TW201106109A - Image forming method and photocurable composition - Google Patents

Image forming method and photocurable composition Download PDF

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Publication number
TW201106109A
TW201106109A TW99108501A TW99108501A TW201106109A TW 201106109 A TW201106109 A TW 201106109A TW 99108501 A TW99108501 A TW 99108501A TW 99108501 A TW99108501 A TW 99108501A TW 201106109 A TW201106109 A TW 201106109A
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Taiwan
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coating film
wavelength region
alkyl group
carbon atoms
image
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TW99108501A
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Chinese (zh)
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TWI476541B (en
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Hidekazu Miyabe
Ayumu Shimamiya
Masayuki Shimura
Kazunobu Fukushima
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Taiyo Ink Mfg Co Ltd
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Priority claimed from JP2009072357A external-priority patent/JP5559976B2/en
Priority claimed from JP2009220413A external-priority patent/JP5732191B2/en
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Materials For Photolithography (AREA)

Abstract

Disclosed is an image forming method which enables the achievement of high contrast, excellent image stability and good curing properties. Also disclosed is a photocurable composition which is used for the image forming method. In the image forming method, a coating film of a photocurable composition that contains a photoacid generator and an electron-donating dye is formed on a substrate, and an image contrast, which is composed of a colored portion and an uncolored portion, is formed and fixed by exposing the coating film a plurality of times using light of different wavelength ranges.

Description

201106109 六、發明說明: 【發明所屬之技術領域】 本發明係關於影像形成方法及光硬化性組成物。 【先前技術】 一般光微影術法之影像形成方法,因微細加工性優異 ,作業性佳而適合大量生產,被廣泛用於印刷業界或電子 〇 學業界。近年,例如在利用於基材上形成反射率不同的影 像,使來自發光元件之反射光以受光元件等讀取之編碼器 或位移感測器等 MEMS ( Micro Electro Mechanical Systems )領域等亦有所進展。 此般影像形成方法中,由環境負荷降低觀點,以稀鹼 水溶液之濕式顯影法,主要用於印刷配線板製造或焊料光 阻之形成、進而半導體相關構件之製造等。 然而,例如用於MEMS領域時,因需要在晶圓上或鋁 Ο 配線上圖型化,產生鹼水溶液造成的絕緣劣化、或腐蝕等 之問題。因此,不得不利用有機溶劑系之顯影液。 另外’作爲此般不使用顯影液而形成對比之技術方面 ’探討利用光硬化與熱熔融之光熱照相術之乾式影像形成 方法。該方法與濕式影像形成之情況相異,無廢棄物之問 題,故在環境負荷降低觀點亦被期待。 乾式影像形成方法,例如利用染料之發色的發色型感 熱記錄法’且大抵區分爲發色性優異的隱色型(leuco form )感熱記錄法與影像安定性優異的二氮型感熱記錄法 -5- 201106109 2大類。然而’在此等之方法,有難以兼顧高對比(高發 色性)與影像形成後之品質安定性(影像安定性)之問題 〇 對於此,在隱色型感熱記錄法中,揭示例如將電子接 受性化合物與電子供給性染料於含有光硬化性組成物之微 膠囊中分離、配置,以使影像安定性提升的手法(例如專 利文獻1作參照)。然而,即使使微膠囊內之光硬化性組 成物充分硬化,亦無法充分抑制硬化部之發色,而有未著 色部稍微著色、對比變差之問題。 又,揭示有層合具酸性基之乙烯基單體與含有光聚合 起始劑所成的光聚合性組成物之層與隔離層與電子供給性 染料所成的層之手法(例如專利文獻2作參照)。此時, 雖變得無未著色部之著色(照相灰霧),但反而有全體發 色度稍減低之問題。 對於此,嘗試兼顧未著色部之照相灰霧與低發色度, 提案使二成分的一者內包於微膠囊,使另外的成分作爲光 硬化性組成物之硬化性化合物,或者使另一者的成分同光 硬化性組成物一起配置於微膠囊外之手法(例如專利文獻 3作參照)。又,提案設置含有內包有電子供給性染料之 微膠囊與電子接受性化合物、與含有聚合性乙烯基單體與 光聚合起始劑之光硬化性組成物的/層之手法(例如專利文 獻4作參照)。 雖提案有眾多改善此等影像安定化之手法,但在另一 方面卻浮現出發色度降低等之問題。又,此等之手法,因 -6- 201106109 根本地發色部並未硬化,有無法得到硬化物物性之問題。 如此一來,光熱照相術的影像形成方法中,可用於電 子零件等之基板周遭或MEMS感應器等使用環境嚴苛領域 之技術尙未確立,目前僅限於感熱記錄紙或防火‘材等之利 用。因此,藉由開發可得到形成對比高的影像且之後影像 安定性良好之硬化物性的光硬化性組成物,可期待擴大利 用用途》 〇 [先前技術文獻] [專利文獻] [專利文獻1]特開昭52-899 1 5號公報 [專利文獻2]特開昭6 1 - 1 23 8 3 8號公報 [專利文獻3]特開平3 -87827號公報 [專利文獻4]特開平4_2 1 1 252號公報 【發明內容】 〇 [發明所欲解決課題] 本發明爲有鑑於上述先前技術問題點所成者,目的& 於提供除可形成對比高的影像外,且可實現優異影像安定 性及良好硬化物性的光硬化性組成物。 [解決課題之手段] 根據本發明之一態樣,提供在基板上,形成含有光酸 產生劑與電子供給性染料之光硬化性組成物之塗膜,藉由 使塗膜在不同波長區域進行多次曝光,而使由著色部與未 201106109 著色部構成之影像對比形成、固定之影像形成方法。 藉由此般構成除可形成對比高的影像外,在所形成影 像中,可獲得優異影像安定性及良好硬化物性。 又,根據本發明之一態樣,提供具備在基板上,形成 含有光酸產生劑與電子供給性染料之光硬化性組成物之塗 膜的步驟,與在塗膜的特定區域,照射第1波長區域之活 性能量線後,形成由著色部與未著色部構成的影像對比之 第1曝光步驟,與於塗膜上,照射與第1波長區域不同波長 區域且未著色部不發色的第2波長區域之活性能量線後, 使影像對比固定的第2曝光步驟之影像形成方法。 藉由此般構成,可對光硬化性組成物之塗膜,以與發 色用曝光波長不同波長,進行抑制發色而使影像固定之曝 光,除可形成對比高的影像外,在所形成影像中,可獲得 優異影像安定性及良好硬化物性。 又,根據本發明之一態樣,提供於基板上,形成含有 光酸產生劑、電子供給性染料、與光硬化性成分之光硬化 性組成物的塗膜,藉由照射光酸產生劑的感光波長區域之 第1活性能量線於特定區域後,使酸產生,使電子供給性 染料發色後,於塗膜形成著色部,並對塗膜照射實質在光 酸產生劑的感光波長區域外且爲光硬化性成分的感光波長 區域之第2活性能量線後,不使塗膜的著色部以外的未著 色部實質上發色而將塗膜硬化,形成影像對比之影像形成 方法。 藉由此般構成,可對光硬化性組成物之塗膜,以與發 -8 - 201106109 色用曝光波長不同波長,進行抑制發色而使影像固定之曝 光,除可形成對比高的影像外,在所形成影像中,可獲得 優異影像安定性及良好硬化物性。 本發明之一態樣的影像形成方法中,以經第1活性能 量線之照射,進行前述特定區域之硬化爲佳。藉由如此地 進行硬化,可得到更良好影像安定性。 又,本發明之一態樣的影像形成方法中,以第1活性 〇 能量線之照射後’進行加熱處理爲佳。經此般加熱處理, 使酸產生劑產生的酸在塗膜內擴散,可促進電子供給性染 料之發色,且可得到更高對比的影像。 又,本發明之一態樣的影像形成方法中,光硬化性成 分以含有下述一般式(I)所表示且在光酸產生劑的感光 波長區域外具有感光波長區域之聘酯系光聚合起始劑與含 乙烯性不飽和基化合物爲佳。 (I) —C=N-0—C-R2 〇 R' 0 (式中’ R1爲氫原子、碳數1〜7之烷基、或苯基,R2爲碳 數1〜7之烷基、或苯基) 藉由使用此般光硬化性成分,具有良好光感度,故可 得到優異影像安定性及良好硬化物性。 又’本發明之一態樣的影像形成方法中,光硬化性成 分以照酯系光聚合起始劑爲下述式(II)所表示、或下述 含有一般式(III)或下述—般式(IV)所表示構造爲佳❶ 201106109201106109 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to an image forming method and a photocurable composition. [Prior Art] The image forming method of the general photolithography method is suitable for mass production because of its excellent micro-machining property and excellent workability, and is widely used in the printing industry or the electronics industry. In recent years, for example, in the field of MEMS (Micro Electro Mechanical Systems), such as an encoder or a displacement sensor, which is formed by using an image having a different reflectance on a substrate and having the reflected light from the light-emitting element read by a light-receiving element or the like, progress. In the image forming method, the wet developing method using a dilute alkali aqueous solution is mainly used for the production of a printed wiring board, the formation of a solder resist, and the manufacture of a semiconductor-related member, from the viewpoint of environmental load reduction. However, for example, in the field of MEMS, problems such as insulation deterioration or corrosion caused by an aqueous alkali solution are caused by patterning on a wafer or an aluminum ruthenium wiring. Therefore, it is necessary to use an organic solvent-based developer. Further, as a technique for forming a contrast without using a developing solution as described above, a dry image forming method using photohardening and photothermal photothermal photography is discussed. This method is different from the case of wet image formation, and there is no problem of waste, so it is expected from the viewpoint of environmental load reduction. The dry image forming method is, for example, a chromogenic heat sensitive recording method using a color development of a dye, and is generally classified into a leuco form thermosensitive recording method excellent in color developability and a diazo type thermal recording method excellent in image stability. -5- 201106109 2 major categories. However, in such methods, there is a problem that it is difficult to achieve both high contrast (high color development) and quality stability (image stability) after image formation. For this, in the leuco type thermal recording method, for example, an electron is disclosed. The method of separating and arranging the accepting compound and the electron-donating dye in the microcapsules containing the photocurable composition to improve the image stability (for example, refer to Patent Document 1). However, even if the photocurable composition in the microcapsules is sufficiently cured, the color development of the cured portion cannot be sufficiently suppressed, and the uncolored portion is slightly colored and the contrast is deteriorated. Further, a method of laminating a layer of a vinyl monomer having an acidic group and a layer of a photopolymerizable composition containing a photopolymerization initiator and a layer formed of a separator and an electron-donating dye is disclosed (for example, Patent Document 2) For reference). At this time, although there is no coloring of the uncolored portion (photographic fog), there is a problem that the overall color development is slightly reduced. In this regard, attempts have been made to achieve both photographic fog and low chroma in the uncolored portion, and it is proposed to encapsulate one of the two components in the microcapsule, to make the other component a curable compound of the photocurable composition, or to make the other A component in which the component is disposed outside the microcapsule together with the photocurable composition (for example, refer to Patent Document 3). Further, it is proposed to provide a method comprising a microcapsule and an electron-accepting compound containing an electron-donating dye, and a layer of a photocurable composition containing a polymerizable vinyl monomer and a photopolymerization initiator (for example, patent document) 4 for reference). Although there are many suggestions for improving the stability of these images, on the other hand, there are problems such as lower chromaticity. Moreover, in such a method, since -6-201106109, the color developing portion is not hardened, and there is a problem that the physical properties of the hardened material cannot be obtained. In this way, in the image forming method of photothermography, it can be used for the periphery of a substrate such as an electronic component or a technology such as a MEMS sensor that is used in an environment with severe environmental conditions, and is currently limited to the use of thermal recording paper or fireproof material. . Therefore, it is expected to expand the use of the photocurable composition which can obtain a high-viscosity image and which has a high image stability after the image is formed. 先前 [Prior Art Document] [Patent Document] [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. OBJECTS [Summary of the Invention] 〇 [Problems to be Solved by the Invention] The present invention has been made in view of the above-mentioned problems of the prior art, and aims to provide excellent image stability in addition to images capable of forming contrasts and A photocurable composition having a good cured property. [Means for Solving the Problem] According to an aspect of the present invention, a coating film comprising a photocurable composition containing a photoacid generator and an electron donating dye is formed on a substrate by using the coating film in different wavelength regions. An image forming method in which a plurality of exposures are performed to form and fix an image formed by a colored portion and a color portion of a non-201106109. By this configuration, in addition to the image which can be formed in a high contrast, excellent image stability and good hardenability can be obtained in the formed image. Moreover, according to an aspect of the present invention, there is provided a step of forming a coating film containing a photocurable composition of a photoacid generator and an electron donating dye on a substrate, and irradiating the first region in a specific region of the coating film. After the active energy ray of the wavelength region, a first exposure step of contrasting the image formed by the colored portion and the uncolored portion is formed, and the first coating step is irradiated with a wavelength region different from the first wavelength region and the uncolored portion is not colored. After the active energy ray of the two-wavelength region, the image forming method of the second exposure step of fixing the image contrast is performed. According to this configuration, the coating film of the photocurable composition can be exposed to light at a wavelength different from the exposure wavelength for color development, and the image can be fixed by exposure, and the image can be formed in addition to a high contrast image. Excellent image stability and good hardenability are obtained in the image. Further, according to an aspect of the present invention, a coating film containing a photoacid generator, an electron donating dye, and a photocurable composition of a photocurable component is provided on a substrate, and the photoacid generator is irradiated thereon. After the first active energy ray in the photosensitive wavelength region is in a specific region, an acid is generated, and after the electron-donating dye is colored, a colored portion is formed on the coating film, and the coating film is irradiated substantially outside the photosensitive wavelength region of the photo-acid generator. After the second active energy ray of the photosensitive wavelength region of the photocurable component, the uncolored portion other than the colored portion of the coating film is not colored, and the coating film is cured to form an image contrasting image forming method. According to this configuration, the coating film of the photocurable composition can be exposed to light at a wavelength different from the exposure wavelength of the hair -8 - 201106109 color, and the image can be fixedly exposed, in addition to forming a contrasting image. Excellent image stability and good hardenability can be obtained in the formed image. In the image forming method according to an aspect of the present invention, it is preferred that the specific region is hardened by irradiation with the first active energy line. By hardening in this way, better image stability can be obtained. Further, in the image forming method according to an aspect of the present invention, it is preferable to perform heat treatment after the irradiation of the first active 能量 energy line. By such heat treatment, the acid generated by the acid generator is diffused in the coating film, the color of the electron-donating dye can be promoted, and a higher contrast image can be obtained. Further, in the image forming method according to an aspect of the present invention, the photocurable component is an ester-based photopolymerization which is represented by the following general formula (I) and has a photosensitive wavelength region outside the photosensitive wavelength region of the photoacid generator. The initiator is preferably an ethylenically unsaturated group-containing compound. (I) —C=N-0—C—R2 〇R′ 0 (wherein R 1 is a hydrogen atom, an alkyl group having 1 to 7 carbon atoms, or a phenyl group, and R 2 is an alkyl group having 1 to 7 carbon atoms; Or phenyl) By using such a photocurable component, it has excellent photosensitivity, and thus excellent image stability and good cured physical properties can be obtained. Further, in the image forming method according to one aspect of the invention, the photocurable component is represented by the following formula (II), or the following formula (III) or the following - The structure represented by the general formula (IV) is Jiayi 201106109

