TW201121794A - Optical laminate and manufacturing method thereof - Google Patents
Optical laminate and manufacturing method thereof Download PDFInfo
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- TW201121794A TW201121794A TW099135689A TW99135689A TW201121794A TW 201121794 A TW201121794 A TW 201121794A TW 099135689 A TW099135689 A TW 099135689A TW 99135689 A TW99135689 A TW 99135689A TW 201121794 A TW201121794 A TW 201121794A
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133305—Flexible substrates, e.g. plastics, organic film
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Abstract
Description
201121794 六、發明說明: 【發明所屬之技術領域】 丰發明有關 击广, 心川%液晶顯示裝置的光學芦羼體, 更洋、.田而言’有關一種在以 曰- 曰·®* 的液曰罩开耸缸幺a ip成為液日日顯示襞置的中心構件 ==: 坡璃板上藉接著劑層來戶疊以 偏振板為代表㈣成的光學層日 發明,關有利於製造該光學層疊體的方二—。另外,本 【先前技術】 作為偏振板,雜-=的光學構件是有用的。 振膜的單面或兩面藉水系接著劑= = :== 的保護層的構成的偏振板滑且由透明树月曰膜構成 學透明性或透濕性之優異性*、、、乂樣的透明樹脂膜,從光 維素膜。即使是只在偏_的=:置=用三乙醯纖 大多在偏振膜的另-面藉接 °又置保濩層的情況下, 膜的保護功能的具有相位差^或黏著劑來層疊兼備偏振 於如此構成的偏振板,可# ι等光學1 力能的樹脂膜。對 利用黏著齊K也稱為愿敏接::需、要而隔著其他光學功能層 製成液晶砂組裝錢合在μ單元基板上, 對於液晶顯示裝置而言,作 個人電腦等薄型的顯示晝面,,,、、液阳電視、液晶監視器、 樣的用途擴大巾,要求構正在迅速擴大。在這 該,偏振板通常用黏著劑貼;^構件也更加薄型化。如上 貼合後發生某些不良情況的;液晶單元上,這是因為在 1月/兄下,可容易地從液晶單元 s 322473 201121794 上剝下,貼合另外的偏振板比較方便。然而,對於黏著” 而言,通常情況下,為了保持適度的黏著力而需要 20//m左右的厚度,在謀求液晶面板及液晶顯示裝置的^ ‘型化方面成為一個瓶頸。 ' '還有嘗試藉由省略偏振膜的液晶單元侧保護層、在其 上直接形成黏著劑層、將該黏著劑層貼合在液晶單元上、 來謀求薄型化。但是,對於這樣直接用黏著劑層貼合偏振 膜和液晶單元的狀態,在進行暴露於高溫的耐熱試^的情 況下,有時僅憑黏著劑層不能充分吸收偏振膜的收縮,^ 偏振膜和黏著劑層之間產生鼓起、剝離、起泡等不良現象。 另外,在進行反覆高溫狀態和低溫狀態的熱衝擊(^的 shock)試驗的情況下,也會存在有時僅憑黏著劑層不能充 分吸收偏振膜的伸縮,從而導致偏振膜破裂。 作為謀求偏振板的薄型化的另外的嘗試,例如,曰本 專利第4306269號公報(日本特開2004-245924號公報)中 公開的技術是,在聚乙烯醇系樹脂吸附有二色性色素並使 其定向的偏振膜的至少單面上,塗布未固化的環氧樹脂組 成物後,使該組成物固化,由此形成保護膜。然而,藉黏 著劑層將以環氧樹脂組成物的固化物為保護膜的偏振板貼 合在液晶單元上的狀態下,耐久性不充分,例如在進行熱 衝擊試驗的情況下,有時仍然會導致偏振膜破裂。另外, 日本專利第4306270號公報(日本特開2004-245925號公報) 公開的技術是’在聚乙烯醇系樹脂吸附有二色性色素並使 其定向而成的偏振膜上,藉由以不含芳香環的環氧樹脂為 322473 5 201121794 主 成分的組成物構成的接著劑來貼合保護膜,製成偏振板。 另一方面’日本專利第3695484號公報(日本特開平 9 159828號公報)公開的技術是在偏振膜的一面上,形 成由光固化性接著劑構成的接著層 ,製成附有接著層的偏 振板’藉該接著層將偏振板接著在液晶單元基板上,其中, $光固化性接著劑是相對於乙烯、丙烯酸酯系或曱基丙烯 系單體和馬來酸或馬來酸酐的三元共聚物分別調配預 疋里的光敏化劑和含丙烯醯氧基化合物等不飽和化合物而 成s亥文獻還記载了在偏振膜的另一面上設置由上述光固 化性接著劑構成的保護層。 曰《但疋,在藉該文獻所公開的接著劑使偏振板接著在液 曰曰單元基板上的情況下,在耐熱試驗或熱衝擊試驗中,雖 J 1〗、型尺寸的液晶單元中沒有發現大的問題,但當作成 中聖至大型尺寸的液晶單元時,存在偏振板從液晶單元基 板表面剝離或偏振膜破裂這樣的問題。另外,對用該接著 ^將偏振板貼合到液晶單元基板上而成的光學層疊體而 、雖」可以實現薄壁化’但是對於暫時貼合到液晶單元 2偏振板,無法容易地將其剝離。為此,在貼合後的檢 機溶情Γ情況:’如果不經過用特殊的有 經濟;1 彻該液晶單元,缺乏 另外,日本專利第侧891號公報(日本特開2齡 36號公報)公開的是藉黏著劑由始共給偏振板、 α在液晶單元基板上的技術。 、 6 s 322473 201121794 【發明内容】 為二=:於’藉由藉特定的接著劑將以偏振板 貼人,^ 液晶單元基板為代表例的破璃板 胁口 ’、—種薄型輕質性及耐久性能優異的光學層疊 學層疊目的在於,提供有利於製造這樣的: 本發明包含下述發明。 η [丨]種光學層疊體,係藉接著劑層貼合玻璃板和塑 膠片材’該接著劑層是由含有聚乙稀醇請脂的接著劑板 成物形成。 、 [j]、如[1]所述的光學層疊體,其中,形成接著劑層 的接著劑組成物進—步含有♦絲合劑。該實施態樣是較 佳的實施態樣。 [3] 、如[1]或[2]所述的光學層疊體,其中,所述接著 劑組成物進一步含有交聯劑。 [4] 、如[1]至[3]中任一項所述的光學層疊體,其中, 所述接著劑層具有5/zm以下的厚度。該實施方式適於光學 層疊體的薄壁化。 [5] 、如[1]至[4]中任一項所述的光學層疊體,其中, 所述玻璃板為液晶單元基板。 [6] 、如[1]至[5]中任一項所述的光學層疊體,其中, 所述塑膠片材是具有在聚乙烯醇系樹脂吸附有二色性色素 並使其定向而成的偏振膜的偏振板。 [7] 、如[6]所述的光學層疊體,其中,所述偏振板具 7 322473 201121794 備所述偏振膜和至少形成在單面上的透明保護層。 [8] 如[7]所述的光學層疊體,其中,所述偏振板具 備所述偏振膜和形成在單面上所的透明保護層,與所述透 明保護層相反儀偏振_面係藉所述接著騎直接貼合在 所述液Ba單元基板上。該實施態樣是較佳的實施態樣。 [9] 、如[7]所述的光學層疊體,其中,所述偏振板且 備所述偏振膜、形成在其—面上的透明保護層、以及層疊 在所述偏振膜的另-面±的相位差板,其相位差板侧係藉 所述接著劑層貼合在所述液晶單元基板。該實施態樣是較 佳的實施態樣。 π〇]、一種光學層疊體的製造方法,該光學層疊體係 在玻璃,上貼合有塑膠片材而成者,該方法具備如下工 序.接著劑層形成I序,在玻璃板和㈣片材料個貼合 面中的至少-面上’設置由包含聚乙烯醇系樹脂的水溶液 構成的接著劑組成物的層;貼合卫序,藉該接著劑組成物 層貼合所述玻璃板和所述塑膠片材;檢查工序,檢查在上 述貼δ工序中得到的貼合品,將偵測到缺陷的貼合品從生 產線取下:以及IU化工序,使經所述檢查工序而未偵測到 缺陷的貼合品中所存在的接著劑組成物的層固化。 [11] 、如[10]所述的光學層疊體的製造方法,其中, 所述玻璃板為液晶單元基板,所述塑膠片材是具有在聚乙 稀醇系樹脂吸附二色性色素並使其定向而成的偏振膜的偏 振板β [12] 如[1〇]或[11]所述的光學層疊體的製造方法, 8 322473 201121794 對於在所述檢查工序中制_ —貼合品,將 剝下後,使玻璃板返回朗述接著触成物層形成工序材 對於本發明的光學層疊體,由 將塑膠片材貼合到玻璃板上,因此可==直接 且玻璃板和塑膠片材的密合性也良好。特別是以液晶單^ 基板為玻璃板、以偏振板為塑膠片材時,與難著劑層將 偏振板貼合到液晶單元基板上的以往的光學層疊體相比, 可以降低厚度’因此可以謀求光學層疊體乃至液晶面板的 薄型輕質化,且偏振板和液晶單元基板的密合性也良好。 進而,藉由在液晶單元基板和偏振板的接合中使用接著劑 而不是黏著劑,可以提供還能夠充分耐受裝置組裝時的加 熱處理或裝置使用時的環境條件的光學層疊體。 另外,根據本發明的方法,可以有利於製造上述光學 層疊體。特別是在貼合工序後、固化工序前設置檢查工序, 在偵測到表面損傷、存在異物、捲入氣泡、或軸偏移等缺 陷的情況下,由於將偵測到上述缺陷的貼合品從生產線取 下,因此可以成品率良好地製造光學層疊體。而且,在貼 合以液晶基板為代表例的玻璃板和以偏振板為代表例的塑 膠片材時,使用了由水溶液組成的接著劑組成物,只要是 在經固化工序前就皆可以容易地將其塑膠片材從玻璃板上 剝下。因此,對於在上述檢查工序中偵測到缺陷而從生產 線取下的貼合品,將塑膠片材從其上面剝下後’經過利用 水洗來沖洗接著劑組成物等簡單工序可以返回到該接著劑 組成物層形成工序,所以可以進一步提高光學層疊體的生 9 322473 201121794 產效率。 【實施方式】 本發明中,如第1圖的剖面示意圖所示,藉接著劑層 2將代表性的作為液晶單元基板的玻璃板1和代表性的作 為偏振板的塑膠片材3貼合,製成光學層疊體1〇。接著劑 層2由含有聚乙稀醇系樹脂的接著劑組成物形成。首先, 對接著劑組成物及由其形成的接著劑層2進行說明,然 後’按照玻璃板1及塑膠片材3的順序進行說明。 [接著劑組成物] 〈聚乙烯醇系樹脂〉 在本發明中,為了接著玻璃板1和塑膠片材3,使用 含有聚乙烯醇系樹脂的接著劑組成物。該接著劑組成物通 常以水溶液的形態使用。對於聚乙烯醇系樹脂的水溶液而 言,在偏振板領域,以往用於接著由聚乙烯醇系樹脂構成 的偏振膜和以在其至少-個面上貼合的三乙_維素膜為 代表例的透明保護膜’但本發明人等發現,在用於接著以 偏振板為代表例的歸片材和以液晶單元基板為代表例的 玻璃板時,顯現出高接著力。 成為接著劑組成物的主要成分的聚乙烯醇系樹脂可藉 由將聚乙酸乙_系樹脂進行4化來得到。作為聚乙酸乙 ^旨系樹脂,除作為乙酸乙烯醋的均聚物的聚乙酸乙稀醋 ^可讀乙酸乙_與可與其絲的其他單體形成的共 聚物等。作為可與乙酸乙烯酯共聚的其他單體,可舉出例 如不飽和紐類、不飽和倾類、稀㈣、乙烯基賴、 322473 10 201121794 具有銨基的丙烯醯胺類等。這樣的接著劑組成物中含有的 聚乙烯醇系樹脂較佳為具有適當的聚合度,例如,在製成 浪度為4重量%的水溶液時’較佳黏度在4至50mPa · sec 的範圍内’更佳為在6至3〇mPa · sec的範圍内。 對於接著劑組成物中含有的聚乙烯醇系樹脂的皂化 度,沒有特別限制,一般較佳為8〇莫耳%以上,更佳為9〇 莫耳%以上。當接著劑組成物中含有的聚乙烯醇系樹脂的皂 化度低時’可能存在接著劑層2的耐水性易於不充分的趨 〇 接著劑組成物中含有的聚乙烯醇系樹脂較佳為改性樹 脂。作為這種改性聚乙烯醇系樹脂,可舉出乙醯乙醯基改 性聚乙烯醇系樹脂、陰離子改性聚乙烯醇系樹脂、陽離子 改性聚乙烯醇系樹脂等作為合適的改性樹脂。在使用這種 改性聚乙烯醇系樹脂時,具有提高接著劑層的耐水性的優 點,故較佳。 對乙醯乙醯基改性聚乙烯醇系樹脂而言,除構成聚乙 烯醇骨架的羥基外,還具有乙醯乙醯基(CH3C0CH2C0-),也 可以具有除此以外的基團例如乙醯基等。這種乙醯乙醯基 以典型的羥基的氫原子被取代的狀態存在。乙醯乙醯基改 性聚乙烯醇系樹脂可以利用例如使聚乙烯醇與雙乙烯酮 (diketene)反應的方法來製造。由於乙醯乙醯基改性聚乙 烯醇系樹脂具有反應性高的官能基即乙醯乙醯基,因此在 提高接著劑層2的耐久性方面較佳。另外,接著劑組成物 的固化藉由活性能量線來進行時,從固化性優異方面考 11 322473 201121794 慮,較佳為乙醯乙醯基改性聚乙烯醇系樹脂。 對於乙醯乙醯基改性聚乙烯醇系樹脂中的乙醢乙醯基 的含量,只要是0.1莫耳%以上就沒有特別限制。在此所說 的乙酿乙醯基的含量,是將乙醯乙醢基相對於聚乙稀醇系 樹脂中的羥基、乙醯乙醯基及其他酯基(乙醯基等)的總量 的莫耳分率使用%表示的值,以下有時稱為“乙醯乙醯化 度。當聚乙烯醇系樹脂中的乙醯乙醯化度低於0.1莫耳% 時,提高接著劑層的耐水性的效果不一定充分。聚乙烯醇 系樹脂中的乙醯乙醯化度較佳為〇. 1至莫耳%左右、再 更佳為1至20莫耳%、特佳為2至7莫耳%。當乙醯乙醯化 度超過40莫耳%時,耐水性的提高效果變小。 對陰離子改性聚乙烯醇系樹脂而言,除構成聚乙烯醇 骨架的羥基外,還含有陰離子性基團、典型的為羧基(_c〇〇H) 或其鹽’也可以含有除此以外的基團例如乙醯基等。陰離 子改性聚乙烯醇系樹脂例如可以利用使具有陰離子性基團 (典型的為羧基)的不飽和單體與乙酸乙烯酯共聚、接著進 行皂化的方法來製造。另一方面,對陽離子改性聚乙烯醇 系樹脂而言’除構成聚乙烯醇骨架的羥基外,還含有陽離 子I1 生基團、典型的為二級胺基或四級敍基,也可以含有除 此以外的基團例如乙醯基等。陽離子改性聚乙烯醇系樹脂 叮以利用例如使具有陽離子性基團(典型的為三級胺基或 四級銨基)的不飽和單體與乙酸乙烯酯共聚、接著進行皂化 的方法來製造。 本發明中使用的接著劑組成物當然可以含有 2種以上 12 322473 201121794 上述改性聚乙烯醇系樹脂,另外也可以含有未改性的聚乙 烯醇系树月曰(具體的為聚乙酸乙烯酯的完全皂化物或部分 皂化物)和上述改性聚乙烯醇系樹脂這兩種樹脂。 用於形成光學層疊體的接著劑組成物可以使用市售的 適當的聚乙稀醇系樹脂。具體而言,可舉出例如:作為具 有冋皂化度的聚乙稀醇的由曰本可樂麗(股)公司出售的 “PVA-117H”、由日本合成化學工業(股)公司出售的 Gohsenol NH-2G” ;作為乙醯乙g篮基改性聚乙烯醇的由 日本合成化學工業(股)公司出㈣“G〇hsefimerZ,,系 列;作為陰離子改性聚乙歸醇的由日本可樂麗⑻公 售的“KL翁和“ KM-118 ”、由日本合成化學工業(股出) 公司出售的“Gohse- T,” ;作為陽離子改性 醇的由日本可樂麗⑻公司出售的“CM_318,,、由日本入 成化學工業(股)公司出㈣“G〇hsefimerK2i〇”等。。 =著劑組成物中的聚乙_系樹脂的濃度沒有特別限 制,在以水溶液的形態使用時,相對於⑽重量份水 乙烯醇系樹脂較佳為i至2Q重量份的範_,更佳至 重量份、再更佳為1至1G重量份、特佳為3至Π)重量 相1於100重量份水,聚乙烯醇系樹脂的濃 度不足1重量㈣’可絲易使料性下降,另外,當盆 濃度過大時’可能容易使得到的光學層疊體的光學特^ 降。該接著劑組成物中使㈣水可以是純水、超純水、自 =水等’沒有特別限制,但是從保持所形成的接著劑層的 均句性、透明性的觀點考慮,較佳為純水或超純水。另外 322473 13 201121794 也可以在接著劑水溶液中加入曱醇或乙醇等醇類。 〈構成接著劑組成物的其他成分〉 本發明中用於形成接著劑層2的接著劑組成物中,為 了提高接著劑層和玻璃板的密合性,較佳含有矽烷耦合 劑,特佳為在含有聚乙烯醇系樹脂的水溶液中預先調配矽 烧搞合劑者。 矽烷耦合劑為如下該的化合物,即,在矽原子上鍵結 有如烷氧基之類的水解性基團並且還鍵結有具有如胺基、 環氧基、(甲基)丙烯醯基、乙烯基、_素基或毓基之類的 反應性官能基的有機基團。作為其具體例,可舉出:乙烯 基三曱氧基石夕烧、乙稀基三乙氧基石夕烧、乙婦基三(2_曱氧 基乙氧基)石夕烧、N-(2-胺基乙基)-3-胺基丙基曱基二曱氧 基石夕烧、N-(2-胺基乙基)-3-胺基丙基三甲氧基碎烧、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-環 氧丙氧基丙基三曱氧基矽烷、3-環氧丙氧基丙基三乙氧基 矽烷、3-環氧丙氧基丙基曱基二甲氧基矽烷、3-環氧丙氧 基丙基乙氧基二甲基矽烷、2-(3,4-環氧環己基)乙基三曱 氧基矽烷、3-氯丙基曱基二甲氧基矽烷、3-氯丙基三曱氧 基梦烧、3_曱基丙稀酿氧基丙基三甲氧基梦烧、3_疏基丙 基三曱氧基矽烷等。可以將2種以上的矽烷耦合劑組合使 用。其中,如果考慮對水的溶解性或作為接著劑的可使用 時間(適用期(pot life)),則較佳具有環氧基、胺基或毓 基的矽烷耦合劑,較佳例如3-環氧丙氧基丙基三曱氧基矽 烧、N_(2_胺基乙基)-3_胺基丙基三甲氧基碎烧、3_胺基丙201121794 VI. Description of the invention: [Technical field to which the invention pertains] The invention relates to the optical reed body of the Kawagawa% liquid crystal display device, and the other is related to the type of 曰-曰·®* Liquid 曰 开 开 幺 a ip becomes the central component of the liquid display day ==: The glass plate is formed by the adhesive layer, and the optical layer is represented by the polarizing plate. The second layer of the optical laminate. Further, this [Prior Art] As a polarizing plate, a hetero-= optical member is useful. The polarizing plate of the protective layer of one or both sides of the diaphragm with water-based adhesive == :== is slippery and the transparency of the transparency or moisture permeability is formed by the transparent tree meniscus*, A transparent resin film from a photoreceptor film. Even if only the partial _ ================================================================================================= It is also a polarizing plate which is polarized in this way, and can be an optical resin film such as an optical force. It is also known as the use of adhesive bonding. K: It is necessary to make a liquid crystal sand with other optical functional layers. The liquid crystal sand is assembled on the μ unit substrate. For the liquid crystal display device, it is used as a thin display for personal computers.昼,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Here, the polarizing plate is usually attached with an adhesive; the member is also made thinner. Some defects occur after the above bonding; on the liquid crystal cell, this is because it can be easily peeled off from the liquid crystal cell s 322473 201121794 in January/brother, and it is convenient to fit another polarizing plate. However, in general, in order to maintain an appropriate adhesive force, a thickness of about 20/m is required, which is a bottleneck in the liquid crystal panel and the liquid crystal display device. It is attempted to reduce the thickness of the liquid crystal cell side protective layer by omitting the polarizing film, directly forming an adhesive layer thereon, and bonding the adhesive layer to the liquid crystal cell. However, the adhesive layer is directly bonded thereto. In the case where the polarizing film and the liquid crystal cell are subjected to a heat-resistant test exposed to a high temperature, the shrinkage of the polarizing film may not be sufficiently absorbed by the adhesive layer alone, and bulging and peeling may occur between the polarizing film and the adhesive layer. In addition, in the case of performing a thermal shock (shock test) in a high temperature state and a low temperature state, there is a possibility that the adhesive film may not sufficiently absorb the stretching and contraction of the polarizing film, resulting in expansion and contraction of the polarizing film. The polarizing film is ruptured. As a further attempt to reduce the thickness of the polarizing plate, for example, Japanese Patent Laid-Open No. 4306269 (JP-A-2004-245924) The technique is to apply an uncured epoxy resin composition to at least one surface of a polarizing film in which a dichroic dye is adsorbed and oriented by a polyvinyl alcohol-based resin, and then cure the composition to form a protective film. However, in the state in which the polarizing plate having the cured product of the epoxy resin composition as the protective film is bonded to the liquid crystal cell by the adhesive layer, durability is insufficient, for example, in the case of performing a thermal shock test, sometimes In addition, the technique disclosed in Japanese Patent No. 4,306,270 (JP-A-2004-245925) discloses a polarization in which a dichroic dye is adsorbed and oriented in a polyvinyl alcohol-based resin. On the film, a protective film is bonded to an adhesive which is composed of a composition of a main component of 322473 5 201121794, which is an epoxy resin-free epoxy resin, to form a polarizing plate. On the other hand, Japanese Patent No. 3695484 (Japan) Japanese Laid-Open Patent Publication No. Hei 9 159828 discloses a technique in which a bonding layer made of a photocurable adhesive is formed on one surface of a polarizing film to form a polarizing plate with an adhesive layer. The layer is followed by a polarizing plate on the liquid crystal cell substrate, wherein the photocurable adhesive is separately prepared with respect to the terpolymer of ethylene, acrylate or mercapto propylene monomer and maleic acid or maleic anhydride. A photosensitive agent such as a ruthenium and an unsaturated compound such as an acryloxy group-containing compound are also described. It is also described that a protective layer composed of the photocurable adhesive is provided on the other surface of the polarizing film. In the case of using the adhesive disclosed in the document to cause the polarizing plate to be on the liquid helium unit substrate, in the heat resistance test or the thermal shock test, no large problem was found in the liquid crystal cell of the J 1 size. However, when it is used as a liquid crystal cell of a large size to a large size, there is a problem that the polarizing plate is peeled off from the surface of the liquid crystal cell substrate or the polarizing film is broken. In addition, the optical layered body obtained by bonding the polarizing plate to the liquid crystal cell substrate can be thinned. However, it is not possible to easily bond it to the liquid crystal cell 2 polarizing plate. Stripped. For this reason, in the case of the inspection machine after the fitting, the situation is as follows: 'If there is no special economy, the liquid crystal unit is lacking, and the Japanese Patent No. 891 (Japanese Patent No. 296) A technique for imparting a polarizing plate and α on a liquid crystal cell substrate by an adhesive is disclosed. , 6 s 322473 201121794 [Summary of the Invention] For the second =: in the 'by using a specific adhesive to stick the polarizing plate, ^ liquid crystal cell substrate as a representative