CN105419348B - A kind of resin combination and prepreg and laminate using it - Google Patents

A kind of resin combination and prepreg and laminate using it Download PDF

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Publication number
CN105419348B
CN105419348B CN201510852434.9A CN201510852434A CN105419348B CN 105419348 B CN105419348 B CN 105419348B CN 201510852434 A CN201510852434 A CN 201510852434A CN 105419348 B CN105419348 B CN 105419348B
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resin
epoxy resin
resin combination
weight
polyphenylene oxide
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CN201510852434.9A
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CN105419348A (en
Inventor
周应先
何岳山
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Shengyi Technology Co Ltd
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Shengyi Technology Co Ltd
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Priority to CN201510852434.9A priority Critical patent/CN105419348B/en
Publication of CN105419348A publication Critical patent/CN105419348A/en
Priority to PCT/CN2016/082107 priority patent/WO2017124668A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/098Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • B32B17/04Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments bonded with or embedded in a plastic substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/04Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/42Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L87/00Compositions of unspecified macromolecular compounds, obtained otherwise than by polymerisation reactions only involving unsaturated carbon-to-carbon bonds

Abstract

The present invention provides a kind of resin combination and use its prepreg and laminate.The resin combination includes the performed polymer and benzoxazine colophony of epoxy resin modification polyphenylene oxide resin.The present invention is by the way that the performed polymer of epoxy resin modification polyphenylene oxide resin to be used in the resin combination of printed circuit board, the dielectric properties of copper-clad plate can not only be improved, and the glass fiber cloth infiltrating of the resin combination of the performed polymer containing the epoxy resin modification polyphenylene oxide resin is improved, the resin combination made has excellent appearance, heat resistance, dielectric properties and peel strength.

Description

A kind of resin combination and prepreg and laminate using it
Technical field
The invention belongs to technical field of copper clad laminate, and in particular to a kind of resin combination and prepreg and layer using it Pressing plate.
Background technique
Polyphenylene oxide resin have excellent water resistance, dimensional stability, flame retardant property and dielectric properties, and by with its He mixes and obtains the more excellent resin combination of comprehensive performance.To be widely used in various fields as raw material, For example, pipe accessories (plumbing fixtures), electrical appliance kit, automobile component and coated wire, copper-clad laminate and printing Circuit etc..
Though the copper-clad laminate based on polyphenylene oxide resin can obtain outstanding dielectric properties, in prior art application, only Simple physical blending is carried out into uniform glue varnish using polyphenylene oxide resin and other resin combinations, is impregnated in glass fibers It ties up cloth surface and semi-solid preparation film is made, and then carry out the series of processes such as solidification pressing and copper foil laminated is made.Due to poly- Phenylene ether resins polarity is lower, poor with the compatibility of other resins in resin combination, carries out influencing the apparent of prepreg;This Outside, the impregnation of polyphenylene oxide resin and glass fabric is also undesirable, is easy to be gathered into film in glass cloth surface, this also can shadow The apparent of prepreg is rung, and then is had an adverse effect to the dielectric properties of product.
The patent of Publication No. CN1556830 proposes a kind of method of functionalized polyphenylene ether, i.e., by polyphenylene oxide and bisphenol-A Type epoxy resin reacts under the action of amines catalyst, obtains the polyphenyl that two end groups are respectively provided with two epoxy groups Ether/epoxy resin prepolymer, this method improve the application problem of polyphenylene oxide mentioned above to a certain extent, but draw The bisphenol A type epoxy resin entered, which but produces the dielectric properties of molecular resin, adversely affects-makes its Dk/Df to increase.
Summary of the invention
One of the objects of the present invention is to provide a kind of resin combinations, use epoxy resin modification polyphenylene oxide resin pre- Aggressiveness and benzoxazine colophony cooperate, and make it have excellent appearance, (Tg that DSC method measures reaches the heat resistance of superelevation To 180-210 DEG C) and excellent dielectric properties and peel strength.
To achieve the goals above, present invention employs following technical solutions:
A kind of resin combination, the resin combination include the performed polymer and Ben Bing Evil of epoxy resin modification polyphenylene oxide resin Piperazine resin.
The present invention by the way that polyphenylene oxide resin is modified as the polyphenylene oxide epoxy prepolymer with group, then with benzoxazine Resin complex reaction, the high heat resistance of low dielectric and benzoxazine colophony in combination with polyphenylene oxide resin, high Tg and fire-retardant Advantage.Therefore, the resin combination containing epoxy-modified polyphenylene oxide resin performed polymer and benzoxazine is used for printed circuit In the resin combination of plate, the dielectric properties of copper-clad plate can not only be improved, and improve and contain the epoxy resin modification polyphenylene oxide The glass fiber cloth infiltrating of the resin combination of the performed polymer of resin, the resin combination made have excellent appearance table Existing, heat resistance, dielectric properties and peel strength and high Tg.
Preferably, the performed polymer of the epoxy resin modification polyphenylene oxide resin has the structure as shown in formula (I):
Wherein, X is:
Wherein, R is alkylidene, the singly-bound ,-SO of substituted or unsubstituted C1~C52,-O- ,-CO- ,-SO- or-SC-;
Y is the functional group of functional epoxy resin;
Z1、Z2、Z3、Z4It is identical or different, it independently is hydrogen atom, halogen atom, the alkyl (example below of carbon atom number 8 Such as C1, C2, C3, C4, C5, C6 or C7) or phenyl;
N is the positive integer greater than 1.It should be noted that n indicate high-molecular compound the degree of polymerization, it is above-mentioned various and under Face enumerate it is various in, n takes identical or different value respectively.
Preferably, in formula (I), X is
Preferably, shown in the polyphenylene oxide resin molecular structure such as formula (II):
Wherein, X is:
Wherein, R is alkylidene, the singly-bound ,-SO of substituted or unsubstituted C1~C52,-O- ,-CO- ,-SO- or-SC-;
Z1、Z2、Z3、Z4It is identical or different, it independently is hydrogen atom, halogen atom, the alkyl (example below of carbon atom number 8 Such as C1, C2, C3, C4, C5, C6 or C7) or phenyl;
N is the positive integer greater than 1.