(式中,R3、R4各自獨立表示碳數1〜12之烷基,R5、R6 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基,Μ爲Ο 、8或]^11,η爲〇〜5之整數,R9、R1<J爲碳數1〜12之烷基, R11爲氫原子、碳數1〜20之烷基) 藉由使用式(11 )所表示肟酯系光聚合起始劑,可以 在可見光源廣用的波長405 nm進行曝光。又,藉由使用含 —般式(III) 、( IV)所表示構造之肟酯系光聚合起始劑 ,即使少量添加亦具有能充分光硬化之高感度,故可形成 抑制因搭配光聚合起始劑造成之著色的高透明性的未著色 部。 根據本發明之一態樣,可提供以此等之影像形成方法 形成的光硬化影像。藉由此般影像形成方法形成’可獲得 -10- 201106109 對比高且具有優異影像安定性及良好硬化物性之光硬化影 像。 根據本發明之一態樣,提供含有光酸產生劑、電子供 給性染料、下述一般式(I)所表示之在前述光酸產生劑 的感光波長區域外具有感光波長區域之肟酯系光聚合起始 劑、含乙烯性不飽和基化合物爲其特徵的光硬化性組成物 〇 Ο 一C=N-0-C-R2 (I) R1 0 (式中,R1爲氫原子、碳數1〜7之烷基、或苯基,R2爲碳 數1〜7之烷基、或苯基) 藉由此般構成,可對光硬化性組成物之塗膜’以與發 色用曝光波長不同波長,進行抑制發色而使影像固定用之 曝光,除可形成對比高的影像外’在所形成影像中,可獲 得優異影像安定性及良好硬化物性。 Q 本發明之一態樣的光硬化性組成物中,肟酯系光聚合 起始劑以進而在前述光酸產生劑的感光波長區域亦具有感 光波長區域爲佳。 藉由此般構成,在進行發色用之曝光時’可進行發色 領域之硬化。 又,本發明之一態樣的光硬化性組成物中’賠酯系光 聚合起始劑以具有下述式(II)所表示、或下述一般式( III)或下述一般式(IV)所表不構造爲佳。 -11 - (II)201106109(wherein R3 and R4 each independently represent an alkyl group having 1 to 12 carbon atoms; and R5, R6, R7 and R8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and Μ is Ο, 8 or]^11 η is an integer of 〇~5, R9, R1<J is an alkyl group having 1 to 12 carbon atoms, and R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. By using an oxime ester group represented by the formula (11) The photopolymerization initiator can be exposed at a wavelength of 405 nm widely used for visible light sources. Further, by using an oxime ester photopolymerization initiator having a structure represented by the general formulas (III) and (IV), even if it is added in a small amount, it has a high sensitivity capable of sufficient photohardening, so that formation of a photopolymerization can be suppressed. An uncolored portion having a high transparency which is colored by the initiator. According to an aspect of the present invention, a photo-cured image formed by such an image forming method can be provided. By this image forming method, it is possible to obtain a photohardenable image which is highly contiguous and has excellent image stability and good hardenability. According to an aspect of the present invention, an oxime-based light containing a photoacid generator, an electron-donating dye, and a photosensitive wavelength region outside the photosensitive wavelength region of the photo-acid generator represented by the following general formula (I) is provided. A photocurable composition characterized by a polymerization initiator and an ethylenically unsaturated group-containing compound 〇Ο C=N-0-C-R2 (I) R1 0 (wherein R1 is a hydrogen atom and a carbon number of 1) An alkyl group of ~7 or a phenyl group, and R2 is an alkyl group having 1 to 7 carbon atoms or a phenyl group. The coating film of the photocurable composition can be different from the exposure wavelength for color development. The wavelength is used to suppress the color development and the image is fixed for exposure. In addition to forming a contrasting image, excellent image stability and good hardening properties can be obtained in the formed image. In the photocurable composition of one aspect of the invention, the oxime ester photopolymerization initiator preferably has a photosensitive wavelength region in the photosensitive wavelength region of the photoacid generator. According to this configuration, it is possible to perform hardening in the coloring field when performing exposure for color development. Further, in the photocurable composition of one aspect of the present invention, the 'ester-based photopolymerization initiator is represented by the following formula (II) or the following general formula (III) or the following general formula (IV) The table is not constructed as good. -11 - (II)201106109

C OC O

hT〇、c'CH;j II IIhT〇, c'CH;j II II

、H, H

MM

o » . C-C-R3 II N-O-C II 0o » . C-C-R3 II N-O-C II 0

(III)(III)

