TW201043370A - Welding method - Google Patents

Welding method Download PDF

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Publication number
TW201043370A
TW201043370A TW099116960A TW99116960A TW201043370A TW 201043370 A TW201043370 A TW 201043370A TW 099116960 A TW099116960 A TW 099116960A TW 99116960 A TW99116960 A TW 99116960A TW 201043370 A TW201043370 A TW 201043370A
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TW
Taiwan
Prior art keywords
main
joining
metal member
rotary tool
joint
Prior art date
Application number
TW099116960A
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Chinese (zh)
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TWI405631B (en
Inventor
Hisashi Hori
Nobushiro Seo
Hayato Sato
Tomohiro Komoto
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Nippon Light Metal Co
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Publication of TW201043370A publication Critical patent/TW201043370A/en
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Publication of TWI405631B publication Critical patent/TWI405631B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1225Particular aspects of welding with a non-consumable tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

Provided is a friction stir welding method for welding together a pair of metal members, wherein the flatness of the metal members is improved. The welding method comprises a first welding step that conducts friction stir welding by moving a welding rotation tool from the front side (side A) of metal members along the abutting section (J1) of each metal member and a second welding step that conducts friction stir welding by moving the welding rotation tool (H) from the back side (side B) of the metal members along the abutting section (J1) after the first welding step. The welding method is characterized by the fact that the input of heat to the metal members in the second welding step is less than the input of heat to the metal members in the first welding step.

Description

201043370 W 3〜背面側塑性化區域。 五、本案右有化學式^=Γ ’清揭不最能顯不發明特徵的化學气 無0 六、發明說明: 【發明所屬之技術領域】 〇 本發明係有關於一種使金屬構件彼此接合的接人方 法0 【先前技術】 Ο 使金屬構件彼此接合的方法已知的有摩擦攪拌接合 (FSW=Fricti〇n stir Welding)。摩擦攪拌接合是使旋轉 工具旋轉同時沿著金屬構件彼此的平接部移動,藉由旋轉 工具與金屬構件的摩擦熱使平接部的金屬塑性流動,而使 金屬構件彼此做固相接合。旋轉工具一般是在呈圓柱狀的 肩部的下端面突設攪拌銷(probe)。 例如’在專利文獻i中揭露了以下的技術:對於金屬 :件彼此平接而形成的被接合金屬構件,從被接合金屬構 的表面側進行摩擦搜拌接合的第—主接合工程以 =進行摩擦料接合的第二主接合在此接合方法 =了主接合工程與第二主接合工程中,冑用相同的旋轉 1卩㈣的條件(旋轉卫具的壓人量、輸送速度等)進 订擦授拌接合。根據該接合方法,由於可橫越平接部的 3 201043370 深度方向全體而進行摩捭 π ,日> &人* 、 羋ϊ不攪#,可提咼接合部分的水 及氣密性。 在性 在習知的接合方法沾楚 法的苐—主接合工程中,從被接合 屬構件的表面側壓入旌鏟 疋轉工具而進行摩擦攪拌接合時, 被接合金屬構件的矣&卫,& ^ ^ 蜀稱忏的表面形成塑性化區域。在第一主接 程中,由於藉由高速旋轅 疋轉的紅轉工具對被接合金屬構件Λ 熱後冷卻’被接合金屬構 σ 再仟的表面側可旎由熱收縮而孿 成凹狀。 化 但疋,在習知的接人方+ 万法中,由於也從被接合金 件的背面側進行摩捧糌拄接 w τ、攪拌接合,若以與表面側相同的么餐株 進行摩擦攪拌接合,昔而相丨 月面側也會與表面側產生相同的埶 縮,被接合金屬構件變得平坦。 、 [專利文獻] 專利文獻1:特開聰-1 31 666號公報 【發明内容】 [發明所欲解決的問題] 於此’在第一主接人丁名D 士 接α工耘中,由於被接合金屬構件與 載置被接合金屬構件的檯座 饺展進仃面接觸,由旋轉工具所施 加的熱的一部份從被接人仝凰 D金屬構件的背面全體放出至檯座 (放熱)。但是在第二主接人 、 筏口 魟中,由於第一主接合工程 使被接合金屬構件由於敎收缩 .、、' Η又'細而弩曲,在被接合金屬構件 與檯座之間形成間隙的狀離 〜、卜進仃摩擦攪拌接合。藉此, 在第二主接合工程中,出你舳从, 由於熱放出的路徑變少,與第一主 201043370 接合工程相比,放熱量會變少。 在第二主接合工程中,與第一主接合工程相 殘留於被接合金屬構件内的熱量變多 ^於 被接合金屬構件的皆而键㈣矿朝反方向’ 再仵的奇面變形而形成凹狀 被接合金屬構件的砉而命办 丨便相對於 /、者面以相同的條件進行摩擦攪拌 接口,由於在被接合金屬構件中 視件 況,被接人厶屈 屬㈣均衡的情 接《金屬構件有彎曲的問題。 Ο Ο 攸此觀點而古,*恭 對金屬構件的/ 月如供-種接合方法,在接合— [解決問題的手段] 口中“金屬構件的平坦性。 解決此問題的本發明的接合 程,使主技人m ⑽口万法包括.第-主接合工 接口用旋轉工具沿著金屬 上述金屬構件的表進 纟此的平接部’從 二主接合工趑,产L、ι、 手h纜拌接合,以及第 轉工具沿著上述二第y主接合工程|’使主接合用旋 進行摩擦檀拌 Z ’從上述金屬構件的背面側移動而 现拌接合’其中在上 上述金屬構件的熱量 l主接合卫程中的進入 進入上述金屬椹 在上述第—主接合工程中的 I生屬構件的熱量少。 τ刃 —2要是殘存於摩擦攪拌接合的 =入熱量、放熱量,若 …篁表不為殘存熱量(j) 殘存熱量相等,則 主接合工程與第二主接合工程的 $ ^皮接合金屬_ 根據該接合方法,由於第…:仔千坦。 一主接合工程中的入熱量少 。工程的入熱量比第 構件内的熱量的不均衡 ^殘留於接合後的金屬 错此,可防止第二主接合工程中 5 201043370 金屬構件的彎曲,而可提高金屬構件的平垣性。 又’在上述第二主接合工程中所使 工具最好比在上述第—主接合 ::,轉 轉工具小。又,在上述第二主接〜中用:主接合用旋 述第-主接合工程中的上…,最好以比在上 快的輸送速卢谁,麻 处接5用旋轉工具的輸送速度 輸送速度進行摩擦㈣接合。根據該接合方法,在第 -主接合工程的人熱量容易地設定成較少。 又在上述第二主接合工 €) 從上述金屬槿杜沾主 彳之後帛好包括矯正工程, 4金屬構件的表面側或背面 接合方法,即使在第:‘授拌。繼 下,由矯正工程辑正…曲無法續正的情況 矯而&南金屬構件的平坦性。 且的授拌第一主接合工程中,上述主接合用旋轉工 肩#鋼最好進入在上述第一主接合工㈣ 性化區域,並進行摩擦攪拌接合。根據 , 化區域重複之同時,由於塑 前::’塑性 擦授拌,可提高接合部份的氣密性及 =則再度進行摩 又’上述金屬構件最好由固定 下,進行上'十… 具固定於膠帶的狀態 據… 主接合工程及上述第二主接合工程。根 據錢合方法’可提高摩擦㈣接合的作業性。 述金二=接合用旋轉工具最好包括:肩部,由比上 端面的::構成;授拌銷,突設於上述肩部的下 中央,形成前端細的圓錐台狀; :=的外周面刻設成螺旋狀,其中上繼:的 之攪掉銷的取大外徑的比係設定成1.33〜2.03。 6 201043370 根據該接合方法,授拌_彎且進行摩擦授拌至金屬 :冰的位置。當該比例小於133時,對摩擦攪拌裝置 麻' η會變大’而產生不適當。’搜拌銷變短難以進行 心察授拌至金屬構件的深處。另_方面,當該比例大於2 〇3 k ’授拌銷不易折彎。 又’上述主接合用旋轉工具包括:肩部,由比上述金 屬構件硬的金屬椹忐.辦她 蜀稱成,攪拌銷,突設於上述肩部的下端面 Ο201043370 W 3 ~ plasticized area on the back side. V. The right formula of this case is ^=Γ 'The chemical gas that is not the most incapable of inventing the characteristics is not clear. 6. Description of the invention: [Technical field of the invention] The present invention relates to a joint for joining metal members to each other. Person Method 0 [Prior Art] A method of joining metal members to each other is known as friction stir welding (FSW = Fricti〇n stir Welding). The friction stir welding is to rotate the rotary tool while moving along the flat portions of the metal members, and the metal members of the flat joint portion are plastically flowed by the frictional heat of the rotary tool and the metal member, so that the metal members are solid-phase joined to each other. The rotary tool generally has a stirring probe protruding from the lower end surface of the cylindrical shoulder. For example, in the patent document i, the following technique is disclosed: for the joined metal member in which the metal members are in contact with each other, the first main joining process of the friction-synthesis joining from the surface side of the joined metal structure is performed by = The second main joint of the friction material joint is in the joint joining method = the main jointing work and the second main joining work, and the conditions of the same rotation 1 卩 (4) (the pressing force of the rotating keeper, the conveying speed, etc.) are ordered. Wipe and mix. According to this joining method, the water and airtightness of the joined portion can be improved by performing the rubbing π, the day >&& *, and the 芈ϊ 搅 # 横 横 横 横 2010 2010 2010 2010 2010 2010 2010 2010 2010 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 When the friction stir welding is performed by pressing the shovel shovel tool from the surface side of the joined member, the 金属& , & ^ ^ ^ The surface of the nickname 形成 forms a plasticized area. In the first main contact, the surface side of the joined metal member is cooled by the high-speed rotation of the red-turning tool, and the surface side of the joined metal structure is retracted by heat shrinkage. . However, in the conventional pick-up method, the method is also carried out by rubbing the w τ and stirring the joint from the back side of the joined gold piece, and rubbing it with the same meal on the surface side. Stirring and joining, the same side of the moon side will also produce the same collapse with the surface side, and the joined metal member will become flat. [Patent Document] Patent Document 1: Japanese Unexamined Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. 31-666. [Invention] [The problem to be solved by the invention] The joined metal member is in contact with the pedestal on which the joined metal member is placed, and a part of the heat applied by the rotating tool is discharged from the back of the metal member of the phoenix D to the pedestal (heat release) ). However, in the second main connection, the first main jointing process causes the joined metal member to be formed between the joined metal member and the pedestal due to the shrinkage of the crucible, the 'Η' and the thinness of the joint. The shape of the gap is separated from the ~, and the friction is joined by friction. As a result, in the second main joining project, the amount of heat released will be less than that of the first main 201043370 joint project due to the reduced number of heat release paths. In the second main joining process, the heat remaining in the joined metal member in the first main joining process is increased in the joint metal member, and the key is deformed in the opposite direction. The concave-shaped jointed metal member is used for the frictional agitation interface with respect to the surface of the metal member, and the contact is made in the metal member to be joined. Metal members have problems with bending. Ο 攸 攸 观点 观点 观点 古 * 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属The main technician m (10) is included in the method. The first-joint joint interface is rotated by the rotary tool along the metal metal member table. The two joints are produced from the two main joining work, producing L, ι, hand h The cable-mixing joint, and the turning tool are moved along the second y-th main jointing work|the main-spinning-spinning friction sandalwood Z' is moved from the back side of the above-mentioned metal member and is now joined by the above-mentioned metal member The heat in the main jointing process enters the above-mentioned metal crucible in the above-mentioned first main joint project, the heat of the I-genuine component is small. The τ-blade- 2 remains in the friction stir welding = heat input, heat release, if...篁 不 不 ( ( ( ( ( ( ( ( ( ( ( 主 ( 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主 主Less heat. Engineering The heat input is less than the heat in the first member. The metal remaining in the joint is wrong, and the bending of the metal member of the 5 201043370 in the second main joining process can be prevented, and the smoothness of the metal member can be improved. Preferably, the tool in the two main joining process is smaller than the first main joining::, the turning tool is smaller. In addition, in the second main connecting, the main joining is used in the first main joining process. ..., it is preferable to perform the friction (four) joining with the conveying speed of the rotating tool at a speed higher than the speed of the conveying speed. According to the joining method, the heat of the person in the first main joining project is easily set to Less. In addition to the above-mentioned second main joint work, the 主 包括 从 从 从 包括 包括 包括 包括 包括 包括 包括 包括 包括 包括 包括 包括 包括 包括 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 It is corrected by the correction engineering that the song cannot be renewed and the flatness of the south metal member. In the first main joining process of the mixing, the above-mentioned main joining rotary shoulder # steel preferably enters the first Main joint (4) Sexualized area and friction stir joining. According to the repetitive part of the chemical zone, due to the plastic front:: 'Plastic rubbing mixing, the airtightness of the joint part can be improved and the metal part can be re-executed again. It is preferable to carry out the above-mentioned "ten... the state of fixing to the tape... The main joining process and the second main joining work described above. According to the method of the money combination, the workability of the friction (four) joining can be improved. Preferably, the rotating tool comprises: a shoulder portion formed by:: than the upper end surface; the mixing pin protrudes from the lower center of the shoulder portion to form a tapered truncated cone shape at the front end; the outer peripheral surface of the := is engraved in a spiral shape. The ratio of the large outer diameter of the agitated pin is set to 1.33 to 2.03. 6 201043370 According to the joining method, the mixing is performed and the friction is applied to the metal: ice position. When the ratio is less than 133, the friction stirrer becomes "large" and becomes inappropriate. It is difficult to carry out the mixing and mixing into the depths of the metal components. On the other hand, when the ratio is greater than 2 〇 3 k ', the mixing pin is not easy to bend. Further, the above-described main joining rotary tool includes a shoulder portion which is nicknamed by a metal yoke which is harder than the above-mentioned metal member, and a stirring pin which is protruded from the lower end surface of the shoulder portion.

、勺中央形成則端細的圓錐台狀;以及攪拌翼,在上述攪 拌鎖的外周面刻設成螺旋狀,其中上㈣拌鎖的最大外捏 相對於上述攪拌銷的最小外徑的比係設定成2. GG〜U7。 。根據該#合方法,㉟拌銷壓入金屬構件之際的壓入阻 t變j、之同% ’可進行摩擦授拌至金屬構件的深處位置。 :此比例小於2. 〇〇時,攪拌銷的最大直徑過小,攪拌銷的 剷端的入熱里不足而產生接合缺陷。X,壓入金屬構件之 際的阻杬過大’攪拌銷壓入金屬構件是有困難的。另—方 、田此比例超過2 · 6 7時,攪拌銷的最大直徑過大,使金 屬/皿"_L出而產生表面缺陷。又,攪拌銷壓入深處位置是有 困難的。 又,上述主接合用旋轉工具包括:肩部,由比上述金 屬構件硬的金屬構成;授拌銷,突設於上述肩部的下端面 的中央’形成刖端細的圓錐台狀;以及攪拌翼,在上述攪 掉鎖的外周面刻設成螺旋狀,其中上述肩部的外徑相對於 上述攪拌銷的最大外徑的比設定成丨.56〜2. 14。 根據該接合方法’攪拌銷更容易彎折,且由摩擦攪拌 7 201043370 所產生的毛邊可變少。當該比例小於時,金屬從肩部 溢流出而產生表面缺陷。另一方面,當該比例比2.14大 時,對摩擦㈣裝置的負荷會變大而產生不適當。 田又在上述肩部的下端面,圍繞上述攪拌銷的周圍, 取好形成平面觀看呈渦卷狀的攪拌用突條體。根據該接合 方法,可提高摩擦攪拌接合的攪拌效率。 口 . 纟進仃上述第-主接合工程之前’最好使用比上 述第-主接合工程所使用的上述主接合用旋轉工具還小型 t初期接“旋轉卫具,而對於上述平接特上述金屬構 件的表面側進行摩擦授拌接合的初期接合工程。 又,在進行上述第二主接合工程之前,使用比上述第 一主接合工程所使用的上述主接合用旋轉工具還小型的初 期接合用旋轉工I,品糾# 扪初 h〜 述平接部從上述金屬構件的 是面側進行摩擦攪拌接合的初期接合工程。The center of the spoon is formed into a thin truncated cone shape; and the stirring wing is engraved in a spiral shape on the outer peripheral surface of the stirring lock, wherein the ratio of the maximum outer pinch of the upper (four) mixing lock to the minimum outer diameter of the stirring pin is Set to 2. GG~U7. . According to the #合方法 method, the press-in resistance of the 35-pinning press-in metal member is changed to j, and the same %' can be frictionally fed to the deep position of the metal member. : When the ratio is less than 2. 〇〇, the maximum diameter of the stirring pin is too small, and the shovel end of the stirring pin is insufficient in heat to cause a joint defect. X, the resistance at the time of pressing the metal member is too large. It is difficult to press the metal member into the stirring pin. In addition, when the ratio of square to field exceeds 2 · 6 7 , the maximum diameter of the stirring pin is too large, causing the metal/dish to cause surface defects. Further, it is difficult to press the stirring pin into the deep position. Further, the main joining rotary tool includes a shoulder portion made of a metal harder than the metal member, and a spread pin protruding from a center of the lower end surface of the shoulder portion to form a truncated cone shape having a narrow end; and a stirring blade The ratio of the outer diameter of the shoulder portion to the outer diameter of the agitating pin is set to 丨.56~2. According to this joining method, the stirring pin is more easily bent, and the burrs generated by the friction stirring 7 201043370 can be made small. When the ratio is less, the metal overflows from the shoulder to cause surface defects. On the other hand, when the ratio is larger than 2.14, the load on the friction (four) device becomes large and it is inappropriate. On the lower end surface of the shoulder, the field surrounds the periphery of the stirring pin, and a stirring protrusion body which is formed in a spiral shape in plan view is taken. According to this joining method, the stirring efficiency of the friction stir welding can be improved. Before the above-mentioned first-joint work, it is preferable to use the above-mentioned main-joining rotary tool used in the above-mentioned first-joint joint project to be small-sized t-initially connected to the "rotary guard", and for the above-mentioned flat metal The initial joining process of the friction stir welding is performed on the surface side of the member. Further, before the second main joining process, the initial joining rotation smaller than the main joining rotary tool used in the first main joining process is used. Work I, 纠 # 扪 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 〜 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。

