TW201138746A - Planar heater manufacturing method and manufacturing device of the same - Google Patents

Planar heater manufacturing method and manufacturing device of the same Download PDF

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TW201138746A
TW201138746A TW100107367A TW100107367A TW201138746A TW 201138746 A TW201138746 A TW 201138746A TW 100107367 A TW100107367 A TW 100107367A TW 100107367 A TW100107367 A TW 100107367A TW 201138746 A TW201138746 A TW 201138746A
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Taiwan
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heating
plate
planar heater
unit
workpiece
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TW100107367A
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Chinese (zh)
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Kiyoshi Ishikawa
Masayuki Utsumi
Hiromu Murata
Mitsukazu Kimura
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Panasonic Corp
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Publication of TW201138746A publication Critical patent/TW201138746A/en

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  • Central Heating Systems (AREA)
  • General Induction Heating (AREA)

Abstract

This invention is to provide a planar heater manufacturing method which can perform the bonding process of the planar heater without the use of molds, and can handle different shapes and sizes of the planar heater. In the solution provided by this invention, during the heating operation, a workpiece laminated with plate members and a heating unit formed by arranging heating wires on a uniformizing plate that contains an aluminum plate is moved, while using an electromagnetic induction heating device to heat the aluminum plate. Afterwards, a roller unit is used to move the heated workpiece, while applying pressure with a rectangular pressing face to make the plate members form a good bonding.

Description

201138746 六、發明說明: 【發明所屬之技彳特領域】 發明領域 本發明係關於-種以電熱器作為發熱源的面狀取暖器 之製造方法及面狀取暖器之製造裝置。 L先前技術:| 發明背景 現有之此種面狀取暖器具有内襯材、將加熱線配設於 基材而構成之加熱單元和面材這三層所積層而成的構造, 在内襯材與加熱單元之間及加熱單元與面材之間是以黏著 劑黏合。此種面狀取暖器之製造方法係在内襯材或加熱單 元一邊的主面塗布黏著劑,同時在加熱單元另一邊的主面 或面材塗布黏著劑,然後,將内襯材、加熱單元及面材疊 合开> 成積層體。之後,從積層體外部加熱使各層間的黏著 劑熔融,然後再用模具加壓成型。 但疋,使用此方法時,因為是從積層體的外部進行加 熱,所以為了讓各層間的黏著劑充分溶融,會有不得不過 度加熱積層體外側之面材或内襯材的問題。由於過度加熱 面材或内襯材,一旦超過面狀取暖器之使用狀況中的面材 或内襯材之耐用溫度’就會有面材或内襯材的品質發生劣 化的問題。特別是’面材有時或為了表面的設計和接觸時 的觸感等而被施以鍛壓,或為了得到柔軟的觸感而採用不 那麼耐熱的材料,因此,若過度加熱,會發生表材變形或 變質,有造成或損傷施於面材的設計或接觸時的觸感惡化 201138746 等的不良影響之虞。 相對於此,也有在不使用黏著劑下製造面狀取暖器的 方法’是在内襯材上塗布胺甲酸乙酯(urethane)發泡材,並 於其上積層在基材上配設加熱線而成之加熱單元和面材, 再將其等在模具内進行加壓成型的方法。此時,胺曱酸乙 酉日發泡材會發泡,並因發泡壓力導致胺甲酸乙酯發泡材從 加熱單元的基材滲到面材側並附著於面材,從而將内襯材 和加熱單元和面材貼合為一體(例如,參照專利文獻〇。 第13圖(a)〜(c)呈現的是專利文獻丨中記載之習知的面 狀取暖器,第13圖(a)係面狀取暖器的製作順序斜視圖,第 13圖(b)係製作順序之側面圖,第13圖((〇係成型後的面狀取 暖器之斷面圖。如第13圖(3)所示,備妥面材9〇1和,將加熱 線903b配設於加熱基材903a之加熱單元9〇3和,將胺曱酸乙 酯發泡材904塗布於表面之内襯材905,如第^圖⑺)所示一 樣將其等進行積層配置於未圖示出之模具内,透過在模具 内加壓成型,成型為如第13圖(c)所示的面狀取暖器。 先前技術文獻 專利文獻 【專利文獻1】特開2001-041480號公報 t發明内容3 發明概要 發明欲解決之課題 然而’專利文獻1中記載之製造方法依然有如下的問 題。亦即,在記載於專利文獻1之製造方法中,必須準備模 201138746 具以施行加壓成型的加工,而且針對每個面狀取暖器的形 狀及尺寸都必須準備模具。特別是設置並使用於地板面的 面狀取暖器通常會生產多種尺寸,因此製作模具所需費用 增多,同時在生產不同形狀和尺寸的面狀取暖器時必須要 更換模具,故而難以提高生產效率。 本發明係解決前述習知課題的方案,目的在於提供一 種既可防止因加熱表面材的表面所造成的不良影響,又可 在不使用模具下生產面狀取暖器,而且可以容易地處理形 狀和尺寸不同的面狀取暖器之製造方法及製造裝置。 用以欲解決課題之手段 本發明之面狀取暖器的製造方法係為解決前述課題 之,具備於含有金屬成分的均熱板配設加熱線而形成之面 狀加熱單元、及積層於該加熱單元上的板狀構件之面狀取 暖器的製造裝置,其包含:準備步驟,係形成積層體,該 積體層係將前述板狀構件和前述加熱單元在插進了熱熔融 型黏著劑層的狀態下堆疊而形成者;加熱步驟,在鄰近前 述積層體的表裏面之至少一面設置電磁感應加熱線圈,並 一邊使前述積層體往預先設定的移動方向移動,一邊利用 前述電磁感應加熱線圈產生磁力線以使前述加熱單元之前 述均熱板發熱,藉此使前述黏著劑炼融;及加壓步驟,在 該加熱步驟後進行,用以加壓前述積層體全體,又前述加 壓步驟係一邊使經歷過前述加熱步驟的前述積層體移動, 一邊以矩形的加壓面加壓其兩面。 另外,本發明之面狀取暖器的製造方法係為解決前述 201138746 課題之具備,於含有金屬成分的均熱板配設加熱線而成之 面狀加熱單元、及積層於該加熱單元上的板狀構件之面狀 取暖器的製造裝置,其具備將前述板狀構件和前述加熱單 元在插進了熱熔融型黏著劑層的狀態下加以堆疊而成之積 層體往預先設定的移動方向搬送之搬送機構、位在前述移 動方向的下游側,且包含加熱線圈的電磁感應加熱器、位 於鄰接前述電磁感應加熱器之前述移動方向之下游側的位 置,以矩形的加壓面加壓移動的前述積層體之兩面的加壓 機構、以及控制機構,該控制機構被建構成,對由前述搬 送機構搬送來的前述積層體之表裏面的至少一面,施加由 前述電磁感應加熱ϋ所產生的磁力線,藉此使前述加熱單 疋的前述均熱板發熱,而使前述黏著劑熔融,並以前述加 壓機構加壓前述黏著劑熔融後的前述積層體,而使前述板 狀構件及前述加熱單元黏合。 具 此外,本發明中亦包含利用前述製造方法製造之一 備於含有金屬成分的均熱板配設加熱線而成之面狀加熱單 及 -及積層於該加解元的板狀構件,並且前述加熱單元 述板狀構件係以熱炫融型黏著劑層相互黏合固 狀取暖器。 本發明之上述目的、其他的目的、特徵、及優點,在 =添加的附圖下,可從以下的較佳實施態樣的詳細說明 獲得闡明。 發明效果 本發明的面狀取暖器之製造方法及製造裝置,既可防 201138746 止因加熱表面材的表面引起的不良影響,又可在不使用模 具下生產面狀取暖器,而且可以容易地處理形狀或尺寸不 同的面狀取暖器。 圖式簡單說明 第1圖係本發明實施態樣1之面狀取暖器的製造方法 中,所製造之面狀取暖器的外形之一例的示意斜視圖。 第2圖示於第1圖之面狀取暖器的本體在組裝前的狀態 之一例的示意斜視圖。 第3圖示於第2圖之本體的完成狀態之一例的斷面圖。 第4圖示於第3圖之本體的構成構件之一具體例的斷面圖。 第5圖示於第4圖之本體所具備的加熱線之一具體構成 例的斜視圖。 第6圖製造示於第3圖的本體時之準備步驟的一例之模 式圖。 第7圖(a)及(b)係製造示於第3圖的本體時之加熱步驟 及加壓步驟的一例之模式圖。 第8圖(a)及(b)係製造示於第3圖的本體時之熱壓步驟 的一例之模式圖。 第9圖係製造示於第3圖的本體時之超音波溶接步驟的 一例之模式圖。 第10圖係製造示於第3圖的本體時之修邊步驟的一例 之模式圖。 第11圖(a) ’係示於第7圖⑷之加壓步驟的一較佳例之 使用滾輪單元的情形之示意模式圖;(b),係在示於⑷的加 201138746 壓步驟中所使用之滚輪單元的其他例之示意BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a planar heater using an electric heater as a heat source and a device for manufacturing a planar heater. L. Prior Art: In the prior art, the planar heater has a structure in which an inner lining material and a heating unit and a surface material which are formed by disposing a heating wire on a base material are laminated, and the inner lining material is formed. Adhesive is bonded between the heating unit and the heating unit and the face material. The method for manufacturing the planar heater is to apply an adhesive to the main surface of one side of the inner lining material or the heating unit, and to apply an adhesive to the main surface or the surface material of the other side of the heating unit, and then to the inner lining material and the heating unit. And the surface material is superposed and stacked into a layered body. Thereafter, the adhesive between the layers is melted by heating from the outside of the laminate, and then pressure molded by a mold. However, when this method is used, since the heating is performed from the outside of the laminated body, there is a problem that the surface material or the inner lining material outside the laminated body has to be excessively heated in order to sufficiently melt the adhesive between the layers. Due to overheating of the face material or the inner lining material, the quality of the face material or the inner lining material may deteriorate if the surface temperature of the face material or the inner lining material in the use condition of the planar heater is exceeded. In particular, the 'surface material is sometimes forged by the design of the surface and the touch when it is in contact, or a material that is not so heat-resistant in order to obtain a soft touch. Therefore, if excessive heating occurs, the surface material may occur. Deformation or deterioration, which may cause damage or damage to the design of the face material or the deterioration of the tactile sensation when contacted, such as 201138746. On the other hand, there is also a method of manufacturing a planar heater without using an adhesive. The urethane foam is coated on the inner lining material, and a heating wire is laminated on the substrate. A heating unit and a face material are formed, and the method of press molding is performed in a mold. At this time, the amine bismuth citrate foam material will foam, and the urethane foam material will penetrate from the substrate of the heating unit to the surface material side and adhere to the surface material due to the foaming pressure, thereby lining the inner lining material. It is integrated with the heating unit and the face material (for example, refer to the patent document 〇. Fig. 13 (a) to (c) show a conventional planar heater described in the patent document ,, Fig. 13 (a) Fig. 13(b) is a side view of the production sequence, and Fig. 13 ((a sectional view of the planar heater after molding). As shown in Fig. 13 (3) As shown in the figure, the surface material 9〇1 and the heating wire 903b are disposed on the heating unit 9〇3 of the heating substrate 903a, and the amine phthalate foaming material 904 is applied to the surface lining material 905. As shown in Fig. 7 (7), the layers are placed in a mold (not shown), and formed into a planar heater as shown in Fig. 13 (c) by press molding in a mold. CITATION LIST Patent Literature [Patent Document 1] JP-A-2001-041480A SUMMARY OF THE INVENTION 3 SUMMARY OF THE INVENTION In the manufacturing method described in the first aspect, it is necessary to prepare the mold 201138746 for performing press molding, and for the shape of each planar heater. Molds must be prepared in size and size. In particular, the surface heaters used for floor coverings usually produce a variety of sizes, so the cost of making the molds increases, and must be replaced when producing the shape heaters of different shapes and sizes. The present invention is a solution to the above-mentioned conventional problems, and an object thereof is to provide a planar heater that can prevent the adverse effects caused by the surface of the heated surface material and can be produced without using a mold. Further, a method and a manufacturing apparatus for a planar heater having different shapes and sizes can be easily handled. The method for producing the planar heater of the present invention is to provide a metal-containing method for solving the above problems. a planar heating unit formed by disposing a heater wire with a heating line, and laminating the heating sheet A device for manufacturing a planar heater for a plate-shaped member, comprising: a preparation step of forming a laminated body, wherein the plate-like member and the heating unit are inserted into a hot-melt type adhesive layer a step of stacking in a state; a heating step of providing an electromagnetic induction heating coil on at least one side of the front surface of the laminated body, and generating a magnetic field line by using the electromagnetic induction heating coil while moving the laminated body in a predetermined moving direction And heating the heat-receiving plate of the heating unit to melt the adhesive; and the pressurizing step is performed after the heating step to pressurize the entire laminated body, and the pressurizing step is performed The layered body that has undergone the heating step is moved to press both surfaces thereof with a rectangular pressurizing surface. The method for producing the planar heater of the present invention is to solve the above-mentioned problem of 201138746, and to provide a metal component. The planar heating unit formed by the heating plate with the heating wire and the surface of the plate-shaped member laminated on the heating unit are taken In the manufacturing apparatus of the apparatus, the conveying mechanism that transports the laminated body in which the plate-shaped member and the heating unit are stacked in a state in which the hot-melt type adhesive layer is inserted in a predetermined moving direction is provided in the above-mentioned The electromagnetic induction heater including the heating coil on the downstream side in the moving direction, the position on the downstream side of the moving direction adjacent to the electromagnetic induction heater, and the two sides of the laminated body that are moved by the rectangular pressing surface a pressing mechanism and a control mechanism configured to apply magnetic lines of force generated by the electromagnetic induction heating to at least one surface of the surface of the laminated body conveyed by the conveying mechanism, thereby heating the heating sheet The heat transfer plate of the crucible generates heat, and the adhesive is melted, and the laminated body after the adhesive is melted is pressed by the pressurizing mechanism to bond the plate member and the heating unit. Further, the present invention also includes a planar heating sheet prepared by disposing a heater wire containing a metal component and a heating element formed by the above-described manufacturing method, and a plate member laminated on the addition element, and In the heating unit, the plate-like members are adhered to each other by a heat-sink-type adhesive layer. The above and other objects, features and advantages of the present invention will become apparent from Advantageous Effects of Invention The method and apparatus for producing a planar heater according to the present invention can prevent the adverse effects caused by the surface of the heated surface material, and can produce a planar heater without using a mold, and can be easily handled. A planar heater of different shape or size. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic perspective view showing an example of the outer shape of a planar heater manufactured in a method of manufacturing a planar heater according to a first embodiment of the present invention. Fig. 2 is a schematic perspective view showing an example of the state of the planar heater in Fig. 1 before assembly. Fig. 3 is a cross-sectional view showing an example of the completed state of the main body of Fig. 2. Fig. 4 is a cross-sectional view showing a specific example of one of the constituent members of the main body of Fig. 3. Fig. 5 is a perspective view showing a specific configuration example of one of the heating wires provided in the main body of Fig. 4. Fig. 6 is a schematic view showing an example of a preparation step in the case of the main body shown in Fig. 3. Fig. 7 (a) and (b) are schematic views showing an example of a heating step and a pressurizing step when the body shown in Fig. 3 is produced. Fig. 8 (a) and (b) are schematic views showing an example of a hot pressing step when the body shown in Fig. 3 is produced. Fig. 9 is a schematic view showing an example of a supersonic wave melting step in the case of the main body shown in Fig. 3. Fig. 10 is a schematic view showing an example of a trimming step when the body shown in Fig. 3 is manufactured. Fig. 11(a) is a schematic view showing a state in which a roller unit is used in a preferred embodiment of the pressurizing step of Fig. 7(4); (b) is shown in the step of adding the 201138746 pressure shown in (4). Schematic representation of other examples of roller units used

