200951039 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種包裝裝置與一種採用前述包裝 裝置的包裝方法，且特別是有關於一種半散裝件（Semi Knock Down，SKD)之包裝裝置與一種採用前述半散裝件 之包裝裝置的包裝方法。 【先前技術】 ❹ e 一般半散裝件在出廠前，大多是以真空成型的托盤 (tray)包裝以保護半散裝件，之後再運輸出貨。在此， 半散裝件可以是液晶面板半成品、印刷電路板、可撓性電 路板或其它板狀物品，特別是具有複雜外形之板狀物品。 一個托盤中通常只裝入一個半散裝件，且托盤是在堆疊完 成之後再以繩子綑綁放入箱子中。為了充分發揮緩衝的作 用，托盤通常具有較大的體積，除了使堆疊起來的半散裝 件之間維持適當間距外，也不會使半散裝件直接與裝載的 箱子接觸，以降低因運輸過程產生的碰撞或搖晃損傷半散 裝件的機率。 然而，當半散裝件的數量很多時，所需的托盤數量也 較多；托盤體積較大，勢必增加運輸或庫存的體積，導致 整體的運輸成本上揚。此外，以托盤運輸半散裝件之包裝 過程較為繁雜，亦會使作業人員的工時增加。再者，托盤 的材料成本加上其餘包裝的材料費用在成本攤平之後，單 一托盤的成本更高。當出貨送到客戶端後，由於托盤包裝 200951039 的材料較多，易造成客戶端處理不便。由於托盤的皮料較 薄、材質較脆弱且易到屑，故多半拆卸後之托盤是不可回 收再利用的，如此不僅浪費材料也不符合環保的要求。 【發明内容】 本發明係有關於一種半散裝件之包裝裝置及一種採 用前述包裝裝置的包裝方法，其具有成本低、易於組裝、 剛性強、可重複使用等功效。 ® 本發明提出一種包裝裝置，其包括第一支架結構、第 二支架結構與多個支撐擋塊。第一支架結構具有第一外框 與多個第一肋條。第一肋條是位於第一外框之内側，並與 第一外框共平面。第二支架結構相對第一支架結構設置， 且具有第二外框與多個第二肋條。第二肋條是位於第二外 框之内側，並與第二外框共平面。支撐擋塊是設置於第一 支架結構與第二支架結構之間。 本發明另提出一種採用前述半散裝件（Semi Knock 翁 V Down，SKD)之包裝裝置的包裝方法，包括以下步驟：將 多個支撐擋塊之一端插置於第一支架結構中，以形成一容 置空間；將多個半散裝件放置在容置空間中；以及將第二 支架結構覆蓋在半散裝件上，使支撐擋塊之另一端插置於 第二支架結構中。 為讓本發明之上述内容能更明顯易懂，下文特舉較佳 實施例，並配合所附圖式，作詳細說明如下： 200951039 【實施方式】 第1A圓為本發明包 解圖。包裝裝置i可用一較佳實施例的立體分 架結構⑻、第二散裝件之包裝，其包括第-支 支架結構樓播塊丨。5’其 105則是設置在$ ;第一支架結構103，支撐擋塊 ⑴疋》又置在第—支架 間。第一支架社槿丨m目士祕 興弟一克木結構103之 。構01具有第一外框 應；第-肋條109是位㈣心，興夕個第-肋條 ⑩-外框107共平面。丄士第一外框107之_，並與第 與多個镇- •一支架結構具有第二外框lu ^ “ 113，第二肋條113是位於第二外框lu200951039 IX. Description of the Invention: [Technical Field] The present invention relates to a packaging device and a packaging method using the foregoing packaging device, and more particularly to a packaging device for a Semi-Knock Down (SKD) A packaging method with a packaging device using the aforementioned semi-bulk member. [Prior Art] ❹ e Generally, semi-bulk parts are mostly packaged in vacuum-formed trays to protect semi-bulk parts before they are shipped from the factory. Here, the semi-bulk member may be a liquid crystal panel semi-finished product, a printed circuit board, a flexible circuit board or other plate-like article, particularly a plate-like article having a complicated shape. Usually only one semi-bulk is loaded into one tray, and the tray is bundled into the box after the stack is completed. In order to fully play the role of cushioning, the tray usually has a large volume, and in addition to maintaining a proper spacing between the stacked semi-bulk parts, the semi-bulk parts are not directly contacted with the loaded boxes to reduce the transportation process. The chance of a collision or shaking that damages a semi-bulk. However, when the number of semi-bulk parts is large, the number of pallets required is also large; the large pallet volume is bound to increase the volume of transportation or inventory, resulting in an overall increase in transportation costs. In addition, the packaging process of transporting semi-bulk parts in pallets is complicated and can increase the number of man-hours for workers. Furthermore, the material cost of the pallet plus the material cost of the remaining packaging is higher after the cost is flattened. When the shipment is sent to the client, due to the large amount of materials in the tray packaging 200951039, the client is inconvenient to handle. Since the leather of the tray is thin, the material is fragile and easy to chip, the most disassembled tray is not recyclable, so that not only the material is wasted but also the environmental protection requirements. SUMMARY OF THE INVENTION The present invention relates to a packaging device for a semi-bulk member and a packaging method using the above packaging device, which have the advantages of low cost, easy assembly, high rigidity, and reusability. ® The present invention provides a packaging apparatus comprising a first support structure, a second support structure and a plurality of support stops. The first bracket structure has a first outer frame and a plurality of first ribs. The first rib is located inside the first outer frame and is coplanar with the first outer frame. The second bracket structure is disposed relative to the first bracket structure and has a second outer frame and a plurality of second ribs. The second rib is located on the inner side of the second outer frame and is coplanar with the second outer frame. The support block is disposed between the first bracket structure and the second bracket structure. The present invention further provides a