TW201039490A - A method for reducing the catalyst - Google Patents

A method for reducing the catalyst Download PDF

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Publication number
TW201039490A
TW201039490A TW098114712A TW98114712A TW201039490A TW 201039490 A TW201039490 A TW 201039490A TW 098114712 A TW098114712 A TW 098114712A TW 98114712 A TW98114712 A TW 98114712A TW 201039490 A TW201039490 A TW 201039490A
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Taiwan
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catalyst
polymer electrolyte
patent application
layer
make
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TW098114712A
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Chinese (zh)
Inventor
Yue-Jiang Chang
Tsung-Tsuan Hong
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Chartgreen Corp
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Publication of TW201039490A publication Critical patent/TW201039490A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Abstract

This invent for a fuel cell provide a kind of linear coating method on electrode. The reduction of use for platinum is purpose of this invent. It can provide the use of fewer catalyst to improve the performance for fuel cell. This approach include drying catalyst which is composed of the ratio with platinum/carriers and distributed linearly on the electrode.

Description

201039490 四、 指定代表圖: (一) 本案指定代表圖為:第( )圖。 (二) 本代表圖之元件符號簡單說明:^/Α 的化學式: 五、 =若有化學鱗,請揭示最能齡發明特徵 六、發明說明: Ο ❹ 【發明所屬之技術領域】 本發明係’電化學燃料電池中塗佈不 載體所形成之觸媒於不同部位,$ 金屬及其 例分佈,以有效減少貴金屬H之使^量觸媒峨術達到線性比 【先前技術】 ίΐΐϊίΐ氫由電化學反應轉換成電力的襄置。在 ,特色為:(1)污染低;(2)效率高;_音小。 ΐίίΠΐί1池其轉變反應物而產生電力及產物:可將 廣大圍之反應物使用於燃料電池中並可將 二^將 2氣流或液流中。例如’燃料氣流可以是純氫氣二j ί過乙ί是厂種含水醇,像是直接甲醇燃料電池中 ί氣 化劑’可為純氧氣流或稀釋氧氣流,例如 電池的結構一般是由數層基本結構所組成,i中門層 ?,陽極與陰極的電化學的電化學反應即分敝 兩層觸媒層外侧則為氣體擴散層,多為具有良好排= 之妷布或碳紙材料所製成,陽極與陰極的反應物經由此 2 201039490 至觸媒層,而反應生成物亦經由此擴散層排出。在兩層擴散層 外侧則為兩層導流板’多為使用碳板、金屬板,複合石墨纖維 板加工而成’其相鄰於擴散層側均有氣體導流凹槽,而陽極與 陰極的反應物與生成物即經由此兩層導流板進出燃料電池。在 兩層導流板外侧則為集電板,集電板多為銅板鑛上鎳、金等防 腐蝕性金屬’集電板用於收集電荷使電池電荷通往外接線路。 上述為燃料電池單電池基本結構。 燃料電池電流进度與其単位面積中氫氣和氧氣反應量有關,始 觸媒之比表面積即是其中一重要關鍵,比表面積愈大表示同樣 重量的白金觸媒所能提供的反應面積愈大,故將鉑粒徑減少則 〇 可增大比表面積,並且減低使用量以降低成本。因此各種鉑觸 媒的製程朝向粒徑小、分佈均勻及性能佳的目標努力。 目前一般將鉑微小顆粒吸附於載體上已有一段時間,製作程序 中已含浸法、膠體吸附法及沉殿法較為常用。含浸法是先將氯 鉑酸溶解於水中,再加入碳黑,撲拌待含浸完後,將溶劑蒸乾、, 再以氫氣將鉑離子還原成金屬。在此製備中,可調的參數有氣 鉑酸的濃度、溫度、溶劑的酸鹼值。膠體吸附法的製程如專利 4,136,059 ’是將氯舶酸離子與還原劑,如亞二硫酸鈉⑽2§2〇4) 還原成白金膠體,再吸附於碳黑上。最後加入雙氧水來穩定白 金的分散度。依照其專利製作過程,製作出來的白金顆粒在 2〜5 nm左右。沉澱法的製程如美國專利4,〇44,193,先將碳酸 鈉、亞硫酸氫鈉與氣鉑酸混合產生白色沉澱物N%pt(s〇3)4, 再將過濾後的濾液通過離子交換管,以氫離子取代另外三個鈉 離子。ΐ中ί些步驟需調整PH值。然後再加入碳黑^雙氧 水’即製備完成。 =的觸職料製造方法,帶有貴金屬觸媒的細碳粉在有機溶 濟或類似物_散開,以製成墨水。再以螢幕印刷、喷印,網 刀片塗覆,將此魏均勻塗覆於基材上,以形成觸媒層。 201039490 【發明内容】 為觀料電池觸 例以線性,按比織極趙之比 佈ί彻魅法在—層成型表面上傭一電極201039490 IV. Designated representative map: (1) The representative representative of the case is: ( ). (2) The symbol of the symbol of the representative figure is a brief description: ^/Α The chemical formula: 5. If there is a chemical scale, please reveal the characteristics of the most inventive invention. 6. Description of the invention: Ο ❹ [Technical field of invention] The present invention is 'Electrochemical fuel cells coated with non-carriers formed by the catalyst in different parts, $ metal and its case distribution, in order to effectively reduce the precious metal H, the amount of catalyst to achieve a linear ratio [previous technique] ίΐΐϊίΐ hydrogen by electrification Learning to convert the reaction into electricity. In, the characteristics are: (1) low pollution; (2) high efficiency; _ sound is small. ΐίίΠΐί1 The pool converts the reactants to produce electricity and products: a wide range of reactants can be used in the fuel cell and can be used in a gas stream or stream. For example, the fuel gas stream can be pure hydrogen. The water vapor is a kind of water-based alcohol, such as a direct