TW201037030A - Expandable composite resin particles for long-term storage, pre-expanded beads formed therefrom, and molded foam - Google Patents

Expandable composite resin particles for long-term storage, pre-expanded beads formed therefrom, and molded foam Download PDF

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TW201037030A
TW201037030A TW099106132A TW99106132A TW201037030A TW 201037030 A TW201037030 A TW 201037030A TW 099106132 A TW099106132 A TW 099106132A TW 99106132 A TW99106132 A TW 99106132A TW 201037030 A TW201037030 A TW 201037030A
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resin particles
resin
composite resin
particles
weight
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TWI470019B (en
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Yasutaka Tsutsui
Masahiko Ozawa
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Sekisui Plastics
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/16Making expandable particles
    • C08J9/18Making expandable particles by impregnating polymer particles with the blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/141Hydrocarbons
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/16Making expandable particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/228Forming foamed products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene
    • C08J2325/06Polystyrene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2351/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
    • C08J2351/06Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

Expandable composite resin particles for long-term storage which comprise a composite resin comprising a polyolefin resin and a polystyrene resin and, incorporated therein, 500-5,000 ppm water and 7.5-11.0 wt.% pentane; pre-expanded beads formed from the particles; and molded foam.

Description

201037030 六、發明說明: 【發明所屬之技術領成】 發明領域 本發明係有關於一種長期保存用發泡性複合樹脂粒 子。更详a之,本發明係有關於—種在聚稀烴系樹脂與聚 苯乙烯系樹脂的複合樹脂,含有水分及作為揮發性發泡劑 的戊烷之長期保存用發泡性複合樹脂粒子。而且,係有關 於一種由該發泡性複合樹脂粒子所得到的預備發泡粒子及 發泡成形體。 L· Ίι 發明背景 通常,聚烯烴系樹脂與聚苯乙烯系樹脂的複合樹脂之 發泡性粒子(亦簡稱為發泡性複合樹脂粒子)能夠藉由使複 合樹脂粒子中(亦簡稱為樹脂粒子)浸潰揮發性發泡劑而得 到。又,為了改善發泡成形體的成形性,已知有使揮發性 發泡劑中含有水分(例如特公平6 _丨〇474 6號公報(參照專利 文獻1)。 在專利文獻1所記載之發泡性複合樹脂粒子的水分含 量為0.5〜1 · 5重量%,而且在實施例所使用的揮發性發泡劑 係丁烷(正丁烷70%、異丁烷30%)。 先月技術文獻 專利文獻[Technical Field] The present invention relates to a foamable composite resin particle for long-term storage. More specifically, the present invention relates to a foamed composite resin particle for long-term storage of pentane containing a water and a pentane as a volatile foaming agent in a composite resin of a polyolefin resin and a polystyrene resin. . Further, it relates to a preliminary expanded particle obtained by the expandable composite resin particles and a foamed molded article. L· Ίι BACKGROUND OF THE INVENTION In general, foamable particles (also simply referred to as expandable composite resin particles) of a composite resin of a polyolefin resin and a polystyrene resin can be made by using composite resin particles (also referred to as resin particles). ) obtained by impregnating a volatile blowing agent. In addition, in order to improve the moldability of the foamed molded article, it is known that the volatile foaming agent contains water (for example, JP-A-67-146 (see Patent Document 1). The water content of the expandable composite resin particles is from 0.5 to 5% by weight, and the volatile blowing agent used in the examples is butane (n-butane 70%, isobutane 30%). Patent literature

專利文獻1 :特公平6-104746號公報 【明内J 201037030 發明概要 發明欲解決之課題 在上述公報貫際上所使用的揮發性發泡劑係丁烧。丁 烧在常溫為氣體,但是戊⑽液體等性狀的不同之緣故, 戊烷會難以得到一定品質,通常係使用丁烷。 近年來’在許多情況係發泡性複合樹脂粒子的製造場 所與將所得到的發泡性複合樹脂粒子發泡加工之場所不 同。不同時有輸送發泡性複合樹脂粒子之必要,但是為了 輸送作為㈣發性發關通常収狀含有了糾發泡性 複合樹脂粒子,有在極力抑制了糾絲來維持發泡性複 合樹脂粒子的發泡能力之狀態下輸送之必要。通常所使用 的手段係冷誠冷緖送,但是含有了_發泡性複合樹 脂粒子之情況,例如即便在_15ΐ左右料保存且在充分冷 卻後進行冷雜送,從考慮隨後在t溫的職發泡及安全 性之觀點,有使用耐加壓性的容器之必要。因此,無法大 量地輸送發泡性複合樹脂粒子,而有輸送本身花費成本之 問題。 另一方面,使用常溫為液體的戊烷作為發泡劑之情 况,即便不使肖冷藏或冷輯含有戊⑦的發泡性複合樹脂 粒子之耐加壓性的容器,使用能夠密閉的容器(包含袋狀物) 亦能夠充分地確保預備發泡時的安全性及發泡性複合樹脂 粒子的發泡能力。 但疋,在一定期間冷藏或冷床保管後進行預備發泡, 使用該預備發泡粒子所成形的發泡成形體會有外觀不良且 201037030 其物性亦低落之問題。 狀者含袋 用以解決課敎㈣脂粒子。 聚苯乙㈣本發明,可提供—種在聚烯料、樹脂與 之水分 子。轉里%之戊烧的長期保存用發泡性複合樹脂粒[Patent Document 1: JP-A-6-104746] [Kennechi J 201037030 Summary of the Invention Problems to be Solved by the Invention The volatile foaming agent used in the above-mentioned publication is a calcination. Ding is a gas at normal temperature, but the pentane (10) liquid and other properties are different, pentane will be difficult to obtain a certain quality, usually using butane. In recent years, in many cases, the production site of the expandable composite resin particles is different from the place where the obtained expandable composite resin particles are foamed. In addition, it is necessary to transport the foamable composite resin particles at the same time. However, in order to convey the heat-reducing composite resin particles as the (four) hair-cutting hairs, it is possible to suppress the entanglement to maintain the foamable composite resin particles. It is necessary to transport in the state of foaming ability. Usually, the method used is cold and cold, but contains the case of _expandable composite resin particles. For example, even if it is stored at _15 Torr and is cooled after sufficient cooling, it is considered to be followed by t temperature. From the viewpoint of foaming and safety, it is necessary to use a container that is resistant to pressurization. Therefore, the foamable composite resin particles cannot be transported in a large amount, and there is a problem that the transportation itself costs. On the other hand, when pentane which is a liquid at normal temperature is used as a foaming agent, a container which can be sealed can be used even if the container which is resistant to pressurization of the foamable composite resin particles containing pentane 7 is not refrigerated or cooled. In addition to the bag shape, the safety at the time of preliminary foaming and the foaming ability of the foamable composite resin particles can be sufficiently ensured. However, in the case of refrigerating or cooling the bed for a certain period of time, preliminary foaming is carried out, and the foamed molded article formed by using the preliminary expanded beads may have a problem of poor appearance and a low physical property of 201037030. The bag contains a bag to solve the problem (4) lipid particles. Polyphenylene (IV) According to the present invention, it is possible to provide a type of polyene, a resin and a water atom. Long-term preservation of foaming composite resin pellets

Ο 4外’㈣本發明,可提供_種使上述錢保存用發 耳口樹練子預備發泡而成之預備發泡粒子。 …者依照本發明,可提供—種將上述預備發泡粒子 予以楔内成形而成之發泡成形體。 發明效果 依’’、'本發明的長期保存用發泡性複合樹脂粒子,藉由 二有規疋里的水分及作為揮發性發泡劑的戊烷能夠在通 常的密閉容器中長期保存。其結果,能夠大量地輸送發泡 性複合樹脂粒子,且能夠降低輸送成本。 圖式簡單說明 第1圖係在實施例1所得到的成形體的切面之掃描影像。 第2圖係在實施例2所得到的成形體的切面之掃描影像。 第3圖係在比較例丨所得到的成形體的切面之掃描影像。 第4圖係在比較例5所得到的成形體的切面之掃描影像。 第5圖係聚苯乙烯系樹脂比率(重量%)與吸光度比 (Α698/Α285〇)的關係之圖表。 201037030 c實方包方式]i 用以實施發明之形態 本發明的長期保存用發泡性複合樹脂粒子係在聚烯烴 系樹脂與聚苯乙稀系樹脂的複合樹脂,含有規定範圍的量 之水分及戊烷。長期保存係意味著冷藏或冷凍時,能夠將 水分及戊烷維持在規定範圍内72小時以上。 (複合樹脂粒子) 作為聚烯烴系樹脂係沒有特別限定,能夠使用眾所周 知的樹脂。又,聚烯烴系樹脂亦可以交聯。可舉出例如分 枝狀低密度聚乙烯、直鏈狀低密度聚乙烯、中密度聚乙烯、 高密度聚乙烯、乙烯-乙酸乙烯酯共聚物、乙烯-曱基丙烯酸 甲酯共聚物、該等聚合物的交聯體等的聚乙烯系樹脂;及 丙烯同元聚合物、乙烯-丙烯無規共聚物、丙烯-1-丁烯共聚 物、乙稀-丙烯-丁稀無規共聚物等的聚丙浠系樹脂。上述例 示中,低密度以0.91〜0.94 g/cm3為佳,以0.91〜0.93 g/cm3 為更佳。高密度以0.95〜0.97 g/cm3為佳,以0.95〜0.96 g/cm3 為更佳。中密度係在該等低密度與高密度的中間之密度。 作為聚苯乙烯系樹脂,係以聚苯乙烯或苯乙烯作為主 成分,並與能夠與苯乙烯共聚合的其他單體之共聚物。主 成分係意味著苯乙烯佔有總單體的70重量%以上。作為其 他單體,可例示α-曱基苯乙烯、對甲基苯乙烯、丙烯腈、 甲基丙烯腈、丙烯酸、曱基丙烯酸、丙烯酸烷酯、甲基丙 烯酸烷酯、二乙烯基苯、聚乙二醇二曱基丙烯酸酯等。例 示中,烷基係意味著碳數1〜8的烷基。 201037030 作為烯烴系樹脂,有分枝狀低密度聚乙烯、直鏈狀低 密度聚乙烯或乙烯-乙烯乙烯酯共聚物;聚苯乙烯系樹脂以 聚苯乙烯、苯乙烯-丙烯酸烷酯共聚物或苯乙烯_甲基丙烯酸 烷酯共聚物為較佳。上述例示中,低密度以0.91〜〇 93 g/cm3 為佳。Ο 4外' (4) According to the present invention, it is possible to provide a pre-expanded particle which is prepared by foaming the above-mentioned money storage hair ear tree. According to the present invention, a foam molded body obtained by wedge-forming the preliminary expanded particles can be provided. According to the present invention, the foamable composite resin particles for long-term storage of the present invention can be stored in a conventional sealed container for a long period of time by using the moisture in the two gauges and the pentane as a volatile foaming agent. As a result, the foamable composite resin particles can be transported in a large amount, and the transportation cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a scanned image of a cut surface of a molded body obtained in Example 1. Fig. 2 is a scanned image of a cut surface of the molded body obtained in Example 2. Fig. 3 is a scanned image of a cut surface of a molded body obtained in a comparative example. Fig. 4 is a scanned image of a cut surface of the molded body obtained in Comparative Example 5. Fig. 5 is a graph showing the relationship between the ratio (% by weight) of the polystyrene resin and the absorbance ratio (Α698/Α285〇). In the case of the present invention, the foamable composite resin particles for long-term storage of the present invention are a composite resin of a polyolefin resin and a polystyrene resin, and contain a predetermined amount of moisture. And pentane. Long-term storage means that water and pentane can be maintained within a predetermined range for 72 hours or more when refrigerated or frozen. (Composite Resin Particles) The polyolefin resin system is not particularly limited, and a well-known resin can be used. Further, the polyolefin resin may be crosslinked. For example, branched low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer, ethylene-mercaptomethyl acrylate copolymer, etc. a polyethylene resin such as a crosslinked body of a polymer; and a propylene homopolymer, an ethylene-propylene random copolymer, a propylene-1-butene copolymer, an ethylene-propylene-butylene random copolymer, or the like Polypropylene resin. In the above exemplification, the low density is preferably 0.91 to 0.94 g/cm3, more preferably 0.91 to 0.93 g/cm3. The high density is preferably 0.95 to 0.97 g/cm3, more preferably 0.95 to 0.96 g/cm3. The medium density is the density between the low density and the high density. The polystyrene resin is a copolymer of polystyrene or styrene as a main component and another monomer copolymerizable with styrene. The main component means that styrene occupies 70% by weight or more of the total monomers. As other monomers, α-mercaptostyrene, p-methylstyrene, acrylonitrile, methacrylonitrile, acrylic acid, methacrylic acid, alkyl acrylate, alkyl methacrylate, divinylbenzene, and poly are exemplified. Ethylene glycol dimercapto acrylate or the like. In the exemplified, the alkyl group means an alkyl group having 1 to 8 carbon atoms. 201037030 As an olefin-based resin, there are branched low-density polyethylene, linear low-density polyethylene or ethylene-ethylene vinyl acetate copolymer; polystyrene resin is polystyrene, styrene-alkyl acrylate copolymer or A styrene-alkyl methacrylate copolymer is preferred. In the above illustration, the low density is preferably 0.91 to 〇 93 g/cm3.