packaging method using the above-described semi-bulk member (Semi Knock Von, SKD) packaging device, comprising the steps of: inserting one end of a plurality of support blocks into the first support structure to form a Accommodating a space; placing a plurality of semi-bulk members in the accommodating space; and covering the second bracket structure on the semi-bulk member, and inserting the other end of the support block into the second bracket structure. In order to make the above-described contents of the present invention more comprehensible, the preferred embodiments are described below, and the following description is made in detail with reference to the accompanying drawings: 200951039 [Embodiment] The 1A circle is a package diagram of the present invention. The packaging device i can be packaged in a three-dimensional framing structure (8) of a preferred embodiment, a second bulking member comprising a first-branch structure. 5', 105 is set at $; the first support structure 103, the support block (1) 疋 is placed between the first bracket. The first stent is a scorpion, and the younger brother is a gram of wood structure 103. The structure 01 has a first outer frame; the first rib 109 is a bit (four) heart, and the first rib rib 10 - the outer frame 107 is coplanar. Gentleman first frame 107 _, and with the first and multiple towns - • a bracket structure with a second frame lu ^ "113, the second rib 113 is located in the second frame lu
之内側，並與第二外框lu共平面。 I X較佳的實知方式而言，第一支架結構如與第二 =構103結構相同，在兩者結構上相對應 的位置具有相 5 ^十’使第一支架結構1〇1與第二支架結構1〇3具有互 換1±但本發明並不以此為限，以下將逐一說明。 ❹本實施例中，第一外框107與第二外框111的形狀可 為矩形，各具有四個邊。第一支架結構101具有多個第一 容置槽115設置在第一外框1〇7中。第二支架結構⑻具 有多個第二容置槽117設置在第二外框1U中且各別對 應-個第-容置槽115。以較佳的實施方式而言，第一外 框107與第二外框U1的各個邊上皆設置有兩個以適當距 離隔開的容置槽，但本發明並不以此為限定。組裝時，第 一支架結構101具有第一容置槽115之一面係相對於第二 支架結構103具有第二容置槽117之一面，使支撐擋塊ιΐ5 200951039 * 之兩端可分別插置在第一容置槽U5與第二容置槽117 中。另外，由於第一外框107與第一外框111各具有多個 内角，第一肋條109與第二肋條113除了是各別兩兩平行 或垂直地設置在第一外框107與第二外框U1的内側，或 其各別所圍成的區域内外，亦可與内角相連接，各別斜向 設置於第一外框107與第二外框1U的内側，或其各別所 圍成的區域中。 相較於第一支架結構101與第二支架結構103，支揮 ❹擋塊1〇5與支撐插銷119於包裝結構中需支撐較大的衝^ 力，因而以較佳的實施方式而言，支撐擋塊1〇5的材料強 度應大於第—支架結構1 〇 1或第一支架結構1 〇3的材料強 度，以增加包裝裝置1於側向的結構強度，但本發明並不 以此為限。在較佳實施例中，支撐擋塊105之材質可為塑 鋼’第一支架結構101與第二支架結構103之材質則可為 ABS樹脂’其具有高光澤與耐衝擊之性質。 、^ ❹圖所示’包裝裝置,1可另包括多個支撐插銷 119其係位於第一肋條109與第二肋條 1 〇之間。第^ 肋條109具有多個第三容置槽121，第二肋條^且 個第四容置槽123對應於第三容置槽121，使# 夕The inside is coplanar with the second outer frame lu. In a preferred embodiment of the IX, the first support structure is the same as the second structure 103, and the corresponding structure has a phase of 5^10' to make the first support structure 1〇1 and the second. The stent structure 1〇3 has an interchangeable 1±, but the invention is not limited thereto, and will be described below one by one. In this embodiment, the first outer frame 107 and the second outer frame 111 may have a rectangular shape and each have four sides. The first bracket structure 101 has a plurality of first receiving slots 115 disposed in the first outer frame 1〇7. The second bracket structure (8) has a plurality of second receiving slots 117 disposed in the second outer frame 1U and correspondingly corresponding to the first receiving recesses 115. In a preferred embodiment, the first outer frame 107 and the second outer frame U1 are provided with two receiving slots spaced apart by appropriate distances, but the invention is not limited thereto. When assembled, the first bracket structure 101 has one surface of the first receiving groove 115 having a second receiving groove 117 opposite to the second bracket structure 103, so that the two ends of the supporting block ιΐ5 200951039 * can be respectively inserted The first receiving groove U5 and the second receiving groove 117 are included. In addition, since the first outer frame 107 and the first outer frame 111 each have a plurality of inner corners, the first ribs 109 and the second ribs 113 are disposed in the first outer frame 107 and the second outer portion in parallel or perpendicularly. The inner side of the frame U1, or the inner and outer regions of the frame U1, may be connected to the inner corners, and are disposed obliquely on the inner side of the first outer frame 107 and the second outer frame 1U, respectively, or the respective enclosed areas. in. Compared with the first support structure 101 and the second support structure 103, the support block 1〇5 