TW201041034A - Substrate processing method and storage medium - Google Patents

Substrate processing method and storage medium Download PDF

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TW201041034A
TW201041034A TW98144876A TW98144876A TW201041034A TW 201041034 A TW201041034 A TW 201041034A TW 98144876 A TW98144876 A TW 98144876A TW 98144876 A TW98144876 A TW 98144876A TW 201041034 A TW201041034 A TW 201041034A
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gas
processing
layer
etching
etching step
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TW98144876A
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Chinese (zh)
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TWI490941B (en
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Sung-Tae Lee
Masahiro Ogasawara
Masahiro Ito
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Tokyo Electron Ltd
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Abstract

This invention relates to a substrate processing method and a storage medium. The substrate processing method is capable of reducing the occurrence of linear scars by making a top portion of a hole even, suppressing a distortion at the bottom portion, and preventing the occurrence of a bowing shape so as to form a hole with a good vertical profile in a target layer to be processed. A BARC film, which is used as an intermediate layer, is etched under a processing pressure of 100 mTorr (1.33×10 Pa) to 150 mTorr (2.0×10 Pa) by using a mixture gas of CF4, CHF3 and C4F8 as a processing gas. Then, an ACL film (amorphous carbon film), which is used as a lower photoresist layer, is etched by using a COS-containing gas as a processing gas, and an oxide film, which is used as the target layer to be processed, is etched thereafter by using a C6F6-containing gas as a processing gas.

Description

201041034 六、發明說明: 【發明所屬之技術領域】 曰本發明係關於一種基板處理方法及記憶媒體,特別 疋關於一種可在保護遮罩層的情況下對蝕刻對象層進 行餘刻之基板處理方法。 【先前技術】 〇 已知一種半導體元件用晶圓,係於矽基材上層積有 由敦化膜、有機膜所構成的下層光阻膜、反射防止膜 (BARC膜)等。特別是下層光阻膜係在蝕刻氧化膜時作 ' 為遮罩而發揮功能。 近年來,隨著半導體元件的小型化,必須將晶圓表 面之線路圖案更加微細地形成。而為了形成此種微細線 路圖案,在半導體元件之製造過程中,必須縮小作為遮 罩層之下層光阻臈圖樣的最小尺寸,並使小尺寸開口部 (孔洞或溝槽)正確地轉印在處理對象層(氧化膜)。 〇 然而,所要求之孔洞或溝槽(以下,簡稱為「孔洞」) 的開口部尺寸愈來愈小、寬高比愈來愈大,而另一方 面,遮罩層的膜厚卻有愈來愈薄的傾向,而使得蝕刻時 在孔洞的上部形狀(t〇p view)會產生線條痕跡 (striation) ’而伴隨其則會有在處理對象層的孔洞底部形 狀產生扭曲(distortion)之問題。另一方面,在蝕刻時, 由於無法充分確保遮罩層的膜厚,故會有在處理對象層 所形成之孔洞剖面產生弓型形狀(膨脹形狀)之問題。上 3 201041034 述問題會半導體元件良率降低的原因。 習知文獻中,專利文獻1及專利文獻2揭示有可防 止此種孔洞形狀的變形或扭曲之習知技術。 專利文獻1中揭示了一種光阻圖樣之灰化方法,為 一種以防止經圖樣蝕刻之絕緣膜側壁曝露在氧電漿為 目的之技術,其係於對層間絕緣膜進行圖樣蝕刻時,藉 由供給氧電漿來進行灰化處理以將用作為遮罩層之光 阻圖樣從層間絕緣膜去除之方法中,在供給氧電漿及碳 之狀態下進行灰化。 又,專利文獻2係記載一種钱刻方法,其目的在於 提供一種於半導體製造之絕緣膜加工時,可獲得弓型形 狀較少的垂直加工形狀之蝕刻方法,藉由控制蝕刻時 間、氣體流量或〇、F及N於内壁面之消耗量來調整蝕 刻初期過剩的0、F或N自由基入射量,以抑制過剩的 Ο、F或N自由基入射量,藉以獲得穩定的蝕刻形狀。 專利文獻1 :日本特開2004-119539號公報 專利文獻2:日本特開2001-110784號公報 然而,上述習知技術皆未能使處理對象層所形成之 孔洞的上面形狀整齊並消除孔洞剖面形狀的扭曲,又, 亦未必能抑制產生於孔洞剖面之弓型形狀。 【發明内容】 本發明之目的在於提供一種基板處理方法及記憶 媒體,係可使孔洞的上面形狀整齊且底部形狀無扭曲, 201041034 =於处理#層形成垂直加卫形狀良好的孔洞。又,德 提供-種可防止孔洞側壁面的—部分擴大而I生弓塑 开/狀以於地理對象層形成垂直加工形狀良好的孔洞之 基板處理方法及記憶媒體。201041034 VI. Description of the Invention: [Technical Field] The present invention relates to a substrate processing method and a memory medium, and more particularly to a substrate processing method capable of etching an etching target layer while protecting a mask layer . [Prior Art] A wafer for a semiconductor device is known in which a lower resist film made of a Dunhua film or an organic film, an anti-reflection film (BARC film), or the like is laminated on a tantalum substrate. In particular, the lower photoresist film functions as a mask when etching an oxide film. In recent years, with the miniaturization of semiconductor elements, it is necessary to form a wiring pattern on a wafer surface more finely. In order to form such a fine wiring pattern, in the manufacturing process of the semiconductor element, it is necessary to reduce the minimum size of the photoresist pattern as the underlying layer of the mask layer, and to correctly transfer the small-sized opening portion (hole or groove). The target layer (oxide film) is processed. However, the size of the opening of the required hole or groove (hereinafter referred to as "hole") is getting smaller and smaller, and the aspect ratio is getting larger and larger. On the other hand, the film thickness of the mask layer is increased. The thinner the tendency, the more the striation will occur in the upper shape of the hole during etching, and there will be a problem of distortion in the shape of the bottom of the hole in the processing target layer. . On the other hand, at the time of etching, since the thickness of the mask layer cannot be sufficiently ensured, there is a problem in that the cross section of the hole formed in the treatment target layer has a bow shape (expanded shape). Top 3 201041034 The problem is that the semiconductor component yield is reduced. In the prior art, Patent Document 1 and Patent Document 2 disclose a conventional technique for preventing deformation or distortion of such a hole shape. Patent Document 1 discloses a method for ashing a photoresist pattern, which is a technique for preventing a sidewall of an insulating film which is etched by pattern from being exposed to an oxygen plasma, which is performed by pattern etching an interlayer insulating film by The oxygen plasma is supplied to perform ashing treatment to remove the photoresist pattern used as the mask layer from the interlayer insulating film, and ashing is performed in a state where oxygen plasma and carbon are supplied. Further, Patent Document 2 describes a method of engraving, and an object of the invention is to provide an etching method for obtaining a vertically processed shape having a small bow shape during processing of an insulating film for semiconductor manufacturing, by controlling etching time, gas flow rate or The consumption of 〇, F, and N on the inner wall surface is used to adjust the excessive 0, F, or N radical incident amount at the initial stage of etching to suppress the excessive Ο, F, or N radical incident amount, thereby obtaining a stable etching shape. However, the above-described conventional techniques fail to align the shape of the upper surface of the hole formed by the processing target layer and eliminate the hole cross-sectional shape. [Patent Document 1] The distortion, and, in turn, may not inhibit the bow shape resulting from the hole profile. SUMMARY OF THE INVENTION An object of the present invention is to provide a substrate processing method and a memory medium in which the shape of the upper surface of the hole is neat and the shape of the bottom is not twisted. 201041034 = The layer of the processing # is formed to vertically form a well-shaped hole. Further, the present invention provides a substrate processing method and a memory medium which are capable of preventing the partial opening of the side wall surface of the hole and forming a hole having a good vertical shape in the geographical target layer.

為達成上述目的’申請專利範圍第丨項所纪載之基 係於處理對象層上,對層積有遮舉詹及令 間層之基板實施_處理,以透過該中間層及遮罩層而 於該處理對象層形朗樣縣,其具有:帛1蚀刻步 驟,係利用含有CF4氣體、CHF3氣體及c4F8氣體之混 合氣體作為處理氣體,並以處理壓力 l〇OmTorr(1.33xl〇pa)〜i5〇mT〇rr(2.〇xl〇pa)來蝕刻該中 間層;以及第2蝕刻步驟,係以c〇s(氧硫化碳)氣體含 有氣體作為處理氣體來蝕刻該遮罩層。 為達成上述目的,申請專利範圍第2項所記載之基 板處理方法,係於處理對象層上,對層積有遮罩層及中 間層之基板實施飯刻處理,以透過該中間層及遮罩層而 於s亥處理對象層形成圖樣形狀,其具有:處理對象層蝕 刻步驟,係利用C^6氣體含有氣體作為處理氣體來蝕 刻該處理對象層。 為達成上述目的,申請專利範圍第3項所記載之基 板處理方法,係於處理對象層上,對層積有遮罩層及中 間層之基板實施姓刻處理,以透過該中間層及遮罩層而 於邊處理對象層形成圖樣形狀,其具有:處理對象層餘 刻步驟,係藉由利用CJ6氣體含有氣體作為處理氣體 5 201041034 之前段蝕刻步驟,及利用於該C4f6氣體含有氣體添加 有cos氣體的cos氡體含有氣體作為處理氣體之後段 蚀刻步驟來姓刻該處理對象層。 為達成上述目的,申請專利範圍第4項所記載之基 板處理方法,係於處理對象層上,對層積有遮罩層及中 間層之基扳貫施钱刻處理,以透過該中間層及遮罩層而 於該處理對象層形成圖樣形狀,其具有:第i蝕刻步 驟,係利用含有CF4氣體、CHF3氣體及CJ8氣體之混 合氣體作為處理氣體,並以處理壓力 100mTorr(1.33xl0Pa)〜l5〇mT〇rr(2.〇xlOPa)來钱刻該中 間層;第2蝕刻步驟,係以c〇s氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及第3蝕刻步驟,係利用 QF6氣體含有氣體作為處理氣體係來蝕刻該處理對象 層。 為達成上述目的,申請專利範圍第5項所記載之基 板處理方法,係於處理對象層上,對層積有遮罩層及中 間層之基板實施蝕刻處理,以透過該中間層及遮罩層而 於該處理對象層形成圖樣形狀,其具有:第丨蝕刻步 驟,係利用含有CF4氣體、CHF3氣體及QF8氣體之 合氣體作為處理氣體’並以處理壓力 100mT〇ri.( 1.33X1 〇Pa)〜150mTorr(2.0X1 〇pa)來蝕刻診中 間層;第2蝕刻步驟,係以c〇s氣體含有氣體作為虑 理氣體來#刻邊遮罩層;以及第4餘刻步驟,係藉:利 用CJ6氣體含有氣體作為處理氣體之前段蝕刻步騍, 201041034 及利用於該c4f6氣體含有氣體添加冑cos氣體的 氣體含有氣體作為處理氣體之後段刻步驟來 處理對象層。 4该 申明專利範圍第6項所記載之基板處理方法係 用申睛專利範圍第1、4或5項任—項之基板處理方法, 其令該第2餘刻步驟中,該c〇s氣體流量相對於她’ 理氣體流量為3〜5%。 、%處In order to achieve the above object, the basis of the application of the scope of the patent application is based on the processing target layer, and the substrate having the layered cover and the interlayer is processed to pass through the intermediate layer and the mask layer. The treatment target layered Langxian County has a 帛1 etching step of using a mixed gas containing CF4 gas, CHF3 gas, and c4F8 gas as a processing gas, and treating pressure l〇OmTorr (1.33xl〇pa)~i5〇 mT 〇rr (2.〇xl〇pa) to etch the intermediate layer; and a second etching step of etching the mask layer by using a c〇s (carbon oxysulfide) gas containing gas as a processing gas. In order to achieve the above object, the substrate processing method according to claim 2 is applied to the processing target layer, and the substrate on which the mask layer and the intermediate layer are laminated is subjected to a rice etching process to transmit the intermediate layer and the mask. The layer forming a pattern shape in the shai processing target layer has a processing target layer etching step of etching the processing target layer by using a C^6 gas-containing gas as a processing gas. In order to achieve the above object, the substrate processing method according to claim 3 is applied to the processing target layer, and the substrate on which the mask layer and the intermediate layer are laminated is subjected to surname processing to transmit the intermediate layer and the mask. The layer-forming object layer forms a pattern shape, and has a process step of processing the target layer by using a CJ6 gas-containing gas as the processing gas 5 201041034 before the etching step, and using the C4f6 gas containing gas to add the cos The cos body of the gas contains a gas as a processing gas in a subsequent etching step to name the processing target layer. In order to achieve the above object, the substrate processing method according to claim 4 is applied to the processing target layer, and the base layer of the mask layer and the intermediate layer are laminated to pass through the intermediate layer and The mask layer forms a pattern shape on the processing target layer, and has an i-th etching step of using a mixed gas containing CF4 gas, CHF3 gas, and CJ8 gas as a processing gas, and a treatment pressure of 100 mTorr (1.33×10 Pa) to 15 〇mT〇rr(2.〇xlOPa) is used to engrave the intermediate layer; the second etching step is to etch the mask layer by using a gas containing gas as a processing gas; and the third etching step is to use QF6 gas The treatment target layer is etched by containing a gas as a process gas system. In order to achieve the above object, the substrate processing method according to claim 5 is applied to the processing target layer, and the substrate on which the mask layer and the intermediate layer are laminated is etched to transmit the intermediate layer and the mask layer. And forming a pattern shape on the processing target layer, which has a second etching step of using a combined gas containing CF4 gas, CHF3 gas, and QF8 gas as a processing gas' and processing pressure of 100 mT〇ri. ( 1.33×1 〇Pa) ~150mTorr (2.0X1 〇pa) to etch the intermediate layer; the second etching step uses the c〇s gas containing gas as the conditioning gas to etch the mask layer; and the fourth remaining step is to utilize The CJ6 gas contains a gas as a processing gas before the etching step, 201041034 and the gas layer containing the gas containing 胄cos gas containing the gas as a processing gas for the c4f6 gas to process the target layer. The method for processing a substrate according to Item 6 of the scope of the patent application is the substrate processing method according to Item 1, 4 or 5 of the claim, which causes the c〇s gas in the second remaining step. The flow rate is 3 to 5% relative to her gas flow. %

