TW201020085A - Repairing and strengthening method for stone material having micro fractures - Google Patents

Repairing and strengthening method for stone material having micro fractures Download PDF

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TW201020085A
TW201020085A TW097145910A TW97145910A TW201020085A TW 201020085 A TW201020085 A TW 201020085A TW 097145910 A TW097145910 A TW 097145910A TW 97145910 A TW97145910 A TW 97145910A TW 201020085 A TW201020085 A TW 201020085A
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stone
repairing
epoxy resin
repair
nano
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TW097145910A
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TWI365132B (en
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zhi-cheng Guo
Shu-Han Huang
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Stone & Resource Ind R & D Ct
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Abstract

The invention relates to a method for repairing and strengthening stone material having micro fractures. It includes grinding a stone material having micro fractures with a grinding material having a predetermined diameter, rinsing with water, drying, preparing a repairing solution including a micro epoxy resin having silica and a curing agent, applying the repairing solution on the surface of the stone material being kept at a temperature between 50-65 degrees Celsius, evenly distributing the repairing solution so that the repairing solution can fill the micro fractures, performing a second repairing after a period of time with the repairing solution, putting the stone material at room temperature after the repairing solution is cured on the surface, and grinding the repaired stone material. The micro fractures of the stone material are filled so that the stone material shows clear textures and shiny colors.

Description

201020085 九、發明說明: 【發明所屬之技術領域】 ’特別是指一種 石材修補強化方 本發明是有關於一種石材修補的方法 可增進表面平整度與光澤品質的微細裂縫 法0 【先前技術】201020085 IX. Description of the invention: [Technical field to which the invention pertains] ‘Specially refers to a stone repairing reinforcement method. The present invention relates to a method for repairing stone materials. Micro-cracking method which can improve surface flatness and gloss quality 0 [Prior Art]

::石材因具有特殊的紋路與色澤,一直深受建築師 和消費者的青睞’並在建材市場佔有—席地位1著世界石 材礦產不斷開發,新品種石材_問世,更促進建築師和消 費者將大量石材運用在居家建材上,尤其近年來,大理石和 化石石材憑藉著本身特有的柔 柔和色如和紋路’擄獲室内設計 師和消費者的心,在國内建筚市 梁市%興起一陣使用熱潮,逐漸 ”化尚石並駕齊驅。然而細探石材的成因與結構,發現不同 石材因成形原因不同,成分與結構呈現極大的差異,尤其是 化石石材’因其屬於沈積岩’本身結構較鬆散,以致研磨拋 先後,表㈣會留有微細裂縫和孔洞,無法達到較光澤平整 表面的品質要求。 目前石材業者對於具裂縫和孔洞的石#,其修補強化 :法乃是使用環氧樹脂,搭配半自動補膠設備或戶外板車等 δ又施’以人工福朦古々 姑斗 ^ 補膠方式,填補石材的裂縫和孔洞,待樹脂硬 化後再對補膠的石材表面進行研磨搬光。 雖然能以上述石材修補強化方法填補多數石材表面的 裂縫和孔洞’但實際上仍存有下列缺失: 由於環氧樹脂為一高黏度樹脂,其黏度高彡η_〜 5 201020085 l_〇 cps,流動性較差,以致無法滲入並填 4 裂縫和孔洞,雖然能修補-般孔徑較大的裂縫或孔洞,卻: 法修補石材上孔徑更小的微細裂縫和孔洞。此外,由於環2 樹脂硬化物的耐磨性較差,當添加有稀釋劑時,其機械強度 會降低,在研磨拋光後,反而會在石材表面留下許多微細裂 縫和孔洞,甚至會造成石材某㈣域_物錄被拔除,反 而產生新的微細坑洞,使該石材表面的平滑度受損使現有 的修補強化方法具有修補效果相對較差的缺失。 【發明内容】 因此,本發明的目的是在提供一種可確實修補石材的 微細裂缝和孔洞,並能增加石材表面的平整光澤以充分 展現石材紋路與色澤的微細裂縫石材修補強化方法。 於是’本發明微細裂缝石材修補強化方法,包含有下 列步驟: (a) 以含有預定粒徑的磨料對一具有微細裂縫與孔洞的 石材進行粗磨; (b) 以清水洗淨經步驟(a)處理的石材並烘乾; (e)配製一修補液,該修補液是由一含有矽溶膠的奈米 環氧樹脂與一硬化劑依預定比例調配混合而成; (d) 控制該石材表面溫度為5(rc〜65°c,將該修補液倒 在該石材表面,並沿該石材表面均勻塗抹該修補液,以使 該修補液滲入並填補石材上的微細裂縫與孔洞; (e) 經一段預定時間後,再以步驟(c)所調配的修補液對 該石材進行第二次修補; 201020085 ⑴待塗抹於該石材表面的修補液達到膠化㈣)狀 ,將該已修補的石材置於室溫下一段時間,藉以使該修補 液完全硬化’而有利於後續的處理程序;及 (g)對該已修補的石材表面進行較後階段粗磨、細磨和 拋光處理。::Because of its special texture and color, stone has been favored by architects and consumers' and has occupied in the building materials market. The status of the world's stone minerals continues to develop, new varieties of stone _ come out, and promote architects and consumption A large number of stone materials are used in home building materials. Especially in recent years, marble and fossil stone have won the hearts of interior designers and consumers by virtue of their unique soft and soft colors and textures. The ups and downs of the use of the ups and downs gradually gradually changed the stone. While exploring the genesis and structure of the stone, it was found that different stone materials were different due to the forming reasons, and the composition and structure showed great differences, especially the fossil stone 'because it belongs to the sedimentary rock' itself structure It is loose, so that the polishing is repeated, and the table (4) will leave fine cracks and holes, which can not meet the quality requirements of the shiny and flat surface. At present, the stone industry for the cracks and holes of the stone #, its repair and strengthening: the law is the use of epoxy Resin, with semi-automatic glue-removing equipment or outdoor slabs, etc. Fill the cracks and holes of the stone, and then grind and polish the surface of the stone after the resin is hardened. Although the above-mentioned stone repair and strengthening method can fill the cracks and holes of most stone surfaces, there are still the following defects: Epoxy resin is a high-viscosity resin with high viscosity 彡__ 5 201020085 l_〇cps, the fluidity is so poor that it can not penetrate and fill 4 cracks and holes, although it can repair cracks or holes with large apertures, : The method repairs fine cracks and holes with smaller pore diameter on the stone. In addition, due to the poor wear resistance of the cured resin of the ring 2, when the thinner is added, the mechanical strength is lowered, and after grinding and polishing, it will be in the stone. Many fine cracks and holes are left on the surface, which may even cause the stone (4) domain to be removed, but instead create new micro-pits, which will damage the smoothness of the stone surface and make the existing repairing method have a relatively poor repair effect. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a micro crack and a hole that can reliably repair a stone and can The method further comprises the following steps: adding a flat gloss of the surface of the stone to fully exhibit the fine crack stone repairing method of the stone texture and color. The method for reinforcing the fine cracked stone according to the present invention comprises the following steps: (a) having an abrasive having a predetermined particle diameter Finely grinding the stone with fine cracks and holes; (b) washing the stone treated by the step (a) with water and drying; (e) preparing a repairing liquid which is composed of a nano ring containing a cerium sol The oxygen resin and a hardener are prepared by mixing in a predetermined ratio; (d) controlling the surface temperature of the stone to be 5 (rc~65°c), pouring the repair liquid on the surface of the stone, and uniformly applying the repair along the surface of the stone Liquid, so that the repair solution penetrates and fills the micro cracks and holes in the stone; (e) After a predetermined period of time, the stone is repaired a second time with the repair liquid prepared in step (c); 201020085 (1) The repairing liquid applied to the surface of the stone reaches a gelatinous (four) shape, and the repaired stone is placed at room temperature for a certain period of time, so that the repairing solution is completely hardened, which is favorable for subsequent processing procedures. And (g) for the later stages of the coarse stone surface patched, fine grinding and polishing process.

