201007398 六、發明說明： 【發明所屬之技術領域】 本發明係關於用以監測工業程序及據以產生報告之方法與系統。更特 定言之，本發明係關於直接從機器測量與分析生產數據以評估機器性能及 產品品質和量之方法和系統。 【先前技術】 在快速工業化與增長的兢爭環境之現時代中，每一工業有需要以合理 ❿ 的價格提供品質產品搞客戶。為了達到此點，於工業中，必須連續監測與 分析製造程賴製造產品。目前，此種需求雜由收集生產數據或經由更 尚端的數據收集系統來完$，但此僅^CNC/PLC_機器溝通且於慣用機 器中，係經由受過訓練的人員於特定期間親自進入各別與每一機器内且將 該數據記錄到手操文件内。於其後再將此數據給到計算機内以進一步分析 及據此採取矯正動作。 前述數據收集系統的缺點如下： 粵 ii. iii· iv· v. vi· 更同端的數據收集系統非常昂貴且只能與CNC/pLC控制器相通。 於手操系統中，有巨量的操作、錯誤和時間變異。 繼#_胃的贱t不能以手操方式監測。 在記錄數據之時，總會有人為誤差之可能性。 於多具機器的情況中，需要額外的資源。 ;手操系、制在數據收集與其分析之間有巨量的賴間隙導 致延遲的構正動作。 操作員在機器上浪費/拖延的時間不能確定。 vii. 201007398 viii. 數據的手操分析要花費巨量的時間和資源。 ix. SPC技術不能自動化地用於慣用的機器上β χ· 材料消耗不能在線上追蹤。 xi. 操作員效率不能確定。 xii·多具機器狀態不能一眼觀看。 xiii.於手操系統内不能於遠端線上觀看。 由於前述缺陷所致，現行的數據收集分析系統不能確保將產品品質一 致地維持到所要求的規格。因此，有需要有一種系統，其不具有與現行數 據收集分析系統相關聯的缺陷且其能預測正惡化的機器品質損壞。 【發明内容】 本發明的主要目的在於提供一種數據收集分析系統，其可克服與在[先 前技術]中所討論的系統相關聯的缺陷。 本發明的另一目的在於提供一種直接從機器測量分析生產數據之方法 與系統。 本發明的另一目的在於提供一種直接從機器測量分析生產數據之系統 以確保可將產品品質和量一致地維持到所要求的標準。 本發明又另一目的在於提供一種直接從機器測量分析生產數據之系 統’其可在線上提供可信且不偏的數據。 本發明又另一目的在於提供一種直接從機器測量分析生產數據之系 統，其係經濟地且可應用於所有類別的循環性生產機器上。 本發明又另-目的在於提供一種直接從機器測量分析生產數據之系 統，其可於實時和線上基礎上實施測量與分析。 201007398 據此，為了達到前述諸目的，本發明提供一種直接從機器測量分析生 產數據之方法，其包括：， a. 使用單一輸入由機器進行測量決定產品品質之參數； b. 儲存所測量的參數之值以供分析目的所用； c. 提供由使用者提供的該等參數之標準值； 丄比對該等標準值與所測量到的實際參數值以査核機器性能與產品品 質一致性； Φ e•決定機器性能與產品品質是否一致地維持到所要求的標準；及 f.顯示該等參數的標準值和測量值，且針對機器性能、產品品質操 作員性能、原料消耗和類似因素做出判定。 本發明也提供執行本發明方法所用的直接從機器測量分析生產數據之 系統。 該測量分析生產數據用之系統包括： 一測量系統，包括經連接到至少一機器的單一輸入，用以測量與記錄 ® 與機器相關的參數及該機器所進行的程序之參數；處理單元，用以接 收測量系統所採取與記錄到的該等參數之測量值及判定機器性能和產 品品質是否一致地維持到所要求的標準，該處理單元包括： 第一記憶體，用以儲存由使用者所設定的該等參數之標準值； 數據接收單元，用於接收輸入以測量該等參數及記錄； 比較器，用於比較數據接收單元所接收到的該等參數與儲存在第一記憶 體内的參數標準值’及基於該比較判定機器性能及產品品質和量的一致 201007398 第二記憶體’用於儲存數據接收單元所接收到的參數測量值及該比較器 所做的判定，作為未來參照、報告產生和分軒_; 顯示單元用於顯示： 使用者所設定的該等參數之標準值丨 測量系統所採取和記錄到的測量值； -該比較器所做的判定； -報表和圖形； -報告； -分析； -警告(以色碼之形式）； -程序能力（CpCPK); -時程量、平衡生產量，· -理想循環時間； -機器的線上站； -機器上的線上站； -操作員姓名； -產品名稱； -拖延時間(操作員拖延、停機時間）； -輪班方式的總產量(OK量、不合格量卜 【工業應用性】 別的工業機器和程序。 機器，從慣用的手操型到最 本發明系統可應用於幾乎所有類別 此系統可連接到所有類別的循環生產機 201007398 近的在現有系統中沒有修改之CNC控制型。其可針對機器或製造程序在工 業中的適當性和可接受性建立程序能力。其可管理且幫助改善機器性能與 生產力。最後，其可導致工業的成長和發展。 本發明的系統可以做到使其能應用於無線通訊網路之中。使用者可透 過行動電話上的簡訊服務(Short Message Services (SMS )來接收測量值與分 析報告。此外，於此種系統中也可以裝設遠端觀看此等報告之選項，使得 於有需要時，可讓工作人員從遠處採取矯正測量。 β 本發明不限於上述具體實例，且於需要時可做出各種改變而不違離可 從申請專利範圍和整個說明書讀出的本發明精髓和旨意。所有此等改變也 理應落於本發明的技術範圍之内。 【實施方式】 本發明的上述、和其他目的、特性和優點可從下面配合所附圖式閱讀 之說明部份獲得明白。 參照圖一，顯示出根據本發明直接從機器測量分析生產數據用之系 © 統。此系統可以連接到所有類別的循環生產機器，從慣用的手操型到最近 的在現有系統中沒有修改之CNC控制型。此系統係線上式者，其可直接從 機器的功能輸出收集實際數據用以判定品質狀態。使用内部統計程序控制 技術來顯示’可以線上觀看程序能力，有助於取得程序能力圖形。使用此 等系統，可以評核線上剔退狀態且可觀看線上生產數據。 此系統係用於併行監測的多具機器，即使每一機器只有單一輸入亦 然。於本發明一具體實例中，該方法和系統包括測量用於判定由使用多於一 個以上的單一輸入之機器所進行的產品品質之參數。 201007398 -— 本發明系統基本上係用於下述諸目的： i. 確立機器的程序能力。 針對由使用者所決定的標準性能和品質，比較機器性能和產品品 質。 出.評估機器效率。 ιν·評估機H修理之前與之後的機紐能。 管理與改善機器性能及此等機器所進行的程序以媒保產品品質的 一致性。 νι·評估工作員在機器上的效能。 V11·產生有關機器的功率消耗之數^> vm…f估在合格生產量、不合格量、所產生的廢料中的材料消耗。 1Χ·評估操作員推延時間、機^停機時間。 Χ· 評估相對於時程量的平衡量。 Χ1.在程序進行中採取矯正動作以確保產品對預先建立的參數之順從。 Χ11·利用系統所產生的數據來確保產品品質。 如圖中峨示者，根據本發侧量分析生產數據_的祕包括測 量系統11、處理器單元12、輸出單元13和顯示單元14。 此測量系統11係連接到要分析的顧與處理單元。其主要由複數個感 測器lla llb所組成以測量機器參數和機器所進行的程序參數16。並且藉 由連接器I5連接處理器單元。此等有關於測量系統n所測量的參數之 數據係由處理器單元12所採取以供分析目的所用。使用測量系統U所收 集的數據_來_機器和此等齡所進行的料，驗在可能影響機器 201007398 性能結果的變數與程序之間的關係之存在的估計中，及進行分析研究以增 加有關目標系統及其對性能和程序之影響的了解。另外，該系統是在採取 預防動作的原則上操作。所收集的數據有助於操作員防止未來的剔退及給 出所欲的品質與一致性輸出。 該處理器單元12係由第一記憶體22、數據接收單元21、比較器B和 第二記憶體24所組成。該數據接收單元21係接收測量系統n在實時環境 中測量到的參數。該第二記憶艎24儲存該等參數的標準值，此係由使用者 ® 提供。處理11單元12的比妨23餘第二記麵24及第-纖體22兩 者接收關於該等參數的數據。然後，比較器23比較兩種數據且判定從機器 測量到的參數與制者提供_準參數是^_或不同，且據此判定機器 性能和產品品質。由比較H 23所做的此種欺與數據接收單元21所接收 的數據觸存在第三記_24巾絲來娜任觸正祕與報告產生的參 考目的所甩。該顯示單元！4親示由使甩者設定的讓等參數魏準值，由測 量系統11所採集記錄的測量值與由比較器23所做的判定。輸出單元13可 ❹輸錢11的狀態其可為機II上的蜂鳴H或光塔。線上顯示單S 14可幫助使 用者-眼看盡機器的分析狀態。幫助操作員取得產品和機器的線上狀態。 至此請參閱圖2 : A.從機器採取呈現為代表產品品質的數位信號形式之輸入(於射出成 ^的it況中為數出信號、於壓縮成型的情況中為衝程信號㈣〇ck signal)等）； Β·記錄信號開始時間與信號結束時間； C.記錄信號之間的時間差； 201007398 D_將輸入時間與標準時間相比對； E.針對該比對判斷其為“是”或“否，’； F·若為“是，，’則該相關產品即宣稱為“合格”（〇K (Accepted)且加 到總合格量中(total OK quantity); G若為“否”則該相關產品即宣稱為“不良，，（偏差下者(迎如 deviation))且加到總不良量品中； H. 