201016891 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種鋁合金的陽極表面處理方法,尤指 一種可於紹合金表面進行多色處理的方法,其概應隸屬於 陽極處理之應用,運用於鋁合金產品之技術領域範疇。 【先前技術】 按陽極處理疋化成皮膜技術(Conversion Coating ) 中的一種方法,主要係利用化學或電化學的處理方式,於201016891 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to an anode surface treatment method for an aluminum alloy, and more particularly to a method for performing multicolor treatment on a surface of an alloy, which is generally applied to anodizing applications. It is used in the technical field of aluminum alloy products. [Prior Art] A method in the process of anodication into a film, mainly by chemical or electrochemical treatment.
金屬的表面生成一種含有該金屬成份的皮膜層,例如:鋅 的鉻酸鹽皮膜處理、鋼鐵的磷酸鹽皮膜處理及鋁合金的陽 極處理等,目前業界係利用|g合金產品易氧化的特性,透 過陽極處理的電化學方法控制氧化層之生成,以防止紹材 進步氧化另外,為了使鋁材不同部位上產生各種色澤 來增加美觀效|,會於紹材上進行多次的陽極處理,使其 外表面形成多彩的效果; 然而,目前既有的多次陽極處理,卻仍存在以下缺失: 一、在各次的陽極處理之間,皆需對於㉟材進行切削 U理’藉以加工出所需形狀及去除前次陽極處理所留下 於:,以便於切削處形成不同色彩的氧化層,然而, =削^常需配合切削液進行使用,若加工後未對於紹 材進们難材外表㈣著些許的 陽極處理時’|蓋於油潰的部二:下-的 附著於銘材上造成加工效果不佳。‘,、、法有效地將氧化層 二、如業界既有之陽極處理,於第-次陽極處理後, 5 201016891 若未在陽極處理處形成—保護層,則於再次陽極處理的電 極過程中,會將第一次陽極處理的氧化層給部份電極下 來,造成加工瑕疵。 纟'如業界既有之陽極處理,於第一次陽極處理後, 若未在陽極處理處形成一保護層,則於再次陽極處理的電 極過私中,會將第二次的氧化層,疊合在第一次陽極處理 的氧化層上,造成疊色之瑕疵情形。 、如業界既有之陽極處理’於第-次陽極處理後, 於氧化層上形成-油墨層予以保護,但此油膜層於再次切 削過程,容易於切口邊緣產生撕裂現象之加工瑕疵。 五、如業界既有之陽極處理,於第一次陽極處理後, 於氧化層上形成-油墨層予以保護,但此油膜層於再次陽 極處理後’需加以清除,徒增加工程序。 有鑑於上述既有陽極處理所存在的缺失及不足,誠有 加以改進之處。 【發明内容】 ❹ 因此,本發明人有鑑於既有陽極處理技術的缺失與不 足,對於鋁合金表面處理的製造及品質的維持上的困難, 特經過不斷的研究與試驗,終於發展出一種能改進現有缺 失之本發明。 為達到上述目的,本發明係提供一種鋁合金之陽極多 色表面處理方法,其係包括有: (―)準備基材:將一欲進行著色加工的鋁合金基材, 透過一加工機進行基材輪廓外形的加工,於外形加工後, 6 201016891 將基材進行除油脫脂,藉以將附著於基材外表面的切削液 及油潰進行清洗’待除油脫脂後將基材進行水洗藉以清除 其表面的雜質; / ,(二)表面處理:將清洗乾淨的基材放入-電解液中進 灯陽極處理’使基材的外表面形成一氧化層; ❹ _ (三) 形成薄膜··於經過陽極處理後的基材外表面形成 -由透明耐酸絕緣塑料所構成之薄膜,使基材的氧化層外 形成一保護層,進而讓基材得到一遮蓋效果; (四) 加工處理:將經形成薄膜的基材進行外形加工, 藉以將覆蓋於基材外表面的薄膜及氧化層進行局部的移 除,使基材局部的外表面外露出氧化層及薄媒外,待局部 加工後,將基材進行除油脫脂及清洗以清除油潰 / 以及 > (五) 表面再次處理:將清洗乾淨的基材再放入另一電 解液中進行陽極處理,使基材經加工處理的局部外表面形 成另一氧化層’使基材外表面呈現—種以上的色彩效果。 較佳地’於表面處理的製程中’當氧化層形成於基材 的外表面冑,將基材至電解液中取出進行烘乾,使該氧化 層可穩固地附著於基材外表面。 工 較佳地,在表面再次處理的製程中,當氧化層形成於 土材的局部外表面後,將基材至電解液中取出進行烘乾。 較佳地,本方法中係使用一 CNC車銑/切削機進^加 較佳地,本方法中係使用氫氧化納對於基材表面進行 7 201016891 除油脫脂處理。 赭由上述的流程所製造出的彩色基材,透過於基材氧 化層外形成一由冑明耐酸絕緣塑料所構成之薄_,使基材 在進行後續的加工及陽極處理時,有效避免於加工時切削 液或其他油漬附著於基材表面,進而產生覆蓋於油潰上的 氧化層產生脫落的現象,使經陽極處理所形成的氧化層能 ▲緊密地附著於基材外表面上,藉以形成一穩固且耐磨的保 蒦構且於基材上开〉成薄膜後重複力口工處理及表面再次 處理的的製作流程,即可在氧化層未脫落的基材上準確地 呈現多彩的視覺效果,相對提高鋁合金的陽極加工效率及 品質之目的者。 【實施方式】 本發明提供一種鋁合金之陽極多色表面處理方法,其 係將經過第一次陽極處理後的鋁合金基材,於基材的表外 面形成一薄膜後,在進行相關的加工及陽極處理,可有效 避免於加工時切削液或其他油漬附著於基材表面,使陽極 處理所形成的氧化層能緊密地附著於基材外表面上,藉以 形成一穩固且耐磨的保護結構,且可準確地於基材外表面 形成色彩效果,進而提高鋁合金的陽極加工效率及品質之 目的者。 本發明係關於一種鋁合金之陽極多色表面處理方法, 為能詳細瞭解本創作的技術特徵及實用功效,並可依照說 明書的内容來實施’兹進一步以圖 如第一圖)所示的 較佳實施例,詳細說明如后: 201016891 該鋁合金之陽極多色表面處理方法,主要係包含: (一)準備基材:將一欲進行著色加工的鋁合金基材, 透過一加工機進行基材輪廓外形的加工,較佳地,係使用 CNC車銑/切削機進行加工,於外形加工後,將基材進 行除油脫脂,藉以將附著於基材外表面的切削液及油潰進 灯h洗,較佳地,本方法中係使用氫氧化納對於基材表面 進行除油脫脂,待除油脫脂後將基材進行水洗藉以清除其 表面的雜質; ❹The surface of the metal forms a coating layer containing the metal component, such as zinc chromate treatment, phosphate coating of steel, and anodizing of aluminum alloy. Currently, the industry utilizes the oxidation property of the |g alloy product. The electrochemical treatment of the anode treatment controls the formation of the oxide layer to prevent the progress of the oxidation of the material. In addition, in order to increase the appearance of various colors on the aluminum material to increase the aesthetic effect, a plurality of anode treatments are performed on the material. The outer surface has a colorful effect; however, there are many previous anode treatments, but the following defects still exist: 1. Between each anode treatment, it is necessary to cut the 35 material to process the Need to shape and remove the previous anodizing treatment left: to facilitate the formation of oxide layers of different colors at the cutting point, however, = cutting ^ often need to cooperate with the