第12圖⑷及(b),係本發明實施態樣、X 製造裝置之-例的示意模式圖。…面狀取暖器的 第關⑷,係習知的面狀取 斜視圖,⑻,係習知的面狀取暖@ 步驟的一例之 斷面圖,⑷,係習知的面狀取暖器的驟的其他例之 【實施方式】 成狀態之斷面圖。 用以實施發明之態樣 κ乃冶係—種具備於含右令 屬成分的均熱板上配設加熱線而成的面狀加熱單元和,積 層於該加鮮元的板狀構件之峨取暖㈣製造方法 包含將前述板狀構件和前述加熱單元在插進了_點 著劑層的狀態下堆疊形成積層體之準備步驟和鄰近前 述積層體的表裏面之至少—面處設置電磁感應加熱線圈, 邊使前述㈣齡預先設㈣軸方向軸,邊利用前述 電磁感應加熱«產生磁力線以使前述加熱單元的前述均 熱板發熱,藉以使前義著_融之加齡驟和,在該加 熱步驟後進行之加壓前述積層體全體之加壓步驟;在前述 加壓步驟中,係邊使經歷過前述加熱步驟的前述積層體移 動,邊以矩形的加壓面加壓其兩面。 利用前述構成’用以炫融熱炫融型黏著劑的熱,因為 可以得自面狀取暖ΙΜ部之均熱板的發熱,所以可以使黏 著劑在短時間内有效率_融。此外,因為邊使黏著劑已 呈炫融狀態的積層體移動’邊以矩形加壓面加壓,故可將 201138746 該積層體的至少一部份在預定時間内保持在加壓的狀離。 因此,從利用均熱板的發熱使黏著劑層熔融到固化為止的 時間,可繼續進行積層體的加壓,可使板狀構件的黏合狀 態更為理想。 前述構成的製造方法中,在前述加壓步驟,如果是邊 冷卻前述積層體邊進行加壓之構成即可。藉此,因為可依 需要迅速地使熔融的黏著劑固化,故可提高製造效率。 前述構成的製造方法中,包含於前述積層體的前述黏 者劑層,或可被製作成獨立的板狀構件’或可預先一體地 積層於前述板狀構件,或可為該二者之構成。藉此,因為 可依據黏合對象之板狀構件的材質、厚度、性質等的各種 條件,適當地設置黏著劑層,故可使板狀構件的黏合狀態 更符合理想。 前述構成的製造方法中,前述板狀構件可以是,構成 月’j述面狀取暖器的表面之表面材,構成前述面狀取暖器的 裏面之裏面材,及,抑制從前述加熱單元產生之取暖用熱 月1攻裏面側的傳熱之隔熱板的至少任一者的構成。 此,因為是採用Φ狀取暖H之代表性基本構祕件的表a 材、裏面材及隔熱板之至少任_者來構成積層體,並施^ 加熱步驟,故可施行面狀取暖器之合適的製造。 本1月之面狀取暖器的製造裝置係―種具備,於含4 籍=成Γ的均,板上配設加熱線而成之面狀加熱單元和1 =加熱早狀構件之面絲暖_製造裝置, ―備將前述減構件和前述㈣單元在心熱溶融㈣ 201138746 著齊丨層的狀態下堆疊而成的積層體往預先設定的移動方向 搬送之搬送機構和,位在前述移動方向的下游側之包含加 熱線圈的電磁感應加熱器和,位在鄰接前述電磁感應加熱 器中之則述移動方向的下游側之以矩形的加壓面加壓移動 的則述積層體的兩面之加壓機構和,控制機構;該控制機 構係對以前述搬送機構搬送之前述積層體的表裏面之至少 邊,施加利用前述電磁感應加熱器產生的磁力線,藉以 使刖述加熱單元的前述均熱板發熱,使前述黏著劑熔融, 再以則述加壓機構,加壓前述黏著劑已熔融的前述積層 體,從而使前述板狀構件及前述加熱單元黏合。 根據前述構成,因為具備搬送機構、電磁感應加熱器 及加壓機構,所以控制機構會一邊讓積層體移動,一邊利 用加熱線圈使均熱板發熱並使黏著劑層熔融,然後,利用 加壓機構加壓積層體。尤其因為加壓機構是邊使積層體移 動邊以矩形的加壓面進行加壓,故可將該積層體的至少一 部伤在預定時間保持於加壓H因此,從利用均熱板的 發熱使黏著劑層熔融到固化為止的時間,可持續進行積層 體的加壓,可使板狀構件的黏合狀態更好。 在前述構成的製造裝置中,前述加壓機構的構成是讓 旋轉皮帶捲繞於複數麵轉滾輪的外周而成之滾輪單元呈 對向配置’並且只要前述加壓機構對前述積層體所造成的 加壓’疋-邊將前述積層體祕在呈對向之前述滾輪單元 間’-邊使其移動以施行加壓之構成就好。因為加壓機構 由滾輪單元構成,㈣相祕形的加壓面良好地加壓積 10 201138746 層體。 、A在〜轉細製造裝置巾輪單元要是做成可 、:轉驅動W述旋轉滾輪中的至少—個,藉以使前述旋轉 皮帶旋轉就好。驻 精此’即可利用簡單的構成使滾輪單元良 好地作動。 义卜在月’』述構成的製造裝置中,在利用前述加壓機構 :使則述積層體移動邊進行域的顧只要進—步具備將 /積層體冷部的冷卻機構之構成即可。藉此,因為可依 需要使已炫融的轉劑迅速固化,故可提高製造效率。 另外,本發明中亦包含利用前述製造方法製得之,豆 :於含有金屬成分的均熱板上配設加熱線而成之面狀加熱 早:和’積層於該加熱單元的板狀構件,且前述加熱單元 及前述板狀構件係以祕融型黏著劑層相互黏合固定之構 成的面狀取暖器。 以下’將參照_說明本發明的較佳實施態樣。再者, 以下所有的圖中對相同或相當的構成_予_的參照符 號’並省略其重複說明。 (實施態樣1) [面狀取暖器之構成] 首先,就依據本發明製造的面狀取暖器之代表 的一例,參照第1圖到第5圖做具體說明。 珉 ^ 弟1圖為本發明的 貫施態樣1令之面狀取暖器的完成狀態之一 例的斜視圖,第 2圖為面狀取暖器的本體組裝前的狀能夕— ‘ 例的斜視圖,第 3圖為第2圖所示的本體的完成狀態斷面圖, 吗弟4圖為構成第 201138746 3圖所示本體的構件之詳細構成的斷面圖,第5圖為第&amp;圖戶斤 不本體具備的加熱線之具體構成的一例之斜視gj。 如第1圖所示’面狀取暖器係做成在以複數個板狀構件 構成的本體100的一端配設有控制部101,由連接到_制部 1〇1的電源線102供給電力以加熱本體1〇〇,並提供設置在住 宅的地板面做為取暖器使用之功能。控制部1〇1是用於押制 面狀取暖器的本體1〇〇的發熱動作之公知的控制單元,具備 未圖不出的開關、溫度調卵紐、以發光二極體等構成之顯 示燈等。 如第2圖所示,面狀取暖器的本體1〇〇是以表面材2〇〇、 黏著板300、加熱單元400、隔熱板500和裏面材6〇〇為主要 構成元件,且如第2圖所示地依序積層,再將該等板狀構件 施行黏合加工,並將周邊部壓縮密閉,藉以形成具有如第3 圖所示之斷面形狀的狀態。 如第4圖所示,表面材200是面狀取暖器的本體1〇〇中最 表面的構件,機械強度是當然的,還具備設計性、耐污染 性和觸感等必要的性能。具體的構成雖未特別限定,不過 代表性之一例可以舉例如,在以聚氣乙烯樹脂(p〇丨yvinyi chloride以下標記為PVC)為主成分,且經著色及施作了圖 樣的表面板201的内面,以黏著劑2〇3黏貼主成分為聚酯 (polyester)樹脂的不織布202而形成板狀的構成。該不織布 202 ’是為了在板狀構件經黏合加工一體化成面狀取暖器之 後,防止表面材200上發生加熱線42〇的浮線而設置的。 黏合板300發揮作為黏貼表面材2〇〇的黏合構件的功 12 201138746 能,其構成雖未具體限定,惟代表性之—例係將聚乙缔 (polyetMene)樹脂成形為板狀喊,可以舉例如常溫下會 形成柔軟的板狀的材料,在約机以上纽融並發揮點著 劑的功能。 加熱單兀400為面狀取暖器的發熱源,其構成雖未具體 限疋准代表f生之例可舉例如在以銘(aluminum)為主成 分的均熱板410的單面上將加熱線㈣配設成蛇行形狀。還 有’均熱板4丨0的基材雖然是採用紹板川,但並不限於此, 如後所述’因為只要是以可利用電磁感應加熱裝置來發熱 的材料所形成者即可,故亦可為銅、不鏽鋼等的其他金屬 材料。 均熱板410係為了使以加熱線42〇發出的熱均勻地擴散 至本體1GG全面而使用的構件’其構成雖未具體限定,惟代 表性的―例可舉例如’以熱料率高的金屬板,即主成分 為紹之厚度約0·01_的銘板⑷福麵如叫作為基材在 八兩面上塗覆由聚乙烯樹脂形成的黏合樹脂412而形成 者。由該聚乙稀樹脂形成的黏合樹脂412經加熱到約97°C以 上會熔融並發揮作為黏著劑的功能。 加熱線420的具體構成雖未特別限定,惟代表性的一例 可舉例如第5圖所示’在中心的玻璃纖維421周圍將檢測溫 度的檢測線422做螺旋狀捲繞,料周則以尼龍(nylon)樹脂 形成絕緣層423,絕緣層423的外周又呈螺旋狀地捲繞發熱 線424 ’其外周上再形成pvc的絕緣層425,絕緣層425的外 周上又形成由聚乙烯樹脂做成的黏著層426。 13 201138746 如第2圖所示,加熱單元400是把加熱線42〇的起始端 (一端)配置於均熱板410的一個角落,做蛇行形狀配置形成 覆蓋均熱板410的整個區域的狀態,並將終端(另一端)配置 於起始端的近旁。另外,如第2圖所示,在配置了加熱線420 的狀態下加熱,加熱線420的黏著層426因而熔融,使得加 熱線420被黏著固定在均熱板41〇上。 隔熱板500係為了抑制以加熱單元4〇〇發出的熱在地板 面上做無謂的傳播而設置,其具體構成雖未特別限定,惟 代表性的一例可舉例如,在隔熱性高的板狀發泡胺曱酸乙 酯樹脂501(發泡胺甲酸乙酯板5〇1)的兩面黏合以聚酯樹脂 為主成分的不織布502而成者。該不織布5〇2也和前述不織 布202—樣,係用於防止加熱線42〇發生浮線之構成。 裏面材600係面狀取暖器的本體1〇〇中直接接觸地板面 之構件’其㈣構成雖未特職定,惟代表性的__例可舉 例如,在以耻系彈性體為主成分的裏面板衝上面塗覆聚 乙稀樹脂的黏著層602而成者。上述稀烴系彈性體較佳的二 例可舉例如,熱可塑性稀煙彈性體(thenn〇plastic〇lefm,以 下簡稱ΤΡΟ。;^ TPO的機械強度自不待言,還具備緩衝性 和不易滑動等的性能,更具備彈性。 本實施態樣的面狀取暖器是在組裝上述各構成構件而 形成的本體1GG的角落設置控制部ΐ()ΐ,並做成將加熱單元 400的發熱線424之起始端和終端連接到控制部叫的狀 態。該面狀取暖器,如第1圖所示’從連接到控制部1〇1的 電源線1G2供給電力,由控制部⑻控制發熱動作,藉而得 14 201138746 以發揮面狀取暖器的發熱功能。 ”:二本::中製造的面狀取暖器可以具備本體10°、 控制。卜及電源線⑽以外的構成,亦可 體剛的前述各板狀構件中之部份板狀構件的構成。另t本 本體100除上述板狀構件以外,亦可含有非板狀 他構件。 其 另外,本實施態樣的面狀取暖器所使用之黏著劑,如 果是以加熱熔融的材料為主成分之熱熔融型(熱熔合, h0t-melt),則其具體種類並無特殊限定。在第2圖及第須 所示的構成例中,熱熔融型的黏著劑層包含,被一體地積 層於表面材2GG之黏著獅3(表面材黏著層)、做成獨立的板 狀構件之黏合板300、積層於紹板411兩面作為加熱單元 之均熱板410的一層之黏合樹脂412(均熱板黏著層),其等, 任一者都是至少由聚乙烯樹脂、聚丙稀(poly- propylene)樹 脂等之烯烴系熱可塑性樹脂構成的層,惟亦可採用其他公 知的熱可塑性樹脂,亦可採用樹脂以外的熱可塑性材料。另 外,熱熔融型的黏著劑是以熱可塑性樹脂為主成分的情形, 可以是混合複數種熱可塑性樹脂而成的高分子合金,亦可為 含有樹脂以外的公知添加劑等之熱可塑性樹脂組成物。 [面狀取暖器之製造方法] 接著,將就具備上述本體100的面狀取暖器之製造方法 的代表例,參照第6圖到第丨〇圖加以具體說明。第6圖係將 本體100的製造過程中準備步驟之一例以概略斷面圖呈現 之模式圖,第7圖⑷及⑻係將本體100的加熱步驟及加壓步 15 201138746 驟的一例以概略斷面圖呈現之模式圖,第8圖0)及(^係將 施行裏面材600的黏合及本體1〇〇周邊部的成型之熱壓步驟 的一例以概略斷面圖呈現之模式圖,第9圖係將施行本體 100周邊熔接的超音波熔接步驟之—例以概略斷面圖呈 現的模式® ’第_係將賴本體1GG周邊部不要的部份之 修邊步驟的一例以概略斷面圖呈現之模式圖。 以本實施態樣做說明的面狀取暖器之製造方法,係包 含準備步驟、加熱步驟、加壓步驟、熱壓步驟、超音波溶 接步驟、及修邊步_製造方法,㈣魏合面狀取暖器 的具體構成(特別是本體刚的具體構成)而包含其他步驟, 亦可省略部分步驟。 (1)準備步驟 首先,就準備步驟做說明。準備步驟係、將構成本體ι〇〇 的板狀構件等的材料堆曼以構成積層體之步驟。具體情形 係如第6圖所示,將襄面材_的枯著層6〇2朝上配置於水平 的载臺710上’其上則疊置隔熱板5⑽其上又以力卩熱線 在下側的狀態疊置加熱單元400,其上復叠置黏合板3〇〇, 其上再以不織布2〇2在下側的狀態疊置表面材2〇〇。 因此,在該準備步驟中,構成本體1〇〇的板狀構件亦 即,表面材200、黏合板300、加熱單元4〇〇、隔熱板5〇〇及 裏面材600,以這個順序在並未貼合的狀態下堆疊於載臺 710上。t玄等板狀元件在堆叠的狀態下,構成板狀構件彼此 並未黏合的狀態之積層體(或堆疊體”為便於說明,將該積 層體稱為i件(WGrks) 11G。另外,經過後述的加壓步驟、 16 201138746 熱壓步驟等的工件110 ’板狀構件會形成貼合的狀態,但是 在以下的說明中,只要還在完成本體100之前,就稱為工件 110。 在該準備步驟中,如第4圖所示,因為加熱單元400的 外形尺寸比其他板狀構件小’所以在工件110中,將加熱單 元400配置於隔熱板500的中央是很重要的。準備步驟中所 積層的工件110,接著被送往加熱步驟。 再者,依據面狀取暖器的構成,在準備步驟中所準備 的工件110,只要是將至少一個板狀構件和加熱單元400, 以插入了熱熔融塑黏著劑層的狀態下堆疊而成者即可。例 如,可以只用表面材200、黏合板300及加熱單元400構成工 件110(積層體),亦可僅用裏面材600、隔熱板500及加熱單 元400構成工件110。 此時,黏著劑層可以像黏合板3〇〇一樣做成獨立的板狀 構件,也可以像裏面材600的黏著層6〇2—樣,預先一體地 積層於其他板狀構件,亦可如第6圖所示,併用獨立的板狀 構件(黏合板300)和,預先—體地積層於其他板狀構件的黏 著劑層(黏著層602)。 乃&gt;τ π平1有步驟中 馮了更有效率地堆疊包含加埶 單元4_板狀構件,也可以_執行板狀構件之定位的板 '構件疋位裝置。她狀構件定位裝置只要具備可以載置 板狀構件的健臺(相當於載臺和—體或可自由裝卸 地設置於該作業臺的定位基準部即可。定位基準部可以舉 例如,設在對應板狀構件的g的位置上之突起、位差、 17 201138746 凹陷等,此外,也可以包含用於計測長度的帶刻度尺規。 另外,板狀構件的堆疊也可以採用公知的堆疊裝置等。 (2)加熱步驟 其次是加熱步驟,係在接近準備步驟中備妥的積層體 (工件110)之表裏面的至少一邊處設置電磁感應加熱線圈, 利用δ玄電磁感應加熱線圈產生磁力線,藉以使包含於工件 110的加熱單元400(更具體地說’構成均熱板410的鋁板411) 發熱,讓前述黏著劑層熔融的步驟。再者,本實施態樣中 雖然非常適合採用複數個電磁感應加熱線圈,不過關於這 一點在後述的第7圖(a)中,係例示採用單獨的電磁感應加熱 線圈的情形來說明標準的加熱步驟。 如第7圖(a)所示,加熱步驟中所使用的設備(加熱裝 置)’在本實施態樣中係採用載置本體1〇〇,並使之如空心 箭號A所示沿水平方向移動的搬送裝置(搬送機構)72〇和, 具備比本體100的寬度大的長圓形加熱線圈722的電磁感應 加熱裝置721。電磁感應加熱裝置721配置於加熱對象之鋁 板411的應發熱區域的一個部分。具體而言,電磁感應加熱 裝置721係設置成加熱線圈722在搬送裝置720的後端部近 旁(後述的加壓滾輪730的近旁)橫跨寬度方向。 加熱線圈722是比工件110的寬度更長的長板狀線圈 (或長圓形線圈)’本實施態樣中是設置在與移動方向(空心 箭號A的方向)垂直相交的位置。而且,加熱線圈722的跨度 實質上就是該加熱線圈722所對應之工件11〇的加熱面。本 實施態樣中’加熱線圈722的加熱面之長向長度比工件u〇 一 201138746 邊的寬度大。而且’加熱線圈722的加熱面並未包含工件n〇 全面,而是一維地設定成加熱工件110長度方向的一部分。 準備步驟中所積層成的工件110被搬送裝置720移向空 心箭號A所示的水平方向。工件110移動的同時,若從配置 在上方的電磁感應加熱裝置721的加熱線圈722產生磁力 線,就會因為該磁力線被施加於工件11 〇,而在加熱單元4〇〇 的紹板411内產生渦電流’紹板411本身因渦電流和銘板々η 的電阻而發熱升溫。由於铭板411產生的熱,塗布於銘板411 兩面之由聚乙烯樹脂形成的黏合樹脂412和,枯貼積層於加 熱單元400上的黏合板300熔融。 工件110因為邊由搬送裝置720以預定速度搬送邊承受 來自加熱線圈722的磁力線,所以構成工件11〇的鋁板411的 發熱範圍也以預定速度依序移動。其結果是,可使鋁板411 的所有應發熱區域發熱。 這樣,鋁板411利用從電磁感應加熱裝置721的加熱線 圈722產生的磁力線升溫到黏合板3〇〇熔融所需的足夠的溫 度。為此目的,鋁板411的加熱溫度約為13〇。(:到1751左 右。此時,因為從鋁板411產生的熱經過黏合板3〇〇傳達到 表面材2G0’所以雖有某種程度的溫度上昇,但由於表面材 的卜表面未直接曝熱,因此表面材2〇〇的外表面的溫度 被抑制在不會有表面材2_表面產生劣化,或者即使還沒 《化部會因為熱而發生損及設計性之類的變形的溫度亦 即被抑制在約i 2 (TC以下。因此,利用這樣的方法可有效地 防止發生對表面材加熱所引起的不良影響(損壞設計性 201138746 之類的變形、變質等)。 另外,因為由聚乙烯樹脂形成的黏合樹脂412和黏合板 300在數秒間熔融,所以若邊用搬送裝置72〇使工件11〇以預 « 疋的速度移動邊讓電磁感應加熱裝置72丨動作,那麼黏合樹 脂412及黏合板300就會隨著工件11〇的移動,在電磁感應加 熱裝置721(加熱線圈722)的正下方連續地炼融。其結果’ &lt; 使黏合樹脂412及黏合板3〇〇全面地熔融。 此時’宜將電磁感應加熱裝置721的加熱線圈722與鋁 板411控制成保持一定距離(間隔),並且輕壓積層板狀構件 而成之工件11〇,一邊維持在預定的厚度一邊使其移動。 另外’板狀構件當中的加熱單元400在工件11()中,宜 配置成使加熱線420構成下側。亦即,宜將該工件11〇設置 成,工件110中的均熱板410未配設加熱線420那一側的靠近 加熱線圈722。工件11〇如果被設置成這樣,那麼因為鋁板411 係配置成與電磁感應加熱裝置721的加熱線圈722相對,所以 可以容易地將加熱線圈722和鋁板411的距離(間隔)保持固 定’因此,可以使鋁板411全面均勻發熱。 另外,若將加熱單元400配置成如上所述狀態,電磁感 應加熱裝置721的加熱線圈722和加熱線420之間就會隔著 1呂板411。由此,因為可以抑制加熱線42〇本身的發熱,故 可抑制溫度不均。其结果,可以更安定且均勻地實現鋁板 411的加熱作用。 另外,在加熱步驟中’如第7圖⑷所示,係將工件11〇 配置成’加熱單元400是加熱線420的配設方向和搬送裝置 20 201138746 720的搬送方向(空心箭號A方向,移動方向)垂直相交的狀 態,不過本發明並不限於此,亦可將工件11〇配置成使加熱 線420的配設方向與空心箭號a一致。 例如’在搬送方向和加熱線42〇的配設方向大致垂直相 交的狀態下,當加熱線420本身受到電磁感應加熱裝置721 的作用而發熱時,會因該加熱線42〇的發熱而產生更大的溫 度不均,在此情形下,若將工作100配置成讓加熱線42〇的 配设方向與搬送方向大體一致,則有時因為可以對加熱線 420產生互為反方向的電流,故可抑制加熱線42〇本身的發 熱’可以抑制溫度不均之情形的發生。 再者’第7圖⑻所示的加熱步驟雖然是用於表面材 200、加熱單元4〇〇和隔熱板5〇〇的黏合,但加熱步驟的用途 並不限於此,也可以應用於隔熱板5〇〇和裏面材6〇〇的黏 合。具體而言,在第7圖(a)中,也可以把工件11()的表裏面 互換设置於搬送裝置720上,此外,也可以如第7圖(b)所示, 不只在上側(表面材2〇〇),在下側(裏面材6〇〇側)也另外設置 電磁感應加熱裝置721,形成面向工件11〇的表裡兩面設置 一對加熱線圈722(及電磁感應加熱裝置721)的形態。 此情形,若在隔熱板5〇〇和裏面材6〇〇之間插入具有和 均熱板410同樣構成的板狀構件43〇 ,就可以用單一個加熱 步驟來施仃表面材2〇〇、加熱單元4〇〇及隔熱板5〇〇的黏合 和,隔熱板500及襄面材6〇〇的黏合。因此,例如,可以在 其他步驟只進行後述的段壓,藉而能夠實質地省略後述的 熱壓步驟。 21 201138746 (3)加壓步驟 接著是加壓步驟,在本實施態樣中,如第7圖(a)所示, 疋與加熱步驟連續地一體施行的步驟。在該加壓步驟中, 是以加壓裝置對已經被加熱的工件110整體施加壓力。加壓 步驟中所使用的設備只要是能夠連續地加壓工件110的設 備(加壓裝置)即可,在本實施態樣中,如第7圖(a)所示,係 採用具備一對上滾輪731及下滾輪732的加壓滾輪73〇。再 者加壓裝置的構成並不限於加壓滾輪7 3 〇 ’例如,亦可為 施壓裝置等公知的其他構成。 構成加壓滾輪730的上滾輪731及下滾輪732,可各自沿 箭號B的方向旋轉驅動,另外,工件11〇可在其等之間移動。 此外,上滾輪731可以如同以黑色實心箭號C所示地,往下 方加壓。藉此,可連續地加壓工件。 加壓滾輪730宜配置於與鋁板411的應發熱區域部分重 疊或鄰接的位置。具體而言,在本實施態樣中係如第7圖(a) 所示’將加壓滾輪73〇設在從電磁感應加熱裝置721來看是 在工件110移動方向(空心箭號A)的正下游側。在該位置, 可以由加壓滾輪730順著鋁板411在加熱步驟中已經發熱的 部分對工件11〇加壓。 加壓滾輪730的驅動速度必須與加熱步驟的加熱時間 連動’而且為能在盡可能短的時間内加壓已經因加熱步驟 而炫融的樹脂,靠近加熱線圈722地配置是很重要的。在本 貫施態樣係如第7圖(a)中所模式性示意的,是將加熱步驟的 設備和加壓步驟的設備做成一體。透過在加壓步驟加壓工 22 201138746 件110的方式,表面材200和加熱單元400和隔熱板5〇〇通過 黏合樹脂412和黏合板300形成黏結。 (4)熱壓步驟 加壓步驟後要進行熱壓步驟。熱壓步驟係如後述,同 時執行兩個不同作業的步驟。具體内容如第8圖(a)所示,熱 壓步驟中所使用的設備為熱壓裳置740。在熱壓裝置740的 下模741配置有覆蓋工件110全面的下熱板742,在上模745 設有將工件11〇的周邊部段壓成型的上熱板746。再者,在 第8圖(a)及(b)中,為便於說明,在下熱板742及上熱板746 加了交叉線的斜線。 在熱壓步驟中同時進行裏面材6〇〇的黏合和工件11〇之 周邊部的段壓成型。因此,利用配置於下模741的下熱板742 加熱裏面材600,使塗布於裏面材600的裏面板601上面之黏 著層602(參照第4圖)熔融。然後,利用熱壓處理對工件110 進行全體加壓,藉以使將裏面材600和隔熱板500黏合。另 外’利用上模745配備的上熱板746—邊加熱工件11〇的周邊 部一邊施加壓力,藉以段壓成型成工件110周邊部的厚度比 中央部薄的狀態。經過段壓成型,如第8圖(b)所示,中央部之 取暖面部111的厚度變成比受到段壓的段壓部112的厚度大。 再者,因為上熱板746是要對工件11〇的周邊部進行段 厘成型’所以是做成内側形成開口之大致呈矩形的框狀來 對應該周邊部。而且,在上熱板746内側的端部(周邊),形 成如第8圖(a)所示的凹曲面747。由於設了該凹曲面747,故 如第8圖(b)所示,在被段壓成型而生成的段壓部112的内側 23 201138746 (如果從中央的取暖面部U1看則是外部),可成型為凸曲面 113而不是段差面。 (5)超音波熔接步驟 熱壓步驟後進行的是超音波熔接步驟。在超音波熔接 步驟中要將經過熱壓步驟段壓成型的工件11〇的周邊部,即 段壓部112予以熔接。如第9圖所示,此步驟所使用的設備 是具備沿著工件110的周邊部(段壓部112)移動的角751之超 音波熔接機750。 如刚所述,加熱單元4〇〇比其他的板狀構件外形尺寸 小。因此,加熱單元4〇〇位於工件11〇的中央部之取暖面部 111,而工件110周邊部之段壓部112則幾乎沒有加熱單元 400 »由此,因為段壓部112係由表面材2〇〇、黏合板3〇〇、 隔熱板500和裏面材600構成,結果,就是完全以熱可塑性 的樹脂材料形成。 也就是說,段壓部112是經過先前的步驟,即熱壓步驟 的段壓成型被成型為比中央部的取暖面部lu薄的部位,並 且在本體1GG的周圍形成由熱可塑性材料構成之厚度小的 部位。因此’以角75!對該段壓部112施加超音波時,由於 各板狀構件的接合部會發鏡融而被溶接,故可將工件11〇 的周圍充分熔接固定住。 再者’施加超音波的角塊751只要做成會邊在工件11〇 的周邊部(段㈣)上機,邊依麵躲接即可。另外,為 了進行超音波溶接步驟,工件要載置於作業臺 川即可’不過此工作臺711亦可或相對於超音波炼接機75〇 24 201138746 體。χ置,亦或布置成獨立的構成,或亦可利用準備步 驟中所使用之載臺710或熱壓步驟中所使用之下模741。另 外/、要可將段壓部112適當地熔接固定,則亦可採用超音 波炼接機750以外的熔接裝置。 (6) 修邊步驟 修邊步驟在本實施態樣是當做最後的步驟來施行,是 在超音波熔接步驟後施行之本體100的修整步驟,所使用的 °又備為修邊裝置。具體如第圖所示,在修邊步驟中,載 置於作業臺711之上的工件110之周邊部(段壓部112)不要的 部份要以修邊裝置切掉加以整形。在本實施態樣中,修邊 裝置係採用具備圓板狀旋轉切割刀之切刀裝置760。該切刀 裝置760的構成雖未特別限定,惟可以舉例如包含,邊移動 構成工件11〇寬度方向的兩側之段壓部112同時將之切斷的2 個故轉切割刀和,沿工件110的長度方向,邊移動構成前後 側之一邊的段壓部112邊將之切斷的1個旋轉切割刀之構成。 以切刀裝置760將經由超音波熔接而被熔接固定之工 件110周邊部(段壓部112)不要的部分切掉,工件no的尺寸 即達到預先設定之指定範圍。藉此,完成本體1〇〇。再者, 為施行修邊步驟,工件11 〇雖然只要載置於作業臺711即 可,惟此作業臺711亦可相對於切刀裝置760呈一體設置, 亦可布置成獨立的構成,亦可利用在準備步驟中所使用的 載臺710或在熱壓步驟中所使用的下模714,也可以是和超 音波熔接步驟中所使用的作業臺711相同的作業臺。 (7) 其他步驟等 25 201138746 之後,對本體100安裝控制部101及電源線1〇2,進一 步’或依需要對本體100施以後續的裝飾加工等或施行其 他必要的作業,藉以完成面狀取暖器。 再者,準備步驟、加熱步驟、加壓步驟、熱壓步驟、 超音波步驟、及修邊步驟__容,科限於以上的做 法。例如,加熱步驟及加壓步驟雖然是一邊讓本體1〇〇往空 心箭號A的移動方向移動—邊進行的,但並不限於此亦可 將本體1GGS]定於固定位置,而讓電磁感應加熱裝置721及 加壓滚輪730移動。 另外,亦可與加熱步驟同時實施加壓步驟。此方法之 情形’加壓步魅湘壓力來實行加壓。制此加工方法 時’可將電磁感應加熱裝置進—步小容量化,從而可以控 制設備投資。 此處 在上述面狀取暖器之製造方法中,採用電磁感 應加熱裝置721之加熱步驟特別重要。加熱步驟係如前述, 是利用電磁感應加熱裝置721,使加熱單元_的構成構件 之的铭板411本身發熱,藉以炫融樹脂使之黏合的步驟。 加熱步驟的最大特徵是,炼融樹脂所必須的熱是從直 接接觸樹㈣純411發熱而來這—點,而且,將發熱源之 紹板411置於中央並插人表面材細和隔熱板獅及裏面材 600之間,可藉而抑制向外部的無益放熱。藉此,比較起從 外部加熱的加熱方法可以用更少的熱量熔融樹脂,可以獲 得加熱所需電力減少,高節能的效果。 而且’因為從本體100内部發熱,本體⑽表面部的溫 26 201138746 度並未上昇,所以表面部使用的材料,例如表面材200即使 使用耐熱溫度低的材料,依然可以有效地防止發生因加熱 所致之不良影響(變形、變質等)。 另外,鋁板411設於本體100的根本目的是要在使用面 狀取暖器時,將由加熱線420發出的熱均勻地擴散到本體 100全面,所以是本體1〇〇中必須的板狀構件。因此,除了 本來的功能外,因為在製造程序中活用,故可在製造成本 和工時的點上獲得非常大的效果。 另外,因為發熱源紹板411直接接觸炼融的樹脂,所以 可以在秒單位(約10秒以下,以大約2、3秒左右為佳)的短時 間内加熱。因此,不需要同時加熱本體1〇〇的全面,而可以 邊移動本體100 ’邊部份地以加熱、熔融、黏合步驟的系列 裝配線連續實施。而且,因為施行部份加熱,所以用於加 熱的電磁感應加熱裝置721可小容量化及小型化,除了可以 降低設備費用,同時可以降低加工時的最大電容。 另外,在使用電磁感應加熱之本發明的製造方法中, 習知所必要之對應本體繼的尺寸而準備之加熱步驟用的 模具就不需要了’只要布置對應本體丨⑻之最大尺寸的加熱 線圈722作為電磁感應加熱裝置721即可。藉此,因為可以 使加熱線圈722下的發熱源鋁板411之寬度方向全區發熱, 所以只要是比加熱線圈722的寬度小的本體⑽就可以用同 - §史備進行加熱。S此,;f需要合本體丨觸尺寸準備複 數個加熱作業設備’此點亦可降低設備費用。 [加壓作業中的加壓方法] 27 201138746 此處,在本實施態樣的上述加壓步驟中,並不是採用 以第7圖(a)說明的加壓滾輪730,而是採用在複數個旋轉滚 輪外周捲繞旋轉皮帶而構成的滚輪單元。關於該滾輪單元 之—例,將參照第11圖(a),(b)做具體說明。第11圖(a)為本 實施態樣中之加熱步驟及加壓步驟的特別合適的一例之示 意概略斷面圖的模式圖,第11圖(b)是第11圖(a)中所用的滾 輪單元之其他構成例的模式圖。 如第11圖(a) ’(b)所示,本實施態樣中是在加壓步驟將 滾輪單元735或733當做加壓機構加以使用。其中滾輪單元 735係如第11圖(a)所示,由一對上滚輪單元735a及下滾輪單 元735b構成,任一者都是由3個旋轉滾輪737a、737b及737c 和捲繞於其等之外周的旋轉帶736構成。旋轉帶736中,面 對著上滾輪單元735a及下滾輪單元735b彼此呈對向的位置 的區域’構成加壓工件11〇的區域。而且,旋轉帶736被旋 轉滾輪737a〜737c張緊,所以在上述區域形成矩形狀(大致 為長方形或帶狀)的加壓面。 另外,滾輪單元735中設有用於冷卻工件11〇的冷卻機 構。具體而言,是在旋轉滾輪737a,737b&amp;737c的轉動中 央部分職置冷卻風路738 ’並錢送冷風料風裝置76〇 連接到該冷卻風路別。藉此,由送風裝置及冷卻風路 738構成冷卻機構。另外,電_應加熱裝置⑵、滾輪單 元735及送《置·係依製造裝置控制部(控制手段阳的 控制做動作。再者’在第u_中雖然只將製造裝置控制 部712記載為「控制部」,不過,不用說這當然是與面狀取 201138746 暖器的控制部101不同的構成。 構成滾輪單元735的上滾輪單元735a及下滾輪單元 73 5b當中’下滾輪早元73 5b係固定設置在固定位置。另一 方面’上滾輪單元735a則具備可往上下方向移動該上滚輪 單元735a的加壓裝置(未圖示出)’形成一種可將由搬送裝置 720所搬送移動的工件11〇從上面沿實心箭號c方向予以加 壓的構成。 另外’下滾輪單元735b中備有旋轉驅動旋轉滾輪737a 〜737c之至少一者的驅動裝置(未圖示出),利用該驅動裝置 使旋轉滾輪737a〜737c轉動,藉以使旋轉帶736沿箭號B的 方向$疋轉,可沿空心箭號A所示的移動方向以預定速度搬送 移動載置於下滾輪單元735b之工件110。 再者’在上滚輪單元73 5a因加壓裝置而朝向下滾輪單 元735b地往下方移動的狀態下,因為將載置於下滾輪單元 735b的工件11〇夾在中間,所以工件11〇如果受到下滾輪單 元735b的搬送移動,上滾輪單元7353的旋轉帶736也會跟著 旋轉。因此,上滾輪單元735a中並不需要驅動裝置,但是 如果欲以更大的力來搬送移動工件11〇時,則宜在上滾輪單 元735a中也設置驅動裝置。 由滾輪單元735所帶動之工件11〇的搬送速度,雖然只 要設定成與加熱步驟的搬送裝置720所帶動的搬送速度同 步的速度即可’惟亦可依需要設定成不同的速度。另外, 在製造過程中,在宜使搬送裝置720的搬送速度或滚輪單元 735的搬送速度有所變化的情況下,則以利用製造裝置控制 29 201138746 部712的控制來讓該等搬送速度有所變化為佳。 另外’如第11圖(b)所示,本實施態樣可以採用以一對 旋轉滾輪737d、737e來張緊旋轉帶730,並進一步在旋轉帶 736的内周設置加壓面支撐板739a、73%之構成的滾輪單元 733。該滚輪單元733由一對呈對向的上滾輪單元乃允及下 滾輪單元733b構成,上滾輪單元733a被做成可往下方(實心 箭號C的方向)移動之構成,這點與第&quot;圖^)所示的滾輪單 元735相同,但是在上滾輪單元733&amp;的旋轉帶736的裏面設 有加壓面支撐板739a’在下滾輪單元乃扑的旋轉帶乃6的裏 面設有加壓面支樓板739b。 因具備加壓面支撐板739a、739b而可以支撐旋轉帶736 的矩形加壓面的背面,所以加壓卫件!料,可使加壓面的 壓力全體均勻分布。另外,域面支撐板⑽、不僅 加壓面幾近平坦’並且還具有將上滾輪單元咖的加壓面 和下滾輪單元733b的加壓面之間隔(方便起見,稱為加壓間 隔。)保持固定的功能》 此外’若採用不鏽鋼板等之熱傳導率高的材料來做加 壓面支樓板 736傳達到加壓面支樓板7祝、而並散播到周目,故可發 揮冷卻機構的魏。這個冷卻功能若可達到錄著劑充分 固化的程度’則亦可不設送風式或水冷式等的冷卻裝置。 另外,如第11圖(b)所示,滾輪單元733的加壓間隔g〇 雖然只要從移動方向的上游側起到下游側為止Μ定的就 可以’但是因為利用滾輪單元M3施作的加壓步驟也是將工 30 201138746 件110的厚度縮小的步驟,故宜使滾輪單元733的最上游側 形成比加壓間隔稍大的導入間隔Gl(Gl〉G0)。藉此,可以 將厚度比設定的加壓間隔G0大的工件11〇順利導入上滾輪 單元733a和下滾輪單元733b之間,可以提高從加熱步驟到 加壓步驟的連續性。 此處,加壓間隔G0可依各種條件做適當設定。因為上 滾輪單元733a係做成可往下方移動,所以依據構成工件ι1〇 的板狀構件的種類和塊數、加壓後工件110的厚度等的條 件’可藉上下移動上滾輪單元733a而適當設定加壓間隔G〇。 另外’導入間隔G1只要是設得比加壓間隔⑼大,則以 何種做法來實現都可以。在第11圖(b)所示的例子中,在下 滚輪單元733b中,上游側的旋轉滾輪737d的上面和加壓面 支撐板739b的上面大致形成同一個面,相對於此,在上滾 輪單元733a中’加壓面支撐板739a的下面比旋轉滾輪737d 的下面位在更下方約距離H的位置。藉此,因為加壓面支撐 板739a的下面會讓旋轉帶736位於下方,上滾輪單元乃“的 旋轉滾輪737d則讓旋轉帶736位於上側,所以在滾輪單元 733的上游側,可確保有一個比加壓間隔(^更大的導入間隔 Gl 〇 再者,本實施態樣中’冷卻機構係以冷卻風路738及送 風裝置760構成的氣冷式’或如同加壓面支樓板739a、739b —樣地使用放熱板的方式,但是並不限於此,水冷式等其 他方式的冷卻裝置也是可以的。