根據該接合t-tK 離下m方法,由於在-對金屬構件預先接合的狀 〜、下進仃本接合工程’可提高作業性。 件上3主接合卫程中’在配置於上述金屬構 :束位ΓΓ的側邊的突出材上設置摩擦攪拌的開始或 上4第一主接合工程之後進行修補工程,在 妾合工程中所形成的塑性化區域中至少對於鄰 部分使用比上述主接合用旋轉工具還小 的b補用旋轉工具進行摩擦攪拌。 杜又,在上述第二主接合工程中’在配置於上述金屬構 …平接部的側邊的突出材上設置摩擦攪拌的開始或 201043370 結束位置,在上述第— L _ 弟一主接合工程之後進行修補工程,在 上述弟二主接合工4-Β τ+τ 程中所形成的塑性化區域中至少對於鄰 接於上述突出材的部分 刀便用比上述主接合用旋轉工具還小 i的修補用旋轉工且 ^ 付丄具進仃摩擦攪拌。 根據該接合方法,艮估/ M吏在主接合工程中形成的塑性化 區域中包含接合缺陷, 也了以修補該接合缺陷而提高接合 4伤的氣密性及水密性。 ΟAccording to the method of joining the t-tK to the next m, the workability can be improved by the pre-joining of the metal member and the joining process. In the 3 main jointing process, the repair work is carried out after the start of the friction stir on the protruding material disposed on the side of the metal structure: the beam position, or the first main joint work of the upper 4, in the joint project. In the formed plasticized region, friction stir is performed at least for the adjacent portion using a b-replenishing rotary tool smaller than the above-described main joining rotary tool. Du, in the second main joining project, 'the beginning of the friction stir is set on the protruding material disposed on the side of the flat portion of the metal structure... or the end position of 201043370, in the above-mentioned first - L - _ a main joint project After that, the repairing process is performed, and at least the portion of the knife adjacent to the protruding material is smaller than the main joining rotary tool in the plasticized region formed in the second master jointer 4-Βτ+τ. Repair the rotary worker and ^ pay the cookware into the friction stir. According to this joining method, it is estimated that the plasticized region formed in the main joining process includes the joint defect, and the joint defect is repaired to improve the airtightness and watertightness of the joint. Ο

[發明的效果] 根據本發明的接合 A ^ 件。 法,谷易形成平板性高的金屬構 【實施方式】 [第一實施形態] 接著,說明本發明的實 貰施形態。在本實施形態中,如 乐i·圖所不》表示令麗士接4 屬構件la、lb直線狀連接的情況。首 先,沣細地說明欲接合的 1人^ I屬構件la、lb之同時,詳細地 "兑月在接合該金屬構件 傅什ia、ib之際所使用 2、第二突出材3。 幻弟大出材 贫屬構件1a、lb為剖面觀看呈矩 1'銘合金,、銅合金、鈦、鈦合金、鎂'録合二 摩擦攪拌的金屬材料構成。在本 構件la及另-邊的金屬'〜+ ’―邊的金屬 成。金屬構件u、lb_狀㈣目同組成的金屬材料構 至少在平接部η的厚7:寸:;寸並無特別限制,但最好 尺寸疋相同的。而且,使金屬構件 9 201043370 籌件1b平接後的金屬構件稱為被接合金屬構件 ==金屬構件!的表面稱為表面八,背面稱為背面籌件[Effects of the Invention] The joint A ^ member according to the present invention. In the method of the present invention, a metal structure having a high flatness is formed. [Embodiment] [First Embodiment] Next, an embodiment of the present invention will be described. In the present embodiment, the case where the genus is connected to the four members la and lb in a straight line is shown. First, the one-to-one member I, la, and lb, which are to be joined, are described in detail, and in detail, the month 2 is used to join the metal member Fussia, ib, and the second protrusion 3. The phantoms are produced. The poor components 1a and 1b are composed of metal materials such as a 1' Ming alloy, a copper alloy, a titanium alloy, a magnesium alloy, and a friction stir. In the component la and the other side of the metal '~+'-side metal. The metal member u, lb_form (four) is composed of the same metal material at least in the thickness of the flat portion η: inch:; inch is not particularly limited, but preferably the size is the same. Further, the metal member in which the metal member 9 201043370 is raised by the assembly 1b is referred to as a joined metal member == metal member! The surface is called the surface eight, and the back is called the back preparation.

稱為第-側面C,而另-邊的側面稱為第 面1)。 丨J 第-突出材2以及第二突出材3係配置成央持被接合 金屬構件1的平接邱τ 1,八^、 —+ ° 刀別添設於被接合金屬構件玉, 覆蓋隱藏住出現於被接合今屬 屬構件1的側面的接縫(邊界 線)。第一大出材2以及第二突出材3的材質並無特別限 制,但在本實施形態中,以與被接合金屬構件"目同組成 的金屬材料形成。又,第一窣山 弟大出材2以及第二突出材3的 形狀、尺寸也無特別限制,在本實施形態中,其厚度尺寸 與平接部J1中的被接合金屬構件1的厚度尺寸相二 接著,參照第2圖,蝉如% nn +、 _ 存細祝明在初期接合工程中所使 用的旋轉工具(以下稱「初期接合用旋轉工具F」)以及主 接合工程中所使用的旋轉工具(以下稱「主接合用旋轉工呈 G」)。 八 〇 第2圖的(a)中所示的初期接人 J接合用旋轉工具F係以比被 接合金屬構件1還硬質的金屬材料 喝何枓構成,具有呈圓柱狀的 肩部F1以及突設於該肩部f 1 卞& 用冲F1的下端面FU的攪拌銷 (probe)F2。初期接合用旋韓工g ρ λ 疋褥工具F的尺寸、形狀雖然對應 於被接合金屬構件1的材質及厚声 a ;子度寺而设定,至少比在後 述的第一主接合工程中所使用的 J王接&用;5疋轉工具G(來昭 第2b圖)還小型。如此,由於 少…、 、了用比主接合小的負荷進行 初期接合,可減低在初期接合眸〃 捋鉍加於摩擦攪拌裝置的負 10 201043370 荷’而且,初期接 可以比主接合用旋轉工二的移動速度(輪送速度) 期接广的作業時間;成:移動速度高’因此可減低初 朝周端, ^ F1 在本貝轭形態中,其形成凹面狀。雖 然肩部F1的外抑γ从丄,It is called the first side C, and the other side is called the first side 1).丨J The first projecting material 2 and the second projecting material 3 are arranged such that the jointed metal member 1 is held at the center of the jointed metal member 1, and the knives are added to the joined metal member jade, and the cover is hidden. A seam (boundary line) that appears on the side of the member 1 to be joined. The material of the first large material 2 and the second protrusion 3 is not particularly limited, but in the present embodiment, it is formed of a metal material which is composed of the metal member to be joined. Further, the shape and size of the first 窣山弟大出2 and the second protruding material 3 are not particularly limited, and in the present embodiment, the thickness dimension and the thickness dimension of the joined metal member 1 in the flat portion J1. Secondly, referring to Fig. 2, for example, % nn +, _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Rotating tool (hereinafter referred to as "the main joining rotary machine is G"). The initial engagement J-joining rotary tool F shown in (a) of the eighth figure is composed of a metal material which is harder than the metal member 1 to be joined, and has a cylindrical shoulder portion F1 and a projection. The shoulder portion f 1 卞 & uses a stirring pin F2 of the lower end surface FU of the flushing F1. The size and shape of the initial engagement screwing tool ρ λ 疋褥 tool F are set corresponding to the material of the joined metal member 1 and the thick sound a; the sub-temple is set, at least in the first main joining project to be described later. The J king connection used by the &5; the turning tool G (to show the 2b figure) is also small. In this way, since the initial joining is performed with a load smaller than the main joint, the negative 10 201043370 load applied to the friction stirrer at the initial joint can be reduced, and the initial connection can be made longer than the main joining rotary machine. The moving speed (rotation speed) of the second period is a wide working time; the speed of the moving is high. Therefore, the initial end can be reduced. ^ F1 In the present yoke form, the concave shape is formed. Although the external γ of the shoulder F1 is from 丄,

At 玉Xi的大小並無特別限制,但在本實施形 "、"主接合用旋轉工具G的肩部G1的外徑γ,還小。 ❹…幽F2從肩部F1的下端面FU的中央垂下,在本 ^形悲中’其形成前端小的圓錐台狀。又,在攪拌銷F2 的周面上,形成刻設成螺旋狀的授拌翼。雖然授拌銷以的 外徑的大小並無特別限制,但在本實施形態中,最大外徑 (上端徑)X2比主接人用始絲 σ用疑轉工具G的攪拌銷G2的最大外徑 (上端徑)Y”j、,且最小外徑(下端徑)χ3比攪拌銷a的最小 外徑(下端徑)YH、。雖然授拌鎖F2的長度La最好是平接部 川參照第la圖)的被接合金屬構件i的厚度t(參照第卜 Ο ®)的3〜15%’但至少最好比主接合用旋轉工具G2的長度The size of the at least Yu is not particularly limited, but in the present embodiment, the outer diameter γ of the shoulder G1 of the main joining rotary tool G is small. ❹...The secluded F2 hangs from the center of the lower end surface FU of the shoulder F1, and forms a truncated cone shape at the front end in the shape of the sorrow. Further, on the circumferential surface of the stirring pin F2, a feeding wing which is spirally formed is formed. The size of the outer diameter of the mixing pin is not particularly limited. However, in the present embodiment, the maximum outer diameter (upper end diameter) X2 is larger than the maximum of the stirring pin G2 of the main connecting wire σ using the suspecting tool G. The diameter (upper end diameter) Y"j, and the minimum outer diameter (lower end diameter) χ3 is smaller than the minimum outer diameter (lower end diameter) YH of the stirring pin a. Although the length La of the mixing lock F2 is preferably the flat portion reference The thickness t of the joined metal member i (see Fig. 3) is 3 to 15%', but at least preferably the length of the main joining rotary tool G2.

Lb小。 如第2b圖所示,主接合用旋轉工具G係由工具鋼等比 被接合金屬構# 1還硬質的金屬材料構成,具有呈圓柱狀 的肩部G1以及突設於肩部G1的下端面Gn的攪拌銷 (probe)G2 。 肩部G1的下端面G11與初期接合用旋轉工具相同,其 行程凹面狀。攪拌銷G2從肩部G1的下端面Gn的中央垂 下,在本實施形態中,形成前端小的圓錐台。又, 11 201043370 銷G2的周面上’形成刻設成螺缝的攪拌翼 的長度LB最好設定成平接部; 見#銷G2 金屬構件1的厚度t的"2以上、3/4以下。 以下,詳細說明本實施形態的接合方法 的接合方法包括〔n笸、、隹很 令貝%形悲 *已括(1)第一準備工程、(2) 第一 Φ接人, 頂两工程'(3) 弟主接合工程、⑷第二準備工 (6)^ - + Λ (b)第一預備工程、 一接5工程。而且,第—預備工程及第-主接人工 :為從被接合金屬構件1的表“側實施的工程,;:;Lb is small. As shown in Fig. 2b, the main joining rotary tool G is made of a metal material such as a tool steel that is harder than the joined metal structure #1, and has a cylindrical shoulder G1 and a lower end surface protruding from the shoulder G1. Gn's probe G2. The lower end surface G11 of the shoulder portion G1 is the same as the initial joining rotary tool, and its stroke is concave. The agitating pin G2 hangs from the center of the lower end surface Gn of the shoulder portion G1. In the present embodiment, a truncated cone having a small distal end is formed. Further, 11 201043370 The length LB of the agitating blade formed on the circumferential surface of the pin G2 is preferably set to a flat portion; see # pin G2 thickness t of the metal member 1 & 2 or less, 3/4 or less . Hereinafter, the joining method of the joining method according to the present embodiment will be described in detail, including [n笸, 隹 令 令 % 已 已 已 已 已 已 已 已 已 已 已 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (3) The younger joint work, (4) The second preparatory work (6)^ - + Λ (b) The first preparatory work, and the first work. Further, the first preparatory work and the first-main work: the work performed from the side of the table of the joined metal member 1;

備工红及第二主接合卫程為從被接合 BThe preparation red and the second main joint guard are from the joint B

側實施的工程。 再仟丄的月面B U)第一準備工程 參照第1圖說明第-準備工程… 欲技人AA'準備工程為設置 右人接β的被接合金屬構件丨的 φ 叼厚搽攪拌的開始位置及钍克Side implementation of the project. The first preparation of the shovel, the first preparation, the first preparation, and the preparatory work are described with reference to Fig. 1. The AI' preparation work is to set the starting position of the φ 叼 thick 搽 stirring of the joined metal member 右 of the right person. And gram

位置而準備構件(第一突 U 裎,y 士由 Z以及第二突出材3)的工 —突 1去除金屬構件la、lb、第 大出材2及第二突出材3的 平桩厶μ 幻,由月曰荨的巧物的脫脂工程、 金屬構件1 a、1 b的平接工ρ , 平接邻T1 私、在破接合金屬構件丨的 卞筏°卩J1的兩側配置第一突出彡 材配置“ 大出材2、第二突出材3的突出 何配置工程、藉由熔接第—突 被接合金屬構# T谁/一 i 、第一突出材3而對 至屬構件1進仃初期接入 金屬槿& 0 .熔接工程以及將被接合 鴿構件1固定於膠帶上的固定工程。 在脫月旨工程中,將面切削+ 第—*山 則加工後的金屬構件la、lb、 大出材2及第二突出材3 & μ必 附著於 次於脫脂處理液中,去除掉 耆於各構件平接的面上的加工 油4的油脂成分及污物。 12 201043370 具體而言,分別對於 面η及被接合金屬構:構件1a及金屬構件1b平接的端 構件卜第一突出材2 _ 平接的金屬構件13、“^ 罘一大出材3 面21、第二突二的:Γ14、第一突出材2的抵接 脂工程只要是至少野31進行脫脂處理。雖然脫 }於各構件平接的面進行處理gp T / 對於相鄰於平接面的p 但 Ο 在平接工程中,如第lc圖所示,使 lb的端面U密接於_ 邊的金屬構件 5邊的金屬構件la的端面; 一邊的金屬構件U的表面12 ^面11之同時, ^ t 〇 ^ Z興另一邊的金屬槿杜H上A * 平。而且,—邊的金屬構件U的背面 的金屬構件lb的背面13斑 ”另一邊 側面14、14盥另邊 又’―邊的金屬構件la的 平。 …邊的金屬構…側面“、U分別齊 在突出材配置工程中,如第lb圖所示 配置於被接合金屬構 弟-穴出材2 Ο 2"«於被接合金屬構件^ :的一端側,其抵接面 出材3配置於平接二的弟二側面D之同時,第二突 、 P J1的另—端側,盆 被接合金屬構们的第—側面C。此時二=31抵接於 第一突出材2的表面22與第二突出材 d圖所示’ 合金屬構件1的表面A齊平 、面32與被接 23與第二突屮姑 第一突出材2的背面 齊平。材3的背面Μ與被接合金屬構件i的背面β 熔接工程中’如第la圖及第1 接合金屬構件丨盥第 不,熔接由被Positioning and preparing the member (the first protrusion U 裎, the y from the Z and the second protrusion 3) removes the flat members 金属μ of the metal members la, lb, the first output 2, and the second protrusion 3 The illusion, the degreasing project of the lunar new object, the splicing work ρ of the metal member 1 a, 1 b , the adjacent T1 private, and the first side of the 卞筏°卩J1 of the broken joint metal member 配置The protruding coffin configuration "the large material 2, the second protruding material 3, the protruding structure, the welding, the first protruding material 3, and the first protruding material 3,仃 Initial access to metal 槿 & 0. Welding work and fixing work to fix the spliced pigeon member 1 to the tape. In the detachment project, the surface cutting + the first * metal processing of the metal components la, The lb, the large material 2 and the second protrusion 3 & μ must be attached to the degreasing treatment liquid to remove the oil and fat components and the dirt of the processing oil 4 which are placed on the flat surface of each member. In the case of the surface η and the joined metal structure: the end member of the member 1a and the metal member 1b, respectively, the first protruding member 2 _ Flat metal member 13, "^ 罘 large output 3 surface 21, second protrusion 2: Γ 14, the first protruding material 2 abutment grease engineering as long as at least wild 31 for degreasing treatment. Although the surface of each member is flattened for processing gp T / for p adjacent to the flat surface, but in the splicing process, as shown in the figure lc, the end surface U of the lb is adhered to the metal of the _ side The end surface of the metal member la on the side of the member 5; while the surface 12 of the metal member U on one side is at the same time, the metal 槿 Du Z on the other side is A* flat. Further, the back surface 13 of the metal member lb on the back side of the metal member U is spotted. The other side faces 14 and 14 are the other side of the side of the metal member la. The side of the metal structure ... the side ", U respectively In the projecting material arrangement project, as shown in FIG. 1b, the material is disposed on the one end side of the joined metal member, and the abutting surface member 3 is disposed on the joined metal structure. At the same time as the second side of the second brother D, the second protrusion, the other end side of P J1 , the basin is joined to the first side C of the metal structure. At this time, the surface 22 of the first protrusion 2 is in contact with the surface A of the metal member 1 shown in the second protrusion d, and the surface 32 and the connection 23 and the second protrusion are first. The back of the protruding material 2 is flush. The back surface of the material 3 and the back surface of the joined metal member i are welded together, as in the first drawing and the first joining metal member, the welding is performed by

