TW201127899A - Resin composition, and semi-solidification prepreg, laminated plate, and circuit board containing the same - Google Patents

Resin composition, and semi-solidification prepreg, laminated plate, and circuit board containing the same Download PDF

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TW201127899A
TW201127899A TW99104777A TW99104777A TW201127899A TW 201127899 A TW201127899 A TW 201127899A TW 99104777 A TW99104777 A TW 99104777A TW 99104777 A TW99104777 A TW 99104777A TW 201127899 A TW201127899 A TW 201127899A
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resin
epoxy resin
resin composition
semi
weight
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TW99104777A
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Chinese (zh)
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Li-Zhi Yu
Ze-An Li
ruo-lan Gan
Li-Ming Zhou
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Elite Material Co Ltd
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Abstract

This invention discloses a resin composition mainly containing: epoxy resins, a curing promoter, a crosslinking agent, and a phosphorus-containing resin. The phosphorus-containing resin is a bisphenol novolak resin or novolak resin substituted by 9, 10-dihydro-9- oxa-10- phosphapheanthrene-10-oxide or derivatives thereof. The resin composition may be applied in the semi-solidification prepreg or circuit board insulating layer. Additionally, this invention also discloses a semi-solidification prepreg, laminated plate and circuit board containing the resin composition.

Description

201127899 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種樹脂組成物,尤其是一種可應用於 半固化膠片(prepreg)或電路基板絕緣層之熱固性樹脂組成 物’其主要包含有環氧樹脂、硬化促進劑、交聯劑以及由 9,10-二氫-9-氧雜-10-磷菲_1〇_氧化物(9, 10-dihydro-9-oxa-lO-phosphaphenanthrene-10-〇xide,文後簡 稱DOPO)所取代之含罐樹脂。 【先前技術】 DOPO為樹脂組成物中常用的添加劑,其主要目的係 在於提高樹脂組成物之阻燃性,以使樹脂組成物應用於高 溫環境時仍可保持穩定性。 然而’由於D〇p〇與環氧樹脂及交聯劑之反應性不佳 ’其所能達到的阻燃性仍令人不甚滿意,故先前技術中曾 φ 提出將丨,4-雙經基酚接於DOPO上,以形成DOPO-HQ(HQ 代表hydroquinone ’即對苯二酚),藉由羥基的引入來提高 其反應性。 中華民國專利公告第1239973號揭露了 一種由磷及聚 矽烷改性之難燃性樹脂組成物,其係由d〇p〇_Hq改性之 環氧樹脂與聚碎貌鍵結進行反應=得。 中華民國專利公告第1299352號揭露了一種含有由 D0P0所取代之無自素環氧樹脂的接著劑,其具有高可撓 曲性、抗吸濕及阻燃性’且對金屬及塑膠基材具有良好之 201127899 接著強度。 此外’中華民國專利公告第593526號揭露一種含磷化 合物,其係具有DOPO或DOPO-UQ取代基,且可用於形 成難燃1氣樹月旨固化物’以作為封裝材及印刷電路板之用。 【發明内容】 本發明之主要目的在於提供一種樹脂組成物,其主要 包括環氧樹脂、硬化促進劑、交聯劑以及含鱗樹脂,且含 填樹脂係為由DOPO或其衍生物所取代之雙盼紛搭 (bisphenol novolac ’ BPN)樹脂或酚醛(phen〇l nov〇iac,PN) 樹脂。就其特性而言,本發明所提供之樹脂組成物大致上 具有咼玻璃轉化溫度、高耐熱性、難燃、高儲期等特性, 且可應用於半固化膠片、金屬箔層合板及電路板等。 於本發明之樹脂組成物中,含磷樹脂較佳係具有式 (I)、式(II)或式(III)之結構: 201127899201127899 VI. Description of the Invention: [Technical Field] The present invention relates to a resin composition, particularly a thermosetting resin composition which can be applied to a prepreg or a circuit board insulating layer, which mainly comprises a ring Oxygen resin, hardening accelerator, crosslinking agent and 9,10-dihydro-9-oxa-10-phosphaphenanthene oxide (9, 10-dihydro-9-oxa-lO-phosphaphenanthrene-10 - 〇xide, referred to as DOPO). [Prior Art] DOPO is a commonly used additive in a resin composition, and its main purpose is to improve the flame retardancy of the resin composition so that the resin composition can maintain stability even when it is applied to a high temperature environment. However, 'due to the poor reactivity of D〇p〇 with epoxy resin and cross-linking agent', the flame retardancy that can be achieved is still unsatisfactory. Therefore, in the prior art, 丨, 4-dual The phenol is attached to DOPO to form DOPO-HQ (HQ stands for hydroquinone ', ie hydroquinone), and its reactivity is enhanced by the introduction of a hydroxyl group. The Republic of China Patent Publication No. 1239973 discloses a flame-retardant resin composition modified by phosphorus and polydecane, which is reacted with an epoxy resin modified by d〇p〇_Hq and a poly-fine bond. . The Republic of China Patent Publication No. 1299352 discloses an adhesive containing a self-nuclear epoxy resin substituted by D0P0, which has high flexibility, moisture absorption and flame retardancy, and has a metal and plastic substrate. Good 201127899 followed by strength. In addition, the Republic of China Patent Publication No. 593526 discloses a phosphorus-containing compound having a DOPO or DOPO-UQ substituent and which can be used to form a flame-retardant 1 gas tree cured product for use as a packaging material and a printed circuit board. . SUMMARY OF THE INVENTION The main object of the present invention is to provide a resin composition mainly comprising an epoxy resin, a hardening accelerator, a crosslinking agent and a scaly resin, and the resin containing the resin is replaced by DOPO or a derivative thereof. Bisphenol novolac 'BPN' resin or phenolic nov〇iac (PN) resin. In terms of its characteristics, the resin composition provided by the present invention has substantially the characteristics of glass transition temperature, high heat resistance, flame retardancy, high shelf life, and the like, and can be applied to semi-cured film, metal foil laminate and circuit board. Wait. In the resin composition of the present invention, the phosphorus-containing resin preferably has the structure of the formula (I), the formula (II) or the formula (III): 201127899

OH 式⑴OH formula (1)

YY

~~-~Y~~-~Y

w I Ph. I 2 OHw I Ph. I 2 OH

w IPh, I 2 OHw IPh, I 2 OH

?H —P?H-P

W IPh, I 2 OH 式(Π)W IPh, I 2 OH type (Π)

OH W Ph2 OHOH W Ph2 OH

?H?H

OH 式(III)OH formula (III)

其中’ Phl肖Ph2均為苯基,其上之經基(-OH)係相對 於W以對位方式連接,phi與Ph2中至少一者包括一個以 上的X,且P h!與P h 2係各自獨立且選擇性地包括一個以上 、.X為9,10--氫-9-氧雜-10-磷菲-10-氧化物或其衍生 ^ ’ γ,選自共價鍵、脂肪族官能基及芳香族官能基;z 自A月曰肪族官能基及芳香族官能基;w係選自下列 H-fH,{心〇+。 .、 ;n為大於或等於丨之整數。 J疋3磷樹脂較佳係為含DOPO官能基之樹脂 201127899 如 DOPO-PN(式 1)或 DOPO-BPN,且其中 DOPO-BPN 可 為 DOPO-BPAN(DOPO-bisphenol Anovolac,式 2、3)、 DOPO-BPFN(DOPO-bisphenol F novolac,式 4、5)、 DOPO-BPSN(DOPO-bisphenol S novolac,式 6、7)等雙酌酌' 醛化合物,分別如下式所示: 201127899 OH C 〕H C Vx λ 式⑴Wherein 'Phl Xiao Ph2 is a phenyl group, the via group (-OH) is linked to W in a para-position manner, and at least one of phi and Ph2 includes more than one X, and P h! and Ph 2 Each independently and selectively comprises more than one, .X is 9,10-hydro-9-oxa-10-phosphaphenanthrene-10-oxide or a derivative thereof, selected from covalent bonds, aliphatic a functional group and an aromatic functional group; z from the A-month aliphatic functional group and an aromatic functional group; w is selected from the following H-fH, {Heart+. ., ;n is an integer greater than or equal to 丨. The J疋3 phosphorus resin is preferably a resin containing DOPO functional group 201127899 such as DOPO-PN (Formula 1) or DOPO-BPN, and wherein DOPO-BPN can be DOPO-BPAN (DOPO-bisphenol Anovolac, Formulas 2, 3) , DOPO-BPFN (DOPO-bisphenol F novolac, formula 4, 5), DOPO-BPSN (DOPO-bisphenol S novolac, formula 6, 7) and other alternative aldehyde compounds, as shown in the following formula: 201127899 OH C 〕 HC Vx λ formula (1)

7 2011278997 201127899

201127899 、其中,n為大於或等於整數;乂為〇〇1>〇官能基: Y為共價鍵、脂肪族官能基或芳香族官能基;z為氮、脂 肪族官能基或芳香族官能基。此外,Μz可連結於苯環 -構上之任-取代基位置,且每個苯環不限只有—個X或 z取代基,舉例來說,苯環結構上可有兩個或以上之X取 代基,或有兩個或以上之z取代基。此外,並非每個苯環 結構上均需具有取代基,亦可為部分苯環結構上分201127899, wherein n is greater than or equal to an integer; 乂 is 〇〇1> 〇 functional group: Y is a covalent bond, an aliphatic functional group or an aromatic functional group; z is a nitrogen, an aliphatic functional group or an aromatic functional group . In addition, Μz may be bonded to the benzo ring-configuration of the substituent-substituent position, and each benzene ring is not limited to only one X or z substituent. For example, the benzene ring may have two or more X structures. Substituent, or having two or more z substituents. In addition, not every benzene ring structure needs to have a substituent, and it may also be a partial benzene ring structure.

