TW201005273A - Apparatus and method for testing torsion - Google Patents

Apparatus and method for testing torsion Download PDF

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Publication number
TW201005273A
TW201005273A TW97127397A TW97127397A TW201005273A TW 201005273 A TW201005273 A TW 201005273A TW 97127397 A TW97127397 A TW 97127397A TW 97127397 A TW97127397 A TW 97127397A TW 201005273 A TW201005273 A TW 201005273A
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Taiwan
Prior art keywords
torque
workpiece
tested
torque value
detecting device
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TW97127397A
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Chinese (zh)
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TWI382168B (en
Inventor
Teng-Tsung Huang
Chun-Chieh Lee
Yao Hu
yong-bing Hu
Zhang-Sheng Yan
Fei Cao
Guo-Jun Yu
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Hon Hai Prec Ind Co Ltd
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Priority to TW97127397A priority Critical patent/TWI382168B/en
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Publication of TWI382168B publication Critical patent/TWI382168B/en

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Abstract

An apparatus for testing torsion, includes an input module, a comparator, and an output module. The input module is configured for turning a workpiece to get the torsion needed to turn the workpiece. The comparator is configured for comparing the torsion with a predetermined threshold to generate a result signal. The output module is configured for displaying the result of the comparison according to the result signal. A related method for testing torsion is provided as well.

Description

201005273 :九、發明說明: .【發明所屬之技術領域】 本發明涉及一種扭力檢測裝置及扭力檢測方法。 【先前技術】 ^習知技術中用來檢測扭力的裝置多為以手動方式轉動 .待測物體而達到扭力檢測的功效,並使檢測的資料由一顯 示幕顯示出來。 然而在使用該等裝置進行扭力檢測時,使用者必須以 參手動的方式轉動該待測物。因此,不但會因使用者每次施 力的不同而使量測資料不準確’且會因使用者不斷轉動待 测物-段時間後產生疲勞’檢測效率低,不易實現 剩。 1双 【發明内容】 的裝ΐ於以上内容,有必要提供一種可自動進行扭力檢測 • 此外,還有必要提供一種扭力檢測方法。 一種扭力檢測裝置,包括: 輸入模組,用於對待測工件施加扭轉力,並感應轉動 待測工件所需的扭力值; ㈣器’用於將該待測工件的扭力值與敎的扭力值 相比較,並產生比較結果訊號; 輸出模組,用於根墟續出齡处 很踝4比杈結果訊號將比較結果顯 示〇 一種扭力檢測方法,包括以下步驟: 8 201005273 獲得待測工件的扭力值; 將該待測卫件的扭力值與預定的扭力值相比較,並 產生比較結果; 將該比較結果輸出。 相較習知技術’上述扭力檢測裝置及檢測方法透過 將所測得的待測工件的扭力值與預先設定的扭力值相比 較’產生比較結果訊號後將比較結果直觀地輸出,·苴比 較過程與輸出皆係自動完成,縮短了檢測所需的時間, 髎提升了檢測效率。 【實施方式】 如圖1所示’本發明扭力檢測裝置的第一較佳實施 方f包括輸入模組100、比較器200、輸出模組300、放 大器400以及模/數轉換模組500。 清-併參閲圖2’輸入模、组1〇〇用於與待測工件相 連,並接收待測工件被扭轉時所需的扭力值。在本實施 ❹方式中,該輸入模組100包括一感應單元11〇及一調整 單元130。 以感應早(110在本實施方式中包括一扭矩感應器 12、一夹頭114及一控制器"6。該夾頭ιΐ4用於夾持 住待測工件的第—端。該扭矩感應器ιΐ2與該夾頭⑴ ^目連接’以感應待測工件被扭轉時所需要的扭力並將其 k給放大H _。該控❹116透過㈣伺服馬達來控 亥夾頭114進行逆時針轉動、順時針轉動、高速轉動 或低速轉動等’並可以控制該炎頭114的轉動角度。該 201005273 控帝]器116包括一控制面板118 ’該控制面板118上設置 開始按鈕、停止按鈕、逆時針低速按鈕、逆時針高速按 鈕、順時針低速按鈕、順時針高速按鈕以及氣缸按鈕等。 透過操控該控制面板118上的該等按鈕來控制該夾頭ιΐ4 的動作。該控制面板118上的該等按鈕的作用分別係: 逆時針低速按鈕:按一下此按鈕,則機台逆時針轉 度,·繼續按著此鈕不放,則機台以低速逆時針轉; ❹ίο卢逆=1高速按鈕:按一下此按鈕,則機台逆時針轉 又,繼、、、貝按著此鈕不放,則機台以高速逆時針轉; ,時針低速按紐··按―下此独,則機台順時針轉 .又,繼續按著此鈕不放,則機台以低速順時針轉; 順時針高速按HT此按紐,則機台順時針轉 又,繼續按著此鈕不放,則機台以高速順時針轉; 台便會開始檢測「Λ驗叹“成’按-下此按鈕’則機 #按紐停ί按紐:開始檢測後’若要停止檢測,按-下此 按鈕★ 1機台便會停止檢測;而在試驗過程中,按下此 按-,可停止檢測; 夜下此 氣缸按鈕:控制氣缸動作按鈕。 該調整單元i 30包括一夹持哭一 器134及—跃古γ 夺132、一水平位置調節 待測工件需調節器136。該夾持器132用來失持 登直位置,/ 端。該水平位置調節 134與該 將今待、目,。P 6用於調整該夹持器132的位置,以 寺測工件的第二端調整到與夹持於該感應單元11〇 201005273 :·的該待測工件的第一端相對應的位置。 * 在本實施方式中,哕杰姑:$ ! 置的由氣缸㈣P 可以係兩個相對設 爪’氣缸可以控制兩氣爪相向或相 c鬆開待測工件的第二 即器134包括呈+仝六丁 1见直河 ,持哭132 η 又5又置的兩組滑執,可以對該夾 位;調二:的縱向及橫向的位置調節。該登直 即益 包括一豎直設置的螺杆,透過調整螺杆 可以對該夾持器132的豎直位置 =正螺杆 •調節器m與該登直位置,節% …亥水平位置 Η位職㈣136可以由氣缸控制進 仃肩王,也可以由人工進行調整。該㈣單元⑽還設 置複數位置感應器138,可以辅助對該炎持器132進行精 准定位。 放大器400用於將輸入模組1〇〇的扭矩感應器ιΐ2 所傳送的扭力值訊號進行放大,並產生類比形式的放大 訊號送到模/數轉換模組5〇〇。 該模/數轉換模組500將放大器400所傳送的類比形 式的放大訊號進行取樣量化,以將其轉換成數位格式的 扭力值訊號,並將所生成的數位扭力值訊號傳送到比較 器 200。 比較器200將該輸入模組1〇〇中的扭矩感應器112 所感應到的待測工件被扭轉時所需的扭力值訊號與預定 的扭力值§fl號進行比較,並根據該比較的結果產生 “PASS”或者“FAIL”的比較結果訊號。該比較結果訊 號被傳送到輸出模組300。該比較器200上連接一預定扭 11 201005273 力π疋單元210’ s亥預定扭力設定單元2ι〇用於設置比較 益:0進行比較所用的預定扭力值。