Preferably, the X in formula (II) is:
Preferably, the molecular structural formula of the polyphenylene oxide resin such as formula (III) or formula (IV) are shown:
N is the positive integer greater than 1.
Preferably, the functional epoxy resin is isocyanate-modified bisphenol A epoxide resin, isocyanate-modified bis-phenol F epoxy resin, isocyanate-modified bisphenol-s epoxy resin, phenol novolac epoxy resins, bisphenol-A phenolic epoxy resin, o-cresol Novolac epoxy resin, trifunctional base epoxy, tetrafunctional base epoxy, bicyclopentadiene epoxy resin, para-aminophenol Epoxy resin, tricyanic epoxy resin, phosphorous epoxy resin, nitrogen-containing epoxy thermoset, paraxylene epoxy resin, naphthalene type ring oxygen Resin, benzo croak mutter in type epoxy resin, biphenyl novolac epoxy resin or phenolic group benzene alkyl novolac epoxy resin any one Or at least two mixture.
Preferably, Y is such as any one in flowering structure in formula (I):
Wherein, m and n independently is the positive integer greater than 1.
Preferably, the performed polymer of the epoxy resin modification polyphenylene oxide resin is by solid polyphenylene oxide resin and asphalt mixtures modified by epoxy resin Rouge is reacted as follows and is made:
By 0.005~10 parts by weight of epoxy resin 20-80 parts by weight and catalyst, dissolved under heating and stirring;Again will Solid 50 parts by weight of polyphenylene oxide resin are dissolved in organic solvent and the polyphenylene oxide resin solution that solid content is 30~70% are made, Then it is slowly added dropwise in above-mentioned epoxy resin molten mass, in 125~160 DEG C of (such as 125 DEG C, 130 after being added dropwise DEG C, 135 DEG C, 140 DEG C, 145 DEG C, 150 DEG C or 155 DEG C) under be stirred to react 3.5-12 hours (such as 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours, 10 hours or 11 hours), the prepolymer solution of epoxy resin modification polyphenylene oxide resin is made.
In the pre-polymerization production procedure of epoxy resin modification polyphenylene oxide resin, reaction temperature and reaction time are for product Quality and preparation efficiency there are important influences.When reaction temperature be lower than 125 DEG C, no matter the reaction time how long, epoxy group Reaction is hardly happened with the hydroxyl of polyphenylene oxide, and reaction temperature then will lead to the pairs such as epoxy autohemagglutination even crosslinking higher than 160 DEG C Reaction greatly increases, and is unable to get epoxy-modified polyphenylene oxide performed polymer;When reaction temperature is higher than 125 DEG C, if the reaction time Less than 3.5 hours, then polyphenylene oxide terminal functional group cannot sufficiently connect epoxide functional groups, to influence epoxy-modified polyphenylene oxide tree Improvement of the rouge in resin combination will lead to side reaction if the reaction time is longer than 12 hours and generate and cause epoxy group Group's autohemagglutination.
Using the performed polymer of epoxy resin modification polyphenylene oxide resin of the invention preparation method the advantages of be:
Using high boiling solvent as reaction dissolvent, the reaction temperature that pre-polymerization not only can be improved goes on smoothly reaction, The low volatility of solvent can also provide stable reaction environment.In addition, catalyst used in the present invention can be selectively Preferential catalysis epoxy is reacted with polyphenylene oxide terminal hydroxy group, is obtained epoxy-modified polyphenylene oxide performed polymer target product, is avoided ring Overreact caused by the self-polymeric reaction of oxygen resin itself, causes that the molecular weight of product is excessive, crosslinking points are few, and it is solid to reduce resin Change the intensity of body.The performed polymer of the epoxy resin modification polyphenylene oxide resin of same structure is such as prepared, the preparation method of use is:It will Melt into liquid polyphenylene oxide resin solution after 100 parts of solid polyphenylene oxide resin, addition polymerization solvent, then by epoxy resin It 24-35 parts and 0.001-5 parts of imidazoles catalyst, is added in solution, is stirred under 100-120 1-3 hours and is made pre- Polymeric solution.The organic solvent low boiling point that this method uses, is easy to volatilize under base reaction problem, or cause its reaction temperature It is unstable.In addition, this method has ignored the self-polymeric reaction of epoxy resin itself, so as to cause overreact, point of product is caused Son amount is excessive, reduces the intensity of resin solidification body.
Preferably, the catalyst is any in polyethers, cyclic crown ether class, amine, inorganic strong alkali or inorganic acid It is a kind of or at least two mixture.
Preferably, the polyethers are chain polyethylene glycol (H- (OCH2CH2)n- OH) or/and chain polyethylene glycol dioxane Base ether (R (OCH2CH2)n- OR) etc..
Preferably, the cyclic crown ether class is any one in 18 hat 6,15 hat 5 or cyclodextrin etc. or at least two Mixture.
Preferably, the amine be in quaternary ammonium salt, tertiary amine or pyridine compounds any one or at least two it is mixed Close object.
Preferably, the quaternary ammonium salt be benzyltriethylammoinium chloride (TEBA), tetrabutylammonium bromide, tetrabutylammonium chloride, 4-butyl ammonium hydrogen sulfate (TBAB), tri-n-octyl methyl ammonium chloride, dodecyl trimethyl ammonium chloride or tetradecyltrimethylammonium chlorine Change in ammonium etc. any one or at least two mixture;
Preferably, the tertiary amine is R3N, wherein R is the branched-chain or straight-chain alkyl below of carbon atom number 18, substitution or does not take Any one in the phenyl in generation, preferably triethylamine, tri-n-butylamine, dioctylmethylamine or diphenyl methylamine etc. or at least two Mixture.
Preferably, the pyridine compounds are pyridine, the pyrrole with 8 or less carbon atom branches or linear paraffin substituent group In pyridine, phenylpyridine or bipyridyl etc. any one or at least two mixture.
Preferably, the bipyridyl is 2,2 '-bipyridyls, 4,4'-Bipyridine, 2,4 '-bipyridyls or 2, in 3 '-bipyridyls Any one or at least two mixture.
Preferably, the inorganic strong alkali is sodium hydroxide or/and potassium hydroxide.
