TW201125923A - Polycarbonate resin composition - Google Patents

Polycarbonate resin composition Download PDF

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Publication number
TW201125923A
TW201125923A TW99140236A TW99140236A TW201125923A TW 201125923 A TW201125923 A TW 201125923A TW 99140236 A TW99140236 A TW 99140236A TW 99140236 A TW99140236 A TW 99140236A TW 201125923 A TW201125923 A TW 201125923A
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TW
Taiwan
Prior art keywords
resin composition
polycarbonate resin
graphite
acid
mass
Prior art date
Application number
TW99140236A
Other languages
Chinese (zh)
Inventor
Noritada Takeuchi
Seiichi Zemba
Original Assignee
Idemitsu Kosan Co
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Publication date
Application filed by Idemitsu Kosan Co filed Critical Idemitsu Kosan Co
Publication of TW201125923A publication Critical patent/TW201125923A/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18Homopolymers or copolymers or tetrafluoroethene

Abstract

Disclosed is a polycarbonate resin composition that has excellent thin-walled flame retardance, heat conductivity, mold release characteristics, and impact properties, and that comprises (A) an aromatic polycarbonate resin, every 100 masses of which is combined with (B) 28-90 masses of graphite and (C) 9-20 masses of polytetrafluoroethylene.

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201125923 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種聚碳酸醋樹脂組合物及包含該樹月旨矣且 合物之成形體’尤其是關於一種薄壁之阻燃性、導熱性、 衝擊特性、及流動性或脫模性等成形性優異之聚碳酸自旨樹 脂組合物及包含其之成形體。 【先前技術】 於電氣電子領域之製品開發中,隨著數位相機、數位攝 影機之高像素化、高速處理化’投影儀之小型化,電腦、 移動機器之高速處理化,各種光源之LED(Light Emitting Diode ’發光二極體)化等,已將重點放在散熱對策上。 亦採取由金屬零件構成散熱電路之對策,但於小型化之 機器中’會使散熱電路變得複雜,故要求一種可將樹脂殼 體與散熱電路一體化’導熱性優異,且作為殼體之機械強 度亦優異之樹脂材料。 又’於小型電子機器中,亦對殼體、底板要求薄壁化, 伴隨此,亦要求薄壁之成形體之阻燃性。 上述電子機器之殼體等中通用聚碳酸酯樹脂,作為提高 聚碳酸酯樹脂之阻燃性之方法,就阻燃劑效率之方面而 a ’可與氧化錄等阻燃助劑一同使用鹵化雙齡a、鹵化聚碳 酸酯寡聚物等齒素系阻燃劑。然而,近年來,就安全性、 廢棄、焚燒時對環境之影響之觀點而言,市場上需求利用 不含_素之阻燃劑之阻燃化方法。若將作為上述非齒素系 阻燃劑的有機磷系阻燃劑、尤其是有機磷酸酯化合物調配 151934.doc 201125923 於聚碳酸酯樹脂組合物中,則表現出優異之阻燃性,且亦 具有作為塑化劑之作用,但必需調配相對較多之量。又, 聚碳酸酯樹脂成形溫度較高,熔融黏度亦較高,故存在成 形溫度變高之傾向。磷酸酯化合物雖通常有助於阻燃性, 但存在成形加工時之模具腐蝕、氣體之產生等、成形環境 或成形品外觀上未必充分之情形。又,指出成形品置於高 溫環境下時之衝擊強度降低、產生變色等問題。 進而,針對近年來省資源化中之再利用適合性方面之要 求,留下因熱穩定性不充分之原因而難以進行再利用等問 題。 因此,要求發現一種不使用作為阻燃劑之函化合物或磷 酸酯化合物便可達成所要求之薄壁之成形體的阻燃性,且 導熱性優異之聚碳酸醋樹脂組合物。 作為對聚碳酸酯樹脂等熱塑性樹脂賦予上述散熱性之方 法已知有調配石墨之方法(參照專利文獻1、專利文獻2)。 於專利文獻1中,揭示有藉由在熱塑性樹脂中調配特定之石 墨,可獲得金屬腐蝕性較少,且導熱性優異之熱塑性樹脂 組合物,但記載了為改良阻燃性,較佳為使用齒化碳酸酯 券聚物、_化ϊ衣氧化合物等有機齒素系阻燃劑或構酸酯系 阻燃劑,並未揭示不使用氣系阻燃劑、溴系阻燃劑及磷系 阻燃劑之技術。 又,於專利文獻2中,對收納發熱體之散熱殼體進行了闡 述但未對電子機器等之殼體所要求之阻燃性進行闡述, 作為視需要而調配之添加劑,揭示了有機溴系阻燃劑或磷 151934.doc 201125923 系阻燃劑等阻燃劑,但並未揭示積極地不使用氣系阻燃 劑、廣系阻燃劑及璃系阻燃劑之技術,又,可認為,於其 實施例中’由於未添加阻燃劑、抗滴落劑,故不具有充分 之阻燃性。 進而’於專利文獻3中’作為積極地不使用氯系阻燃劑、 溴系阻燃劑及磷系阻燃劑之技術,揭示有包含聚碳酸酯樹 脂、石墨、及有機磺酸鹼(土)金屬鹽之阻燃性樹脂組合物, 於阻燃性評價中,僅對厚度2.5 mm之成形體進行了評價, 以電子機器等之殼體所要求之15 mm左右之壁厚無法獲得 充分之阻燃性。再者,於專利文獻3中,記載了含有含氟抗 滴落劑之情形,並記載了為同時實現抗熔融滴落效果與流 動特性,調配量較佳為〇 〇丨〜5質量份。 先前技術文獻 專利文獻 專利文獻1:日本專利特開2007_31611號公報 專利文獻2 :曰本專利特開2〇08_3 1358號公報 專利文獻3 :日本專利特開2〇〇6_27393 1號公報 【發明内容】 發明所欲解決之問題 本發明之目的在於提供一種不使用氣系阻燃劑、溴系阻 燃劑及磷系阻燃劑而薄壁成形體之阻燃性(厚度為12〜丨〇 mm、 V-0〜ν-1 ’以下稱作「薄壁阻燃性」)優異,具有高導熱性, 且衝擊特性、及流動性或脫模性等成形性優異之聚碳酸酯 樹脂組合物及其成形體。 151934.doc 201125923 解決問題之技術手段 本心明者4人為達成上述目的而反覆銳意研究,結果發 現,藉由在芳香族聚碳酸酯樹脂中調配石墨、多於通常用 作抗滴落劑之量之聚四氟乙烯,可獲得薄壁阻燃性優異, 進而導熱性、衝擊特性、及流動性或脫模性等成形性亦優 異之聚碳酸酯樹脂組合物,從而完成本發明。 即,本發明提供下述者: (1) 一種聚碳酸酯樹脂組合物,其係相對於(A)芳香族聚 碳酸酯樹脂100質量份,包含石墨28〜90質量份、及(c) 聚四氟乙烯9〜20質量份; (2) 如上述(1)之聚碳酸酯樹脂組合物,其進而包含有 機鹼(土)金屬鹽0.1〜〇·5質量份; (3) 如上述(1)或(2)之聚碳酸g旨樹脂組合物,其中石墨為 天然石墨; (4) 如上述(1)或(2)之聚碳酸醋樹脂組合物,盆中石墨為 人造石墨; (5) 如上述(2)之聚碳酸酯樹脂組合物,其中有機驗金屬 鹽及/或有機鹼土金屬鹽為選自磺酸鹼金屬鹽、續酸驗土金 屬鹽、聚苯乙稀項酸驗金屬鹽及聚苯乙稀續酸驗土金屬鹽 之至少一種; (6) 如上述(5)之聚碳酸酯樹脂組合物,其中續酸驗金屬 鹽為對甲苯磺酸鈉鹽; (7) —種成形體,其包含如上述(1)至(6)中任_項之聚碳 酸醋樹脂組合物; 151934.doc 201125923 (8) 如上述(7)之成形體,其係電氣、電子機器用零件; (9) 如上述(7)之成形體,其係電氣、電子機器用殼體; (1〇)如上述(7)之成形體,其係電氣、電子機器用底板。 發明之效果 根據本發明,可獲得一種不損及聚碳酸酯樹脂所具有之 * 原本之機械物性,薄壁阻燃性、導熱性、及流動性或脫模 性等成形性優異之樹脂組合物及成形體。 【實施方式】 以下’對本發明進行詳細說明。 本發明之聚碳酸酯樹脂(以下有時簡稱為「pc樹脂」)組 合物係以(A)芳香族聚碳酸酯樹脂、(B)石墨、及(c)聚四氟 乙烯作為必須成分者。 作為用作本發明中之(A)成分之芳香族聚碳酸酯樹脂,並 無特別限制,可列舉各種者,通常可使用藉由二元盼與碳 酸酯前驅物之反應而製造之芳香族聚碳酸酯。例如可使用 以溶液法或熔融法使二元酚與碳酸酿前驅物反應而製造 者,具體而言,可使用藉由二元齡與光氣之反應、二元酚 與碳酸二苯酯等之酯交換反應而製造者。 • 作為二元酚,可列舉各種者,例如可列舉·· 2,2_雙(4_羥 ' ^苯基)丙烷[雙酚A]、雙(4_羥基苯基)甲烷、雙(4_羥基 苯基)乙烧、2,2-雙(4-經基-3,5-二甲基苯基)丙院、m 基二苯、雙(4_經基苯基)環烧烴、雙(4_經基苯基)硫驗、雙 (4-經基苯基)硬、雙(4-經基苯基)亞碗、雙(4_經基苯基)鱗、 雙(4-羥基苯基)酮等。 151934.doc 201125923 該等之中,作盔土七 ‘、、、 之二元酚’為以雙(羥基苯基)烷烴 系、尤其是雙酚A作為主原料者。 此外,作為二元酚,可列舉對苯二酚、間苯二酚、鄰苯 一紛等。料二元料分別單獨制,亦可混合使用2種以 •者’亦可與上述二元紛一同使用適當之分支劑,作 , , : 11?1_ 三㈣基苯基)乙院、α,…㈣基苯基邮三異丙 " [曱基α-(4 羥基苯基)乙基]-4-[α',α'-雙(4"-經基 笨基)乙基]苯、間笨三紛、鼓紅雙(鄰曱紛)等。 ^ 作為碳^Sa刚驅物,為碳醯i、Μ基s旨或i甲酸s旨 等,、體可列舉光氣、二元紛之二齒甲酸醋、碳酸二苯醋、 碳酸二甲酯、碳酸二乙酯等。 作為用作該⑷成分之PC樹脂中之分子末端基之分子量 調節劑’只要為通常用於聚碳酸醋之聚合者即可,可使用 各種元酚。具體而言,例如可列舉:苯酚,對甲酚,對 第一丁基苯酚,對第三辛基苯紛,對異丙苯基苯酚,溴苯 盼’三溴苯酚,壬基苯酚等。 於本發明之PC樹脂組合物中,除上述芳香族pc樹脂以 外,可於不損及本發明之目的之範圍内適當含有:具有聚 有機矽氧烷部之聚碳酸酯_聚有機矽氧烷共聚物、藉由在對 苯一f酸等二官能性羧酸或其酯形成衍生物等酯前驅物之 存在下進行聚碳酸酯之聚合而獲得的聚酯_聚碳酸酯樹脂 4共聚合樹脂、或其他聚碳酸酯樹脂。 就獲得較高之衝擊強度之方面而言,本發明中所使用之 151934.doc 201125923 上述(A)芳香族pc樹脂較佳為原料分子量(黏度平均分子 量)[^^]為17,000〜30,000。此處,於使用天然石墨作為以下 說明之(B)石墨之情形時,就成形性及衝擊強度之方面而 吕,較佳為上述原料分子量(黏度平均分子量)[Mv]為 1M00〜26,000。於使用人工石墨之情形時,較佳為 18’500〜23,〇〇〇,若分子量過高,則存在阻燃性容易降低之 傾向。 該黏度平均分子量(Mv)係使用烏式黏度計,測定2〇£>(:下 之一氯甲烷溶液之黏度,由此求出極限黏度[η],並利用下 式而算出者。 於本發明之聚碳酸醋樹脂组合物中,主要為賦予導熱性 而調配作為(Β)成分之石墨。 作為石墨,可利用天然石墨、或各種人造石墨之任一者。 作為天然石墨,可利用土狀石墨、鱗狀石墨(亦稱作塊狀石 墨之Vem 、及鱗片狀石墨(Me Graphite)之任一 者。於上述例示之天然石墨中,可較佳地使用鱗片狀石墨。 藉由應用天然石墨’可獲得更高之導熱性與更高之彈性模數。 人造石4係對非定形碳進行熱處理而人卫進行不規則排 列之微小石墨結晶之定向者,除了用於—般碳材料之人造 石墨以外,亦包括凝析石墨、分解石墨、及熱分解石墨等。 碳材料之人造石墨,可以-般石油焦或煤系瀝青 乍為主原料,藉由石墨化處理而製造。 相比上述天然石墨’上述人造石墨雖f曲彈性模數、導 151934.doc -9- 201125923 熱率變低,但具有可獲得較高之焊接強度之優點。 (B)成分之調配量,相對於上述(A)成分1〇〇質量份,必需 設為28〜90質量份之範圍,較佳為3〇〜7〇質量份之範圍。若 調配量未達28質量份,則難以獲得充分之導熱性,若超過 90質量份,則存在衝擊強度容易降低之問題。此處,於樹 脂組合物調配有40〜60質量份之上述天然石墨之情形時,阻 燃性之改良效果顯著,薄壁(厚度之阻燃性評價(ul 標準94)可達成V-0。 於本發明中,關於石墨之粒徑,可較佳地使用5〇%累積 粒徑為30〜180 μπι者。石墨之固定碳量較佳為8〇重量%以 上,更佳為90重量%以上,尤佳為98重量%以上。又本發 明之石墨之揮發成分較佳為3重量%以下,更佳為丨5重量% 以下,尤佳為1重量%以下。 又,關於石墨之表面,只要不損及本發明之組合物之特 性,則為了增加與熱塑性樹脂之親和性,亦可實施表面處 理’例如環氧處自、胺基甲酸醋處理、石夕院偶合處理及$ 化處理等》 於本發明之聚碳酸酯樹脂組合物中,為提高阻燃性而調 配(C)聚四氟乙烯(PTFE)。該(c)成分對本發明之樹脂組合物 賦予抗熔融滴落效果,表現優異之薄壁阻燃性。 (C)成分較佳為具有纖維形成能力者。此處,所謂「纖維 形成能力」’係指藉由剪切力等外力作用而表現出樹脂彼此 結合而形成纖維狀之傾向,本發明之(c)成分,例如可 列舉聚四氟乙烯、四氟乙烯系共聚物(例如四氟乙烯/六氟丙烯 151934.doc -10- 201125923 共聚物等)等。該等之中,較佳為聚四氟乙烯。 具有纖維形成能力之PTFE具有極高之分子量,以根據標 準比重而求出之數量平均分子量計,通常為50萬以上,較 佳為50萬〜1500萬,更佳為100萬〜1000萬。具體而言,可藉 由在水性溶削中,於過二硫酸納、過二硫酸卸或過二硫酸 子在下於7〜700 kPa左右之壓力下,於〇〜200〇c左右 之溫度、20〜l〇(rC下,使四氟乙婦進行聚合而獲得。 又除了固體形狀以外,亦可使用水性分散液形態者, 可使用根據ASTM標準而分類為類型3者。作為分類為該類 型3之市售品,例如可列舉:「Tefl〇n 6_j」[商品名, PONT-MITSUI FLUOR〇CHEMICALS(股)製造]、「p。丨州⑽ D-i」及「PolyflonF_1〇3」[商品名,大金工業(股)製造]等。 又,除了類型3以外,可列舉「Algoflon F5」[商品名,S〇lvay sows公司製造]、及「Polyfl〇n mpafa i〇〇」[商品名大 金工業(股)製造]等。 上述PTFE可單獨使帛,或者可組合使用2種以上。 (c)成分之調配量相對於上述(A)成分1〇〇質量份,必需設 為9〜20質1份之範圍’較佳為1〇〜18質量份。