申請專利範圍第7項所記載之基板處理方法係利 用申請專利範圍第1、4或5項任-項之基板處理方法, 其中該第2蝕刻步驟中,處理壓力為2〇mT〇rr(2 66i^) 以下0 申請專利範圍第8項所記載之基板處理方法係利 用申請專利範圍第2或4項之基板處理方法,其中該處 理對象層蝕刻步驟及該第3蝕刻步驟中,該QF6氣體 3有氣體中之該QF6氣體的流量相對於總處理氣體流 量為2%以上。 申請專·圍帛9項所記载之紐處理方法係利 用申請專利範圍第8項之基板處理方法,其中該W 氣體含有氣體更進-步含有氣體及他氣體。 申請專利範圍$ 10 :>:員所記载之基板處理方法係利 用申請專利範Μ 2或4項之基板處理方法,其中該處 理對象層蝕刻步驟及該第3蝕刻步驟中,處理壓力為 20mTorr(2.66Pa)以下。 申請專利㈣第11項所記叙基板處理方法係利 7 201041034 用申請專利難第3或5項之基板處财法,其中 象層蝕刻步驟及該第4蝕刻步驟中,該後段蝕刻; ‘一。之。彡COS氣體的流4相對於總處理氣體流量 2〜5% ’且係將該後段㈣步驟延長特定時間而實: 特料間為針對該處理對象層之總㈣時‘ 申請專利範圍第12項所記載之基板處理方法 用申請專利範圍第3或5項之基板處理方法,盆中^ 理對象層#刻步驟及該第4#刻步驟中,係將該後= 刻步驟延長特定時間而實施過蝕刻。 又 申請專利範圍第I3項所記載之基板處理方 用申請專纖圍第12項之基板處财法,其中該特」 時間為針對該處理對象層之總餘刻時間的1()〜3〇%。疋 為達成上述目的,㈣專利範圍第14項所^ 記憶媒體’係_有使電腦實行—種基板處理方 式之電腦可讀取記憶媒體,該基板處理方法係於處理: 象層上’對層積有遮罩層及中間層之基板實施卢 理’以透過該巾間層及料層而於該處理對象層形成= 樣形狀,其中該基板處理方法係具有:第丨軸 0 係利用含有cf4氣體、CHf3氣體及QF8氣體之^人γ 體作為處理氣體,並以處理壓7 100mT〇1T(1.33xl0Pa)〜l50mT〇rr(2 〇xl〇pa)來蝕刻該 間層’·第2射]步驟,係以C〇s氣體含有氣體^為 理氣體來蚀刻該遮罩層;以及第3蝕刻步驟,利用 201041034 氣體含有氣體作為處理氣體係來餘刻該處理對象層。 為達成上述目的’申請專利範圍第15項所記載之 記憶媒體,係收納有使電腦實行一種基板處理方法的程 式之電腦可讀取記憶媒體,該基板處理方法係於處理對The substrate processing method described in claim 7 is the substrate processing method according to any one of claims 1, 4 or 5, wherein the processing pressure is 2 〇mT 〇rr (2) in the second etching step. The substrate processing method according to claim 8 is the substrate processing method according to claim 2, wherein the QF6 gas is used in the processing target layer etching step and the third etching step. 3 The flow rate of the QF6 gas in the gas is 2% or more with respect to the total process gas flow rate. The method of processing the substrate described in the application of the ninth application is the substrate processing method of claim 8, wherein the gas containing the gas further contains a gas and a gas. Patent Application No. 10:>: The substrate processing method described in the above is the substrate processing method of Patent Application No. 2 or 4, wherein in the processing target layer etching step and the third etching step, the processing pressure is 20mTorr (2.66Pa) or less. Patent application (4) Item 11 of the substrate processing method is 7 7 41041034. In the substrate processing method of claim 3 or 5, in the image layer etching step and the fourth etching step, the latter portion is etched; . It. The stream 4 of the COS gas is 2 to 5% relative to the total process gas flow rate, and the step (4) of the latter stage is extended for a specific time: the total amount of the material to be treated is (four) when the patent is applied. The substrate processing method according to the third aspect or the fifth aspect of the invention is directed to the substrate processing method according to the third or fifth aspect of the invention, wherein the step of engraving and the step of the fourth step are performed by extending the post-engraving step for a specific time. Over-etched. Further, the substrate processing method for applying the special fiber according to Item 12 of the Patent Application No. I3 is applied, and the time of the substrate is 1 () to 3 〇 for the total remaining time of the processing target layer. %. In order to achieve the above objectives, (4) The 14th item of the patent scope ^ Memory media' has a computer-readable memory medium that enables the computer to implement a substrate processing method. The substrate processing method is processed on the image layer: The substrate in which the mask layer and the intermediate layer are stacked is subjected to a shape formed on the processing target layer through the inter-sheet layer and the material layer, wherein the substrate processing method has the following: the first axis 0 system utilizes cf4 The gas, the CHf3 gas, and the QF8 gas are used as the processing gas, and the interlayer is etched at a treatment pressure of 7 100 mT 〇 1T (1.33 x 10 Pa) to 150 Torr (2 〇 xl 〇 pa). In the step, the mask layer is etched by using a gas containing a gas as a gas, and a third etching step is performed by using a gas containing gas as a processing gas system in 201041034. In order to achieve the above object, the memory medium described in claim 15 is a computer readable memory medium in which a computer is subjected to a substrate processing method, and the substrate processing method is processed.

象層上,對層積有遮罩層及中間層之基板實施蝕刻處 理,以透過該中間層及遮罩層而於該處理對象層形成圖 樣形狀,其中該基板處理方法係具有:第i蝕刻步驟, 係利用含有CF4氣體、CHF3氣體及c4F8氣體之混合氣 體作為處理氣體,並以處理壓力 100mTorr( 1.33 X1 〇Pa)〜15〇mT〇n:(2.0 X1 〇pa)來蝕刻該中 間層;第2侧步驟,係以c〇s氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及第4蝕刻步驟,係藉由利 用CJ6氣體含有氣體作為處理氣體之前段蝕刻步驟, 及利用於該cj6氣體含有氣體添加有c〇s氣體的On the image layer, a substrate having a mask layer and an intermediate layer is etched to form a pattern shape in the processing target layer through the intermediate layer and the mask layer, wherein the substrate processing method has: an i-th etching The method comprises the steps of: etching a mixed gas containing a CF4 gas, a CHF3 gas, and a c4F8 gas as a processing gas, and etching the intermediate layer at a treatment pressure of 100 mTorr (1.33 X1 〇Pa) to 15 〇mT〇n: (2.0 X1 〇pa); In the second step, the mask layer is etched by using a c〇s gas-containing gas as a processing gas; and the fourth etching step is performed by using a CJ6 gas-containing gas as a processing gas before the etching step, and using the cj6 Gas containing gas added with c〇s gas

氣體含有氣體作為處理氣體之後段蝕刻步驟來蝕刻該 處理對象層。 申請專利範㈣1項所記載之基板處理方法 用含有CF4氣體、CHF3氣體及c4f8氣體之混合氣^ 為處理氣體’以處理愿 100mT〇rr( 1.33X1 OPaH 50mT〇rr(2.0x!0Pa)來蝕刻中 層,並以COS(氧硫化碳)氣體含有氣體作為處理氣體^ 蝕刻遮罩層,故可使處理對象層所形成之孔洞的上面_ 狀整齊並消除線條痕跡且底部形狀無扭曲,而可形4 直加工形狀良好的孔洞。 / 〃 201041034 申請專利範圍第2項所記载之基板 用⑽氣體含有氣體作為處理氣體來 ^係利 層,故可避免處理對象層所形成之孔洞側壁^理辦象 而產生弓型形狀’並形成垂直加工形狀良好= 申請專利_第3項所記載之基板處理 有處理對象層_步驟,其係藉由利用Q =具The gas contains a gas as a processing gas in a subsequent etching step to etch the processing target layer. The substrate processing method described in the first paragraph of the patent application (4) is to use a mixture gas containing CF4 gas, CHF3 gas, and c4f8 gas as a processing gas to be etched by processing 100 mT 〇rr (1.33X1 OPaH 50mT rr (2.0x!0Pa). The middle layer and the COS (oxycarbon sulphide) gas containing gas as the processing gas ^ etch the mask layer, so that the upper surface of the hole formed by the treatment target layer can be neatly arranged and the line trace is eliminated and the bottom shape is not twisted, and can be shaped 4 Straight processing of well-shaped holes. / 〃 201041034 The substrate (10) of the substrate described in the second paragraph of the patent application is a gas containing a gas as a processing gas, so that the sidewall of the hole formed by the treatment target layer can be avoided. The shape of the bow is formed as it is, and the shape of the vertical processing is good. The patent application _ the substrate processing described in item 3 has a processing target layer _ step by using Q =

氣體作為處理氣體之前段#刻步驟’以及利用於該s有 氣體含有氣體添加有C0S氣體的c〇s氣 二C4FS 為處理氣體之後段細丨步驟來㈣處理對象層,=姐作 ,孔洞形狀的崩塌及弓型形狀的產生,且底部直後= 細小,而可形成垂直加工形狀優良的孔洞。 曰 申請專利_第4賴記載之基板處理方法 請專到範M u項所記載之記憶用含有 J體、chf3氣體& c4f8氣體之混合氣體作為處理氣4 肢 以處 理壓力 1〇〇mT〇rr(L33><1〇Pa)〜150mTorr(2.〇xl〇pa)來!虫刻中間 詹’以CQS氣n含有氣體作為處喊體綠刻遮罩層, 之後再利用C6F6氣體含有氣體作為處理氣體絲餘刻 處理對象層’故可調整處理對象層卿成之孔洞的上面 形狀、清除線條痕跡,並抑制底部形狀的扭曲,且可避 免孔洞側壁面的—部分擴大而產生弓型形狀,以形成垂 直加工形狀良好的孔洞。 申明專利範圍第5項所記載之基板處理方法及申 10 201041034 請專利範圍第15項所記載之記憶媒體係利用含有CF4 氣體' CHF3氣體及C4F8氣體之混合氣體作為處理氣 體 ’ 以處 理壓力 100mTorr(1.33xl0Pa)~150mTorr(2.0xl0Pa)來钱刻中間 層’以COS氣體含有氣體作為處理氣體來蝕刻遮罩層, 之後再利用C4F6氣體含有氣體作為處理氣體之前段蝕 刻步驟’及利用於c4f6氣體含有氣體添加有cos氣體 〇 的cos氣體含有氣體作為處理氣體之後段蝕刻步驟來 钱刻處理對象層,故可避免處理對象層所形成之孔洞形 狀的崩塌及弓型形狀的產生,且底部直徑不會縮小,而 可形成垂直加工形狀優良的孔洞。 根據申請專利範圍第6項所記載之基板處理方 法’第2钱刻步驟中,cos氣體流量相對於總處理氣體 流量為3〜5%’故可避免因孔洞的開口部被削除而導致 上面開口面積擴大及孔洞侧壁面磨損,以形成垂直加工 q 形狀良好的孔洞。 根據申請專利範圍第7項所記載之基板處理方 法’弟2 |虫刻步驟中,處理壓力為2〇mT〇rr(2.66Pa)以 下的低壓,故可獲得垂直加工形狀良好的孔洞。 根據申請專利範圍第8項所記載之基板處理方 法,處理對象層蝕刻步驟及第3蝕刻步驟中,c6f6氣體 含有氣體中之氣體的流量相對於總處理氣體流量 為2%以上,故可抑制弓塑形狀的產生,以形成垂直加 工形狀良好的孔洞。 201041034 根據申請專利範圍第9項所記載之基板處理方 法,C0F6氣體含有氣體更進一步含有C4F6氣體及C4F8 氣體,故可擴大孔洞之垂直加工形狀的開口,並提高耐 弓型形狀效果。 根據申請專利範圍第10項所記載之基板處理方 法,處理對象層蝕刻步驟及第3蝕刻步驟中,處理壓力 為20mT〇rr(2.66Pa)以下的低壓,故可獲得垂直加工形 狀良好的孔洞。 根據申请專利範圍第11項所記載之基板處理方 法,處理對象層餘刻步驟及第4餘刻步驟中,後段餘刻 步驟中之COS氣體的流量相對於總處理氣體流量為 2〜5%,故藉由利用c〇s氣體之平滑化效果,可防止孔 洞入口部分的直徑擴大。 根據申請專利範圍第12項所記載之基板處理方 法,處理對象層蝕刻步驟及第4蝕刻步驟中,係將後段 餘刻步驟延長特定時間而實施過蝕刻,故可擴大孔洞的 底部直徑,而獲得垂直形狀更佳的孔洞。 、根據申請專利範圍第13項所記載之基板處理方 法,特定時間為針對處理對象層之總蝕刻時間的 10〜30/。,故可以最短所需蝕刻時間來形成垂直形狀更 佳的孔洞。 【實施方式】 以下,參照圖式來詳細敘述本發明實施形態。 12 201041034 首先,針f㈣轉施本發明實_態基板處理方法 =基板處理錢加以說明。該基板處理系統具有複數個 衣,模組,其係電料對基板(半導體晶圓%,以 下簡稱為「晶圓W」。)進行蝕刻處理。 、圖1係概略顯示用以實施本實施形態基板處理方 法的基板處理系統結構之俯視圖。The gas is used as the processing gas in the previous section, and the gas is used in the gas-containing gas, and the C gas gas is added to the C gas gas, and the C 2 gas is used as the processing gas, and the processing step is followed by (4) processing the target layer, = sister work, hole shape The collapse and the shape of the bow shape, and the bottom straightness = small, and can form a hole with excellent vertical shape.曰 曰 曰 第 第 第 第 第 第 第 第 第 第 基板 第 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板 基板Rr(L33><1〇Pa)~150mTorr(2.〇xl〇pa)! In the middle of the insect, Zhan's CQS gas contains gas as the green mask layer, and then uses C6F6 gas to contain gas as the processing gas to process the target layer. Therefore, the upper surface of the hole of the processing target layer can be adjusted. The shape, the line marks are removed, and the distortion of the bottom shape is suppressed, and the portion of the side wall surface of the hole is prevented from being enlarged to form a bow shape to form a hole having a vertically processed shape. The substrate processing method according to the fifth aspect of the invention is claimed in claim 5, and the memory medium described in claim 15 is a processing gas having a processing gas pressure of 100 mTorr using a mixed gas containing a CF4 gas 'CHF3 gas and a C4F8 gas as a processing gas'. 1.33xl0Pa)~150mTorr (2.0xl0Pa) to engrave the middle layer 'etching the mask layer with COS gas containing gas as the processing gas, and then using C4F6 gas containing gas as the processing gas before the etching step' and using the c4f6 gas The cos gas to which the gas is added with the cos gas 含有 contains the gas as the processing gas, and the etching step is performed to process the target layer, so that the collapse of the shape of the hole formed by the treatment target layer and the shape of the bow shape can be avoided, and the bottom diameter is not The hole is reduced to form a hole having an excellent vertical shape. According to the substrate processing method described in the sixth aspect of the patent application, in the second etching step, the cos gas flow rate is 3 to 5% with respect to the total processing gas flow rate, so that the opening of the opening of the hole can be prevented from being cut off. The area is enlarged and the sidewall faces of the holes are worn to form holes that are well machined in the shape of q. According to the substrate processing method of the seventh aspect of the invention, the processing pressure is a low pressure of 2 〇 mT 〇rr (2.66 Pa), so that a hole having a good vertical processing shape can be obtained. According to the substrate processing method of the eighth aspect of the invention, in the processing target layer etching step and the third etching step, the flow rate of the gas in the c6f6 gas-containing gas is 2% or more with respect to the total processing gas flow rate, so that the bow can be suppressed. The shape of the plastic is created to form a hole that is well machined in a vertical shape. According to the substrate processing method described in the ninth application, the C0F6 gas-containing gas further contains C4F6 gas and C4F8 gas, so that the opening of the vertical processing shape of the hole can be enlarged, and the effect of the bow shape can be improved. According to the substrate processing method of the tenth aspect of the invention, in the processing target layer etching step and the third etching step, the processing pressure is a low pressure of 20 mT 〇rr (2.66 Pa) or less, so that a hole having a good vertical processing shape can be obtained. According to the substrate processing method of claim 11, in the processing target layer remaining step and the fourth remaining step, the flow rate of the COS gas in the subsequent step is 2 to 5% with respect to the total processing gas flow rate, Therefore, by utilizing the smoothing effect of the c〇s gas, it is possible to prevent the diameter of the entrance portion of the hole from expanding. According to the substrate processing method of claim 12, in the processing target layer etching step and the fourth etching step, the etching step is performed by extending the subsequent step of the subsequent step for a predetermined time, so that the diameter of the bottom of the hole can be enlarged. A hole with a better vertical shape. According to the substrate processing method described in claim 13, the specific time is 10 to 30/ of the total etching time for the processing target layer. Therefore, the minimum required etching time can be used to form a hole having a better vertical shape. [Embodiment] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 12 201041034 First, the needle f (four) is transferred to the actual _ state substrate processing method of the present invention = substrate processing money to illustrate. The substrate processing system has a plurality of garments and a module which is etched by a substrate to a substrate (% of a semiconductor wafer, hereinafter referred to as "wafer W"). Fig. 1 is a plan view schematically showing the configuration of a substrate processing system for carrying out the substrate processing method of the embodiment.