另外,冷卻機構並非滾輪 單元733、735中必須的構成。例如,放慢工件11〇的搬送速 31 201138746 度,若在通過滾輪單元733、735的期間黏著劑層被冷卻到 固化的程度,則亦可省略。因此,例如,採用熱傳導性高 的材料來製作旋轉帶736及旋轉滾輪737a〜737e,就可以省 略冷卻機構。 若就採用前述構成的滾輪單元735(或滾輪單元733)進 行加壓步驟之例做說明,則在加熱步驟已被加熱的工件110 是由搬送裝置720搬送,並移動到滾輪單元735。而,在工 件110被夾在上滾輪單元735a及下滾輪單元735b之間的狀 態下’旋轉帶736會利用下滚輪單元735b所具備的驅動裝 置,通過旋轉滾輪737a〜737c而旋轉。藉此,工件11〇會在 上滾輪單元735a及下滾輪單元735b之間朝移動方向(空心 箭號A的方向)持續移動。 在該移動的期間,利用上滾輪單元735a具備的加壓裝 置,上滾輪單元735a連續地加壓工件11〇的上面。此外,因 為上滾輪單元735a的加壓面及下滾輪單元735b的加壓面任 一者皆具有矩形的展延,故可同時以一定的壓力加壓大範 圍。由此’在加壓步驟中,因為在跨越工件η〇内之已熔融 黏著劑固化為止的預定時間都可以持續加壓,故可使構成 工件110的板狀構件(表面材200、加熱單元4〇〇及隔熱板5〇〇) 良好地黏合。另外,在該加壓及移動期間,因為設於旋轉 滾輪737a〜737c的冷卻風路738中會輸送冷風,所以熔融的 黏著劑層被冷卻。其結果’因為加熱步驟中已熔融之黏著 劑的固化受到促進,所以板狀構件通過黏著劑層被適當地 黏合。 32 201138746 抑如此在本實施態樣中,可以利用滾輪單元735(或滾 輪^^733)來確保卫件11()的加壓時間更長,直到已溶融的 黏著Μ層充分固化為止都可以維持加壓狀態。其結果,可 使板狀構件的點合性能更好,另外,可以確保板狀構件積 層的尺寸精度。 此處在本貫施態樣亦可採用滚輪單元735或733以外 的力壓裝置(加壓機構)亦可。亦即,本發明中只要是可以邊 移動加熱步驟後的讀UG邊以矩形的域面予以加壓,藉 乂將缸件11G保持在預定時間加壓的狀態,將板狀構件及 加熱早7L4GG黏合的構成’射_魏輪單元爪或乃3以 外的加壓裝置。 具體而吕,可以舉例如,具備複數個旋轉滾輪沿移動 方向排成-列的滾輪列’並且將讀⑽夾在上下一對滚輪 列之間使其移動的構成,用3臺以上的滾輪單元來加壓工件 110的構成,具備可以—邊加壓卫件11()的表裡面之至少一 面,—邊在移動方向上移動的板狀構件之構成等,惟並益 特殊限定。 此外,在本實施態樣中,滾輪單元735或733’雖缺除 了加壓工件m外還具備搬送功能,但是亦可在滾輪單元 735或733的基礎上再設獨立的移動機構或搬送機構。例 如’可在滾輪單元735或733的下游側,設置用以使工件ιι〇 沿移動方向移動之獨立的移動機構或搬送機構。 再者,本實施態樣中在加熱步驟雖然採用單一的電磁 感應加熱裝置72卜但亦可採用複數個電磁感應加熱裝置 33 201138746 72卜另外,電磁感應加熱線圈亦可不用】個而是 因此’可以是單-的電磁感應加熱裝置72ι具備單固。 線圈722之構成,也可以是單—的電磁感應力爾置721^ 複數個加熱線圈722之構成。另外,合適的電磁感應力 構如果具備複數個電磁感應加熱線圈,則驅動控制 應加熱線圈的線圈控制部,亦可獨立地做成個別的罐感 另外,例如,本實施態樣所用的搬送農置720雖缺θ 用以夾具(ch滅ing)固定並搬送工件u〇的夹定搬送裝才木 t是也可以採用利用輸送帶裝置、操作機的搬送裝置Ϊ, 其他構成的搬送裝置。 罝寻之 亦即’本發明中於製造面狀取❹時,只要 ^造裝置是具備將積層體(卫件UG)往預先設定的^ 搬送之搬送機構(本實施態樣中是搬送裝置 ^向 包含鄰接配置的複數個電磁感應 =電磁感應加熱機構和,如滚輪單心3、735等,= =體移動一邊以矩形的加壓面加厂_面的加壓: 之構^可,其他的構成不用說當然並無具體限制。機構 利用前述製造方法製造的面狀 方法或製造裝置製造’至傷之面狀取暖器係以前述製造 該加熱單㈣⑽缺構件加解⑽G、積層於 板面材_H;^體來說有表面材細、隔熱 以熱炼融型點著劑層互相^剧早凡伽及前述板狀構件係 因為具有此種構成,包含加二疋。本發明之面狀取暖器 匕3加熱早元400的各板狀構件良好地 34 201138746 1 °固疋’而且’因為在製造過程中實質上並未從外部加 熱’故可將其表裏面的品質做成良好的產品。 (實施態樣2) 切述實施態樣Κ以面狀取暖器的製造方法為中心 做了說明,但是本發明並不僅限於製造方法,也包含面狀 取暖器的製造裝置等。因此,將針對面狀取暖器的製造裝 ,之-例’參照第i 2圖⑷、⑻做具體說明。第i 2圖⑷、⑼, 是本發明實施態樣2之面狀取暖器的製造裝置之一例的示 意模式圖。 第12圖(a)所示的面狀取暖器的製造裝置700A(以下,僅 簡略為製造裝置。)具備,例如’用於執行加熱步驟的工件 加熱裝置701和,用於執行加壓步驟的加壓貼合裝置7〇2。 工件加熱裝置701具備電磁感應加熱部723a、723b和, 加熱部移動機構724和,工件炎定搬送部725和,搬送支樓 臺726。由於電磁感應加熱部723a、723b與在前述實施態樣 1〜3中所說明的電磁感應加熱裝置是實質相同的裝置,故 省略其說明。該等電磁感應加熱部723a、72补各自具備1個 加熱線圈722a、722b。目此,第12圖⑷所示的工件加熱裝 置701有異於前述實絲樣丨巾之具備丨個電喊應加熱線 圈的構成例,為具備2個電磁感應加熱線圈之構成。 加熱部移動機構724係使電磁感應加熱部723a、723b的 間隔,亦即加熱線圈722a、722b的間隔(稱為加熱間隔D。) 可調整地移動的機構,如第12圖(a)的雙向實心箭號£所示, 可使電磁感應加熱部723a、723b沿移動方向(空心箭號a)前 35 201138746 後移動。其具體構成並無特殊限制,可適當地採用公知的 機械式移動機構。 上游側的電磁感應加熱部723a是為了施行預備加熱而 設,下游側的電磁感應加熱部723b則是為了施行基礎加熱 而設。此處,該等電磁感應加熱部723a、723b的間隔若太 大,會有因預備加熱而發熱的均熱板41〇(鋁板411)之溫度比 理想的溫度範圍低之虞。另一方面,間隔若太小,則電磁感 應加熱部723a、723b的加熱區域重疊,會有均熱板41〇—部 份的溫度過高之虞。因此,將該等電磁感應加熱部723a、723b 的加熱間隔D做成可調整,可藉而更適當地進行加熱步驟。 此處’加熱部移動機構724可在開始製造本體1〇〇之前 即作動調整加熱間隔D ’亦可在製造本體1〇〇的過程中考慮 製造條件等再調整加熱間隔D。另外,加熱部移動機構724 可由工件加熱裝置701的操作員手動操作,亦可做成由未圖 示出的控制部自動地動作。另外,加熱部移動機構724不僅 可以調整加熱間隔D’亦可做成能夠沿垂直方向移動電磁感 應加熱部723a、723b,以便調整工件110的表面與加熱線圈 722a、722b的間隔。 工件夾定搬送部725與搬送裝置720為實質相同的構 成’利用夾具沿搬送方向(圖中空心箭號F,與移動方向相 同的方向)搬送工件110。搬送支撐臺726係支撐加熱部移動 機構724、工件夾定搬送部725等的構成。再者,工件加熱 裝置701亦可具備電磁感應加熱部723a、723b,加熱部移動 機構724,工件夾定搬送部725’搬送支撐臺726以外的構成。 36 201138746 另外,加壓貼合裝置702具備在前述實施態樣丨中說明 的滚輪單元735和,用於支撐該滾輪單元735的滚輪支撑臺 734。此外,加壓貼合裝置702亦可具備其他的構成。 由於在製造裝置7〇〇A中宜使工件110的移動速度緊密 相連’所以工件加熱裝置701及加壓貼合裝置7〇2可以用同 一個控制裝置來控制,也可以各自具備獨立的控制穿置, 不過用公知的通信裝置等做成可雙向通信的構成,并以使 各自的控制緊密相連亦可。 另外,第11圖(b)所示的製造裝置700B係除了工件加熱 裝置701及加壓貼合裝置702外,還具備工件準備裝置7〇3之 構成。工件準備裝置703係用以執行在前述實施態樣1中說 明過的準備步驟之設備’只要具備堆疊板狀構件並將之對 齊的各種機構’或,用以將所得的工件110搬送到工件加熱 裝置701的搬送機構等即可。再者,在製造裝置7〇〇B中亦宜 使工件加熱裝置701、加壓貼合裝置7〇2,及工件準備裝置 703的控制緊密相連。 如上所述,本發明的面狀取暖器之製造方法係在包含 表面材和,在金屬板的兩面塗布會在預定溫度以上炫融的 黏合樹脂而糾均熱板-邊的面上配設加熱線所構成的加 熱單元和,隔熱板之面狀取暖⑽製造方法,其包含按前 述表面材⑴述加熱單%、前相熱板的順序積層而獲得 其等之積料的麵步驟和,在靠近Μ制射之前述 表面材及前述隔熱板的某一側設置電磁感應加熱裝置,利 用前述電減應加熱裝置使前述金屬板發熱,藉以使前述 37 201138746 黏合樹脂炼融之加熱步驟和,利用加壓機構加壓前述積層 體,藉以使前述表面材、前述加熱單元和前述隔熱板黏合 的加壓步驟;前述加壓機構只要是具備在複數個旋轉滾輪外 周捲設皮帶而成的滾輪單元,並以前述滾輪單元對緊接著前 述加熱步驟之後的前述積層體加壓預定時間之構成即可。 藉此’因為用於熔融黏合樹脂的熱是從面狀取暖器内 部的金屬板發熱的’故可使黏合樹脂在短時間内熔融,因 此可以在短時間内實施黏合步驟,同時因為可以抑制對面 狀取暖器外部的無益放熱,所以可以達到製造程序的省能 源化。而且加壓機構的滾輪單元是將皮帶捲設在複數個旋 轉滾輪外周,藉而得以同時以—定的壓力加壓廣範圍,所 以即使在邊移動積層體邊實施加壓步驟的情形中,依然可 以在直到熔融的黏合樹脂硬化為止的預定時間内持續加 壓’可獲得安定的黏合性能。另外,因為加工步驟中不使 用模具,故可抑制初期投資費用,提高設計的自由度。 另外在上述製造方法中,前述滾輪單元只要是具備 驅動裝置’並且邊以前述驅純置搬送前述積層體邊進行 加壓的構成即可。藉此’可邊使積層體安定地移動邊進行 加壓’並可降低加壓步驟巾出現的黏合料或變形等情形。 另外,在上述製造方法中,前述滚輪單元具備冷卻機 構邊以刖述冷卻機構冷卻前述積層體邊進行加壓之構成八 適。藉此,加壓步驟的時_短和滾輪單元的小型化都成: 可此’而且製造的效率化和設備的小型化也都是可能的。 另卜為了實現上述製造方法,本發明的面狀取暖器 38 201138746 之製造裝置係具備,包含加熱線圈的電磁感應加熱機構 和,搬送積層體的搬送機構和,邊使積層體移動邊以矩形 的加壓面加壓其兩面的加壓機構之構成。藉此,不但初期^ 資費用少,而且可以既省能源且高效率地製造面狀取暖器: 再者,本發明並不限於前述實施態樣的記載,在申1 專利範圍所示的範圍内可進行各種變更,且關於將不同^ 實施態樣《數個變形财分職示的技術手段做適當给 合而獲得之實施態樣也包含在本發明的技術範圍内。田” 【產業上之可利用性】 如上所述,本發明因為可以使構成面狀取暖器本體的 板狀構件巾包含金屬㈣的均熱板發熱,藉而使熱炼融型 的黏著劑熔融以黏合各板狀構件,故可廣泛地應用於面狀 取暖器之製造領域’时也可應用於具備相同的均熱板之 其他取暖器的製造等的用途。 【圖式簡單說明】 第1圖係本發明實施態樣i之面狀取暖器的製造方法 中’所製造之面狀取暖器的外形之—例的示意斜視圖。 第2圖不於第1圖之面狀取暖器的本體在組裝前的狀態 之一例的示意斜視圖。 第3圖不於第2圖之本體的完成狀態之一例的斷面圖。 第4圖不於第3圖之本體的構錢件之—具體_斷面圖。 第5圖示於第4圖之本體所具備的加熱線之—具體構成 例的斜視圖。 第6圖製造祕第3圖的切時之準備步賴-例之模 39 201138746 式圖。 第7圖(a)及(b)係製造示於第3圖的本體時之加熱步驟 及加壓步驟的一例之模式圖。 第8圖(a)及(b)係製造示於第3圖的本體時之熱壓步驟 的一例之模式圖。 第9圖係製造示於第3圖的本體時之超音波熔接步驟的 一例之模式圖。 第10圖係製造示於第3圖的本體時之修邊步驟的一例 之模式圖。 第11圖(a),係示於第7圖(a)之加壓步驟的一較佳例之 使用滚輪單元的情形之示意模式圖;(b),係在示於(a)的加 壓步驟中所使用之滾輪單元的其他例之示意模式圖。 第12圖(a)及(b),係本發明實施態樣2之面狀取暖器的 製造裝置之一例的示意模式圖。 第13圖(a),係習知的面狀取暖器之製造步驟的一例之 斜視圖,(b),係習知的面狀取暖器之製造步驟的其他例之 斷面圖,(c),係習知的面狀取暖器的完成狀態之斷面圖。 【主要元件符號說明】 100···本體(面狀取暖器的本體) 101.. .控制部 102.. .電源線 110···工件(積層體、重疊體) 111.. .取暖面部 112.. .段壓部 200…表面材(板狀構件) 201...表面板 202、502...不織布 203…黏著劑(黏著劑層、表面 材黏著層) 300&quot;.黏合板(板狀構件、黏著 40 201138746 劑層) 400…加熱單元(板狀構件) 410.. ·均熱板(板狀構件) 411…紹板(均熱板的本體) 412···黏合樹脂(黏著劑層、均 熱板黏著層) 420…加熱線 421.. .玻璃纖維 422.. .檢測線 423、425...絕緣層 424.. ·捲繞發熱線 426、602...黏著層 500…隔熱板(板狀構件) 501…發泡胺曱酸乙酯板 6〇0...裏面材(板狀構件) 601.. .裏面板 700A…製造裝置 701·..工件加熱裝置 702…加壓貼合裝置 703…工件準備裝置 710…載臺 711·..工作臺 712…製造裝置控制部(控制躺 720…搬送裂置(搬送機構) 721···電磁感應加熱裝置(電磁 感應加熱機構) 721a〜721c…電磁感應加熱裝 置(電磁感應加熱機構) 722、722a、722b…加熱線圈 (電磁感應加熱線圈、長 板狀線圈) 730.. .加壓滚輪 731.. .上滾輪 732.. .下滾輪 733、735…滾輪單元(加壓機構) 733a、735a..·上滾輪單元 733b、735b…下滾輪單元 736.. .旋轉帶 737a〜737e…旋轉滾輪 738…冷卻風路(冷卻機構) 739···加壓面支標板(冷卻機構) 739a〜73%…加壓面支樓板 740.. .熱壓裝置 741.. .下模配置 742.. .下熱板 745.. .上模 746.. .上熱板 747.. .凹曲面 750···超音波熔接機 41 201138746 751…角 760···送風裝置(冷卻機構) 723a、723b...電磁感應加熱部 724.. .移動機構 725.. .搬送部 726.. .搬送支撐臺 734.. .滾輪支撐臺 901.. .備妥面材 903…加熱單元 903a...加熱基材 903b...加熱線 904.. .胺曱酸乙酯發泡材 905.. .内襯材 A. F...空心箭號 B. ..箭號 C. ..實心箭號 D. ..加熱間隔 E. ..雙向實心箭號 G0...加壓間隔 G1...導入間隔 H...距離 42Fig. 12 (4) and (b) are schematic diagrams showing an embodiment of the present invention and an example of the X manufacturing apparatus. ...the closing of the planar heater (4), which is a conventional oblique view, (8), is a cross-sectional view of a conventional example of a planar heating @ step, (4), a conventional planar heater [Other Embodiments] [Embodiment] A sectional view of a state. The aspect of the invention is a planar heating unit having a heating wire disposed on a soaking plate containing a right-hand component and laminated on the plate-shaped member of the fresh-added element. The heating (four) manufacturing method comprises the steps of: preparing a step of stacking the aforementioned plate-like member and the heating unit in a state in which the layer of the layer is inserted into a layered layer, and providing electromagnetic induction heating at least at a surface of the inside of the surface adjacent to the layered body. a coil, wherein the (four)th axial direction is preliminarily provided with a (four) axial direction axis, and the magnetic induction line is generated by the electromagnetic induction to generate heat of the heat equalizing plate of the heating unit, thereby causing the pre-existing After the heating step, the pressurizing step of pressurizing the entire laminated body is performed; in the pressurizing step, the laminated body that has undergone the heating step is moved while pressing both surfaces thereof with a rectangular pressing surface. By using the above-described constitution, the heat for squeezing the hot-melt-type adhesive can be obtained by heating the heat-receiving sheet of the planar heating dam, so that the adhesive can be efficiently fused in a short time. Further, since the laminated body in which the adhesive has been in a molten state is pressed by the rectangular pressing surface, at least a portion of the laminated body can be maintained in a pressurized state for a predetermined time. Therefore, the pressure of the laminated body can be continued from the time when the adhesive layer is melted and solidified by the heat generation of the heat equalizing plate, and the bonding state of the plate-shaped member can be further improved. In the manufacturing method of the above configuration, the pressurizing step may be configured to pressurize the laminate while cooling the laminate. Thereby, since the molten adhesive can be quickly solidified as needed, the production efficiency can be improved. In the manufacturing method of the above-described configuration, the adhesive layer included in the laminated body may be formed as an independent plate-shaped member ′ or may be integrally laminated to the plate-shaped member in advance, or may be composed of the two. . Therefore, since the adhesive layer can be appropriately provided depending on various conditions such as the material, thickness, and properties of the plate-like member to be bonded, the bonding state of the plate-shaped member can be made more desirable. In the manufacturing method of the above-described configuration, the plate-like member may be a surface material constituting a surface of the surface heater, which constitutes a back material of the inside of the planar heater, and suppresses generation of the heat generating unit. At least one of the heat-insulating heat shields on the inner side of the hot month 1 for heating. Therefore, since the laminated body is formed by at least one of the table a material, the inner material, and the heat insulating plate which are representative basic members of the Φ heating H, and the heating step is performed, the planar heater can be implemented. Suitable manufacturing. In January, the manufacturing device for the planar heater is a type of surface heating unit that is equipped with a heating wire on the plate, and a heating device that heats the early member. _Manufacturing device, a conveying mechanism that transports the laminated body in which the above-mentioned reducing member and the above-mentioned (4) unit are stacked in a state in which the core layer is stacked in a predetermined state of movement, and is located in the moving direction. The electromagnetic induction heater including the heating coil on the downstream side and the pressure on both sides of the laminated body which are moved by a rectangular pressing surface on the downstream side of the moving direction in the electromagnetic induction heater adjacent to the electromagnetic induction heater And a control unit that applies magnetic lines of force generated by the electromagnetic induction heater to at least one of the front surface of the laminated body conveyed by the conveying mechanism, thereby heating the heat equalizing plate of the heating unit The adhesive is melted, and the laminated body in which the adhesive has been melted is pressurized by a pressurizing mechanism to bond the plate-shaped member and the heating unit. According to the above configuration, since the transport mechanism, the electromagnetic induction heater, and the pressurizing mechanism are provided, the control mechanism heats the heat equalizing plate and melts the adhesive layer by the heating coil while moving the laminated body, and then uses the pressurizing mechanism. Pressurized laminate. In particular, since the pressurizing mechanism presses the laminated body with a rectangular pressurizing surface, at least one of the laminated body can be held at a pressure H for a predetermined period of time, so that heat is generated from the heat equalizing plate. When the adhesive layer is melted until it is cured, the pressure of the laminate can be continuously maintained, and the bonding state of the plate member can be further improved. In the manufacturing apparatus of the above-described configuration, the pressurizing mechanism is configured such that the roller unit is wound around the outer circumference of the plurality of surface rotating rollers, and the roller unit is disposed in the opposite direction as long as the pressing mechanism is applied to the laminated body. It is preferable to pressurize the '疋-side to make the above-mentioned laminated body secretly move between the aforementioned roller units' to move it to perform pressurization. Since the pressurizing mechanism is constituted by the roller unit, (4) the phase-locked pressing surface is well pressed to form a layer of 201138746. Preferably, the A-turn-to-fine manufacturing device towel unit is configured to: rotate at least one of the rotating rollers to rotate the rotating belt. The station can be used to make the roller unit work well with a simple configuration. In the manufacturing apparatus of the present invention, it is only necessary to use the above-described pressurizing mechanism to move the laminated body to the extent that the cooling mechanism of the laminated/cooled portion is provided. Thereby, since the melted agent can be rapidly solidified as needed, the manufacturing efficiency can be improved. Further, the present invention also includes a method in which the surface of the bean is formed by heating a wire on a soaking plate containing a metal component, and a plate-like member laminated to the heating unit. Further, the heating unit and the plate-like member are planar heaters in which a secret-adhesive-type adhesive layer is bonded and fixed to each other. Hereinafter, preferred embodiments of the present invention will be described with reference to _. In the following, the same reference numerals are used for the same or corresponding reference numerals, and the repeated description thereof will be omitted. (Embodiment 1) [Configuration of planar heater] First, an example of a representative of a planar heater manufactured according to the present invention will be specifically described with reference to Figs. 1 to 5 .