若該調配量未 達9質量伤,則無法確保薄壁阻燃性,若超過2〇質量份,則 熔融樹脂組合物之流動特性降低’成形性惡化。 相比通常調配處方作為抗滴落劑的ptfe之量(通常為 樹脂組合物整體之0.5質量%以下之調配量)’該調配量極 多,根據上述調配量之範圍’除薄壁阻燃性以外,動摩擦 係數亦降低,故具有成形時之脫模作用變好之優點。 151934.doc 201125923 以上,若相對於(A)成分100質量份而調配上述(B)成分之 2墨28〜90質量份、(C)成分9〜2〇質量份,貝,J即便不調配通 常用於PC樹脂之阻燃劑,例如下述有機鹼(土)金屬鹽,薄 壁(厚度1·2 mm)之阻燃性評價(UL標準94)亦可達成V」。 為進一步提高本發明之聚碳酸酯樹脂組合物之薄壁阻燃 性,較佳為調配(D)有機鹼金屬鹽及/或有機鹼土金屬鹽。 作為有機鹼金屬鹽及/或有機鹼土金屬鹽,可列舉各種 者,可使用具有至少一個碳原子之有機酸或有機酸酯之鹼 金屬鹽及有機鹼土金屬鹽。 此處,有機酸或有機酸酯為有機磺酸、有機羧酸等。另 一方面,鹼金屬為鋰、鈉、鉀、鉋等,鹼土金屬為鎂、鈣、 锶、鋇等,其中,可較佳地使用鈉、鉀之鹽。又,該有機 酸之鹽亦可經如氟、氯、溴之函素所取代。鹼金屬鹽及有 機鹼土金屬鹽可單獨使用一種,或者可組合使用二種以上。 上述各種有機鹼金屬鹽及有機鹼土金屬鹽中,例如於有 機磺酸之情形時,可列舉:對甲苯磺酸、2,5_二氣苯磺酸; 2’4,5-三氣苯磺酸;二苯基砜_3_磺酸;二苯基砜_3,3,_二磺 酸;萘三磺酸等有機磺酸之鹼金屬鹽等。 又’作為有機羧酸,例如可列舉:全氟曱酸、全氟甲烷 甲酸、全氟乙烷甲酸、全氟丙烷曱酸、全氟丁烷甲酸、全 氟甲基丁烷曱酸、全氟己烷甲酸、全氟庚烷甲酸、全氟辛 烧曱酸等’可使用該等有機羧酸之鹼金屬鹽。 繼而’作為可用於(D)成分之聚苯乙烯磺酸之鹼金屬鹽及/ 或驗土金屬鹽’可使用下述通式(1)所表示之含磺酸鹽基之 151934.doc -12- 201125923 芳香族乙烯系樹脂。 [化1]201125923 VI. Description of the Invention: [Technical Field] The present invention relates to a polycarbonate resin composition and a molded body comprising the same, especially for a thin wall flame retardant and heat conductive A polycarbonate resin composition excellent in moldability, such as properties, impact properties, fluidity, and mold release property, and a molded article comprising the same. [Prior Art] In the development of products in the field of electric and electronic products, with the high pixelization and high-speed processing of digital cameras and digital cameras, the miniaturization of projectors, the high-speed processing of computers and mobile devices, and the LEDs of various light sources (Light Emitting Diode 'Light Emitting Diodes' has been focused on heat dissipation measures. In addition, in the case of a miniaturized machine, the heat dissipation circuit is complicated. Therefore, it is required to integrate the resin case and the heat dissipation circuit, and it is excellent in thermal conductivity and is used as a casing. A resin material that is also excellent in mechanical strength. Further, in a small electronic device, the casing and the bottom plate are required to be thinned, and the flame retardancy of the thin-walled molded body is also required. The general-purpose polycarbonate resin in the casing of the above-mentioned electronic device, as a method for improving the flame retardancy of the polycarbonate resin, can use a halogenated double together with a flame retardant auxiliary such as an oxidation record in terms of flame retardant efficiency. A tooth-based flame retardant such as age a or halogenated polycarbonate oligomer. However, in recent years, in terms of safety, waste, and environmental impact at the time of incineration, there is a demand for a flame-retardant method using a flame retardant containing no phenol. When an organic phosphorus-based flame retardant, particularly an organic phosphate compound, which is the above non-dentate-based flame retardant, is blended in a polycarbonate resin composition, 151934.doc 201125923, it exhibits excellent flame retardancy, and It has the function as a plasticizer, but it must be formulated in a relatively large amount. Further, since the polycarbonate resin has a high molding temperature and a high melt viscosity, the molding temperature tends to increase. The phosphate compound generally contributes to flame retardancy, but there are cases where the mold is corroded during molding, gas is generated, and the molding environment or the appearance of the molded article is not necessarily sufficient. Further, it is pointed out that the impact strength of the molded article is lowered when the molded article is placed in a high temperature environment, and discoloration occurs. Further, in response to the demand for reuse in the recent resource recycling, problems such as difficulty in reuse due to insufficient thermal stability are left. Therefore, it has been desired to find a polycarbonate resin composition which is excellent in thermal conductivity without using a functional compound or a phosphate compound as a flame retardant to achieve flame retardancy of a desired thin-walled molded article. A method of blending graphite is known as a method of imparting heat dissipation to a thermoplastic resin such as a polycarbonate resin (see Patent Document 1 and Patent Document 2). Patent Document 1 discloses that a thermoplastic resin composition having less corrosion property and excellent thermal conductivity can be obtained by blending a specific graphite with a thermoplastic resin, but it is preferably used for improving flame retardancy. An organic tooth-based flame retardant or a acid-based flame retardant such as a toothed carbonate conjugate or a phthalocyanine compound does not disclose the use of a gas-based flame retardant, a bromine-based flame retardant, and a phosphorus system. Flame retardant technology. Further, in Patent Document 2, the heat-dissipating casing accommodating the heat generating body has been described, but the flame retardancy required for the casing of an electronic device or the like has not been described, and an additive which is blended as needed, reveals an organic bromine system. Flame retardant or phosphorus 151934.doc 201125923 is a flame retardant such as a flame retardant, but does not disclose the technology of actively using no gas-based flame retardant, broad-based flame retardant and glass-based flame retardant. In the examples thereof, since the flame retardant and the anti-drip agent are not added, sufficient flame retardancy is not obtained. Further, 'Patent Document 3' discloses a technique of actively using a chlorine-based flame retardant, a bromine-based flame retardant, and a phosphorus-based flame retardant, and discloses a polycarbonate resin, graphite, and an organic sulfonic acid alkali (earth). In the flame retardancy evaluation of the metal salt, only the molded body having a thickness of 2.5 mm was evaluated, and the wall thickness of about 15 mm required for the casing of an electronic device or the like was not obtained. Flame retardant. Further, Patent Document 3 describes a case where a fluorine-containing anti-drip agent is contained, and it is described that the anti-melt dripping effect and the flow characteristics are simultaneously achieved, and the blending amount is preferably 〇 5 parts by mass. CITATION LIST Patent Literature Patent Literature 1: JP-A-2007-31611 Patent Document 2: Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. DISCLOSURE OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION An object of the present invention is to provide a flame-retardant (thickness of 12 to 丨〇 mm) of a thin-walled molded body without using a gas-based flame retardant, a bromine-based flame retardant, and a phosphorus-based flame retardant. A polycarbonate resin composition which is excellent in moldability, such as V-0 to ν-1 'hereinafter referred to as "thin-wall flame retardancy"), and which has high thermal conductivity and excellent impact properties, fluidity, and mold release property, and a molded article thereof . 