and the support pin 119 need to support a large punching force in the package structure, and thus, in a preferred embodiment, The material strength of the support block 1〇5 should be greater than the material strength of the first support structure 1〇1 or the first support structure 1〇3 to increase the lateral structural strength of the packaging device 1, but the present invention does not limit. In a preferred embodiment, the material of the support block 105 may be plastic steel. The material of the first support structure 101 and the second support structure 103 may be ABS resin, which has high gloss and impact resistance properties. The packaging device shown in Fig. 1 may further include a plurality of support pins 119 located between the first rib 109 and the second rib 1 〇. The first rib 109 has a plurality of third accommodating grooves 121, and the second ribs and the fourth accommodating grooves 123 correspond to the third accommodating grooves 121, so that #夕
之兩端分別拖置在第三容置槽121與第四容置^插銷119 請參照第1Β圖至第1D圖，第⑺圖 =123中。 示第-支架結構與支樓擋塊之局部放大圖1 1Α圖所 第1Α圖所示支撐檔塊與支撐插銷之局部1C圖係為 圖係為第1A圖所示第二支架結構之局部 圖’第1D 久人圖。 200951039 1 ννΗΌΟ^ΓΛ 為辨別支撐插銷119之定位，以較佳的實施方式而 言，可在支撐插銷119之一端設計凸點119Β(見第1Β圖）， 而第三容置槽121或第四容置槽123中則設計一觀測孔， 本實施例是以第四容置槽123之觀測孔123Α(見第1D圖） 為例。當支撐插銷119插置在第三容置槽121或第四容置 槽123中時，或當凸點119Β嵌入觀測孔123Α中時，即可 觀察觀測孔123Α是否被凸點119Β所填滿。如果觀測孔 123Α已被凸點119Β所填滿，則表示支撐插銷119已正確 ® 插置在第一支架結構101或第二支架結構103中，反之則 否。 以較佳的實施方式而言，支撐擋塊105為中空的長條 板狀結構（見第1Α圖），但並不以此為限定。如第1Β圖 所示，第一容置槽115為一長形容置槽以容置支撐擋塊 105。以較佳的實施方式而言，支撐擋塊105之外緣轉角 具有導角105Β以避免刮傷半散裝件，第一容置槽115之 槽口邊緣亦具有導角115Β，有助於支撐擋塊105之組裝， 但並不以此為限。另外，支撐擋塊105之一端具有多個卡 榫105Α，第一容置槽115則具有多個卡孔115Α，其係對 應於卡榫105Α。當支撐擋塊105插置於第一容置槽115 時，卡榫105Α係嵌入卡孔115Α中，而使得支撐擋塊105 固定在第一支架結構101上。為判別半散裝件的數量，或 者該數量是否超過包裝裝置1最大的包裝容量，以較佳的 實施方式而言，可在支撐擋塊105上設計一辨位圖樣105C (見第1Α圖），例如是鄰近於支撐擋塊105之頂面，用以 200951039 標示出钱裝件合高度及數量 ’但並不以此為限。 3 Γ構1〇3(見第1Α圖）上之第二容置槽U7 ，、 合 ^ Η之結構相同或類似。如第1(：圖所示， 支撐擋塊1〇5或支樘#μ 由 八又釋插銷119之頂面邊緣’亦可設計有導 角 105B 或 119A，η P ^ ^ 、从易於插置在第二容置槽117或第四容 曰， 以較佳的實施方式而言，支撐插銷119之截 ❹ ❹ 面形狀可為多邊形，且此多邊形具有一大於其它邊長之 邊長C並此為限。本實施例是以支樓插銷119具有 梯形的戴面形狀作說明，因此第三容置槽121 (見第1Β 圖^之槽Π形狀亦為梯形，以與支樓插銷119相配合。第 一谷置槽121(見第1Β圖）之槽口邊緣亦具有導角121Α， 以利於支樓插鎖119之插置。另外，支撐插銷119之外表 面還可設置防到材料’以防止刮傷半散裝件。此外，為判 別半散襞件的數量，或者該數量是否超過包裝裝置最大的 匕裝谷量亦可在支撐插銷119上設置如前述支撐擋塊1〇5 上的辨位圖樣105C (見第1Α圖）。 如第1Α圖所示，第一外框1〇7具有兩個提手孔ι〇7Α (因視角關係，僅繪示一個提手孔107Α)，以較佳的實施 方式而言，提手孔1〇7Α係位在第一外框1〇7邊緣的兩個 對稱的位置上，但並不以此為限。同理，第二外框1Π亦 可設計有兩個提手孔1UA。提手孔1G7A、111Α係用以在 完成包裝半散裝件後，辅助搬運整個包裝裝置1。 為固定第一支架結構1〇1與第二支架結構1〇3，以 佳的實施方式而言，可辅以束帶固定，但並不以此為限。乂 200951039 第2圖係為束帶之示意圖。束帶125之-端具有勾環 125A，束帶Π5另一端具有勾面125B ’而在勾環125A與 勾面龍之間則具有4&125C。勾面㈣可穿過勾 環125A而與毛面125C相黏合。另外，勾面125B與毛面 125C可設計為不同的顏色’以辨別黏合的狀態是否適當。The two ends are respectively dragged to the third accommodating groove 121 and the fourth accommodating pin 119. Refer to FIG. 1 to FIG. 1D and (7) = 123. Partial enlarged view of the bracket-support structure and the branch block of the support block. Figure 1 shows the partial view of the support block and the support pin shown in Fig. 1 as a partial view of the second support structure shown in Fig. 1A. 'The 1D long-term figure. 200951039 1 ννΗΌΟ^ΓΛ To identify the positioning of the support pin 119, in a preferred embodiment, a bump 119 设计 can be formed at one end of the support pin 119 (see Figure 1), and the third accommodating slot 121 or fourth An observation hole is designed in the accommodating groove 123. In this embodiment, the observation hole 123 第四 of the fourth accommodating groove 123 (see FIG. 1D) is taken as an example. When the support pin 119 is inserted into the third accommodating groove 121 or the fourth accommodating groove 123, or when the bump 119 is inserted into the observation hole 123, it can be observed whether the observation hole 123 is filled by the bump 119. If the observation hole 123Α has been filled by the bump 119, it means that the support pin 119 has been correctly inserted into the first support structure 101 or the second support structure 103, and vice versa. In a preferred embodiment, the support block 105 is a hollow elongated plate-like structure (see Figure 1), but is not limited thereto. As shown in Fig. 1, the first accommodating groove 115 is an elongated accommodating groove for accommodating the support block 105. In a preferred embodiment, the outer edge corner of the support block 105 has a guide angle 105 Β to avoid scratching the semi-bulk member, and the notch edge of the first