Preferably, the inorganic acid be in the concentrated sulfuric acid, hydrochloric acid or nitric acid etc. any one or at least two it is mixed Close object.
Preferably, the temperature being stirred to react is 135-150 DEG C, and the time being stirred to react is 4-8 hours.
Preferably, the organic solvent is n,N-Dimethylformamide, N, N- diethylformamide, cyclohexanone, toluene, two In toluene, trimethylbenzene or durene any one or at least two mixed solvent.
In the pre-polymerization production procedure of epoxy resin modification polyphenylene oxide resin, raw materials used proportion and catalyst There are important influences for the quality and preparation efficiency of product for dosage.
In parts by weight, the polyphenylene oxide resin relative to 50 parts by weight, if epoxy resin is less than 20 parts by weight, polyphenylene oxide Terminal functional group cannot sufficiently connect epoxide functional groups, so that influencing the epoxy group of polyphenylene oxide resin improves efficiency;If asphalt mixtures modified by epoxy resin Rouge is more than 80 parts by weight, then after the reaction was completed, excessive epoxy resin will affect the formula design of resin combination.Preferably, The additive amount of epoxy resin is 30~70 parts by weight, preferably 40~60 parts by weight.In addition, if catalyst is less than 0.005 weight Then reaction rate is slower for part, causes the reaction time elongated, influences reaction efficiency and cost;It can if catalyst is more than 10 parts by weight Keep reaction rate too fast, side reaction is caused to generate and cause epoxy group autohemagglutination.Preferably, the additive amount of catalyst is 0.005 ~5 parts by weight, preferably 0.005~1 parts by weight.
Preferably, the method is:By 50 parts of solid polyphenylene oxide resin, melt into liquid is poly- after adding polymerization solvent Phenylene ether resins solution, then be added in solution, 30-70 parts of epoxy resin and 0.005~1 part of catalyst at 130~150 DEG C It is stirred to react 4~8 hours and obtains prepolymer solution.
Preferably, in resin combination, the additive amount of the performed polymer of epoxy resin modification polyphenylene oxide resin is 20-80 weight Measure part.
Preferably, in resin combination, the content of the benzoxazine colophony is 10-60 parts by weight, such as 15 weight Part, 20 parts by weight, 25 parts by weight, 30 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight or 55 parts by weight.
Preferably, the benzoxazine colophony is bisphenol A benzoxazine, Bisphenol F benzoxazine, bisphenol S benzoxazine, two In amine type benzoxazine, phenolphthalein type benzoxazine or dicyclopentadiene-type benzoxazine any one or at least two it is mixed Close object.
It preferably, also include curing agent in the resin combination, content is 5~50 parts by weight.
Preferably, the curing agent is selected from linear phenolic resin, styrene maleic anhydride copolymer resin, DDS or DDM etc. In any one or two or more mixtures.
It preferably, also include curing accelerator in the resin combination, content is 0.01~10 parts by weight.
Disclosed herein resin combination, there is weight for the quality of product, preparation efficiency in raw materials used dosage The influence wanted.Specifically, the performed polymer of the epoxy resin modification polyphenylene oxide resin relative to 50-90 parts by weight, if curing agent Less than 5 parts by weight, then the epoxide functional groups of the performed polymer end of epoxy resin modification polyphenylene oxide resin are not sufficiently reacted solidification, So that the Tg (glass transition temperature) of composition is too low;Excessive unreacted crosslinking can be remained if curing agent is more than 50 parts by weight Agent, so that the performances such as the heat resistance of composition, Tg are bad.
Answer rate slower if curing accelerator is less than 0.01 parts by weight, without obvious catalytic effect;If curing accelerator is super Crossing 10 parts by weight then keeps reaction rate too fast, influences the preparation process of product and the quality of product.
Preferably, the curing accelerator is selected from imidazoles (imidazole), boron trifluoride amine compound, tonsilon three Ben Ji Phosphonium (ethyltriphenylphosphoniumchloride), 2-methylimidazole (2-methylimidazole, 2-MI), 2- phenylimidazole (2-phenyl-1H-imidazole, 2PZ), 2-ethyl-4-methylimidazole (2-ethyl-4- Methylimidazole, 2E4MZ), triphenylphosphine (tri-phenylphosphine, TPP) or 4- dimethylaminopyridine (4- Dimethylaminopyridine, DMAP) in any one or at least two combined lewis base, or selected from manganese, In iron, cobalt, nickel, copper or zinc any one or at least two metal salt compound lewis acid, or be selected from organic mistake Oxide, such as cumyl peroxide (DCP, DicumylPeroxide).
Preferably, resin composition further comprises 5~60 parts by weight (such as 10 parts by weight, 15 parts by weight, 20 weight Part, 25 parts by weight, 30 parts by weight, 35 parts by weight, 40 parts by weight, 45 parts by weight, 50 parts by weight or 55 parts by weight) without pre-polymerization The epoxy resin of conjunction.
Preferably, the epoxy resin is isocyanate-modified bisphenol A epoxide resin, isocyanate-modified Bisphenol F epoxy Resin, isocyanate-modified bisphenol-s epoxy resin, phenol novolac epoxy resins, bisphenol-A phenolic epoxy resin, o-cresol phenolic aldehyde Epoxy resin, trifunctional base epoxy, tetrafunctional base epoxy, bicyclopentadiene epoxy resin, para-aminophenol epoxy Resin, tricyanic epoxy resin, phosphorous epoxy resin, nitrogen-containing epoxy thermoset, brominated epoxy resin, paraxylene asphalt mixtures modified by epoxy resin Rouge, naphthalene type epoxy resin, benzo croak are muttered in type epoxy resin, biphenyl novolac epoxy resin or phenolic group benzene alkyl novolac epoxy resin Any one or two or more mixtures.
Preferably, inorganic filler is further included in the resin combination, fire retardant, interfacial agent, dispersing agent, is had In machine silicone elastomer or toughener any one or at least two mixture.