在發泡性樹脂粒子中,相對於100重量份聚烯烴系樹脂 粒子,在110〜730重量份的範圍含有聚苯乙烯系樹脂。又, 相對於1GG重量份料㈣樹餘子,聚苯乙烯系樹脂的原 料之苯乙烯系單體的調配量係與聚苯乙烯系樹脂的含量對 應’為110〜730重量份。 聚苯乙烯系樹脂的含量大於73〇重量份時,會有發泡成 形體的耐龜裂性低^之情形。另—方面,少於m重量份 時’雖,然耐龜裂性大巾|度地提升,但是有發泡龍發泡性 樹脂粒子的表面逸散變快之傾向。因此,會有因發泡劑的 保持f生降低致使發泡性樹脂粒子的珠粒使用期限扣池 _縮短之情形。較佳聚苯乙婦系樹脂含量為120〜560重量 伤,更佳含篁為14〇〜450重量份。 聚稀烴系樹職聚苯乙烯_脂的複合職係意味著 聚稀Μ樹脂與聚苯⑽系樹脂的混合樹脂。混合樹脂能 夠使用單純地混合兩種樹脂而成之樹脂,以下述說明之聚 _改質苯乙歸系樹脂為佳。較佳混合樹脂係聚乙締改質 苯乙嫦系樹脂。In the foamable resin particles, the polystyrene resin is contained in an amount of 110 to 730 parts by weight based on 100 parts by weight of the polyolefin resin particles. In addition, the blending amount of the styrene monomer of the raw material of the polystyrene resin is 110 to 730 parts by weight with respect to the content of the polystyrene resin with respect to 1 GG by weight of the material. When the content of the polystyrene resin is more than 73 parts by weight, the crack resistance of the foamed molded article may be low. On the other hand, when it is less than m part by weight, the crack-resistant large towel is increased in degree, but the surface of the foamed foaming resin particles tends to dissipate rapidly. Therefore, there is a case where the bead life of the foamable resin particles is shortened due to the decrease in the retention of the foaming agent. Preferably, the polystyrene resin content is from 120 to 560 parts by weight, more preferably from 14 to 450 parts by weight. The composite grade of polystyrene tree polystyrene_fat means a mixed resin of polystea resin and polyphenylene (10) resin. The mixed resin can be a resin obtained by simply mixing two kinds of resins, and it is preferable to use the poly-modified styrene-butadiene-based resin described below. Preferably, the mixed resin is a polyethylene-modified styrene-based resin.

Mil 苯乙㈣樹脂(亦稱為改f樹脂粒子)能夠 分散保持有料㈣樹絲子之水性介#中,添加 201037030 苯乙烯系單體而使其聚合來得到。以下說明改質樹脂粒子 的製造方法。 聚烯烴系樹脂粒子能夠利用眾所周知的方法得到。例 如’首先使用擠壓機將聚烯烴系樹脂熔融擠出後,藉由使 用水中切割、切股等進行造粒,能夠製造聚烯烴系樹脂粒 子。通常,使用的聚烯煙系樹脂粒子之形狀係例如正球狀、 橢圓球狀(卵狀)、圓柱狀、角柱狀、丸(pellet)狀、顆粒 (granular)狀。以下,亦將聚烯烴系樹脂粒子記載為微丸 (micro pellet)。 在聚烯烴系樹脂粒子亦可含有自由基捕捉劑。自由基 捕捉劑可以預先添加在聚烯烴系樹脂粒子,或是與炼融擠 出同時添加。作為自由基捕捉劑,以具有捕捉聚合阻止劑 (包含聚合抑制劑)、鏈轉移劑、抗氧化劑、受阻胺系光安定 劑等的自由基之作用且難以溶解於水者為佳。 作為聚合阻止劑,可例示第三丁基氫醌、對甲氧基苯 紛、2,4-二麵、第三丁基兒細、第二丙基兒茶紛、 N-甲基-N-亞硝基苯胺、N-亞硝基笨基羥胺、亞磷酸三笨 酉旨、參(亞磷酸壬基苯醋)、亞麟酸三乙離 '㈣酸參(2乙 基己基)S旨、亞磷酸十三烷酿、亞磷酸參(十三烷基)酯、亞 麟酸二苯基-(2-乙基己基)3旨、㈣酸二苯基—癸醋、亞碟 酸二苯基-(十三院基)_、亞魏氫二月桂醋、四苯基二伸 丙二醇二亞雜_、四苯基四(十三燒基)新戊四醇四亞碟酸 醋等的苯合阻止劑、亞系聚合阻止劑、芳香族 胺系聚合阻止劑、亞_酷系聚合阻止劑、侧系聚合阻 201037030 止劑等。 又,作為鏈轉移劑,可例示/3-氫硫基丙酸2-乙基己酯、 二新戊四醇陸(3-氫硫基丙酸酯)、參[(3-氫硫基丙醯氧基)-乙基]異三聚氰酸酯等。 作為抗氧化劑,可例示2,6-二-第三丁基-4-甲基苯酚 (BHT)、正-十八烷基-3-(3,5-二-第三丁基-4-羥苯基)丙酸 酯、新戊四醇-肆[3-(3,5-二-第三丁基-4-羥苯基)丙酸酯]、 1,3,5-參(3,5-二-第三丁基-4-羥苯基)異三聚氰酸酯、1,3,5-三曱基-2,4,6-參(3,5-二-第三丁基-4-羥苯基)苯、3,9-雙 [2-{3-(3-第二丁基-4-輕基-5 -甲基苯基)丙酸氧基}-1,1 -二曱 基乙基]-2,4,8,10-四氧雜螺[5· 5]十一烷、二硬脂醯基新戊四 醇二亞磷酸酯、參(2,4-二-第三丁基苯基)亞磷酸酯、雙(2,4-二-第三丁基苯基)新戊四醇二亞磷酸酯、肆(2,4-二-第三丁 基苯基)4,4’-伸聯苯二膦酸酯、雙(2-第三丁基-4-甲基苯基) 新戊四醇二亞磷酸酯、2,4,8,10-四-第三丁基-6-[3-(3-甲基4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][l. 3. 2]二氧雜磷 品、苯基-1-萘胺、辛基化二苯胺、4,4-雙(α、α-二曱苄基) 二苯胺、Ν,Ν’-二-2-萘基-對苯二胺等的苯酚系抗氧化劑、 磷酸系抗氧化劑、胺系抗氧化劑等。 作為受阻胺系光安定劑,可例示雙(2,2,6,6-四甲基-4-哌啶基)癸二酸酯、雙(1,2,2,6,6-五甲基-4-哌啶基)癸二酸 酯、雙(1,2,2,6,6-五曱基-4-哌啶基)-2-(3,5-二-第三丁基-4-羥苄基)-2-正丁基丙二酸酯等。 相對於100重量份聚烯烴系樹脂粒子,自由基捕捉劑的 201037030 使用量以0.005〜0.5質量份為佳。 聚烯烴系樹脂粒子此外亦可含有滑石粉、矽酸鈣、硬 脂酸鈣、合成或天然出產的二氧化矽、伸乙基雙硬脂醯胺、 甲基丙稀酸酯系共聚物等的發泡核劑、六漠環十二炫*、三 烯丙基異三聚氰酸酯6溴氧化物等的難燃劑、碳黑、氧化 鐵、石墨等的著色劑等。 隨後,使微丸分散於聚合容器内的水性介質中,並使 微丸邊浸潰苯乙烯系單體邊使其聚合。 作水性介質,可舉出水、水與水溶性溶劑(例如醇)的混 合介質。 苯乙烯系單體能夠使用苯乙烯及取代苯乙烯(取代基 係包含低級醇、鹵素原子(特別是氯原子)等)之任一者。作 為取代苯乙烯,可舉出例如氯苯乙烯類、對甲基苯乙烯等 的乙烯基曱苯類、〇:-甲基苯乙烯等。其中,通常以苯乙烯 為佳。又,苯乙烯單體能夠使用苯乙烯與取代苯乙烯的混 合物、苯乙稀與能夠共聚合的少量其他單體(例如丙稀腈、 曱基丙烯酯烷酯(烷基部分的碳數為1〜8左右)、順丁烯二酸 一或二烷基(烷基部分的碳數1〜4左右)、二乙烯基苯、乙二 醇之一至二丙烯酸或甲基丙烯酸酯、順丁烯二酸酐、N-苯 基順丁烯二醯亞胺等)的混合物。該等混合物中,苯乙烯以 佔有優勢量(例如50重量%以上)為佳。 又,在苯乙烯系單體亦可添加曱苯、二甲苯、環己烷、 乙酸乙酯、酞酸二辛酯、四氯乙烯等的溶劑(可塑劑)。 苯乙烯系單體的使用量係相對於100重量份聚烯烴系 10 201037030 樹脂粒子為110〜730重量份。以120〜560重量份為較佳, 以140〜450重量份為更佳。 苯乙烯系單體的使用量大於730重量份時,會有未被聚 烯烴系樹脂粒子浸潰而產生聚苯乙烯系樹脂單體的粒子之 情形。並且,會有不僅是發泡成形體的耐龜裂性低落且耐 藥品性亦低落之情形。另一方面,小於110重量份時,會有 保持發泡性樹脂粒子的發泡劑之能力低落之情形。低落 時,高發泡化變為困難。又,亦會有發泡成形體的剛性亦 低落之情形。 在聚烯烴系樹脂粒子浸潰苯乙烯系單體,可以使其邊 聚合邊進行,亦可以在開始聚合之前進行。其中,以邊聚 合邊進行為佳。而且,使其浸潰後進行聚合時,在聚浠烴 系樹脂粒子的表面附近容易產生苯乙烯系單體的聚合, 又,聚烯烴系樹脂粒子中未被浸潰的苯乙烯系單體產生同元 聚合,會有產生大量的微粒狀聚苯乙烯系樹脂粒子之情形。 邊使其聚合邊進行浸潰時,算出上述含量時之聚浠烴 系樹脂粒子係意味著由聚浠烴系樹脂及被浸潰的苯乙烯系 單體、以及被浸潰而且已聚合的聚苯乙烯系樹脂所構成之 粒子。 為了維持〇〜35重量%之含量,能夠在聚合容器内的水 性介質連續地或間斷地添加苯乙烯系單體。以在水性介質 中慢慢地添加苯乙烯系單體為特佳。 苯乙烯系單體的聚合能夠使用油溶性的自由基聚合引 發劑。作為該聚合引發劑,能夠使用在聚合苯乙烯系單體 201037030 時泛用的聚合引發劑。可舉出例如過氧化苯曱醯、過氧化 月桂醯、過氧化辛酸第三丁酯、過氧化辛酸第三己酯、過 氧化苯甲酸第三丁酯、過氧化苯曱酸第三戊酯、過氧化三 甲基乙酸第三丁酯、過氧化異丙基羧酸第三丁酯、過氧化 異丙基羧酸第三己酯、過氧化-3,3,5-三曱基環己酸第三丁 酯、過氧化六氫對酞酸二-第三丁酯、2,2-二-第三丁基過氧 化丁烷、過氧化二-第三己烷、過氧化環戊烷等的有機過氧 化物;偶氮雙異丁腈、偶氮雙二曱基戊腈等的偶氮化合物 等。又,該等油溶性的自由基聚合引發劑可單體使用亦可 並用。 作為在聚合容器内添加聚合引發劑之方法,可舉出各 種方法。例如, (a) 在與聚合容器另外的容器内,使聚合引發劑溶解於 苯乙烯系單體而含有,並將該苯乙烯系單體供給至聚合容 器内之方法; (b) 使聚合引發劑溶解於苯乙烯系單體的一部分、異烷 烴等的溶劑或可塑劑來製造溶液。將該溶液與規定量的苯 乙烯系單體同時供給至聚合容器内之方法; (c) 製造在水性介質分散聚合引發劑而成之分散液。將 該分散液與苯乙烯系單體同時供給至聚合容器内之方法。 上述聚合引發劑的使用比率,係通常以添加苯乙烯系 單體的使用總量之0.02〜2.0重量%為佳。 在水性介質中,以預先使水溶性的自由基聚合阻止劑 溶解為佳。因為水溶性的自由基聚合阻止劑不僅是能夠抑 12 201037030 制在聚稀煙系樹脂粒子表面之苯乙稀系早體的聚合,而且 能夠防止在水性介質中浮游的苯乙烯系單體同元聚合,來 減少生成聚苯乙烯系樹脂的微粒子。 作為水溶性的自由基聚合阻止劑,係相對100克水,能 夠使用lg以上之聚合阻止劑,可舉出例如硫氰酸銨、硫氰 酸鋅、硫氰酸鈉、硫氰酸鉀、硫氰酸鋁等的硫氰酸鹽;亞 確酸納、亞确酸鉀、亞確酸銨、亞确酸妈、亞硝酸銀、亞 硝酸鎮、亞硝酸铯、亞峭酸鋇、亞梢酸鎂、亞确酸經、亞 硝酸二環己銨等的亞硝酸鹽;氫硫基乙醇、一硫丙二醇、 硫甘油、毓乙酸、巯丙酸、硫乳酸、硫蘋果酸、硫乙醇胺、 1,2-二硫甘油、1,3-二硫甘油等的含水溶性硫的有機化合 物,以及抗壞血酸、抗壞血_酸納驗等。該等之中,以亞石肖 酸鹽為特佳。 相對於100重量份水性介質的水,上述水溶性的自由基 聚合阻止劑的使用量以0.001〜0 04重量份為佳。 而且,以預先在上述水性介質中添加分散劑為佳。作 為此種分散劑,可舉出例如部分皂化聚乙稀醇、聚丙烯酸 鹽、聚乙烯基料㈣、緩曱基纖維素、甲基纖維素等的 有機系分散劑、脯胺酸鎂、脯胺酸鈣、磷酸鈣、碳_、 填酸鎮、礙酸鎂、氧化鎂等的無機系分散劑。其中,以無 機系分散劑為佳。 ~ μ 使用無機系分散劑時,以並用界面活性劑為佳。作為 此種界面活㈣可舉出例如十二烧基苯俩崎、烯煙 確酸鈉驗等。 201037030 聚合容器的形狀及構造係只要具備先前苯乙烯系單體 的懸浮聚合所使用的攪拌葉者即可,沒有特別限定。 又,攪拌葉的形狀亦沒有特別限定,具體上,可舉出v 型槳葉、法德而(Pfaudler)葉、傾斜槳葉、平槳葉' 布魯梅 金(Brumagin)葉等的槳葉;渦輪葉、扇渦輪葉等的渦輪葉; 如船用螺旋槳葉的螺旋槳葉等。該等攪拌葉之中,以槳葉 為佳。攪拌葉可以是單段葉亦可以是多段葉。亦可在聚合 容器設置擋板(baffle)。 又,使苯乙烯系單體在微丸中聚合時之水性介質的溫 度係沒有特別限定,以在使用的聚烯烴系樹脂的熔點之-30 〜+20°C的範圍為佳。更具體地,以70〜140°C為佳,以80 〜130°C為更佳。而且,從苯乙烯系單體的聚合開始至結束 之間,水性介質的溫度可以是一定溫度,亦可以使其階段 地上升。使水性介質的溫度上升時,使其以0.1〜2°C/分鐘 的升溫速度上升為佳。 而且,使用由交聯後的聚烯烴系樹脂所構成之粒子 時,交聯係可以預先在使其浸潰苯乙烯系單體之前進行; 亦可以在使微丸中浸潰苯乙烯系單體並聚合的期間進行; 亦可以在使微丸中浸潰苯乙烯系單體並聚合後進行。 作為聚烯烴系樹脂的交聯所使用之交聯劑,可舉出例 如2,2-二-第三丁基過氧化丁烷、過氧化二戊烷、2,5-二曱基 -2,5-二-第三丁基過氧化己烷等的有機過氧化物。而且,交 聯劑可單獨或並用二種以上。又,相對於100重量份聚烯烴 系樹脂粒子(微丸),通常,交聯劑的使用量以0.05〜1.0重量 14 201037030 份為佳。 添加交聯劑之方法可舉出例如在聚烯烴系樹脂粒子直 接添加之方法;使交聯劑溶解在可塑劑或苯乙烯系單體 後,進行添加之方法;使交聯劑分散於水後,進行添加之 方法。其中,以使交聯劑溶解在苯乙烯系單體後,進行添 加之方法 依照上述方法,能夠得到改質樹脂粒子。 (水分及戊烷量) 在發泡性複合樹脂粒子所含有的水分量為500〜 5000PPm。水分量低於刈卟口瓜時,預備發泡時表面及内部 氣泡為非常彳政細的預備發泡粒子會佔有過半數,致使氣泡 偏差有變為非常大之傾向,大於5〇〇〇口0111時,預備發泡時表 面及内部氣泡為非常粗大的預備發泡粒子會佔有大半,致 使發泡成形體的外觀有變為非常差之傾向。較佳水分量為 1000〜4500ppm。 戊烧能夠選自異戊烧、正戍院及兩種戊烧之混合物。 以使用以20 : 80〜100 : 〇的比例含有異戊烷及正戊烷之戊 烷為特佳。 在發泡性複合樹脂粒子所含有的戊烷之量為7.5〜11〇 重里%。戊院的含有比率小於7.5重量%時,會有發泡性複 合樹脂粒子的發泡性低落之情形。發泡性低落時,難以得 到體積倍數高且低體積密度之預備發泡粒子,同時將該預 備發泡粒子進行模内成形而得到的發泡成形體,其溶接率 低落’會有耐龜裂性低落之情形。另一方面,大於11 〇重量 201037030 %時,預備發泡粒子中的氣泡尺寸容易過大,會有產生成 形性低落,或是所得到的發泡成形體的壓縮、彎曲等強度 特性低落之情形。戊烷的含有比率以在8_5〜10.0重量%的 範圍為更佳。 含有規定量的戊烷之發泡性複合樹脂粒子,能夠利用 使其在水性介質中浸潰戊烷之方法(濕式浸潰法)、或是使其 在介質未存在下浸潰之方法(乾式浸潰法)來得到。 作為將發泡性複合樹脂粒子的含水分調整為規定量之 方法係沒有特別限定,能夠利用眾所周知的方法來調整。 例如,複合樹脂粒子含水量少時,係使複合樹脂粒子分散 在水性介質,並在密閉下將該介質於100〜140°c保持2〜5 小時,來對複合樹脂粒子賦予水分。而且,以預先在水性 介質添加分散劑為佳。複合樹脂粒子的含水量多時,係利 用乾燥機使複合樹脂粒子乾燥來調整水分。例如,分批式 的氣流乾燥機時,能夠藉由將10〜70°c、更佳是20〜60°c 的空氣流動0.5〜3小時,來調整為規定量的水分。又,亦 可以使複合樹脂粒子含有多量的水分後,利用乾燥機使其 乾燥而調整。又,亦可以溫度、濕度被控制為一定的環境 中,將複合樹脂粒子放置一定時間來調整水分量。 而且,大量地生產複合樹脂粒子時,會有將所得到的 複合樹脂粒子空氣輸送至另外容器之情形。此時,藉由調 整複合樹脂粒子之空氣輸送時空氣溫度(亦稱為氣動溫度) 及流速,能夠得到含有規定量的水分之複合樹脂粒子。例 如,藉由以氣動溫度為10〜70°C、較佳是20〜60°C,流速 16 201037030 為5〜30m/秒、較佳是10〜20m/秒進行輸送,能夠簡便地調 整為規定量的水分。氣動溫度小於1 〇°C時,含水量會有大 於5000ppm之情形,氣動溫度大於70。(:時,含水量會有小於 500ppm之情形。另一方面,流速小於5m/秒時,會有往垂 直方向輸送複合樹脂粒子變為困難,或是含水量小於 5〇〇ppm之情形。流速大於3〇m/秒時,雖然並非不妥,但是 有將鼓風機設為大型之必要,會有不經濟或是含水量大於 5〇〇ppm之情形。 如此進行,使含水分已調整為規定量之複合樹脂粒子 利用濕式浸潰法或乾式浸潰法浸潰規定量的戊烷,能夠得 到含有規定量的水分及戊烷之發泡性複合樹脂粒子。 (預備發泡粒子及發泡成形體) 隨後,說明由發泡性複合樹脂粒子得到預備發泡粒子 及發泡成形體之方法。 藉由將發泡性複合樹脂粒子按照必要使用水蒸氣等的 加熱介質進行加熱,使其預備發泡至規定的體積密度(bulk density),能夠得到預備發泡粒子。 預備發泡粒子係以具有體積倍數5〜7〇倍(體積密度為 0.014〜0.2g/cm3)為佳。體積倍數以1〇〜6〇倍為更佳。體積 倍數大於70倍時,預備發泡粒子的獨立氣泡率低落,使發 泡性複合樹脂粒子發泡而得到的發泡成形體的強度會有低 落之情形。另一方面,小於5倍時,使發泡性複合樹脂粒子 發泡而得到的發泡成形體的重量會有增加之情形。 預備發泡前的發泡性複合樹脂粒子的保管係冷藏或冷 17 201037030 凍。具體上係5。(:以下,以-5°C以下為佳,以_15t:以下為更佳。 而且,藉由在成形機的模内填充預備發泡粒子,並加 熱使其二次發泡,使預備發泡粒子之間熔接整體化,能夠 得到具有所需要形狀之發泡成形體。作為上述成形機,能 夠使用從苯乙烯系樹脂預備發泡粒子製造發泡成形體時所 使用的EPS(Expandable Polystyrene)成形機等。 所得到的發泡成形體能夠使用於家電製品等的緩衝材 (cushion material)、電子零件、各種工業資材、食品等的搬 運容器等之用途。亦適合使用作為車輛用保險桿的芯材、 門内部裝飾緩衝材等的衝擊能量吸收材。 實施例 以下,舉出實施例來進一步說明本發明,但是本發明 未限定於該等實施例。 &lt;預備發泡粒子的製造方法&gt; 在冷康庫(設定為-25°C )保管168小時後,在室溫25°C、 濕度50%的環境下,放置1小時後,使用以下的條件使其預 備發泡。 在以蒸氣預熱後的常壓預備發泡機(機内容積為 5〇L),投入500〜2000g發泡性樹脂粒子,並邊攪拌邊導入 蒸乾直到約〇.〇2MPa的設定,並且亦供給空氣,在約2〜3 分鐘使其發泡至規定的體積密度(積體倍數)。 &lt;模内成形條件&gt; 在成形機的模具内填充預備發泡粒子,並使用以下條 件進行蒸氣加熱及冷卻,將發泡成形體從模具取出。 18 201037030 成形機:積水工機製作所公司製ACE-3SP 模具尺寸.300mm(寬度)x4〇〇mm(長度)x50mm(厚度) 成形條件 模具加熱:5秒 一側加熱:5秒 相反的一側加熱:2〇秒 兩面加熱:20秒 水冷:20秒 真空冷卻:最高面壓為0_01kgf/cm2以下為止 設定蒸氣壓:0.6〜1.0kgf/cm2 &lt;預備發泡粒子的體積密度及體積倍數&gt; 將約5g的預備發泡粒子(a)稱量至小數以下2位。隨後, 在最小刻度單位為5cm3之50〇cm3量筒加入經稱量的預備發 泡粒子,並將推壓器具貼放其上來讀取預備發泡粒子的體 積(b),該推壓器具係比量筒的直徑稍小的圓形樹脂板且其 中〜被寬度約1.5cm、長度約3〇cm的棒狀樹脂板直立固定而 成,依照式(a)/(b)來求取預備發泡粒子的體積密度(g/cm3)。 又,體積倍數係體積密度的倒數亦即為(b)/(a)。 &lt;預備發泡粒子的氣體偏差評價方法&gt; 依照ASTM D2842-69的試驗方法,如以下測定預備發 泡粒子的平均氣泡徑。 預備發泡至雜倍數為3〇倍或膽,並任冑地採取該 預備發泡粒子30個,且各自使從表面通過巾心進行2 分割,並利用掃描型電子顯微鏡(日立製作所公司製 S-3000N)放大至15〜30倍(依照情況為倍)來拍攝2分割 19 201037030 後之切片剖面。 在A 4紙上將拍攝的影像各自印刷丨影像,並以正交的方 式晝下通過中心的2條直線,來計量該直線的長度及直線上 的氣泡數(接觸直線的氣泡亦計量)。 上述的結果能夠依照下述式算出氣泡的平均弦長⑴。 但是任意直線係、盡可能以氣泡不只是接觸切點的方式進 行。(接觸時係包含於氣泡數) 平均弦長匕線長/(氣泡數X照片的倍率) 然後,依照下式算出氣泡徑 氣泡徑d=t/0.616 而且,將該等算術平均作為平均氣泡徑。 平均耽泡徑D(mm)=(氣泡徑n=1+氣泡徑n=2 + · · · +氣泡徑n=30)/30 隨後,算出平均氣泡徑與表示氣泡徑的偏差之標準偏 差⑷的比(UXU=S/D),並將其作用氣泡偏差程度,將U的值 為小於0.5評價為◎,U的值為Q 5以上、小於㈣〇,口的 值為0·8以上為X。 &lt;含水量測定&gt; 將58複合樹脂粒子或發泡性複合樹脂粒子浸潰於 編的甲射,職拌1分鐘來取代粒子表面的水分。隨 後,利用真空過濾裝置分離粒子斑田^ 丁/、甲醇並使其乾燥5分鐘。 