與第-突出材2形成的内側角部I 13 201043370 2a(即,金屬構件la、lb的側面Η與第—突出材2的側面 24所形成的角部)而接合被接合金屬構件1與第一突出材 2,熔接由被接合金屬構件!與第二突出材3形成的内側角 部3a、3a(即,金屬構件la、lb的側面14與第二突出材3 的侧面34所形成的角部)而接合被接合金屬構件i與 突出材3。而且,可橫越各内側角部的全長而連續地實施 溶接’也可斷續地實施熔接。 在固定工程中’如帛3圖所示,將被接合金屬構件! 載置於摩擦擾拌裝置的檯座(台架)1G上,使^具等固定 治具15限制而使其不能移動。雖然固定治具㈣形態並 無特別限制,包括抵接於被接合金屬構件丨的表面A的配 件…、貫穿該配件15a的螺检15b以及供螺检服鎖入 的螺孔❿。在本實施形態中,雖然使用四個固定治具15, 但其數量並無限定。 (2)第一預備工程 弟一預備工程為在第一主蛀人 , 主接&工矛王之前進行的工程 在本貫施形態中,其包括桩 具匕括接合破接合金屬構件1與第一 出材2的平接部J2的第— 人金屬槿株1 接σ工程、初期接合被' 〇金屬構件1的平接部j] &全屬構^ / 初期接合程、接合被 合工程… 出材3的平接部J3的第二突出材 ° ^ 在弟一主接合工程巾 導孔的導h 中的摩擦攪拌的開始位置形 等孔的導孔形成工程。 在第~預備工程中 旋轉工具F形成連續的 第4圖所示,將一初期接合用 動軌跡(bead)而移動,對於平接 201043370 J2、Π、13而連續地進行摩擦攪拌。即,插人摩擦擾拌 笼1。位置SP的初期接合用旋轉工具f的攪拌銷參照 人圖)在中途不脫離而移動至結束位置I,第一突出材 ^ 第初期接合工程及第二初期接合工程連續地 貫施。而且,在本實施形態中,在第_突出材2上設置摩 擦授拌的開始位置Sp,在第-_ 在第一大出材3上設置結束位置Ep, 但開始位置Sp虛L ά士桊你罢v认 /、,σ采位置Ep的位置並無限定。 Ο 在第預備王程中的摩擦㈣的順序參照第4圖做詳 細的說明。首先,如第4 弟4圖所不,使初期接合用旋轉工具 F位於設於第-突出材2的適當位置的開始位置Sp的正上 方,接著,使初期接合用旋轉工具F邊右旋轉邊下降而將 攪拌銷推壓至開始位署ς . Α 位置Sp。初期接合用旋轉工具的旋轉速 度由於對應於攪拌雜F 9 、± + 的方疋轉逮度係對應於攪拌銷F2的 尺寸、开)狀、摩擦授拌的被接合 J攸接屬構件1等的材質及厚 度而设定’大多的情況下, 凡下6又疋於50〇〜2000(rpm)的範圍 ❹ 内。 當攪拌銷F2接觸於第一突出叔 珩犬出材2的表面22時,由靡 擦熱使授拌銷F2的周的么厘_^_ 士 幻乃圍的金屬塑性流動化,攪拌銷F2 入第一突出材2。切期接人田热絲 功接合用紅轉工具F的插入速度(下降 速度)雖然對應於攪拌鉬F ?p 秤鈉F2的尺寸、形狀、開始位置SP所 設置的構件的材質及厚声而#令 予度而6又疋,大多的情況下,設定於 30〜60(mm/分)的範圍内。 、 攪拌銷F2的全體進入第一突 大出材2’而且肩部卩1的 下端面F11的全面接觸於 突 由何z的表面2 2之後,使 15 201043370 初期接合用旋轉工具F邊旋轉邊朝向第一突出材接合工程 的開始點s 2做相對移動。 初期接合用旋轉工具F的移動速度(輸送速度)係對應 於授摔銷F 2的尺寸、形狀、摩擦擾掉的被接合金屬構件1 等的材質及厚度而設定,在大多的情況下,設定在1〇〇〜 l〇〇〇(mm/分)的範圍内。初期接合用旋轉工具f的移動時的 旋轉速度與插入時的旋轉速度相同或者是較低速。而且, 在使初期接合用旋轉工具F移動之際,肩雖然部F丨的軸線 相對於鉛直線而向行進方向的後側稍微傾斜,但不傾斜而 成為鉛直時,初期接合用旋轉工具F的方向轉換變得容 易,可以做複雜的動作。當使假接合用旋轉工具f移動時, 在該授拌銷F2的周圍的金屬依次塑性流動化之同時,在從 攪拌銷F2偏離的位置上,做塑性化流動而再度硬化 使初期接合用旋轉工呈 攪拌至第-突出Μ人續進行摩擦 材接S工程的起點s2 後, 初期接合用旋轉 使隹起點s2使 材接合工程。…脫離而依此狀態移行至第-突出 在第一突出材接合工# + 合金屬構件J的平接主中_’對於第一突出材2與被接 合金屬構件1與第—進仃摩擦授拌。具體而言,被接 攪拌的路徑,沿著出材2的接縫(邊界線)上設定摩擦 對移動,料平^而使初期接合用旋轉卫具F做相 態中,初期接合用旋轉工進:摩擦授拌。而且,在本實施形 材接合工程的起點 、/在中途不脫離而從第-突出 、.'進行摩擦攪拌至終點e 2。 16 201043370 而且,在初期接合用旋轉工具F右旋轉的情況下,由 於可能在初期接合用旋轉工具F的行進方向的左側產生微 細的接合缺陷’最好設定第一突出材接合工程的起點以與 終點e2的位置,使被接合金屬構件】位於初期接合用旋轉 工具F的行進方向的右側。藉此’由於在被接合金屬構件 1側難以產生接合缺陷,因此可得到高品質的接合體。 ,在初期接合用旋轉工具F左旋轉的情況下,由於可能 Ο ❹ 在初期接合用旋轉工且F的;η*淮士 & 〃丨的订進方向的右側產生微細的接 =缺1½,最好设㈣-突出材接合卫程的起點與終點的位 ’使破接合金屬構件i位於初期接合用旋轉工具F的行 進方向的左側。具體而言,雖鈇 ,,、、圖不嚙略,可將起點設於 使初期接合用旋轉工且F傲士 ^姑+ 轉,、F做右旋轉時的終點e2的位置,而 將〜點設於使初期接合用旋轉 的位置。 ㈣具F做右旋轉時的起點s2 A而且’#初期接合㈣轉的攪拌銷_入平接 邛J2時,使被接合金屬構 饵仟1與第—突出材2分離的六姦 作用,但由於被接合金屬構件1與第一今屮 … 的-對内側角部2a藉由熔接而〜 九 所形成 金屬構件1與第—突出材$i被接口 刊/之間產生開口。 當初期接合用旋轉工里 故 、 達第—突出材接人工鞀的 '一 Μ %,在終點62使摩擦料不*束而料士、, 擦攪拌直到第-初期接合 、、°束而連續地進行摩 哎〇工程的起點〗 行至第一初期接合工程。 .· '、' ,依此狀態移Engaging the joined metal member 1 with the inner corner portion I 13 201043370 2a formed by the first protruding member 2 (that is, the corner portion formed by the side surface Η of the metal members 1a, 1b and the side surface 24 of the first protruding member 2) A protruding material 2, welded by the joined metal members! Engaging the joined metal member i and the protruding material with the inner corner portions 3a, 3a formed by the second protruding members 3 (i.e., the corner portions formed by the side faces 14 of the metal members 1a, 1b and the side faces 34 of the second projecting members 3) 3. Further, the fusion can be continuously performed by traversing the entire length of each of the inner corner portions, and the welding can be intermittently performed. In the fixed project, as shown in Figure 3, the metal components will be joined! It is placed on the pedestal (stand) 1G of the friction stirrer, so that the fixing jig 15 such as the fixture is restricted from moving. Although the form of the fixing jig (4) is not particularly limited, it includes a fitting that abuts against the surface A of the joined metal member ..., a thread check 15b penetrating the fitting 15a, and a screw hole 供 for locking the threaded garment. In the present embodiment, although four fixing jigs 15 are used, the number is not limited. (2) The first preparatory workman's preparatory work is the work carried out before the first main monk, the main joint & the spear king, in the form of the present practice, which includes the piles including the joint and broken joint metal members 1 and The first metal sputum 1 of the spliced portion J2 of the first material 2 is connected to the sigma project, and the initial joint is the spliced portion of the 〇 metal member 1 and the entire constitutive structure / initial joining process, joint bonding Engineering... The second projecting material of the flat portion J3 of the material 3 is formed into a hole forming hole at the start position of the friction stir in the guide h of the main joint work paper guide hole. In the first preparatory work, the rotary tool F is formed continuously. As shown in Fig. 4, an initial engagement bead is moved, and the friction stir is continuously performed on the flat joints 201043370 J2, Π, and 13. That is, insert the friction stirrup cage 1. The stirring pin of the initial joining rotary tool f at the position SP is moved to the end position I without departing from the middle, and the first projecting material and the second initial joining process are continuously applied. Further, in the present embodiment, the start position Sp of the friction stir is provided on the first protrusion 2, and the end position Ep is set on the first large output 3, but the start position Sp is false L. You are not allowed to recognize the position of the ep.顺序 The order of friction (4) in the first preparation process is explained in detail with reference to Figure 4. First, as shown in the fourth drawing of FIG. 4, the initial joining rotary tool F is positioned directly above the start position Sp of the appropriate position of the first protruding material 2, and then the initial joining rotary tool F is rotated to the right. Lower and push the mixing pin to the starting position Α . 位置 Position Sp. The rotational speed of the initial joining rotary tool is the size of the stirring pin F2 corresponding to the stirring miscellaneous F 9 and ± +, and the type of the stirring pin F2 is opened, and the engaged member of the J-joining member 1 is frictionally mixed. The material and thickness are set to 'in most cases, where the next 6 is within the range of 50 〇 to 2000 (rpm) ❹. When the stirring pin F2 is in contact with the surface 22 of the first protruding squirrel dog 2, the metal of the circumference of the splicing pin F2 is plastically fluidized by the rubbing heat, and the stirring pin F2 is stirred. Into the first protrusion 2. The insertion speed (falling speed) of the red-turning tool F for the joining of the hot wire work is corresponding to the size and shape of the stirring molybdenum F?p scale sodium F2, and the material and thick sound of the member set at the starting position SP. #令予度6且疋, in most cases, set in the range of 30~60 (mm/min). The whole of the stirring pin F2 enters the first protruding large material 2' and the entire lower surface F11 of the shoulder 卩1 is in contact with the surface 2 2 of the protrusion ,1, so that the initial joining rotary tool F is rotated by 15 201043370 Relative movement is made toward the starting point s 2 of the first projecting engagement project. The moving speed (conveying speed) of the initial joining rotary tool F is set in accordance with the size and shape of the throwing pin F 2 and the material and thickness of the joined metal member 1 such as the frictional interference. In many cases, the setting is set. Within the range of 1〇〇~l〇〇〇(mm/min). The rotation speed at the time of the movement of the initial joining rotary tool f is the same as or lower than the rotation speed at the time of insertion. In addition, when the initial joining rotary tool F is moved, the axis of the shoulder portion F is slightly inclined toward the rear side in the traveling direction with respect to the lead straight line, but when it is vertical without tilting, the initial joining rotary tool F Directional conversion becomes easy and complex actions can be done. When the dummy joining rotary tool f is moved, the metal around the shrivelling pin F2 is plastically fluidized in sequence, and at the position deviated from the stirring pin F2, plasticized flow is performed and hardened again to make the initial joining rotary machine After the stirring to the first-protrusion Μ person continues the starting point s2 of the friction material joining S project, the initial joining rotation causes the 隹 starting point s2 to engage the material. Disengaged and moved to the first-protrusion in the state in which the first projecting member #+the metal member J is spliced_the friction between the first projecting member 2 and the joined metal member 1 and the first member mix. Specifically, the path to be agitated is set along the joint (boundary line) of the material 2 to move the friction pair, and the material is leveled to make the initial joint rotation aid F phase, and the initial joint rotation is advanced. : Friction mixing. Further, in the present embodiment, the starting point of the material joining process, / in the middle of the process, the friction stir to the end point e 2 from the first protrusion, . 16 201043370 In the case where the initial joining rotary tool F is rotated rightward, it is possible to cause a fine joint defect on the left side in the traveling direction of the initial joining rotary tool F. It is preferable to set the starting point of the first protruding material joining work to The position of the end point e2 is such that the joined metal member is located on the right side in the traveling direction of the initial joining rotary tool F. Therefore, since it is difficult to cause joint defects on the side of the joined metal member 1, a high-quality bonded body can be obtained. In the case where the initial joining rotary tool F is rotated to the left, it is possible that a slight contact is formed on the right side of the stapling direction of the initial engagement rotation and F; η*Huaishi & It is preferable to provide (4) - the position of the starting point and the end point of the protruding material joining process 'the left side of the breaking joining metal member i in the traveling direction of the initial joining rotary tool F. Specifically, although the 鈇, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The point is set at a position where the initial engagement is rotated. (4) When the F is the right starting point s2 A and the '# initial joining (four) turning pin is inserted into the flat joint J2, the engaged metal structure bait 1 and the first protruding material 2 are separated, but Since the joined metal member 1 and the first inner corner portion 2a are welded to each other, the metal member 1 and the first protruding member $i are opened to each other. When the initial joining is performed, the first-high-precision material is connected to the 'Μ% of the artificial 鼗, and at the end point 62, the friction material is not bundled and the material is rubbed until the first-initial joint, and the bundle is continuous. The starting point of the Capricorn project is carried out to the first initial joint project. .· ',', move according to this state

妝、μ , 使初期接合用旋轉工具F I 脫離地從第-突出材接合 %轉工具F不 ς點e2至第—初期接合 201043370 工程的起點s 1持續地 丹〶地進仃摩擦攪拌接合,而且Makeup, μ, the initial joining rotary tool F I is detached from the first protruding material joint % turning tool F from the point e2 to the first initial joint 201043370 The starting point s 1 of the project is continuously smashed into the friction stir joining, and

Si使初期接合用旋轉工且F 在起點 兹 不脫離而移行至第一初期接厶 工耘。如此,在第一突出材 接口 m v 13工耘的終點e2的初期接合 ^轉工具F的脫離作業是不需要的,而且,在第 接口工輊si的初期接合用 轉具F的插入作業是不需I 的,因此可使預備性的接合 个而要 —I盛 设Q作業達到效率化、迅速化。 在本實施形態中,將自笛咖、 至第一子自弟—犬出材接合工程的終點e2 王乐 初期接合工程的故赴 第-突出材2,使初期接合:旋:工摩=拌的路徑設定於 灰轉工具F從第一突中奸拉 合工程的终,點62移動至第 弟X出材接 的銘鉍杣* 4接&工程的起點s 1之隈 ^跡形成於第-突出材2。如此,從第一突出材: 合工程的終點e2至第— 第-出材接 Φ 山从上 伐口工矛壬的起點si的工鞀 中由於在被接合金屬構件丨上難以$^& 到高品質的接合體。 _以產生接合缺陷’可得 接二^ 一初期接合工程中’對於被接合金屬構件i的平 接。卩门進行摩擦攪拌接合。 + 1的接縫(邊界線)上m ,在被接合金屬構件 旋轉工…二:'摩擦授拌的路徑,使初期接合用 贫轉工具F沿者該路徑做相對移 而連續地進行摩擦攪拌。藉部/1的全長 部η形成表面側塑性化區域w ’在平接 初期接合用旋轉工具在中途…一在本實施形態中, 的起^sl遠續、隹― ’ 而攸第—初期接合工程 -初期接合工程中完全m‘,,e1。如此’由於在第 離作章,因此τ ^ 4接合用旋轉工具F的脫 因此可以使預備性的接合作業更效率化、迅速化。 201043370 在初期接合用旋轉工具F刭这楚 、 J運弟一仞期接合工程的線 點el之後,在終點el使摩擦擾拌不結束而連續地進行摩 擦授拌至第二突出材接合工程的起f“3,依此狀態移行至 第二突出材接合工程。即,從第一初期接合工程的終%elThe Si is rotated by the initial joining and F is moved to the first initial joining station without departing from the starting point. In this way, the detachment work of the initial splicing tool F at the end point e2 of the first projecting material interface mv 13 is unnecessary, and the insertion work of the initial splicing gear F at the first interface ssi is not I need I, so I can make a preparatory joint and I want to make Q work more efficient and faster. In the present embodiment, the first joint project of the first stage of the first child-child-dog-joining project, e2, Wang Le, is joined to the first-projecting material 2 to make the initial joint: spin: work and friction = mix The path is set at the end of the gray-turning tool F from the first process of the pull-up project, and the point 62 moves to the first letter of the younger brother X. The connection between the starting point and the beginning of the project is formed. First - protruding material 2. Thus, from the first projecting material: the end point e2 of the combined project to the first-first-outlet joint Φ mountain from the starting point si of the upper cutting spear hoe, it is difficult to be on the joined metal member $; To high quality joints. _ to create a joint defect 'to obtain a joint in the initial joint work' for the joined metal member i. The door is subjected to friction stir welding. + 1 seam (boundary line) on m, in the joined metal member rotation work ... 2: 'friction stir mixing path, so that the initial jointing lean tool F is moved relative to the path and continuously friction stir . The full-length portion η of the borrowing portion /1 forms the surface-side plasticized region w' in the middle of the initial stage of the joining rotary tool. In the present embodiment, the starting point is 远 远 ' 攸 攸 攸 — 初期 初期 初期 初期 初期Engineering - the initial joint project is completely m', e1. Thus, since the turkey is engaged in the first step, the turking tool F can be removed and the preliminary joining operation can be made more efficient and faster. 201043370 After the initial joining rotary tool F 刭 、 、 、 、 、 、 、 、 、 J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J From f "3, according to this state, the transition to the second projecting joint project. That is, the final %el from the first initial joint project

至第二突出材接合工程的起點使初期接合用旋轉工iFThe starting point of the second protruding material joining project is the initial joining rotary iF

不脫離地連續進行摩擦攪拌,而H 句且,在起點s3使初期接 用旋轉工具不脫離地移行至第二# Ο ❹ —犬材接合工程。如此, 由於在第一初期接合工程的終點 、d el不需要進行初期接合 用旋轉工具F的脫離作業,而且,在第二 的起點S3並不需要初期接合用 犬 5工程 击士 关口用碇轉工具F的插入作業,可 更有效地、迅速地進行預備性的接合作業。 在本實施形態中,從第— 一*山^ 初朋接合工程的終點el至第 一犬出材接合工程的起點s3 -突中 . 的摩擦攪拌的路徑設定在第 一犬出材3上,初期接合用 程的終點el㈣Η 轉工具F從第-初期接合工 不U el移動至弟二突出材接合 移動軌跡形成於第二突出材3 的3之際的 工程的終.點el至第一突 此’從第-初期接合 中,由於在、念姑人 材接合工程的起點㈡的工程 Τ由於在被接合金屬構件 到高品質的接合體。 上難以產生接合缺陷,可得 在第二突出材接合工程 第二突出材3的平 子於破接合金屬構件1與 桩人a s 3進行摩擦攪拌。且體而^,脓姑 接合金屬構件丨與第二今 現仟具體而5,將被 擦攪拌 擦攪拌的路徑,、;L # =大材3的接縫(邊界線)上設定摩 對移動,而對平初期接合用旋轉工具F做相 而且,在本實施形 19 201043370 態中,使初期接合用旋 枓杻人 < 傅工具在中途不脫離地從第二突屮 材接合工程的起點s3至铁 乐大出 、ά e3連續地進行摩擦攪拌接合。 第:材=使初期接合用旋轉工具F做右旋轉,設定 罘一大出材接合工程的 入a β 每點s3與終點e3的位置,使祜搵 合金屬構件1位於初 以罝使被接 ,.^ , 接δ用旋轉工具F的右側。如此, 由於難以在被接合金屬 品質的接合體m明广生接合缺陷’可得到高 轉時,設定第二突::二在初期接合用旋轉工具F左旋 接s工程的起點與終點的位置,使 被接合金屬構件1位於 仞4接合用旋轉工具F的行進方向 的左側。具體而言,雖 ^ ^ Μ r e Γ …、圖不痛略,將起點設於初期接合 用方疋轉工具F右旋轉時的玖 ; 將終點設於初期接合用 方疋轉工具F右旋轉時的起點㈡。 而且,當初期接合用 疋轉工具F的攪拌銷F2(參照第 2a圖)進入平接部J3時, 雖w被接合金屬構件1與第二突 出材3拉離的力作用,ώ 由於被接合金屬構件1與第二突出 材3的一對内側角部3a藉 甶熔接而接合,可防止被接合金 屬構件1與第二突出材3之間產生開口。 炊在初期接合用旋轉工具F到達第二突出材接合工程的 心點e 3之後,在終點e 3不紝走麼 °果摩擦攪拌而連續地進行摩 擦攪拌至設於第二突出材3的 ^ J、σ果位置EP。而且,在本實 施形態中,在出現於被接合今麗 卜 按α金屬構件1的表面A側的接縫 (邊界線)的延長線上設置結束 不祖罝b。附帶說明,結束位The friction stir is continuously performed without leaving the ground, and in the H sentence, the initial use rotary tool is moved to the second #Ο ❹ - dog joint project at the starting point s3. In this way, it is not necessary to perform the detachment operation of the initial joining rotary tool F at the end point of the first initial joining process, and the second joining point S3 does not require the initial joining dog 5 engineering sergeant. The insertion work of the tool F enables the preliminary joining work to be performed more efficiently and quickly. In the present embodiment, the path of the friction stir from the end point el of the first one mountain joint bonding project to the starting point s3 - sudden middle of the first dog material joining project is set on the first dog product 3, The end point of the initial joining process el (four) Η The turning tool F moves from the first-initial joining worker not U el to the second projecting point of the second protruding material 3 In the first-initial jointing, the engineering of the starting point (2) of the joining of the sacred materials is due to the joining of the metal members to the high-quality joined body. It is difficult to cause a joint defect on the second projecting material. The second projecting member 3 is frictionally agitated by the split joint metal member 1 and the pile person a s 3 . And the body and ^, the puss joint metal member 丨 and the second and now 仟 而 而 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; In the state of the present invention, in the state of the present invention, in the state of the present invention, in the state of the present invention, in the state of the present invention, in the state of the present invention, in the state of the present invention, the first joining squeezing person < From s3 to iron music, ά e3 is continuously subjected to friction stir welding. The first material = the right rotation of the initial joining rotary tool F is set, and the position of the aβ joint point s3 and the end point e3 of the large-scale joint joining project is set so that the twisted metal member 1 is placed at the beginning , .^ , Connect δ with the right side of the rotary tool F. In this way, when it is difficult to obtain a high rotation in the bonded metal of the joined metal quality, the second protrusion is set: the position of the start point and the end point of the s engineering of the initial joining rotary tool F is left-handed, The joined metal member 1 is positioned on the left side in the traveling direction of the 仞4 joining rotary tool F. Specifically, although ^^ Μ re Γ ..., the figure is not painful, the starting point is set to the 时 when the initial joining twirling tool F is rotated right; the end point is set to the right when the initial joining twirling tool F is rotated right. The starting point (2). When the stirring pin F2 (see FIG. 2a) of the initial joining turning tool F enters the flat portion J3, the force is pulled by the force of the joining of the metal member 1 and the second protruding member 3, and ώ is engaged. The pair of inner corner portions 3a of the metal member 1 and the second projecting member 3 are joined by welding, and an opening can be prevented from being formed between the joined metal member 1 and the second projecting member 3.炊 After the initial joining rotary tool F reaches the center point e 3 of the second projecting material joining project, the end point e 3 does not move away, and the friction stir is continuously performed until the second protruding material 3 is provided. J, σ fruit position EP. Further, in the present embodiment, the end is not formed on the extension line of the seam (boundary line) which is formed on the surface A side of the α-metal member 1 when it is joined. With the description, the end bit

