TW201018763A - Processing method of waterproof moisture-transmission textiles with high denier - Google Patents

Processing method of waterproof moisture-transmission textiles with high denier Download PDF

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TW201018763A
TW201018763A TW097142499A TW97142499A TW201018763A TW 201018763 A TW201018763 A TW 201018763A TW 097142499 A TW097142499 A TW 097142499A TW 97142499 A TW97142499 A TW 97142499A TW 201018763 A TW201018763 A TW 201018763A
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Taiwan
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waterproof
processing
layer
moisture permeable
parts
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TW097142499A
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Chinese (zh)
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chao-wei Chen
jian-ming Ceng
zheng-ji Xu
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Formosan Rubber Group Inc
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Priority to TW097142499A priority Critical patent/TW201018763A/en
Publication of TW201018763A publication Critical patent/TW201018763A/en

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Abstract

The present invention relates to a processing method of waterproof moisture-transmission textiles with high denier, which is to coat a Polyurethane (PU, polyamide) resin layer having waterproof moisture-transmission function on the surface of the high denier base fabric. The waterproof moisture-transmission resin layer comprises adhesive layer, pore-filling layer, and surface layer, wherein the pore-filling layer is between the surface layer and the adhesive layer to prevent generating pores between the resin and the base fabric, so as to increase the flatness of resin coating and the adhesion force between the resin and the base fabric, thereby achieving the waterproof and moisture-transmission purposes of textiles.