隨後’精稱〇.5g試料重量,使用微量水分測定裝置(平洛產 業公司製AQ-2100)並在加熱溫度b xuoc利用卡耳-費雪(尺虹1Mil styrene (tetra) resin (also referred to as modified resin particles) can be obtained by dispersing and maintaining the aqueous material of the material (4), and adding a 201037030 styrene monomer to polymerize it. The method for producing the modified resin particles will be described below. The polyolefin resin particles can be obtained by a known method. For example, the polyolefin resin is melt-extruded by an extruder, and then granulated by cutting or dicing in water to produce polyolefin resin particles. Usually, the shape of the polyene-based resin particles to be used is, for example, a true spherical shape, an elliptical spherical shape (oval shape), a cylindrical shape, a prismatic shape, a pellet shape, or a granular shape. Hereinafter, the polyolefin resin particles are also referred to as micro pellets. The polyolefin resin particles may also contain a radical scavenger. The radical scavenger may be added to the polyolefin resin particles in advance or may be added simultaneously with the extrusion. The radical scavenger is preferably one which has a function of trapping a radical of a polymerization inhibitor (including a polymerization inhibitor), a chain transfer agent, an antioxidant, a hindered amine light stabilizer, and the like, and is difficult to dissolve in water. As the polymerization inhibitor, tert-butylhydroquinone, p-methoxybenzene, 2,4-dihedyl, tert-butyl butyl, second propyl catechin, N-methyl-N- can be exemplified. Nitrosoaniline, N-nitroso-p-hydroxylamine, triphosphoric acid phosphite, ginseng (mercaptophenyl phosphite), linolenic acid triethyl s-(tetra) acid ginseng (2 ethylhexyl) S Tridecane phosphite, decyltridecyl phosphite, diphenyl-(2-ethylhexyl) phthalate, (di)diphenyl-anthracene vinegar, diphenyl benzoate - (13th hospital base) _, benzoic acid dilauric vinegar, tetraphenyl dipropylene glycol diammonium _, tetraphenyl tetra (tridecyl) neopentyl alcohol four Asian vinegar vinegar and other benzene A blocking agent, a sub-polymeric polymerization inhibitor, an aromatic amine-based polymerization inhibitor, a sub-cooling polymerization inhibitor, a side polymerization inhibitor 201037030, and the like. Further, as the chain transfer agent, 2-ethylhexyl hydroperthiopropionate, dipentaerythritol tert-(3-hydrothiopropionate), and ginseng [(3-hydrothiopropylpropane) can be exemplified.醯oxy)-ethyl]isocyanate or the like. As the antioxidant, 2,6-di-tert-butyl-4-methylphenol (BHT), n-octadecyl-3-(3,5-di-t-butyl-4-hydroxyl) can be exemplified. Phenyl)propionate, pentaerythritol-indole [3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 1,3,5-para (3,5 -di-t-butyl-4-hydroxyphenyl)isocyanate, 1,3,5-trimethyl-2,4,6-paran (3,5-di-t-butyl- 4-hydroxyphenyl)benzene, 3,9-bis[2-{3-(3-secondbutyl-4-glycosyl-5-methylphenyl)propanoateoxy}-1,1 -di Mercaptoethyl]-2,4,8,10-tetraoxaspiro[5·5]undecane, distearyl decyl neopentyl glycol diphosphite, ginseng (2,4-di- Tributylphenyl)phosphite, bis(2,4-di-tert-butylphenyl)neopentitol diphosphite, ruthenium (2,4-di-t-butylphenyl) 4 , 4'-Extended biphenyl diphosphonate, bis(2-tert-butyl-4-methylphenyl) neopentyl alcohol diphosphite, 2,4,8,10-tetra-third -6-[3-(3-methyl 4-hydroxy-5-t-butylphenyl)propoxy]dibenzo[d,f][l.3.2]dioxaphosphorus, Phenyl-1-naphthylamine, octylated diphenylamine, 4,4-bis(α,α-dibenzyl)diphenylamine, anthracene, Ν'-di-2-naphthyl-p-benzene A phenol-based antioxidant such as a diamine, a phosphoric acid-based antioxidant, or an amine-based antioxidant. As the hindered amine light stabilizer, bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, bis(1,2,2,6,6-pentamethyl) can be exemplified. 4-piperidinyl) sebacate, bis(1,2,2,6,6-pentamethyl-4-piperidyl)-2-(3,5-di-t-butyl-4 -Hydroxybenzyl)-2-n-butylmalonate and the like. The amount of the radical scavenger used in 201037030 is preferably 0.005 to 0.5 parts by mass based on 100 parts by weight of the polyolefin resin particles. The polyolefin resin particles may further contain talc, calcium citrate, calcium stearate, synthetic or naturally produced cerium oxide, ethyl bis-stearylamine, methyl acrylate copolymer, and the like. A flame retardant such as a foaming nucleating agent, a hexacyclic ring hexazone*, a triallyl isocyanurate 6 bromine oxide, a coloring agent such as carbon black, iron oxide or graphite, or the like. Subsequently, the pellets are dispersed in an aqueous medium in a polymerization vessel, and the pellets are immersed in a styrene-based monomer to be polymerized. The aqueous medium may, for example, be a mixed medium of water, water and a water-soluble solvent (e.g., an alcohol). As the styrene-based monomer, any of styrene and substituted styrene (the substituent includes a lower alcohol, a halogen atom (particularly a chlorine atom), etc.) can be used. The substituted styrene may, for example, be a chlorostyrene such as chlorostyrene or p-methylstyrene or fluorene-methylstyrene. Among them, styrene is usually preferred. Further, the styrene monomer can use a mixture of styrene and substituted styrene, styrene and a small amount of other monomers capable of copolymerizing (for example, acrylonitrile, alkyl acrylate) (the carbon number of the alkyl moiety is 1) ~8 or so), maleic acid mono- or dialkyl (about 1 to 4 carbon atoms of the alkyl moiety), divinylbenzene, one of ethylene glycol to diacrylic acid or methacrylate, butylene A mixture of an acid anhydride, N-phenyl maleimide, and the like. Of these mixtures, styrene is preferably present in an amount (e.g., 50% by weight or more). Further, a solvent (plasticizer) such as toluene, xylene, cyclohexane, ethyl acetate, dioctyl phthalate or tetrachloroethylene may be added to the styrene monomer. The amount of the styrene-based monomer used is 110 to 730 parts by weight based on 100 parts by weight of the polyolefin-based 10 201037030 resin particles. It is preferably 120 to 560 parts by weight, more preferably 140 to 450 parts by weight. When the amount of the styrene-based monomer used is more than 730 parts by weight, particles of the polystyrene-based resin monomer may be formed without being impregnated with the polyolefin resin particles. Further, there is a case where not only the crack resistance of the foamed molded article is lowered, but also the chemical resistance is lowered. On the other hand, when it is less than 110 parts by weight, the ability to retain the foaming agent of the expandable resin particles may be lowered. When it is low, high foaming becomes difficult. Further, there is a case where the rigidity of the foamed molded body is also lowered. The styrene-based monomer may be impregnated with the polyolefin-based resin particles while being polymerized, or may be carried out before the polymerization is started. Among them, it is preferred to carry out the edge polymerization. In addition, when the polymerization is carried out after the impregnation, the polymerization of the styrene monomer is likely to occur in the vicinity of the surface of the polyanthracene resin particles, and the styrene monomer which is not impregnated in the polyolefin resin particles is produced. In the case of homopolymerization, a large amount of particulate polystyrene resin particles are generated. When the above-mentioned content is calculated by the impregnation of the polycondensate-based resin particles, the polystyrene-based resin and the impregnated styrene-based monomer, and the condensed and polymerized polymer are obtained. A particle composed of a styrene resin. In order to maintain the content of 〇3 to 35 wt%, the styrene monomer can be continuously or intermittently added to the aqueous medium in the polymerization vessel. It is particularly preferable to slowly add a styrene monomer to an aqueous medium. As the polymerization of the styrene monomer, an oil-soluble radical polymerization initiator can be used. As the polymerization initiator, a polymerization initiator which is generally used in the polymerization of the styrene monomer 201037030 can be used. For example, benzoquinone peroxide, laurel osmium peroxide, tert-butyl peroxyoctanoate, third hexyl peroxyoctanoate, tert-butyl peroxybenzoate, and triamyl benzoate may be mentioned. Tert-butyl trimethylacetate, tert-butyl peroxy methacrylate, third hexyl peroxy methacrylate, peroxy-3,3,5-tridecylcyclohexanoic acid Third butyl ester, hexahydroperoxy-p-di-tert-butyl phthalate, 2,2-di-t-butylperoxybutane, di-trihexane peroxide, cyclopentane peroxide, etc. An organic peroxide; an azo compound such as azobisisobutyronitrile or azobisdecyl valeronitrile; and the like. Further, these oil-soluble radical polymerization initiators may be used singly or in combination. As a method of adding a polymerization initiator to a polymerization container, various methods are mentioned. For example, (a) a method in which a polymerization initiator is dissolved in a styrene monomer in a container other than the polymerization vessel, and the styrene monomer is supplied into the polymerization vessel; The agent is dissolved in a solvent such as a part of a styrene monomer or an isoalkane or a plasticizer to prepare a solution. A method in which the solution is supplied to a polymerization vessel simultaneously with a predetermined amount of a styrene monomer; (c) A dispersion obtained by dispersing a polymerization initiator in an aqueous medium. A method in which the dispersion and the styrene monomer are simultaneously supplied into a polymerization vessel. The use ratio of the above polymerization initiator is usually 0.02 to 2.0% by weight based on the total amount of the styrene-based monomer to be added. In the aqueous medium, it is preferred to dissolve the water-soluble radical polymerization inhibitor