圖1中,基板處理系統10係具有對被處理基板(晶 圓W)實施RIE(Reacti〇n I〇n Etching ;反應式離子侧) 處理之2個製程舟11(其係作為基板處理裝置”以及分 別連接有2個製程舟11之矩形大氣搬送室13(其係作為 共通搬送室,以下稱為「裝載模組」)。 '、 '' 裝載模組13除了上述製程舟n以外,亦連接有分 別載置有用以收納例如25片晶圓W的晶圓匣盒14(其 係作為基板收納容器)之3個晶圓匣盒載置台15、針對 從晶圓匣盒14所搬出之晶圓W"的位置進行位置對準之 位置對準機構16、以及針對實施RIE處理後之晶圓w 進行後處理之後處理室17(After Treatment ChambeiO。 2個製程舟11係連接於裝載模組13長邊方向的側 壁,且中間挾置有裝載模組13而和3個晶圓匣盒载置 台15呈對向地設置,位置對準機構16係設置於裝載模 組13的長邊方向的一端’而後處理室17係設置於裂載 模組13長邊方向的另一端。 裝載模組13係具有設置於其内部並用以搬送晶圓 W的無向量(Scalar)型雙臂式搬送臂機構19(其係作為 13 201041034 ’以及對應各晶陳盒載置台15而設置 於側壁之3健载埠2〇(晶圓w的投入σ,其In FIG. 1, the substrate processing system 10 has two process boats 11 (which are used as substrate processing apparatuses) that perform RIE (Reactive) processing on the substrate to be processed (wafer W). And a rectangular atmospheric transfer chamber 13 (which is a common transfer chamber, hereinafter referred to as a "loading module") to which two process boats 11 are connected. The ', '' loading module 13 is connected in addition to the above-described process boat n Three wafer cassette mounting tables 15 for holding wafer cassettes 14 (for example, substrate storage containers) for storing, for example, 25 wafers W, and wafers for carrying out wafer cassettes 14 The position alignment mechanism 16 for positioning the position of the W" and the processing chamber 17 after the post-processing of the wafer w after the RIE processing is performed (After Treatment ChambeiO. The two process boats 11 are connected to the loading module 13 The side wall in the side direction has a loading module 13 interposed therebetween and is disposed opposite to the three wafer cassette mounting tables 15 , and the positioning mechanism 16 is disposed at one end of the longitudinal direction of the loading module 13 ' The post-processing chamber 17 is disposed on the long side of the split-carrying module 13 The loading module 13 has a Scalar-type dual-arm transfer arm mechanism 19 disposed therein and used for transporting the wafer W (which is referred to as 13 201041034 ' and corresponding to each of the crystal cassette mounting tables 15 And placed on the side wall 3 埠 2〇 (wafer w input σ, its

口上。綱20係分別設置有開閉門。搬: ==經由裝載埠20從載置於晶_ ° 日日圓匣盒14取出,並將該取出之晶圓W 搬出=人製程411、位置對準機構16或後處理室17。 @ 具有對晶_實施細處理之製程模 ϋ 真空處理室)’以及内建有將晶圓w收 :;=二的連桿_型單抓取式搬送臂% 「反=模:^室容— 久又置;^ 〇哀反應室内之上部電極 電^該上部電極及下部電極之間的距 對 晶圓W實施RIE處理之適當間隔。 頂部係具有可藉㈣倫力㈣將㈣w附; Esc(mectr0static Chuck ;靜電夾具)。 及附之 於製程模組12中,传藉士脸老mΛ 體、料氣㉟耸m入g I將處理氣體(例如氟系氣 體/昊糸風體寻)¥入反應室内部,並於 部電極之間產生電場,來使所莫 、 电★及下 產生離子及自h 處理氣體電襞化以 實㈣處二離:及自由基來對晶圓w 於製程舟的例如多晶石夕層。 大亂壓m模組12㈣的壓力係轉在直*。^ 此,裝載互鎖模組27係藉由與製程模組12的連結部處 14 201041034 具有真空閘間29,並與裝载桓 氣閘閥3〇,而 、、、'且Η的連結部處具有大 送室。,其内部壓力之真空預備搬 於裝载互鎖模組27内部 Ο Ο 臂26,從軸送臂26至製^在略中央部設置有搬送 阻尼器31,從搬送臂26至袭;^組12側係設置有第1 阻尼器32。第i阻尸哭、栽核組U側係設置有第2 搬送臂26前端部所Ϊ置第2阻尼器、32係設置於 (叉具)33所移動之軌道上、、以支撐晶圓w的支撐部 晶圓W暫時地在支^ 並藉由使實施處理後之 模組12順利地進行未的軌道上方等待,以在製程 腿處理的晶圓處理的晶圓w與已實施 又,基板處理系統 裝載模組13、位置 有用以控制製程舟η、 稱為「各構成要件 、6及後處理室17(以下統 及設置於農載模組m之系統控制器(未圖示),以 40。 的長邊方向一端之作業控制器 系統控制器係配合 送之製程配方(其係作^^處理或晶圓W的搬 動作,作章㈣哭/式)來控制各構成要件的 動作作菜控制到〇係 構成要件軸作㈣。 如㈣顯不各 圖2係沿圖1的II-II線之剖面圖。 圖2中,劁轺挞Λ 、、,·且12係具有反應室22、設置於該 15 201041034 反應室22内之晶圓W的載置台23、於反應室22上方 處而與載置台23呈對向地設置之淋氣頭24(其係作為 上部電極)、用以將反應室22内的氣體等棑氣之 TMP25(Turbo Molecular Pump;渦輪分子幫浦)、以及設 置於反應室22與TMP25之間而可控制反應室22内的 壓力之可變式 APC(Adaptive Pressure Control ;自動壓 力控制器)閥226(其係作為蝶閥)。 淋氣頭24係透過第1匹配器(Matcher)28而連接有 第1高頻電源227 ’載置台23係透過第2匹配器 (Matcher)36而連接有第2高頻電源35。第1高頻電源 227係將相對較高之頻率(例如6〇MHz的高頻電功率) 作為激發用電功率而施加至淋氣頭24,第2高頻電源 35則係將相對較低之頻率(例如2MHz的高頻電功率) 作為偏壓而施加至載置台23。匹配器28及36係降低 分別來自淋氣頭24或載置台23之高頻電功率的反射, 並使高頻電功率的供給效率為最大。 淋氣頭24係由圓板狀氣體供給部230所構成,氣 體供給部230係具有暫存室232。暫存室232係透過氣 體通氣孔34而與反應室22内相連通。 暫存室232係連接至CF系氣體的各氣體供給系統 未圖不)°CF系氣體供給系統係分別將CF4氣體、CHF3 乳體及c4f8氣體供給至暫存室232。又,氧系氣體供給 系統係分別將〇2氣體、COS氣體供給至暫存室232。 所供給之cf4氣體、CHF3氣體、明氣體及&氣體、 16 201041034 COS軋體躲由氣體通氣孔34而被供給至反應室 内。 於製程模組12之反應室Μ中,如上所述,係藉由 對處理空間s施加高頻電功率,來使從淋氣頭24被供 給至處理空間S之處理氣體成為高密度電漿以產生離 子或自由基,並利用§錄子或自由基來對基板實施触刻 處理。 Ο 圖3係概略顯示圖1之基板處理系統中,被施以蝕 刻處理等之半導體晶圓結構的剖面圖。 圖3中,晶圓W係具有形成於矽基材5〇表面之氧 化膜51,以及依序層積在該氧化膜51上之acl膜(非 晶質碳膜)52、反射防止膜(BARC膜阳及光阻膜%。 矽基材50為由矽所構成之圓盤狀薄板,係藉由實 施,如熱氧化處理等而於表面形成氧化(&〇2)膜51,再 於氧化膜51上形成ACL膜52。ACL膜52係作為下層 ◎ 絲膜而發揮功能。ACL膜52上係藉由例如塗佈處理 而形成有反射防止膜(BARC膜)53。BARC膜幻係由包 合有會吸收某特定波長的光(例如,朝向光阻膜%照射 ArF準分子雷射光)之色素的高分子樹賴構成,並可防 止透過光阻膜54的ArF準分子雷射光在ACL膜52或 氧化膜51被反射而再次到達光阻膜54。光阻膜54係 利用例如旋轉式塗佈機(省略圖式)而形成於BARC膜 53上。光阻膜54係由正向型感光性樹脂所構成,當照 射有ΑιΤ準分子雷射光時會變質為驗可溶性。 17 201041034 構1圓W’利用步進機(省略圖式)將 =254’則光阻膜、射有八_分子== 為驗可溶性。之後,將強驗性顯影液滴落 ί =广則可將變質為驗可溶性的部分去除; 會被取除,故在晶圓w j 樣的反轉®樣的部分 孔洞之位置處,便會殘二上 之後,將Η /具有開口部55之光阻膜54。 BARC膜邛5伖序轉印至作為反射防止膜之 氧二之一,最終地在 妙1 具有特弋的開口部之孔洞。 …、、而,近年來為了滿足半 針對晶圓W’必須使孔 面、要求’ 無扭曲,並_ $ 面祕H且底部形狀 好的孔洞,但在較薄中以形成垂直加工形狀良 圓W的钱刻牛驟由間層或遮罩層所適用之近年來晶 :::=r上面形狀 為遮為中間狀barc膜53與作 洞的上面形狀 ' =日日日圓w,為了確立能夠形成孔 抑制弓型形狀的盡/部形狀無扭曲(distortion),並 之基板處理方本从形成垂直加工形狀良好的孔洞 CF氣體來作為處:進二了各種實驗後’發現利用富含 進行钱刻處理後,m^亚以較高壓來對BARC膜53 错由利用cos(氧硫化碳)氣體含有氣 18 201041034 體來独亥!I ACL膜52,則可降低上視線條痕跡的產生, 並可抑制底部形狀的扭曲而發明了本發明。又,發現藉 由利用C#6氣體含有氣體作為處理氣體來蝕刻氧化膜 51 ’則可禮保遮罩膜的殘量並抑制弓型形狀的產生以形 成垂直加工形狀良好的孔洞而發明了本發明。 以下,詳述本發明第1實施形態之基板處理方法。 本處理係在基板處理系統10之製程模組12〜後處理室 〇 17中,依照基板處理用程式(基板處理製程配方)並藉由 基板處理系統10之系統控制器而實行。 該基板處理方法係具有在高壓氣氛(例如 100mT〇〇r(1.33xl0Pa)〜i5〇mT〇0r(2.〇xl〇pa)之氣氛)下, 利用既有的CF系氣體(即CP4氣體、CHf3氣體及C4fs 氣體之混合氣體)來银刻作為中間層的barc膜53之第 1蝕刻步驟;利用cos氣體含有氣體來蝕刻作為下層光 阻臊的ACL膜52之第2蝕刻步驟;以及利用(^^氣 〇 體含有氣體來蝕刻作為處理對象層的氧化膜51之第 3(處理對象層)姓刻步驟。 圖4係顯示本發明第1實施形態之基板處理方法的 基板處理之流程圖。 在基板處理時,首先準備晶圓w,其係在矽基材 5〇上依序層積氧化層5卜ACL膜52、BARC膜53及 ,,膜54,光阻膜54係具有使反射防止膜53的一部 =路出之開口部55(開口寬度例如70nm)。然後,將該 曰曰圓〜搬入至製程模組(PM)12(參照圖2)的反應室22 19 201041034 内,並載置在載置台23上(步驟S1)。 接著,藉由APC閥226等將PM12之反應室22内 的壓力設定為例如120mTorr(1.6〇xlOPa),並將晶圓W 上部的溫度設定為例如95°C,下部的溫度設定為20。(:。 然後’從淋氣頭24之氣體供給部230將例如220sccm 的CF4氣體、例如30sccm的CHF3氣體、30sccm的C4F8 氣體、7+12sccm的02氣體所混合之混合氣體(富含CF 氣體)供給至反應室22内(步驟S2)。然後,對上部電極 施加300W的激發用電功率,對載置台23施加300W 的偏壓電功率。此時’ CF4氣體、CHF3氣體、C4F8氣體 及〇2氣體會被施加至處理空間S的高頻電功率激發成 電漿而產生離子或自由基,該等離子或自由基會與 BARC膜53表面或開口部侧壁衝撞、反應,而在BARC 膜53上沉積沉積物,並將BARC膜53蝕刻而形成對應 於光阻膜54的開口部54之開口部(步驟S3)。此時,會 因高壓及富含CF氣體而在富含沉積物的條件下,於 BARC膜53上充分的沉積沉積物,並在保持開口部形 狀之狀態下對BARC膜53進行蝕刻。 如此地’在姓刻BARC膜53後,利用APC閥等來 將反應室内的屋力設定為例如20mTorr(2.66Pa)。又,晶 圓W上部的溫度設定為例如95°C,下部的溫度設定為 20 C。然後,攸淋氣頭24之氣體供給部230將750sccm 的〇2氣體、30sccm的COS氣體(COS氣體流量相對於 總處理氣體流量的比例為4.0%)所混合之c〇s氣體含有 20 201041034 氣體供給至反應室.内(步驟S4)。然後,對上部電極(淋 氣頭24)施加500W的激發用電功率’並使偏壓電功率 為500W。此時,〇2氣體及COS氣體會被施加至處理 空間S的高頻電功率激發成電漿而產生離子或自由 基。該等離子或自由基會.與ACL膜52衝撞、反應而將 該部分蚀刻(步驟S5)。 - 从〜wκ 1 …π π 3避兇子匕洞入On the mouth. Each of the 20 series is provided with an opening and closing door. Moving: == is taken out from the wafer 14 ° by the loading cassette 20, and the taken wafer W is carried out = the human process 411, the position alignment mechanism 16, or the post-processing chamber 17. @Processing module with fine processing for crystallization _ vacuum processing chamber) 'and built-in connecting rod w::= two connecting rod _ type single grab type transfer arm% "reverse = mold: ^ room capacity - Long time again; ^ 〇 反应 反应 反应 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 室内 Esc Esc Esc Esc Esc Esc Esc Esc Esc Esc Esc Esc Esc Esc (mectr0static Chuck; electrostatic fixture). And attached to the process module 12, the borrower's face is old, the gas is 35, the m is going to g I will process the gas (such as fluorine gas / hurricane body) ¥ Inside the reaction chamber, an electric field is generated between the electrodes, so that the ions are generated, the ions are generated, and the gas is generated from the gas. The gas is vaporized from the gas to the (h): and the free radicals are applied to the wafer. The pressure of the boat is, for example, a polycrystalline stone layer. The pressure of the module 12 (4) is turned to a straight line. The load lock module 27 is connected to the process module 12 by means of a vacuum brake. Between 29 and with the helium air valve 3〇, and, and 'and the joint at the Η has a large chamber. The vacuum inside the pressure It is moved to the inside of the load lock module 27, the arm 26, and the transport damper 31 is provided from the shaft feed arm 26 to the center of the lock, and the transfer arm 26 is provided from the transfer arm 26 to the side of the group 12 1 damper 32. The i-th body is cried, and the U-side of the planting group is provided with a second damper at the front end portion of the second transfer arm 26, and a 32 system is provided on the track on which the (fork) 33 moves, The wafer W supporting the wafer w is temporarily supported and the wafer 12 processed by the processing of the wafer is processed by the wafer 12 after the processing of the module 12 is smoothly performed. In addition, the substrate processing system loading module 13 is used to control the process boat η, which is called "each component, 6 and the post-processing chamber 17 (the following system and the system controller installed in the agricultural module m (not As shown in the figure, the operation controller system controller at one end of the long side of 40. is matched with the process recipe (which is used for ^^ processing or wafer W movement, chapter (four) crying / style) to control each The action of the constituents is controlled to the axis of the 〇 system. (4) If (4) is not shown in Figure 2, the section along line II-II of Figure 1 In Fig. 2, 劁轺挞Λ, , , and 12 have a reaction chamber 22, a mounting table 23 of the wafer W provided in the reaction chamber 22 of the 15 201041034, and a mounting table 23 above the reaction chamber 22 a leaching head 24 (which is an upper electrode) disposed oppositely, a TMP25 (Turbo Molecular Pump) for argon gas in the reaction chamber 22, and a reaction chamber 22 and A variable APC (Adaptive Pressure Control) valve 226 (which acts as a butterfly valve) between the TMPs 25 to control the pressure in the reaction chamber 22. The gas discharge head 24 is connected to the first high-frequency power source 227 by the first matching device 28, and the mounting table 23 is connected to the second high-frequency power source 35 via the second matching device 36. The first high-frequency power source 227 applies a relatively high frequency (for example, a high-frequency electric power of 6 〇 MHz) to the air shower head 24 as the excitation power, and the second high-frequency power source 35 has a relatively low frequency ( For example, a high frequency electric power of 2 MHz is applied to the mounting table 23 as a bias voltage. The matching devices 28 and 36 reduce the reflection of the high-frequency electric power from the air shower head 24 or the mounting table 23, respectively, and maximize the supply efficiency of the high-frequency electric power. The air shower head 24 is constituted by a disk-shaped gas supply unit 230, and the gas supply unit 230 has a temporary storage chamber 232. The temporary storage chamber 232 communicates with the inside of the reaction chamber 22 through the gas vent 34. The temporary storage chamber 232 is connected to each of the gas supply systems of the CF-based gas. The °CF-based gas supply system supplies the CF4 gas, the CHF3 emulsion, and the c4f8 gas to the temporary storage chamber 232, respectively. Further, the oxygen-based gas supply system supplies the helium gas and the COS gas to the temporary storage chamber 232, respectively. The supplied cf4 gas, CHF3 gas, bright gas, and & gas, 16 201041034 COS rolled body are supplied to the reaction chamber by the gas vent 34. In the reaction chamber of the process module 12, as described above, the high-frequency electric power is applied to the processing space s, so that the processing gas supplied from the shower head 24 to the processing space S becomes a high-density plasma to generate Ions or free radicals, and use a scribe or free radical to perform a touch process on the substrate. Fig. 3 is a cross-sectional view schematically showing the structure of a semiconductor wafer to which an etching process or the like is applied in the substrate processing system of Fig. 1. In FIG. 3, the wafer W has an oxide film 51 formed on the surface of the tantalum substrate 5, and an acl film (amorphous carbon film) 52 and an anti-reflection film (BARC) which are sequentially laminated on the oxide film 51. The film base and the photoresist film %. The base material 50 is a disk-shaped thin plate made of tantalum, and is formed by oxidation, etc. on the surface by oxidation or the like, and then oxidized. The ACL film 52 is formed on the film 51. The ACL film 52 functions as a lower layer ◎ silk film. The ACL film 52 is formed with an anti-reflection film (BARC film) 53 by, for example, a coating process. The BARC film is made up of a package. It is composed of a polymer tree which absorbs a pigment of a specific wavelength (for example, irradiating ArF excimer laser light toward the photoresist film %), and can prevent ArF excimer laser light transmitted through the photoresist film 54 in the ACL film. 52 or the oxide film 51 is reflected and reaches the photoresist film 54 again. The photoresist film 54 is formed on the BARC film 53 by, for example, a spin coater (not shown). The photoresist film 54 is positive-type photosensitive. It is composed of a resin and is deteriorated to be soluble when irradiated with ΑιΤ excimer laser light. 17 201041034 Structure 1 Round W' Stepper (omitted pattern) will = 254' then the photoresist film, shot with eight molecules == for solubility. After that, the strong development droplets will be deteriorated to the soluble part. The removal will be removed, so that at the position of the hole of the wafer wj-like inversion, the photoresist film 54 having the opening 55 will be removed after the second hole is removed. BARC film 邛 5伖The order is transferred to one of the oxygen as the anti-reflection film, and finally, the hole having the characteristic opening portion is excellent. In recent years, in order to satisfy the semi-target wafer W', it is necessary to make the hole surface and the requirement ' No distortion, and _ $ face H and a hole with a good shape at the bottom, but in the thinner to form a vertical shape, the shape of the round W is used by the interlayer or the mask layer for the recent years::: The upper shape of the =r is the intermediate shape of the barc film 53 and the hole's upper surface' = the sunday w, in order to establish that the shape of the hole can be formed to suppress the shape of the bow shape without distortion, and the substrate processing side This is from the formation of a vertical processing of the shape of the hole CF gas as a place: after entering various experiments, 'discovery After enrichment with money engraving, m^ sub-attribute to BARC film 53 with higher pressure by using cos (oxycarbon sulphide) gas containing gas 18 201041034 body to monolouse! I ACL film 52, can reduce the upper line The present invention has been invented by the generation of traces and the distortion of the bottom shape, and it has been found that by etching the oxide film 51' by using a gas containing C#6 gas as a processing gas, the residual amount of the mask film can be protected and suppressed. The present invention has been invented by forming a bow-shaped shape to form a hole having a vertically processed shape. Hereinafter, a substrate processing method according to a first embodiment of the present invention will be described in detail. This processing is carried out in the process module 12 to the post-processing chamber 17 of the substrate processing system 10 in accordance with the substrate processing program (substrate processing recipe) and by the system controller of the substrate processing system 10. The substrate processing method has an existing CF-based gas (ie, CP4 gas, under a high-pressure atmosphere (for example, an atmosphere of 100 mT〇〇r (1.33×10 Pa) to i5〇mT〇0r (2.〇xl〇pa)). a first etching step of silver-etching the barc film 53 as an intermediate layer; a second etching step of etching the ACL film 52 as a lower layer photoresist by a gas containing a cos gas; and utilizing The third step (processing target layer) of the oxide film 51 as the processing target layer is etched with a gas. Fig. 4 is a flow chart showing the substrate processing of the substrate processing method according to the first embodiment of the present invention. In the substrate processing, the wafer w is first prepared by sequentially laminating the oxide layer 5, the ACL film 52, the BARC film 53, and the film 54 on the tantalum substrate 5, and the photoresist film 54 has a reflection preventing effect. One portion of the film 53 = the opening portion 55 (the opening width is, for example, 70 nm). Then, the circle is moved into the reaction chamber 22 19 201041034 of the process module (PM) 12 (refer to FIG. 2), and It is placed on the mounting table 23 (step S1). Next, the reaction chamber 22 of the PM 12 is controlled by an APC valve 226 or the like. The pressure is set to, for example, 120 mTorr (1.6 〇 xl OPa), and the temperature of the upper portion of the wafer W is set to, for example, 95 ° C, and the lower temperature is set to 20. (:: Then, 'the gas supply portion 230 from the bleeder head 24 will For example, a mixed gas of CFsc gas of 220 sccm, for example, 30 sccm of CHF3 gas, 30 sccm of C4F8 gas, and 7+12 sccm of 02 gas (CF-rich gas) is supplied into the reaction chamber 22 (step S2). Then, the upper electrode is applied. Applying 300 W of excitation electric power, a bias electric power of 300 W is applied to the mounting table 23. At this time, 'CF4 gas, CHF3 gas, C4F8 gas, and helium 2 gas are excited by the high-frequency electric power applied to the processing space S to be plasma. An ion or a radical is generated which collides with and reacts with the surface of the BARC film 53 or the side wall of the opening, deposits a deposit on the BARC film 53, and etches the BARC film 53 to form a photoresist film 54. The opening portion of the opening portion 54 (step S3). At this time, the deposit is sufficiently deposited on the BARC film 53 under the condition of being rich in deposit due to the high pressure and the CF-rich gas, and the shape of the opening portion is maintained. State of BARC 53. After the BARC film 53 is surnamed, the house force in the reaction chamber is set to, for example, 20 mTorr (2.66 Pa) by an APC valve or the like. Further, the temperature of the upper portion of the wafer W is set to, for example, 95 ° C. The lower temperature was set to 20 C. Then, the gas supply unit 230 of the gas injection head 24 was mixed with 750 sccm of 〇2 gas and 30 sccm of COS gas (the ratio of the COS gas flow rate to the total process gas flow rate was 4.0%). The c〇s gas contains 20 201041034 gas supplied to the reaction chamber (step S4). Then, 500 W of excitation electric power was applied to the upper electrode (the shower head 24) and the bias electric power was 500 W. At this time, the 〇2 gas and the COS gas are excited by the high-frequency electric power applied to the processing space S into a plasma to generate ions or radicals. The plasma or radical will collide with the ACL film 52 and react to etch the portion (step S5). - From ~wκ 1 ... π π 3

