is small, and when the aluminum base material 220 rotates, the contact surface due to the difference in the rotation period has a large ash motion and thus cannot be stably contacted; The substrate 220 and the contact probe 242 are worn or slipped on the contact surface, and there is a state in which the contact is not instantaneously made, and the current value largely fluctuates. [Industrial Applicability] The roll-shaped mold obtained by the production method of the present invention is useful for the production of an optical film having a fine uneven structure called a moth-eye structure on its surface. . While the present invention has been described in its preferred embodiments, the present invention is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view showing an example of a treatment tank of the present invention. Figure 2 is a cross-sectional view along the line of Figure 1. Fig. 3 is a side view showing another example of the overflow portion. 4 is a cross-sectional view showing an example of an electrolytic treatment apparatus of the present invention. Fig. 5A is a cross-sectional view taken along line ln-m of Fig. 4. Fig. 5B is a perspective view of the treatment tank and the electrode plate included in the electrolytic treatment apparatus shown in Fig. 4.曰67 201139746 Process=/面&quot;i: Fig. 6(g) is a view showing the formation of the pores of the anodized aluminum side view showing an example of the prior processing apparatus, and Fig. 7A is a view showing the A diagram of i of the processing apparatus, and Fig. 7B is a cross-sectional view taken along line .1 of the figure.疋~ The curve of the maximum temperature at which the number of points near the wall of the tank rises. The temperature of the electrolyte at the time of electrolysis treatment in the treatment tank and the rectangular processing tank is η β ± — the maximum temperature difference of several points in the longitudinal direction of the surface 1 &amp; not the substrate surface Fig. 10 is A section 11 of the anodizing apparatus according to the embodiment of the present invention is a cross-sectional view taken along line Α 。 2 。. In the anodizing apparatus of the second embodiment, the anodizing apparatus of the second embodiment is shown in Fig. 12A, and the graph _ = is a schematic constituent material of the anodizing apparatus of the comparative example 3; === Anodization of Example 3 - Base Figure 15 is a cross-sectional view showing an example of an anodization. 68 201139746 ------- 16疋 A schematic diagram of an example of a manufacturing device for a non-article. Equalization: Position 17 indicates that the outer circumference of the roll mold is circumferentially illustrated. Fig. U is a cross-sectional view of the anodizing apparatus according to the embodiment of the present invention == 4Α_4Α line of Fig. 18. Figure. Fig. 2 is a cross-sectional view of the main portion of the detail of the member shown in Fig. 19, and Fig. 21A is a graph showing the state of the g-polar oxidation treatment. ~ [Description of main component symbols] la, 134a, 213A: tapered surface 1A · base material 1A': circumferential surface (outer peripheral surface) 1L: electrolyte/treatment liquid 1L': treatment liquid 4C1: axial direction II: electrolytic treatment device 110 : treatment tank III: treatment tank body 111a: bottom portion 111Y: inner surface 111b, 111c: side surface llld, Ule: end surface 69 201139746 112: electric field liquid supply portion 112a: supply pipe 112b: discharge portion 1121a, 1121b: discharge port 113: Overflow portion 113': hole 114: sealing material 120: electrode plates 121, 224, 338, 438: power supply 130: rotating mechanism 131: support shaft 132, 216: elastic members 133, 214: energizing shafts 134, 213, 243 Electric conduction members 135, 219, and 241: sliding bearings 140 and 212: outer grooves 141, 229, 320, and 420: flow paths 150, 225, 318, and 418: storage grooves 151, 228, 324, and 424: return flow path 152 173, 227, 326, 426: pump 153, 226, 340, 440: temperature adjustment mechanism 160: roll mold 161: fine hole 162: oxide film 70 201139746 163: pore occurrence point 170: treatment tank 171: supply tube 172: porous plate 210: anodizing device 211: anodizing grooves 211A, 211B: side wall 2 15: Support shaft (rotary drive mechanism) 217, 328, 428: rectifying plates 218, 322, 422: supply port 220: aluminum base material 220A: tapered surface 