0、、c/r10 I0, c/r10 I

(IV) (式中,R3、R4各自獨立表示碳數1〜12之烷基’ R 、R 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基’ M爲0 、η爲0〜5之整數,R9、R1Q爲碳數1〜12之烷基, R11爲氫原子、碳數1〜20之烷基) 藉由使用式(II)所表示肟酯系光聚合起始劑’在可 見光源廣用的波長40 5 nm進行曝光,可充分使影像固定。 又,藉由使用含一般式(III ) 、( IV )所表示構造之 肟酯系光聚合起始劑,即使少量添加亦具有能充分光硬化 之高感度,故可抑制搭配光聚合起始劑造成的著色’充分 利用樹脂的透明性。 又,根據本發明之一態樣,提供以形成此般光硬化性 組成物之塗膜,並藉由照射光酸產生劑的感光波長區域之 -12- 201106109 第1活性能量線於特定區域後,使酸產生,使電子供給性 染料發色後,於塗膜形成著色部,對塗膜照射實質在光酸 產生劑的感光波長區域外且爲光硬化性成分的感光波長區 域之第2活性能量線,不使塗膜的著色部以外的未著色部 實質上發色而將塗膜硬化得到者爲其特徵之硬化物。 此般硬化物中,除具有良好對比外可得到良好硬化物 性。又,使用式(II )所表示厢酯系光聚合起始劑而得之 〇 硬化物中,可在可見光源廣用的波長405 nm下進行曝光, 可簡易地獲得良好硬化物性。又,使用含一般式(III )、 (IV)所表示構造的肟酯系光聚合起始劑而得之硬化物中 ,即使少量添加亦具有能充分光硬化之高感度,故可具有 抑制搭配之光聚合起始劑造成的著色之高透明性的未著色 部。 [發明效果] 〇 根據本發明之一態樣的光硬化性組成物及影像形成方 .法。除可形成對比高的影像,在形成的影像中,變得可得 到優異影像安定性及良好硬化物性。 [實施發明之最佳形態] 本發明者們爲了解決上述課題,努力硏究結果,發現 藉由在基板上,形成含有光酸產生劑與電子供給性染料之 光硬化性組成物之塗膜,藉由使塗膜在不同波長區域進行 多次曝光,而使由著色部與未著色部構成之影像對比形成 -13- 201106109 、固定,可得到高對比影像與優異影像安定性及良好硬化 物性。 亦即於含有光酸產生劑與電子供給性染料之光硬化性 組成物之塗膜上,設置形成對比的第1曝光步驟,與以光 硬化將影像固定的第2曝光步驟之2階段曝光步驟,且分別 以不同波長進行曝光。如此一來’在光酸產生劑產生酸之 波長下進行第1段曝光’形成期望發色圖型後,在光酸產 生劑不產生酸的波長下進行第2段曝光,而在第2段曝光中 ,可不發色而光硬化。 接著,發現含有光酸產生劑、電子供給性染料、下述 一般式(I)所表示在前述在光酸產生劑的感光波長區域 外具有感光波長區域之肟酯系光聚合起始劑、含乙烯性不 飽和基化合物的光硬化性組成物適合於此般2階段曝光步 驟,而完成本發明。 —C=N—0—C—R2 (丨) R1 0 (式中,R1爲氫原子、碳數1〜7之烷基、或苯基,R2爲碳 數1〜7之烷基、或苯基) 以下,將本實施形態之影像形成方法詳細說明。 首先,於基板上,形成含光酸產生劑與電子供給性染 料之光硬化性組成物之塗膜。此時,基板未特別限制,可 使用形成有電路之印刷配線板、Si、GaAs、肥粒鐵、玻璃 等之晶圓等。又,因本實施形態之影像形成方法爲乾式顯 影,亦可使用形成有A1配線的基板等、因鹼水溶液而絕緣 201106109 劣化、腐蝕之基板。 接著,將含有光酸產生劑與電子供給性染料之光硬化 性組成物以習知方法,例如網版印刷法、淋塗法、噴塗法 、輥塗佈法、旋轉塗佈法等之方法進行塗佈,在60〜80 °C 左右之溫度進行I5〜6 0分鐘左右加熱而形成塗膜。又,光 硬化性組成物之詳細如後述。 接著,藉由使形成的塗膜在不同波長區域進行多次曝 〇 光,而使由著色部與未著色部構成之影像對比形成、固定 。此時,首先於形成之塗膜上,照射光酸產生劑的感光波 長區域.之活性能量線,於形成在基板等之塗膜上,形成由 著色部與未著色部所成的影像對比(第1曝光步驟)。在 此步驟,光酸產生劑及電子供給性染料進行反應。 亦即第1曝光步驟中,藉由光酸產生劑的感光波長區 域之活性能量線之照射,光酸產生劑產生酸。接著,產生 的酸與電子供給性染料在塗膜內接觸,產生平衡反應,而 〇使電子供給性染料發色,形成著色部。 較佳爲令照射活性能量線之波長爲光硬化性組成物所 含之光聚合起始劑、含乙烯性不飽和基化合物等之光硬化 性成分的感光波長區域。藉由照射此般波長之活性能量線 ,光酸產生劑及電子供給性染料與光聚合起始劑、含乙烯 性不飽和基化合物進行反應。接著,例如藉由光聚合起始 劑產生自由基,而含乙烯性不飽和基化合物進行光聚合、 進行硬化。如此一來,著色部之形成同時進行著色部之第 一階段硬化。 -15- 201106109 在此所用的活性能量線之波長必須爲光酸產生劑的感 光波長區域。 具體上,可使用例如紫外光區之i線等之單一波長光 或在紫外光區、可見光區、近紅外光區具有廣分光分佈( 複數發光譜)之活性能量線,而並未特別限制。接著,作 爲該光源,可適當利用習知低壓水銀燈、中壓水銀燈、高 壓水銀燈、超高壓水銀燈、氙氣燈泡、金屬鹵化物燈等。 第1曝光步驟中,若優先光聚合,則在發色度上有變 得不足之情形,且優先發色度則有光交聯度降低,硬化物 性降低之情形。一般光酸產生劑與光聚合起始劑相異,已 知不受氧阻礙,具有即使在氧環境下曝光亦安定而可供給 酸之優點。因此,此處的曝光方法,因應用途,可適宜地 選擇真空密著曝光、近接式曝光、直接成像等。 在第1曝光步驟後,使光酸產生劑產生的酸在塗膜內 擴散,爲更促進電子供給性染料之發色,亦可進行曝光後 加熱處理(Post Exposure Bake : PEB )。曝光後加熱處理 可使用習知方法、條件。 如此一來,形成由著色部與未著色部所成的影像對比 後,照射爲光酸產生劑的感光波長區域外且爲光聚合起始 劑等之光硬化性成分的感光波長區域之活性能量線,進行 未著色部之硬化及著色部之再硬化(第二階段硬化)(第 2曝光步驟)。在此步驟,光聚合起始劑、含乙烯性不飽 和基化合物等之光硬化性成分進行反應。亦即、第2曝光 步驟中,例如藉由光聚合起始劑產生自由基後,進行含乙 -16- 201106109 烯性不飽和基化合物之光聚合,使塗膜碛化而將影像對比 固定。 如此一來,藉由抑制電子供給性染料之發色反應使全 面光硬化,固定在第1曝光步驟形成之著色部與未著色部 所成的影像對比,而形成具有特定圖型之影像。 在此所用的活性能量線之波長爲光酸產生劑的感光波 長區域外且爲光聚合起始劑等之光硬化性成分的感光波長 〇 區域即可。但,爲了防止在第二曝光步驟未著色部之照相 灰霧,以遠離光酸產生劑的感光波長區域爲佳。 具體波長因選擇之光酸產生劑而異,除h線、g線之外 ,亦可利用例如由488nm、512nm、635nm、670nm等各種 雷射射出之雷射光、或使此等之出射光以二次諧波元件轉 換爲半波長者。例如利用後述肟酯系光聚合起始劑爲光聚 合起始劑時,肟酯系光聚合起始劑可利用具有吸收•活性 波長的h線(4〇5nm )。接著,光源可適宜地選擇使用習知 〇低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、 氙氣燈泡、金屬鹵化物燈、雷射等。 此般影像形成方法爲可形成對比高的影像且實現優異 影像安定性與良好硬化物性者即可,不被此般方法所限定 ,例如「第1曝光步驟」與「第2曝光步驟」亦可對調。 此般影像形成方法中,較宜使用之光硬化性組成物在 以下詳細說明。 本實施形態之光硬化性組成物之光酸產生劑對電子供 給性染料爲具顯色效果之電子接受性化合物,因電子活性 -17- 201106109 能量線之照射產生酸,使後述電子供給性染料發色用。 此般光酸產生劑,例如重氮鑰鹽、碘鐵鹽、溴鎗鹽、 氯鎗鹽、銃鹽、硒鑰鹽、吡喃鎗鹽、噻吡啶鑰鹽、吡啶鑰 鹽等之鑷鹽;三(三鹵代甲基)_s_三嗪(例如2,4,6-三( 三氯甲基)-s-三嗪)、2-[2-(5-甲基呋喃-2-基)乙烯基]- 4.6- 雙(三氯甲基)-s-三嗪、2-[2-(呋喃-2-基)乙烯基]- 4.6- 雙(三氯甲基)-3-三嗪、2-(4-甲氧基苯基)_4,6-雙 (三氯甲基)-s-三嗪、2-甲基-4,6-雙(三氯甲基)-s-三 嗪等之鹵素化化合物;磺酸之2_硝基苄基酯;亞胺基磺酸 酯;1-氧代-2-二氮萘醌-4-磺酸酯衍生物;N-羥基醯亞胺= 磺酸酯;三(甲烷磺醯基氧基)苯衍生物;雙磺醯基二氮 甲烷類;磺醯基羰基烷烴類;磺醯基羰基二氮甲烷類;二 磺化合物;鐵丙二烯錯合物等。 此等之光酸產生劑可單獨或2種類以上組合使用。 此般光酸產生劑的搭配量’相對於組成物之固形分 100質量份,以5〜40質量份爲佳。比5質量份少則發色變 得不足。又,比40質量份多則影像形成後之影像安定性變 差。較佳爲10〜30質量份。 本實施形態之光硬化性組成物之電子供給性染料用於 上述光酸產生劑產生的酸造成發色、形成圖型用。 此般化合物,例如3,3-雙(p-二甲基胺基苯基)-6-甲 基胺基鄰苯二甲內酯、3,3-雙(p-二甲基胺基苯基)鄰苯 二甲內酯、3-(p -二甲基胺基苯基)-3-(l,2-二甲基吲哚-3-基)鄰苯二甲內酯等之三烯丙基甲烷系化合物、4,4’- -18- 201106109 雙-二甲基胺基二苯甲基苄基醚、N-鹵代苯基-隱色金黃素 、N-2,4,5-三氯苯基隱色金黃素等之二苯基甲烷系化合物 、7-二甲基胺基-3-氯螢光黃母體、7-二甲基胺基-3-氯-2-甲基螢光黃母體、2-苯基胺基-3-甲基-6-( N-乙基-N-P-甲 苯基胺基)螢光黃母體等之螢光黃母體(fluoran)系化合 物、苯甲醯基隱色甲基藍、p-硝基苄基隱色甲基藍等之噻 嗪系化合物、3-甲基-螺-二萘並吡喃、3-乙基-螺-二萘並 〇 吡喃、3 -丙基-螺-二萘並吡喃、3 -丙基-螺-二苯並吡喃等 之螺系化合物等。 此等之電子供給性染料可單獨或亦可因應必要倂用2 種類以上者。又,作爲提升影像安定性的習知手段,亦可 將電子供給性染料膠囊化後使用。又,於此等之染料可添 加提升發色性用的四溴化碳般光氧化劑或防止暗發色之羥 基喹啉般添加劑。 此般電子供給性染料之搭配量,相對於光硬化性組成 〇 物之固形分100質量份,以3〜20質量份爲佳。比3質量份 少時,發色變得不足。又,比20質量份多時,無法期望有 更優異效果。較佳爲8〜15質量份。 本實施形態之光硬化性組成物之光硬化性成分,可例 舉如光聚合起始劑、含乙烯性不飽和基化合物等。 光聚合起始劑,用於活性能量線之照射產生自由基, 使後述含乙烯性不飽和基化合物等聚合。接著,此般光聚 合起始劑在光酸產生劑的感光波長區域外必須有感光波長 區域。亦即,必須有僅光聚合起始劑有的感光波長區域存 -19- 201106109 在。除光聚合起始劑與光酸產生劑之感光波長區域重疊的 波長區域外,必須有僅光聚合起始劑有的感光波長區域存 在。 上述光酸產生劑在400nm以下,尤其在紫外光區感光 者多。爲了不使此般光酸產生劑感光而產生自由基,光聚 合起始劑之中更以亦在光酸產生劑的感光波長區域以外具 有吸收•活性者爲佳。又,爲了抑制搭配光聚合起始劑造 成的著色,利用樹脂之透明性,亦以使用少量添加可得到 足夠光硬化之高感度光聚合起始劑爲佳。 此般光聚合起始劑,以肟酯系光聚合起始劑較宜使用 。例如下述一般式(I )所表示肟酯系光聚合起始劑,在 光酸產生劑的感光波長區域以外亦具有感光波長區域,具 特別高光感度者。 —C = N-0_C_R2 M、 «t ii \l) R1 0 (式中’ R1爲氫原子、碳數1〜7之烷基、或苯基,R2爲碳 數1〜7之烷基、或苯基) 此般肟酯系光聚合起始劑,因在可見光源廣用的 4〇5nm具有良好感度,以下述式(η)所表示2_(乙醯基 氧基亞胺基甲基)硫黃嘌呤-9-酮爲佳。(IV) (wherein R3 and R4 each independently represent an alkyl group having 1 to 12 carbon atoms'. R, R, R7 and R8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. M is 0 and η is An integer of 0 to 5, R9 and R1Q are an alkyl group having 1 to 12 carbon atoms, and R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. By using an oxime ester-based photopolymerization initiator represented by the formula (II) 'Exposure at a wavelength of 40 5 nm widely used in visible light sources can fully fix the image. Further, by using an oxime ester-based photopolymerization initiator having a structure represented by the general formulas (III) and (IV), even if it is added in a small amount, it has a high sensitivity capable of sufficient photocuring, so that the photopolymerization initiator can be inhibited. The resulting coloring 'utilizes the transparency of the resin. Further, according to an aspect of the present invention, a coating film for forming a photocurable composition is provided, and the first active energy ray of -12-201106109 is irradiated by a photosensitive acid region of the photoacid generator in a specific region After the acid is generated and the electron-donating dye is colored, a colored portion is formed on the coating film, and the coating film is irradiated with the second activity in the photosensitive wavelength region which is outside the photosensitive wavelength region of the photo-acid generating agent and is a photocurable component. The energy ray does not cause the uncolored portion other than the colored portion of the coating film to be substantially colored, and the cured film is cured. In this hardened material, good hardenability can be obtained in addition to good contrast. Further, the cured product obtained by using the carboxyl-based photopolymerization initiator represented by the formula (II) can be exposed at a wavelength of 405 nm which is widely used for a visible light source, and can easily obtain good cured physical properties. Further, the cured product obtained by using an oxime ester-based photopolymerization initiator having a structure represented by the general formulas (III) and (IV) has a high sensitivity capable of sufficient photocuring even in a small amount, and thus can suppress the collocation. The uncolored portion of the high transparency which is colored by the photopolymerization initiator. [Effect of the Invention] The photocurable composition and the image forming method according to an aspect of the present invention. In addition to the formation of contrasting images, excellent image stability and good hardenability are obtained in the formed image. [Best Mode for Carrying Out the Invention] In order to solve the above problems, the inventors of the present invention have found that a coating film containing a photocurable composition of a photoacid generator and an electron donating dye is formed on a substrate. By subjecting the coating film to multiple exposures in different wavelength regions, the image formed by the colored portion and the uncolored portion is formed to be -13-201106109 and fixed, and high contrast images, excellent image stability, and good hardened physical properties can be obtained. That is, a first exposure step for forming a contrast and a second exposure step for fixing the image by photohardening are provided on a coating film containing a photocurable composition of a photoacid generator and an electron donating dye. And exposure is performed at different wavelengths. In this way, after performing the first-stage exposure at the wavelength at which the photoacid generator generates acid to form a desired color pattern, the second-stage exposure is performed at a wavelength at which the photo-acid generator does not generate an acid, and in the second stage. In the exposure, the light can be hardened without coloring. Next, it was found that a photoacid generator, an electron-donating dye, and an oxime-based photopolymerization initiator having a photosensitive wavelength region outside the photosensitive wavelength region of the photo-acid generator represented by the following general formula (I), The photocurable composition of the ethylenically unsaturated group compound is suitable for the two-stage exposure step as described above, and the present invention has been completed. —C=N—0—C—R 2 (丨) R1 0 (wherein R 1 is a hydrogen atom, an alkyl group having 1 to 7 carbon atoms, or a phenyl group, and R 2 is an alkyl group having 1 to 7 carbon atoms, or benzene; Base) Hereinafter, the image forming method of the present embodiment will be described in detail. First, a coating film containing a photocurable composition of a photoacid generator and an electron donating dye is formed on a substrate. In this case, the substrate is not particularly limited, and a printed wiring board on which a circuit is formed, a wafer such as Si, GaAs, ferrite, or glass can be used. In addition, since the image forming method of the present embodiment is dry development, a substrate on which an A1 wiring is formed or the like, and a substrate which is deteriorated and corroded by the alkali aqueous solution 201106109 can be used. Next, the photocurable composition containing the photoacid generator and the electron donating dye is subjected to a conventional method such as a screen printing method, a shower coating method, a spray coating method, a roll coating method, a spin coating method, or the like. The coating is heated at a temperature of about 60 to 80 ° C for about 1 to 60 minutes to form a coating film. Further, the details of the photocurable composition will be described later. Then, by subjecting the formed coating film to a plurality of exposures in different wavelength regions, the image formed by the colored portion and the uncolored portion is formed and fixed in contrast. At this time, first, on the formed coating film, the active energy ray of the photosensitive wavelength region of the photo-acid generator is irradiated onto the coating film formed on the substrate or the like to form an image contrast between the colored portion and the uncolored portion. First exposure step). In this step, the photoacid generator and the electron donating dye are reacted. That is, in the first exposure step, the photoacid generator generates an acid by irradiation with an active energy ray of a photosensitive wavelength region of the photoacid