口部分的直徑擴大。此處,推測cos氣體中所含有的s 元素係可避免孔洞入口部分的直徑擴大之原因。若只靠 CO氣體或〇2氣體則無法獲得形狀平滑彳 接W及ACL膜^ APC閥等來將反應室内的壓力設定為例如 2〇mT⑽(2.66Pa)。又,將晶圓w上部的溫度設定為例 =95C ’下部的溫度設定為例如加。。。錢,從淋氣 頭24之氣體供給部23〇將例如12sccm的他氣體、 二5測二的咏氣體、2〇SCCm的叫氣體、20〇SCCm的 體= ===觀合之咖體含有氣 的:然後’對上部電極施加The diameter of the mouth portion is enlarged. Here, it is presumed that the s element contained in the cos gas can prevent the diameter of the entrance portion of the hole from expanding. If only CO gas or 〇2 gas is used, the smoothness of the shape and the ACL film APC valve or the like cannot be obtained to set the pressure in the reaction chamber to, for example, 2 〇 mT (10) (2.66 Pa). Further, the temperature at the upper portion of the wafer w is set to a temperature lower than the example = 95C', for example, to be added. . . Money, from the gas supply unit 23 of the gas head 24, for example, a gas of 12 sccm, a helium gas of two and five centimeters, a gas of two 〇SCCm, a body of 20 〇SCCm = === Gas: then 'apply to the upper electrode

Ai·氣體及〇2氣體會被施加^ 6 乳體' 激發成電㈣產生離子或自由λ ^頻電功率 Γ::、反應而將該部分峨步糊。 時,由於ACL臈52上會因咕氣體而沉積有 21 201041034 >儿積物,且係在樓保作為遮罩層而發揮功能之該等膜的 膜厚殘量狀態下進行餘刻’故孔洞的侧面不會膨脹,並 月&避免弓型形狀以形成垂直加工形狀良好的孔洞。 如此地,將於氧化膜51上形成有上面形狀整齊且 底部形狀無扭曲及無弓型形狀的孔洞之晶圓w移至別 的灰化裝置來將作為遮罩層之ACL膜去除後,結束本 處理(步驟S8)。 本實施形態係利用含有CF4氣體、CHF3氣體及C4F8 氣體之富含 CF 的氣體,及 10〇111!'〇]*1’(1.33\1〇1^)〜15〇1111[〇1*1.(2加1(^)的高壓處理 壓力來蝕刻BARC膜53後,利用COS氣體含有氣體來 蝕刻ACL膜52’之後再利用C6F6含有氣體來蚀刻氧化 膜51 ’且使所需量的沉積物沉積在分別對應於作為遮 罩膜而發揮功能的膜上,而在確保遮罩殘量的狀態下來 對依序層積在矽基材50上之氧化膜51、ACl膜52、 BARC膜53及光阻膜54進行蝕刻,故最終地能在氧化 膜51形成孔洞的上面形狀整齊、無線條痕跡,且能避 免底部形狀扭曲及擴大側壁面之弓型形狀的產生,以形 成垂直加工形狀良好的孔洞。 本實施形態係藉由在蝕刻BARC膜53時利用富含 氣體並在高壓氣氛下進行餘刻,以及在钱刻ACL膜 52 h•利用COS氣體含有氣體的加乗效果,來消除形成 於氧化膜51之孔洞的上視線條痕跡,並抑制孔洞底部 扭曲。亦即,本實施形態中,在蝕刻時之BARC膜53 22 201041034 =^富含CF氣體以及在㈣八⑽52時利用cos 乳體3有氣體係必須條件 法獲得上述的作用絲 核—條件則無 上顏3 '件’〉肖除氧化膜51所形成之孔洞的 痕跡並抑制底部形狀扭曲之機制推測為如下 即,在⑽6觀膜53時,藉由利用富含CF 軋肢(CHF3氣體或c^8氣體)可使對barc膜53上之光Ai·gas and helium 2 gas will be applied to the ^6 emulsion' to excite electricity (4) to generate ions or free λ ^ frequency electric power Γ::, reaction and the part is stepped. At the time of ACL臈52, 21 201041034 > children's products are deposited on the 咕 gas, and the film is left in the state of the film thickness of the film which functions as a mask layer. The sides of the holes do not expand, and the bow & shape avoids the bow shape to form holes that are well machined in a vertical shape. In this manner, the wafer w having the holes having the upper shape and the bottom shape without distortion and the bow shape is formed on the oxide film 51, and moved to another ashing device to remove the ACL film as the mask layer, and then the process ends. This process (step S8). In this embodiment, a CF-rich gas containing CF4 gas, CHF3 gas, and C4F8 gas, and 10〇111!'〇]*1' (1.33\1〇1^)~15〇1111 [〇1*1. (2 plus 1 (^) high-pressure treatment pressure to etch the BARC film 53, after etching the ACL film 52' with a gas containing COS gas, and then etching the oxide film 51' with a gas containing C6F6 and depositing a desired amount of deposit The oxide film 51, the ACl film 52, the BARC film 53, and the light which are sequentially laminated on the ruthenium substrate 50 in a state in which the remaining amount of the mask is ensured in accordance with the film functioning as a mask film, respectively. The resist film 54 is etched, so that the shape of the upper surface of the oxide film 51 can be neatly arranged, and the shape of the strip can be avoided, and the shape of the bottom portion can be prevented from being twisted and the shape of the bow shape of the side wall surface can be enlarged to form a hole having a good vertical shape. This embodiment eliminates the formation of oxidation by enriching a gas in a high-pressure atmosphere while etching the BARC film 53 and by using a COS gas-containing gas addition effect in the ACL film 52 h. Traces of the upper line of the hole of the film 51, and suppress the hole In the present embodiment, the BARC film 53 22 201041034 = ^ is rich in CF gas at the time of etching, and the above-mentioned action silk core is obtained by using the cos milk 3 gas system at (4) eight (10) 52. The condition is no upper face 3 'pieces'> The mechanism of removing the traces of the pores formed by the oxide film 51 and suppressing the distortion of the bottom shape is presumed to be as follows: at the time of (10) 6 filming, by using the CF-rich limb (CHF3) Gas or c^8 gas) can make light on the barc film 53

