TW201113099A - Roller coating apparatus with pneumatic nozzle - Google Patents

Roller coating apparatus with pneumatic nozzle Download PDF

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Publication number
TW201113099A
TW201113099A TW98133363A TW98133363A TW201113099A TW 201113099 A TW201113099 A TW 201113099A TW 98133363 A TW98133363 A TW 98133363A TW 98133363 A TW98133363 A TW 98133363A TW 201113099 A TW201113099 A TW 201113099A
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Taiwan
Prior art keywords
nozzle
workpiece
pressure gas
power source
machine
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TW98133363A
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Chinese (zh)
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TWI441690B (en
Inventor
Cheng-Hsin Chuang
Deng-Maw Lu
Hsing-Sheng Wu
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Univ Southern Taiwan Tech
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  • Spray Control Apparatus (AREA)

Abstract

The present invention relates to a roller coating apparatus with a pneumatic nozzle, which comprises a machine, a rotary power source, a material nozzle, a high-pressure gas nozzle and a workpiece. The workpiece to be coated is placed on the rotary power source of the machine, and further provided with the material nozzle and the high-pressure gas nozzle, so that the power source can drive the workpiece to rotate and allow the material and high-pressure gas nozzles to eject coating material and high-pressure gas, respectively. The high-pressure gas ejected from the high-pressure gas nozzle can push the material coated on the surface of the workpiece and, in cooperation with the rotation of the power source, the coating material can be coated evenly on the workpiece surface. Accordingly, the material can be leveled in a non-contact manner, and the thickness of material coated on the workpiece surface can be controlled up to micrometers for advantages and convenience in manufacture of three dimensional micro-structure on a roller and further manufacture of a roller core.

