TWI503197B - Arc welding method - Google Patents

Arc welding method Download PDF

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TWI503197B
TWI503197B TW100103851A TW100103851A TWI503197B TW I503197 B TWI503197 B TW I503197B TW 100103851 A TW100103851 A TW 100103851A TW 100103851 A TW100103851 A TW 100103851A TW I503197 B TWI503197 B TW I503197B
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welding
arc
time
current
substrate
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TW201132446A (en
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Shinichiro Nakagawa
Shugo Hirota
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Daihen Corp
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Description

電弧熔接方法Arc welding method

本發明係有關於一種利用綴縫脈衝(stitch pulse)熔接法的電弧熔接方法。The present invention relates to an arc welding method using a stitch pulse welding method.

第5圖係,表示習知的電弧熔接裝置的一例子。作為在第5圖所示的電弧熔接裝置X的用途的一例子,稱為綴縫脈衝熔接法的熔接方法被舉出。綴縫脈衝熔接法係藉由控制熔接時的熱輸入和冷卻,容易抑制賦予基材W的熱影響的熔接法。利用此綴縫脈衝熔接法的話,與習知的薄板熔接比較,可改善熔接外觀,減低熔接歪曲量(例如,參考專利文獻1)。Fig. 5 is a view showing an example of a conventional arc welding device. As an example of the use of the arc welding device X shown in Fig. 5, a welding method called a slit pulse welding method is exemplified. The slit pulse welding method is a welding method that easily suppresses the heat influence imparted to the substrate W by controlling heat input and cooling at the time of welding. When the seam welding method is used, the appearance of welding can be improved and the amount of fusion distortion can be reduced as compared with the conventional thin-plate welding (for example, refer to Patent Document 1).

在第5圖所示的電弧熔接裝置X係,具備保持熔接線的熔接吹管(torch)91、使熔接吹管91相對於基材移動的機器人(robot)本體92、控制機器人本體92的動作的機器人控制裝置93、以及供給熔接電壓至熔接線95和基材W之間的熔接電源94。熔接電源94供給熔接電壓至熔接線95和基材W之間的話,電弧在熔接線95的頂端和基材W之間產生,熔接線95和基材W熔化、熔化池在基材W被形成。此熔化池係,在停止電弧之後、藉由從電弧熔接吹管91被噴出的遮蔽氣體(shield gas)被冷卻而凝固。熔化池凝固的話,熔接痕跡被形成。The arc welding apparatus X shown in FIG. 5 includes a welding torch 91 for holding a welding wire, a robot body 92 for moving the welding torch 91 to the substrate, and a robot for controlling the operation of the robot body 92. The control device 93 and the welding power source 94 that supplies the welding voltage to the weld line 95 and the substrate W. When the fusion power source 94 supplies the welding voltage between the weld line 95 and the substrate W, an arc is generated between the tip end of the weld line 95 and the substrate W, the weld line 95 and the substrate W are melted, and the melt pool is formed on the substrate W. . This melting pool is solidified by being cooled by the shield gas sprayed from the arc welding torch 91 after the arc is stopped. When the melting pool is solidified, a weld mark is formed.

例如,在藉由專利文獻2被提出的綴縫脈衝熔接法中,如第6圖所示般,藉由在將熔接吹管91停止的狀態下、將交流脈衝電流通電、使電弧產生的電弧熔接步驟(期間T1)、以及藉由將比期間T1弱的電壓施加在熔接線95和基材W之間、將較小值的直流電流通電、保持電弧產生的狀態的冷卻和移動期間(期間T2)被重覆。藉由此類的熔接法,鄰接的彼此的一部份重疊般、多數的熔接痕跡被連續形成,鱗片狀的熔接聯珠(bead)被生成。又,此情形,由於不使電弧的消弧及再度產生被重覆,有所謂可抑制噴濺(sputter)的產生的優點。For example, in the splicing pulse welding method proposed by the patent document 2, as shown in Fig. 6, the arc is generated by energizing the alternating current pulse current while the welding torch 91 is stopped, and arcing is generated by the arc. The step (period T1) and the period of cooling and moving by applying a voltage weaker than the period T1 between the weld line 95 and the substrate W, energizing a small value of the direct current, and maintaining the arc generated (period T2) ) was repeated. By such a welding method, a part of the adjacent ones overlap, and a plurality of welding marks are continuously formed, and a scaly-shaped welded bead is formed. Further, in this case, since the arc extinguishing of the arc and the recurrence of the arc are not repeated, there is an advantage that the occurrence of sputter can be suppressed.

又,在第6圖所示的方法中,通常在熔接中、進行異常判定。具體而言,在熔接電流比所定的值小、或熔接電壓比所定的值大的情形,電弧中斷判定。電弧熄滅被檢測出的話,將熔接作業停止般被構成。Further, in the method shown in Fig. 6, the abnormality determination is usually performed during welding. Specifically, when the welding current is smaller than a predetermined value or the welding voltage is larger than a predetermined value, the arc is interrupted. When the arc extinguishing is detected, the welding operation is stopped.

在將此類的電弧的中斷的檢測不以目視而自動地進行的情形方面,為了防止錯誤檢測等、一定的檢測時間被提供。亦即,檢測出電流低於被預先設定的值的時間、或電壓值超過被預先設定的值的時間,此檢測時間係,在比被預先設定的基準時間長的情形、電弧中斷的判定被進行,用以停止動作的信號朝機器人控制裝置93和熔接電源94傳送。In the case where the detection of the interruption of such an arc is not automatically performed visually, a certain detection time is provided in order to prevent erroneous detection or the like. In other words, the time when the current is lower than the preset value or the time when the voltage value exceeds the preset value is detected, and the detection time is determined by the fact that the arc interruption is longer than the predetermined reference time. A signal for stopping the operation is transmitted to the robot controller 93 and the fusion power source 94.

例如,如第6圖所示般,在期間T1的相對後半的時刻t1、電弧熄滅產生的情形,上述的基準時間的末期在期間T2被包含。在期間T2中,電弧熄滅繼續的話,在時刻t2,電弧熄滅異常的條件成立,熔接會被終了。然而,在電弧熄滅產生的期間T1中,有只有後半期間的某一時期的熔接為異常。亦即,作為期間T1全體,滿足所希望的狀態的熔接完成的可能性大,充分的熔接強度可確保,熔接外觀也比較良好。即使在此類的情形,藉由第6圖所示的異常判定,有所謂在時刻t2熔接會被終了的問題。For example, as shown in Fig. 6, in the case where the arc is extinguished at the time t1 and the second half of the period T1, the end of the above-described reference time is included in the period T2. In the period T2, if the arc is extinguished, at time t2, the condition that the arc is extinguished abnormally is established, and the welding is terminated. However, in the period T1 during which the arc is extinguished, there is only a certain period of welding in the second half period which is abnormal. In other words, as the entire period T1, the possibility of completion of welding in a desired state is large, and sufficient welding strength can be ensured, and the welded appearance is also relatively good. Even in such a case, there is a problem that the welding is terminated at time t2 by the abnormality determination shown in Fig. 6.