in advance. Because the water-soluble radical polymerization inhibitor is not only capable of inhibiting the polymerization of styrene-based precursors on the surface of the poly-smoke resin particles, but also preventing the styrene-based monomer in the aqueous medium from floating. Polymerization to reduce the generation of fine particles of a polystyrene resin. As a water-soluble radical polymerization inhibitor, a polymerization inhibitor of lg or more can be used with respect to 100 g of water, and examples thereof include ammonium thiocyanate, zinc thiocyanate, sodium thiocyanate, potassium thiocyanate, and sulfur. Thiocyanate such as aluminum cyanate; sodium sulfoxide, potassium phthalate, ammonium imidate, arginine, silver nitrite, nitrous acid, bismuth nitrite, bismuth citrate, amide Nitrite such as magnesium, acid, dicyclohexammonium nitrite; thioethyl alcohol, monothiopropanediol, thioglycerol, indole acetic acid, mercaptoic acid, thiolactic acid, sulfur malic acid, thioethanolamine, 1, An organic compound containing water-soluble sulfur such as 2-dithioglycerol or 1,3-dithioglycerol, and ascorbic acid, ascorbic acid-acid assay, and the like. Among these, sulphate is particularly preferred. The water-soluble radical polymerization inhibitor is preferably used in an amount of 0.001 to 0.000 parts by weight based on 100 parts by weight of the water of the aqueous medium. Further, it is preferred to add a dispersing agent to the above aqueous medium in advance. Examples of such a dispersing agent include an organic dispersing agent such as partially saponified polyvinyl alcohol, polyacrylate, polyvinyl base (tetra), buffered cellulose, methyl cellulose, magnesium citrate, and hydrazine. An inorganic dispersant such as calcium amide, calcium phosphate, carbon _, acid-filled town, magnesium sulphate or magnesium oxide. Among them, an inorganic dispersant is preferred. ~ μ When using an inorganic dispersant, it is preferred to use a surfactant in combination. Examples of such an interface activity (IV) include, for example, a decyl benzoate, an enedilic acid, and the like. 201037030 The shape and structure of the polymerization container are not particularly limited as long as they have a stirring blade used for suspension polymerization of a styrene monomer. Further, the shape of the stirring blade is not particularly limited, and specific examples thereof include a blade of a v-shaped blade, a Pfaudler leaf, an inclined blade, and a flat blade 'Brumagin leaf. Turbine blades such as turbine blades, fan blades, etc.; such as propeller blades for marine propeller blades. Among these stirring blades, blade is preferred. The agitating leaves may be single-segment leaves or multi-segment leaves. A baffle may also be provided in the polymerization vessel. Further, the temperature of the aqueous medium when the styrene monomer is polymerized in the pellets is not particularly limited, and is preferably in the range of -30 to +20 ° C of the melting point of the polyolefin resin to be used. More specifically, it is preferably 70 to 140 ° C, more preferably 80 to 130 ° C. Further, the temperature of the aqueous medium may be a constant temperature from the start to the end of the polymerization of the styrene monomer, or may be increased stepwise. When the temperature of the aqueous medium is raised, it is preferably increased at a temperature increase rate of 0.1 to 2 ° C /min. Further, when particles composed of a polyolefin resin after crosslinking are used, the crosslinking may be carried out before the styrene monomer is impregnated; or the styrene monomer may be impregnated into the pellets. The polymerization is carried out during the polymerization; or after the styrene monomer is impregnated into the pellets and polymerized. Examples of the crosslinking agent used for crosslinking the polyolefin resin include 2,2-di-tert-butylperoxybutane, dipentane peroxide, and 2,5-diindenyl-2. An organic peroxide such as 5-di-t-butylperoxyhexane. Further, the crosslinking agents may be used alone or in combination of two or more. Further, the crosslinking agent is usually used in an amount of 0.05 to 1.0 part by weight to 14 201037030 parts, based on 100 parts by weight of the polyolefin resin particles (pellets). The method of adding a crosslinking agent is, for example, a method of directly adding a polyolefin-based resin particle; a method of adding a crosslinking agent to a plasticizer or a styrene-based monomer, and adding the crosslinking agent after dispersing the water in the water; , the method of adding. Here, the method of adding the crosslinking agent to the styrene monomer is carried out. According to the above method, the modified resin particles can be obtained. (Amount of Moisture and Pentane) The amount of water contained in the expandable composite resin particles is 500 to 5000 ppm. When the water content is lower than that of the melon, the surface and the internal bubbles in the preliminary foaming will be more than half of the pre-foamed particles, which will cause the bubble deviation to become very large, more than 5 mouthwashes. At 0111, the surface of the preliminary foaming and the preliminary foaming particles which are very coarse at the time of preliminary foaming tend to occupy most of the foamed molded body, and the appearance of the foamed molded article tends to be extremely poor. The preferred moisture content is from 1000 to 4500 ppm. Ethylene can be selected from the group consisting of isovalerone, brothel and a mixture of two kinds of pentacene. It is particularly preferable to use isopentane and n-pentane of pentane in a ratio of 20:80 to 100:?. The amount of pentane contained in the expandable composite resin particles is 7.5 to 11% by weight. When the content ratio of the pentylene is less than 7.5% by weight, the foamability of the expandable composite resin particles may be lowered. When the foaming property is low, it is difficult to obtain a pre-expanded particle having a high volume ratio and a low bulk density, and the foamed molded article obtained by in-mold molding the pre-expanded particle has a low dissolution rate and is resistant to cracking. Sexually low situation. On the other hand, when the weight is more than 11 2010 201037030%, the size of the bubbles in the preliminary expanded particles tends to be too large, and the formability may be lowered, or the strength characteristics such as compression and bending of the obtained foamed molded body may be lowered. The content ratio of pentane is more preferably in the range of 8 - 5 to 10.0% by weight. The foamable composite resin particles containing a predetermined amount of pentane can be obtained by a method of impregnating pentane in an aqueous medium (wet dipping method) or by immersing it in the absence of a medium ( Dry dipping method). The method of adjusting the moisture content of the expandable composite resin particles to a predetermined amount is not particularly limited, and can be adjusted by a known method. For example, when the water content of the composite resin particles is small, the composite resin particles are dispersed in an aqueous medium, and the medium is kept at 100 to 140 ° C for 2 to 5 hours under airtightness to impart moisture to the composite resin particles. Further, it is preferred to add a dispersant in advance in an aqueous medium. When the water content of the composite resin particles is large, the composite resin particles are dried by a dryer to adjust the water content. For example, in a batch type air flow dryer, a predetermined amount of moisture can be adjusted by flowing air of 10 to 70 ° C, more preferably 20 to 60 ° C for 0.5 to 3 hours. Further, the composite resin particles may be contained in a large amount of water and then dried by a dryer to be adjusted. Further, in the environment where the temperature and humidity are controlled to be constant, the composite resin particles may be left for a certain period of time to adjust the moisture content. Further, when the composite resin particles are produced in a large amount, the obtained composite resin particles are air-fed to another container. At this time, by adjusting the air temperature (also referred to as aerodynamic temperature) and the flow rate at the time of air transportation of the composite resin particles, composite resin particles containing a predetermined amount of water can be obtained. For example, it can be easily adjusted to a predetermined temperature by a pneumatic temperature of 10 to 70 ° C, preferably 20 to 60 ° C, and a flow rate of 16 201037030 of 5 to 30 m / sec, preferably 10 to 20 m / sec. The amount of moisture. When the aerodynamic temperature is less than 1 〇 °C, the water content will be greater than 5000 ppm and the aerodynamic temperature will be greater than 70. (: When the water content is less than 500 ppm, on the other hand, when the flow rate is less than 5 m/sec, it may be difficult to transport the composite resin particles in the vertical direction, or the water content may be less than 5 〇〇 ppm. When it is more than 3〇m/sec, although it is not inappropriate, there is a need to make the blower large, and it is uneconomical or the water content is more than 5〇〇ppm. In this way, the moisture content has been adjusted to the specified amount. The composite resin particles are impregnated with a predetermined amount of pentane by a wet impregnation method or a dry impregnation method to obtain a foamable composite resin particle containing a predetermined amount of water and pentane. Then, a method of obtaining the pre-expanded particles and the foamed molded article from the