201206786 六、發明說明： 【發明所屬之技術領域】 本發明是有關於一種包裝緩衝結構，且特別是有關於 一種液晶面板之包裝緩衝結構。 【先前技術] 液晶顯示器（Liquid Crystal Display ; LCD)具有高畫 質、體積小、重量輕、低電壓驅動、低消耗功率等優點， • 故已廣泛的應用於可攜式電視、行動電話、攝錄放影機、 筆記型電腦、桌上型顯示器、以及投影電視等消費性電子 或電腦產品中，成為顯示器的主流。 其中液晶顯示器中主要包含有液晶面板、背光模組、 框架等元件。在搬運顯示面板半成品的過程中，為避免顯 示面板因搬運時的碰撞而受損，多會使用紙箱及托盤包裝 液晶面板，並於空隙塞入襯墊作為緩衝結構。然而，此種 包裝結構會佔用較多的空間’且托盤容易因為在搬運的過 • 程中因液晶面板的重量而撓曲變形，使得置於其上的液晶 面板因擠壓或撓曲而破裂。此外，紙箱易在搬運的過程中 破損’降低包裝材料回收使用的效益。 因此’如何有效提升液晶面板搬運時的效率，並減少 液晶面板在搬運過程中受損的情形，便成為 一個重要的課 題。 【發明内容】 因此本發明的目的就是在提供一種包装緩衝結構，用 201206786 以提升搬運液晶面板之效率。 依照本發明一實施例，提出一種包裝緩衝結構，用以 包裝多個液晶面板，每一液晶面板包含液晶玻璃、電路基 板，以及連接液晶玻璃與電路基板之多個軟性印刷電路 板。包裝緩衝結構包含發泡材料框體、多個嵌合件，以及 限位元件。嵌合件之一端彼合於發泡材料框體，嵌合件之 另一端伸入液晶玻璃與電路基板之間。限位元件套裝於發 泡材料框體及嵌合件之上，其中嵌合件與限位元件之硬度 皆大於發泡材料柜體之硬度。 發泡材料框體可為中空結構，限位元件為套裝於發泡 材料框體之一承載盤，液晶面板疊置於承載盤上。承載盤 包含多個支撐肋，支撐肋彼此平行排列。發泡材料框體包 含多個凹槽，限位元件包含多個凸肋，凸肋分別卡合於凹 槽。發泡材料框體可包含底面、圍繞底面之多個侧壁，以 及位於底面上並鄰近侧壁固定凸塊。嵌合件之一端嵌合於 固定凸塊，限位元件套裝於固定凸塊與嵌合件之上，液晶 面板疊置於底面上。發泡材料框體包含多個第一定位孔， 限位元件上包含多個第二定位孔，第二定位孔分別對應第 一定位孔。每一嵌合件包含固定部、接觸臂，以及連接固 定部與接觸臂之頸部，固定部彼合於發泡材料框體，且頸 部之寬度小於固定部之寬度。接觸臂具有接觸面，以固定 液晶玻璃。接觸臂可為空心結構或實心結構。包裝緩衝結 構可更包含有金屬框架，金屬框架具有中空框體與至少一 框條配置於中空框體之中央，金屬框架埋設於發泡材料框 體中。框條較佳地為配置於中空框體之下方。包裝緩衝結 201206786 構更包含與發泡材料框體卡合之保護蓋。包裝緩衝結構更 包含分別設置於液晶面板之間的多個緩衝墊。 本發明之另一態樣為一種應用前述之包裝緩衝結構的 包裝模級，包含疊置多個包裝緩衝結構，其中每一承載盤 與其下方之承載盤所承載之液晶面板中之最上方者之間保 持一間矩。 本發明之又一態樣為一種應用前述之包裝緩衝結構的 包裝模組’包含疊置多個包裝缓衝結構，其中每一底面與 其下方之底面所承載之液晶面板中之最上方者之間保持一 間距。 本發明之包裝緩衝結構可以直接疊置成為包裝模組， ，少紙箱或是襯墊等包材的使用’有效節省搬運時的空間 ，升搬運效率。包裝緩衝結構中硬度最低的發泡材料框體 可以提供良好的緩衝效果。包裝緩衝結構中嵌合件之硬度 與限位元件之硬度皆大於發泡材料框體之硬度。嵌合件^ ^伸入㈣賴與電路基板之間以達到支雜晶‘ ° 治’限仇元件則可作為自動化定位時的基準。除此*目 :::极為懸掛於各個包裝緩衝結構中，每一 ^201206786 VI. Description of the Invention: [Technical Field] The present invention relates to a package buffer structure, and more particularly to a package buffer structure for a liquid crystal panel. [Prior Art] Liquid crystal display (LCD) has the advantages of high image quality, small size, light weight, low voltage driving, low power consumption, etc., and has been widely used in portable TVs, mobile phones, and photos. It is the mainstream of displays in consumer electronics or computer products such as video recorders, notebook computers, desktop monitors, and projection TVs. The liquid crystal display mainly includes a liquid crystal panel, a backlight module, a frame and the like. In the process of transporting the semi-finished display panel, in order to avoid damage to the display panel due to collision during transportation, the liquid crystal panel is often packed in a carton and a tray, and the gasket is inserted into the gap as a buffer structure. However, such a packaging structure takes up a lot of space' and the tray is easily deformed due to the weight of the liquid crystal panel during the handling process, so that the liquid crystal panel placed thereon is broken by being squeezed or flexed. . In addition, the carton is easily damaged during handling, reducing the effectiveness of recycling packaging materials. Therefore, how to effectively improve the efficiency of handling the liquid crystal panel and reduce the damage of the liquid crystal panel during handling becomes an important issue. SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a packaging buffer structure that uses 201206786 to improve the efficiency of handling liquid crystal panels. According to an embodiment of the invention, a packaging buffer structure is proposed for packaging a plurality of liquid crystal panels, each liquid crystal panel comprising a liquid crystal glass, a circuit substrate, and a plurality of flexible printed circuit boards connecting the liquid crystal glass and the circuit substrate. The package cushioning structure comprises a foamed material frame, a plurality of fittings, and a stop member. One end of the fitting member is fitted to the frame of the foamed material, and the other end of the fitting member extends between the liquid crystal glass and the circuit substrate. The limiting component is set on the frame of the foaming material and the fitting, wherein the hardness of the fitting and the limiting component is greater than the hardness of the foaming cabinet. The foaming material frame may be a hollow structure, and the limiting component is a carrier tray which is set on the frame of the foaming material, and the liquid crystal panel is stacked on the carrier tray. The carrier tray includes a plurality of support ribs, and the support ribs are arranged in parallel with each other. The foaming material frame comprises a plurality of grooves, and the limiting member comprises a plurality of