[先行技術文獻][Advanced technical literature]

[專利文獻][Patent Literature]

[專利文獻1]日本特開平6-55268號公報[Patent Document 1] Japanese Patent Laid-Open No. Hei 6-55268

[專利文獻2]日本特開平11-267839號公報[Patent Document 2] Japanese Patent Laid-Open No. Hei 11-267839

本發明係,有鑑於上述的事情而被提出,以提供可較適切地檢測出電弧中斷的電弧熔接方法作為課題。The present invention has been made in view of the above circumstances, and an arc welding method capable of detecting an arc interruption more appropriately is a problem.

根據本發明所提供的電弧熔接方法係,交互地重覆藉由在基材和被保持在熔接吹管的消耗電極之間產生電弧、熔滴被轉移的第一步驟、以及一邊在上述基材和上述消耗電極之間產生電弧、一邊將被形成於上述基材的熔化池冷卻、且將上述熔接吹管移動的第二步驟;在上述第一步驟中,在上述基材和上述消耗電極之間的電壓的絕對值或流過兩者之間的電流的絕對值脫離被預先設定的範圍之際,開始電弧熄滅檢測時間的測量;在轉移至上述第二步驟為止的期間、上述電弧熄滅檢測時間成為被預先設定的基準時間以上的情形,進行熔接異常的判定作為特徵。An arc welding method according to the present invention is to alternately repetitively generate an electric arc between a substrate and a consumable electrode held by the fusion torch, a first step of transferring the droplet, and a side of the substrate and a second step of cooling the molten pool formed in the substrate and moving the fusion torch while generating an arc between the consumable electrodes; and in the first step, between the substrate and the consumable electrode When the absolute value of the voltage or the absolute value of the current flowing between the two is out of the predetermined range, the measurement of the arc extinguishing detection time is started; during the transition to the second step, the arc extinguishing detection time becomes In the case where the reference time is equal to or longer than the preset time, the fusion abnormality is determined as a feature.

在本發明的較佳實施例中,上述基準時間係,藉由在上述第一步驟的單位時間乘上基準時間比率α(0%<α<100%)而被設定。In a preferred embodiment of the present invention, the reference time is set by multiplying the reference time ratio α (0% < α < 100%) by the unit time of the first step.

在本發明的較佳實施例中,上述基準時間比率α係,被設定在從40%到60%的範圍。In a preferred embodiment of the invention, the reference time ratio α is set in a range from 40% to 60%.

在根據本發明的較佳實施例中,在上述第一步驟中,比較上述電弧熄滅檢測時間和上述基準時間的步驟、以及測量上述第一步驟的經過時間的步驟被提供;僅在上述第一步驟的經過時間未達到被預先設定的時間的情形時,進行比較上述電弧熄滅檢測時間和上述基準時間的步驟。In a preferred embodiment of the present invention, in the first step, the step of comparing the arc extinguishing detection time and the reference time, and the step of measuring the elapsed time of the first step are provided; only in the first When the elapsed time of the step does not reach the predetermined time, the step of comparing the arc extinguishing detection time and the reference time is performed.

在根據本發明的電弧熔接方法中,由於在形成熔化池的第一步驟中、進行電弧熄滅檢測時間的測量,可迴避在電弧熄滅檢測時間的測量中、無法朝第二步驟轉移而適當地異常判斷的問題。又,藉由作為將用以判斷異常的基準時間對於進行上述第一步驟的時間的比率算出般進行,在使進行第一步驟的時間變化的情形,也可良好地對應。In the arc welding method according to the present invention, since the measurement of the arc extinguishing detection time is performed in the first step of forming the melting pool, it is possible to avoid the abnormality in the measurement of the arc extinguishing detection time and the inability to shift to the second step. The problem of judgment. Further, by calculating the ratio of the reference time for determining the abnormality to the time for performing the first step, it is possible to satisfactorily respond to the case where the time of the first step is changed.

本發明的其他特徵和優點係,藉由參考所附圖式在以下進行的詳細說明,可進一步瞭解。Other features and advantages of the present invention will become apparent from the following detailed description.

以下有關本發明的實施例,參考圖式而具體說明。The following embodiments of the present invention will be specifically described with reference to the drawings.

第1圖係為表示適合用以實施有關本發明的電弧熔接方法的熔接系統的一例子的構成的圖式。在第1圖所示的熔接系統A係,包括熔接機器人1、控制此的機器人控制工具2、熔接電源裝置3、用以檢測電弧熄滅異常的異常檢測工具4。熔接機器人1係,對於基材W,例如,自動地進行電弧熔接。熔接機器人1係,包括:基底構件11、複數個臂12、複數個馬達13、熔接吹管14、線供給裝置16、以及線圈襯墊(coil liner)19。Fig. 1 is a view showing a configuration of an example of a welding system suitable for carrying out the arc welding method according to the present invention. The welding system A shown in Fig. 1 includes a welding robot 1, a robot control tool 2 that controls the welding power supply device 3, and an abnormality detecting tool 4 for detecting an abnormal arc extinguishing. The welding robot 1 is configured to automatically perform arc welding on the substrate W, for example. The welding robot 1 includes a base member 11, a plurality of arms 12, a plurality of motors 13, a fusion torch 14, a wire supply device 16, and a coil liner 19.

基底構件11係,被固定於地面(floor)等的適當的場所。各臂12係,經由軸被連結於基底構件11。The base member 11 is fixed to an appropriate place such as a floor. Each arm 12 is coupled to the base member 11 via a shaft.

熔接吹管14係,被設置在被設置於熔接機器人1的最頂端側的腕部12a的頂端部。熔接吹管14係,將作為消耗電極的例如直徑約1mm的熔接線15導引至基材W附近的所定的位置。在熔接吹管14,用以供給Ar等的遮蔽氣體的遮蔽氣體噴嘴(圖示省略)被具備。馬達13係,被設置在臂12的兩端或一端(部分圖示省略)。馬達13係,藉由機器人控制工具2迴轉驅動。藉由此迴轉驅動,複數個臂12的移動被控制,熔接吹管14可自由地移動在上下前後左右。The welding torch 14 is provided at the distal end portion of the arm portion 12a provided on the most distal end side of the welding robot 1. The fusion torch 14 is used to guide a weld wire 15 having a diameter of about 1 mm as a consumable electrode to a predetermined position in the vicinity of the substrate W. A shielding gas nozzle (not shown) for supplying a shielding gas such as Ar to the welding torch 14 is provided. The motor 13 is provided at both ends or one end of the arm 12 (partially omitted). The motor 13 is rotatably driven by the robot control tool 2. By this rotary drive, the movement of the plurality of arms 12 is controlled, and the welding torch 14 can be freely moved up and down, left and right.

