TW201018591A - Housing and method of making the same - Google Patents

Housing and method of making the same Download PDF

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Publication number
TW201018591A
TW201018591A TW97143088A TW97143088A TW201018591A TW 201018591 A TW201018591 A TW 201018591A TW 97143088 A TW97143088 A TW 97143088A TW 97143088 A TW97143088 A TW 97143088A TW 201018591 A TW201018591 A TW 201018591A
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Taiwan
Prior art keywords
substrate
layer
photosensitizer
coated
pattern
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TW97143088A
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Chinese (zh)
Inventor
Gang Huang
Yan-Min Wang
Qiang Wang
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Fih Hong Kong Ltd
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Priority to TW97143088A priority Critical patent/TW201018591A/en
Publication of TW201018591A publication Critical patent/TW201018591A/en

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Abstract

A housing is provided which includes a transparent plastic substrate, a paint film, a electroplating layer, and a electrophoretic painting layer directly formed on the plastic substrate surface. The substrate has two opposite surfaces. At least one of the two opposite surfaces is coated with photosensitizer. The electroplating layer forms on part of one of the substrate's surfaces coated with photosensitizer to form a pattern. The electrophoretic painting layer forms on the electroplating layer. The paint film forms on the other surface of the substrate. It has multi-arrangement of color between the pattern and background. Moreover, a method of making such housing is provided.

Description

201018591 九、發明說明: 【發明所屬之技術領域】 種矣關於一種殼體及其製作方法,尤其係關於-種表面八有裝飾圖案之殼體及其製作方法。 【先前技術】 塑膠製品由於其形狀夕炙—冰 μ 多變性’具有非常廣泛之應用 領域。近來朗係行動電話、個人電子秘書等可攜式電子 ^外,為廣泛地採用塑膠外殼。而具有圖案裝飾效果之 :膠外威尤其受到使用者之喜愛,因此,在塑膠外殼上作 之==之表面處理’已成為提升這類電子裝置價值感201018591 IX. Description of the invention: [Technical field to which the invention pertains] The invention relates to a casing and a manufacturing method thereof, and in particular to a casing having a decorative pattern on the surface of the invention and a manufacturing method thereof. [Prior Art] Plastic products have a wide range of applications due to their shape, 炙-ice μ multi-denatured. Recently, it is widely used in portable electronic devices such as mobile phones and personal electronic secretaries. With the effect of pattern decoration: Jiaoweiwei is especially loved by users. Therefore, the surface treatment of == on the plastic case has become a sense of value for such electronic devices.