221, 336, 436: cathode plate 240: outer casing 242: contact probe 310 · Anodizing treatment device 312: Anodizing tanks 314, 414: Drain pipe portions 316, 416: Upper cover 330: Aluminum base material 332, P: Central axis 334: Axis 342: Fine hole 344: Oxide film (Anode Alumina) 71 201139746 350 : Roller mold 352 : base film (transferred body) 354 : storage tank 356 : active energy ray-curable resin composition 358 : pneumatic cylinder 360 : roll 362 : active energy ray irradiation device 364 : Hardened resin layer 366: peeling roll 368: article 410: anodizing device 412: anodizing bath 430: aluminum base material 431A, 431B: opening 432A, 432B: rotating jig 433A, 433B: holding plate 434A, 434B: bearing portion 435A 435B: dry bearing 441: rod member 442: through hole 443: energizing member (rotating shaft) 444: conical end portion 445: power supply flat rod 446: rotary receiving portion (rotation receiving portion) 72 201139746 447: concave portion 448: exploration Needle (energized member) 448A: abutment surface 470: Water pads 471A, 471B: flange portion 472: o-ring 473: a trench 474: flange D: distance r: radius S: voids 73

Claims (1)

201139746 七、申請專利範圍: 1. 一種輥狀模具的製造方法,使用通電構 於陽極氧化槽的電解液中的由紹構成的圓筒狀的 行通電並進行陽極氧化處理,以製造於表夕二 的輥狀模具; ㈣具有多個凹凸 該輥狀模具的製造方法包括陽極氧化步驟 =電構件抵接於上述絲材陳態下,—方_ 土材的中心軸為旋轉中心而使上述鋁基材旋一 過上述通電構件而對上述銘基材進行通電。 、 法;1 $所述之輕狀模具的製造方 上述鋁基材與上述通電構件同步地旋轉。 製造㈣1蝴2項所㈣狀模具的 上述通電構件包括導電性的軸構件、及固定於 構件並抵接於上述絲材的探針; 、’L轴 上述探針抵接於圓筒狀的上述紹基材的内周面· 供電=::;:;::=_構件進行 法,i =申請專利範圍第3項所述之親狀模具的製造方 述轴構件的至少一端部沿著上述铭基材的轴方θ而 位於上述鋁基材的外側; 方向而 上述至少一端部的形狀為圓錐狀; 201139746 時進ΐ:冓件的至少一端部在與上述供電構件滑動的同 去申請專利範圍第3項所述之輥狀模具的製造方 上述縣材藉由使岐於上述减材的㈣ 旋轉治具旋轉而以中心軸為中心進行旋轉; 、 步地ir構件岐於上述浦治具,林上述紹基材同 法,it申請專利範圍第5項所述之較狀模具的製造方 上述旋轉治具使上述鋁基材的端部止水。 法,7其^請專利範圍第1項所述讀狀模具的製造方 ^上述陽極氧化槽排出上述電解液的—部分,且 述%極氧化槽供給等量的電解液。 . 法,8其y請專利範圍第7項所述之她模具的製造方 使上==?=氧化_基材更上側溢出以 =比上倾基材更下側的供給口而送回至陽極氧化槽 法,9其Γ料鄕料7韻狀·财的製造方 上述陽極氧化槽的形狀為半圓柱狀的形狀,自一側面 75 201139746 均一地供給電解液,並使該電解液自另一側面溢出。 10.如申請專利範圍第9項所述之輥狀模具的製造方 法,其中 上述陽極氧化槽為收容電解液且供上述鋁基材浸潰的 長條的形狀’且包括:以沿著浸潰於±述處理槽本體中的 基材的周面的方式使底部f曲成圓弧狀的處理槽本體,將 電解液供給至贿卿本體的電解賴給部, 槽本體排出電解液的溢出部; 處 、自以沿著該處理槽本體的長度方向的方式而設置的上 述電解液供給部,並自該處理槽本體的-側面上方供給電 解液; / 13 自以沿著該處理槽本體的長度方向的方式而設置於該 處理槽本體的另-側面上部的上述溢出部排出上述 液。 11·如申請專·圍第1G項所述之輥狀模具的 法,其中 向著與自上述電解液供給部而供給的上 上述溢出料細料成城的料,虹向 12. 如申请專利範圍第i項或第2項所述之 的製造方法,其巾 上述通電構件為與上述紹基材的一端 面接觸的通電構件。 面祕 13. 如申請專利範圍第12項所述之輥狀模 法,其中 76 201139746 上述通電構件配置成抵接於上述鋁基材的一 端面,且在軸方向上夾持上述鋁基材; 5 使上述通電構件旋轉,且在將上述通電構 基材抵接的狀態下旋轉。 /、上述鋁 法,=中如申請專利範圍第13項所述之親狀模具的製造方 上述旋轉治具使上述鋁基材的端部止水。 法,$中如申請專利範圍第12項所述之親狀模具的製造方 上、電構件沿著上義基材_方向移動,以使 上述鋁基材與上述通電構件接觸。 法,$中如申請專利範圍第12項所述之輥狀模具的製造方 通電或兩端面包含第1錐面,上述 μ ”八有”上边第1錐面形成面接觸的第2錐面,使 通上述第2錐面接觸而使上述魅基材與上述 夕伽17 一種上述物品的製造方法,用來製造表面上具有 二真品且包括:藉由壓印法將形成在利用如中 二的外Hs丨項7述之製造方法而獲得的壓印用輥狀模 #陽極氧化紹的多個細孔轉印至被轉印體;以 個凸二2具有使上述細孔反轉並轉印而成的形狀的多 77201139746 VII. Patent application scope: 1. A method for manufacturing a roll-shaped mold, which is energized and anodized by using a cylindrical row of electric current configured in an electrolytic solution of an anodizing bath to be manufactured on the eve (2) a roll-shaped mold having a plurality of irregularities; the method for manufacturing the roll-shaped mold includes an anodizing step = the electric member abuts against the wire, and the central axis of the earth material is a center of rotation to make the aluminum The substrate is energized by rotating the substrate through the energization member. Method of manufacturing a light mold as described in 1 $ The aluminum base material is rotated in synchronization with the energization member. The electric conduction member for manufacturing the (four) one-two (four)-shaped mold includes a conductive shaft member and a probe fixed to the member and abutting against the wire; and the 'L-axis probe abuts on the cylindrical shape The inner peripheral surface of the substrate, the power supply =::;:;::= component method, i = the manufacturing method of the parent mold described in claim 3, at least one end portion of the shaft member along the above The axial direction θ of the substrate is located outside the aluminum substrate; the shape of the at least one end portion is a conical shape; 201139746: At least one end portion of the element is slid in the same manner as the power supply member. In the manufacturing method of the roll-shaped mold according to the third aspect, the county material is rotated about the central axis by rotating the (four) rotating jig of the reduced material; and the step ir member is attached to the above-mentioned Puji tool. The above-mentioned substrate is the same as the method described above, and the manufacturer of the comparative mold described in the fifth paragraph of the patent application is the above-mentioned rotary jig to stop the end of the aluminum substrate. The method of manufacturing a read mold according to the first aspect of the patent range is as follows: The anodizing bath discharges a portion of the electrolytic solution, and the % polar oxidation tank supplies an equal amount of an electrolytic solution. The method of the invention, the manufacturing method of the mold described in item 7 of the patent scope is as follows: ==?