較佳地,該預定扭 力設定單元210包括檔位選擇開關212和檔位存取器 214。檔位選擇開關212用於接收外部的擋位調節操作。 樓位存取H 214用於存取與各個檔位相應的扭力值。根 ,外部的檔位調節操作所選擇的檔位,檔位存取器214 设置=該檔位相應的扭力值’以供比較器進行比較。 ❹ 當然,該預定的扭力值可以係一個特定的範圍,待 ,則工件被扭轉時產生的扭力值訊號如果落人該預定的範 圍内,比較結果訊號即為“ PASS” 。 ❿ 。輸出模組300根據比較器2〇〇所產生的比較結果訊 f輸出匕相應的檢測結果。較佳地,該輸出模組3〇〇包括 “對心:燈310,該對指示燈310分別代表檢測結果的 士通過”肖“不通過,’。當比較結果訊號為“PASS” :二其中代表“通過,’的指示燈發光;而當比較結果訊 ^ FAIL時,其中代表“不通過,,的指示燈發光。 3,輸出模組_包括—個報警器32(),當比較結果為 〇L時,報警器32〇響起,從而可以提醒檢測人員。 ⑽可選地,輸出模組300還包括顯示單元33〇,該顯示 二:3‘30用於顯示當前比較器2〇〇進行比較時的預定扭 SET VALUE”、當前所檢測到的待測工件的扭力值 “ LUE ’’ 、以及當前比較所得的結果“ PASS,,或 該模/數轉換模組5⑽所生成的數位扭力值訊 化遇可被傳送到輸出模組3〇〇,從而所測得的待測工件的 12 201005273 扭力值可以被顯示於該輸出模组_的_示單元330上。 •如圖3所不’其為本發明扭力檢測裝置的第二較佳 :結構框圖。在本實施方式中,該扭力檢測裝 置,包括輸入模、组100、比較器2〇〇、輸出模組·、放 大咨400以及模/數轉換模組5〇〇等與該第一較佳實施 式類似的結構,其還包括一工業電物,該工業電腦 _連接輸入模組100、比較器200及輸出模組3〇〇 “亥 工業電腦_包括主機、顯示器、鍵盤以及滑鼠等。該 工業電腦_使用視窗控制系統(即Windows系統),並 在内部安裝特定的檢測程式。透過在Wind〇ws系统内操 作檢測程式對該輸入模組1〇〇、比較器2〇〇及輸出模植 3 0 0等進行操作,並可將操作過程及檢測結果圖形化呈現 給檢測人員。該工業電腦_也可以將所有的檢測資料 進行存取。 如圖4所示,其為本發明扭力檢測方法流程圖,以 ❹圖1所示的扭力檢測裝置為例說明該檢測方法的流程。 步驟6 0 2,上電後,系統進行初始化。例如:輸出模 組300的指示燈31〇不發光、顯示單元33〇的顯示資訊 清空。 ° 步驟604’將待測工件的第一端夾持於該感應單元 Π0的爽頭114内,調整該調整單元13〇的水平位置調節 器1 34及豎直位置調節器136以將該夾持器132調整到 與該感應單元11〇的夾頭114對應的位置,並夾緊待測 工件的第二端。 “ 13 201005273 步驟 606,預定;01n 1力奋又 2 〇的檔位選擇開關 接收外㈣檔位調節操作,權位存取器214設置一個 與所調節檔位相應的扭力值,以供比較器_將盆盘測 =的待測卫件的扭力值進行_。進而,輸出模級_ 還可讀取該預設扭力值,並將該預設扭力值作為“ set VALUE”顯示於該輸出模組3〇〇的顯示單元33〇上。 步驟608,操作控制面板118 i的按#開始進行檢測 並控㈣夾頭114的動作,使該夾頭114進行逆時針轉 動、順時針轉動、高速轉動、低速轉動等需要測定扭力 的狀態’並可以控制該夾頭114的轉動角度。該感應單 疋110的扭矩感應器112感應該待測工件產生的扭力值。 步驟610,獲取扭力值訊號並將其送到放大器4〇〇。 步驟612 ’放大器400對所接收的扭力值訊號進行放 大,以利於後續訊號處理。放大器4〇〇對所接收的扭力 值訊號進行放大後產生放大訊號,該放大訊號被傳送到 0模/數轉換模組500。 步驟614,模/數轉換模組500對該放大訊號進行取 樣量化’將類比形式的放大訊號轉換為數位扭力值訊 號’並將所得數位扭力值訊號送至比較器2〇〇。該數位扭 力值訊號還可被傳送到輸出模組300,從而所測得的待測 工件的扭力值可以被顯示於該輸出模組30〇的顯示單元 3 3 0 上。 步驟616,比較器200將數位扭力值訊號與預定扭力 設定單元21 0所設置的扭力值相比較,產生比較結果訊 14 201005273 •號,並將所產生的比較結果訊號傳送到輸出模組300。 • 步驟618,輪出模組300依據該比較結果訊號將最終 比較結果輸出。例如:根據比較結果訊號將相應的輸出 模組30,0中相應的指示燈31〇點亮,若比較結果訊號為 PASS ,其中代表“通過,,的指示燈310被點亮;若 比較結果訊號為“ FAIL”,其中代纟“不通過,,的指示 燈310則被點亮,和/或報警器32〇發出響聲報警,以提 醒檢測人員注意。進而,輸出模組則中也可以依據比 醫較結果訊號而將“ ρ Α ς ς,,十“ * τ τ,, ^ASS或MIL”的比較結果顯示在 其顯示單元330上。 上述扭力_裝置及檢❹法透過 工件的扭力值與預先兮宗的知a β上 卞·/行列 ,、頌无《又疋的扭力值相比較,產生比 果訊號後將比較結果直觀地於 ° Α自動1 ^ 其㈣過程與輸出皆 量:::檢測所需的時間’提升了檢測效率, •待测= 檢:方法還可依據不同類型的 评个U的檔位,在不同檔位上 力值,可以滿足多種類创牲:目丨^ 你用邗應的扭 寺測工件的檢測需求。 專利^所Γ本發明符合發明專利要件,爰依法提出 ^申=惟,以上所述者僅為本發出 舉凡熟‘本案技藝之人士,在 式 效修飾或邊化,皆應涵蓋於 卞之等 【圖式簡單說明】 之U利乾圍内。 圖1為本發明扭力檢測裝置的第一較佳實施方式的結 201005273 : 構框圖。 .圖2為圖1中輸入模組的結構框圖。 圖3為本發明扭力檢測裝置的第二較佳實施方式的結 構框圖。 圖4為本發明應用扭力檢測裝置的第一較佳實施方式 進行檢測的檢測方法流程圖。 【主要元件符號說明】 輸入模組 100 輸出模組 300 模/數轉換模組 500 扭矩感應器 112 控制器 116 調整單元 130 水平位置調節器 134 位置感應器 138 檔位選擇開關 212 指示燈 310 顯示單元 330201005273: Nine, invention description: [Technical field to which the invention pertains] The present invention relates to a torsion detecting device and a torsion detecting method. [Prior Art] ^The devices used to detect the torsion in the prior art mostly turn the object to be tested to achieve the effect of the torque detection, and the detected data is displayed by a display screen. However, when using these devices for torque detection, the user must rotate the object to be tested in a manual manner. Therefore, not only will the measurement data be inaccurate due to the difference in the force applied by the user, but also the fatigue will be caused by the user constantly turning the object to be tested for a period of time. The detection efficiency is low and it is difficult to achieve the remaining. 