151934.doc 201125923 Technical means for solving the problem The intent of the four people of the present invention has repeatedly studied in order to achieve the above purpose, and as a result, it has been found that the amount of graphite is more than that which is usually used as an anti-drip agent by blending graphite in an aromatic polycarbonate resin. The polytetrafluoroethylene is a polycarbonate resin composition which is excellent in thin-wall flame retardancy and further excellent in moldability such as thermal conductivity, impact properties, fluidity, and mold release property, and has completed the present invention. In other words, the present invention provides the following: (1) A polycarbonate resin composition comprising 28 to 90 parts by mass of graphite, and (c) poly(100) by mass based on 100 parts by mass of the (A) aromatic polycarbonate resin. (2) The polycarbonate resin composition of the above (1), which further comprises an organic base (earth) metal salt of 0.1 to 5 parts by mass; (3) as described above (1) Or (2) a polycarbonate resin composition, wherein the graphite is natural graphite; (4) the polycarbonate resin composition according to (1) or (2) above, wherein the graphite in the pot is artificial graphite; (5) The polycarbonate resin composition according to the above (2), wherein the organic metal salt and/or the organic alkaline earth metal salt is selected from the group consisting of alkali metal sulfonates, acid-recovery metal salts, and polyphenylene acid metal salts. And (6) a polycarbonate resin composition according to the above (5), wherein the acid-recovering metal salt is sodium p-toluenesulfonate; (7) a molded body comprising the polycarbonate resin composition according to any one of the above (1) to (6); 151934.doc 201125923 (8) as described above (7) (1) The molded article according to (7) above, which is a molded case for an electric or electronic device; (1) the molded body according to the above (7), which is electrically , the bottom plate for electronic equipment. Advantageous Effects of Invention According to the present invention, it is possible to obtain a resin composition and a molding which are excellent in moldability such as thin-wall flame retardancy, thermal conductivity, fluidity, and mold release property without impairing the original mechanical properties of the polycarbonate resin. body. [Embodiment] Hereinafter, the present invention will be described in detail. The polycarbonate resin (hereinafter sometimes abbreviated as "pc resin") composition of the present invention contains (A) an aromatic polycarbonate resin, (B) graphite, and (c) polytetrafluoroethylene as essential components. The aromatic polycarbonate resin used as the component (A) in the present invention is not particularly limited, and various examples thereof can be used. Generally, an aromatic polycondensation produced by a reaction between a binary expectant and a carbonate precursor can be used. Carbonate. For example, it can be produced by reacting a dihydric phenol with a carbonic acid-cured precursor by a solution method or a melt method, and specifically, a reaction of a binary age and phosgene, a dihydric phenol and a diphenyl carbonate can be used. The manufacturer of the transesterification reaction. • As the dihydric phenol, various examples can be mentioned, for example, 2,2_bis(4-hydroxy'^phenyl)propane [bisphenol A], bis(4-hydroxyphenyl)methane, and bis (4) _hydroxyphenyl)ethene, 2,2-bis(4-carbazhen-3,5-dimethylphenyl)propene, m-diphenyl, bis(4-phenyl)cyclohexane, Bis(4-p-phenyl)thio, bis(4-phenylphenyl) hard, bis(4-phenylphenyl) sub-bowl, bis(4-phenyl)phenyl, double (4- Hydroxyphenyl) ketone and the like. 151934.doc 201125923 Among these, the dihydric phenols of the stalks ‘, , , and ′′ are bis(hydroxyphenyl)alkane, especially bisphenol A as the main raw material. Further, examples of the dihydric phenol include hydroquinone, resorcin, and phthalic acid. The binary materials are prepared separately or in combination with two types. The same can be used together with the above-mentioned binary to make appropriate branching agents, : 11?1_ tris(tetra)phenyl) (4) phenyl phenyl triisopropyl " [mercapto α-(4 hydroxyphenyl)ethyl]-4-[α',α'-bis(4"-pyridyl)ethyl]benzene, Stupid three, drum red (next to neighbors) and so on. ^ As a carbon ^Sa rigid drive, it is carbon 醯 i, sulfhydryl s or i formic acid s, etc., the body can be cited phosgene, binary didentate formic acid vinegar, diphenyl carbonate, dimethyl carbonate , diethyl carbonate, and the like. The molecular weight modifier "as a molecular terminal group in the PC resin used as the component (4)" may be any one which is usually used for polymerization of polycarbonate, and various phenols may be used. Specific examples thereof include phenol, p-cresol, p-butylphenol, p-tert-octylbenzene, p-cumylphenol, bromide, tribromophenol, nonylphenol and the like. In the PC resin composition of the present invention, in addition to the above aromatic pc resin, a polycarbonate having a polyorganosiloxane portion may be appropriately contained within a range not detracting from the object of the present invention. Polyester-polycarbonate resin 4 copolymerized resin obtained by polymerizing polycarbonate in the presence of an ester precursor such as a difunctional carboxylic acid such as phenyl-f-acid or an ester-forming derivative thereof Or other polycarbonate resin. In the aspect of obtaining a high impact strength, 151934.doc 201125923 used in the present invention preferably has a raw material molecular weight (viscosity average molecular weight) [^^] of 17,000 to 30,000. Here, in the case where natural graphite is used as the (B) graphite described below, it is preferable that the raw material molecular weight (viscosity average molecular weight) [Mv] is 1 M00 to 26,000 in terms of moldability and impact strength. In the case of using artificial graphite, it is preferably 18'500 to 23, and if the molecular weight is too high, the flame retardancy tends to be lowered. The viscosity average molecular weight (Mv) was measured by using a Ukrainian viscometer and measuring the