ribs, and the ribs are respectively engaged with the grooves. The foamed material frame may include a bottom surface, a plurality of side walls surrounding the bottom surface, and a bump on the bottom surface adjacent to the side wall. One end of the fitting member is fitted to the fixing projection, the limiting member is fitted on the fixing projection and the fitting member, and the liquid crystal panel is stacked on the bottom surface. The foaming material frame comprises a plurality of first positioning holes, and the limiting component comprises a plurality of second positioning holes, and the second positioning holes respectively correspond to the first positioning holes. Each of the fittings includes a fixing portion, a contact arm, and a neck portion connecting the fixing portion and the contact arm, the fixing portion is coupled to the foaming material frame, and the width of the neck portion is smaller than the width of the fixing portion. The contact arm has a contact surface to fix the liquid crystal glass. The contact arm can be a hollow structure or a solid structure. The packaging buffer structure may further include a metal frame having a hollow frame and at least one frame strip disposed at a center of the hollow frame, and the metal frame is embedded in the foamed material frame. The frame strip is preferably disposed below the hollow frame. Packaging cushioning 201206786 The structure further comprises a protective cover that is engaged with the foaming material frame. The package buffer structure further includes a plurality of cushions respectively disposed between the liquid crystal panels. Another aspect of the present invention is a packaging mold stage using the foregoing packaging buffer structure, comprising a plurality of packaging buffer structures stacked, wherein each of the carrier trays and the lower one of the liquid crystal panels carried by the carrier trays therebelow Keep a moment between each other. According to still another aspect of the present invention, a packaging module for applying the foregoing packaging buffer structure includes a plurality of packaging buffer structures stacked, wherein each of the bottom surfaces and the uppermost one of the liquid crystal panels carried by the bottom surface thereof are disposed between Keep a gap. The packaging buffer structure of the present invention can be directly stacked as a packaging module, and the use of a package such as a carton or a liner can effectively save space during transportation and increase handling efficiency. The foamed material frame with the lowest hardness in the packaging buffer structure provides a good cushioning effect. The hardness of the fitting member in the packaging buffer structure and the hardness of the limiting member are greater than the hardness of the foaming material frame. The fitting member ^ ^ extends into the (4) between the circuit board and the circuit substrate to achieve the doping crystal '° 治 '. In addition to this *: ::: extremely suspended in each packaging buffer structure, each ^
會直接傳遞至其下C 【實施方式】 以下將以圖式及詳細說明清楚 技術領域中具有通常知識者在瞭解:二:卜 例後’當可由本發明所教，技術，加以;變以實 201206786 其並不脫離本發明之精神與範圍。 參照第1圖，其繪示一種液晶面板的示意圖。液晶面 板100包含有液晶玻璃110、電路基板120，以及連接液晶 玻璃110與電路基板120之至少一軟性印刷電路板130。 液晶玻璃110可為二基材與夾於二基材之間的液晶層所組 成。在此以多個軟性印刷電路板130為例，其中多個軟性 印刷電路板130係間隔地排列。 參照第2A圖，其係繪示本發明之包裝緩衝結構第一 ® 實施例的爆炸圖。包裝緩衝結構200包含有一發泡材料框 體210、多個嵌合件220，以及一限位元件230。其中嵌合 件220嵌合於發泡材料框體210，限位元件230套裝於發 泡材料框體210與嵌合件220上。其中嵌合件220之硬度 與限位元件230之硬度皆大於發泡材料框體21〇之硬度。 發泡材料框體210主要目的緩衝與保護液晶面板1〇〇，然 發泡材料具有精度控制不易且較易變形的缺點，故需要硬 度較硬的限位元件230與嵌合件220來辅助定位與避免液 φ 晶玻璃110滑移。嵌合件220之材料可為熱固性塑膠，如： 丙烯腈一 丁二烯丙烯一苯乙烯共聚物 (Acrylonitrile-Butadiene-Styrene ; ABS)或塑鋼 (polyoxymethylene ; P0M)等；限位元件230之材料可為熱 塑性塑膠，如：聚對苯二曱酸乙烯酯（p〇ly ethyk: terephthalate ; PET)等，然不限於此，亦可依實際需求選擇 適當材料。 ~ 其中發泡材料框體210可為中空結構，限位元件23〇 為套裝於發泡材料框體210之承載盤，可供多個液晶面板 201206786 100叠置於其上。承載盤可包含有多個支撐肋232，支樓肋 232彼此平行排列’用以增強承載盤的支撐強度。發泡材 料框體210上可具有多個凹槽212，限位元件23〇上具有 多個凸肋234，凸肋234可以與凹槽212卡合，以定位限 位元件230於發泡材料框體21〇上。 同時參照第2B圖及第2C圖，其係分別繪示本發明之 包裝緩衝結構第-實施例組裝前後的示意圖。包裝緩衝結 構200可用以包裝多個液晶面板1〇〇,液晶面板1〇〇之間 泰可以透過多個緩衝墊150隔離，用以提供保護與緩衝作 用，其中液晶面板1〇〇與缓衝墊15〇為交錯地疊置在限位 元件230上。 後合件220的一端（即接觸臂222)伸入液晶玻璃11〇與 電路基板120之間以定位液晶面板10〇。嵌合件22〇另一 端（即固定部224)為嵌合於發泡材料框體210。嵌合件220 更可包含有頸部226以連接固定部224與接觸臂222，其 中頸部226之寬度為小於固定部224之寬度。 • 發泡材料框體210可具有嵌合孔215以及挾持部217。 嵌合件220之固定部224可與嵌合孔215卡合，挾持部217 則可夾住頸部226防止固定部224滑出嵌合孔215。接觸 臂222可伸入液晶玻璃與電路基板之間。限位元件230可 具有對應於接觸臂222之凸緣235。當限位元件230套接 於發泡材料框體210與嵌合件220時，接觸臂222容置在 凸緣235之中。 發泡材料框體210更包含有多個第一定位孔214，限 位元件230上包含有多個第二定位孔236。