TW201132446A - Arc welding method - Google Patents

Arc welding method Download PDF

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TW201132446A
TW201132446A TW100103851A TW100103851A TW201132446A TW 201132446 A TW201132446 A TW 201132446A TW 100103851 A TW100103851 A TW 100103851A TW 100103851 A TW100103851 A TW 100103851A TW 201132446 A TW201132446 A TW 201132446A
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Taiwan
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arc
time
welding
substrate
mentioned
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TW100103851A
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Chinese (zh)
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TWI503197B (en
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Shinichiro Nakagawa
Shugo Hirota
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Daihen Corp
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Abstract

The present invention provides an arc welding method with features of more suitably detecting the occurrence of interruption of arc. The invented arc welding method is characterized in repetitively alternating a first step (T1) of generating arc between a substrate and a consumable electrode kept on a welding blow tube and transferring the molten solder, and a second step (T2) of generating arc between the above-mentioned substrate and the above-mentioned consumable electrode, while at the same time cooling a molten pool formed on the above-mentioned substrate and moving the above-mentioned welding blow tube; during the step (T1), a measurement on arc extinguishment inspection time Tao is started when the absolute value of voltage between the above-mentioned substrate and the above-mentioned consumable electrode or the absolute value of electric current flowing through the two departs from a pre-specified range; during the period of transferring to the second step (T2), the welding operation is determined to be abnormal when the above-mentioned arc extinguishment inspection time Tao exceeds a pre-specified reference time Tstp.

Description

201132446 四、指定代表圖: (一) 本案指定代表圖為:第(3)圖。 (二) 本代表圖之元件符號簡單說明:無。 五本案右有化學式時,請揭示最能顯示發明特徵的化學式: 無。 六、發明說明: 【發明所屬之技術領域】 本發明係有關於-種利用綴縫脈衝(stitch puise)溶 接法的電弧熔接方法。 【先前技術】 第5圖係’表示f知的電弧炼接裝置的—例子。作為 在第5圖所示的電弧熔接裝置^用途的—例子,绕 縫脈衝熔接法的熔接方法被舉 級縫脈衝熔接法係藉由 =溶接時的熱輸入和冷卻’容易抑制賦予基材 曰的溶接法。制歧縫脈㈣接法的話, ::比較,可改⑽外觀,她接歪曲量(= 專利文獻1)。 ^麥号 在第5圖所示的電弧熔接裝Η係, 的溶接吹管(加⑽卜使熔接吹管91 寺溶接線 機器人㈤⑷本體92、控制機器人本體92^材移動的 人控制裝置93、以及供給熔接雷^ 作的機器 垃接電壓至炫接線95和基材w 201132446 之間的熔接電源、94。熔接電94 ^ ^ ^ ^ ^ ^ 95和基材W之間μ φ 疋接電壓至熔接線201132446 IV. Designated representative map: (1) The representative representative of the case is: (3). (2) A brief description of the symbol of the representative figure: None. When the five cases have a chemical formula on the right, please reveal the chemical formula that best shows the characteristics of the invention: None. 6. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to an arc welding method using a stitch puise melting method. [Prior Art] Fig. 5 is a view showing an example of an arc welding apparatus known from the prior art. As an example of the use of the arc welding device shown in Fig. 5, the welding method of the splice pulse welding method is easy to suppress the application of the substrate by the step-spin pulse welding method by the heat input and cooling at the time of fusion bonding. The fusion method. If the system is connected to the law (4), :: comparison, can change the appearance of (10), she receives the amount of distortion (= Patent Document 1). ^ Mai No. in the arc welding assembly shown in Fig. 5, the melting torch (adding (10) to the fusion torch 91 to dissolve the wiring robot (5) (4) body 92, controlling the robot body 92 to move the person control device 93, and supply The welding voltage of the welding device is connected to the welding power supply between the bright wiring 95 and the substrate w 201132446, 94. The welding voltage is 94 ^ ^ ^ ^ ^ ^ 95 and the substrate W is connected to the μ φ voltage to the welding wire.