在馬達13,未圖示的編碼器(encoder)被設置。此編碼器的輸出係,被賦予至機器人控制工具2。藉由此輸出值,在機器人控制工具2,識別熔接吹管14的現在位置。In the motor 13, an encoder (not shown) is provided. The output system of this encoder is assigned to the robot control tool 2. By the output value, the current position of the fusion torch 14 is identified in the robot control tool 2.

線供給裝置16係,被設置在熔接機器人1中的上部。線供給裝置16係,用以對於熔接吹管14、送出熔接線15。線供給裝置16係,包括供給馬達161、線軸(圖式省略)、以及線襯套工具(圖式省略)。將供給馬達161作為驅動源,上述線襯套工具係,將被捲繞於上述線軸的熔接線15朝熔接吹管14送出。The wire supply device 16 is provided at an upper portion of the welding robot 1. The wire supply device 16 is for welding the blow pipe 14 and feeding the weld wire 15. The wire supply device 16 includes a supply motor 161, a bobbin (not shown), and a wire bushing tool (not shown). The supply motor 161 is used as a drive source, and the wire bushing tool feeds the weld line 15 wound around the bobbin toward the fusion torch 14.

線圈襯墊19係分別,一端被連接至線供給裝置16、另一端被連接至熔接吹管14。線圈襯墊19係,以管狀被形成,在其內部,熔接線15被插入。線圈襯墊19係,將從線供給裝置16被送出的熔接線15導引至熔接吹管14。被送出的熔接線15係,從熔接吹管14突出至外部、作為消耗電極的功能。The coil pads 19 are respectively connected to the wire supply device 16 at one end and to the fusion torch 14 at the other end. The coil pad 19 is formed in a tubular shape, and inside it, the weld line 15 is inserted. The coil pad 19 guides the weld line 15 sent from the wire supply device 16 to the fusion torch 14. The melted wire 15 that is sent out protrudes from the fusion torch 14 to the outside and functions as a consumable electrode.

第2圖係為表示在第1圖所示的熔接系統A的內部構成的圖式。Fig. 2 is a view showing the internal structure of the welding system A shown in Fig. 1.

在第1圖、第2圖所示的機器人控制工具2係,控制熔接機器人1的動作。如第2圖所示般,機器人控制工具2係,包括動作控制電路21、介面電路22、以及教學模式(teach pendant)TP。The robot control tool 2 shown in Figs. 1 and 2 controls the operation of the welding robot 1. As shown in Fig. 2, the robot control tool 2 includes a motion control circuit 21, a interface circuit 22, and a teach pendant TP.

動作控制電路21係,具有未圖示的微電腦以及記憶體。在此記憶體,熔接機器人1的各種的動作被設定的作業程式被記憶。又,動作控制電路21係,設定後述的機器人移動速度VR。動作控制電路21係,基於上述作業程式、來自上述編碼器的座標情報、以及機器人移動速度VR等,對於熔接機器人1、賦予動作控制信號Mc。藉由此動作控制信號Mc,各馬達13係迴轉驅動,可將熔接吹管14移動至基材W的所定的熔接開始位置,也可沿著基材W的平面方向移動。The motion control circuit 21 includes a microcomputer and a memory (not shown). In this memory, the various programs in which the welding robot 1 is operated are memorized. Further, the motion control circuit 21 sets a robot moving speed VR which will be described later. The motion control circuit 21 provides an operation control signal Mc to the welding robot 1 based on the above-described work program, coordinate information from the encoder, and the robot moving speed VR. By the operation control signal Mc, the motors 13 are rotatably driven, and the welding torch 14 can be moved to a predetermined welding start position of the substrate W, or can be moved in the planar direction of the substrate W.

教學模式TP係,被連接至動作控制電路21。教學模式TP係,為了由使用者設定各種動作。The teaching mode TP is connected to the motion control circuit 21. The teaching mode TP is used to set various actions by the user.

介面電路22係,用以與熔接電源裝置3互動各種信號。在介面電路22方面,來自動作控制電路21,電流設定信號Is、輸出開始信號On、以及供給速度設定信號Ws被傳送。在電流設定信號Is方面,例如,通過教學模式TP而被設定的脈衝輸出時間被包含。介面電路22係將電流設定信號Is朝異常檢測工具4傳送。The interface circuit 22 is for interacting with the fusion power supply device 3 for various signals. In terms of the interface circuit 22, the current control signal Is, the current start signal On, the output start signal On, and the supply speed setting signal Ws are transmitted from the operation control circuit 21. In terms of the current setting signal Is, for example, a pulse output time set by the teaching mode TP is included. The interface circuit 22 transmits the current setting signal Is to the abnormality detecting tool 4.

熔接電源裝置3係,用以在熔接線15和基材W之間、施加熔接電壓Vw、使熔接電流Iw流通的裝置,且為用以進行熔接線15的供給的裝置。如第2圖所示般,熔接電源裝置3係,包括輸出控制電路31、電流檢測電路32、供給控制電路34、介面電路35、以及電壓檢測電路36。The welding power supply device 3 is a device for applying a welding voltage Vw between the welding wire 15 and the substrate W to flow the welding current Iw, and is a device for supplying the welding wire 15. As shown in Fig. 2, the welding power supply device 3 includes an output control circuit 31, a current detecting circuit 32, a supply control circuit 34, a interface circuit 35, and a voltage detecting circuit 36.

介面電路35係,用以與機器人控制工具2互動各種信號。具體而言,在介面電路35方面,來自介面電路22,電流設定信號Is、輸出開始信號On、以及供給速度設定信號Ws被傳送。The interface circuit 35 is for interacting with the robot control tool 2 for various signals. Specifically, in the interface circuit 35, the current setting signal Is, the output start signal On, and the supply speed setting signal Ws are transmitted from the interface circuit 22.