^ 54的選擇比提高,且藉此可使钮刻BARC膜53 二狀良好。又,光阻臈54上會因⑶氣體而使 ^儿積物較易沉積’而可確保遮罩殘量,並在確保遮罩 層的層厚之狀態下進行朗,藉以❹紙膜Μ的孔 洞形 狀穩定。又,在 l〇〇mTorr(1.33xl〇pa)^5〇mTorr(2.〇xl〇Pa)^ ^ :用藉由_聽膜53,可更加促進沉積物的沉積 乍用’並提南上述孔猶彡狀穩定效果。然後,藉由在敍 刻ACL膜52時利用cos氣體含有氣體,發現了机 膜52表_平滑化效果’而推測為藉由該等加乘效果 可使上視形狀穩定,㈣彡成底部形狀無扭曲的之垂直加 工形狀良好的孔洞。 产本實施形態中’在蝕刻氧化膜51時,藉由利用C6F6 氣體、QF6氣體、C^F8氣體、Ar氣體、〇2氣體之混合 氣體來作為處理氣體,由於在ACL膜52上,會因c^6 氣體而使得沉積物容易沉積’且係在確保遮罩膜殘量6的6 情況下進行_,故可避免在氧化膜51所形成之孔洞 23 201041034 產生弓型形狀,以报# +古Λ & 成 形狀良好的孔洞。又, v 的機制推測為當遮罩膜的膜厚不足時,相 ㈣從傾斜方向所照射之钱刻物會以較: 角又衝㈣_剖面錢得内壁面被祕。當作為遮 ^之ACL膜_厚足_,Α(χ _㈣面會被磨 耗1而减#不會被磨耗,故在氧化膜不會見到弓型形 狀0The selection ratio of ^ 54 is increased, and thereby the button-shaped BARC film 53 is made good. In addition, the photoresist 臈 54 is made to be deposited by the gas (3), and the amount of the mask can be ensured, and the thickness of the mask layer can be ensured. The shape of the hole is stable. In addition, in l〇〇mTorr (1.33xl〇pa)^5〇mTorr(2.〇xl〇Pa)^ ^ : by using the film 53, the sediment deposition can be further promoted. The hole is still stable. Then, by using the cos gas-containing gas when the ACL film 52 is engraved, the film_smoothing effect of the film 52 is found, and it is presumed that the shape of the top view can be stabilized by the multiplication effect, and (4) the bottom shape is formed. Vertically machined holes with no distortion. In the present embodiment, when the oxide film 51 is etched, a mixed gas of C6F6 gas, QF6 gas, C^F8 gas, Ar gas, or helium gas is used as the processing gas, which is caused by the ACL film 52. c^6 gas makes the deposit easy to deposit' and is carried out under the condition of ensuring the residual amount of the mask film 6 to _, so that the arc shape formed in the hole 23 201041034 formed by the oxide film 51 can be avoided to report # + Ancient Λ & into a well-shaped hole. Moreover, the mechanism of v is presumed to be that when the film thickness of the mask film is insufficient, the phase (4) of the money engraved from the oblique direction will be secreted by the angle of the (4) _ section. When used as the ACL film _ thick foot _, Α (χ _ (four) face will be worn 1 minus # will not be worn, so the bow will not be seen in the oxide film 0

本實施形態中,BARC膜53的姓刻、acu2的飾 刻及乳化膜51的_係在同„ pM内連續 提高產能。 J ,下來’說明本實施形態之變形例(第2實施形態)。 $2實施形態之基板處理方法係由_咕㈣ 含有氣體來作為處理氣體之前段侧倾,以及利用於 c4f6氣體含有氣體添加彳cos氣體的c〇s氣體含有氣 體來作為處理氣體之後段㈣步騎構成的第4餘刻 步驟’來取代第1實施形態中· QF6氣體含有氣體 來蝕刻氧化膜51之步驟(第3蝕刻步驟”又,利用Cf4 氣體、CHF3氣體及QF8氣體之混合氣體來姓刻barc 膜53之步驟(第1蝕刻步驟),與利用c〇s氣體含有氣 體來#刻ACL膜52之步驟(第2钱刻步驟)係與上述第 1實施形態相同。 以下,重點在於與第1實施形態之相異點來說明第 2實施形態。 圖5係顯示為本實施形態基板處理方法的基板處 24 201041034 理之流程圖’圖6係顯示本實施形態基板處理方法之步 驟圖。 圖5中’將晶圓W搬入至PM12的反應室22内(步 驟S11),調整反應室22内的壓力,並導入富含cf氣 體(步驟S12)、施加激發用電功率及偏壓電功率來蝕刻 BARC膜53(步驟S13);接著,再次調整反應室22内的 壓力,並導入〇2氣體及COS氣體(步驟S14);之後, 施加所需電功率來蝕刻A C L膜5 2 (步驟S15)為止的步驟 係與苐1貫施形態之步驟S1〜步驟S5相同。 接著’針對已蝕刻ACL膜52之晶圓W進行蚀刻 以將ACL膜52的開口部轉印至例如Si〇2膜所構成的 氧化膜51。 亦即’利用APC閥等來將收納有已蝕刻ACL膜52 的晶圓W(圖6(A))之反應室内的壓力設定為例如 2 0mTorr(2 · 66Pa) ’並將晶圓w上部的溫度設定為例如 60°C,下部的溫度設定為例如40°C。然後,從淋氣頭 24之氣體供給部230將例如60sccm的C4F6氣體、 200sccm的Ar氣體、70sccm的〇2氣體所混合之c4f6 氣體含有氣體供給至反應室内(步驟S16)。然後,對上 部電極施加500W的激發用電功率,且對載置台23施 加4500W的偏壓電功率。In the present embodiment, the name of the BARC film 53 and the decoration of the acu2 and the emulsification film 51 are continuously increased in productivity in the same manner as in the "pM". J. Next, a modification of the embodiment (second embodiment) will be described. The substrate processing method of the $2 embodiment is performed by _咕(4) containing a gas as a process gas before the process is tilted, and c4f6 gas containing a gas added 彳cos gas of the c〇s gas containing gas as a process gas after the step (four) stepping In the fourth step of the configuration, in place of the first embodiment, the QF6 gas contains a gas to etch the oxide film 51 (the third etching step), and the mixture of the Cf4 gas, the CHF3 gas, and the QF8 gas is used. The step of the barc film 53 (the first etching step) and the step of engraving the ACL film 52 with the gas containing the c〇s gas (the second etching step) are the same as those of the first embodiment described above. The second embodiment will be described with respect to the differences between the embodiments. Fig. 5 is a flowchart showing the substrate processing method of the substrate processing method of the present embodiment. In Fig. 5, 'the wafer W is carried into the reaction chamber 22 of the PM 12 (step S11), the pressure in the reaction chamber 22 is adjusted, and the cf-rich gas is introduced (step S12), and the excitation power and bias are applied. The electric power is used to etch the BARC film 53 (step S13); then, the pressure in the reaction chamber 22 is again adjusted, and the 〇2 gas and the COS gas are introduced (step S14); thereafter, the required electric power is applied to etch the ACL film 5 2 (step The steps up to S15) are the same as the steps S1 to S5 of the first embodiment. Next, the wafer W having the etched ACL film 52 is etched to transfer the opening of the ACL film 52 to, for example, a Si〇2 film. The oxide film 51 is formed. That is, the pressure in the reaction chamber of the wafer W (Fig. 6(A)) in which the etched ACL film 52 is accommodated is set to, for example, 20 mTorr (2 · 66 Pa) by an APC valve or the like. The temperature of the upper portion of the wafer w is set to, for example, 60 ° C, and the temperature of the lower portion is set to, for example, 40 ° C. Then, for example, 60 sccm of C4F6 gas, 200 sccm of Ar gas, 70 sccm is supplied from the gas supply portion 230 of the shower head 24. The c4f6 gas-containing gas mixed with the 〇2 gas is supplied into the reaction chamber (step S16). After electrical power is applied to the excitation of the upper portion electrode 500W, and bias power to the mounting table 23 is applied to 4500W.

此時,QF6氣體、Ar氣體及〇2氣體會被施加至處 理空間S的高頻電功率激發成電漿而產生離子或自由 基(圖6(B))。所產生之離子會與ACL膜52及該ACL 25 201041034 =之開_!部55底部的氧倾51衝撞、反應而將該 口I5刀蝕刻(則段蝕刻步驟)(步驟S17)。以針 的選擇性良好且高的钱刻率(ER;EtchingRate)來:刻而 於乳化膜51形成有和胤膜52的開口寬度 開口部(圖6(C))。但由於氧化膜51相當地厚,故;接 以此條件繼續進行細】的話,會有孔 CD值變大之虞。 ㈣狀朋知且 因此’本實麵祕在_ c4F6氣齡有氣 的途中,將cos氣體添加至μ氣體含 電:=Γ4Ρ6氣體含有氣體與⑽氣體的混 (目6⑼),並錢條件下對氧化膜 膜5==在氧化膜51形成開口寬度與ACL Μ 52的開口部相對應之開口部(步輝加) 膜52的上面及開口部55的側壁面處 體及c〇s氣體所造成的保護膜, ς,有他軋 ,一 52殘膜量的情況下進行;=膜= 好弓型形狀’成垂直加工形狀良 如此地,將於氧化膜51上形成 底部形狀餘曲及無$型形狀的孔化形狀整背且 的灰化裝置來將剩餘的ACL膜52去θ ° w私至別 結束本處理。 切(步驟S19)後, 本貫施形態係藉由利用包含有 * 及〇2氣體之C4F6氣體含有氣體來作^礼體、Ar氣體 下為處理器體之前段 26 201041034At this time, the QF6 gas, the Ar gas, and the helium gas are excited by the high-frequency electric power applied to the processing space S to generate plasma or a free radical (Fig. 6(B)). The generated ions collide with the ACL film 52 and the oxygen tilt 51 at the bottom of the ACL 25 201041034 = open portion 55, and the I5 knife is etched (step etching step) (step S17). With the selectivity of the needle and the high etch rate (ER; Etching Rate), the opening portion of the opening width of the ruthenium film 52 is formed in the emulsion film 51 (Fig. 6(C)). However, since the oxide film 51 is relatively thick, if the film is continued under such conditions, the hole CD value becomes large. (4) Shaped friends know and therefore 'this real secret in the _ c4F6 gas age on the way to the gas, add cos gas to the μ gas containing electricity: = Γ 4 Ρ 6 gas containing gas and (10) gas mixing (mesh 6 (9)), and under the money conditions The oxide film 5 == the opening portion of the oxide film 51 having an opening width corresponding to the opening of the ACL Μ 52 (the stepping surface) of the film 52 and the side wall surface of the opening portion 55 and the c〇s gas The resulting protective film, ς, has been rolled, a 52 residual film amount; = film = good bow shape 'to the vertical processing shape, as such, will form the bottom shape of the oxide film 51 and no A $-shaped perforated shape-backed ashing device removes the remaining ACL film 52 to the end of the process. After the cutting (step S19), the present embodiment is performed by using a gas containing a C4F6 gas containing * and 〇2 gas as a body and an Ar gas as a processor before the stage 26 201041034