generator. Then, the generated acid is brought into contact with the electron-donating dye in the coating film to generate an equilibrium reaction, and the electron-donating dye is colored to form a coloring portion. The wavelength of the irradiation active energy ray is preferably a photosensitive wavelength region of a photopolymerization initiator contained in the photocurable composition or a photocurable component such as an ethylenically unsaturated group-containing compound. The photoacid generator and the electron donating dye are reacted with a photopolymerization initiator and an ethylenically unsaturated group-containing compound by irradiating the active energy ray of such a wavelength. Next, a radical is generated by, for example, a photopolymerization initiator, and the ethylenically unsaturated group-containing compound is photopolymerized and hardened. As a result, the formation of the colored portion simultaneously performs the first-stage hardening of the colored portion. -15- 201106109 The wavelength of the active energy ray used herein must be the photosensitive wavelength region of the photoacid generator. Specifically, a single-wavelength light such as an i-line of an ultraviolet light region or an active energy ray having a broad-spectrum light distribution (complex-emission spectrum) in an ultraviolet light region, a visible light region, and a near-infrared light region can be used without particular limitation. Next, as the light source, a conventional low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultrahigh pressure mercury lamp, a xenon bulb, a metal halide lamp, or the like can be suitably used. In the first exposure step, when photopolymerization is preferentially performed, the color development degree is insufficient, and the preferential color development degree is lowered in the degree of photo-crosslinking, and the cured physical properties are lowered. In general, a photoacid generator is different from a photopolymerization initiator, and it is known that it is not hindered by oxygen, and has an advantage that it can be supplied with an acid even when exposed to an oxygen atmosphere. Therefore, the exposure method herein can be suitably selected for vacuum adhesion exposure, proximity exposure, direct imaging, and the like depending on the application. After the first exposure step, the acid generated by the photo-acid generator is diffused in the coating film to further promote the color development of the electron-donating dye, and post-exposure heat treatment (Post Exposure Bake: PEB) may be performed. Conventional methods and conditions can be used for the post-exposure heat treatment. In this manner, after the image formed by the colored portion and the uncolored portion is formed, the active energy of the photosensitive wavelength region outside the photosensitive wavelength region of the photoacid generator and being a photocurable component such as a photopolymerization initiator is formed. The wire is subjected to hardening of the uncolored portion and re-hardening of the colored portion (second-stage curing) (second exposure step). In this step, a photopolymerization initiator, a photocurable component containing an ethylenically unsaturated group compound or the like is reacted. That is, in the second exposure step, for example, a radical is generated by a photopolymerization initiator, and photopolymerization of an ethylenically unsaturated group-containing compound of B16-201106109 is carried out to deuterate the coating film to fix the image contrast. In this manner, by suppressing the color development reaction of the electron-donating dye, the entire surface is cured, and the image formed by the colored portion formed in the first exposure step and the uncolored portion are compared to form an image having a specific pattern. The wavelength of the active energy ray used herein may be outside the photosensitive wavelength region of the photoacid generator and may be a photosensitive wavelength 〇 region of the photocurable component such as a photopolymerization initiator. However, in order to prevent photographic fogging in the uncolored portion of the second exposure step, it is preferred to leave the photosensitive wavelength region away from the photoacid generator. The specific wavelength varies depending on the photoacid generator to be selected. In addition to the h line and the g line, for example, laser light emitted from various lasers such as 488 nm, 512 nm, 635 nm, and 670 nm may be used, or such light may be emitted. The second harmonic element is converted to a half wavelength. For example, when the oxime ester photopolymerization initiator described later is a photopolymerization initiator, the oxime ester photopolymerization initiator can utilize an h line (4 〇 5 nm) having an absorption/activity wavelength. Next, the light source can be suitably selected from conventional low pressure mercury lamps, medium pressure mercury lamps, high pressure mercury lamps, ultra high pressure mercury lamps, xenon bulbs, metal halide lamps, lasers, and the like. The method for forming an image is such that a high contrast image can be formed and excellent image stability and good hardening properties can be achieved, and is not limited by such methods. For example, the "first exposure step" and the "second exposure step" can also be used. Reversed. Among the above image forming methods, a photocurable composition which is preferably used will be described in detail below. The photoacid generator of the photocurable composition of the present embodiment is an electron-accepting compound having a color-developing effect on an electron-donating dye, and an acid is generated by irradiation of an energy-active -17-201106109 energy line to cause an electron-donating dye to be described later. Hair color. Such photoacid generators, such as diazonium salts, iron iodide salts, bromine gun salts, chlorinated salts, sulfonium salts, selenium salts, pyranium salts, thiapyridine salts, pyridyl salts, and the like; Tris(trihalomethyl)_s_triazine (eg 2,4,6-tris(trichloromethyl)-s-triazine), 2-[2-(5-methylfuran-2-yl) Vinyl]- 4.6-bis(trichloromethyl)-s-triazine, 2-[2-(furan-2-yl)vinyl]-4.6-bis(trichloromethyl)-3-triazine, 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-s-triazine, 2-methyl-4,6-bis(trichloromethyl)-s-triazine, etc. Halogenated compound; 2-nitrobenzyl sulfonate; imidosulfonate; 1-oxo-2-diazonaphthoquinone-4-sulfonate derivative; N-hydroxy quinone imine = Sulfonate; tris(methanesulfonyloxy)benzene derivative; bissulfonyldiazomethane; sulfonylcarbonyl alkane; sulfonylcarbonyldiazomethane; disulfonate; iron propadiene Complex and so on. These photoacid generators may be used singly or in combination of two or more kinds. The amount of the photoacid generator to be mixed is preferably 5 to 40 parts by mass based on 100 parts by mass of the solid content of the composition. When the amount is less than 5 parts by mass, the hair color becomes insufficient. Further, when the amount is more than 40 parts by mass, the image stability after image formation is deteriorated. It is preferably 10 to 30 parts by mass. The electron-donating dye of the photocurable composition of the present embodiment is used for coloring and patterning of an acid generated by the photo-acid generator. Such compounds, for example, 3,3-bis(p-dimethylaminophenyl)-6-methylaminophthalic lactone, 3,3-bis(p-dimethylaminophenyl) a phthalic acid ester such as phthalic acid lactone or 3-(p-dimethylaminophenyl)-3-(l,2-dimethylindol-3-yl)phthalic acid lactone Methane-based compound, 4,4'--18- 201106109 bis-dimethylaminobenzhydrylbenzyl ether, N-halophenyl-leucochrome, N-2,4,5-three Diphenylmethane compound such as chlorophenyl leucomycin, 7-dimethylamino-3-chlorofluorescent yellow precursor, 7-dimethylamino-3-chloro-2-methylfluorescence Fluorescent yellow fluoran compound such as yellow mother, 2-phenylamino-3-methyl-6-(N-ethyl-NP-methylphenylamino)fluorescent yellow matrix, benzamidine A thiazine compound such as leucomethyl blue, p-nitrobenzyl leucomethyl blue, 3-methyl-spiro-dinaphthopyran, 3-ethyl-spiro-dinaphthoquinone A spiro compound such as 3-propyl-spiro-dinaphthopyran or 3-propyl-spiro-dibenzopyran. These electron-donating dyes may be used alone or in combination of two or more types as necessary. Further, as a conventional means for improving image stability, an electron-donating dye can be encapsulated and used. Further, these dyes may be added with a carbon tetrachloride-like photo oxidizing agent for improving color development or a hydroxyquinoline-like additive for preventing dark color. The amount of the electron-donating dye to be used is preferably 3 to 20 parts by mass based on 100 parts by mass of the solid content of the photocurable composition. When the amount is less than 3 parts by mass, the color development becomes insufficient. Moreover, when it is more than 20 parts by mass, a more excellent effect cannot be expected. It is preferably 8 to 15 parts by mass. The photocurable component of the photocurable composition of the present embodiment may, for example, be a photopolymerization initiator or an ethylenically unsaturated group-containing compound. The photopolymerization initiator is used for irradiation of an active energy ray to generate a radical, and to polymerize an ethylenically unsaturated group-containing compound or the like which will be described later. Next, the photopolymerization initiator must have a photosensitive wavelength region outside the photosensitive wavelength region of the photoacid generator. That is, it is necessary to have a photosensitive wavelength region only for the photopolymerization initiator to be present in -19-201106109. Except for the wavelength region in which the photopolymerization initiator and the photo-acid generator overlap the photosensitive wavelength region, it is necessary to have only a photo-sensing wavelength region of the photopolymerization initiator. The above photoacid generator is more than 400 nm, especially in the ultraviolet region. In order to prevent the photoacid generator from being sensitized to generate a radical, it is preferred that the photopolymerization initiator further has an absorption/activity outside the photosensitive wavelength region of the photoacid generator. Further, in order to suppress the coloring caused by the photopolymerization initiator, it is preferred to use a high-sensitivity photopolymerization initiator which is sufficiently photohardenable by using a small amount of the resin. Such a photopolymerization initiator is preferably used as an oxime ester photopolymerization initiator. For example, the oxime ester-based photopolymerization initiator represented by the following general formula (I) has a photosensitive wavelength region in addition to the photosensitive wavelength region of the photoacid generator, and has a particularly high light sensitivity. —C = N-0_C_R2 M, «t ii \l) R1 0 (wherein R1 is a hydrogen atom, an alkyl group having 1 to 7 carbon atoms, or a phenyl group, and R2 is an alkyl group having 1 to 7 carbon atoms, or Phenyl) a phthalate-based photopolymerization initiator, which has a good sensitivity at 4 〇 5 nm widely used in a visible light source, and is represented by the following formula (η): 2-(ethenyloxyiminomethyl)sulfide Astragalus-9-ketone is preferred.