珉^ Brother 1 is a perspective view showing an example of the state of completion of the planar heater of the present invention, and FIG. 2 is a view of the shape of the planar heater before assembly. Fig. 3 is a cross-sectional view showing the completed state of the main body shown in Fig. 2, and Fig. 4 is a cross-sectional view showing a detailed configuration of a member constituting the main body shown in Fig. 201138746, and Fig. 5 is a &amp; The squint gj is an example of a specific configuration of the heating wire provided in the body. As shown in Fig. 1, the "surface heater" is provided with a control unit 101 at one end of a body 100 composed of a plurality of plate-like members, and is supplied with electric power from a power supply line 102 connected to the unit 1〇1. The body is heated 1 〇〇 and provides a function of being placed on the floor surface of the house as a heater. The control unit 101 is a well-known control unit for charging the body 1 of the planar heater, and includes a switch that is not shown, a temperature-adjusting button, and a display that is formed by a light-emitting diode or the like. Lights, etc. As shown in Fig. 2, the body 1 of the planar heater is mainly composed of a surface material 2, an adhesive plate 300, a heating unit 400, a heat insulating plate 500, and a back material 6〇〇, and 2, the layers are laminated in this order, and the plate-like members are bonded together, and the peripheral portion is compressed and sealed to form a state having a sectional shape as shown in Fig. 3. As shown in Fig. 4, the surface material 200 is the outermost member of the body 1 of the planar heater, and the mechanical strength is of course, and the necessary properties such as design, stain resistance and touch are also provided. The specific configuration is not particularly limited, and a representative example thereof may be, for example, a surface plate 201 which is mainly composed of a polystyrene resin (hereinafter referred to as PVC) and which is colored and patterned. On the inner surface, a non-woven fabric 202 in which a main component is a polyester resin is adhered to an adhesive 2〇3 to form a plate-like structure. The non-woven fabric 202' is provided to prevent the floating wire of the heating wire 42 from occurring on the surface material 200 after the plate-like member is integrated into a planar heater by bonding processing. The adhesive sheet 300 functions as an adhesive member for bonding the surface material 2, and the composition thereof is not particularly limited, but a representative example is a method in which a polyet Mene resin is formed into a plate shape. If it is formed at a normal temperature, a soft plate-like material will be formed, and it will function as a dot-receiving agent. The heating unit 400 is a heat source of the planar heater, and the configuration thereof is not particularly limited to the example of the heat generation. For example, the heating line may be applied to one side of the heat equalizing plate 410 mainly composed of aluminum. (4) It is arranged in a snake shape. Further, although the substrate of the soaking plate 4丨0 is a shochu, it is not limited thereto, and as long as it is formed by a material which can generate heat by using an electromagnetic induction heating device, Therefore, it can be other metal materials such as copper and stainless steel. The heat equalizing plate 410 is a member that is used to uniformly diffuse the heat generated by the heating wire 42 to the entire body 1GG. The configuration of the heat-receiving plate 410 is not particularly limited, and a typical example is a metal having a high hot-dip ratio. The board, that is, the nameplate (4) having a thickness of about 0·01_ as the main component is formed by coating the adhesive resin 412 formed of a polyethylene resin on the eight sides as a base material. The adhesive resin 412 formed of the polyethylene resin is heated to a temperature of about 97 ° C or higher to function as an adhesive. The specific configuration of the heating wire 420 is not particularly limited. For example, as shown in Fig. 5, the detection line 422 for detecting the temperature is spirally wound around the center glass fiber 421, and the material is made of nylon. The (nylon) resin forms the insulating layer 423, and the outer periphery of the insulating layer 423 is spirally wound around the heating wire 424', and an insulating layer 425 of pvc is formed on the outer periphery thereof, and the outer periphery of the insulating layer 425 is formed of a polyethylene resin. Adhesive layer 426. 13 201138746 As shown in FIG. 2, the heating unit 400 arranges the starting end (one end) of the heating wire 42A at one corner of the heat equalizing plate 410, and arranges it in a serpentine shape to cover the entire area of the heat equalizing plate 410. And configure the terminal (the other end) near the start end. Further, as shown in Fig. 2, heating is performed in a state where the heating wire 420 is disposed, and the adhesive layer 426 of the heating wire 420 is thus melted, so that the heating wire 420 is adhered and fixed to the heat equalizing plate 41. The heat insulating plate 500 is provided to prevent unnecessary heat from being radiated on the floor surface by the heat generated by the heating unit 4, and the specific configuration thereof is not particularly limited, and a typical example is, for example, a heat insulating property. A slab-shaped foamed amine phthalic acid ethyl ester resin 501 (foamed urethane plate 5 〇 1) was bonded to both sides of a non-woven fabric 502 mainly composed of a polyester resin. This non-woven fabric 5〇2 is also used to prevent the formation of the floating wire of the heating wire 42〇, as in the case of the above-described nonwoven fabric 202. The body of the 600-piece planar heater is directly in contact with the member of the floor surface. The structure of the (4) is not specified, but the representative example is exemplified by the shame-based elastomer. The inner panel is coated with an adhesive layer 602 of a polyethylene resin. The two examples of the above-mentioned dilute hydrocarbon elastomer are preferably, for example, thermoplastic thermoplastic elastomers (hereinafter referred to as "ΤΡΟ". The mechanical strength of TPO is self-evident, and also has cushioning properties and is not easy to slide. The surface heater of the present embodiment is provided with a control unit 角落() at a corner of the main body 1GG formed by assembling the above-described respective constituent members, and is formed as a heating wire 424 of the heating unit 400. The start end and the terminal are connected to a state called by the control unit. The planar heater supplies electric power from the power supply line 1G2 connected to the control unit 1〇1 as shown in Fig. 1, and the control unit (8) controls the heat generation operation.得14 201138746 To perform the heating function of the planar heater. ": Two:: The surface heater manufactured in the middle can be equipped with a body 10°, control, and other components other than the power cord (10). The configuration of a part of the plate-like members in the plate-like member. The body 100 may include a non-plate-like member in addition to the plate-like member. In addition, the adhesive layer used in the planar heater of the present embodiment is used. Agent, if it is The specific type of the hot-melt type (heat-melting type, h0t-melt) of the material to be heated and melted is not particularly limited. In the example shown in Fig. 2 and the first embodiment, the hot-melt type adhesive layer is used. The adhesive sheet 300 which is integrally laminated on the surface material 2GG, the adhesive sheet 300 which is formed into a separate plate-like member, and the layer of the heat equalizing plate 410 which are laminated on both sides of the slab 411 as a heating unit The adhesive resin 412 (soaked sheet adhesion layer), and the like, any of which is a layer composed of at least an olefin-based thermoplastic resin such as a polyethylene resin or a polypropylene resin, but other known ones may be used. The thermoplastic resin may be a thermoplastic material other than the resin. The hot-melt type adhesive is mainly composed of a thermoplastic resin, and may be a polymer alloy obtained by mixing a plurality of thermoplastic resins. A thermoplastic resin composition containing a known additive other than a resin, etc. [Method of manufacturing a planar heater] Next, a generation method of a planar heater including the above-described body 100 The table example will be specifically described with reference to Fig. 6 to Fig. 6. Fig. 6 is a schematic diagram showing an example of a preparation step in the manufacturing process of the body 100 in a schematic sectional view, and Fig. 7 (4) and (8) are diagrams of the body. Heating step of 100 and step of pressing step 15 201138746 A schematic diagram showing a schematic sectional view, FIG. 8 and FIG. 0) and (^) will perform the bonding of the inner material 600 and the heat of forming the peripheral portion of the body 1〇〇. An example of a pressing step is a schematic diagram showing a schematic cross-sectional view, and a ninth drawing is a mode of supersonic welding in which the periphery of the main body 100 is welded. The example is shown in a schematic cross-sectional view. A schematic diagram showing an example of the trimming step of the unnecessary portion in a schematic cross-sectional view. The manufacturing method of the planar heater described in this embodiment includes a preparation step, a heating step, a pressurizing step, a hot pressing step, an ultrasonic wave bonding step, and a trimming step_manufacturing method, (4) a Wei-hei surface shape The specific configuration of the heater (especially the specific configuration of the body) includes other steps, and some steps may be omitted. (1) Preparation steps First, the preparation steps are explained. The preparation step is a step of stacking materials such as plate members constituting the main body to form a laminate. Specifically, as shown in Fig. 6, the dry layer 6〇2 of the enamel material _ is placed on the horizontal stage 710, and the heat insulation board 5 (10) is superposed thereon. The state of the side is superimposed on the heating unit 400, on which the bonding sheets 3 are stacked, and the surface material 2 is stacked on the lower side with the nonwoven fabric 2〇2. Therefore, in the preparation step, the plate-like members constituting the body 1〇〇, that is, the surface material 200, the bonding plate 300, the heating unit 4〇〇, the heat insulating plate 5〇〇, and the inner material 600 are in this order. Stacked on the stage 710 in an unattached state. In the stacked state, a laminated body (or a stacked body) in a state in which the plate-like members are not bonded to each other is referred to as an i-piece (WGrks) 11G for convenience of explanation. The workpiece 110' plate member such as the pressurizing step to be described later and the 16201138746 hot press step may be brought into a bonded state. However, in the following description, the workpiece 110 is referred to as the workpiece 110 before the completion of the body 100. In the step, as shown in Fig. 4, since the outer dimensions of the heating unit 400 are smaller than those of the other plate-shaped members, it is important to arrange the heating unit 400 in the center of the heat insulating plate 500 in the workpiece 110. In the preparation step The stacked workpieces 110 are then sent to the heating step. Further, according to the configuration of the planar heaters, the workpieces 110 prepared in the preparation step are inserted as long as at least one of the plate members and the heating unit 400 The heat-melt adhesive layer may be stacked. For example, the surface material 200, the adhesive sheet 300, and the heating unit 400 may be used to form the workpiece 110 (layered body), or only the inner material 600 may be used. The heat shield 500 and the heating unit 400 constitute the workpiece 110. At this time, the adhesive layer may be formed as a separate plate member like the adhesive sheet 3, or may be like the adhesive layer 6 of the inner material 600. The laminate is integrally laminated to the other plate-like members in advance, and as shown in Fig. 6, a separate plate-like member (adhesive plate 300) and an adhesive layer (adhesive layer 602) laminated to the other plate-like members in advance are laminated. </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; The apparatus may be provided with a table that can mount a plate-shaped member (corresponding to a stage and a body or a positioning reference portion that is detachably provided on the table. The positioning reference portion may be provided, for example, in a corresponding plate member. In the position of g, the protrusion, the position difference, 17 201138746, etc., may also include a scale rule for measuring the length. Further, the stacking of the plate-like members may be a known stacking device or the like. Heating step followed by heating step An electromagnetic induction heating coil is disposed at at least one side of the surface of the laminated body (workpiece 110) prepared in the preparation step, and a magnetic line is generated by the δ-Xuan electromagnetic induction heating coil, thereby heating the unit 400 included in the workpiece 110 (more Specifically, the aluminum plate 411 constituting the heat equalizing plate 410 generates heat to melt the adhesive layer. Further, in the present embodiment, a plurality of electromagnetic induction heating coils are suitably used, but this will be described later. In Fig. 7(a), a standard heating step is illustrated by using a separate electromagnetic induction heating coil. As shown in Fig. 7(a), the equipment (heating device) used in the heating step is In the embodiment, the transporting device (transport mechanism) 72 that mounts the main body 1 〇〇 and moves in the horizontal direction as indicated by the hollow arrow A is provided, and has an elongated circular heating larger than the width of the main body 100. Electromagnetic induction heating device 721 of coil 722. The electromagnetic induction heating device 721 is disposed at a portion of the heat generating region of the aluminum plate 411 to be heated. Specifically, the electromagnetic induction heating