^具有X與Z取代基或同時具有又與z取代基,而部分苯 娘結構上不具有X與Z取代基。 以DOPO-BPAN樹脂為例,其中D〇p〇官能基係接合 =具有長鏈結之BPAN樹脂上並提供阻燃性,而 月曰上之經基係提供其與它種樹脂(如環氧樹脂)之交聯性。 長鏈結構之BPAN除可提供多個經基與它種樹脂交聯作用 外’接合於BPAN上之DOPO官能基將可較均勻的分佈該 樹脂結構上。 此外,前述各種DOPO之衍生物之製備可利用D〇p〇 與雙酚酚醛樹脂或酚醛樹脂進行取代,進而使^^?^之磷 原子與苯環上之碳原子進行鍵結而得。 於本發明中,含磷樹脂相較於其它種類之磷酸鹽化合 物乃有較佳之阻燃性,且其相較於D〇p〇化合物或 D〇P〇-HQ樹脂有較佳之交聯性,可提高交聯密度、反應性 及玻璃轉化溫度’㈣形成高Tg#料並提高樹脂組成物之 耐熱穩定性。 於本發明之樹脂組成物中,環氧樹脂較佳係包括至少 201127899 一種雙盼A(bisphenolA)環氧樹脂、雙盼^(bisphenolF)環 氧樹脂、雙酚S(bisPhen〇l S)環氧樹脂、酚醛(phen〇i n〇v〇lac) 環氧樹脂、雙酚A酚醛(bisphenol Anovolac)環氧樹脂、鄰 甲酚(o-cresolnovolac)環氧樹脂、三官能基(trifuncti〇nal)環 氧樹脂、四官能基(tetrafunctional)環氧樹脂、多官能基 (multifunctional)環氧樹脂、二環戊二烯環氧樹脂 (dicyclopentadiene (DCPD) epoxy resin)、含構環氧樹脂、對 二曱苯環氧樹脂(p-xylene epoxy resin)、萘型(naphthalene) 環氧樹脂、苯并哌喃型(benzopyran)環氧樹脂、聯苯酚醛 (biphenyl novolac)環氧樹脂、酚基苯烷基酚醛(phen〇i aralkyl novolac)環氧樹脂或其組合。此外,環氧樹脂更佳係 選自三官能基環氧樹脂、四官能基環氧樹脂及多官能基環 氧樹脂,其可有效提高樹脂組成物間各樹脂之交聯性,且 可進一步提高樹脂之耐熱性及固化後之機械強度。 於本發明之樹脂組成物中,硬化促進劑較佳係選自σ糸 唑(imidazole)、三氟化硼胺複合物、氯化乙基三苯基鱗 (ethyltriphenyl phosphonium chloride)、2-甲基口米 X»坐 (2-methylimidazole,2MI)、2-苯基σ糸唾 (2-phenyl-lH-imidazole,2ΡΖ)、2-乙基-4-甲基味 η坐 (2_ethyl-4-methylimidazole,2E4MZ)、三苯基膦 (triphenylphosphine,TPP)、4-二甲基胺基°比咬 (4-dimethylaminopyridine,DMAP)等一種或多種之路易士 驗,或選自猛、鐵、钻、錄、銅及鋅之金屬鹽化合物等一 種或多種路易士酸。 201127899 於本發明之樹脂組成物中,交聯劑較佳係包括二胺基 二苯石風(diamino diphenyl sulfone,DDS) ’其具有高玻璃轉 化溫度、高耐熱性及高儲期等特性,可有效提升和環氧樹 脂之交聯固化作用;此外,樹脂組成物更可進一步包括至 少一種選自以下群組之交聯劑、其改質物或其組合:氰酸 酯樹脂、苯酚樹脂、酚醛樹脂(phenol novolac resin)、苯乙 烯樹脂、聚丁二烯樹脂、聚苯醚(polyphenyl ether)樹脂、酸 酐(anhydride)化合物、胺基化合物及苯并卩萼哄(benzoxazine) 樹脂。 其中,氰酸酯樹脂係包含氰酸酯及異氰酸酯等樹脂。 紛經樹脂可為二環戊二烯(〇1丨0>^1〇?61^(^116,00?0)型紛駿 樹脂等含羥基之樹脂。胺基交聯劑可為醯胺、二氰二醯胺 (dicyandiamide,DICY)、二胺聯苯曱烧(diamino diphenyl methane,DDM)、雙馬來醯亞胺(bismaleimide ,BMI)等化 合物。酸酐化合物可為甲基四氫献軒(methyl tetrahydro phthalic anhydride ’ ΜΤΗΡΑ)、駄酐(phthalic anhydride,PA)、 甲基二融環庚稀二曱酸 gf(nadic methyl anhydride,NMA)、 苯乙稀馬來酸酐(styrene maleic anhydride,SMA)等化合物。 為進一步提高樹脂組成物之難燃特性,於較佳之情形 中’本發明尚可選擇性添加至少一種特定之阻燃性化合 物。所選用的阻燃性化合物可為阻燃性鹽類,如磷酸鹽化 合物或含氮磷酸鹽化合物,但並不以此為限。更具體來說, 阻燃性化合物較佳係包括以下化合物之至少一種:雙盼聯 本構酸鹽(bisphenol diphenyl phosphate)、聚構酸銨 [S] 11 201127899 (ammonium poly phosphate)、對苯二盼-雙-(聯苯基碟酸 鹽)(hydroquinone bis-(diphenyl phosphate))、三(2-羧乙基) 膦(tri(2-carboxyethyl)phosphine,TCEP)、三(異丙基氯)鱗 酸鹽、三甲基填酸鹽(trimethyl phosphate,TMP)、二甲基· 曱基墙酸鹽(dimethyl methyl phosphonate,DMMP)、間苯二 紛雙二甲苯基碌酸鹽(resorcinol dixylenylphosphate, RDXP(如PX-200))、聚磷酸三聚氰胺(melamine^ has a X and Z substituent or both a z substituent and a part of the phenyl group has no X and Z substituents. Take DOPO-BPAN resin as an example, in which D〇p〇 functional system is bonded = BPAN resin with long chain and provides flame retardancy, while the base system on the moon is provided with its kind of resin (such as epoxy) Crosslinkability of resin). The BPAN of the long chain structure can provide a relatively uniform distribution of the DOPO functional groups bonded to the BPAN in addition to providing a plurality of via groups to crosslink with the resin thereof. Further, the preparation of the above various DOPO derivatives can be carried out by substituting D〇p〇 with a bisphenol phenol resin or a phenol resin, and further bonding a phosphorus atom of the compound to a carbon atom on the benzene ring. In the present invention, the phosphorus-containing resin has better flame retardancy than other kinds of phosphate compounds, and it has better crosslinkability than the D〇p〇 compound or the D〇P〇-HQ resin. It can increase the crosslinking density, reactivity and glass transition temperature '(4) to form a high Tg# material and improve the heat resistance stability of the resin composition. In the resin composition of the present invention, the epoxy resin preferably comprises at least 201127899 a bisphenol A epoxy resin, a bisphenol F epoxy resin, a bisphenol S (bisPhen〇l S) epoxy resin. Resin, phenacetal (phen〇in〇v〇lac) epoxy resin, bisphenol Anovolac epoxy resin, o-cresolnovolac epoxy resin, trifuncti〇nal epoxy Resin, tetrafunctional epoxy resin, multifunctional epoxy resin, dicyclopentadiene (DCPD) epoxy resin, epoxy resin, p-nonylbenzene ring Oxygen resin (p-xylene epoxy resin), naphthalene type epoxy resin, benzopyran epoxy resin, biphenyl novolac epoxy resin, phenolic phenylalkylphenol aldehyde (phen 〇i aralkyl novolac) epoxy resin or a combination thereof. Further, the epoxy resin is more preferably selected from the group consisting of a trifunctional epoxy resin, a tetrafunctional epoxy resin, and a polyfunctional epoxy resin, which can effectively improve the crosslinkability of each resin between the resin compositions, and can be further improved. The heat resistance of the resin and the mechanical strength after curing. In the resin composition of the present invention, the hardening accelerator is preferably selected from the group consisting of imidazole, boron trifluoride amine complex, ethyltriphenyl phosphonium chloride, 2-methyl group. 2-methylimidazole (2MI), 2-phenyl-lH-imidazole (2ΡΖ), 2-ethyl-4-methyl η sit (2_ethyl-4-methylimidazole) , 2E4MZ), triphenylphosphine (TPP), 4-dimethylaminopyridine (DMAP), etc., or one or more of the Lewis test, or selected from violent, iron, drill, recorded One or more kinds of Lewis acids such as copper and zinc metal salt compounds. 201127899 In the resin composition of the present invention, the crosslinking agent preferably includes a diamino diphenyl sulfone (DDS) having high glass transition temperature, high heat resistance and high shelf life. The resin composition may further comprise at least one crosslinking agent selected from the group consisting of: a cyanate resin, a phenol resin, a phenolic resin (phenol novolac resin), styrene resin, polybutadiene resin, polyphenyl ether resin, anhydride compound, amine compound, and benzoxazine resin. Among them, the cyanate resin is a resin such as a cyanate ester or an isocyanate. The resin may be a hydroxyl group-containing resin such as dicyclopentadiene (〇1丨0>^1〇?61^(^116,00?0) type sulfonate resin. The amine-based crosslinking agent may be guanamine, Compounds such as dicyandiamide (DICY), diamino diphenyl methane (DDM), and bismaleimide (BMI). The acid anhydride compound may be methyltetrahydroxine ( Methyl tetrahydro phthalic anhydride 'ΜΤΗΡΑ), phthalic anhydride (PA), methyl dimethic acid glycol (NMA), styrene maleic anhydride (SMA), etc. In order to further improve the flame retardant properties of the resin composition, in the preferred case, at least one specific flame retardant compound may be selectively added to the present invention. The flame retardant compound selected may be a flame retardant salt. For example, the phosphate compound or the nitrogen-containing phosphate compound is not limited thereto. More specifically, the flame retardant compound preferably includes at least one of the following compounds: bisphenol diphenyl phosphate , polyamic acid ammonium [S] 11 201127 899 (ammonium poly phosphate), hydroquinone bis-(diphenyl phosphate), tri(2-carboxyethyl)phosphine, tri(2-carboxyethyl)phosphine, TCEP), tris(isopropyl chloride) sulphate, trimethyl phosphate (TMP), dimethyl methyl phosphonate (DMMP), isophthalic bismuth Resorcinol dixylenylphosphate (RDXP (eg PX-200)), melamine polyphosphate (melamine)

polyphosphate)、麟氮基化合物(phosphazene,如 SPB-1〇〇)、 偶磷氮化合物及其衍生物或樹脂,但並不以此為限。 此外,本發明之樹脂組成物尚可進一步選擇性包含無 機填充物、介面活性劑、增韌劑或溶劑等添加物。 、添加無機填充物之主要作用在於增加樹脂組成物之熱 傳導性、改!其熱雜性及機械強度等特性,且 物較佳係均勻分佈於樹餘成物中;添加介面活性劑之主 要目的在於使减填錄可均自分胁翻旨 =主要目的在於改善樹脂組成物之物性;而中添: >谷獻主要目的在於改變樹餘成物之 脂組成物之黏度。 里並调整树 其中,無機填充物可包含二氧化石夕 J)、氧化銘、氧化鎮、氯氧化鎂,、:石或: 氮化鋁、氮化硼、氫氧化鋁、碳化銘矽 …黏土、 二氧化鈦、氧化鋅、氧储、石英:切、碳酸鋼、 石墨或锻燒高嶺土之至少_者,且^=、類鑽石粉、 非規則型'並可選軸介面活,_預=可= [S] 12 “20 201127899 1,以下之奈米尺寸顆粒粉 物可為粒徑⑽㈣以下之顆㈣末,且録為粒 /zm之顆粒粉末,最佳為粒徑 二‘ 末。 " 胺 介面活性劑係可包含魏化合物1氧燒化合物、 基石夕統化合物或上述化合物之聚合物等。 增勤劑係可包含橡膠樹脂、聚丁二烯或核殼聚合物等 溶劑係可包含甲醇、乙醇、乙二醇單甲峻、丁’Polyphosphate), phosphazene (such as SPB-1), azophosphorus compounds and their derivatives or resins, but not limited to this. Further, the resin composition of the present invention may further optionally contain an additive such as an inorganic filler, a surfactant, a toughening agent or a solvent. The main function of adding inorganic fillers is to increase the thermal conductivity of the resin composition and change it! The characteristics of thermal hybridity and mechanical strength, and the materials are preferably uniformly distributed in the tree remainder; the main purpose of adding the surfactant is to make the subtractive recordings all from the threats. The main purpose is to improve the resin composition. The physical properties; and Zhongtian: > Gu Xian main purpose is to change the viscosity of the fat composition of the tree residue. And adjust the tree, the inorganic filler may contain dioxide dioxide J), oxidation, oxidation town, magnesium oxychloride,: stone or: aluminum nitride, boron nitride, aluminum hydroxide, carbonization Ming... clay , titanium dioxide, zinc oxide, oxygen storage, quartz: cut, carbonated steel, graphite or calcined kaolin at least _, and ^ =, diamond-like powder, irregular type and optional shaft interface live, _ pre = can = [S] 12 “20 201127899 1, the following nano-sized granule powder can be the particle size (10) (four) below the end of the particle (four), and recorded as a granule / zm granule powder, the best particle size of the second end. " Amine The surfactant may comprise a Wei compound 1 oxy-sinter compound, a sulphate compound or a polymer of the above compound, etc. The attendant may comprise a solvent such as a rubber resin, a polybutadiene or a core-shell polymer, and may include methanol. Ethanol, ethylene glycol monomethyl, Ding'