…: 的治’電弧在炫接線95的頂端和基材W 曰,溶接線95和基材[溶化、炼化池在基㈣被形 :此熔化池係:’在停止電弧之後、藉由從電弧熔接吹管 =皮^的遮蔽氣體㈣川㈣)被冷卻而凝固。炼化池 例如’在藉由專利文獻2被提出的綴縫脈衝炫接法 中’如第6圖所示般,藉由在將熔接吹管以停止的狀態下、 將交流脈衝電流通電、# 包使電弧產生的電弧熔接步驟(期間 以错由將比期間T1弱的電壓施加在炫接線Μ和基 材W之間將較小值的直流電流通電、保持電弧產生的狀 態的冷卻和移動期間(期間T2)被重覆。藉由此類的炫接 法’鄰接的彼此的一部份重疊般、多數的溶接痕跡被連續 形成’鱗片狀的溶接聯珠(bead)被生成。又,此情米,由 於不使電弧的消弧及再度產生被重覆,有所謂可抑制喷賤 (sputter)的產生的優點。 又,在第6圖所示的方法中,通常在炫接中、進行異 常判定。具體而言’在熔接電流比所定的值小、 電 壓比所定的值大的情形,t弧中斷判定。㈣ 出的話’㈣接作業停止般被構成。 在將此類的電弧的中斷的檢測不以目視而自動地進行 的情形方面,㈣止錯誤檢測等、一定的檢測時間被提 供°亦即’檢測出電流低於被預先設定的值的時間、或電 壓值超過被預先設定的值的時間,此檢測時間係,在比被 201132446 情形、電弧中斷的判定被進行, 器人控制裝置93和熔接電源94 預先設定的基準時間長的 用以停止動作的信號朝機 傳送。 ti、電弧炉減“圖所7&quot;&quot;般’在期間T1的相對後半的時刻 。被二L 形’上述的基準時間的末期在期間 T2被包含。在期間T” ’電弧熄減繼續的 電弧媳滅異常的條件成立,熔接合 3破、-·5 了。然而ί在雷孤 熄滅產生的期間Τ1中,有σ右接 A,^ 甲有/、有後+期間的某一時期的熔接 為異吊。亦即,作為期間T1 接n T ^ 體滿足所希望的狀態的熔 接凡成的可^大,.充分_接強度可料 比較良好。即使在此類的情形 ^卜觀也 定,有所謂在時,it2嫁接… 圖所不的異常判 j 熔接會被終了的問題。 [先行技術文獻] [專利文獻] [專利文獻1]曰本特開平6-55268號公報 [專利文獻2]日本特開平u_m839號公報 【發明内容】 [發明所欲解決之問題] 本發明係,有鑑於上述的事情而被提出,以提供可較 適切地檢測出電弧中斷的電弧溶接方法作為課題。 [解決問題之技術手段] 根據本發明所提供的電弧熔接方法係,交互地重覆萨 由在基材和被保持在炼接吹管的消耗電極之間產生電弧精 201132446 熔滴被轉移的第-步驟、以及—邊在上述基材和上述消耗 電極之間產生電弧、一邊將被形成於上述基材的炫化池冷 卻、且將上述炼接吹管移動的第二步驟;在上述第一步驟 中’在上述基材和上述消耗電極之間的電麼的絕對值或流 過兩者之間的電流的絕對值脫離被預先設定的範圍之際, 開始電弧媳滅檢測時間的測量;在轉移至上述第二步驟為 止的期間、上述電弧熄滅檢測時間成為被預先設定的基準 時間以上的情形’進行溶接異常的判定作為特徵。 在本發明的較佳實施例中,上述基準時間係,藉由在 上述第一步驟的單位時間乘上基準時間比率 j 〈1〇〇%)而被設定。 在本發明的較佳實施例中’上述基準時間比率^係, 被設定在從40%到60%的範圍。 在根據.本發明的較佳實施例中,在上述第—步驟中, 比f上述電弧媳滅檢測時間和上述基準時間的步驟、以及 測量上述第-步驟的經過時間的步驟被提供;僅在上述第 :步驟的經過時間未達到被預先設定的時間的情形時,進 行比杈上述電弧熄滅檢測時間和上述基準時間的步驟。 在根據本發明的電弧溶接方法中,由於在形成溶化池 的第v驟中進行電弧熄滅檢測時間的測量,可迴避在 電弧熄滅檢測時間的測量中、無法朝第二步驟轉移而適當 地異常判斷的問題。又’藉由作為將用以判斷異常的基準 時間對於進行上述第一步驟的時間的比率算出般進行,在 使進行第-步驟的時間變化的情形,也可良好地對應。 201132446 附圖式在以 本發明的其他特徵和優點係,藉由參考所 下進行的詳細說明’可進一步瞭解。 【貫施万式j 以下有關本發明的實施例,參考圖式而具體說明。 第1圖係為表不適合用以實施有關本發明的電弧 方法的熔接系統的-例子的構成的圖式。纟第i圖所示的 熔接系統A係,包括熔接機器人1、控制此的機器人控制 工具2、溶接電源裝置3、用以檢測電弧熄滅異常的显 測工具4。溶接機器人W,對於基材w,例如,自動心 灯電弧溶接。料機器人1#,包括:基底構件U、 個臂12、複數個馬達13、料吹管14、線供給裝置a、 以及線圈襯墊(coil linej_)19。 基底構件U係,被固定於地面⑴〇〇r)等的適當的場 所。各臂1 2係,經由軸被連結於基底構件j。 熔接°人官14係',被設置在被設置於炫接機器人上的最 頂端側的腕部12a的頂端部。溶接吹管14係,將作為消耗 :極的例如直徑約lmm的熔接線15導引至基材w附近的所 疋的位置。在熔接吹管14,用以供給Ar等的遮蔽氣體的 遮蔽氣體嘴嘴(圖示省略)被具備。馬達13係,被設置在臂 12的兩端或-端(部分圖示省略)。馬達13係藉由機器 控制工具2迴轉驅動。藉由此迴轉驅動,複數個臂12的 移動被控制’溶接吹管14可自由地移動在上下前後左右。 在馬達13 ’未圖示的編碼器(enc〇der)被設置。此編 201132446 碼器的輸出伯_ ,, 值, 时係,破賦予至機器人控制工具2。藉由此輸出 ,機裔人控制工具2,識別熔接吹管14的現在位置。 線供給裝置1 6係,被設置在熔接機器人1中的上部。 線供給裝置1 β &amp; 16係,用以對於熔接吹管14、送出熔接線15。 線供給裝置1 , 、 16係,包括供給馬達161、線軸(圖式省略)、 及線襯套:L具(圖式省略)。將供給馬達m作為驅動 :、,上輯襯套工具係’將被捲繞於上述線軸的炫接線15 朝炫接吹管14送出。 圏襯整19係分別,—端被連接至線供給裝置16、 另端被連接至溶接.吹管14。線1 形成,在其内部,松拉&amp;,c、 狀被 &quot; 熔接線1 5被插入。線圈襯墊1 9係,將 2線供給裝置16被送出㈣接線15導引鱗接吹管14。 ==接線Μ係,接吹管14突出至外部、作為 肩耗電極的功能。 第2圖係為表示在第彳 _ 成的圖&lt;。 · 接系統A的内部構 在第1圖、第2圖所示的機器人控制工具2係,&quot; 熔接機器人1的動作。如第 工制 弗2圓所不般,機器人控制工且 2知,包括動作控制電路21、 、 &quot;面電路22、以及教學槿. (teach pendant)TP 。 動作控制電路2彳孫,θ i 興. “,、有未圖示的微電腦以及記恃 體。在此記憶體,熔接機器人 隐 1的各種的動作被設定的作 業私式被纪憶。又,動作控制 ^...: The rule 'Arc' is at the top of the Hyun wire 95 and the substrate W 曰, dissolves the wire 95 and the substrate [melting, the refining pool is shaped at the base (four): this melting pool: 'after stopping the arc, by The arc welding torch = the shielding gas of the skin (four) Chuan (4)) is cooled and solidified. The refinery tank is, for example, 'in the splicing pulse splicing method proposed by Patent Document 2', as shown in Fig. 6, by energizing the alternating current pulse current while the welding torch is stopped, #包An arc welding step for causing an arc (during a period of time during which a voltage weaker than the period T1 is applied between the bright wire Μ and the substrate W to energize a small value of a direct current, and to maintain a state in which the arc is generated ( The period T2) is repeated. By such a splicing method, a part of the adjacent ones overlap, and most of the splicing traces are continuously formed into a 'scaly-like fused bead. In the case where the arc is not repeated and the re-arcing of the arc is repeated, there is an advantage that the occurrence of a sputter can be suppressed. Further, in the method shown in Fig. 6, the abnormality is usually performed during the splicing. In the case of the case where the welding current is smaller than the predetermined value and the voltage is larger than the predetermined value, the t-arc is interrupted. (4) If it is output, (4) the operation is stopped. Detection is not visually and automatically In the case of the line, (4) the error detection, etc., a certain detection time is provided, that is, 'the time when the detected current is lower than the preset value, or the time when the voltage value exceeds the preset value, the detection time is In the case where the arc interruption is determined in the case of 201132446, the signal for stopping the operation, which is set by the operator control device 93 and the welding power source 94, is transmitted to the machine. ti, the electric arc furnace is reduced. &quot;General' is the time in the second half of the period T1. The end of the above-mentioned reference time is included in the period T2 by the two L-shapes. In the period T" 'The condition of the arc quenching abnormality in which the arc extinguishing continues is established, and the fusion bonding is established. 3 broken, -·5. However, ί is in the period of 雷1, σ is right A, ^ A has /, there is a period of the + period of welding is a different suspension. That is, as the period T1 The n T ^ body satisfies the desired state of the fusion can be large, the full _ joint strength can be expected to be relatively good. Even in this case ^ 观 view is also fixed, there is so-called at the time, it2 grafting... Abnormal judgment j melting [Patent Document 1] [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 6-55268 [Patent Document 2] Japanese Patent Application Laid-Open No. Hei No. The present invention has been made in view of the above circumstances, and an arc melting method capable of detecting an arc interruption more appropriately is a problem. [Technical means for solving the problem] The arc welding method according to the present invention is Interacting repeatedly to create an arc between the substrate and the consumable electrode held in the refining torch, the first step of transferring the droplets 201132446, and the arcing between the substrate and the consumable electrode a second step of cooling the slewing cell formed on the substrate and moving the smelting torch; in the first step, 'the absolute value of the electricity between the substrate and the consumable electrode Or when the absolute value of the current flowing between the two is out of the predetermined range, the measurement of the arc quenching detection time is started; during the transition to the second step, Said arc extinction is detected over time become a predetermined reference time situation 'anomaly determination dissolves as a feature. In a preferred embodiment of the invention, the reference time is set by multiplying the reference time ratio j <1〇〇%) by the unit time of the first step. In the preferred embodiment of the invention, the above reference time ratio is set in a range from 40% to 60%. In a preferred embodiment of the present invention, in the above-described first step, the step of the arc quenching detection time and the reference time, and the step of measuring the elapsed time of the first step are provided; When the elapsed time of the above-described first step does not reach the predetermined time, the step of comparing the arc extinguishing detection time and the reference time is performed. In the arc melting method according to the present invention, since the measurement of the arc extinguishing detection time is performed in the vth step of forming the melting pool, it is possible to avoid the abnormal abnormality in the measurement of the arc extinguishing detection time and the inability to shift to the second step. The problem. Further, by calculating the ratio of the reference time for determining the abnormality to the time for performing the first step, it is possible to satisfactorily respond to the case where the time of the first step is changed. Other features and advantages of the present invention will become apparent from the following detailed description. [Embodiment of the present invention Hereinafter, an embodiment of the present invention will be specifically described with reference to the drawings. Fig. 1 is a view showing the constitution of an example of a welding system which is not suitable for carrying out the arc method of the present invention. The welding system A shown in Fig. i includes a welding robot 1, a robot control tool 2 for controlling the same, a welding power supply device 3, and a display tool 4 for detecting an abnormal arc extinguishing. The bonding robot W is, for example, an automatic heart-light arc-bonded to the substrate w. The material robot 1# includes a base member U, an arm 12, a plurality of motors 13, a material blowing pipe 14, a wire supply device a, and a coil line (19). The base member U is fixed to an appropriate field such as the ground (1) 〇〇r). Each arm 12 is coupled to the base member j via a shaft. The welding unit 14 is attached to the distal end portion of the wrist portion 12a provided on the most distal end side of the splicing robot. The fusion torch 14 is guided to, for example, a weld line 15 having a diameter of about 1 mm as a pole to a position near the substrate w. The welding torch 14 is provided with a shielding gas nozzle (not shown) for supplying a shielding gas such as Ar. The motor 13 is provided at both ends or ends of the arm 12 (partially omitted). The motor 13 is rotatively driven by the machine control tool 2. By this rotary drive, the movement of the plurality of arms 12 is controlled. The melted blow tube 14 is freely movable up and down, left and right. An encoder (not shown) is provided in the motor 13'. The output of this 201132446 coder is _,, value, time, and broken to the robot control tool 2. By this output, the man-machine control tool 2 recognizes the current position of the fusion torch 14. The wire supply device 16 is provided in the upper portion of the welding robot 1. The wire supply device 1 β &amp; 16 is for welding the blow pipe 14 and feeding the weld line 15. The wire supply devices 1 and 16 include a supply motor 161, a bobbin (not shown), and a wire bushing: L (not shown). The supply motor m is driven as: , and the upper bushing tool system ' sends the bright wire 15 wound around the bobbin toward the flashing blow pipe 14. The linings are respectively 19-series, the ends are connected to the wire supply device 16, and the other end is connected to the splicing. Line 1 is formed, and inside it, the loose pull &amp; c, shape is inserted by the &quot; weld line 15. The coil pad 1 9 is used to feed the 2-wire supply device 16 (4) to the wire 15 to guide the scaly blow pipe 14. == wiring system, the blow tube 14 protrudes to the outside and functions as a shoulder electrode. Figure 2 is a diagram showing the graph _ _. • The internal structure of the system A is connected to the robot control tool 2 shown in Fig. 1 and Fig. 2, and the operation of the welding robot 1 is performed. For example, the robot control unit is not known, and the robot controller includes 2, including the motion control circuit 21, the &quot;face circuit 22, and the teach pendant TP. "Operation control circuit 2 彳 ,, θ i 兴. ", there are not shown in the microcomputer and the recording body. In this memory, the various operations of the welding robot hidden 1 are set to be privately recorded. Motion control ^