Description

201113099 六、發明說明: 【發明所屬之技術頜域】 [0001] 本發明係有關於一種氣壓式噴嘴滾筒旋佈裝置,尤 其是指一種以非接觸式的方法將材料整平,可將塗佈之 材料厚度控制在微米等級,有利於後續於滾筒上製作出 三維微結構’達到滾筒模仁之製作’而在其整體施行使 用上更增實用功效#性的氣壓式喷嘴滾筒旋佈裝置創新 設計者。 【先前技術】 闺 按,目前軟性電子產業最理㈣製程㈣印製程, 而如何在滚筒上塗佈㈣㈣關係為製作模仁之關鍵 技術。目前已㈣方式打職種:叫料塗佈技術 〔slot Die〕'滾筒對滚筒塗佈法、刮刀塗佈等;立中 [0003] [0004] 098133363 1. 請參閱2006年5月18曰公門々至咖 號專利案所示,其係為一二=__3"丨 塗料的《以及狹料Q/ μ佈法’《控制液態 ® * . ^ ^ 、尺寸’達到控制塗佈材料之 厚度,U方式料其製作技術門 使得其並不利於滚筒模仁的製作。價格不非’ 2. 請參閲93年2月21曰公i 置」專利案所示,其包人=第57736G號「塗佈均句裝 -塗佈機構:塵力機構^ —I力機構、-到刀機構及 構’以控制括刀機構與塗二力源推抵到刀機 構,-端受壓力機構之項B觸壓力;到刀機 -壓之力道來,量附著:=機== 表單編號麵 第4耳/共13頁 享4者 0982057108-0 201113099 [0005] Ο [0006] Ο :塗佈機構,係與到刀機構相互接觸,經旋轉滚動,以 附著化學膜劑於表面,並滚壓被加工物使化學膜劑均勻 塗佈於表面者;然而,該方式在施行使用上卻發現,其 並無法做到數個微米等級之薄膜,且其均勻性亦難控制 Ο 3. 請參閱1998年5月26日公告之美國5, 755, 883號專利 案所示’其係為一種滚筒對滾筒塗佈法,主要係由兩個 浪筒相互接觸’而其中一滾筒半浸泡於液態塗料中,然 後轉動滾筒利用液態塗料的黏滯力將塗料帶至另一滾筒 ’以達到塗佈的動作如;但,上述方法亦係為靠間距來 古 、 调整塗佈的厗Μ ’此方式與刮刀塗佈法具有相同的缺點 ’皆無法達到數個微米等級的薄膜厚度。 :j .-¾."16 - ;- ';.^rf'··!·' 4. 請參閱1996年12月10日公告之美國5, 582, 868號專利 案所示’其係為一種將到刀與滾筒塗佈法結合的方法, 該結構於使用上則同時具有刻;7與墀筒塗佈法之缺點, 其厚度同樣無法精確的控傅:於數個微荨.,且刮刀材質須 "' ^ ·> : : y 、 慎選,特定之材料性質易引起:薄跨奏面作用力而形成皺 痕。 [0007] [0008] 098133363 緣是’發明人有鑑於此,秉持多年該相關行業之豐 富設計開發及實際製作經驗,針對現有之結構再予以研 究改良’因而發明出一種氣壓式喷嘴滾筒旋佈裝置,以 期達到更佳實用價值性之目的者。 【發明内容】 本發明之氣壓式噴嘴滾筒旋佈裝置,其主要係於一 機台一側設有轉動動力源,該轉動動力源上可供固設欲 表單編號A0101 第5頁/共13頁 0982057108-0 201113099 進行塗佈之工件,且於機台另側則對應轉動動力源上所 固設之工件設有向壓氣體噴嘴,另於機台上亦對應轉動 動力源上所固设之工件設有材料噴嘴,使得可控制轉動 動力源帶動工件進行轉動,且令材料噴嘴對該工件噴出 塗佈材料及令南壓氣體喷嘴噴出高壓氣體,利用該高壓 氣體喷嘴所喷出之高壓氣體將喷附在工件表面之塗佈材 料推動,並籍由轉動動力源帶動工件轉動令塗佈枒料炉 均勻的塗佈在工件表面;藉此,能以非接觸式的方法將 材料整平,可將塗佈之材料厚度控制在微米等級,有利 於後續於滾筒上製作出三維微結構,達到滚筒模仁之萝 ^ 作’而在其整體施行使用上更增實用功效特性者。 【實施方式】 [0009] 為令本發明所運用之技術内容、發明目的及其達成 之功效有更完整且清楚的揭露,茲於下詳細說明之,並 請一併參閱所揭之圖式及圖號: [0010] 首先’請參閱第一圖本發明之整餿結構示意圖所示 ,本發明主要係於々機台(1)一側設有轉動動力源 1 1 ),該轉動動力源(1 1 )上可供固設欲進行塗佈 之工件(2),且於機台(1)另侧設有水平導轨(工 2) ’於水平導轨(1 2)上設有水平滑座(1 3), 該水平滑座(13)上設有垂直導軌(14),於垂直 導軌(1 4)上則設有垂直滑座(1 5),於該垂直滑 座(1 5 )上設有萬向接頭(1 6),該萬向接項(工 6)則對應轉動動力源(1 1 )上所固設之工件(2) 設有高壓氣體嘴嘴(17)〔請一併參閱第二圖本創作 098133363 表單編號A0101 第6頁/共13頁 0982057108-0 201113099 [0011] ο ❹ [0012] 之立體局部放大結構示意圖所示〕,另於機台(1)上 亦對應轉動動力源(1 1 )上所固設之工件(2)設有 材料喷嘴(1 8)。 如此一來,請一併參閱第三圖本發明之使用狀態示 意圖(一)所示,即可於該機台(1 )上利用水平滑座 (1 3)在水平導軌(1 2)調整前後位置,及利用垂 直滑座(1 5)在垂直導執(1 4)調整上下位置,使 得高壓氣體喷嘴(1 7)調整至對應於轉動動力源(1 1)上固設之欲進行塗佈的工件(2)位置處,同時亦 能藉由垂直滑座(1 5)與高壓氣體喷嘴(1 7 )間之 萬向接頭(1 6)進行位置角度之微調,待調整完畢後 ,即可控制轉動動力源(1 1 )帶動工件(2)進行轉 動,且令材料喷嘴(1 8)對該工件(2)喷出塗佈材 料,同時亦令高壓氣體噴嘴(1 7)對工件(2)喷出 高壓氣體,使得以該高壓氣體喷嘴(1 7)所喷出之高 壓氣體將喷附在工件(2)表面之塗佈材料推動,並藉 由轉動動力源(11)帶動工件(2)轉動令塗佈材料 能均勻的塗佈在工件(2)表面〔請一併參閱第四圖本 發明之使用狀態示意圖(二)所示〕。 然而前述之實施例或圖式並非限定本發明之產品結 構或使用方式,任何所屬技術領域中具有通常知識者之 適當變化或修飾,皆應視為不脫離本發明之專利範疇。 藉由以上所述,本發明之元件組成與使用實施說明 可知,本發明與現有結構相較之下,本發明主要係控制 機台上之轉動動力源帶動工件進行轉動,且令材料噴嘴 098133363 表單編號Α0101 第7頁/共13頁 0982057108-0 [0013] 201113099 對該工件喷出塗佈材料及令高壓氣體喷嘴噴出高壓氣體 ,利用該高壓氣體喷嘴所喷出之高壓氣體將喷附在工件 表面之塗佈材料推動,並藉由轉動動力源帶動工件轉動 令塗佈材料能均勻的塗佈在工件表面,使得能以非接觸 式的方法將材料整平,可將塗佈之材料厚度控制在微米 等級,有利於後續於滚筒上製作出三維微結構,達到滾 筒模仁之製作,而在其整體施行使用上更增實用功效特 性者。 [0014] 綜上所述,本發明實施例確能達到所預期之使用功 效,又其所揭露之具體構造,不僅未曾見諸於同類產品 中,亦未曾公開於申請前,誠已完全符合專利法之規定 與要求,爰依法提出發明專利之申請,懇請惠予審查, 並賜准專利,則實感德便。 【圖式簡單說明】 [0015] 第一圖:本發明之整體結構示意圖 [0016] 第二圖:本創作之立體局部放大結構示意圖 [0017] 第三圖:本發明之使用狀態示意圖(一) [0018] 第四圖:本發明之使用狀態示意圖(二) 【主要元件符號說明】 [0019] ( 1 ) 機台 (1 1 )轉動動力源 (1 2 )水平導軌 (1 3 )水平滑座 (1 4)垂直導軌 (1 5 )垂直滑座 (16)萬向接頭 (17)高壓氣體喷嘴 (1 8)材料喷嘴 (2 ) 工件 0982057108-0201113099 VI. Description of the invention: [Technical jaw region to which the invention pertains] [0001] The present invention relates to a pneumatic nozzle roller rotating device, and more particularly to a method for flattening a material in a non-contact manner, which can be coated The thickness of the material is controlled at the micrometer level, which is beneficial to the subsequent creation of a three-dimensional microstructure on the drum to achieve the production of the roller mold, and the utility model is more practical and practical in its overall application. . [Prior Art] 闺 Press, the current soft electronics industry is the most rational (four) process (four) printing process, and how to apply (four) (four) relationship on the drum is the key technology for making mold. At present, (4) mode of job type: called coating technology [slot Die] 'roller-to-roller coating method, blade coating, etc.; Lizhong [0003] [0004] 098133363 1. Please refer to the May 18, 2006 public door threshold As shown in the coffee patent case, it is one or two = __3 " 丨 coating "and the narrow material Q / μ cloth method" "control liquid о. ^ ^, size" to control the thickness of the coating material, U way It is expected that the production technology