第二定位孔236 201206786 以在套接限位元件230於 定位孔214與第二定位孔 為對應於第一定位孔214設置， 發泡材料框體210上時，使第一 236卡合。It will be directly passed to the next C. [Embodiment] The following is a schematic and detailed description. Those who have ordinary knowledge in the technical field are aware of: 2: After the example, when the invention can be taught, technology, and 201206786 It does not depart from the spirit and scope of the present invention. Referring to FIG. 1, a schematic diagram of a liquid crystal panel is illustrated. The liquid crystal panel 100 includes a liquid crystal glass 110, a circuit substrate 120, and at least one flexible printed circuit board 130 that connects the liquid crystal glass 110 and the circuit substrate 120. The liquid crystal glass 110 may be composed of a two-substrate and a liquid crystal layer sandwiched between the two substrates. Here, a plurality of flexible printed circuit boards 130 are exemplified, in which a plurality of flexible printed circuit boards 130 are arranged at intervals. Referring to Figure 2A, there is shown an exploded view of a first embodiment of the package cushioning structure of the present invention. The package cushioning structure 200 includes a foamed material frame 210, a plurality of fitting members 220, and a limiting member 230. The fitting member 220 is fitted to the foaming material frame 210, and the limiting member 230 is fitted to the foaming material frame 210 and the fitting member 220. The hardness of the fitting member 220 and the hardness of the limiting member 230 are both greater than the hardness of the frame 21 of the foamed material. The main purpose of the foaming material frame 210 is to buffer and protect the liquid crystal panel. However, the foaming material has the disadvantages that the precision control is difficult and the deformation is relatively easy. Therefore, the rigid member 230 and the fitting member 220 are required to assist the positioning. With the avoidance of liquid φ crystal glass 110 slip. The material of the fitting member 220 may be a thermosetting plastic, such as: Acrylonitrile-Butadiene-Styrene (ABS) or Polyoxymethylene (POM); For thermoplastics, such as: polyethylene terephthalate (PET), etc., it is not limited to this, and appropriate materials can be selected according to actual needs. The foaming material frame 210 may be a hollow structure, and the limiting member 23 is a carrier plate that is sleeved on the foaming material frame 210, and a plurality of liquid crystal panels 201206786 100 are stacked thereon. The carrier tray may include a plurality of support ribs 232 that are arranged in parallel with each other to enhance the support strength of the carrier tray. The foaming material frame 210 can have a plurality of grooves 212. The limiting member 23 has a plurality of ribs 234 thereon, and the ribs 234 can be engaged with the grooves 212 to position the limiting member 230 in the foaming material frame. Body 21 〇. Referring to Figures 2B and 2C, respectively, a schematic view of the first embodiment of the package cushioning structure of the present invention before and after assembly is shown. The packaging buffer structure 200 can be used to package a plurality of liquid crystal panels 1 , and the liquid crystal panel 1 can be separated by a plurality of cushions 150 for providing protection and buffering effects, wherein the liquid crystal panel 1 and the cushion 15〇 is interleaved over the stop element 230. One end of the rear fitting 220 (i.e., the contact arm 222) projects between the liquid crystal glass 11'' and the circuit substrate 120 to position the liquid crystal panel 10''. The other end of the fitting member 22 (i.e., the fixing portion 224) is fitted to the foamed material casing 210. The fitting member 220 further includes a neck portion 226 for connecting the fixing portion 224 and the contact arm 222, wherein the width of the neck portion 226 is smaller than the width of the fixing portion 224. • The foamed material frame 210 may have a fitting hole 215 and a grip portion 217. The fixing portion 224 of the fitting member 220 can be engaged with the fitting hole 215, and the holding portion 217 can clamp the neck portion 226 to prevent the fixing portion 224 from sliding out of the fitting hole 215. The contact arm 222 can extend between the liquid crystal glass and the circuit substrate. The stop member 230 can have a flange 235 that corresponds to the contact arm 222. When the limiting member 230 is sleeved over the foamed material frame 210 and the fitting member 220, the contact arm 222 is received in the flange 235. The foaming material frame 210 further includes a plurality of first positioning holes 214, and the limiting member 230 includes a plurality of second positioning holes 236. The second positioning hole 236 201206786 engages the first 236 when the socket limiting member 230 is disposed on the foam material frame 210 corresponding to the first positioning hole 214 in the positioning hole 214 and the second positioning hole 214.