Preferably, the inorganic filler includes silica (molten state or non-melt state and Porous), aluminium oxide, oxidation Magnesium, magnesium hydroxide, calcium carbonate, aluminium nitride, boron nitride, aluminium hydroxide, aluminum silicon carbide, silicon carbide, sodium carbonate, titanium dioxide, oxygen Change zinc, zirconium oxide, quartz, diamond dust, class diamond dust, graphite, magnesium carbonate, potassium titanate, ceramic fibre, mica, boehmite (boehmite, ALOOH), high temperature resistant aluminium hydroxide (ALH), zinc molybdate, ammonium molybdate, zinc borate, calcium phosphate, calcination of talc, cunning Stone, silicon nitride, section burn kaolin, clay, alkali magnesium sulfate crystal whisker, barium sulfate, magnesium hydroxide crystal whisker, magnesia crystal whisker, oxidation Calcium pyroborate, carbon nanotube, nanometer grade inorganic particle are any in the powder particle of insulator modification with machine core outer shell It is a kind of or at least two mixture, and inorganic filler be ball-type or needle must shape, or selectivity is pre- via surfactants Processing.
In addition, in order to guarantee the good dielectric properties of finished product, the particle powder that inorganic filler is 100 μm of partial size or less, Preferably 1-20 μm of partial size of particle powder, optimal is 1 μm of partial size down toward nano-sized particles sprills.Needle must shape be inorganic fills out Fill the powder that object is 50 μm of diameter or less and length is 1-200 μm.
Preferably, the fire retardant is selected from the one or two kinds of of phosphonium flame retardant, nitrogenous flame ratardant or brominated flame-retardant Above combination.Wherein, common phosphonium flame retardant such as OP-935, SPB-100 or PX-200;Nitrogenous flame ratardant is such as MelamineCyanurate, brominated flame-retardant such as TBBPA or Tetra-Bromo-bisphenolA, is used equally for the present invention Technical solution in, and reach good flame retardant effect.
Preferably, known person can be used in the interfacial agent (or siloxanes coupling agent, siloxane), has no especially It limits, specifically, it is preferable that joining (beta-methoxy using vinyltriethoxysilane, vinyltrimethoxysilane, vinyl Base-Ethoxysilane), γ-glycidoxypropyltrime,hoxysilane or γ-amine propyl-triethoxysilicane.Wherein divide Powder is there are commonly the products such as German Bi Ke BYK-103, BYK-901, BYK-161 and BYK-164, and but not limited to this.
Preferably, the elastomer silicone (hybridtypesiliconepowder) is rubber and resin type composite powder Body, preferably spherical powder.Addition elastomer silicone can increase the heat resistance and impact absorbency of the resin combination.Generally X-52-7030, KMP-605, KMP-602, KMP-601, KMP-600, KMP- of commercially available elastomer silicone such as SHIN-ETSU HANTOTAI's production The products such as 590 and KMP-594, but not limited to this.
" comprising " of the present invention, it is intended that it can also include other components, these other components especially except described group Assign the resin combination different characteristics.In addition to this, " comprising " of the present invention may be replaced by enclosed " for " or " by ... form ".
For example, the silicon resin composition can also contain various additives, as concrete example, can enumerate antioxidant, Heat stabilizer, antistatic agent, ultraviolet absorbing agent, pigment, colorant or lubricant etc..These various additives can individually make With two or more can also being used in mixed way.
The second object of the present invention is to provide a kind of prepreg comprising reinforcing material and by impregnation it is dry after adhere to Resin combination as described above on reinforcing material.
The reinforcing material is made of natural fiber, organic synthetic fibers, organic fabric or inorfil.
The third object of the present invention is to provide a kind of laminate, the laminate contain at least one it is as described above pre- Leaching material, by obtaining at least one prepreg heating extrusion forming as described above.
The fourth object of the present invention is to provide a kind of copper-clad laminate, and the copper-clad laminate includes at least one Overlapping prepreg as described above and cover the prepreg after overlapping one or both sides copper foil.
The fifth object of the present invention is to provide a kind of printed wiring laminate, contain at least one it is as described above Prepreg.Using circuit board made of above-mentioned laminate, good heat resistance and dielectric properties can be shown, high frequency is conducive to The signal of wiring board transmits.
Compared with the prior art, the present invention has the advantages that:
The present invention by the way that polyphenylene oxide resin is modified as the polyphenylene oxide epoxy prepolymer with group, then with benzoxazine Resin complex reaction, the high heat resistance of low dielectric and benzoxazine colophony in combination with polyphenylene oxide resin, high Tg and fire-retardant Advantage.Therefore, the resin combination containing epoxy-modified polyphenylene oxide resin performed polymer and benzoxazine is used for printed circuit In the resin combination of plate, the dielectric properties of copper-clad plate can not only be improved, and improve and contain the epoxy resin modification polyphenylene oxide The glass fiber cloth infiltrating of the resin combination of the performed polymer of resin, the resin combination made have excellent appearance table Existing, heat resistance, dielectric properties and peel strength and high Tg.
In addition, the method for disclosed synthetic epoxy resin modified polyphenylene ether resin performed polymer, as compared with the past Synthetic technology effectively inhibits side reaction because of selection different catalysts, solvent, reaction time and reaction temperature etc. --- The reaction of epoxy resin autohemagglutination can effectively make the molecular weight of performed polymer product reach or approach theoretical value.
Moreover, by being obtained using the preparation method of the pre- aggressiveness of disclosed epoxy resin modification polyphenylene oxide resin The pre- aggressiveness of the epoxy resin modification polyphenylene oxide resin arrived cooperates, obtained laminated material and copper clad layers with benzoxazine colophony Pressing plate, with good appearance, the heat resistance (Tg that DSC method measures reaches 180-210 DEG C) of superelevation and excellent Dielectric properties and peel strength.
In addition, the method for the performed polymer of disclosed epoxy resin modification polyphenylene oxide resin is easy to operate, production Process is environmentally protective, low in cost, has the feasibility of large-scale production.
To sum up, the Tg of the laminate obtained using resin combination of the invention can reach 180~210 DEG C, peel strength It can reach 1.51~1.71N/cm, can be tested by PCT (3hr), (288 DEG C) of resistance to immersed solder are greater than 20min, and Dk can reach under 1G 3.75~3.87, Df are 0.005~0.008.
Detailed description of the invention
Fig. 1 is the GPC figure of epoxy resin.
Fig. 2 is the GPC figure of polyphenylene oxide resin.