methanol fuel cell. The gasification agent can be a pure oxygen stream or a diluted oxygen stream. For example, the structure of the battery is generally The basic structure of the layer, the middle gate layer of i, the electrochemical electrochemical reaction of the anode and the cathode, that is, the outer side of the two layers of the catalyst layer is a gas diffusion layer, and most of them are a cloth or carbon paper material with a good row = The reactants of the anode and the cathode are formed via the 2 201039490 to the catalyst layer, and the reaction product is also discharged through the diffusion layer. On the outside of the two diffusion layers, there are two layers of baffles, which are mostly made of carbon plates and metal plates. The composite graphite fiber sheets are processed to have a gas guiding groove adjacent to the diffusion layer side, and the anode and cathode are The reactants and products enter and exit the fuel cell via the two-layer baffles. On the outside of the two-layer baffle, there is a collector plate. The collector plate is mostly a corrosion-resistant metal such as nickel or gold on the copper plate. The collector plate collects electric charge to make the battery charge to the external circuit. The above is the basic structure of the fuel cell unit. The progress of fuel cell current is related to the reaction of hydrogen and oxygen in the crust area. The specific surface area of the catalyst is one of the key points. The larger the specific surface area, the larger the reaction area of the platinum catalyst can provide the same reaction area. When the platinum particle size is reduced, the specific surface area can be increased, and the amount of use can be reduced to reduce the cost. Therefore, various platinum catalyst processes are aimed at targets with small particle size, uniform distribution, and good performance. At present, platinum fine particles have been adsorbed on the carrier for a period of time. The impregnation method, the colloid adsorption method and the sinking method are more commonly used in the production process. The impregnation method first dissolves chloroplatinic acid in water, then adds carbon black, and after the impregnation is completed, the solvent is evaporated to dryness, and then the platinum ion is reduced to metal by hydrogen. In this preparation, the adjustable parameters are the concentration of gas platinum acid, the temperature, and the pH value of the solvent. The colloidal adsorption process, as in patent 4,136,059 ', reduces the chlorinated acid ion with a reducing agent such as sodium sulfite (10) 2 § 2 〇 4) to a platinum colloid and then adsorbs onto the carbon black. Finally, hydrogen peroxide is added to stabilize the dispersion of the platinum. According to the patent production process, the platinum particles produced are around 2 to 5 nm. The process of the precipitation method is as follows: U.S. Patent No. 4, 〇 44, 193, first mixing sodium carbonate, sodium hydrogen sulfite and gas platinum acid to produce a white precipitate N% pt(s〇3)4, and passing the filtered filtrate through the ion. The exchange tube replaces the other three sodium ions with hydrogen ions. In the middle of the steps, you need to adjust the PH value. Then, carbon black ^ hydrogen peroxide is added to complete the preparation. = The method of manufacturing the touch material, the fine carbon powder with the precious metal catalyst is dispersed in an organic solvent or the like to make the ink. Further, by screen printing, printing, and web blade coating, the Wei is uniformly applied to the substrate to form a catalyst layer. 201039490 [Summary of the Invention] In order to observe the battery, the linearity of the battery is compared with that of the weaving pole.