由於發泡材料框體210之材料具有製程精度控制不易 的缺點’因此’在進行自動化製程時，若是直接以發泡 料框體21〇上的第-定位孔214作為定位基準，容易因定 位不精確而導致液晶純100在搬運過程中因碰撞而受 損。因此，本發明藉由成型精確度較高之的限位元件23〇 上的第二定位孔236作為自動化製程中的定位基準。舉例 而吕，機台之定位柱可以伸入第二定位孔236之中，以定 位柱之連線作為定位時的參考基準，以方便機械手臂進行 抓取等動作。 液晶面板100放置於發泡材料框體21〇之中，由於發 泡材料框體210製程公差較大，故在細微處容易有成形失 敗的問題產生，本發明進一步透過硬度較大之嵌合件220 支撐及定位液晶玻璃11〇〇嵌合件220由於硬度較大，不 會有成形失敗的問題，其中嵌合件220之固定部224與發 泡材料框體210嵌合，接觸臂222則是伸入電路基板12〇 與液晶玻璃110之間，以支撐及定位液晶玻璃110，避免 液晶玻璃110滑動而使軟性印刷電路板130受損。 發泡材料框體210上更在角落處佈置有多個逃角 211’以讓出空間容納液晶玻璃110的角，避免液晶玻璃110 的角因搬運時的摩擦或碰撞而受損。發泡材料框體210更 包含有多個擋塊213，擋塊213與液晶玻璃110的側表面 接觸，以定位液晶玻璃110。 201206786 參照第3A圖，其係繪示應用本發明之包裝緩衝結構 之第一實施例的包裝模組的立體視圖。多個包裝緩衝結構 200可以直接相互疊置成為包裝模組3〇〇，省略了過去需使 用紙箱及襯墊等包裝結構’有效減少空間及提升搬運效率。 參照第3B圖，其係繪示應用本發明之包裝緩衝結構之 第一實施例的包裝模組的示意圖。限位元件23〇之凸肋234 可耦合於發泡材料框體210的凹槽212上。缓衝墊150與 液晶面板100可為交錯地疊置在承載盤之限位元件230 _ 上。藉由凸肋234卡合於凹槽212，可以有效避免限位元 件230的兩端因液晶面板100與緩衝墊15〇的重量而被翻 起，以固定限位元件230。 當多組包裝緩衝結構200疊置時，每一個限位元件230 之承載盤的底面與其下方之另一個承載盤上所承载之多個 液晶面板100中之最上方的液晶面板1〇〇，二者之間保持 有一間距d。換言之，每一組包裝緩衝結構200中所包裝 的多個液晶面板與緩衝墊15〇是疊置在限位元件 • 23〇(承載盤）上，而限位元件230為透過凹槽212與凸肋234 的卡合固定而懸吊於發泡材料框體21〇之中。 如此一來，藉由將液晶面板1〇〇懸吊於包裝緩衝結構 200中的概念，每一組包裝緩衝結構2〇〇中所承載之液晶 面板100與緩衝墊15〇的重量不會直接傳遞到其下方之包 裝緩衝結構200中的液晶面板1〇〇，減少液晶面板1〇〇因 承重過重而破片的可能。 包裝模組300中更包含有保護蓋24〇，保護蓋24〇可 以與最上方之包裝緩衝結構2〇〇的發泡材料框體21〇卡 201206786 合’以方便綁帶繞過包裝模組300以固定包裝模組300。 除此之外，保護蓋240更可作為防塵蓋，以避免在搬運的 的過程中微粒掉落在液晶面板1〇〇上造成污染。保護蓋⑽ 之材料可為發泡材料或其他適當材質。 參”、、第4圖，其係繪示本發明之包裝緩衝結構第二實 施例的爆炸圖。包裝緩衝結構4〇〇包含有發泡材料框體 410 |口件420 ’以及限位元件43〇，其中發泡材料框體 410可包含一底面411、圍繞底面411之多個側壁413，以 及一固疋凸塊415。固定凸塊415可設置於底面411上且 鄰近於其中-個側壁413。嵌合件42〇 一端卡合於固定凸 塊415，嵌合件420之另-端則伸入液晶玻璃11〇與電路 基板12G(見第1圖）之間。限位元件43Q套裝於固定凸塊 415與嵌合件420上。其中嵌合件42〇之硬度與限位元件 430之硬度皆大於發泡材料框體4ι〇之硬度。多個液晶面 板可疊置於底面411上。 發泡材料框體410可具有嵌合孔414以及挾持部 416。 • 嵌合件420可包含有固定部424、接觸臂422，以及連接固 定部424與接觸臂422之頸部426。固定部424與嵌合孔 414卡合，挾持部416則失住頸部426防止固定部424滑 出嵌合孔414。接觸臂422則是伸入液晶玻璃與電路基板 之間。限位元件430則具有對應於接觸臂422之凸緣434。 當限位元件430套接於固定凸塊415與嵌合件420時，接 觸臂422容置在凸緣434之中。凸緣434被接觸臂422支 撐而與液晶玻璃接觸，以固定液晶玻璃11〇。 固疋凸塊415更包含有多個第一定位孔418，限位元 201206786 件430上包含有多個第二定位孔432。第二定位孔432為 對應於第一定位孔418設置，以在套接限位元件430於固 定凸塊415上時，使第一定位孔418與第二定位孔432卡 合0 由於發泡材料框體410之材料具有製程精度控制不易 的缺點，因此，在進行自動化製程時，若是直接以發泡材 料框體410上的第一定位孔418作為定位基準，容易因定Since the material of the foamed material frame 210 has the disadvantage that the process precision control is not easy, "if the automatic positioning process is performed, if the first positioning hole 214 on the foamed material frame 21 is used as the positioning reference, it is easy to be positioned. Accurate and cause the liquid crystal pure 100 to be damaged by collision during handling. Therefore, the present invention utilizes the second positioning hole 236 on the stopper member 23A having a higher molding accuracy as a positioning reference in an automated process. For example, the positioning post of the machine can be inserted into the second positioning hole 236, and the connecting line of the positioning column is used as a reference for positioning, so that the robot arm can be grasped and the like. The liquid crystal panel 100 is placed in the frame 21 of the foamed material. Since the process tolerance of the foamed material frame 210 is large, the problem of forming failure is likely to occur in the fine portion, and the present invention further penetrates the fitting member having a relatively high hardness. 220 Supporting and Locating the Liquid Crystal Glass 11〇〇 The fitting 220 has a large hardness and does not have a problem of forming failure. The fixing portion 224 of the fitting 220 is fitted with the foamed material frame 210, and the contact arm 222 is The circuit board 12 is inserted between the circuit board 12 and the liquid crystal glass 110 to support and position the liquid crystal glass 110 to prevent the liquid crystal glass 110 from sliding and damage the flexible printed circuit board 130. Further, a plurality of escape angles 211' are disposed on the foamed material casing 210 at the corners to allow the space to accommodate the corners of the liquid crystal glass 110, thereby preventing the corners of the liquid crystal glass 110 from being damaged by friction or collision during transportation. The foamed material frame 210 further includes a plurality of stoppers 213 which are in contact with the side surfaces of the liquid crystal glass 110 to position the liquid crystal glass 110. 