accommodating groove 115 also has a guide angle 115 Β, which helps the support block. The assembly of block 105 is not limited thereto. In addition, one end of the support block 105 has a plurality of card 榫 105 Α, and the first accommodating groove 115 has a plurality of card holes 115 Α corresponding to the cassette 105 。. When the support block 105 is inserted into the first receiving groove 115, the cassette 105 is inserted into the card hole 115, so that the support block 105 is fixed on the first bracket structure 101. In order to determine the number of semi-bulk parts, or whether the quantity exceeds the maximum packaging capacity of the packaging device 1, in a preferred embodiment, a discriminating pattern 105C can be designed on the support block 105 (see Figure 1). For example, it is adjacent to the top surface of the support block 105, and the 200951039 is used to indicate the height and quantity of the money assembly 'but not limited thereto. 3 The structure of the second accommodating groove U7 on the 〇1〇3 (see Figure 1) is the same or similar. As shown in Figure 1 (the figure shows that the support block 1〇5 or the support #μ is the top edge of the eight-release plug 119' can also be designed with a guide angle 105B or 119A, η P ^ ^, easy to insert In a second accommodating groove 117 or a fourth accommodating portion, in a preferred embodiment, the shape of the ❹ ❹ surface of the supporting pin 119 may be a polygon, and the polygon has a side length C larger than the other side lengths. The present embodiment is described by the shape of the wearer having the trapezoidal shape of the branch pin 119. Therefore, the third receiving groove 121 (see the shape of the groove of the first drawing) is also trapezoidal to match the branch pin 119. The notch edge of the first valley slot 121 (see Fig. 1) also has a guide angle 121Α to facilitate the insertion of the branch latch 119. In addition, the outer surface of the support pin 119 can also be provided with a material to prevent To prevent scratching of the semi-bulk parts. In addition, in order to discriminate the number of semi-distributed parts, or whether the quantity exceeds the maximum amount of armored grain of the packaging device, the support pin 119 may be disposed on the support block 1〇5 as described above. Bit pattern 105C (see Figure 1). As shown in Figure 1, the first frame 1〇7 has two Hole ι〇7Α (only one handle hole 107Α is shown due to the viewing angle relationship). In a preferred embodiment, the handle hole 1〇7Α is symmetrical at the edge of the first outer frame 1〇7. Position, but not limited to this. Similarly, the second frame 1Π can also be designed with two handle holes 1UA. The handle holes 1G7A, 111Α are used to assist the entire handling after the packaging of the semi-bulk parts is completed. Packing device 1. In order to fix the first bracket structure 1〇1 and the second bracket structure 1〇3, in a preferred embodiment, the strap can be fixed, but not limited thereto. 乂200951039 2nd picture It is a schematic diagram of the belt. The end of the belt 125 has a hook ring 125A, the other end of the belt Π 5 has a hook surface 125B 'and between the hook ring 125A and the hook surface dragon has 4 & 125C. The hook surface (four) can be worn The hook surface 125A is bonded to the matte surface 125C. In addition, the hook surface 125B and the matte surface 125C can be designed in different colors to distinguish whether the bonded state is appropriate.
束帶125係纏繞在第/支架結構101與第二支架結構 103組裝完成的結構上。以較隹的實施方式而言，束帶125 可對應於支撐擋塊1〇5處設置或纏繞，但並不以此為限。 另外，如第1A圖所示，為固定束帶I25的位置，第一外 框107與第二外框111之外側邊緣可分別設置多個凹槽 107B、111B。凹槽107B係對應於第一容置槽U5，凹槽 111B則對應於第二容置槽117°纏繞時’係將束帶125的 位置對應在凹槽107B、111B内’以使束帶125可定位在 第一支架結構101與二支架結構103上，避免束帶125脫 落。 另外’束帶125實際上亦可為〜彈性環，或是由多個 搭扣元件180 (見第5圖）取代。搭扣元件18〇可設置在 第一支架結構101或第二支架結構103上，並對應於支樓 擋塊105設置。於固定時，以較佳的實施方式而言，是將 搭扣元件⑽由第一支架結構1〇U第二支架結構1〇3上 反轉搭扣或鎖附在支撐擋塊1〇5上。 請參照第3圖’其係為本發明包 一較佳實施例的流程圖m ^牛散裝件的方法之 π因月々第1Α圖及第4Α圖至第 圖’第4八圖至第4(}圖係為第u圖所示的包裝裝置， 12 200951039 s w * « W W · >. < k 其逐步包裝半散裝件之示意圖。 此包裝方法包括步驟S11至步驟S13。首先，如步驟 S11所示，先將支撐擋塊105之一端插置於第一支架結構 101中，以形成一容置空間。如第4A圖所示’支撐擋塊 105係以適當的間隔插置在第一外框107上的第一容置槽 115中。另外，可再將支撐插銷119之一端插置於第一肋 條109之第三容置槽121中。 接著，如步驟S12所示，將半散裝件放置在容置空間 ❹ 中。如第4B圖和第4C圖所示，在第一支架結構101上先 設置緩衝墊127，之後再逐一放入半散裝件150，以避免 刮傷半散裝件150、以及達到緩衝的作用。任兩個半散裝 件150之間，同樣地設置有緩衝墊127，其中緩衝墊127 具有多個孔隙127A。