expandable composite resin particles will be described. The foamable composite resin particles are heated by a heating medium such as water vapor as necessary to prepare them. The preliminary expanded particles can be obtained by foaming to a predetermined bulk density. The preliminary expanded particles are preferably 5 to 7 times by volume (bulk density: 0.014 to 0.2 g/cm 3 ). When the multiple is more than 70 times, the independent bubble ratio of the preliminary expanded beads is lowered, and the strength of the foamed molded body obtained by foaming the expandable composite resin particles may be lowered. On the other hand, when the amount is less than 5 times, the weight of the foamed molded article obtained by foaming the expandable composite resin particles may increase. The storage system of the expandable composite resin particles before preliminary foaming Refrigerated or cold 17 201037030 Frozen. Specifically, the system is 5. (In the following, it is preferably -5 ° C or less, more preferably _15 t: or less. Moreover, by filling the mold of the molding machine with the pre-expanded particles, By heating and secondary foaming, the pre-expanded particles are integrally welded, and a foam molded body having a desired shape can be obtained. As the molding machine, it is possible to use a styrene resin-prepared foamed particle. An EPS (Expandable Polystyrene) molding machine or the like used for forming a molded article. The obtained foamed molded article can be used for cushioning materials such as home electric appliances, electronic components, various industrial materials, foods, and the like. For the purpose of transporting containers, etc., it is also suitable to use an impact energy absorbing material such as a core material for a vehicle bumper or a door interior cushioning material. EXAMPLES Hereinafter, the present invention will be further described by way of examples, but the invention is not limited thereto. These examples. <Method for Producing Prepared Expanded Particles> After storage for 168 hours in a cold storage (set at -25 ° C), it was allowed to stand for 1 hour in an environment of room temperature 25 ° C and humidity of 50%. After that, it is pre-expanded by the following conditions: In a normal-pressure preliminary foaming machine (with a volume of 5 〇L) after preheating with steam, 500 to 2000 g of expandable resin particles are charged, and steaming is introduced while stirring. Dry until about 2 MPa is set, and air is also supplied, and it is foamed to a predetermined bulk density (integral multiple) in about 2 to 3 minutes. &lt;In-Mold Molding Condition&gt; The pre-expanded particles were filled in a mold of a molding machine, and steam heating and cooling were carried out using the following conditions, and the foam molded body was taken out from the mold. 18 201037030 Forming Machine: ACE-3SP manufactured by Sekisui Works Co., Ltd. Mold size. 300mm (width) x4〇〇mm (length) x50mm (thickness) Molding conditions Mold heating: 5 seconds Side heating: 5 seconds opposite side heating : 2 〇 second heating on both sides: 20 seconds water cooling: 20 seconds vacuum cooling: setting the vapor pressure at the highest surface pressure of 0_01kgf/cm2 or less: 0.6~1.0kgf/cm2 &lt;volume density and volume multiple of preliminary foamed particles&gt; About 5 g of the preliminary expanded particles (a) were weighed to two decimal places. Subsequently, the weighed preliminary foamed particles are added to a 50 〇cm 3 measuring cylinder having a minimum scale unit of 5 cm 3 , and the pressing device is placed thereon to read the volume (b) of the preliminary expanded particles, which is a ratio of the pressing device. A circular resin plate having a slightly smaller diameter of the measuring cylinder and in which a rod-shaped resin plate having a width of about 1.5 cm and a length of about 3 〇cm is erected and fixed, and the preliminary expanded particles are obtained according to the formula (a)/(b). Bulk density (g/cm3). Further, the reciprocal of the volume multiplication volume density is (b)/(a). &lt;Method for evaluating gas deviation of preliminary expanded particles&gt; The average bubble diameter of the preliminary foamed particles was measured in accordance with the test method of ASTM D2842-69 as follows. 30 pieces of the preliminary foaming particles were prepared by foaming, and 30 pieces of the preliminary foaming particles were taken, and each of them was divided into two by the surface of the core, and a scanning electron microscope (S manufactured by Hitachi, Ltd.) was used. -3000N) Zoom to 15~30 times (according to the situation) to take a 2 section 19 after the 201037030 slice section. The captured images are printed on the A 4 paper, and the length of the straight line and the number of bubbles on the straight line are measured by orthogonally passing the two straight lines passing through the center (the bubbles in contact with the straight line are also measured). As a result of the above, the average chord length (1) of the bubble can be calculated according to the following formula. However, any straight line system should be carried out as much as possible with the bubble not only touching the tangent point. (The number of bubbles included in the contact) The average chord length / line length / (the number of bubbles X magnification) Then, the bubble diameter d = t / 0.616 is calculated according to the following equation, and the arithmetic mean is taken as the average bubble diameter. . Average bubble diameter D (mm) = (bubble diameter n = 1 + bubble diameter n = 2 + · · · + bubble diameter n = 30) / 30 Subsequently, the standard deviation of the average bubble diameter from the deviation of the bubble diameter is calculated (4) The ratio (UXU=S/D) and the bubble deviation degree are evaluated. The value of U is less than 0.5 and is evaluated as ◎, the value of U is Q 5 or more, less than (4) 〇, and the value of the mouth is 0·8 or more. X. &lt;Measurement of water content&gt; 58 composite resin particles or foamable composite resin particles were impregnated into the knitted nails, and the mixture was mixed for 1 minute to replace the moisture on the surface of the particles. Subsequently, the particles were separated by a vacuum filtration apparatus, and methanol was dried and allowed to dry for 5 minutes. Subsequently, the weight of the sample was measured by using a micro-moisture measuring device (AQ-2100 manufactured by Pingluo Co., Ltd.) and using Kaer-Fei Xue at the heating temperature b xuoc (Liu Hong 1)

Fisher’s)法測定。 20 201037030 &lt;含有氣體(發泡劑戊烷及丁烷)量測定&gt; 精稱5〜2 0 m g發泡性樹脂粒子作為測定試料。將該測定 試料安置於被保持在180〜200°C的熱分解爐(島津製作所 公司製PYR-1A)並將測定試料密閉後,繼續加熱12〇秒來使 發泡劑放出。使用氣體層析儀(島津製作所公司製: GC-14B、檢測器:FID)並以下述條件來得到發泡劑成分的 圖表。基於預先測定之發泡劑成分的校正曲線,從所得到 的圖表算出發泡性樹脂粒子中的發泡劑含量(重量%)。 氣體層析儀的測定條件 柱:信和化工公司製「Shimalite 60/80NAW」((I)3mmx3m) 柱溫度:70°C 檢測器溫度:110°C 注入口溫度:ll〇°C 載氣:氮 載氣流量:60ml/分鐘 &lt;聚苯乙烯系樹脂比率測定&gt; 以下述要領測定吸光度比(A698/A285〇),並將測定預備 發泡粒子或發泡成形體的聚苯乙烯比率作為目的。 預備發泡粒子時,係任意採取10個並各自使用剃刀從 表面通過中心進行2分割,並將2分割後的切片刳面進行 ATR法紅外線光譜分析而得到紅外線吸收光譜。 發泡成形體時,係從發泡成形體任意採取1〇個粒子並 各自使用剃刀從表面通過中心進行2分割,並將2分割後的切 片剖面進行ATR法紅外線光譜分析而得到紅外線吸收光譜。 Z1 201037030 在此,粒子中心部的測定係將各預備發泡粒子2等分 (例如將粒徑為5mm的預備發泡粒子在2 5±〇 5疆切斷),進 而使該剖面密接ATR稜鏡。 從各紅外線吸收光譜各自算出吸光度比(a698/A285〇), 並將最小吸光度比及最大吸光度比去掉。然後,將剩餘_ 吸光度比的相加平均作為吸光度比(A698/A285〇)。吸收度係 使用Nicolet公司以商品名「傅里葉變換紅外線分光光度計 MAGNA560」銷售之測定裝置來測定。 標準試料係依照以下方法得到。首先,以組合比例(聚 ◎ 本乙稀系樹月曰/聚乙稀糸樹脂)為下述比率的方式,精稱合計 2g之I本乙烯系樹脂及聚乙稀系樹脂(與欲測定的複合樹 脂粒子所含有者同組成)。 組成比例(PS/PE :重量比):〇/1〇=只有pE系樹脂、1/9、 2/8、3/7、4/6、5/5、6/4、7/3、8/2、l〇/〇=PS只有系樹脂 藉由利用小型射出成形機並以下述條件將其加熱混煉而 成开&gt; 為直徑25mm且高度為2mm的圓柱狀而得到標準試料。 又,作為小型射出成形機,係例如使用由CSI以商品名 〇 「CS-183」銷售者,且例如能夠以下述條件成形。 射出成升;J條件:加熱溫度200〜250°C、混煉時間1〇分鐘 藉由前述測定裝置測定上述比例的標準試料,並將聚 苯乙烯系樹脂(重量%)與吸光度比(A698/A285〇)的關係圖表 化而得到第5圖的校正曲線。 在第5圖,聚笨乙稀系樹脂比率為3 〇重量%以下時,校 正曲線能夠藉由下述式(1)近似。 22 201037030 Υ=21.112Χ (1) 在第5圖,聚苯乙烯系樹脂比率為3〇重量。/。以上、小於 80重量%時’校正曲線能夠藉由下述式(2)近似。 Y=28.415Ln(X)+20.072 (2) 而且’在第5圖,聚苯乙烯系樹脂比率為80重量以下% 時’校正曲線能夠藉由下述式(3)近似。 Y-12.577 Ln(X)+53.32 (3) 而且’在上述式,X係表示吸光度比(A698/A285。),Y係 表示聚苯乙烯系樹脂比率。 預備發泡粒子或發泡成形體試料的聚苯乙烯系樹脂比 率(重ϊ%)能夠基於第5圖的校正曲線來算出。 實施例1 a)聚乙烯系樹脂(ρΕ)/聚苯乙烯系樹脂(ps)=3〇/7〇的聚乙烯 改質苯乙烯系樹脂粒子的製造 將乙烯-乙酸乙浠酯共聚合樹脂粒子(日本P〇LY ETHYLENE公司製、LV_丨丨5)使用擠壓機加熱混合並利用水 中切割方式造粒丸化(乙稀-乙酸乙烯酯共聚合樹脂粒子係 調整為平均100粒為80mg)。將10.5kg該乙烯_乙酸乙烯酯共 聚合樹脂粒子加入100L附帶攪拌機之高壓釜,並添加45 kg 作為水性介質之純水、315g脯胺酸鎂、16g十二烷笨磺酸 鈉鹼,攪拌且使其在水性介質中懸浮,保持1〇分鐘,隨後 升溫至60°C。 隨後,在該懸浮液中,將溶解有5·4克過氧化二戊烷溶 解之4.5 kg苯己烯單體以30分鐘滴入。滴入後,在6〇。〇保持 201037030 30分鐘,來使聚乙㈣樹脂粒子吸收笨乙烯單體。吸收後, 升溫至130。(: ’並在該溫度繼續授拌(小時45分鐘。隨後, 將溫度下降至贼,並在該料液力川射二烧苯績 酸鈉鹼後,以2小時滴入溶解有作為聚合引發劑之39.4過 氧化苯甲醯、4.9g過氧化苯甲酸第三丁酿及98 %作為交聯 劑之過氧化二姐而成之6.2 kg苯乙烯單體。隨後,以2小 時滴入溶解有175g伸乙基雙硬脂醯胺而成之13·8 #苯乙烯 單體。該滴入結束後,在9(TC保持1小時,隨後,升溫至143 °C,並在該溫度保持2小時而使聚合結束。隨後,冷卻至常 溫,並取出聚乙稀改質苯乙稀系樹脂粒子。 又’相對於100重量份乙稀-乙酸乙烯酿共聚合樹脂粒 子’苯乙稀系單體係使用233重量份。 b) 含水量調整 將如上述進行所得到的聚乙烯改質苯乙烯系樹脂粒子 使用提籃式離心分離機脫水,並將脫水後的聚乙烯改質苯 乙烯系樹脂粒子藉由使用圓筒形乾燥機在常溫流動空氣3 小時來乾燥。如此進行而得到的聚乙烯改質苯乙烯系樹脂 粒子係含有583ppm的含水量。 c) 發泡劑的浸潰(濕式浸潰法) 將2kg如上述進行而得到的含有聚乙烯改質苯乙烯系 樹脂粒子加入5L附帶攪拌機之高壓釜,並添加2 kg作為水 性介質之純水、2g十二烷苯磺酸鈉鹼,攪拌且使其在水性 介貝中懸浮’保持1〇分鐘,添加24〇g含97¾以上的異戊烧 之戊烷(氣體種a : SK產業公司製、製品名ISOBUTANE)。 24 201037030Fisher's method. 