(II) 又’肟酯系光聚合起始劑,以具有一般式(ΠΙ) -20- 201106109(II) Further oxime ester photopolymerization initiator, having the general formula (ΠΙ) -20- 201106109

般式(IV )所表示構造爲佳。The structure represented by the general formula (IV) is preferred.

(IV) (式中,R3、R4各自獨立表示碳數1〜12之烷基,R5、R 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基’ Μ爲〇 、S*NH,η爲〇〜5之整數,R9·、R1。爲碳數1〜12之院基’ R11爲氫原子、碳數1〜20之烷基) 此般肟酯系光聚合起始劑之中,更以式(Π)所表示 2-(乙醯基氧基亞胺基甲基)硫黃嘌呤-9-酮特別佳。市售 品,可舉例如CGI-3 25、IRGACURE (登錄商標)OXE01、(IV) (wherein R3 and R4 each independently represent an alkyl group having 1 to 12 carbon atoms, and R5, R, R7 and R8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; Μ is 〇, S* NH, η is an integer of 〇~5, R9·, R1. It is a group of carbon number 1 to 12', and R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. Among them, 2-(ethylideneoxyiminomethyl)thioxanthene-9-one represented by the formula (Π) is particularly preferred. Commercially available products include, for example, CGI-3 25, IRGACURE (registered trademark) OXE01,