習知之塑踢外殼表面之裝飾圖案大多通過在表面直接 刷、喷塗及狐(模内貼膜注塑)工藝之方式形成。 通過直接油墨印刷或喷塗得到之圖案在使用過程中容易被 :掉或者刮花而影響產品原有之外觀。狐工藝係在隱 薄膜上直接用油墨印刷所需之圖案及背景色,將該印刷有 所需圖案之薄膜採用吸塑成型或熱壓成型之方式成型之 後’在模内注塑成型。由於所述油墨印刷之圖案層位於注 塑塑膠層與薄膜之間,使用時圖案不易被磨損或刮花,然, 上述方法在成型過程巾薄膜受熱軟化時,易導致其圖案之 變形錯位以及油墨流動造成陰影邊緣,從而在背景與圖案 間形成一過渡帶,因此嚴重影響產品之美觀及品質。而且、, 圖案顏色與背景色不易形成多種搭配,花樣較為單一。 【發明内容】 馨於此,有必要提供一種具有良好之產品觀感、品質, 201018591 且圖案顏色與背景色可形成多種搭配之殼體。 另外,還有必要提供一種上述殼體之製造方法。 一種殼體’其包括一透明之塑膠基體、一油漆層、一 電鍍層及一電泳塗裝膜,該基體包括二相背之表面,該二 相背之表面中至少有一表面上塗敷有光敏劑,該電鍍層覆 蓋於該基體其中一塗敷有光敏劑之表面之部分區域,以形 成一圖案’該電泳塗裝膜形成於該電鑛層上,該油漆層形 成於該基體之另一相背之表面上。 Φ 一種殼體之製作方法,其包括如下步驟: 提供一透明之塑膠基體,該基體包括二相背之表面, 其中至少有一表面上塗敷有光敏劑; 活化該基體’即用错射照射基體其中一塗敷有光敏劑 之表面之預設區域’以在該預設區域沉積一金屬層或者生 成形成導電所需之金屬晶核; 對該活化後之基體進行電鍍處理,使基體被錄射照射 之預設區域形成一電鍵層’以於該基體塗敷有光敏劑之表 Φ 面形成預設之圖案; 對該電鍍處理後之基體施以電泳塗裝處理,以在該電 鍍層上沉積一電泳塗裝膜; 於該基體之另一相背表面形成一油漆層。 上述殼體之基體為透明的’基體之一表面形成有油漆 層,另一表面之電鑛層形成預設之圖案,並於該電鍍層覆 蓋可製得多種顏色之電泳塗裝膜,透過基體之非電鑛區可 以看到内部油漆層之顏色,該内部油漆層之顏色即為背景 顏色。又,油漆層及電泳塗裝膜均可以根據需要選擇多種 7 201018591 不同顏色,使得殼體表面之圖案與背景色之間有多種顏色 搭配。通過上述殼體之製造方法可以色 色搭配多樣化之殼體。.顔 【實施方式】 本發明較佳實施方式之殼體100如目i所示,其包括 -基體10、-油漆層12、一電鑛層14及一電泳塗裝臈16。 該油漆層12與該電鍍層14分別形成於基體1〇之二相背之 表面上,該電泳塗裝膜16形成於該電鍍層14之表面上。 ® 該基體10為透明之塑膠材料製成,其包括一第一表面 102及與該第一表面相背之第二表面1〇4。基體之第一 表面102及第二表面104至少有一表面上塗敷有光敏劑, 該光敏劑中包含至少一有機金屬化合物以及一可光活化之 組分,使基體10表面受到鐳射照射時,能在照射區域沉積 一金屬層或者生成形成導電所需之金屬晶核。本實施例光 敏劑塗敷於第二表面104上。 電鍍層14形成於基體10塗敷有光敏劑之一表面上, ®本實施例形成於第二表面104上,其覆蓋第二表面1〇4之 部分區域,形成預設之圖案。該電泳塗裝臈16形成於該電 鍍層14之表面。電泳塗裝臈16可根據需要選擇不同之顏 色。 該油漆層12形成於基體1〇另一相反之表面,本實施 例為第一表面102上,其可根據需要選擇不同之顏色。 上述殼體100之基體10為透明的,基體10之第一表 面102形成有油漆層12,第二表面104 —側之電鍵層14 形成預设之圖案,並於該電鍍層14上附著該電泳塗裝膜 8 201018591 16。透過基體10之非電鑛區可以看到内部油漆層12之顏 色’該内部油漆層12之顏色即為背景顏色。又,油漆層 12及電泳塗裝膜16均可以根據需要選擇多種不同顏色, 因此,使得殼體100表面之圖案與作為背景色之油漆層12 之間有多種顏色搭配。 可以理解’亦可以係第二表面104之非電鍵區域形成 圖案。 本發明較佳實施方式殼體100之製作方法,其包括如 ❿下步驟: 首先,提供一透明之塑膠基體10。基體10包括一第 一表面102及與該第一表面相背之第二表面ι〇4。所述第 一表面102及第二表面104至少有一表面上塗敷有含可光 活化之組分之光敏劑,使基體10表面受到録射照射時,能 在照射區域沉積一金屬層或者生成形成導電所需之金屬晶 核。本實施例光敏劑塗敷於第二表面104上。 活化基體10,即用鐳射照射基體1〇塗敷有光敏劑之 參"表面之預设區域’本實施例為第二表面1 〇4,以在預設 區域沉積一金屬層或者生成形成導電所需之金屬晶核。 對上述活化後之基體10進行電鍍處理,以在基體1〇 被錯射照射之預設區域形成一電锻層14。電鑛層14或第 二表面104之非電鍍區域形成一預設圖案。 對上述電鑛處理後之基體10施以電泳塗裝處理,以在 電鍍層14上沉積一電泳塗裝膜16。該步驟中,因為電泳 塗裝係把被塗物和對應之電極放入水溶性塗料中,接上電 源後’依靠電場所產生之物理化學作用,使塗料中之樹脂、 201018591 顏料沉積在被塗物之導電表面彡 衣面形成不溶於水之漆膜,而本 發明之基體ίο表面只有電辨思 0 φ ^ 方€鍍層14導電,所以電泳塗裝膜 16只覆蓋在該電鍍層14上。 相背表面即第一表面1〇2形成 最後,在基體10之另 該油漆層12。 上述殼體100之基體1〇表面塗敷有光敏劑,通過鐳射 照射即可活化’並得到所需要之圖形區域,該活化之基體 10繼而可直接用於電鍍,在鐳射活化形成之圖形區域沉積 ❹出電鍍金屬層。該方法省略了傳統之於塑膠表面電鍍層上 製作圖案時為使基體導電必須先對基體表面進行一系列之 活化以及化學鍵之步驟,同時省略了在化學鍍與電鍍步驟 之間進行之鐳射雕刻化學鍍膜形成圖案之步驟。通過上述 方法可以製得圖案與背景色顏色搭配多樣化之殼體。 【圖式簡單說明】 圖1為本發明較佳實施例殼體之剖面示意圖。 【主要元件符號說明】 殼體 100 基體 10 第一表面 102 第二表面 104 油漆層 12 電鍍層 14 電泳塗裝膜 16Most of the decorative patterns on the surface of the plastic kick shell are formed by direct brushing, spraying and fox (in-mold film injection molding) processes. Patterns obtained by direct ink printing or spraying are easily removed during use or by scratching to affect the original appearance of the product. The fox process directly prints the desired pattern and background color on the hidden film by using the ink, and the film printed with the desired pattern is formed by injection molding or hot press forming, and then injection molded in the mold. Since the ink printed pattern layer is located between the injection molding plastic layer and the film, the pattern is not easily worn or scratched during use. However, when the film is heated and softened by the above process, the deformation of the pattern is easily displaced and the ink flows. The shadow edge is created, thereby forming a transition zone between the background and the pattern, thus seriously affecting the aesthetics and quality of the product. Moreover, the pattern color and the background color are not easy to form a plurality of combinations, and the pattern is relatively simple. SUMMARY OF THE INVENTION In this case, it is necessary to provide a housing having a good product look and feel, 201018591 and a combination of pattern color and background color. In addition, it is also necessary to provide a method of manufacturing the above casing. A