. 1係,设定後述的機P 人移動速度VR。動作控制電 伐益 电唂21係,基於上述作業程式、 7 201132446 來自上述蝙喝器的座標情報、以及 對於熔接機器 機盗人移動速度VR等, 盗人1 '賦予動作控制 制信號I各馬達13係迴轉_ 藉由此動作控 至基材W的所定的溶接開始1置/㈣接吹管14移動 方向移動。 接開始位置,也可沿著基材^的平面 教學模式TP係,被連接5叙k 式 被連接至動作控制電路2卜教學模 '、為了由使用者設定各種動作。 介面電路22係,用以與炫接 脒。八I 牧电碌裝置3互動各種信 ;u 在&quot;面電路22方面,來自私μ _ n τ 由;自動作控制電路2卜電流設 疋…S、輪出開始信號0η、以及. 1 system, setting the movement speed VR of the machine P to be described later. Operation control electric power 唂 21 system, based on the above-mentioned operating program, 7 201132446 coordinates information from the above-mentioned bat and drinker, and the vehicular movement speed VR for the welding machine, the thief 1 'giving the operation control signal I motor 13 The rotation _ is controlled by the action to the predetermined melting start of the substrate W. 1/(4) The movement of the blowing tube 14 is moved. The start position may be connected to the motion control circuit 2 in accordance with the plane teaching mode TP of the substrate, and the various operations may be set by the user. The interface circuit 22 is used to connect with the flash. Eight I animal husbandry device 3 interactive various letters; u in the &quot; surface circuit 22, from the private μ _ n τ from; automatic control circuit 2 current setting 疋 ... S, turn-start signal 0 η, and