輸出控制電路31係,具有由複數個電晶體(transistor)元件構成的變流(inverter)控制電路。輸出控制電路31係,將從外部被輸入的商用電源(例如,三相200V)藉由變流控制電路以高速響應進行精密的熔接電流波形控制。The output control circuit 31 has an inverter control circuit composed of a plurality of transistor elements. The output control circuit 31 controls the precision welding current waveform with a high-speed response from a commercial power source (for example, three-phase 200V) input from the outside.

輸出控制電路31的輸出係,一端被連接於熔接吹管14,另一端被連接於基材W。輸出控制電路31係,經由被設置於熔接吹管14的頂端的接觸管,施加熔接電壓Vw於熔接線15和基材W之間,流通熔接電流Iw。在第4(c)圖表示熔接電流Iw的狀態變化的一例子。藉此,電弧a在熔接線15的頂端和基材W之間產生。藉由此電弧a引出的熱,熔接線15和基材W熔化。又,成為相對於基材W、熔接被施加般。The output of the output control circuit 31 is connected at one end to the fusion torch 14 and at the other end to the substrate W. The output control circuit 31 applies a welding voltage Vw between the weld line 15 and the substrate W via a contact pipe provided at the tip end of the fusion torch 14, and flows the welding current Iw. An example of a state change of the welding current Iw is shown in Fig. 4(c). Thereby, the arc a is generated between the tip end of the weld line 15 and the substrate W. By the heat thus extracted by the arc a, the weld line 15 and the substrate W are melted. Further, it is applied to the substrate W and welded.

在輸出控制電路31,經由介面電路35、22,來自動作控制電路21的電流設定信號Is、以及輸出開始信號On被傳送。The output control circuit 31 transmits the current setting signal Is and the output start signal On from the operation control circuit 21 via the interface circuits 35 and 22.

電流檢測電路32係,用以檢測流至熔接線15的熔接電流Iw。電流檢測電路32係,將對應於熔接電流Iw的電流檢測信號Id輸出至輸出控制電路31、以及動作控制電路21。又,電流檢測信號Id係,經由介面電路35朝異常檢測工具4傳送。The current detecting circuit 32 is for detecting the welding current Iw flowing to the weld line 15. The current detecting circuit 32 outputs a current detecting signal Id corresponding to the welding current Iw to the output control circuit 31 and the operation control circuit 21. Further, the current detection signal Id is transmitted to the abnormality detecting tool 4 via the interface circuit 35.

電壓檢測電路36係,用以檢測作為輸出控制電路31的輸出端的電壓的熔接電壓Vw。電壓檢測電路36係,將對應於熔接電壓Vw的電壓檢測信號Vd輸出至輸出控制電路31。The voltage detecting circuit 36 is for detecting a welding voltage Vw which is a voltage of the output terminal of the output control circuit 31. The voltage detecting circuit 36 outputs a voltage detection signal Vd corresponding to the welding voltage Vw to the output control circuit 31.

供給控制電路34係,將用以進行熔接線15的供給的供給控制信號Fc輸出至供給馬達161。供給控制信號Fc係為表示熔接線15的供給速度Fv的信號。又,在供給控制電路34,經由介面電路35、22,來自動作控制電路21的輸出開始信號On、以及供給速度控制信號Ws被傳送。The supply control circuit 34 outputs a supply control signal Fc for supplying the weld line 15 to the supply motor 161. The supply control signal Fc is a signal indicating the supply speed Fv of the weld line 15. Further, in the supply control circuit 34, the output start signal On from the operation control circuit 21 and the supply speed control signal Ws are transmitted via the interface circuits 35 and 22.

異常檢測工具4係,包括電弧停止時間測量裝置41、異常判定裝置42、以及介面電路43,作為用以從電流的停止時間檢測出電流熄滅異常。介面電路43係,用以與機器人控制工具2以及熔接電源裝置3互動信號,從介面電路22接收電流設定信號Is,從介面電路35接收電流檢測信號Id。The abnormality detecting means 4 includes an arc stop time measuring means 41, an abnormality determining means 42, and a interface circuit 43 as means for detecting a current extinguishing abnormality from the stop time of the current. The interface circuit 43 is for interacting with the robot control tool 2 and the fusion power supply device 3, receives the current setting signal Is from the interface circuit 22, and receives the current detection signal Id from the interface circuit 35.

電弧停止時間測量裝置41係,例如,具備微電腦以及記憶體,經由介面電路43接收電流檢測信號Id,進行熔接電流Iw的監視,依據後述的方法,進行電弧熄滅檢測時間Tao的測量。電弧停止時間測量裝置41係,在熔接電流Iw在一定時間為0的情形,進行將電弧熄滅檢測時間Tao增加1的處理。又,電弧停止時間測量裝置41係,將此電弧熄滅檢測時間Tao朝異常判定裝置42傳送。The arc stop time measuring device 41 includes, for example, a microcomputer and a memory, and receives the current detection signal Id via the interface circuit 43 to monitor the welding current Iw, and measures the arc extinguishing detection time Ta according to a method described later. The arc stop time measuring device 41 performs a process of increasing the arc extinguishing detection time Ta by one when the welding current Iw is zero for a certain period of time. Further, the arc stop time measuring device 41 transmits the arc extinguishing detection time Ta to the abnormality determining device 42.

異常判定裝置42係,例如,具備微電腦以及記憶體,經由介面電路43接收電流設定信號Is。此異常判定裝置42係,進行用以判定電弧熄滅的基準時間Tstp的設定,又,進行此基準時間Tstp和電弧熄滅檢測時間Tao的比較。又,異常判定裝置42與電弧停止時間測量裝置41成為一體也可。在電弧熄滅檢測時間Tao超過基準時間Tstp的情形,異常判定裝置42係,將傳遞電弧中斷的產生的電弧異常信號Ea朝介面電路43傳送。介面電路43係將電弧異常信號Ea,經由介面電路22朝動作控制電路21傳送。The abnormality determining device 42 is provided with, for example, a microcomputer and a memory, and receives the current setting signal Is via the interface circuit 43. The abnormality determining means 42 performs setting of the reference time Tstp for determining the arc extinguishing, and compares the reference time Tstp with the arc extinguishing detecting time Tao. Further, the abnormality determining device 42 may be integrated with the arc stop time measuring device 41. When the arc extinguishing detection time Tao exceeds the reference time Tstp, the abnormality determining means 42 transmits the arc abnormality signal Ea of the transmission arc interruption to the interface circuit 43. The interface circuit 43 transmits the arc abnormality signal Ea to the operation control circuit 21 via the interface circuit 22.

其次,說明有關本發明中的電弧熔接方法。此電弧熔接方法係利用熔接系統A進行。Next, an arc welding method in the present invention will be described. This arc welding method is performed using the welding system A.