所有數據都隨其時間標記儲存起來； I. 使用所儲存的數據於進一步的分析及報告產生。 至此，請參關三，其顯示明基於機器關機/關機期來分析機 器性能、產品品質和生產力所用方法之流程圖。 查對機器的開機/關機狀態(ON/OFF status)可以用來分析機器的性能以 及操作員的工作能力。將操作員的拖延以日期和時間記錄下來以導出操作 員的效率及改善生產力《此外，也記錄機器週期時間的變異用來導出機器 效率、一致性和變異分析報告。系統的最低週期時間報告可以用來設定新 的標的。 本發明方法和系統的實施可以確保機器受到恰當的檢驗和校準，產品 保真性受到賴地評估且任何_真產品料據辭崎理。其也可以用 來評估機H和產品品質的統計性質^其也有助於細所引起的故障係來自 機器或人員》 本發明系統可以做到用來應用於無線通訊網路。吾人可以透過手機上 的短訊息服務(Short Message Services) (SMS)接收測量和分析報告。此外， 可以在此等祕中提侧__在翻觀看鱗報告，使得可以讓人從 201007398 遠端位置再需要時採取改善措施。測量和分析報告也可以是帶有色碼的光 指不器、發聲音的蜂音器(sounding buzzer)、印出品、要放在組件上用以追 縱到原料的產品標籤、圖形或電子信箱(e_mail)。於本發明系統中輸入係 從機器直接進入計算機。 與其他用途一起者，本發明系統具有下列突出應用： 1.產品監測用的系硃 2·維持及確保產品品質 φ 3.統計程序控制 4·測定下列參數/屬性的線上狀態：201007398 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method and system for monitoring industrial processes and generating reports accordingly. More specifically, the present invention relates to methods and systems for measuring and analyzing production data directly from a machine to evaluate machine performance and product quality and quantity. [Prior Art] In the current era of rapid industrialization and growth, each industry needs to provide quality products to customers at reasonable prices. In order to achieve this, in the industry, it is necessary to continuously monitor and analyze the manufacturing process. At present, such demand is complicated by collecting production data or through a more sophisticated data collection system, but only ^CNC/PLC_machine communication and in the customary machine, through the trained personnel personally enter each time Do not log in to each machine and record the data in the manual file. This data is then passed to the computer for further analysis and corrective actions taken accordingly. The disadvantages of the aforementioned data collection system are as follows: Guangdong ii. iii· iv· v. vi· The more similar data collection system is very expensive and can only communicate with the CNC/pLC controller. There are huge amounts of operations, errors, and time variations in the hand system. Following the #_胃贱t can not be monitored by hand. There is always the possibility of human error when recording data. In the case of multiple machines, additional resources are required. There is a huge amount of gap between the data collection and its analysis, which leads to a delayed corrective action. The amount of time wasted/delayed by the operator on the machine cannot be determined. Vii. 201007398 viii. The hands-on analysis of data takes a huge amount of time and resources. Ix. SPC technology cannot be automated for use on conventional machines. 材料·Material consumption cannot be tracked online. Xi. Operator efficiency cannot be determined. Xii·Multiple machine status cannot be seen at a glance. Xiii. Cannot be viewed on the far end line in the hand control system. Due to the aforementioned defects, the current data collection and analysis system cannot ensure that the quality of the product is consistently maintained to the required specifications. Therefore, there is a need for a system that does not have the drawbacks associated with current data collection and analysis systems and that can predict machine quality damage that is deteriorating. SUMMARY OF THE INVENTION A primary object of the present invention is to provide a data collection and analysis system that overcomes the deficiencies associated with the systems discussed in [Prior Art]. Another object of the present invention is to provide a method and system for directly analyzing and analyzing production data from a machine. Another object of the present invention is to provide a system for measuring production data directly from a machine to ensure that the quality and quantity of the product can be consistently maintained to the required standard. Still another