本發明的有益效果在於··藉由先粗磨、次修補、再細 磨拋光的處理程序,使隱藏在石材表面下的微細裂縫和孔 洞能提早露出’進行修補時含切溶膠的環氧樹脂就能順 利滲入,藉此可有效避免在細磨拋光後,隱藏在石材内部 的微細裂縫和孔洞再度出現。另外,以添加有矽溶膠的環 氧樹脂作為修補液的原料,可增強膠化後的環氧樹脂硬化 物的硬度和耐磨性,可解決石材在細磨拋光後產生新瘡疤 的問題,而維持整體製程的操作溫度則有利於石材的微細 裂縫和孔洞擴張’並能降低環氧樹脂的黏度及增加其流動 性’同樣能促使奈米環氧樹脂更容易滲入石材内部的細裂 縫和孔洞,因此,透過本發明的修補強化方法,能確實填 補石材表面的微細裂縫和孔洞,再經較後階段粗磨、細磨 拋光後就也使石材表面平整光亮’並顯現清晰的紋路和 明亮的色澤,使本發明具有較佳的修補強化效果。 【實施方式】 本發明微細裂縫石材修補強化方法的前述以及其他技 術内容、特點與功效,在以下配合參考圖式的一較佳實施 例的詳細說明中,將可清楚地明白。 參閱圖1,本發明微細裂缝石材修補強化方法一較佳實 201020085 施例包含有下列步驟,: 步驟101是以含有預定粒徑的磨料對一具有微細裂縫 與孔洞的石材進行粗磨。 - 其中’該石材可為一選自下列群組中的材質:花岗石 、大理石、蛇紋石、化石及石灰岩。且是分別使用一具有 選自下列群組中的粒徑的磨料對該石材進行粗磨:46篩目 (mesh)、60篩目、80篩目、12〇篩目、18〇篩目、22〇篩目 、240篩目、320篩目、400筛目,及此等之一組合。使用 時疋依粒徑大小由粗而細使用,該等筛目規格是採用泰勒❹ (Tyler)標準筛目,且其篩目實質上所對應的微米Um)粒徑 值可用下式計算: !4900/篩目=微米("m)粒徑值。例如,6〇篩目的磨料 ’其研磨粒徑約為248am (14900/60)。 步驟102是以清水洗淨經步驟101粗磨處理的石材並 供乾。 其中,烘乾的方式不應受限,可使用一選自下列群組 中的方法進行烘乾·以半自動補膠設備供乾、以全自動補❹ 膠設備烘乾、在陽光下曝曬、以瓦斯搶烘烤,及此等之一 ’卫5。在此是將洗淨的石材置於半自動補膠設備上烘乾。 步驟103是配製一修補液,該修補液是由一含有矽溶 膠的奈米環氧樹脂與一硬化劑依預定比例調配混合而成。 其中’該奈米環氧樹脂包含有矽溶膠和環氧樹脂,藉 由在該環氧樹脂添加矽溶膠,使該奈米環氧樹脂的黏度比 般市面上的環氧樹脂(黏度高達llOOOcps〜16000cpS)的黏 8 201020085 度低,且其黏度可降低至數千cps而有較高的流動性,由於 矽溶膠是由多數個呈溶膠型態的二氧化矽所形成,且該等 - 二氧化石夕的粒徑是小於20nm,較容易隨環氧樹脂滲入石材 的微細裂縫和孔洞中,而能達到確實地填補該等微細裂縫 和孔洞的效果。 較佳地,以該奈米環氧樹脂的總重計,該矽溶膠的含 量是3 wt%〜10 wt°/〇。更佳地,以該奈米環氧樹脂的總重計 ,該矽溶膠的含量則是3 wt%~6 wt%。若矽溶膠的含量過低 • ,則填補效果有限;若矽溶膠的含量過高,則修補後的石 材表面硬度太高,當直接以細磨處理時,可能無法將石材 表面所有樹脂硬化物去除,必須再重新粗磨處理,反而增 加研磨處理的時間和成本,因此,該矽溶膠的含量較佳是 維持在3 wt%~6 wt%。其中,該奈米環氧樹脂可以使用市售 之含有特定比例矽溶膠的奈米環氧樹脂(内含20wt%〜30wt°/〇 粒徑為20nm以下的矽溶膠),再加入不同份量的泛用型 (bisphenol A)環氧樹脂(即未含有矽溶膠的樹脂)調配出所需 ® 求的不同比例矽溶膠的奈米環氧樹脂(通稱A劑)後,再與該 硬化劑(通稱B劑)混合形成該修補液。在本實施例中,該硬 化劑是選自於胺類化合物,且較佳地,該硬化劑為一選自 下列群組中的物質:三乙稀基四胺(triethylene tetramine, 簡稱為TETA)、四乙浠基五胺(tetraethylene pentamine,簡 稱為 ΤΕΡΑ)、N-氨基乙基對二氮己環(N-aminoethyl piperazine,簡稱為N-AEP).,及此等之一組合。 當調配該修補液時,實質上是使該修補液中的奈米環 201020085 氧氧當㈣度料該硬化财的活性氫當量壤度 备所使用的環氧樹脂的環氧當量為187,所使用= 硬化劑的活性氫當量Α24 用的 氧樹月曰需多少克硬化劑相調配成該修補液: 克展 100克環氧樹脂所需的硕仆制_硬化劑活性i.當詈 m^Wi xl0° 24.33 即 187讀〇=13,據此可計算ώ1〇〇克的環氧樹月旨需The invention has the beneficial effects that the micro-cracks and holes hidden under the surface of the stone can be exposed early by the rough grinding, minor repairing and fine grinding and polishing process, and the sol-containing epoxy resin is repaired. It can penetrate smoothly, which can effectively avoid the micro cracks and holes hidden inside the stone after fine grinding and polishing. In addition, the epoxy resin added with the cerium sol as a raw material of the repairing liquid can enhance the hardness and wear resistance of the cured epoxy resin after the gelation, and can solve the problem that the stone is damaged after the fine grinding and polishing, and Maintaining the operating temperature of the overall process is conducive to the fine cracks and pore expansion of the stone 'and can reduce the viscosity of the epoxy resin and increase its fluidity' can also promote the penetration of nano-epoxy resin into the fine cracks and holes in the stone. Therefore, through the repair and reinforcement method of the present invention, it is possible to surely fill the micro cracks and holes in the surface of the stone, and then coarsely grind and finely polish the surface of the stone to make the surface of the stone flat and bright, and to display clear lines and bright colors. The invention has a better repair and reinforcement effect. [Embodiment] The above and other technical contents, features and effects of the method for repairing and repairing the fine cracked stone of the present invention will be clearly understood from the following detailed description of a preferred embodiment with reference to the drawings. Referring to Fig. 1, a micro crack stone repairing and strengthening method of the present invention is preferably implemented. The embodiment of the present invention comprises the following steps: Step 101: rough grinding a stone having fine cracks and holes with an abrasive having a predetermined particle diameter. - where 'the stone may be a material selected from the group consisting of granite, marble, serpentine, fossil and limestone. And the stone is coarsely ground using an abrasive having a particle diameter selected from the group consisting of: 46 mesh, 60 mesh, 80 mesh, 12 mesh, 18 mesh, 22 〇 mesh, 240 mesh, 320 mesh, 400 mesh, and a combination of these. When used, depending on the particle size, it is used coarsely and finely. These mesh sizes are based on the standard Tyler mesh, and the micron Um) particle diameter corresponding to the mesh can be calculated by the following formula: 4900 / mesh = micro (" m) particle size value. For example, a 6-inch mesh abrasive' has a grinding particle size of about 248 am (14900/60). In step 102, the stone which has been coarsely ground in step 101 is washed with water and supplied for drying. Among them, the drying method should not be limited, and drying can be carried out by using a method selected from the group consisting of semi-automatic glue-removing equipment, drying with a fully automatic glue-removing equipment, and exposure to sunlight. Gas grabs baking, and one of these 'Wei 5. Here, the washed stone is placed on a semi-automatic glue-removing device for drying. In step 103, a repair liquid is prepared, which is prepared by mixing a nano-epoxy resin containing a bismuth sol-gel and a hardener in a predetermined ratio. Wherein the nano epoxy resin comprises a ruthenium sol and an epoxy resin, and by adding a ruthenium sol in the epoxy resin, the viscosity of the nano epoxide is higher than that of the epoxy resin on the market (viscosity up to llOOOcps~ 16000cpS) has a low viscosity of 201020085, and its viscosity can be reduced to several thousand cps and has high fluidity, since the cerium sol is formed by a plurality of sol-formed cerium oxide, and these - dioxide The particle size of Shixi is less than 20 nm, which is easy to penetrate into the fine cracks and holes of the stone with the epoxy resin, and can achieve the effect of reliably filling the micro cracks and holes. Preferably, the content of the cerium sol is from 3 wt% to 10 wt ° / Torr based on the total weight of the nano epoxy resin. More preferably, the content of the cerium sol is from 3 wt% to 6 wt% based on the total weight of the nano epoxy resin. If the content of bismuth sol is too low, the filling effect is limited; if the content of bismuth sol is too high, the surface hardness of the repaired stone is too high. When directly treated with fine grinding, it may not be possible to remove all hardened materials on the surface of the stone. The rough grinding treatment must be repeated, which in turn increases the time and cost of the grinding treatment. Therefore, the content of the cerium sol is preferably maintained at 3 wt% to 6 wt%. Wherein, the nano epoxy resin may be a commercially available nano epoxy resin containing a specific proportion of cerium sol (containing 20% by weight to 30% by weight/〇 of a cerium sol having a particle diameter of 20 nm or less), and then adding different amounts of pan Using a bisphenol A epoxy resin (ie, a resin that does not contain a cerium sol), a nano-epoxy resin (commonly referred to as A agent) of a different ratio of bismuth sol required for the desired product is prepared, and then the hardener (commonly referred to as B) The agent is mixed to form the repair solution. In this embodiment, the hardener is selected from the group consisting of amine compounds, and preferably, the hardener is a substance selected from the group consisting of triethylene tetramine (TETA). , tetraethylene pentamine (abbreviated as hydrazine), N-aminoethyl piperazine (N-aminoethyl piperazine, abbreviated as N-AEP), and a combination of these. When the repair solution is prepared, the epoxy equivalent of the epoxy resin used in the repairing solution is substantially 187, and the epoxy equivalent of the epoxy resin used for the hardening of the nano-rings of the repairing liquid is 187. Use the active hydrogen equivalent of the hardener Α24 How many grams of hardener phase is required to prepare the repair solution: 100 grams of epoxy resin required for the servant _ hardener activity i. When 詈m^ Wi xl0° 24.33 ie 187 reading 〇=13, according to which can calculate the 环氧1 gram of epoxy tree