重覆施行前述步驟，直至緩衝墊127 與半散裝件150的重疊高度對應於辨位圖樣105C為止， 又或者至堆疊的緩衝墊127與半散裝件150數量達某一預 ❿定數目為止。半散裝件150可為玻璃基板152、電路板154 與多個可撓性電路板156等，其為具有複雜外形之板狀物 品。可撓性電路板156連接玻璃基板152與電路板154， 並彼此相隔以形成多個孔隙150A。緩衝墊127上的孔隙 127A，其位置對應於半散裝件15〇上的孔隙15〇a，且支 撐插銷119的位置亦是根據半散裝件15〇上的孔隙i5〇A 位置決定。由於玻璃基板152與電路板154 弱，藉由設置在孔隙15〇A中的支#插鎖 強支揮半散装件15〇之效果。緩衝㈣可^性=增 13 200951039 a »» -τνχ/^i 例如是聚乙烯發泡 然後，進入沐^料，即一般俗稱的珍珠棉。 散裝件150上，^ Sl3’將第二支架結構103覆蓋在半 架結構H)3中。同t支樓擔塊1〇5之另一端插置於第二支 第二支架結構1〇;Γ也將支樓插銷119之另一端插置於 觀測孔Π3Α是否p j:以較佳的實施方式而言，可再觀察 Β 匕破凸點Η9Β所填滿，以確認支樓插銷 119是否已正確插朁 ^ 置在第二支架結構103中，但並不以此為 限。如第4D圖所；,_The strap 125 is wound around the assembled structure of the first/bracket structure 101 and the second bracket structure 103. In a relatively simple embodiment, the strap 125 may be disposed or wound corresponding to the support stop 1〇5, but is not limited thereto. Further, as shown in Fig. 1A, in order to fix the position of the band I25, a plurality of grooves 107B, 111B may be respectively provided at the outer edges of the first outer frame 107 and the second outer frame 111. The groove 107B corresponds to the first accommodating groove U5, and the groove 111B corresponds to the second accommodating groove 117° when it is wound, and the position of the band 125 is corresponding to the groove 107B, 111B to make the band 125 The first bracket structure 101 and the second bracket structure 103 can be positioned to prevent the strap 125 from falling off. Alternatively, the band 125 may actually be a ~elastic ring or may be replaced by a plurality of snap elements 180 (see Figure 5). The snap element 18 can be disposed on the first bracket structure 101 or the second bracket structure 103 and corresponding to the branch block 105. In the preferred embodiment, in a preferred embodiment, the buckle element (10) is reversely buckled or locked on the support block 1〇5 by the first bracket structure 1〇U. . Please refer to FIG. 3, which is a flowchart of a preferred embodiment of the present invention, a method for the method of π-bulk, a π 々 々 々 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图 图The diagram is a packaging device shown in Fig. u, 12 200951039 sw * « WW · >. < k A schematic diagram of the stepwise packaging of the semi-bulk parts. The packaging method comprises steps S11 to S13. First, as step S11 As shown, one end of the support block 105 is first inserted into the first bracket structure 101 to form an accommodation space. As shown in FIG. 4A, the support block 105 is interposed at the first interval at an appropriate interval. In the first accommodating groove 115 of the frame 107. In addition, one end of the support pin 119 can be inserted into the third accommodating groove 121 of the first rib 109. Next, as shown in step S12, the semi-bulk part is as shown in step S12. Placed in the accommodating space 。. As shown in FIGS. 4B and 4C, the cushion 127 is first disposed on the first bracket structure 101, and then placed into the semi-bulk 150 one by one to avoid scratching the semi-bulk 150. And achieving the function of buffering. Between any two semi-bulk members 150, a cushion 127 is also provided, which The cushion pad 127 has a plurality of apertures 127A. The foregoing steps are repeated until the overlap height of the cushion pad 127 and the semi-bulk member 150 corresponds to the discrimination pattern 105C, or to the number of the stacked cushion pads 127 and the half bulk members 150. The semi-bulk 150 may be a glass substrate 152, a circuit board 154 and a plurality of flexible circuit boards 156, etc., which are plate-shaped articles having a complicated shape. The flexible circuit board 156 is connected to the glass. The substrate 152 and the circuit board 154 are spaced apart from each other to form a plurality of apertures 150A. The apertures 127A in the cushion pad 127 are located at positions corresponding to the apertures 15A on the semi-bulk 15〇, and the position of the support pins 119 is also based on The position of the aperture i5〇A on the semi-bulk member 15 is determined. Since the glass substrate 152 and the circuit board 154 are weak, the effect of the semi-bulk member 15 is strongly supported by the yoke provided in the aperture 15A. (4) 易性=增13 200951039 a »» -τνχ/^i For example, polyethylene foaming, then enter the material, which is commonly known as pearl cotton. On the bulk 150, ^ Sl3' will be the second support structure 103 Covered in the half-frame structure H)3. The other end of the t-building block 1〇5 is inserted into the second second bracket structure 1〇; the other end of the branch pin 119 is also inserted into the observation hole 3Αpj: in a preferred embodiment In other words, the Β 匕 凸 凸 Β Β Β 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 As shown in Figure 4D;,_
