CN103862974A - Three-dimensional surface coating water transfer printing method - Google Patents
Three-dimensional surface coating water transfer printing method Download PDFInfo
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- CN103862974A CN103862974A CN201210533336.5A CN201210533336A CN103862974A CN 103862974 A CN103862974 A CN 103862974A CN 201210533336 A CN201210533336 A CN 201210533336A CN 103862974 A CN103862974 A CN 103862974A
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- transfer printing
- water
- water transfer
- coating film
- printing coating
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 166
- 238000010023 transfer printing Methods 0.000 title claims abstract description 97
- 238000000576 coating method Methods 0.000 title claims abstract description 87
- 239000011248 coating agent Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000012190 activator Substances 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 230000004913 activation Effects 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 51
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 16
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 8
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 150000008282 halocarbons Chemical class 0.000 claims description 2
- -1 ketone compounds Chemical class 0.000 claims description 2
- 125000001997 phenyl group Chemical class [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002352 surface water Substances 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000003213 activating effect Effects 0.000 abstract 1
- 238000010030 laminating Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 41
- 238000009792 diffusion process Methods 0.000 description 7
- 239000013543 active substance Substances 0.000 description 6
- 238000007639 printing Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012940 design transfer Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The invention relates to a three-dimensional surface coating water transfer printing method. The method comprises the following steps: 1, placing a water transfer printing coating film on a water surface, locally downward spraying the water transfer printing film with an activator for activating the water transfer printing coating film to make the water transfer printing film locally activated in order to form an activated region and a non-activated region; and 2, downward pressing base workpieces into the water surface from the water transfer printing coating film, laminating the base workpieces to the water transfer printing coating film, and guaranteeing that each of the base workpieces corresponds to the activated region. The three-dimensional surface water transfer coating method is used to substantially reduce the deformation quantity and the displacement quantity of a product surface pattern, ensure the integrity and the image precision of the pattern and get a good surface coating effect.
Description
Technical field
The present invention relates to a kind of covering surface water transfer printing method, relate in particular to a kind of three-dimensional surface covering water transfer printing method.
Background technology
Because existing, the object containing stereochemical structure complicated and changeable and curved face object be difficult to the problem that realizes by traditional mode of printing, the technology of three-dimensional surface coating is in recent years developed rapidly, for example: a large amount of industrial products are all selected to carry out printed patterns by three-dimensional surface coating technology as phone housing, antitheft door, various furniture, household electrical appliances, automobile product and cosmetic industry product etc., and the method is that increasing industry generally adopts.
Existing water transfer printing coating film is in release liners, to apply one deck water-soluble resin, after water-soluble resin is dry, become transparent film layer, in water soluble film layer, carry out ink printing by common printed mode again and form patterned layer, above-mentioned transparent water soluble film layer and patterned layer form water transfer printing coating film.When use, tear release liners off, water transfer printing coating film is immersed in the water, on the surface of water transfer printing coating film, spray activator, can make water soluble adhesive layer dissolve and ink logo is bubbled through the water column, base material workpiece is placed in to water from the top of water transfer printing coating film, and due to the pressure of water, ink logo is transferred and is attached to product surface.For example Chinese utility model patent ZL200820147507.X discloses a kind of water transfer printing coating film, comprises counterdie and patterned layer; Publication number is the covering surface water transfer printing method that the Chinese invention patent application of CN101695891A discloses a kind of water transfer printing coating film: reducing agent is sprayed or is coated on the face printing, the solid face printing is reduced into liquid side, base material workpiece is compressed into liquid side from the top down, by the pressure of water, design transfer is arrived to product surface.
But, use this kind of three-dimensional surface covering water transfer printing method base material workpiece to be carried out to the transfer printing of pattern, pattern deformation quantity after transfer printing can reach 165%, and the average 300~400dpi of the precision of images, the highest 600dpi that is no more than, this is that the patterned layer ink that is positioned at water soluble film layer top easily spreads, is out of shape, is subjected to displacement because the dissolving gradually of water soluble film layer in water spread, produce aberration, had a strong impact on the coating quality of product surface.