=oxidation_the substrate is overflowed on the upper side to be returned to the lower side of the supply substrate of the upper substrate The anodizing bath method, 9 the material of the dip material, the rhythm of the material, the shape of the anodizing tank is semi-cylindrical, and the electrolyte is uniformly supplied from one side 75 201139746, and the electrolyte is supplied separately. One side overflows. 10. The method of manufacturing a roll-shaped mold according to claim 9, wherein the anodizing bath is in the shape of a strip that accommodates an electrolyte and is impregnated with the aluminum substrate, and includes: The treatment tank main body in which the bottom portion f is curved into an arc shape so as to treat the circumferential surface of the base material in the tank main body, the electrolyte solution is supplied to the electrolysis portion of the bristle body, and the overflow portion of the electrolyte is discharged from the tank main body. And the electrolyte supply portion provided along the longitudinal direction of the treatment tank body, and supplying the electrolyte from above the side surface of the treatment tank body; / 13 from the treatment tank body The liquid is discharged from the overflow portion provided on the other side surface of the other side of the treatment tank body in the longitudinal direction. 11. The method of applying the roll-shaped mold according to the item 1G, wherein the material is formed in the same manner as the material of the above-mentioned overflow material supplied from the electrolyte supply unit, and the direction is 12. In the manufacturing method according to Item 1 or Item 2, the energizing member of the towel is an energizing member that is in contact with one end surface of the substrate. The roll-shaped mold method according to claim 12, wherein the energy-carrying member is disposed to abut against one end surface of the aluminum base material and sandwich the aluminum base material in the axial direction; 5 The electric conduction member is rotated and rotated in a state in which the energization structure substrate is brought into contact with each other. / The above-mentioned aluminum method, = the manufacturer of the affinity mold according to claim 13 of the patent application. The rotary jig is such that the end portion of the aluminum base material is stopped. In the manufacturing method of the parent mold according to item 12 of the patent application, the electric member is moved in the direction of the upper substrate _ to bring the aluminum substrate into contact with the energization member. In the method, the manufacturing method of the roll-shaped mold according to item 12 of the patent application scope is energized or the both end faces include the first tapered surface, and the first tapered surface of the upper first tapered surface is contacted by the second tapered surface. The method for manufacturing the above-mentioned article by contacting the above-mentioned second tapered surface with the above-mentioned second tapered surface is used to manufacture two articles having the surface on the surface and comprising: by using an imprint method to be formed in the use of The plurality of fine pores of the embossing roll die ## anodized obtained by the manufacturing method described in the above-mentioned Hs item 7 are transferred to the transfer target; the convex ridge 2 has the pores reversed and transferred Made of more than 77 shapes
TW100110152A 2010-03-25 2011-03-24 Apparatus for anodization, treatment tank, method of manufacturing roll mold for imprinting, and method of manufacturing product having a plurality of protrusion on surface TWI482884B (en)

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