201206786 Referring to Fig. 3A, there is shown a perspective view of a packaging module of a first embodiment of a packaging cushioning structure to which the present invention is applied. The plurality of packaging buffer structures 200 can be directly stacked on each other to form a packaging module 3, omitting the need to use packaging structures such as cartons and liners in the past to effectively reduce space and improve handling efficiency. Referring to Figure 3B, there is shown a schematic view of a packaging module of a first embodiment of a package cushioning structure to which the present invention is applied. The rib 234 of the stop member 23 can be coupled to the recess 212 of the foamed material frame 210. The cushion 150 and the liquid crystal panel 100 may be alternately stacked on the stopper member 230_ of the carrier. By engaging the rib 234 in the recess 212, it is possible to effectively prevent both ends of the limiting member 230 from being turned up due to the weight of the liquid crystal panel 100 and the cushion 15 to fix the limiting member 230. When the plurality of sets of the package buffer structures 200 are stacked, the bottom surface of the carrier tray of each of the limiting elements 230 and the uppermost liquid crystal panel of the plurality of liquid crystal panels 100 carried on the other of the carrier trays 1 There is a spacing d between the two. In other words, the plurality of liquid crystal panels and the cushions 15 包装 packaged in each of the package buffer structures 200 are stacked on the limiting member 23 〇 (the carrier tray), and the limiting member 230 is the through groove 212 and the convex portion. The rib 234 is fixedly engaged and suspended in the foamed material casing 21〇. In this way, by the concept of suspending the liquid crystal panel 1 in the packaging buffer structure 200, the weight of the liquid crystal panel 100 and the cushion 15 承载 carried in each group of packaging buffer structures 2〇〇 is not directly transmitted. The liquid crystal panel 1 in the packaging buffer structure 200 below it reduces the possibility that the liquid crystal panel 1 will be fragmented due to excessive weight bearing. The packaging module 300 further includes a protective cover 24〇, and the protective cover 24〇 can be combined with the foaming material frame 21 of the uppermost packaging buffer structure 2〇201206786 to facilitate the strap to bypass the packaging module 300. The package module 300 is fixed. In addition, the protective cover 240 can be used as a dustproof cover to prevent particles from falling on the liquid crystal panel 1 during transportation to cause contamination. The material of the protective cover (10) may be a foamed material or other suitable material. 4, which is an exploded view of a second embodiment of the packaging buffer structure of the present invention. The packaging buffer structure 4 includes a foamed material frame 410 | a mouthpiece 420 'and a limiting member 43 The foaming material frame 410 may include a bottom surface 411, a plurality of side walls 413 surrounding the bottom surface 411, and a fixing protrusion 415. The fixing protrusion 415 may be disposed on the bottom surface 411 adjacent to the one side wall 413. One end of the fitting member 42 is engaged with the fixing protrusion 415, and the other end of the fitting member 420 extends between the liquid crystal glass 11〇 and the circuit substrate 12G (see Fig. 1). The limiting element 43Q is set in The fixing protrusion 415 and the fitting member 420 are disposed, wherein the hardness of the fitting member 42 and the hardness of the limiting member 430 are greater than the hardness of the foaming material frame 4 ι. The plurality of liquid crystal panels may be stacked on the bottom surface 411. The foaming material frame 410 may have a fitting hole 414 and a holding portion 416. • The fitting member 420 may include a fixing portion 424, a contact arm 422, and a neck portion 426 connecting the fixing portion 424 and the contact arm 422. The fixing portion 424 Engaged with the fitting hole 414, the holding portion 416 loses the neck portion 426 to prevent the fixing portion 424 from slipping The engaging hole 414 extends between the liquid crystal glass