Summary of the invention
For the deficiencies in the prior art, the object of this invention is to provide a kind of three-dimensional surface coating method, greatly reduce deformation quantity, the displacement of covering surface pattern, guarantee integrality and the precision of images of pattern, obtain good covering surface effect.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions:
A kind of three-dimensional surface covering water transfer printing method, is characterized in that, comprises the following steps:
(1) described water transfer printing coating film is placed on the water surface, to the locally sprayed activator that can make the activation of water transfer printing coating film in water transfer printing coating film top, makes water transfer printing coating film local activation, form region of activation and disactivation district;
(2) base material workpiece be pressed into the water surface from the top of described water transfer printing coating film and fit with water transfer printing coating film, and guaranteeing that each base material workpiece is corresponding with region of activation.
Further, described water transfer printing coating film comprises water soluble film layer and is positioned at the patterned layer on water soluble film layer.
Further, in described (1) step, water transfer printing coating film is carried out to local activation, specifically accurately locate spraying activator by the computer control of activator flush coater and realize.
Further, when in described (2) step, base material workpiece enters water, base material workpiece enters water with its front end along water (flow) direction and the water surface mode of having angle that is loaded with water transfer printing coating film one side.
Preferably, base material workpiece is 10 °~50 ° along the front end of water (flow) direction and the angle that is loaded with between the water surface of water transfer printing coating film one side.
Further, water temperature control is 25 ℃~60 ℃.The covering surface speed of water temperature on water transfer printing coating film, the dissolution velocity of water soluble film layer produce certain impact, and then have influence on the effect of product surface coating.
Further, the area of described region of activation be base material surface of the work long-pending 120%~140%.The Area Ratio base material workpiece area of region of activation is slightly large, guarantees pattern to be arrived base material surface of the work by coating all sidedly.
Preferably, the area of described region of activation be base material surface of the work long-pending 130%.
Further, described activator is selected from one or more in alcohols, benzene class, halogenated hydrocarbon, ketone compounds.
Further, described activator by carrene, cyclohexanone and two butanols by weight percentage for carrene 20%~40%, cyclohexanone 40%~70%, two butanols 10%~20% form.
Use three-dimensional surface covering water transfer printing method of the present invention, base material workpiece carried out to covering surface with traditional water transfer printing coating film, reached following beneficial effect:
(1) because activator flush coater only carries out activator spraying to the subregion of patterned layer, realize the local activation of patterned layer, make disactivation district that the ink of region of activation is formed and be intercepted, prevent ink diffusion and the displacement of region of activation, effectively improved pattern deformation quantity and the precision of images of three-dimensional surface covering water transfer printing product.
(2) water transfer printing coating film of the present invention carries out after covering surface base material workpiece, and deformation quantity and the displacement of pattern reduce greatly, and deformation quantity is reduced to maximum 3% by original maximum 165%.
(3) water transfer printing coating film of the present invention carries out after covering surface base material workpiece, and the precision of product surface image is not brought up at least 1080dpi higher than 600dpi by original.
Accompanying drawing explanation
Fig. 1 a is that water transfer printing coating film uses the schematic top plan view before three-dimensional surface covering water transfer printing method of the present invention;
Fig. 1 b is that water transfer printing coating film uses the generalized section before three-dimensional surface covering water transfer printing method of the present invention;
Fig. 2 a is that water transfer printing coating film uses the schematic top plan view after three-dimensional surface covering water transfer printing method local activation of the present invention;
Fig. 2 b is that the C-C of Fig. 2 a is to generalized section;
Fig. 2 c is that water transfer printing coating film uses after three-dimensional surface covering water transfer printing method local activation of the present invention the not decomposing schematic representation of region of activation on the water surface;
Fig. 3 is the covering surface equipment schematic diagram of water transfer printing coating film of the present invention;
Fig. 4 is that water transfer printing coating film of the present invention preferably enters water mode schematic diagram with the tool of base material workpiece while carrying out covering surface.
In figure, the implication that each Reference numeral represents is:
1-water soluble film layer, 2-patterned layer, 21-region of activation, 22-disactivation district, 3-stream film machine, 4-stream film groove, 5-activator flush coater, 6-water transfer printing coating film, 7-base material workpiece, 8-tool.
The specific embodiment
Water transfer printing coating film, comprises water soluble film layer and is formed at the figuratum patterned layer of printing on described water soluble film layer.Use three-dimensional surface covering water transfer printing method of the present invention that pattern transfer on water transfer printing coating film is arrived to product surface, can obtain the image that precision is higher, and deformation quantity can be controlled in 3%.