example of the glass flanks', a thin type of lightweight The optical lamination stacking which is excellent in durability and the object of the present invention is to provide advantageous manufacturing. The present invention includes the following invention. The η [丨] kind of optical laminate is obtained by laminating a glass plate and a plastic film material by an adhesive layer. The adhesive layer is formed of an adhesive composition containing a polyethylene glycol. The optical layered body according to [1], wherein the adhesive composition forming the adhesive layer further contains ♦ a silking agent. This embodiment is a preferred embodiment. [3] The optical layered body according to [1], wherein the adhesive composition further contains a crosslinking agent. [4] The optical layered body according to any one of [1], wherein the adhesive layer has a thickness of 5/zm or less. This embodiment is suitable for thinning of the optical laminate. [5] The optical layered body according to any one of [1] to [4] wherein the glass plate is a liquid crystal cell substrate. The optical layered body according to any one of the above aspects, wherein the plastic sheet has a dichroic dye adsorbed on the polyvinyl alcohol resin and oriented. The polarizing plate of the polarizing film. [7] The optical layered body according to [6], wherein the polarizing plate has a polarizing film and a transparent protective layer formed on at least one side. [8] The optical layered body according to [7], wherein the polarizing plate is provided with the polarizing film and a transparent protective layer formed on one surface, and the polarizing layer is opposite to the transparent protective layer The ride is then directly applied to the liquid Ba unit substrate. This embodiment is a preferred embodiment. [9] The optical layered body according to [7], wherein the polarizing plate is provided with the polarizing film, a transparent protective layer formed on the surface thereof, and laminated on the other side of the polarizing film In the phase difference plate of ±, the phase difference plate side is bonded to the liquid crystal cell substrate by the adhesive layer. This embodiment is a preferred embodiment. 〇 〇 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 a layer of an adhesive composition composed of an aqueous solution containing a polyvinyl alcohol-based resin is provided on at least the surface of the bonding surfaces; and a laminate is adhered to the glass sheet and the substrate by the adhesive composition layer The plastic sheet; the inspection process, inspecting the laminate obtained in the above-mentioned δ process, removing the defective product from the production line: and the IU process, so that the inspection process is not detected The layer of the adhesive composition present in the defective laminate is cured. The method for producing an optical layered body according to the above aspect, wherein the glass sheet is a liquid crystal cell substrate, and the plastic sheet has a dichroic dye adsorbed on the polyethylene resin. The polarizing plate β of the polarizing film which is oriented, [12] The method for producing an optical layered body according to [1] or [11], 8 322473 201121794 For the inspection process, After peeling off, the glass plate is returned to the description and then the contact layer forming process material. For the optical layered body of the present invention, the plastic sheet is bonded to the glass plate, so that == direct and glass plate and plastic sheet The adhesion of the material is also good. In particular, when the liquid crystal single substrate is a glass plate and the polarizing plate is a plastic sheet, the thickness can be reduced as compared with the conventional optical laminate in which the polarizing plate is bonded to the liquid crystal cell substrate. The optical layered body and the liquid crystal panel are made thinner and lighter, and the adhesion between the polarizing plate and the liquid crystal cell substrate is also good. Further, by using an adhesive instead of an adhesive in the bonding of the liquid crystal cell substrate and the polarizing plate, it is possible to provide an optical laminated body which can sufficiently withstand the environmental conditions at the time of device assembly or the use of the device. Further, according to the method of the present invention, it is possible to facilitate the production of the above optical laminate. In particular, after the bonding process and before the curing process, an inspection process is provided, and when a surface damage, a foreign matter, a bubble, or a shaft offset is detected, the defect is detected. It is removed from the production line, so that the optical laminate can be manufactured with good yield. Further, in the case of bonding a glass plate represented by a liquid crystal substrate and a plastic sheet represented by a polarizing plate, an adhesive composition composed of an aqueous solution is used as long as it can be easily used before the curing process. Peel off the plastic sheet from the glass. Therefore, in the case where the plastic sheet is peeled off from the laminate which is removed from the production line in the above-mentioned inspection process, a simple process such as washing the adhesive composition by washing with water can be returned to the subsequent process. Since the agent composition layer forming step is performed, the productivity of the optical laminate can be further improved. [Embodiment] In the present invention, as shown in the cross-sectional view of Fig. 1, a representative glass sheet 1 as a liquid crystal cell substrate and a representative plastic sheet 3 as a polarizing plate are bonded together by an adhesive layer 2, An optical layered body 1 was produced. The agent layer 2 is then formed of an adhesive composition containing a polyethylene glycol resin. First, the adhesive composition and the adhesive layer 2 formed therefrom will be described, and then, the order of the glass plate 1 and the plastic sheet 3 will be described. [Adhesive composition] <Polyvinyl alcohol-based resin> In the present invention, in order to adhere the glass sheet 1 and the plastic sheet 3, an adhesive composition containing a polyvinyl alcohol-based resin is used. This adhesive composition is usually used in the form of an aqueous solution. In the field of a polarizing plate, an aqueous solution of a polyvinyl alcohol-based resin is conventionally used for a polarizing film composed of a polyvinyl alcohol-based resin and a tris-vein film laminated on at least one surface thereof. The transparent protective film of the example of the present invention has been found to exhibit a high adhesion force when used in the case of a returning sheet which is exemplified by a polarizing plate and a glass plate which is a representative example of a liquid crystal cell substrate. The polyvinyl alcohol-based resin which is a main component of the adhesive composition can be obtained by subjecting a polyacetate resin to four. As the polyacetate resin, a copolymer of acetic acid B and other monomers which can be used as a homopolymer of vinyl acetate vinegar can be used. The other monomer copolymerizable with vinyl acetate may, for example, be an unsaturated neon, an unsaturated deuterium, a dilute (tetra), a vinyl lysate, or a propylene amide having an ammonium group of 322473 10 201121794. The polyvinyl alcohol-based resin contained in such an adhesive composition preferably has a suitable degree of polymerization, for example, when the aqueous solution having a wave width of 4% by weight is formed, the viscosity is preferably in the range of 4 to 50 mPa·sec. 'More preferably in the range of 6 to 3 〇 mPa · sec. The degree of saponification of the polyvinyl alcohol-based resin contained in the adhesive composition is not particularly limited, and is generally preferably 8 〇 mol% or more, more preferably 9 莫 mol% or more. When the degree of saponification of the polyvinyl alcohol-based resin contained in the adhesive composition is low, the water resistance of the adhesive layer 2 may be insufficient, and the polyvinyl alcohol-based resin contained in the adhesive composition is preferably modified. Resin. Examples of such a modified polyvinyl alcohol-based resin include an ethylene acetylated group-modified polyvinyl alcohol-based resin, an anion-modified polyvinyl alcohol-based resin, and a cationically modified polyvinyl alcohol-based resin. Resin. When such a modified polyvinyl alcohol-based resin is used, it has an advantage of improving the water resistance of the adhesive layer, which is preferable. The ethyl acetonitrile-modified polyvinyl alcohol-based resin may have an ethyl acetonitrile group (CH3C0CH2C0-) in addition to the hydroxyl group constituting the polyvinyl alcohol skeleton, and may have other groups such as acetamidine. Base. This acetamidine group exists in a state in which a hydrogen atom of a typical hydroxyl group is substituted. The ethyl acetonitrile-modified polyvinyl alcohol-based resin can be produced, for example, by a method in which polyvinyl alcohol is reacted with diketene. Since the ethyl ethoxylated modified polyvinyl alcohol-based resin has a highly reactive functional group, that is, an ethyl oxime group, it is preferable in terms of improving the durability of the adhesive layer 2. Further, when the curing of the adhesive composition is carried out by an active energy ray, it is preferable to use an ethyl acetonitrile-modified polyvinyl alcohol-based resin from the viewpoint of excellent curability. The content of the ethyl acetamidine group in the ethyl acetate-modified polyvinyl alcohol-based resin is not particularly limited as long as it is 0.1 mol% or more. The content of the ethyl sulfonyl group referred to herein is the total amount of the ethyl hydrazide group relative to the hydroxyl group, the ethyl hydrazide group, and the other ester group (ethyl fluorenyl group) in the polyethylene resin. The molar fraction is expressed by the value of %, which is sometimes referred to as "the degree of acetylation. When the degree of acetylation in the polyvinyl alcohol-based resin is less than 0.1 mol%, the adhesive layer is improved. The effect of water resistance is not necessarily sufficient. The degree of acetylation in the polyvinyl alcohol-based resin is preferably from about 1 to about mol%, more preferably from 1 to 20 mol%, and particularly preferably from 2 to 5%. 7 mol%. When the degree of acetylation exceeds 40 mol%, the effect of improving water resistance becomes small. For an anion-modified polyvinyl alcohol-based resin, in addition to the hydroxyl group constituting the polyvinyl alcohol skeleton, An anionic group, typically a carboxyl group (_c〇〇H) or a salt thereof, may also contain other groups such as an ethenyl group, etc. The anion-modified polyvinyl alcohol-based resin may be used, for example, to have an anionic property. Method for copolymerizing an unsaturated monomer of a group (typically a carboxyl group) with vinyl acetate, followed by saponification On the other hand, for the cationically modified polyvinyl alcohol-based resin, in addition to the hydroxyl group constituting the polyvinyl alcohol skeleton, a cationic I1 group, typically a secondary amine group or a fourth-order group, is also contained. A group other than this may be contained, for example, an ethyl fluorenyl group, etc. The cation-modified polyvinyl alcohol-based resin ruthenium may be used, for example, to make an unsaturated single having a cationic group (typically a tertiary amino group or a quaternary ammonium group) The composition of the present invention is copolymerized with vinyl acetate and then saponified. The adhesive composition used in the present invention may of course contain two or more kinds of the modified polyvinyl alcohol-based resin of 12,322,473, 2011,21,794, and may also contain unmodified a polyvinyl alcohol-based tree sap (specifically, a completely saponified or partially saponified product of polyvinyl acetate) and the above-mentioned modified polyvinyl alcohol-based resin. The adhesive composition for forming an optical laminate may be A commercially available suitable polyvinyl alcohol-based resin is used. Specifically, for example, it is sold as a polyethyl alcohol having a saponification degree of saponification. PVA-117H", Gohsenol NH-2G sold by Japan Synthetic Chemical Industry Co., Ltd.; as a modified ethylene glycol based on ethyl acetate, from Japan Synthetic Chemical Industry Co., Ltd. (4) "G〇hsefimerZ , series; "KL Weng and "KM-118" publicly sold by Japan Kuraray (8) as an anion-modified polyethyl alcohol, "Gohse-T," sold by the Japanese synthetic chemical industry (shares) company; "CM_318, sold by Japan's Into Chemical Industry Co., Ltd. as a cationically modified alcohol, "4" "G〇hsefimer K2i〇", etc. = Polyethylene in the composition of the agent The concentration of the resin is not particularly limited, and when used in the form of an aqueous solution, it is preferably from i to 2Q parts by weight, more preferably to parts by weight, even more preferably from 1 to 10 parts by weight of the hydrovinyl alcohol-based resin. 