Li,成型表面上形成每一電極觸媒層,該電極 H有其上攜帶有至少—觸媒劑的導電性顆粒。 ΐϊΐΐ製ί^ί 7用不同比例電極觸媒複合物分裝於相異 =裝置,並依照比例次數分段喷墨於成型表面上,以每次1 ρ欠〜,/ϋΐ 在一層成型表面上的同一像素内喷射複數 机定ΙϊΖΐί—製法為喷墨漸層式,在—層成型表面上 墨範圍’並以同樣比例之觸媒複合物喷墨於單-電極 上,製成由厚至薄或由薄至厚之觸媒層。 〇Li, each electrode catalyst layer is formed on the molding surface, and the electrode H has conductive particles carrying at least a catalyst. ί^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ The same intra-pixel injection complex machine is ΙϊΖΐ — 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 制 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨 喷墨Or a thin to thick catalyst layer. 〇

【實施方式】 本發明參照_詳細描述入下: 中顯示本發明燃料電池—實施儀局部示意圖。 H於取圖中’本發明的燃料電池包含一聚合物電解質膜101、 S又於聚合物電解質膜101兩側的電解觸媒層102a、102b、設 201039490 於電極觸媒層102a、102b外侧的擴散層l〇3a、l〇3b、與設於 擴散層103a、103b外侧的一導流板(燃料電池)10如和一導流 板(氧化劑電極)104b,於l〇4a、104b導流板外侧有一 105a、 WSb集電板,以做為集極。 在製造上述燃料電池時’電極觸媒層102a、l〇2b先成形於聚 合物電解質膜101兩側,而擴散層1〇3a、1〇3b則分離製造以 備用。然後將這些層穩固地結合,以製成一膜電極組合。電極 觸媒層亦可成形於聚合物電解質膜侧電擴散層1〇3a、1〇3b上。 Ο 至於高分子聚合物電解質膜101,可使用Nafion膜的全氟磺 酸,或Hoechst出產的碳氫化合物膜,亦可光廣泛使用具有£ 離子導電性之功能基的聚合物膜,例如磺酸基、亞磺酸基、或 構酸基。 本發明可能使用的銘觸媒,最好位於導電性破的表面上。因此 所帶的觸媒最好具有較細的平均祕,更㈣地說,平均粒徑 最好在0.5〜5奈米的範圍,若平均粒徑小於〇 5奈你 ^ 粒的活性會高得難以處理;若平均粒徑大於5奈米,觸媒所 〇 纟有的表面積太小,以致遺失反應位置,所以可能僅具有低活 性0 -導電性碳的平均粒徑最好在5奈米至誦奈米的範圍 好在10奈米至100奈麵範圍内。為了使導 媒,導電性碳的特定表面最好大到某—程度,因 好具有200 m2/g至3000m2/g ^=,石厌最 觸媒的量占導電性碳與觸媒總重量的5%至8()%重 媒的量低於5%重量比,產生_航應可能 = ^於8〇%重量比也不好’因為觸媒的生產成本高, 序中很難處理觸媒。 4生產秋 5 201039490 溶劑、水等等混合,連同結合劑、聚合物電解質、 導電性碳等,接著藉由分散而製成觸媒塗聚,可藉由 製極觸媒複合物。較佳的溶劑包含丁i、 異丙释、乙基酵、戍醇、醋酸異丁 §|、丙三醇、及二甘醇醉 好欲於聚合物電解㈣/擴散層 1=_纖’嫌咖鄉it t音s Ο Ο 由喷頭前,以超音波震I使其内部均Ϊ分 作方/ =種不嘱縣份關之墨水E,賴其獨立運 而使用最喷墨量’每液滴100P1以内’於該層型表 成母—電極觸媒層’並重複喷射,如此可確定每-塊ΐ ㈣有另—_途,即糊喷射系統可 哈射f模式’即可在聚合物電解質膜/擴散層上, 度為梯度的觸媒層’使觸_同比例的狀態之下 以遞增或遞減從一端至另一端。 使用網印則需先將網版利用光阻劑將欲塗抹處留下來,再利 =比例種/載體分開塗抹,塗抹時使關刀均狄將塗聚 ΐ 之區域’以此將每—不同比例之塗叛按照 上述做法塗佈,即得到連續不同比例觸媒。 觸媒塗抹於聚合物電解擴散層上後,隨即將 箱’以70度烘烤30分鐘。 、 在該聚合物電解賊之陽軸與陰侧分獅成陽級觸 層及陰極麟綱後,或陰極伽㈣無域讎層分別抹 上陽極”媒綱與陰極觸媒觸,即可將已完細媒層之電極 排列成二明治狀進行熱壓,熱壓條件為5〇〜1〇〇 kgw/cm2, 溫度為120〜140度’時間為〖〜5分鐘。 6 201039490 【圖式簡單說明】 101聚合物電解質膜 102a,102b電解觸媒層 103a ’ 103b擴散層 l〇4a燃料電極導流板 l〇4b氧化劑電極導流板 l〇5a,105b集電板[Embodiment] The present invention is described in detail below with reference to a detailed description of the fuel cell of the present invention. In the drawing, the fuel cell of the present invention comprises a polymer electrolyte membrane 101, and an electrolytic catalyst layer 102a, 102b on both sides of the polymer electrolyte membrane 101, and 201039490 is disposed outside the electrode catalyst layers 102a, 102b. The diffusion layers 10a, 3b, 3b, and a baffle (fuel cell) 10 disposed outside the diffusion layers 103a, 103b, and a baffle (oxidant electrode) 104b, and a baffle plate at 104a, 104b There is a 105a, WSb collector plate on the outside to be used as a collector. In the production of the above fuel cell, the electrode catalyst layers 102a and 102b are formed on both sides of the polymer electrolyte membrane 101, and the diffusion layers 1?3a and 1?3b are separately manufactured for use. These layers are then firmly bonded to form a membrane electrode assembly. The electrode catalyst layer may also be formed on the polymer electrolyte membrane side electrodiffusion layers 1〇3a, 1〇3b. Ο As for the polymer electrolyte membrane 101, a perfluorosulfonic acid of a Nafion membrane or a hydrocarbon membrane produced by Hoechst may be used, and a polymer membrane having a functional group having an ionic conductivity, such as a sulfonic acid, may be widely used. a group, a sulfinic acid group, or an acid group. The sensor cell that may be used