蝕刻步驟’以及利用於該CUF6氣體含有氣體添加有cos 氣體的COS氣體含有氣體來作為處理氣體之後段蝕刻 步驟來蝕刻處理對象層(氧化膜51),故於前段蝕刻步驟 中,可以高ER來蝕刻氧化膜51而將ACL膜52的開口 ,轉印至氧化膜51,且於後段蝕刻步驟中,藉由c〇s ^體含有氣體的平滑化效果,可防止開口部的上面形狀 =榻、CD值變大及弓型形狀產生,且可避免底部直徑 %小’以形成垂直加工形狀良好的孔洞。 、於本貫施形態之後段蝕刻步驟中,能發揮防止孔洞 曰的上面形狀扭曲及CD值變大之平滑化效果的機制尚未 2確,但推測為係因處理氣體中的氣體與c〇s氣 =的反應生成物(CS、CFS)附著在開口部的侧壁面及底 而成為膜狀,該cs、CFS所構成的膜會發揮保護臈 、功咸’特別是保護側壁不受離子的攻擊。 亦艰2實施形態之後段_步驟中’由於孔洞底部處 部刻故於利用⑽氣體含有氣體之後段 氣jri對氧補51的比,雜未利用咖 輝係以=偏步驟的選擇比要低。亦即,前段餘刻步 ⑶值變二'有孔洞的上面形狀崩塌、 化腺虞 · ER而可有效率地钱刻氧 、、尽\以形成孔洞。另一方面,後段蝕刻步驟係以平 =為優先之步驟’ ER係教前段蘭步驛要低,、㈣ c面形狀崩塌、CD值變大、弓型形狀產 月况下形成垂直加工形狀良好的孔洞。 27 201041034 本實施形態中’從前段#刻步驟移至後段㈣步驟 的時間點’亦即導入cos氣體的時間點非常重要,係 考量遮罩膜(ACL膜52)的殘留量(殘留厚度)、所欲CD 值、寬高比、ER、_所需時間等來综合地判斷決定。 具體而言,在實施預先在相同條件下對相同氧化膜進行 蝕刻之試驗後,發現較佳地係在遮罩膜认〇1^膜52')完入 消除前來決定cos氣體導入的時間點(結束氧化膜 的蝕刻)。例如’在ACL膜52的殘留量達到初期的5〇% 左右(例如500nm左右)之時間點添加c〇s氣體,藉以 適當地進行從前段蝕刻步驟移至後段蝕刻步驟之處^里。 本實施形態之後段蚀刻步驟中的c〇s氣體導入量 相對於總處理氣體流量較佳為2〜5%。若c〇S氣體的添 加量未達2%,則孔徑會變大,若超過5%,則蝕刻會停 止0 又,本實施形態中,從氧化膜51之蝕刻開始即添 加COS氣體的話,氧化膜51的ER會降低,但作為遮 罩膜之ACL膜52的ER則不會下降至那般地低,故acl 膜52在氧化膜51的蝕刻結束前即先被蝕刻完,而會有 無法將氧化膜51姓刻的情況發生之虞。 本實施形態中,藉由實施後段蝕刻步驟可避免氧化 膜51的孔洞CD值變大,故在蝕刻BARC膜53及ACL 膜52時,預先將氧化膜51之蝕刻步驟中所獲得的效果 加乘而採用較高的ER ’藉此亦可縮短總飿刻時間。 本實施形態中,較佳係在實施後段蝕刻步驟後,藉 28 201041034 由和後段蝕刻步驟相同的條件來進行特定時間的過餘 刻(OE ; Over-Etch)。藉此,底部的CD值會變大而頂部 CD值與底部CD值的差會變小,使得垂直加工形狀更 加良好。0E時間為氧化膜51之總蝕刻時間的例如 10〜30%。當〇E時間未達總蝕刻時間的10%,則會有無 法充分後得底部CD值變大的效果之虞,而即使超過 3〇% ’底部CD值變大的效果亦不會那般地明顯。 0 以下說明本發明之具體實施例。 表1及表2係顯示在本發明具體實施例之BARC膜 51钱刻步驟(第1蝕刻步驟)及蝕刻ACL膜52步驟(第2 名虫刻步驟)中,處理壓力、富含CF氣體及COS氣體相 對於孔洞形狀改善效果的關係。 表1 對象層 壓力 HF/LF cf4 chf3 c4f8 〇2 實施例1 BARC 100 300/300 220 30 30 7+8 實施例2 —— BARC 120 300/300 220 30 30 7+12 實施例3 ---— BARC 150 300/300 220 30 30 7+8 比較例1 BARC 50 300/300 220 30 30 7+8 比較例2 BARC 75 300/300 220 30 30 7+8 實施例4 BARC 120 300/300 220 30 30 7+12 實施例5 BARC 120 300/300 220 30 30 7+12 實施例6 BARC 120 300/300 220 30 30 7+12 比較例3 --------_ 比較例4 BARC 120 300/300 220 30 30 7+12 BARC 120 300/300 220 30 30 7+12 比較例5 BARC 120 300/300 150 *1 --- --- 29 201041034 比較例6 BARC 120 300/300 250 — — 此處,壓力係表示處理室内的壓力(mTorr),HF及 LF係分別表示對上部電極施加激發用電功率(W)及對 載置台施加偏歷用電功率(W)。又,CF4、CHF3、C4F8、 〇2係分別表示氣體流量(單位:seem)。又,02氣體流量 之「7+8」、「7+12」係分別表示「(來自中央部之02導 入量)+(來自端部之〇2導入量)」。又,*1係表示處理氣 體中包含有150sccm的Ar氣體。 表2The etching step ′ and the COS gas containing gas containing the cos gas in the CUF6 gas are used as the processing gas to etch the target layer (oxide film 51) in the subsequent etching step, so that the ER can be high in the previous etching step. The oxide film 51 is etched to transfer the opening of the ACL film 52 to the oxide film 51, and in the subsequent etching step, the upper surface shape of the opening portion can be prevented by the smoothing effect of the c含有s body-containing gas. The CD value becomes large and the bow shape is generated, and the bottom diameter % is small to avoid forming a hole having a good vertical shape. In the subsequent etching step of the present embodiment, the mechanism for preventing the shape distortion of the upper surface of the hole and the smoothing effect of the CD value is not confirmed, but it is presumed to be due to the gas and c〇s in the processing gas. The reaction product (CS, CFS) of the gas = adheres to the side wall surface and the bottom of the opening to form a film, and the film composed of cs and CFS serves as a protective layer and a salty function, particularly protecting the side wall from ions. . It is also difficult to implement the second stage of the embodiment _ in the step 'Because of the bottom part of the hole, the ratio of the gas to the oxygen supplement 51 after the gas is contained in (10) gas is used, and the selection ratio of the non-utilizing the gamma system is lower. . That is to say, the former step (3) has a value of two. The shape of the upper part of the hole is collapsed, and the ER is ER, and the oxygen can be efficiently etched and the hole is formed. On the other hand, the post-etching step is a step in which the flat = priority step, the ER system is low in the front stage, the (c) c-plane shape collapses, the CD value becomes large, and the bow shape is formed in a vertical shape. The hole. 27 201041034 In the present embodiment, it is important to change the time point from the previous step to the step (4), that is, the time at which the cos gas is introduced, and the residual amount (residual thickness) of the mask film (ACL film 52) is considered. The desired CD value, aspect ratio, ER, _ required time, etc. are comprehensively judged. Specifically, after performing the test of etching the same oxide film under the same conditions in advance, it was found that it is preferable to determine the time point of the introduction of the cos gas before the completion of the mask film 〇 1 film 52 ′). (End of etching of the oxide film). For example, the c〇s gas is added at a time point when the residual amount of the ACL film 52 reaches about 5% of the initial value (for example, about 500 nm), so that the shift from the previous etching step to the subsequent etching step is appropriately performed. The c〇s gas introduction amount in the subsequent etching step in the present embodiment is preferably 2 to 5% with respect to the total process gas flow rate. When the amount of the c〇S gas is less than 2%, the pore size is increased. If the amount is more than 5%, the etching is stopped. In the present embodiment, when the COS gas is added from the etching of the oxide film 51, the oxidation is performed. The ER of the film 51 is lowered, but the ER of the ACL film 52 as the mask film does not fall to such a low level, so that the acl film 52 is etched before the etching of the oxide film 51 is completed, and there is no possibility The case where the oxide film 51 is surnamed occurs. In the present embodiment, by performing the post-etching step, the hole CD value of the oxide film 51 can be prevented from becoming large. Therefore, when the BARC film 53 and the ACL film 52 are etched, the effect obtained in the etching step of the oxide film 51 is previously multiplied. The use of a higher ER' also shortens the total engraving time. In the present embodiment, it is preferable to carry out the OE (Over-Etch) for a specific time by the same conditions as the post-etching step by 28 201041034 after performing the post-etching step. Thereby, the CD value at the bottom becomes larger and the difference between the top CD value and the bottom CD value becomes smaller, making the vertical processing shape better. The 0E time is, for example, 10 to 30% of the total etching time of the oxide film 51. When the 〇E time does not reach 10% of the total etching time, there is a possibility that the bottom CD value becomes large enough, and even if it exceeds 3〇%, the effect of the bottom CD value becomes large. obvious. 0 Specific embodiments of the present invention are described below. Table 1 and Table 2 show the treatment pressure, CF-rich gas, and the BARC film 51 step (the first etching step) and the etch ACL film 52 step (the second insect step) in the specific embodiment of the present invention. The relationship between the COS gas and the shape improvement effect of the hole. Table 1 Object layer pressure HF/LF cf4 chf3 c4f8 〇 2 Example 1 BARC 100 300/300 220 30 30 7+8 Example 2 - BARC 120 300/300 220 30 30 7+12 Example 3 --- BARC 150 300/300 220 30 30 7+8 Comparative Example 1 BARC 50 300/300 220 30 30 7+8 Comparative Example 2 BARC 75 300/300 220 30 30 7+8 Example 4 BARC 120 300/300 220 30 30 7+12 Example 5 BARC 120 300/300 220 30 30 7+12 Example 6 BARC 120 300/300 220 30 30 7+12 Comparative Example 3 --------_ Comparative Example 4 BARC 120 300/ 300 220 30 30 7+12 BARC 120 300/300 220 30 30 7+12 Comparative Example 5 BARC 120 300/300 150 *1 --- --- 29 201041034 Comparative Example 6 BARC 120 300/300 250 — — here The pressure system indicates the pressure (mTorr) in the processing chamber, and the HF and LF systems indicate that the excitation electric power (W) is applied to the upper electrode and the bias electric power (W) is applied to the mounting table. Further, CF4, CHF3, C4F8, and 〇2 are gas flow rates (unit: seem), respectively. In addition, "7+8" and "7+12" of the 02 gas flow rate indicate "(the amount of introduction from the center of the 02) + (the amount of the introduction from the end of the 〇2)". Further, *1 indicates that the processing gas contains 150 sccm of Ar gas. Table 2

對象層 壓力 HF/LF 〇2 COS 形狀效果 實施例1 ACL 20 500/500 750 30 〇 實施例2 ACL 20 500/500 750 30 ◎ 實施例3 ACL 20 500/500 750 30 ◎ 比較例1 ACL 20 500/500 1125 9 X 比較例2 ACL 20 500/500 750 30 X 實施例4 ACL 20 500/500 600 30(5.0%) ◎ 實施例5 ACL 20 500/500 750 30(4.0%) ◎ 實施例6 ACL 20 500/500 900 30(3.3%) ◎ 比較例3 ACL 20 500/500 600 0 X 比較例4 ACL 20 500/500 600 60(10%) Δ 比較例5 ACL 20 500/500 750 30 X 比較例6 ACL 20 500/500 750 30 X 此處,壓力係表示處理室内的壓力(mTorr),HF及 LF係分別表示對上部電極施加激發用電功率(W)及對 30 201041034 載置台施加偏壓用電功率(w)。又,〇2、COS係分別表 示氣體流量(seem),cos氣體之括弧内的數字係表示 COS氣體的流量相對總處理氣體量的比例。又,形狀致 果係表示對ACL膜52所形成之上視及剖面形狀的觀察 結果,◎係表示改善效果十分良好,〇係表示可觀察到 改善效果,故可應用在實用上,△係表示雖可觀察到形 狀改善效果,但並不佳,X係表示未觀察到改善效果, 〇 故無法應用在實用上。又,表1與表2為連續處理,係 以同一實施例、同一比較例來顯示一連串的處理。 表1及表2中,實施例及比較例i、2係表示 BARC膜53蝕刻時的處理壓力依存性,實施例2〜3的 處理壓力為本發明之範圍 (100mT〇rr(1.33xl0Pa)〜150mT〇rr(2 〇χ1〇ρ&)),故可獲得 孔洞形狀改善效果,並形成上視無線條痕跡且底部形狀 無扭曲的孔洞。由貫施例卜3,發現BARC膜飯刻時的 D 處理壓力特別是在 12〇mT〇rr(1.6Xl〇Pa)〜1 亀T〇rr(2.0x10Pa)時較佳。另— 方面,比較例1及2中,ARC膜53侧時的處理壓力 未在本發明之範15内,故上視的孔洞形狀有線條痕跡, 且未觀察到形狀改善效果。 士 Λ轭例4〜6及比較例3及4係顯示ACL膜52蝕刻 日守的C〇S氣體依存性,實施丫列4〜6及比較例4係使用 cos氣體含錢體來作為處理氣體,故可觀察到形狀改 。放果此處’當c〇s氣體的流量為總處理氣體流量 31 201041034 的3〜5%時’可獲得極良好的形狀改善效果,並形成有 上視整齊且底部形狀無扭曲之孔洞。相對於此,當cos 氣體的流量為總處理氣體流量的10%(比較例4)時,並 不—定能夠獲得充分的形狀改善效果,並觀察到孔洞的 底部形狀有扭曲。從上述可知COS氣體的流量相對於 總處理氣體流量的比例較佳為3〜5%。另一方面,比較 例3由於未使用c〇S氣體,故孔洞上視的圓形形狀不 整齊’且未觀察到形狀改善效果。 又,比較例5、6係顯示在蚀刻BARC膜時未使用 田含CF氣體來作為處理氣體的情況,係與實施例2為 ,比。亦即,比較例5相較於實施例2係使用Ar氣體 ^取代CHF3氣體及C4FS氣體。又,比較例6相較於實 ,例2’係未使用CHF3氣體及C4F8氣體,而只使用ch =體。比較例5及6在BARC膜53之触刻中皆未使用 ^含CF氣體,故無法獲得形狀改善效果。此處,富含 人F乳體並不僅指CF4氣體,除了 CF4氣體以外,亦指 3有CHF3氣體及C4F8氣體之氣體。 段卜木,針對在BARC膜53關步驟(第i敍刻 」,刻ACL膜52步驟(第2餘刻步驟)後所接連著 ^之乳化膜51蝴步驟(第3㈣步驟)中, 一、孔洞形狀改善效果的關係加以說明。 ’、 驟及==在表1及表2之實施例2的第叫 ,第2_步驟後所接連著進行之第3_步 6 6氣體與孔洞形狀改善效果的關係。 32 201041034Object Layer Pressure HF/LF 〇2 COS Shape Effect Example 1 ACL 20 500/500 750 30 〇 Example 2 ACL 20 500/500 750 30 ◎ Example 3 ACL 20 500/500 750 30 ◎ Comparative Example 1 ACL 20 500 /500 1125 9 X Comparative Example 2 ACL 20 500/500 750 30 X Example 4 ACL 20 500/500 600 30 (5.0%) ◎ Example 5 ACL 20 500/500 750 30 (4.0%) ◎ Example 6 ACL 20 500/500 900 30 (3.3%) ◎ Comparative Example 3 ACL 20 500/500 600 0 X Comparative Example 4 ACL 20 500/500 600 60 (10%) Δ Comparative Example 5 ACL 20 500/500 750 30 X Comparative Example 6 ACL 20 500/500 750 30 X Here, the pressure system indicates the pressure in the processing chamber (mTorr), and the HF and LF systems indicate that the excitation electric power (W) is applied to the upper electrode and the bias power is applied to the 30 201041034 mounting table. (w). Further, the 〇2 and COS systems respectively indicate the gas flow rate (seem), and the number in the parentheses of the cos gas indicates the ratio of the flow rate of the COS gas to the total amount of the processed gas. Further, the shape-induced fruit system indicates the observation of the top view and the cross-sectional shape of the ACL film 52, and the ◎ system indicates that the improvement effect is very good, and the lanthanoid system indicates that the improvement effect can be observed, so that it can be applied in practical use, and the Δ system indicates Although the shape improvement effect can be observed, it is not preferable, and the X system indicates that no improvement effect is observed, so that it cannot be applied practically. Further, Tables 1 and 2 are continuous processes, and a series of processes are displayed in the same embodiment and the same comparative example. In Tables 1 and 2, the examples and comparative examples i and 2 show the processing pressure dependence at the time of etching the BARC film 53, and the processing pressures of Examples 2 to 3 are the ranges of the present invention (100 mT 〇 rr (1.33 x 10 Pa)~ 150mT〇rr(2 〇χ1〇ρ&)), so that the shape improvement effect of the hole can be obtained, and the hole with the top view wireless strip trace and the bottom shape without distortion can be formed. From the example 3, it was found that the D treatment pressure at the time of the BARC film is particularly preferably 12 〇mT rr (1.6 X 〇 Pa) 〜 1 亀 T rr (2.0 x 10 Pa). On the other hand, in Comparative Examples 1 and 2, the treatment pressure at the side of the ARC film 53 was not within the scope of the present invention, so that the shape of the hole in the upper view had a line mark, and no shape improving effect was observed. The yoke yoke examples 4 to 6 and the comparative examples 3 and 4 show the C 〇 S gas dependency of the ACL film 52 etched, and the cos gas 4 6 6 and the comparative example 4 are used as the processing gas. Therefore, the shape change can be observed. Here, when the flow rate of the c〇s gas is 3 to 5% of the total process gas flow rate 31 201041034, a very good shape improving effect can be obtained, and a hole having a top view and a bottom shape without distortion can be formed. On the other hand, when the flow rate of the cos gas was 10% of the total process gas flow rate (Comparative Example 4), a sufficient shape improving effect was not obtained, and the shape of the bottom of the hole was observed to be distorted. From the above, it is understood that the ratio of the flow rate of the COS gas to the total process gas flow rate is preferably from 3 to 5%. On the other hand, in Comparative Example 3, since the c〇S gas was not used, the circular shape of the hole was not aligned, and no shape improving effect was observed. Further, in Comparative Examples 5 and 6, it was shown that the CF-containing gas was not used as the processing gas when etching the BARC film, and it was compared with Example 2. That is, in Comparative Example 5, Ar gas was used instead of CHF3 gas and C4FS gas as compared with Example 2. Further, in Comparative Example 6, the CHF3 gas and the C4F8 gas were not used as compared with the actual example 2', and only the ch = body was used. In Comparative Examples 5 and 6, the CF-containing gas was not used in the contact of the BARC film 53, so that the shape improving effect could not be obtained. Here, the human F-rich body is not only referred to as CF4 gas, but also refers to a gas having CHF3 gas and C4F8 gas in addition to CF4 gas. Duan Bumu, in the step of the BARC film 53 (the first step), after the ACL film 52 step (the second remaining step) is followed by the emulsion film 51 butterfly step (third (four) step), The relationship between the effect of improving the shape of the hole will be explained. ', and the == in the second embodiment of Table 2 and Table 2, after the second step, the third step 6 6 gas and hole shape improvement The relationship between effects. 32 201041034