被傳送。在電流設定信就Is Μ &quot;夂WS 方面,例如,通過教學模式 TP而被设定的脈衝輸出時 』散匕3 介面電路22係將電 〜設定信號1s朝異常檢測工具4傳送。 熔接電源裝置3係、’用以在熔接線15和基材之間、 施加炼接電M Vw、使熔接電流iw流通的裝置,且為用以 進行熔接線15的供給的|置。如_ 少 置如弟z圖所不般,熔接電源 裝置3係,包括輸出控制電路31 '電流檢測電路犯、供給 控制電路34、介面電路35、以及電壓檢測電路%。 介面電路35係,用以與機器人控制工具2互動各種信 號。具體而言’在介面電路35方面,來自介面電路以, 電流設定信號I s、輪屮閲仏咕η _ 铷出開始k唬〇η、以及供給速度設定信 號W s被傳送。 輸出控制電路31係,具有由複數個電晶體 (tranS1St〇r)元件構成的變流(inverter)控制電路。輸出 201132446 將從外部被輸入的商用電源(例如,三相 波形控制。 電路%速響應進行精密的炼接電流 ^控制電路輪出係’—端被連接於炫接吹管 14,另-端被連接於基材w。輸出控制電路 設置於熔接吹管〗4的頂 ^ '、 ,士子 的接觸g,她加熔接電壓Vw於 熔接線15和基材W之間荒 、 肌逋広接電流Iw。在第4(c)圖Being transmitted. In the case where the current setting signal is Is Μ &quot;夂WS, for example, when the pulse output is set by the teaching mode TP, the dimming 3 interface circuit 22 transmits the power-setting signal 1s to the abnormality detecting tool 4. The welding power supply device 3 is a device for applying a refining power M Vw between the weld line 15 and the substrate, and flowing the welding current iw, and is for supplying the welding wire 15 . The splicing power supply unit 3 includes an output control circuit 31', a current detecting circuit, a supply control circuit 34, a interface circuit 35, and a voltage detecting circuit %, as in the case of _. The interface circuit 35 is for interacting with the robot control tool 2 for various signals. Specifically, in terms of the interface circuit 35, the current setting signal Is, the rim_n_start start k唬〇n, and the supply speed setting signal Ws are transmitted from the interface circuit. The output control circuit 31 has an inverter control circuit composed of a plurality of transistor (tranS1 St〇r) elements. Output 201132446 The commercial power source to be input from the outside (for example, three-phase waveform control. Circuit % speed response for precise refining current ^ control circuit wheeling system - terminal is connected to the dazzling blow tube 14 and the other end is connected On the substrate w. The output control circuit is disposed at the top of the fusion blowpipe 4, and the contact g of the gentleman, and the weld voltage Vw is applied between the weld line 15 and the substrate W, and the muscle is connected to the current Iw. In Figure 4(c)