在第3圖,表示利用熔接系統A的綴縫脈衝熔接方法的流程圖。又,第4圖係為表示規定熔接系統A中的熔接作業的熔接條件值的變化狀態的圖式。具體而言,第4(a)圖係表示機器人移動速度VR的變化狀態,第4(b)圖係表示熔接線15的供給速度Fv的變化狀態,第4(c)圖係表示熔接電流Iw的變化狀態。機器人移動速度VR係,沿著基材W的平面方向中的所定的熔接進行方向的熔接吹管14的移動速度。又,熔接電壓Vw係,為了將熔接電流Iw流通,必要的電壓被適當地設定。Fig. 3 is a flow chart showing a method of splice pulse welding using the welding system A. In addition, FIG. 4 is a view showing a state of change in the welding condition value of the welding operation in the predetermined welding system A. Specifically, the fourth (a) diagram shows the change state of the robot moving speed VR, the fourth (b) diagram shows the change state of the supply speed Fv of the weld line 15, and the fourth (c) figure shows the welding current Iw. The state of change. The robot moving speed VR is a moving speed of the welding torch 14 in the direction in which the predetermined welding is performed in the planar direction of the substrate W. Further, the welding voltage Vw is set so that the necessary voltage is appropriately set in order to flow the welding current Iw.

在綴縫脈衝熔接方法中,藉由產生比較強的電弧a、熔滴被轉移的第一步驟、以及一邊產生比較弱的電弧a、一邊將被形成於基材W的熔化池冷卻、且將熔接吹管14移動的第二步驟被交互地重覆。在本實施例中,如第4(c)圖所示般,在第一步驟(T1)中,交流脈衝電流作為熔接電流Iw流通,在第二步驟(T2)中,直流電流作為熔接電流Iw流通,第一步驟(T1)的單位時間係,通過教學模式TP被設定的脈衝輸出時間。In the slit pulse welding method, a relatively strong arc a, a first step in which the droplet is transferred, and a relatively weak arc a are generated while cooling the molten pool formed on the substrate W, and The second step of the movement of the fusion torch 14 is alternately repeated. In the present embodiment, as shown in FIG. 4(c), in the first step (T1), the alternating current pulse current flows as the welding current Iw, and in the second step (T2), the direct current is used as the welding current Iw. The circulation, the unit time of the first step (T1), is the pulse output time set by the teaching mode TP.

首先,藉由來自教學模式TP的熔接開始信號St(參考第2圖)被輸入,過渡的熔接開始處理被進行。在熔接開始處理中,動作控制電路21係,將輸出開始信號On輸出至輸出控制電路31和供給控制電路34。輸出控制電路31係,將熔接電壓Vw施加在熔接線15和基材W之間。藉此,電弧a被點燃。First, by the welding start signal St (refer to FIG. 2) from the teaching mode TP, the transition welding start processing is performed. In the welding start processing, the operation control circuit 21 outputs an output start signal On to the output control circuit 31 and the supply control circuit 34. The output control circuit 31 applies a welding voltage Vw between the weld line 15 and the substrate W. Thereby, the arc a is ignited.

其次,進行脈衝輸出時間Tpls和基準時間Tstp的設定(S1)。在本實施例中,根據此設定而作為第一步驟(T1)的開始。脈衝輸出時間Tpls和基準時間Tstp係,作為表示相當於在第一步驟(T1)中的熔接電流Iw的一次脈衝的採樣時間Ts的個數的值而被設定。具體而言,脈衝輸出時間Tpls係,將通過教學模式TP被設定的脈衝輸出時間除以採樣時間Ts而得的值的整數部分而被設定。又,這些處理係,例如,在動作控制電路21內被進行。在此被設定的脈衝輸出時間Tpls係,在電流設定信號Is被包含,朝異常判定裝置42被傳達。異常判定裝置42係,在此脈衝輸出時間Tpls乘以基準時間比率α,將其整數部分定為基準時間Tstp。在本實施例中,基準時間比率α係在40%~60%的範圍內,例如,通過教學模式TP而可適當設定和變更。Next, the pulse output time Tpls and the reference time Tstp are set (S1). In the present embodiment, the setting is taken as the start of the first step (T1). The pulse output time Tpls and the reference time Tstp are set as values indicating the number of sampling times Ts corresponding to the primary pulse of the welding current Iw in the first step (T1). Specifically, the pulse output time Tpls is set by dividing the pulse output time set by the teaching mode TP by the integer part of the value obtained by dividing the sampling time Ts. Moreover, these processes are performed, for example, in the operation control circuit 21. The pulse output time Tpls set here is included in the current setting signal Is, and is transmitted to the abnormality determining device 42. The abnormality determining means 42 multiplies the pulse output time Tpls by the reference time ratio α, and sets the integer portion thereof as the reference time Tstp. In the present embodiment, the reference time ratio α is in the range of 40% to 60%, and can be appropriately set and changed, for example, by the teaching mode TP.

其次,將電弧熄滅檢測時間Tao作為0,將脈衝輸出經過時間Tp作為0(S2)。電弧熄滅檢測時間Tao係,在電弧停止時間測量裝置41中被管理的值。脈衝輸出經過時間Tp係,在動作控制電路21內被管理的值。Next, the arc extinguishing detection time Tao is set to 0, and the pulse output elapsed time Tp is set to 0 (S2). The arc extinguishing detection time Tao is a value managed in the arc stop time measuring device 41. The pulse output is a value managed by the operation control circuit 21 after the elapse of time Tp.

在這些設定的終了後,開始脈衝輸出(S3)。之後,等待採樣時間Ts的經過(S4),進行以下的處理。After the end of these settings, the pulse output is started (S3). After that, the processing of the sampling time Ts is waited for (S4), and the following processing is performed.

電弧停止時間測量裝置41係進行電流檢測信號Id的監視,採樣時間Ts的期間,進行熔接電流Iw是否為0的判斷(S5)。又,熔接電流Iw無法精確地是否為0,進行熔接電流Iw的絕對值是否比被預先設定的值小的判斷也可。The arc stop time measuring device 41 monitors the current detection signal Id, and determines whether or not the welding current Iw is 0 during the sampling time Ts (S5). Further, the welding current Iw cannot be accurately zero, and it is also possible to determine whether or not the absolute value of the welding current Iw is smaller than a predetermined value.

採樣時間Ts的期間,熔接電流Iw不為0的情形(S5=no),電弧停止時間測量裝置41係將電弧熄滅檢測時間Tao的值設定為0(S6)。In the case where the welding current Iw is not zero during the sampling time Ts (S5=no), the arc stop time measuring device 41 sets the value of the arc extinguishing detection time Tao to 0 (S6).