表3table 3

的形狀(孔洞開口)來判定’ ◎係表示抗弓型形狀效果十 分良好,〇係表示可觀察到良好的抗弓型形狀效果,△ 係表示雖可觀察到形狀改善效果但並不佳,X係表示未 觀察到抗弓型形狀效果。 表3中,實施例7〜10在蝕刻氧化膜51時係使用 C6F6氣體’故會在ACL膜52上沉積沉積物’而可在確 保作為遮罩層而發揮功能之該等膜膜厚的情況下來钱 刻,藉此,孔洞的剖面形狀會較比較例7穩定’並發現 有抗弓塑形狀效果。又,可使氧化膜51之開口剖面最 33 201041034 大的瓶口位置提高’藉此亦可發現抗弓型形狀效果。此 處,QF6氣體相對於總處理氣體流量的比例較佳為 以上,具體而言2〜5%較佳。比較例7在蝕刻氧化膜51 時未使用CJ6氣體,故ACL膜52的殘膜量多時,孔 洞的開口會變窄,若使孔洞的開口變寬則會無法確保 ACL,的殘膜量,而無法獲得無弓型形狀之形狀。 貫^列8係將實施例7之明氣體的一部分置換 為C4Fs氣體,但發現藉由添加QF8氣體,可使孔洞的 開口變寬。藉由將C4F6氣體的一部分置換為C4F8氣體, 可在破保ACL膜殘膜量的情況下使孔洞的開π變寬, 型形狀。亦即’本實施形態中,在蝕刻氧化 T、rF^’乍為處理氣體所使用之C6F6氣體含有氣體除 體時6更卜’亦含有奶氣體,而c办氣 、《比^ m由含有明氣體可使氧化膜的餘刻 ^使開口變ί降,藉此可使孔洞的侧麵某種程度削除 Μ.又,利用cj6氣體即可獲得充分的遞 表=氣體而使得選擇比下降一些亦無妨。 描垃=係顯示在氧化膜㈣步驟中,在前段触刻步雜 触刻+ί ^有後段制步驟之實施例,與未實施有後段 / 之比較例之間的孔洞形狀差異。 表4 實施例11 月1j段步驟 _(sec) 21〇 後段步驟 (sec) 210 頂部CD (nm) 115 底部CD (nm) 71 34 201041034 實施例I2 210 269 115 81 實施例13 210 328 117 86 比較例8 360 — 136 95 比較例9 396 ---- 135 89 比較例10 432 — 133 94 表4中,實施例11〜13係在人(:]1膜52之蝕刻結束 後,針對ACL膜52之CD值為95〜llOnm範圍的晶圓 W,使反應室内的壓力為20mTorr(2.66Pa),利用包含有 C4F6 氣體 60sccm、Ar 氣體 2〇〇SCCm 及 〇2 氣體 70sccm 之QF6氣體混合氣體來作為處理氣體,並以激發用電 力為500W、偏壓電功率為4500W、钕刻時間210sec 來實施前段蝕刻,之後,於上述C4F6氣體混合氣體添 加 >瓜置lOsccm的COS氣體並分別以21〇sec、269sec及 328sec來實施後段蝕刻。頂部CD及底部CD係各試驗 結束後’亦即後段餘刻步驟結束後的頂部CD測定值及 底部CD測定值。又’前段蝕刻步驟結束後的頂部cd 值係分別為12〇nm。 又,比較例8〜10係分別利用與上述實施例11〜13 同樣的晶圓W ’而分別以360sec、396sec及432sec來 僅實施實施例11〜13之前段蝕刻,頂部CD及底部CD 係各試験結束後的頂部CD測定值及底部CD測定值。 表4中,實施有後段蝕刻之實施例11〜13在試驗結 束後的頂部CD值係分別為115nm、115nm及117nm, 和前段蝕刻步驟結束後的頂部CD值相比發現CD值未 35 201041034 變見。相對於此,比較例8〜10在試験結束後的頂部CD 值係分別為136nm、135nm及133nm,和實施例11〜13 之前段姓刻步驟後的頂部CD值相比發現各CD值變寬 了。由其結果可知’藉由在前段蝕刻步驟後接著實施利 用COS氣體含有氣體之後段蝕刻步驟,可在防止頂部 CD值變寬的情況下來對氧化膜51進行蝕刻。 接下來說明過蝕刻的具體範例。 圖7係顯示實施例11〜Π及比較例8〜10中,實施 有過蝕刻(0E)時的頂部CD值變化相對於〇E量之圖 式,圖8係顯示實施例u〜13及比較例8〜1()中,實施 有過蝕刻(0E)時的底部cd值變化相對於〇E量之圖式。 此處,實施例11〜Π之0E係在實施例u〜13之後 ^蝕刻步驟結束後,以和後段蝕刻步驟相同的條件,來 灵化對氧化膜51之總蝕刻時間1〇〜3〇%的〇E,比較例 =10之OE係在比較例8〜〗〇之蝕刻步驟(前段蝕刻步驟) 結束後,在相同條件(前段蝕刻步驟)下,來實施對氧化 膜51之總蝕刻時間1〇〜3〇%的。 二圖7及圖8中,在未使用c:〇s氣體含有氣體之比 車又例中,即使增加〇E ^,頂# CD值及底部cd值兩 者歲乎不會變化,但在實施有使用c〇s氣體含有氣體 之後段蝕刻步驟的實施例中,發現增加〇E量時,頂部 值幾乎不會變化,而底部CD值會慢慢增加。由此 可/藉由κ軛使用C0S氣體含有氣體之後段餘刻步 称而在後段餘刻步驟的條件下進行〇E,可防止丁頁部 36 201041034 CD值增加並使底部CD值變大’且藉由調整〇E時間, 可調整底部CD值的變大幅度。 上述各貫施形態中’施以電裝處理的基板不限於半 導體元件用晶圓,而亦可為使用包含有LCD(LiquidThe shape (hole opening) is judged to be ' ◎ indicates that the anti-bow shape is very good, the lanthanum indicates that a good anti-bow shape effect can be observed, and the △ indicates that the shape improvement effect can be observed, but it is not good, X It means that no anti-bow shape effect is observed. In Table 3, in the case of the etching of the oxide film 51, in the case of etching the oxide film 51, it is possible to deposit a deposit on the ACL film 52, and it is possible to ensure the film thickness of the film which functions as a mask layer. The money is engraved, whereby the cross-sectional shape of the hole is stabilized compared to Comparative Example 7 and an anti-bow shape effect is found. Further, the position of the opening of the oxide film 51 having the largest opening cross section of 33 201041034 can be increased, whereby the anti-bow shape effect can also be found. Here, the ratio of the QF6 gas to the total process gas flow rate is preferably the above, and specifically 2 to 5% is preferable. In Comparative Example 7, when the oxide film 51 is etched, the CJ6 gas is not used. Therefore, when the residual film amount of the ACL film 52 is large, the opening of the hole is narrowed, and if the opening of the hole is widened, the amount of residual film of ACL cannot be ensured. It is impossible to obtain a shape without a bow shape. A part of the gas of Example 7 was replaced with a C4Fs gas, but it was found that the opening of the hole was widened by adding QF8 gas. By replacing a part of the C4F6 gas with the C4F8 gas, the opening π of the pore can be widened and the shape can be made without breaking the residual film amount of the ACL film. In other words, in the present embodiment, when the C6F6 gas used in the etching of the oxidation T and rF^' is used as the processing gas, the gas is also contained in the liquid gas, and the gas is contained in the gas, and the gas is contained in the gas. The bright gas can make the residual of the oxide film reduce the opening, so that the side of the hole can be removed to some extent. In addition, the cj6 gas can be used to obtain sufficient surface=gas and the selection ratio is lowered. It doesn't matter. The pattern of the hole is shown in the step of the oxide film (4), the difference in the shape of the hole between the embodiment of the step of the first step and the step of the step with the back section /. Table 4 Example 11 Step 1j Step _(sec) 21〇 Back Step (sec) 210 Top CD (nm) 115 Bottom CD (nm) 71 34 201041034 Example I2 210 269 115 81 Example 13 210 328 117 86 Comparison Example 8 360 - 136 95 Comparative Example 9 396 ---- 135 89 Comparative Example 10 432 - 133 94 In Table 4, Examples 11 to 13 are directed to the ACL film 52 after the etching of the human (:] 1 film 52 is completed. The wafer W having a CD value of 95 to llOnm has a pressure of 20 mTorr (2.66 Pa) in the reaction chamber, and is a gas mixture of QF6 gas containing 60 sccm of C4F6 gas, 2 〇〇SCCm of Ar gas, and 70 sccm of 〇2 gas. The gas was processed, and the front-end etching was performed with the excitation power of 500 W, the bias electric power of 4500 W, and the etching time of 210 sec. Then, the C4F6 gas mixed gas was added and the COS gas of 10 sccm was set and 21 sec. After 269 sec and 328 sec, the post-etching is performed. The top CD and the bottom CD are the top CD measured values and the bottom CD measured values after the end of each test, and the top cd value after the end of the previous etching step. The system is 12 〇 nm. Also, Comparative Example 8 The ~10 series were etched only by the first wafers of the above-mentioned Examples 11 to 13 by using the wafers W′ of the above-described Embodiments 11 to 13 for 360 sec, 396 sec, and 432 sec, respectively, and the top CD and the bottom CD were the tops after the end of each test. CD measurement value and bottom CD measurement value. In Table 4, the top CD values of Examples 11 to 13 which were subjected to post-stage etching at the end of the test were 115 nm, 115 nm, and 117 nm, respectively, and the top CD value after the end of the previous etching step. The CD values were found to be less than 35 201041034. In contrast, the top CD values of Comparative Examples 8 to 10 after the end of the test were 136 nm, 135 nm, and 133 nm, respectively, and the steps before the steps 11 to 13 were The top CD value is found to be wider than the CD value. From the results, it can be seen that the oxidation can be prevented by preventing the top CD value from widening by the subsequent etching step using the COS gas-containing gas after the preceding etching step. The film 51 is etched. Next, a specific example of the overetching will be described. Fig. 7 shows the change in the top CD value with respect to the amount of 〇E when the overetching (0E) is performed in the examples 11 to Π and the comparative examples 8 to 10. Schema, Figure 8 Display Example and Comparative Example 8~1 u~13 () in the embodiment, the etching had embodiments cd value change at the bottom (0E) with respect to the amount of 〇E drawings. Here, in Example 11 to 00E, after the etching steps of Examples u to 13 are completed, the total etching time of the oxide film 51 is 1 〇 to 3 〇% under the same conditions as the subsequent etching step. 〇E, Comparative Example=10 OE is performed in the etching step (pre-etching step) of Comparative Example 8 to 〇, and the total etching time of the oxide film 51 is performed under the same conditions (pre-etching step). 〇~3〇%. In Fig. 7 and Fig. 8, in the case where the c: 〇s gas-containing gas is not used, in the case of increasing the 〇E ^, the top #CD value and the bottom cd value do not change, but are implemented. In the embodiment in which the c s gas is used to contain the gas after the etching step, it is found that when the amount of 〇E is increased, the top value hardly changes, and the bottom CD value gradually increases. Therefore, by using the κ yoke to carry out the 〇E under the condition of the subsequent step of the step after the gas is contained in the COS gas, the CD value of the page portion 36 201041034 can be prevented from increasing and the bottom CD value is increased. And by adjusting the 〇E time, the maximum value of the bottom CD value can be adjusted. In the above-described respective embodiments, the substrate to be electrically mounted is not limited to a wafer for a semiconductor element, but may also include an LCD (Liquid).

Crystal Display)等之 FPD(Flat Panel Dispiay)等的各種 基板或遮罩、CD基板、印刷基板等。 又,本發明之目的亦可藉由將記憶有用以實現上述 ❹ 各實施形態功能的軟體程式碼之記憶媒體供給至系統 或裝置’並由該系統或裝置的電腦(抑或cpu或Mpu 等)來讀取並實行收納在記憶媒體之程式碼而達成。Various substrates or masks such as FPD (Flat Panel Dispiay) such as Crystal Display), a CD substrate, a printed circuit board, and the like. Furthermore, it is also an object of the present invention to provide a memory medium of a software program code that is useful for realizing the functions of the above embodiments to a system or device 'and by a computer (or cpu or Mpu, etc.) of the system or device. It is achieved by reading and executing the code stored in the memory medium.

......'• 一愿有琢程式碼的記 f思媒體則構成了本發明。 又,私式碼供給用之記憶媒體可利用floppy(註 νί' CD-R' CD-RW > dvd+rw等光碟、 又,亦可透過網路 冊商標)Disc、硬碟、光磁碟、cr)-R〇M DVD-ROM > DVD-RAM ' DVD-RW ' Π 磁帶、非揮發性記憶卡、ROM等。 來下載程式碼。 又,藉由實行電腦所讀取之程式碼,不只可實現上 述各實施形態的功能,根據該程式儀指示,在電腦上 稼動之OS(處㈣統)等會實施實際處理的一部分或全 部’而亦包含有藉㈣處縣實現上述各實施形態之功 能的情況。 再者,從記憶賴讀取的程⑼被寫人插入於電腦 37 201041034 之機能擴張板或電腦所連接之功能擴張單元所具備的 記憶體後’根據該程式碼的指示,㈣板或舰單元所 具備的CPU等會實施實際處理的—部分或全部,而亦 包含有藉由該處理來實現上述各實施形態之功能的情 況。 【圖式簡單說明】 圖1係概略顯示用以實施本實施形態基板處理方 法的基板處理系統結構之俯視圖。 圖2係沿圖1的Π-ΙΙ線之剖面圖。 圖3係概略顯示圖丨之基板處理系統中,被施以電 漿處理的半導體晶圓結構之剖面圖。 圖4係顯示本發明第1實施形態之基板處理方法的 基板處理之流程圖。 圖5係顯示第2實施形態基板處理方法中的基板處 理之流程圖。 圖6(A)〜(E)係顯示第2實施形態基板處理方法之步 驟圖。 圖7係顯示在實施例及比較例中,實施有過餘刻 (OE)時的頂部CD值變化相對於〇E量之圖式。 圖8係顯示在實施例及比較例中’實施有過敍刻時 的底部CD值變化相對於OE量之圖式。 【主要元件符號說明】 S處理空間 W半導體晶圓 38 201041034......'• A wish to have a code of the code f thought media constitutes the invention. In addition, the memory media for private code supply can use floppy (note νί' CD-R' CD-RW > dvd+rw and other optical discs, and also through the network book trademark) Disc, hard disk, optical disk , cr)-R〇M DVD-ROM > DVD-RAM 'DVD-RW' 磁带 Tape, non-volatile memory card, ROM, etc. To download the code. Further, by executing the program code read by the computer, not only the functions of the above-described embodiments can be realized, but also some or all of the actual processing will be implemented on the computer (the (four) system) on the computer according to the instruction of the program. It also includes the case where the (four) county implements the functions of the above embodiments. Furthermore, the process (9) read from the memory is inserted into the memory of the function expansion unit connected to the computer 37 201041034 or the function expansion unit connected to the computer. 'According to the instruction of the code, (4) board or ship unit The CPU or the like provided includes some or all of the actual processing, and also includes the case where the functions of the above embodiments are realized by the processing. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view schematically showing the configuration of a substrate processing system for carrying out the substrate processing method of the embodiment. Figure 2 is a cross-sectional view taken along line Π-ΙΙ of Figure 1. Fig. 3 is a cross-sectional view showing the structure of a semiconductor wafer to which plasma treatment is applied in a substrate processing system of the drawing. Fig. 4 is a flow chart showing the substrate processing in the substrate processing method according to the first embodiment of the present invention. Fig. 5 is a flow chart showing the substrate processing in the substrate processing method of the second embodiment. Fig. 6 (A) to (E) are diagrams showing the steps of the substrate processing method of the second embodiment. Fig. 7 is a graph showing the change in the top CD value with respect to the amount of 〇E when the OE is performed in the examples and the comparative examples. Fig. 8 is a view showing the change in the bottom CD value with respect to the OE amount when the sufficiency is performed in the embodiment and the comparative example. [Main component symbol description] S processing space W semiconductor wafer 38 201041034