::溶接電流㈣狀態變化的一例子。藉此,電弧a在炼 =線15的頂端和基材W之間產生。藉由此電^引出的 …、’嫁接線15和基材w於彳l·* 、 和丞材w总化。又,成為相對於基材熔 接被施加般。 經由介面電路35、22,來自動作 號1S、以及輸出開始信號On被 在輸出控制電路31, 控制電路21的電流設定信 傳送。 電流檢測電路32係’用以檢職至料線15的溶接 電流Iw。電流檢測電路32係’將對應於炫接電流^的電 流檢測信號id輪出至輪出控制電路31、以及動作控制電 路21。X,電流檢測信號Id係,經由介面電路 檢測工具4傳送. “ 電壓檢測電路36係、’用以檢測作為輪出控制電路31 的輸出端的電壓的熔接電壓Vw。電壓檢測電路別係,將 對應於熔接電壓Vw的電壓檢測信號Vd輸出至輸出控 路31 〇 15的供給的 供給控制電路34係,將用以進行熔接線 201132446 供給控制信號Fc輸出至供給馬達丨61 ^ .„ , ,建161。供給控制信號Fc =表示溶接線15的供給速度Fv的信m供” 制電路34’經由介面電路35、22,來自動作控制電路21 的輸出開始信號On、以及供給速度控制信號㈣傳送。 異常檢測工具4係,包括電弧停止時間測量裝置41、 異常判定裝置42、以及介面電路43,作為用以從電流的停 止時間檢測出電流媳滅異常。介面電路43係,用以與機哭 人控制工具2以及熔接電源裝置3互 … 22接收電流設定…s,從八…说,…電路 號… 仏唬IS攸介面電路35接收電流檢測信 電弧停止時間測量裝置41係,例如,具備微電腦以及 記憶體’經由介面電路43接收電流檢測信號η,進行溶 接電流I w的監視,佑姑尨.+、以4 , „ 廉視⑧據後相方法,進行電弧熄滅檢測時 間τ…量。電弧停止時間測量裝置41係,在炼接電流 W在疋時間為0的情形,進行將電弧熄滅檢測時間Tao 増加1的處理。又,雷孤彳☆ L 士 電弧如止時間測量裝置41係,將此電 弧熄滅檢料間TaQ朝異常判定裝置β傳送。 _異常判定裝置42係,例如,具備微電腦以及記憶體, 由&quot;面電路43接收電流設定信冑!s。此異常判定裝置 2係,严行用以判定電弧熄滅的基準時間Tstp的設定, 又,進行此基準時間τ + s tp和電弧熄滅檢測時間τ&amp;〇的比 ’異常判定裝置42與電弧停止時間測量裝置41成 為—體也可m熄滅檢測時間Ta。超過基準時間帥 睛形〃吊判又裝置42係,將傳遞電弧中斷的產生的電 10 201132446 弧異常信號£a朝介面電路4 w 电@ 4d傳运。介面電路43係將電弧 、“》號Ea丄由&quot;面電路22朝動作控制電路η傳送。 其次,說明有關未發昍士 &amp; &amp; 表月中的電弧熔接方法。此電弧熔 接方法係利用熔接系統A進行。 在第3圖,表示利用熔接系統A的綴縫脈衝熔接方法 的冰私圖又’第4圖係為表示規定熔接系統A中的熔接 作業的熔接條件值的變化狀態的圖式。具體而言,第《心 圖係表不機益人移動速度VR的變化狀態,第㈣圖係表 ,嫁接線15的供給速度Fv的變化狀態,第价)圖係表示 …接電抓Iw的變化狀態。機器人移動速度係,沿著基 的平面方向中的所定的炼接進行方向的溶接吹管14的 移動速度。又’炼接電壓Vw係,為了將炼接電流b流通, 必要的電壓被適當地設定。 在綴縫脈衝炫接方法中,藉由產生比較強的電弧a、 炫滴被轉移的第—+ _ „ 备 一 ㈣第㈣、以及-邊產生比較弱的電弧a、 一邊將被形成於基材W的熔化池冷卻、且將熔接吹管14移 動的第/步驟被交互地重覆。在本實施例中,如第4(c)圖 在第步驟(T1)中,交流脈衝電流作為熔接電流 7流通’在k步驟(T2)中,直流電流作為料電流iw 机通’第—步驟⑼的單位時間係,通過教學模式”被設 定的脈衝輪出時間。 f先,ϋ由來自教學模式τρ的炫接開始信號以(參考 产2圖)破輪人’過渡㈣接開始處理被進行1炫接開始 处理中’動作控制電路21係,將輸出開始信號Qn輸出至 201132446 輸出控制電路31和供給控制電路34。輸出控制電路3ι係, 將熔接電壓Vw施加在熔接線15和基材W之間。藉此,電 弧a被點燃。 /、人進行脈衝輸出時間Tp 1 s和基準時間Tstp的嗖 疋(si)。在本實施例中,根據此設定而作為第—步驟(τι) 的開始。脈衝輸出時間Tpls和基準時間Tstp係,作為表 示相當於在第_步驟(T1)中㈣接電&amp; ^的_次脈制 ㈣時'Ts的個數的值而被設定。具體而言,脈衝輸出時 間Tpls係’將通過教學模式τρ被設定的脈衝輸出時間以 採樣時間Ts被除的值的整數部分而被設.定。又,這些處理 係,例如,在動作控制電路21内被進行。在此被設定的脈 衝輸出犄間Tp 1 s係,在電流設定信號! s被包含,朝異常 判疋裝置42被傳達。異常判定裝置42係,在此脈衝輸出 日時間Tpls乘以基準時間比率“,將其整數部分定為基準 寺2 Tstp。在本實施例中,基準時間比率α係在4〇%〜6〇% 的範圍内’例如’通過教學模式τρ而可適當設定和變更。 ”人將電弧熄滅檢測時間Tao作為0,將脈衝輪出 =時間Tp作為0(S2)。電弧熄滅檢測時間Tao係,在電 伶止時間測量裝置41中被管理的值。脈衝輸出經過時間 TP係’在動作控制電路21内被管理的值。 y &lt;在乂些设定的終了後,開始脈衝輸出(S3)。之後,等 Λ采樣時間Ts的經過(S4),進行以下的處理。 &amp;、電弧停止時間測量裝置41係進行電流檢測信號id的 現彳木樣時間Ts的期間’進行熔接電流〗w是否為〇的 12 201132446 判斷(S5)。又,熔接電流Iw無法精確地是否為〇,進行炫 接電流Iw的絕對值是否比被預先設定的值小的判斷也可。 採樣時間Ts的期間’熔接電流I诃不為〇的情形 (S5 = no),電弧停止時間測量-裝置41係將電弧熄滅檢測時 間Tao的值設定為〇(S6)。 ’塔接電流Iw為〇的情死 採樣k間Ts的期間 (S5 = yes),電弧停止時間測量震置41係在電弧熄滅檢測㈣:: An example of a state change in the current (4). Thereby, the arc a is generated between the tip end of the refining line 15 and the substrate W. By this, the ..., the graft wire 15 and the substrate w are summarized in the 彳l·*, and the coffin w. Further, it is applied as it is welded to the substrate. The current control signal from the output control circuit 31 and the control circuit 21 is transmitted via the interface circuits 35 and 22 from the operation number 1S and the output start signal On. The current detecting circuit 32 is used to inspect the molten current Iw to the feed line 15. The current detecting circuit 32 causes the current detecting signal id corresponding to the sleek current to be turned to the wheeling control circuit 31 and the operation control circuit 21. X, the current detection signal Id is transmitted via the interface circuit detecting means 4. "The voltage detecting circuit 36 is configured to detect the welding voltage Vw which is the voltage of the output terminal of the wheeling control circuit 31. The voltage detecting circuit is different. The supply control circuit 34 for outputting the voltage detection signal Vd of the welding voltage Vw to the output control circuit 31 ,15 is used to output the welding wire 201132446 supply control signal Fc to the supply motor 丨61 ^ . . The supply control signal Fc = the signal m for the supply speed Fv of the dissolved wire 15 is supplied to the circuit 34 via the interface circuits 35 and 22, the output start signal On from the operation control circuit 21, and the supply speed control signal (4). The tool 4 includes an arc stop time measuring device 41, an abnormality determining device 42, and an interface circuit 43 for detecting a current annihilation abnormality from a stop time of the current. The interface circuit 43 is for use with the machine crying control tool 2 and the welding power supply device 3... 22 receiving current setting ... s, from eight ... said, ... circuit number... 仏唬 IS 攸 interface circuit 35 receives current detecting signal arc stop time measuring device 41, for example, with microcomputer and memory The current detection signal η is received via the interface circuit 43 to monitor the welding current I w , and the arc extinguishing detection time τ is performed by the method of the rear phase of 4 . The arc stop time measuring device 41 performs a process of adding 1 to the arc extinguishing detection time Tao when the welding current W is zero. Further, the Lei 彳 ☆ L 士 arc is used as the time measuring device 41, and the arc extinguishing inspection room TaQ is transmitted to the abnormality determining device β. The abnormality determining device 42 is provided with, for example, a microcomputer and a memory, and receives a current setting signal from the &quot;surface circuit 43! s. The abnormality determining device 2 strictly sets the reference time Tstp for determining the arc extinguishing, and performs the reference time τ + s tp and the arc extinguishing detection time τ & 〇 ratio 'abnormality determining device 42 and arc stop time The measuring device 41 may be turned off and the detection time Ta may be extinguished. Exceeding the reference time, the shape and shape of the device are 42 and the transmission of the arc interruption is generated. The 2011 augmentation of the arc abnormal signal £a is transmitted to the interface circuit 4 w @4d. The interface circuit 43 transmits an arc, "" Ea 丄 from the &quot;face circuit 22 toward the operation control circuit η. Next, an explanation will be given of the arc welding method in the unsuccessful gentleman &&amp;&amp;&amp; The welding system A is used. In Fig. 3, the ice private figure of the welding method of the welding system A is used, and the fourth drawing is a change state of the welding condition value indicating the welding operation in the welding system A. In particular, the "heart map is not changing the moving speed VR of the machine, the fourth (fourth) map, the change state of the supply speed Fv of the graft line 15, the price) Grab the change state of Iw. The moving speed of the robot is the moving speed of the melted blow pipe 14 in the direction of the predetermined refining direction in the plane direction of the base. Further, the refining voltage Vw is necessary to circulate the refining current b. The voltage is appropriately set. In the method of splicing the pulse splicing method, a relatively weak arc is generated by generating a relatively strong arc a, and the -+ _ „ 一 、 、 、 、 、 、 、 、 、 、 One side will be The step/step in which the melting pool formed on the substrate W is cooled and the welding torch 14 is moved is alternately repeated. In the present embodiment, as in the fourth step (c1), in the step (T1), the alternating pulse current flows as the splicing current 7 'in the k step (T2), the direct current is taken as the material current iw'. (9) The unit time is the pulse round time set by the teaching mode. f First, the signal is started by the splicing from the teaching mode τρ (refer to the production 2 map). In the splicing start processing, the 'operation control circuit 21' outputs the output start signal Qn to the 201132446 output control circuit 31 and the supply control circuit 34. The output control circuit 3i applies the splicing voltage Vw to the weld line 15 and the substrate W. Thereby, the arc a is ignited. /, the person performs the pulse output time Tp 1 s and the reference time Tstp 嗖疋 (si). In the present embodiment, according to this setting, as the first step (τι) The pulse output time Tpls and the reference time Tstp are set as values indicating the number of 'Ts' corresponding to the _th pulse (four) in the fourth step (T1). Word, pulse output time Tpls is 'pass The pulse output time in which the teaching mode τρ is set is set in the integer part of the value divided by the sampling time Ts. Further, these processing systems are performed, for example, in the operation control circuit 21. The pulse set here is set. The output time Tp 1 s system is included in the current setting signal !s, and is transmitted to the abnormality determining device 42. The abnormality determining device 42 multiplies the pulse output date time Tpls by the reference time ratio ", and the integer portion thereof Designated as the base temple 2 Tstp. In the present embodiment, the reference time ratio α is in the range of 4〇% to 6〇%, for example, and can be appropriately set and changed by the teaching mode τρ. The person sets the arc extinguishing detection time Tao as 0, and the pulse rounding = time Tp as 0 (S2). The arc extinguishing detection time Tao is a value managed in the electric stop time measuring device 41. The pulse output elapsed time TP It is a value managed in the operation control circuit 21. y &lt; After the end of these settings, the pulse output is started (S3). Thereafter, the process of the sampling time Ts is waited (S4), and the following processing is performed. The arc stop time measuring device 41 determines whether or not the welding current value w is 〇 12 201132446 in the period of the current wood sample time Ts of the current detection signal id (S5). Further, the welding current Iw cannot be accurately In other words, it is also possible to determine whether or not the absolute value of the splicing current Iw is smaller than a value set in advance. During the sampling time Ts, the case where the splicing current I 诃 is not 〇 (S5 = no), the arc stop time measurement - The device 41 sets the value of the arc extinguishing detection time Tao to 〇 (S6). 'The tower current Iw is the period of the 死 〇 death sampling k between Ts (S5 = yes), and the arc stop time measurement is 41 in the arc Extinguish detection (4)