Description

201018763 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種防水透濕織物之加工方法,特別是指一種針 對高丹尼的基布,提供織物保有防水透濕,且具表面平坦的織物加工 方法® 【先前技術】 隨著戶外活動人口的增加,運動服飾之需求也與日遽增。過去人 們通常會穿著棉質、蘇料或毛織品的衣褲以尋求吸汗、保暖的功能, ❹但是這些傳統材質的衣服具有天然親水性,特別是棉布的衣服,其吸 濕快、乾燥卻奇慢,在人們活動時吸收人體排出汗氣,但是這吸附了 汗水的衣服,在寒冷時即變成無法為人體蓄熱的貼身衣物;譬如時下 流行的牛仔褲,其延展性差,受潮後牛仔布會變的非常沈重又不會保 暖,又非常難乾。 拜科技發展之賜’很多高科技的布料已運用不同素材織法,製作 在各種不同領域的戶外活動的服飾之上,為了使人們在從事戶外活動 時能更為舒適’業者必須研發兼具防風、防雨及排汗等功能之織物, 然而’傳統的織物加工製程往往會於基布表面塗佈過量的樹脂,以高 e 塗佈量及低透濕性來換得高防水功能。 【發明内容】 蓉於以上的問題,本發明的主要目的在於提供一種高丹尼防水透 濕、織物之加工方法’在避免降低透濕量的情況下克服高丹尼織物水壓 不足的問題,並使織物保有原本透濕防水的特性。 本發明之另一目的在於提供一種高丹尼防水透濕織物之加工方 法’在相同塗佈用量下’提升織物防水效果,增加成本的競爭優勢。 為達以上之目的,本發明提供一種高丹尼防水透濕織物之加工方 法’為讓聚醢胺樹脂與織物接合,其步驟首先將將聚醯胺樹脂1〇〇份、 催化劑0.1~2份、架橋劑2~8份,溶劑1〇~1〇〇份混合後,塗佈在基 5 201018763 布上方’以形成具有透濕功能之接著層’隨後進行乾燥處理;為使織 物表面間孔隙減少’再將聚酿胺樹脂1〇〇份、溶劑〜1〇〇份混合後, 塗佈至接著層上方,以形成具有透濕功能之填孔層,隨後進行乾燥處 理;最後,將聚醢胺樹脂100份、溶劑1〇〜1〇〇份混合後,塗佈在填 孔層上方,以形成具有透濕功能之表面層,隨後進行乾燥處理,即獲 得一具高防水透濕高丹尼織物。 為使對本發明的目的、特徵及其功能有進一步的了解,茲配合圊 式詳細說明如下: 【實施方式】 ® 本發明為—種高丹尼防水透賴物之加卫方法,其能触高防水 效能下保有織物的透濕性》 請參照第1 ®,鱗示本發明之倾例所提供之高丹尼防水透濕 織物之加工方法的流程圖。同時,請一併參照第2A圖〜第2C圖,依 序繪示本實施例所提供之高丹尼防水透濕織物之加工方法的剖面示意 圖。以下詳細說明各個步驟。 本實施例係將基布經過裱糊裝置塗佈多層聚醯胺(polyurethane; PU)樹脂,首先,如步驟S100,將聚醯胺樹脂100份、催化劑〇 Φ 份、架橋劑2〜8份與溶劑1〇〜1〇〇份,充分攪拌混合後塗佈至高丹尼 之基布10表面,形成一接著層20(見第2八圖)。在混合過程中,因 混合溫度不可超過架橋劑之分解溫度及反應溫度,所以混合溫度控制 在25~80°C,混合時間控制在25分鐘以内。其中,催化劑可為有機系 列及無機系列,架橋劑可為異氰酸(丨s〇CYNATE)或三聚氰胺 (MELAMINE)系列。 接著,如步驟S110,將已塗佈接著層2〇樹脂之基布1Q經過烘 箱進行加熱乾燥處理。其中加熱溫度為1〇〇~2〇〇〇c,停留時間2〇~12〇 秒,視乾燥情況選擇烘箱參數條件。 如步驟S120 ’再將聚醮胺樹脂1〇〇份、溶劑彳〇〜1〇〇份,充分攪 201018763 拌混合後塗佈至接著層20上方,形成一填孔層3〇 (見第2B圖)。 如步驟S130,將已塗佈填孔廣30樹脂之基布1〇經過烘箱進行 加熱乾燥處理。其中加熱溫度為1〇〇~2〇〇。〇,停留時間20~120秒。 如步驟S140,再將聚醯胺樹脂1〇〇份、溶劑1〇~彳〇〇份,充分挽 拌混合後塗佈至填孔層30上方,形成一表面層4〇 (見第2C圖)。 最後’如步驟S150,將已塗佈表面層4〇樹脂之基布1〇經過烘 箱進行加熱乾燥處理。其中加熱溫度為1〇〇〜2〇〇。〇,停留時間20〜120 秒,在塗佈表面層後,靜置二天待完全架橋後,即可達到所需高防水 透濕效果之高丹尼織物50 ,如步驟S160。 綜上所述’根據本發明所提供之高丹尼防水透濕織物之加工方 法’係將已處理過的透濕防水基布,藉由插入填孔層樹脂的新方式, 賦予其平整表面且保有高防水透濕機能特性β 並且,本發明所適用的基布材質係可為聚酯布、尼龍布、棉布、 聚酯/尼龍混紡紗布及其他不同組成纖維的混紡紗梭織布,而除了梭織 布外,也可採平織布、橫紋布、格子布、斜紋布、緹花布、Ν/τ交織 布、色紗交織布、塔夫塔布、牛津布、緞紋布等各種布種。更者,本 發明所能適用的基布布種可廣泛的使用於各種針織布、不織布或皮膜 等’因此可製得多樣性的具機能性織物,顯見本發明的重要性。 雖然本發明以前述之實施例揭露如上,然其並非用以限定本發 明。在不脫離本發明之精神和範圍内,所為之更動與潤飾,均屬本發 明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請 專利範圍。 【圖式簡單說明】 第1圖係本發明實施例所提供之高丹尼防水透濕織物之加工方法的流 程圖;及 第2Α圖〜第2C圖係依序為本發明之實施例所提供之高丹尼防水透濕 織物之加工方法的剖面示意圊。 201018763 【主要元件符號說明】 10基布 20接著層 30填孔層 40表面層 50防水透濕之高丹尼織物201018763 IX. Description of the invention: [Technical field of the invention] The present invention relates to a method for processing a waterproof and moisture permeable fabric, in particular to a base fabric for high denier, providing a fabric with waterproof and moisture permeable, and having a flat surface Fabric Processing Method® [Prior Art] With the increase in the number of outdoor activities, the demand for sportswear is also increasing. In the past, people usually wear cotton, suede or woolen clothes to seek the function of sweat absorption and warmth. However, these traditional materials have natural hydrophilicity, especially cotton clothes, which absorb moisture quickly and dry slowly. When people are active, they absorb the sweat from the body, but this absorbs the sweaty clothes and becomes a close-fitting clothing that can't store heat for the body in the cold; for example, the fashionable jeans are poor in ductility, and the denim will become after the damp. Very heavy and not warm, and very difficult to do. Thanks to the development of science and technology, many high-tech fabrics have been made with different material weaves to make outdoor activities in various