13克硬化劑相調配。其中 甲活性虱是指能與環氧樹脂# 環氧基反應的胺基上的氧。13 grams of hardener phase is formulated. Among them, the active hydrazine refers to oxygen on the amine group which can react with the epoxy group epoxy group.

值得說明的是,視欲修補石材的裂縫、孔洞和孔隙率 大小’還可決定是否再於該奈米環氧樹脂中添加一稀釋劑 ’以配合市售的奈米環氧樹脂(内含2〇wt%〜3〇wt%且粒徑 20nm以T的石夕溶谬)和泛用型環氧樹赌⑽咖⑽a),調酉: 為含有預定濃度矽溶膠與預定黏度的奈米環氧樹脂(通稱A 劑),再與胺類硬化劑(通稱B劑)混合為該修補液。其中, 該稀釋劑為-選自下列群組中的物f :苯甲醇如〜 akohoi)、碳酸丙烯醋(pr〇pylene carb〇nate)、烯丙基環氧丙 基醚(ally〗 glycidyl ether’簡稱為AGE)、丁基環氧丙基醚 (butyl glycidyl ether,簡稱濕BGE),以及此等之—組合。 當有添加該稀釋劑時,以該奈米環氧樹脂的總重計,該稀 釋劑的含量是小於30wt。/。’且較佳地,該稀釋劑的含量是 介於20 wt%〜30wt%。由於稀釋劑的含量愈低,則修補液的 黏度愈高,其滲入石材内部的效果也相對較差,若稀釋劑 201020085 的含量愈高,則硬化物的機械強度愈低,硬度和耐磨性愈 差,因此,需將稀釋劑的含量控制在一適當的範圍,因二 ,較佳是使該稀釋劑的含量維持在20 wt%〜3〇wt%。需要補 充說明的是,添加稀釋劑的主要目的為降低黏度,藉此, 可調配出具有較絲度的修補液,以供結構鬆散,但表面 幾乎無可見的裂縫與孔洞的高吸水率石材使用。但該稀釋 劑並非該奈米環氧樹脂的必要成分,即使該奈米環氧樹脂 未添加稀釋劑’仍可與該硬化劑相配合調配為該修補液。It is worth noting that the size, porosity and porosity of the stone to be repaired can also determine whether or not to add a thinner to the nano epoxy resin to match the commercially available nano epoxy resin (included 2 〇wt%~3〇wt% and particle size 20nm to T 石 谬 谬) and general-purpose epoxy tree gambling (10) 咖(10)a), 酉: a nano epoxide containing a predetermined concentration of cerium sol and a predetermined viscosity The resin (commonly referred to as agent A) is mixed with an amine hardener (commonly referred to as agent B) as the repair solution. Wherein the diluent is - a substance selected from the group consisting of: benzyl alcohol such as ~ akohoi), propylene carbonate (pr〇pylene carb〇nate), allyl epoxypropyl ether (ally) glycidyl ether' Referred to as AGE), butyl glycidyl ether (wet BGE), and combinations of these. When the diluent is added, the content of the diluent is less than 30 wt% based on the total weight of the nano epoxy resin. /. And preferably, the diluent is present in an amount of from 20 wt% to 30 wt%. As the content of the diluent is lower, the viscosity of the repairing liquid is higher, and the effect of infiltrating into the interior of the stone is relatively poor. If the content of the thinner 201020085 is higher, the mechanical strength of the hardened material is lower, and the hardness and wear resistance are higher. Poor, therefore, it is necessary to control the content of the diluent to an appropriate range, and secondly, it is preferred to maintain the content of the diluent at 20 wt% to 3 wt%. It should be added that the main purpose of adding thinner is to reduce the viscosity, thereby making it possible to dispense a repairing liquid with a relatively fine degree for the structure to be loose, but the surface has almost no visible cracks and the high water absorption rate of the hole is used. . However, the diluent is not an essential component of the nano epoxy resin, and even if the nano epoxy resin is not added with a diluent, it can be blended with the hardener to prepare the repair solution.