置Ep也可以是後述的第一主接人A 接α 程中的摩擦攪拌的開始 位置S \n。 20 201043370 在初期接合用旋榦工且丨、土 ^ 4# ^ ^ 彳達結束位置Ep之後,使初 f F脫雜 ^邊%轉邊上升而使攪拌銷F2從結束位 置EP脫離。如第5圖 木古 不 ’ 虽间速旋轉後的初期接合用旋 轉工具F插入被接合金屬 .^ ., n 再仟1呀,摩擦熱傳遞至被接合 金屬構件1内(入埶)。由协证4立人 '、由於破接合金屬構件1與檯座10做 面接觸’摩擦熱的一部份如今缺M _ y. 1 前就N所示’從被接合金屬構 的背面β的全體放出至檯座10側(放熱)。 ΟThe Ep may be the start position S \n of the friction stir in the first master A. 20 201043370 After the initial spin-drying work and the 丨, ^ ^ 4 # ^ ^ 结束 end position Ep, the initial f F is removed and the % edge is raised and the stirring pin F2 is detached from the end position EP. As shown in Fig. 5, the old joint rotation tool F inserted into the joint metal is inserted into the joined metal, and the friction heat is transmitted to the joined metal member 1 (into the crucible). By the joint certificate 4 Liren', because the broken joint metal member 1 is in surface contact with the pedestal 10, the part of the friction heat is now lacking M _ y. 1 before N is shown 'from the back side of the joined metal structure β The whole is released to the pedestal 10 side (heat release). Ο

G @且’初期接合用旋轉工具F的脫離速度(上升速度) 雖然對歧攪拌鎖12的尺寸、形狀、設置結束位置_ 部分的材質及厚度等,大各 大夕的It況下’設定於30〜60(mm/ 刀)的fen内。又’初期接合用旋轉工具α離時的旋轉速 度與移動時的旋轉速度相同或者是更高速。 接著,實施導孔形成工程。導孔形成卫程,如第21)圖 所示’其為在第—主接合卫程中的摩擦授拌的開始位置% 中形成導孔Ρ1的工程。即’導孔形成工程為在主接合用旋 轉工具G的攪拌銷G2的插入預定位置形成導孔P1的工程。 導孔P1為減低主接合用旋轉工具G的擾掉銷的插 入阻抗(壓入阻抗)而設置的,在本實施形態中,初期接合 用旋轉工具F的攪拌銷F2(參照第2a圖)脫離時所形成1 孔hi以未圖示的鑽頭進行擴徑而形成。若利用拔孔hi, 由於可簡化導孔P1的形成工程,因此可縮短作業的時間。 雖然導孔P1的形態並無特別限制,但在本實施形態中,其 成為圓筒狀。又,導孔P1的寬度Z1及深度Z2係對應於攪 拌銷G 2的大小、形狀而適當地設定。 201043370 犬出材3形成導 而且’在本實施形態中 孔^但導孔P1的位置並無特別限定,可形成於第^ 出材2上’也可形成於平接部J2、以上,但最好是犬 如本實施形態的被接合金屬構件1的表面A側所:二 接合金屬構件1的接縫(邊界線)的延長線上。 ,? (3)第一主接合工程 弟一主接合工程為從表面A側真正地接合 構件1的平接部的工程。在本實施形態的第人: 程中,wf2b圖所示的主接合用旋轉工具G,對於㈣ 接合狀悲的平接部j丨從被接合 擦攪拌。 ㈣件1的表面側進行摩 在苐一主接合工程中,如a r-7 分 Τ如弟6a〜6c圖所示,主接八用 =具::Γ“2插人(壓入_ 置二:Γ拌鎖G2在中途不脫離而移動至結束位 拌 纟接合工程中,從導孔P1開始摩擦攪 ,連續地進行摩擦攪拌至結束位置EM1 形態中,雖然在第二突中好q L β 在本貫施 c ^ 设置摩擦攪拌的開始位置 在第一突出材2上設置結 4置 ^與結束位置E,並未限定。束置I但是開始位置 參照第6a圖〜6c圖而詳細說明第 首先’如第6a圖所示,使主接合矣:: 孔PK開始位置SM1)的正上方,接 轉,、G位於導 呈Γ邊士 使主接合用旋轉工 ,、G邊右疑轉邊下降’將攪拌銷g 當攪拌銷G2進入導孔ρι ± 插入導孔P1。 導孔以,搜拌鎖G2的周面(側面)抵接 22 201043370 於導孔Ρ1的孔壁,從孔壁使金屬塑性流動化。在此狀態 下,塑性流動化的金屬在攪拌銷G2的周面被壓退,由於攪 拌銷G刚入,可減少在壓入初期階段的壓入阻抗,又, 主接合用旋轉工具G的肩部G1在抵接於第二突出材3的表 面之前,授拌銷G2抵接於導孔pl的孔壁而產生模擦熱, 因此:縮短塑性流動化的時間。即,可減低摩擦授掉裝置 的負荷,此外,可縮短主接合所需要的作業時間。 Ο Ο 在主接合用旋轉工具G的授拌銷⑵插入摩擦授掉的開 始位置%之際的主接合用旋轉工具G的旋轉速度(插入時 的旋轉速度)係根據攪拌銷G2的尺寸、形狀、被摩__ 7被接合金屬構件i等的材f及厚度而設定,大多的情況 是設定於70〜700(rpm)的範圍内’最好比從開始位置心 :向結束位置謝使主接合用旋轉工具G移動之際的主J 合用旋轉卫具G的旋轉速度(移動時的旋轉速度)還高速。 如此,與插入時的旋轉速度相同於移動時的旋轉速度的情 況相比,由於縮短了使金屬塑性流動化所需要的時間二 迅速地進行在開始位置SM1的攪拌銷Μ的插入作業。 授拌銷以的全體進入第二突出材3且肩部以的下端 G11的整面接觸於第-突 所示,-邊、隹! 後,如第6b圖 、 邊進行摩擦攪拌,一邊使主接合用旋轉工且Γ έ 屬構件1的平接部J1的-端做相對移動,而且月 接部J3而突入平接部Jl。當使主接合用旋轉工 時動時’其攪拌銷G2周圍的金屬依次塑性流動化 從攪拌銷分離的位置上,塑性流動化的金屬再度硬 23 201043370 化而形成塑性化區域W1(以下稱為「表面側塑性化區域 wi」)。 "主接合用旋轉工具G的移動速度(輸送速度)雖然根據 攪拌銷G2的尺寸、形狀、被摩擦攪拌的被接合金屬構件^ 等的材貝及厚度等而設定,纟大多的情況下,設定在⑽〜 30 0 (mm/刀)的範圍内。而且,在主接合用旋轉工具G移動 之際’雖然肩部G1的軸線相對於鉛直線朝行進方向的後側 稱微傾斜,但若不傾斜而呈錯直,則主接合用旋轉工具G 的方向變換變得容易,而可做複雜的動作。 在進入被接合金屬構件1的入熱量有過大之虞的情況 下i取好在主接合用旋轉工具G的周圍從表面側A供給水 而~部。而且,當冷卻水進入被接合金屬構件1的平接部 ::之間時’雖然在接合面有產生氧化臈之虞,在本實施形 心,由於實施第一初期接合工程而關閉被接合金屬構件 Λ之間的開口,冷卻水難以進入被接合金屬構#· 1的平接 4 J1,因此接合部的品質無劣化之虞。 在破接合金屬構件i的平接部η中,在被接合金屬構 攪拌的)Γ縫上(第—初期接合工程的移動軌跡上)設定摩擦 對移動,^藉由沿著該路徑使主接合用旋轉卫具G做相 接人T +接部的—端至ϋ連續地it行摩擦攪拌 端:後,.套接合-用旋轉工具“目對移動至平接部J1的另- 態朝向進仃摩擦㈣接合邊橫切過平接部】2,依此狀 ^ D Q束位置做相對移動。 而且’在本實施形態中,由 ' T田於出現於被接合金屬構件 201043370 1的表面A侧的接縫(邊界線)的 的乙長線上設定摩擦攪拌的 、、口束位置Em!,在第一主接合工森 中的摩擦授拌的路徑可开: 成—直線。當摩擦檀拌的路徑成為—直線時,由於主接ί ㈣轉卫Μ的移動距離可抑制到最小,而且可減低轉 合用旋轉工具G的磨耗量。 在主接合用旋轉工具G到達結束位置^之後,如第 ❹ ❹ 圖所示,使主接合料轉工具G邊旋轉邊上升而使授拌 銷G2從結束位參照第 位置EM1中,授拌鎖G2脫離至上方時,不可避免地形成^ 授拌消G2大略相同形狀的拔孔Q1,但在本實施形態令, 也可依此狀態保留。 如第此圖及第6C圖所示,當高速旋轉的主接合用旋 轉工具G插入被接合金屬構件i時,摩擦熱傳遞至被接合 金屬構件1内(人熱)。由於被接合金屬構件^與檯座1 〇做 面接觸,摩擦熱的一部份如箭號N所示,從被接合金屬構 件1的背面B放出至檯座1〇側(放熱)。 而且’在本實施形態中,如第6b圖及第6c圖所示, 由於使主接合用旋轉工具G右旋轉而進行第一主接合工 行進方向左侧,即可能在金屬構件lb上形成隨道㈣ 空洞缺陷(以下稱賴道狀空洞缺陷)。在進行摩擦搜摔之 際由於仃進方向左側為剪切側(相對於被接合部的旋轉工 -的外周的相肖速度為移動速度的大小加上旋轉工具的外 周的接線速度的大小的一側)’金屬由於強力授拌而高溫軟 化’毛邊等容易排出。因此,由於行進方向左侧的金屬不 25 201043370 二症形成隨道狀空洞缺陷。χ ’行進方向右側,即金 屬構件la側為流動側(相對於被接合部的旋轉卫呈的 =相對速度為從旋轉工具的外周的接線速度的大小檢去移 ^速度的大小的值的—側)’因此金屬的授拌比較弱,毛邊 荨排出有困難,形成比較緻密的塑性化區域。 附帶說明,當主接合用旋轉工具G左旋轉時,由 $方向右側成為剪切側’可能在行進方向右側形成隨道: =陷。另—方面,行進方向左側由於是流動側,而形 成比較緻密的塑性化_。當該隨道狀空洞缺陷等 Γ陷1成於被接合金屬構件1時,其成為被接合金屬構: 1的氣在性及水密性降低的原因。 j第主接合卫程結束之後,除去了在第—預備工程 件程中所產生的毛邊。而且’被接合金屬構 牛從固疋治具15被解除。 第7圖為第-實施形態的第一主接 ::如第7圖所示,當進行上述的第-預備工程及第 ^工程時’傳遞至被接合金屬構们的熱,由於冷卻而 產生熱收縮,被接合金屬構件丨的表面A側會變形成 (4)弟二準備工程 第二準備工程為在第二預備工程之前進行的工程,在 本貫施形態中’被接合金屬構件(的表面與背面相反,被 =合金屬構件i以固定治具15(參照第3圖)固定於樓座 。如第8圖所示’當被接合金屬構件)固定於檯座1〇時, 由於被接合金屬構件i彎曲(歪)被接合金屬構件)的邊緣 201043370 部U、u與檯座10抵接,檯座1〇與被接合金屬構件 面Α之間形成間隙Ρ。 (5) 第二預備工程 Ο 〇 第二預備工程為進行第二主接合工程之前所進行的工 程,在本實施形態中,其包括接合被接合金屬構件i與第 一突出材2的平接部】2的第-突出材接合工程、初期接人 被接合金屬構件i的平接部】i的第—初期接合工程、接二 被接合金屬構件i與第二突出材3的平接部以的第二突出 材接合卫程、在第-主接合工程中的摩擦授拌的開始位置 v成導孔的^孔形成工程。第二預備工程除了被接合金屬 構件1的表面與背面之外,由於與上述第—預備工程大略 相同’因此省略其詳細說明。 第8圖所示,藉由第二初期接合工程,高速旋轉後 的初期接合用旋轉工具F插人被接合金屬構件丄時,摩擦 熱傳遞至被接合金屬構件1内(人熱)。摩擦熱的-部份, 如箭號N所示,從被接人么雇姐从, 之很按σ金屬構件1的邊緣部ϋ、ϋ放出至 樓座1G(放熱)。在第二初期接合工程中,由於使用與第一 初期接合工程相同的初期接合用旋轉工具F,雖然入熱量 與表面“咖’但與第一初期接合工程相比,由於熱放 出的路徑變少’因此放熱量變少。藉由第二初期接合工程, 在被接合金屬構件1的背面B形成了背面側塑性化區域w2。 (6) 第二主接合工程 第一主接σ工程為從背面β側真正地接合被接合金屬 冓件1的平接。p j 1的工程。在本實施形態的第二主接合工 27 201043370 耘中,如第9a〜9C圖所示,使用主接合用旋轉工具η,對 於平接部J1從被接合金屬構件【的背面進行摩擦攪 主接合用旋轉工具Η,如第9a圖所示,其由工具鋼等 比被接合金屬構件還硬質的金屬材料喊,具有成圓柱狀 的月P 11以及犬攻於該肩部Η1的下端面Η11的攪拌銷 (probe)H2。主接合用旋轉工具η具有與第一主接合工程中 所使用的主接合用旋轉工具G大略相同的形狀,形成主接 °用旋轉工具G的大約8 G%的大小。雖,然在第二主接合工 程中所使用的主接合用旋轉工具H與主接合用旋轉工具。 /、有相同的大小,但最好設定成比主接合用旋轉工具G還 小。主接合用旋轉工具Η係考慮在第一主接合工程中所使 用的主接口用方疋轉工具G的大小以及被接合用金屬構件1 的彎曲的大小等而適當地設定。 在第一主接合工程中,主接合用旋轉工具Η的攪拌銷 插入(C入)没於第二突出材3的導孔ρ2 (開始位置 2)插入的授拌鋼12纟中途不脫離而移冑至設於第一突 出材2的結束位置&。即,在第二主接合卫程中,從導孔 Ρ2開始摩擦授拌,而連續地進行摩擦授摔直到結束位置 Εϋ2。 、、第9a〜9c圖而更詳細地說明第二主接合工程。 百先,如第9a圖所示,主接合用旋轉工具H位於導孔 2的正上方’接著,主接合用旋轉工具η邊右旋轉邊下降, 而將攪拌銷Η2插入導孔ρ2中。 28 201043370 攪拌銷Η2的全體谁 ^ 進入弟二突出材3且肩部H1的下端 面H11的整面接觸於第_ * 細 所一第—犬出材3的表面之後,如第9b 所不,主接合用旋轉 固 一 Η朝向被接合金屬構件1的平接 部J1的一端做相對蒋叙 卞按 ^ 雖然攪拌銷Η2的插入深度並盔 特別限制,如本實称形外 ’·、、 乂怎,最好設定成授掉銷Η2接觸 面側塑性化區域W1的 干鋼接觸於表 W1 ^ V 又错此,由於表面側塑性化區域 W1的則端側再度進行 n τ、攪拌,在表面侧塑性化區域W1 Ο ❹ 的刖鈿側形成接合缺陷 ^ ^ _ T1 的凊况下,可修補該缺陷。又,橫 越平接部J1的深士人 π ^ D全體進行摩擦攪拌,可提高接合部 刀、水雄性及氣密性。當 H0 ^ 田主接s用紅轉工具Ιί移動時,在 授拌銷Η2的周圍的今凰 m H2 ^ Μ . 依二人J性流動化之同時,再從攪拌 鋼分離的位置卜 性化卩M 塑性流動化的金屬再次硬化而形成塑 f生化區域W 3 (以下避「北 辑者面側塑性化區域W3」)。 又’如第9圖所干 .^ ^ /、,在第一主接合工程中,由於使主 接合用旋轉工具Η右、 轉,從被接合金屬構件1的第一側 面C朝向弟二側面D — 在金屬構件lb側开,成^ 订進方向的右侧’即 —主 。形成比較緻密的塑性化區域。因此,由第 节缺阶二:釦所形成的表面側塑性化區域W1㈣道狀空 洞缺陷可確實地密閉。 如第9c圖所+ ,G @ and the 'disengagement speed (rising speed) of the initial joining rotary tool F. The size, the shape, the material and the thickness of the setting end position _ part of the friction stir lock 12, etc. 30 to 60 (mm / knife) inside the fen. Further, the rotational speed of the initial engagement rotary tool α is the same as or higher than the rotational speed during the movement. Next, a via hole forming process is performed. The guide hole forms a guard, as shown in Fig. 21), which is a process of forming the pilot hole %1 in the start position % of the friction stir in the first master engagement process. In other words, the guide hole forming process is a process of forming the guide hole P1 at a predetermined insertion position of the stirring pin G2 of the main joining rotary tool G. The pilot hole P1 is provided to reduce the insertion resistance (pressing impedance) of the spoiler pin of the main joining rotary tool G. In the present embodiment, the stirring pin F2 of the initial joining rotary tool F (see FIG. 2a) is disengaged. At this time, one hole hi is formed by expanding the diameter by a drill (not shown). When the hole punching hi is used, since the formation work of the guide hole P1 can be simplified, the work time can be shortened. Although the form of the via hole P1 is not particularly limited, in the present embodiment, it has a cylindrical shape. Further, the width Z1 and the depth Z2 of the pilot hole P1 are appropriately set in accordance with the size and shape of the stirring pin G 2 . 201043370 The dog product 3 is guided and the hole is formed in the present embodiment, but the position of the guide hole P1 is not particularly limited, and may be formed on the second material 2', and may be formed on the flat portion J2 or more, but the most It is preferable that the dog is on the extension line of the joint (boundary line) of the two joined metal members 1 on the surface A side of the joined metal member 1 of the present embodiment. ,? (3) First main joining work The first main joining work is a process of actually joining the flat portion of the member 1 from the surface A side. In the first person of the present embodiment, the main joining rotary tool G shown in the figure wf2b is agitated by the joining of the joints of the (four) joints. (4) The surface side of the piece 1 is subjected to the main jointing process in the first one, such as a r-7, such as the drawing of the brothers 6a to 6c, the main connection is eight with =: Γ "2 insertion (pressing _ set Two: The mixing lock G2 moves to the end position in the middle of the mixing and unjoining process, and starts friction stir from the pilot hole P1, and continuously performs friction stirring to the end position EM1 form, although it is good in the second protrusion. β is not limited to the setting of the junction 4 and the end position E on the first protrusion 2 at the start position where the friction stir is set. The beam I is set but the start position is described in detail with reference to FIGS. 6a to 6c. First, as shown in Fig. 6a, the main joint 矣:: the hole PK start position SM1) is directly above, and the G is located at the guide, the main joint is rotated, and the G side is right. While descending 'the stirring pin g is inserted into the pilot hole P1 when the stirring pin G2 enters the pilot hole ρι ±. The guide hole is, the circumferential surface (side surface) of the search lock G2 abuts 22 201043370 on the hole wall of the guide hole ,1, from the hole wall The metal is plastically fluidized. In this state, the plastic fluidized metal is retracted on the circumferential surface of the stirring pin G2, since the stirring pin G just enters The press-in impedance at the initial stage of press-fitting can be reduced, and the shoulder G1 of the main joining rotary tool G abuts against the hole of the guide hole pl before abutting against the surface of the second projecting member 3 The wall is heated by the mold, so that the time for plastic fluidization is shortened, that is, the load of the friction applying device can be reduced, and the working time required for the main joining can be shortened. Ο Ο In the main joining rotary tool G The rotation speed (rotation speed at the time of insertion) of the main joining rotary tool G when the mixing pin (2) is inserted into the start position of the frictional release is based on the size, shape, and engagement of the metal member i by the friction pin G2. In the case of the material f and the thickness of the material, the setting is in the range of 70 to 700 (rpm). The best is the main J from the starting position: the main J is moved to the end position. The rotation speed (rotation speed at the time of movement) of the combined rotation guard G is also high. Thus, the time required for plasticizing the metal is shortened compared to the case where the rotation speed at the time of insertion is the same as the rotation speed at the time of movement. Second quickly The insertion work of the stirring pin 开始 at the start position SM1. The whole of the mixing pin enters the second protruding material 3 and the entire surface of the lower end G11 of the shoulder is in contact with the first protrusion, the side, the 隹! In the sixth embodiment, the frictional agitation is performed, and the end of the flat portion J1 of the crucible member 1 is relatively moved while the main joint is rotated, and the bridging portion J3 is protruded into the flat portion J1. At the position where the metal around the stirring pin G2 is plastically fluidized and separated from the stirring pin by the rotary working time, the plastic fluidized metal is hardened again to form a plasticized region W1 (hereinafter referred to as "surface side plasticity". Zone wi"). "The moving speed (conveying speed) of the main joining rotary tool G is set according to the size and shape of the stirring pin G2, the material and the thickness of the joined metal member to be frictionally stirred, and the like, and in many cases, Set within the range of (10) to 30 0 (mm/knife). Further, when the main joining rotary tool G moves, the axis of the shoulder G1 is slightly inclined with respect to the rear side of the lead line in the traveling direction, but if it is not inclined, the main joining rotary tool G is The direction change becomes easy, and complicated actions can be performed. When the amount of heat entering the joined metal member 1 is excessively large, i is supplied from the surface side A around the main joining rotary tool G to the portion. Further, when the cooling water enters between the flat portions of the joined metal members 1 : ' although there is enthalpy of yttrium on the joint surface, in the present embodiment, the joint metal is closed due to the implementation of the first initial joining work. In the opening between the members, it is difficult for the cooling water to enter the flat joint 4 J1 of the joined metal structure #1, so that the quality of the joint portion is not deteriorated. In the joint portion η of the joint metal member i, the frictional pair movement is set on the quilting of the joined metal structure (on the movement trajectory of the initial joint work), and the main joint is made along the path. Use the rotating guard G to make the end of the T+ joint of the person to the end of the friction stir end: after the sleeve joint - with the rotary tool "move to the other side of the joint J1仃 Friction (4) The joint edge crosses the flat portion 2, and the position of the DQ beam is relatively moved accordingly. Further, in the present embodiment, 'T field appears on the surface A side of the joined metal member 201043370 1 The joint of the seam (boundary line) on the long line of the friction setting, the position of the mouth bundle Em!, the path of the friction mixing in the first main jointing work can be opened: into a straight line. When the path becomes a straight line, the moving distance of the main connecting ί (4) can be suppressed to a minimum, and the amount of wear of the turning rotary tool G can be reduced. After the main joining rotary tool G reaches the end position ^, as in the second ❹ As shown in the figure, the main material transfer tool G is rotated while rotating. When the mixing pin G2 is referred to the first position EM1 from the end position and the mixing lock G2 is disengaged upward, the opening hole Q1 having the same shape of the same shape as the G2 is inevitably formed. However, in the present embodiment, As shown in this figure and FIG. 6C, when the high-speed rotating main joining rotary tool G is inserted into the joined metal member i, frictional heat is transmitted to the joined metal member 1 (human heat). The joining metal member is in surface contact with the pedestal 1 , and a part of the frictional heat is discharged from the back surface B of the joined metal member 1 to the side of the pedestal 1 (heat release) as indicated by an arrow N. In the embodiment, as shown in FIGS. 6b and 6c, since the main joining rotary tool G is rotated rightward to perform the left direction of the first main joining work direction, it is possible to form a follow-up (four) void defect on the metal member 1b. (hereinafter referred to as the ray-shaped cavity defect). When the friction is searched for, the left side of the direction of the twist is the shear side (the phase of the outer circumference relative to the rotation of the jointed part is the magnitude of the moving speed plus the rotation) The peripheral wiring speed of the tool is large One side) 'Metal is softened by high-temperature softening', and the burrs are easily discharged. Therefore, since the metal on the left side of the traveling direction is not formed, it is formed with the void of the road. χ 'The right side of the traveling direction, that is, the metal member la The side is the flow side (the relative speed is the side of the value of the magnitude of the connection speed from the outer circumference of the rotary tool to the rotation of the jointed part). It is difficult to discharge the burrs, and a relatively dense plasticized region is formed. Incidentally, when the main joining rotary tool G is rotated to the left, the right side of the $ direction becomes the shearing side 'may form a track on the right side of the traveling direction: = sag. On the other hand, the left side of the traveling direction is a relatively dense plasticization due to the flow side. When the groove-like void defect or the like is formed in the joined metal member 1, it is a cause of a decrease in gas and watertightness of the joined metal structure: 1. j After the end of the first mastering process, the burrs generated in the first preparatory course are removed. Further, the 'joined metal structure cow is released from the solid fixture. Fig. 7 is a first main connection of the first embodiment: as shown in Fig. 7, when the first preparatory work and the second work are performed, the heat transmitted to the joined metal structures is generated by cooling. Heat shrinkage, the surface A side of the joined metal member 会 will be deformed. (4) The second preparatory work for the second preparatory work is the work performed before the second preparatory work, and the 'joined metal member' The surface is opposite to the back surface, and the metal member i is fixed to the floor by the fixing jig 15 (see Fig. 3). As shown in Fig. 8, when the metal member is joined to the pedestal, it is The edge of the joint metal member i is bent (歪) the joined metal member 201043370. The portions U and u abut against the pedestal 10, and a gap 形成 is formed between the pedestal 1 〇 and the surface of the joined metal member. (5) Second preparatory work 〇 The second preparatory work is a work performed before the second main joining work, and in the present embodiment, it includes a joint portion that joins the joined metal member i and the first protruding member 2 The first protruding joint portion of the first protruding material joining project of the second protruding material joining unit 2 and the second protruding member 3 and the second protruding material 3 are connected to each other. The second protruding material joining process, the starting position v of the friction mixing in the first-joint joining process, is a hole forming process of the pilot hole. The second preliminary work is substantially the same as the above-described first preparatory work except for the surface and the back surface of the joined metal member 1, and thus detailed description thereof will be omitted. As shown in Fig. 8, when the initial joining rotary tool F after the high-speed rotation is inserted into the joined metal member by the second initial joining process, the frictional heat is transmitted to the joined metal member 1 (human heat). The part of the frictional heat, as indicated by the arrow N, is taken from the edge of the sigma metal member 1 and is released to the 1G (heat release) of the building. In the second initial joining process, the same initial joining rotary tool F as the first initial joining process is used, and the heat input and the surface "coffee" are smaller than the first initial joining process. 'Therefore, the amount of heat released is reduced. The back side plasticized region w2 is formed on the back surface B of the joined metal member 1 by the second initial joining process. (6) The second main joining process is the first main joint σ project from the back side β The side is actually joined to the flat joint of the joined metal element 1. The work of pj 1 is used. In the second main jointer 27 201043370 of the present embodiment, as shown in Figs. 9a to 9C, the main joining rotary tool η is used. In the case where the flat portion J1 is rubbed from the back surface of the metal member to be joined, the main tool for rotating the main joining is rubbed, and as shown in Fig. 9a, it is shouted by a metal material such as a tool steel that is harder than the metal member to be joined. The columnar month P 11 and the dog's probe H2 that attacks the lower end face Η 11 of the shoulder Η 1. The main joining rotary tool η has a rougher relationship with the main joining rotary tool G used in the first main joining process. phase The shape is approximately 8 G% of the main rotary tool G. However, the main joining rotary tool H used in the second main joining process is the same as the main joining rotary tool. The size is preferably set to be smaller than the main joining rotary tool G. The main joining rotary tool is considered to be the size of the main interface turning tool G used in the first main joining process and the metal to be joined. The size of the bending of the member 1 is appropriately set, etc. In the first main joining process, the stirring pin of the main joining rotary tool is inserted (C) into the guide hole ρ2 of the second protruding member 3 (starting position 2). The inserted mixing steel 12 胄 is moved to the end position & provided at the first protruding material 2 without detaching. That is, in the second main joining process, the friction mixing is started from the guide hole Ρ 2, and continuously The second main joining process will be described in more detail in the end of the frictional shifting to the end position Εϋ2, and 9a to 9c. One hundred first, as shown in Fig. 9a, the main joining rotary tool H is located directly above the guide hole 2. 'Next, the main joint rotates right η with the rotary tool η Lowering, and inserting the stirring pin 2 into the guide hole ρ2. 28 201043370 Who is the stirring pin 2? 2. Enter the second protruding material 3 and the entire surface of the lower end H11 of the shoulder H1 is in contact with the first _ * After the surface of the material 3 is produced, as in the case of the ninth step, the main joint rotation is fixed toward the end of the flat portion J1 of the joined metal member 1 by the opposite side of the joint. Restriction, such as the actual shape of the '·,, 乂, it is best to set the pin steel 2 contact surface side plasticized area W1 of the dry steel contact with the table W1 ^ V and this is wrong, due to the surface side plasticized area W1 Then, the end side is again subjected to n τ and agitation, and the defect can be repaired in the case where the joint defect ^ ^ _ T1 is formed on the side of the surface-side plasticized region W1 Ο 。. Further, the whole of the deep π ^ D of the flat joint portion J1 is friction stir, and the joint knife, water male and airtightness can be improved. When the H0 ^ field main s is moved with the red turning tool Ιί, the current phoenix m H2 ^ 周围 around the mixing pin 2 is separated from the position of the stirring steel at the same time.卩M The plastically fluidized metal is hardened again to form a plastic f biochemical region W 3 (hereinafter, the "Northern surface side plasticized region W3" is avoided). Further, as shown in Fig. 9, ^ ^ /, in the first main joining process, since the main joining rotary tool is turned right and right, from the first side face C of the joined metal member 1 toward the second side D — On the side of the metal member lb, the right side of the direction is set to 'the main'. A relatively dense plasticized zone is formed. Therefore, the surface-side plasticized region W1 (four) formed by the second step: the buckle can be reliably sealed. As shown in Figure 9c,