基乙基酮、甲基異丁基_、環己酮、甲苯、二甲苯 基乙基乙酸酯、乙氧基乙基乙酸酯、丙氧基乙基乙酸酯、 乙酉夂乙酉曰、一曱基甲醯胺、丙二醇曱基醚等溶劑或其 溶劑。 、σ ,就树知組成物之各主要成分的比例而言,若以環氧樹 脂為100重量份計,則較佳係硬化促進劑為〇 〇〇1至i力重 量份、含侧脂為5至_重量份、交聯劑為5至1〇 量份。 本發明之又一目的在於揭露一種半固化膠片,其具有 良好的阻燃性、耐熱穩定性、高玻璃轉化溫度、不含鹵素 等特性,且可應用於層合板和電路板之絕緣層材料。 本發明之半固化膠片係包括前述之樹脂組成物,其中 樹脂組成物係經由混合攪拌製程使各成分均勻混合後再經 由加熱製程而形成半固化態。舉例來說,可將該樹脂組成 物置於 χκ 對本一曱酸乙—酉旨(polyethylene terephthalate, PET)膜上並進行加熱以形成半固化膠片。 本《X明之再'一目的在於揭露一種層合板,其包含至少 [S3 13 201127899 一金屬箔層板及至少一絕緣層。其中,金屬箔層板可包含 銅、鋁、鎳、鉑、銀、金等金屬或其合金,且其較佳係為 銅箔板。藉由將本發明所揭露之半固化膝片貼合於至少一 片金屬箔層板上,移除所述PET膜,且將半固化膠片及金 屬箔層板於高溫高壓下加熱固化,即可形成與金屬箔層板 緊密接合之絕緣層。 本發明之再一目的在於揭露一半固化膠片,其具有高 機械強度、良好的阻燃性、耐熱穩定性、高玻璃轉化溫度 及不含鹵素等特性。據此,本發明所揭露之半固化膠片可 包含一補強材及前述之樹脂組成物,其中該樹脂組成物係 經由混合攪拌製程使各成份均勻混合後再附著於該補強材 上,並經由高溫加熱形成半固化態。其中,補強材係可為 纖維材料、織布及不織布,如玻璃纖維布等,其係可增加 該半固化膠片之機械強度。此外,該補強材可選擇性經由 夕统偶合劑或;5夕氧院偶合劑進行預處理,如經$夕烧偶合劑 預處理之玻璃纖維布。 口前述之半固化膠片經由高溫加熱或高溫且高壓下加熱 Z化形成固化膠片或是m緣層,其中若樹脂組成物 右3有’谷劑’則該溶劑會於高溫加熱程序中揮發移除。 、本發明之又一目的在於揭露一種層合板,其包含兩個 或兩個以上之金屬箱層板及至少—絕緣層。其中,金屬羯 層板可包含銅、、鎳、麵、銀、金等金屬或其合金,且 :較佳係為铺板:絕緣層係由前述之半SHb#片於高溫 °壓下固化而成’抑或將前述半HI化膠片4合於兩個金屬 201127899 落層2間且於高溫與高財進雜合而成。 二Γ述之層合板至少具有以下優點之 L難燃性、耐熱穩定性、高麵….優良的 及不含鹵素之環保性。該層人 /里又、鬲機械強度 :加工後可形成一電路板,等製 係可操作於高溫、高濕度# = i子轉接合後 本發明之再一目的在於==而不影響其品質。 有耐熱難舰、耐_定性、$ = ’其絕緣層具 度及不含鹵素特性,適㈣ 題、高機械強 用。其卜該電路板係包號傳輸之應 電路板係可由習知之電路板製程製一且該 【實施方式】 有、甬三Γ /揭路本發明’以使本發明所屬技術領域者具 知識者可據以實施,以下謹以數個實施例進一步說 U㈣庄思、者’以下實施例僅仙以對本發明做 ,-步之說明,並非用以限制本發明之實施範圍,且任何 本發明所屬技術領域者具有通常知識者在不㈣本發明之 精神下所得以達成之修飾及㈣,均屬於本發明之範圍。 t施例一 一種樹脂組成物,包括以下成分: (A)l〇〇重量份之酚醛環氧樹脂 (B)30重量份之DDS (C)40重量份之DOPO-BPAN樹脂 [S] 15 201127899 (D)0.1重量份之二曱基咪唑 實施例二 一種樹脂組成物,包括以下成分: (A) 100重量份之雙酚A環氧樹脂 (B) 40重量份之苯紛紛搭(phenolic novolac)樹脂Base ethyl ketone, methyl isobutyl _, cyclohexanone, toluene, xylyl ethyl acetate, ethoxyethyl acetate, propoxy ethyl acetate, acetamidine, A solvent such as mercaptoamine or propylene glycol decyl ether or a solvent thereof. And σ, in terms of the proportion of each main component of the composition, if the epoxy resin is 100 parts by weight, the preferred hardening accelerator is 〇〇〇1 to i parts by weight, and the side fat is 5 to _ parts by weight, and the crosslinking agent is 5 to 1 part by weight. Still another object of the present invention is to disclose a semi-cured film which has good flame retardancy, heat resistance stability, high glass transition temperature, halogen-free characteristics, and can be applied to an insulating layer material of a laminate and a circuit board. The semi-cured film of the present invention comprises the above-mentioned resin composition, wherein the resin composition is uniformly mixed by a mixing and agitating process, and then subjected to a heating process to form a semi-cured state. For example, the resin composition can be placed on a polyethylene terephthalate (PET) film and heated to form a semi-cured film. The purpose of the present invention is to disclose a laminate comprising at least [S3 13 201127899 a metal foil laminate and at least one insulating layer. The metal foil laminate may comprise a metal such as copper, aluminum, nickel, platinum, silver or gold or an alloy thereof, and is preferably a copper foil plate. The PET film is removed by bonding the semi-cured knee sheet disclosed in the present invention to at least one piece of the metal foil layer, and the semi-cured film and the metal foil layer are heated and solidified under high temperature and high pressure to form An insulating layer that is intimately bonded to the metal foil laminate. Still another object of the present invention is to disclose a half-cured film which has high mechanical strength, good flame retardancy, heat resistance stability, high glass transition temperature, and halogen-free characteristics. Accordingly, the prepreg film disclosed in the present invention may comprise a reinforcing material and a resin composition as described above, wherein the resin composition is uniformly mixed after being mixed with the components through a mixing and stirring process, and then attached to the reinforcing material, and is subjected to high temperature. Heating forms a semi-cured state. Among them, the reinforcing material may be a fibrous material, a woven fabric, and a non-woven fabric, such as a glass fiber cloth, which can increase the mechanical strength of the semi-cured film. In addition, the reinforcing material may be optionally pretreated with a Xihua coupling agent or a 5 oxime coupling agent, such as a glass fiber cloth pretreated with a stagnation coupler. The aforementioned semi-cured film is formed into a cured film or a m-edge layer by heating at a high temperature or heating at a high temperature and under high pressure, wherein if the right composition of the resin composition has a 'treat agent', the solvent is volatilized and removed in a high-temperature heating program. . Yet another object of the present invention is to disclose a laminate comprising two or more metal box laminates and at least an insulating layer. The metal bismuth laminate may comprise a metal such as copper, nickel, face, silver or gold or an alloy thereof, and is preferably a slab: the insulating layer is formed by curing the above-mentioned half SHb# sheet under high temperature and pressure. 'Or the above-mentioned half-HI film 4 is combined with two metal 201127899 falling layers 2 and mixed with high temperature and high wealth. The laminates described in the second section have at least the following advantages: L flame retardancy, heat resistance stability, high surface resistance, excellent and halogen-free environmental protection. The layer of person/inside, mechanical strength: a circuit board can be formed after processing, and the system can be operated at high temperature and high humidity. # = i sub-joining. The further object of the present invention is to == without affecting quality. It has a heat-resistant ship, is resistant to _ characterization, $ = ' has its insulating layer and halogen-free characteristics, and is suitable for (4) problems and high mechanical strength. The circuit board of the circuit board is transmitted by a conventional circuit board process, and the present invention has the invention of the present invention to enable the person skilled in the art to which the present invention pertains. It is to be understood that the following is a further embodiment of the present invention. The following examples are intended to be illustrative of the invention, and are not intended to limit the scope of the invention, and It will be apparent to those skilled in the art that the invention may be practiced without departing from the spirit and scope of the invention. t A resin composition comprising the following components: (A) 100 parts by weight of a novolac epoxy resin (B) 30 parts by weight of DDS (C) 40 parts by weight of DOPO-BPAN resin [S] 15 201127899 (D) 0.1 parts by weight of decyl imidazole Example 2 A resin composition comprising the following components: (A) 100 parts by weight of bisphenol A epoxy resin (B) 40 parts by weight of benzene have been phenolic Novolac) resin

(C)20重量份之DDS (D) 20重量份之DOPO-BPAN樹脂 (E) 0.1重量份之二曱基咪唑 實施例三 一種樹脂組成物,包括以下成分: (A) 100重量份之二環戊二烯環氧樹脂(C) 20 parts by weight of DDS (D) 20 parts by weight of DOPO-BPAN resin (E) 0.1 part by weight of dinonyl imidazole Example 3 A resin composition comprising the following components: (A) 100 parts by weight Dicyclopentadiene epoxy resin

(B) 30重量份之DDS (C) 45重量份之DOPO-BPAN樹脂 (D) 50重量份之熔融態二氧化矽 (E) l重量份之矽氧烷化合物 (F) 50重量份之曱基乙基銅 (G) 0.1重量份之二甲基咪唑 實施例四 一種半固化膠片,可將實施例二所揭露之樹脂組成物 於一攪拌槽中混合均勻後再塗佈於一 PET膠片上,並經由 加熱烘烤成半固化態而得。 [s] 16 201127899 實施例五 一種半固化膠片,可將實施例三所揭露之樹脂組成物 於一攪拌槽中混合均勻後置入一含浸槽中,再將玻璃纖維 布通過該含浸槽,使樹脂組成物附著於玻璃纖維布,並進 行加熱烘烤成半固化態而得。 實施例六 一種層合板,包含一半固化膠片、一銅箔及一線路基 板,其中半固化膠片係如實施例四所述,將該半固化膠片 未含PET膜之平面與線路基板結合,再將PET膜移除,並 將該半固化膠片移除PET膜之一面與一銅箔接合,再經由 高溫及高壓壓合,使該半固化膠片固化形成銅箔與線路基 板間之絕緣層。 實施例七 一種層合板,包含實施例五所述之半固化膠片四片及 兩片銅箔,依銅箔、四片半固化膠片、銅箔之順序進行疊 合,再經由高溫及高壓製程壓合,使得該四片半固化膠片 固化形成兩銅箔間之絕緣層。 實施例八 一種電路板,包含多個層合板及多片半固化膠片,其 中層合板係如實施例七所述之層合板再經由微影蝕刻製程 以形成表面電路,半固化膠片係如實施例五所述,該多個 [S] 17 201127899 層合板與多個半固化膠片交錯疊置於兩銅箔間,上述疊合 結構再經由南溫及高壓之壓合製程形成電路板基板,該電 路板基板可再經由習知電路板加工製程製作形成電路板, 在此不多做贅述。 實施例九 一種電路板’其主要結構係如實施例八所述,不同之 處在於層合板係再經由鑽孔製程以形成盲孔。 比較例 此外’為比較組成物中不同含磷化合物對於組成物之 吻化性質景下表製備三種不同之樹脂組成物: 環氧樹脂 硬化促進劑 交聯劑 含磷化合物 組成物A 酚醛環氧樹脂 100重量份 二甲基咪唑0.1 重量份 DDS30重量份 D0P0-BPAN 40重量份 組成物B TMP 40重量 份 組成物C DOPO40重量 份 將上述樹脂組成物A、B及C依實施例五及實施例七 所述步驟製作形成一絕緣基板,分別將含有樹脂組成物 A、B及C之基板量測焊錫(solder dip)财熱性、耐燃性、吸 水性、剛性、玻璃轉化溫度及吸水後耐熱性測試(pressure [S3 18 201127899 cooking test),測試結果顯示相較於含有DOPO-BPAN之組 成物A形成之絕緣基板,組成物B、C形成之絕緣基板均 具有較低之玻璃轉化溫度,且其吸水性、剛性、耐燃性、 而才熱性與吸水後时熱性均較差。 【圖式簡單說明】 無0 【主要元件符號說明】 無。(B) 30 parts by weight of DDS (C) 45 parts by weight of DOPO-BPAN resin (D) 50 parts by weight of molten cerium oxide (E) 1 part by weight of oxoxane compound (F) 50 parts by weight Base ethyl copper (G) 0.1 parts by weight of dimethylimidazole Example 4 A semi-cured film, the resin composition disclosed in Example 2 can be uniformly mixed in a stirring tank and then coated on a PET film. It is obtained by baking to a semi-cured state by heating. [s] 16 201127899 Embodiment 5 A semi-cured film, the resin composition disclosed in the third embodiment can be uniformly mixed in a stirring tank, placed in a dipping tank, and then the glass fiber cloth is passed through the impregnation tank. The resin composition is adhered to a glass fiber cloth and baked and baked in a semi-cured state. Embodiment 6 A laminate comprising a half-cured film, a copper foil and a circuit substrate, wherein the semi-cured film is bonded to the circuit substrate by the plane of the pre-cured film without the PET film, as described in Embodiment 4. The PET film is removed, and one side of the pre-cured film is removed from the PET film and bonded to a copper foil, and then pressed at a high temperature and a high pressure to cure the semi-cured film to form an insulating layer between the copper foil and the wiring substrate. Embodiment 7 A laminate comprising four semi-cured films and two copper foils according to the fifth embodiment, laminated in the order of copper foil, four semi-cured films, and copper foil, and then subjected to high temperature and high pressure processes Pressing causes the four sheets of prepreg to cure to form an insulating layer between the two copper foils. Embodiment 8 A circuit board comprising a plurality of laminates and a plurality of prepreg films, wherein the laminates are laminated according to the seventh embodiment and then subjected to a photolithography process to form a surface circuit, and the semi-cured film is implemented. In the fifth embodiment, the plurality of [S] 17 201127899 laminates are interposed between the plurality of prepreg films and the two copper foils, and the laminated structure further forms a circuit board substrate by a south temperature and high pressure pressing process. The circuit board substrate can be fabricated into a circuit board by a conventional circuit board processing process, and will not be described here. Embodiment 9 A circuit board 'the main structure is as described in Embodiment 8, except that the laminated board is further subjected to a drilling process to form a blind hole. Comparative Example In addition, three different resin compositions were prepared for comparing the different phosphorus-containing compounds in the composition to the composition of the composition: epoxy resin hardening accelerator cross-linking phosphorus-containing compound composition A phenolic epoxy resin 100 parts by weight of dimethylimidazole 0.1 parts by weight of DDS 30 parts by weight of D0P0-BPAN 40 parts by weight of composition B TMP 40 parts by weight of composition C DOPO 40 parts by weight of the above resin compositions A, B and C according to Example 5 and Example 7 In the above step, an insulating substrate is formed, and the substrate containing the resin compositions A, B, and C is respectively measured for solder dip, heat resistance, flame resistance, water absorption, rigidity, glass transition temperature, and heat resistance after water absorption ( Pressure [S3 18 201127899 cooking test], the test results show that compared with the insulating substrate formed by the composition A containing DOPO-BPAN, the insulating substrates formed by the compositions B and C all have a low glass transition temperature, and the water absorption thereof It is rigid, flame-resistant, and heat-sensitive and heat-sensitive after water absorption. [Simple description of the diagram] No 0 [Description of main component symbols] None.