viscosity of the next methyl chloride solution to determine the ultimate viscosity [η], which was calculated by the following formula. In the polycarbonate resin composition of the present invention, graphite which is a (ruthenium) component is mainly used to impart thermal conductivity. As the graphite, any of natural graphite or various artificial graphite can be used. Any of graphite, scaly graphite (also referred to as Vem of bulk graphite, and Me Graphite). Among the natural graphites exemplified above, flaky graphite can be preferably used. Ink can obtain higher thermal conductivity and higher modulus of elasticity. Artificial stone 4 series heat treatment of amorphous carbon and the orientation of tiny graphite crystals arranged irregularly by humans, except for carbon materials In addition to artificial graphite, it also includes condensed graphite, decomposed graphite, and thermally decomposed graphite. The artificial graphite of carbon material can be produced by graphitization using petroleum-like coke or coal-based asphalt ruthenium as the main raw material. Compared with the above-mentioned natural graphite, the artificial graphite has a low modulus of curvature and a low heat conductivity of 151934.doc -9-201125923, but has the advantage of obtaining a higher welding strength. (B) The amount of the composition is relatively The amount of the above-mentioned (A) component is required to be in the range of 28 to 90 parts by mass, preferably in the range of 3 to 7 parts by mass. If the amount is less than 28 parts by mass, it is difficult to obtain sufficient content. When the thermal conductivity is more than 90 parts by mass, the impact strength is likely to be lowered. When the resin composition is blended with 40 to 60 parts by mass of the above natural graphite, the effect of improving the flame retardancy is remarkable, and the thin wall is thin. (Evaluation of the flame retardancy of the thickness (ul standard 94) can achieve V-0. In the present invention, as for the particle diameter of graphite, it is preferable to use a 〇% cumulative particle diameter of 30 to 180 μπι. The amount of carbon is preferably 8% by weight or more, more preferably 90% by weight or more, and particularly preferably 98% by weight or more. Further, the volatile component of the graphite of the present invention is preferably 3% by weight or less, more preferably 5% by weight or less. In the following, it is particularly preferably 1% by weight or less. The surface may be subjected to a surface treatment such as epoxy, urethane treatment, Shixiayuan coupling treatment, and the like in order to increase the affinity with the thermoplastic resin without impairing the characteristics of the composition of the present invention. Treatment, etc. In the polycarbonate resin composition of the present invention, (C) polytetrafluoroethylene (PTFE) is formulated to improve flame retardancy. The component (c) imparts an anti-melt dripping effect to the resin composition of the present invention. (C) component is preferably a fiber-forming ability. The term "fiber forming ability" means that the resin is bonded to each other to form a fiber by an external force such as shearing force. The component (c) of the present invention may, for example, be a polytetrafluoroethylene or a tetrafluoroethylene copolymer (for example, a tetrafluoroethylene/hexafluoropropylene 151934.doc-10-201125923 copolymer or the like). Among these, polytetrafluoroethylene is preferred. The PTFE having fiber forming ability has an extremely high molecular weight, and the number average molecular weight calculated based on the specific gravity is usually 500,000 or more, preferably 500,000 to 15,000,000, more preferably 1,000,000 to 10,000,000. Specifically, in the aqueous solution, the temperature of 〇~200〇c can be lowered under the pressure of about 7~700 kPa under sodium peroxodisulfate or peroxodisulfate or under pressure of about 7~700 kPa, 20 〜l〇(Rc is obtained by polymerizing tetrafluoroethylene at rC. In addition to the solid shape, an aqueous dispersion may be used, and it may be classified into type 3 according to the ASTM standard. For example, "Tefl〇n 6_j" (product name, PONT-MITSUI FLUOR〇CHEMICALS), "p. Cangzhou (10) Di" and "PolyflonF_1〇3" [product name, large In addition to the type 3, "Algoflon F5" [product name, manufactured by S〇lvay sows company], and "Polyfl〇n mpafa i〇〇" [product name Daikin Industries] The above-mentioned PTFE may be used alone or in combination of two or more kinds. The amount of the component (c) is required to be 9 to 20 mass% based on 1 part by mass of the component (A). The range of parts is preferably from 1 〇 to 18 parts by mass. If the amount is less than 9 mass damage, then no When the thickness is more than 2 parts by mass, the flow characteristics of the molten resin composition are lowered, and the formability is deteriorated. Compared with the amount of ptfe which is usually formulated as an anti-drip agent (usually 0.5 of the entire resin composition) The amount of the mass% or less is less than the range of the above-mentioned blending amount. In addition to the thin-wall flame retardancy, the dynamic friction coefficient is also lowered, so that the demolding effect at the time of molding is improved. 151934.doc 201125923 When the amount of the ink of the component (B) is 28 to 90 parts by mass and the component (C) is 9 to 2 parts by mass based on 100 parts by mass of the component (A), the shell, J is usually used for the PC resin. The flame retardant, for example, the following organic alkali (earth) metal salt, and the flame retardancy evaluation (UL standard 94) of the thin wall (thickness: 1.2 mm) can also achieve V". To further improve the polycarbonate resin of the present invention. The thin-wall flame retardancy of the composition is preferably formulated as (D) an organic alkali metal salt and/or an organic alkaline earth metal salt. As the organic alkali metal salt and/or the organic alkaline earth metal salt, various kinds may be used, and at least one carbon may be used. Atomic An alkali metal salt of an organic acid or an organic acid ester and an organic alkaline earth metal salt. Here, the organic acid or organic acid ester is an organic sulfonic acid, an organic carboxylic acid, etc. On the other hand, the alkali metal is lithium, sodium, potassium, planing, etc. The alkaline earth metal is magnesium, calcium, barium, strontium, etc., among which sodium or potassium salt can be preferably used. Further, the salt of the organic acid can also be substituted by a substance such as