Em2 '、在主接合用旋轉工具Ιί到達結束位置 L+M2之後’使主接入 Η2從& °疋轉工具Η邊旋轉邊上升而使攪拌銷 Η2攸結束位置Εμ2脫離 Η脫離時的旋轉… 圖)。主接合用旋轉工具 最好是比蒋# 上述第一主接合工程的情況相同, 好疋比移動時的旋轉速度還高速。 29 201043370 而且,當第-主接合工程中殘留的拔孔qi與第 合工程中的主接合用旋轉工具Η的移動路徑重疊時,塑性 化流動的金屬流入拔綠由於有產生接合缺陷之虞,從 拔孔Q旧的位置上設置第二主接合工程的摩擦授拌的 結束位竭拔孔Q2)之同時,最好避開拔孔qi而設定第 二主接合工程的摩擦攪拌路徑,使主接合㈣轉q H的 攪拌銷H2沿著該路徑移動。 如第9b圖及第9c圖所示’當高速旋轉的主接合用旋 轉工具Η插入被接合金屬構件!日寺,摩擦熱傳遞至被接合 金屬構件!内(入熱)。又,摩擦熱的一部份如箭號所示: 被接合金屬構件i的邊緣部U、U放出至檯座1〇(放熱 在第二主接合工程中,由於形成間隙P,與第一主接 合工程相比,放熱路徑變少。因此,雖然在第二主接合工 程中,與第-主接合工程相& ’放熱量變少,但由於使用 比主接合用旋轉工具G還小型的主接合用旋轉工具H,與 第一主接合工程相比,入熱量變少。 在第二主接合工程結束之後,切除突出材。而且,在 各工程結束之後,最好除去形成於被接合金屬構件1的毛 邊。 根據以上說明的第一實施形態,如第10圖所示,在第 接合工程後,從固定治具1 5(參照第3圖)解除被接合 金屬構件1而放置時’由於在被接合金屬構件i的背面b 側也產生熱收縮,纟第一主接合工程所形成的彎曲被矯正 而使被接合金屬構件1變得平坦。 30 201043370 如前所述,藉由產生間隙P而在第二主接合工程中放 熱量變少,在第二主接合工程中所使用的主接合用旋轉工 具Η設定成比第一主接合工程中所使用的主接合用旋轉工 具G還小而使入熱量變少,藉此在第一主接合工程與第二 主接合工程中殘留於被接合金屬構件丨的熱量可達到平 衡。 ❹ 被接合金屬構们的表面A#1的殘存熱量係表示成(在 第一預備工程的入熱量+在第一主接合工程的入熱量)— (在第一預備工程的放熱量+在第一主接合工程的放熱 量)。另-方面’背面“則的殘存熱量係表示成(第二預備 工程中的入熱量+第二主接合工程中的入熱量)_(第二預 備工程中的放熱量+第二主接合工程中的放熱量卜在本實 施形態中,藉由改變在第一主接合工程與第二主接合 中旋轉工具的大小,使第一主接合工程與第二主接〜。 的殘存熱量達到平衡,而可使被接合金屬構件丨變得平/ 又,進入被接合金屬構件1的入熱量由於變更本接合 用旋轉工具G、Η的夫,丨品錄* 的大小而變更,可容易地進行入熱量的調 Ρ 纟第一主接合工程中’就由將主接合用旋轉工且 Η 的前端推入大笛丄, 得 ,、 區域W1 弟—主接合工程中所形成的表面側塑性化 "…卜而可再度摩擦攪拌表面側塑性化區域 可修補可能產生於塑性化區域的接合缺陷。 藉此, 又,在本實施形態中,由於在主接合工 〃 期接合工程,金屬槿 則進仃初 拌接合。 a、lb可彼此不分離而進行摩擦攪 31 201043370 .,心I 柯闰雙:又狀得丄共的大小 而調即被接口金屬構件i的表面側及背面側的入熱量,但 並不限定於此。例如’當在被接合金屬構件1的表面及背 面使用相同的旋轉工且PJ主 . /、寸,藉由#面β側的旋轉工具的移 動速度比表面Α側的旋轉工具的移動速度還快,背面Β側 的旋轉工具的入熱量轡小 t夕 又,奴轉工具移動的軌跡的長 度(摩擦攪拌的軌跡的具择从&、 的長度的和),被接合金屬構件1的背 面B側比表面a側銪,北1 n , 月面B側的入熱量可變少。對Em2 ', after the main joining rotary tool Ιί reaches the end position L+M2, 'the main opening Η2 is rotated from the & °疋 turning tool while the stirring pin Η2攸 end position Εμ2 is released and the rotation is released. ... Figure). It is preferable that the main joining rotary tool is the same as the case of the above-mentioned first main joining work of Jiang #, and the speed is higher than the rotating speed at the time of moving. 29 201043370 Moreover, when the pull-out hole qi remaining in the first-joint work is overlapped with the movement path of the main-joining rotary tool 第 in the first project, the flow of the plasticized flowing metal is green, and there is a defect in the joint defect. At the same time as the end position of the friction stir batching of the second main joint project is set from the old position of the pull hole Q, the friction stir line of the second main joint project is set to avoid the pull hole qi, so that the main The stirring pin H2 that engages (four) turns q H moves along the path. As shown in Figures 9b and 9c, the main joining rotary tool that rotates at a high speed is inserted into the joined metal member! Riji, friction heat transfer to the joined metal components! Inside (into the heat). Further, a part of the frictional heat is indicated by an arrow: the edge portions U, U of the joined metal member i are discharged to the pedestal 1 〇 (heat release in the second main joining process, due to the formation of the gap P, with the first main In the second main joining process, the amount of heat released from the first main joining process is reduced, but the main joining is smaller than that of the main joining rotary tool G. With the rotary tool H, the amount of heat input is reduced as compared with the first main joining process. After the second main joining process is finished, the protruding material is cut off. Further, after the end of each project, it is preferable to remove the formed metal member 1 According to the first embodiment described above, as shown in Fig. 10, after the jointing work, the metal member 1 to be joined is released from the fixed jig 15 (see Fig. 3), The back surface b side of the joining metal member i also undergoes heat shrinkage, and the bending formed by the first main joining process is corrected to make the joined metal member 1 flat. 30 201043370 As described above, by creating the gap P Second primary joint The amount of heat generated in the process is reduced, and the main joining rotary tool used in the second main joining process is set to be smaller than the main joining rotary tool G used in the first main joining process, and the amount of heat input is reduced. The heat remaining in the joined metal member 可 in the first main joining process and the second main joining process can be balanced. 残 The residual heat of the surface A#1 of the joined metal structure is expressed as (in the first preparatory work) The heat input + the heat input in the first main joining project - (the heat release in the first preparatory work + the heat release in the first main joining project). The residual heat in the 'back' of the other aspect is expressed as ( The heat input in the second preparatory work + the heat input in the second main joining project) _ (the heat release amount in the second preparatory work + the heat release amount in the second main joining work in the present embodiment, by changing The size of the rotating tool in the first main joining process and the second main joining is such that the residual heat of the first main joining work and the second main joint is balanced, and the joined metal member 丨 can be flattened/into Bonded metal structure The heat input of the member 1 is changed by changing the size of the joining rotary tool G and the 丨 丨 丨 , , , , , , , , , , , , 入 入 入 入 入 入 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟 纟The rotating front and the front end of the cymbal are pushed into the big flute, and the area W1 is the plasticized surface of the surface formed by the main joint project. The plasticized area on the side of the stirring surface can be repaired again. In this embodiment, in the present embodiment, the metal crucible is joined to the initial joint during the main joining process. A, lb can be rubbed without being separated from each other. In the case of the surface of the interface metal member i and the back side, the heat is not limited thereto. For example, when the same rotary work is used on the surface and the back surface of the joined metal member 1, and the PJ main. /, inch, the moving speed of the rotary tool by the #面β side is faster than the moving speed of the rotary tool on the surface side. The heat input of the rotary tool on the back side of the back side is small, and the length of the track of the movement of the slave transfer tool (the sum of the lengths of the friction stir track) is the back side of the joined metal member 1. The side has a smaller amount of heat input than the surface a side, the north 1 n , and the moon side B side. Correct