G IRGACUREOXE02 (皆 Ciba Specialty Chemicals 公司製) 、N-1919(ADEKA公司製)等。 此般肟酯系光聚合起始劑可單獨或2種類以上組合使 用。 此般肟酯系光聚合起始劑,相對於後述含乙烯性不飽 和基化合物之固形分100質量份,以0.05〜1〇質量份爲佳 。比0.05質量份少時,光硬化變得不足、影像固定變差。 又’比10質量份多時無法期望有更優異效果。較佳爲0.5 〜5質量份。 -21 - 201106109 又’肟酯系光聚合起始劑以外的光聚合起始劑,可舉 例如二苯甲酮系、乙醯苯系、胺基乙醯苯系、安息香醚系 、苄基縮酮系、肟醚系、二茂鈦系等之習知自由基光聚合 起始劑。因合倂使用的光酸產生劑而異,以使用可見光區 於長波長區域具吸收、活性,且有高感光性之光聚合起始 劑特別佳。此等之光聚合起始劑可單獨或2種以上組合使 用。 又,可將感光波長區域任意設定的起始系,亦可利用 0 例如組合香豆素、花青、方酸等之色素與自由基產生劑的 習知2分子複合起始系。已知例如作爲自由基產生劑的咪 唑二聚物與作爲色素之吖啶色素或三嗪系色素之組合、作 爲自由基產生劑的N-苯基甘胺酸與作爲色素之香豆素酮系 之組合、作爲自由基產生劑的碘鍮鹽與各種色素之組合、 作爲自由基產生劑的三嗪系化合物與作爲色素之芳香族酮 衍生物之組合等。又,花青、若丹明、番紅花素等色素之 烷基硼酸鹽亦爲有效的可見光起始劑,在本實施形態亦可 0 利用此等習知光聚合起始劑系。 又,含乙烯性不飽和基化合物可用於以活性能量線之 照射由光聚合起始劑產生自由基而光聚合、使影像固定。 此般含乙烯性不飽和基化合物,例如乙二醇、甲氧基 四乙二醇、聚乙二醇、丙二醇等之二醇之二丙烯酸酯類; 己二醇、三羥甲基丙烷、季戊四醇、二季戊四醇、三-羥 基乙基異氰脲酸酯等之多價醇或此等之乙烯氧化物加成物 或丙烯氧化物加成物等之多價丙烯酸酯類;苯氧基丙烯酸 -22- 201106109 酯、雙酚A二丙烯酸酯、及此等之酚類之乙烯氧化物加成 物或丙烯氧化物加成物等之多價丙烯酸酯類;甘油二縮水 甘油基醚、甘油三縮水甘油基醚、三羥甲基丙烷三縮水甘 油基醚、三縮水甘油基異氰脲酸酯等之縮水甘油基醚之多 價丙烯酸酯類;三聚氰胺丙烯酸酯及/或對應此等丙烯酸 酯的各甲基丙烯酸酯類等。 進一步,可舉例如甲酚酚醛清漆型環氧樹脂等之多官 〇 能環氧樹脂與丙烯酸反應之環氧基丙烯酸酯樹脂或進而該 環氧基丙烯酸酯樹脂之羥基與季戊四醇三丙烯酸酯等之羥 基丙烯酸酯與異佛爾酮二異氰酸酯等之二異氰酸酯之half urathane化合物進行反應的環氧基胺基甲酸乙酯丙烯酸酯 化合物等。此般環氧基丙烯酸酯系樹脂可不降低指觸乾燥 性,且提升光硬化性。 此等含乙烯性不飽和基化合物可1種或2種以上任意組 合。 〇 此般含乙烯性不飽和基化合物之搭配量,相對於光硬 化性組成物之固形分1 〇 0質量份,以5 0〜9 5質量份爲佳。 比50質量份少時,影像的固定變差。又,比95質量份多時 ,發色度降低。較佳爲60〜90質量份。 此般光硬化性組成物中,以黏度調整爲目的,可因應 必要添加有機溶劑。此般有機溶劑,可使用如甲基乙基酮 、環己酮等之酮類;甲苯、二甲苯、四甲基苯等之芳香族 烴類;溶纖劑、甲基溶纖劑、丁基溶纖劑、卡必醇、甲基 卡必醇、丁基卡必醇、丙二醇單甲基醚、二丙二醇單甲基 -23- 201106109 醚 '二丙二醇二乙基醚、三丙二醇單甲基醚等之二醇醚類 :乙酸乙酯、乙酸丁酯'乳酸丁酯、溶纖劑乙酸酯、丁基 溶纖劑乙酸酯、卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二 醇單甲基醚乙酸酯、二丙二醇單甲基醚乙酸酯、碳酸丙烯 酯等之酯類;辛烷、癸烷等之脂肪族烴類;石油醚、石腦 油、溶煤石油精等之石油系溶劑等之習知有機溶劑。此等 之有機溶劑,可單獨或二種類以上組合使用。 又’在光硬化性組成物中可因應必要,含有種種添加 劑’例如二氧化矽、氧化鋁、滑石、碳酸鈣、硫酸鋇等之 無機塡料或丙烯小珠或胺基甲酸乙酯小珠等之有機塡料等 之充塡劑、偶合劑、消泡劑、塗平劑等之添加劑等。 如此一來,經本實施形態之影像形成方法,進而藉由 使用適合此影像形成方法的光硬化性組成物,除可形成習 知影像形成方法所無法形成的高對比的影像,且可獲得優 異影像安定性與良好硬化物性。 因此,不僅習知感熱記錄紙或防火材,例如亦可廣泛 利用在使用環境嚴苛的電子基板或顯示器相關領域之印記 用途或遮光用途。進一步,在濕式影像形成方法無法對應 腐蝕問題之鋁配線上亦可形成對比,而可展開於受光元件 或位移感測器等、MEMS領域之應用。 【實施方式】 [實施例] 以下用實施例及比較例將本發明具體說明,但本發明 -24- 201106109 不限於下述實施例。又,以下「份」及「%」若不特 定時,全部係質量基準。 首先,使用以下之合成例調製樹脂清漆。 於具備攪拌機、溫度計 '迴流冷卻管、滴下漏斗 導入管的2公升可分離燒杯中,置入甲酚酚醒清漆型 樹脂之EPICLON (登錄商標)N-680 (DIC公司製、環 量=215g /當量)107.5份,加入卡必醇乙酸酯1〇8份 〇 光石油化學製之Ipzole (登錄商標)#150 108份’進 熱溶解而得到樹脂溶液。 於此樹脂溶液中加入作爲聚合禁止劑之對苯二酌 份與作爲反應觸媒之三苯基膦1.0份。將該混合物於 95°C加熱,並緩緩滴下丙烯酸36份,進行24小時反應 得到的環氧基丙烯酸酯中緩緩滴下予先使異佛爾酮二 酸酯與季戊四醇三丙烯酸酯以1: 1莫耳反應之 urathane 257.5份,並在60〜70°C進行4小時反應,而 〇 樹脂清漆。 如表1所示,使包含得到的樹脂清漆之種種成分 比例(質量份)進行搭配,並以攪拌機進行予備混合 以3滾輪硏磨機進行混練,而得到光硬化性組成物1 -、2-1^4。 別限 及氮 環氧 氧當 、出 行加 0.05 85〜 。於 異氰 half 調製 以各 後’ 1〜3 -25- 201106109 [表i] _ 組成物 1 2 3 4 "" 光酸產生劑· 30.0 30.0 30.0 ------ 30.0 電子供給性染料 *2 20.0 20.0 20.0 —--- 20.0 *3 — — — *4 — _ — 墨 光聚合起始劑1 *5 2.0 — — — *6 一 2.0 — *7 — — 2.0 _ *8 — — — 2.0 丙烯酸酯樹脂清漆β — — — 樹脂清漆 154.0 154.0 154.0 154.0 多官能丙烯酸酯 no 50.0 50.0 50.0 50.0 調平劑#11 1.0 1.0 1.0 — — 1.0 矽酮系消泡劑+12 1.0 1.0 1.0 - 1.0 總量 258.0 258.0 258.0 〜1 ......... 258.0 註: 一 * 1 : ADEKA (登錄商標)傲普拖碼SP-152 ( ADEKA公司製) * 2 : S-205 (山田化學工業公司製) * 3 : Lucirin (登錄商標)TPO ( B ASF日本股份公司製) * 4 : IRGACURE (登錄商標)784 ( Ciba Specialty Chemicals公 司製) * 5 : CGI 325 ( Ciba Specialty Chemicals公司製) * 6 : IRGACURE OXE-02 ( Ciba Specialty Chemicals公司製) * 7 : IRGACURE OXE-01 ( Ciba Specialty Chemicals公司製) * 8 : IRGACURE 907 ( Ciba Specialty Chemicals公司製) *9:優尼鐵克(登錄商標)R-100 (固形分65%) ( DIC股份公 司製) *10:聶而馬(登錄商標)DA-600 (三洋化成工業公司製) * 11 : BYK (登錄商標)-361N ( BYK .日本公司製) * 12 : KS-66 (信越矽酮公司製) -26- 201106109 試驗基板之製作: 將表1所示之組成物例1〜4之光硬化性組成物分別銅 箔基板拋光硏磨後,以網版印刷法進行全面印刷,藉由80 °Cx30分乾燥,在基板上形成無色透明塗膜,得到實施例1 〜3、比較例1〜4及參考例之試驗基板。 關於得到的試驗基板,各自以表2條件進行曝光。又 ,各曝光步驟如以下的條件。 〇 第1曝光步驟: 透過負遮罩使用金屬鹵化物燈,在全光波長領域以 1 000J/Cm2進行光照射。之後,在80°C進行10分鐘PEB處 理。 第2曝光步驟: 對經第1曝光步驟的試驗基板,使用振動在光酸產生 劑的感光波長區域外且爲肟酯系光聚合起始劑之感光波長 區域的4〇5nm波長之直描曝光機(PENTAX公司製DI- ) 〇 ,使試驗基板上之塗膜全體以300J/ cm2進行光照射。 關於此般實施例1〜3、比較例1〜4及參考例之試驗基 板,如以下所示進行塗膜特性之評估。 對比評估: 關於實施例1〜3、比較例1〜4、參考例之試驗基板, 使塗膜的發色以目視確認。評估基準如下。 有發色· ··可見到曝光後之發色 無發色.··曝光前後無色彩變化 黏性評估: -27- 201106109 對實施例1〜3、li較例1〜4及參考例之試驗基板,依 曝光前、第1曝光處理後及第2曝光處理後之黏性,進行塗 膜(曝光部、未曝光部)之評估。評價基準如下。 〇···指蝕時塗膜表面完全無指跡 X···指蝕時塗膜表面殘留指跡 耐溶劑性評估: 關於實施例1〜3、比較例1〜4及參考例之試驗基板, 爲了確認曝光處理後之塗膜(硬化物)之硬化性,著色部 •未著色部中各自使用丙二醇單甲基醚乙酸酯(PMA), 進行摩擦試驗1 〇次,將塗膜的溶解•剝離以目視確認。評 估基準如下。 〇· · ·ρΜΑ摩擦後,無塗膜的溶解·剝離 △ · · ·ΡΜΑ摩擦後,於塗膜表面有混濁部 X· · ·ΡΜΑ摩擦後,有塗膜的溶解·剝離 影像安定性(耐候性)評估: 關於實施例1〜3、比較例1〜4及參考例之試驗基板, 曝光處理後之塗膜(硬化物),於螢光燈下1週放置,以 目視評估確認照相灰霧。評估基準如下。 〇···即使經一週放置,未見到未著色部之照相灰霧 ,維持對比狀態 X···經一週放置,可見未著色部之照相灰霧,而無法 維持對比之狀態 -28- 201106109 [表2]G IRGACUREOXE02 (all manufactured by Ciba Specialty Chemicals Co., Ltd.), N-1919 (made by Adeka Co., Ltd.), and the like. The oxime ester-based photopolymerization initiator may be used singly or in combination of two or more kinds. The oxime ester-based photopolymerization initiator is preferably 0.05 to 1 part by mass based on 100 parts by mass of the solid content of the ethylenically unsaturated group-containing compound to be described later. When the amount is less than 0.05 parts by mass, the photocuring is insufficient and the image fixation is deteriorated. Further, when it is more than 10 parts by mass, it is not expected to have a more excellent effect. It is preferably 0.5 to 5 parts by mass. Further, the photopolymerization initiator other than the oxime ester photopolymerization initiator may, for example, be a benzophenone type, an acetophenone type, an amino acetonide type, a benzoin ether type or a benzyl group. A conventional radical photopolymerization initiator such as a ketone system, an oxime ether system or a titanocene system. Depending on the photoacid generator to be used in combination, it is particularly preferable to use a photopolymerization initiator having absorption and activity in a long-wavelength region in the visible light region and having high sensitivity. These photopolymerization initiators may be used singly or in combination of two or more kinds. Further, a starting system in which the photosensitive wavelength region is arbitrarily set may be used, and a conventional 2-molecular complex starting system in which a dye such as coumarin, cyanine or squaraine is combined with a radical generating agent may be used. For example, a combination of an imidazole dimer as a radical generator, a pyridin dye or a triazine dye as a dye, N-phenylglycine as a radical generator, and a coumarin as a pigment are known. The combination, the combination of an iodonium salt as a radical generator, various dyes, a combination of a triazine compound as a radical generator, and an aromatic ketone derivative as a dye. Further, the alkyl borate of a pigment such as cyanine, rhodamine or crocin is also an effective visible light initiator, and in the present embodiment, such a conventional photopolymerization initiator system can be used. Further, the ethylenically unsaturated group-containing compound can be used for photoradical generation of a photopolymerization initiator by irradiation with an active energy ray to photopolymerize and fix an image. Such as an ethylenically unsaturated group-containing compound, such as a glycol diacrylate of ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, propylene glycol or the like; hexanediol, trimethylolpropane, pentaerythritol a polyvalent alcohol such as dipentaerythritol or tris-hydroxyethyl isocyanurate or a polyvalent acrylate such as an ethylene oxide adduct or a propylene oxide adduct; phenoxyacrylic acid-22 - 201106109 Polyester acrylates such as esters, bisphenol A diacrylates, and ethylene oxide adducts or propylene oxide adducts of such phenols; glycerol diglycidyl ether, glycerol triglycidyl a polyvalent acrylate of a glycidyl ether such as a methyl ether, a trimethylolpropane triglycidyl ether or a triglycidyl isocyanurate; a melamine acrylate and/or a corresponding one of the acrylates Acrylates and the like. Further, for example, an epoxy group acrylate resin obtained by reacting a multi-functional epoxy resin such as a cresol novolac type epoxy resin with acrylic acid, or a hydroxyl group of the epoxy acrylate resin and pentaerythritol triacrylate may be mentioned. An epoxy hydroxy urethane acrylate compound obtained by reacting a hydroxy acrylate with a half urathane compound of a diisocyanate such as isophorone diisocyanate. Such an epoxy acrylate-based resin can improve the photocurability without lowering the dryness of the touch. These ethylenically unsaturated group-containing compounds may be used singly or in combination of two or more kinds. The amount of the ethylenically unsaturated group-containing compound is preferably from 5 to 95 parts by mass based on the solid content of the photohardenable composition of 1 〇 0 parts by mass. When the amount is less than 50 parts by mass, the fixation of the image is deteriorated. Further, when it is more than 95 parts by mass, the color development degree is lowered. It is preferably 60 to 90 parts by mass. In the photocurable composition, for the purpose of viscosity adjustment, an organic solvent may be added as necessary. As the organic solvent, ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; cellosolve, methyl cellosolve, and butyl cellosolve can be used. Agent, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl ether, dipropylene glycol monomethyl-23- 201106109 ether 'dipropylene glycol diethyl ether, tripropylene glycol monomethyl ether, etc. Glycol ethers: ethyl acetate, butyl acetate 'butyl butylate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl Esters such as ether ether acetate, dipropylene glycol monomethyl ether acetate, propylene carbonate, etc.; aliphatic hydrocarbons such as octane and decane; petroleum petroleum, naphtha, petroleum-soluble petroleum oil, etc. It is a conventional organic solvent such as a solvent. These organic solvents may be used singly or in combination of two or more kinds. Further, 'in the photocurable composition, various additives such as cerium oxide, aluminum oxide, talc, calcium carbonate, barium sulfate, or the like, or propylene beads or urethane beads, etc. may be contained as necessary. Additives such as an antimony agent, a coupling agent, an antifoaming agent, a coating agent, and the like, such as an organic tanning material. In this way, according to the image forming method of the present embodiment, by using the photocurable composition suitable for the image forming method, in addition to the high contrast image which cannot be formed by the conventional image forming method, an excellent image can be obtained. Stability and good hardening properties. Therefore, not only the heat-sensitive recording paper or the fire-retardant material, but also the use of the imprint or the light-shielding use in the field of the use of an electronic substrate or a display having a severe environment can be widely used. Further, in the case where the wet image forming method cannot cope with the corrosion problem, the aluminum wiring can be contrasted, and can be applied to the MEMS field such as a light receiving element or a displacement sensor. [Embodiment] [Examples] Hereinafter, the present invention will be specifically described by way of Examples and Comparative Examples, but the present invention -24-201106109 is not limited to the following examples. In addition, the following "parts" and "%" are all quality standards unless they are specified. First, a resin varnish was prepared using the following synthesis example. EPICLON (registered trademark) N-680 (made by DIC company, ring volume = 215 g / phenol phenol varnish type resin) was placed in a 2 liter separable beaker equipped with a mixer, a thermometer 'reflux cooling tube, and a dropping funnel introduction tube. Equivalent) 107.5 parts, added carbitol acetate 1 〇 8 parts of Ipzole (registered trademark) #150 of Twilight Petrochemical Co., Ltd. #150 parts of 'heat-dissolved to obtain a resin solution. To the resin solution, a terephthalic solution as a polymerization inhibiting agent and 1.0 part of triphenylphosphine as a reaction catalyst were added. The mixture was heated at 95 ° C, and 36 parts of acrylic acid was gradually dropped, and the epoxy acrylate obtained by the reaction for 24 hours was gradually dropped to give isophorone diester and pentaerythritol triacrylate as 1: 1 molar reaction of urathane 257.5 parts, and reacted at 60 to 70 ° C for 4 hours, while resin varnish. As shown in Table 1, the components (mass parts) of the obtained resin varnish were blended, mixed with a mixer, and kneaded by a 3-roller honing machine to obtain photocurable compositions 1 -, 2- 1^4. In addition to nitrogen and epoxy, when added, add 0.05 85~. In the isocyanide half modulation after each '1~3 -25- 201106109 [Table i] _ Composition 1 2 3 4 "" Photoacid generator · 30.0 30.0 30.0 ------ 30.0 Electron-donor dye *2 20.0 20.0 20.0 —--- 20.0 *3 — — — *4 — _ — Ink polymerization initiator 1 *5 2.0 — — — *6 One 2.0 — *7 — — 2.0 _ *8 — — — 2.0 Acrylate resin varnish β — — — Resin varnish 154.0 154.0 154.0 154.0 Multifunctional acrylate no 50.0 50.0 50.0 50.0 Leveling agent #11 1.0 1.0 1.0 — — 1.0 Anthrone defoamer +12 1.0 1.0 1.0 - 1.0 Total 258.0 258.0 258.0 〜1 ......... 258.0 Note: One * 1 : ADEKA (registered trademark) Aopu drag code SP-152 (made by ADEKA) * 2 : S-205 (made by Yamada Chemical Industry Co., Ltd.) * 3 : Lucirin (registered trademark) TPO (B ASF Japan Co., Ltd.) * 4 : IRGACURE (registered trademark) 784 (manufactured by Ciba Specialty Chemicals Co., Ltd.) * 5 : CGI 325 (manufactured by Ciba Specialty Chemicals) * 6 : IRGACURE OXE -02 (manufactured by Ciba Specialty Chemicals) * 7 : IRGACURE OXE-01 ( Ciba Specialt y Chemicals Co., Ltd.) * 8 : IRGACURE 907 (manufactured by Ciba Specialty Chemicals Co., Ltd.) *9: Unitek (registered trademark) R-100 (solid content: 65%) (made by DIC Corporation) *10: Nie Ma ( Registered trademark) DA-600 (manufactured by Sanyo Chemical Industry Co., Ltd.) * 11 : BYK (registered trademark) -361N (BYK. manufactured by Japan) * 12 : KS-66 (manufactured by Shin-Etsu Chemical Co., Ltd.) -26- 201106109 Test substrate Preparation: The photocurable compositions of the composition examples 1 to 4 shown in Table 1 were polished and honed by a copper foil substrate, and then subjected to full-screen printing by screen printing, and dried by 80 ° C x 30 minutes to form on the substrate. As a colorless transparent coating film, the test substrates of Examples 1 to 3, Comparative Examples 1 to 4, and Reference Examples were obtained. The obtained test substrates were each exposed under the conditions of Table 2. Further, each exposure step is as follows. 〇 First exposure step: Use a metal halide lamp through a negative mask to illuminate at 1 000 J/cm2 in the all-optical wavelength range. Thereafter, PEB treatment was carried out for 10 minutes at 80 °C. Second exposure step: For the test substrate subjected to the first exposure step, a direct exposure of a wavelength of 4 〇 5 nm which is outside the photosensitive wavelength region of the photoacid generator and which is a photosensitive wavelength region of the oxime ester photopolymerization initiator is used. Machine (DI-made by PENTAX Co., Ltd.) 〇, the entire coating film on the test substrate was irradiated with light at 300 J/cm 2 . With respect to the test substrates of Examples 1 to 3, Comparative Examples 1 to 4, and Reference Examples, the evaluation of the coating film properties was carried out as follows. Comparative evaluation: With respect to the test substrates of Examples 1 to 3, Comparative Examples 1 to 4, and Reference Examples, the color development of the coating film was visually confirmed. The evaluation criteria are as follows. There is hair color · ·· It can be seen that the hair color after exposure has no hair color.··No color change before and after exposure. Viscosity evaluation: -27- 201106109 Tests of Examples 1 to 3, li, and Examples 1 to 4 and reference examples The substrate was evaluated for the coating film (exposed portion, unexposed portion) according to the viscosity before exposure, after the first exposure treatment, and after the second exposure treatment. The evaluation criteria are as follows. 〇··· When the fingerprint is completely etched, the surface of the coating film is completely free of fingerprints. X···The surface of the coating film remains on the surface of the coating. Solvent resistance evaluation: The test substrates of Examples 1 to 3, Comparative Examples 1 to 4, and Reference Examples In order to confirm the hardenability of the coating film (cured material) after the exposure treatment, propylene glycol monomethyl ether acetate (PMA) was used for each of the colored portion and the uncolored portion, and a rubbing test was performed 1 time to dissolve the coating film. • Peeling is confirmed by visual inspection. The evaluation criteria are as follows. 〇··········································································································· (Evaluation): For the test substrates of Examples 1 to 3, Comparative Examples 1 to 4, and Reference Examples, the coating film (cured material) after the exposure treatment was placed under a fluorescent lamp for one week, and visual observation was confirmed by visual evaluation. . The evaluation criteria are as follows. 〇··· Even if it is placed for one week, no photographic fog is observed in the uncolored portion, and the contrast state is maintained. X···After one week, the photographic fog of the uncolored portion is seen, and the state of contrast cannot be maintained -28-201106109 [Table 2]