間Tao的值進行加!的處理(S7)。又,異常判定裝置令 進行電弧熄滅檢測時間Ta〇的值是否在基準時間Ts邙以』 的判定(S8)。電弧熄滅檢測時間Ta〇的值在基準時間τ討: 以上的情形(S8 = yes),異常判定裝置仏係將電狐異常信號 h傳送至動作控制電路21(S9)。動作控制電路Η係接收 ^弧異㈣號^的情形,進行停㈣接機11人丨的動作的 處理,使熔接作業終了。 在電弧媳減檢測時間Taf) &amp; # &amp; 于間1a〇的值為0的情形(S6)以及電 弧熄滅檢測時間Tan γ + 的值不超過基準時間TStp的情形 U8~no),動作控制電路一 如進仃在脈衝輸出經過時間Tp 的值加1的處理(Sl〇)。之祛 脈_山 之後,動作控制電路21係,進行 脈衝輸出經過時間τ的 值疋否在脈衝輸出時間Τρ 1 s以上 的判斷(S11)。 els以上 在脈衝輸出經過眸門 上的情形(SU到,進0行=㈣脈衝輸出時間邮 接終了的時機传,例如 否終了的判定(S12) ‘ ” 1如,從教學模式τρ而被指 弋。熔接終了的指示 扣不而羽 皮進仃的情形(Sl2 = yes),動作控帝 13 201132446 路21係進行將熔接機器人丨的動作停止的處理使熔接作 業終了。熔接終了的指示未被進行的情形(si2 = n幻轉移 至第二步驟(T2)(S13)。具體而言,作為炫接電力Iw、將 直流電流流通’將炫接吹管14朝次一炫接位置移動。在此 期間,第一步驟(T1)中、被形成於基材w的炫化池被冷卻。 第-步驟(T2)終了後係’回到第—步驟(T1)的最初⑻^ 在脈衝輸出經過時間Tp的值未達到脈衝輸出時間The value of the Tao is added! Processing (S7). Further, the abnormality determining means makes it possible to determine whether or not the value of the arc extinguishing detection time Ta? is equal to the reference time Ts (S8). The value of the arc extinguishing detection time Ta 在 is set in the reference time τ: In the above case (S8 = yes), the abnormality determining means transmits the electric fox abnormality signal h to the operation control circuit 21 (S9). The motion control circuit receives the case of the arc (four) number ^, and stops the operation of the four (four) pick-ups 11 to terminate the welding operation. In the arc reduction detection time Taf) &amp;#&amp; when the value of the interval 1a is 0 (S6) and the value of the arc extinguishing detection time Tan γ + does not exceed the reference time TStp (U8~no), the motion control The circuit is processed as in the case where the value of the pulse output elapsed time Tp is incremented by one (S1〇). After the pulse_mountain, the operation control circuit 21 determines whether or not the value of the pulse output elapsed time τ is equal to or longer than the pulse output time Τρ 1 s (S11). Above els, when the pulse output passes through the trick (SU to, enter 0 line = (4) pulse output time, the end of the mailing is passed, for example, the end of the decision (S12) ' ” 1 is, for example, from the teaching mode τρ弋 弋 弋 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 指示 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 In the case of the progress (si2 = n illusion shifts to the second step (T2) (S13). Specifically, as the slewing power Iw, the direct current is circulated, and the sleek blowing tube 14 is moved to the next splicing position. During the first step (T1), the sleek cell formed on the substrate w is cooled. After the end of the first step (T2), the system returns to the first step (8) of the first step (T1). The value of Tp does not reach the pulse output time

Tpls的情形(sn=n。)時,將脈衝電流輸出繼續,再度回到 採樣時間待機的步驟(S4 )。 在第4圖的右側部分,表.示電弧熄滅產生的情形的各 炼接條件值的變化狀態。根據第4圖的話,脈衝輸出在時 刻U開始,電弧媳滅在時刻t2產生。時刻u係電弧媳滅 ^測時間Ta。的值等於基準時間㈣的時刻。根據上述的 =狐溶接方法的邊,異常判定裝置42在時刻t3將電弧異 吊信號Ea傳送至動作控制電路21(s9)。動作控制電路 係接收電弧異常信號Ea的話,進行將溶接機器人i的動作 卜止的處理。藉由此處理’時刻t3中的線供給速度^成 為〇。又,在電弧媳滅產生的情形,炫接電愿W為最大 〇值的無負荷電屋值’但在時刻t3中的溶接電麼Vw也成為 根據此類的電弧炫 电弧熔接方法的話,在第一步騾(T1)的中 l電弧媳滅檢測時間Ta〇的值成為基準時間㈣ 話,熔接作業被停止,電弧媳滅檢測 基準時間―形時,炫接作業被繼續。又,基準:: 14 201132446In the case of Tpls (sn = n.), the pulse current output is continued, and the process returns to the sampling time standby step (S4). In the right part of Fig. 4, the change state of each of the welding condition values in the case where the arc is extinguished is shown. According to Fig. 4, the pulse output starts at time U, and arc quenching occurs at time t2. At time u is the arc annihilation time T is measured. The value is equal to the time of the base time (four). According to the side of the above-described = fox fusion method, the abnormality determining means 42 transmits the arc suspension signal Ea to the operation control circuit 21 at time t3 (s9). When the arc control signal Ea is received, the operation control circuit performs a process of stopping the operation of the welding robot i. By this processing, the line supply speed ^ at time t3 becomes 〇. Moreover, in the case where arc quenching occurs, the flashing power is expected to be the maximum value of the unloaded electric house value 'but the melting electric power Vw at time t3 also becomes the arc arc welding method according to this type, In the first step 骡 (T1), the value of the arc annihilation detection time Ta 成为 becomes the reference time (4), the welding operation is stopped, and the arc annihilation detection reference time is shaped, and the splicing operation is continued. Again, benchmark: 14 201132446

Tstp係,由於藉由在脈 变^ j出時間Tp1s乘以基準時間比 率α而被決定,通常在電弧媳滅產生的時間達 步驟(⑴的預定時間的嶺韻的情形異常被檢^ 一 因此,根據此類的電弧溶接方法的話,實施第 的預定的時間中,一定沾Α φ Α 鄉(T1 ) 疋的比率部分的時間 產生的狀態下進行,可防μ w 1也在電弧 仃了防止熔接聯珠大量地損失。 :據上述的電弧溶接方法的話,基準時間如The Tstp system is determined by multiplying the pulse-time elapsed time Tp1s by the reference time ratio α, and usually the time at which the arc annihilation occurs reaches the step (the ridge of the predetermined time of (1) is abnormally detected. According to the arc welding method of this type, in the state in which the ratio of the ratio of φ Α 乡 乡 (T1 ) 疋 is surely generated in the predetermined predetermined time period, it is possible to prevent the μ w 1 from being prevented in the arc. The welded joint bead is lost in a large amount. According to the above arc welding method, the reference time is as follows.