!::接:工程進行的摩嶋,考慮第-主接合工二 入熱置、放熱量及間隙P 厚度而設定。FiP的大小甚至被接合金屬構件!的 又在第—主接合工程及第二主人 接合金屬構件】殘 私之後,在被 1的表面A或背面β、隹, Τ攸被接合金屬構件 X才面β進行矯正工程。 矯正用旋轉工罝(圖場工釦中,使用 一(圖不省略),在被接合金眉谨杜7 Α或背面β中,從形 牛1的表面 ^成凸狀的面側進行摩_ 工具形成與主接合用 爾撥拌。矯正用 合用旋轉工且……同的形狀,使用比主接 搜拌的移動執跡並…丨疋轉-(圖不令略)。摩擦 J兀無特別限定, 對於彎曲大的部分 ' 接邛進行,有可 刀重點性地進行。 L第二實施形態] 接著’針對本發明一 形態包括⑴第—準俤、—貧施形態做說明。第二實施 接合工程、⑷王、(2)第一預傷工程、(3)第一主 傷工程、⑸第二預備工程、⑷第二 32 201043370 主接合工程、(7)第二修補工程、(8)第一修補工程。從(i) 第準備工程至(6)第二主接合工程由於與第一實施形態 相同,因此省略詳細的說明。 (7)第二修補工程 上述(6 )第二主接合工程結束之後,依此狀態進行第二 修補工程。第二修補工程為修補可能包含於被接合金屬構 件1的背面B的背面側塑性化區域W3的接合缺陷。 Ο 在本《施开> 態的第二修補工程中,如第丨丨a及第11 b 斤示月面側塑性化區域3中,至少對於第一修補區域 第一L補區域R2以及第三修補區域進行摩擦攪拌。 —對於第一修補區域R1的摩擦攪拌的目的在於在上述 第主接σ工程之際,斷開沿著主接合用旋轉工具H的行 進=向可能形成的随道型缺陷。在使主接合用旋轉工具Η 錢轉% ’在其行進方向的左側可能產錢道缺陷,在左 旋轉時,在行進方向的右側可能產生隨道型缺陷,因此在 接口用疑轉具Η右旋轉的本實施形態中,設定第一 修補區域R1,传豆5 ,丨、6人τ ^ ^ ,、夕匕3平面觀看位於行進方向的左側 的表面側塑性化區域W1的上部。 :於第二修補區域R2的摩擦攪拌的目的在於在第二 之r:工:之際’在主接合用旋轉工具“黃切過平接部】2 i丨牙、捲入背面側塑性化區域 的虱化膜得以被斷開。本實 她形心的本接合工程中的摩 一处山現井的結束位置EM2設於第 犬出材2,在使主接合用旋 m ^ ^ 轉工具H右奴轉的情況下, 氧化臈捲入其行進方向的右 的月面側塑性化區域W3的 33 201043370 上部的可能性變高,在左旋轉的情況下,氧化臈捲入其行 進方向的左側的背面側塑性化區域W3的上部的可能性變 问因此在使主接合用旋轉工具Η右旋轉的本實施形態 中,鄰接於第一突出材2的背面側塑性化區域W3中,設定 第二修補區域K2’使其至少包含平面觀看位於行進方向的 右側的表面側塑性化區域㈣的上部。而且,從被接合金屬 構件1與第-突出材2的接縫至第二修補區域R2的被接合 金屬構件1側的邊緣的距離d5最好比主接合用旋轉工具h 的攪拌銷H2的最大外徑還大。 對於第三修補區域R3的摩擦攪拌的目的在於主接合 用奴轉工具Η橫切過平接部J3之際,將捲入背面側塑性化 區域W3的氧化膜斷開而進行的。如本實施形態的主接合工 私中的摩擦攪拌的開始位置%設於第二突出# 3的情況 下在使主接合用旋轉工具丑右旋轉時,氧化膜捲入位於 =行進方向左側的背面塑性化區$ W3的上部的可能性變 馬,在左旋轉的情況下,氧化膜捲入位於其行進方向右側 :背面塑性化…的上部的可能性變高,因此,在主接 疋轉工具Η右旋轉的本實施形態中鄰接於第二突出 材3的背面側塑性化…3中,設定第三修補區域. 使其至少包含平面觀看位於行進方向的左側的表面側塑性 :域W3的上部。而且,從被接合金屬構件工與第二突出 材3的接縫至第三傪福、 —^補£域R3的被接合金屬構件1側的邊 距離d4最好比主接合用旋轉工具Η的攪拌銷12的最 大外徑還大。 34 201043370 在本實施形態的第二修補工 屈田4 +从人 狂t 如弟lib圖所示, 使用比主接。旋轉工具β還 ^ 1扪乜補用旋轉工具E進行 厚擦攪拌。如此,可防止塑 土庇化^域擴大至必要以上。 修補用旋轉工具£與主接八 a , ^ 接0用方疋轉工具Η相同,由工 具鋼等比被接合金屬谌也,„ ® 金屬構件1還硬質的金屬材料構成,且右 呈圓柱狀的肩部£1、突r 構& '、有 ^ , 大叹於該肩部El的下端面EU的攪 拌鏑(probe)E2。 視 ❹ ❹ 攪拌銷E2係從肩部E丨的 中,^ ~ , 的下知面垂下,在本實施形態 〒 形成刖端小的圓餘a „ π . ^ ^ ^ ° ,在攪拌銷£2的周面形成刻 a又成螺旋狀的措拉習 接人m 修補料轉卫具W成比主 接5韻轉工具Η小,而比初期接合用旋轉工具F大。 帛L補工程中’每次對一修補區域的 束之後,不使修葙田#扯 丁现评、-口 乂 疋轉工具脫離,對每個修補區域使用 形態不同的修補用斿絲τ ^ 1〇 _ %轉具E,但在本實施形態中,如第!:: Connection: The friction of the project is set in consideration of the thickness of the first-to-primary jointer, heat release, and clearance P. The size of the FiP is even joined to the metal components! After the first main joining process and the second master joining metal member are left behind, the surface A of the surface 1 or the back surface β, 隹, Τ攸 is joined to the metal member X. For the correcting rotary work (in the field work button, use one (not shown), and in the jointed gold eyebrows, or the back side β, the surface of the shape of the bull 1 is convexly convex. The tool is formed and mixed with the main joint. The corrective rotation is used in the same shape, and the same shape is used, and the movement is performed more than the main connection and the 执 - ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( In the case of the portion where the bending is large, the knives are focused on. The second embodiment is followed by the following description: [1] The first embodiment of the present invention includes (1) the first-pre-dise, the lean mode. Joint project, (4) Wang, (2) first pre-injury project, (3) first main injury project, (5) second preparatory project, (4) second 32 201043370 main joint project, (7) second repair project, (8) The first repairing project, from (i) the first preparatory work to the (6) second main joining work, is the same as that of the first embodiment, and therefore detailed description is omitted. (7) Second repairing work (6) Second main joining After the completion of the project, the second repair project is carried out according to this state. The second repair project is The joint defect of the back side plasticized region W3 which may be included in the back surface B of the joined metal member 1 is compensated. Ο In the second repairing work of the "Opening" state, for example, 丨丨a and 11b In the lunar surface plasticized region 3, friction stir is performed at least for the first repair region first L complementary region R2 and the third repair region. - The purpose of the friction stir for the first repair region R1 is to perform the above-mentioned first main connection σ project At the time of the break, the travel along the main joining rotary tool H is turned off to the possible formation of the follow-type defect. The main joining rotary tool is turned to %' in the left side of the traveling direction, which may cause a defect in the fuel line. In the case of the left rotation, a follower type defect may occur on the right side of the traveling direction. Therefore, in the present embodiment in which the interface is rotated by the right turn of the interface, the first repaired area R1 is set, and the bean 5, 丨, 6 people τ ^ ^ The upper side of the surface side plasticized region W1 located on the left side in the traveling direction is viewed in the plane of the 匕 匕 3 : The purpose of the friction stir in the second repairing region R2 is at the second r: work: Rotating tool "yellow cut flat Department] 2 i fangs, the 虱 film formed in the plasticized area on the back side was disconnected. The end position EM2 of the Moshan Mountain well in the joint project of this form was set in the dog. 2, in the case where the main joining is rotated by the right rotation of the tool H, the possibility that the yttrium oxide is wound into the right side of the moon-side plasticized region W3 of the traveling direction is higher, and the left side is rotated. In the case of the rotation, the possibility that the ruthenium oxide is caught in the upper portion of the back side plasticized region W3 on the left side in the traveling direction is changed. Therefore, in the present embodiment in which the main joining rotary tool is rotated to the right, the first projection is adjacent to the first projection. In the plasticized region W3 on the back side of the material 2, the second repaired region K2' is set so as to include at least the upper portion of the surface-side plasticized region (4) on the right side in the traveling direction. Further, the distance d5 from the seam of the joined metal member 1 and the first projecting member 2 to the edge of the second repairing region R2 on the side of the joined metal member 1 is preferably the largest than the stirring pin H2 of the main joining rotary tool h. The outer diameter is also large. The purpose of the friction stir of the third repairing region R3 is to break the oxide film wound in the plasticized region W3 on the back side while the main joining is passed through the flat portion J3. When the start position % of the friction stir in the main jointing work of the present embodiment is set to the second protrusion #3, when the main joining rotary tool is rotated ugly right, the oxide film is wound into the back side of the left side in the direction of travel. The possibility of the upper portion of the plasticized zone $W3 is changed, and in the case of the left rotation, the possibility that the oxide film is wound into the upper side in the traveling direction: the upper portion of the plasticized surface becomes high, and therefore, the main connecting tool is In the present embodiment, the right side of the second protrusion 3 is plasticized in the back side of the second protrusion 3, and the third repaired area is set to include at least the surface side plasticity on the left side in the traveling direction: the upper portion of the field W3 . Further, it is preferable that the side distance d4 from the joint of the joined metal member and the second projecting member 3 to the side of the joined metal member 1 on the third side of the field R3 is better than that of the main joining rotary tool The maximum outer diameter of the stirring pin 12 is also large. 34 201043370 The second repairer in this embodiment, Qu Tian 4 + from the person mad t as shown in the brother lib diagram, the use of the main connection. The rotary tool β also uses a rotary tool E for thick rubbing. In this way, it is possible to prevent the plastic soil from expanding to more than necessary. The repairing rotary tool is the same as the main joint 8a, ^ is the same as the square twisting tool ,, and the tool steel is also joined by the metal 谌, „ ® metal member 1 is also made of a hard metal material, and the right is cylindrical The shoulders of the shoulders, the ridges, the ridges, the sighs, the sighs of the lower end of the shoulders of the shoulders of the EU, the E2. The 搅拌 搅拌 the stirring pin E2 is from the shoulder E, The lower surface of ^ ~ , hangs down. In this embodiment, a small circle a „ π . ^ ^ ^ ° is formed at the end of the crucible, and a spiral is formed on the circumferential surface of the stirring pin £2. The person m repairing material turning tool W is smaller than the main connecting 5 rhyme turning tool, and is larger than the initial joining rotary tool F. In the 帛L-complementing project, after each bundle of a repaired area, the repairing field is not made, and the tool is removed. For each patching area, the patch is used for different repairing conditions. 1〇_% of the converter E, but in this embodiment, as in the first

12圖所示,修祐田A 少 疋轉工具E形成連續的移動執跡(bead) 而移動,對第一依站r_ 1、 ; 多補區域R1、第二修補區域R2 修補區域R3谁弁、*体^ 久系二 …。續的摩擦授拌。即,在本實施形態的第 ^工私中’插入摩擦授拌的開始位置SR的修補用旋轉 的㈣鎖E2(參照第m圖)在中途不脫離 結束位置ER。而B , m芏 ,在本實施形態中,摩擦攪拌的開始位 置Sr设於第_穿屮4 犬出材2之同時,將結束位置Er設 出材3,依照第_攸$广 罘—大 弟一修補區域R2、第一修補區域以及篦= 修補區域R3的nig 的員序進行摩擦攪拌的情況為例,開始位罟 Sr與結束位置F&沾“ ° 1 b的位置及摩擦攪拌的順序並無限定。 35 201043370 ,第修補工程中的摩擦攪拌的順序係參照第丨2圖 做更詳細的說明。 百先,將修補用旋轉工具E的攪拌銷E2插入(壓入) 設於第一突屮 、, 、 的適¥位置的開始位置Sk而開始摩擦授 拌’對第二修補區域R2進行摩擦授摔。 ,"t補用紅轉工具E的移動速度(輸送速度)係根據 擾拌銷E2的尺寸、形狀、被摩擦攪拌的被接合金屬構件! 等的材質及厚度等而設定,在大多的情況下’設定在1〇〇 (_/刀)的乾圍内。修補用旋轉工具E的移動時的旋 轉速度與插入時的旋轉速度相同或比此速度還低速。 人」㈣二修補區域R2進行摩擦授拌時,即使位於被接 δ金屬構件1與第—突 ^ kiL 出材2之間的氣化膜被捲入背面側 塑=化區域W3,由於該氧化膜會被斷開,即使在鄰接於第 大出材2的背面側塑性化區域评3也難以產生接合缺陷。 =且:與以修補用旋轉工具E進行摩擦攪拌的區域相比, 域R2變大時,摩擦授拌的工具錯開同時修補用 才疋轉工具£可做任意次的U形迴轉。 :對於第二修補區域R2的摩擦攪拌結束之後,使修補 讀工具E不脫離而依此狀態移動至第—修補區域 化著相P主接合王程中的摩_拌 摩擦授拌。如此,沿著第-主接A 連續地進灯 ,壶搞丄 第接合工程中的摩擦攪拌路徑 連續地形賴輕缺料,心可 接合缺陷。 也斷開’難以產生 在對第一修補區域R1的摩擦攪拌結束之後,使修補用 36 201043370 旋轉工具Ε不脫離而依此狀態移 :第三修補…進行摩擦授拌…^即:=4 屬構件1與第二突屮好q 一 ”更在被接σ金 化區域W3的情況下Α Β的氧化膜被捲入背面側塑性 &下’由於可斷開該氧化膜,即使在鄰接於 :的背面側塑性化區域W3中也難以產生接合缺 .^ 修補料轉卫具E摩賴拌的區域相比, Ο 〇 二修補區域R3變大的情況下,摩擦授拌的工具錯開同 時^補用旋轉卫具£可做任意次的U形迴轉。 在對第—修補區域R3的摩擦攪拌結束之後,修補用旋 工具E移動至結束位置Er,使修補用旋轉工具ε邊旋轉 上升,而使攪拌銷E2從結束位置ER脫離。藉由第二修 補工程’在被接合金屬構件1的背面B形成背面側塑性化 區域W4。 '在第二修補工程中,如第lib圖所示,由於檯座1〇與 被接合金屬構# i的表面A接觸,藉由修補用旋轉工具E 而入熱的熱量的—部份從表面A放出至檯座1G(放熱)。 如第1 3圖所示,在楚—彼、士 在第一修補工程結束之後,當被接合 、-屬構件1從固定冶具i 5 (參照第i 2圖)解除之後,由熱 收縮而在被接合金屬構们的背面B側變形成凹狀。 (8)第一修補工程 在第二修補工程結束之後’被接合金屬構件1的表面 及背面反轉,對於表面A進行第一修補工程。第一修補工 尸如第14圖所不,其為對可能包含於被接合金屬構件i 的表面A的表面側塑性化區域W1的修補接合缺陷的工程。 37 201043370 在第—修補工程中,如第14圖所示,表面側塑性化區 厂’至少對第—修補區㈣、第二修補區域R2及第 二“甫區域R3進行摩擦攪拌。第一修補區域尺 二修 ㈣域Μ及第㈣補區域R3的以原理與第二修補:程 相同,因此省略洋細的說明。 於補修補工程中’如第14圖及第15圖所示,使用 =用,轉工…其比在第二修補工程中所使用的修 徙轉工具E還小’且比初期接合用旋轉工具F還大。 =用%轉工具E係由卫具鋼等比被接合金屬構件工還 的金屬材料構成,具有成圓柱狀的肩部E1,以及突設 於該肩部E1,的下端面E11的攪拌銷(pr〇be)E2,。 在第-修補工程中,如第14圖及第15圖所示,將修 :用旋轉工具Γ的授拌銷£2’插入(厂堅入)設於第一突出 =2的適當位置的開始…而開始摩擦搜拌,對第二修 補區域R2進行摩擦攪拌。在第-修補工程中,與第二修補 耘相同’對第一修補區域R1及第三修補區域 績的摩擦攪拌。 在第-修補工程中’如第15圖所示,當高速旋轉的修 轉工具E #人被接合金屬構件1時,摩擦熱被傳 破接合金屬構件!内(人熱)。又,摩擦熱的—部份, '' k所不’從被接合金屬構件^的邊緣、 座1〇(放熱)。 杈 在第—修補工程_,由於形成間隙P,與第二修補工 目比’熱放出的路徑變少。因此,在第-修補工程中, 38 201043370 與第二修補工程相比,放熱量變少,但由於使用比修補用 旋轉工具£還小的修補用旋轉,,與第二修補工程 相比,熱量變少。 在第一修補工程結束之後,切除突出材。而且,在各 工程結束之後,最好除去形成於被接合金屬構件丨的毛邊。In Fig. 12, the repairing field A 疋 疋 tool E forms a continuous movement track (bead) and moves, for the first station r_ 1, , the multi-complement area R1, the second repair area R2, the repair area R3, * Body ^ Long system two... Continued friction mixing. In other words, in the first embodiment of the present embodiment, the (fourth) lock E2 (see the mth figure) for the repair rotation of the start position SR of the friction stir is inserted without departing from the end position ER. B, m芏, in the present embodiment, the start position Sr of the friction stir is set at the same time as the first shot dog 2, and the end position Er is set to the material 3, according to the _攸$广罘-大For example, the case where the repairing area R2, the first repairing area, and the nig of the repairing area R3 are subjected to friction stirring, the position of the starting position rSr and the ending position F& the position of "° 1 b and the order of friction stirring" 35 201043370 The sequence of friction stir in the repairing project is described in more detail with reference to Figure 2. Figure 1. Insert the pin (2) of the mixing pin E2 of the repairing rotary tool E. At the start position Sk of the position of the 屮, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The size and shape of the pin E2, the material to be joined and the thickness of the metal member to be joined by friction stir, etc. are set, and in many cases, it is set in the dry circumference of 1 〇〇 (_/knife). Rotational speed of tool E when moving and rotation when inserted The degree is the same or lower than this speed. When the (4) two repaired area R2 is subjected to friction mixing, even if the vaporized film between the δ metal member 1 and the first kiL output 2 is wound into the back side In the plasticized region W3, since the oxide film is broken, it is difficult to cause a joint defect even if it is adjacent to the plasticized region on the back side of the first discharge member 2. = and: When the region R2 becomes larger than the region where the frictional tool E is repaired by the repairing rotary tool E, the friction stir tool is staggered and the repairing tool can be used for any U-turn. After the end of the friction stir of the second repairing region R2, the repairing tool E is moved to the first-repairing region in the state where the repairing tool E is not disengaged. In this way, the lamp is continuously fed along the first-main connection A, and the friction stir-up path in the first jointing process is continuously placed on the light-deficient material, and the heart can engage the defect. Also disconnected 'difficult to occur after the end of the friction stir of the first repairing area R1, so that the repairing tool 36 201043370 rotating tool Ε does not detach and moves according to this state: the third repair... performs the friction mixing... ^ namely: = 4 genus The member 1 and the second protrusion are better than the second 屮 金 金 Β Β Β Β Β Β Β Β Β 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化 氧化: In the plasticized region W3 on the back side, it is also difficult to produce a joint defect. ^ In the case where the repaired material is in the area where the rubber is mixed, the friction repairing tool is staggered at the same time. It is possible to make a U-turn of any number of times by the rotation of the rotating guard. After the friction stir of the first repairing region R3 is completed, the repairing rotary tool E is moved to the end position Er, and the repairing rotary tool ε is rotated and raised. The stirring pin E2 is detached from the end position ER. The back side plasticized region W4 is formed on the back surface B of the joined metal member 1 by the second repairing work. 'In the second repairing project, as shown in the lib diagram, Table of pedestal 1 〇 and joined metal structure # i Face A contact, by repairing the heat generated by the rotary tool E - part of the heat released from the surface A to the pedestal 1G (exothermic). As shown in Figure 13, in the Chu - Pi, the first repair in the After the completion of the work, the joined member-member 1 is released from the fixed jig i 5 (see the i-second view), and then heat-shrinked to form a concave shape on the back side B side of the joined metal members. After the second repairing project, the surface and the back surface of the joined metal member 1 are reversed, and the first repairing work is performed on the surface A. The first patching body is as shown in Fig. 14, which may be included in The work of repairing the joint defect of the surface side plasticized region W1 of the surface A of the joined metal member i. 37 201043370 In the first repair work, as shown in Fig. 14, the surface side plasticized zone factory is at least the first repair Zone (4), second repair zone R2 and second "rhodium zone R3" are friction stir. The first repaired area ruler 2 (4) domain and the (4)th complement area R3 are the same as the second patch: the procedure is the same, so the description of the details is omitted. In the repair work, as shown in Figures 14 and 15, use = use, transfer... it is smaller than the migration transfer tool E used in the second repair project' and is faster than the initial joint rotary tool F is still big. = The %-turn tool E is composed of a metal material such as a sturdy steel that is joined to the joined metal member, and has a cylindrical shoulder portion E1 and a stirring pin protruding from the lower end surface E11 of the shoulder portion E1 ( Pr〇be) E2,. In the first repair work, as shown in Fig. 14 and Fig. 15, the repair: the start of the appropriate position of the first protrusion = 2 with the rotary tool £'s pinning pin £2' insertion (factory firm) ...and the friction stir is started, and the second repairing region R2 is subjected to friction stirring. In the first repairing process, the same as the second repairing ’, the friction stir of the first repaired region R1 and the third repaired region. In the first repairing work, as shown in Fig. 15, when the high-speed rotating repairing tool E# is engaged with the metal member 1, the frictional heat is transmitted and joined to the metal member! Inside (people hot). Further, the part of the frictional heat, ''k not' is from the edge of the joined metal member ^, the seat 1 〇 (heat release).杈 In the first-repair project, since the gap P is formed, the path to the second repair work is smaller than that of the heat release. Therefore, in the first repairing project, 38 201043370 has less heat release than the second repairing project, but since the repairing rotation is smaller than the repairing rotary tool, the heat is changed compared with the second repairing project. less. After the end of the first repair project, the protruding material is cut. Further, it is preferable to remove the burrs formed on the joined metal member 丨 after the completion of each project.