housing comprising a transparent plastic substrate, a paint layer, a plating layer and an electrophoretic coating film, the substrate comprising a two-phase back surface, at least one surface of the two-phase back surface being coated with a photosensitizer The electroplating layer covers a portion of the surface of the substrate coated with the photosensitizer to form a pattern. The electrophoretic coating film is formed on the electro-mine layer, and the paint layer is formed on the other phase of the substrate. On the surface of the back. Φ A method of manufacturing a casing, comprising the steps of: providing a transparent plastic substrate, the substrate comprising a two-phase back surface, wherein at least one surface is coated with a photosensitizer; and the substrate is activated by using a mis-illumination substrate a predetermined region of the surface coated with the photosensitizer to deposit a metal layer in the predetermined region or to form a metal crystal nucleus required for forming a conductive layer; and electroplating the activated substrate to cause the substrate to be irradiated The predetermined area forms a key layer ′ to form a predetermined pattern on the surface of the substrate coated with the photosensitizer; and the electroplated substrate is subjected to an electrophoretic coating process to deposit a layer on the plating layer. An electrophoretic coating film; forming a paint layer on the other opposite surface of the substrate. The base of the casing is transparent. One surface of the base body is formed with a paint layer, and the electric ore layer of the other surface forms a predetermined pattern, and the electroplated layer is coated with an electrophoretic coating film capable of producing a plurality of colors. The color of the inner paint layer can be seen in the non-electric mine area, and the color of the inner paint layer is the background color. In addition, the paint layer and the electrophoretic coating film can be selected according to the needs of various 7 201018591 different colors, so that the pattern of the surface of the shell and the background color have a variety of colors. The housing of the above-described housing can be color-matched with a variety of housings. [Embodiment] The housing 100 of the preferred embodiment of the present invention, as shown in Fig. 1, comprises a base 10, a paint layer 12, an electric ore layer 14, and an electrophoretic coating layer 16. The paint layer 12 and the plating layer 14 are respectively formed on the surface of the substrate 1 opposite to each other, and the electrophoretic coating film 16 is formed on the surface of the plating layer 14. The substrate 10 is made of a transparent plastic material and includes a first surface 102 and a second surface 1〇4 opposite the first surface. At least one surface of the first surface 102 and the second surface 104 of the substrate is coated with a photosensitizer comprising at least one organometallic compound and a photoactivatable component, so that when the surface of the substrate 10 is irradiated with laser light, A metal layer is deposited in the irradiated region or a metal crystal nucleus required to form a conductive layer is formed. The photosensitive agent of this embodiment is applied to the second surface 104. The plating layer 14 is formed on the surface of the substrate 10 coated with the photosensitizer. The present embodiment is formed on the second surface 104, which covers a portion of the second surface 1〇4 to form a predetermined pattern. The electrophoretic coating crucible 16 is formed on the surface of the electroplated layer 14. The electrophoretic coating 臈16 can be selected according to the needs of different colors. The paint layer 12 is formed on the other opposite surface of the substrate 1 and this embodiment is a first surface 102 which can be selected to have a different color as desired. The base 10 of the housing 100 is transparent. The first surface 