door is not conducive to the production of the roller mold. The price is not '2. Please refer to the patent case of February 21, 1993. The package is = 57726G. "Coating sentence-packing mechanism: dust mechanism ^ - I force mechanism , - to the knife mechanism and structure 'to control the knife mechanism and the coating two force source to push to the knife mechanism, - the end of the pressure mechanism of the item B touch pressure; to the knife-pressure force, the amount of adhesion: = machine = = Form number face 4th ear / Total 13 pages Enjoy 4 person 0992057108-0 201113099 [0005] Ο [0006] Ο : The coating mechanism is in contact with the knife-to-tool mechanism and is rotated to adhere to the chemical film agent. Surface, and rolling the workpiece to make the chemical film evenly applied to the surface; however, this method has been found to be incapable of achieving several micron-sized films, and its uniformity is difficult to control. 3. Please refer to the U.S. Patent No. 5,755,883 issued to the U.S. Patent No. 5,755,883, issued on May 26, 1998. Soak in the liquid paint, then turn the roller to bring the paint to the other roller using the viscous force of the liquid paint to achieve the coating The action is as follows; however, the above method is also based on the spacing of the ancient, adjusted coating 厗Μ 'this method has the same shortcomings as the knife coating method' can not reach the film thickness of several micrometers. : j .- 3⁄4."16 - ;- ';.^rf'··!·' 4. Please refer to the US Patent No. 5,582,868 published on December 10, 1996, which is a kind of The method combined with the drum coating method, the structure has the inscription at the same time; 7 has the disadvantages of the cylinder coating method, and the thickness thereof cannot be precisely controlled: in a few micro-twisting, and the scraper material must be &quot ;' ^ ·> : : y , carefully selected, the specific material properties are easy to cause: thin spans the surface force and form wrinkles. [0007] [0008] 098133363 edge is 'inventors have this, for many years The rich design and development and practical production experience of related industries have been researched and improved on the existing structure. Therefore, a pneumatic nozzle roller rotating device has been invented in order to achieve better practical value. [Invention] Pneumatic nozzle drum rotation device, which is mainly used in A rotating power source is provided on one side of the machine, and the rotating power source can be used to fix the workpiece to be coated on the form number A0101, page 5 / 13 pages 0982057108-0 201113099, and the rotating power is on the other side of the machine. The workpiece fixed on the source is provided with a gas nozzle, and the workpiece fixed on the machine corresponding to the rotary power source is provided with a material nozzle, so that the rotary power source can be controlled to drive the workpiece to rotate, and the material nozzle is controlled. Spraying the coating material on the workpiece and ejecting the high pressure gas from the south pressure gas nozzle, and pushing the coating material sprayed on the surface of the workpiece by the high pressure gas sprayed by the high pressure gas nozzle, and driving the workpiece by the rotating power source The coated crucible furnace is evenly coated on the surface of the workpiece; thereby, the material can be leveled in a non-contact manner, and the thickness of the coated material can be controlled to a micron level, which facilitates subsequent fabrication of the three-dimensional micro on the drum. The structure is such that it achieves the function of the roller mold and the utility model is more effective in its overall application. [Embodiment] [0009] For a more complete and clear disclosure of the technical content, the object of the invention and the effects thereof achieved by the present invention, the following detailed description is provided, and the drawings and Figure No.: [0010] First, please refer to the first figure. The schematic diagram of the entire structure of the present invention is shown. The present invention is mainly provided with a rotary power source 1 1 on one side of the machine platform (1), and the rotary power source ( 1 1) The workpiece (2) to be coated is fixed, and the horizontal rail (Work 2) is provided on the other side of the machine (1). Horizontal sliding is provided on the horizontal rail (1 