cutting fluid for use, if the processing is not difficult for the materials (4) When a little anode treatment is carried out, the part of the oil-filled part 2: the lower part is attached to the name material, resulting in poor processing. The ',, and the method effectively treats the oxide layer II, as the industry has anodized, after the first-anodic treatment, 5 201016891, if the protective layer is not formed at the anode treatment, in the process of re-anodicizing the electrode The first anodized oxide layer is applied to a portion of the electrode, causing processing defects.纟 'As the industry has anodized, after the first anodizing, if a protective layer is not formed at the anode treatment, the second oxidized layer will be stacked in the anodicly treated electrode. It is combined with the first anodized oxide layer, causing a collapse of color. For example, in the industry, the anode treatment is formed after the first-anodic treatment, and the ink layer is formed on the oxide layer. However, the oil film layer is subjected to the re-cutting process, which is easy to produce a tearing process at the edge of the slit. 5. If the industry has anodized treatment, after the first anodizing treatment, an ink layer is formed on the oxide layer to protect it, but the oil film layer needs to be removed after being treated again. In view of the above-mentioned defects and deficiencies in the existing anode treatment, improvements have been made. SUMMARY OF THE INVENTION Therefore, the present inventors have developed a kind of energy through continuous research and experiment in view of the lack of existing anode treatment techniques and the difficulty in maintaining the surface treatment of aluminum alloys and maintaining quality. The invention of the existing deficiency is improved. In order to achieve the above object, the present invention provides an anode multicolor surface treatment method for an aluminum alloy, which comprises: (") preparing a substrate: an aluminum alloy substrate to be subjected to coloring processing, through a processing machine Processing of the outline shape of the material, after the shape processing, 6 201016891 Degreasing and degreasing the substrate, thereby cleaning the cutting fluid and the oily oil attached to the outer surface of the substrate. After the degreasing and degreasing, the substrate is washed with water to remove Impurities on the surface; /, (2) Surface treatment: Put the cleaned substrate into the electrolyte and enter the lamp for anode treatment to form an oxide layer on the outer surface of the substrate; ❹ _ (3) Form a film·· Forming on the outer surface of the substrate after the anodization - a film made of transparent acid-resistant insulating plastic, forming a protective layer outside the oxide layer of the substrate, thereby giving the substrate a covering effect; (4) Processing: Forming the substrate on which the film is formed, thereby partially removing the film and the oxide layer covering the outer surface of the substrate, thereby exposing the outer surface of the substrate to the outer layer of the oxide layer and the outside of the thin medium. After partial processing, the substrate is degreased and degreased and cleaned to remove oil collapse and > (5) Surface re-treatment: the cleaned substrate is placed in another electrolyte for anodizing to make the substrate The processed partial outer surface forms another oxide layer' such that the outer surface of the substrate exhibits more than one color effect. Preferably, in the surface treatment process, when the oxide layer is formed on the outer surface of the substrate, the substrate is taken out to the electrolytic solution for drying, so that the oxide layer can be firmly adhered to the outer surface of the substrate. Preferably, in the surface reprocessing process, after the oxide layer is formed on the partial outer surface of the earth material, the substrate is taken out to the electrolyte for drying. Preferably, in the method, a CNC turning/cutting machine is used. Preferably, in the method, sodium hydroxide is used to perform degreasing and degreasing treatment on the surface of the substrate.