根據以上說明的第二實施形態,在第一修補工程後, 將^接合金屬構件!從固定治具15(參照第14圖)解除放 置守G正由熱收縮而在第二修補工程中所形成的彎曲, 而使被接合金屬構件1變得平坦。 如前所述’藉由產生間隙p,放熱量變少,在第一修 補工程所使用的修補用旋轉玉具E,⑤定成比在第二修補 工程所使用的修補旋轉工具E還小而使入熱量變少,在第 二修補工程與第一修補工程中,可使殘留於被接合金屬構 件1的熱量達到平衡。藉此,修補表面側塑性化區域以 背面侧塑性化區域W 3 人& _ 砍3的接3缺陷,同時可修正在修補工程 中所可能產生的彎曲。 而且,修補工程的旋轉工具的軌跡並未限定於上述的 形態。例如,雖然未具體地圖示,橫斷平接部心使旋轉 工具鋸齒狀地移動而進行修補。 [變形例] 在變形例中,在進 。 隹進仃第—主接合工程及第二主接合工 程之際,旋轉工具可伟用窜 弟16圖所示的主接合用旋轉工且 K。而且’變形例除了傕 ;使用主接合用旋轉工具K之外,由於According to the second embodiment described above, after the first repairing work, the metal member is joined! From the fixed jig 15 (see Fig. 14), the bending of the holding metal G in the second repairing process by the heat shrinkage is released, and the joined metal member 1 is flattened. As described above, by generating the gap p, the amount of heat release is reduced, and the repairing rotary jade E, 5 used in the first repairing process is set smaller than the repairing rotary tool E used in the second repairing process. The amount of heat input is reduced, and in the second repairing process and the first repairing process, the amount of heat remaining in the joined metal member 1 can be balanced. Thereby, the surface side plasticized region is repaired to the back side plasticized region W 3 human & _ chopped 3 defect, and the bending which may occur in the repairing process can be corrected. Further, the trajectory of the rotary tool for repairing the work is not limited to the above-described form. For example, although not specifically illustrated, the traverse flat portion causes the rotary tool to move in a zigzag manner for repair. [Modification] In the modification, it is progressing. At the time of the first-joint-joining project and the second main joining process, the rotary tool can be used for the main joining rotary machine shown in Figure 16. Moreover, the 'deformation' is in addition to 傕; using the main joining rotary tool K,

/、第一實施形態相同,對於舌、e A J對於重複部分省略其說明。 39 201043370 對於在變形例中所使用的主接合用 做說明。筮1 r闻主- 轉具Κ的構造 月第16圖表不旋轉工具的變形例,Γ (b)為底視圖。 為側剖視圖, 等比…’如第⑽圖所示,其由工具鋼 4比破接合金屬構件丨還硬質的金 柱狀的肩部〇、突設於該肩部κ ’具有成圓 (Pr〇be)K2、突設下端面K11沾牌 编面K11的攪拌銷 攪拌銘㈣ 的攪拌用突條K3以及刻設於 搜拌銷K2的周面的攪拌翼K4。 攪拌銷K2係從肩部K1的下端面Ku垂下 二態二形成前端小的圓錐台。又,在授拌銷K2的周“ ”,,了知㈣拌效果,形成刻設成螺旋狀的 ㈣的長度u可對應繼銷K2的最大外徑 位Υ3以及肩部Κ1的外徑Yl而適當地設定。 *二成平坦狀的肩部K1的下端面KU上突設有授拌用 大條體K3。攪拌用突條體K3,如第l6b圖所示,圍繞授掉 銷的周圍而在下端面KU上形成渦卷狀。藉由具備攪拌 體K3由於塑性流動化的金屬在授拌銷^側流動, 可提高摩擦攪拌的效率。而且,攪拌用突條體〇的長度及 捲繞數可適當地設定。 變形例中的主接合用旋轉工具κ由於在下端面川突 設有授拌用突條體Κ3,塑性流動化的金屬聚集於攪拌銷U 的中央部分而進行摩擦擾拌。藉此,提高摩擦授拌的效率 之同時,可抑制接合缺陷的產生。又,主接合用旋轉工具 Κ由於形成攪拌銷Κ2的底端部份粗而前端細,防止攪拌銷 40 201043370 K2折彎之同時,攪拌銷K2被壓入金屬構件之際的壓素阻 抗變小。又,由於在攪拌銷Κ2的外周面上刻設有攪拌翼 Κ4’可更有效地進行摩擦授拌。 [實施例] [實施例1 ] —接著,針對本發明的實施例做說明。本發明的實施例, 如第17a及17b圖所示,平面觀看正方形的金屬構件· =表面Za&背面Zb分別繪出三個圓而進行摩擦授掉,測 定在表面Za側所產生的彎曲的變形量與背面几側所產生 的彎曲的變形量。在表面Za側所產生的變形量的值與在背 面卿斤產生的變形量的值愈接近,則表示金屬構件_ 的平坦性愈高。 金屬構件200為平面觀看5〇〇mmx5〇〇mm的立方體,使 〇 用厚度為3〇mm、60_兩種構件分別進行測定。金屬構件 2〇〇的素材為jis規格的5052鋁合金。 摩擦授拌的軌跡的三個圓係以設定於金屬構件2 中心的地,點j或地點j為中心 _ 衣面仏及背面Zb 一起, 3又疋成+徑rl = 1〇〇mm(以下稱 為中圓)U〇_(以下料大==15G随(以下稱 照小圓、中圓、大圓進行 圓)。摩擦攪拌的順序依 旋轉工具係在表面Za側 旋轉工具。旋轉工具的尺寸使用相同大小的 銷的長度一㈣:的 授拌銷前端的大小(最小幻為6大小(取大徑)為9_, 為6mm。旋轉工具的旋轉數為 41 201043370 600r pm,輸送速度設定為300龍/min。又’在表面Za側及 背面Zb側,旋轉工具的壓入量設定成一定。如第丨7圖所 示,在表面側Za形成的塑性化區域,從小圓往大圓分別成 為塑性化區域W21至塑性化區域W23。又,在表面側Za形 成的塑性化區域,從小圓往大圓分別成為塑性化區域Wg 1 至塑性化區域W33。該實施例中的各測定結果如表j〜表4 所示。/ The first embodiment is the same, and the description of the overlapping portion is omitted for the tongue and e A J . 39 201043370 The main joining used in the modification will be described.筮1 r smell main - the structure of the converter 月 The 16th chart of the month does not rotate the tool variant, Γ (b) is the bottom view. In the side cross-sectional view, the ratio is... as shown in the figure (10), the tool steel 4 is harder than the broken metal member, and the gold-column shoulder portion is protruded from the shoulder portion κ 'with a circle (Pr 〇be) K2, the stirring rib K3 of the stirring pin stirring head (4) of the lower end face K11, and the stirring blade K4 engraved on the circumferential surface of the search pin K2. The stirring pin K2 is suspended from the lower end surface Ku of the shoulder K1. The two-stage two form a truncated cone having a small front end. Further, in the circumference "" of the mixing pin K2, the effect of the (four) mixing effect is formed, and the length u formed in the spiral shape (four) can correspond to the maximum outer diameter Υ3 of the step pin K2 and the outer diameter Y1 of the shoulder Κ1. Set it appropriately. * The mixing body large body K3 is protruded from the lower end surface KU of the shoulder portion K1 which is flat. The agitating rib K3, as shown in Fig. 16b, forms a spiral shape on the lower end surface KU around the periphery of the transfer pin. By the metal having the agitating body K3 flowing due to plastic fluidization flowing on the side of the mixing pin, the efficiency of friction stir can be improved. Further, the length of the stirring ridge body and the number of windings can be appropriately set. In the main joining rotary tool κ in the modified example, the mixing burr body 3 is provided on the lower end surface, and the plastic fluidized metal is collected in the central portion of the stirring pin U to perform frictional scramble. Thereby, the efficiency of friction stir mixing can be improved, and the occurrence of joint defects can be suppressed. Further, the main joining rotary tool has a thick end portion due to the formation of the bottom end portion of the stirring pin 2, and prevents the stirring pin 40 201043370 K2 from being bent, and the pressure of the pressure pin when the stirring pin K2 is pressed into the metal member becomes small. . Further, since the agitating blade 4' is engraved on the outer peripheral surface of the agitating pin 2, the friction stir mixing can be performed more efficiently. [Embodiment] [Embodiment 1] - Next, an embodiment of the present invention will be described. In the embodiment of the present invention, as shown in Figs. 17a and 17b, the square-shaped metal member in the plan view, the surface Za& and the back surface Zb, respectively, are drawn by three circles, and the bending is performed on the surface Za side. The amount of deformation and the amount of deformation of the bend generated on the sides of the back. The closer the value of the amount of deformation generated on the side of the surface Za to the value of the amount of deformation generated on the back side, the higher the flatness of the metal member _. The metal member 200 is a cube of 5 mm x 5 mm in a plan view, and is measured by using two members having a thickness of 3 mm and 60 mm. Metal member The material of 2〇〇 is a 5052 aluminum alloy of the jis specification. The three circular lines of the frictional mixing trajectory are set at the center of the metal member 2, the point j or the point j is centered on the _ 仏 仏 and the back side Zb together, 3 is further reduced to + diameter rl = 1 〇〇 mm (below It is called the middle circle) U〇_ (the following material is large == 15G with (hereinafter referred to as small circle, medium circle, large circle). The order of friction stirring depends on the rotary tool to rotate the tool on the surface Za side. The size of the rotary tool Use the length of the pin of the same size (four): the size of the front end of the pin (the minimum illusion is 6 (large diameter) is 9_, 6 mm. The number of rotations of the rotary tool is 41 201043370 600r pm, the conveying speed is set to 300 On the surface Za side and the back side Zb side, the amount of pressing of the rotary tool is set to be constant. As shown in Fig. 7, the plasticized region formed on the surface side Za becomes plastic from a small circle to a large circle. The plasticized region W21 to the plasticized region W23 is formed into a plasticized region Wg 1 to a plasticized region W33 from a small circle to a large circle. The measurement results in this embodiment are shown in Table j~ Table 4 shows.

表1中,金屬構件200的板厚為30_,表示從表面Za 側進行摩擦攪拌時的測定值。「Fsw前」表示在進行摩擦 ^拌前,中心、地點K基準⑽各地點(地點a〜地點h)的 -差FSW後」表不以〇做為基準j,在進行三個圓的 轉攪拌之後’基| j與各地點的高低差。「表面侧變形 篁」為在各地點中(FSW後—FSW前)的值。「表面側變形量」 :取下欄表示地點a〜地點㈣平均值。「㈣前」及MW <」的負值表示位於比基準j還下方的位置。In Table 1, the thickness of the metal member 200 is 30 mm, and the measured value at the time of friction stirring from the surface Za side is shown. "Fsw front" means that before the friction and mixing, the center and the location of the K reference (10) at each location (location a to location h) - after the difference FSW" are not based on j, and three rounds of agitation are performed. After the 'base|j and the height difference between the locations. "Surface side deformation 篁" is the value at each point (before FSW - before FSW). "Surface side deformation amount": The lower column indicates the average value of the place a to the place (4). The negative values of "(4) before" and MW <" indicate that they are located below the reference j.

42 Ο Ο 201043370 中,其表示金屬構件_的板厚為動,在從表 今:Μ仃小圓、中圓、大圓的摩擦攪拌之後,對於彎曲的 金,面側也分別進行小圓、中κ、大圓的 =擦檀拌時的金屬構件的各位置的測定值。「咖前」 =在進行摩擦攪拌之前’中心地點Γ (基準Γ )與各位 置(a〜h’ )的高低差。 「㈣丨」,參照第17圖,其表示基準厂為0,進行 =「(,徑⑴的摩_半之後,基準J,與各位置的高低 h背面側變形量i」表示在各地點(FSW1 —F別前)的值, 背面側變形量lj的最下欄表示位置a,〜位置h,的平 均值。 卞 「FSW2」表示以基準厂為〇,除了小圓(半徑rl)之 外,更在進行中圓(半徑r2)的摩擦攪拌之後,基準j,與 各位置的的高低差。「背面側變形量2」表示在各地點⑽2 — FSW前)的值,「背面側變形量2」的最下搁表示位置a, 〜位置h’的平均值。 「簡」表示以基準],為〇,除了小圓(半獲⑴盘 中圓(半徑Γ2)之外,更在進行大圓(半徑⑶的摩棒撥狀 後’基準Γ與各位置的的高低差。「背面側變形量3」表 示在各地點(FSW3—FSW前)的值’「背面側變形量3」二最 下攔表示位置a’〜位置h,的平均值。 」 43 201043370 表2 板厚30刪,背面(矯正FSW)42 Ο Ο 201043370, which indicates that the thickness of the metal member _ is dynamic. After the friction stir from the present: Μ仃 small circle, medium circle, and large circle, for the curved gold, the face side is also small circle, medium κ, large round = measured value of each position of the metal member at the time of sanding. "Before" = the difference between the center position Γ (reference Γ) and each of the places (a~h') before the friction stir. "(4)", referring to Fig. 17, which indicates that the reference factory is 0, and = "(, after the radius (1), the reference J, and the height of each position, the back side deformation amount i" is indicated at each location ( The value of FSW1 -F before), the lowermost column of the back side deformation amount lj indicates the average value of position a, ~ position h. 卞 "FSW2" indicates that the reference factory is 〇, except for the small circle (radius rl) Further, after the friction stir of the middle circle (radius r2), the reference j is different from the height of each position. The "back side deformation amount 2" indicates the value at each point (10) 2 - before FSW), and the "back side deformation amount" The lowest position of 2" indicates the average value of position a, ~ position h'. "Jane" means that the benchmark is used as the 〇, except for the small circle (half the (1) disk circle (radius Γ 2), and the larger circle (the radius (3) of the bar after the shape of the reference Γ and the position of each position The "back side deformation amount 3" indicates the average value of the position "the back side deformation amount 3" at each position (before FSW3 - FSW) and the lowest position of the position a' to the position h." 43 201043370 Table 2 Plate thickness 30, back (corrected FSW)

(mm) 變形量3 目與 表3表示金屬構件20。板厚為6〇_,從表面側> 圓、中圓、大圓的摩擦㈣時的測m 3的各項订小 表1的各項目具有大略相同的意思。 表3 板厚60mm表面(mm) Deformation amount 3 and Table 3 shows the metal member 20. The thickness of the plate is 6 〇 _, and the items of the measurement m 3 from the surface side > the circle, the middle circle, and the large circle (4) have substantially the same meanings. Table 3 Surface thickness 60mm surface

丨 AV=0,98二^ “表示金屬構件2〇〇的厚度為6〇随,從表面側 摩擦授摔$ ίέ ηκ Τ 之後,攸背面側進行摩擦攪拌時的的測定值。 4的各項目盘矣^ /、表2的各項目具有大略相同的意思。 201043370 表4 FSW 前 FSW1 背面側 變形量1 背面側 變形量2 (mm) FSW3 背面側 變形量3丨AV=0,98二^“The thickness of the metal member 2〇〇 is 6〇, and the measured value at the back side of the crucible is friction-stirred after the friction is increased from the surface side. Each item of the disk 矣 ^ /, Table 2 has the same meaning. 201043370 Table 4 FSW front FSW1 Back side deformation amount 1 Back side deformation amount 2 (mm) FSW3 Back side deformation amount 3