Claims (1)

201127899 七、申請專利範圍: 1. 一種樹脂組成物,包括: 環氧樹脂; 硬化促進劑; 交聯劑;以及 含麟樹脂’其係為9,10-二氮-9-乳雜-10-鱗·菲-10-乳化 物或其衍生物所取代之雙酚酚醛樹脂或酚醛樹脂。 2. 如申請專利範圍第1項所述之樹脂組成物,其中含磷樹脂 係具有式(I)、式(Π)或式(ΠΙ)之結構: OH OH OH201127899 VII. Patent application scope: 1. A resin composition, including: epoxy resin; hardening accelerator; cross-linking agent; and lining resin, which is 9,10-diaza-9-milk-10- A bisphenol phenolic resin or a phenolic resin substituted with a scale/phenanthrene-10-emulsifier or a derivative thereof. 2. The resin composition according to claim 1, wherein the phosphorus-containing resin has a structure of the formula (I), the formula (Π) or the formula (ΠΙ): OH OH OH 0H | OH | OH | Ph, Y Ph, -Y——Ph, 1 1 W 1 w w I Ph9 Ph2 Ph2 OH OH OH n OH 1 — OH | Ph,—— I 1 Y Ph, w | w I OH Ph2 Ph,— 1 2 Y Ph, OH OH w η I π OH 式⑴ 式(II) 式(III) 其中,Ph,與Ph2均為苯基,其上之羥基係相對於W 以對位方式連接,Phi與Ph2中至少一者包括一個以上的 X,且Ph!與Ph2係各自獨立且選擇性地包括一個以上的 [S] 20 201127899 m【10·二氫斗氧雜,·磷菲-ι〇-氧化物或其衍生 制自共價鍵、脂肪族官能基及芳香族官能基;z 链氧月日肪;能基及芳香族官能基;W係選自下列 H. «C-C- CH, H-C-H HX-C -<〇)〇+◦ CK ;η為大於或等於i之整數。 項所述之樹脂組成物,其中環氧樹脂 環氡樹i、F環氧樹脂,S 产备τ軋樹月日又酚Α酚醛環氧樹脂、鄰甲酚 =二t、二官能基環氧樹脂、四官能基環氧樹脂、多官 : It月曰、二環戍二烯環氡樹脂、含磷環氡樹脂、對 —曱本衣氧樹脂、萘型環氧樹脂 二Τ:Γ 一—氧=:、 月專彳第1項所述之樹m&成物,其巾硬化 2:二自:唾、三氟化硼胺複合物、氯化乙基三苯基鱗、 土永唾、2-苯基口米唾、2_乙基_4•甲基味唾、 ::Γ^^ 5·:申:ί利範圍第1項所述之樹脂組成物,其中交聯劑包 彷一妝基二笨砜。 6.如申請專利範圍第5項所述之樹脂組成物,更包括至少一 201127899 種選自以下群組之交聯劑、其改質物或其組合:氰酸酯樹 ,、笨酚樹脂、酚醛樹脂、苯乙烯樹脂、聚丁二烯樹脂、 7聚苯醚樹脂、酸酐化合物、胺基化合物及苯并噚啡樹脂。 龜 .如申請專利範圍第1項所述之樹脂組成物,更包括至^一 =選自以下群組之阻燃性化合物或其組合:雙盼聯苯構酸 -、聚磷酸銨、對苯二酚-雙-(二苯基磷酸鹽)、三(2_羧乙 基)料、二(異丙基氯)構酸鹽、三曱基罐酸鹽、二甲美甲 基鱗酸鹽、間苯二盼雙二甲苯_酸鹽、_酸三^ 如、罐氮基化合物及偶填氮化合物。 •如申請專利範圍第1項所述之樹脂組成物,更包括至少一 = '自以下群組之無機填充物或其組合:二氧化矽、〔: 氧化鎂、氫氧化鎂、碳酸鈣、滑石、 ^化删、氫氧她、碳化财、碳切、碳酸鈉二氧呂化 高嶺Γ。匕辞、氧化錯、石英、鑽石、類鑽石、石墨、炮燒 9·=Ι請專利範圍第8項所述之_組成物,更包括至少-10 ’丨面活性劑、增韌劑、溶劑或其組合。 0. it請專利範圍第1項中所述之樹脂組成物,其中環氧 士月日為100重量份計,硬化促進劑為0.001至i 〇重旦 含磷樹脂為5至30。重量份、交聯劑為5至⑽里重 U’二種半固化膠片’包括如申請專利範圍第Ui〇項中任 述之樹脂組成物,其中該樹脂組成物係、 而形成半固化態。 … 22 [S] 201127899 12. 如申請專利範圍第11項所述之半固化膠片,更包括由半 固化態之樹脂組成物所包覆之玻璃纖維布。 13. —種層合板,包括至少一金屬II層板及至少一絕緣層, 該絕緣層係將申請專利範圍第11至12項中任一項所述 之半固化膠片進行固化而成。 14. 一種電路板,包括至少一種如申請專利範圍第13項所述 之層合板。 201127899 四、指定代表圖: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明:無。 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 201127899 發明專利說明書 年4·月2 Β 補 正 (本說明書格式、順序,請勿任意更動,※記號部分請勿填寫) ※申請案號 ※申請曰: 99 1 04777 99. 2 發明名稱:(中文/英文) ※工P C分類: * % Ο 樹脂組成物及包含該樹脂組成物之半固化膠片、層合板和電路板 、中文發明摘要: cl -- 此處所揭露者為一種樹脂組成物,其主要包括環氧樹脂 on 硬化促進劑、交聯劑以及含磷樹脂,該含填樹脂係為9,10-二 氫-9-氧雜-10-磷菲-10-氧化物或其衍生物所取代之雙酚酚醛樹 脂或齡酸^樹脂’該樹脂組成物可應用於半固化膠片或電路基板 絕緣層。此外,此處亦揭露含有該樹脂組成物之半固化膠片、 層合板和電路板。0H | OH | OH | Ph, Y Ph, -Y——Ph, 1 1 W 1 ww I Ph9 Ph2 Ph2 OH OH OH n OH 1 — OH | Ph,—— I 1 Y Ph, w | w I OH Ph2 Ph, — 1 2 Y Ph, OH OH w η I π OH Formula (1) Formula (II) Formula (III) wherein, Ph and Ph2 are both phenyl groups, and the hydroxyl groups thereon are linked to W in a para-position. At least one of Phi and Ph2 includes more than one X, and the Ph! and Ph2 systems each independently and selectively include more than one [S] 20 201127899 m [10· Dihydrogen oxalate, · Phosphorus phenanthrene-ι〇 - an oxide or a derivative thereof derived from a covalent bond, an aliphatic functional group and an aromatic functional group; a z-chain oxygen; an energy group and an aromatic functional group; and a W system selected from the following H. «CC-CH, HCH HX-C -<〇)〇+◦ CK ; η is an integer greater than or equal to i. The resin composition described in the above, wherein the epoxy resin ring eucalyptus i, F epoxy resin, S is made of τ rolling tree and phenol phenolic phenolic epoxy resin, o-cresol = two t, difunctional epoxy Resin, tetrafunctional epoxy resin, multi-official: Ityue, bicyclononadiene cyclic oxime resin, phosphorus-containing cyclic oxime resin, p-oxime enamel resin, naphthalene epoxy resin Τ: Γ Oxygen=:, the tree m&s product described in item 1 of the month, the towel hardened 2: two from: saliva, boron trifluoride complex, chlorinated ethyltriphenyl scale, earthy saliva, 2-Phenyl sulphate, 2_ethyl _4•methyl saponin, :: Γ^^ 5:: The resin composition described in Item 1 of the ί利范围, in which the crosslinking agent is packaged Makeup base two stupid sulfone. 6. The resin composition according to claim 5, further comprising at least one 201127899 cross-linking agent selected from the group consisting of: a cyanate tree, a phenol resin, a phenolic resin Resin, styrene resin, polybutadiene resin, 7 polyphenylene ether resin, acid anhydride compound, amine compound, and benzophthalocyanine resin. The resin composition as claimed in claim 1, further comprising a flame retardant compound selected from the group consisting of: dipyridic acid-acid, ammonium polyphosphate, and para-benzene Diphenol-bis-(diphenylphosphate), tris(2-carboxyethyl), di(isopropyl chloride) acid, triterpene acid salt, dimethyl methacrylate Isophthalene is expected to be a bis-xylene-acid salt, a s-acid, a nitrogen-based compound, and a argon-filled compound. • The resin composition as described in claim 1 further comprises at least one = 'inorganic filler from the following group or a combination thereof: cerium oxide, [: magnesium oxide, magnesium hydroxide, calcium carbonate, talc , ^ delete, hydrogen oxygen her, carbonized wealth, carbon cut, sodium carbonate dioxification of kaolin.匕 、, 氧化 、, quartz, diamonds, diamond-like, graphite, cannon burning 9 · = 专利 composition of the scope of the _ composition, including at least -10 '丨 surfactant, toughener, solvent Or a combination thereof. The resin composition described in the first item of the patent range, wherein the epoxy resin is 100 parts by weight, the hardening accelerator is 0.001 to i 〇, and the phosphorus-containing resin is 5 to 30. The parts by weight and the cross-linking agent are 5 to (10) liters of U's two kinds of prepreg films, and the resin composition as described in the above-mentioned U.S. Patent Application Serial No. Ui, wherein the resin composition is in a semi-cured state. 22 [S] 201127899 12. The semi-cured film of claim 11, further comprising a glass fiber cloth coated with a semi-cured resin composition. 13. A laminate comprising at least one metal II laminate and at least one insulating layer formed by curing the prepreg according to any one of claims 11 to 12. A circuit board comprising at least one laminate as described in claim 13 of the patent application. 201127899 IV. Designated representative map: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: None. 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: 201127899 Invention patent specification year 4·month 2 补 Correction (The format and order of this manual, please do not change it arbitrarily, please do not fill in the ※ part) ※Application Case No. ※Application: 99 1 04777 99. 2 Name of the invention: (Chinese / English) ※Working PC classification: * % Ο Resin composition and semi-cured film, laminate and circuit board containing the resin composition, Chinese invention Abstract: cl -- The resin disclosed herein is a resin composition mainly comprising an epoxy resin on hardening accelerator, a crosslinking agent and a phosphorus-containing resin, which is a 9,10-dihydro-9-oxygen. A bisphenol phenolic resin or an aged acid resin substituted with a hetero-10-phosphaphenanthrene-10-oxide or a derivative thereof. The resin composition can be applied to a semi-cured film or a circuit board insulating layer. Further, a prepreg film, a laminate, and a circuit board containing the resin composition are also disclosed herein. 三、英文發明摘要: 201127899 、發明說明: 【發明所屬之技術領域;j 本發明係有關一種樹脂組成物,尤其是一種可應用於 半固化膠片(prepreg)或電路基板絕緣層之熱固性樹脂組成 物’其主要包含有環氧樹脂、硬化促進劑、交聯劑以及由 9,10-一氫-9-氧雜_ι〇_磷菲_1〇_氧化物(9, 10 dihydro 9-〇xa-l〇-ph〇Sphaphenanthrene -10-oxide,文後簡 稱D0P0)所取代之含磷樹脂。 【先前技術】 、 D0P0為樹脂組成物中常用的添加劑,其主要目的係 在於提高樹脂組成物之阻燃性,以使樹脂組成物應用於高 溫環境時仍可保持穩定性。 然而’由於DOPO與環氧樹脂及交聯劑之反應性不佳 ’其所能達到的阻燃性仍令人不甚滿意,故先前技術中曾 〇 提出將K雙羥基酚接於DOPO上,以形成dopo-hq(hq 代表hydr〇quinone,即對苯二酚),藉由羥基的引入來提高 其反應性。 中華民國專利公告第1239973號揭露了 一種由磷及聚 石夕烧改性之難燃性樹脂組成物,其係由D〇p〇_hq改性之 環氧樹脂與聚矽烷鍵結進行反應而得。 中華民國專利公告第1299352號揭露了一種含有由 D〇P〇所取代之無鹵素環氧樹脂的接著劑,其具有高可撓 曲性、抗吸濕及阻燃性,且對金屬及塑膠基材具有良好之 201127899 接著強度。 此外,中華民國專利公告第593526號揭露—種含碎^ 合物,其係具有DOPO或DOPO-HQ取代基,且可用^^ 成難燃環氧樹脂固化物,以作為封裝材及印刷電路板之用〆 【發明内容】 本發明之主要目的在於提供一種樹脂組成物,其主要 包括環氧樹脂、硬化促進劑、交聯劑以及含磷樹脂,且含 磷Μ知係為由DOPO或其衍生物所取代之雙酚酚醛 (bisphenol novolac ’ ΒΡΝ)樹脂或酚酸(phen〇1 η〇ν〇^,㈣ 樹脂。就其特性而言,本發明所提供之樹脂組成物大致上 具=玻璃轉化溫度、高耐熱性、難燃、· 且可應用於半固化膠片、金屬箱層合板及電路板騎行 於本發明讀餘成物巾,含磷樹㈣^旦 (I)、式(II)或式(III)之結構: U式 201127899III. English Abstract: 201127899, invention: [Technical field of invention] j The present invention relates to a resin composition, in particular to a thermosetting resin composition which can be applied to a prepreg or a circuit board insulating layer. 