彩色 The color substrate produced by the above process is formed by forming a thin _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ During the processing, the cutting fluid or other oil stains adhere to the surface of the substrate, thereby causing the oxide layer covering the oil to be detached, so that the oxide layer formed by the anode treatment can be closely attached to the outer surface of the substrate. Forming a stable and wear-resistant structure and repeating the process of processing the surface and re-processing the surface after the film is formed into a film, the color can be accurately displayed on the substrate on which the oxide layer has not fallen off. The visual effect is relatively high for the purpose of improving the anode processing efficiency and quality of the aluminum alloy. [Embodiment] The present invention provides an anode multi-color surface treatment method for an aluminum alloy, which is characterized in that after the first anodized aluminum alloy substrate is formed on the outer surface of the substrate, a related film is processed. And the anode treatment can effectively prevent the cutting fluid or other oil stains from adhering to the surface of the substrate during processing, so that the oxide layer formed by the anode treatment can closely adhere to the outer surface of the substrate, thereby forming a stable and wear-resistant protective structure. And can accurately form a color effect on the outer surface of the substrate, thereby improving the anode processing efficiency and quality of the aluminum alloy. The invention relates to an anode multi-color surface treatment method for an aluminum alloy, in order to understand the technical features and practical effects of the creation in detail, and can implement the comparison shown in the figure as shown in the first figure according to the content of the specification. The preferred embodiment is described in detail as follows: 201016891 The anode multicolor surface treatment method of the aluminum alloy mainly comprises: (1) preparing a substrate: an aluminum alloy substrate to be subjected to coloring processing, through a processing machine The processing of the profile shape of the material is preferably processed by a CNC turning/cutting machine, and after the shape processing, the substrate is degreased and degreased, thereby cutting the cutting fluid and the oil attached to the outer surface of the substrate into the lamp. h washing, preferably, in the method, the surface of the substrate is degreased and degreased by using sodium hydroxide, and the substrate is subjected to water washing after degreasing and degreasing to remove impurities on the surface;
(一)表面處理.將清洗乾淨的基材放入一電解液中進 行陽極處理,使基材的外表面形成一氧化層,肖氧化層形 成於基材的外表面後,將基材至電解液中取出進行烘乾, 使該氧化層可穩固地附著於基材外表面; (三) 形成薄膜:於經過陽極處理後的基材外表面形片 一由透明耐酸絕緣塑料所構成之薄膜,使基材的氧化層夕j 形成一保護層,進而讓基材得到一遮蓋效果; (四) 加工處理:將經形成薄膜的基材進行外形加工, 藉以將覆蓋於基材外表面的薄膜及氧化層&行局部的衫 除,使基材局部的外表面外露出氧化層及薄膜外,待局部 加工後’將基材進行除油脫脂及清洗以清除其表油= 及雜質;以及 /貝 (五)表面再次處理:將清洗乾淨的基材再放入另一 解液中進行陽極處理,使基材經加工處理的局部外表面電 成另一氧化層,待氧化層形成於基材的局 形 « ,, 丨衣面後,蔣 土才至電解液中取出進行烘乾’即可於基材外表面形成另 201016891 一氧化層’準確地於基材外表面形成一種以上的色彩。 經由上述的(一)及(二)的流程後,可使基材於表 面處理後形成單一顏色,並且將前述完成單色陽極處理的 基材’且於基材上形成薄膜後重複(四)及(五)的製作 . 流程,即可於基材上呈現多彩的視覺效果。 藉由上述之技術手段’本發明鋁合金之陽極多色表面 處理方法,係至少具有下列之優點及功效: 一、遮蓋基材:本發明鋁合金之陽極多色表面處理方 ®法係藉由於形成氧化層的基材外表面形成一由透明耐酸 絕緣塑料所構成之薄臈,使基材在進行後續的加工及陽極 處理時,有效避免於加工時切削液或其他油潰附著於基材 表面進而產生覆蓋於油潰上的氧化層產生脫落的現象, 使經陽極處理所形成的氧化層能緊密地附著於基材外表面 上’藉以形成一穩固且耐磨的保護結構。 一、色彩效果:本發明鋁合金之陽極多色表面處理方 法,於基材上形成薄膜後重複加工處理及表面再次處理的 的製作流程,即可在氧化層未脫落的基材上準確地呈現多 彩的視覺效果,有效避免產生疊色之現象。 