板厚6〇mi|i ’背面(矯正FSW) Ο Ο 表1的「表面側變形量」的平均值(丨.61)與表2的「背 面侧變形量1」的平均值(2· 04)相比,「背面侧變形量丄」 的值較大。同樣地,「背面側變形量2」的平均值 及「背面側變形量3」的平均值(3.53)也比「表面側㈣ 量」的平均值U. 61)大。即,在金屬構件咖的板厚為㈣職 時,即使從背面側只進行小圓的摩擦攪拌,也可以矯正金 屬構件200的彎曲。因此,金屬構件2〇〇為3〇_的情況下, 使用小的旋轉工具而使背面側的入熱量比表面側少,可提 南金屬構件2 0 0的平坦性。 表3的「表面側變形量」的平均值(〇. 98)與表4的「背 面側變形量2」的平均值(〇.91)做比較時,兩者的變形量 相近。因此,金屬構件200的板厚為6〇 二 叮攸背面側進 行小圓及中圓的摩擦攪拌時,確認可提高 门1屬構件200的 平坦性。即,板厚為60min的情況下,使用小的旋轉工具 使背面側的入熱量比表面側少,可提高金屬構件2⑽的平 45 201043370 坦性。 [實施例2 ]Thickness 6〇mi|i 'Back (corrected FSW) Ο Ο The average value of the "surface side deformation amount" in Table 1 (丨.61) and the average value of the "back side deformation amount 1" in Table 2 (2·04) In comparison, the value of "back side deformation amount 丄" is large. Similarly, the average value of the "back side deformation amount 2" and the "back surface side deformation amount 3" average value (3.53) are larger than the "surface side (four) amount" average value U. 61). In other words, when the thickness of the metal member is (4), the bending of the metal member 200 can be corrected even if the small-circle friction stir is performed from the back side. Therefore, when the metal member 2 is 3 〇 _, the amount of heat input on the back side is made smaller than that on the surface side by using a small rotary tool, and the flatness of the metal member 2000 can be improved. When the average value of the "surface side deformation amount" in Table 3 (〇. 98) is compared with the average value (〇.91) of the "back surface side deformation amount 2" in Table 4, the deformation amounts of the two are similar. Therefore, when the thickness of the metal member 200 is 6 〇 叮攸 and the back side of the back side is subjected to friction stir of the small circle and the middle circle, it is confirmed that the flatness of the door member 1 can be improved. That is, when the thickness is 60 min, the amount of heat input on the back side is made smaller than that of the surface side by using a small rotary tool, and the flatness of the metal member 2 (10) can be improved. [Example 2]

上述變形例的主接合用旋轉工具κ的各要素的條件 (尺寸)在表5中表示。表5表示在與主接合用旋轉工具κ 具相同構造的工具丨〜工具IV中,銷(攪拌銷)的長度、銷 的最大值、銷的最小直徑以及肩部直徑的各尺寸、各尺寸 的比例以及轉速及接合速度。使用表5所記載的各工具I 〜工具IV’對於—㈣合金⑽呂合金)進行摩擦授掉接 合的各工具I〜工具Iv中的各工具的狀況作觀察。 表5 、 肩部的最小直徑Y3(mm)The conditions (sizes) of the respective elements of the main joining rotary tool κ in the above-described modification are shown in Table 5. Table 5 shows the lengths of the pin (stirring pin), the maximum value of the pin, the minimum diameter of the pin, and the size of the shoulder diameter and the respective dimensions of the tool 丨 to the tool IV having the same structure as the main joining rotary tool κ. Proportion and speed and joint speed. The state of each tool in each tool I to tool Iv subjected to frictional engagement with each of the tools I to IV' of the tool described in Table 5 was observed. Table 5, the minimum diameter of the shoulder Y3 (mm)

銷的長度Li (mm) jgi¥YKiiiin) 最; 轉數(rpm) 接合速度(mm/min) 富銷的長度/銷的最大直徑超過2. 03時,雜 , I會破損。 方面當銷的長度/銷的最大直徑不到丨3 ^ , ·以時,由於對 摩擦授拌裝置的負荷變大而產生不適當之同 摩_至深的位置。 、’.、、、法進行 當銷的最大直徑/銷的最小直徑超過2 fi7时 女古斤n . b (時’銷的最 人罝徑過大’金屬會溢流出,產生表面缺 鎖的最大直徑/銷的最小直徑不足2 · 〇 〇時, 吉,_ 甶於銷的最大 置搜相對於銷的最小直徑變小,銷前端的入 ,"、里不足而產 46 201043370 生接合缺陷。 當銷的最大直徑 止表面缺陷的產生, 適當。另一方面,當 時,金屬從肩部逸出 /鎖的最小直徑超過2· 14時,雖然防 對摩擦攪拌裝置的負荷變大而產生不 肩部直徑/銷最大直徑的值不足丨.56 而產生表面缺陷。 【圖式簡單說明】 〇、 圖為說明第-實施形態的金屬構件、第一突出材 :及第二突出材的配置的圖,其中(a)為立體圖,(b)為平 (c)為(b)的Η線剖視圖,(d)為⑻的Η — ! 視圖。 第兒明初期接合用旋轉工具的側視圖,第肋 θ ’ "、忒明主接合用旋轉工具的側視圖。 圖為第貫施形悲的金屬構件的固定狀態的立體 圖。 k 4圖為第一實施形態的第—初期接合工程的平面 圖。 第5圖為第一實施形態的第—初期接合工程的剖視 圖。 表:第6圖為第一實施形態的第一主接合工程的圖, 開始位置,(b)表示中間位置,(c)表示結束位置。 第7圖為第一實施形態的第—主接合工程後的立 圖。 第8圖為第一實施形態的第二初期接合工程的剖視 47 201043370 第9圖為第—實施形態的第二主接合工程的圖,(a) 表下開始位置’()表示中間位置,(C)表示結束位置。 第10圖表示第—實施形態結束狀悲的剖視圖。 第11圖為說明第二實施形態的第二修補工程的圖,其 中(a)為平面圖,(b)為剖視圖。 第12圖為第二實施形態的第二修補工程的平面圖。 第13圖為第二實施形態的第二修補工程的剖視圖。 圖第14圖為說明第二實施形態的第一修補工程的平面 第 1 $ 圖為第二實施形態的第一修補工程的剖視圖。 第 1 、 1 ~~* 6圖為表示旋轉工具的變形例的圖,C a)為側叫禎 圖’(b)為底視圖。 第 1 7圖為說明實施例的圖,(a)為立體圖,(1})為 rSFl λ ' 【主要元件符號說明】 1〜接合金屬構件; la〜金屬構件; lb〜金屬構件; 2〜第一突出材; 3〜第二突出材; 、J2、J3〜平接部; A〜表面; 201043370 Β〜 背面; C〜 第一侧面 , D〜 第二側面 , F 初期接合 用 旋轉 工具 F1' 〜肩部; F2' 〜攪拌銷; » G〜 主接合用 旋 轉 工 具; GL· 〜肩部; G2' 〜攪拌銷; 1 Η〜 主接合用 旋 轉 工 具; HL· 〜肩部; Η2' 〜攪拌銷; t Η1] ί〜下端面 1 Ε〜 修補用旋轉 工 具 > E1〜肩部; Q E2〜攪拌銷;Length of the pin Li (mm) jgi ¥ YKiiiin) Most; Number of revolutions (rpm) Engagement speed (mm/min) The length of the pin/the maximum diameter of the pin exceeds 2. 03, the miscellaneous, I will be damaged. On the other hand, when the length of the pin/the maximum diameter of the pin is less than ^3 ^, the position of the friction stirrer device becomes large, resulting in an inappropriate position of the same. , '.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The diameter/pin minimum diameter is less than 2 · 〇〇, 吉, _ 甶 销 最大 的 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大 最大When the maximum diameter of the pin stops the surface defect, it is appropriate. On the other hand, at the time, when the minimum diameter of the metal escape/lock from the shoulder exceeds 2.6, the load on the anti-friction stirrer becomes large and the shoulder is not generated. The value of the diameter/pin maximum diameter is less than 5656 and surface defects are generated. [Brief Description] FIG. 1 is a view for explaining the arrangement of the metal member, the first projecting member, and the second projecting member of the first embodiment. (a) is a perspective view, (b) is a cross-sectional view of the ( line in which (c) is (b), and (d) is a Η-! view of (8). The side view of the initial joining rotary tool, the rib θ ' ", a side view of the main joining rotary tool. Fig. 5 is a plan view showing the first initial joining process of the first embodiment. Fig. 5 is a cross-sectional view showing the first initial joining process of the first embodiment. Fig. 6 is a view showing the first main joining process of the first embodiment, the starting position, (b) showing the intermediate position, and (c) showing the ending position. Fig. 7 is the first main joining process of the first embodiment. Fig. 8 is a cross-sectional view of a second initial joining process of the first embodiment. 201043370 Fig. 9 is a view showing a second main joining process of the first embodiment, (a) starting position at the bottom of the head (') The middle position is shown, and (C) is the end position. Fig. 10 is a cross-sectional view showing the end of the first embodiment. Fig. 11 is a view for explaining the second repairing work of the second embodiment, wherein (a) is a plan view, ( Fig. 12 is a plan view showing a second repairing work of the second embodiment. Fig. 13 is a cross-sectional view showing a second repairing work of the second embodiment. Fig. 14 is a view showing the first embodiment of the second embodiment. Repair work Fig. 1 is a cross-sectional view showing a first repairing work of the second embodiment. Figs. 1 and 1 to 6 are diagrams showing a modification of the rotary tool, and C a) is a side view (b). Bottom view. Fig. 17 is a view for explaining an embodiment, (a) is a perspective view, (1}) is rSF1 λ ' [Description of main component symbols] 1 to a bonding metal member; la to a metal member; lb to a metal member; a protruding material; 3~ second protruding material; J2, J3~ flat joint; A~surface; 201043370 Β~ back; C~ first side, D~ second side, F initial joint with rotating tool F1'~ Shoulder; F2' ~ mixing pin; » G~ main joining rotary tool; GL · ~ shoulder; G2' ~ mixing pin; 1 Η ~ main joining rotary tool; HL · ~ shoulder; Η 2' ~ mixing pin ; t Η 1] ί ~ lower end 1 Ε ~ repair with rotary tool > E1 ~ shoulder; Q E2 ~ mixing pin;

Sin、Sm2〜開始位置; Ε Μ 1、E Μ 2〜結束位置; Ρ〜間隙; Q1〜拔孔; U〜邊緣部; W1、W 2〜塑性化區域。 49Sin, Sm2~ start position; Ε Μ 1, E Μ 2~ end position; Ρ ~ gap; Q1 ~ pull hole; U ~ edge portion; W1, W 2 ~ plasticized area. 49

Claims (1)

201043370 七、申請專利範圍: 1· 一種接合方法,包括: 1接°工裎’使主接合用旋轉工具沪著八 彼此的平接部,從上 。者金屬構件 授拌接合;以及 1##的表面㈣動而進行摩擦 第主接σ工裎’在上述第一主接合 合用旋轉工具沿著上 / 後,使主接 似Α 述千接部,從上述金屬構件的北 移動而進行摩捧攪採 牛的肖面側 不復拌接合,其甲在上述第二主拯人 的進入上述全屬播杜从也田 s工程中 反金屬構件的熱置設定成比在上述第 程中的進入上述金屬構件的熱量少。 接3工 、…2·如中請專利範圍第i項所述之接合方法, 述第—主接合卫程中所使用的主接合用旋轉卫具比在 第一主接合工程中所使用的主接合用旋轉工具小、。 ^ 3.如申请專利範圍第1項所述之接合方法,其中在上 :第二主接合工程中,以比在上述第一主接合工程中的上 述主接合用旋轉工具的輸送速度快的輸送速度進行摩揍 掉接合。 4·如申請專利範圍第1項所述之接合方法其中在上 迷第二主接合工程之後更包括一矯正工程,從上述金屬構 件的表面側或背面側進行摩擦攪拌。 5.如申請專利範圍第1項所述之接合方法,其中在上 述第二主接合工程中’上述主接合用旋轉工具的攪拌銷進 入在上述第一主接合工程中所形成的塑性化區域,並進行 摩擦攪拌接合。 50 201043370 6. 如申請專利範圍帛1項所述之接合方法,其中上、: 金屬構件由固定治具固定於膠帶的狀態 '、上述 〜Γ 進行上述第一 主接合工程及上述第二主接合工程。 7. 如申請專利範圍第1項所述之接合方法,其中乂 主接合用旋轉工具包括: 〃上述 肩部,由比上述金屬構件硬的金屬構成; 形成前端201043370 VII. Scope of application: 1. A method of joining, including: 1 接°工裎' to make the main joint with a rotating tool, and the eight joints of each other, from above. The metal member is joined by the joint; and the surface of the 1## (4) is moved to perform the frictional main sigma process 在' in the first main joint-use rotary tool along the upper/backward, so that the main connection is similar to the thousand joints, From the north movement of the above-mentioned metal member, the side of the face of the abbreviated cow is not re-mixed, and the armor of the above-mentioned second main venerable person enters the heat of the anti-metal member in the whole genus The setting is set to be less than the amount of heat entering the metal member in the above-described first pass. The joining method described in the item i of the patent scope, the main joining rotary guard used in the first main joining process is more than the main used in the first main joining project. The joining rotary tool is small. 3. The joining method according to claim 1, wherein in the upper: second main joining process, the conveying speed is faster than the conveying speed of the main joining rotary tool in the first main joining process. The speed is rubbed and joined. 4. The joining method according to claim 1, wherein after the second main joining process, a correcting work is further included, and friction stirring is performed from the surface side or the back side of the metal member. 5. The joining method according to claim 1, wherein in the second main joining process, the stirring pin of the main joining rotary tool enters a plasticized region formed in the first main joining process, And friction stir welding. The method of claim 1, wherein the metal member is fixed to the tape by the fixing jig, and the first main joining process and the second main joining are performed as described above. engineering. 7. The joining method according to claim 1, wherein the 乂 main joining rotary tool comprises: 〃 the shoulder portion, which is made of a metal harder than the metal member; forming a front end ❹ 攪摔銷,突設於上述肩部的下端面的中央 細的圓錐台狀;以及 授拌翼,在上述攪拌銷的外周面刻設成螺旋狀,其中 f述攪拌銷的長度相對於上錢㈣的最大外徑的比係設 定成1. 33〜2. 03。 ' 〇又 8.如申請專利範圍第丨項所述之接合方法,其中上述 主接合用旋轉工具包括: a 肩部,由比上述金屬構件硬的金屬構成; 形成前端 攪拌銷,突設於上述肩部的下端面的中央, 細的圓錐台狀;以及 攪拌翼,在 上述攪拌銷的最 係設定成2. 〇〇〜 上述授拌銷的外周面刻設成螺旋狀,其中 大外徑相對於上述攪拌銷的最小外徑的比 2. 67。 .如申请專利範圍第1項所述之接合方法,其中上述 主接合用旋轉工具包括: 肩部’由比上述金屬構件硬的金屬構成; 攪拌銷,突設於上述肩部的下端面的中央,形成前 細的圓錐台狀;以及 51 201043370 攪拌翼,在上述攪拌銷的外周面刻設成螺旋狀,其中 上述肩部的外徑相對於上述攪拌銷的最大外徑的比設^成 1 · 56〜2. 14。 、…如中請專利範圍第7至9項中任-項所述之接合方 法,、其中在上述肩部的下端面,圍繞上述攪拌銷的周圍, 形成平面觀看呈渦卷狀的攪拌用突條體。 —U:如申請專利範圍。項所述之接合方法,其中在進 仃上述第一主接合工程之前’使用比上述第—主接合工程 所使用的上述主接合用旋轉工具還小型的初期接合用旋轉 =而對於上述平接部從上述金屬構件的表面側進行摩 *稅拌接合的初期接合工程。 〜12:如中請專利範圍第i項所述之接合方法,其中在進 I:述第一主接合工程之前’使用比上述第二主接合工程 工且用的上述主接合用旋轉工具還小型的初期接合用旋轉 捧糌挺而對於上述平接部從上述金屬構件的背面側進行摩 ①攪拌接合的初期接合工程。 A如中請專利範圍第!項所述之接合方法,其中在上 主接合工程中’在配置於上述金屬構件彼此的平接 上才則邊的突出材上設置摩擦_的開始或結束位置,在 合工主接合工程之後進行修補工程,在上述第-主接 程中所形成的塑性化區域中至少 材的” 接於上述突出 Μ τ B 筏0用方疋轉工具逛小型的修補用旋 具進行摩擦攪拌。 如申請專利範圍第】項所述之接合方法,其中在上 52 201043370 述第二主接合工程中,在配置於上述金屬構件彼此的平接 部的側邊的突出材上設置摩擦攪拌的開始或結東位置,在 上述第二主接合工程之後進行修補工程,在上述第二主 含工程中所形成的塑性化區域中 μ v 干至少對於鄰接於上述突屮 讨的邛为使用比上述主接合用旋 出 轉工具進行摩擦攪拌。 饰用方疋 〇搅 smashing the pin, protruding in the center of the lower end surface of the shoulder, a thin truncated cone shape; and the feeding wing, the outer peripheral surface of the stirring pin is engraved in a spiral shape, wherein the length of the stirring pin is relative to the upper The ratio of the maximum outer diameter of the money (4) is set to 1. 33~2. 03. The joining method according to the above aspect of the invention, wherein the main joining rotary tool comprises: a shoulder portion made of a metal harder than the metal member; forming a front end stirring pin protruding from the shoulder The center of the lower end surface of the portion is in the shape of a thin truncated cone; and the agitating blade is set to a maximum of 2. 〇〇~ The outer peripheral surface of the mixing pin is spiraled, wherein the large outer diameter is relative to The ratio of the minimum outer diameter of the stirring pin is 2.67. The joining method according to claim 1, wherein the main joining rotary tool comprises: a shoulder portion formed of a metal harder than the metal member; and a stirring pin protruding from a center of the lower end surface of the shoulder portion, Forming a tapered truncated cone shape; and 51 201043370 agitating blades, the outer peripheral surface of the agitating pin is engraved in a spiral shape, wherein the ratio of the outer diameter of the shoulder portion to the maximum outer diameter of the agitating pin is set to 1 56~2. 14. The joining method according to any one of the preceding claims, wherein the lower end surface of the shoulder portion surrounds the periphery of the stirring pin to form a wrap-like stirring protrusion in a plan view. Strip. —U: If you apply for a patent. The joining method according to the invention, wherein before the first main joining process, the initial joining rotation is smaller than the main joining rotary tool used in the first main joining process, and the flat joint is used. An initial joining process of rubbing and mixing is performed from the surface side of the above-mentioned metal member. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; In the initial stage of the joining, the initial joining process is performed by the frictional engagement of the flat portion from the back side of the metal member. A, please ask for the scope of patents! The joining method according to the item, wherein in the upper main joining process, the start or end position of the friction _ is disposed on the protruding member disposed on the flat side of the metal members, and is performed after the main joining process In the repairing process, at least the material in the plasticized region formed in the first-major connection is connected to the protruding Μ τ B 筏 0, and the small-purpose repairing screwdriver is used for friction stir. The joining method according to the above aspect, wherein in the second main joining process of the above paragraph 52 201043370, the start of the friction stir or the position of the joint is provided on the protruding material disposed on the side of the flat portion of the metal members. Performing a repairing process after the second main joining process, in which the μv dry in the plasticized region formed in the second main containing project is used for at least the enthalpy adjacent to the above-mentioned sudden opening The tool is used for friction stir. 5353
TW099116960A 2009-06-01 2010-05-27 Bonding method TWI405631B (en)

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