fluorine, chlorine or bromine. The salt and the organic alkaline earth metal salt may be used alone or in combination of two or more. Among the above various organic alkali metal salts and organic alkaline earth metal salts, for example, in the case of an organic sulfonic acid, p-toluenesulfonic acid, 2 , 5_diqibenzenesulfonic acid; 2'4,5-trisbenzenesulfonic acid; diphenylsulfone_3_sulfonic acid; diphenylsulfone_3,3,-disulfonic acid; naphthalene trisulfonic acid, etc. An alkali metal salt of an organic sulfonic acid or the like. Further, examples of the organic carboxylic acid include perfluorodecanoic acid, perfluoromethanecarboxylic acid, perfluoroethanecarboxylic acid, perfluoropropane decanoic acid, perfluorobutanecarboxylic acid, perfluoromethylbutane decanoic acid, and perfluorocarbon. As the hexanecarboxylic acid, perfluoroheptanecarboxylic acid, perfluorooctanoic acid, or the like, an alkali metal salt of these organic carboxylic acids can be used. Then, 'the alkali metal salt of polystyrenesulfonic acid and/or the soil-measuring metal salt which can be used for the component (D)' can be used as the sulfonate group represented by the following formula (1) 151934.doc -12 - 201125923 Aromatic vinyl resin. [Chemical 1]

上述式(1)中’Z1表示磺酸鹽基,z2表示氫原子或碳數〖〜“ 之烴基。g為1〜5之整數。h表示莫耳分率,且。 此處’磺酸鹽基為磺酸之鹼金屬鹽及/或鹼土金屬鹽,作 為金屬’可列舉鈉、鉀、鋰、铷、铯、鈹、鎂、妈、銷、 鋇等。 式中,Z2為氫原子或碳數丨〜⑺之烴基,較佳為氫原子或 甲基。又’ g為1〜5之整數’ !^0<hs i之關係。即,確酸鹽 基(f)相對於芳香環,可為全取代者,亦可為部分取代者。 為進一步提高本發明之聚碳酸酯樹脂組合物之薄壁阻燃 性之效果,考慮含磺酸鹽基之芳香族乙烯系樹脂之含量等 而決疋嶒酸鹽基之取代比率,通常使用取代丨〇〜1 者。 再者,於聚苯乙烯磺酸之鹼金屬鹽及/或鹼土金屬鹽中, 含磺酸鹽基之芳香族乙烯系樹脂並不限定於上述通式⑴之 聚苯乙烯樹脂,亦可為苯乙烯系單體與可共聚合之其他單 體之共聚物。 / 此處,作為含磺酸鹽基之芳香族乙烯系樹脂之製造方 法,有⑴使上述具有續酸基等之芳香族乙烯系單體聚合, I51934.doc -13- 201125923 或者使該等芳香族乙烯系單體與可共聚合之其他單體進行 共聚合之方法;(π)對芳香族乙烯系聚合物、或芳香族乙烯 系單體與其他可共聚合之單體之共聚物、或該等之混合聚 合物進行砜化,以鹼金屬化合物及/或鹼土金屬化合物力口口以 中和之方法等。 例如作為上述(11)之方法,藉由在聚苯乙烯樹脂之丨,2-二 氯乙烷溶液中添加濃硫酸與乙酸酐之混合液,進行加熱, 反應數小時,而製造聚笨乙烯磺酸化物。繼而,以與磺酸 基專莫耳$之氫氧化卸或氫氧化鈉進行中和,藉此可獲得 聚本乙烯續酸钟鹽或鈉鹽。 作為本發明中所使用之含磺酸鹽基之芳香族乙烯系樹脂 之重量平均分子量,為1,000〜3〇〇,_左右’較佳為2,_〜2〇〇,_ 左右》 再者,重量平均分子量可利用GPC(Gel Permeati〇n Chromatography,凝膠滲透層析)法而測定。 上述(D)成分可使用一種,亦可組合使用二種以上。又, 其含量相對於(A)成分100質量份,宜為〇1〜〇 5質量份,較 佳為0.2〜0.4質量份。若上述含量為〇1質量份以上,則可見 到薄壁阻燃性之改良效果,若為〇 5質量份以下,則可確保 熱穩定性。 於本發明之聚石反酸醋樹脂組合物中,為改善成形性、耐 衝擊性、外觀、耐候性及剛性等,除了包含上述(A)〜(c)之 必須成分、以及視需要而調配之(D)成分以外,可含有酚 系、磷系、硫系之(E)抗氧化劑、(F)脫模劑。 151934.doc -14· 201125923 關於(E)抗氧化劑之調配量,磷系抗氧化劑較佳為 0.001〜0.5質量份。若為0 001質量份以上’則可維持造粒步 驟、成形步驟中之熱穩定性,若未達0.5質量份,則難以引 起分子量降低。又’酚系抗氧化劑較佳為添加0.001〜0.5質 量份’衝擊強度容易提高。 作為(F)脫模劑,只要為調配於聚碳酸酯樹脂中可改善成 形時之脫模性者,則並無特別限定。尤其是蜂蠟、甘油單 硬脂酸酯、甘油三硬脂酸酯、季戊四醇單硬脂酸酯、季戊 四醇三硬脂酸酯、季戊四醇四硬脂酸酯、褐煤酸酯蠟、羧 酸酯等有機化合物表現優異之脫模性,可較佳地使用❶該 等有機化合物例如可列舉:三木化學工業公司製造之 「Beeswax Golden Brand」’ Riken Vitamin(股)製造之「Rikemal S-100A」、「Rikemal SL-900」、及「Rikester EW-440A」,CognisIn the above formula (1), 'Z1 represents a sulfonate group, and z2 represents a hydrogen atom or a hydrocarbon group having a carbon number of 〜~". g is an integer of 1 to 5. h represents a molar fraction, and here, 'sulfonate The base is a sulfonic acid alkali metal salt and/or an alkaline earth metal salt, and examples of the metal 'sodium, potassium, lithium, cesium, rubidium, cesium, magnesium, mother, pin, hydrazine, etc., wherein Z2 is a hydrogen atom or carbon a hydrocarbon group of 丨~(7), preferably a hydrogen atom or a methyl group, and 'g is an integer of 1 to 5'! ^0<hs i. That is, the acid group (f) is relative to the aromatic ring. In order to further improve the effect of the thin-wall flame retardancy of the polycarbonate resin composition of the present invention, the content of the sulfonate group-containing aromatic vinyl resin may be considered. The substitution ratio of the acid salt group is usually substituted with 丨〇~1. Further, among the alkali metal salts and/or alkaline earth metal salts of polystyrene sulfonic acid, the sulfonate group-containing aromatic vinyl resin is not The polystyrene resin limited to the above formula (1) may be a copolymer of a styrene monomer and another monomer copolymerizable. In the method for producing an aromatic vinyl-based resin containing a sulfonate group, (1) polymerizing the above aromatic vinyl monomer having a repeating acid group or the like, I51934.doc -13-201125923 or such aroma a method of copolymerizing a group of vinyl monomers with another monomer copolymerizable; (π) a copolymer of an aromatic vinyl polymer or an aromatic vinyl monomer with another copolymerizable monomer, or The mixed polymer is subjected to sulfonation, neutralized by an alkali metal compound and/or an alkaline earth metal compound, etc. For example, as the method of the above (11), by the use of a polystyrene resin, 2 Adding a mixture of concentrated sulfuric acid and acetic anhydride to the dichloroethane solution, heating and reacting for several hours to produce a polystyrene sulfonate. Then, the hydrogen hydride is dehydrogenated with the sulfonic acid group. The sodium oxyhydroxide is neutralized, whereby a poly(vinyl ether) acid salt or a sodium salt can be obtained. The weight average molecular weight of the sulfonate group-containing aromatic vinyl resin used in the present invention is 1,000 to 3 〇〇, _ around 'better 2, _ In addition, the weight average molecular weight can be measured by a GPC (Gel Permeatiation Chromatography) method. The above (D) component may be used alone or in combination of two or more. In addition, the content is preferably 〇1 to 〇5 parts by mass, and preferably 0.2 to 0.4 parts by mass, based on 100 parts by mass of the component (A). When the content is 〇1 part by mass or more, thin-wall flame retardancy is observed. The effect of the improvement is 5 parts by mass or less to ensure thermal stability. In addition, in the polysulfide resin composition of the present invention, in order to improve moldability, impact resistance, appearance, weather resistance, rigidity, and the like, The phenol-based, phosphorus-based, sulfur-based (E) antioxidant, and (F) release agent may be contained in addition to the essential components of the above (A) to (c) and, if necessary, the component (D). 151934.doc -14· 201125923 Regarding the amount of the (E) antioxidant, the phosphorus-based antioxidant is preferably 0.001 to 0.5 parts by mass. If it is 0 001 parts by mass or more, the thermal stability in the granulation step and the molding step can be maintained, and if it is less than 0.5 part by mass, it is difficult to cause a decrease in molecular weight. Further, the phenolic antioxidant is preferably added in an amount of 0.001 to 0.5 parts by mass. The impact strength is easily improved. The release agent (F) is not particularly limited as long as it is blended in a polycarbonate resin to improve the mold release property at the time of forming. In particular, beeswax, glyceryl monostearate, glyceryl tristearate, pentaerythritol monostearate, pentaerythritol tristearate, pentaerythritol tetrastearate, montan acid ester wax, carboxylate and other organic compounds For example, "Rikemal S-100A" and "Rikemal SL" manufactured by "Beeswax Golden Brand"' Riken Vitamin Co., Ltd., manufactured by Miki Chemical Industry Co., Ltd., can be preferably used. -900", and "Rikester EW-440A", Cognis