'It mainly contains epoxy resin, hardening accelerator, cross-linking agent and 9,10-hydrogen-9-oxa-phosphonium-phosphonium oxide (9, 10 dihydro 9-〇xa) -l〇-ph〇Sphaphenanthrene -10-oxide, referred to as D0P0) is replaced by a phosphorus-containing resin. [Prior Art] D0P0 is a commonly used additive in a resin composition, and its main purpose is to improve the flame retardancy of the resin composition so that the resin composition can maintain stability even when applied to a high temperature environment. However, 'due to the poor reactivity of DOPO with epoxy resin and cross-linking agent', the flame retardancy that can be achieved is still unsatisfactory. Therefore, in the prior art, it was proposed to attach K-dihydroxyphenol to DOPO. To form dopo-hq (hq for hydr〇quinone, hydroquinone), the reactivity is improved by the introduction of a hydroxyl group. The Republic of China Patent Publication No. 1239973 discloses a flame-retardant resin composition modified by phosphorus and polysulfide, which is reacted with a polydecane bond by a D〇p〇_hq-modified epoxy resin. Got it. The Republic of China Patent Publication No. 1297352 discloses an adhesive containing a halogen-free epoxy resin substituted by D〇P〇, which has high flexibility, moisture absorption resistance and flame retardancy, and is metal-based and plastic-based. The material has a good 201127899 followed by strength. In addition, the Republic of China Patent Publication No. 593526 discloses a compound containing a DOPO or DOPO-HQ substituent and which can be used as a packaging material and a printed circuit board. SUMMARY OF THE INVENTION The main object of the present invention is to provide a resin composition mainly comprising an epoxy resin, a hardening accelerator, a crosslinking agent, and a phosphorus-containing resin, and the phosphorus-containing compound is derived from DOPO or derived therefrom. a bisphenol novolac ' ΒΡΝ resin or a phenolic acid (phen 〇 1 η 〇 〇 ,, (4) resin. The resin composition provided by the present invention has substantially the same glass = glass transition Temperature, high heat resistance, flame retardant, and can be applied to semi-cured film, metal box laminate and circuit board riding in the present invention, containing phosphorus tree (four) ^ (1), formula (II) or Structure of formula (III): U type 201127899 OH I -ΡΙγ I 1 w I ?H Y-Ph, i 1 W I Ph, i 2 OH 式(i) ?H ?hi w 式(II)OH I -ΡΙγ I 1 w I ?H Y-Ph, i 1 W I Ph, i 2 OH Formula (i) ?H ?hi w Formula (II) OH Ph2 OH 0Η 1 OH ~Y-—Ph, W I 1 I W i Ph2- OH I 2 OH OH Y——phl w IPh, i 2 OH 式(III) O 於w、 114 %均為苯基,其上之經基(-OH)係相對 上的X,且Γ式連接,%與%中至少一者包括—個以 的z hl與%係各自獨立且選擇性地包括—個以上 物;Y係氫冬氧雜·1ΰ㈤菲魯氧化物或其衍生 係選自氫二 脂肪族官能基及芳㈣官能基;Ζ 群組:"肪無官能基及芳香族官能基;W係選自下列 H3C-c^ch3 h4-h kc4OH Ph2 OH 0Η 1 OH ~Y--Ph, WI 1 IW i Ph2- OH I 2 OH OH Y——phl w IPh, i 2 OH Formula (III) O is phenyl at 114% The radical (-OH) is relative to the above X, and is Γ-linked, at least one of % and % includes - and the z hl and % are each independently and selectively include more than one; The oxaloin 1 ΰ (5) phenanthrene oxide or a derivative thereof is selected from the group consisting of a hydrogen dialiphatic functional group and an aryl (tetra) functional group; Ζ group: "a fatty functional group and an aromatic functional group; W is selected from the following H3C- C^ch3 h4-h kc4 0=S=:〇0=S=:〇 H»C—C- CH„ ,11為大於或等於i之整數。Μ疋’含鱗樹脂較佳係為含脈◦官能基之樹脂, 201127899 如 DOPO-PN(式 1)或 DOPO-BPN,且其中 DOPO-BPN 可 為 DOPO-BPAN(DOPO-bisphenol A novolac,式 2、3)、 D〇PO-BPFN(DOPO-bisphenol F novolac,式 4、5)、 DOPO-BPSN(DOP〇-bisphenol S novolac,式 6、7)等雙酚酚 搭化合物,分別如下式所示: 201127899H»C—C-CH„ , 11 is an integer greater than or equal to i. The 含's squaring resin is preferably a resin containing a ruthenium functional group, 201127899 such as DOPO-PN (Formula 1) or DOPO-BPN, And wherein DOPO-BPN can be DOPO-BPAN (DOPO-bisphenol A novolac, formulas 2, 3), D〇PO-BPFN (DOPO-bisphenol F novolac, formula 4, 5), DOPO-BPSN (DOP〇-bisphenol S Novolac, formula 6, 7) and other bisphenol phenolic compounds, as shown in the following formula: 201127899 7 2011278997 201127899 201127899 其中,n為大於或等於1之整數;X為DOPO官能基: Y為共價鍵、脂肪族官能基或芳香族官能基;z為氮 '脂 肪族官能基或芳香族官能基。此外,X與Z可連結於苯環 、、口構上之# *代基位置,^每個苯環不限只有—個X或 z取代基,舉例來說,苯環結構上可有兩個或以上之X取 代基,或有兩個或以上之z取代基。此外,並非每個苯環 構上均而具有X與z取代基,亦可為部分苯環結構上分 〇 別具有X與Z取代基或同時具有χ#ζ取代基,而部分苯 環結構上不具有X與Ζ取代基。 以DOPO-BPAN樹脂為例,其中D0P0官能基係接合 . 於具有長鏈結《ΒρΑΝ難上並提供阻燃性,而3胸樹 、 脂上之錄係提供其與它種樹脂(如環氧樹脂)之交聯性3。 長鏈結構之ΒΡΑΝ除可提供多魅基與它賴脂交聯作用 外’接合於BPANUOPO官能基將可較均 樹脂結構上。 ^ ^ 〇 料’前述各種DQPO之衍生物之製備可利用 與雙酚酚醛樹脂或酚醛樹脂進行取代,進而使DOPO之石來 原子與苯環上之碳原子進行鍵結而得。 + 於本發明中,含麟樹脂相較於其它種類之碟酸趟化人 物乃有較佳之阻燃性,且其相較於D0P0化合物或口 DOPO-HQ樹脂有較佳之交聯性’可提高交聯密度、反應性 及玻璃轉化溫度,進而形成高Tg材料並提高 : 耐熱穩定性。 、、、取鄉之 於本發明之樹脂組成物中,環氧樹脂較佳係包括至少 201127899 一種雙酚A(bisphenolA)環氧樹脂、雙酚F(bisphenolF)環 氧樹脂、雙酚S(bisphenol S)環氧樹脂、酚醛(phen〇l nov〇iac) 環氧樹脂、雙齡A紛酸(bisphenolAnovolac)環氧樹脂、鄰 曱酚(o-cresolnovolac)環氧樹脂、三官能基(trifuncti〇nal)環 氧樹脂、四官能基(tetrafunctional)環氧樹脂、多官能基 (multifunctional)環氧樹脂、二環戊二烯環氧樹脂 (dicyclopentadiene (DCPD) epoxy resin)、含磷環氧樹脂、對 二曱苯環氧樹脂(p-xylene epoxy resin)、萘型(naphthalene) 環氧樹脂、苯并哌喃型(benzopyran)環氧樹脂、聯苯驗路 (biphenyl novolac)環氧樹脂、酚基苯烷基酚醛(沖如〇1 aralkyl novolac)環氧樹脂或其組合。此外,環氧樹脂更彳土係 選自三官能基環氧樹脂、四官能基環氧樹脂及多官能基環 氧樹脂’其可有效提局樹脂組成物間各樹脂之交聯丨生,且 可進一步提高樹脂之耐熱性及固化後之機械強度。 於本發明之樹脂組成物中’硬化促進劑較佳係選自哺 ♦ (imidazole)、三氟化硼胺複合物、氣化乙基三苯灵鱗 (ethyltriphenyl phosphonium chloride)、2-甲基 口啦哇 (2-methylimidazole,2MI)、2-苯基p米嗤 (2-phenyl-lH-imidazole,2PZ)、2-乙基、4-甲基作唾 (2-ethyl-4-methylimidazole,2E4MZ)、三笨基麟 (triphenylphosphine,TPP)、4-二曱基胺基吼口定 (4-dimethylaminopyridine ’ DMAP)等一種或多種之路易士 驗,或選自猛、鐵、鈷、鎳、銅及鋅之金屬鹽化合物等一 種或多種路易士酸。 201127899 於本發明之樹脂組成物中,交聯劑較佳係包括二胺基 二苯礙(diamino diphenyl sulfone,DDS),其具有高破璃轉 化溫度、高耐熱性及高儲期等特性,可有效提升和環氧樹 脂之交聯固化作用;此外’樹脂組成物更可進一步包括至 少一種選自以下群組之交聯劑、其改質物或其組合:氰酸 酉旨樹脂、苯龄樹脂、盼酸樹脂(phenol novolac resin)、苯乙 烯樹脂、聚丁二稀樹脂、聚苯醚(polyphenyl ether)樹脂、酸 酐(anhydride)化合物、胺基化合物及苯并噚畊(benzoxazine) 〇 樹脂。 其中,氰酸酯樹脂係包含氰酸酯及異氰酸酯等樹脂。 紛搭樹脂可為二環戊二烯(dicyclopentadiene,DCPD)型紛盤 樹脂等含羥基之樹脂。胺基交聯劑可為醯胺、二氰二醯胺 (dicyandiamide,DICY)、二胺聯苯曱烧(diamino diphenyl methane,DDM)、雙馬來醯亞胺(bismaleimide ,BMI)等化 合物。酸酐化合物可為曱基四氫駄酐(methyl tetrahydro 〇 phthalic anhydride,ΜΤΗΡΑ)、酞 gf(phthalic anhydride,PA)、 曱基二融環庚稀二甲酸酐(nadic methyl anhydride,NMA)、 苯乙稀馬來酸酐(styrene maleic anhydride,SMA)等化合物。 為進一步提高樹脂組成物之難燃特性,於較佳之情形 中,本發明尚可選擇性添加至少一種特定之阻燃性化合 物。所選用的阻燃性化合物可為阻燃性鹽類,如磷酸鹽化 合物或含氮磷酸鹽化合物,但並不以此為限。更具體來說, 阻燃性化合物較佳係包括以下化合物之至少一種:雙酚聯 本麟酸鹽(bisphenol diphenyl phosphate)、聚填酸銨 11 201127899 (ammonium poly phosphate)、對苯二酚-雙-(聯苯基填酸 鹽)(hydroquinone bis-(diplienyl phosphate))、三(2-魏乙基) 膦(tri(2-carboxyethyl)phosphine,TCEP)、三(異丙基氣)石舞 酸鹽、三曱基礙酸鹽(trimethyl phosphate,TMP)、二曱基-甲基石粦酸鹽(dimethyl methyl phosphonate,DMMP)、間苯二 盼雙'一曱本基碟酸鹽(resorcinol dixylenylphosphate, RDXP(如 ΡΧ-200))、聚石粦酸三聚氰!^(meiamine polyphosphate)、鱗氮基化合物(ph〇Sphazene,如 SPB-100)、 偶石粦氮化合物及其衍生物或樹脂,但並不以此為限。 此外,本發明之樹脂組成物尚可進一步選擇性包含無 機填充物、介面活性劑、增韌劑或溶劑等添加物。 添加無機填充物之主要作用在於增加樹脂組成物之熱 傳導性4良其熱職性及難強料雜,且無機填充 物較佳係均勻分佈於樹餘絲中;添加介面活性劑之主 於使無機填絲可㈣分散於樹駄成物中;添 的在於改善樹脂組成物雜而添加 脂組成物^度。於㈣則旨組成物之13含量,並調整樹 中無機填充物可包令-/μ功f h 態)、氧化紹、氧化鎂… V融或非炫融 氮化鋁、氮化硼。風乳化鎂、碳酸鈣、滑石、黏土、 軋化硼、虱氧化鋁、 二氧化鈦、氧化鋅、氧化^ A切、碳酸納、 石墨或锻燒高嶺土 *鑽石粉、類讚石粉、 非規則型,並可_ 7者,且無機填充物可為球型或 、擇性經由介面活性劑預處理。無機填充 201127899 物可為粒徑100_以下之顆粒粉末,且較佳為粒捏工〜扣 ㈣之顆粒粉末,最佳為粒徑丨㈣以下之奈米尺寸顆极粉 末。 刀 介面活性劑係可包含石夕烧化合物、石夕氧炫化合物、胺 基矽烷化合物或上述化合物之聚合物等。 增章刃劑係可包含橡膠樹脂、聚丁二婦或核殼聚合物等 溶劑係可包含甲醇、乙醇、乙二醇單曱醚、頂、曱 0 基乙基酮、甲基異丁基酮、環己酮、甲苯、二曱苯、甲氣 基乙基乙酉欠酉曰、乙氧基乙基乙酸醋、丙氧基乙基乙酸酉旨: 乙酸乙醋、二甲基甲酿胺、丙二醇甲基醚等溶劑或其混入 溶劑。 Q . 、就树知組成物之各主要成分的比例而言,若以環氧樹 ,為1〇0重量份計,則較佳係硬化促進劑為0.001至1.0^ 里伤、含磷樹脂為5至300重量份、交聯劑為5至 量份。 〇 本發明之又一目的在於揭露一種半固化膠片,其具有 良好的阻燃性、耐熱穩定性、高玻璃轉化溫度、不含南素 等特性,且可應用於層合板和電路板之絕緣層材料。 本發明之半固化膠片係包括前述之樹脂組成物,其中 樹脂組成物係經由混合攪拌製程使各成分均勻混合後再經 由加熱製程而形成半固化態。舉例來說,可將該樹脂組成 物置於 t 對本^__ 甲酸乙 ^__ 酯(polyethylene terephthalate, PET)膜上並進行加熱以形成半固化膠片。 本發明之再一目的在於揭露一種層合板,其包含至少 13 201127899 一金屬猪層板及至少一絕緣層。其中,金屬猪層板可包含 銅、銘、錄、銘、銀、金等金屬或其合金,且其較佳係為 銅箔板。藉由將本發明所揭露之半固化膠片貼合於至少一 片金屬箔層板上,移除所述PET膜,且將半固化膠及金 屬箔層板於高溫高壓下加熱固化,即可形成與金屬箔層板 緊密接合之絕緣層。 本發明之再一目的在於揭露一半固化膠片,其具有高 機械強度、良好的阻燃性、耐熱穩定性、高玻璃轉化溫度 及不含鹵素等特性。據此,本發明所揭露之半固化膠片可 包含一補強材及前述之樹脂組成物,其中該樹脂組成物係 經由混合攪拌製程使各成份均勻混合後再附著於該補強材 上,並經由高溫加熱形成半固化態。其中,補強材係可為 纖維材料、織布及不織布,如玻璃纖維布等,其係可增加 該半固化膠片之機械強度。此外,該補強材可選擇性經由 矽烷偶合劑或矽氧烷偶合劑進行預處理,如經矽烷偶合劑 預處理之玻璃纖維布。 前述之半固化膠片經由高溫加熱或高溫且高壓下加熱 可固化形成固化膠片或是固態絕緣層,其中若樹脂組成物 若含有溶劑,則該溶劑會於高溫加熱程序中揮發移除。 本發明之又一目的在於揭露一種層合板,其包含兩個 或兩個以上之金屬箔層板及至少一絕緣層。其中,金屬箔 層板可包含銅、銘、鎳、翻、銀、金等金屬或其合金,且 其較佳係為銅箔板:絕緣層係由前述之半固化膠片於高溫 高壓下固化而成,抑或將前述半固化膠片疊合於兩個金屬 14 201127899 泊層板之間且於高溫與高壓下進行壓合而成。 本七月所述之層合板至少具有以下優點之一. 耐熱難燃性、耐熱穩定性 > 广良的 程力吻形層合板進-步經由製作線路等製 —反,且5亥電路板與電子元件接 你Η木作於高溫、高渴 饯〇後 本發明之再目二六展兄下而不影響其品質。 