and the circuit substrate. The limiting element 430 has a flange 434 corresponding to the contact arm 422. When the limiting element 430 is sleeved on the fixing protrusion 415 and embedded When the member 420 is engaged, the contact arm 422 is received in the flange 434. The flange 434 is supported by the contact arm 422 to be in contact with the liquid crystal glass to fix the liquid crystal glass 11 〇. The solid bump 415 further includes a plurality of first The positioning hole 418, the limiting element 201206786 member 430 includes a plurality of second positioning holes 432. The second positioning holes 432 are disposed corresponding to the first positioning holes 418 to sleeve the limiting member 430 on the fixing protrusion 415. When the first positioning hole 418 and the second positioning hole 432 are engaged with each other, the material of the foamed material frame 410 has the disadvantage that the process precision control is not easy. Therefore, if the process is automated, if the material is directly foamed The first positioning hole 418 on the 410 serves as a positioning reference, which is easy to determine
位不精確而導致液晶面板1〇〇(見第丨圖）在搬運過程中因碰 撞而受損。因此，本發明藉由成型精確度較高之限位元件 430上的第二定位孔432作為自動化製程中的定位基準。 舉，而言’機台之定位柱可以伸人第二定位孔432之中， 以定位柱之連線作為定位時的參考基準，以方便機械手臂 進行抓取等動作。 楚-5 _ ’其係繪示應用本發明之包裝緩衝結構之 置ί多组I Ϊ包裝模組的示意圖。包裝模組⑽包含有疊 衝塾⑼可交其中多個液晶面板1〇0與緩 上。豆中卷也·"置在發泡材料框體410的底面411 發泡材料框體料框體410的底面411與其下方之 中最上方者伴捭411所承載之多個液晶面板⑽ 構料所承如此一來’每一組包裂緩衝結 直接傳遞到其τ十板與緩衝墊150的重量不會 100，減少液2 ^之包裝緩衝結構400中的液晶面板 包裝模^承重過重而破片的可能。 以與最上方之包裝保護蓋44。，保護蓋440可 構400的發泡材料框體410卡 201206786 二以：便綁帶繞過包裝模組5〇〇以固定包裝模組·。 除此之外’保護蓋440更可作為防塵蓋，以避免在搬 的過程中微粒掉落在液晶面板刚上造成污I 之材料可為發泡材料或其他適合材料。The position is inaccurate and causes the LCD panel 1 (see the figure) to be damaged by collision during handling. Therefore, the present invention utilizes the second positioning hole 432 on the stopper member 430 having a higher molding accuracy as a positioning reference in an automated process. For example, the positioning post of the machine can be extended into the second positioning hole 432, and the connecting line of the positioning column can be used as a reference for positioning, so as to facilitate the grasping action of the robot arm. Chu-5_'' is a schematic diagram showing a multi-group I Ϊ packaging module using the packaging buffer structure of the present invention. The packaging module (10) includes a stacking cymbal (9) for dispensing a plurality of liquid crystal panels 1 〇 0 and easing. The bean roll is also placed on the bottom surface 411 of the foamed material frame 410. The bottom surface 411 of the foamed material frame body 410 and the plurality of liquid crystal panels (10) carried by the uppermost one of the lower faces 411 As a result, each group of cracked buffer knots is directly transferred to its τ ten plate and the weight of the cushion 150 is not 100, and the liquid crystal panel packaging mold in the packaging buffer structure 400 is reduced by 2 Possible. The cover 44 is protected with the uppermost package. The protective cover 440 can be constructed as a foamed material frame 410 card. 201206786 Secondly, the strap is wrapped around the packaging module 5 to fix the packaging module. In addition, the protective cover 440 can be used as a dustproof cover to prevent the particles from falling on the liquid crystal panel just during the moving process, and the material may be a foamed material or other suitable material.
參照第6圖，其係緣示本發明之包裳緩衝結構第 施例的爆炸圖。包裝緩衝結構_可包含有中空結構之發 ==框體^)、嵌合件_、限位元件㈣，以及金屬^ 条650。其中嵌合件62〇嵌合於發泡材料框體61〇 ,限位元 件630套裝於發泡材料框體_、嵌合件㈣與 65〇上。其中嵌合件620之硬度與限位元件_ 大於發泡材料框體610之硬度。 金屬框架65〇包含有中空框體652與至少一框條654, 框條654配置於中空框體652之一對邊之間。金屬框架65〇 可用以支撐限位元件630,以加強限位元件63〇的承載重 量。其中框條654較佳地為位於中空框體652的下方，以 避免框條654干涉限位元件630使限位元件63〇放置不平 穩。金屬框架650為埋設於發泡材料框體61〇之中，其中 發泡材料框體610上具有一軌道612以容置中空框體652， 軌道612上更具有多個破孔614，以供框條654穿過。另 外，金屬框架650亦可使用於第二實施例，以協助提供包 裝材料框體410之底面411的支撐強度。 同樣地，此包裝緩衝結構600亦可疊置為包裴模組， 每一組包裝緩衝結構中之液晶面板為疊置在限位元件63〇 上，液晶面板懸吊於發泡材料框體61〇之中而不與其下方 之包裝緩衝結構600中所疊置的液晶面板接觸。 201206786 參照第7A圖至第7E圖，其係分別緣厂 件不同實施例的示意圖。第7A圖中，私^本發明之嵌合 部710a為方形，接觸臂720a為近似於勒^件7〇〇a之固定 接觸臂720a可包含有平坦表面之接觸面7%的實心結構， 連接固定部710a與接觸臂720a，其中頸A22a ’頸部73〇a 於固定部710a之寬度。