Japan公司製造之「Loxiol VPG861」,Clariant japan公司製造之 「Licowax E」’ Cognis Japan公司製造之「[οχί〇ι EP_32」β 關於調配量,較佳為0.001〜2質量份。 進而,視需要亦可含有其他合成樹脂、彈性體、熱塑性 樹脂中常用之添加劑成分。作為上述添加劑,可列舉:抗 靜電劑、聚醯胺聚醚嵌段共聚物(賦予永久抗靜電性能)、笨 并三唑系或二苯甲酮系紫外線吸收劑、受阻胺系光穩定劑(耐 候劑)、塑化劑、抗菌劑、相溶劑及著色劑(染料、顏料)等。 關於上述任意成分之調配量,只要為可維持本發明之聚 碳酸酯樹脂組合物之特性之範圍,則並無特別限制。 繼而’對本發明之聚碳酸酯樹脂组合物之製造方法進行 151934.doc 15 201125923 說明。 本發明之聚碳酸酯樹脂組合物可藉由以上述比例調配上 述(A)〜(C)成分、及視需要之(D)成分,進而以適當比例調配 視需要而使用之各種任意成分,並進行混練而獲得。 調配及混練可利用以通常使用之機器例如帶型攪拌機、 政式滾筒等進行預備混合,並使用亨舍爾混合機、班伯裏 混合機、單螺桿擠出機、雙螺桿擠出機、多螺桿擠出機及 雙向捏合機(Ko-kneader)等之方法而進行。混練時之加熱溫 度通常於240〜320 C之範圍内適當選擇。作為該熔融混練成 形,較佳為使用擠出成形機、尤其是排氣式擠出成形機。 再者’聚碳酸酯樹脂以外之含有成分亦可預先與聚碳酸酯 樹脂或其他熱塑性樹脂熔融混練,即以母料之形式而添加。 本發明之聚碳酸酯樹脂組合物可藉由上述熔融混練成形 機’或者以所得顆粒物作為原料’藉由射出成形法、射出 壓縮成形法、擠出成形法、吹塑成形法、擠壓成形法、真 空成形法及發泡成形法等,而製造各種成形品。尤其是, 可較佳地用於使用所得之顆粒物,利用射出成形及射出廢 縮成形之射出成形品之製造中。 包含本發明之聚碳酸酯樹脂組合物之成形體例如可較佳 地用作: (1)電視、卡式收錄音機(radio cassette)、攝影機、錄影 機、音頻播放器、DVD(digital video disc,數位多功能盤片) 播放器、空氣調節器、行動電話、顯示器、計算機、記錄 器(register)、計算器 '影印機、印表機、傳真機等之電氣、 151934.doc •16· 201125923 電子機器用零件; (2) 上述1之電氣、電子機器用殼體; (3) 上述1之電氣、電子機器用底板等。 實施例 以下,表示實施例及比較例,對本發明進行更加具體之 說明,但本發明並不受該等例之任何限制。 將性能評價方法及使用原料表示如丁。 [性能評價方法] (1) 薄壁阻燃性 使用依據UL標準94而製作之試驗片(長127mm、寬12 7mm、 厚1_2 mm)來進行垂直燃燒試驗。根據試驗結果,評價為 UL94 V-0、V-丨、或v_2之等級,將未達到v_2者設為v_2外。 再者,所謂UL標準94,係根據保持垂直之特定大小之試 驗片與燃燒器之火焰接觸10秒後之餘焰時間來評價阻燃性 之方法。 (2) 導熱率 使用導熱率測定裝置「TPA-5CH」[京都電子工業(股)製 造],利用Hot Disk法進行測定。 (3) 拉伸特性 依據ASTM D638進行測定。 (4) 彎曲特性 a) 彎曲強度 依據ASTMD790進行測定。 b) 彎曲彈性模數 151934.doc -17- 201125923 使用利用射出成形機而製作之厚4mm、長13〇職之試驗 片,依據ASTM標準D_79〇,於支點間距離為% _、荷重 速度為20 _/min之條件下進行3點彎曲試驗,根據其荷重_ 應變曲線之斜率算出彎曲彈性模數。 (5) 焊接特性 以可於長127 mm、寬12.3 mm、厚i 2咖之試驗片之中 央部進行焊接之方式使試驗片成形,依據ASTM D79〇測定 焊接強度(彎曲強度)。 (6) 衝擊特性 a) 帶缺口之艾氏衝擊強度(IZ〇D) 使用利用射出成形機而製作之厚度3 2 mm(1/8英吋)之試 驗片,依據ASTM標準D-256,於測定溫度23°c下測定衝擊 強度。 b) 無缺口之艾氏衝擊強度(IZ〇D) 使用利用射出成形機而製作之厚度3 2 mm(1/8英吋)之試 驗片,依據ASTM標準D-256,於測定溫度23。(:下測定衝擊 強度® Ο 夏比(平捲法)衝擊強度 使用利用射出成形機而製作之厚度3 2 mm(1/8英吋)之試 驗片,依據JIS K7111,利用平捲法測定衝擊強度。 (7) 流動特性(流動值) 使用高化式流變儀,依據jIS_K721〇,於32〇。(:之溫度下, 以荷重100 kg進行測定。 (8) 脫模性 151934.doc -18- 201125923 依據JIS K7218-A法,於常溫下,將對象材料設為 SUS304,於面壓為250 kPa、速度為0.5 m/sec之條件下實施 滑動試驗,測定動摩擦係數。 [使用原料] (A)成分 A-1 :芳香族聚碳酸酯樹脂[出光興產(股)製造,「FN1900A」, Mv=19,500] Α-2:芳香族聚碳酸酯樹脂[出光興產(股)製造,「FN2200A」, Μν=21,500] Α-3 :芳香族聚碳酸酯樹脂[出光興產(股)製造,「FN2500A」, Μν=24,5 00] Α-4:芳香族聚碳酸酯樹脂[出光興產(股)製造,「fn26〇〇A」, Μν=26,000] (Β)成分石墨 Β-1 .天然石墨[日本黑鉛工業公司製造「cB_15〇」;鱗片狀; 粒度刀佈.63 μηι以下為77〜87¾,1〇6 μιη以上為5%以下;視 密度為0.2〜0_3 gW ; 5〇%累積粒徑為3卜48哗;固定礙為% 質量。/。以上;灰分為i質量%以下;揮發成分為蹭量。,。以下] B 2人&石墨[日本黑錯工業公司製造「」;不定 形;50%累積粒徑為3〇〜4〇 々υ μιη(5〇 μιη以上為5〇%以下);視 名度為0.29〜G.37 g/em3 ;固定碳為99 4質量%以上;灰分為 0.3質量。/〇以下;揮發成分為〇3質量。以下]"Loxiol VPG861" manufactured by Japan Corporation, "Licowax E" manufactured by Clariant japan, "[οχί〇ι EP_32"β manufactured by Cognis Japan Co., Ltd. is preferably 0.001 to 2 parts by mass. Further, other synthetic resins, elastomers, and additives commonly used in thermoplastic resins may be contained as needed. Examples of the above additives include an antistatic agent, a polyamide polyether block copolymer (providing permanent antistatic properties), a stupid triazole or benzophenone ultraviolet absorber, and a hindered amine light stabilizer ( Weathering agent), plasticizer, antibacterial agent, phase solvent and coloring agent (dye, pigment), etc. The amount of the above-mentioned optional component is not particularly limited as long as it can maintain the properties of the polycarbonate resin composition of the present invention. Next, the method for producing the polycarbonate resin composition of the present invention is described in 151934.doc 15 201125923. In the polycarbonate resin composition of the present invention, the above-mentioned components (A) to (C) and, if necessary, the component (D) can be blended in the above ratio, and various optional components which are optionally used can be blended in an appropriate ratio, and Obtained by mixing. The blending and kneading can be carried out by using a commonly used machine such as a belt mixer, a political drum, etc., and using a Henschel mixer, a Banbury mixer, a single screw extruder, a twin screw extruder, and the like. It is carried out by a method such as a screw extruder and a two-way kneader (Ko-kneader). The heating temperature during the kneading is usually appropriately selected within the range of 240 to 320 C. As the melt kneading, it is preferred to use an extrusion molding machine, particularly a vented extrusion molding machine. Further, the component other than the polycarbonate resin may be melt-kneaded with a polycarbonate resin or another thermoplastic resin in advance, that is, in the form of a master batch. The polycarbonate resin composition of the present invention can be produced by the above-described melt-kneading former or by using the obtained particulate matter as a raw material by injection molding, injection compression molding, extrusion molding, blow molding, extrusion molding. Various molded articles are produced by vacuum forming, foam molding, and the like. In particular, it can be preferably used in the production of an injection molded article by injection molding and injection molding using the obtained particulate matter. The molded body comprising the polycarbonate resin composition of the present invention can be preferably used, for example, as: (1) a television, a radio cassette, a video camera, a video recorder, an audio player, and a DVD (digital video disc, Digital versatile discs. Players, air conditioners, mobile phones, monitors, computers, registers, calculators, photocopiers, printers, fax machines, etc. Electrical, 151934.doc •16· 201125923 Electronics (2) The casing for electric and electronic equipment of the above 1; (3) The base plate for electrical and electronic equipment of the above 1. EXAMPLES Hereinafter, the present invention will be more specifically described by showing examples and comparative examples, but the present invention is not limited by the examples. The performance evaluation method and the raw materials used are expressed as D. [Performance evaluation method] (1) Thin-wall flame retardancy A vertical burning test was performed using a test piece (length 127 mm, width 12 7 mm, thickness 1_2 