為相當於被設定的脈衝輸出蚌 成 衡輸出時間Tpls的.6_值。因 ^ / T1)的初期、電弧熄滅已開始的情形,在 :一步驟⑼終了之前,電弧異常信號Ea被傳遞,炫二 業被中斷。因此,可防+广儿丄 访 了防止熔化池的形成不充分的狀態下轉 移至下一熔接位置、外 外觀不佳的熔接聯珠會形成。又, 由在解決問題之後,不銘叙 ^ 夕動熔接位置,將熔接作業再度開 始’可平順地進行熔接作業。 根據本實施例的電弧熔接方法的話,就在第—步驟( :終了之前、電弧媳滅開始的情形,在電弧異常信號Ea被 傳遞之前’脈衝輸出經過時間Tp的值成為脈衝輸出時間 TPls(S11=yes)以上。因此,溶接㈣不被中斷,第二步驟 (T2)被開始。就在第一步驟⑼的終了之前、電弧媳滅開 始般的情形’在電弧熄減引起之前,炫化池的形成本身係 以某種程度充分地進行,不會到達溶接不良被考慮。因此, 可避免不必要的溶接停止。同樣地,在電弧媳滅檢測時間 Tao的值超過基準時間㈣之前,在電弧3再度開始的情 形’沒有停止炫接的必要。在此情形,在本實施例中可It is a .6_ value equivalent to the set pulse output 蚌 output time Tpls. Since the initial stage of ^ / T1) and the arc extinction have started, the arc abnormal signal Ea is transmitted before the end of the first step (9), and the Hyun II industry is interrupted. Therefore, it is possible to prevent the formation of a welded joint bead which is prevented from being transferred to the next welding position in a state where the formation of the melting pool is insufficient, and which is not good in appearance. Further, after the problem is solved, the welding operation is started again without instructing the welding position, and the welding operation can be smoothly performed. According to the arc welding method of the present embodiment, the value of the pulse output elapsed time Tp becomes the pulse output time TPls (S11) in the first step (before the end, the arc annihilation starts, before the arc abnormality signal Ea is transmitted). =yes) Above. Therefore, the fusion (4) is not interrupted, and the second step (T2) is started. Just before the end of the first step (9), the arc annihilation begins as before the arc extinguishing is caused. The formation itself is sufficiently performed to some extent, and dissolution failure is not considered. Therefore, unnecessary dissolution stop can be avoided. Similarly, before the value of the arc quenching detection time Tao exceeds the reference time (four), the arc is 3 The situation of starting again 'There is no need to stop the splicing. In this case, in this embodiment,

15 S 201132446 避免不需要的熔接停止。 在上述實施例中,在第一步驟(T1)的開始時,進行脈 衝輸出時間Tpls和基準時間Tstp的設定(S1),但僅 由熔接開始時以及教學模式τρ被設定的脈衝輪出時間^ 基準時間比率α被變更時,進行這些設定般也可。 &gt;又’在本實施例中’在動作控制f路21接收電弧異常 尨號Ea之際(S9),進行停止熔接作業的處理,但不停止熔 接機器人卜只給使用者警告也可。此情形,動作控制電 路21係,進行使電弧a再度產生的處理。 二’對應於需要,監視第二步驟(T2)中的直流電流的 值I進订也可。在此情形,電弧停止時間測量裝置4丨係除 了電弧熄滅檢測時間Ta〇以外’管理直流用電弧熄滅檢测 時間:在直流用電弧熄滅檢測時間超越被預先設定的時間 的情形’電弧停止時間測量裝X 41㈣於動作控制電路 專遞电弧a的再度產生必須傳送的信號。依據此信號, 動作控制電路21係、’在從第二步驟(T2)轉移至第-步驟 (Ή)之際,進行電弧a的再度產生處理。 本發明的範圍係’不被限定在上述的實施例中。在本 :&lt;利用的溶接系統的各部分的具體構成係,有各種自由 Ζ〜十變更’根據本發明的電弧炫接方法的細部也&lt;適當 彳如在上述貫施例中,在動作控制電路21之外, 叙h止時間测量裝置41和異常判定裝置被設置,但 乍控制電路21兼作為電弧停止時間測量裝置41和異常 列定裝置42也可。 16 201132446 例如,在上述實施例中,電弧停止時間測量裝置41夢 由進行電流檢測信號Id的監視而判斷電弧熄滅產生: 否,但接收電壓檢測信號Vd而監視熔接電壓h也可。在 電弧熄滅產生的情形,熔接電壓Vw成為最大值的益負荷電 壓值。在此,在採樣時間期間、溶接電壓vw成為比 =預先設定的值高的值的情形’ #由進行在電弧熄滅檢測 4間Ta“a i的處理(S7)’可進行與監視熔接電&amp; ^的情 形相同的電弧熄滅判定。 〜又,在上述實施例巾,第一步驟(T1)中的溶接電流“ 為父流脈衝電流,但為直流脈衝電流也可。 圖式簡單說明] 第1圖係為表示 用以進行有關本發明的電弧熔接方法 的熔接系統的一例子的構成的圖式; 第2圖係為表示太货,— 的圖式; τ在弟1圖所不的炫接系統的内部構成 m , 第3圖係為表示有關本發明的電弧炫接方法 的流程 第4圖係為表示有關本發明的電弧溶接方法中的熔接 條件值的變化狀態的圖式; 接 示習知的熔接系統的一例子的構成的圖 第5圖係為表 式;以及 檢 第6圖係為表示在習知的綴縫脈衝炫接 測異常的圖式。 思的 1·? 201132446 【主要元件符號說明】 A〜熔接系統; 11〜基底構件; 12a〜腕部; 14〜炫接吹管; 1 6〜線供給裝置; 2〜機器人控制工具; 22〜介面電路; 31〜輸出控制電路; 3 4〜供給控制電路; 3 6〜電壓檢測電路; 4卜電弧停止時間測量裝置 43〜介面電路;15 S 201132446 Avoid unwanted weld stops. In the above embodiment, at the start of the first step (T1), the pulse output time Tpls and the reference time Tstp are set (S1), but only the pulse start time and the teaching mode τρ are set. When the reference time ratio α is changed, these settings may be used. &gt; In the present embodiment, when the arc control error signal Ea is received by the operation control f path 21 (S9), the process of stopping the welding operation is performed, but the welding robot is not stopped and only the user is warned. In this case, the operation control circuit 21 performs a process of causing the arc a to be generated again. The second 'corresponding to the need to monitor the value of the direct current in the second step (T2), I can also be ordered. In this case, the arc stop time measuring device 4 is configured to manage the DC arc extinguishing detection time except for the arc extinguishing detection time Ta〇: the case where the DC arc extinguishing detection time exceeds the preset time. The X 41 (4) is used to reproduce the signal that must be transmitted by the action control circuit. Based on this signal, the operation control circuit 21 performs a re-generation process of the arc a when shifting from the second step (T2) to the first step (Ή). The scope of the present invention is not limited to the above embodiments. In the present invention, the specific configuration of each part of the melting system used is various, and the details of the arc splicing method according to the present invention are also &lt;as appropriate, as in the above-described embodiment, In addition to the control circuit 21, the stop time measuring device 41 and the abnormality determining device are provided, but the 乍 control circuit 21 may also serve as the arc stop time measuring device 41 and the abnormality determining device 42. For example, in the above-described embodiment, the arc stop time measuring device 41 dreams that the arc extinguishing is generated by monitoring the current detecting signal Id: No, the voltage detecting signal Vd is received and the welding voltage h may be monitored. In the case where the arc is extinguished, the welding voltage Vw becomes the maximum value of the load voltage. Here, in the sampling time period, the welding voltage vw is a value higher than the value set in advance. ## The processing of the Ta "ai" (S7) in the arc extinguishing detection 4 can be performed and the welding can be performed. The case of ^ is the same as the arc extinguishing determination. Further, in the above embodiment, the melting current in the first step (T1) is "the parent current pulse current, but the DC pulse current is also acceptable. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a configuration of an example of a welding system for performing an arc welding method according to the present invention; Fig. 2 is a drawing showing a too much cargo, - τ in the younger brother 1 is an internal structure m of a splicing system, and FIG. 3 is a flow chart showing an arc splicing method according to the present invention. FIG. 4 is a view showing a state of change of a welding condition value in the arc melting method according to the present invention. FIG. 5 is a diagram showing a configuration of an example of a conventional fusion welding system; and a sixth drawing is a diagram showing an abnormality in a conventional splicing pulse. Thinking 1·? 201132446 [Main component symbol description] A ~ fusion system; 11 ~ base member; 12a ~ wrist; 14 ~ dazzle blowpipe; 1 6 ~ line supply device; 2 ~ robot control tool; 22 ~ interface circuit 31~ output control circuit; 3 4~ supply control circuit; 3 6~ voltage detection circuit; 4 arc stop time measuring device 43 to interface circuit;