device 721 is provided such that the heating coil 722 straddles the width direction in the vicinity of the rear end portion of the conveying device 720 (near the pressing roller 730 to be described later). The heating coil 722 is a long plate-shaped coil (or oblong coil) which is longer than the width of the workpiece 110. In this embodiment, it is disposed at a position perpendicular to the moving direction (the direction of the hollow arrow A). Moreover, the span of the heating coil 722 is substantially the heating surface of the workpiece 11〇 corresponding to the heating coil 722. In the present embodiment, the length of the heating surface of the heating coil 722 is larger than the width of the side of the workpiece u 〇 201138746. Further, the heating surface of the heating coil 722 does not include the entire workpiece n〇, but is one-dimensionally set to heat a part of the longitudinal direction of the workpiece 110. The workpiece 110 stacked in the preparation step is moved by the conveying device 720 to the horizontal direction indicated by the hollow arrow A. When the workpiece 110 is moved, if a magnetic line is generated from the heating coil 722 of the electromagnetic induction heating device 721 disposed above, the magnetic field is applied to the workpiece 11 and the vortex is generated in the plate 411 of the heating unit 4 The current 'the board 411 itself heats up due to the eddy current and the resistance of the nameplate 々η. Due to the heat generated by the nameplate 411, the adhesive resin 412 formed of a polyethylene resin applied to both sides of the nameplate 411 and the adhesive sheet 300 laminated on the heating unit 400 are melted. Since the workpiece 110 receives the magnetic lines of force from the heating coil 722 while being conveyed by the conveying device 720 at a predetermined speed, the heat generation range of the aluminum plate 411 constituting the workpiece 11 is also sequentially moved at a predetermined speed. As a result, all of the heat generating regions of the aluminum plate 411 can be heated. Thus, the aluminum plate 411 is heated by the magnetic lines of force generated from the heating coil 722 of the electromagnetic induction heating device 721 to a sufficient temperature required for the bonding of the bonding sheets 3 to be melted. For this purpose, the heating temperature of the aluminum plate 411 is about 13 Torr. (: to about 1751. At this time, since the heat generated from the aluminum plate 411 is transmitted to the surface material 2G0' through the bonding plate 3, there is a certain temperature rise, but since the surface of the surface material is not directly exposed to heat, Therefore, the temperature of the outer surface of the surface material 2〇〇 is suppressed without deterioration of the surface of the surface material 2_, or even if the temperature of the deformation of the surface portion due to heat is not changed, The suppression is about i 2 (TC or less. Therefore, such a method can effectively prevent the occurrence of adverse effects caused by heating of the surface material (damage, deformation, deterioration, etc. such as design 201138746). In addition, because of the polyethylene resin The formed adhesive resin 412 and the bonding sheet 300 are melted in a few seconds. Therefore, if the workpiece 11 is moved by the conveying means 72 to move the electromagnetic induction heating device 72 at a pre-speed, the adhesive resin 412 and the bonding sheet are bonded. 300 will continuously smelt directly under the electromagnetic induction heating device 721 (heating coil 722) as the workpiece 11 is moved. &lt;  The adhesive resin 412 and the adhesive sheet 3 are integrally melted.  At this time, it is preferable to control the heating coil 722 of the electromagnetic induction heating device 721 and the aluminum plate 411 to maintain a certain distance (interval). And the workpiece is made by lightly pressing the laminated plate member, It is moved while maintaining a predetermined thickness.  Further, the heating unit 400 among the plate members is in the workpiece 11 (), It is preferably arranged such that the heating wire 420 constitutes the lower side. that is, It is advisable to set the workpiece 11〇 to The heat equalizing plate 410 in the workpiece 110 is not disposed adjacent to the heating coil 722 on the side of the heating wire 420. If the workpiece 11 is set to this way, Then, since the aluminum plate 411 is disposed opposite to the heating coil 722 of the electromagnetic induction heating device 721, Therefore, the distance (interval) between the heating coil 722 and the aluminum plate 411 can be easily kept fixed. The aluminum plate 411 can be uniformly heated uniformly.  In addition, If the heating unit 400 is configured in the state as described above, The heating coil 722 of the electromagnetic induction heating device 721 and the heating wire 420 are interposed between the heating plates 411. thus, Because it is possible to suppress the heat generation of the heating wire 42 itself, Therefore, temperature unevenness can be suppressed. the result, The heating action of the aluminum plate 411 can be achieved more stably and uniformly.  In addition, In the heating step, as shown in Fig. 7 (4), The workpiece 11 is arranged such that the heating unit 400 is the arrangement direction of the heating wire 420 and the conveying direction of the conveying device 20 201138746 720 (the hollow arrow A direction, Moving direction) the state of vertical intersection, However, the invention is not limited to this. The workpiece 11A may also be arranged such that the arrangement direction of the heating wire 420 coincides with the hollow arrow a.  For example, in a state where the conveying direction and the arrangement direction of the heating wire 42A are substantially perpendicular to each other, When the heating wire 420 itself is heated by the electromagnetic induction heating device 721, More temperature unevenness will occur due to the heating of the heating wire 42〇, In this case, If the work 100 is configured such that the arrangement direction of the heating wire 42 is substantially the same as the conveying direction, Sometimes, because the heating wires 420 can generate currents that are opposite to each other, Therefore, it is possible to suppress the occurrence of temperature unevenness by suppressing the heating of the heating wire 42 itself.  Further, the heating step shown in Fig. 7 (8) is for the surface material 200, Adhesion of the heating unit 4〇〇 and the heat shield 5〇〇, However, the use of the heating step is not limited to this, It can also be applied to the bonding of the heat shield 5〇〇 and the inner material 6〇〇. in particular, In Figure 7 (a), It is also possible to interchangeably arrange the inside of the workpiece 11 () on the conveying device 720. In addition, Can also be as shown in Figure 7 (b),  Not only on the upper side (surface material 2〇〇), An electromagnetic induction heating device 721 is additionally provided on the lower side (the side of the inner material 6〇〇). A pair of heating coils 722 (and electromagnetic induction heating means 721) are formed on both sides of the front and back facing the workpiece 11A.  In this case, If a plate member 43 having the same configuration as the heat equalizing plate 410 is inserted between the heat insulating plate 5 and the inner material 6? It is possible to apply a single heating step to the surface material 2〇〇, Bonding of the heating unit 4〇〇 and the heat shield 5〇〇, The heat insulation board 500 and the surface material 6〇〇 are bonded. therefore, E.g, In other steps, only the section pressure described later can be performed. Therefore, the hot pressing step to be described later can be substantially omitted.  21 201138746 (3) Pressurization step followed by a pressurization step, In this embodiment, As shown in Figure 7 (a),  The step of continuously performing the enthalpy with the heating step. In the pressurizing step,  The pressure is applied to the entire workpiece 110 that has been heated by a pressurizing device. The apparatus used in the pressurizing step may be any apparatus (pressurizing means) capable of continuously pressurizing the workpiece 110. In this embodiment, As shown in Figure 7 (a), A pressure roller 73A having a pair of upper rollers 731 and a lower roller 732 is used. Further, the configuration of the pressurizing means is not limited to the pressurizing roller 7 3 〇 ', for example, It may be other known structures such as a pressure applying device.  The upper roller 731 and the lower roller 732 constituting the pressure roller 730, Each can be rotated in the direction of arrow B, In addition, The workpiece 11 can be moved between it and the like.  In addition, The upper roller 731 can be as shown by the black solid arrow C. Pressurize below. With this, The workpiece can be continuously pressurized.  The pressure roller 730 is preferably disposed at a position overlapping or adjacent to a portion of the aluminum plate 411 to be heated. in particular, In the present embodiment, as shown in Fig. 7(a), the pressing roller 73 is disposed on the positive downstream side of the moving direction of the workpiece 110 (hollow arrow A) as viewed from the electromagnetic induction heating device 721. In that position,  The workpiece 11 can be pressurized by the pressure roller 730 along the portion of the aluminum plate 411 that has been heated in the heating step.  The driving speed of the pressure roller 730 must be linked to the heating time of the heating step' and the resin which has been immersed by the heating step can be pressurized in the shortest possible time. It is important to be placed close to the heating coil 722. In the mode of the present embodiment, as schematically illustrated in Figure 7 (a), It is a device that integrates the heating step device with the pressurizing step. By pressing the pressurization step 22 201138746 pieces 110, The surface material 200 and the heating unit 400 and the heat insulating sheet 5 are bonded by the adhesive resin 412 and the adhesive sheet 300.  (4) Hot pressing step A hot pressing step is performed after the pressing step. The hot pressing step is as follows, The steps to perform two different jobs at the same time. The specific content is shown in Figure 8 (a). The equipment used in the hot pressing step is a hot press 740. The lower mold 741 of the hot pressing device 740 is provided with a lower heat plate 742 covering the entire surface of the workpiece 110, The upper mold 745 is provided with an upper heat plate 746 that press-forms a peripheral portion of the workpiece 11A. Furthermore, In Figure 8 (a) and (b), For the sake of explanation, A diagonal line of a cross line is added to the lower hot plate 742 and the upper hot plate 746.  In the hot pressing step, the bonding of the inner material 6〇〇 and the step forming of the peripheral portion of the workpiece 11〇 are simultaneously performed. therefore, The inner material 600 is heated by the lower hot plate 742 disposed on the lower mold 741, The adhesive layer 602 (refer to Fig. 4) applied to the upper surface of the inner panel 601 of the inner material 600 is melted. then, Pressurizing the workpiece 110 by hot pressing, Thereby, the inner material 600 and the heat insulation board 500 are bonded. Further, by using the upper hot plate 746 provided in the upper mold 745, while applying pressure to the peripheral portion of the workpiece 11〇, The thickness of the peripheral portion of the workpiece 110 is thinner than that of the central portion by the press forming. After segment molding, As shown in Figure 8(b), The thickness of the heating surface portion 111 at the center portion becomes larger than the thickness of the step portion 112 subjected to the step pressure.  Furthermore, Since the upper heat plate 746 is formed to be formed into a rectangular portion of the peripheral portion of the workpiece 11 ’, it is a substantially rectangular frame shape in which an opening is formed inside to correspond to the peripheral portion. and, At the end (periphery) inside the upper hot plate 746, A concave curved surface 747 as shown in Fig. 8(a) is formed. Since the concave curved surface 747 is provided, Therefore, as shown in Figure 8(b), The inner side of the segment pressure portion 112 which is formed by the segment molding 23 201138746 (external if viewed from the central heating surface U1), It can be formed into a convex surface 113 instead of a step surface.  (5) Ultrasonic welding step The ultrasonic welding step is performed after the hot pressing step. In the ultrasonic welding step, the peripheral portion of the workpiece 11 that is press-formed by the hot pressing step is to be That is, the segment pressing portion 112 is welded. As shown in Figure 9, The apparatus used in this step is a supersonic fusion splicer 750 having an angle 751 which moves along the peripheral portion (segment pressure portion 112) of the workpiece 110.  As just mentioned, The heating unit 4 is smaller than the outer shape of the other plate members. therefore, The heating unit 4 is located at the heating portion 111 of the central portion of the workpiece 11〇, The section pressure portion 112 at the peripheral portion of the workpiece 110 has almost no heating unit 400 » Because the section pressure portion 112 is made of the surface material 2, Binder 3,  The heat shield 500 and the inner material 600 are formed, result, It is formed entirely of a thermoplastic resin material.  That is, The step pressure portion 112 is after the previous steps. That is, the segment molding of the hot pressing step is formed to be thinner than the heating portion of the center portion. Further, a portion made of a thermoplastic material having a small thickness is formed around the body 1GG. So 'at the corner 75! When an ultrasonic wave is applied to the segment pressing portion 112, Since the joint portions of the plate-like members are melted by the mirror, they are melted. Therefore, the circumference of the workpiece 11〇 can be sufficiently welded and fixed.  Further, the corner block 751 to which the ultrasonic wave is applied is placed on the peripheral portion (segment (four)) of the workpiece 11A as it is formed. You can hide by face. In addition, In order to perform the ultrasonic fusion step, The workpiece should be placed on the working table. 