mm) prepared in accordance with UL standard 94. According to the test results, the rating is UL94 V-0, V-丨, or v_2, and the one that does not reach v_2 is set to v_2. Further, the UL standard 94 is a method of evaluating the flame retardancy based on the afterflame time after the test piece of the specific size which is perpendicular to the flame of the burner is in contact with the flame of the burner for 10 seconds. (2) Thermal conductivity The thermal conductivity measurement device "TPA-5CH" [Kyoto Electronics Industry Co., Ltd.] was used for measurement by the Hot Disk method. (3) Tensile properties were measured in accordance with ASTM D638. (4) Bending characteristics a) Bending strength Measured according to ASTM D790. b) Flexural modulus 151934.doc -17- 201125923 A test piece with a thickness of 4 mm and a length of 13 mils made by an injection molding machine, according to ASTM standard D_79〇, the distance between the fulcrums is % _, and the load speed is 20 A 3-point bending test was performed under the condition of _/min, and the bending elastic modulus was calculated from the slope of the load-strain curve. (5) Soldering characteristics The test piece was formed by welding at a central portion of a test piece having a length of 127 mm, a width of 12.3 mm, and a thickness of i 2 coffee, and the welding strength (bending strength) was measured in accordance with ASTM D79. (6) Impact characteristics a) Izod impact strength with notch (IZ〇D) A test piece of thickness 3 2 mm (1/8 inch) made by an injection molding machine is used according to ASTM standard D-256. The impact strength was measured at a measurement temperature of 23 ° C. b) Unnotched Izod impact strength (IZ〇D) A test piece having a thickness of 3 2 mm (1/8 inch) produced by an injection molding machine was used, and the temperature was measured in accordance with ASTM standard D-256. (Measurement of impact strength under ®) Ο Charpy (flat roll method) Impact strength A test piece having a thickness of 3 2 mm (1/8 inch) produced by an injection molding machine was used, and the impact was measured by the flat roll method in accordance with JIS K7111. (7) Flow characteristics (flow value) Using a high-grade rheometer, according to jIS_K721〇, at 32 〇 (at a temperature of 100 kg, the load is measured. (8) Release property 151934.doc - 18-201125923 According to the method of JIS K7218-A, the target material is SUS304 at room temperature, and the sliding test is carried out under the conditions of a surface pressure of 250 kPa and a speed of 0.5 m/sec, and the coefficient of dynamic friction is measured. A) Ingredient A-1: Aromatic polycarbonate resin [Manufactured by Idemitsu Kosan Co., Ltd., "FN1900A", Mv=19,500] Α-2: Aromatic polycarbonate resin [Idemitsu Kosan Co., Ltd.," FN2200A", Μν=21,500] Α-3 : Aromatic polycarbonate resin [Manufactured by Idemitsu Kosan Co., Ltd., "FN2500A", Μν=24,5 00] Α-4: Aromatic polycarbonate resin Production (stock) manufacturing, "fn26〇〇A", Μν=26,000] (Β) composition graphite Β-1. Natural graphite [Japan black lead work The company manufactures "cB_15〇"; scales; grain size knife. 63 μηι below 77~873⁄4, 1〇6 μιη or more is 5% or less; apparent density is 0.2~0_3 gW; 5〇% cumulative particle size is 3 48哗; fixed barrier is % mass. /. above; ash is i mass% or less; volatile component is 蹭 quantity., below. B 2 person & graphite [made by Nippon Black Industrial Co., Ltd.; amorphous; 50 The % cumulative particle size is 3〇~4〇々υ μιη (5〇μηη or more is 5〇% or less); the degree of visibility is 0.29~G.37 g/em3; the fixed carbon is 99% by mass or more; the ash is 0.3. Quality. / 〇 below; volatile components are 〇 3 mass. Below]

(C)成分 PTFE 麗[S°1VaySGlexi〜製造,「Aig—F5」』g〇n〇n 151934.doc -19· 201125923 F5容易凝聚,故暫時以PC鱗片進行母料化(混合比率(質 量)PC:PTFE=90:10〜80:20)後再調配] (D) 成分有機鹼(土)金屬鹽 對甲苯磺酸鈉鹽[DAH DIING CHEMICAL INDUSTRY公 司製造;純度93%品;作為雜質的硫酸鈉為3質量%以下, 水分為5質量%以下] (E) 成分其他添加劑抗氧化劑 E-1 :磷系抗氧化劑(亞磷酸二苯基異辛酯)[ADEKA公司製 造,「Adekastab C」] E-2 :酚系抗氧化劑(3-(3,5-二-第三丁基-羥基苯基)-丙酸十 八烧酯)[Ciba Japan(股)製造,「Irganox 1076」] (F) 成分其他添加劑脫模劑 F-1 :硬脂酸單甘油酯[Riken Vitamin(股)製造,「Rikemal S-100A」] F-2 :季戊四醇四硬脂酸酯[Riken Vitamin(股)製造, 「RikesterEW-440A」] 實施例1〜15及比較例1〜9 以表1及表2所示之比例混合各成分’將其供給至排氣式 雙軸擠出成形機[東芝機械公司製造:TEM3 5],於機筒溫度 300〜320°C、螺桿轉速200〜600轉、喷出量1〇〜30 kg/hr之條 件下進行熔融混練,獲得評價用顆粒物樣品。 使用該評價用顆粒物樣品,利用射出成形機,於成形樹 脂溫度320°C下製作用以進行各試驗之試驗片’進行各試 驗。將其結果示於表1及表2中。 151934.doc •20· 201125923 實施例15 〇 1 21,500 1 16.67 m m 〇 ro m c> 卜 O 卜 d O *〇 00 卜 00 〇 •rj ν-Γ 卜 m — 〇\ Π"} m ON (Ν’ 1 實施例14 〇 ο σ\ 二 (N m 〇 (S m d Ό 〇 ό d o «η w-ί 〇\ »〇 ON 00 5,500 卜 m — 00 m Ά 卜 rn 1 實施例13 〇 21,500 σ\ & O o 寸 o d 5 o 寸 »r> «r> 石 1 4,200 1 芝 »n 沄 m wS 1 實施例12 〇 26,000 s 13.21 00 m o 00 m o a\ o ON d o (Ν ss g ο ο CN (Ν v〇 % 00 CN 卜 od 1 實施例11 〇 ο η m 16.67 m o m 〇 卜 o 卜 o 沄 o J 卜 (Ν 00 ο 00 Ο κ jri *rt 1 實施例10 〇 26,000 = (N rn (N m d VO o v£> d 吞 o 〇 卜 οο 二 ο (Ν 00 (Ν m ΡΟ 00 ON ί^5 ri I 實施例9 〇 21,500 二 (N f^i 〇 (N 〇 o v〇 o 〇 o $ 卜 ο ο οο" 艺 jrj 1 實施例8 〇 ο oC 二 m 〇 fN O o o 〇 o 卜 οο g ο οο ν〇 CS \6 ΓΛ Γ^ί 寸 (N t 實施例7 〇 26,000 1 SO CTs <N 〇 o 啤 o 守 o d ο (Νλ ό" m m fN οό Ο Ο 对 m (N 1 實施例6| 〇 1 21,500 二 〇 CS m o Ό o d o wS OS V) ο «ο 00 m — ο ΓΟ m 〇 rn 1 實施例5 〇 ο ό" (Ν 卜 o CN m O so o Ό o cc ci J § ο :8,500 Ο ο »〇 宕 o 實施例4 〇 Ο ο ν〇Λ fN Ό ON o rn VO 〇 v£> o cc o 卜 g s 1 8,500 1 ο 00 \〇 «ο (N <N 〇 實施例3 〇 26,000 CS m o (N m 〇 VO o d o ; V) ο g 6,500 m m m οο ο 〇 (N 1 實施例2 〇 ο ο νο" CS JO o fN m o Ό 〇 Ό 〇 » o ο SS s 10,500 Vi fS Ό 卜 'O 1 實施例1 〇 ο Oft \〇 (Ν = o m 〇 <5 d d d 卜 m 00 二 1 8,600 1 (N m ο •η *η μ <N (N 〇 <N < < rj· < 原料分子量 ώ <N DQ S' W (M (N tu 薄壁阻燃性 導熱率[W/m.K] 斷裂[MPa] 1彎曲強度[MPa] 彎曲彈性模數[MPa] WELD彎曲強度[MPa] IZ0D(有缺口)KJ/m2 IZ0D(無缺口)KJ/m2 夏比(平捲、無缺口) 流動值 (10·2 ml/sec) 動摩擦係數 g g £ 1物理特性I 1拉伸特性I 彎曲特性 |焊接特性| 衝擊特性 流動特性 脫模性 -21 · 151934.doc 201125923 S 1:¾ 001 000-(C) Component PTFE Li [S°1VaySGlexi~Manufacture, "Aig-F5"』g〇n〇n 151934.doc -19· 201125923 F5 is easy to agglomerate, so the masterbatch is temporarily made with PC scales (mixing ratio (mass) PC: PTFE = 90: 10 to 80: 20) and then blended] (D) Ingredients Organic alkali (soil) metal salt p-toluenesulfonic acid sodium salt [DAH DIING CHEMICAL INDUSTRY company; purity 93%; sulfuric acid as an impurity Sodium is 3% by mass or less, and water is 5% by mass or less. (E) Other additives Antioxidant E-1: Phosphorus-based antioxidant (diphenylisooctyl phosphite) [Adekastab C, manufactured by ADEKA Corporation] E-2: phenolic antioxidant (3-(3,5-di-t-butyl-hydroxyphenyl)-propionate octadecyl ester) [manufactured by Ciba Japan, "Irganox 1076"] (F Ingredients Other additives Release agent F-1: Stearic acid monoglyceride [Riken Vitamin (Rikemal S-100A)] F-2: Pentaerythritol tetrastearate [Riken Vitamin] "Rikester EW-440A"] Examples 1 to 15 and Comparative Examples 1 to 9 The components were mixed in the ratios shown in Tables 1 and 2, and supplied to a vented biaxial extrusion molding. [Manufactured by Toshiba Machine: TEM3 5], at a cylinder temperature of 300~320 ° C, 200~600 rpm screw speed, the discharge amount 1〇~30 kg / hr under conditions of melt-kneading the obtained pellets for evaluation samples. Using the sample for evaluation of the particles, each test was carried out by using an injection molding machine at a molding resin temperature of 320 ° C to prepare test pieces for each test. The results are shown in Tables 1 and 2. 