1G parts by weight, particularly preferably 3 to Π) Weight phase 1 in 100 parts by weight of water, the concentration of the polyvinyl alcohol-based resin is less than 1% (4) 'Silk can easily reduce the material property, and when the pot concentration is too large, 'It may be easy The optical characteristics of the obtained optical layered body were lowered. In the adhesive composition, (4) water may be pure water, ultrapure water, self-water or the like, and is not particularly limited, but from the viewpoint of maintaining the uniformity and transparency of the formed adhesive layer, it is preferably Pure or ultrapure water. Further, 322473 13 201121794 It is also possible to add an alcohol such as methanol or ethanol to the aqueous solution of the adhesive. <Other components constituting the adhesive composition> In the adhesive composition for forming the adhesive layer 2 in the present invention, in order to improve the adhesion between the adhesive layer and the glass plate, a decane coupling agent is preferably contained, and particularly preferably In the aqueous solution containing a polyvinyl alcohol-based resin, a simmering agent is prepared in advance. The decane coupling agent is a compound in which a hydrolyzable group such as an alkoxy group is bonded to a ruthenium atom and is bonded with, for example, an amine group, an epoxy group, a (meth) acryl fluorenyl group, An organic group of a reactive functional group such as a vinyl group, an yl group or a fluorenyl group. Specific examples thereof include vinyl trimethoxy sulphur, ethidium triethoxy sulphur, ethyronyl (2- methoxy ethoxy), and N-(2) -Aminoethyl)-3-aminopropyl-decyldimethoxy oxanthine, N-(2-aminoethyl)-3-aminopropyltrimethoxyacetate, 3-aminopropyl Trimethoxy decane, 3-aminopropyltriethoxy decane, 3-glycidoxypropyltrimethoxy decane, 3-glycidoxypropyltriethoxydecane, 3- Glycidoxypropyl decyl dimethoxy decane, 3-glycidoxy propyl ethoxy dimethyl decane, 2-(3,4-epoxycyclohexyl)ethyltridecyloxy Decane, 3-chloropropyl-decyldimethoxydecane, 3-chloropropyltrimethoxyoxymethane, 3-mercaptopropene, methoxypropyltrimethoxymethane, 3-sulfopropyl Trimethoxy decane and the like. Two or more kinds of decane coupling agents may be used in combination. Among them, a decane coupling agent having an epoxy group, an amine group or a mercapto group, preferably a 3-ring, is preferred, if considering the solubility in water or the pot life (pot life) as an adhesive. Oxypropoxypropyl tridecyloxy oxime, N_(2-aminoethyl)-3-aminopropyltrimethoxyacetate, 3-aminopropyl
S 14 322473 201121794 基三曱氧基矽烷、3-巯基丙A ^ ~基三甲氧基矽烷等。 石夕烧耦合劑可以為聚砂备y e w ^ ^氧低聚物型。當聚矽氧低聚物 以(單體)_(轉)共聚物的h表示時,例如可以舉出如下 矽烧耦合劑。 3-威丙基二曱氧基外、四甲氧基械共聚物、3_魏丙 基三甲氧基魏-四乙氧基%絲物、3_制基三乙氧基 石夕炫-四甲氧基雜共聚物戈3、錢基三乙祕雜_四乙 氧基雜共《之㈣M —基的共聚物; 酼甲基三甲氧基魏飞甲氧基魏共聚物、酼甲基三 曱氧基矽烷-四乙氧基矽烷共聚物、毓曱基三乙氧基矽烷— 四甲氧基矽烷共聚物及巯曱基三乙氧基矽烷_四乙氧基矽 炫共聚物之類的含魏曱基的共聚物; 3-甲基丙烯醯氧基丙基三曱氧基矽烷_四甲氧基矽烷 共^^物、3甲基丙稀酿氧基丙基三甲氧基梦院_四乙氧基石夕 炫共聚物、3-甲基丙稀醯氧基丙基三乙氧基石夕炫-四曱氧基 石夕炫共聚物、3-曱基丙烯醯氧基丙基三乙氧基碎烧-四乙氧 基石夕燒共聚物、3-曱基丙稀酿氧基丙基曱基二甲氧基石夕烧-四甲氧基矽烷共聚物、3-曱基丙烯醯氧基丙基曱基二曱氧 基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基 二乙氧基矽烷-四甲氧基矽烷共聚物及3-甲基丙烯醯氧基 丙基曱基二乙氧基矽烷-四乙氧基矽烷共聚物之類的含曱 基丙烯醯氧基丙基的共聚物; 3〜丙烯醯氧基丙基三甲氧基矽烷-四曱氧基矽烷共聚 物、丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚 15 322473 201121794 物、3_丙稀酿氧基丙基三乙氧基碎烧-四甲氧基梦烧共聚 物、3-丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚 物、3-丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共 聚物、3-丙烯醯氧基丙基曱基二甲氧基矽烷-四乙氧基矽烷 共聚物、3-丙烯醯氧基丙基曱基二乙氧基矽烷-四曱氧基矽 烷共聚物及3-丙烯醯氧基丙基曱基二乙氧基矽烷-四乙氧 基矽烷共聚物之類的含丙烯醯氧基丙基的共聚物; 乙稀基三曱氧基發院_四曱氧基碎烧共聚物、乙稀基三 甲氧基矽烷-四乙氧基矽烷共聚物、乙烯基三乙氧基矽烷-四曱氧基矽烷共聚物、乙烯基三乙氧基矽烷-四乙氧基矽烷 共聚物、乙烯基甲基二曱氧基矽烷-四甲氧基矽烷共聚物、 乙烯基曱基二曱氧基矽烷-四乙氧基矽烷共聚物、乙烯基曱 基二乙氧基矽烷-四曱氧基矽烷共聚物及乙烯基曱基二乙 氧基矽烷-四乙氧基矽烷共聚物之類的含乙烯基的共聚物; 3-胺基丙基三曱氧基矽烷-四曱氧基矽烷共聚物、3-胺基丙基三曱氧基咬炫-四乙氧基梦炫共聚物、3 -胺基丙基 三乙氧基矽烷-四曱氧基矽烷共聚物、3-胺基丙基三乙氧基 矽烷-四乙氧基矽烷共聚物、3-胺基丙基曱基二曱氧基矽烷 -四曱氧基矽烷共聚物、3-胺基丙基曱基二曱氧基矽烷-四 乙氧基矽烷共聚物、3-胺基丙基曱基二乙氧基矽烷-四甲氧 基矽烷共聚物及3-胺基丙基曱基二乙氧基矽烷-四乙氧基 矽烷共聚物之類的含胺基的共聚物等。 由於這些矽烷耦合劑大多情況下為液態,因此可以直 接混合在含有聚乙烯醇系樹脂的水溶液中。對於接著劑組 s 16 322473 201121794 成物中的矽烷耦合劑的調配量,相對於聚乙烯醇系樹脂100 重量份,通常為0. 01至50重量份左右,較佳為以0. 03至 30重量份的比例使用。當相對於聚乙烯醇系樹脂100重量 份,矽烷耦合劑的量為0. 01重量份以上、特別是0. 03重 量份以上時,接著劑層和玻璃板的密合性提高,故較佳。 另外,當其量為50重量份以下、特別是30重量份以下時, 由於有抑制石夕炫搞合劑從接著劑層滲出之傾向,故較佳。 在本發明中用於形成接著劑層2的接著劑組成物中, 可以含有交聯劑。交聯劑可以調配在不含矽烷耦合劑的聚 乙烯醇系樹脂的水溶液中,也可以與矽烷耦合劑一起調配 在聚乙烯醇系樹脂的水溶液中,通常較佳含有矽烷耦合劑 和交聯劑兩種者。 對交聯劑而言,只要是具有對聚乙烯醇系樹脂具有反 應性的官能基的化合物即可,可以沒有特別限制地使用以 往聚乙烯醇系接著劑中使用的交聯劑。按官能基區別列舉 能成為交聯劑的化合物,例如有:分子内至少具有2個異 氰酸基(-NCO)的異氰酸酯化合物;分子内至少具有2個環 氧基(橋接的-0-)的環氧化合物;單醛或雙醛類;有機鈦化 合物;鎂、鈣、鐵、鎳、鋅和鋁之類的二價或三價金屬的 無機鹽;乙醛酸的金屬鹽;羥甲基三聚氰胺等。 作為成為交聯劑的異氰酸酯化合物的具體例,可舉 出:曱苯二異氰酸酯、氫化曱苯二異氰酸酯、三羥曱基丙 烷和曱苯二異氰酸酯的加成物、二苯曱烷二異氰酸酯、三 苯曱烷三異氰酸酯、異佛爾酮二異氰酸酯、這些異氰酸酯 17 322473 201121794 化合物的酮肟(ketoxime)封端物或苯酚封端物等。 作為成為交聯劑的環氧化合物的具體例,可舉出:乙 二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙三醇二縮 水甘油醚或丙三醇三縮水甘油醚、1,6-己二醇二縮水甘油 醚、三羥甲基丙烷三縮水甘油醚、二縮水甘油基苯胺、二 縮水甘油基胺、使聚伸烷基多胺和二羧酸的反應物即聚醯 胺多胺與表氣醇反應得到的水溶性聚醯胺環氧樹脂等。 作為成為交聯劑的單醛類的具體例,可舉出曱醛、乙 醛、丙醛、丁醛等,作為雙醛的具體例,可舉出:乙二醛、 丙二醛、丁二醛、戊二醛、馬来醛、鄰苯二曱醛等。 對於成為交聯劑的有機鈦化合物,由日本Matsumoto Fine Chemical(股)公司出售各種有機飲化合物。由該公司 的有機鈦化合物的網頁(網際網路<1]此:111^0://^\^.111- chem. co. jp/products/ productsl. html>、2010 年 9 月 6 曰檢索),對於適用於本發明的水溶性有機鈦化合物,按照 其化合物的示性式、該公司所稱的化學名、該公司的商品 名的順序列舉如下有機鈦化合物。 [(CH3)2CH0]2Ti[0CH2CMf(CH2CH20H)2]2 :該公司所稱的 化學名為“雙(三乙醇胺)鈦酸二異丙酯”、該公司的商品 名 “Orgatics TC-400” 、 (H0)2Ti[0CH(CH3)C0(TMNH4+)2 :該公司所稱的化學名 為“乳酸鈦錄鹽”、該公司的商品名“Orgatics TC-300” 、 (HO)2Ti[OCH(CH3)COOH]2:該公司所稱的化學名為“乳 18 322473 201121794 酸欽 、該公司的商品名“〇rgatics TC-310”及 “Orgatics TC-315” 。 另外’乙酸酸的金屬鹽較佳為鹼金屬鹽或鹼土金屬 鹽,可舉出例如:乙醛酸鈉、乙醛酸鉀、乙酸酸鎂、乙酿 酸鈣等。 這些交聯劑中,適合使用以上述水溶性聚醯胺環氧樹 月曰為代表的環氧化合物或醛類、羥甲基三聚氰胺、乙醛酸 的鹼金屬或鹼土金屬鹽等。 對交聯劑而言,較佳為將其與聚乙烯醇系樹脂一起溶 解在水中形成接著劑組成物。如下該,由於水溶液中的交 聯,。量可僅是微量’因此,只要其對於水具有例如至少〇 . i 左右的溶解度’就可以作為交聯劑使用。當然,具有 :般稱作水溶性程度輯於水的溶解度的化合物較適合作 马用於本發明的交聯劑。 =於㈣劑的調配量,可根據聚乙烯醇系樹脂的種類 ==相對於聚乙稀醇系樹脂議重量份通常為5 句配it左右、較佳為1G至5G重量份。藉由以該範圍 調配父聯劑,可得到良 著劑層的耐久性,較佳為如上該’為了提高接 也較佳以5至60重量份、更^乙^系樹月旨100重量份, 配交聯劑。為10至50重量份的比例調 間内進===多時,交聯劑反應在短時 期變得非常短,不適於、且成物提前皂化,其結果適用 、 系上使用。 322473 201121794 在接著劑組成物中’在不妨礙本發明效果的範園内, 可以調配例如可塑劑、抗靜電劑、微粒等以往公知的適當 的添加劑。 [接著劑層] 在本發明中’在玻璃板1和塑膠片材3的貼合面中的 至少一個面上,設置由以上說明的接著劑組成物、較佳調 配有以上各成分的水溶液組成的接著劑組成物構成的層, 藉該接著劑組成物的層貼合玻璃板i和塑膠片材3,使該 層硬化製成接著劑層2。接著劑層2的厚度可以設定為5“m 以下,通常為〇·〇01至5ym左右、較佳〇 〇1至2以m、更 佳0.05至的範圍^接著劑層的厚度超過^以田時,可 能會導致塑膠片材3的外觀不良。 [玻璃板]· 對於藉接著劑層2而貼合有塑膠片材3的玻璃板1, 可以使用通常被稱為玻璃的各種玻璃。如上該,在玻璃板 1為構成液晶顯示裝置的液晶單元基板時,本發明特別有 在液晶單元基板與另-片基板之間夾舰晶構成液晶 2 1液晶單元;^為液晶顯示裝置的核心構件。構成液 、板的玻璃可以為鈉㉟玻璃、低驗硼#酸鹽玻璃、 =紹财㈣玻料通常所知的各種玻魏,液晶單元 将佳為使用無鹼玻璃。 [塑膠片材] 口要㈣=貼合在玻璃板1上的塑膠片材3, 4疋利用聚乙_系樹脂的水溶液顯現出接著能力的樹 s 322473 20 201121794 脂成為對玻璃板1的貼合面的鏡 用。作為利用聚乙稀醇系樹脂的水溶;顯== 樹脂,可舉出:包含三r航城认 貝兄出接者月匕力的 一醯纖維素或二乙醯纖維素、乙酸 丙酸纖維素、乙酸丁酸纖維铸的乙酸纖 樹 細_;=;了聚丙缔系樹脂為代表的 系樹脂等。^本-甲酸乙二_系樹脂;丙烯酸 其中’ί於乙纖維素系樹脂或聚乙嫦醇系樹脂成為 對玻璃板1的貼合面的塑膠片#,本發明顯現出高接著 力。也可根據需要對塑膠片材3的貼合於玻璃板i上的面 實施息化處理或電暈放電處理之類的易接著處理後,再供 於接著劑層的形成以及對玻璃板i _合。例如,在乙酸 纖維素系樹脂成為對玻璃板i的貼合面時,藉由對該面實 施息化處理,可以進—步提高由聚乙_錯脂的水溶液 所形成的接著力。另外’即使在環烯烴系樹脂、以聚丙稀 系樹脂為代表的鏈狀烯烴系樹脂成為對玻璃板 1的貼合面 時,藉由對該面實施電暈放電處理之類的易接著處理,可 顯現出聚乙騎系樹脂的水溶液所形成的強接著力。 對於塑膠片材3的厚度’只要是能貼合到玻瑀板!上 的狀態’就沒有特別限制,較佳為在捲曲成減狀的狀態 下供於對玻璃板1 _合,因此也考慮可撓性等時,通常 較佳為500 /zm以下,進而更佳為3〇〇,以下、特別是 2〇〇 V m以下。 〈偏振板〉 21 322473 201121794 如上該,對於本發明的光學層叠體而古, 的玻璃板1為液晶單元基板、塑膠 " 1圖中 醇系樹脂吸附二色性色素並使其;2 3是㈣㉔乙烯 板的情況下’特別有用。也可以將二成的偏振祺的偏振 獨製成塑膠片材3,但由於偏振膜單^的偏振祺本身單 較佳使用在盆5 + a姑、獨使用則易碎’因此’ 軚:使用在其至少单面、特別是與貼合在液晶 側的面上設有透明保護層的偏振板。 態的二意是=:光學層疊體的層構成的-個形 a 月仵蠖層7 ^ S ,在偏振臈6的單面設置透 明保邊層7而作成偏振板5, 返 相反侧的偏7的面 基板1上,2直接貼合在液晶單元 體n中命 予曰立體U。即’在第2圖的光學層疊 中的與接菩1接著劑層2接觸而層叠偏振膜6,在偏振膜6 第,者劑層2相反側的面上層疊有透明保護層7。 剖面示意圖圖是=Γ,_體的另一個層構成的 ημ η ^ 在中,在偏振膜δ的單面設置透明保 二Μ Μ振膜6的另—個面設置適當的樹脂層8而作 其姑1反1 ’祕脂層8側藉接著劑層2貼合在液晶單元 丞板1上,構成光學層疊體12。 以進^樣’對偏振板1而言,只要其包含偏振膜6,就可 片鄉步具有任何的層,從在保護偏振膜6的同時使光學 S為的觀點考慮,偏振膜6以外的層 ,m ? ^下、特佳為1層或2層。從這樣的觀點考慮, 所不的在偏振祺6的單面具有透明保護層7、與 22 322473 1 201121794 該透明保護層7相反側的聚乙烯醇系樹脂膜面(偏振膜表 面)以藉接著劑層2直接貼合在液晶單元基板丨上的形態為 較佳形態之一。在採用如第2圖所示的形態時,可以根據 透明保護層7的種類將偏振板5的厚度設定在例如1〇〇//m 以下。 〈偏振膜〉 -構成偏振板5的偏振膜6是在聚乙稀醇系樹脂吸附有 一色性色素並使其定向而成。更具體地而言,較佳使用在 單軸拉伸的聚乙烯醇系樹脂膜吸附二色性色素並 —。 而成的臈。 、 ,、疋。 ^上說明的構成接著劑組成物的聚乙埽醇系樹脂同 ,’藉由將聚乙酸乙烯酯系樹脂皂化可以得 的聚乙烯醇系樹脂。作為聚乙酸乙稀醋系樹月旨 ^ 乙酸乙烯酯均聚物的聚乙酸乙烯酯以外,可* ‘、、 歸酿和可與其共聚的其他單體的共聚物等^例乙酸乙 乙歸酉旨共聚的其他單體,可舉出例如:錢 飽和續酸類、稀烴類、乙稀基_等:不 ,常為85請莫耳%左右、較佳為 =樹脂的 %。構成偏振膜的聚乙烯醇系樹脂也可以進〜 莫耳 t,可歧㈣祕較性㈣乙騎生稀 辱縮乙駿等。另外,構成偏振膜的聚乙烯 ^ 度通常為1_至1_)左右、較佳為簡至、=的聚合 將這樣的聚乙烯醇系樹脂進行製膜而成 左右。 偏振膜的卷料膜。將聚乙烯醇系樹脂進行製㈣°以用作 322473 23 201121794 Π::色性色素染色使其吸附該二色性色素的工 液處理的色性色相聚乙刺纟軸膜㈣酸水溶 對於0 、在利用硼酸水溶液處理後進行水洗的工序。 之前進^早Γ拉伸而言,可以在顧二色性色素進行染色 行。.丁 ’也可M與染色同時進行’還可以在染色之後進 下’該性色素進行染色之後進行單軸拉伸的情況 處理中:軸拉伸可以在硼酸處理之前進行,也可以在簡 軸杈伸。二Z外’也可以在這些操作的多個階段進行單 行拉伸,也;以在轉速不同的輥間沿單轴進 大氣中、卜 輥口早軸進行拉伸。另外,可以是在 脹的狀態3伸:的乾式拉伸,也可以是在用溶劑使其溶 倍左右仃杈伸的濕式拉伸。拉伸倍數通常為3至8 進行如下方式利用二色性色素對聚乙烯醇系樹脂膜 色素’將聚乙稀醇系樹脂膜浸潰在含有二色性 有機染t il作為二色性色素’可使用蛾、二色性的 處理h i者,對於聚乙騎系樹祕,較佳在染色 之則預先實施在水中的浸潰處理。 碘及^使用碘作為二色性色素的情況下,通常利用在含有 、化卸的水溶液中浸潰聚乙稀㈣樹脂膜的方法進行 24S 14 322473 201121794 s-trimethoxy decane, 3-mercaptopropyl A^-yltrimethoxy decane, and the like. The Shixi burning coupling agent may be a polycrystalline sand preparation y e w ^ ^ oxygen oligomer type. When the polyoxynene oligomer is represented by h of the (monomer)-(trans) copolymer, for example, the following calcining coupling agent can be mentioned. 3-Wilyl dimethoxy group, tetramethoxy mechanical copolymer, 3_Wilyl trimethoxy Wei-tetraethoxy% silk, 3_ base triethoxy stone Xi Xuan-tetramethoxy a copolymer of a hetero-copolymer, a ketone, a ketone, a ketone, a ketone, a ketone, a ketone, a ketone, a ketone, a ketone, a ketone a copolymer containing a fluorenyl group such as a tetraethoxy decane copolymer, a mercaptotriethoxydecane-tetramethoxydecane copolymer and a mercaptotriethoxydecane-tetraethoxyanthracene copolymer ; 3-methyl propylene methoxy propyl trimethoxy decane _ tetramethoxy decane total ^ 3, 3-methyl propyl oxypropyl trimethoxy dream _ tetraethoxy xixi , 3-methylpropenyloxypropyltriethoxy-Xi-Xing-Tetra-oxyxanthene copolymer, 3-mercaptopropenyloxypropyltriethoxycure-tetraethoxylate Xishao Copolymer, 3-mercaptopropenyloxypropylsulfonyldimethoxycarbazide-tetramethoxydecane copolymer, 3-mercaptopropenyloxypropyl-decyldimethoxydecane -tetraethoxy decane copolymer , 3-methacryloxypropyl propyl methyl diethoxy decane-tetramethoxy decane copolymer and 3-methyl propylene methoxy propyl decyl diethoxy decane - tetraethoxy decane a copolymer containing a mercapto propylene methoxy propyl group such as a copolymer; 3 propylene methoxy propyl trimethoxy decane-tetradecyl decane copolymer, propylene methoxy propyl trimethoxy decane - Tetraethoxydecane copolymerization 15 322473 201121794, 3 - propylene oxypropyl triethoxy calcination - tetramethoxy catalyzed copolymer, 3-propenyloxypropyl triethoxy decane - Tetraethoxydecane copolymer, 3-propenylmethoxypropylmethyldimethoxydecane-tetramethoxydecane copolymer, 3-propenyloxypropyl-decyldimethoxydecane-tetraethyl Oxydecane copolymer, 3-propenylmethoxypropyl decyl diethoxy decane-tetradecyloxydecane copolymer and 3-propenylmethoxypropyl decyl diethoxy decane-tetraethoxy Acrylate-containing propyl-containing copolymer such as decane copolymer; ethylene-trimethoxyoxyl _tetradecyloxy-calcined copolymer, ethylenetrimethoxydecane-tetraethoxy Alkyne copolymer, vinyltriethoxydecane-tetradecyloxydecane copolymer, vinyltriethoxydecane-tetraethoxydecane copolymer, vinylmethyldimethoxydecane-tetramethoxy a decane copolymer, a vinyl decyl decyl decane-tetraethoxy decane copolymer, a vinyl fluorenyl diethoxy decane-tetradecyl decane copolymer, and a vinyl fluorenyl diethoxy decane - a vinyl group-containing copolymer such as a tetraethoxysilane copolymer; a 3-aminopropyltrimethoxy decane-tetradecyloxydecane copolymer, 3-aminopropyltrimethoxy ethoxy- Tetraethoxymolecular copolymer, 3-aminopropyltriethoxydecane-tetradecyloxydecane copolymer, 3-aminopropyltriethoxydecane-tetraethoxydecane copolymer, 3 -Aminopropyl decyl decyloxydecane-tetradecyloxydecane copolymer, 3-aminopropyl decyl decyloxydecane-tetraethoxy decane copolymer, 3-aminopropyl hydrazine An amine group-containing copolymer such as a bis ethoxy decane-tetramethoxy decane copolymer and a 3-aminopropyl decyl diethoxy decane-tetraethoxy decane copolymer. Since these decane coupling agents are often liquid, they can be directly mixed in an aqueous solution containing a polyvinyl alcohol-based resin.至30.30至30重量的优选为0. 03至30。 The amount of 0. 01 to 50 parts by weight, preferably 0.03 to 30 parts by weight of the polyvinyl alcohol-based resin. The proportion by weight is used. When the amount of the decane coupling agent is 0.01 parts by weight or more, particularly 0.03 parts by weight or more, the adhesion between the adhesive layer and the glass plate is improved, so that it is preferably used. . Further, when the amount is 50 parts by weight or less, particularly 30 parts by weight or less, it is preferable because the tendency of the Shi Xixuan composition to bleed out from the adhesive layer is suppressed. The adhesive composition for forming the adhesive layer 2 in the present invention may contain a crosslinking agent. The crosslinking agent may be formulated in an aqueous solution of a polyvinyl alcohol-based resin containing no decane coupling agent, or may be formulated in an aqueous solution of a polyvinyl alcohol-based resin together with a decane coupling agent, and usually preferably contains a decane coupling agent and a crosslinking agent. Both. The crosslinking agent may be a compound having a functional group reactive with a polyvinyl alcohol-based resin, and a crosslinking agent used in a conventional polyvinyl alcohol-based adhesive can be used without particular limitation. The compound which can be a crosslinking agent is distinguished by a functional group, for example, an isocyanate compound having at least two isocyanato groups (-NCO) in the molecule; at least two epoxy groups in the molecule (bridged-0-) Epoxy compound; monoaldehyde or dialdehyde; organotitanium compound; inorganic salt of divalent or trivalent metal such as magnesium, calcium, iron, nickel, zinc and aluminum; metal salt of glyoxylic acid; Melamine and the like. Specific examples of the isocyanate compound to be a crosslinking agent include anthene diphenyl diisocyanate, hydrogenated phthalic acid diisocyanate, an adduct of trishydroxypropyl propane and toluene diisocyanate, diphenylnonane diisocyanate, and the like. Phenylene oxide triisocyanate, isophorone diisocyanate, ketoxime capping or phenol capping of these isocyanate 17 322473 201121794 compound. Specific examples of the epoxy compound to be a crosslinking agent include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, and glycerol triglycidyl ether. 