'But this table 711 can also be compared to the ultrasonic laminating machine 75〇 24 201138746. Set, Or arranged in an independent structure, Alternatively, the stage 710 used in the preparation step or the lower mold 741 used in the hot pressing step may be utilized. In addition, / It is necessary to properly weld the segment pressing portion 112, A fusion splicing device other than the ultrasonic splicing machine 750 can also be used.  (6) Trimming step The trimming step is performed as the final step in this embodiment. Is a trimming step of the body 100 performed after the ultrasonic welding step, The ° used is also prepared as a trimming device. As shown in the figure, In the trimming step, The unnecessary portion of the peripheral portion (segment portion 112) of the workpiece 110 placed on the work table 711 is cut by a trimming device to be shaped. In this embodiment, The trimming device employs a cutter device 760 having a disk-shaped rotary cutter. The configuration of the cutter device 760 is not particularly limited. But for example, include, While moving, the two pressing knives 112 which form the step portion 112 of the workpiece 11 〇 in the width direction and cut it at the same time, Along the length of the workpiece 110, The rotary cutter having one side of the front and rear sides is moved while being cut by one of the rotary cutters.  The cutter unit 760 cuts off the unnecessary portion of the peripheral portion (segment portion 112) of the workpiece 110 that is welded and fixed via ultrasonic welding. The size of the workpiece no reaches the preset range specified. With this, Complete the ontology 1〇〇. Furthermore,  For the trimming step, The workpiece 11 〇 is only required to be placed on the work table 711, However, the work table 711 can also be integrally disposed with respect to the cutter device 760.  Can also be arranged in an independent structure. It is also possible to use the stage 710 used in the preparation step or the lower mold 714 used in the hot pressing step, It may be the same workbench as the work table 711 used in the ultrasonic welding step.  (7) Other steps, etc. 25 201138746 After that, The control unit 101 and the power line 1〇2 are mounted on the body 100, Further stepwise or subjecting the body 100 to subsequent decorative processing or the like, or performing other necessary operations, In order to complete the planar heater.  Furthermore, Preparation steps, Heating step, Pressurization step, Hot pressing step,  Ultrasonic steps, And trimming steps __容, The section is limited to the above. E.g, The heating step and the pressurizing step are performed while moving the body 1 toward the moving direction of the hollow arrow A. However, it is not limited to this, and the body 1GGS] can also be fixed at a fixed position. The electromagnetic induction heating device 721 and the pressure roller 730 are moved.  In addition, The pressurization step can also be carried out simultaneously with the heating step. In the case of this method, the pressure is applied to the pressure. When this processing method is used, the electromagnetic induction heating device can be further reduced in capacity. This allows you to control equipment investment.  Here, in the manufacturing method of the above planar heater, The heating step using the electromagnetic induction heating device 721 is particularly important. The heating step is as described above.  Using an electromagnetic induction heating device 721, The nameplate 411 of the constituent member of the heating unit _ itself is heated, The step of bonding the resin to make it adhere.  The biggest feature of the heating step is that The heat necessary to refine the resin comes from the direct contact with the tree (4) pure 411 heat from this point, and, The heat source source plate 411 is placed in the center and inserted into the surface material and the heat insulation plate lion and the inner material 600, It can be used to suppress the unhelpful heat release to the outside. With this, The heating method from external heating can melt the resin with less heat. The power required for heating can be reduced, High energy saving effect.  And because 'heating from the inside of the body 100, The temperature of the surface of the body (10) 26 201138746 degrees did not rise, So the material used in the surface part, For example, even if the surface material 200 is made of a material having a low heat resistance temperature, It can still effectively prevent the adverse effects caused by heating (deformation, Deterioration, etc.).  In addition, The basic purpose of the aluminum plate 411 disposed on the body 100 is to use a planar heater. The heat emitted by the heating wire 420 is uniformly diffused to the body 100, Therefore, it is a necessary plate-like member in the body 1〇〇. therefore, In addition to the original features, Because it is used in the manufacturing process, Therefore, it can achieve very large effects at the point of manufacturing cost and working hours.  In addition, Because the heat source plate 411 is in direct contact with the fused resin, So it can be in seconds (about 10 seconds or less, About 2 It is better to heat in a short time of about 3 seconds. therefore, It is not necessary to simultaneously heat the entire body 1〇〇, Instead, it is possible to move the body 100' side while heating, Melting, The series of bonding steps The assembly line is continuously implemented. and, Because of partial heating, Therefore, the electromagnetic induction heating device 721 for heating can be reduced in capacity and miniaturization. In addition to reducing equipment costs, At the same time, the maximum capacitance during processing can be reduced.  In addition, In the manufacturing method of the present invention using electromagnetic induction heating,  It is not necessary to use a mold for the heating step which is prepared in accordance with the size of the main body, as long as it is necessary, as long as the heating coil 722 having the largest size corresponding to the main body (8) is disposed as the electromagnetic induction heating means 721. With this, Since the entire area of the width direction of the heat source aluminum plate 411 under the heating coil 722 can be heated,  Therefore, as long as the body (10) having a smaller width than the heating coil 722 can be heated by the same. S this, ; f It is necessary to prepare a plurality of heating operation devices with the body touch size. This also reduces the equipment cost.  [Pressing method in pressurizing operation] 27 201138746 Here, In the above pressurization step of the embodiment, It is not the pressing roller 730 described in Fig. 7(a). Instead, a roller unit formed by winding a rotating belt around a plurality of rotating rollers is used. Regarding the roller unit, for example, Will refer to Figure 11 (a), (b) Make a specific explanation. Fig. 11(a) is a schematic view showing a schematic cross-sectional view of a particularly suitable example of the heating step and the pressurizing step in the embodiment. Fig. 11(b) is a schematic view showing another configuration example of the roller unit used in Fig. 11(a).  As shown in Figure 11 (a) ’(b), In this embodiment, the roller unit 735 or 733 is used as a pressurizing mechanism in the pressurizing step. The roller unit 735 is as shown in Fig. 11(a). It is composed of a pair of upper roller unit 735a and lower roller unit 735b. Either three rotating rollers 737a, 737b and 737c are formed by a rotating belt 736 wound around the circumference thereof. In the rotating belt 736, The area ' facing the position where the upper roller unit 735a and the lower roller unit 735b oppose each other constitutes a region where the workpiece 11 is pressed. and, The rotating belt 736 is tensioned by the rotating rollers 737a to 737c. Therefore, a rectangular (substantially rectangular or strip-shaped) pressing surface is formed in the above region.  In addition, A cooling mechanism for cooling the workpiece 11 is provided in the roller unit 735. in particular, Is rotating the roller 737a, 737b&amp; The central part of the 737c rotates the cooling air path 738 ’ and sends the cold air supply unit 76〇 to the cooling air path. With this, The air blowing means and the cooling air path 738 constitute a cooling mechanism. In addition, Electricity_heating device (2), The roller unit 735 and the "control system" are controlled by the control unit (the control unit is controlled by the control unit). In addition, in the u_, only the manufacturing apparatus control unit 712 is referred to as a "control unit". but, Needless to say, this is of course a configuration different from the control unit 101 that takes the surface of the 201138746 heater.  Among the upper roller unit 735a and the lower roller unit 73 5b constituting the roller unit 735, the lower roller early 73 5b is fixedly disposed at a fixed position. On the other hand, the upper roller unit 735a is provided with a pressurizing device (not shown) that can move the upper roller unit 735a in the up-and-down direction to form a workpiece 11 that can be moved by the transport device 720. The configuration of the direction c is pressurized.  Further, the lower roller unit 735b is provided with a driving device (not shown) that rotationally drives at least one of the rotating rollers 737a to 737c, The rotating rollers 737a to 737c are rotated by the driving device. In order to rotate the rotating belt 736 in the direction of the arrow B, The workpiece 110 placed on the lower roller unit 735b can be transported at a predetermined speed in the moving direction indicated by the hollow arrow A.  Further, in a state where the upper roller unit 73 5a is moved downward toward the lower roller unit 735b by the pressurizing device, Since the workpiece 11 placed on the lower roller unit 735b is sandwiched, Therefore, if the workpiece 11 is moved by the lower roller unit 735b, The rotating belt 736 of the upper roller unit 7353 also rotates. therefore, No driving device is required in the upper roller unit 735a. But if you want to move the moving workpiece 11〇 with more force, Preferably, a drive unit is also provided in the upper roller unit 735a.  The conveying speed of the workpiece 11 带 driven by the roller unit 735, It is only necessary to set the speed to be the same as the transport speed of the transport unit 720 in the heating step. However, it is also possible to set different speeds as needed. In addition,  In the manufacturing process, When it is preferable to change the conveying speed of the conveying device 720 or the conveying speed of the roller unit 735, It is preferable to control the conveyance speed by using the control of the manufacturing apparatus control 29 201138746 section 712.  In addition, as shown in Figure 11 (b), In this embodiment, a pair of rotating rollers 737d can be used. 737e to tension the rotating belt 730, Further, a pressurizing surface supporting plate 739a is further provided on the inner circumference of the rotating belt 736, 73% of the roller unit 733. The roller unit 733 is composed of a pair of upper roller units facing each other and a lower roller unit 733b. The upper roller unit 733a is configured to be movable downward (in the direction of the solid arrow C). This and the first &quot; The scroll unit 735 shown in Fig. 2) is the same, But in the upper roller unit 733 &amp; The inside of the rotating belt 736 is provided with a pressurizing surface supporting plate 739a', and a pressurizing surface supporting floor 739b is provided inside the rotating belt 6 of the lower roller unit.  With a pressurizing surface support plate 739a, 739b can support the back side of the rectangular pressing surface of the rotating belt 736, So pressurize the guard! material, The pressure of the pressurizing surface can be uniformly distributed. In addition, Domain support plate (10), Not only the pressing surface is nearly flat, but also has a space between the pressing surface of the upper roller unit and the pressing surface of the lower roller unit 733b (for convenience, It is called the pressurization interval. ) Maintain a fixed function. In addition, if a material with a high thermal conductivity such as a stainless steel plate is used as a pressure-supporting floor slab, 736 is conveyed to the pressure surface support floor. And spread to the eyes, Therefore, the cooling mechanism can be used. If this cooling function can achieve a degree of sufficient curing of the recording agent, there may be no cooling device such as a blower type or a water-cooled type.  In addition, As shown in Figure 11 (b), The pressurization interval g〇 of the roller unit 733 can be determined only from the upstream side to the downstream side in the moving direction. However, since the pressurizing step by the roller unit M3 is also performed, the thickness of the workpiece 30 201138746 is reduced. A step of, Therefore, it is preferable to form the introduction interval G1 (G1 &gt; G0) slightly larger than the pressure interval on the most upstream side of the roller unit 733. With this, The workpiece 11〇 having a thickness larger than the set pressure interval G0 can be smoothly introduced between the upper roller unit 733a and the lower roller unit 733b. The continuity from the heating step to the pressurizing step can be improved.  Here, The pressurization interval G0 can be appropriately set according to various conditions. Since the upper roller unit 733a is made to be movable downward, Therefore, depending on the type and number of blocks of the plate member constituting the workpiece ι1〇, The condition 'such as the thickness of the workpiece 110 after pressurization can be appropriately set by the upper roller unit 733a by the up and down movement of the upper roller unit 733a.  