1 double [Invention] In the above, it is necessary to provide an automatic torque detection. In addition, it is necessary to provide a torque detection method. A torque detecting device comprises: an input module for applying a torsional force to a workpiece to be tested, and sensing a torque value required for rotating the workpiece to be tested; (4) a device for using the torque value of the workpiece to be tested and the torque value of the workpiece In comparison, the comparison result signal is generated; the output module is used for the roots of the roots. The results are compared. The result signal will be compared. The result is a torque detection method, including the following steps: 8 201005273 Obtaining the workpiece to be tested a torque value; comparing the torque value of the to-be-measured member with a predetermined torque value, and generating a comparison result; outputting the comparison result. Compared with the prior art, the above-mentioned torque detecting device and the detecting method compare the torque value of the measured workpiece to be compared with a preset torque value to generate a comparison result signal, and then directly output the comparison result, and the comparison process is performed. Both the output and the output are automatically completed, which shortens the time required for detection and improves the detection efficiency. [Embodiment] As shown in Fig. 1, a first preferred embodiment f of the torque detecting device of the present invention includes an input module 100, a comparator 200, an output module 300, an amplifier 400, and an analog/digital conversion module 500. Clear - and refer to Figure 2' input mode, group 1 〇〇 is used to connect with the workpiece to be tested, and receives the torque value required when the workpiece to be tested is twisted. In the embodiment, the input module 100 includes a sensing unit 11A and an adjusting unit 130. Inductively early (110 in the present embodiment includes a torque sensor 12, a collet 114, and a controller " 6. The collet ι 4 is used to hold the first end of the workpiece to be tested. The torque sensor Ϊ́2 is connected with the collet (1) to sense the torque required to be twisted and to amplify H _. The control 116 passes the (four) servo motor to control the collet 114 to rotate counterclockwise. The hour hand rotation, the high speed rotation or the low speed rotation, etc. can control the rotation angle of the head 114. The 201005273 controller 116 includes a control panel 118. The control panel 118 is provided with a start button, a stop button, and a counterclockwise low speed button. a counterclockwise high speed button, a clockwise low speed button, a clockwise high speed button, a cylinder button, etc. The action of the collet ι 4 is controlled by manipulating the buttons on the control panel 118. The buttons on the control panel 118 The functions are: counterclockwise low speed button: press this button, the machine rotates counterclockwise, · continue to press this button, then the machine rotates counterclockwise at low speed; ❹ίο卢逆=1High speed press : Press this button, then the machine rotates counterclockwise, and then, after, and the button is pressed, the machine rotates counterclockwise at high speed; the hour hand low speed button presses the next one, then the machine Turn the clock clockwise. Again, continue to press this button, then the machine will turn clockwise at low speed; press the HT button clockwise at high speed, then the machine will turn clockwise and continue to press this button. The machine will turn clockwise at high speed; the station will start to detect "Λ 叹 “" into 'press - press this button', then press # button stop button: after starting detection, 'to stop detection, press - to press this button ★ 1 machine will stop detecting; and during the test, press this button to stop the test; press this cylinder button at night: control the cylinder action button. The adjustment unit i 30 includes a clamping crying device 134 and - Yuegu γ 132 132, a horizontal position adjustment of the workpiece to be tested requires the adjuster 136. The gripper 132 is used to lose the holding position, / end. The horizontal position adjustment 134 and the