實施例 實施例 實施例 比較例 比較例 比較例 比較例 參考例 1 2 3 1 2 3 4 a成物 2-1 2-2 2-3 2-1 2-2 2-3 2-4 2-4 曝光前 黏性 X X X X X X X X 曝光(raJ/cm2) 1000 1000 1000 1000 1000 1000 1000 1000 第1曝光 曝光部發色 有 有 有 有 有 有 有 有 步驟評估 黏性(著色部) 〇 〇 〇 〇 〇 〇 〇 〇. 耐溶劑性(著色部) 〇 〇 〇 〇 〇 〇 〇 〇 曝光(mJ/cm2) 300 300 300 — — — 300 第2曝光 曝光部發色 無 /πτ m 無 因未曝光而無發色 無 步驟評估 黏性(未著色部) 〇 〇 〇 X X X X X 耐溶劑性(未著色部) 〇 Δ Δ X X X X X 曝光後(經時) 影像安定性 〇 〇 〇 X X X X X 表2所示般,使用組成物中光酸產生劑的感光波長區 域外具有感光域之光聚合起始劑,進行2階段的曝光之實 施例1〜3中,可兼顧高對比化與優異影像安定性。 另外,進行習知1階段的曝光的比較例1〜4中,雖無 法形成對比,但因未著色部未硬化,同樣地維持對比變得 困難,無法獲得足夠影像安定性(耐候性)。又,使用組 成物中光酸產生劑的感光波長區域外無感光波長區域的光 聚合起始劑之參考例中,變得難以維持對比,無法獲得足 夠影像安定性(耐候性)。 -29-EXAMPLES Examples Comparative Examples Comparative Examples Comparative Examples Reference Examples 1 2 3 1 2 3 4 a Products 2-1 2-2 2-3 2-1 2-2 2-3 2-4 2-4 Viscosity before exposure XXXXXXXX Exposure (raJ/cm2) 1000 1000 1000 1000 1000 1000 1000 1000 The first exposure exposure section has some color development, and there are steps to evaluate the viscosity (coloring section) 〇〇〇〇〇〇〇〇 Solvent resistance (colored part) 〇〇〇〇〇〇〇〇 Exposure (mJ/cm2) 300 300 300 — — — 300 2nd exposure exposure part colorless /πτ m No exposure without exposure without coloring Evaluation of viscosity (uncolored part) 〇〇〇XXXXX Solvent resistance (uncolored part) 〇Δ Δ XXXXX After exposure (time) Image stability XXXXX Table 2 shows the use of photoacids in the composition In the examples 1 to 3 in which the photo-sensing region of the agent has a photosensitive region outside the photosensitive wavelength region and in the two-stage exposure, high contrast and excellent image stability can be achieved. Further, in Comparative Examples 1 to 4 in which the conventional one-stage exposure was carried out, although no comparison was made, since the uncolored portion was not cured, it was difficult to maintain the contrast in the same manner, and sufficient image stability (weather resistance) could not be obtained. Further, in the reference example using the photopolymerization initiator having no photosensitive wavelength region outside the photosensitive wavelength region of the photoacid generator in the composition, it was difficult to maintain contrast, and sufficient image stability (weather resistance) could not be obtained. -29-