Ο201127899 wherein n is an integer greater than or equal to 1; X is a DOPO functional group: Y is a covalent bond, an aliphatic functional group or an aromatic functional group; and z is a nitrogen 'aliphatic functional group or an aromatic functional group. In addition, X and Z may be bonded to the benzene ring, the #* substituent position on the mouth structure, and each benzene ring is not limited to only one X or z substituent. For example, there may be two benzene ring structures. Or an X substituent above, or two or more z substituents. In addition, not every benzene ring has a X and z substituent, and may also have a X and Z substituent or a χ#ζ substituent on a part of the benzene ring structure, and a part of the benzene ring structure. Does not have X and oxime substituents. Take DOPO-BPAN resin as an example, in which the D0P0 functional group is bonded. It has a long-chain structure and provides flame retardancy, while the 3 chest tree and the fat-based system provide it with its kind of resin (such as epoxy). Crosslinkability of resin) 3. The removal of the long-chain structure provides a cross-linking effect between the multi-featured group and the lysine. The bonding to the BPANUOPO functional group will result in a more uniform resin structure. ^ ^ ’ ’ The preparation of the above various derivatives of DQPO can be carried out by substituting with a bisphenol phenol resin or a phenol resin to bond the carbon atoms of DOPO with the carbon atoms on the benzene ring. + In the present invention, the lining resin has better flame retardancy than other types of sulphated acidified persons, and it has better crosslinkability than the DOPO compound or the DOPO-HQ resin. Crosslink density, reactivity and glass transition temperature, which in turn form high Tg materials and improve: heat stability. The epoxy resin preferably comprises at least 201127899 a bisphenol A epoxy resin, a bisphenol F epoxy resin, a bisphenol S (bisphenol S). S) Epoxy resin, phenolic (phen〇l nov〇iac) epoxy resin, double-aged bisphenol Anovolac epoxy resin, o-cresolnovolac epoxy resin, trifunctional (trifuncti〇nal Epoxy resin, tetrafunctional epoxy resin, multifunctional epoxy resin, dicyclopentadiene (DCPD) epoxy resin, phosphorus-containing epoxy resin, p-pair P-xylene epoxy resin, naphthalene epoxy resin, benzopyran epoxy resin, biphenyl novolac epoxy resin, phenolic phenyl benzene A phenolic aldehyde (such as aralkyl novolac) epoxy resin or a combination thereof. In addition, the epoxy resin more alumina is selected from the group consisting of a trifunctional epoxy resin, a tetrafunctional epoxy resin, and a polyfunctional epoxy resin, which can effectively improve the cross-linking of each resin between the resin compositions, and The heat resistance of the resin and the mechanical strength after curing can be further improved. In the resin composition of the present invention, the 'hardening accelerator is preferably selected from the group consisting of imidazole, boron trifluoride amine complex, ethyltriphenyl phosphonium chloride, 2-methyl port. 2-methylimidazole (2MI), 2-phenyl-lH-imidazole (2PZ), 2-ethyl, 4-methyl for saliva (2-ethyl-4-methylimidazole, 2E4MZ ), one or more of the triphenylphosphine (TPP), 4-dimethylaminopyridine 'DMAP, etc., or selected from the group consisting of fierce, iron, cobalt, nickel, copper And one or more Lewis acids such as a zinc metal salt compound. 201127899 In the resin composition of the present invention, the crosslinking agent preferably includes diamino diphenyl sulfone (DDS), which has high glass transition temperature, high heat resistance and high shelf life. Effectively improving the cross-linking and curing action of the epoxy resin; furthermore, the 'resin composition may further comprise at least one cross-linking agent selected from the group consisting of the following: a cyanate resin, a benzoate resin, A phenol novolac resin, a styrene resin, a polybutylene resin, a polyphenyl ether resin, an anhydride compound, an amine compound, and a benzoxazine oxime resin. Among them, the cyanate resin is a resin such as a cyanate ester or an isocyanate. The resin may be a hydroxyl group-containing resin such as a dicyclopentadiene (DCPD) type platter resin. The amine-based crosslinking agent may be a compound such as decylamine, dicyandiamide (DICY), diamino diphenyl methane (DDM), or bismaleimide (BMI). The acid anhydride compound may be methyl tetrahydro phthalic anhydride (ΜΤΗΡΑ), phthalgf (phthalic anhydride, PA), nadic methyl anhydride (NMA), styrene. A compound such as styrene maleic anhydride (SMA). In order to further improve the flame retardant properties of the resin composition, in the preferred embodiment, the present invention may optionally additionally add at least one specific flame retardant compound. The flame retardant compound selected may be a flame retardant salt such as a phosphate compound or a nitrogen-containing phosphate compound, but is not limited thereto. More specifically, the flame retardant compound preferably includes at least one of the following compounds: bisphenol diphenyl phosphate, ammonium polyphosphate 11 201127899 (ammonium poly phosphate), hydroquinone-double -(biphenyl chloride), tri(2-carboxyethyl)phosphine (TCEP), tris(isopropyl) sulphate, Trimethyl phosphate (TMP), dimethyl methyl phosphonate (DMMP), benzoic acid dixylenyl phosphate (RDXP) Such as ΡΧ-200)), melamine polyphosphate, scalar nitrogen compounds (ph〇Sphazene, such as SPB-100), chlorhexidine nitrogen compounds and their derivatives or resins, but Not limited to this. Further, the resin composition of the present invention may further optionally contain an additive such as an inorganic filler, a surfactant, a toughening agent or a solvent. The main function of adding the inorganic filler is to increase the thermal conductivity of the resin composition, which is good in thermal occupation and difficult to be mixed, and the inorganic filler is preferably uniformly distributed in the excess of the tree; the addition of the surfactant is The inorganic filler wire can be (4) dispersed in the tree mash; the addition is to improve the resin composition and add the fat composition. In (4), the composition of the 13 content of the composition, and adjust the inorganic filler in the tree can be ordered - / μ work f h state), oxidation, magnesium oxide ... V melt or non-glare aluminum nitride, boron nitride. Wind emulsified magnesium, calcium carbonate, talc, clay, rolled boron, lanthanum alumina, titanium dioxide, zinc oxide, oxidized A, sodium carbonate, graphite or calcined kaolin * diamond powder, zanzan powder, irregular type, and The inorganic filler may be spherical or alternatively pretreated via an interfacial surfactant. Inorganic filling 201127899 The material may be a granular powder having a particle diameter of 100 Å or less, and is preferably a granule powder of a granule-pinch (four), preferably a nano-sized powder having a particle diameter of 四(iv) or less. The knife interfacial surfactant may comprise a zephyr compound, an aurora compound, an amino decane compound or a polymer of the above compound. The additive blade may comprise a solvent such as a rubber resin, a polybutanide or a core-shell polymer, and may include methanol, ethanol, ethylene glycol monoterpene ether, top, oxime ethyl ketone, methyl isobutyl ketone. , cyclohexanone, toluene, diphenylbenzene, methyl acetophene ethyl hydrazine, ethoxyethyl acetate vinegar, propoxyethyl acetate 酉: ethyl acetate, dimethyl acetamide, propylene glycol A solvent such as methyl ether or a solvent thereof. Q. In terms of the proportion of each of the main components of the composition, if the epoxy resin is used in an amount of 1.0 part by weight, the curing accelerator is preferably 0.001 to 1.0%, and the phosphorus-containing resin is 5 to 300 parts by weight, and the crosslinking agent is 5 parts by weight. Still another object of the present invention is to disclose a semi-cured film which has good flame retardancy, heat resistance stability, high glass transition temperature, no Nancel, and the like, and can be applied to an insulating layer of a laminate and a circuit board. material. The semi-cured film of the present invention comprises the above-mentioned resin composition, wherein the resin composition is uniformly mixed by a mixing and agitating process, and then subjected to a heating process to form a semi-cured state. For example, the resin composition can be placed on a film of polyethylene terephthalate (PET) and heated to form a prepreg. A further object of the present invention is to disclose a laminate comprising at least 13 201127899 a metal pig laminate and at least one insulating layer. The metal pig laminate may comprise a metal such as copper, Ming, Lu, Ming, Silver, or gold or an alloy thereof, and is preferably a copper foil plate. The PET film is removed by laminating the semi-cured film disclosed in the present invention on at least one piece of the metal foil layer, and the semi-cured rubber and the metal foil layer are heated and solidified under high temperature and high pressure to form and The metal foil laminate is intimately bonded to the insulating layer. Still another object of the present invention is to disclose a half-cured film which has high mechanical strength, good flame retardancy, heat resistance stability, high glass transition temperature, and halogen-free characteristics. Accordingly, the prepreg film disclosed in the present invention may