20 201037030 &lt;Measurement of gas content (flavoring agent pentane and butane)> 5 to 20 m g of expandable resin particles are used as measurement samples. The measurement sample was placed in a thermal decomposition furnace (PYR-1A manufactured by Shimadzu Corporation) held at 180 to 200 ° C, and the measurement sample was sealed, and heating was continued for 12 seconds to release the foaming agent. A gas chromatograph (manufactured by Shimadzu Corporation: GC-14B, detector: FID) was used, and a chart of the foaming agent component was obtained under the following conditions. The content (% by weight) of the foaming agent in the expandable resin particles was calculated from the obtained chart based on the calibration curve of the foaming agent component measured in advance. Determination column for gas chromatograph: "Shimalite 60/80NAW" manufactured by Shinwa Chemical Co., Ltd. ((I) 3mmx3m) Column temperature: 70 °C Detector temperature: 110 °C Injection temperature: ll 〇 ° C Carrier gas: nitrogen Carrier gas flow rate: 60 ml/min &lt;Measurement of polystyrene resin ratio&gt; The absorbance ratio (A698/A285〇) was measured in the following manner, and the polystyrene ratio of the preliminary expanded beads or the foamed molded body was measured. . When the foamed particles were prepared, 10 were randomly taken and each was divided into two from the surface by the center using a razor, and the two-section sliced surface was subjected to ATR infrared spectroscopy to obtain an infrared absorption spectrum. In the case of a foamed molded article, one particle is arbitrarily taken from the foamed molded article, and each is divided into two by a center using a razor, and the cross section of the two divided chips is subjected to ATR infrared spectroscopy to obtain an infrared absorption spectrum. Z1 201037030 Here, in the measurement of the center portion of the particle, each of the preliminary expanded beads 2 is equally divided (for example, the preliminary expanded particles having a particle diameter of 5 mm are cut at 25 ± 5 5), and the cross section is closely attached to the ATR edge. mirror. The absorbance ratio (a698/A285〇) was calculated from each of the infrared absorption spectra, and the minimum absorbance ratio and the maximum absorbance ratio were removed. Then, the sum of the remaining _ absorbance ratios is taken as the absorbance ratio (A698/A285〇). The absorbance was measured using a measuring device sold by Nicolet under the trade name "Fourier transform infrared spectrophotometer MAGNA560". Standard samples were obtained according to the following methods. First, a total of 2 g of the present I-based vinyl resin and polyethylene resin (in terms of the ratio to be measured) is used in a combination ratio (poly ◎ 乙 树 树 曰 聚 聚 聚 聚 聚 曰 曰 曰 曰 曰 曰 曰 曰 曰 曰 曰 曰 曰The composite resin particles contain the same composition). Composition ratio (PS/PE: weight ratio): 〇/1〇=only pE resin, 1/9, 2/8, 3/7, 4/6, 5/5, 6/4, 7/3, 8 /2, l〇/〇 = PS The resin was obtained by heating and kneading the resin by a small injection molding machine under the following conditions: a cylindrical sample having a diameter of 25 mm and a height of 2 mm to obtain a standard sample. In addition, as a small injection molding machine, for example, a product sold under the trade name "CS-183" by CSI is used, and it can be molded, for example, under the following conditions. Ejection is liter; J condition: heating temperature 200 to 250 ° C, kneading time 1 〇 minute The standard sample of the above ratio is measured by the above-mentioned measuring device, and the polystyrene resin (% by weight) is compared with the absorbance ratio (A698/ The relationship of A285〇 is graphed to obtain the calibration curve of Fig. 5. In Fig. 5, when the ratio of the polystyrene resin is 3 〇% by weight or less, the calibration curve can be approximated by the following formula (1). 22 201037030 Υ=21.112Χ (1) In Fig. 5, the ratio of the polystyrene resin is 3 〇. /. When the amount is less than 80% by weight, the calibration curve can be approximated by the following formula (2). Y = 28.415Ln(X) + 20.072 (2) Further, when the ratio of the polystyrene resin is 80% by weight or less in the fifth graph, the calibration curve can be approximated by the following formula (3). Y-12.577 Ln(X)+53.32 (3) Further, in the above formula, X represents an absorbance ratio (A698/A285), and Y represents a polystyrene resin ratio. The polystyrene resin ratio (% by weight) of the preliminary expanded beads or the foamed molded article sample can be calculated based on the calibration curve of Fig. 5 . Example 1 a) Production of Polyethylene Modified Phenolic Resin Particles of Polyethylene Resin (ρΕ)/Polystyrene Resin (ps)=3〇/7〇 Ethylene-Ethyl Acetate Copolymerized Resin Particles (made by Japan P〇LY ETHYLENE Co., Ltd., LV_丨丨5), which is heated and mixed by an extruder and pelletized by a water cutting method (the ethylene-vinyl acetate copolymer resin particle system is adjusted to an average of 100 grains of 80 mg). . 10.5 kg of the ethylene-vinyl acetate copolymer resin particles were placed in a 100 L autoclave equipped with a stirrer, and 45 kg of pure water as an aqueous medium, 315 g of magnesium phthalate, and 16 g of sodium dodecane sulfonate were stirred and stirred. It was allowed to suspend in an aqueous medium for 1 minute and then warmed to 60 °C. Subsequently, 4.5 kg of phenylhexene monomer dissolved in 5.4 g of dipentane peroxide was dissolved in the suspension for 30 minutes. After dripping, at 6 〇. 〇 Maintain 201037030 for 30 minutes to allow poly(4-) resin particles to absorb stupid ethylene monomer. After absorption, the temperature is raised to 130. (: 'And continue mixing at this temperature (hours 45 minutes. Then, the temperature is lowered to the thief, and after the liquid is sprayed with the second sodium benzene, the solution is dissolved in 2 hours as a polymerization. 39.4 benzoyl peroxide, 4.9 g of benzoic acid benzoic acid, and 98% of 6.2 kg of styrene monomer as a cross-linking peroxide. Then, it was dissolved in 2 hours. 175 g of ethyl bis-stearylamine formed by 13·8 #styrene monomer. After the end of the dropwise addition, at 9 (TC for 1 hour, then, the temperature was raised to 143 ° C, and maintained at this temperature for 2 hours. Then, the polymerization is completed. Subsequently, it is cooled to room temperature, and the polyethylene-modified styrene-based resin particles are taken out. Further, 'the styrene-based monomer system is brewed with respect to 100 parts by weight of ethylene-vinyl acetate. 233 parts by weight is used b) Water content adjustment The polyethylene modified styrene resin particles obtained as described above are dehydrated using a basket centrifugal separator, and the dehydrated polyethylene modified styrene resin particles are used. Use a cylindrical dryer to dry the air at room temperature for 3 hours to dry. The polyethylene-modified styrene-based resin particles obtained in this manner contained a water content of 583 ppm. c) Impregnation of a foaming agent (wet dipping method) 2 kg of polyethylene-modified benzene obtained as described above The ethylene resin particles were placed in a 5 L autoclave equipped with a stirrer, and 2 kg of pure water as an aqueous medium and 2 g of sodium dodecylbenzenesulfonate were added, stirred and suspended in an aqueous medium for 1 minute, added. 24〇g contains 973⁄4 or more of isopentane pentane (gas species a: manufactured by SK Industries, Inc., product name ISOBUTANE). 24 201037030

Ik後升至6(rc,並在該溫度繼續攪拌3小時。隨後冷卻至常 狐〃並取出粒子。如上述進行而得到的發泡性複合樹脂粒 二有8.3重量%的戊院含量及660口111的含水量。 d) 保管 將如上述進行而得到的發泡性複合樹脂粒子各 8填充至2L鋁製密閉容器,並在設定為設定為_25它 之冷凍庫保管168小時。 e) 預備發泡 如上述保管後,在填充於2L鋁製密閉容器的狀態下將 發'包随複合樹餘子升溫至室溫饥,並在濕度50%的環 境下放置1小時後,藉由在前述預備發泡條件下,以體積倍 數為5〇倍為目標使發泡性複合则旨粒子騎發泡,來得到 體積倍數50倍的預備發泡粒子。 將所得到的預備發泡粒子,依照前述的預備發泡粒子 的氣泡偏差評價方法進行評價。 整理该等結果如表1所示。 f) 發泡成形 將如上述進行而得到的預備發泡粒子在室溫乃艺、濕 度50%的環境下保管丨天後,在前述的模内成形條件下發泡 成形,來得倍數50倍的發泡成形體。將所得到的成形體切 割成50x75mm ’更將表皮嫌去約5mm後,將除去表皮後 的面以約1〜2職的厚度切割。使用掃描器(Ep s 〇n公司製 GT-S600)將該5〇χ75_χ 1〜2⑴mm的切片保存的影像係 如第1圖所示。 201037030 實施例2 聚乙烯改質苯乙稀系樹月旨粒子的製造係與實施例1的a) 同樣地進打,且含水量調整係除了乾燥時間為小時以 外’與實施例丨_同樣地進行,發泡獅浸潰係除了使用 260g含97%以上的異戊炫之戊烧(氣體種&amp; :队產業公司 製 '製品名Ι^ΟΒΙΙΤΑΪΝίΕμχ外,與實施例i的c)(濕式浸潰法) 同樣地進行’且保*T、職發泡及發泡成形係各自與實施 例1的d)、e)及f)同樣地進行,來得到發泡成形體。各種測 定結果係如表1所不。又,與實施例丨同樣地進行,並將所 得到的成形體的切割面的掃插影像係如第2圖所示。 體積倍數為50倍的預備發泡粒子的中心部之聚苯乙烯 系樹脂比率為68重量%。(大致如調配比)。 貫施例3 a)聚乙烯系樹脂(PE)/聚笨乙烯系樹脂(ps)=4〇/6〇的聚乙烯 改質苯乙烯系樹脂粒子的製造 將乙烯-乙酸乙烯酯共聚合樹脂粒子(日本p〇LY ETHYLENE公5]製、ΙΛΜΙ5)使㈣職加祕合並利用水 中切割方式造粒丸化(乙烯-乙酸乙烯酯共聚合樹脂粒子係 調整為平均100粒為80mg)。將14 kg該乙烯_乙酸乙烯酯共聚 合樹脂粒子加入100L附帶攪拌機之高壓釜,並添加45 ^作 為水性介為之純水、315g脯胺酸鎖、1扣十二炫苯績酸鈉 鹼,攪拌且使其在水性介質中懸浮,保持10分鐘,隨後升 溫至60°C。 隨後,在該懸浮液中,將溶解有72克過氧化二戊烷溶 26 201037030 解之6.0 kg苯乙烯單體以30分鐘滴入。滴入後,在60°C保持 3〇分鐘,來使聚乙烯系樹脂粒子吸收苯乙烯單體。吸收後, 升溫至130°C,並在該溫度繼續攪拌2小時。隨後,將溫度 下降至9〇。(:,並在該懸浮液中添加11.4g十二烷苯磺酸鈉鹼 後’以1.5小時滴入溶解有作為聚合引發劑之39.9g過氧化苯 甲醯、3.2g過氧化苯甲酸第三丁酯及i〇2.2g作為交聯劑之過 氧化二戊烷而成之5kg苯乙烯單體。隨後,以1.5小時滴入 0 溶解有105g伸乙基雙硬脂醯胺而成之10kg苯乙烯單體。該 滴入結束後,在90。(:保持1小時,隨後,升溫至143它,並 在s玄溫度保持2.5小時而使聚合結束。隨後,冷卻至常溫, 並取出粒子。 又,相對於100重量份乙烯_乙酸乙烯酯共聚合樹脂粒 子,苯乙烯系單體係使用150重量份。 含水量調整係與實施例咖)同樣地進行,發泡劑的浸 潰係除了使用28〇g含97%以上的異戍炫之戍院(氣體種a: 〇 SK產業公司製、製品名IS0BUTANE)以外,與實施例w c))(濕式浸潰法)同樣地進行,保管係與實施例i的d)同樣地 進行,預備發泡係除了體積倍數為30倍以外,與實施例m e)同樣地進彳τ ’發泡成形係與實施例剛同樣地進行來得 到發泡成形體。各種測定結果係如幻所示。 實施例4 聚乙稀改質苯乙婦系樹脂粒子的製造係與實施例娜) 同樣地進行,且含水量調整係除了乾燥時間為0.5小時以 外,與實施例1的b)同樣地進行,發泡劑的浸潰係除了使用 27 201037030 280g含97%以上的異戊烷之戊烷(氣體種a : 8尺產業公司 製、製品名ISOBUTANE)以外,與實施例丨的幻丨濕式浸潰法) 同樣地進行,且保管係與實施例丨的句同樣地進行,預備發 泡係除了體積倍數為30倍以外,與實施例丨的句同樣地進 行,發泡成形係與實施例1的f)同樣地進行,來得到發泡成 形體。各種測定結果係如表1所示。 體積倍數為30倍的預備發泡粒子的中心部之聚苯乙烯 系樹脂比率為62重量%。(大致如調配比)。 實施例5 聚乙烯改質苯乙稀系樹脂粒子的製造係與實施例1的a) 同樣地進行,且含水量調整係除了乾燥時間為丨小時以外, 與實施例1的b)同樣地進行。 c)發泡劑的浸潰(乾式浸潰法) 將15 kg如上述進行而得到的含有聚乙烯改質苯乙烯 系樹脂粒子及1950g含97%以上的異戊烷之戊烷(氣體種a : SK產業公司製、製品名ISOBUTANE)加入50L V型混合器, 並授拌10分鐘。隨後升至60〇c,並在該溫度繼續攪拌3小 時。隨後冷卻至常溫,並取出粒子。如上述進行而得到的 發泡性複合樹脂粒子係具有9.2重量%的戊烷含量及 2178ppm的含水量。 保管、預備發泡及發泡成形係各自與實施例1的d)、e) 及f)同樣地進行,來得到發泡成形體。各種測定結果係如表 1所示。 實施例6 28 201037030 聚乙稀改質苯乙稀系樹脂粒子的製造係與實施例1的a) 同樣地進行,且含水量調整係係與實施例1的b)同樣地進 行’發泡劑的浸潰係除了使用240g正戊烷/異戊烷=75/25〜 85/15的戊烷(氣體種b : COSMO石油公司製、製品名 butane))以外,與實施例1的C)(濕式浸潰法)同樣地進行, 且保管、預備發泡及發泡成形係各自係與實施例1的d)、 及f)同樣地進行。各種測定結果係如表1所示。 