採樣時間Ts的期間,熔接電流Iw為0的情形(S5=yes),電弧停止時間測量裝置41係在電弧熄滅檢測時間Tao的值進行加1的處理(S7)。又,異常判定裝置42係進行電弧熄滅檢測時間Tao的值是否在基準時間Tstp以上的判定(S8)。電弧熄滅檢測時間Tao的值在基準時間Tstp以上的情形(S8=yes),異常判定裝置42係將電弧異常信號Ea傳送至動作控制電路21(S9)。動作控制電路21係接收電弧異常信號Ea的情形,進行停止熔接機器人1的動作的處理,使熔接作業終了。In the case of the sampling time Ts, when the welding current Iw is 0 (S5=yes), the arc stop time measuring device 41 performs a process of adding 1 to the value of the arc extinguishing detection time Tao (S7). Further, the abnormality determining device 42 determines whether or not the value of the arc extinguishing detection time Ta is equal to or greater than the reference time Tstp (S8). When the value of the arc extinguishing detection time Tao is equal to or greater than the reference time Tstp (S8=yes), the abnormality determining device 42 transmits the arc abnormality signal Ea to the operation control circuit 21 (S9). The operation control circuit 21 receives the arc abnormality signal Ea and performs a process of stopping the operation of the welding robot 1 to terminate the welding operation.

在電弧熄滅檢測時間Tao的值為0的情形(S6)以及電弧熄滅檢測時間Tao的值不超過基準時間Tstp的情形(S8=no),動作控制電路21係進行在脈衝輸出經過時間Tp的值加1的處理(S10)。之後,動作控制電路21係,進行脈衝輸出經過時間Tp的值是否在脈衝輸出時間Tpls以上的判斷(S11)。When the value of the arc extinguishing detection time Tao is 0 (S6) and the value of the arc extinguishing detection time Tao does not exceed the reference time Tstp (S8=no), the operation control circuit 21 performs the value of the pulse output elapsed time Tp. The process of adding 1 (S10). Thereafter, the operation control circuit 21 determines whether or not the value of the pulse output elapsed time Tp is equal to or greater than the pulse output time Tpls (S11).

在脈衝輸出經過時間Tp的值在脈衝輸出時間Tpls以上的情形(S11=yes),進行熔接是否終了的判定(S12)。熔接終了的時機係,例如,從教學模式TP而被指示而被決定。熔接終了的指示被進行的情形(S12=yes),動作控制電路21係進行將熔接機器人1的動作停止的處理,使熔接作業終了。熔接終了的指示未被進行的情形(S12=no),轉移至第二步驟(T2)(S13)。具體而言,作為熔接電流Iw、將直流電流流通,將熔接吹管14朝次一熔接位置移動。在此期間,第一步驟(T1)中、被形成於基材W的熔化池被冷卻。第二步驟(T2)終了後係,回到第一步驟(T1)的最初(S1)。When the value of the pulse output elapsed time Tp is equal to or greater than the pulse output time Tpls (S11=yes), it is determined whether or not the welding is finished (S12). The timing at which the welding is completed is determined, for example, from the teaching mode TP. When the instruction to terminate the welding is performed (S12=yes), the operation control circuit 21 performs a process of stopping the operation of the welding robot 1, and the welding operation is completed. In the case where the end of the welding is not performed (S12 = no), the process proceeds to the second step (T2) (S13). Specifically, as the welding current Iw, a direct current is caused to flow, and the welding torch 14 is moved to the next welding position. During this period, the molten pool formed in the substrate W in the first step (T1) is cooled. After the second step (T2) is finished, it returns to the first step (S1) of the first step (T1).

在脈衝輸出經過時間Tp的值未達到脈衝輸出時間Tpls的情形(S11=no)時,將脈衝電流輸出繼續,再度回到採樣時間待機的步驟(S4)。When the value of the pulse output elapsed time Tp has not reached the pulse output time Tpls (S11=no), the pulse current output is continued, and the process returns to the sampling time standby step (S4).

在第4圖的右側部分,表示電弧熄滅產生的情形的各熔接條件值的變化狀態。根據第4圖的話,脈衝輸出在時刻t1開始,電弧熄滅在時刻t2產生。時刻t3係電弧熄滅檢測時間Tao的值等於基準時間Tstp的時刻。根據上述的電弧熔接方法的話,異常判定裝置42在時刻t3將電弧異常信號Ea傳送至動作控制電路21(S9)。動作控制電路21係接收電弧異常信號Ea的話,進行將熔接機器人1的動作停止的處理。藉由此處理,時刻t3中的線供給速度Fv成為0。又,在電弧熄滅產生的情形,熔接電壓Vw成為最大值的無負荷電壓值,但在時刻t3中的熔接電壓Vw也成為0。In the right part of Fig. 4, the state of change of each welding condition value in the case where the arc is extinguished is shown. According to Fig. 4, the pulse output starts at time t1, and the arc extinguishes at time t2. The time t3 is the time at which the value of the arc extinguishing detection time Tao is equal to the reference time Tstp. According to the above-described arc welding method, the abnormality determining device 42 transmits the arc abnormality signal Ea to the operation control circuit 21 at time t3 (S9). When the operation control circuit 21 receives the arc abnormality signal Ea, the process of stopping the operation of the welding robot 1 is performed. By this processing, the line supply speed Fv at the time t3 becomes zero. Further, in the case where the arc is extinguished, the welding voltage Vw becomes the maximum load-free voltage value, but the welding voltage Vw at the time t3 also becomes zero.

根據此類的電弧熔接方法的話,在第一步驟(T1)的中途、電弧熄滅檢測時間Tao的值成為基準時間Tstp以上的話,熔接作業被停止,電弧熄滅檢測時間Tao的值未達到基準時間Tstp的情形時,熔接作業被繼續。又,基準時間Tstp係,由於藉由在脈衝輸出時間Tpls乘以基準時間比率α而被決定,通常在電弧熄滅產生的時間達到進行第一步驟(T1)的預定時間的40%~60%的情形,異常被檢測出。因此,根據此類的電弧熔接方法的話,實施第一步驟(T1)的預定的時間中,一定的比率部分的時間係確實地在電弧產生的狀態下進行,可防止熔接聯珠大量地損失。According to such an arc welding method, when the value of the arc extinguishing detection time Ta is equal to or greater than the reference time Tstp in the middle of the first step (T1), the welding operation is stopped, and the value of the arc extinguishing detection time Tao does not reach the reference time Tstp. In the case of the situation, the welding operation is continued. Further, the reference time Tstp is determined by multiplying the pulse output time Tpls by the reference time ratio α, and usually the time during which the arc is extinguished reaches 40% to 60% of the predetermined time for performing the first step (T1). In the case, an abnormality is detected. Therefore, according to such an arc welding method, in a predetermined time period in which the first step (T1) is carried out, the time of a certain ratio portion is surely performed in the state in which the arc is generated, and the welding bead can be prevented from being largely lost.