future will be, the purpose, P 6 is used to adjust the position of the holder 132, and the second end of the temple measuring workpiece is adjusted to and clamped to the sensing unit 11 〇201005273: The position corresponding to the first end of the workpiece to be tested. * In the present embodiment, the cylinder (4) P can be equipped with two opposite claws. The cylinder can control two grippers. The second unit 134 that releases the workpiece to be tested in the opposite direction or phase c includes a pair of slips that are in the same state as the six hexagrams, and two sets of slips that hold the crying 132 η and 5 again, which can be used for the clamping position; Longitudinal and lateral position adjustment. The straightening benefit includes a vertically arranged screw, the vertical position of the holder 132 can be adjusted by the adjusting screw = positive screw • adjuster m and the straightening position, ... The horizontal position of the Hai position (4) 136 can be controlled by the cylinder into the shoulder king, or can be adjusted manually. The (four) unit (10) is also provided with a plurality of position sensors 138 to assist in the precise positioning of the holder 132. The amplifier 400 is used to amplify the torque signal transmitted by the torque sensor ι 2 of the input module 1 , and generate an analog signal of the analog form to the analog/digital conversion module 5 。. The analog-to-digital conversion module 500 samples and quantizes the analog-type amplified signal transmitted by the amplifier 400 to convert it into a digital format torque signal, and transmits the generated digital torque signal to the comparator 200. The comparator 200 compares the torque value signal required by the torque sensor 112 in the input module 1〇〇 to the predetermined torque value §fl number when the workpiece to be tested is twisted, and according to the result of the comparison Generate a comparison result signal of "PASS" or "FAIL". The comparison result signal is transmitted to the output module 300. The comparator 200 is connected to a predetermined twist. 11 201005273 Force π 疋 unit 210 。 The predetermined torque setting unit 2 〇 is used to set the comparison torque: 0 to use the predetermined torque value for comparison. Preferably, the predetermined torque setting unit 210 includes a gear selection switch 212 and a gear accessor 214. The gear selection switch 212 is for receiving an external gear adjustment operation. The floor access H 214 is used to access the torque values corresponding to the various gear positions. The external gear position adjustment operation selects the gear position, and the gear position accessor 214 sets the corresponding torque value of the gear position for comparison by the comparator. ❹ Of course, the predetermined torque value can be a specific range. If the torque value signal generated when the workpiece is twisted falls within the predetermined range, the comparison result signal is “PASS”. Oh. The output module 300 outputs the corresponding detection result according to the comparison result generated by the comparator 2〇〇. Preferably, the output module 3 includes "center: light 310, the pair of indicators 310 respectively represent the detection result of the taxi passing "xiao" does not pass, '. When the comparison result signal is "PASS": On behalf of the "pass," the indicator light illuminates; and when the comparison results signal FAIL, which means "not pass, the indicator light is illuminated. 