办 /、’支撐擔塊105是插置於第二外框Hi 之第―置槽117+ ’支撐插銷119則是插置於第二肋條 113之第四容置;1¾ 1丄 僧123中。於此，以包裝裝置1包裝半散 裝件150之步驟告一段落。 於步驟S11至步驟S13中，由於半散裝件15〇之部分 結構較為脆弱’ 13而需要裝設支撐插銷119以辅助支擇。 然而’若半散裝件15〇僅為單—板狀結構，例如僅包括單 一玻璃基板152、單一印刷電路板、單一可撓性電路板或 其匕具有簡單外形之板狀物品時，在對應變更第一支架結 構101與第二支架結構103的尺寸後，即可省去裝設支撐 插銷119之設計或步驟。另外，更可在第一肋條1〇9 (見 第1A圖）與第二肋條113上設置其他容置槽，以與支撐 擋塊105或支撐插銷119互相搭配；如此一來，即可根據 其他半散装件之尺寸調整支樓擋塊1〇5或支樓插銷119的 位置，讓半散裝件150的包裝更具有彈性。 為固定包裝裝置1，如第4E圖所示，可利用兩條束 帶125纏繞在第一支架結構1〇1與第二支架結構1〇3上， 200951039 並使束帶125定位在凹槽107B、111B中。之後，如第4F 圖所示，還可以利用一抗靜電袋160包覆住包裝裝置1與 其内之半散裝件150，以防止靜電干擾。然後，如第4G 圖所示，可再置入一具有内缓衝之紙箱170中，最後封裝 出貨。 以第4E圖為例，本實施例之支撐擋塊105雖然是以 一單一結構之上下兩端，分別插置於第一支架結構101與 第二支架結構103中為例作說明，然並不以此為限定。舉 ® 例來說，支撐擋塊105亦可由兩個獨立的第一次支撐擋塊 與第二次支撐擋塊組成。第一次支撐擋塊與第二次支撐擋 塊之一端分別固定在第一支架結構101與第二支架結構 103上，而第一次支撐擋塊與第二次支撐擋塊之另一端則 彼此互相連接。當組裝時，以較佳的實施方式而言，可先 第一次支撐擋塊固定在第一支架結構101上後，再接著將 第二次支撐擋塊固定到第一次支撐擋塊上，最後再將第二 次支撐擋塊與第二支架結構103結合，但並不以此為限。 另外，本實施例之支撐擋塊105雖然是以插接的方 式，組裝到第一支架結構101與第二支架結構103上，然 並不以此為限定，支撐擋塊105也可直接樞接在第一支架 結構101或第二支架結構103上，以使支撐擋塊105在未 用作用時，可平放收納於第一支架結構101或第二支架結 構103中，而在作用時轉動成直立狀態以進行包裝。 上述說明雖是以束帶125固定包裝裝置1為例，然並 不以此為限定。請參照第5圖，其係以搭扣元件180固定 15 200951039 • ▼▼ -rW*T 泰 ri 包裝裝置1之局部示意圖。由於支撐擋塊105與第一支架 結構101之間可透過卡榫1〇5A (見第圖）固定，以較 佳的實施方式而言，搭扣元件18〇是由第二支架結構1〇3 上’反轉搭扣或鎖附在支撐擋塊1〇5上，或是由支撐擋塊 105反轉搭扣或鎖附在第二支架結構1〇3上。 以下提出其他可應用的支架結構設計。請參照第6 圖，其係為支架結構具有導角設計之示意圖。第6圖的支 架結構200的外框201與肋條203的連接處，以及任兩個 ❹ 肋條203的相連處都具有導角201Α的設計。另外，支架 結構200另具有一辅助支撐板205，配置於外框201的内 側，或其所圍成的區域中，並與多個肋條203相連接。輔 助支撐板205除了可強化支架結構200的結構強度外，輔 助支撑板205之表面另可標示出公司別、產品別或尺寸 別，以作為產品識別用。另外，辅助支撐板205也可應用 於第1Α圖所示的第一或第二支架結構101、103上。 請參照第7圖，其係為支架結構具有蜂巢狀結構之示 ® 意圖。支架結構3 0 〇之蜂巢狀結構係由肋條3 03在外框3 01 的内側或其所圍成的區域中兩兩相連所構成。插置於支架 結構300上的支撐擋塊305則是由數個薄片構成的雙Τ形 結構，而與之搭配的容置槽315亦具有雙Τ形的槽口設 計。支撐插銷319僅具有梯形截面’與之配合的容置槽321 亦具有單純的梯形槽口設計。上述的支撐擋塊305、支撐 插銷319與容置槽315、321亦可應用於第1Α圖所示的包 裝裝置1中。 200951039 前述各個支架結構中，肋條皆為直條狀結構，然並不 以此為限定。請參照第8圖，其係為支架結構具有彎折狀 肋條之示意圖。於支架結構400中，連接至外框401的多 個肋條403各為彎折狀結構，且這些彎折狀的肋條403係 對稱地設置在外框401的内側，或其所圍成的區域中。 本發明上述實施例所揭露之半散裝件之包裝裝置與 採用前述半散裝件之包裝裝置的包裝方法，是使用支架結 構與支撐擋塊等元件包裝半散裝件。由於支架結構、支撐 ❹ 擋塊等相互搭配的元件上具有對應的結構設計，使組裝起 來非常容易，有助於加快包裝的速度。另外，包裝裝置是 使用剛性較強的材質，可有效解決傳統上以托盤包裝之刮 屑問題。本發明所提供之包裝裝置，除可同時包裝多個半 散裝件，大幅降低傳統上托盤包裝所佔用的體積外，並可 增加出貨時整體貨櫃出貨量，且降低包裝半散裝件所需的 包裝材料成本。再者，於包裝出貨、送達客戶端後，將半 散裝件取出，即可再繼續使用包裝裝置；因此，本發明之 ® 包裝裝置之重複使用性非常高，符合環保的需求。 綜上所述，雖然本發明已以較佳實施例揭露如上，然 其並非用以限定本發明。任何具有本發明所屬技術領域之 通常知識者，在不脫離本發明之精神和範圍内，當可作各 種之更動與潤飾。因此，本發明之保護範圍當視後附之申 請專利範圍所界定者為準。 17 200951039 【圖式簡單說明】 第1A圖係為本發明包裝裝置之一較佳實施例的立體 分解圖。 第1B圖係為第1A圖所示第一支架結構與支撐擋塊 之局部放大圖。 第1C圖係為第1A圖所示支撐擋塊與支撐插銷之局 部放大圖。 第1D圖係為第1A圖所示第二支架結構之局部放大 圖。 第2圖係為束帶之示意圖。 第3圖係為本發明包裝半散裝件的方法之一較佳實 施例的流程圖。 第4A圖至第4G圖係為第1A圖所示包裝裝置逐步包 裝半散裝件之示意圖。 第5圖係為搭扣元件固定包裝裝置之局部示意圖。 第6圖係為支架結構具有導角設計之不意圖。 ® 第7圖係為支架結構具有蜂巢狀結構之示意圖。 第8圖係為支架結構具有蠻折狀肋條之示意圖。 200951039 【主要元件符號說明】 1 :包裝裝置 101 :第一支架結構 103 :第二支架結構 105、305 :支撐擋塊 105A :卡榫 105B、115B、119A、121A、201A :導角 105C :辨位圖樣 ❿ 107 :第一外框 107A、111A :提手孑L 107B、111B :凹槽 109 :第一肋條 111 :第二外框 113 :第二肋條 115 :第一容置槽 115A :卡孔 ® 117 :第二容置槽 119、319 :支撐插銷 119B :凸點 121 :第三容置槽 123 :第四容置槽 123A :觀測孔 125 :束帶 125A :勾環 19 200951039 125B :勾面 125C :毛面 127 :缓衝墊 127A、150A :孔隙 150 :半散裝件 152 :玻璃基板 154 :電路板 156 :可撓性電路板 © 160 :抗靜電袋 170 :紙箱 180 :搭扣元件 200、300、400 :支架結構 2(H、301、401 :外框 203、303、403 :肋條 205 :輔助支撐板 315、321 :容置槽 20The support block 105 is inserted into the second outer frame Hi. The first slot 117+' support pin 119 is inserted into the fourth receiving portion of the second rib 113; 13⁄4 1丄 僧 123. Here, the step of packaging the semi-bulk 150 by the packaging device 1 comes to an end. In the step S11 to the step S13, since the partial structure of the semi-bulk member 15 is relatively fragile, it is necessary to provide the support pin 119 to assist the selection. However, if the semi-bulk member 15 is only a single-plate structure, for example, including only a single glass substrate 152, a single printed circuit board, a single flexible circuit board, or a plate-like article having a simple shape, the corresponding change is made. After the dimensions of the first bracket structure 101 and the second bracket structure 103, the design or the step of installing the support pins 119 