根據上述的電弧熔接方法的話,基準時間Tstp係,成為相當於被設定的脈衝輸出時間Tpls的40%~60%的值。因此,在第一步驟(T1)的初期、電弧熄滅已開始的情形,在第一步驟(T1)終了之前,電弧異常信號Ea被傳遞,熔接作業被中斷。因此,可防止熔化池的形成不充分的狀態下轉移至下一熔接位置、外觀不佳的熔接聯珠會形成。又,藉由在解決問題之後,不移動熔接位置,將熔接作業再度開始,可平順地進行熔接作業。According to the above-described arc welding method, the reference time Tstp is a value corresponding to 40% to 60% of the set pulse output time Tpls. Therefore, in the initial stage of the first step (T1), when the arc extinguishing has started, the arc abnormality signal Ea is transmitted and the welding operation is interrupted before the end of the first step (T1). Therefore, it is possible to prevent the fusion bonding bead which is transferred to the next welding position in an insufficiently formed state of the molten pool and which is not good in appearance. Further, after the problem is solved, the welding operation is resumed without moving the welding position, and the welding operation can be smoothly performed.

根據本實施例的電弧熔接方法的話,就在第一步驟(T1)的終了之前、電弧熄滅開始的情形,在電弧異常信號Ea被傳遞之前,脈衝輸出經過時間Tp的值成為脈衝輸出時間Tpls(S11=yes)以上。因此,熔接作業不被中斷,第二步驟(T2)被開始。就在第一步驟(T1)的終了之前、電弧熄滅開始般的情形,在電弧熄滅引起之前,熔化池的形成本身係以某種程度充分地進行,不會到達熔接不良被考慮。因此,可避免不必要的熔接停止。同樣地,在電弧熄滅檢測時間Tao的值超過基準時間Tstp之前,在電弧a再度開始的情形,沒有停止熔接的必要。在此情形,在本實施例中,可避免不需要的熔接停止。According to the arc welding method of the present embodiment, just before the end of the first step (T1) and the arc extinction starts, before the arc abnormality signal Ea is transmitted, the value of the pulse output elapsed time Tp becomes the pulse output time Tpls ( S11=yes) or above. Therefore, the welding operation is not interrupted, and the second step (T2) is started. Just before the end of the first step (T1), in the case where the arc is extinguished, the formation of the molten pool itself is sufficiently performed to some extent before the arc extinguishing is caused, and the fusion failure is not considered. Therefore, unnecessary welding stop can be avoided. Similarly, before the arc extinguishing detection time Tao exceeds the reference time Tstp, in the case where the arc a starts again, there is no need to stop the welding. In this case, in the present embodiment, unnecessary welding stop can be avoided.

在上述實施例中,在第一步驟(T1)的開始時,進行脈衝輸出時間Tpls和基準時間Tstp的設定(S1),但僅在藉由熔接開始時以及教學模式TP被設定的脈衝輸出時間或基準時間比率α被變更時,進行這些設定般也可。In the above embodiment, at the start of the first step (T1), the pulse output time Tpls and the reference time Tstp are set (S1), but only at the start of the fusion and the pulse output time set by the teaching mode TP. When the reference time ratio α is changed, it is also possible to perform these settings.

又,在本實施例中,在動作控制電路21接收電弧異常信號Ea之際(S9),進行停止熔接作業的處理,但不停止熔接機器人1,只給使用者警告也可。此情形,動作控制電路21係,進行使電弧a再度產生的處理。Further, in the present embodiment, when the operation control circuit 21 receives the arc abnormality signal Ea (S9), the process of stopping the welding operation is performed. However, the welding robot 1 is not stopped, and only the user may be warned. In this case, the operation control circuit 21 performs a process of causing the arc a to be generated again.

又,對應於需要,監視第二步驟(T2)中的直流電流的值般進行也可。在此情形,電弧停止時間測量裝置41係除了電弧熄滅檢測時間Tao以外,管理直流用電弧熄滅檢測時間。在直流用電弧熄滅檢測時間超越被預先設定的時間的情形,電弧停止時間測量裝置41係對於動作控制電路21、傳遞電弧a的再度產生必須傳送的信號。依據此信號,動作控制電路21係,在從第二步驟(T2)轉移至第一步驟(T1)之際,進行電弧a的再度產生處理。Further, it is also possible to monitor the value of the direct current in the second step (T2) as needed. In this case, the arc stop time measuring means 41 manages the DC arc extinguishing detection time in addition to the arc extinguishing detection time Ta. When the DC arc extinguishing detection time exceeds a predetermined time, the arc stop time measuring device 41 generates a signal that must be transmitted again for the operation control circuit 21 and the transmission arc a. Based on this signal, the operation control circuit 21 performs the re-generation process of the arc a when shifting from the second step (T2) to the first step (T1).

本發明的範圍係,不被限定在上述的實施例中。在本發明利用的熔接系統的各部分的具體構成係,有各種自由地設計變更,根據本發明的電弧熔接方法的細部也可適當變更。例如,在上述實施例中,在動作控制電路21之外,電弧停止時間測量裝置41和異常判定裝置42被設置,但動作控制電路21兼作為電弧停止時間測量裝置41和異常判定裝置42也可。The scope of the present invention is not limited to the above embodiments. The specific configuration of each part of the welding system used in the present invention is variously designed and changed, and the details of the arc welding method according to the present invention can be appropriately changed. For example, in the above embodiment, the arc stop time measuring device 41 and the abnormality determining device 42 are provided outside the motion control circuit 21, but the motion control circuit 21 may also serve as the arc stop time measuring device 41 and the abnormality determining device 42. .

例如,在上述實施例中,電弧停止時間測量裝置41藉由進行電流檢測信號Id的監視而判斷電弧熄滅產生與否,但接收電壓檢測信號Vd而監視熔接電壓Vw也可。在電弧熄滅產生的情形,熔接電壓Vw成為最大值的無負荷電壓值。在此,在採樣時間Ts的期間、熔接電壓Vw成為比被預先設定的值高的值的情形,藉由進行在電弧熄滅檢測時間Tao加1的處理(S7),可進行與監視熔接電流Iw的情形相同的電弧熄滅判定。For example, in the above-described embodiment, the arc stop time measuring device 41 determines whether or not the arc extinguishing is generated by monitoring the current detecting signal Id, but may monitor the welding voltage Vw by receiving the voltage detecting signal Vd. In the case where the arc is extinguished, the welding voltage Vw becomes the maximum value of the no-load voltage. Here, in the case where the welding voltage Vw is higher than a value set in advance during the sampling time Ts, by performing the process of adding 1 to the arc extinguishing detection time Tao (S7), the welding current Iw can be monitored and monitored. The same arc extinguishing decision is made.