3, the output module _ includes - an alarm 32 (), when the comparison result is When 〇L, the alarm 32 sounds, so that the inspector can be reminded. (10) Optionally, the output module 300 further includes a display unit 33〇, the display 2: 3'30 is used to display the current comparator 2〇〇 for comparison The predetermined twist SET VALUE", the currently detected torque value of the workpiece to be tested "LUE '', and the current comparison result "PASS," or the digital torque generated by the analog/digital conversion module 5 (10) The factor can be transmitted to the output module 3〇〇, so that the measured 12 201005273 torque value of the workpiece to be tested can be displayed on the display unit 330 of the output module_. • Fig. 3 is a second preferred structural block diagram of the torque detecting device of the present invention. In the present embodiment, the torque detecting device includes an input die, a group 100, a comparator 2, an output module, an amplification protocol 400, and an analog/digital conversion module 5, and the like. A similar structure, which also includes an industrial electrical device, the connection input module 100, the comparator 200 and the output module 3 〇〇 "Hui industrial computer _ including the host, the display, the keyboard, the mouse, etc. Industrial computer _ use the window control system (that is, Windows system), and install a specific detection program internally. By inputting the detection program in the Wind〇ws system, the input module 1〇〇, the comparator 2〇〇, and the output model The operation is performed, and the operation process and the detection result are graphically presented to the inspector. The industrial computer can also access all the detection data. As shown in Fig. 4, it is the torsion detection method of the present invention. The flowchart shows the flow of the detection method by taking the torque detecting device shown in Fig. 1. Step 6 0 2, after the power is turned on, the system performs initialization. For example, the indicator light 31 of the output module 300 does not emit light. The display information of the display unit 33 is cleared. Step 604' clamps the first end of the workpiece to be tested into the cooling head 114 of the sensing unit ,0, and adjusts the horizontal position adjuster 134 of the adjusting unit 13 及 and the vertical The position adjuster 136 adjusts the holder 132 to a position corresponding to the chuck 114 of the sensing unit 11A, and clamps the second end of the workpiece to be tested. " 13 201005273 Step 606, Schedule; 01n 1 Another 2 档 gear selection switch receives the outer (four) gear position adjustment operation, and the weight accessor 214 sets a torque value corresponding to the adjusted gear position for the comparator _ to test the torque of the guard to be tested. The value is _. Furthermore, the output mode _ can also read the preset torque value, and display the preset torque value as "set VALUE" on the display unit 33A of the output module 3A. Step 608, the operation control panel 118 i starts to detect and control (4) the action of the chuck 114, so that the chuck 114 performs counterclockwise rotation, clockwise rotation, high-speed rotation, low-speed rotation, etc., which need to measure the torque state. The angle of rotation of the collet 114 can be controlled. The torque sensor 112 of the induction unit 110 senses the torque generated by the workpiece to be tested. In step 610, the torque value signal is obtained and sent to the amplifier 4〇〇. Step 612' amplifier 400 amplifies the received torque value signal to facilitate subsequent signal processing. The amplifier 4 放大 amplifies the received torque signal to generate an amplified signal, and the amplified signal is transmitted to the 0 analog/digital conversion module 500. In step 614, the analog/digital conversion module 500 performs sample quantization on the amplified signal, converts the analog signal of the analog form into a digital torque signal, and sends the obtained digital torque signal to the comparator 2 . The digital torque value signal can also be transmitted to the output module 300, so that the measured