comprise a reinforcing material and a resin composition as described above, wherein the resin composition is uniformly mixed after being mixed with the components through a mixing and stirring process, and then attached to the reinforcing material, and is subjected to high temperature. Heating forms a semi-cured state. Among them, the reinforcing material may be a fibrous material, a woven fabric, and a non-woven fabric, such as a glass fiber cloth, which can increase the mechanical strength of the semi-cured film. Further, the reinforcing material may be optionally pretreated with a decane coupling agent or a decane coupling agent such as a glass fiber cloth pretreated with a decane coupling agent. The aforementioned prepreg film can be cured by high temperature heating or high temperature and high pressure to form a cured film or a solid insulating layer. If the resin composition contains a solvent, the solvent is volatilized and removed in a high temperature heating process. It is still another object of the present invention to disclose a laminate comprising two or more metal foil laminates and at least one insulating layer. The metal foil laminate may comprise a metal such as copper, indium, nickel, flip, silver, gold or the like, and is preferably a copper foil plate: the insulating layer is cured by the aforementioned prepreg film under high temperature and high pressure. Alternatively, the prepreg film is laminated between two metal 14 201127899 berth plates and pressed under high temperature and high pressure. The laminate described in this July has at least one of the following advantages: heat-resistant flame retardancy, heat-resistant stability > Guangliang's Chengli kiss-shaped laminate is advanced by making lines, etc., and 5 Hai circuit board and electronics After the components are picked up by your coffin for high temperature and high thirst, the invention will not be affected by the quality of the second generation. Ο 有耐熱難難、耐轉 緣層具 度及不含时特玻轉化溫度、高機械強 用。复中,高速高頻率訊號傳輸之應 電路板係可由習知之電路板製程製作:層“反’且該 【實施方式】 明本發明。然上Γ,以下謹以數個實施例進-步說 進-步之朗’以下實施例僅係用以對本發明做 ,^ 非用以限制本發明之實施範圍,且任何 之 精 =:::域者具有通常知識者在不達背本發明 實施例-成之修飾及變化,均屬於本發明之範圍 成物’包括以下成分: (A)100重量份之酚醛環氧樹脂 ⑻30重量份之DDS (C)40重里份之D〇P〇-BPAN樹脂 15 201127899 (D)0.1重量份之二曱基咪唑 實施例二 一種樹脂組成物,包括以下成分: (A) 100重量份之雙酚A環氧樹脂 (B) 40重量份之苯酴酴藤(phenolic novolac)樹脂 (C)20重量份之DDS (D) 20重量份之DOPO-BPAN樹脂 (E) 0.1重量份之二曱基咪唑 實施例三 一種樹脂組成物,包括以下成分: (A) 100重量份之二環戊二烯環氧樹脂 (B) 30重量份之DDS (C) 45重量份之DOPO-BPAN樹脂 (D) 50重量份之熔融態二氧化矽 (E) l重量份之矽氧烷化合物 (F) 50重量份之曱基乙基銅 (G) 0.1重量份之二甲基喷峻 實施例四 一種半固化膠片,可將實施例二所揭露之樹脂組成物 於一攪拌槽中混合均勻後再塗佈於一 PET膠片上,並經由 加熱供烤成半固化態而得。 16 201127899 實施例五 一種半固化膠片,可將實施例三所揭露之樹脂組成物 於一攪拌槽中混合均句後置入一含浸槽中,再將玻璃纖維 布通過該含浸槽,使樹脂組成物附著於玻璃纖維布,並進 行加熱烘烤成半固化態而得。 實施例六 一種層合板,包含一半固化膠片、一銅箱及一線路基 Ο 板,其中半固化膠片係如實施例四所述,將該半固化膠片 未含PET膜之平面與線路基板結合,再將PET膜移除,並 將該半固化膠片移除PET膜之一面與一銅箔接合,再經由 高溫及高壓壓合,使該半固化膠片固化形成銅箔與線路基 ‘ 板間之絕緣層。 實施例七 Q 一種層合板,包含實施例五所述之半固化膠片四片及 兩片銅箔,依銅箔、四片半固化膠片、銅箔之順序進行疊 合,再經由高溫及高壓製程壓合,使得該四片半固化膠片 固化形成兩銅箔間之絕緣層。 實施例八 一種電路板,包含多個層合板及多片半固化膠月,其 中層合板係如實施例七所述之層合板再經由微影蝕刻製程 以形成表面電路,半固化膠片係如實施例五所述,該多個 17 201127899 層合板與多個半固化膠片交錯疊置於兩銅箔間,上述疊合 結構再經由高溫及高壓之壓合製程形成電路板基板,該電 路板基板可再經由習知電路板加工製程製作形成電路板, 在此不多做贅述。 實施例九 一種電路板,其主要結構係如實施例八所述,不同之 處在於層合板係再經由鑽孔製程以形成盲孔。 比較例 此外,為比較組成物中不同含磷化合物對於組成物之 物化性質影響,乃依下表製備三種不同之樹脂組成物: 環氧樹脂 硬化促進劑 交聯劑 含填化合物 組成物A D0P0-BPAN 40重量份 組成物B 酚醛環氧樹脂 100重量份 二曱基13米嗤0.1 重量份 DDS30重量份 TMP 40重量 份 組成物C DOPO40重量 份 將上述樹脂組成物A、B及C依實施例五及實施例七 所述步驟製作形成一絕緣基板,分別將含有樹脂組成物 A、B及C之基板量測焊錫(solder dip)耐熱性、耐燃性、吸 水性、剛性、玻璃轉化温度及吸水後耐熱性測試(pressure 18 201127899 cooking test),測試結果顯示相較於含有DOPO-BPAN之組 成物A形成之絕緣基板,組成物B、C形成之絕緣基板均 具有較低之玻璃轉化溫度,且其吸水性、剛性、财燃性、 耐熱性與吸水後耐熱性均較差。 【圖式簡單說明】 益。 【主要元件符號說明】 無。 19 201127899 發明專利說明書 年4·月2 Β 補 正 (本說明書格式、順序,請勿任意更動,※記號部分請勿填寫) ※申請案號 ※申請曰: 99 1 04777 99. 2 發明名稱:(中文/英文) ※工P C分類: * % Ο 樹脂組成物及包含該樹脂組成物之半固化膠片、層合板和電路板 、中文發明摘要: cl -- 此處所揭露者為一種樹脂組成物,其主要包括環氧樹脂 on 硬化促進劑、交聯劑以及含磷樹脂,該含填樹脂係為9,10-二 氫-9-氧雜-10-磷菲-10-氧化物或其衍生物所取代之雙酚酚醛樹 脂或齡酸^樹脂’該樹脂組成物可應用於半固化膠片或電路基板 絕緣層。此外,此處亦揭露含有該樹脂組成物之半固化膠片、 層合板和電路板。It has the difficulty of heat resistance, the resistance to the transition layer, the conversion temperature of the special glass, and the high mechanical strength. In the middle, the high-speed and high-frequency signal transmission circuit board can be made by the conventional circuit board process: the layer "reverse" and the [embodiment] clarifies the invention. However, the following is a step-by-step description of several embodiments. The following embodiments are only used to the present invention, and are not intended to limit the scope of implementation of the present invention, and any of the finer =::: domain has the usual knowledge of the present invention. - Modifications and variations, which fall within the scope of the invention, include the following components: (A) 100 parts by weight of phenolic epoxy resin (8) 30 parts by weight of DDS (C) 40 parts by weight of D〇P〇-BPAN resin 15 201127899 (D) 0.1 parts by weight of decyl imidazole Example 2 A resin composition comprising the following components: (A) 100 parts by weight of bisphenol A epoxy resin (B) 40 parts by weight of benzoquinone (phenolic novolac) resin (C) 20 parts by weight of DDS (D) 20 parts by weight of DOPO-BPAN resin (E) 0.1 part by weight of dinonyl imidazole Example 3 A resin composition comprising the following components: (A 100 parts by weight of dicyclopentadiene epoxy resin (B) 30 parts by weight of DDS (C) 45 parts by weight of DOPO-BPAN resin (D) 50 parts by weight of molten cerium oxide (E) 1 part by weight of a siloxane compound (F) 50 parts by weight of decylethyl copper (G) 0.1 Dimensions of dimethyl squirting Example 4 A semi-cured film, the resin composition disclosed in the second embodiment can be uniformly mixed in a stirring tank and then coated on a PET film and heated for baking. 16 201127899 Example 5 A semi-cured film, the resin composition disclosed in the third embodiment can be mixed in a stirring tank and placed in a dipping tank, and then the glass fiber cloth The resin composition is adhered to the glass fiber cloth by the impregnation bath and heated and baked into a semi-cured state. Embodiment 6 A laminate comprising a half-cured film, a copper box and a line substrate, wherein The semi-cured film is as described in the fourth embodiment, the plane of the pre-cured film without the PET film is combined with the circuit substrate, the PET film is removed, and the semi-cured film is removed from one side of the PET film and a copper foil. Bonding, then through high temperature and high pressure The semi-cured film is cured to form an insulating layer between the copper foil and the circuit substrate. Embodiment 7 Q A laminate comprising four semi-cured films and two copper foils according to the fifth embodiment, according to copper foil, The four sheets of semi-cured film and copper foil are laminated in the same order, and then pressed by a high temperature and high pressure process, so that the four sheets of semi-cured film are cured to form an insulating layer between the two copper foils. The laminates and the plurality of semi-cured rubber sheets, wherein the laminates are laminated according to the seventh embodiment, and then through a lithography process to form a surface circuit, the semi-cured film is as described in the fifth embodiment, the plurality of 17 201127899 The laminate and the plurality of semi-cured films are interlaced between the two copper foils, and the laminated structure is further formed into a circuit board substrate by a high temperature and high pressure pressing process, and the circuit board substrate can be fabricated through a conventional circuit board processing process. Form a circuit board, not to repeat here. Embodiment 9 A circuit board having a main structure as described in Embodiment 8 except that the laminated board is further subjected to a drilling process to form a blind hole. Comparative Example In addition, in order to compare the influence of different phosphorus-containing compounds in the composition on the physicochemical properties of the composition, three different resin compositions were prepared according to the following table: Epoxy resin hardening accelerator cross-linking compound composition A D0P0-BPAN 40 parts by weight of the composition B phenolic epoxy resin 100 parts by weight of dimercapto 13 meters 嗤 0.1 parts by weight of DDS 30 parts by weight of TMP 40 parts by weight of the composition C DOPO 40 parts by weight of the above resin compositions A, B and C according to the fifth embodiment The steps described in the seventh embodiment are performed to form an insulating substrate, and the substrates containing the resin compositions A, B, and C are respectively measured for solder heat resistance, flame resistance, water absorption, rigidity, glass transition temperature, and heat resistance after water absorption. Test (pressure 18 201127899 cooking test), the test results show that compared with the insulating substrate formed by the composition A containing DOPO-BPAN, the insulating substrates formed by the compositions B and C have a lower glass transition temperature, and the water absorption thereof Sex, rigidity, flammability, heat resistance and heat resistance after water absorption are poor. [Simple description of the schema] Benefits. [Main component symbol description] None. 19 201127899 Invention patent specification year 4·Month 2 补 Correction (The format and order of this manual should not be changed at any time, please do not fill in the ※ part) ※Application number ※Application number: 99 1 04777 99. 