事實上,根據本發明所作之不同修正及變化,若對於 熟習該項技術者而言,未偏離本發明的範圍與精神者,亦 被=蓋於本發明的申請專利範圍之内,雖然本發明已敘述 -的較佳具體事實’必須瞭解的是本發明不應被不當地 限制於該等特定具體事實上。 【圓式簡單說明】 10 201016891 第一圖係本發明之鋁合金之陽極多色表面處理方法之 流程圖。 【主要元件符號說明】 無(1) Surface treatment. The cleaned substrate is placed in an electrolyte for anodizing to form an oxide layer on the outer surface of the substrate. After the oxide layer is formed on the outer surface of the substrate, the substrate is electrolyzed. The liquid is taken out and dried to make the oxide layer firmly adhere to the outer surface of the substrate; (3) forming a film: an outer surface of the substrate after the anodization, a film made of transparent acid-resistant insulating plastic, Forming a protective layer on the oxide layer of the substrate, thereby obtaining a covering effect on the substrate; (4) processing: shaping the substrate on which the film is formed, thereby coating the film covering the outer surface of the substrate and The oxide layer & part of the shirt is removed, so that the outer surface of the substrate is exposed outside the oxide layer and the film. After partial processing, the substrate is degreased and cleaned to remove the oil and impurities; and / Shell (5) surface treatment again: the cleaned substrate is placed in another solution for anodizing, so that the processed outer surface of the substrate is electrically transformed into another oxide layer, and the oxide layer is formed on the substrate. Bureau Shape « , , after the smear of the smear, Jiang Tucai is taken out of the electrolyte and dried to form another 201016891 oxide layer on the outer surface of the substrate to accurately form more than one color on the outer surface of the substrate. After the processes of (1) and (2) above, the substrate can be formed into a single color after surface treatment, and the substrate which has been subjected to the above-described monochromatic anodization is formed and repeated on the substrate (4) And (5) the production process, which can present a colorful visual effect on the substrate. According to the above technical means, the anode multicolor surface treatment method of the aluminum alloy of the invention has at least the following advantages and effects: 1. Covering substrate: the anode multicolor surface treatment method of the aluminum alloy of the invention is utilized The outer surface of the substrate forming the oxide layer forms a thin crucible composed of transparent acid-resistant insulating plastic, so that the substrate can be prevented from being attached to the surface of the substrate during processing and subsequent anodization. In turn, the oxide layer covering the oil collapse is detached, so that the oxide layer formed by the anode treatment can be closely attached to the outer surface of the substrate to form a stable and wear-resistant protective structure. I. Color effect: The anode multi-color surface treatment method of the aluminum alloy of the invention can be accurately presented on the substrate on which the oxide layer is not detached after the film is formed on the substrate and the process of reprocessing and surface reprocessing is performed. Colorful visual effects, effectively avoiding the phenomenon of overlapping colors. In fact, the various modifications and variations of the present invention may be made without departing from the scope and spirit of the invention. The preferred specific facts that have been described are to be understood that the invention should not be unduly limited to the specific details. [Circular Simple Description] 10 201016891 The first figure is a flow chart of the anode multicolor surface treatment method of the aluminum alloy of the present invention. [Main component symbol description] None
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