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, diglycidylaniline, diglycidylamine, a reactant for polyalkylene polyamine and a dicarboxylic acid A water-soluble polyamine epoxy resin obtained by reacting a guanamine polyamine with a surface gas alcohol. Specific examples of the monoaldehyde to be a crosslinking agent include furfural, acetaldehyde, propionaldehyde, butyraldehyde, and the like. Specific examples of the dialdehyde include glyoxal, malondialdehyde, and dibutyl. Aldehyde, glutaraldehyde, malealdehyde, phthalaldehyde, and the like. For the organic titanium compound to be a crosslinking agent, various organic drinking compounds are sold by Matsumoto Fine Chemical Co., Ltd., Japan. By the company's organic titanium compound webpage (Internet <1] this: 111^0://^\^.111- chem. co. jp/products/ productsl. html>, September 6, 2010 曰In the case of the water-soluble organic titanium compound to which the present invention is applied, the following organic titanium compound is listed in the order of the formula of the compound, the chemical name of the company, and the trade name of the company. [(CH3)2CH0]2Ti[0CH2CMf(CH2CH20H)2]2: The company's chemical name is "bis(triethanolamine) diisopropyl titanate", the company's trade name "Orgatics TC-400", (H0)2Ti[0CH(CH3)C0(TMNH4+)2: The company's chemical name is "Titanium lactate", the company's trade name "Orgatics TC-300", (HO)2Ti[OCH(CH3 ) COOH] 2: The company's chemical name is "milk 18 322473 201121794 yin, the company's trade name "〇rgatics TC-310" and "Orgatics TC-315". In addition, 'metal acetate acid salt is better. Examples of the alkali metal salt or the alkaline earth metal salt include sodium glyoxylate, potassium glyoxylate, magnesium acetate, calcium citrate, etc. Among these crosslinking agents, the above-mentioned water-soluble polyamine ring is suitably used. Oxygen tree ruthenium represented by epoxy compound or aldehyde, methylol melamine, alkali metal or alkaline earth metal salt of glyoxylic acid, etc. For the crosslinking agent, it is preferably combined with a polyvinyl alcohol resin. Dissolved in water to form an adhesive composition. As follows, due to cross-linking in the aqueous solution, the amount can be only a small amount 'so as long as it is Water having a solubility of, for example, at least about i.i can be used as a crosslinking agent. Of course, a compound having a degree of water solubility comparable to that of water is more suitable as a crosslinking agent for use in the present invention. The amount of the (four) agent to be blended may be usually about 5, preferably 1 to 5 g by weight, based on the type of the polyvinyl alcohol-based resin == with respect to the weight of the polyethylene-based resin. The blending of the parent binder can provide the durability of the primer layer, and it is preferably as described above. When the ratio is 10 to 50 parts by weight, the ratio of the crosslinking agent becomes too short, the crosslinking agent reaction becomes very short in a short period of time, and it is unsuitable, and the product is saponified in advance, and the results are applicable and used. 201121794 In the adhesive composition, a conventionally known suitable additive such as a plasticizer, an antistatic agent, or fine particles can be blended in a mold which does not impair the effects of the present invention. [Adhesive layer] In the present invention, 'in a glass plate 1 and at least one of the bonding faces of the plastic sheet 3 On one surface, a layer composed of an adhesive composition composed of the above-described adhesive composition, preferably an aqueous solution containing the above components, is provided, and a layer of the adhesive composition is bonded to the glass plate i and the plastic sheet. 3. The layer is hardened to form the adhesive layer 2. The thickness of the adhesive layer 2 can be set to 5 "m or less, usually about 至·〇01 to 5 μm, preferably 〇〇1 to 2 in m, more preferably 0.05. To the extent that the thickness of the adhesive layer exceeds that of the field, the appearance of the plastic sheet 3 may be poor. [Glass Plate] For the glass plate 1 to which the plastic sheet 3 is bonded by the adhesive layer 2, various glasses generally called glass can be used. As described above, when the glass plate 1 is a liquid crystal cell substrate constituting a liquid crystal display device, the present invention particularly has a liquid crystal 21 liquid crystal cell formed between a liquid crystal cell substrate and a further substrate, and is a core of the liquid crystal display device. member. The glass constituting the liquid or the plate may be various kinds of glass, which are generally known as sodium 35 glass, low boron glass, and glass, and the liquid crystal unit is preferably an alkali-free glass. [Plastic sheet] Mouth (4) = plastic sheet 3 attached to glass plate 1, 4 树 疋 322 473 473 321 323 323 323 323 323 323 The mirror for the face. As a water-soluble solution using a polyvinyl alcohol-based resin; a resin == a resin, which includes a cellulose or a diacetic cellulose or a cellulose acetate propionate containing a scorpion A cellulose acetate resin cast by a cellulose acetate butyric acid fiber is a fine resin represented by a polypropylene resin. The present invention has a high adhesion force. The present invention exhibits a high adhesion force. The present invention exhibits a high adhesion force. Alternatively, the surface of the plastic sheet 3 bonded to the glass sheet i may be subjected to a subsequent treatment such as a chemical treatment or a corona discharge treatment, and then applied to the formation of the adhesive layer and the glass plate i _ Hehe. For example, when the cellulose acetate-based resin is bonded to the glass sheet i, the adhesion force formed by the aqueous solution of the poly-b-lipid can be further increased by performing the treatment on the surface. In addition, even when the chain olefin resin represented by the polypropylene resin and the chain olefin resin represented by the polypropylene resin are bonded to the glass plate 1, the surface is subjected to an easy subsequent treatment such as corona discharge treatment. The strong adhesion force formed by the aqueous solution of the polyethylene resin can be exhibited. For the thickness of the plastic sheet 3, as long as it can be attached to the glass plate! The upper state is not particularly limited, and it is preferably supplied to the glass sheet 1 in a state in which the curl is reduced. Therefore, when flexibility or the like is also considered, it is usually preferably 500 / zm or less, and further preferably. It is 3 〇〇, the following, especially 2 〇〇V m or less. <Polarizing Plate> 21 322473 201121794 As described above, in the optical layered body of the present invention, the glass plate 1 is a liquid crystal cell substrate, and the plastic resin is adsorbed to the dichroic dye in the first embodiment; (4) In the case of 24 vinyl plates, 'particularly useful. It is also possible to monopolize the polarization of 20% of the polarized germanium into the plastic sheet 3, but since the polarizing film of the polarizing film is preferably used in the pot 5 + a, it is fragile when used alone. Therefore, it is used: A polarizing plate having a transparent protective layer on at least one side thereof, in particular, a surface bonded to the liquid crystal side. The second meaning of the state is: the layer formed by the layer of the optical layered body is a shape of a layer of moon layer 7 ^ S, and a transparent edge layer 7 is provided on one side of the polarization layer 6 to form a polarizing plate 5, and the opposite side is biased. On the surface substrate 1 of 7, the 2 is directly bonded to the liquid crystal cell body n, and the stereoscopic U is applied. In other words, in the optical layering of Fig. 2, the polarizing film 6 is laminated in contact with the slab 1 adhesive layer 2, and the transparent protective layer 7 is laminated on the surface of the polarizing film 6 opposite to the agent layer 2. The cross-sectional schematic view is ημ η ^ of another layer of the Γ, _ body, and a suitable resin layer 8 is provided on the other surface of the transparent film φ on one side of the polarizing film δ. The adhesive layer 2 is adhered to the liquid crystal cell raft 1 by the adhesive layer 8 on the side of the first layer 1 to constitute the optical layered body 12. In the case of the polarizing plate 1, as long as it includes the polarizing film 6, it is possible to have any layer in the form of a film, and it is considered from the viewpoint of protecting the polarizing film 6 while making the optical S, other than the polarizing film 6. Layer, m ? ^, especially good for 1 or 2 layers. From such a viewpoint, the transparent protective layer 7 is provided on one side of the polarizing plate 6, and the polyvinyl alcohol resin film surface (polarizing film surface) on the opposite side to the transparent protective layer 7 of 22 322473 1 201121794 is used. The form in which the agent layer 2 is directly bonded to the liquid crystal cell substrate is one of preferable embodiments. When the form as shown in Fig. 2 is employed, the thickness of the polarizing plate 5 can be set to, for example, 1 〇〇//m or less depending on the type of the transparent protective layer 7. <Polarizing Film> The polarizing film 6 constituting the polarizing plate 5 is obtained by adsorbing and orienting a monochromatic dye on a polyvinyl alcohol-based resin. More specifically, it is preferred to use a polyvinyl alcohol-based resin film which is uniaxially stretched to adsorb a dichroic dye. Made of cockroaches. , ,,疋. The polyvinyl alcohol-based resin which constitutes the adhesive composition described above is the same as the polyvinyl alcohol-based resin which can be obtained by saponifying a polyvinyl acetate-based resin. As a polyacetate of vinyl acetate vinegar, which is a vinyl acetate homopolymer, it can be used as a copolymer of other monomers which can be copolymerized with other monomers. Other monomers to be copolymerized include, for example, a saturated acid, a rare hydrocarbon, an ethylene group, and the like: no, usually about 85% by mole, preferably = % of the resin. The polyvinyl alcohol-based resin constituting the polarizing film can also be incorporated into the moiré, and can be differentiated (four) secretly (four). Further, the polyethylene having a degree of polyethylene of the polarizing film is usually from about 1 to about 1 Å, preferably in a simple form, and = is formed by forming a polyvinyl alcohol-based resin. A film of a polarizing film. The polyvinyl alcohol-based resin is made into a (four)° to be used as 322473 23 201121794 Π:: a coloring pigment dyed to absorb the dichroic dye, and the coloring hue of the polyethylene spurs shaft film (4) acid water soluble for 0 The step of washing with water after treatment with a boric acid aqueous solution. In the case of the early stretching, the dyeing can be carried out in the dichroic dye. Ding' can also be carried out simultaneously with dyeing. 'It can also be carried out after dyeing. The uniaxial stretching is carried out after dyeing the pigment. The axial stretching can be carried out before the boric acid treatment, or in the simple axis. Stretched. It is also possible to perform a single row stretching in a plurality of stages of these operations, and also to stretch in the uniaxial air between the rolls having different rotational speeds and the early axis of the roll. Further, it may be a dry stretching which is stretched in a state of expansion 3, or may be a wet stretching which is stretched by a solvent in a solvent. The draw ratio is usually from 3 to 8 by using a dichroic dye to impregnate a polyvinyl alcohol-based resin film dye with a dichroic organic dye t il as a dichroic dye. It is possible to use moth and dichroic treatment hi, and it is preferable to perform the impregnation treatment in water in the case of dyeing. When iodine and iodine are used as the dichroic dye, it is usually carried out by a method of impregnating the polyethylene (tetra) resin film in an aqueous solution containing and discharging.