2 Name of invention: (Chinese /English) ※Working PC classification: * % Ο Resin composition and semi-cured film, laminate and circuit board containing the resin composition, Chinese Abstract: cl -- The person disclosed here is a resin composition, mainly The invention comprises an epoxy resin on hardening accelerator, a crosslinking agent and a phosphorus-containing resin, which is replaced by 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide or a derivative thereof. The bisphenol phenolic resin or the aged resin' resin composition can be applied to a semi-cured film or a circuit board insulating layer. Further, a prepreg film, a laminate, and a circuit board containing the resin composition are also disclosed herein. 三、英文發明摘要: 201127899 七、申請專利範圍: 1. 一種樹脂組成物,包括: 環氧樹脂; 硬化促進劑; 交聯劑;以及 含磷樹脂,其係為9,10-二氫-9-氧雜-ίο-磷菲_1〇_氧化 物或其衍生物所取代之雙酚酚醛樹脂或酚醛樹脂。 .士申明專利範圍苐1項所述之樹脂組成物,其中含鱗樹脂 係具有式(I)、式(Π)或式(III)之結構:III. English Abstract: 201127899 VII. Patent Application Range: 1. A resin composition, including: epoxy resin; hardening accelerator; cross-linking agent; and phosphorus-containing resin, which is 9,10-dihydro-9 a bisphenol phenolic resin or a phenolic resin substituted with an oxa-yt-phosphaphenanthene oxide or a derivative thereof. The resin composition of claim 1, wherein the scaly resin has the structure of formula (I), formula (Π) or formula (III): OH Y OH I 式(I) 式(II) ihH w Ph2- OH OH Y——Ph, w I Ph2 OH 式(III) /、中Ph!與Ph2均為苯基,其上之經基係相對於w 以對位方式連接,phl與Ph中至少一者包括一個以上的 X,且Phl與ph2係各自獨立且選擇性地包括一個以上的 20 201127899 Z ; X為9,10-二氫-9-氧雜-10-磷菲-10-氧化物或其衍生 物;Y係選自共價鍵、脂肪族官能基及芳香族官能基;Z 係選自氫、脂肪族官能基及芳香族官能基;W係選自下列 群組:OH Y OH I Formula (I) Formula (II) ihH w Ph2- OH OH Y——Ph, w I Ph2 OH Formula (III) /, Phh! and Ph2 are both phenyl groups, and the base system is relatively Connected in w to the para position, at least one of phl and Ph includes more than one X, and Phl and ph2 are each independently and selectively include more than one 20 201127899 Z; X is 9,10-dihydro-9 - oxa-10-phosphaphenanthrene-10-oxide or a derivative thereof; Y is selected from the group consisting of a covalent bond, an aliphatic functional group, and an aromatic functional group; and the Z system is selected from the group consisting of hydrogen, an aliphatic functional group, and an aromatic functional group. Base; W is selected from the following groups: ;η為大於或等於1之整數。 3. 如申請專利範圍第1項所述之樹脂組成物,其中環氧樹脂 包括至少一種雙酚Α環氧樹脂、雙酚F環氧樹脂、雙酚S .環氧樹脂、酚醛環氧樹脂、雙酚A酚醛環氧樹脂、鄰曱酚 環氧樹脂、三官能基環氧樹脂、四官能基環氧樹脂、多官 能基環氧樹脂、二環戊二烯環氧樹脂、含磷環氧樹脂、對 二曱苯環氧樹脂、萘型環氧樹脂、苯并哌喃型環氧樹脂、 聯苯酚醛環氧樹脂、酚基苯烷基酚醛環氧樹脂或其組合。 4. 如申請專利範圍第1項所述之樹脂組成物,其中硬化促進 劑係選自咪唑、三氟化硼胺複合物、氯化乙基三苯基鱗、 2-曱基咪唑、2-苯基咪唑、2-乙基-4-甲基咪唑、三苯基膦、 4-二曱基胺基吡啶以及錳、鐵、鈷、鎳、銅及鋅之金屬鹽 化合物。 5. 如申請專利範圍第1項所述之樹脂組成物,其中交聯劑包 括二胺基二苯颯。 6. 如申請專利範圍第5項所述之樹脂組成物,更包括至少一 21 201127899 種選^下群組之交聯劑、其改質物或其組合:氰酸醋樹 月:二苯酚樹脂、酚醛樹脂、苯乙烯樹脂、聚丁二烯樹脂、 聚笨_脂、酸軒化合物、胺基化合物及苯并曙啡樹脂。 7. 如申請專利範圍第!項所述之樹脂組成物,更包括至少— 1選自以下群組之阻燃性化合物或其組合:魏聯苯麟酸 :、聚麟酸録、對苯H(二苯基德鹽)、三㈣乙 土)膦、三(異丙基氯)石粦酸鹽、三曱基磷酸鹽、二甲基-甲 基磷酸鹽、間苯二®^雙二曱苯基磷酸鹽、聚磷酸三聚氰 胺、磷氮基化合物及偶磷氮化合物。 8. 專利範圍第1項所述之樹脂組成物,更包括至少— I 打独之無機填充物或其經合:二氧切、氧化 ::化鎂:氫氧化鎂、碳酸鈣、滑石、黏土、氮化紹、 =化,、骑仙、碳化_、碳切、碳軸、二氧化 高嶺^辞、氧化錯、石英、鑽石、類鑽石、石墨、锻燒 二::專利範圍第8項所述之樹脂組成物,更包括至少— "面活性劑、增韌劑、溶劑或其組合。 Hi專利範圍第1項中所述之樹脂組成物,其中環氧 指^刚重量份計’硬化促進劍為咖至^重:" :份含—至·重量份、交聯劑為4 u·—種半固化膠片,包括如申請專利 :=:r物’其—物係: 22 201127899 12.如申請專利範圍第u項所述之半固化膠片,更包括由半 固化m之樹脂組成物所包覆之玻璃纖維布。 13· —種層合板,包括至少一金屬箱層板及至少一絕緣層, 該絕緣層储申料利_第u至丨2項中任 之半固化膠片進行固化而成。 、 、 14. 一種電路板,包括至少一種如申請專利 之層合板。 範圍第13項所述 〇; η is an integer greater than or equal to 1. 3. The resin composition according to claim 1, wherein the epoxy resin comprises at least one bisphenol oxime epoxy resin, bisphenol F epoxy resin, bisphenol S, epoxy resin, novolac epoxy resin, Bisphenol A phenolic epoxy resin, o-nonyl phenol epoxy resin, trifunctional epoxy resin, tetrafunctional epoxy resin, polyfunctional epoxy resin, dicyclopentadiene epoxy resin, phosphorus-containing epoxy resin , p-terephthalic epoxy resin, naphthalene epoxy resin, benzopyran epoxy resin, biphenol novolac epoxy resin, phenolic phenyl alkyl novolac epoxy resin or a combination thereof. 4. The resin composition according to claim 1, wherein the hardening accelerator is selected from the group consisting of imidazole, boron trifluoride complex, ethyltriphenyl chloride, 2-mercaptoimidazole, 2- Phenyl imidazole, 2-ethyl-4-methylimidazole, triphenylphosphine, 4-didecylaminopyridine, and metal salt compounds of manganese, iron, cobalt, nickel, copper, and zinc. 5. The resin composition of claim 1, wherein the crosslinking agent comprises diaminodiphenyl hydrazine. 6. The resin composition as claimed in claim 5, further comprising at least one cross-linking agent of 21 201127899, a modified substance thereof or a combination thereof: cyanate vinegar: diphenol resin, Phenolic resin, styrene resin, polybutadiene resin, polystyrene, acid compound, amine compound, and benzophthalocyanine resin. 7. If you apply for a patent scope! The resin composition described in the above, further comprising at least - 1 selected from the group consisting of flame retardant compounds or a combination thereof: Weilian benzoic acid: polycylic acid, p-benzene H (diphenylde salt), Tris(tetra)ethinyl)phosphine, tris(isopropyl chloride) sulphate, tridecyl phosphate, dimethyl-methyl phosphate, isophthalic acid bis-diphenyl phenyl phosphate, melamine polyphosphate , phosphorus-nitrogen compounds and azo-phosphorus compounds. 8. The resin composition described in the first paragraph of the patent scope, further comprising at least - I. Inorganic filler or its combination: dioxygenation, oxidation: magnesium: magnesium hydroxide, calcium carbonate, talc, clay , nitrided, =,, riding, immortalization, carbonization _, carbon cutting, carbon axis, oxidized kaolin, oxidized, quartz, diamond, diamond-like, graphite, calcined two:: patent scope 8 The resin composition described further includes at least a " surfactant, toughening agent, solvent or a combination thereof. The resin composition described in the first item of the Hi patent range, wherein the epoxy refers to the weight of the hardening portion of the 'hardening-promoting sword to the coffee to the weight: ": part-to-weight portion, the crosslinking agent is 4 u · A semi-cured film, including as claimed in the patent: =: r thing's - system: 22 201127899 12. The semi-cured film as described in the scope of claim 5, further comprising a semi-cured m resin composition Covered glass fiber cloth. 13. A laminate comprising at least one metal box laminate and at least one insulating layer, wherein the insulating layer is formed by curing a semi-cured film of any of the items _ u to 丨 2 . And a circuit board comprising at least one laminate as claimed in the patent. Scope item 13 〇 23 201127899 四、指定代表圖: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明:無。 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式:23 201127899 IV. Designated representative map: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: None. 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
TW99104777A 2010-02-12 2010-02-12 Resin composition, and semi-solidification prepreg, laminated plate, and circuit board containing the same TW201127899A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104119639A (en) * 2013-04-24 2014-10-29 台光电子材料(昆山)有限公司 Halogen-free resin composition, and copper foil substrate and printed circuit board applying it
TWI675063B (en) * 2018-01-02 2019-10-21 聯茂電子股份有限公司 Halogen-free epoxy resin composition, laminated substrate and printed circuit board thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104119639A (en) * 2013-04-24 2014-10-29 台光电子材料(昆山)有限公司 Halogen-free resin composition, and copper foil substrate and printed circuit board applying it
US9650512B2 (en) 2013-04-24 2017-05-16 Elite Electronic Material (Kunshan) Co., Ltd Halogen-free resin composition, copper clad laminate using the same, and printed circuit board using the same
TWI675063B (en) * 2018-01-02 2019-10-21 聯茂電子股份有限公司 Halogen-free epoxy resin composition, laminated substrate and printed circuit board thereof
US10518503B2 (en) 2018-01-02 2019-12-31 Iteq Corporation Laminated substrate

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