第7B圖中，嵌合=乃如之寬度小 710b為圓形，接觸臂72〇b為近似於說=〇b之固定部 觸臂鳩包含有平坦表面之接觸面7=，的實心結構，接Referring to Fig. 6, there is shown an exploded view of the first embodiment of the present invention. The packaging buffer structure _ may include a hollow structure hair == frame ^), a fitting member _, a limiting member (four), and a metal strip 650. The fitting member 62 is fitted to the foamed material frame 61, and the stopper member 630 is placed on the foamed material frame _, the fitting member (4) and the 65 。. The hardness and the limiting member _ of the fitting member 620 are greater than the hardness of the foaming material frame 610. The metal frame 65A includes a hollow frame 652 and at least one frame strip 654 disposed between one of the opposite sides of the hollow frame 652. A metal frame 65A can be used to support the stop member 630 to enhance the load carrying capacity of the stop member 63〇. The frame strip 654 is preferably located below the hollow frame 652 to prevent the frame strip 654 from interfering with the limiting member 630 to make the limiting member 63 不 unsteady. The metal frame 650 is embedded in the foamed material frame 61. The foamed material frame 610 has a track 612 for receiving the hollow frame 652. The track 612 further has a plurality of holes 614 for the frame. Strip 654 passes. In addition, the metal frame 650 can also be used in the second embodiment to assist in providing the support strength of the bottom surface 411 of the casing 410 of the packaging material. Similarly, the packaging buffer structure 600 can also be stacked as a packaging module. The liquid crystal panel in each of the packaging buffer structures is stacked on the limiting component 63, and the liquid crystal panel is suspended from the foaming material frame 61. The cymbal is not in contact with the liquid crystal panel stacked in the packaging buffer structure 600 below it. 201206786 Referring to Figures 7A through 7E, which are schematic views of different embodiments of the respective factory. In Fig. 7A, the fitting portion 710a of the present invention is square, and the contact arm 720a is a solid structure similar to the contact member 720a of the member 7A, which may include a contact surface of 7% of the flat surface, and is connected. The fixing portion 710a and the contact arm 720a, wherein the neck A22a 'neck 73〇a is the width of the fixing portion 710a. In Fig. 7B, the fitting = the width 710b is a circle, and the contact arm 72 〇 b is a solid structure similar to the contact portion of the fixed portion of the 〇b including the flat surface of the contact surface 7 =, Connect
固定部71〇b與接觸臂720b，其中頭部73%g部7^ ^ 定部710b之寬度。第7C圖中，嵌合件7 為方形，接觸臂720c為近似於靴形的空： 的彈性’接觸臂·包含有平坦表面之 :小於固定部71〇C之寬度。第7D圖中 ： 臂7咖為彎折的條狀結構，‘ ί: : t之接觸面722d，頸部測連接固 =;rr〇d，其中頸部73〇d之寬度小於固定 4而之寬度。第7E圖，嵌合件雇之固 咖 方形’接觸臂72〇e為近似於_的空心 彈性，接觸臂7,包含有平坦表面 =】 ⑽更包含有彈性結構724e，以進一步2:= 的彈性，部73〇e連接固定部、與接觸臂72觸〇e，其中e 頸部730e之寬度小於固定部7i〇e之寬度。 由上述本發明較佳實施例可知，應用本發明且有 優點。本發明之包裝緩衝結構可以直接疊置成為包裝模 201206786 組，減少纸箱或是襯墊等包材的使用，有效節省搬運時的 空間以提升搬運效率。包裝緩衝結構中嵌合件之硬度與限 位元件之硬度皆大於發泡材料框體之硬度。發泡材料框體 可以提供良好的緩衝效果，硬度較高之嵌合件可以伸入液 晶玻璃與電路基板之間以達到支撐液晶玻璃的目的，硬度 較高的限位元件則可作為自動化定位時的基準。除此之 外，液晶面板為懸掛於各個包裝緩衝結構中，每一個包裝 緩衝結構中之液晶面板的重量不會直接傳遞至其下方的包 ® 裝緩衝結構中的液晶面板上。 雖然本發明已以一較佳實施例揭露如上，然其並非用 以限定本發明’任何熟習此技藝者，在不脫離本發明之精 神和範圍内’當可作各種之更動與潤飾，因此本發明之保 護範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 為讓本發明之上述和其他目的、特徵、優點與實施例 • 能更明顯易懂，所附圖式之詳細說明如下： 第1圖係繪示一種液晶面板的示意圖。 第2A圖係繪示本發明之包裝緩衝結構第一實施例的 爆炸圖。 第2B圖及第2C圖係分別繪示本發明之包裝緩衝結構 第一實施例組裝前後的示意圖。 第3A圖係％示應用本發明之包裝緩衝結構之第一實 施例的包裝模組的立體#見圖。 15 [S] 201206786 第3B圖係繪示應用本發明之包裝緩衝結構之第一實 施例的包裝模組的示意圖。 第4圖係繪示本發明之包裝緩衝結構第二實施例的爆 炸圖。 第5圖係繪示應用本發明之包裝緩衝結構之第二實施 例的包裝模組的示意圖。 第6圖係繪示本發明之包裝緩衝結構第三實施例的爆 炸圖。 • 第7A圖至第7E圖係分別繪示本發明之嵌合件不同實 施例的示意圖。 【主要元件符號說明】 100 .液晶面板 110 .液晶玻璃 120 :電路基板 130 :軟性印刷電路板 150 :緩衝墊 200 :包裝緩衝結構 210 :發泡材料框體 211 :逃角 212 :凹槽 213 :擋塊 214 :第一定位孔 215 :嵌合孔 217 :挾持部 418 :第一定位孔 420 :嵌合件 422 :接觸臂 424 :固定部 426 :頸部 430 :限位元件 432 :第二定位孔 434 :凸緣 440 :保護蓋 500 :包裝模組 600 :包裝緩衝結構 610 :發泡材料框體 612 :執道 201206786The fixing portion 71〇b and the contact arm 720b, wherein the head portion 73%g portion 7 defines the width of the portion 710b. In Fig. 7C, the fitting member 7 is square, and the contact arm 720c is a shoe-like space: the elastic 'contact arm' includes a flat surface: smaller than the width of the fixing portion 71C. In Fig. 7D: the arm 7 is a bent strip structure, the contact surface 722d of ' ί: : t, the neck connection connection = rr 〇 d, wherein the width of the neck 73 〇 d is smaller than the fixed 4 width. In Fig. 7E, the fitting member employs a square-shaped contact arm 72〇e which is a hollow elastic similar to _, and the contact arm 7 includes a flat surface = (10) further includes an elastic structure 724e to further 2:= The elastic portion 73 is connected to the fixing portion and is in contact with the contact arm 72, wherein the width of the e neck portion 730e is smaller than the width of the fixing portion 