10基板處理系統 12製程模組 14晶圓匣盒 16位置對準機構 19搬送臂機構 22反應室 24淋氣頭 26搬送臂 28第1匹配器 30大氣閘閥 32第2阻尼器 34氣體通氣孔 36第2匹配器 50砍基材10 substrate processing system 12 process module 14 wafer cassette 16 position alignment mechanism 19 transfer arm mechanism 22 reaction chamber 24 air shower head 26 transfer arm 28 first matcher 30 air gate valve 32 second damper 34 gas vent hole 36 The second matcher 50 cuts the substrate

52 ACL膜(非晶質碳膜) 54光阻膜 226 APC 閥 230 氣體供給部 11製程舟 13裝載模組 15晶圓匣盒載置台 17後處理室 20裝載埠 23載置台 25 TMP 27裝載互鎖模組 29真空閘閥 31第1阻尼器 33支撐部 35第2南頻電源 40作業控制器 51氧化膜 53反射防止膜(BARC膜) 55開口部 227 第1高頻電源 232 暫存室 3952 ACL film (amorphous carbon film) 54 photoresist film 226 APC valve 230 gas supply unit 11 process boat 13 loading module 15 wafer cassette mounting table 17 post processing chamber 20 loading 埠 23 mounting table 25 TMP 27 loading mutual Locking module 29 vacuum gate valve 31 first damper 33 supporting portion 35 second south frequency power supply 40 operation controller 51 oxide film 53 reflection preventing film (BARC film) 55 opening portion 227 first high frequency power supply 232 temporary storage room 39

Claims (1)

201041034 七 申請專利範圍: L 一種基板處理方法,係於處理對象層上,對層積有 遮罩層及中間層之基板實施餘刻處理,以透過該中 間層及遮罩層而於該處理對象層形成圖樣形狀,其 特徵在於具有: 第1钮刻步驟’係利用含有cf4氣體、chf3氣 體及QF8氣體之混合氣體作為處理氣體,並以處理 壓力 100mTorr(1.33xl0Pa)〜150mTorr(2.〇xi〇Pa)來 蝕刻該中間層;以及 第2蝕刻步驟,係以COS氣體含有氣體作為處 理氣體來蝕刻該遮罩層。 1·—種基板處理方法,係於處理對象層上,對層積有 遮罩層及中間層之基板實施蝕刻處理,以透過該中 間層及遮罩層而於該處理對象層形成圖樣形狀,其 特徵在於具有: 處理對象層触刻步驟,係利用C6F6氣體含有氣 體作為處理氣體來蝕刻該處理對象層。 一種基板處理方法’係於處理對象層上,對層積有 遮罩層及中間層之基板實施蝕刻處理,以透過該中 間層及遮罩層而於該處理對象層形成圖樣形狀,其 特徵在於具有·· ' 處理對象層蝕刻步驟’係藉由利用C4F6氣體含 有氣體作為處理氣體之前段蝕刻步驟,及利用於該 hF6氣體含有氣體添加有c〇s氣體的COS氣體含有 40 201041034 氣體作為處理氣體之後段蝕刻步驟來蝕刻該處理 對象層。 4. 一種基板處理方法,係於處理對象層上,對層積有 遮罩層及中間層之基板實施蝕刻處理,以透過該中 間層及遮罩層而於該處理對象層形成圖樣形狀,其 特徵在於具有: ^ 第1蝕刻步驟’係利用含有CF4氣體、CHF3氣 肋及氣體之混合氣體作為處理氣體,並以處理 壓力 100mTorr(1.33x10Pa)〜150mTorr(2.〇xi〇pa)來 蝕刻該中間層; 第2餘刻步驟,係以COS氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及 第3蝕刻步驟’係利用C6F6氣體含有氣體作為 處理氣體係來蝕刻該處理對象層。 5. 一種基板處理方法,係於處理對象層上,對層積有 遮罩層及中間層之基板實施蝕刻處理,以透過該中 〇 間層及遮罩層而於該處理對象層形成圖樣形狀,其 特徵在於具有: 第1蝕刻步驟,係利用含有CF4氣體、chf3氣 體及C4F8氣體之混合氣體作為處理氣體,並以處理 壓力 100mTorr(1.33xl0Pa)〜150mTorr(2.〇xlOPa)來 I虫刻該中間層; 第2蝕刻步驟’係以COS氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及 41 201041034 第4蝕刻步驟,係藉由利用C4F6氣體含有氣體 作為處理氣體之前段蝕刻步驟,及利用於該C4F6 氣體含有氣體添加有cos氣體的COS氣體含有氣 體作為處理氣體之後段蝕刻步驟來蝕刻該處理對 象層。 6. 如申請專利範圍第1、4或5項任一項之基板處理方 法,其中該第2蝕刻步驟中,該COS氣體流量相對 於總處理氣體流量為3〜5%。 7. 如申請專利範圍第1、4或5項任一項之基板處理方 法,其中該第2蝕刻步驟中,處理壓力為 20mTorr(2.66Pa)以下。 8. 如申請專利範圍第2或4項之基板處理方法,其中該 處理對象層蚀刻步驟及該第3蝕刻步驟中,該C6F6 氣體含有氣體中之該C6F6氣體的流量相對於總處 理氣體流量為2%以上。 9. 如申請專利範圍第8項之基板處理方法,其中該 C6F6氣體含有氣體更進一步含有C4F6氣體及(:/8氣 體。 10. 如申請專利範圍第2或4項之基板處理方法,其中該 處理對象層蝕刻步驟及該第3蝕刻步驟中,處理壓 力為 20mTorr(2.66Pa)以下。 11. 如申請專利範圍第3或5項之基板處理方法,其中該 處理對象層蝕刻步驟及該第4蝕刻步驟中,該後段 蝕刻步驟中之該COS氣體的流量相對於總處理氣 42 201041034 體流量為2〜5%,曰在 12. 時間而實麵該後段關步觀長特定 層之總_ _ _::3^㈣糾㈣處理對象 如申請專利範園第3或5項之 處理對象層餘刻步驟^ ^處方去,”中5亥 # π # μ π 驟及该弟蝕刻步驟中,係將該 又』ν驟延長特定時間而實施過蝕刻 (over_etch)。201041034 Seven patent application scope: L A substrate processing method is disposed on a processing target layer, and performs a residual processing on a substrate on which a mask layer and an intermediate layer are laminated to transmit the intermediate layer and the mask layer to the processing object. The layer forming pattern shape is characterized in that: the first button etching step uses a mixed gas containing cf4 gas, chf3 gas, and QF8 gas as a processing gas, and is treated at a pressure of 100 mTorr (1.33 x 10 Pa) to 150 mTorr (2. 〇Pa) etching the intermediate layer; and a second etching step of etching the mask layer by using a gas containing a COS gas as a processing gas. A substrate processing method is performed on a substrate to be processed, and a substrate on which a mask layer and an intermediate layer are laminated is etched to form a pattern shape in the processing target layer through the intermediate layer and the mask layer. It is characterized in that it has a step of etching a layer to be processed, and etching the layer to be processed by using a gas containing a C6F6 gas as a processing gas. A substrate processing method is disposed on a processing target layer, and etches a substrate on which the mask layer and the intermediate layer are laminated, and forms a pattern shape on the processing target layer through the intermediate layer and the mask layer, wherein The processing step of the processing target layer is performed by using a C4F6 gas-containing gas as a processing gas before the etching step, and the COS gas for the hF6 gas containing gas to which the c〇s gas is added, containing 40 201041034 gas as a processing gas. A subsequent etching step is performed to etch the processing target layer. A substrate processing method for performing a etching treatment on a substrate on which a mask layer and an intermediate layer are laminated, and forming a pattern shape on the processing target layer through the intermediate layer and the mask layer, The method has the following features: ^ The first etching step is performed by using a mixed gas containing CF4 gas, CHF3 gas ribs, and a gas as a processing gas, and etching at a processing pressure of 100 mTorr (1.33 x 10 Pa) to 150 mTorr (2. 〇 xi 〇 pa). The intermediate layer; the second remaining step of etching the mask layer by using a gas containing COS gas as a processing gas; and the third etching step of etching the target layer by using a gas containing a C6F6 gas as a processing gas system. A substrate processing method for performing a etching treatment on a substrate on which a mask layer and an intermediate layer are laminated, to form a pattern shape on the processing target layer through the intermediate interlayer and the mask layer The first etching step is characterized in that a mixed gas containing a CF4 gas, a chf3 gas, and a C4F8 gas is used as a processing gas, and the processing pressure is 100 mTorr (1.33 x 10 Pa) to 150 mTorr (2. 〇 xl OPa). The intermediate layer; the second etching step etches the mask layer by using a gas containing COS gas as a processing gas; and 41 201041034 the fourth etching step is performed by using a C4F6 gas containing gas as a processing gas before the etching step, and The treatment target layer is etched by a COS gas containing gas in which the C4F6 gas contains a cos gas and a gas as a processing gas. 6. The substrate processing method according to any one of claims 1 to 4, wherein the COS gas flow rate is 3 to 5% with respect to the total process gas flow rate in the second etching step. 7. The substrate processing method according to any one of claims 1 to 4, wherein the processing pressure is 20 mTorr (2.66 Pa) or less in the second etching step. 8. The substrate processing method according to claim 2, wherein in the processing target layer etching step and the third etching step, the flow rate of the C6F6 gas in the C6F6 gas-containing gas is relative to the total processing gas flow rate. 2% or more. 9. The substrate processing method of claim 8, wherein the C6F6 gas containing gas further comprises C4F6 gas and (:/8 gas. 10. The substrate processing method according to claim 2 or 4, wherein In the processing target layer etching step and the third etching step, the processing pressure is 20 mTorr (2.66 Pa) or less. 11. The substrate processing method according to claim 3, wherein the processing target layer etching step and the fourth processing step In the etching step, the flow rate of the COS gas in the subsequent etching step is 2 to 5% with respect to the total process gas 42 201041034, and the total flow rate of the specific layer is _ _ _::3^(4) Correction (4) Processing object, such as applying for the third step or the fifth of the patent application garden, the remaining steps of the processing target layer ^ ^Preparation, "中五亥# π # μ π and the brother's etching step, This is further extended by etching for a certain period of time (over_etch). 13· ί申請專利範圍第12項之基板處理方法,其中該特 疋夺間為針對該處理堃士象層之總蚀刻時間的 10〜30%。 14. -種記憶_ ’係ι财使電腦實行—種基板處理 方法的程式之電腦可讀取記憶媒體,該基板處理方 法係於處理對象層上,對層積有遮罩層及中間層之 基板實施蝕刻處理,以透過該中間層及遮罩層而於 該處理對象層形成圖樣形狀,其特徵在於該基板處 理方法係具有:13. The substrate processing method of claim 12, wherein the special smashing is 10 to 30% of the total etching time for the gentleman image layer. 14. - Memory _ 'The system is a computer-readable memory medium that implements a substrate processing method. The substrate processing method is on the processing target layer, and the layer is covered with a mask layer and an intermediate layer. The substrate is subjected to an etching process to form a pattern shape on the processing target layer through the intermediate layer and the mask layer, wherein the substrate processing method has: 第1蝕刻步驟,係利用含有cf4氣體、chf3氣 體及C4Fg氣體之混合氣體作為處理氣體,並以處理 壓力 100mTorr(1.33xl0Pa)〜150mTorr(2.0xl0Pa)來 蝕刻該中間層; 第2蝕刻步驟,係以COS氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及 第3蝕刻步驟,利用C6F6氣體含有氣體作為處 理氣體係來蝕刻該處理對象層。 43 201041034 15. —種記憶媒體,係收納有使電腦實行一種基板處理 方法的程式之電腦可讀取記憶媒體,該基板處理方 法係於處理對象層上,對層積有遮罩層及中間層之 基板實施蝕刻處理,以透過該中間層及遮罩層而於 該處理對象層形成圖樣形狀,其特徵在於該基板處 理方法係具有: 第1蝕刻步驟,係利用含有CF4氣體、CHF3氣 體及〇^8氣體之混合氣體作為處理氣體,並以處理 壓力 100mTorr(1.33xl0Pa)〜150mTorr(2.0xl0Pa)來 蝕刻該中間層; 第2蝕刻步驟,係以COS氣體含有氣體作為處 理氣體來蝕刻該遮罩層;以及 第4蝕刻步驟,係藉由利用C4F6氣體含有氣體 作為處理氣體之前段蝕刻步驟,及利用於該C4F6 氣體含有氣體添加有COS氣體的COS氣體含有氣 體作為處理氣體之後段蝕刻步驟來蝕刻該處理對 象層。 44In the first etching step, a mixed gas containing cf4 gas, chf3 gas, and C4Fg gas is used as a processing gas, and the intermediate layer is etched at a processing pressure of 100 mTorr (1.33×10 Pa) to 150 mTorr (2.0×10 Pa); The mask layer is etched by using a gas containing COS gas as a processing gas; and in the third etching step, the layer to be processed is etched by using a gas containing a C6F6 gas as a processing gas system. 43 201041034 15. A memory medium, which is a computer readable memory medium storing a program for causing a computer to perform a substrate processing method. The substrate processing method is performed on a processing target layer, and a mask layer and an intermediate layer are laminated. The substrate is subjected to an etching treatment to form a pattern shape on the processing target layer by transmitting the intermediate layer and the mask layer, wherein the substrate processing method includes: a first etching step using CF4 gas, CHF3 gas, and ruthenium a mixed gas of ^8 gas is used as a processing gas, and the intermediate layer is etched at a treatment pressure of 100 mTorr (1.33 x 10 Pa) to 150 mTorr (2.0 x 10 Pa); and a second etching step is performed by etching the mask with a gas containing COS gas as a processing gas. And a fourth etching step of etching by using a C4F6 gas-containing gas as a processing gas before the etching step, and using the C4F6 gas-containing gas-containing COS gas-containing gas as a processing gas after the etching step This processing object layer. 44
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