object of the present invention is to provide a system for measuring and analyzing production data directly from a machine' which provides trusted and unbiased data on the line. Still another object of the present invention is to provide a system for measuring and analyzing production data directly from a machine, which is economical and applicable to all types of cyclic production machines. Still another object of the present invention is to provide a system for directly analyzing and analyzing production data from a machine, which can perform measurement and analysis on a real-time and on-line basis. 201007398 Accordingly, in order to achieve the foregoing objects, the present invention provides a method for directly analyzing and analyzing production data from a machine, comprising: a. determining a parameter of a product quality by a machine using a single input; b. storing the measured parameter The value is used for analytical purposes; c. provides the standard value of the parameters provided by the user; 丄 compares the standard value with the measured actual parameter value to check the machine performance and product quality consistency; e• determine whether the machine performance and product quality are consistently maintained to the required standards; and f. display the standard values and measured values of the parameters, and make for machine performance, product quality operator performance, raw material consumption and similar factors determination. The present invention also provides a system for performing analytical analysis of production data directly from a machine for performing the method of the present invention. The system for measuring and analyzing production data comprises: a measurement system comprising a single input connected to at least one machine for measuring and recording parameters associated with the machine and parameters of the program performed by the machine; The processing unit includes: a first memory for storing by the user, by the receiving measurement system taking the measured values of the recorded parameters and determining whether the machine performance and the product quality are consistent with the required standard. a standard value of the parameters set; a data receiving unit for receiving an input to measure the parameters and a record; and a comparator for comparing the parameters received by the data receiving unit with the first memory stored in the first memory The parameter standard value 'and the consistency of the machine performance and product quality and quantity based on the comparison 201007398 The second memory 'is used to store the parameter measurement value received by the data receiving unit and the judgment made by the comparator as a future reference, The report generates and divides the _; display unit is used to display: the standard value of the parameters set by the user 丨 measurement system Measurements taken and recorded by the system; - Decisions made by the comparator; - Reports and graphs; - Reports; - Analysis; - Warnings (in the form of color codes); - Program capabilities (CpCPK); - Time schedules Quantity, balance production, · - ideal cycle time; - online station of the machine; - online station on the machine; - operator name; - product name; - delay time (operator delay, downtime); - shift mode Total output (OK quantity, unqualified quantity [industrial applicability] Other industrial machines and programs. Machines, from the conventional hand-operated type to the most inventive system can be applied to almost all categories of this system can be connected to all categories of circulation Production Machine 201007398 A CNC control type that is not modified in existing systems. It can establish procedural capabilities for the suitability and acceptability of machines or manufacturing