fields. In order to make people more comfortable when engaging in outdoor activities, the industry must develop and protect against wind. Fabrics that are functional against rain and perspiration. However, 'traditional fabric processing often coats the surface of the base fabric with excess resin, which is highly water-resistant with high e-coating and low moisture permeability. SUMMARY OF THE INVENTION In view of the above problems, the main object of the present invention is to provide a method for processing high denier waterproof and moisture permeable fabrics, which overcomes the problem of insufficient water pressure of high denier fabrics while avoiding a reduction in moisture permeability. And the fabric retains the original moisture permeability and waterproof properties. Another object of the present invention is to provide a method for processing a high Danny waterproof and moisture permeable fabric which, under the same coating amount, enhances the waterproof effect of the fabric and increases the competitive advantage of cost. In order to achieve the above purpose, the present invention provides a method for processing a high-density waterproof and moisture-permeable fabric. In order to join the polyamide resin to the fabric, the first step is to smear the polyamide resin and 0.1 to 2 parts of the catalyst. 2~8 parts of bridging agent, the solvent is mixed 1〇~1〇〇, coated on the base 5 201018763 cloth to form the adhesive layer with moisture permeability and then dried; in order to reduce the pores between the fabric surfaces 'After mixing 1 part of the polystyrene resin and 1~ part of the solvent, it is applied to the upper layer to form a pore-filling layer having a moisture permeability function, followed by drying treatment; finally, the polyamine After mixing 100 parts of the resin and 1 〇1 part of the solvent, it is coated on top of the hole-filling layer to form a surface layer having a moisture permeable function, followed by drying to obtain a high waterproof and moisture-permeable high-denier fabric. . In order to further understand the object, features and functions of the present invention, the following is a detailed description of the following: [Embodiment] ® The present invention is a method for securing a high-density waterproof permeable material, which can be touched high. The moisture permeability of the fabric is preserved under the waterproof performance. Referring to the 1st, the scale of the processing method of the high Danny waterproof and moisture permeable fabric provided by the embodiment of the present invention is shown. At the same time, referring to Figs. 2A to 2C, a schematic cross-sectional view showing a processing method of the high denier waterproof and moisture permeable fabric provided in the present embodiment is sequentially shown. The various steps are described in detail below. In this embodiment, the base fabric is coated with a plurality of polyurethane (PU) resin through a paste device. First, as in step S100, 100 parts of the polyamide resin, Φ parts of the catalyst, 2 to 8 parts of the bridging agent, and a solvent are used. 1 〇 to 1 Torr, fully mixed and applied to the surface of the high denier base fabric 10 to form an adhesive layer 20 (see Figure 2-8). During the mixing process, the mixing temperature should not exceed the decomposition temperature and reaction temperature of the bridging agent, so the mixing temperature is controlled at 25~80 °C, and the mixing time is controlled