torque value of the workpiece to be tested can be displayed on the display unit 3 3 0 of the output module 30A. In step 616, the comparator 200 compares the digital torque value signal with the torque value set by the predetermined torque setting unit 210, generates a comparison result, and transmits the generated comparison result signal to the output module 300. • Step 618, the rounding module 300 outputs the final comparison result according to the comparison result signal. For example, according to the comparison result signal, the corresponding indicator 31 〇 of the corresponding output module 30, 0 is lit. If the comparison result signal is PASS, the indicator light 310 representing "pass," is illuminated; if the comparison result signal is It is "FAIL", in which the indicator light 310 is not illuminated, and the indicator light 310 is illuminated, and/or the alarm 32 sounds an alarm to alert the inspector. Further, in the output module, the comparison result of "ρ Α ς ς,, ten "* τ τ, ^ASS or MIL" may be displayed on the display unit 330 according to the comparison result signal. The above torque _ The device and the inspection method are used to compare the torque value of the workpiece with the pre-applied knowledge of the a β upper 卞·/ arbitrage, and the 扭 no 疋 疋 扭 扭 , , , , 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生 产生1 ^ (4) Process and output are both::: Time required for detection 'improves detection efficiency, • to be tested = check: method can also be based on different types of U-level gears, force values in different gears You can meet a variety of types of creation: witness ^ You use the torsion of the temple to measure the detection requirements of the workpiece. Patent ^ Γ Γ Γ Γ 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合 符合Anyone who is skilled in the art of this case should be covered in the U-shaped shackle of the simplification of the formula, etc. Figure 1 is the first preferred embodiment of the torque detecting device of the present invention. The junction of the embodiment 201005273: block diagram. Figure 2 is in Figure 1 3 is a structural block diagram of a second preferred embodiment of the torsion detecting device of the present invention. FIG. 4 is a flow chart of a detecting method for detecting a first preferred embodiment of the torsion detecting device according to the present invention. [Main component symbol description] Input module 100 Output module 300 Analog/digital conversion module 500 Torque sensor 112 Controller 116 Adjustment unit 130 Horizontal position adjuster 134 Position sensor 138 Gear position selection switch 212 Indicator light 310 Display unit 330

214 320 600 比較器 200 放大器 400 感應單元 110 夾頭 114 控制面板 11 g 失持器 1 «3 9 豎直位置條節器 136 預定扭力設定單元2in 檔位存取器 報警器 工業電腦 16214 320 600 Comparator 200 Amplifier 400 Sensing unit 110 Chuck 114 Control panel 11 g Disengager 1 «3 9 Vertical position bar 136 Predetermined torque setting unit 2in Gear accessor Alarm Industrial computer 16

Claims (1)

201005273 :十、申請專利範圍 • 1、 一種扭力檢測裝置包括: 輸入模組,用於對待測工件施加扭轉力,並感應轉 動待測工件所需的扭力值; 比較器,用於將該待測工件的扭力值與預定的扭力 值相比較,並產生比較結果訊號;及 輸出模組’用於根據該比較結果訊號將比較結果顯 示〇 如申明專利範圍第j項所述之扭力檢測裝置,其中 該扭力檢測裝置還包括放大器,該放大器與該輸入 模組相連以接收待測工件的扭力值訊號,並將該扭 力值訊號進行放大後輸出。 3、 如中請專利範圍第2項所述之扭力檢測裝置,其中 該扭力檢測裝置還包括連接於輸入模組及比較器之 間的模/數轉換模組,該模/數轉換模組用於將該輸 _ 人模組所傳送的類比形式的扭力值訊號轉換為數位 扭力值訊號。 4、 如中請專利範圍第1項所述之扭力檢測裝置,其中 器上連接一預定扭力設定單*,該預定扭力 ,定單元用於為該比較器設置該預定的扭力值以 &供a亥比較器進行比較。 如申明專利範圍第4項所述之扭力檢測裝置,其中 該預定扭力設定單元包括: 檔位選擇開關,用於提供外界的檔位調節操作; 17 201005273 檔位存取器,用於存取與各檑位相應的扭力值間 =該檔位存取H㈣外界_位調節操作為該比 較器設置相應的預定的扭力值。 、如申請專利範圍第1項所述之扭力檢測裝置,其中 该輸出模組還用於將扭轉該待測工件所需的扭力值 及該預定的扭力值輸出。 、,申請專·_ Μ所述之扭力檢測裝置,其中 :輸入模組包括一感應單元及一調整單元,該感應 一用來夾持住待測工件的第一端,該調整單元用 來夾持住待測工件的第二端。 如申明專利範圍第7項所述之扭力檢測裝置,其中 該感應單元包括一扭矩感應器、一夾頭及一 器,該夹頭用於央持住待測工件需扭轉的第一端工, 5亥扭矩感應H與該夾頭相連接並感應待測工件被扭 ^寺所需的扭力’該控制器透過控制飼服馬達來控 制该炎頭運轉。 如申請,範圍第8項所述之扭力檢測裝置,其中 〜控制器包括—控制面板’該控制面板設置複數按 紐’透過操控該控制面板上的該等独來控制該夹 頭的動作。 