Fig. 3 is the GPC figure of the performed polymer of epoxy resin modification polyphenylene oxide resin.
Specific embodiment
The technical scheme of the invention is further explained by means of specific implementation.
In the present invention, Fig. 1 is the GPC figure of epoxy resin, and specifying information is as follows:
In the present invention, Fig. 2 is the GPC figure of polyphenylene oxide, and specifying information is as follows:
In the present invention, Fig. 3 is the GPC figure of the performed polymer of epoxy resin modification polyphenylene oxide resin, and specifying information is as follows:
Embodiment one
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of bisphenol A type epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenyl It 50 parts of ether resin, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise It states in epoxy resin molten mass, is stirred to react at 145 DEG C 6 hours after being added dropwise and obtains epoxy resin modification polyphenylene oxide resin Prepolymer solution.The GPC of the performed polymer product of epoxy resin, polyphenylene oxide and epoxy resin modification polyphenylene oxide resin schemes difference .
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight of bisphenol A type benzoxazine colophonies, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment two
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring It is stirred to react at 145 DEG C 6 hours in oxygen resin melt, after being added dropwise and obtains the pre- of epoxy resin modification polyphenylene oxide resin Oligomer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, Weight-average molecular Amount is 6200.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of step (1) epoxy resin modification polyphenylene oxide resin of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment three
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 20 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in toluene solvant and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned epoxy The pre-polymerization of epoxy resin modification polyphenylene oxide resin is stirred to react 6 hours and obtained in resin melt, after being added dropwise at 145 DEG C Liquid solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, weight average molecular weight It is 6200.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Example IV
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 80 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring It is stirred to react at 145 DEG C 6 hours in oxygen resin melt, after being added dropwise and obtains the pre- of epoxy resin modification polyphenylene oxide resin Oligomer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, Weight-average molecular Amount is 6600.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment five
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring It is stirred to react at 160 DEG C 6 hours in oxygen resin melt, after being added dropwise and obtains the pre- of epoxy resin modification polyphenylene oxide resin Oligomer solution.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.Institute The performed polymer of the epoxy resin modification polyphenylene oxide resin obtained utilizes in the molecular weight determination of GPC, weight average molecular weight 6400.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment six
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring It is stirred to react at 125 DEG C 6 hours in oxygen resin melt, after being added dropwise and obtains the pre- of epoxy resin modification polyphenylene oxide resin Oligomer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, Weight-average molecular Amount is 6150.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment seven
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of bisphenol A type epoxy resin and 0.005 part of the concentrated sulfuric acid, dissolved under heating and stirring;It again will be solid poly- 50 parts of phenylene ether resins, be dissolved in xylene solvent be made solid content be 30~70% polyphenylene oxide resin solution, be slowly added dropwise into It is stirred to react at 145 DEG C 6 hours in above-mentioned epoxy resin molten mass, after being added dropwise and obtains epoxy resin modification polyphenylene oxide tree Rouge prepolymer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, weight is equal Molecular weight is 5700.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight of bisphenol A type benzoxazine colophonies, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment eight
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts and 0.005 part polyethylene glycol 400 of bisphenol A type epoxy resin, dissolved under heating and stirring;Again by solid-state 50 parts of polyphenylene oxide resin, be dissolved in toluene solvant be made solid content be 30~70% polyphenylene oxide resin solution, be slowly added dropwise Enter in above-mentioned epoxy resin molten mass, is stirred to react at 145 DEG C 6 hours after being added dropwise and obtains epoxy resin modification polyphenylene oxide Resin prepolymer liquid solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, weight Average molecular weight is 5600.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
Starve the performed polymer of (1) epoxy resin modification polyphenylene oxide resin, 20 parts by weight the step of 60 parts by weight to phenol novolac Resin, 40 parts by weight of bisphenol A type benzoxazine colophonies, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Embodiment nine
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of xenyl aralkyl type phenol novolac epoxy resins and 0.005 part of pyridine, dissolved under heating and stirring; Again by 50 parts of solid polyphenylene oxide resin, it is dissolved in toluene solvant and the polyphenylene oxide resin solution that solid content is 30~70% is made, It is slowly added dropwise in above-mentioned epoxy resin molten mass, is stirred to react at 145 DEG C 6 hours after being added dropwise and obtains epoxy resin and change Property polyphenylene oxide resin prepolymer solution.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 2.
Comparative example one
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
The PPO solid-state polyphenylene oxide resin of 100 parts by weight is added into butanone solvent, melt into liquid polyphenylene oxide resin is molten Liquid, then by the bisphenol A type epoxy resin of 24 parts by weight and 2-methylimidazole (2-methylimidazole, the 2- of 0.05 parts by weight MI), it is added in butanone solution, 1-3 hours is stirred at 120 DEG C and the solution that arrives.Resulting solution body is divided using GPC's Son measures in fixed, weight average molecular weight 4000.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight of bisphenol A type benzoxazine colophonies, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 3.
Comparative example two
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring It is stirred to react at 100-120 DEG C 6 hours in oxygen resin melt, after being added dropwise and obtains epoxy resin modification polyphenylene oxide resin Prepolymer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, divide equally again Son amount is 4000.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 40 parts by weight of bisphenol A type benzoxazine colophonies, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, performance test is as shown in Table 3.
Comparative example three
(1) the prepolymer solution preparation of epoxy resin modification polyphenylene oxide resin:
By 50 parts of DCPD epoxy resin and 0.005 part of pyridine, dissolved under heating and stirring;Again by solid polyphenylene oxide tree It 50 parts of rouge, is dissolved in xylene solvent and the polyphenylene oxide resin solution that solid content is 30~70% is made, be slowly added dropwise into above-mentioned ring Be stirred to react at 145 DEG C 1-3 hours in oxygen resin melt, after being added dropwise and epoxy resin modification polyphenylene oxide resin it is pre- Oligomer solution.In the molecular weight determination that the performed polymer of resulting epoxy resin modification polyphenylene oxide resin utilizes GPC, Weight-average molecular Amount is 4500.