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
As shown in Fig. 1 a and Fig. 1 b, water transfer printing coating film comprises water soluble film layer 1 and patterned layer 2.
The three-dimensional surface coating method of the present embodiment to base material workpiece, comprises the following steps, as shown in Figure 3:
(1) water transfer printing coating film 6 is entered to stream film groove 4 by stream film machine 3, the water temperature of stream film groove 4 is controlled at 25 ℃, water transfer printing coating film 6 is on the water surface time, its water soluble film layer 1 down, the activator of selecting is by carrene, cyclohexanone and two butanols are carrene 40% by weight percentage, cyclohexanone 40%, two butanols 20% form, activator flush coater 5 is by computer control, and accurately sprayed activator by coating to the pattern on base material workpiece 7 to needing in the patterned layer 2 of water transfer printing coating film 6, realize the local activation of patterned layer 2, ink by spraying active agent zone is activated, form region of activation 21, and the area that guarantees region of activation 21 be base material surface of the work long-pending 120%, and be not activated by the ink of spraying active agent zone, form disactivation district 22, see Fig. 2 a and Fig. 2 b,
(2) tool 8 that base material workpiece 7 is housed is immersed in the water from the top of water transfer printing coating film 6, as shown in Figure 4, in figure, A is water (flow) direction, tool 8 is 30 ° along the front end of water (flow) direction in stream film grooves 4 and the angle that is loaded with between the water surface of water transfer printing coating film one side, and guarantee that each base material workpiece 7 is corresponding with the region of activation 21 of patterned layer 2, because the ink of region of activation 21 is activated, but not the ink of 22Dui region of activation, region of activation 21 forms obstruct, ink is difficult to external diffusion, the immersion of base material workpiece 7 is attached on base material workpiece 7 ink of region of activation 21 accurately, pattern seldom deforms and displacement, ink on region of activation 21 is by after water transfer printing, the decomposing schematic representation of region of activation 22 and water soluble film layer is not as Fig. 2 c,
(3), when tool taking-up from stream film groove 4, the ink of region of activation 21 has been coated on base material workpiece 8;
(4) base material workpiece 8 dried or toasted, obtaining completing the product of covering surface.
The product that uses the method for the three-dimensional surface covering water transfer printing of the present embodiment to obtain, its picture on surface diffusion is little, and deflection is only 2.5%, and the precision of images reaches 1080dpi.
As shown in Fig. 1 a and Fig. 1 b, water transfer printing coating film comprises water soluble film layer 1 and patterned layer 2.
The three-dimensional surface coating method of the present embodiment to base material workpiece, comprises the following steps, as shown in Figure 3:
(1) water transfer printing coating film 6 is entered to stream film groove 4 by stream film machine 3, the water temperature of stream film groove 4 is controlled at 60 ℃, water transfer printing coating film 6 is on the water surface time, its water soluble film layer 1 down, the activator of selecting is by carrene, cyclohexanone and two butanols are carrene 20% by weight percentage, cyclohexanone 70%, two butanols 10% form, activator flush coater 5 is by computer control, and accurately sprayed activator by coating to the pattern on base material workpiece to needing in the patterned layer 2 of water transfer printing coating film 6, realize the local activation of patterned layer 2, ink by spraying active agent zone is activated, form region of activation 21, the area of region of activation 21 is 140% of base material workpiece 7 surface areas, and be not activated by the ink of spraying active agent zone, form disactivation district 22, see Fig. 2 a and Fig. 2 b,
(2) tool 8 that base material workpiece 7 is housed is immersed in the water from the top of water transfer printing coating film, as shown in Figure 4, in figure, A is water (flow) direction, tool 8 is 50 ° along the front end of water (flow) direction in stream film grooves 4 and the angle that is loaded with between the water surface of water transfer printing coating film one side, to prevent that tool 8 from producing bubble and then affecting coating effect while entering water; In addition, guarantee when each base material workpiece 7 enters water corresponding with the region of activation 21 of patterned layer 2, because the ink of region of activation 21 is activated, but not the ink of 22Dui region of activation, region of activation 21 forms obstruct, ink is difficult to external diffusion, and the immersion of base material workpiece 7 is attached on base material workpiece 7 ink of region of activation 21 accurately, and pattern seldom deforms and displacement, ink on region of activation 21 is by after water transfer printing, and the decomposing schematic representation of region of activation 22 and water soluble film layer is not as Fig. 2 c;
(3), when tool taking-up from stream film groove 4, the ink of region of activation 21 has been coated on base material workpiece 7;
(4) base material workpiece 7 dried or dried, obtaining completing the product of covering surface.