、步驟1〇4是保持該石材表面溫度在5Gt〜65t,將該修 補液倒在該石材表面,並以鏝刀沿該石材表面來回均勾塗 抹該修補液,以使石材每個部分皆塗佈上該修補液,及使 該修補液參人並填補石材上的微細裂縫與孔洞。隨後藉由 同一輸送帶將該石材送至另—開放式烘台,並以耽〜机 加熱°藉由維持整體製程的操作溫度,使該石材保持在預 定的南溫,有利於石材的微細裂縫和孔洞擴張,同時可大 ⑽低奈㈣氧樹脂的黏度’並增加其流動性,使該修補 液更易於滲入石材内部。 步驟105是使該石材通過該開放式烘台加熱約5分 ’再以㈣1〇3㈣配的修補液再次塗抹石材表面,以 該石材進行第二次修補,並藉此確保該修補液中的夺米 氧樹脂完全滲人所有微細裂鏠和孔洞内。上述方式 針對該石材是在半自_料#進雜補時使^ 此外’當使用全自動卿設備加熱該石材時 是使該石材靜置於一烘台上加熱5, : 11 201020085 修補。當石材是在户外板車進行修補時,則是使該石材靜 置在陽光下曝€5〜2G分鐘’再進行第二次修補。 步驟106疋等待塗抹於該石材表面的修補液達到以手 ㈣而不Μ㈣化狀態後’將該已修補的石材在溫度Μ C〜32 C(即-般廠房溫度)的室内環境下靜置2天。盆 上述的膠化狀態是指樹脂定型而無法流動的狀態^用手 指碰觸不會發生沾手與變形的情形。雖然該修補液中的環 氧樹脂膠化後,可達不料的㈣,但㈣未完全硬化, 若此時進行後續的研磨拋光處理,可能因硬化物硬度低,@ 導致部分區域被磨除’造成表面更為不平整,所以,需將 該石材再置於室溫下一段時間以使其完全硬化。 值知提的疋t以半自動補膠設備與全自動補膠設 備進行石材修補時,該半自動補膠設備中包括2〜3個平面 式烘台(oven)和-輸送帶,該等烘台是用於加熱該石材,該 輸送帶則是用於輸送該石材,當石材通過第一個烘台時可 被烘乾,並於通過後再進行如步驟1〇4所述的第一次修補 ’當石材通過第二個烘台,是先進行如步冑1()5所述的加〇 熱該石材,且於該石#通過該第二個供台後作第二次修補 。該全自動補膠設備則包括i個堆叠塔式烘台、j個修補液 自動喷灑單元、1個修補液自動塗佈單元和罄 硬化(postcure)使用。 步驟107是分別以後階段粗磨的粗磨石、細磨石和拋 光磨石對該已修補的石材表面進行較後階段粗磨、細磨和 12 201020085 拋光處理,以去除石材表面的奈米環氧樹脂硬化物,最後 ,使該石材表面顯現清晰的紋路和明亮的色澤。 ♦ 值得說明的是,由於在該修補液中添加有含有矽溶膠 的奈米環氧樹脂,而矽溶膠即為粒徑20nm以下的奈米二氧 化矽,由於其粒徑小,能有效填入微細裂缝與孔洞内,加上 環氧樹脂對石材具有優異的接著性,且二氧化矽的摩氏硬度 (Moh’s Hardness)值高達7,其與環氧樹脂和硬化劑所形成 的硬化物的耐磨性較單純的環氧樹脂和硬化劑所形成的硬化 Ο 物的耐磨性高,並能緊抓礦物晶粒而不易在研磨時被拔除, 所以,可徹底解決石板研磨拋光後產生瘡疤的問題,而能達 到較平整的表面品質。 《具體例一》 具有微細裂縫和孔洞的黑金峰(一種深褐色化石)石材, 依次以7種市售且具不同粒徑的大理石磨石(内含46、60、 120、180、220、240,及320mesh磨料)粗磨,以水洗淨後 ,置於半自動補膠設備上,藉由輸送帶通過一個第一開放式 ® 烘台,以完全烘乾該黑金峰石材,並保持其表面溫度在57 〜62°C。將預先調配好且含有6wt%,粒徑小於20nm矽溶 膠的奈米環氧樹脂(A劑)與作為硬化劑的四乙烯基五胺 (tetraethylene pentamine,簡稱為 TEPA)(B 劑),使該奈米環 氧樹脂的環氧當量濃度=該硬化劑的活性氫當量濃度的適當 比例,充分混合為該修補液,再倒在該黑金峰石材表面,並 以鏝刀來回均勻塗抹,使該修補液中的奈米環氧樹脂滲入並 填補石材。隨後使黑金峰石材通過一個第二開放式烘台,並 13 201020085 使其表面溫度仍維持在57。(:〜62。(:。再使用相較第一次修 補所用的修補液還要少量的修補液塗抹該石材,並重覆上述 補膠程序’以確保所有露出的裂缝和孔洞完全為奈米環氧樹 脂填滿。最後,黑金峰石材經輸送帶送抵尾端時,塗抹在其 表面的修補液内的奈米環氧樹脂會與硬化劑相反應並達到膠 化狀態。 經修補後的黑金峰石材先在室溫(約i 8〜32。〇)下靜置兩 天,再置於一自動多磨頭研磨台,設定該石材行進速度 軸方向)為56〜63cm/min,磨頭來回移動速度(γ軸方向)為 ® 60 m/min,以下列不同粒徑(mesh)磨料的大理石磨石依次研 磨抛光:Step 1〇4 is to keep the surface temperature of the stone at 5 Gt~65t, pour the repair liquid on the surface of the stone, and smear the repair liquid along the surface of the stone with a trowel to make each part of the stone coated. The repair solution is placed on the cloth, and the repair liquid is applied to fill the micro cracks and holes in the stone. Then, the stone is sent to another open-type drying table by the same conveyor belt, and heated by the machine to maintain the operating temperature of the whole process, so that the stone is kept at a predetermined south temperature, which is beneficial to the micro crack of the stone. And the pores expand, and at the same time can increase the viscosity of the (10) low-nano (tetra) oxyresin' and increase its fluidity, making the repair liquid easier to penetrate into the interior of the stone. In step 105, the stone is heated by the open baking table for about 5 minutes and then the surface of the stone is reapplied with the repair liquid of (4) 1〇3 (four), and the stone is repaired for the second time, thereby ensuring the recovery in the repairing liquid. The methacrylate completely infiltrates all the fine cracks and holes. In the above manner, when the stone is heated in the semi-automatic material, the stone is placed on a drying table to be heated 5, : 11 201020085. When the stone is repaired in an outdoor board, the stone is allowed to stand in the sunlight for an exposure of €5 to 2G minutes, and then the second repair is performed. Step 106: Waiting for the repairing liquid applied to the surface of the stone to reach the hand (four) without being in a state of "four", and then 'the fixed stone is allowed to stand in an indoor environment at a temperature of C 32 C (ie, the temperature of the factory) 2 day. The above-mentioned gelatinization state refers to a state in which the resin is shaped and cannot flow, and the hand touches and deforms without touching the hand. Although the epoxy resin in the repair solution is gelatinized, it is unattainable (4), but (4) is not completely hardened. If the subsequent grinding and polishing treatment is performed at this time, the hardness of the hardened material may be low, and @ partial region may be removed. The surface is made more uneven, so the stone needs to be placed at room temperature for a while to completely harden it. When the value of the 疋t is repaired by semi-automatic glue-removing equipment and automatic glue-filling equipment, the semi-automatic glue-removing equipment includes 2 to 3 flat ovens and conveyor belts, and the dryers are For heating the stone, the conveyor belt is used for conveying the stone, can be dried when the stone passes through the first drying station, and after the passage, the first repair as described in step 1〇4 When the stone passes through the second drying station, the stone is first heated as described in Step 5 (5), and the stone is repaired a second time after passing through the second table. The fully automatic glue applicator includes i stacked tower dryers, j repair fluid automatic spray units, 1 repair fluid automatic coating unit and postcure use. Step 107 is to perform rough grinding, fine grinding and 12 201020085 polishing treatment on the surface of the repaired stone by rough grinding, fine grinding stone and polishing grindstone in the later stage, respectively, to remove the nano epoxy of the stone surface. The hardened resin, finally, gives the stone surface a clear texture and a bright color. ♦ It is worth mentioning that since the nano-epoxy resin containing cerium sol is added to the repairing liquid, the cerium sol is a nano-cerium oxide having a particle diameter of 20 nm or less, and can be effectively filled because of its small particle size. In the fine cracks and holes, the epoxy resin has excellent adhesion to the stone, and the Moh's Hardness value of the cerium oxide is as high as 7, which is resistant to the hardened material formed by the epoxy resin and the hardener. The hardened enamel formed by the relatively simple epoxy resin and hardener has high wear resistance and can grip the mineral grains without being easily removed during grinding. Therefore, the slate can be completely solved after the slate is polished and polished. The problem is to achieve a flat surface quality. "Specific Example 1" Black gold peak (a dark brown fossil) stone with fine cracks and holes, in turn, 7 kinds of commercially available marble grindstones with different particle sizes (including 46, 60, 120, 180, 220, 240) , and 320mesh abrasive) coarsely ground, washed with water, placed on a semi-automatic rubberizing device, and passed through a conveyor belt through a first open® drying station to completely dry the black gold stone and maintain its surface temperature. At 57 ~ 62 ° C. a nano epoxy resin (A agent) containing 6 wt% of a ruthenium sol having a particle diameter of less than 20 nm and tetraethylene pentamine (TEPA) (B agent) as a hardener The epoxy equivalent concentration of the nano epoxy resin=the appropriate ratio of the active hydrogen equivalent concentration of the hardener is sufficiently mixed into the repair liquid, and then poured on the surface of the black gold peak stone, and uniformly applied with a file back and forth to make the repair The nano-epoxy resin in the liquid penetrates and fills the stone. The black gold stone was then passed through a second open drying station and 13 201020085 to maintain its surface temperature at 57. (:~62. (:. Use a small amount of repair solution to apply the stone compared to the repair solution used for the first repair, and repeat the above-mentioned glue repair procedure to ensure that all exposed cracks and holes are completely nano-rings) The oxygen resin is filled up. Finally, when the black gold stone is delivered to the end by the conveyor belt, the nano epoxy resin applied to the surface of the repairing liquid reacts with the hardener to reach a gelatinized state. Jinfeng stone is first placed at room temperature (about i 8~32.〇) for two days, then placed in an automatic multi-grinding head, setting the direction of the stone travel speed axis to 56~63cm/min, and the grinding head moves back and forth. The speed (γ-axis direction) is о 60 m/min and is ground and polished in sequence with the following marble grindstones of different mesh sizes:

研磨拋光後的黑金峰石材’表面平整光滑,不見微細 裂縫和孔洞,而且以光澤度計量測石材表面光澤度時,顯示 其光澤度高達94。 ❹ 其中,石材光澤度的測試方法是依據CNS7773量測, 所用儀器為曰本Sanwa Kenma IG-310光澤度計。 (具體例二> 待修補石材的種類、所用的修補液、第二次修補和後 續研磨拋光程序與(具體例一> 相同,不同處為黑金峰石 材粗磨前處理,乃是以8種市售且具不同粒徑的大理石磨 石(内含 46、60、120、180、22〇、24〇、32〇 及 _mesh 磨 料)依序骑粗磨,粗㈣財洗淨,再置於半自動補膠設 14 201020085 ^光Γ具體例的方法處理後的黑金峰石材,表面仍然 '且不見微細裂縫和孔洞,當以Η具體例一》 其方法及光澤度計量測石板表面光澤度時,顯示 其光澤度高達94。 《具趙例三》 /·、、金峰石材粗磨前處理、所用修補液與《具趙例-》 才目同’不同處為修補步驟和後續研磨拋光步驟。 |具體例在塗抹該修補液後,是以戶外曝曬進行後硬 錢應’經粗磨前處理的黑金峰石材置好外板車上,以 斯噴搶;t、烤該石材表面,去除石材内部水分後,控制石 表面,皿度在57〜61 c。將預先調配好且含有_%,粒徑 小於別⑽料膠的奈米環氧樹脂(A劑),與作為硬化劑的 四乙稀基五胺(tetraethylene pentamine,TEpA)(B 劑)依所計 算出的環氧當量濃度與活性氫當量濃度,決定其用量比例 ’並充分混合為該修補液’並將該修補液倒在黑金峰石材 纟面’以鏝刀來回均句塗抹,使奈米環氧樹脂滲入並填補 石材20刀鐘後,重覆上述黑金峰石材修補程序,確保所 ’ #裂縫和孔洞完全為奈米環氧樹脂填滿,直到塗抹於該石 材表面的修補液内的奈米環氧樹脂與硬化劑相反應並達到 膠化狀態,再卸下該石材,並送至廠内安放靜置。 修補後的黑金峰石材在室溫下靜置兩天,再置於自動 多磨頭研磨台,設定該石材的行進速度軸方向)為62〜 68cm/min,磨頭來回移動速度(γ轴方向)為6〇 ,以下 列不同磨料粒徑(mesh)的大理石磨石依次進行研磨與拋光處 15 201020085 理: _磨頭 1 2 3 4 5 6 7 8 9 10 11 —12- IT" ΓΤΤΊ 磨石 」mesh、 120 120 120 180 180 180 220 220 240 320 400 600 800 抛 Jt X J 抱 16 3000 研磨拖光後的黑金峰石材,表面平整光滑,不見微細 裂縫和扎洞,而且以如{具體例一》所示的測試方式與光 澤度計量測石材表面光澤度,顯示其光澤度高達94。 《具體例四〉 具有微細裂縫和孔洞的馬諦斯(一種淡黃至土黃色化石) 石材,依次以10種市售大理石磨石(内含46、6〇、12〇、 180、220、240 v 32〇、400、600 及 800mesh 的磨料)進行粗 磨後,以水洗淨,並置於一半自動補膠設備上,藉由輸送 帶通過一個第一開放式烘台,以完全烘乾該馬諦斯石^, 並使其表面溫度保持在57〜62°c。將預先調配且含有6糾% ,粒徑小於2〇nm矽溶膠的奈米環氧樹脂(A劑),與作為硬 化劑的四乙稀基五胺(tetraethylene pentamine,TEpA仙劑) 依預定比例充分混合為歸補液,再倒在馬諦斯石材表面 ❹ ’並以鏝刀來回均勻塗抹,使該修補液渗人並填補石材。 隨後’使該馬諦斯石材通過__個第二開放式烘台,並使其 表面溫度仍保持在57〜饥。繼續以該修補液,重覆上述 補膠程序塗抹該石材,以確保所有露㈣裂縫和_完全 為奈米環氧樹脂填滿。最後,馬諦斯石材藉由輸送帶送抵 尾端時’塗抹於其表面的修補液内的奈米環氧樹脂已與該 硬化劑反應達到膠化狀態。 、 修補後的馬諦斯石材在室溫下靜置兩天,再置於自動 多磨頭研磨台’設定該石材的行進速度(χ轴方向)為 16 201020085 磨頭 磨石 (mesh) 220 220 63Cm/min ’磨頭來回移動速度(Y軸方向)為60 m/min,並以 下列不同磨料鈿尨f & 320 研磨抛光後的馬諦斯石材,表面平整光滑,不見微細 裂縫矛孔洞’而且以如《具體例一》所示的測試方式與光 澤度汁量測石材表面光澤度時,顯示其光澤度達到。 《具體例五》The surface of the black gold peak stone after grinding and polishing is smooth and smooth, no fine cracks and holes are observed, and the gloss of the stone surface is measured by gloss to show a gloss of up to 94. ❹ Among them, the test method of stone gloss is based on CNS7773 measurement, and the instrument used is the Sanwa Kenma IG-310 gloss meter. (Specific example 2) The type of stone to be repaired, the repairing liquid used, the second repairing and the subsequent grinding and polishing procedure are the same as (specific example 1), the difference is the black gold peak stone rough grinding pre-treatment, which is 8 A commercially available marble whetstone with different particle sizes (containing 46, 60, 120, 180, 22 〇, 24 〇, 32 〇 and _mesh abrasives) is ridden by coarse grinding, coarse (four) kiln, and then re-set. In the semi-automatic glue setting 14 201020085 ^ The method of the specific example of the black gold peak stone treated, the surface is still 'and no fine cracks and holes, when the method is used to measure the surface gloss of the slate At the time, it shows that its gloss is as high as 94. "With Zhao Case 3" /·,, Jinfeng stone rough grinding pre-treatment, the repair solution used and "with Zhao case -" are the same as the difference between the repair step and the subsequent grinding and polishing steps The specific example is after applying the repairing liquid, after the outdoor exposure is carried out, the hard money should be placed on the outer board of the black gold peak stone before the rough grinding, and the stone surface is removed; After the internal moisture of the stone, the surface of the stone is controlled, and the degree of the dish is 57. 61 c. Nano-epoxy resin (A agent) which is pre-formulated and contains _%, particle size smaller than other (10) material glue, and tetraethylene pentamine (TEpA) as a hardener (B agent) According to the calculated concentration of epoxy equivalent and active hydrogen equivalent concentration, determine the ratio of the amount 'and fully mix the repair solution' and pour the repair liquid on the black gold peak stone surface to smear with a sickle. After injecting the nano-epoxy resin into the stone and filling the stone for 20 knives, repeat the above-mentioned black gold peak stone repair procedure to ensure that the cracks and holes are completely filled with the nano-epoxy resin until the repair liquid applied to the surface of the stone The inner epoxy resin reacts with the hardener and reaches the gelatinized state, and then the stone is removed and sent to the factory for standing. The repaired black gold stone is allowed to stand at room temperature for two days, and then placed. In the automatic multi-grinding grinding table, the direction of the traveling speed axis of the stone is set to 62 to 68 cm/min, and the moving speed of the grinding head back and forth (the γ-axis direction) is 6 〇, with the following different abrasive grains (mesh) of the marble grindstone Grinding and polishing in sequence 15 201020085 Rational: _ Grinding head 1 2 3 4 5 6 7 8 9 10 11 —12- IT" 磨 Grinding stone mesh, 120 120 120 180 180 180 220 220 240 320 400 600 800 Throwing Jt XJ holding 16 3000 grinding drag The black gold peak stone after the light, the surface is smooth and smooth, no micro cracks and hole holes are seen, and the gloss of the stone surface is measured by the test method and glossiness as shown in {Specific Example 1>, showing that the gloss is as high as 94. Specific Example 4: Matthews (a yellowish to ochre fossil) stone with fine cracks and holes, followed by 10 kinds of commercially available marble grindstones (containing 46, 6 〇, 12 〇, 180, 220, 240 v After rough grinding of 32〇, 400, 600 and 800mesh), it is washed with water and placed on half of the automatic glue-removing equipment. The conveyor belt is passed through a first open drying station to completely dry the stable. Stone, and keep its surface temperature at 57~62 °C. A nano-epoxy resin (A agent) containing 6% by weight and having a particle size of less than 2〇nm sol, and a predetermined ratio of tetraethylene pentamine (TEpA scent) as a hardening agent Mix well with the replenishing liquid, then pour it on the surface of the Maussian stone and apply it evenly with a file to make the repairing liquid infiltrate and fill the stone. Subsequently, the Matthew stone was passed through __ a second open drying station, and its surface temperature remained at 57~ hunger. Continue to apply the repair solution and repeat the above-mentioned patching procedure to apply the stone to ensure that all exposed (four) cracks and _ are completely filled with nano-epoxy. Finally, the nano-epoxy resin in the repair solution applied to the surface of the Matthew stone by the conveyor belt is reacted with the hardener to achieve a gelatinized state. After the repair, the Matthew stone is allowed to stand at room temperature for two days, and then placed on the automatic multi-grinding table. 'Set the stone's travel speed (axis direction) to 16 201020085 Grinding stone (mesh) 220 220 63Cm /min 'The grinding head moves back and forth (Y-axis direction) to 60 m/min, and the following abrasives are used in the following abrasives f & 320. The surface of the stone is smooth and smooth, and there are no fine cracks and spear holes. When the gloss of the stone surface is measured by the test method as shown in "Specific Example 1" and the gloss juice, the gloss is achieved. "Specific Example 5"