in the present invention is preferably located on a conductively fractured surface. Therefore, the catalyst to be carried preferably has a finer average secret. Further, (4) the average particle diameter is preferably in the range of 0.5 to 5 nm. If the average particle diameter is less than 〇5, the activity of the particles is high. Difficult to handle; if the average particle size is greater than 5 nm, the surface area of the catalyst is too small, so that the reaction position is lost, so it is possible to have only low activity 0 - conductive carbon, the average particle size is preferably 5 nm to The range of 诵 Nano is well within the range of 10 nm to 100 Nai. In order to make the conductive medium, the specific surface of the conductive carbon is preferably as large as a certain degree, since it has a mass of 200 m2/g to 3000 m2/g^=, the amount of the most catalytic material of the stone is the total weight of the conductive carbon and the catalyst. 5% to 8 (%) of the amount of heavy medium is less than 5% by weight, resulting in _ aeronautical should be = ^ at 8 〇% by weight is not good 'because of the high production cost of the catalyst, it is difficult to deal with the catalyst . 4Production Autumn 5 201039490 A mixture of a solvent, a water, and the like, together with a binder, a polymer electrolyte, a conductive carbon, and the like, and then a catalyst for polymerization can be formed by dispersion, by using a catalyst mixture. Preferred solvents include butyl i, isopropanol, ethyl yeast, decyl alcohol, isobutyl acetate acetate, glycerol, and diethylene glycol drunk in polymer electrolysis (4) / diffusion layer 1 = _ fiber咖乡it t sound s Ο Ο By the front of the nozzle, the ultrasonic is used to make the internal uniformity of the square / = the kind of ink that is not in the county, and the ink is used independently. Within the droplet 100P1, the 'into the layer type is formed into the mother-electrode catalyst layer' and the ejection is repeated, so that it can be determined that each block (four) has another path, that is, the paste jet system can be in the f mode, that is, in the polymerization. On the electrolyte membrane/diffusion layer, the gradient of the catalyst layer 'in the state of the touch-to-proportion is increased or decreased from one end to the other. To use the screen printing, you need to use the photoresist to leave the smear on the screen, and then apply the swatch/carrier separately. When smearing, the knives will be coated and the area will be painted. The proportion of the rebellion is coated according to the above method, that is, a continuous different proportion of catalyst is obtained. After the catalyst was applied to the polymer electrolytic diffusion layer, the box was immediately baked at 70 degrees for 30 minutes. After the anode and the cathode of the polymer electrolysis thief are divided into the yang-yang contact layer and the cathode lining, or the cathode gamma (four) non-domain ruthenium layer is coated with the anode and the cathode catalyst respectively, The electrodes of the finished fine-layer layer are arranged in a two-figure shape for hot pressing, and the hot pressing conditions are 5 〇 1 to 1 〇〇 kgw/cm 2 , and the temperature is 120 to 140 degrees 'the time is 〜 5 minutes. 6 201039490 Description] 101 polymer electrolyte membrane 102a, 102b electrolytic catalyst layer 103a '103b diffusion layer l〇4a fuel electrode deflector l〇4b oxidant electrode deflector l〇5a, 105b collector plate