Further, the introduction interval G1 is set to be larger than the pressurization interval (9), It can be achieved by what kind of approach. In the example shown in Figure 11 (b), In the lower roller unit 733b, The upper surface of the rotating roller 737d on the upstream side and the upper surface of the pressing surface supporting plate 739b substantially form the same surface. In contrast, In the upper roller unit 733a, the lower surface of the pressing surface support plate 739a is located at a position lower than the lower side of the rotating roller 737d by a distance H. With this, Because the underside of the pressing face support plate 739a will cause the rotating belt 736 to be located below, The upper roller unit is "the rotating roller 737d, so that the rotating belt 736 is located on the upper side, Therefore, on the upstream side of the roller unit 733, It can be ensured that there is a larger introduction interval than the pressurization interval (^, Gl 〇 In the present embodiment, the 'cooling mechanism is an air-cooled type formed by the cooling air passage 738 and the air blowing device 760' or like the pressurized surface supporting floor 739a, 739b - the way the radiator is used, But it is not limited to this, Other types of cooling devices, such as water-cooled, are also possible. In addition, The cooling mechanism is not the roller unit 733, The necessary composition of 735. E.g, Slow down the transport speed of the workpiece 11〇 31 201138746 degrees, If passing the roller unit 733, The adhesive layer is cooled to a degree of solidification during 735, It can also be omitted. therefore, E.g, The rotating belt 736 and the rotating rollers 737a to 737e are made of a material having high thermal conductivity. It is possible to omit the cooling mechanism.  An example of the step of pressurizing the roller unit 735 (or the roller unit 733) having the above configuration will be described. Then, the workpiece 110 that has been heated in the heating step is transported by the transport device 720. And move to the roller unit 735. and, When the workpiece 110 is sandwiched between the upper roller unit 735a and the lower roller unit 735b, the rotating belt 736 utilizes the driving device provided in the lower roller unit 735b. Rotate by rotating the rollers 737a to 737c. With this, The workpiece 11 is continuously moved between the upper roller unit 735a and the lower roller unit 735b in the moving direction (the direction of the hollow arrow A).  During the move, Using the pressurizing device provided in the upper roller unit 735a, The upper roller unit 735a continuously presses the upper surface of the workpiece 11A. In addition, Since both the pressing surface of the upper roller unit 735a and the pressing surface of the lower roller unit 735b have a rectangular extension, Therefore, it is possible to pressurize a large range at a certain pressure at the same time. Thus in the pressurization step, Since the predetermined time can be continued until the molten adhesive in the workpiece η is solidified, the pressure can be continuously maintained. Therefore, the plate member constituting the workpiece 110 (surface material 200, The heating unit 4〇〇 and the heat shield 5〇〇) are well bonded. In addition, During this pressurization and movement, Since cold air is supplied to the cooling air path 738 provided in the rotating rollers 737a to 737c, Therefore, the molten adhesive layer is cooled. The result 'because the curing of the melted adhesive in the heating step is promoted, Therefore, the plate member is appropriately bonded by the adhesive layer.  32 201138746 Therefore, in this embodiment, The roller unit 735 (or the roller ^^733) can be utilized to ensure that the guard 11 () is pressurized for a longer period of time. The pressurized state can be maintained until the molten adhesive layer is sufficiently cured. the result, The puncture performance of the plate member can be better. In addition, The dimensional accuracy of the laminate of the plate member can be ensured.  Here, a force pressing device (pressurizing mechanism) other than the roller unit 735 or 733 may be used in the present embodiment. that is, In the present invention, as long as the read UG after the heating step is moved, the rectangular domain surface is pressurized. By holding the cylinder member 11G in a state of being pressurized for a predetermined time, The plate-like member and the heating element 7G4GG are bonded to each other to form a "fire" unit or a pressurizing device other than 3.  Specific and Lu, For example, a roller column arranging a plurality of rotating rollers arranged in a row in the moving direction and sandwiching the reading (10) between the pair of upper and lower roller rows to move, The composition of the workpiece 110 is pressurized by three or more roller units, Having at least one side of the watch that can pressurize the guard 11(), - the formation of a plate-like member that moves in the moving direction, etc. Only benefits are limited.  In addition, In this embodiment, The roller unit 735 or 733' has a transport function in addition to the pressurized workpiece m. However, an independent moving mechanism or conveying mechanism may be provided on the basis of the roller unit 735 or 733. For example, 'on the downstream side of the roller unit 735 or 733, An independent moving mechanism or conveying mechanism for moving the workpiece ιι in the moving direction is provided.  Furthermore, In this embodiment, although a single electromagnetic induction heating device 72 is used in the heating step, a plurality of electromagnetic induction heating devices may be used. 33 201138746 72 The electromagnetic induction heating coil may also be omitted, so that the single-electromagnetic induction heating device 72i may be provided with a single solid.  The composition of the coil 722, It may also be a single-electromagnetic induction force set 721^ a plurality of heating coils 722. In addition, A suitable electromagnetic induction mechanism has a plurality of electromagnetic induction heating coils, Then the drive control should heat the coil control part of the coil, Individual cans can also be made independently. E.g, The transporting farm 720 used in the present embodiment is not limited to θ, and is used for fixing and transporting the workpiece u〇. The conveying device of the operating machineΪ  Other transport devices.  罝 之 ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ As long as the apparatus is provided with a transport mechanism that transports the laminated body (guard UG) to a predetermined setting (in the present embodiment, the transport apparatus ^ includes a plurality of electromagnetic inductions = electromagnetic induction heating means arranged adjacently, Such as the roller single heart 3, 735, etc. = = The body moves on one side with a rectangular pressure surface plus the pressure of the factory _ surface:  Structure, Needless to say, other configurations are not specifically limited. The surface-like method or manufacturing apparatus manufactured by the above-described manufacturing method manufactures the surface heater to the wound surface by the above-mentioned manufacturing of the heating sheet (4) (10) missing member (10) G, Laminated on the board surface material _H; ^The body has a fine surface, Insulation, the hot-smelting type of the layer of the agent is used to smother the slab-like members. Contains plus two. The planar heater 匕3 of the present invention heats the plate-like members of the early element 400 well 34 201138746 1 ° solid 疋 'and 'because it is not heated externally during the manufacturing process', so the quality of the surface can be Made a good product.  (Embodiment 2) The description of the embodiment is based on the manufacturing method of the planar heater. However, the invention is not limited to the manufacturing method. It also includes a manufacturing device for a planar heater. therefore, Will be manufactured for the surface heater, - Example 'refer to i i 2 (4), (8) Make a specific explanation. Figure i 2 (4), (9),  Fig. 1 is a schematic view showing an example of a manufacturing apparatus of a planar heater according to a second embodiment of the present invention.  Fig. 12(a) shows a manufacturing device 700A for a planar heater (hereinafter, It is only a simple manufacturing device. )have, For example, the workpiece heating device 701 for performing the heating step, A pressure bonding device 7〇2 for performing a pressurizing step.  The workpiece heating device 701 includes an electromagnetic induction heating unit 723a, 723b and,  Heating unit moving mechanism 724 and, The workpiece inflammation transfer unit 725 and, Move the branch desk 726. Due to the electromagnetic induction heating unit 723a, 723b is substantially the same device as the electromagnetic induction heating device described in the foregoing embodiments 1 to 3. Therefore, the description is omitted. The electromagnetic induction heating unit 723a, Each of the 72 supplements has one heating coil 722a, 722b. In this case, The workpiece heating device 701 shown in Fig. 12 (4) is different from the above-described solid wire-like wiper having a configuration in which a plurality of electric heating coils are provided. It is composed of two electromagnetic induction heating coils.  The heating unit moving mechanism 724 is an electromagnetic induction heating unit 723a, 723b interval, That is, the heating coil 722a, The interval of 722b (referred to as heating interval D). An adjustable movement mechanism, As shown in the two-way solid arrow of Fig. 12(a),  The electromagnetic induction heating unit 723a can be 723b moves in the direction of movement (hollow arrow a) before 35 201138746. There are no special restrictions on its specific composition. A well-known mechanical moving mechanism can be suitably employed.  The electromagnetic induction heating unit 723a on the upstream side is provided for performing preliminary heating. The electromagnetic induction heating unit 723b on the downstream side is provided for performing basic heating. Here, The electromagnetic induction heating unit 723a, If the interval between 723b is too large, The temperature of the soaking plate 41 (the aluminum plate 411) which is heated by the preliminary heating is lower than the ideal temperature range. on the other hand, If the interval is too small, Then, the electromagnetic induction heating unit 723a, The heating areas of 723b overlap, There will be a temperature of the heat sink 41〇—the temperature is too high. therefore, The electromagnetic induction heating unit 723a, The heating interval D of the 723b is made adjustable. The heating step can be carried out more appropriately.  Here, the heating unit moving mechanism 724 can be adjusted to adjust the heating interval D before the body 1 is started to be manufactured. The heating interval D can be adjusted in consideration of manufacturing conditions and the like in the process of manufacturing the body 1〇〇. In addition, The heating portion moving mechanism 724 can be manually operated by an operator of the workpiece heating device 701. It is also possible to automatically operate by a control unit not shown. In addition, The heating unit moving mechanism 724 can adjust not only the heating interval D' but also the electromagnetic induction heating portion 723a in the vertical direction. 723b, In order to adjust the surface of the workpiece 110 and the heating coil 722a, The interval of 722b.  The workpiece clamping transport unit 725 and the transport device 720 have substantially the same configuration. The use of the jig in the transport direction (the hollow arrow F in the figure, The workpiece 110 is conveyed in the same direction as the moving direction. The transport support table 726 supports the heating unit moving mechanism 724, The workpiece clamps the configuration of the transport unit 725 and the like. Furthermore, The workpiece heating device 701 may further include an electromagnetic induction heating unit 723a. 723b, Heating unit moving mechanism 724, The workpiece clamping transport unit 725' carries a configuration other than the support base 726.  36 201138746 In addition, The press-fitting device 702 is provided with the roller unit 735 and described in the foregoing embodiment. A roller support table 734 for supporting the roller unit 735. In addition, The pressure bonding device 702 may have other configurations.  Since the moving speed of the workpiece 110 is preferably closely connected in the manufacturing apparatus 7A, the workpiece heating device 701 and the pressure bonding device 7〇2 can be controlled by the same control device. They can also have separate control settings.  However, it is configured to be bidirectionally communicable by a known communication device or the like. And so that their respective controls can be closely linked.  In addition, The manufacturing apparatus 700B shown in Fig. 11(b) is in addition to the workpiece heating device 701 and the pressure bonding device 702, It also has a configuration of the workpiece preparation device 7〇3. The workpiece preparing device 703 is a device for performing the preparation steps described in the foregoing embodiment 1 as long as it has various mechanisms for stacking and aligning the plate members. The conveyance mechanism or the like for transporting the obtained workpiece 110 to the workpiece heating device 701 may be used. Furthermore, It is also preferable to make the workpiece heating device 701 in the manufacturing apparatus 7A, Pressure bonding device 7〇2, The control of the workpiece preparation device 703 is closely connected.  As mentioned above, The method for manufacturing the planar heater of the present invention comprises the surface material and Applying a bonding resin that is fused at a predetermined temperature or higher on both sides of the metal plate, and a heating unit composed of a heating wire disposed on the surface of the heat equalizing plate Surface heating (10) manufacturing method of heat insulation board, It includes a heating unit % according to the surface material (1) described above. The step of laminating the front phase hot plates to obtain the surface steps of the stacking thereof, Providing an electromagnetic induction heating device on a side of the surface material and the heat insulation plate adjacent to the sputum shot, The aforementioned metal plate is heated by the aforementioned electric reduction heating device, By the heating step of the aforementioned 37 201138746 adhesive resin smelting, Pressurizing the aforementioned laminate by a pressurizing mechanism, By the surface material, a pressing step of bonding the heating unit and the heat insulating plate; The pressurizing means is a roller unit including a belt wound around a plurality of rotating rollers. The above-described laminated body immediately after the heating step may be pressurized by the roller unit for a predetermined period of time.  