(2) preparation of the performed polymer composition of epoxy resin modification polyphenylene oxide resin
By the performed polymer of (1) epoxy resin modification polyphenylene oxide resin the step of 60 parts by weight, the phenol novolac of 20 parts by weight Resin, 100 parts by weight, two amine type benzoxazine colophony, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 The phosphonium flame retardant (PX-200, big eight chemistry of Japan) and the butanone solvent of 30 parts by weight of parts by weight mix, are uniformly dispersed.
(3) preparation of the semi-solid preparation and substrate of resin combination
By the performed polymer composition of above-mentioned epoxy resin modification polyphenylene oxide resin after being impregnated with glass fiber cloth, 170 DEG C baking 3 minutes production prepreg prepreg appearances enter shown in table one;Two panels copper foil is coincided in 4 obtained prepregs again Two sides, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, with A kind of copper foil laminates are obtained, wherein semi-solid preparation film is formed by curing the insulating layer between two copper foils, and performance test is as shown in Table 3.
Comparative example four
(1) preparation of epoxy resin and benzoxazine colophony composition
By the phenol novolacs of 20 parts by weight, 100 parts by weight, two amine type benzoxazine colophony, 0.1 parts by weight 2-MI, The molten state silica of 100 parts by weight, the phosphonium flame retardant (PX-200, big eight chemistry of Japan) of 20 parts by weight and 30 parts by weight Butanone solvent mixing, be uniformly dispersed.
(2) preparation of the semi-solid preparation and substrate of resin combination
By above-mentioned epoxy resin and benzoxazine colophony composition through toasting 3 points at 170 DEG C with after the impregnation of glass fiber cloth Clock makes prepreg, and prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained prepreg two sides again, is adopted With vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, to obtain one kind Copper foil laminates, wherein semi-solid preparation film is formed by curing the insulating layer between two copper foils, and performance test is as shown in Table 3.
Comparative example five
(1) preparation of epoxy resin, benzoxazine colophony and unmodified polyphenyl ether resin composition
By the unmodified polyphenylene oxide resin of 60 parts by weight, the phenol novolacs of 20 parts by weight, 100 parts by weight, two amine type benzene Bing oxazine resin, the 2-MI of 0.1 parts by weight, the molten state silica of 100 parts by weight, 20 parts by weight phosphonium flame retardant (PX- 200, Japan it is big eight chemistry) and 30 parts by weight butanone solvent mix, be uniformly dispersed.
(2) preparation of the semi-solid preparation and substrate of resin combination
Epoxy resin, benzoxazine colophony and unmodified polyphenyl ether resin composition with glass fiber cloth after being impregnated with, 170 DEG C 3 minutes production prepregs of baking, prepreg appearance enters shown in table one;Two panels copper foil is coincided in 4 obtained preimpregnation again Two sides are expected, using vacuum hotpressing machine, in 190 DEG C of temperature, pressure 35kg/cm2, under the conditions of pressing time 90min, pressing and forming, To obtain a kind of copper foil laminates, wherein semi-solid preparation film is formed by curing the insulating layer between two copper foils, performance test such as three institute of table Show.
Embodiment one to nine and the resulting prepreg of comparative example one to five are observed into its appearance and recorded as shown in Table 1, knot Fruit shows that the prepreg appearance of embodiment one to nine is more smooth, and air entrapment amount is less.Outside the prepreg of comparative example one to five See then very coarse, and surface can form a film when glass is distributed in impregnation, cause impregnation bad, the epoxy official that the display present invention discloses The modified polyphenylene oxide resin of energy base can effectively improve the wellability of prepreg.
One prepreg appearance of table
The resulting laminate progress characteristic test data of embodiment one to nine are as shown in Table 2, and comparative example one to five is resulting It is as shown in Table 3 that laminate carries out characteristic test data.Embodiment the result shows that epoxy-modified polyphenylene oxide resin of the invention system Preparation Method is using different epoxy resin (embodiment one, two and nine), the ratio of different epoxy resin and polyphenylene oxide resin (embodiment two to four), (embodiment two, five and six) and different catalysts type at 125-160 DEG C of reaction temperature of the present invention (embodiment one, seven and eight) can obtain ideal epoxy Noryl prepolymer.With do not contain epoxy-modified polyphenylene oxide resin Resin combination (comparative example four) or resin combination (comparative example five) containing unmodified polyphenylene oxide resin obtained by plate phase Than, containing disclosed herein epoxy resin modification polyphenylene oxide resin resin combination obtained by plate there is more preferably dielectric Performance (Dk/Df) and Tg (glass transition temperature), it is preferable electrical property that wherein Dk and Df value is lower, and Tg temperature is more a height of preferably Tg.
Comparative example one the result shows that using imidazoles as catalyst, 100-120 DEG C of reaction temperature, reaction time 1-3 Hour, polyphenylene ether resin did not played modified effect, extended the reaction time in time to 6 hours (comparative example two), and effect is not yet Obviously.When temperature is increased to 145 DEG C, the dielectric properties and Tg of the laminate containing the resin prepolymer are significantly changed It is kind, but since the reaction time is too short, epoxy group reacts insufficient with the hydroxyl of polyphenylene oxide resin, thus gained plate property Well below the resulting plate of performed polymer (embodiment one to nine) under the conditions of reaction 6 hours at 145 DEG C.In addition, comparative example One, two and comparative example four, five gained plate properties be not much different, also illustrate and react 1-3 hours at 100-120 DEG C to polyphenyl Ether resin does not play effective modifying function.
Therefore, the method provided by the invention for preparing epoxy-modified polyphenylene oxide resin, and contain the epoxy-modified polyphenyl The resulting plate of the resin combination of ether resin and benzoxazine colophony has wide range of applications, and has biggish productive value.
Two example composition laminate characteristic of table
Three comparative example composition layer pressing plate characteristic of table
Performance Comparative example one Comparative example two Comparative example three Comparative example four Comparative example five
Tg(DSC)/℃ 144 145 159 154 146
Peel strength (N/mm) 1.31 1.30 1.40 1.43 1.34
PCT(3hr) Pass Pass Pass Pass Pass
Resistance to immersed solder (288 DEG C)/min 10 10 12 20 15
DK@1G 4.38 4.35 4.26 4.40 4.32
Df@1G 0.013 0.013 0.010 0.012 0.012
The Applicant declares that the present invention is explained by the above embodiments method detailed of the invention, but the present invention not office Be limited to above-mentioned method detailed, that is, do not mean that the invention must rely on the above detailed methods to implement.Technical field Technical staff it will be clearly understood that any improvement in the present invention, equivalence replacement and auxiliary element to each raw material of product of the present invention Addition, selection of concrete mode etc., all of which fall within the scope of protection and disclosure of the present invention.