比較例1 ΟAfter Ik, it was raised to 6 (rc, and stirring was continued at this temperature for 3 hours. Then, it was cooled to the regular fox and the particles were taken out. The foamable composite resin granules obtained as described above had an 8.3 wt% of the uterine content and 660. Water content of the port 111. d) Storage The foamable composite resin particles 8 obtained as described above were each filled in a 2 L aluminum sealed container, and stored in a freezer set to _25 for 168 hours. e) After the above-mentioned storage, the foam is filled in a 2L aluminum closed container, and the package is heated to room temperature with the remaining part of the tree, and placed in an environment of 50% humidity for 1 hour. Under the preliminary foaming conditions, the foaming composite was used to foam the particles at a volume ratio of 5 〇 times, and the preliminary expanded particles having a volume multiple of 50 times were obtained. The obtained preliminary expanded beads were evaluated in accordance with the bubble deviation evaluation method of the preliminary expanded particles described above. The results are summarized in Table 1. f) Foaming molding The pre-expanded particles obtained as described above are stored in an environment of room temperature and humidity of 50%, and then foamed under the above-mentioned in-mold forming conditions to obtain a foam of 50 times. Shaped body. The obtained molded body was cut into 50 x 75 mm', and after the skin was removed by about 5 mm, the surface after peeling off the skin was cut to a thickness of about 1 to 2 positions. The image stored in the 5〇χ75_χ 1~2(1) mm slice is shown in Fig. 1 using a scanner (GT-S600 manufactured by Ep s 〇n Co., Ltd.). 201037030 Example 2 The production of the polyethylene-modified styrene-based sulphate particles was carried out in the same manner as in a) of Example 1, and the water content adjustment was carried out in the same manner as in Example 丨 except that the drying time was hour. In the case of the foaming lion dipping system, in addition to the use of 260 g of 97% or more of the pentylene pentoxide (gas type &amp; : team industry company's product name Ι^ΟΒΙΙΤΑΪΝίΕμχ, and the example i c) (wet type) The immersion method was carried out in the same manner as in the case of d), e) and f) of the first embodiment, and the foamed molded article was obtained in the same manner. The results of various measurements are as shown in Table 1. Further, the same procedure as in Example , was carried out, and the scanned image of the cut surface of the obtained molded body was as shown in Fig. 2 . The ratio of the polystyrene resin in the center portion of the preliminary expanded particles having a volume multiple of 50 was 68% by weight. (Approximate as the ratio of blending). Example 3 a) Production of polyethylene-modified styrene resin particles of polyethylene resin (PE) / polystyrene resin (ps) = 4 〇 / 6 将 ethylene-vinyl acetate copolymerized resin particles (Japanese p〇LY ETHYLENE 5), ΙΛΜΙ5) The (four) job is combined with a water-cutting method to pelletize (the ethylene-vinyl acetate copolymer resin particle system is adjusted to an average of 100 grains of 80 mg). 14 kg of the ethylene-vinyl acetate copolymer resin particles were added to a 100 L autoclave equipped with a stirrer, and 45 ^ was added as a water-based pure water, 315 g of a pro-acid lock, and a 12-decaned sodium sulphate. Stir and allow to suspend in an aqueous medium for 10 minutes, then warm to 60 °C. Subsequently, in the suspension, 6.0 kg of styrene monomer dissolved in 72 g of dipentane peroxide 26 201037030 was added dropwise over 30 minutes. After the dropwise addition, the mixture was kept at 60 ° C for 3 minutes to absorb the styrene monomer by the polyethylene resin particles. After absorption, the temperature was raised to 130 ° C, and stirring was continued at this temperature for 2 hours. Subsequently, the temperature was lowered to 9 〇. (:, and after adding 11.4 g of sodium dodecylbenzenesulfonate base to the suspension, '39.9 g of benzoyl peroxide and 3.2 g of benzoic acid benzoic acid dissolved as a polymerization initiator were added dropwise over 1.5 hours. Butyl ketone and i 〇 2.2 g of 5 kg of styrene monomer as a cross-linking agent of dipentane peroxide. Subsequently, 10 kg of benzene dissolved in 105 g of ethyl bis-stearylamine was dissolved in 0.5 hour. Ethylene monomer. After the completion of the dropwise addition, at 90 ° (: for 1 hour, then, the temperature was raised to 143, and the temperature was maintained for 2.5 hours at the sinus temperature to end the polymerization. Then, it was cooled to normal temperature, and the particles were taken out. With respect to 100 parts by weight of the ethylene-vinyl acetate copolymer resin particles, 150 parts by weight of the styrene system was used. The water content adjustment was carried out in the same manner as in the example coffee, and the impregnation of the foaming agent was carried out except for 28 In the same manner as in the example wc)) (wet impregnation method), the 系g contains 97% or more of the broth (the gas type a: 〇SK Industries, Ltd., product name IS0BUTANE), and the storage system is D) of Example i was carried out in the same manner, and the preliminary foaming system was 30 times in addition to the volume ratio. Example m e) in the same manner into the left foot τ 'based foam molding and foam molding the same manner as in Example just come to the embodiment. The results of various measurements are shown as magic. Example 4 The production of the polyethylene-modified phenylene-based resin particles was carried out in the same manner as in the example (a), and the water content adjustment was carried out in the same manner as in the example b) except that the drying time was 0.5 hours. The impregnation of the foaming agent is in addition to the use of 27 201037030 280 g of pentane containing 97% or more of isopentane (gas type a: 8 inch industrial company, product name ISOBUTANE), and the illusion wet dipping with the example In the same manner as in the example of the example, the preliminary foaming system was carried out in the same manner as in the example 丨, and the foaming molding system and the first embodiment were carried out in the same manner as in the example 丨. F) was carried out in the same manner to obtain a foam molded article. The various measurement results are shown in Table 1. The ratio of the polystyrene resin in the center portion of the preliminary expanded particles having a volume ratio of 30 times was 62% by weight. (Approximate as the ratio of blending). Example 5 The production of the polyethylene-modified styrene-based resin particles was carried out in the same manner as in a) of Example 1, and the water content adjustment was carried out in the same manner as in the example b) except that the drying time was 丨hour. . c) Impregnation of foaming agent (dry impregnation method) 15 kg of polyethylene-modified styrene resin particles obtained as described above and 1950 g of pentane containing 97% or more of isopentane (gas species a : SK Industrial Co., Ltd., product name ISOBUTANE) was added to a 50L V-type mixer and mixed for 10 minutes. It was then raised to 60 ° C and stirring was continued for 3 hours at this temperature. It was then cooled to normal temperature and the particles were taken out. The expandable composite resin particles obtained as described above had a pentane content of 9.2% by weight and a water content of 2178 ppm. Each of the storage, the preliminary foaming, and the foam molding was carried out in the same manner as in the above), d), e), and f), to obtain a foam molded article. The results of various measurements are shown in Table 1. Example 6 28 201037030 The production of the polyethylene-modified styrene-based resin particles was carried out in the same manner as in a) of Example 1, and the water content adjustment system was carried out in the same manner as in the example b). The impregnation system is the same as C) of Example 1 except that 240 g of pentane of n-pentane/isopentane = 75/25 to 85/15 (gas species b: manufactured by COSMO Petroleum Co., Ltd., product name butane) is used. The wet impregnation method was carried out in the same manner, and each of the storage, the preliminary foaming, and the foam molding was carried out in the same manner as in the above), d) and f). The various measurement results are shown in Table 1. Comparative Example 1