如申明專利範圍第7項所述之扭力檢測裝置,並 ^調整單元包括—夾持器、—水平位置調節器及 丑直位置凋谛器,該夾持器用來夾持待測工件需 扭轉的第二端,該水平位置調節器與該豎直位置調 18 10 201005273 11 12 參 13 14 15 即器用於調整該夾持器的位置,以將該待測工件需 扭:的第二端調整到與夾持於該感應單元的該待測 工+需扭轉的第—端相對應的位置。 申μ專&範圍第1G項所述之扭力檢測裝置,发亥夾持器係兩個相對設置的由氣缸控制的氣爪:、 :可:控制兩氣爪相向或相背運動以夹持 待測工件的第二端。 如申請專利範圍第10項所述之扭力檢測裝置,其 平位置調節器包括呈十字交又設置的兩組滑置^以對该夾持器進行平面上的縱向及橫向的位 置网卽。 、如申請專利範圍第1G項所述之扭力檢測裝置,其 亥豎直位置調節器包括一 坰效磴fr 旦直叹置的螺杆,透過 调正螺杆可以對該夾持器的豐直位置進行調整。 、如申請專利範圍第1〇項所述之扭力檢測裝置,其 中忒凋整單元還設置複數該夹持器進行精准定位。可以輔助對 二Π專利範圍第1項所述之扭力檢測裝置,其二:=_裝置還包括一工業電腦,用於控制該 輸入拉組、比較器及輸出模組。 -種扭力檢測方法,包括以下步驟: 獲得待測工件的扭力值; :,測工件的扭力值與預定的扭力值相比較,並 產生比較結果; 19 16201005273: X. Patent application scope 1. A torque detecting device includes: an input module for applying a torsion force to a workpiece to be tested, and sensing a torque value required to rotate the workpiece to be tested; a comparator for measuring the to-be-tested The torque value of the workpiece is compared with a predetermined torque value, and a comparison result signal is generated; and the output module 'is used to display the comparison result according to the comparison result signal, such as the torsion detecting device described in claim j of the patent scope, wherein The torque detecting device further includes an amplifier connected to the input module to receive a torque value signal of the workpiece to be tested, and the torque value signal is amplified and output. 3. The torque detecting device according to the second aspect of the invention, wherein the torque detecting device further comprises an analog/digital conversion module connected between the input module and the comparator, wherein the analog/digital conversion module is used. The analog value of the torque signal transmitted by the input module is converted into a digital torque signal. 4. The torque detecting device according to claim 1, wherein the predetermined torque setting unit* is connected to the device, and the predetermined torque is used to set the predetermined torque value for the comparator. A Hai comparator for comparison. The torque detecting device according to claim 4, wherein the predetermined torque setting unit comprises: a gear position selection switch for providing an external gear position adjustment operation; 17 201005273 gear position accessor for accessing and The corresponding torque value of each clamp position = the gear position access H (four) external _ bit adjustment operation sets the corresponding predetermined torque value for the comparator. The torque detecting device of claim 1, wherein the output module is further configured to output a torque value required to twist the workpiece to be tested and the predetermined torque value. The torque detecting device described in the above, wherein: the input module comprises a sensing unit and an adjusting unit, wherein the sensing is used to clamp the first end of the workpiece to be tested, and the adjusting unit is used for clamping Hold the second end of the workpiece to be tested. The torque detecting device of claim 7, wherein the sensing unit comprises a torque sensor, a chuck and a device, wherein the chuck is used for holding the first end of the workpiece to be tested to be twisted. The 5H torque sensing H is connected to the chuck and senses the torque required for the workpiece to be tested to be twisted. The controller controls the feeding motor to control the operation of the head. The torque detecting device of claim 8, wherein the controller comprises a control panel that controls the movement of the chuck by manipulating the plurality of buttons on the control panel. The torque detecting device according to claim 7, wherein the adjusting unit comprises a gripper, a horizontal position adjuster and a ugly position damper for holding the workpiece to be tested to be twisted. The second end, the horizontal