S 322473 201121794 染色。該水溶液中的 0.01至0.5重量份左,、3量相對於水100重量份通常為 重量份通常為0.5至’另外,峨化舒的含量相對於水100 溫度通常為2G至^重量份左右。用於染色的水溶液的 時間(染色_)通以,科,在該水溶液中的浸潰 另-方面,C 300秒左右。 情況下,通常利用^ 的有機染料作為二色性色素的 水溶液中浸潰聚乙烯^水溶性的二色性有機染料的染料 水溶液中的二色性::系樹脂骐的方法進行染色。該染料 常為bd〇-3至lxl0染料的含量相對於水100重量份通 硫酸納等益機鹽作^量份左右。染料水溶液也可以含有 20 δ 馬知色助劑。染料水溶液的溫度通常為 “υ王训匕左右,另认 時間)通常為30至3〇〇’,染料水溶液中的浸潰時間(染色 u秒左右。 ^ ' 一色性色素進行染色後的硼酸處理,藉由將 木色後的聚乙烯醇条44a h 故 x 糸树脂膜浸潰在含硼酸水溶液中來實 施。含硼酸水溶液中沾A入 A 0 τ的硼酸含量相對於水100重量份通常 用至15重里伤左右、較佳為5 12重量份左右。在使 •作為"色性色W情況下,含硼酸水溶練佳為含有 峨化鉀。這種愔況1Γ 下’含硼酸水溶液中的碘化鉀的含量相 15 :水100重里份通常為2至20重量份左右、較佳為5至 重量份左右°在含硼酸水溶液中的浸潰時間通常為1〇〇 至1200秒左右、較佳為150至600秒左右、再更佳為200 400秒左右。含堋酸水溶液的溫度通常為50。(:以上、較 佳為5〇至85°C。 25 322473 201121794S 322473 201121794 Dyeing. 0.01 to 0.5 parts by weight of the left side in the aqueous solution, and the amount of 3 is usually 0.5 parts by weight with respect to 100 parts by weight of water. Further, the content of oxime is usually about 2 G to about 2 parts by weight with respect to the temperature of water 100. The time (staining_) of the aqueous solution used for dyeing is passed, and the immersion in the aqueous solution is another, about C, about 300 seconds. In this case, the organic dye of the dichroic dye is usually used as an aqueous solution of the dichroic dye to impregnate the dichroic:: resin oxime in an aqueous solution of a water-soluble dichroic organic dye. The dye is usually in the form of a bd〇-3 to lxl0 dye in an amount of about 100 parts by weight of sodium persulfate. The aqueous dye solution may also contain a 20 δ Marshalling Aid. The temperature of the dye aqueous solution is usually "about 匕 匕 , , , , , , , , , , 通常 , , , , , , , , , , , , , , , , , , , , , , , , , , , 染料 染料 染料 染料 染料 染料 染料 染料The polyvinyl alcohol strip 44a h after the wood color is impregnated in the boric acid-containing aqueous solution. The boric acid content of the boric acid-containing aqueous solution in which the A 0 τ is added is usually used up to 15 parts by weight with respect to 100 parts by weight of water. It is about 5.2 parts by weight, and it is preferably about 5 12 parts by weight. In the case of "color", the boric acid-containing water is smelted with potassium telluride. This is the case of potassium iodide in a boric acid-containing aqueous solution. Content of the phase 15: water 100 parts by weight is usually about 2 to 20 parts by weight, preferably about 5 to parts by weight. The impregnation time in the aqueous solution containing boric acid is usually from about 1 to about 1200 seconds, preferably 150. It is about 600 seconds, more preferably about 200 400 seconds. The temperature of the aqueous solution containing citric acid is usually 50. (: Above, preferably 5 to 85 ° C. 25 322473 201121794
對於硼酸處理後的聚乙烯醇系樹脂膜,通常進行水洗 處理。藉由例如將硼酸處理過的聚乙烯醇系樹脂膜浸漬在 水中來實施水洗處理。水洗處理中的水的溫度通常為5至 40 C左右’次潰時間為2至120秒左右。水洗後實施乾燥 處理,得到偏振膜。可以使用熱風乾燥機、遠紅外線力口熱 來實施乾燥處理。乾燦溫度通常為4〇至l〇〇°c左右。 燥處理的時間通常為120至600秒左右。 LThe polyvinyl alcohol-based resin film after the boric acid treatment is usually subjected to a water washing treatment. The water washing treatment is carried out by, for example, immersing a boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of the water in the water washing treatment is usually about 5 to 40 C, and the time of the crushing is about 2 to 120 seconds. After washing with water, drying treatment was carried out to obtain a polarizing film. The drying treatment can be carried out using a hot air dryer or a far infrared ray heat. The dry temperature is usually from about 4 〇〇 to about 10 °C. The drying time is usually about 120 to 600 seconds. L
依上述方式,可以製成在單軸拉伸的聚乙烯醇系樹浐 膜吸附二色性色素並使其定向而成的偏振膜。得到的偏择 膜的厚度可以設定為5至40/zm左右。 X 〈透明保護層〉 對於設置在偏振膜6的至少單面的透明保護層7,了 以用例如乙酸纖維素系樹脂、環烯烴系樹脂、以聚丙烯系 樹脂為代表的鏈狀烯烴系樹脂、以聚甲基丙烯酸甲嗤為代 表的丙烯酸系樹脂、聚醯亞胺系樹脂、聚碳酸醋系樹月旨 以聚對苯二甲酸乙二醇醋系樹脂為代表的聚醋系樹鳴等兮 領域中以往廣泛用作保護層的形成材料的適當的熱塑性^ 脂膜構成。另外’透明保護膜7還可以用活性能量線固化 性樹脂組成物的固化物構成。從量產性及接著性的觀點考 慮’其中,較佳為使用包含乙酸纖維素系樹脂、環埽烴系 樹脂、鏈狀烯烴系樹脂、丙烯酸系樹脂或聚酯系樹脂的祺 或者活性能量線固化性樹脂組成物的固化物作為透明保 層7。 〜 用熱塑性樹脂膜構成透明保護層7的情況下,其厚度 322473 26 201121794 通常為10至80//m左右,較佳為製成1〇至5〇#m左右的 比較薄壁的層。另一方面,用活性能量線固化性樹脂組成 物的固化物構成透明保護層7的情況下,其厚度可以設定 為10 V m以下、例如1至10 // m左右。 用作透明保護層7的乙酸纖維素系樹脂膜是由纖維素 的部分或全部乙酸酯化物形成的膜,可舉出例如:三乙醯 纖維素膜、二乙醯纖維素膜等。作為這樣的乙酸纖維素系 樹脂膜’可以使用合適的市售品,例如:由富士膠片(股) 公司出售的 “Fujitac TD80” 、“pujitac TD80UF” 及 “Fujitac TD80UZ ;由柯尼卡美能達(股)公司出售的 “KC8UX2M”及“KC8UY”(均為商品名)等。 透明保護層7中使用的環烯烴系樹脂是具有包含例如 降冰片烯、四環十二烯(別名:二甲橋八氫萘)或其衍生物 之類的環狀烯烴(環烯烴)的單體單元的熱塑性樹脂(也稱 為熱塑性環嫦烴系樹脂)。該環婦煙系樹脂可以是上述環稀 烴的開%聚合物的氫化物、使用2種以上的環稀烴的開環 共聚物的虱化物外,也可以是環稀烴與鏈狀烯烴及/或具有 乙烯基的芳香族化合物等的加成共聚物。在環烯烴系樹脂 中可以導入極性基團。 在使用環烯烴與鏈狀烯烴及/或具有乙烯基的芳香族 化合物的加成共聚物構成透明保護層7的情況下,作為鏈 狀稀烴’可舉出乙稀、㈣等’另外,作為具有乙烯基的 芳香族化合物’可舉出苯乙、α_甲基苯乙稀、核燒基取 代苯乙烯等。在這樣的共聚物中,由環烯烴組成的單體單 322473 27 201121794 元可以是50莫耳%以下(較佳為15至5〇莫耳%)。特別是在 使用環烯烴和鏈狀烯烴和具有乙烯基的芳香族化合物的三 元共聚物構成透明保護層7的情況下,由環烯烴組成的單 體單元可以設定為如上該比較少的量。在這樣的三元共聚 物中,由鏈狀烯烴組成的單體單元和由具有乙烯基的芳香 族化合物組成的單體單元分別通常為5至8〇莫耳%左右。 環烯烴系樹脂可以使用合適的市售品,例如:T〇pAS Advanced Polymers GmbH 製造的由日本 P〇lyplastics(股) 公司出售的“TOPAS”、由JSR(股)公司出售的“artqn” 、 由日本Zeon(股)公司出售的“ZE0N0R”及“ZE0NEX” 、由 三井化學(股)公司出售的“APEL”(均為商品名)等。將這 樣的環烯烴系樹脂進行製膜製成膜時,可適當使用溶劑流 延法、溶融擠出法等公知的方法。另外,也可以使用例如 由日本Zeon(股)公司出售的“ZEONOR FILM” 、由JSR(股) 公司出售的“ARTON FILM”等預先製膜的市售的環稀煙系 樹脂的膜作為透明保護層7。 $' 甩於透明保護層7的鏈狀烯烴系樹脂較佳為以丙稀為 主要構成單元的聚丙烯系樹脂。聚丙烯系樹脂可 的均聚物,除此以外,也可以是使丙烯與以乙歸為代表例 的其他共聚性單體共聚而成、且其他共聚性單體的量達到 10重量%左右、例如1至10重量%左右。聚兩稀系樹^也 可以用溶劑流延法、溶融擠出法等公知的方法進行製膜 製成用於透明保護層7的膜。' 用於透明保護層7的丙烯酸系樹脂較佳為以甲美丙_ 322473 28 201121794 酸甲酯為主要構成單元的聚曱基丙烯酸甲酯系樹脂。在甲 基丙烯酸曱酯系樹脂中,也有時調配丙烯酸系的橡膠粒 子。另外,也有時製成具有調配有光擴散劑的聚曱基丙烯 酸曱酯系樹脂的層和未調配有光擴散劑的聚甲基丙烯酸甲 酯系樹脂的層的多層結構。曱基丙烯酸曱酯系樹脂通常藉 由熔融擠出法製成膜。製成多層結構時,可以採用共擠出 法。 用於透明保護層7的聚酯系樹脂較佳為以對苯二曱酸 和乙二醇為主要構成單元的聚對苯二曱酸乙二醇酯系樹 脂。聚對苯二曱酸乙二醇酯系樹脂也可以用溶劑流延法、 熔融擠出法等公知的方法製成膜,將該膜進一步進行單軸 或雙轴拉伸、在維持強度的同時提高透明性的薄膜較適於 用作透明保護層7。 另一方面,對於用於透明保護層7的活性能量線固化 性樹脂組成物,可以是例如含有環氧系的活性能量線固化 性化合物的樹脂組成物,進一步調配氧雜環丁燒系化合物 也有效。這樣,含有環氧化合物、且還任意地含有氧雜環 丁烷系化合物時,通常還調配光致陽離子聚合引發劑。 對於用於透明保護層7的活性能量線固化性樹脂組成 物而言,除了環氧化合物及作為任意成分的氧雜環丁烷系 化合物以外,含有自由基聚合性化合物、具體為(曱基)丙 烯酸系化合物的方法也有效。藉由並用(甲基)丙烯酸系化 合物,可以製成硬度高、機械強度優異、耐久性能更優異 的透明保護層。進而,能夠更加容易地調節活性能量線固 29 322473 201121794 化性樹脂組成物的黏度和固化速度等。在用於形成透明保 護膜7的活性能量線固化性樹脂組成物中’以活性能量線 固化性化合物總量為基準,(曱基)丙烯酸系化合物可以加 至70重量%左右。(曱基)丙烯酸系化合物的調配量更佳為 35至70重量%、尤佳是40至60重量%。當(曱基)丙烯酸 系化合物的調配量超過70重量%時,可能會使其與偏振膜 的密合性下降。在調配這樣的(曱基)丙烯酸系化合物的情 況下,還可以進一步調配光致自由基聚合引發劑。 對於偏振板5的透明保護膜7,也可以在與貼合偏振 膜6的面相反側的面上具有表面處理層,這種表面處理的 例子包括防眩(antiglare)處理、硬塗處理、抗靜電處理、 抗反射處理等。另外,也可以在透明保護層7的與貼合偏 振膜6的面相反側的面上形成包含液晶性化合物或其高分 子量化合物等的塗層。 在透明保護層7為樹脂膜的情況下,可使用接著劑貼 合偏振膜6和透明保護層7。作為用於此貼合的接著劑, 可舉出:含有活性能量線固化性化合物的固化性樹脂組成 物、使接著劑成分溶解或分散在水中而成的水系接著劑。 從不需要乾燥工序而提高生產性的觀點考慮,較佳為 將含有活性能量線固化性化合物的固化性樹脂組成物作為 接著劑。這時,作為活性能量線固化性化合物,較佳為使 用環氧系的陽離子聚合性化合物。另外,除環氧化合物外, 調配同樣為陽離子聚合性的氧雜環丁烧化合物也有效。這 樣’在含有環氧化合物、且進—步任意含有氧雜環丁烧化According to the above aspect, a polarizing film obtained by adsorbing and orienting a dichroic dye in a uniaxially stretched polyvinyl alcohol-based tree raft film can be obtained. The thickness of the obtained partial selective film can be set to about 5 to 40/zm. X <Transparent protective layer> The transparent protective layer 7 provided on at least one side of the polarizing film 6 is, for example, a cellulose acetate resin, a cycloolefin resin, or a chain olefin resin represented by a polypropylene resin. An acrylic resin, a polyamidene resin, and a polycarbonate-based tree represented by polymethyl phthalate resin, such as polyethylene terephthalate resin, etc. A suitable thermoplastic film which has been widely used as a material for forming a protective layer in the field of ruthenium. Further, the transparent protective film 7 may be composed of a cured product of the active energy ray-curable resin composition. From the viewpoints of mass productivity and adhesion, it is preferable to use a ruthenium or active energy ray including a cellulose acetate resin, a cyclic hydrocarbon resin, a chain olefin resin, an acrylic resin or a polyester resin. A cured product of the curable resin composition is used as the transparent protective layer 7. When the transparent protective layer 7 is formed of a thermoplastic resin film, the thickness 322473 26 201121794 is usually about 10 to 80 / / m, preferably a relatively thin layer of about 1 〇 to 5 〇 #m. On the other hand, when the cured product of the active energy ray-curable resin composition constitutes the transparent protective layer 7, the thickness thereof can be set to 10 V m or less, for example, about 1 to 10 // m. The cellulose acetate-based resin film used as the transparent protective layer 7 is a film formed of a part or all of the acetate of the cellulose, and examples thereof include a triacetyl cellulose film and a diethyl cellulose film. As such a cellulose acetate-based resin film, a suitable commercial product can be used, for example, "Fujitac TD80", "pujitac TD80UF" and "Fujitac TD80UZ" sold by Fujifilm Co., Ltd.; by Konica Minolta ( "KC8UX2M" and "KC8UY" (both trade names) sold by the company. The cycloolefin resin used in the transparent protective layer 7 has, for example, norbornene and tetracyclododecene (alias: dimethyl bridge) a thermoplastic resin (also referred to as a thermoplastic cyclic hydrocarbon resin) of a monomer unit of a cyclic olefin (cycloalkene) such as octahydronaphthalene or a derivative thereof. The ringtone resin may be the above-mentioned ring-dilute hydrocarbon The addition of a hydride of a % polymer or a halide of a ring-opening copolymer of two or more kinds of cycloaliphatic hydrocarbons may be an addition of a cycloaliphatic hydrocarbon, a chain olefin, and/or an aromatic compound having a vinyl group. a copolymer. A polar group can be introduced into the cycloolefin resin. When a transparent copolymer layer 7 is formed using an addition copolymer of a cyclic olefin and a chain olefin and/or an aromatic compound having a vinyl group, the chain is used as a chain. Examples of the hydrocarbon-like hydrocarbons include ethylene, (four), etc., and examples of the aromatic compound having a vinyl group include styrene, α-methylstyrene, ribo-substituted styrene, and the like. The monomer 322473 27 201121794, which is composed of a cyclic olefin, may be 50 mol% or less (preferably 15 to 5 mol%), especially in the case of using a cyclic olefin and a chain olefin and having a vinyl group. In the case where the terpolymer of the aromatic compound constitutes the transparent protective layer 7, the monomer unit composed of the cyclic olefin can be set to a relatively small amount as described above. In such a terpolymer, it is composed of a chain olefin. The monomer unit and the monomer unit composed of the aromatic compound having a vinyl group are usually about 5 to 8 mol%, respectively. The cycloolefin resin can be produced using a suitable commercial product such as T〇pAS Advanced Polymers GmbH. "TOPAS" sold by P〇lyplastics Co., Ltd., "artqn" sold by JSR (shares), "ZE0N0R" and "ZE0NEX" sold by Japan Zeon Co., Ltd., by Mitsui Chemicals Co., Ltd. )the company When the cycloolefin resin is formed into a film, a known method such as a solvent casting method or a melt extrusion method can be suitably used. For example, a film of a commercially available ring-smoke-type resin such as "ZEONOR FILM" sold by Japan Zeon Co., Ltd., "ARTON FILM" sold by JSR Co., Ltd., or the like is used as the transparent protective layer 7. The chain olefin-based resin to be used for the transparent protective layer 7 is preferably a polypropylene-based resin having propylene as a main constituent unit, a homopolymer of a polypropylene-based resin, or a propylene or a propylene. Other copolymerizable monomers classified as representative examples are copolymerized, and the amount of other copolymerizable monomers is about 10% by weight, for example, about 1 to 10% by weight. The polythick tree can also be formed into a film for the transparent protective layer 7 by a known method such as a solvent casting method or a melt extrusion method. The acrylic resin used for the transparent protective layer 7 is preferably a polymethyl methacrylate-based resin having methyl methacrylate _ 322473 28 201121794 methyl ester as a main constituent unit. In the methacrylate-based resin, acrylic rubber particles may be blended. Further, a multilayer structure of a layer having a polyfluorenyl methacrylate-based resin in which a light-diffusing agent is blended and a layer of a polymethyl methacrylate-based resin having no light-diffusing agent may be formed. The mercapto acrylate based resin is usually formed into a film by melt extrusion. When a multilayer structure is formed, a co-extrusion method can be employed. The polyester-based resin used for the transparent protective layer 7 is preferably a polyethylene terephthalate-based resin mainly composed of terephthalic acid and ethylene glycol. The polyethylene terephthalate-based resin may be formed into a film by a known method such as a solvent casting method or a melt extrusion method, and the film may be further uniaxially or biaxially stretched while maintaining strength. A film which improves transparency is more suitable as the transparent protective layer 7. On the other hand, the active energy ray-curable resin composition for the transparent protective layer 7 may be, for example, a resin composition containing an epoxy-based active energy ray-curable compound, and further an oxetane-based compound may be blended. effective. When the epoxy compound is contained and the oxetane compound is optionally contained as described above, a photocationic polymerization initiator is usually added. The active energy ray-curable resin composition for the transparent protective layer 7 contains a radical polymerizable compound, specifically (fluorenyl), in addition to an epoxy compound and an oxetane compound as an optional component. The method of the acrylic compound is also effective. By using a (meth)acrylic compound in combination, a transparent protective layer having high hardness, excellent mechanical strength, and excellent durability can be obtained. Further, the viscosity, curing speed, and the like of the active energy ray-curing composition can be more easily adjusted. In the active energy ray-curable resin composition for forming the transparent protective film 7, the (fluorenyl) acrylic compound can be added to about 70% by weight based on the total amount of the active energy ray-curable compound. The compounding amount of the (fluorenyl) acrylic compound is more preferably from 35 to 70% by weight, particularly preferably from 40 to 60% by weight. When the compounding amount of the (fluorenyl)acrylic compound exceeds 70% by weight, the adhesion to the polarizing film may be lowered. In the case of disposing such a (fluorenyl) acrylic compound, a photoradical polymerization initiator can be further formulated. The transparent protective film 7 of the polarizing plate 5 may have a surface treatment layer on the surface opposite to the surface on which the polarizing film 6 is bonded. Examples of such surface treatment include antiglare treatment, hard coating treatment, and anti-glare treatment. Electrostatic treatment, anti-reflection treatment, etc. Further, a coating layer containing a liquid crystal compound or a high molecular weight compound or the like may be formed on the surface of the transparent protective layer 7 opposite to the surface on which the polarizing film 6 is bonded. In the case where the transparent protective layer 7 is a resin film, the polarizing film 6 and the transparent protective layer 7 may be bonded using an adhesive. The adhesive agent used for the above-mentioned bonding is a curable resin composition containing an active energy ray-curable compound, and a water-based adhesive obtained by dissolving or dispersing an adhesive component in water. From the viewpoint of improving the productivity without requiring a drying step, it is preferred to use a curable resin composition containing an active energy ray-curable compound as a binder. In this case, as the active energy ray-curable compound, an epoxy-based cationically polymerizable compound is preferably used. Further, in addition to the epoxy compound, it is also effective to formulate a cation-polymerizable oxetane compound. This is in the case of containing an epoxy compound and optionally containing an oxetane.