聚乙烯改質苯乙烯系樹脂粒子的製造係與實施例1的a) 同樣地進行,且含水量調整係除了乾燥時間為5小時以外, 與實施例1的b)同樣地進行,發泡劑的浸潰係除了使用28% 含97%以上的異戊烷之戊烷(氣體種a : SK產業公司製、製 品名ISOBUTANE)料,與實_丨的⑽式浸潰法)同樣 地進行,且保管、預備發泡及發泡成形係各自與實施例% )e)及明樣地進行,來得到發泡成形體。各種測定結果 係如表1所不。又’與實施例1同樣地進行,並將所得到沾 成形體的切割面的掃描影像係如第3圖所示。 比較例2 ,、搞,進行含水量調整以外,與實施例1同樣地、&amp; 行。各種測定結果係如表i所示。 地遣 比較例3 騎樹脂粒子_造係與實施例1的a、 與實施例1的了乾燥時間為5小時以外, Q樣地進仃,發泡劑的浸潰係除了使用 201037030 1800g含97%以上的異戊烷之戊烷(氣體種&amp; : 8尺產業公司 製、製品名ISOBUTANE)以外,與實施例5的c)(乾式浸潰法) 同樣地進行,且保管、預備發泡及發泡成形係各自與實施 例1的d)、e)及f)同樣地進行。各種測定結果係如表1所示。 比較例4 聚乙烯改質苯乙埽系樹脂粒子的製造係與實施例)的这) 同樣地進行,且含水量調整係除了乾燥時間為丨小時以外, 與實施例1的b)同樣地進行,發泡劑的浸潰係除了使用 1500g含97%以上的異戊烷之戊烷(氣體種3 : 8尺產業公司 製、製品名ISOBUTANE)並升溫5〇°C且在該溫度繼續攪拌2 小時以外,與實施例5的c)(乾式浸潰法)同樣地進行,且保 管係與實施例1的d)同樣地進行。但是欲將預備發泡與實施 例1的e)同樣地進行時,無法進行規定倍數的發泡。各種測 定結果係如表1所示。 比較例5 聚乙烯改質笨乙烯系樹脂粒子的製造係與實施例1的a) 同樣地進行,且含水量調整係與實施例丨的!^同樣地進行, 發泡劑的浸潰係除了使用32〇g正戊烷/異戊烷=75/25〜 85/15的戊烷(氣體種b : COSMO石油公司製、製品名 BUTANE)並升溫70°C且在該溫度繼續攪拌5小時以外,與實 施例1的c)(濕式浸潰法)同樣地進行,且保管、預備發泡及 發泡成形係各自係與實施例丨的句、匀及£)同樣地進行。各 種測定結果係如表1所示。又,與實施例丨同樣地進行而得 到的成形體之切割面的掃描影像係如第4圖所示。 30 201037030 比較例6 « 聚乙烯改質苯乙烯系樹脂粒子的製造係與實施例1的a) 同樣地進行,且含水量調整係除了乾燥時間為2小時以外, 與實施例1的b)同樣地進行,發泡劑的浸潰係除了使用24〇g 正戊烷/異戊烷=60/40〜70/30的戊烷(氣體種c: COSMO石油 公司製、製品名COSMOBUTANESILVER)以外,與實施例1 的幻(濕式浸潰法)同樣地進行,且保管、預備發泡及發泡成 Ο 形係各自係與實施例1的d)、e)及〇同樣地進行。該等測定 結果係如表1所示。 [表1] 氣體 浸潰 程序 氣 體 種 添加氣 體量 (重量 %) PE/ PS 改質樹脂 粒子 含水量 (ppm) 發泡蝴脂粒子 規定 倍數 發泡 可否 平均 氣泡徑 (D,mm) 氣泡徑標 準偏差 (S) 氣泡 偏差 程度 (V=s/O) 含水量 (ppm) 含氣 體量 (ppm) 實 施 例 1 濕式 a 12 30/70 583 661 8.3 〇 0.44 028 0.64〇 2 濕式 a 13 30/70 4320 4056 8.6 〇 0.35 0.14 0.43© 3 濕式 a 14 40/60 612 748 10.1 〇 0.68 0.4 0.590 4 濕式 a 14 40/60 4015 3891 9.8 〇 0.75 0.15 0.20® 5 乾式 a 13 30/70 2331 2178 9.2 〇 0.7 02 0.29® 6 濕式 b 12 30/70 721 803 8.7 〇 0.41 0.31 0.760 比 較 例 1 濕式 a 14 30/70 300 287 10.3 〇 0.74 0.84 1.14x 2 濕式 a 12 30/70 5526 5703 7.8 〇 0.36 0.33 0.92x 3 乾式 a 12 30/70 403 352 8.0 〇 0.28 0.24 0·86χ 4 乾式 a 10 30/70 1867 1805 7.1 X - - - 5 濕式 a 16 30/70 672 650 12.8 〇 0.97 135 1.39χ 6 濕式 c 12 30/70 1023 1156 9.5 〇 0.3 032 1.07χ 表中:氣體種a係SK產業公司製的製品名ISOBUTANE(異戊燒97%以上) Ο 氣體種b^COSMO石油公司製的製品名BUTANE(正戊烷/異戊烷=75/25〜85/15) 氣體種c係COSMO石油公司製的製品名COSMO BUTANESILVER(正戊炫/異戍烧 =60/40〜70/30) 、 規定倍數係PE/PS=30/70時為50倍、40/60時為30倍。 從實施例1〜6及比較例1〜5,得知在改質樹脂粒子所 201037030 含有的水分量為5 00〜5000 ppm且發泡劑含量為7 · 5〜11.0 重量%的發泡性複合樹脂粒子係即便長期保存,其品質幾 乎沒有改變。 而且,從實施例1〜6及比較例6得知發泡劑係戊烧比丁 烧優良。 【圖式簡單說明3 第1圖係在實施例1所得到的成形體的切面之掃描影像。 第2圖係在實施例2所得到的成形體的切面之掃描影像。 第3圖係在比較例1所得到的成形體的切面之掃描影像。 第4圖係在比較例5所得到的成形體的切面之掃描影像。 第5圖係聚苯乙烯系樹脂比率(重量%)與吸光度比 (Α698/Α2850)的關係之圖表。 【主要元件符號說明】 (無) 32The production of the polyethylene-modified styrene-based resin particles was carried out in the same manner as in a) of Example 1, and the water content adjustment was carried out in the same manner as in the b) of Example 1, except that the drying time was 5 hours. The impregnation system is carried out in the same manner as the pentane (gas type a: manufactured by SK Industries Co., Ltd., product name: ISOBUTANE) containing 28% or more of isopentane, and is carried out in the same manner as the (10) impregnation method of the real 丨. The storage, preliminary foaming, and foam molding were carried out in the same manner as in the examples (%) and (e), and the foamed molded article was obtained. The results of various measurements are as shown in Table 1. Further, in the same manner as in the first embodiment, the scanned image of the cut surface of the obtained molded body was as shown in Fig. 3. In Comparative Example 2, the water content adjustment was carried out in the same manner as in Example 1, and the &amp; The various measurement results are shown in Table i. Comparative Example 3: riding resin particles _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In the same manner as c) (dry immersion method) of Example 5 except that the pentane of isopentane (gas type &amp;: 8 ft., product name: ISOBUTANE) was carried out, and storage and preliminary foaming were carried out. The foaming molding system was carried out in the same manner as in the above, d), e) and f). The various measurement results are shown in Table 1. Comparative Example 4 The production of the polyethylene-modified styrene-based resin particles was carried out in the same manner as in the example), and the water content adjustment was carried out in the same manner as in the example b) except that the drying time was 丨hour. The impregnation of the foaming agent is carried out by using 1500 g of pentane containing 97% or more of isopentane (gas type 3: 8 ft., manufactured under the name of ISOBUTANE) and raising the temperature by 5 ° C and stirring at this temperature 2 The same procedure as in the case of c) (dry immersion method) of Example 5 was carried out, and the storage system was carried out in the same manner as in the step d) of Example 1. However, when the preliminary foaming is carried out in the same manner as in the case of e) of the first embodiment, foaming of a predetermined multiple is not possible. The results of various measurements are shown in Table 1. Comparative Example 5 The production of the polyethylene-modified stupid vinyl resin particles was carried out in the same manner as in a) of Example 1, and the water content adjustment was carried out in the same manner as in Example ,, except that the impregnation of the foaming agent was Using pentane (gas type b: manufactured by COSMO Petroleum Co., Ltd., product name BUTANE) of 32 〇g n-pentane/isopentane = 75/25 to 85/15, and raising the temperature by 70 ° C and stirring at this temperature for 5 hours In the same manner as in the c) (wet dipping method) of the first embodiment, the storage, the preliminary foaming, and the foam molding were carried out in the same manner as in the example of the example. The results of various measurements are shown in Table 1. Further, the scanned image of the cut surface of the molded body obtained in the same manner as in Example 系 is as shown in Fig. 4 . 30 201037030 Comparative Example 6 « The production of the polyethylene-modified styrene-based resin particles was carried out in the same manner as in Example 1 a), and the water content adjustment was the same as b) of Example 1 except that the drying time was 2 hours. In the case of the immersion of the foaming agent, in addition to 24 〇g of n-pentane/isopentane = 60/40 to 70/30 of pentane (gas type c: manufactured by COSMO Petroleum Co., Ltd., product name COSMOBUTANESILVER), The phantom (wet impregnation method) of Example 1 was carried out in the same manner, and the storage, preliminary foaming, and foaming formation were carried out in the same manner as in d), e) and 〇 of Example 1. The results of these measurements are shown in Table 1. [Table 1] Gas impregnation procedure Gas species added gas amount (% by weight) PE/ PS Modified resin particle water content (ppm) Foamed butterfly particles specified multiple foaming average bubble diameter (D, mm) Bubble diameter standard Deviation (S) Degree of bubble deviation (V=s/O) Water content (ppm) Gas content (ppm) Example 1 Wet a 12 30/70 583 661 8.3 〇0.44 028 0.64〇2 Wet a 13 30/ 70 4320 4056 8.6 〇0.35 0.14 0.43© 3 Wet a 14 40/60 612 748 10.1 〇0.68 0.4 0.590 4 Wet a 14 40/60 4015 3891 9.8 〇0.75 0.15 0.20® 5 Dry a 13 30/70 2331 2178 9.2 〇0.7 02 0.29® 6 Wet b 12 30/70 721 803 8.7 〇0.41 0.31 0.760 Comparative Example 1 Wet a 14 30/70 300 287 10.3 〇0.74 0.84 1.14x 2 Wet a 12 30/70 5526 5703 7.8 〇 0.36 0.33 0.92x 3 Dry a 12 30/70 403 352 8.0 〇0.28 0.24 0·86χ 4 Dry a 10 30/70 1867 1805 7.1 X - - - 5 Wet a 16 30/70 672 650 12.8 〇0.97 135 1.39χ 6 Wet c 12 30/70 1023 1156 9.5 〇0.3 032 1.07χ In the table: Gas type a is the product name ISOBUTANE made by SK Industry Co., Ltd. ( Isoniazid 97% or more) 气体 Gas type b^COSMO company's product name BUTANE (n-pentane / isopentane = 75 / 25 ~ 85 / 15) Gas species c-series COSMO oil company product name COSMO BUTANESILVER (Zhengwuxuan/Xiyan = 60/40~70/30), the specified multiple is 50 times when PE/PS=30/70, and 30 times when 40/60. From Examples 1 to 6 and Comparative Examples 1 to 5, it was found that the foaming compound having a water content of 500 to 5000 ppm and a foaming agent content of 7 · 5 to 11.0% by weight in the modified resin particles 201037030 The resin particles are hardly changed in quality even after long-term storage. Further, from Examples 1 to 6 and Comparative Example 6, it was found that the foaming agent was excellent in firing ratio of butyl baking. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a scanned image of a cut surface of a molded body obtained in Example 1. Fig. 2 is a scanned image of a cut surface of the molded body obtained in Example 2. Fig. 3 is a scanned image of a cut surface of the molded body obtained in Comparative Example 1. Fig. 4 is a scanned image of a cut surface of the molded body obtained in Comparative Example 5. Fig. 5 is a graph showing the relationship between the ratio (% by weight) of the polystyrene resin and the absorbance ratio (Α698/Α2850). [Main component symbol description] (none) 32

Claims (1)

201037030 七、申請專利範圍: 1 —種長期保存用發泡性複合樹脂粒子,係在聚烯烴系樹 知與聚苯乙烯系樹脂的複合樹脂中含有5〇〇〜5〇〇〇 ppm 的水分及7.5〜11.0重量%的戊烷。 2 ·如申請專利範圍第丨項之長期保存用發泡性複合樹脂粒 子,其中該複合樹脂含有1〇〇重量份作為聚烯烴系樹脂之 聚乙烯系樹脂及110〜73 0重量份之聚苯乙烯系樹脂。 Q 3.如申請專利範圍第1項之長期保存用發泡性複合樹脂粒 子,其中該複合樹脂含有100重量份作為聚稀烴系樹脂之 聚乙烯系樹脂及120〜560重量份之聚苯乙烯系樹脂。 4 ·如申請專利範圍第丨項之長期保存用發泡性複合樹脂粒 子,其中該複合樹脂含有100重量份作為聚烯烴系樹脂之 聚乙烯系樹脂及140〜450重量份之聚苯乙烯系樹脂。 5.如申請專利範圍第1項之長期保存用發泡性複合樹脂粒 子,其所含水分為1〇〇〇〜4500 ppm,且所含戊烷為8 5 ^ 〜1〇·〇重量0/〇。 6· —種預備發泡粒子,其係使如申請專利範圍第丨項之長 期保存用發泡性複合樹脂粒子預備發泡而成者。 7. —種發泡成形體,其係將如申請專利範圍第6項之預備 發泡粒子予以模内成形而成者。201037030 VII. Patent application scope: 1 - A long-term storage foaming composite resin particle containing 5 〇〇 5 5 ppm of water in a composite resin of a polyolefin tree and a polystyrene resin 7.5 to 11.0% by weight of pentane. (2) The expandable composite resin particles for long-term storage according to the scope of the invention, wherein the composite resin contains 1 part by weight of a polyethylene resin as a polyolefin resin and 110 to 73 parts by weight of polyphenylene Vinyl resin. Q 3. The expandable composite resin particles for long-term storage according to the first aspect of the invention, wherein the composite resin contains 100 parts by weight of a polyethylene resin as a polyolefin resin and 120 to 560 parts by weight of polystyrene. Resin. 4. The expandable composite resin particle for long-term storage according to the invention of claim 2, wherein the composite resin contains 100 parts by weight of a polyethylene resin as a polyolefin resin and 140 to 450 parts by weight of a polystyrene resin. . 5. The expandable composite resin particles for long-term storage according to the first aspect of the patent application, wherein the water content is 1 to 4500 ppm, and the pentane contained is 8 5 ^ 〜1 〇·〇 weight 0/ Hey. A pre-expanded foamed particle obtained by preliminarily foaming the expandable composite resin particles for long-term storage according to the scope of the patent application. A foamed molded article obtained by in-mold forming preliminary foamed particles of the sixth aspect of the patent application.
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