Claims (1)

201106109 七、申請專利範圍: 1. 一種影像形成方法,其特徵係藉由在基板上,形成 含有光酸產生劑與電子供給性染料之光硬化性組成物之塗 膜’使前述塗膜在不同波長區域進行多次曝光,而使由著 色部與未著色部構成之影像對比形成、並固定。 2. —種影像形成方法,其特徵係具備以下步驟: 在基板上,形成含有光酸產生劑與電子供給性染料之 光硬化性組成物之塗膜的步驟、與在前述塗膜的特定區域 0 ,照射第1波長區域之活性能量線後,形成由著色部與未 著色部構成的影像對比之第1曝光步驟,與於前述塗膜上 ,在不同於前述第1波長區域之波長區域,照射不使前述 未著色部發色之第2波長區域之活性能量線後,固定前述 影像對比之第2曝光步驟。 3 . —種影像形成方法,其特徵係, 於基板上,形成含有光酸產生劑、電子供給性染料、 與光硬化性成分之光硬化性組成物的塗膜, D 藉由對特定區域照射前述光酸產生劑感光波長區域之 第1活性能量線後,使酸產生,而使前述電子供給性染料 發色後,在前述塗膜上形成著色部, 對前述塗膜照射實質上在前述光酸產生劑的感光波長 區域外,且爲前述光硬化性成分的感光波長區域之第2活 性能量線後,不使前述塗膜之前述著色部以外的未著色部 實質發色而令前述塗膜硬化,並形成影像對比。 4 .如請求項3之影像形成方法,其中,經前述第1活性 -30- 201106109 能量線之照射,進行前述特定區域之硬化。 5_如請求項3之影像形成方法,其中’在前述第1活性 能量線之照射後、進行加熱處理。 6. 如請求項3之影像形成方法’其中’前述光硬化性 成分含有下述一般式(1)所表示之在前述光酸產生劑的 感光波長區域外具有感光波長區域之肟酯系光聚合起始劑 、與含乙烯性不飽和基化合物, 一 9=n-〇—c_r2 f η r1 a ⑴ (式中’ R1爲氫原子、碳數1〜7之烷基、或苯基,r2爲碳 數1〜7之烷基、或苯基)。 7. 如請求項6之影像形成方法,其中,前述肟酯系光 聚合起始劑以下述式(II)所表示、或含有下述一般式( ΙΠ)或下述一般式(IV)所表示之構造,201106109 VII. Patent application scope: 1. An image forming method characterized in that the coating film is formed by forming a coating film containing a photo-curable composition of a photoacid generator and an electron-donating dye on a substrate. The wavelength region is subjected to multiple exposures, and the image formed by the colored portion and the uncolored portion is formed and fixed in contrast. 2. A method for forming an image, comprising the steps of: forming a coating film containing a photocurable composition of a photoacid generator and an electron donating dye on a substrate; and forming a specific region of the coating film 0, after irradiating the active energy ray of the first wavelength region, forming a first exposure step of contrasting the image formed by the colored portion and the uncolored portion, and forming a wavelength region different from the first wavelength region on the coating film After irradiating the active energy ray of the second wavelength region where the uncolored portion is not colored, the second exposure step of the image contrast is fixed. 3. An image forming method characterized in that a coating film containing a photoacid generator, an electron supply dye, and a photocurable composition of a photocurable component is formed on a substrate, and D is irradiated to a specific region. After the first active energy ray of the photoacid generator in the photosensitive wavelength region, an acid is generated, and after the electron-donating dye is colored, a colored portion is formed on the coating film, and the coating film is irradiated substantially in the light. After the second active energy ray of the photosensitive wavelength region of the photocurable component is outside the light-receiving wavelength region of the acid-generating agent, the uncoated portion other than the colored portion of the coating film is not colored substantially to form the coating film. Hardens and forms an image contrast. 4. The image forming method according to claim 3, wherein the hardening of the specific region is performed by irradiation with the first active -30-201106109 energy ray. The image forming method according to claim 3, wherein the heat treatment is performed after the irradiation of the first active energy ray. 6. The image forming method of claim 3, wherein the photocurable component contains an oxime ester photopolymerization having a photosensitive wavelength region outside the photosensitive wavelength region of the photoacid generator represented by the following general formula (1) The initiator and the ethylenically unsaturated group-containing compound, 9 = n-〇-c_r2 f η r1 a (1) (wherein R1 is a hydrogen atom, an alkyl group having 1 to 7 carbon atoms, or a phenyl group, and r2 is An alkyl group having 1 to 7 carbon atoms or a phenyl group). 7. The image forming method according to claim 6, wherein the oxime ester photopolymerization initiator is represented by the following formula (II) or contains the following general formula (ΙΠ) or the following general formula (IV); Structure, -31 - (IV) 201106109-31 - (IV) 201106109 (式中,R3、R4各自獨立表示碳數1〜12之烷基’ R5、R 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基’肘爲〇 、S_NH,η爲0〜5之整數,R9、R1Q爲碳數1〜12之烷基’(wherein R3 and R4 each independently represent an alkyl group having 1 to 12 carbon atoms'. R5, R, R7 and R8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. The elbow is 〇, S_NH, and η is 0. An integer of ~5, R9, R1Q is an alkyl group having a carbon number of 1 to 12' R11爲氫原子、碳數1〜20之烷基)。 8. —種光硬化影像,其特徵係由請求項1〜請求項7中 任1項之影像形成方法所形成。 9. 一種光硬化性組成物,其特徵係含有光酸產生劑' 與電子供給性染料、與下述一般式(I )所表示之於前述 光酸產生劑的感光波長區域外具有感光波長區域之肟酯系 光聚合起始劑、與含乙烯性不飽和基化合物, 一C=N-〇—C—R2 R1 〇 ⑴R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. 8. A photohardening image characterized by the image forming method of any one of claims 1 to 7. A photocurable composition characterized by comprising a photoacid generator' and an electron-donating dye, and a photosensitive wavelength region outside a photosensitive wavelength region represented by the following general formula (I) a phthalocyanine photopolymerization initiator, and an ethylenically unsaturated compound, a C=N-〇-C-R2 R1 〇(1) (式中’ R1爲氫原子、碳數7之烷基、或苯基,R2爲碳 數1〜7之烷基、或苯基)。 1 〇.如請求項9之光硬化性組成物,其中,前述肟酯系 光聚合起始劑爲下述式(II)所表示、或包含下述一般式 (ΙΠ)或下述一般式(IV)所表示之構造,(wherein R1 is a hydrogen atom, an alkyl group having 7 carbon atoms, or a phenyl group, and R2 is an alkyl group having 1 to 7 carbon atoms or a phenyl group). The photocurable composition of claim 9, wherein the oxime ester photopolymerization initiator is represented by the following formula (II) or comprises the following general formula (ΙΠ) or the following general formula ( IV) the structure represented, -32- (III) 201106109 M ύ R$ R5-32- (III) 201106109 M ύ R$ R5 C、R« (IV) O ' 6 (式中,R3、R4各自獨立表示碳數1〜12之烷基,R、R 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基’ μ爲ο 、SSNH,η爲0〜5之整數,R9、R1。爲碳數1〜12之烷基’ R11爲氫原子、碳數1〜20之烷基)。 11. 一種硬化物,其特徵係在基板上形成請求項9之光 硬化性組成物之塗膜,藉由對特定區域照射前述光酸產生 劑感光波長區域之第1活性能量線後,使酸產生,而使前 Q 述電子供給性染料發色後,在前述塗膜上形成著色部,對 前述塗膜照射實質上在前述光酸產生劑的感光波長區域外 ,且爲前述光硬化性成分的感光波長區域之第2活性能量 線後,前述塗膜之前述著色部以外的未著色部實質上不發 色而使前述塗膜硬化所得。 12. 如請求項10之硬化物’其中,前述肟酯系光聚合 起始劑爲下述式(Π)所表示、或包含下述一般式(ΙΠ) 或下述一般式(IV)所表示之構造, -33- (II)201106109C, R « (IV) O ' 6 (wherein R 3 and R 4 each independently represent an alkyl group having 1 to 12 carbon atoms; and R, R, R 7 and R 8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; 'μ is ο, SSNH, η is an integer of 0 to 5, and R9 and R1 are an alkyl group having 1 to 12 carbon atoms, and R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. A cured product characterized in that a coating film of the photocurable composition of claim 9 is formed on a substrate, and the first active energy ray in the photosensitive wavelength region of the photoacid generator is irradiated to a specific region to cause an acid When the electron-donating dye of the former Q is colored, a colored portion is formed on the coating film, and the coating film is irradiated substantially outside the photosensitive wavelength region of the photo-acid generator, and the photocurable component is After the second active energy ray in the photosensitive wavelength region, the uncolored portion other than the colored portion of the coating film is substantially colored without being colored, and the coating film is cured. 12. The cured product of claim 10, wherein the oxime ester photopolymerization initiator is represented by the following formula (Π) or comprises the following general formula (ΙΠ) or the following general formula (IV) Construction, -33- (II)201106109 M A R6 RsM A R6 Rs (III)(III) (IV) (式中,R3、R4各自獨立表示碳數1〜12之烷基,R5、R6 、R7及R8各自獨立表示氫原子或碳數1〜6之烷基,Μ爲 Ο、S或ΝΗ,η爲0〜5之整數,R9、R1Q爲碳數1〜12之 烷基,R11爲氫原子、碳數1〜20之烷基)。 -34- 201106109 四、指定代表圖: (一) 本案指定代表圖為:無β (二) 本代表圖之元件符號簡單說明:無(IV) (wherein R3 and R4 each independently represent an alkyl group having 1 to 12 carbon atoms, and R5, R6, R7 and R8 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and Μ is Ο, S or ΝΗ, η is an integer of 0 to 5, R9 and R1Q are an alkyl group having 1 to 12 carbon atoms, and R11 is a hydrogen atom and an alkyl group having 1 to 20 carbon atoms. -34- 201106109 IV. Designated representative map: (1) The representative representative figure of this case is: no β (2) The symbol of the representative figure is simple: no ❹ -3- 201106109 五 本案若有化學式時,請揭示最能顯示發明特徵的化學 式:無 -4-❹ -3- 201106109 V. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: none -4-
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