S 322473 30 201121794 合物時,通常還可調配光致自由基聚合引發劑。將固化性 樹脂組成物作為接著劑時,通常在藉固化性樹脂組成物層 貼合偏振膜6和透明保護層7後,對該貼合物照射活性能 量線使固化性樹脂組成物層固化。 - 3-方面’從減薄接著劑層而減薄整個偏振板5的觀 點考慮,較佳為使接著劑成分溶解或分散在水中而成的水 系接者劑。作為這種水系接著劑,可舉出以聚乙稀醇系樹 脂或胺醋(urethane)樹脂為主成分的接著劑組成物。在使 用聚乙烯醇系樹脂作為水系接著劑的主成分的情況下,對 該聚乙稀醇系樹脂而言,除了部分息化聚乙稀醇或完全息 化聚乙烯醇以外,也可以是陰離子改性聚乙稀醇系樹脂、 乙醯乙醯基改性聚乙稀醇系樹脂、㈣基改性聚乙烤醇系 樹脂、陽離子改性聚乙烯醇系樹脂等改性而成的聚乙稀醇 系樹脂。在使用聚乙烯醇系樹脂作為接著劑成分的情況 下,該接著劑通常製成聚乙烯醇系樹脂的水溶液。接著劑 中的聚乙烯醇系樹脂的濃度相對於水1〇〇重量份通常為工 至重里份左右、較佳為1至5重量份。另外,並用交聯 劑也有效。 〈配置在偏振板的液晶單元基板侧的樹脂層〉 如第3圖所示的實例’在偏振膜6的液晶單元基板1 侧設置樹脂層8時,該樹脂層8可以是與設置在偏振膜6 的相反侧的透明保護層7相同或與其不同的透明保護層, 除此之外,還可以是光學功能層。作為光學功能層的例子, 可舉出為了補償由液晶單元導致的相位差或補償視角等而 322473 201121794 使用的相位差板。作為相位差板,例如有:由各種樹脂的 拉伸膜構成的雙折射性膜;盤狀(discotic)液晶或向列液 晶被定向固定而成的膜;在膜基材上形成含有上述液晶或 無機層狀化合物等的相位差顯現物質的塗膜並進行定向固 疋而成的膜等。這時,作為㈣含有相位差顯現物質的塗 膜的膜基材,較佳使用三乙醯纖維素等的乙酸纖維素系樹 脂膜。 在將由樹脂拉伸膜構成的雙折射性膜作為相位差板的 情況下,從相位差的顯現性或相位差值的穩定性等觀點考 慮,較佳為乙酸纖維素系樹脂、環烯烴系樹脂、聚丙烯系 樹脂等作為構成該相位差板的樹脂材料。這些樹脂本身與 、上作為構成透明保s蒦層7的樹脂薄膜進行說明的樹脂相 门藉由將這些樹脂膜進行單軸或雙軸拉伸’可以賦予相 位差、製成相位差板❶這時的拉伸倍率通常為L丨至5倍、 較佳為1. 1至3倍。 對於乙酸纖維素系樹脂膜或環烯烴系樹脂膜,賦予了 相位差的膜在市場上有銷售。例如,作為賦予了相位差的 乙酸纖維素系樹脂膜,有由柯尼卡美能達(股)公司出售的 “KC4FR-T”或“KC4HR-T”等,作為賦予了相位差的環烯 煙系樹脂膜,有由積水化學工業(股)公司出售的 “S-SINA”或“SCA40”等。另外,以上作為可成為透明保 護層7的環烯烴系樹脂膜的例子列舉的由日本zeon(股)公 司出售的“ZE0N0RFILM”或由JSR(股)出售的“ART0N FILM”中也有賦予了相位差的等級。 322473 32 201121794 在用包含相位差板的樹脂膜構成樹脂層8時,可以使 用與以上在貼合偏振膜6和透明保護層7中所說明的接著 劑相同的接著劑接著偏振膜6和樹脂層8。 在謀求對偏振板5賦予補償由液晶單元導致的相位差 的功能和補償視角的功能等時,如第3圖所示的實例,在 偏振膜6的一個面上形成透明保護層7,在偏振膜6的另 —個面上層疊作為樹脂層8的相位差板製成偏振板5,將 其相位差板側藉以上說明的接著劑層2貼合在液晶單元基 f 1上的形態是有效的。這樣,即使在偏振膜6的成為液 曰曰單το基板1側的面上層疊相位差板時,也可以將整個偏 振板5的厚度设定在200以m以下。另外,只*適當選擇透 月保遵層7和成為相位差板的樹脂層8,也可以將整個偏 振板5的厚度設定在1〇〇/Ζπι以下。 [光學層疊體的製造方法] 对个知明的光學層疊體的製造方法進行說明。 備以下所不的各卫序的方法,可以有利地製造以 說明的光學層疊體。τα , 邊 一邊引用第1圖表示的符號一 逯進行說明。 3的物層形^序,在玻璃板丨和㈣片材 樹:—心劑::物上層設置由含聚乙物 (b)貼合工序,藉括4立 片材3貼合; ⑹檢查工序’檢查該貼合工序 q #人. 琢接者劑組成物層將玻璃板1和塑膠 中得到的貼合品,將侦 322473 33 201121794 測到缺陷的貼合品從生產線取下;以及 (d)固化工序使存在於經該檢查工序未谓測到缺陷的 貼合品中的接著劑組成物層固化。 該製造方法在玻璃板1為液晶單元基板、塑膠片材3 為以上說日㈣具有偏軸的偏振板時㈣有用。偏振板可 以是單獨的偏振膜,也可以如上該預先層疊有其他層’如 前面參照第2 ®及第3圖所說明的那樣,較佳具備形成在 偏振膜6的至少-個面上的透明保護層7。這樣,在至少 將層疊有偏振膜6和透明保護層7的偏振板5作為塑膠片 材3的情況下,以層疊有構成偏振板5的各層的狀態製成 塑膠片材3 ’其可餅上述接著齡錢層形紅序⑷。 下面,對以上所示的各工序依次進行說明。 〈接著劑組成物層形成工序(a)> 在接著劑組成物層形成卫序⑷巾’在玻璃板丨和塑膠 片材3的各個貼合面中的至少—個面上,設置由含聚乙稀 醇系树月日的^^溶液組成的接著劑组成物層。在形成接著劑 層時,可以採用例如在玻璃板丨的貼合面及/或塑膠片材3 的貼合面上塗布上述接著劑組成物的方法。另外,作為塗 布的一個形態’也可以採取以下方法,即,在玻璃板1的 表面的一端以將要貼合的方式供給塑膠片材3,一邊在二 者之間吹入上述接著劑組成物,一邊在玻璃板1和塑膠片 材3的各個貼合面上形成接著劑組成物層,並從塑膠片材 3的外侧用輥進行擠壓,一邊連續進行接下來的貼合工序。 在玻璃板1的貼合面及/或塑膠片材3的貼合面上塗布 201121794 接著劑組成物的方法沒有特別限制,可以利用例如刮刀、 線棒、狹缝塗布器、模具塗布器、逗號式塗布器、凹版塗 布器等各種塗布方式。另外,由於各塗布方式有各自最佳 ‘的黏度範圍,因此,調節接著劑組成物中的聚乙烯醇系樹 -脂的濃度等,可以調節接著劑組成物(水溶液)的黏度。 〈貼合工序(b)> 在接下來的貼合工序(b)中,藉前面的接著劑組成物層 形成工序(a)中形成的接著劑組成物層貼合玻璃板1和塑 膠片材3。在該工序中,如前面所說明的那樣,可有利地 採用如下方法,在玻璃板1的表面的一端以將要透過接著 劑組成物層貼合的方式供給塑膠片材3, 一邊從塑膠片材3 的外側用輥進行擠壓,一邊進行貼合。從抑制氣泡捲入等 觀點考慮,這樣一邊從玻璃板1的表面的一端用輥擠壓一 邊向玻璃板1的表面的另一端貼合的方法是有利的。 〈檢查工序(c)> 在檢查工序(c)中,檢查前面的貼合工序(b)中得到的 貼合品,將偵測到缺陷的貼合品從生產線取下。當然,只 要未偵測到缺陷,該貼合品就直接送到接下來的固化工序 (d)。在該檢查工序(c)中,可檢查有無表面損傷、有無異 物、有無氣泡、有無軸偏移等。可以在液晶面板製造階段 利用通常採用的方法進行這種檢查。 檢查工序(c)中偵測到缺陷的貼合品被從生產線取 下。在該階段中,由於由含聚乙烯醇系樹脂的水溶液組成 的接著劑組成物層還沒有固化,因此可以容易地從玻璃板 35 322473 201121794 1上剝下塑膠片材3。因此,對於剝下塑膠片材3後的玻璃 板1,可以利用水洗等容易地除去其表面的接著劑組成物, 因此可以在清洗後返回到接著劑組成物層形成工序(a)。將 檢查工序(c)中偵測到缺陷的貼合品從生產線取下,從其上 剝下塑膠片材3並使玻璃板1返回到接著劑組成物層形成 工序(a)的操作相當於返工(rework)操作,即,在將附有接 著劑層的偏振板貼合在液晶單元基板上後,在發現某些不 良情況的情況下’剝下該偏振板重新貼合。在本發明中, 儘管使用接著劑而不是黏著劑將塑膠片材3(典型的為偏振 板)貼合到玻璃板1(典型的為液晶單元基板)上,但由於該 接著劑為水溶液,因此具有可容易進行這樣的返工操作的 優點。 〈固化工序(d)> 對於在檢查工序(c)中未偵測到缺陷的合格的貼合 ,在接下來的固化工序(d)中,使存在於玻璃板丨和塑膠 片材3之間的接著劑組成物層固化。在固化工序(d)中,利 用高溫乾燥、照射活性能量線等使接著劑組成物層固化, 製成接著劑層2。接著劑組成物層的固化,多採用高溫乾 燥。利用照射活性能量線使其固化時,所使用的活性能量 線可以是紫外線、X射線、電子能量線等。另外,還有藉 由常溫放置使接著劑組成物層固化的方法。藉由高溫乾燥 來使接著劑組成物層固化時,通常較佳在4〇至8〇它條件 進行1分鐘至24小時的處理。藉由活性能量線照射來使接 著劑組成物層固化時,通常較佳將由照射照度和照射時間 s 322473 36 201121794 的乘積來表示的累計光量設定為5()l2Q()()mJ/cm2e藉由常 溫放置來使接著劑組成物層固化時,通常較佳在20至30 t:、濕度20%至_的環境下進行Q. 5 +時至72小時的處 [液晶顯示裝置] 美:==學層疊體1〇至12而言,在該液晶單元 基^的與貼。有偏振板5的面相反侧配置另-張液晶單 兀基板,將液晶夾持在兩者之 〇 或液晶面板。《錢晶單元㈣成液晶單元 成液晶顯示m㈣在可構 晶的壯能的谈曰ββ - 阳單元基板間封入有液 曰曰的狀㈣^日早林身製成第i至 板1,在其一方或雙方的表面上依昭太^ 早兀基 製成液晶面板。因Μ路日心,^本發明貼合偏振板, 等的耐久性優異,光學層4體對於熱衝擊試驗 同樣對於熱衝擊試料 j作製作的液晶顯示裝置也 質化。 料的耐久性優異,而且可謀求薄型輕 (實施例) 下面’舉出實施例進 明並不受這些例子的限〜、體地說明本發明,但本發 量的“%”及“份,,々疋。實施例中’對於表示含量或用 (實施例η 只要沒有特別說明㈣重量基準。 ⑻聚乙烯醇轉著·成物的製備 將皂化度為99. 1莫耳0/沾 (日本合成化公製縣改性聚Μ 衣绝、商品名“Gohsefi 322473 37 201121794 Z-200 、濃度為4%的水溶液的點度為12•物以»溶 於純水中1成濃度為⑽的水溶液。在該乙醯乙酿基 性聚乙烯醇水溶液巾,混合作為交聯劑的乙謂、作 ㈣合劑的3-環氧丙氧基丙基三甲氧基雜,以使乙酿乙 酿基改性聚乙烯醇:交聯劑:⑪絲合賴固體成分重量 比為1· 0.5. 0.1,進一步用純水稀釋以使相對於水咖 份的乙醢乙醯基改性聚乙烯醇為3份,從而製成接著劑組 成物。 (b)光學層疊體的製作 準備在聚乙烯醇臈吸附有碘且使碘定向的偏振膜的單 面上藉聚乙烯醇系接著劑貼合有由厚度為4〇//m的三乙醯 纖維素構成的保護膜的偏振板(住友化學(股)公司製造、商 品名“SR0661A-XNSY” 、厚度約70ym)。另一方面 ,將透 明玻璃基板(成為液晶單元基板的基板)用超音波玻璃清洗 機(MICRO技研(股)公司製造)清洗。將上述偏振板切割成 lOcmxlOcm的正方形尺寸,分別將上述(a)所示的接著劑組 成物在製備後30分鐘内塗布在其沒有貼合保護膜的偏振 膜面上和上述清洗後的透明玻璃基板的一個面上,將接著 劑面之間貼合。將其在常溫下放置24小時後,在60eC下 乾燥3分鐘,製成光學層疊體。乾燥後的接著劑層的厚度 約為 0.1 // m β (實施例2 ) 將交聯劑變更為羥甲基三聚氰胺,其他與實施例1的 (a)同樣操作,製成接著劑組成物。使用該組成物用與實施In the case of S 322473 30 201121794, a photoradical polymerization initiator is usually also available. When the curable resin composition is used as the adhesive, the polarizing film 6 and the transparent protective layer 7 are bonded together by the curable resin composition layer, and then the active resist line is applied to the laminate to cure the curable resin composition layer. In the case of reducing the thickness of the entire polarizing plate 5 from the viewpoint of thinning the adhesive layer, a water-based adhesive agent obtained by dissolving or dispersing the adhesive component in water is preferred. As such a water-based adhesive, an adhesive composition containing a polyvinyl alcohol resin or an urethane resin as a main component is exemplified. In the case where a polyvinyl alcohol-based resin is used as a main component of a water-based adhesive, the polyethylene-based resin may be an anion in addition to partially digesting the polyvinyl alcohol or fully enriching the polyvinyl alcohol. Polyethylene modified by a modified polyvinyl alcohol resin, an ethylene glycol modified polyvinyl alcohol resin, a (four) modified polyethylene glycol resin, a cationic modified polyvinyl alcohol resin, or the like A dilute alcohol resin. When a polyvinyl alcohol-based resin is used as the adhesive component, the adhesive is usually prepared as an aqueous solution of a polyvinyl alcohol-based resin. The concentration of the polyvinyl alcohol-based resin in the subsequent agent is usually from about 1 part to about 5 parts by weight, based on 1 part by weight of the water. In addition, it is also effective to use a crosslinking agent in combination. <Resin layer disposed on the liquid crystal cell substrate side of the polarizing plate> As shown in Fig. 3, when the resin layer 8 is provided on the liquid crystal cell substrate 1 side of the polarizing film 6, the resin layer 8 may be disposed on the polarizing film. The transparent protective layer 7 on the opposite side of the 6 is the same or different from the transparent protective layer, and may be an optical functional layer. As an example of the optical functional layer, a phase difference plate used for 322473 201121794 to compensate for a phase difference caused by a liquid crystal cell or to compensate a viewing angle or the like can be cited. Examples of the retardation film include a birefringent film composed of a stretched film of various resins; a discotic liquid crystal or a film in which a nematic liquid crystal is directionally fixed; and the liquid crystal or the like is formed on the film substrate. A phase difference between an inorganic layered compound or the like is a film obtained by orienting a coating film of a substance. In this case, a cellulose acetate-based resin film such as triacetyl cellulose is preferably used as the film substrate of the coating film containing the phase difference-developing substance. When the birefringence film composed of the resin stretched film is used as the retardation film, it is preferably a cellulose acetate resin or a cycloolefin resin from the viewpoint of the development of the phase difference or the stability of the phase difference. A polypropylene resin or the like is used as a resin material constituting the phase difference plate. The resin itself and the resin phase door described above as the resin film constituting the transparent protective layer 7 can be phase-diffused by the uniaxial or biaxial stretching of these resin films to form a phase difference plate. The stretching ratio is usually from L to 5 times, preferably from 1.1 to 3 times. A film having a phase difference is commercially available for a cellulose acetate resin film or a cycloolefin resin film. For example, as the cellulose acetate-based resin film to which the phase difference is imparted, there are "KC4FR-T" or "KC4HR-T" sold by Konica Minolta Co., Ltd. as a cyclodene imparted with a phase difference. A resin film, such as "S-SINA" or "SCA40" sold by Sekisui Chemical Industry Co., Ltd. In addition, "ZE0N0RFILM" sold by Japan Zeon Co., Ltd. or "ART0N FILM" sold by JSR (share), which is exemplified above as an example of the cycloolefin resin film which can be the transparent protective layer 7, is also given a phase difference. The level. 322473 32 201121794 When the resin layer 8 is formed of a resin film including a phase difference plate, the same adhesive as the above-described adhesive agent applied to the polarizing film 6 and the transparent protective layer 7 can be used, followed by the polarizing film 6 and the resin layer. 8. When a function of compensating for the phase difference caused by the liquid crystal cell and a function of compensating the viewing angle are given to the polarizing plate 5, as in the example shown in FIG. 3, a transparent protective layer 7 is formed on one surface of the polarizing film 6, in the polarization A phase difference plate as the resin layer 8 is laminated on the other surface of the film 6 to form the polarizing plate 5, and the phase difference plate side is bonded to the liquid crystal cell base f1 by the adhesive layer 2 described above. of. As described above, even when the retardation film is laminated on the surface of the polarizing film 6 on the side of the substrate 1 on the substrate 1, the thickness of the entire polarizing plate 5 can be set to 200 m or less. Further, the thickness of the entire polarizing plate 5 may be set to 1 〇〇/Ζπι or less only by appropriately selecting the resin layer 7 and the resin layer 8 to be the phase difference plate. [Method for Producing Optical Laminate] A method for producing a known optical laminate will be described. The optical laminate described can be advantageously manufactured by the following methods. Τα , the side refers to the symbol 第 shown in Fig. 1 for explanation. The shape of the layer of the layer 3, in the glass plate and (4) sheet tree: - heart agent:: the upper layer is set by the process of bonding containing polyethylene (b), including 4 sheets of sheet 3; (6) inspection Process 'Check the bonding process q #人. The splicer composition layer is obtained by splicing the glass plate 1 and the plastic, and removing the defective product detected by Detecting 322473 33 201121794 from the production line; d) The curing step is to cure the adhesive composition layer present in the bonded product in which the defect is not detected by the inspection step. This manufacturing method is useful when the glass plate 1 is a liquid crystal cell substrate, and the plastic sheet 3 is a polarizing plate having an off-axis (4). The polarizing plate may be a separate polarizing film, or another layer may be laminated in advance as described above. As described above with reference to the second and third figures, it is preferable to have a transparent film formed on at least one surface of the polarizing film 6. Protective layer 7. In the case where at least the polarizing plate 5 on which the polarizing film 6 and the transparent protective layer 7 are laminated is used as the plastic sheet 3, the plastic sheet 3' is formed in a state in which the respective layers constituting the polarizing plate 5 are laminated. Then the age of the layered red order (4). Hereinafter, each step shown above will be sequentially described. <Adhesive composition layer forming step (a)> In the adhesive composition layer, the protective film (4) towel is formed on at least one of the respective bonding faces of the glass plate and the plastic sheet 3, and is provided. A layer of an adhesive composition composed of a solution of a polyethylene glycol tree. When the adhesive layer is formed, for example, a method of applying the above-mentioned adhesive composition to the bonding surface of the glass