Claims (39)

1. a kind of resin combination, which includes the performed polymer and benzoxazine of epoxy resin modification polyphenylene oxide resin Resin;
The performed polymer of the epoxy resin modification polyphenylene oxide resin is by solid polyphenylene oxide resin and epoxy resin according to as follows Method is reacted and is made:
By 0.005~10 parts by weight of 20~80 parts by weight of epoxy resin and catalyst, dissolved under heating and stirring;Again by solid-state 50 parts by weight of polyphenylene oxide resin, be dissolved in organic solvent be made solid content be 30~70% polyphenylene oxide resin solution, then It is slowly added dropwise in above-mentioned epoxy resin molten mass, it is small to be stirred to react 3.5~12 at 125~160 DEG C after being added dropwise When, the prepolymer solution of epoxy resin modification polyphenylene oxide resin is made.
2. resin combination as described in claim 1, which is characterized in that the pre-polymerization of the epoxy resin modification polyphenylene oxide resin Body has the structure as shown in formula (I):
Wherein, X is:
Wherein, R is alkylidene, the singly-bound ,-SO of substituted or unsubstituted C1~C52,-O- ,-CO- ,-SO- or-SC-;
Y is the functional group of functional epoxy resin;
Z1、Z2、Z3、Z4It is identical or different, it independently is hydrogen atom, halogen atom, the alkyl or phenyl below of carbon atom number 8;
N is the positive integer greater than 1.
3. resin combination as claimed in claim 2, which is characterized in that in formula (I), X is
4. resin combination as claimed in claim 2, which is characterized in that the polyphenylene oxide resin molecular structure such as formula (II) institute Show:
Wherein, X is:
Wherein, R is alkylidene, the singly-bound ,-SO of substituted or unsubstituted C1~C52,-O- ,-CO- ,-SO- or-SC-;
Z1、Z2、Z3、Z4It is identical or different, it independently is hydrogen atom, halogen atom, the alkyl or phenyl below of carbon atom number 8;
N is the positive integer greater than 1;
5. resin combination as claimed in claim 4, which is characterized in that the X in formula (II) is:
6. resin combination as claimed in claim 2, which is characterized in that the molecular structural formula of the polyphenylene oxide resin such as formula (III) or shown in formula (IV):
N is the positive integer greater than 1.
7. resin combination as claimed in claim 2, which is characterized in that the functional epoxy resin is isocyanate-modified Bisphenol A epoxide resin, isocyanate-modified bisphenol F epoxy resin, isocyanate-modified bisphenol-s epoxy resin, phenol novolac ring Oxygen resin, bisphenol-A phenolic epoxy resin, Study On O-cresol Epoxy Resin, trifunctional base epoxy, tetrafunctional base asphalt mixtures modified by epoxy resin Rouge, para-aminophenol epoxy resin, tricyanic epoxy resin, phosphorous epoxy resin, contains azo-cycle at bicyclopentadiene epoxy resin Oxygen resin, paraxylene epoxy resin, naphthalene type epoxy resin, benzo croak are muttered type epoxy resin, biphenyl novolac epoxy resin or phenol In base benzene alkyl novolac epoxy resin any one or at least two mixture.
8. resin combination as claimed in claim 2, which is characterized in that Y is such as any one in flowering structure in formula (I):
Wherein, m and n independently is the positive integer greater than 1.
9. resin combination as described in claim 1, which is characterized in that the additive amount of the epoxy resin is 30~70 weight Part.
10. resin combination as claimed in claim 9, which is characterized in that the additive amount of the epoxy resin is 40~60 weights Measure part.
11. resin combination as described in claim 1, which is characterized in that the additive amount of the catalyst is 0.005~5 weight Measure part.
12. resin combination as claimed in claim 11, which is characterized in that the additive amount of the catalyst is 0.005~1 weight Measure part.
13. resin combination as described in claim 1, which is characterized in that the catalyst be polyethers, cyclic crown ether class, In amine, inorganic strong alkali or inorganic acid any one or at least two mixture.
14. resin combination as claimed in claim 13, which is characterized in that the polyethers be chain polyethylene glycol or/and Chain dialkylethers.
15. resin combination as claimed in claim 13, which is characterized in that the cyclic crown ether class be 18 hat 6,15 hat 5 or In cyclodextrin any one or at least two mixture.
16. resin combination as claimed in claim 13, which is characterized in that the amine is quaternary ammonium salt, tertiary amine or pyridine Close object in any one or at least two mixture.
17. resin combination as claimed in claim 16, which is characterized in that the quaternary ammonium salt be benzyltriethylammoinium chloride, Tetrabutylammonium bromide, tetrabutylammonium chloride, 4-butyl ammonium hydrogen sulfate, tri-n-octyl methyl ammonium chloride, trimethyl chlorination In ammonium or tetradecyl trimethyl ammonium chloride any one or at least two mixture.
18. resin combination as claimed in claim 16, which is characterized in that the tertiary amine is R3N, wherein R is carbon atom number 18 Branched-chain or straight-chain alkyl, substitution or the phenyl not replaced below.
19. resin combination as claimed in claim 18, which is characterized in that the tertiary amine is triethylamine, tri-n-butylamine, dioctyl In methylamine or diphenyl methylamine any one or at least two mixture.
20. resin combination as claimed in claim 16, which is characterized in that the pyridine compounds be pyridine, with 8 with Any one in the pyridine of lower carbon atom branch or linear paraffin substituent group, phenylpyridine or bipyridyl or at least two Mixture.
21. resin combination as claimed in claim 20, which is characterized in that the bipyridyl is 2,2 '-bipyridyls, 4,4 '- In bipyridyl, 2,4 '-bipyridyls or 2,3 '-bipyridyls any one or at least two mixture.