Therefore, since the heat for melting the adhesive resin is generated from the metal plate inside the planar heater, the adhesive resin can be melted in a short time. Therefore, the bonding step can be carried out in a short time. At the same time, because it can suppress the unhelpful heat release from the outside of the surface heater, Therefore, the energy saving of the manufacturing process can be achieved. Moreover, the roller unit of the pressing mechanism is to wind the belt around the outer circumference of the plurality of rotating rollers. By taking pressure to press a wide range at the same time, Therefore, even in the case where the pressurizing step is performed while moving the laminated body, It is still possible to continue to pressurize until a predetermined time until the molten adhesive resin is hardened to obtain a stable adhesive property. In addition, Because the mold is not used in the processing step, Therefore, the initial investment cost can be suppressed. Improve the freedom of design.  In addition, in the above manufacturing method, The roller unit may have a configuration in which the driving device is provided and the laminated body is transported while being purely transported. Thereby, it is possible to pressurize the laminated body while moving stably, and it is possible to reduce the occurrence of the adhesive or deformation of the pressurizing step.  In addition, In the above manufacturing method, The roller unit is provided with a cooling mechanism, and the cooling mechanism is configured to pressurize the laminated body and pressurize it. With this, The time of the pressurization step _ short and the miniaturization of the roller unit are:  It is also possible that the efficiency of manufacturing and the miniaturization of equipment are also possible.  In order to achieve the above manufacturing method, The manufacturing device of the planar heater 38 201138746 of the present invention is provided, An electromagnetic induction heating mechanism including a heating coil The transport mechanism for transporting the laminated body, The pressurizing mechanism of the both faces is pressed by a rectangular pressing surface while moving the laminated body. With this, Not only the initial cost is low, Moreover, the planar heater can be manufactured energy-efficiently and efficiently:  Furthermore, The present invention is not limited to the description of the foregoing embodiments, Various changes can be made within the scope shown in the scope of the patent application. It is also within the technical scope of the present invention to implement an aspect in which a plurality of technical means of the different variants of the embodiment are appropriately combined. Tian" [Industrial Applicability] As mentioned above, According to the present invention, it is possible to cause the heat transfer plate containing the metal (four) to heat the plate-shaped member towel constituting the planar heater body. By melting the hot smelting adhesive to bond the plate members, Therefore, it can be widely applied to the production of planar heaters, and can also be applied to the manufacture of other heaters having the same heat spreader.  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic perspective view showing an example of an outer shape of a planar heater manufactured by a method of manufacturing a planar heater according to an embodiment of the present invention.  Fig. 2 is a schematic perspective view showing an example of the state of the surface heater of Fig. 1 before assembly.  Fig. 3 is a cross-sectional view showing an example of the completion state of the body of Fig. 2.  Fig. 4 is not a cross-sectional view of the structure of the body of the figure of Fig. 3.  Fig. 5 is a perspective view showing a specific example of a heating line provided in the main body of Fig. 4.  Figure 6 shows the preparation of the secret map of the third step - the model of the example 39 201138746.  Fig. 7 (a) and (b) are schematic views showing an example of a heating step and a pressurizing step when the body shown in Fig. 3 is produced.  Fig. 8 (a) and (b) are schematic views showing an example of a hot pressing step when the body shown in Fig. 3 is produced.  Fig. 9 is a schematic view showing an example of a supersonic welding step in the case of manufacturing the body shown in Fig. 3.  Fig. 10 is a schematic view showing an example of a trimming step when the body shown in Fig. 3 is manufactured.  Figure 11 (a), A schematic view showing a state in which a roller unit is used in a preferred embodiment of the pressurizing step of Fig. 7(a); (b), A schematic view of another example of the roller unit used in the pressing step shown in (a).  Figure 12 (a) and (b), A schematic view showing an example of a manufacturing apparatus of a planar heater according to a second embodiment of the present invention.  Figure 13 (a), An oblique view of an example of a manufacturing step of a conventional planar heater, (b), A cross-sectional view of another example of a manufacturing step of a conventional planar heater, (c), A cross-sectional view of the completed state of a conventional planar heater.  [Description of main component symbols] 100··· Body (body of planar heater) 101. .  . Control unit 102. .  . Power supply line 110···Workpiece (layered body, overlapping body) 111. .  . Warming the face 112. .  . Segment pressure portion 200... surface material (plate member) 201. . . Surface plate 202, 502. . . Non-woven 203...Adhesive (adhesive layer, surface adhesive layer) 300&quot;. Adhesive plate (plate member, adhesive 40 201138746 agent layer) 400... heating unit (plate member) 410. .  ·Homogeneous heating plate (plate-like member) 411...Plate plate (body of soaking plate) 412···Adhesive resin (adhesive layer, soaking plate adhesion layer) 420...heating line 421. .  . Fiberglass 422. .  . Detection line 423, 425. . . Insulation 424. .  ·Winding heating wire 426, 602. . . Adhesive layer 500... Thermal insulation board (sheet member) 501... Foamed amine decanoate plate 6〇0. . . Inner material (plate member) 601. .  . Inner panel 700A...manufacturing device 701·. . Workpiece heating device 702...pressure bonding device 703...work preparation device 710...stage 711·. . Workbench 712...manufacturing device control unit (control lie 720...transfer splicing (transport mechanism) 721···electromagnetic induction heating device (electromagnetic induction heating mechanism) 721a to 721c...electromagnetic induction heating device (electromagnetic induction heating mechanism) 722, 722a, 722b... heating coil (electromagnetic induction heating coil, long plate coil) 730. .  . Pressurized roller 731. .  . Roller up 732. .  . Lower roller 733, 735... roller unit (pressurizing mechanism) 733a, 735a. . · Upper roller unit 733b, 735b... lower roller unit 736. .  . Rotating belt 737a~737e...Rotating roller 738...Cooling air path (cooling mechanism) 739··· Pressurized surface support plate (cooling mechanism) 739a~73%... Pressurized surface support floor 740. .  . Hot pressing device 741. .  . Die configuration 742. .  . Lower hot plate 745. .  . Upper mold 746. .  . Hot plate 747. .  . Concave curved surface 750···Ultrasonic welding machine 41 201138746 751...Angle 760···Air supply device (cooling mechanism) 723a, 723b. . . Electromagnetic induction heating unit 724. .  . Mobile agency 725. .  . Transport department 726. .  . Transfer support table 734. .  . Roller support table 901. .  . Prepare the face material 903...heating unit 903a. . . Heating the substrate 903b. . . Heating wire 904. .  . Amino phthalate foaming material 905. .  . Lining material A.  F. . . Hollow arrow B.  . . Arrow C.  . . Solid arrow D.  . . Heating interval E.  . . Two-way solid arrow G0. . . Pressurization interval G1. . . Import interval H. . . Distance 42

Claims (1)

201138746 七、申請專利範圍: 1. 一種面狀取暖器的製造方法,係包含於含有金屬成分的 均熱板配設加熱線而形成的面狀加熱單元、及積層於該 加熱單元上之板狀構件的面狀取暖器的製造方法,特徵 在於其包含以下步驟: 準備步驟,形成積層體,該積層體係將前述板狀構 件和前述加熱單元在插入了熱熔融型黏著劑層的狀態 下堆疊而形成者; 加熱步驟,在鄰近前述積層體的表裏面之至少一面 設置電磁感應加熱線圈,一邊使前述積層體往預先設定 的移動方向移動,一邊藉由前述電磁感應加熱線圈產生 磁力線以使前述加熱單元之前述均熱板發熱,藉此使前 述黏著劑熔融;及 加壓步驟,在該加熱步驟後進行,而加壓前述積層體 全體, 且在前述加壓步驟中係一邊使經過前述加熱步驟 的前述積層體移動,一邊以矩形的加壓面加壓其兩面。 2. 如申請專利範圍第1項中記載的面狀取暖器之製造方 法,其中於前述加壓步驟中係一邊冷卻前述積層體一邊 進行加壓。 3. 如申請專利範圍第1項中記載的面狀取暖器之製造方 法,其中,包含於前述積層體的前述黏著劑層,或做成 獨立的板狀構件,或預先一體地積層於前述板狀構件, 或為該二者。 43 201138746 4. 如申請專利範圍第3項中記載的面狀取暖器之製造方 法,其中前述板狀構件係, 構成前述面狀取暖器之表面的表面材、 構成前述面狀取暖器之裏面的裏面材、及 抑制由前述加熱單元產生的取暖用熱往前述裏面 側傳熱之隔熱板的至少一者。 5. —種面狀取暖器的製造裝置,係包含於含有金屬成分的 均熱板配設加熱線而形成之面狀加熱單元、及積層於該 加熱單元之板狀構件的面狀取暖器的製造裝置,特徵在 於其具備: 搬送機構,係將積層體沿預先設定的移動方向搬送 者,而該積層體係前述板狀構件和前述加熱單元在插入 了熱熔融型黏著劑層的狀態下堆疊而形成者; 電磁感應加熱機構,位在前述移動方向的下游側, 且包含加熱線圈者; 加壓機構,位在鄰接前述電磁感應加熱機構之前述 移動方向之下游側的位置,以矩形的加壓面加壓移動之 前述積層體之兩面;及 控制機構, 且,該控制機構係構成為,對由前述搬送機構所搬 送之前述積層體的表裏面之至少一者,施加由前述電磁 感應加熱機構所產生的磁力線,藉此使前述加熱單元之 前述均熱板發熱,而使前述黏著劑熔融,再以前述加壓 機構加壓前述黏著劑已熔融之後的前述積層體,使前述 44 201138746 板狀構件及前述加熱單元黏合。 6.如申請專利範圍第5項中記載的面狀取暖器之製造裝 置,其中前述加壓機構係㈣為將在複數讀轉滚輪的 外周捲繞旋轉帶而構成之滾輪單元呈對向配置,且 由前述加壓機構執行之前述積層體的加壓,係以一 邊將前述積層體夾置於呈對向的前述滾輪單元之間— 邊使其移動的方式來執行。 7. 如申請專利範圍第6項中記載的面狀取暖器之製造裝 置’其中前述滾輪單元係,藉由使前職㈣輪的至^ 1個旋轉驅動,來使前述旋轉帶旋轉。 8. 如申請專利第5項中記_面狀取暖器之製 2進一步在藉由前述加壓機構一邊移動-邊加壓前 層體的顧,更具備冷卻該_體之冷卻機構。 9· 一種面狀取暖器,特徵在於: W萌寻㈣1項中記載的方法製造,且 具備於含有金屬成分的均熱板配設加熱 面狀加熱單元、及積層於該加熱單元的板狀構件,的 劑層:=及前述板狀構件係—著 45201138746 VII. Patent application scope: 1. A method for manufacturing a planar heater, comprising a planar heating unit formed by disposing a heating wire with a metal component, and a plate layer laminated on the heating unit A method of manufacturing a planar heater of a member, comprising the steps of: preparing a step of forming a laminated body, wherein the laminated member and the heating unit are stacked in a state in which a hot-melt type adhesive layer is inserted; a heating step of providing an electromagnetic induction heating coil on at least one surface of the front surface of the laminated body, and moving the laminated body to a predetermined moving direction, and generating magnetic lines of force by the electromagnetic induction heating coil to heat the heating The heat transfer plate of the unit generates heat to melt the adhesive; and the pressurizing step is performed after the heating step to pressurize the entire laminate, and in the pressurizing step, the heating step is performed The laminate is moved while pressing both sides with a rectangular pressing surface. 2. The method of producing a planar heater according to the first aspect of the invention, wherein in the pressurizing step, the laminated body is cooled while being pressurized. 3. The method of manufacturing a planar heater according to the first aspect of the invention, wherein the adhesive layer included in the laminated body is formed as a separate plate-shaped member, or laminated in advance in the board. a member, or both. The method of manufacturing a planar heater according to the third aspect of the invention, wherein the plate member is a surface material constituting a surface of the planar heater and constituting the inside of the planar heater. At least one of the inner material and the heat insulating plate for suppressing heat transfer from the heating unit to the inner side. 5. A manufacturing apparatus for a planar heater comprising a planar heating unit formed by disposing a heating wire with a metal component-containing heat equalizing plate, and a planar heater laminated to a plate-shaped member of the heating unit In the manufacturing apparatus, the conveying apparatus is configured to convey the laminated body in a predetermined moving direction, and the laminated body and the heating unit are stacked in a state in which the hot-melt type adhesive layer is inserted. The electromagnetic induction heating mechanism is located on the downstream side of the moving direction and includes a heating coil; and the pressing mechanism is located at a position adjacent to the downstream side of the moving direction of the electromagnetic induction heating mechanism, and is pressurized by a rectangle. And the control mechanism is configured to apply the electromagnetic induction heating mechanism to at least one of the front and back surfaces of the laminated body conveyed by the transport mechanism. Producing magnetic lines of force, whereby the soaking plate of the heating unit is heated, and the adhesive is melted, and then The laminate of said pressing mechanism pressing the adhesive has melted after the plate-like member and the 44,201,138,746 bonding the heating unit. 6. The apparatus for manufacturing a planar heater according to claim 5, wherein the pressurizing mechanism (4) is a roller unit configured to wind a rotating belt around an outer circumference of a plurality of read rollers, Further, the pressurization of the laminated body by the pressurizing means is performed while sandwiching the laminated body between the opposing roller units. 7. The manufacturing apparatus of the planar heater according to the sixth aspect of the invention, wherein the roller unit is rotated by the rotation of the front (four) wheel. 8. In the case of the surface heater according to the fifth aspect of the patent application, the cooling mechanism is further configured to move the front layer body while moving by the pressurizing mechanism. 9. A planar heater, characterized in that: the method described in the item (4), wherein the heat-receiving plate containing the metal component is provided with a heating planar heating unit, and the plate-shaped member laminated to the heating unit , the agent layer: = and the aforementioned plate-shaped member system - 45
TW100107367A 2010-03-29 2011-03-04 Planar heater manufacturing method and manufacturing device of the same TW201138746A (en)

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US4846916A (en) * 1985-12-27 1989-07-11 Matsushita Electric Industrial Co., Ltd. Method of manufacturing electric carpet via induction heating
JPH0670498B2 (en) * 1985-12-27 1994-09-07 松下電器産業株式会社 Electric carpet manufacturing method
JPS63308080A (en) * 1987-01-26 1988-12-15 Michie Miyamoto Induction heating bonding process and composite adhesive and induction heating bonding apparatus therefor
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