sheet and/or the bonding surface of the plastic sheet 3 can be employed. In addition, as one form of coating, a method may be adopted in which the plastic sheet 3 is supplied to one end of the surface of the glass sheet 1 so as to be bonded thereto, and the above-mentioned adhesive composition is blown between the two. An adhesive composition layer is formed on each of the bonding surfaces of the glass sheet 1 and the plastic sheet 3, and is pressed from the outside of the plastic sheet 3 by a roll, and the subsequent bonding step is continuously performed. The method of applying the 201121794 adhesive composition to the bonding surface of the glass sheet 1 and/or the bonding surface of the plastic sheet 3 is not particularly limited, and for example, a doctor blade, a wire bar, a slit coater, a die coater, a comma can be used. Various coating methods such as applicator and gravure coater. Further, since each of the coating methods has an optimum viscosity range, the viscosity of the adhesive composition (aqueous solution) can be adjusted by adjusting the concentration of the polyvinyl alcohol-based resin in the adhesive composition. <Bonding Step (b)> In the subsequent bonding step (b), the glass sheet 1 and the plastic sheet are bonded by the adhesive composition layer formed in the previous adhesive composition layer forming step (a). Material 3. In this step, as described above, the plastic sheet 3 can be advantageously supplied to the plastic sheet 3 at one end of the surface of the glass sheet 1 so as to be bonded through the adhesive composition layer. The outer side of 3 is pressed by a roller and bonded. From the viewpoint of suppressing the entrapment of the bubble, etc., it is advantageous to adhere the same to the other end of the surface of the glass sheet 1 by one end of the surface of the glass sheet 1 by a roll. <Inspection Step (c)> In the inspection step (c), the laminate obtained in the previous bonding step (b) is inspected, and the defective article is removed from the production line. Of course, as long as no defects are detected, the laminate is sent directly to the next curing step (d). In the inspection step (c), it is possible to check the presence or absence of surface damage, presence or absence of foreign matter, presence or absence of bubbles, presence or absence of axial misalignment, and the like. This inspection can be performed at the manufacturing stage of the liquid crystal panel by a commonly employed method. The laminate in which the defect was detected in the inspection process (c) was removed from the production line. In this stage, since the adhesive composition layer composed of the aqueous solution containing the polyvinyl alcohol-based resin is not cured, the plastic sheet 3 can be easily peeled off from the glass plate 35 322473 201121794 1 . Therefore, the glass sheet 1 from which the plastic sheet 3 is peeled off can be easily removed by water washing or the like, and can be returned to the adhesive composition layer forming step (a) after washing. The laminate in which the defect is detected in the inspection step (c) is removed from the production line, and the plastic sheet 3 is peeled off therefrom, and the glass sheet 1 is returned to the adhesive composition layer forming step (a). A rework operation, that is, after the polarizing plate with the adhesive layer is attached to the liquid crystal cell substrate, the polarizing plate is peeled off and reattached in the case where some defects are found. In the present invention, although the plastic sheet 3 (typically a polarizing plate) is attached to the glass plate 1 (typically a liquid crystal cell substrate) using an adhesive instead of an adhesive, since the adhesive is an aqueous solution, There is an advantage that such a rework operation can be easily performed. <Curing Step (d)> For the qualified bonding in which no defect is detected in the inspection step (c), in the subsequent curing step (d), the glass sheet enamel and the plastic sheet 3 are present. The intervening composition layer is cured. In the curing step (d), the adhesive composition layer is cured by drying at a high temperature, irradiating an active energy ray, or the like to form the adhesive layer 2. The curing of the composition layer is followed by high temperature drying. When the active energy ray is used to cure it, the active energy ray used may be ultraviolet rays, X-rays, electron energy rays or the like. Further, there is a method of curing the adhesive composition layer by standing at a normal temperature. When the adhesive composition layer is cured by high-temperature drying, it is usually preferably carried out at a temperature of 4 Torr to 8 Torr for 1 minute to 24 hours. When the adhesive composition layer is cured by active energy ray irradiation, it is generally preferred to set the cumulative light amount represented by the product of the irradiation illuminance and the irradiation time s 322473 36 201121794 to 5 () l 2 Q ( ) ( ) m J / cm 2 e When the adhesive composition layer is allowed to stand at room temperature, it is usually carried out in an environment of 20 to 30 t: and a humidity of 20% to _. Q + 5 + to 72 hours [liquid crystal display device] = Learning stacks 1〇 to 12, in the liquid crystal cell base and paste. On the opposite side of the surface of the polarizing plate 5, a separate liquid crystal single-layer substrate is disposed, and the liquid crystal is sandwiched between the two or the liquid crystal panel. "Qianjing unit (4) into a liquid crystal cell into a liquid crystal display m (four) in the shape of the crystal structure of the 曰ββ - yang unit substrate sealed with liquid 曰曰 (4) ^ day early forest body made i to plate 1, in A liquid crystal panel is formed on the surface of one or both of them on the surface. In the present invention, the polarizing plate is bonded to the polarizing plate, and the durability is excellent, and the optical layer 4 body is also subjected to a thermal shock test. The liquid crystal display device produced by the thermal shock sample j is also chemicalized. The material is excellent in durability and can be thin and light (Examples) The following description of the present invention is not intended to limit the scope of the present invention, but the present invention is described in terms of "%" and "parts". , 莫 々疋 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本 日本Synthetic metric county modified polypanning clothing, the trade name "Gohsefi 322473 37 201121794 Z-200, the concentration of 4% aqueous solution is 12 points of material» dissolved in pure water 10% concentration of (10) aqueous solution In the acetaminophen-based polyvinyl alcohol aqueous solution, the mixture is used as a cross-linking agent, and the 3-tetrapropylpropoxypropyltrimethoxy heterocycle is used as a cross-linking agent to make the B-branched Polyvinyl alcohol: cross-linking agent: 11 wire and lye solid component weight ratio of 1·0.5. 0.1, further diluted with pure water to make 3 parts of acetonitrile-modified polyvinyl alcohol relative to water coffee To prepare an adhesive composition. (b) Preparation of an optical laminate: Preparation of iodine adsorbed on polyvinyl alcohol A polarizing plate made of a protective film made of triethyl fluorene cellulose having a thickness of 4 Å//m on one surface of a polarizing film in which iodine is oriented (manufactured by Sumitomo Chemical Co., Ltd.) The product name "SR0661A-XNSY" and a thickness of about 70 μm. On the other hand, the transparent glass substrate (the substrate to be a liquid crystal cell substrate) was washed with an ultrasonic glass cleaner (manufactured by MICROTECH Co., Ltd.). The plate is cut into a square size of lOcmxlOcm, and the adhesive composition shown in the above (a) is coated on the polarizing film surface without the protective film and one of the above-mentioned cleaned transparent glass substrates within 30 minutes after preparation. On the surface, the adhesive faces were bonded to each other. After leaving them at room temperature for 24 hours, they were dried at 60 ° C for 3 minutes to form an optical laminate. The thickness of the dried adhesive layer was about 0.1 // m β (Example 2) The crosslinking agent was changed to methylol melamine, and the same procedure as in (a) of Example 1 was carried out to prepare an adhesive composition.
S 38 322473 201121794 例1的(b)同樣的方法製作光學層疊體。 (實施例3至21) :為聚乙烯醇’除實施例i所示的“G〇hsefimer - Z-200”(在後面的表!中簡稱為“z_2〇〇”)外,還使用以 - T化合物。在後面的表i中,以下各項分別用最前面所示 的符號表示。 T 330 .皂化度為96. 5莫耳%的陰離子化聚乙烯醇(日 本合成化學工業(股)公司製造、商品名“G〇hsen〇1 T-330” 、濃度為4%的水溶液的黏度為3〇. 〇mPa · sec)。 KL-318 :皂化度為87. 5莫耳%的陰離子改性聚乙烯醇 (曰本可樂麗(股)公司製造、商品名“KL-318” 、濃度為 4%的水溶液的黏度為25. 〇mPa · sec)。 Z-100:皂化度為99.2莫耳%的乙醯乙醯基改性聚乙烯 醇(日,本合成化學工業(股)公司製造、商品名“Gohsefimer Z-100” 、濃度為4%的水溶液的黏度為5 2mpa · sec)。 Z一210:皂化度為96·3莫耳%的乙醯乙醯基改性聚乙烯 醇(日,本合成化學工業(股)公司製造、商品名“G〇hsefimer Z"210 、濃度為4%的水溶液的黏度為13.9mPa · sec)。 Z 220.皂化度為92. 5莫耳%的乙醯乙醯基改性聚乙烯 醇(日本合成化學工業(股)公司製造、商品名 “Gohsefimer Z_22° 、濃度為4%的水溶液的黏度為13.2roPa · sec)。 Z 300·皂化度為98. 5莫耳%的乙醯乙醯基改性聚乙烯 醇(日,合成化學工業(股)公司製造、商品名“G〇hsef _ Z-300”、濃度為4%的水溶液的黏度為27. 9mpa ·抓)。 39 322473 201121794 Z-320 :皂化度^ 92. 8莫耳%的乙醯乙酿基改性聚乙婦 醇(日本合成化學工業⑽公司製造、商品名“G〇hsefiraer Z-320”、纽為4%的水溶液的龜度為22 5mpa.sec)。 Z-410·息化度為97· 8莫耳%的乙醯乙醯基改性聚乙烯 醇(曰本合成化學工業(股)公司製造、商品名“G〇hsefimer Z-410” 、濃度為4%的水溶液的黏度為52. 6mPa · sec)。 另外,作為交聯劑’除實施例1所示的乙二醛及實施 例2所示的羥曱基三聚氰胺外,還使用以下化合物。在後 面的表1中,以下各項同樣分別用最前面所示的符號表示。 TC-400 :用示性式[(CH3)2CH0]2Ti[0CH2CH2N (CH2CH2〇H)2]2所示的有機鈦化合物[日本Matsumoto Fine Chemical(股)公司製造、商品名 “Orgatics TC-400” 、該 公司所附的化學名為“雙(三乙醇胺)鈦酸二異丙酯”]。而 且,該商品以有效成分80%、2-丙醇20%的溶液出售,以下 所示的用量為換算成有效成分濃度的值。 乙醛酸Na :乙醛酸鈉。 進而,作為石夕貌耦合劑,除實施例1所示的3-環氧丙 氧基丙基三甲氧基矽烷(在後面的表1中簡稱為 “3-GPTMS”)之外,還使用以下化合物。在後面的表1中, 以下各項同樣分別用最前面所示的符號表示。 N-APTMS:N-(2-胺基乙基)-3_胺基丙基三曱氧基矽烷。 3-APTMS : 3-胺基丙基三曱氧基矽烷。 3-MPTMS : 3-酼丙基三曱氧基矽烷。 使用以上的聚乙烯醇(表1中簡記為“PVA”)、交聯劑 £ 40 322473 201121794 及矽烷耦合劑,聚乙烯醇:交聯劑的調配比例如表1所示, 其他根據實施例1的(a)來製備接著劑組成物。表1中沒有 記載的矽烷耦合劑的調配量與實施例1和2相同(相對於聚 乙烯醇1的重量比為0.1)。而且,在實施例4、5及6中, 沒有調配交聯劑。實施例1及實施例2的調配比例也同時 示於表1中。而且,使用這些各接著劑組成物,用與實施 例1的(b)同樣的方法製作光學層疊體。 (實施例22) 使用與實施例16所示的接著劑組成物相同的接著劑 組成物,即,相對於100份水,以乙醯乙醯基改性聚乙烯 醇“GohsefimerZ-220” 3份、作為交聯劑的乙醛酸鈉0.3 份、作為矽烷耦合劑的3-環氧丙氧基丙基三曱氧基矽烷 0.3份的比例調配而成的接著劑組成物。另一方面,準備 如下偏振板(住友化學(股)公司製造、商品名 “SRN231A” 、厚度約為150/zm)代替實施例1的(b)中使 用的偏振板,該偏振板的構成為:在聚乙烯醇膜吸附定向 有碘的偏振膜的單面上,藉聚乙烯醇系接著劑貼合由厚度 為80/zm的三乙醯纖維素構成的保護膜,在偏振膜的另一 面上,藉聚乙稀醇系接著劑貼合由厚度為40 的三乙酸 纖維素構成的相位差板。而且,將該偏振板的由厚度為 40 // in的三乙醯纖維素構成的相位差板面作為向透明玻璃 基板的貼合面,使用上述的接著劑組成物,其他用與實施 例1的(b)同樣的方法製作光學層疊體。 41 322473 201121794 [表l]S 38 322473 201121794 The optical laminate was produced in the same manner as in (b) of Example 1. (Examples 3 to 21): In addition to the "G〇hsefimer - Z-200" shown in Example i (hereinafter referred to as "z_2〇〇" in the following table), it is also used as - T compound. In the following table i, the following items are respectively indicated by the symbols shown at the top. T 330. The saponification degree is 95.6 mol% of an anionic polyvinyl alcohol (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "G〇hsen〇1 T-330", viscosity of an aqueous solution having a concentration of 4% It is 3〇. 〇mPa · sec). KL-318: The saponification degree is 87. 5 mol% of the anion-modified polyvinyl alcohol (manufactured by 曰本可丽丽股份有限公司), the trade name "KL-318", the viscosity of the aqueous solution having a concentration of 4% is 25. 〇mPa · sec). Z-100: Ethyl hydrazide-modified polyvinyl alcohol having a degree of saponification of 99.2 mol% (made by the company of Synthetic Chemical Industry Co., Ltd., trade name "Gohsefimer Z-100", aqueous solution having a concentration of 4%) The viscosity is 5 2mpa · sec). Z-210: Ethyl hydrazide-modified polyvinyl alcohol having a saponification degree of 96·3 mol% (made by the company of Synthetic Chemical Industry Co., Ltd., trade name "G〇hsefimer Z" 210, concentration 4 The viscosity of the % aqueous solution is 13.9 mPa · sec. Z 220. The degree of saponification is 92.5 mol% of ethyl acetoxy modified polyvinyl alcohol (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsefimer" The viscosity of the Z_22°, 4% aqueous solution was 13.2 kPa·sec). Z 300·Saponification degree is 98. 5 mol% of ethyl acetonitrile-modified polyvinyl alcohol (manufactured by Synthetic Chemical Industry Co., Ltd., trade name “G〇hsef _ Z-300”, concentration 4 %mp aqueous solution has a viscosity of 27. 9mpa · scratch). 39 322473 201121794 Z-320 : Saponification degree ^ 92. 