102 of the base 10 is formed with a paint layer 12, and the side surface of the second surface 104 is formed with a predetermined pattern, and the electrophoresis is attached to the plating layer 14. Coating film 8 201018591 16. The color of the inner paint layer 12 can be seen through the non-electrical area of the substrate 10. The color of the inner paint layer 12 is the background color. Further, both the paint layer 12 and the electrophoretic coating film 16 can be selected in a plurality of different colors as needed, so that the pattern of the surface of the casing 100 and the paint layer 12 as the background color have a plurality of colors. It will be understood that the pattern of the non-key regions of the second surface 104 may also be formed. In a preferred embodiment of the present invention, a method of fabricating a housing 100 includes the steps of: a first step of providing a transparent plastic substrate 10. The base 10 includes a first surface 102 and a second surface ι 4 opposite the first surface. At least one surface of the first surface 102 and the second surface 104 is coated with a photosensitizer containing a photoactivatable component, so that when the surface of the substrate 10 is exposed to a recording, a metal layer can be deposited or formed into a conductive region in the irradiated region. The desired metal nucleus. The photosensitizer of this embodiment is applied to the second surface 104. The activating substrate 10, that is, a laser-irradiated substrate 1 is coated with a photosensitive agent, and a predetermined area of the surface is used as the second surface 1 〇 4 to deposit a metal layer or form a conductive layer in a predetermined region. The desired metal nucleus. The activated substrate 10 is subjected to a plating treatment to form an wrought layer 14 in a predetermined region in which the substrate 1 is mis-illuminated. The electroless layer 14 of the electrodemine layer 14 or the second surface 104 forms a predetermined pattern. The substrate 10 subjected to the above electrowinning treatment is subjected to an electrophoretic coating treatment to deposit an electrophoretic coating film 16 on the plating layer 14. In this step, since the electrophoretic coating system puts the object to be coated and the corresponding electrode into the water-soluble paint, and after the power source is connected, the physicochemical action generated by the electric field is used to deposit the resin in the paint and the pigment of 201018591 in the coating. The conductive surface of the object forms a water-insoluble paint film, and the surface of the substrate of the present invention is electrically conductive only, so that the electrophoretic coating film 16 is only covered on the plating layer 14. The opposite surface, i.e., the first surface 1〇2, forms a final, another paint layer 12 on the substrate 10. The surface of the substrate 1 of the casing 100 is coated with a photosensitizer, which can be activated by laser irradiation to obtain a desired pattern region, and the activated substrate 10 can then be directly used for electroplating to deposit in a pattern region formed by laser activation. Pull out the plated metal layer. The method omits the step of performing a series of activation and chemical bonding on the surface of the substrate in order to make the substrate conductive when the pattern is patterned on the surface of the plastic surface, and omits the laser engraving chemistry between the electroless plating and the electroplating step. The step of patterning the coating. By the above method, a housing in which the pattern and the background color are combined can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view of a housing in accordance with a preferred embodiment of the present invention. [Description of main component symbols] Housing 100 Base 10 First surface 102 Second surface 104 Paint layer 12 Electroplating layer 14 Electrophoretic coating film 16