processes in the industry. It can manage and help improve machine performance and productivity. Finally, It can lead to the growth and development of the industry. The system of the present invention can be implemented in a wireless communication network. The user can use the short message service on the mobile phone (Short Mess) Age Services (SMS) to receive measurements and analysis reports. In addition, the option to view these reports remotely can be installed in such systems, allowing staff to take corrective measurements from a distance when needed. The present invention is not limited to the specific examples described above, and various changes may be made without departing from the spirit and scope of the invention, which can be read from the scope of the claims and the entire specification. The above and other objects, features and advantages of the present invention will become apparent from Analyze production data for use. This system can be connected to all types of cyclic production machines, from the usual hand-operated models to the most recent CNC-controlled models that are not modified in existing systems. This system is an online type that collects actual data directly from the machine's functional output to determine quality status. Use internal statistical program control techniques to display 'the ability to view programs online, helping to capture program capability graphics. Using these systems, you can evaluate the online rejection status and view online production data. This system is used for multiple machines for parallel monitoring, even if each machine has only a single input. In one embodiment of the invention, the method and system include measuring parameters for determining product quality by a machine using more than one single input. 201007398 - The system of the present invention is basically used for the following purposes: i. Establish the program capability of the machine. Compare machine performance and product quality against standard performance and quality determined by the user. Out. Evaluate machine efficiency. Ιν·Evaluation machine H repairs before and after the machine can be. Manage and improve machine performance and the consistency of the procedures performed by these machines with the quality of the media protection product. Νι·Assess the effectiveness of the workman on the machine. V11·Generates the power consumption of the machine^> vm...f estimates the material consumption in the qualified production amount, the unacceptable amount, and the generated waste. 1Χ·Evaluate operator delay time, machine^downtime. Χ· Evaluate the amount of balance relative to the amount of time. Χ 1. Take corrective action during the process to ensure product compliance with pre-established parameters. Χ11·Use the data generated by the system to ensure product quality. As shown in the figure, the analysis of the production data_ according to the present side amount includes the measurement system 11, the processor unit 12, the output unit 13, and the display unit 14. This measurement system 11 is connected to the processing unit to be analyzed. It is mainly composed of a plurality of sensors 11a to 11b for measuring machine parameters and program parameters 16 performed by the machine. And the processor unit is connected by the connector I5. These data relating to the parameters measured by the measurement system n are taken by the processor unit 12 for analysis purposes. Using the data collected by the measurement system U_machines and materials of this age, in the estimation of the existence of the relationship between the variables and procedures that may affect the performance of the machine 201007398, and the analysis and research to increase the relevant Target system and its understanding of the impact of performance and procedures. In