22. resin combination as claimed in claim 13, which is characterized in that the inorganic strong alkali is sodium hydroxide or/and hydrogen Potassium oxide.
23. resin combination as claimed in claim 13, which is characterized in that the inorganic acid is the concentrated sulfuric acid, hydrochloric acid or nitre In acid any one or at least two mixture.
24. resin combination as described in claim 1, which is characterized in that the temperature being stirred to react is 130-150 DEG C, The time being stirred to react is 4-8 hours.
25. resin combination as described in claim 1, which is characterized in that the organic solvent be n,N-Dimethylformamide, Any one in N, N- diethylformamide, cyclohexanone, toluene, dimethylbenzene, trimethylbenzene or durene or at least two Mixed solvent.
26. resin combination as described in claim 1, which is characterized in that in resin combination, epoxy resin modification polyphenyl The additive amount of the performed polymer of ether resin is 20-80 parts by weight.
27. resin combination as described in claim 1, which is characterized in that in resin combination, the benzoxazine colophony Content be 10-60 parts by weight.
28. resin combination as described in claim 1, which is characterized in that the benzoxazine colophony is bisphenol-A Ben Bing Evil Piperazine, Bisphenol F benzoxazine, bisphenol S benzoxazine, two amine type benzoxazines, phenolphthalein type benzoxazine or dicyclopentadiene-type benzene In Bing oxazine any one or at least two mixture.
29. resin combination as described in claim 1, which is characterized in that it also include curing agent in the resin combination, Content is 5~50 parts by weight.
30. resin combination as claimed in claim 29, which is characterized in that the curing agent is selected from linear phenolic resin, benzene Any one in thylene maleic acid anhydride copolymer resin, DDS or DDM or two or more mixtures.
31. resin combination as claimed in claim 29, which is characterized in that also promote comprising solidification in the resin combination Agent, content are 0.01~10 parts by weight.
32. resin combination as claimed in claim 31, which is characterized in that the curing accelerator is selected from imidazoles, borontrifluoride Boron-amine compound, chlorination Yi base triphenyl phosphonium, 2-methylimidazole, 2- phenylimidazole, 2-ethyl-4-methylimidazole, triphenylphosphine Or in 4- dimethylaminopyridine any one or at least two combined lewis base, or selected from manganese, iron, cobalt, nickel, In copper or zinc any one or at least two metal salt compound lewis acid, or be selected from organic peroxide.
33. resin combination as described in claim 1, which is characterized in that the resin composition further comprises 5~60 weight Part without prepolymerized epoxy resin.
34. resin combination as described in claim 1, which is characterized in that it is described without prepolymerized epoxy resin be isocyanide Acid esters modified bisphenol A epoxy resin, isocyanate-modified bisphenol F epoxy resin, isocyanate-modified bisphenol-s epoxy resin, benzene Phenol novolak epoxy, bisphenol-A phenolic epoxy resin, Study On O-cresol Epoxy Resin, trifunctional base epoxy, tetrafunctional base Epoxy resin, bicyclopentadiene epoxy resin, para-aminophenol epoxy resin, tricyanic epoxy resin, phosphorous epoxy resin, Nitrogen-containing epoxy thermoset, brominated epoxy resin, paraxylene epoxy resin, naphthalene type epoxy resin, benzo croak mutter type epoxy resin, connection Any one in phenol formaldehyde epoxy resin or phenolic group benzene alkyl novolac epoxy resin or two or more mixtures.
35. resin combination as described in claim 1, which is characterized in that further included in the resin combination inorganic Any one in filler, fire retardant, interfacial agent, dispersing agent, elastomer silicone or toughener or at least two Mixture.
36. a kind of prepreg comprising reinforcing material and by impregnation be attached to after dry on reinforcing material such as claim Resin combination described in one of 1-35.
37. a kind of laminate, the laminate contains an at least prepreg as claimed in claim 36.
38. a kind of copper-clad laminate, the copper-clad laminate includes the as claimed in claim 36 of at least one overlapping Prepreg and cover the prepreg after overlapping one or both sides copper foil.
39. a kind of printed wiring laminate contains an at least prepreg as claimed in claim 36.
CN201510852434.9A 2016-01-18 2016-01-18 A kind of resin combination and prepreg and laminate using it Expired - Fee Related CN105419348B (en)

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CN105419348B (en) * 2016-01-18 2018-11-27 广东生益科技股份有限公司 A kind of resin combination and prepreg and laminate using it
CN106750260B (en) * 2016-12-29 2019-09-13 广东生益科技股份有限公司 A kind of modified polyphenylene ether resin and its application
CN106832778B (en) * 2017-02-13 2019-04-02 广州仑利奇合成树脂有限公司 A kind of halogen-free flameproof epoxy systems and preparation method thereof
CN107502261B (en) * 2017-09-14 2020-07-14 广州欣凯化工科技有限公司 High-temperature-resistant anti-freezing resin adhesive for wooden products
TW202114490A (en) * 2019-09-27 2021-04-01 鼎展電子股份有限公司 Resistor and capacitor embedded flexible copper foil structure and printed circuit board structure using the same
CN113861680B (en) * 2021-11-04 2023-09-22 中北大学 Preparation method of degradable and toughened polybenzoxazine
CN114804893B (en) * 2022-05-17 2023-01-03 惠州市纵胜电子材料有限公司 Electronic product shell based on continuous ceramic fibers and preparation method thereof

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KR100595771B1 (en) * 2001-09-20 2006-06-30 아사히 가세이 케미칼즈 가부시키가이샤 Functionalized Polyphenylene Ether
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CN102093666B (en) * 2010-12-23 2012-09-26 广东生益科技股份有限公司 Halogen-free resin composite and preparation method of halogen-free copper clad laminate using same
CN102516530B (en) * 2011-12-08 2014-03-12 中山台光电子材料有限公司 Epoxy modified polyphenylene ether resin, resin composition and its application
CN102850766B (en) * 2012-09-20 2014-07-09 苏州生益科技有限公司 Halogen-free resin composition, prepreg and laminated board made from the same
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CN105419348B (en) * 2016-01-18 2018-11-27 广东生益科技股份有限公司 A kind of resin combination and prepreg and laminate using it

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