Claims (1)

201018591 十、申請專利範圍201018591 X. Application for patent scope 一種设體,其包括一透明之塑膠基體、一油漆層、一 電鍍層及一電泳塗裝膜,其改良在於:該基體包括二 相背之表面,該二相背之表面中至少有一表面上塗敷 有光敏劑,該電鍍層覆蓋於該基體其中一塗敷有光敏 劑之表面之部分區域,以形成一圖案,該電泳塗裝膜 形成於該電鍍層上,該油漆層形成於該基體之另一相 背之表面上。 如申請專利範圍第1項所述之殼體,其中該光敏 劑中包含至少一有機金屬化合物以及一可光活化之 組分。 3·如申請專利範圍第1項所述之殼體,其中該圖案 由該電鑛層組成。 4.如申請專利範圍第1項所述之殼體,其中該圖案 由該基體表面之非電鍍區組成。 5·如申請專利範圍第1項所述之殼體,其中該電泳 塗裝膜與該油漆層具有不同之顏色。 6· 一種殼體之製作方法,其包括如下步驟: 提供一透明之塑膠基體’該基體包括二相背之表面, 其中至少有一表面上塗敷有光敏劑; 活化該基體,即用鐳射照射基體其中—塗敷有光敏劑 之表面之預設區域,以在該預設區域沉積一金屬層或 者生成形成導電所需之金屬晶核; 對該活化後之基體進行電鑛處理’使基體被鐳射照射 11 201018591 之預設區域形成一電鑛展 _ _ ^ &脅,以於該基體塗敷有光敏劑 之表面形成預設之圖案; 對該電鍍處理後之基體雜^ ^ ^ %以電泳塗裝處理,以在該電 鍍層上沉積一電泳塗裴麟. 於該基體之另一相背表雨形成一油漆層。 7. 如申請專利範圍第(5馆 Α ^ 嚷所述之殼體之製作方法, 其中該光敏劑中包含至+ ^ ^ 夕一有機金屬化合物以及一 可光活化之組分。 ❹8. 9. 如申請專利範圍第6 其中該電泳塗裝膜與該 如申請專利範圍第6 其中該圖案由該電鍍層 成。 項所述之殼體之製作方法 油漆層具有不同之顏色。 項所述之殼體之製作方法 或該基體表面之非電鍍區 組An apparatus comprising a transparent plastic substrate, a paint layer, a plating layer and an electrophoretic coating film, wherein the substrate comprises a two-phase back surface, and at least one surface of the two phase back surfaces is coated Applying a photosensitizer, the plating layer covers a portion of the surface of the substrate coated with the photosensitizer to form a pattern, the electrophoretic coating film is formed on the plating layer, and the paint layer is formed on the substrate On the other side of the surface. The casing of claim 1, wherein the sensitizer comprises at least one organometallic compound and a photoactivatable component. 3. The casing of claim 1, wherein the pattern consists of the electric ore layer. 4. The casing of claim 1, wherein the pattern consists of an electroless plating zone on the surface of the substrate. 5. The casing of claim 1, wherein the electrophoretic coating film has a different color from the paint layer. A method of fabricating a housing, comprising the steps of: providing a transparent plastic substrate; the substrate comprising a two-phase back surface, wherein at least one surface is coated with a photosensitizer; and the substrate is activated, that is, the substrate is irradiated with laser light a predetermined region coated with a surface of the photosensitizer to deposit a metal layer or to form a metal crystal nucleus required for electrical conduction in the predetermined region; subjecting the activated substrate to electromineral treatment to cause the substrate to be irradiated with laser light 11 The preset area of 201018591 forms an electric ore exhibition _ _ ^ & threat, so that the surface of the substrate coated with the photosensitizer forms a predetermined pattern; the substrate after the electroplating treatment is coated with electrophoresis The processing is performed to deposit an electrophoretic coating unicorn on the plating layer. Another phase of the substrate is rained to form a paint layer. 7. The method of claim 5, wherein the photosensitizer comprises an organometallic compound and a photoactivatable component. ❹8. 9. For example, the scope of the patent application is as follows: wherein the electrophoretic coating film is the same as the sixth aspect of the patent application, wherein the pattern is formed by the plating layer. The method for manufacturing the casing has different colors. Method of making a body or an electroless plating zone on the surface of the substrate 1212
TW97143088A 2008-11-07 2008-11-07 Housing and method of making the same TW201018591A (en)

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