8 mol % of Ethyl bromide modified polyglycol (produced by Nippon Synthetic Chemical Industry Co., Ltd., trade name "G〇hsefiraer Z-320", New Zealand The 4% aqueous solution has a toughness of 22 5 mPa.sec). Z-410·According degree: 97·8 mol% of ethyl acetonitrile-modified polyvinyl alcohol (manufactured by Sakamoto Synthetic Chemical Industry Co., Ltd., trade name “G〇hsefimer Z-410”, concentration is The viscosity of the 4% aqueous solution is 52.6 mPa · sec). Further, as the crosslinking agent, in addition to the glyoxal shown in Example 1 and the hydroxydecyl melamine shown in Example 2, the following compounds were used. In Table 1 below, the following items are also respectively indicated by the symbols shown at the top. TC-400: an organic titanium compound represented by the formula [(CH3)2CH0]2Ti[0CH2CH2N(CH2CH2〇H)2]2 [manufactured by Matsumoto Fine Chemical Co., Ltd., Japan, trade name "Orgatics TC-400" The chemical name attached to the company is "bis(triethanolamine) diisopropyl titanate"]. Further, this product is sold as a solution containing 80% of an active ingredient and 20% of 2-propanol, and the amount shown below is a value converted into an active ingredient concentration. Glyoxylate Na: sodium glyoxylate. Further, as the glazing coupling agent, in addition to the 3-glycidoxypropyltrimethoxydecane (abbreviated as "3-GPTMS" in Table 1 below) of Example 1, the following is also used. Compound. In the following Table 1, the following items are also respectively indicated by the symbols shown at the top. N-APTMS: N-(2-Aminoethyl)-3-aminopropyltrimethoxy decane. 3-APTMS: 3-aminopropyltrimethoxydecane. 3-MPTMS: 3-mercaptopropyltrimethoxy decane. Using the above polyvinyl alcohol (abbreviated as "PVA" in Table 1), a crosslinking agent of 40 40 322473 201121794 and a decane coupling agent, the formulation ratio of the polyvinyl alcohol: crosslinking agent is shown in Table 1, for example, according to Example 1. (a) to prepare an adhesive composition. The blending amount of the decane coupling agent not shown in Table 1 was the same as in Examples 1 and 2 (weight ratio with respect to the polyvinyl alcohol 1 was 0.1). Moreover, in Examples 4, 5 and 6, no crosslinking agent was formulated. The blending ratios of Example 1 and Example 2 are also shown in Table 1. Further, an optical layered body was produced in the same manner as in (b) of Example 1 using these respective adhesive compositions. (Example 22) The same adhesive composition as that of the adhesive composition shown in Example 16 was used, that is, 3 parts of polyvinyl alcohol "Gohsefimer Z-220" was modified with ethyl acetonitrile relative to 100 parts of water. An adhesive composition prepared by mixing 0.3 parts of sodium glyoxylate as a crosslinking agent and 0.3 parts of 3-glycidoxypropyltrimethoxy decane as a decane coupling agent. On the other hand, a polarizing plate (manufactured by Sumitomo Chemical Co., Ltd., trade name "SRN231A" and a thickness of about 150/zm) was prepared in place of the polarizing plate used in (b) of Example 1, and the polarizing plate was configured. : On the single side of the polarizing film with iodine adsorbed on the polyvinyl alcohol film, a protective film made of triacetyl cellulose having a thickness of 80/zm is bonded to the other side of the polarizing film by a polyvinyl alcohol-based adhesive. On the other hand, a phase difference plate made of cellulose triacetate having a thickness of 40 was bonded by a polyethylene glycol-based adhesive. Further, the phase difference plate surface made of triethyl fluorene cellulose having a thickness of 40 // in the polarizing plate was used as a bonding surface to the transparent glass substrate, and the above-described adhesive composition was used. (b) The same method was used to produce an optical laminate. 41 322473 201121794 [Table l]
實施例 編號 PVA 交聯劑 相對於100份水的 PVA :交聯劑(份) 矽烷耦合劑 實施例1 Z-200 乙二醛 3:1.5 3-GPTMS 實施例2 Z-200 羥曱基三聚氟胺 3:1.5 3-GPTMS 實施例3 Z-200 TC-400 3:1.5 3-GPTMS 實施例4 Z-200 (無) 3:0 3-GPTMS 實施例5 T-330 (無) 3:0 3-GPTMS 實施例6 KL-318 (無) 3:0 3-GPTMS 實施例7 Z-100 乙二醛 3:1.5 3-GPTMS 實施例8 Z-210 乙二醛 3:1.5 3-GPTMS 實施例9 Z-220 乙二醛 3:1.5 3-GPTMS 實施例10 Z-300 乙二醛 3:1.5 3-GPTMS 實施例11 Z-320 乙二醛 3:1.5 3-GPTMS 實施例12 Z-410 乙二醛 3 : 1. 5 3-GPTMS 實施例13 Z-200 羥甲基三聚氱胺 3:1.5 N-APTMS 實施例14 Z-200 羥曱基三聚氰胺 3:1.5 3-APTMS 實施例15 Z-200 羥甲基三聚氱胺 3:1.5 3-MPTMS 實施例16 Z-200 乙醛酸Na 3 : 0. 3 3-GPTMS 實施例17 Z-200 乙醛酸Na 3 : 0. 3 N-APTMS 實施例18 Z-200 乙醛酸Na 3:0.3 3-APTMS 實施例19 Z-200 乙醛酸Na 3:0.3 3-MPTMS 實施例20 Z-200 乙醛酸Na 6 : 0. 6 3-GPTMS 實施例21 Z-200 乙醛酸Na 9 : 0. 9 3-GPTMS 實施例22 Z-200 乙醛酸Na 3 : 0. 3 3-GPTMS s 42 322473 201121794 (比較例l) 在聚乙烯基吡咯烷酮的20%的水溶液(日本觸媒(股)公 1製造、商品名“K-85W”)中,混合作為矽烷耦合劑的3一 環氧丙氧基丙基三曱氧基矽烷,以使聚乙烯基吡咯烷酮: ’ 石夕烧麵合劑的固體成分重量比為1: 0.卜進一步用純水稀 釋,以使相對於水100份的聚乙烯基吡咯烷酮為2份,製 成接著劑組成物。使用該接著劑組成物,用與實施例丨的 (b)同樣的方法製作光學層疊體。 (比較例2) 使用厚度為25 // m的丙烯酸系黏著劑代替聚乙烯醇系 接著劑組成物,藉該丙烯酸系黏著劑,在透明玻璃基板的 一個面上,貼合在與實施例丨中使用的相同偏振板中沒有 貼合保護膜的偏振膜面。然後,在5〇。匚的高壓鍋中,在壓 力為5kg/cm2(約〇.5MPa)下處理20分鐘,製作光學層疊體。 (比較例3) 除使用純水代替聚乙稀醇系接著劑組成物外,用與實 施例1的(b)同樣的方法製作光學層疊體。 [評價試驗] (a)耐久試驗 用以下方法評價上述實施例及比較例製作的光學層疊 體的耐久性。 對於在溫度80 c的乾燥下保管1 〇〇小時的條件下進行 耐熱試驗的情況、在溫度6〇〇c相對濕度90%下保管1〇〇小 時的條件下進行耐濕熱試驗的情況、以及將從加熱到7〇〇c 43 322473 201121794 的狀態降溫到-35。⑶料料到⑽的難作為—個德 f(2小時)並將該循環反覆進行⑽次的條件下進行耐哉衝 =試驗(在表中標明為“耐Hs試驗,’)的情況,分別目測觀 不試驗後的光學層疊體1以下標準將結果進行分類,匯 總在表2中。 (耐熱、耐濕熱及耐熱衝擊試驗的評價標準) ◎.凡全看不到鼓起、剝離、偏振膜龜裂等外觀變化。 〇:幾乎看不到鼓起、剝離、偏振臈龜裂等外觀變化。 △.稍稍能看到鼓起、剝離、偏振膜龜裂等外觀變化。 X :可明顯看到鼓起、剝離、偏振膜龜裂等外觀變化。 (b)返工性評價 在玻璃基板上貼合偏振板3小時後(在實施例1至2 2 及比較例1及3中在常溫下放置24小時的過程中的第3小 時’在比較例2中高壓鍋處理結束後第3小時),為了判斷 偏振板是否能從玻璃基板剝離,從貼合試驗片上以300mm/ 分鐘的速度沿180。方向(對折後沿玻璃基板面的方向)剝下 偏振板,進行剝離試驗。按以下標準將結果進行分類’匯 總在表2中》 (返工性評價標準) 〇:可以剝離。 X :偏振板斷裂,不能剝離。Example No. PVA Crosslinking agent relative to 100 parts of water PVA: Crosslinking agent (parts) decane coupling agent Example 1 Z-200 Glyoxal 3: 1.5 3-GPTMS Example 2 Z-200 Hydroxydecyl trimer Fluoroamine 3: 1.5 3-GPTMS Example 3 Z-200 TC-400 3: 1.5 3-GPTMS Example 4 Z-200 (none) 3:0 3-GPTMS Example 5 T-330 (none) 3:0 3-GPTMS Example 6 KL-318 (none) 3:0 3-GPTMS Example 7 Z-100 Glyoxal 3: 1.5 3-GPTMS Example 8 Z-210 Glyoxal 3: 1.5 3-GPTMS Example 9 Z-220 Glyoxal 3: 1.5 3-GPTMS Example 10 Z-300 Glyoxal 3: 1.5 3-GPTMS Example 11 Z-320 Glyoxal 3: 1.5 3-GPTMS Example 12 Z-410 B Dialdehyde 3: 1. 5 3-GPTMS Example 13 Z-200 Hydroxymethylmelamine 3: 1.5 N-APTMS Example 14 Z-200 Hydroxydecyl Melamine 3: 1.5 3-APTMS Example 15 Z- 200 hydroxymethyl melamine 3: 1.5 3-MPTMS Example 16 Z-200 Glyoxylic acid Na 3 : 0.3 3-GPTMS Example 17 Z-200 Glyoxylic acid Na 3 : 0. 3 N-APTMS Example 18 Z-200 Glyoxylic acid Na 3 : 0.3 3-APTMS Example 19 Z-200 Glyoxylic acid Na 3 : 0.3 3-MPTMS Example 20 Z-200 Glyoxylic acid Na 6 : 0. 6 3- GPTMS Example 21 Z-200 Glyoxylic acid Na 9 : 0. 9 3-GPTMS Example 22 Z-200 Glyoxylic acid Na 3 : 0. 3 3-GPTMS s 42 322473 201121794 (Comparative Example 1) In the polyvinyl group In a 20% aqueous solution of pyrrolidone (manufactured by Nippon Shokubai Co., Ltd., trade name "K-85W"), 3-glycidoxypropyltrimethoxy decane as a decane coupling agent is mixed so that Polyvinylpyrrolidone: 'The weight ratio of the solid component of the stone simmering noodle mixture is 1:0. It is further diluted with pure water so that the polyvinylpyrrolidone is 2 parts with respect to 100 parts of water to prepare an adhesive composition. . Using this adhesive composition, an optical layered body was produced in the same manner as in (b) of Example 。. (Comparative Example 2) An acrylic adhesive having a thickness of 25 // m was used instead of the polyvinyl alcohol-based adhesive composition, and the acrylic adhesive was bonded to one surface of a transparent glass substrate in the same manner as in the examples. There is no polarizing film surface to which the protective film is attached in the same polarizing plate used in the same. Then, at 5 〇. The optical pressure laminate was produced by treating it in a pressure cooker at a pressure of 5 kg/cm 2 (about 5 5 MPa) for 20 minutes. (Comparative Example 3) An optical layered body was produced in the same manner as in the method (b) of Example 1, except that pure water was used instead of the polyethylene glycol-based adhesive composition. [Evaluation Test] (a) Endurance Test The durability of the optical layer produced in the above Examples and Comparative Examples was evaluated by the following method. The heat resistance test was carried out under the conditions of storage at a temperature of 80 c for 1 hour, and the heat resistance test was carried out under the conditions of storage at a temperature of 6 〇〇 c and a relative humidity of 90% for 1 hour, and The temperature is cooled to -35 from the state of heating to 7〇〇c 43 322473 201121794. (3) When the material is difficult to be used as (10), and the cycle is repeated (10 times), the smash resistance test (marked as "Hs test resistance," in the table) is performed. The optical laminate 1 after the visual inspection was visually classified according to the following criteria and summarized in Table 2. (Evaluation criteria for heat resistance, heat resistance and thermal shock resistance test) ◎. No bulging, peeling, or polarizing film was observed. Appearance changes such as cracks. 〇: Appearance changes such as bulging, peeling, and polarization cracking are hardly observed. △. Appearance changes such as bulging, peeling, and cracking of the polarizing film can be seen slightly. X : Obviously visible Appearance change such as bulging, peeling, and cracking of the polarizing film. (b) Evaluation of reworkability After bonding the polarizing plate to the glass substrate for 3 hours (in Examples 1 to 2 2 and Comparative Examples 1 and 3, it was placed at room temperature 24). The third hour in the course of the hour 'in the third hour after the end of the autoclave treatment in Comparative Example 2, in order to determine whether or not the polarizing plate can be peeled off from the glass substrate, the direction was 180 in the direction of 300 mm/min from the bonding test piece ( Peel off in the direction of the glass substrate after folding The polarizing plate was subjected to a peeling test. The results were classified according to the following criteria. 'Consolidated in Table 2>> (Reworkability Evaluation Criteria) 〇: Can be peeled off. X: The polarizing plate is broken and cannot be peeled off.
S 322473 44 201121794 [表2]S 322473 44 201121794 [Table 2]
聚乙烯醇 聚乙烯基吡咯烷鲷 實施例1至22的光學層疊體為薄壁,而且耐久性和返 工性優異。另一方面,在使用了作為接著劑組成物的聚乙 烯基吡咯烷酮水溶液的比較例1的光學層疊體中,在耐久 322473 45 201121794 性試驗中發生不良情況。另外,在將丙烯酸系接著劑用於 接著玻璃板和偏振板的比較例2的光學層疊體中,在耐熱 衝擊性和返工性方面發生不良情況。進而,在將純水用於 接著劑的比較例3的光學層疊體中,财熱性和财熱衝擊性 方面發生不良情況。 【圖式簡單說明】 第1圖是表示本發明光學層疊體的基本層構成的剖面 示意圖。 第2圖是表示本發明光學層疊體的層構成的一個形態 的剖面示意圖。 第3圖是表示本發明的光學層疊體的另一個層構成的 剖面示意圖。 【主要元件符號說明】 1 玻璃板(液晶單元基板)2 接著劑層 3 塑膠片材 6 偏振膜 8 樹脂層 5 偏振板 7 透明保護層 10、11、12光學層疊體 46 322473Polyvinyl alcohol Polyvinylpyrrolidinium The optical laminates of Examples 1 to 22 were thin-walled and excellent in durability and reworkability. On the other hand, in the optical layered product of Comparative Example 1 using the aqueous solution of polyvinylpyrrolidone as the composition of the adhesive, a problem occurred in the durability test of 322473 45 201121794. Further, in the optical layered body of Comparative Example 2 in which an acrylic adhesive was used for the glass plate and the polarizing plate, defects occurred in thermal shock resistance and reworkability. Further, in the optical layered body of Comparative Example 3 in which pure water was used as the subsequent agent, defects occurred in the heat-generating property and the thermal shock resistance. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing the basic layer configuration of an optical layered body of the present invention. Fig. 2 is a schematic cross-sectional view showing one embodiment of a layer configuration of an optical layered body of the present invention. Fig. 3 is a schematic cross-sectional view showing another layer configuration of the optical layered body of the present invention. [Description of main component symbols] 1 Glass plate (liquid crystal cell substrate) 2 Next agent layer 3 Plastic sheet 6 Polarizing film 8 Resin layer 5 Polarizing plate 7 Transparent protective layer 10, 11, 12 Optical laminate 46 322473
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JP6024586B2 (en) * | 2013-04-30 | 2016-11-16 | コニカミノルタ株式会社 | Glass with polarization function and liquid crystal display device having the same |
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TWI542651B (en) * | 2013-10-31 | 2016-07-21 | Lg化學股份有限公司 | Poly vinyl alcohol based adhesive for polarizing plate, polarizing plate and display device comprising the same |
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