【主要元件符號說明】 N/A[Main component symbol description] N/A

七、申請專利範圍: L -種減低燃料電池_媒的製作方法, 氧化劑電極、兩電極間之聚合物電解質:、^包 性銘觸媒計糾,級__叙枝用糟量由線 使用喷墨漸層方式製作觸媒厚度程 2.如申請專利範圍第一項, 線性方式。Seven, the scope of application for patents: L - kind of fuel cell - the production method of the medium, the oxidant electrode, the polymer electrolyte between the two electrodes:, ^ package of the characteristics of the sensor, the level __ 〗 〖 The inkjet gradient method is used to make the catalyst thickness range. 2. The first item in the patent application range, linear mode.

使每次塗佈不量&分次塗佈, i如申請專利範圍第一項’觸媒塗佈於聚合物電解質或擴散層 50〜1〇〇 膜獅所需之熱壓Applying each coating in a small amount & fractional coating, i. as claimed in the first item of the patent 'The catalyst is applied to the polymer electrolyte or the diffusion layer 50~1〇〇

Claims (1)

201039490 【圖式簡單說明】 101聚合物電解質膜 102a,102b電解觸媒層 103a ’ 103b擴散層 l〇4a燃料電極導流板 l〇4b氧化劑電極導流板 l〇5a,105b集電板 【主要元件符號說明】 N/A201039490 [Simple description of the diagram] 101 polymer electrolyte membrane 102a, 102b electrolytic catalyst layer 103a '103b diffusion layer l〇4a fuel electrode baffle l〇4b oxidant electrode baffle l〇5a, 105b collector plate [mainly Component Symbol Description] N/A 七、申請專利範圍: L -種減低燃料電池_媒的製作方法, 氧化劑電極、兩電極間之聚合物電解質:、^包 性銘觸媒計糾,級__叙枝用糟量由線 使用喷墨漸層方式製作觸媒厚度程 2.如申請專利範圍第一項, 線性方式。Seven, the scope of application for patents: L - kind of fuel cell - the production method of the medium, the oxidant electrode, the polymer electrolyte between the two electrodes:, ^ package of the characteristics of the sensor, the level __ 〗 〖 The inkjet gradient method is used to make the catalyst thickness range. 2. The first item in the patent application range, linear mode. 使每次塗佈不量&分次塗佈, i如申請專利範圍第一項’觸媒塗佈於聚合物電解質或擴散層 50〜1〇〇 膜獅所需之熱壓 201039490 7.如申請專利範圍第四項,聚合物電解質之熱壓前,先以揮發 性醇類浸泡,時間3分鐘。 8·如申請專利範圍第一項,其印刷板上以光阻劑進行圖像編 輯,製作符合觸媒塗佈大小之範圍。Make each coating indefinite & split coating, i as in the first paragraph of the patent application 'the catalyst is applied to the polymer electrolyte or the diffusion layer 50~1 〇〇 lion lion required hot pressure 201039490 7. The fourth part of the patent application scope, before the hot pressing of the polymer electrolyte, is first immersed in volatile alcohol for 3 minutes. 8. If the first item of the patent application is applied, the image on the printed board is printed with a photoresist to make it conform to the size of the catalyst coating.
TW098114712A 2009-04-30 2009-04-30 A method for reducing the catalyst TW201039490A (en)

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