同《具鱧例四〉,待處理石材為馬歸斯(一種淡黃至土黃 色化石)石材,粗磨前處理、修補程序和細磨拋光程序也與 太《具體例四〉4目同,僅改變該修補液的配方,預先調配的 奈米環氧樹脂(A劑)含有3wt%,粒徑小於2〇nm矽溶膠,將 該奈米%氧樹脂與作為硬化㈣四6縣五胺㈣咖 P tamine TEPA)(B劑)相混合為該修補液,以該修補液塗 、,材表面以填補其微細裂縫和孔洞,最終仍然可得到表 面平整光滑,不見微細裂縫和孔洞的馬諦斯石材。 《具體例六》 同《具體例四〉,待處理石材為馬諦斯(一種淡黃至土黃 色化石)石材,且粗磨前處理、修補程序和細磨拋光程序也 與 <具體例四》相同’僅改變該修補液的配方,預先調配 的奈米環氧樹脂(A劑)含有3wt%,粒飼、於2Gnm^溶膠, 再將該奈米環氧樹脂與作為硬化劑的三乙烯基四胺 (tHethylene tetramine,TETA)(B船相混合以配製為該修補 液,以該修補液塗抹石材表面以填補其微細裂縫和孔洞, 最終仍然能夠得到表面平整光滑,不見微細裂缝和孔洞的 17 201020085 馬缔斯石材。 歸納上述,本發明微細裂縫石材修補強化方法可獲致 下述的功效及優點,故確實能達到本發明的目的: 一、 藉由先研磨、次修補、再研磨拋光的處理順序, 使隱藏在該石材表面下的微細裂缝和孔洞提早露出,使添加 有矽冷膠的環氧樹脂能順利滲入進行填補,藉此可有效避免 ;’、田磨拋光後,隱藏在石材内部的微細裂縫和孔洞再度出現 的情形,使本發明的修補強化方法具有較完整確實的修補效 果。 · 二、 藉由使用添加有矽溶膠的奈米環氧樹脂,不但可 降低奈米環氧樹脂的黏度以增加其流動性,而异有容易渗入 微:裂縫與孔洞中的特性外,由於梦溶膠為粒徑心瓜以下 的不米一氧化_ ’其微小粒徑有助於石夕溶膠隨環氧樹脂渗入 石材的微細裂縫和孔洞,而能達到確實填補石材的微細裂縫 孔/同的效果。此外,因為二氧化石夕的摩氏硬度高達耐 磨性較環氧樹脂和石材高,可增強環氧樹脂硬化物的_磨性 並鲍藉由環氧樹脂與石材内的礦物晶粒緊密結合而不易在Q 研磨拋光時被拔除,所以可徹底解決石板研磨拋錢產生瘡 ,的問題,使經修補強化的石材相對具有較平整光澤的表面 na質。 三、 藉由提高製程操作溫度,使石材在處理過程中恆 :寺在50C〜65 C,有利於石材的微細裂縫和孔洞擴張,且 =樣能大幅降低環氧樹脂的黏度與增加其流動性,使其更 各易滲入石材内部,使本發明修補強化方法能達到較佳的 18 201020085 修補效果。 惟以上所述者’僅為本發明之一較佳實施例而已,當 不能以此限定本發明實施之範圍,即大凡依本發明申請專 利範圍及發明說明内容所作之簡單的等效變化與修飾,皆 仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是本發明微細裂縫石材修補強化方法—較彳圭 例的一流程圖。With the "Third Case 4", the stone to be treated is Ma Guisi (a yellowish to ochre fossil) stone, and the rough grinding pretreatment, repair procedure and fine grinding and polishing procedures are also the same as the "Specific Example 4". Only changing the formulation of the repair solution, the pre-formed nano epoxy resin (agent A) contains 3 wt%, the particle size is less than 2 〇 nm sol, and the nano% oxy resin is used as the hardening (four) four 6 counts of pentamine (four) P Tamine (EPA) is mixed with the repair solution, and the surface of the material is coated with the repair solution to fill the micro cracks and holes, and finally the smooth surface can be obtained without the micro cracks and holes. Stone. "Specific Example 6" Same as "Specific Example 4", the stone to be treated is Marcus (a yellowish to ochre fossil) stone, and the rough grinding pretreatment, repair procedure and fine grinding and polishing procedure are also the same as in the concrete example 4. "The same" only changes the formulation of the repair solution, the pre-formed nano epoxy resin (agent A) contains 3wt%, the pellet is fed, the 2Gnm sol, and the nano epoxy resin and triethylene as a hardener tHethylene tetramine (TETA) (B ship phase mixing to prepare the repair solution, the surface of the stone is applied to fill the fine cracks and holes, and finally the surface is smooth and smooth, no micro cracks and holes are observed. 17 201020085 Madis Stone. In summary, the micro crack stone repairing method of the present invention can achieve the following effects and advantages, and thus can achieve the object of the present invention: 1. By first grinding, sub-repairing, re-polishing and polishing The processing sequence causes the micro cracks and holes hidden under the surface of the stone to be exposed early, so that the epoxy resin added with the cold glue can be smoothly infiltrated for filling, thereby being effective Exempted; ', after the polishing of the field grinding, the micro cracks and holes hidden inside the stone reappear, so that the repairing and strengthening method of the invention has a more complete and correct repairing effect. · Second, by using the naphthalene added with bismuth sol The epoxy resin not only reduces the viscosity of the nano-epoxy resin to increase its fluidity, but also has the characteristics of easily infiltrating into the micro: cracks and pores, because the dream sol is not the same as the particle size of the melon. _ 'The small particle size helps the Shixi sol to penetrate into the fine cracks and holes of the stone with the epoxy resin, and can achieve the effect of actually filling the fine crack holes of the stone. In addition, because of the Mohs hardness of the dioxide High wear resistance is higher than that of epoxy resin and stone, which can enhance the _ wearability of hardened epoxy resin and the epoxy resin is tightly combined with the mineral grains in the stone, so it is not easy to be removed during Q grinding and polishing. It can completely solve the problem of slate grinding and throwing money to produce sores, so that the repaired and strengthened stone has a relatively flat surface quality of na. III. By increasing the process operating temperature, the stone is made. During the processing: Heng: Temple in 50C~65 C, which is conducive to the micro cracks and pore expansion of the stone, and the sample can greatly reduce the viscosity of the epoxy resin and increase its fluidity, making it easier to penetrate into the interior of the stone. The repairing and strengthening method of the present invention can achieve a better repairing effect of 18 201020085. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the application according to the present invention The simple equivalent changes and modifications made by the patent scope and the description of the invention are still within the scope of the patents of the present invention. [Simplified illustration of the drawings] Fig. 1 is a method for repairing and repairing fine cracked stone of the present invention. A flow chart.