151934.doc •20· 201125923 Example 15 〇1 21,500 1 16.67 mm 〇ro m c> Bu O Bu d O *〇00 Bu 00 〇•rj ν-Γ 卜m — 〇\ Π"} m ON (Ν' 1 Embodiment 14 〇ο σ\ 二(N m 〇(S md Ό 〇ό do «η w-ί 〇\ »〇ON 00 5,500 卜m — 00 m Ά rn 1 Example 13 〇 21,500 σ\ & O o inch od 5 o inch »r>«r> Stone 1 4,200 1 芝»n 沄m wS 1 Example 12 〇26,000 s 13.21 00 mo 00 moa\ o ON do (Ν ss g ο ο CN (Ν v〇 % 00 CN 卜 1 Example 11 〇ο η m 16.67 mom 〇卜o 卜o 沄o J 卜 (Ν 00 ο 00 Ο κ jri *rt 1 Example 10 〇 26,000 = (N rn (N md VO ov £ > d swallow o 〇 οο 2 ο (Ν 00 (Ν m ΡΟ 00 ON ί^5 ri I Example 9 〇 21,500 2 (N ^ 〇 〇 〇 (N ^ ov〇o 〇o $ ο ο ο οο " Art jrj 1 Example 8 〇ο oC 二 m 〇fN O oo 〇o οοο g ο οο ν〇CS \6 ΓΛ Γ^ί inch (N t Example 7 〇 26,000 1 SO CTs <N 〇o beer o Keep od ο (Νλ ό" mm fN οό Ο Ο to m (N 1 Example 6| 〇 1 21,500 〇 CS mo Ό odo wS OS V) ο «ο 00 m — ο ΓΟ m 〇rn 1 Example 5 〇ο ό&quot (Ν卜o CN m O so o Ό o cc ci J § ο :8,500 Ο ο »〇宕o Example 4 〇Ο ο ν〇Λ fN Ό ON o rn VO 〇v£> o cc o 卜1 8,500 1 ο 00 \〇«ο (N <N 〇Example 3 〇26,000 CS mo (N m 〇VO odo ; V) ο g 6,500 mmm οο ο 〇 (N 1 Example 2 〇ο ο νο" CS JO o fN mo Ό 〇Ό 〇» o ο SS s 10,500 Vi fS Ό 卜 'O 1 Example 1 〇ο Oft \〇(Ν = om 〇<5 ddd 卜m 00 2,8,600 1 (N m ο • η *η μ <N (N 〇<N << rj· < raw material molecular weight ώ <N DQ S' W (M (N tu thin-wall flame retardant thermal conductivity [W/mK] fracture [MPa] 1 bending strength [MPa] bending elastic modulus [MPa] WELD bending strength [MPa] IZ0D (notched) KJ/m2 IZ0D (no gap) KJ/m2 Charpy (flat, no gap) Flow value (10·2 Ml/sec) dynamic friction coefficient gg £ 1 physical properties I 1 tensile properties I bending properties | welding properties | impact properties flow properties release properties -21 · 151934.doc 201125923 S 1:3⁄4 001 000-

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S g (3} ω S fa dJ j£i 151934.doc -22- 201125923 根據表1及表2 ’可明確下述内容。 於實施例1〜實施例15中,所有評價項目均優異’尤其是 於包含(A)~(c)成分之實施例1〜實施例6中,即便不含阻燃 劑之(D)成分,亦可獲得薄壁(厚度1 ·2 mm)阻燃性、導熱性、 ' 彎曲特性、及衝擊強度優異之聚碳酸酯樹脂組合物。又, ' 於實施例8至10中,薄壁阻燃性尤其優異,可達成V-0。 於(B)成分之石墨含量較少之比較例1及比較例7中,導熱 性降低,於(B)成分過多之比較例2及比較例8中,衝擊特性 降低。於(C)成分之PTFE含量較少之比較例3、比較例5及比 較例6中’薄壁阻燃性降低,於(〇成分過多之比較例4及比 較例9中,流動特性降低,成形性較差。 又’根據實施例1 '實施例4、及實施例5、與比較例3之 比較’可理解,藉由將(c)成分之PTFE設為本案發明之範圍 内之量’可使動摩擦係數變小,脫模性提高。 151934.doc • 23·S g (3} ω S fa dJ j£i 151934.doc -22- 201125923 The following can be clarified according to Tables 1 and 2'. In Examples 1 to 15, all evaluation items are excellent 'especially In Examples 1 to 6 containing the components (A) to (c), even if the component (D) containing no flame retardant is contained, a thin wall (thickness of 1.2 mm) flame retardancy and thermal conductivity can be obtained. A polycarbonate resin composition excellent in 'bending characteristics and impact strength. Further, 'In Examples 8 to 10, the thin-wall flame retardancy is particularly excellent, and V-0 can be achieved. The graphite content of the component (B) is small. In Comparative Example 1 and Comparative Example 7, the thermal conductivity was lowered, and in Comparative Example 2 and Comparative Example 8 in which the component (B) was excessive, the impact characteristics were lowered. Comparative Example 3 in which the PTFE content of the component (C) was small was compared. In Example 5 and Comparative Example 6, the thin-wall flame retardancy was lowered, and in Comparative Example 4 and Comparative Example 9 in which the antimony component was excessive, the flow characteristics were deteriorated and the moldability was inferior. Further, according to Example 1, Example 4 and Examples 5. Comparison with Comparative Example 3 'Understandably, by making the PTFE of the component (c) into the amount within the scope of the invention of the present invention Friction coefficient is small, to improve the release properties. 151934.doc • 23 ·

Claims (1)

201125923 七、申請專利範圍: 1 - 一種聚碳酸酯樹脂組合物,其係相對於(A)芳香族聚碳酸 酯樹脂100質量份,包含(B)石墨28〜90質量份、及(〇聚四 氣乙稀 9〜2 0質量份。 2 ·如請求項1之聚碳酸酯樹脂組合物,其進而包含(D)有機鹼 (土)金屬鹽0.1〜0.5質量份。 3.如請求項1或2之聚碳酸酯樹脂組合物,其中石墨為天然 石墨。 4 _如求項1或2之聚碳酸醋樹脂組合物,其中石墨為人造 5.如叫求項2之聚碳酸酯樹脂組合物,其中有機鹼金屬鹽及/ 或有機鹼土金屬鹽為選自磺酸鹼金屬鹽、磺酸鹼土金屬 鹽、聚苯乙料酸驗金屬鹽及聚笨乙料酸驗土金屬鹽 之至少一種。 长項5之聚奴酸酯樹脂組合物,其中磺酸鹼金屬鹽為 對曱笨續酸鈉鹽。201125923 VII. Patent Application Range: 1 - A polycarbonate resin composition containing (B) graphite (28 to 90 parts by mass) and (〇聚四) with respect to 100 parts by mass of (A) aromatic polycarbonate resin The ethylene resin composition of claim 1 further comprises (D) an organic base (earth) metal salt in an amount of 0.1 to 0.5 parts by mass. 3. As claimed in claim 1 or A polycarbonate resin composition according to claim 2, wherein the graphite is a polycarbonate resin composition according to claim 2, wherein the graphite is an artificial resin. The organic alkali metal salt and/or the organic alkaline earth metal salt is at least one selected from the group consisting of an alkali metal sulfonate, an alkali metal sulfonate, a metal salt of a polyphenylene acid acid, and a metal salt of a polystyrene acid. The polycolonate resin composition of the long term 5, wherein the alkali metal sulfonate is a sodium sulfonate compound. 一種成形體, 樹脂組合物。 其包含如請求項1至6中 任一項之聚碳酸酯 電子機器用零件。 電子機器用殼體。 電子機器用底板。 8.如咕求項7之成形體,其係電氣 9·如請求項7之成形體,其係電氣 如月长項7之成形體,其係電氣 151934.doc 201125923 四、指定代表圖: (一) 本案指定代表圖為:(無) (二) 本代表圖之元件符號簡單說明: 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) 151934.docA molded body, a resin composition. It comprises the polycarbonate electronic machine part according to any one of claims 1 to 6. Housing for electronic equipment. Base plate for electronic equipment. 8. The molded body of claim 7, which is the molded body of claim 7, which is a molded body of the electrical item such as the month length item 7, which is electrically 151934.doc 201125923. 4. Designated representative figure: The representative representative of the case is: (none) (2) The symbol of the symbol of the representative figure is simple: 5. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: (none) 151934.doc
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