The product that uses the method for the three-dimensional surface covering water transfer printing of the present embodiment to obtain, its picture on surface diffusion is little, and deflection is only 0.5%, and the precision of images reaches 1680dpi.
As shown in Fig. 1 a and Fig. 1 b, water transfer printing coating film comprises water soluble film layer 1 and patterned layer 2.
The three-dimensional surface coating method of the present embodiment to base material workpiece, comprises the following steps, as shown in Figure 3:
(1) water transfer printing coating film 6 is entered to stream film groove 4 by stream film machine 3, the water temperature of stream film groove 4 is controlled at 60 ℃, water transfer printing coating film 6 is on the water surface time, its water soluble film layer 1 down, the activator of selecting is by methyl alcohol 35%, toluene 65% forms, activator flush coater 5 is by computer control, and accurately sprayed activator by coating to the pattern on base material workpiece 7 to needing in the patterned layer 2 of water transfer printing coating film, realize the local activation of patterned layer 2, ink by spraying active agent zone is activated, form region of activation 21, the area of region of activation 21 be base material surface of the work long-pending 130%, and be not activated by the ink of spraying active agent zone, form disactivation district 22, see Fig. 2 a and Fig. 2 b,
(2) tool 8 that base material workpiece 7 is housed is immersed in the water from the top of water transfer printing coating film, as shown in Figure 4, in figure, A is water (flow) direction, tool 8 is 10 ° along the front end of water (flow) direction in stream film grooves 4 and the angle that is loaded with between the water surface of water transfer printing coating film one side, to prevent that tool 8 from producing bubble and then affecting coating effect while entering water; In addition, guarantee when each base material workpiece 7 enters water corresponding with the region of activation 21 of patterned layer 2, because the ink of region of activation 21 is activated, but not the ink of 22Dui region of activation, region of activation 21 forms obstruct, ink is difficult to external diffusion, and the immersion of base material workpiece 8 is attached on base material workpiece 7 ink of region of activation 21 accurately, and pattern seldom deforms and displacement, ink on region of activation 21 is by after water transfer printing, and the decomposing schematic representation of region of activation 22 and water soluble film layer is not as Fig. 2 c;
(3), when tool taking-up from stream film groove 4, the ink of region of activation 21 has been coated on base material workpiece 7;
(4) base material workpiece 7 dried or dried, obtaining completing the product of covering surface.
The product that uses the method for the three-dimensional surface covering water transfer printing of the present embodiment to obtain, its picture on surface diffusion is little, and deflection is only 1.5%, and the precision of images reaches 1240dpi.
Finally it should be noted that: these are only the preferred embodiments of the present invention; be not limited to the present invention; although the present invention is had been described in detail with reference to embodiment; for a person skilled in the art; its technical scheme that still can record previous embodiment is modified; or part technical characterictic is wherein equal to replacement; but within the spirit and principles in the present invention all; any modification of doing, be equal to replacement, improvement etc., within protection scope of the present invention all should be included in.
Claims (10)
1. a three-dimensional surface covering water transfer printing method, is characterized in that, comprises the following steps:
(1) described water transfer printing coating film is placed on the water surface, to the locally sprayed activator that can make the activation of water transfer printing coating film in water transfer printing coating film top, makes water transfer printing coating film local activation, form region of activation and disactivation district;
(2) base material workpiece be pressed into the water surface from the top of described water transfer printing coating film and fit with water transfer printing coating film, and guaranteeing that each base material workpiece is corresponding with region of activation.
2. three-dimensional surface covering water transfer printing method according to claim 1, is characterized in that, described water transfer printing coating film comprises water soluble film layer and is positioned at the patterned layer on water soluble film layer.
3. three-dimensional surface covering water transfer printing method according to claim 1, is characterized in that, in described (1) step, water transfer printing coating film is carried out to local activation, specifically accurately locates spraying activator by the computer control of activator flush coater and realizes.