19 201020085 【主要元件符號說明】19 201020085 [Main component symbol description]

Claims (1)

201020085 十、申請專利範圍: 1.—種微細裂縫石材修補強化方法,包含下列步驟: ⑷以含有預隸徑的磨料對—具有微細裂縫與孔洞 的石材進行粗磨; (b)以清水洗淨經步驟(a)處理的石材並烘乾: ⑷配製-修補液,該修補液是由—含㈣溶膠的奈 米環氧樹脂與一硬化劑依預定比例調配混合而成; ⑷控制該石材表面溫度為5『c〜65t,將該修補液 倒在該石材表面,並沿該石材表面均句塗抹該修補液, 以使該修補液滲入並填補石材上的微細裂縫與孔洞; ⑷經-段預定時間後,再以步驟⑷所調配的修補液 對该石材進行第二次修補; (0待塗抹於該石材表面的修補液達到膠化狀態後, 將該已修補的石材置於室溫下-段時間;及 ❿ 和二對該已修補的石材表面進行較後階段粗磨、細磨 和拋光處理。 申圍第1項所迷的微細裂縫石材修補強化 二材質ιΤ⑷中,該石材可為-選自下列群組 貴 化尚石、大理JS、ib**»从· ,^ ^ Α , 理石蛇紋石、化石及石灰岩。 •方==利範圍第1項所述的微細裂縫石材修補強化 群知由 在步驟⑷中’是分別使用一具有選自下列 =組中的粒徑的磨料對該石材進行粗磨目、6〇_ ::目、12°筛目、18°筛目、22。筛目、筛目 "、彻篩目’及此等之一組合,且前述筛目實 21 201020085 質上為泰勒標準篩目。 4.依據申請專利範圍第】項所述 方法,其令,在步驟(b)中,是使用::自縫石材修補強化 方法進行烘乾:以半自動補勝設備:Γ::Γ中的 組合。 曝曬、以瓦斯槍烘烤,及此等之一 5.依據申請專利範圍第】 方法’其中’在步驟⑷中,該石材修補強化 膠和環氧樹脂,且調配該修補^ 1氧=23溶 液中的奈米環氧樹脂的環氧:質上疋使該修補 活性氫當量濃度。 田量’農度等於該硬化劍中的 6.一一 型態的二氧切Ί:由多數個呈溶膠 20nm〇 Μ等一氧化守的粒徑是小於 〇 7·:ΠΓΤ第6項所述的微細裂縫石材修補強化 ,該石夕溶料含ΓΓ(Γ’以該奈米環氧樹脂的總重計 /巧兮重疋3 wt%〜1〇 wt〇/〇。 方法申1=範圍第7項所述的微細制石材修補強化 ,”溶二:::二’:該奈米環氧樹脂的總重計 利範圍第7項所述的微細裂縫石材修補強化 釋劑,且以兮表1 ()中該奈米環氧樹脂還包含一稀 〜奈米環氧樹脂的總重計,該稀釋劑的含量 22 201020085 是小於30wt0/〇。 .10.依據申請專利範圍第9項所述的微細裂缝石材修補強化 方法,其中,在步驟(c)中,以該奈米環氧樹脂的總重計 該稀釋劑的含量是介於2〇 wt。/。〜3〇wt〇/。。 η·依據申請專利範圍第9項所述的微細裂縫石材修補強化 方法,其中,在步驟(c)中,該稀釋劑為一選自下列群組 中的物質·苯甲醇、碳酸丙烯δ旨、稀丙基環氧丙基醚、 丁基環氧丙基醚,及此等之一組合。 β 12.依據申請專利範圍第7項所述的微細裂縫石材修補強化 方法’其中,在步驟(c)中,該硬化劑是選自於胺類化合 物。 13. 依據中明專利|a圍第12項所述的微細裂縫石材修補強化 方法,其中,在步驟(c)中,該硬化劑為一選自下列群組 中的物質.二乙烯基四胺、四乙烯基五胺、N_氨基乙基 對二氮己環,及此等之—組合β 14. 依據申凊專利範圍第丨項所述的微細裂縫石材修補強化 ® 方法,其中’在步驟(e)中,是經5分鐘〜20分鐘的時間 - 後,再以該修補液對該石材進行第二次修補。 15. 依據申請專利範圍第14項所述的微細裂縫石材修補強化 方法,其中,在步驟(e)中,在該段預定時間内,是使用 一選自下列群組中的方法加熱經步驟(d)處理的石材:以 半自動補膠設備加熱、以全自動補膠設備加熱、在陽光 下曝曬.。 16. 依據申請專利範圍第15項所述的微細裂缝石材修補強化 23 201020085 万法: 车白 (e)中’在該段預定時間内,當使用 +自動補膠設備加埶兮 间加熟该石材時,實質上是使該石材經過 -開放式洪台加熱4〜6分鐘。 17·依據申請專利範圍坌 、 乐15項所述的微細裂縫石材修補強化 法其中,在步驟(e)中,在該段預定時間内,當使用 全自動補膠設備加熱該石材時,實質上是使該石材靜置 於—烘台上加熱5〜20分鐘。201020085 X. Patent application scope: 1. A method for repairing and repairing fine cracked stone, including the following steps: (4) rough grinding the stone with fine cracks and holes with abrasives containing pre-lengths; (b) washing with water The stone treated by the step (a) is dried and: (4) a preparation-repair liquid is prepared by mixing a nano-epoxy containing a (four) sol and a hardener in a predetermined ratio; (4) controlling the surface of the stone The temperature is 5 『c~65t, the repairing liquid is poured on the surface of the stone, and the repairing liquid is applied along the surface of the stone to make the repairing liquid penetrate and fill the fine cracks and holes in the stone; (4) warp-section After the predetermined time, the stone is subjected to the second repair by the repairing liquid prepared in the step (4); (0) after the repairing liquid to be applied to the surface of the stone reaches the gelatinized state, the repaired stone is placed at room temperature. - and ❿ and 2, the surface of the repaired stone is coarsely ground, finely ground and polished in the later stage. The fine crack stone repaired in the first item of Shenwei is strengthened in the second material ιΤ(4), the stone Can be - selected from the following groups: Shanghua Shangshi, Dali JS, ib**» from ·, ^ ^ Α, marble serpentine, fossils and limestone. • square == the fine crack described in item 1 The stone repair strengthening group knows that in the step (4), the stone is roughly ground, 6 〇 _ :: mesh, 12° mesh, 18° sieve, respectively, using an abrasive having a particle diameter selected from the group below. Mesh, 22. mesh, mesh ", sifting mesh, and a combination of these, and the aforementioned mesh 21 201020085 is qualitatively Taylor's standard mesh. 4. According to the method described in the scope of patent application In the step (b), it is used:: Self-sewn stone repair and strengthening method for drying: semi-automatic compensation equipment: Γ:: combination in Γ. Exposure, baking with gas gun, and so on One of 5. According to the scope of the patent application] Method 'where' in the step (4), the stone repairs the reinforced adhesive and the epoxy resin, and the epoxy of the nano epoxy resin in the repair solution is prepared: Qualitatively 疋 该 修补 修补 修补 修补 修补 修补 修补 