position adjuster and the vertical position adjustment 18 10 201005273 11 12 13 13 14 15 The device is used to adjust the position of the holder to adjust the second end of the workpiece to be tested: A position corresponding to the first end to be twisted and the first end to be twisted. The torsion detecting device described in the 1G item of the application, the hair clamping device is two oppositely arranged cylinders controlled by the cylinder:, : can control: the two pneumatic claws face or opposite movement to clamp The second end of the workpiece to be tested. The torque detecting device according to claim 10, wherein the flat position adjuster comprises two sets of slides disposed in crosswise to perform longitudinal and lateral positional meshing on the holder. The torque detecting device according to claim 1G of the patent application, wherein the vertical position adjuster comprises a screw with a 坰 直 直 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Adjustment. The torque detecting device according to the first aspect of the patent application, wherein the picking and finishing unit further sets a plurality of the grippers for precise positioning. The torque detecting device described in the first item of the second patent range can be assisted. The second:=_ device further includes an industrial computer for controlling the input pull group, the comparator and the output module. - a torque detecting method comprising the steps of: obtaining a torque value of a workpiece to be tested; : comparing a torque value of the measured workpiece with a predetermined torque value, and generating a comparison result; 19 16 21 201005273 將該比較結果輸出。 1 7、如申凊專利範圍第16項所述之扭力檢測方法,其 中在獲得待測工件的扭力值的步驟後進一步包括: 將該扭力值訊號放大,以產生放大訊號;和 將該放大訊號進行取樣量化,轉換為數位扭力值訊 號。 18 '如申請專利範圍第W項所述之扭力檢測方法,其 中在該將待測工件的扭力值與預定的扭力值相比較 並產生比較結果的步驟前進一步包括: 接收外界的檔位選擇操作;和 依據該檔位選擇操作設置預定的扭力值。 ⑴如申請專利範圍第16項所述之扭力制方法,其 中Λ扭力檢測方法還包括:將該待測卫件的扭力值 與該預定的扭力值輸出。 2〇、如巾請專利範圍第16項所述之扭力檢測方法,盆 I在獲得待測工件的扭力值的步驟之前進一步包 括:將待測工件的第一端夾持,夾緊待測工件的第 -端並將第二端調整到與第—端對應的位置。 2申請專利範圍第16項所述之扭力檢測方法,其 二在獲得待測工件的扭力值的步驟之前進一步: 動測工件的第-端以所需要的方式進行轉 亚感應轉動待測工件所需的扭力值。 2021 201005273 Output the comparison result. The torque detecting method of claim 16, wherein after the step of obtaining the torque value of the workpiece to be tested, the method further comprises: amplifying the torque value signal to generate an amplification signal; and the amplifying signal Sample quantization is performed and converted into a digital torque signal. 18' The torque detecting method according to claim W, wherein the step of comparing the torque value of the workpiece to be tested with a predetermined torque value and generating a comparison result further comprises: receiving an external gear selection operation ; and set the predetermined torque value according to the gear selection operation. (1) The torsion force method of claim 16, wherein the torsion detecting method further comprises: outputting a torque value of the to-be-measured member and the predetermined torque value. 2 〇 如 如 如 如 专利 专利 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭 扭The first end of the second end is adjusted to the position corresponding to the first end. 2 The method for detecting the torque described in claim 16 of the patent application, and the second step before the step of obtaining the torque value of the workpiece to be tested is further: the first end of the workpiece is measured in a desired manner, and the workpiece to be tested is rotated in a desired manner. The required torque value. 20
TW97127397A 2008-07-18 2008-07-18 Apparatus for testing torsion TWI382168B (en)

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JP2001153737A (en) * 1999-09-13 2001-06-08 Tokin Corp Capacitance type torque sensor and torque detection method
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