can be omitted. In addition, other accommodating grooves may be disposed on the first rib 1〇9 (see FIG. 1A) and the second rib 113 to match the support block 105 or the support pin 119; thus, according to other The size of the semi-bulk member adjusts the position of the branch block 1〇5 or the branch pin 119 to make the package of the semi-bulk 150 more flexible. For the fixed packaging device 1, as shown in FIG. 4E, two straps 125 can be wound around the first bracket structure 1〇1 and the second bracket structure 1〇3, 200951039 and the strap 125 is positioned in the groove 107B. , 111B. Thereafter, as shown in Fig. 4F, an antistatic bag 160 can also be used to cover the packaging device 1 and the semi-bulk member 150 therein to prevent electrostatic interference. Then, as shown in Fig. 4G, it can be re-inserted into a carton 170 having an internal buffer and finally packaged for shipment. Taking the 4E figure as an example, although the support block 105 of the present embodiment is inserted into the first support structure 101 and the second support structure 103 as a single structure, the upper and lower ends are respectively illustrated as an example, but This is a limitation. For example, the support block 105 can also be composed of two independent first support stops and a second support stop. One end of the first support block and the second support block are respectively fixed on the first bracket structure 101 and the second bracket structure 103, and the other ends of the first support block and the second support block are mutually Connect to each other. In the preferred embodiment, after the first support bracket is fixed on the first bracket structure 101, and then the second support bracket is fixed to the first support bracket, Finally, the second support block is combined with the second support structure 103, but not limited thereto. In addition, the support block 105 of the present embodiment is assembled into the first bracket structure 101 and the second bracket structure 103 in a plugging manner. However, the support block 105 can also be directly pivoted. On the first support structure 101 or the second support structure 103, so that the support block 105 can be placed flat in the first support structure 101 or the second support structure 103 when it is not used, and rotate into Upright for packaging. Although the above description has been made by taking the band 125 fixed packaging device 1 as an example, it is not limited thereto. Please refer to Fig. 5, which is fixed by the buckle component 180. 2009 20090 39 • ▼▼ -rW*T Tai ri A partial schematic diagram of the packaging device 1. Since the support block 105 and the first bracket structure 101 are fixed by the card 1榫5A (see the figure), in a preferred embodiment, the buckle element 18〇 is formed by the second bracket structure 1〇3 The upper 'reverse buckle or lock is attached to the support block 1〇5, or the support block 105 reverses the buckle or is attached to the second bracket structure 1〇3. Other applicable stent structure designs are presented below. Please refer to Figure 6, which is a schematic diagram of the stent structure with a lead angle design. The joint of the outer frame 201 and the rib 203 of the bracket structure 200 of Fig. 6 and the joint of any two ribs 203 have a design of a guide angle 201Α. In addition, the bracket structure 200 further has an auxiliary support plate 205 disposed on the inner side of the outer frame 201 or in the enclosed area thereof and connected to the plurality of ribs 203. In addition to enhancing the structural strength of the support structure 200, the surface of the auxiliary support plate 205 may be labeled as a company, product, or size for product identification. Further, the auxiliary support plate 205 can also be applied to the first or second bracket structures 101, 103 shown in Fig. 1 . Please refer to Figure 7, which is a schematic diagram of the stent structure with a honeycomb structure. The honeycomb structure of the support structure 30 is composed of the ribs 303 connected to each other in the inner side of the outer frame 301 or the area enclosed therein. The support block 305 inserted into the bracket structure 300 is a double-cylindrical structure composed of a plurality of sheets, and the accommodating groove 315 matched thereto also has a double-necked notch design. The receiving pin 319 has only a trapezoidal cross section, and the receiving groove 321 is also provided with a simple trapezoidal notch design. The above-described support stopper 305, support pin 319 and accommodating grooves 315, 321 can also be applied to the packaging device 1 shown in Fig. 1 . 