Fc〜供給控制信號;Fc~ supply control signal;

Is〜電流設定信號;Is~ current setting signal;

Me〜動作控制信號; T1〜第一步驟; TP〜教學模式;Me~action control signal; T1~first step; TP~ teaching mode;

Tpls〜脈衝輸出時間;Tpls ~ pulse output time;

Tao〜電弧熄滅檢測時間; 機器人移動速度; W〜基材; α〜基準時間比率。 1〜熔接機器人; 12〜臂; 13〜馬達; 1 5〜熔接線(消耗電極); 1 61〜供給馬達; 21〜動作控制電路; 3〜熔接電源裝置; · 3 2 ~電流檢測電路; 35〜介面電路; 4 ~異常檢測工具; 42~異常判定裝置;Tao ~ arc extinguishing detection time; robot moving speed; W ~ substrate; α ~ reference time ratio. 1 ~ welding robot; 12 ~ arm; 13 ~ motor; 1 5 ~ fuse wire (consumption electrode); 1 61 ~ supply motor; 21 ~ action control circuit; 3 ~ welding power supply device; · 3 2 ~ current detection circuit; ~Interface circuit; 4 ~ abnormality detection tool; 42~ abnormality determination device;

Ea〜電弧異常信號;Ea~ arc abnormal signal;

Fv〜供給速度;Fv~ supply speed;

Iw〜熔接電流;Iw~ welding current;

On〜輸出開始信號; _ T2~第二步驟; Τρ〜脈衝輸出經過時間· T s〜採樣時間;On~ output start signal; _T2~second step; Τρ~pulse output elapsed time·T s~ sampling time;

Tstp〜基準時間;Tstp~ reference time;

Vw〜溶接電壓;Vw~ melting voltage;

Ws~供給速度設定信號; 18Ws~ supply speed setting signal; 18

Claims (1)

201132446 七 、申请專利範圍 K種電弧熔接方法,交互地重覆藉由將在基材和被 保持在炼接吹管的消耗電極之間產生電弧、炫滴被轉移的 第-步驟、以及一邊在上述基材和上述消耗電極之間產生 電弧、一邊將被形成於上述基材的炼化池冷卻、且將上述 溶接吹管移動的第二步驟, 在上述第步驟中,在上述基材和上述消耗電極之間 的=的絕對值或流過兩者之間的電流的絕對值脫離被預 疋的範圍之際’開始電弧熄滅檢測時間的測量;在轉 和上i第一步驟為止的期間、上述電弧媳滅檢測時間成 為被預先設定的基準转Ρ Μ &amp; # 丞半%間以上的情形,進行熔接異常的判 定作為特徵。 2. 如申請專利範圍第1項所述之電弧炫接方法,其中 上述基準時間係,藉由在上述第-步驟的單位時間乘以基 準時間比率α (0%&lt;α &lt;100%)而被設定。 3. 如申請專利範圍第2項所述之電弧溶接方法,其中 上述基準時間比率α係,被設定在從4〇%到6〇%的範圍。 4·如申請專利範圍第卜2、或3項所述之電弧炫接方 法’其中在上述第-步驟中,比較上述電弧熄滅檢測時間 和上述基準時間的步驟 '以及測量上述第—步驟的經過時 間的步驟被提供, 僅在上述第一步驟的經過時間未達到被預先設定的時 間的情形時’進行比較上述電弧媳滅檢測時間和上述基 時間的步驟。 土 19201132446 VII. Patent application scope K kinds of arc welding methods, which alternately repeat the first step of generating an arc between the substrate and the consumable electrode held by the refining blow pipe, the trickle is transferred, and one side a second step of cooling the refining bath formed in the substrate and moving the melting torch while generating an arc between the substrate and the consumable electrode, and in the step, the substrate and the consumable electrode The absolute value of = or the absolute value of the current flowing between the two is out of the pre-existing range, and the measurement of the arc-extinguishing detection time is started; during the period from the first step of the first step, the arc is When the annihilation detection time is equal to or greater than a half of the preset reference Ρ &amp;# %, the welding abnormality is determined as a feature. 2. The arc splicing method according to claim 1, wherein the reference time is multiplied by a reference time ratio α (0% &lt; α &lt; 100%) by the unit time of the above-mentioned first step And is set. 3. The arc melting method according to claim 2, wherein the reference time ratio α is set in a range from 4% to 6%. 4. The arc splicing method as described in claim 2, or 3, wherein in the above-mentioned first step, the step of comparing the arc extinguishing detection time with the reference time and the measurement of the above-mentioned first step The step of time is provided to perform a step of comparing the above-described arc quenching detection time and the above-described base time only when the elapsed time of the first step described above does not reach the pre-set time. Earth 19
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