2) a seat (1 3), a vertical rail (14) is arranged on the horizontal slide (13), and a vertical slide (15) is arranged on the vertical rail (14), and the vertical slide (15) There is a universal joint (16), and the universal joint (work 6) is corresponding to the workpiece (2) fixed on the rotary power source (1 1 ) and is provided with a high pressure gas nozzle (17) [please one See also the second picture of this creation 098133363 Form No. A0101 Page 6 / Total 13 page 0992057108-0 201113099 [0011] ο ❹ [0012] The three-dimensional partial enlarged structure diagram shown], and Also corresponding to the rotational power source station (11) is fixed on the workpiece (2) (1) the material is provided with a nozzle (18). In this way, please refer to the third diagram of the present invention, as shown in the schematic diagram (1) of the present invention, which can be adjusted on the machine table (1) by using the horizontal sliding seat (13) before and after the horizontal guide rail (12). Position, and use the vertical slide (15) to adjust the up and down position in the vertical guide (1 4), so that the high pressure gas nozzle (17) is adjusted to correspond to the fixed power source (1 1) to be coated. At the position of the workpiece (2), the position angle can be finely adjusted by the universal joint (1 6) between the vertical slide (15) and the high pressure gas nozzle (17), and after the adjustment is completed, Controlling the rotating power source (1 1 ) drives the workpiece (2) to rotate, and the material nozzle (18) sprays the coating material on the workpiece (2), and also causes the high pressure gas nozzle (17) to the workpiece (2) The high-pressure gas is ejected, so that the high-pressure gas ejected by the high-pressure gas nozzle (17) pushes the coating material sprayed on the surface of the workpiece (2), and drives the workpiece by rotating the power source (11) (2) Rotating so that the coating material can be uniformly applied to the surface of the workpiece (2) (please refer to the fourth figure for the purpose of the present invention) A schematic view of a state (b)] FIG. However, the above-described embodiments or drawings are not intended to limit the structure or the use of the present invention, and any suitable variations or modifications of the ordinary skill in the art should be considered as not departing from the scope of the invention. From the above, the component composition and the use embodiment of the present invention show that, in contrast to the prior art, the present invention mainly controls the rotary power source on the machine table to drive the workpiece to rotate, and the material nozzle 098133363 form No. 1010101 Page 7 of 13 0982057108-0 [0013] 201113099 The coating material is sprayed on the workpiece and the high pressure gas nozzle is sprayed with high pressure gas, and the high pressure gas sprayed by the high pressure gas nozzle is sprayed on the surface of the workpiece. The coating material is pushed, and the rotating material source drives the workpiece to rotate, so that the coating material can be uniformly coated on the surface of the workpiece, so that the material can be leveled in a non-contact manner, and the thickness of the coated material can be controlled. The micron level is beneficial to the subsequent production of a three-dimensional microstructure on the drum to achieve the production of the roller mold, and the utility model has more practical functions in its overall application. [0014] In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has completely complied with the patent. The provisions and requirements of the law, the application for invention patents in accordance with the law, and the application for review, and the grant of patents, are truly sensible. BRIEF DESCRIPTION OF THE DRAWINGS [0015] First: Schematic diagram of the overall structure of the present invention [0016] Second: Schematic diagram of a three-dimensional partial enlarged structure of the present invention [0017] Third: Schematic diagram of the state of use of the present invention (1) 4: Schematic diagram of the state of use of the present invention (2) [Explanation of main component symbols] [0019] (1) Machine (1 1 ) rotating power source (1 2 ) horizontal rail (1 3 ) horizontal slide (1 4) Vertical rail (1 5 ) Vertical slide (16) Universal joint (17) High pressure gas nozzle (1 8) Material nozzle (2) Workpiece 0982057108-0