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' Types of dioxins: the particle size of the micro-cracked stone as described in item 6 is less than that of the sol 20 nm 〇Μ, and the 石 溶 ΓΓ Γ 'Based on the total weight of the nano-epoxy resin / 兮 兮 疋 wt wt wt wt wt wt 〇 〇 〇 = = = = = = = = = = = = = = = = = = = = = = = = = = = = ::二': The total weight of the nano-epoxy resin is in the fine crack stone repairing release agent according to item 7, and the nano-epoxy resin in the table 1 () also contains a thin ~ The total weight of the nano-epoxy resin, the content of the diluent 22 201020085 is less than 30wt0 / 〇. The fine crack stone repairing and strengthening method according to claim 9, wherein in the step (c), the content of the diluent is 2 以 based on the total weight of the nano epoxy resin. Wt. /. ~3〇wt〇/. . The fine crack stone repairing and strengthening method according to claim 9, wherein in the step (c), the diluent is a substance selected from the group consisting of benzyl alcohol and propylene carbonate. Dilute propylepoxypropyl ether, butyl epoxypropyl ether, and a combination of these. [beta] 12. The fine crack stone repairing strengthening method according to item 7 of the patent application, wherein in the step (c), the hardener is selected from the group consisting of amine compounds. 13. The method according to claim 12, wherein in the step (c), the hardener is a substance selected from the group consisting of divinyltetramine. , tetravinyl pentamine, N_aminoethyl p-dinitrocyclohexane, and the like - combination β 14. The fine crack stone repair and strengthening method according to the scope of claim , patent scope, wherein 'in the step In (e), after 5 minutes to 20 minutes - the stone is secondarily repaired with the repair liquid. The fine crack stone repairing and strengthening method according to claim 14, wherein in the step (e), the step of heating is performed by a method selected from the group consisting of d) Stone treated: heated by semi-automatic glue-removing equipment, heated by automatic glue-filling equipment, exposed to sunlight. 16. Micro-cracked stone repair and reinforcement according to item 15 of the scope of application for patents 23 201020085 Wanfa: In the white (e), during the scheduled time of the period, when using + automatic glue-filling equipment In the case of stone, the stone is essentially heated by an open-type flood for 4 to 6 minutes. 17. According to the patent application scope 乐, Le 15 item, the fine crack stone repairing strengthening method, in step (e), during the predetermined period of time, when the automatic heating equipment is used to heat the stone, substantially The stone is placed on the drying table for 5 to 20 minutes. 18·依據申請專利範圍第15項所述的微細裂縫石材修補強化 方法,其中,在步驟(幻中,在該段預定時間内,是將該 石材靜置在陽光下曝曬5〜20分鐘。 19·依據申請專利範圍第1項所述的微細裂缝石材修補強化 方法’其中’在步驟(f)中,實質上是將該已修補的石材 在溫度18°C〜32。(:的室内環境下靜置2天。18. The fine crack stone repairing and strengthening method according to claim 15, wherein in the step (the illusion, the stone is allowed to stand in the sunlight for 5 to 20 minutes in the predetermined period of time. 19 · The fine crack stone repairing reinforcement method according to item 1 of the patent application scope, wherein 'in step (f), the repaired stone material is substantially at a temperature of 18 ° C to 32 ° (: indoor environment) Allow to stand for 2 days. 24twenty four
TW097145910A 2008-11-27 2008-11-27 Repairing and strengthening method for stone material having micro fractures TW201020085A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108913045A (en) * 2018-07-24 2018-11-30 甘肃金润玉石业有限公司 A kind of breakage marble slabs method for repairing and mending
CN112358319A (en) * 2020-11-25 2021-02-12 浙江宏恩装饰工程有限公司 Natural stone repairing method and special reinforcing tool thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108913045A (en) * 2018-07-24 2018-11-30 甘肃金润玉石业有限公司 A kind of breakage marble slabs method for repairing and mending
CN112358319A (en) * 2020-11-25 2021-02-12 浙江宏恩装饰工程有限公司 Natural stone repairing method and special reinforcing tool thereof

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