4. the covering surface method of water transfer printing coating film according to claim 1, it is characterized in that, when in described (2) step, base material workpiece enters water, base material workpiece enters water with its front end along water (flow) direction and the water surface mode of having angle that is loaded with water transfer printing coating film one side.
5. the covering surface method of water transfer printing coating film according to claim 4, is characterized in that, base material workpiece is 10 °~50 ° along the front end of water (flow) direction and the angle that is loaded with between the water surface of water transfer printing coating film one side.
6. the covering surface method of water transfer printing coating film according to claim 1, is characterized in that, water temperature control is 25 ℃~60 ℃.
7. the covering surface method of water transfer printing coating film according to claim 1, is characterized in that, the area of described region of activation be base material surface of the work long-pending 120%~140%.
8. the covering surface method of water transfer printing coating film according to claim 7, is characterized in that, the area of described region of activation be base material surface of the work long-pending 130%.
9. the covering surface method of water transfer printing coating film according to claim 3, is characterized in that, described activator is selected from one or more in alcohols, benzene class, halogenated hydrocarbon, ketone compounds.
10. the covering surface method of water transfer printing coating film according to claim 9, it is characterized in that, described activator by carrene, cyclohexanone and two butanols by weight percentage for carrene 20%~40%, cyclohexanone 40%~70%, two butanols 10%~20% form.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2016123740A1 (en) * | 2015-02-02 | 2016-08-11 | 浙江大学 | Calculable 3d color printing method |
CN106985589A (en) * | 2017-04-28 | 2017-07-28 | 洪涛 | A kind of covering surface technique that PVA water transfer printing films are transferred to base material workpiece |
CN107031178A (en) * | 2017-04-21 | 2017-08-11 | 洪涛 | The automatic stream film device of one kind positioning water transfer |
CN107097550A (en) * | 2017-04-12 | 2017-08-29 | 洪涛 | water transfer positioning automatic production line |
CN109109484A (en) * | 2018-10-22 | 2019-01-01 | 航宇救生装备有限公司 | Reduce the helmet water coating transfer method of pattern deformation |
CN109397856A (en) * | 2018-11-27 | 2019-03-01 | 潍坊鑫起机械科技有限公司 | Vessel-like structures dedicated water transfer pasting membrane equipment |
CN111791622A (en) * | 2020-07-07 | 2020-10-20 | 合肥卉清电子科技有限公司 | Surface gradient color compounding method of switch panel |
CN112549754A (en) * | 2020-12-09 | 2021-03-26 | 泰和县祥峰木艺制品有限公司 | Water transfer printing equipment for wooden stair upright post |
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CN101637997A (en) * | 2009-07-21 | 2010-02-03 | 陈富荣 | Application of water transfer printing technology in printing color patterns on zipper products |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2016123740A1 (en) * | 2015-02-02 | 2016-08-11 | 浙江大学 | Calculable 3d color printing method |
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CN107097550A (en) * | 2017-04-12 | 2017-08-29 | 洪涛 | water transfer positioning automatic production line |
CN107031178A (en) * | 2017-04-21 | 2017-08-11 | 洪涛 | The automatic stream film device of one kind positioning water transfer |
CN106985589A (en) * | 2017-04-28 | 2017-07-28 | 洪涛 | A kind of covering surface technique that PVA water transfer printing films are transferred to base material workpiece |
CN109109484A (en) * | 2018-10-22 | 2019-01-01 | 航宇救生装备有限公司 | Reduce the helmet water coating transfer method of pattern deformation |
CN109397856A (en) * | 2018-11-27 | 2019-03-01 | 潍坊鑫起机械科技有限公司 | Vessel-like structures dedicated water transfer pasting membrane equipment |
CN109397856B (en) * | 2018-11-27 | 2020-11-17 | 绍兴市德帏纺织科技有限公司 | Special water transfer printing film pasting equipment for container-shaped structure |
CN111791622A (en) * | 2020-07-07 | 2020-10-20 | 合肥卉清电子科技有限公司 | Surface gradient color compounding method of switch panel |
CN112549754A (en) * | 2020-12-09 | 2021-03-26 | 泰和县祥峰木艺制品有限公司 | Water transfer printing equipment for wooden stair upright post |
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