200951039 In the foregoing various bracket structures, the ribs are all straight strip-shaped structures, but are not limited thereto. Please refer to Fig. 8, which is a schematic view of the bracket structure having bent ribs. In the bracket structure 400, the plurality of ribs 403 connected to the outer frame 401 are each a bent structure, and the bent ribs 403 are symmetrically disposed inside the outer frame 401, or in a region enclosed therein. The packaging device for a semi-bulk member disclosed in the above embodiment of the present invention and the packaging method for the packaging device using the above-described semi-bulk member are packaged semi-bulk members using a bracket structure and a support block. Due to the corresponding structural design of the mating components such as the bracket structure and the supporting 挡 stopper, the assembly is very easy and helps to speed up the packaging. In addition, the packaging device is made of a rigid material, which can effectively solve the problem of scraping in the traditional tray packaging. The packaging device provided by the invention not only can package a plurality of semi-bulk parts at the same time, but also greatly reduces the volume occupied by the traditional tray packaging, and can increase the overall container shipment amount at the time of shipment, and reduce the required packaging semi-bulk parts. The cost of packaging materials. Furthermore, after the package is shipped and delivered to the client, the semi-bulk is taken out and the packaging device can be used again; therefore, the packaging device of the present invention is highly reusable and environmentally friendly. In the above, the present invention has been disclosed in the above preferred embodiments, but it is not intended to limit the present invention. Any changes and refinements can be made without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention is defined by the scope of the appended claims. 17 200951039 [Simplified illustration of the drawings] Fig. 1A is a perspective exploded view of a preferred embodiment of the packaging device of the present invention. Fig. 1B is a partially enlarged view of the first bracket structure and the support block shown in Fig. 1A. Fig. 1C is an enlarged view of a portion of the support block and the support pin shown in Fig. 1A. Fig. 1D is a partial enlarged view of the second stent structure shown in Fig. 1A. Figure 2 is a schematic view of the drawstring. Figure 3 is a flow diagram of a preferred embodiment of a method of packaging a semi-bulk in accordance with the present invention. Fig. 4A to Fig. 4G are schematic views showing the stepwise packaging of the semi-bulk member of the packaging device shown in Fig. 1A. Figure 5 is a partial schematic view of the snap-fit component packaging device. Figure 6 is a schematic view of the stent structure having a lead angle design. ® Figure 7 is a schematic view of the stent structure with a honeycomb structure. Figure 8 is a schematic view of the stent structure having a substantially folded rib. 200951039 [Description of main component symbols] 1 : Packaging device 101: First bracket structure 103: Second bracket structure 105, 305: Supporting block 105A: cassettes 105B, 115B, 119A, 121A, 201A: Leading angle 105C: Discrimination Pattern ❿ 107: First outer frame 107A, 111A: handle 孑 L 107B, 111B: groove 109: first rib 111: second outer frame 113: second rib 115: first accommodating groove 115A: card hole® 117: second receiving groove 119, 319: support pin 119B: bump 121: third receiving groove 123: fourth receiving groove 123A: observation hole 125: band 125A: hook ring 19 200951039 125B : matte surface 127 : cushion 127A, 150A : aperture 150 : semi-bulk member 152 : glass substrate 154 : circuit board 156 : flexible circuit board © 160 : antistatic bag 170 : carton 180 : fastening element 200 , 300 400: bracket structure 2 (H, 301, 401: outer frame 203, 303, 403: rib 205: auxiliary support plate 315, 321 : accommodating groove 20