within 25 minutes. Among them, the catalyst may be an organic series and an inorganic series, and the bridging agent may be an isocyanate (丨s〇CYNATE) or a melamine (MELAMINE) series. Next, in step S110, the base fabric 1Q to which the adhesive layer 2 resin has been applied is subjected to heat drying treatment through an oven. The heating temperature is 1〇〇~2〇〇〇c, the residence time is 2〇~12〇 seconds, and the oven parameters are selected depending on the drying condition. In step S120', 1 part of the polyamide resin and 1 〇〇 of the solvent are mixed, and the mixture is fully stirred and mixed with 201018763, and then applied to the upper layer 20 to form a hole-filling layer 3 (see Figure 2B). ). In step S130, the base fabric to which the hole-filled resin 30 has been applied is subjected to heat drying treatment through an oven. The heating temperature is 1〇〇~2〇〇. Oh, the stay time is 20~120 seconds. In step S140, 1 part of the polyamide resin and 1 〇 of the solvent are mixed, and the mixture is thoroughly mixed and applied to the top of the hole-filling layer 30 to form a surface layer 4 (see FIG. 2C). . Finally, as in step S150, the base fabric of the coated surface layer 4 resin is passed through an oven for heat drying treatment. The heating temperature is 1 〇〇 2 〇〇. 〇, the residence time is 20~120 seconds. After the surface layer is applied, after standing for two days to be completely bridged, the high Dani fabric 50 with high waterproof and moisture permeability effect can be obtained, as in step S160. In summary, the 'processing method of the high Danny waterproof and moisture permeable fabric provided according to the present invention' is to apply the treated moisture permeable waterproof base fabric to the flat surface by inserting a new method of filling the resin into the hole layer. The utility model maintains the high waterproof and moisture permeability function β. Moreover, the base cloth material to which the present invention is applied may be a polyester cloth, a nylon cloth, a cotton cloth, a polyester/nylon blended gauze and a blended woven fabric of other different constituent fibers, except In addition to woven fabrics, we can also use plain woven fabrics, horizontal woven fabrics, tartan fabrics, twill fabrics, crepe fabrics, Ν/τ interwoven fabrics, colored yarn interwoven fabrics, taffeta fabrics, oxford fabrics, satin fabrics, etc. Kind. Furthermore, the base fabrics to which the present invention can be applied can be widely used in various knitted fabrics, non-woven fabrics or films, etc. Thus, a variety of functional fabrics can be produced, and the importance of the present invention is apparent. Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the invention. Modifications and modifications are within the scope of the invention as defined by the scope of the invention. Please refer to the attached patent application for the scope of protection defined by the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart showing a method for processing a high Danny waterproof and moisture permeable fabric provided by an embodiment of the present invention; and FIGS. 2 to 2C are sequentially provided for an embodiment of the present invention. A cross-sectional view of the processing method of the high Danny waterproof and moisture permeable fabric. 201018763 [Description of main components] 10 base fabric 20 follow-up layer 30 hole-filling layer 40 surface layer 50 waterproof and moisture-permeable high Danny fabric