7i〇e. It will be apparent from the above-described preferred embodiments of the present invention that the present invention is applied and advantageous. The packaging buffer structure of the invention can be directly stacked into the packaging mold 201206786 group, and the use of packaging materials such as carton or liner can be reduced, and the space during transportation can be effectively saved to improve the handling efficiency. The hardness of the fitting member in the packaging buffer structure and the hardness of the limiting member are greater than the hardness of the frame of the foamed material. The foamed material frame can provide a good buffering effect, and the higher hardness of the fitting can extend between the liquid crystal glass and the circuit substrate to achieve the purpose of supporting the liquid crystal glass, and the higher hardness limit member can be used as an automatic positioning. Benchmark. In addition, the liquid crystal panels are suspended in the respective packaging buffer structures, and the weight of the liquid crystal panels in each of the packaging buffer structures is not directly transmitted to the liquid crystal panels in the package buffer structure underneath. Although the present invention has been described above in terms of a preferred embodiment, it is not intended to limit the invention, and it is intended that the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS In order to make the above and other objects, features, advantages and embodiments of the present invention more obvious, the detailed description of the drawings is as follows: FIG. 1 is a schematic view showing a liquid crystal panel. Fig. 2A is an exploded view showing the first embodiment of the package cushioning structure of the present invention. 2B and 2C are schematic views showing the first embodiment of the packaging buffer structure of the present invention before and after assembly. Fig. 3A is a perspective view showing the packaging module of the first embodiment to which the packaging cushioning structure of the present invention is applied. 15 [S] 201206786 Section 3B is a schematic diagram showing a packaging module of a first embodiment of a packaging cushioning structure to which the present invention is applied. Fig. 4 is a view showing the explosion of the second embodiment of the package cushioning structure of the present invention. Fig. 5 is a schematic view showing a packaging module of a second embodiment to which the packaging cushioning structure of the present invention is applied. Fig. 6 is a view showing the explosion of the third embodiment of the packaging cushioning structure of the present invention. • Figures 7A through 7E are schematic views respectively showing different embodiments of the fitting of the present invention. [Main component symbol description] 100. Liquid crystal panel 110. Liquid crystal glass 120: Circuit substrate 130: Flexible printed circuit board 150: Cushion 200: Packaging buffer structure 210: Foamed material frame 211: Escape angle 212: Groove 213: Stop 214: first positioning hole 215: fitting hole 217: holding portion 418: first positioning hole 420: fitting 422: contact arm 424: fixing portion 426: neck 430: limiting member 432: second positioning Hole 434: flange 440: protective cover 500: packaging module 600: packaging buffer structure 610: foamed material frame 612: obedience 201206786
220 :嵌合件 222 :接觸臂 224 :固定部 226 :頸部 230 :限位元件 232 :支撐肋 234 :凸肋 236 :第二定位孔 240 :保護蓋 300 :包裝模組 400 :包裝緩衝結構 410 :發泡材料框體 411 :底面 413 :侧壁 414 :嵌合孔 415 :固定凸塊 416 :挾持部 d :間距 614 :破孔 620 :嵌合件 630 :限位元件 650 :金屬框架 652 :中空框體 654 :框條 700a、700b、700c、700d、 700e :嵌合件 710a、710b、710c、710d、 710e :固定部 720a、720b、720c、720d、 720e :接觸臂 722a、722b、722c、722d、 722e :接觸面 730a、730b、730c、730d、 730e :頸部 724e :彈性結構220: fitting member 222: contact arm 224: fixing portion 226: neck 230: limiting member 232: supporting rib 234: rib 236: second positioning hole 240: protective cover 300: packaging module 400: packaging buffer structure 410 : foaming material frame 411 : bottom surface 413 : side wall 414 : fitting hole 415 : fixing protrusion 416 : holding portion d : spacing 614 : breaking hole 620 : fitting 630 : limiting member 650 : metal frame 652 Hollow frame 654: frame bars 700a, 700b, 700c, 700d, 700e: fittings 710a, 710b, 710c, 710d, 710e: fixing portions 720a, 720b, 720c, 720d, 720e: contact arms 722a, 722b, 722c , 722d, 722e: contact faces 730a, 730b, 730c, 730d, 730e: neck 724e: elastic structure