addition, the system operates on the principle of taking preventive action. The data collected helps the operator prevent future knockouts and give the desired quality and consistent output. The processor unit 12 is composed of a first memory 22, a data receiving unit 21, a comparator B, and a second memory 24. The data receiving unit 21 receives parameters measured by the measurement system n in a real-time environment. The second memory port 24 stores the standard values of the parameters, which are provided by the user ® . The second unit 24 and the first volume 22 of the processing unit 11 are more than 23, and the data relating to the parameters are received. Then, the comparator 23 compares the two kinds of data and determines that the parameter measured from the machine is different from the maker-provided parameter, and the machine performance and product quality are determined accordingly. The data touch received by the data-receiving unit 21 by the comparison H 23 is stored in the third note. The display unit! The pro- ing is set by the measurement system 11 to record the measured value and the decision made by the comparator 23. The output unit 13 can change the state of the money 11 which can be the buzzer H or the light tower on the machine II. Displaying the single S 14 on the line helps the user to see the analysis status of the machine. Help the operator get the online status of the product and machine. So far, please refer to Figure 2: A. Input from the machine as a digital signal form that represents the quality of the product (in the case of injection, the signal is counted, in the case of compression molding, the stroke signal (four) 〇ck signal), etc. ;·record signal start time and signal end time; C. record the time difference between signals; 201007398 D_ compare the input time with the standard time; E. judge whether it is “yes” or “no” for the comparison , '; F· If “Yes,,” then the relevant product is declared “qualified” (〇K (Accepted) and added to total OK quantity; G if “No” then the relevant The product is declared “bad,” (deviated below) and added to the total bad quantity; H. All data is stored with its time stamp; I. Use the stored data for further analysis And report generation. At this point, please refer to the third, which shows the flow chart of the method used to analyze the machine performance, product quality and productivity based on the machine shutdown/shutdown period. Check the machine's ON/OFF status. Used to analyze machines Performance and operator's ability to work. Record operator delays by date and time to derive operator efficiency and improve productivity. In addition, machine cycle time variations are also recorded to derive machine efficiency, consistency, and variance analysis reports. The system's minimum cycle time report can be used to set new targets. The implementation of the method and system of the present invention ensures that the machine is properly inspected and calibrated, product fidelity is assessed and any product is resigned. It can also be used to evaluate the statistical properties of machine H and product quality. It also helps to cause faults caused by the machine or personnel. The system of the invention can be applied to wireless communication networks. Short Message Services (SMS) receives measurement and analysis reports. In addition, you can take a look at the secrets in this secret, so that you can take action from the remote location of 201007398 when needed. The measurement and analysis report can also be a light-indicator with a color code and a sounding buzzer (sounding b) Uzzer), printed product, product label, graphic or e-mail (e_mail) to be placed on the component to trace the raw material. In the system of the present invention, the input system directly enters the computer from the machine. Together with other uses, the present invention The system has the following outstanding applications: 1. Department for product monitoring 2. Maintain and ensure product quality φ 3. Statistical program control 4. Determine the online status of the following parameters/attributes:
5.得到下列數據： 機器名稱、產品名稱、標準週期時間、標準注射時間、腔洞數目、預防 性維修時間表、每小時的鮮產#、組件重量、 成本和組件成本。 操縱者重量、機器操作 6·合併下列之報告··5. Obtain the following data: machine name, product name, standard cycle time, standard injection time, number of cavities, preventive maintenance schedule, hourly fresh produce#, component weight, cost, and component cost. Operator weight, machine operation 6. Combine the following reports··
曰期方式、機器方式、產品方式、每曰生產報告、剔退報告、 «、效率報告、操作員效率、機器效率、產品效率、運轉圖、標 準變 W、產 #L*L At: 功率消耗效率與類似者。 口口此、pmass log (剔退)、pmass i〇g (停機）、原料消耗報告、 廢料報Q摘要、操作員拖延、功率 也 11 201007398 7·更多可能的報告變異體為： 每日生產報告'生產力、剔退分析'停機時間分析、醇剔退方式拖 延分析、生產中使用的材料、最佳週期時間分析、（日方式/產品方式）、 數值方式心停機_謂、數值梅m分析齡貞辦產品效 率、機器效率分析、OEE和類似者。 本發明系統的優點如下： i·隨著人力成本逐步增高，先前技術數據收集和分析系統變得非常昂 貴。而本發明系統可用非常經濟的方式提供結果，尤其是在對直接& 來自機器的唯一輸入有需要之時。 Π，其可提供可信的數據，其可用於矯正&預防動作。 m.其可消除人力依賴性。 iv.其可增加生產力、一致性和總體效率。 ν·其可用來一眼總覽所有機器的狀態。 vi·其可給出原料消耗。 νϋ·其可給出因機器停機所致損失。 ⑩ VU1.其可給出因操作員拖延所致損失。 IX. 其可針對不良生產拖延給操作員輸出。 X. 輪出可為手機上的SMS或光棒(lightstick)等形式。 【圖式簡單說明】 0 · 根據本發明直接從機_量與分析生產數獅之系統 的方塊囷》 g - _ v用以w陳據本發明直接從機器測量與分析生產數據之 12 201007398 方法的流程圖。 圖三 ： 顯示用以闡明基於機器的開機/關機期來分析機器性能、產品 品質和生產力所用方法之流程圖。 【主要元件符號說明】 11 測量系統 11a、lib 感測器 e 12 處理器單元 13 輸出單元 14 顯示單元 15 連接器 16 程序參數 21 數據接收單元 22 第一記憶體 φ 23 比較器 24 第二記憶體 13Cycle mode, machine mode, product mode, production report, rejection report, «, efficiency report, operator efficiency, machine efficiency, product efficiency, operation chart, standard change W, production #L*L At: power consumption Efficiency and similar. Mouth, pmass log, pmass i〇g (stop), raw material consumption report, scrap report Q summary, operator delay, power also 11 201007398 7 · More possible report variants are: Daily production Report 'productivity, retracing analysis' downtime analysis, alcohol rejection method delay analysis, materials used in production, optimal cycle time analysis, (day mode / product mode), numerical mode heart stop _ predicate, numerical plum m analysis Age-effective product efficiency, machine efficiency analysis, OEE and similar. The advantages of the system of the present invention are as follows: i. As labor costs have increased, prior art data collection and analysis systems have become very expensive. The system of the present invention can provide results in a very economical manner, especially when there is a need for direct & unique input from the machine. Oh, it provides credible data that can be used to correct & prevent actions. m. It eliminates human dependency. Iv. It increases productivity, consistency and overall efficiency. ν· It can be used to give an overview of the status of all machines. Vi· It can give the raw material consumption. Ϋϋ· It gives the loss due to machine downtime. 10 VU1. It can give losses due to operator delays. IX. It can delay the output to the operator for poor production. X. The turn-out can be in the form of an SMS or light stick on the phone. [Simple description of the drawing] 0 · According to the present invention, the slave _ quantity and analysis of the production of the number of lion's system 囷 g - _ v is used to measure and analyze the production data directly from the machine according to the present invention 12 201007398 Method Flow chart. Figure 3: Flowchart showing the method used to clarify machine-based power-on/off periods to analyze machine performance, product quality, and productivity. [Main component symbol description] 11 Measurement system 11a, lib sensor e 12 Processor unit 13 Output unit 14 Display unit 15 Connector 16 Program parameters 21 Data receiving unit 22 First memory φ 23 Comparator 24 Second memory 13