Claims (1)

201018763 · 十、申請專利範園: 1. 一種高丹尼防水透濕織物之加工方法,其步驟包含有: 將聚醯胺(Polyurethane)樹脂100份、催化劑0.1〜2份、架橋劑2~8 份與溶劑10~100份混合後,塗佈於一高丹尼之基布表面形成一 接著層; 將聚醢胺樹脂100份與溶劑10~100份混合後,塗佈於該接著層表 面形成一填孔層,使該接著層表面之孔隙減少;以及 將聚醢胺樹脂100份與溶劑10H00份混合後,塗佈於該填孔層表 面形成一表面層,而製得一具防水透濕高丹尼織物。 ® 2·如申請專利範团第1項所述之高丹尼防水透濕織物之加工方法,其 中形成該接著層之步驟,其混合溫度係25~80ec、混合時間係25 分鐘以内。 3·如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中該催化劑係選自有機或無機催化劑。 4.如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中該架橋劑係選自異氰酸(ISOCYNATE)或三聚氰胺 (MELAMINE)。 春 5.如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中形成該接著層之步驟後,係使用烘箱加熱,並經由1〇〇〜20CTC 之溫度、20~120秒之時間進行乾燥處理。 6.如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中形成該填孔層之步驟後,係使用烘箱加熱,並經由1〇〇〜200°C 之溫度、20~120秒之時間進行乾燥處理。 7·如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中形成該表面層之步驟後,係使用烘箱加熱’並經由1〇〇〜200°C 之溫度、20〜120秒之時間進行乾燥處理,再靜置二天使該表面層 達到完全架橋。 9 201018763 / 8·如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法’其 中該基布係選自聚酯布、尼龍布、棉布或聚酯/尼龍混紡紗布。 9.如申請專利範圍第1項所述之高丹尼防水透濕織物之加工方法,其 中該基布係選自針織布、平織布、不織布、皮膜、橫紋布、格子布、 斜紋布、緹花布、Ν/Τ交織布、色紗交織布、塔夫塔布、牛津布或 锻紋亦°201018763 · X. Applying for a patent garden: 1. A processing method for high Danni waterproof and moisture permeable fabric, the steps comprising: 100 parts of polyurethane resin, 0.1~2 parts of catalyst, bridging agent 2~8 After mixing with 10 to 100 parts of the solvent, the surface is coated on the surface of a high denier base fabric to form an adhesive layer; 100 parts of the polyamide resin is mixed with 10 to 100 parts of the solvent, and then coated on the surface of the adhesive layer. a pore-filling layer is formed to reduce the pores on the surface of the adhesive layer; and 100 parts of the polyamide resin is mixed with 10H00 parts of the solvent, and then coated on the surface of the pore-filling layer to form a surface layer, thereby obtaining a waterproof and moisture-permeable layer. High Danny fabric. ® 2. The method for processing a high denier waterproof and moisture permeable fabric according to the first aspect of the patent application, wherein the step of forming the adhesive layer is carried out at a mixing temperature of 25 to 80 ec and a mixing time of 25 minutes or less. 3. The method of processing a high denier waterproof and moisture permeable fabric according to claim 1, wherein the catalyst is selected from the group consisting of organic or inorganic catalysts. 4. The method of processing a high Danny waterproof and moisture permeable fabric according to claim 1, wherein the bridging agent is selected from the group consisting of isocyanic acid (ISOCYNATE) or melamine (MELAMINE). Spring 5. The method for processing a high Danny waterproof and moisture permeable fabric according to claim 1, wherein after the step of forming the adhesive layer, the oven is heated and passed through a temperature of 1 〇〇 20 CTC, 20~ Drying was carried out for 120 seconds. 6. The method for processing a high denier waterproof and moisture permeable fabric according to claim 1, wherein the step of forming the hole-filling layer is performed by using an oven and heating at a temperature of from 1 200 to 200 ° C. Dry for 20 to 120 seconds. 7. The method for processing a high denier waterproof and moisture permeable fabric according to claim 1, wherein the step of forming the surface layer is followed by heating in an oven and passing a temperature of from 1 200 to 200 ° C, 20 Drying is carried out for ~120 seconds, and then the surface layer of the two angels is allowed to reach full bridging. 9 201018763 / 8 The method for processing a high Danny waterproof and moisture permeable fabric according to claim 1, wherein the base fabric is selected from the group consisting of polyester cloth, nylon cloth, cotton cloth or polyester/nylon blended gauze. 9. The method for processing a high Danny waterproof and moisture permeable fabric according to claim 1, wherein the base fabric is selected from the group consisting of knitted fabrics, plain woven fabrics, non-woven fabrics, leather films, horizontal woven fabrics, plaid fabrics, and twill fabrics.缇花布, Ν/Τ interwoven fabric, colored yarn interwoven fabric, taffeta cloth, oxford cloth or forged grain
TW097142499A 2008-11-04 2008-11-04 Processing method of waterproof moisture-transmission textiles with high denier TW201018763A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102373624A (en) * 2010-08-26 2012-03-14 厚生股份有限公司 Method for manufacturing high-strength typhoon prevention cloth
CN103290690A (en) * 2012-02-23 2013-09-11 厚生股份有限公司 Low-oxygen permeation rate compound woven fabric with high adhesive force and high tearing resistance and manufacture method thereof
CN103317809A (en) * 2013-06-26 2013-09-25 江苏南纬悦达纺织研究院有限公司 Method for manufacturing bonded fabric with improved moisture permeability

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102373624A (en) * 2010-08-26 2012-03-14 厚生股份有限公司 Method for manufacturing high-strength typhoon prevention cloth
CN102373624B (en) * 2010-08-26 2013-10-16 厚生股份有限公司 Method for manufacturing high-strength typhoon prevention cloth
CN103290690A (en) * 2012-02-23 2013-09-11 厚生股份有限公司 Low-oxygen permeation rate compound woven fabric with high adhesive force and high tearing resistance and manufacture method thereof
CN103317809A (en) * 2013-06-26 2013-09-25 江苏南纬悦达纺织研究院有限公司 Method for manufacturing bonded fabric with improved moisture permeability
CN103317809B (en) * 2013-06-26 2015-04-01 江苏南纬悦达纺织研究院有限公司 Method for manufacturing bonded fabric with improved moisture permeability

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