又,在上述實施例中,第一步驟(T1)中的熔接電流Iw為交流脈衝電流,但為直流脈衝電流也可。Further, in the above embodiment, the welding current Iw in the first step (T1) is an alternating current pulse current, but it may be a direct current pulse current.

A...熔接系統A. . . Fusion system

1...熔接機器人1. . . Welding robot

11...基底構件11. . . Base member

12...臂12. . . arm

12a...腕部12a. . . Wrist

13...馬達13. . . motor

14...熔接吹管14. . . Fusion blowpipe

15...熔接線(消耗電極)15. . . Weld line (consumption electrode)

16...線供給裝置16. . . Line supply device

161...供給馬達161. . . Supply motor

2...機器人控制工具2. . . Robot control tool

21...動作控制電路twenty one. . . Motion control circuit

22...介面電路twenty two. . . Interface circuit

3...熔接電源裝置3. . . Fusion power supply unit

31...輸出控制電路31. . . Output control circuit

32...電流檢測電路32. . . Current detection circuit

34...供給控制電路34. . . Supply control circuit

35...介面電路35. . . Interface circuit

36...電壓檢測電路36. . . Voltage detection circuit

4...異常檢測工具4. . . Anomaly detection tool

41...電弧停止時間測量裝置41. . . Arc stop time measuring device

42...異常判定裝置42. . . Abnormality determination device

43...介面電路43. . . Interface circuit

Ea...電弧異常信號Ea. . . Arc anomaly signal

Fc...供給控制信號Fc. . . Supply control signal

Fv...供給速度Fv. . . Supply speed

Is...電流設定信號Is. . . Current setting signal

Iw...熔接電流Iw. . . Splicing current

Mc...動作控制信號Mc. . . Motion control signal

On...輸出開始信號On. . . Output start signal

T1...第一步驟T1. . . First step

T2...第二步驟T2. . . Second step

TP...教學模式TP. . . Teaching mode

Tp...脈衝輸出經過時間Tp. . . Pulse output elapsed time

Tpls...脈衝輸出時間Tpls. . . Pulse output time

Ts...採樣時間Ts. . . sampling time

Tao...電弧熄滅檢測時間Tao. . . Arc extinguishing detection time

Tstp...基準時間Tstp. . . Base time

VR...機器人移動速度VR. . . Robot movement speed

Vw...熔接電壓Vw. . . Splicing voltage

W...基材W. . . Substrate

Ws...供給速度設定信號Ws. . . Supply speed setting signal

α...基準時間比率α. . . Base time ratio

第1圖係為表示用以進行有關本發明的電弧熔接方法的熔接系統的一例子的構成的圖式;1 is a view showing a configuration of an example of a welding system for performing an arc welding method according to the present invention;

第2圖係為表示在第1圖所示的熔接系統的內部構成的圖式;Fig. 2 is a view showing the internal structure of the welding system shown in Fig. 1;

第3圖係為表示有關本發明的電弧熔接方法的流程圖;Figure 3 is a flow chart showing an arc welding method relating to the present invention;

第4圖係為表示有關本發明的電弧熔接方法中的熔接條件值的變化狀態的圖式;Fig. 4 is a view showing a state of change of a welding condition value in the arc welding method of the present invention;

第5圖係為表示習知的熔接系統的一例子的構成的圖式;以及Figure 5 is a diagram showing the configuration of an example of a conventional fusion splicing system;

第6圖係為表示在習知的綴縫脈衝熔接法中引起的檢測異常的圖式。Fig. 6 is a view showing the detection abnormality caused in the conventional slit pulse welding method.

Claims (4)

一種電弧熔接方法,交互地重覆藉由將在基材和被保持在熔接吹管的消耗電極之間產生電弧、熔滴被轉移的第一步驟、以及一邊在上述基材和上述消耗電極之間產生電弧、一邊將被形成於上述基材的熔化池冷卻、且將上述熔接吹管移動的第二步驟,在上述第一步驟中,在上述基材和上述消耗電極之間的電壓的絕對值或流過兩者之間的電流的絕對值脫離被預先設定的範圍之際,開始電弧熄滅檢測時間的測量;在轉移至上述第二步驟為止的期間、上述電弧熄滅檢測時間成為被預先設定的基準時間以上的情形,進行熔接異常的判定作為特徵。 An arc welding method of alternately repeating a first step of generating an arc between a substrate and a consumable electrode held by the fusion torch, a transfer of the droplet, and a side between the substrate and the consumable electrode a second step of generating an arc, cooling the molten pool formed on the substrate, and moving the fusion torch, in the first step, an absolute value of a voltage between the substrate and the consumable electrode or When the absolute value of the current flowing between the two is out of the predetermined range, the measurement of the arc extinguishing detection time is started; and the arc extinguishing detection time is set to a predetermined standard during the transition to the second step. In the case of time or longer, the determination of the welding abnormality is characterized. 如申請專利範圍第1項所述之電弧熔接方法,其中上述基準時間係,藉由在上述第一步驟的單位時間乘以基準時間比率α而被設定,且α為0%<α<100%。 The arc welding method according to claim 1, wherein the reference time is set by multiplying the unit time of the first step by the reference time ratio α, and α is 0% < α < 100%. . 如申請專利範圍第2項所述之電弧熔接方法,其中上述基準時間比率α係,被設定在從40%到60%的範圍。 The arc welding method according to claim 2, wherein the reference time ratio α is set in a range from 40% to 60%. 如申請專利範圍第1、2或3項所述之電弧熔接方法,其中在上述第一步驟中,比較上述電弧熄滅檢測時間和上述基準時間的步驟、以及測量上述第一步驟的經過時間的步驟被提供,僅在上述第一步驟的經過時間未達到被預先設定的時間的情形時,進行比較上述電弧熄滅檢測時間和上述基準時間的步驟。 The arc welding method according to claim 1, wherein the step of comparing the arc extinguishing detection time and the reference time and the measuring the elapsed time of the first step are performed in the first step. It is provided that the step of comparing the arc extinguishing detection time and the reference time is performed only when the elapsed time of the first step does not reach the preset time.
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