098133363 表單編號A0101 第8頁/共13頁098133363 Form No. A0101 Page 8 of 13

Claims (1)

201113099 七、申請專利範圍: 1 . 一種氣壓式喷嘴滾筒旋料置,其主要係於—機台一侧設 有轉動動力源,該轉動動力源上可供固設欲進行塗佈之工 件,且於機台另側則對應轉動動力源上所固設之工件設有 ί«氣體喷嘴,另於機台上亦對應轉動動力源上所固設之 工件設有材料喷嘴。 2 .如申請專利範圍第丨項所述之氣壓式喷嘴滾筒旋佈裝置, 其中,该機台設有水平導軌,於水平導轨上設有水平滑座 Q ,忒水平滑座上設有垂直導執,於垂直導轨上則設有垂直 滑座,該高壓氣體喷嘴則設於該垂直滑座上。 3 ·如申請專利範圍第1項所述邊說塵:式喷嘴滾筒旋佈裝置, 嶺'㈣ I ^,玆諮 其中,該機台與高壓氣體喷嘴纟間放有萬向接頭。 Sfrf -4Ιϋ:.Ι mic: 098133363 表單編號A0101 第9頁/共13頁 0982057108-0201113099 VII. Patent application scope: 1. A pneumatic nozzle drum rotary material, which is mainly provided with a rotary power source on the side of the machine, and the rotary power source can fix the workpiece to be coated, and On the other side of the machine, the workpiece fixed on the rotating power source is provided with a gas nozzle, and the workpiece fixed on the rotating power source is provided with a material nozzle. 2. The pneumatic nozzle drum rotating device according to the invention of claim 2, wherein the machine is provided with a horizontal rail, and a horizontal sliding seat Q is arranged on the horizontal rail, and the horizontal sliding seat is provided with a vertical The guide is provided with a vertical slide on the vertical rail, and the high pressure gas nozzle is disposed on the vertical slide. 3 · As mentioned in the first paragraph of the patent application, the dust is called: the nozzle nozzle roller device, Ling '(4) I ^, where the machine is placed with a universal joint between the nozzle and the high pressure gas nozzle. Sfrf -4Ιϋ:.Ι mic: 098133363 Form No. A0101 Page 9 of 13 0982057108-0
TW98133363A 2009-10-01 2009-10-01 Roller coating apparatus with pneumatic nozzle TWI441690B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108176991A (en) * 2017-11-27 2018-06-19 深圳大学 Micro slot array machining tool and micro slot array processing method
TWI686242B (en) * 2011-11-30 2020-03-01 南韓商塔工程有限公司 Applying apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI686242B (en) * 2011-11-30 2020-03-01 南韓商塔工程有限公司 Applying apparatus
CN108176991A (en) * 2017-11-27 2018-06-19 深圳大学 Micro slot array machining tool and micro slot array processing method
CN108176991B (en) * 2017-11-27 2020-02-28 深圳大学 Micro-groove array processing machine tool and micro-groove array processing method

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